Monthly Archives: September 2019

New Life for a Malaga Egg Shaped Oom Paul for Alex


Blog by Steve Laug

I have been working on a lot of different estate pipes and selling them for different families. I am continuing to work on the Malaga pipes that Alex put aside for restoration. He also brought other pipes to add to his box. I have a box of pipes from Alex that I am always working away at. He periodically drops more Malaga pipes into his box. There are quite a few of them to work on so I decided work on a few of them. The next one of these was another Malaga pipe. It is a beautiful Egg shaped Oom Paul that has a very tight grain pattern. It also has a fancy turned vulcanite stem. The pipe was dirty and caked when arrived. The rim top has a little lava and some small nicks on the left and front of the outer edge of the bowl. The bowl had a thin cake in it that was hard and dense. The exterior of the bowl and shank are very dirty with grime and oils from prolonged use. The stamping on the underside of the shank below the shank/stem junction was faint but readable and read MALAGA. The vulcanite stem was had tooth chatter on the top and the underside of the stem. There were tooth marks on both sides as well and the button was worn. I took photos of the pipe before I started the cleanup work. I took close up photos of the bowl and rim to capture the condition of the pipe before I started my cleanup work. The rim top had some lava and a few nicks on the outer front and left edge. The inner edge was slightly worn on the right inner edge where the rest of the inner edges was smooth and unbeveled. Other than being so dirty it was in great condition. The stem was dirty and there was tooth chatter on the top and underside near the button. There were tooth marks on the topside and underside ahead of the button and the sharp edge of the button was worn and damaged. The stem was also lightly oxidized.I took a photo to capture the stamping on a smooth panel on the underside of the shank near the stem/shank joint. The photo shows the stamping MALAGA on the underside of the shank is very readable.If this is the first of the Malaga restorations that you have read about then you should know the backstory of the brand. I am including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link – https://rebornpipes.com/tag/malaga-pipes/.That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

I decided to start with the issues with the rim top first. I wiped down the rim top of the bowl with a damp cloth to remove the tars and lava. I topped the bowl with 220 grit sandpaper on a topping board to remove the damaged areas. Once the top was smoothed out I filled in the holes on the front and left outer edge with clear super glue. Once the repairs cured I sanded the top and edge smooth with a folded piece of 220 grit sandpaper and 400 grit wet dry sandpaper. I followed our regular regimen for cleaning estates. I reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. I sanded the bowl with 220 grit sandpaper wrapped around a piece of dowel to smooth out the inside walls of the bowl. I scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. I restained the top of the rim and inner edge with an oak coloured stain pen to match the colour of the rest of the bowl. Once it had dried the match was very good.I polished the briar with micromesh sanding pads – 1500-12000 grit pads. I wiped the bowl down after each sanding pad with a damp cloth to wipe of the dust. I scrubbed the briar with Before & After Briar Cleaner. I rubbed it into the surface of the briar with my finger tips and let it sit for about 10 minutes then rinsed it off with running water. I dried it off with a soft cloth. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I wiped down the stem with alcohol and cleaned out the tooth marks and deep dents in the vulcanite. I filled them in with clear super glue and also built up the surface of the button on the top and underside. I set it aside and let the repair cure.Once the repairs had cured I used a needle file to cut button edge, reshape the button and also smooth out the repaired areas. I sanded out the tooth chatter with 220 grit sand paper and started to polish it with a folded piece of 400 wet dry sandpaper. Once it was finished it began to shine.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a damp cloth. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. This is a beautiful Malaga Egg shaped Oom Paul with a fancy black vulcanite turned stem. It has a great look and feel. The shape is very tactile and is a beauty. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The rich oil cured briar took on life with the buffing. The rich brown colour of the briar works well with the polished vulcanite stem. The finished pipe has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 ½ inches, Height: 2 1/8 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 3/4 of an inch. I will be adding the pipe to the finished Malaga pipes that I have set aside for Alex. This will be a great addition to his collection of Malaga pipe. Thanks for walking through the restoration with me as I worked over another Malaga.

Elva Iris Style Pipe Refurb


Great job on this one. It is both a shape and a brand I have never seen. I am sharing it on rebornpipes to show both your work and the style. Thanks for doing this. — Steve

Briar Babe

New pipe for a new challenge! This pipe was certainly a one-of-a-kind to work on. I have never seen one carved like this. It is literally carved to look like an Iris flower. Plus, I had never heard of the Elva brand before, so that was new too. Check out the refurb process below!

IMG_3322IMG_3323IMG_3324IMG_3325IMG_3326Stem
I knew that this stem would have to be patched, but to get down to a good surface, I have to clean off a couple of the oxidized surfaces. So I started by wet sanding the stem with 500 grit, 1000 grit, and then 1200 grit. The way the previous owner had smoked it had created an indent into the airway rather than a hole. I had to break out some of the indented material from the inside, which created a small hole that I would patch. I patched the stem using cyanoacrylate and activated…

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Tenon Transplant and New Stem for a 1970’s Brigham 113 Prince


Charles did a great job on swapping the tenon and pins from a damaged Brigham stem to a new stem. He shows a pretty good how to process for those of you who wish to do the same. Thanks Charles.

DadsPipes

Sourcing the correct materials to restore vintage pipes is a constant task, and one made more complicated as the years go by. The youngest of the Canadian-made Brigham pipes are now nearly 20 years old, production having shifted to France and Italy in 2001. At about the same time the original aluminum tenon/filter holders were replaced by the current composite tenons.

For pipe repairers, this means that new-old-stock aluminum tenons are rarer than hens teeth. Provided the tenon on the original stem is in usable condition, the best option for fitting a new stem to a vintage Brigham is to transplant the aluminum tenon into the new stem blank.

That is the task at hand for the Brigham 113 Prince on the worktable today. As you can see from this series of pictures, the stummel was in decent estate condition when I brought it to the table, but the stem…

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New Life for a Malaga Rusticated Canadian for Alex


Blog by Steve Laug

I have been working on a lot of different estate pipes and selling them for different families. Once in a while it is good to change things up a bit. Alex came by and went through the Malaga pipes I have awaiting restoration. He also brought other pipes to add to his box. I have a box of pipes from Alex that I am always working away at. He periodically drops more Malaga pipes into his box. There are quite a few of them to work on so I decided work on a few of them. The next one of these was another Malaga pipe. It is a beautiful oval shank Rusticated Canadian that has a very tight pattern of rustication. It also has a long striated grey/silver/black acrylic stem. The Malaga Canadian that Alex picked up from EBay. It had been mislabeled a Hungarian and the price was right. The pipe was dirty and caked when arrived. The rusticated rim top has a little lava filled but otherwise looked good. The bowl had a thin cake in it that was hard and dense. The exterior of the bowl and shank are very dirty with grime and oils from prolonged use. The stamping on the left side of the shank was in a smooth band on the thin shank. It read MALAGA. There was a thin band of smooth briar around the shank end. The acrylic stem was had tooth chatter on the top and the underside of the stem. I took photos of the pipe before I started the cleanup work. I took close up photos of the bowl and rim to capture the condition of the pipe before I started my cleanup work. The rim top had some lava embedded in the rusticated finish and was heavier on the back side. The outer and inner edges of the bowl were not too bad. The inside edge was clean and the outside looked very good. Other than being so dirty that it was in great condition. The stem was dirty and there was tooth chatter on the top and underside near the button and on the flat surfaces of the stem.I took a photo to capture the stamping on a smooth panel on the left side of the shank near the stem/shank joint. The photo shows the stamping MALAGA on the left side of the shank is very readable. If this is the first of the Malaga restorations that you have read about then you should know the backstory of the brand. I am including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link – https://rebornpipes.com/tag/malaga-pipes/.That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

I followed our regular regimen for cleaning estates. I reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. I scraped out the dried tars and oils with a pen knife and then scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners.I scrubbed the briar with Before & After Briar Cleaner. I rubbed it into the surface of the briar with my finger tips and let it sit for about 10 minutes then rinsed it off with running water. I dried it off with a soft cloth. I touched up the edges of the rim with a walnut stain pen to take care of the damage there. Then I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. The stem was in excellent condition but there was some light tooth chatter and no deep marks. It was well cut stem and had a great look and feel. I sanded out the tooth chatter with 220 grit sand paper and polished it with 400 wet dry sand paper. Once it was finished it began to shine.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a damp cloth. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. This is a beautiful Malaga Rusticated Canadian with a variegated grey/black/silver acrylic stem. It has a great look and feel. The rustication is very tactile but also the pattern is well done and a tight pattern. It is a beauty. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The rustication took on life with the buffing. The rich brown colours work well with the polished acrylic stem. The finished pipe has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 7 inches, Height: 1 7/8 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: 3/4 of an inch. I will be adding the pipe to the finished Malaga pipes that I have set aside for Alex. This will be a great addition to his collection of Malaga pipe. Thanks for walking through the restoration with me as I worked over another Malaga.

Refurbishing a Tired Looking Oom Paul from Steve’s Grab Box


Blog by Paresh Deshpande

Steve, my friend and mentor, had sent me a pipe lot of 15 pipes for restoration. These assorted pipes were sent to me with an intent that these would provide me with an opportunity to further hone my skills and gain experience in tackling varied issues that one may come across during restoration. Each of these pipes has its own set of issues to address and I look forward to work on each one of this pipe lot. Here is the picture of the pipes as I received it, less the one marked with a cross in red which is a Dunhill Root and restored by Steve for my personal collection.I had worked on a no name straight billiard (marked number 1) from this lot and it turned out to be a beautiful pipe. The next pipe from this lot that I selected to work on is an Oom Paul and is marked with a yellow arrow and numeral 2.This pipe has a nice heft to it and the classic Oom Paul shape lends itself to be clenched comfortably while having your hands free. The stummel is combination of islands of smooth surface formed due to stitches-like rustications crisscrossing the length and breadth of the stummel. It is stamped on the left side of the shank as “Oom Paul” in block capital, increasing in letter size towards the shank end. On the bottom of the shank and very close to the shank end it is stamped as “Israel” in sentence case. There is no stamping on the vulcanite full bent stem.This is the first pipe that I am working on coming from Israel and so to learn more about it, I visited pipedia.org. I searched the link for Israel in Pipe Brands/ Makers and found that Israel has only one pipe factory, The Shalom Pipe factory. Thus it is highly probable that this pipe too came from this factory. No other information was available on the internet that I could research. It does appear to be an ol’ timer though.

INITIAL VISUAL INSPECTION
There is a thick layer of cake in the huge chamber pointing to the fact that this was the previous owner’s favorite pipe. The stitch-like rustications on the rim top surface are filled with dust and dirt and yes, surprisingly without overflowing lava accumulation. The inner and outer rim edges are in decent shape. The condition of the inner walls of the chamber can be only ascertained once the cake has been taken down to bare briar. Thankfully, the chamber has very mild odor which should be eliminated once the chamber and shank internals have been cleaned.The stummel is covered in dirt and grime that gives it a dull and tired appearance. The large smooth paneled surface on the right side of the stummel is considerably darker in appearance as compared to the right side. However, the entire stummel has a solid feel to it. The stitch-like rustications that crisscross the entire stummel are filled with dust and dirt and appear lighter than the smooth surfaces. There are patches of dried oils and grime which has attracted a lot of dust. Through all this dirt and grime, beautiful Bird’s eye and cross grains peek out from the smooth surface. Once the stummel is cleaned and polished, these grains will pop out in all their refined glory. All in all as it stands now, this is one dull and tired looking stummel that requires a lot of TLC!! The mortise has a sump at the bottom that is similar to the Peterson’s System pipes, with the opening for the draught hole well above this sump. The mortise and the sump are clogged with oils and tars. This will need to be thoroughly cleaned.The stem, to put it mildly, is a mess!! Apart from being heavily oxidized, it has deep bite marks on both upper and lower stem surface. Heavy tooth chatter is seen all over the bite zone on both sides of the stem surface. The button has been badly chewed with deep tooth indentations on both sides of the stem. The aluminum stinger is surrounded by a thick layer of accumulated dried oils and tars and could not be dislodged from the tenon end. The tenon end and slot shows heavy accumulation of gunk, making air flow very laborious. All these issues need to be addressed. INITIAL CLEANING BY ABHA……….
Ever since we had an on-the-job learning on initial cleaning and restoration when Jeff and Steve visited us, Abha is enjoying her part of work in restoring pipes (read that as initial cleaning) and is getting better and faster in her chosen field. She reamed out the complete cake and further smoothed out the chamber walls with a folded piece of 220 grit sand paper. She scrubbed out the dried oils, tars and gunk from the mortise with a fabricated dental spatula and further cleaned out the internals of the shank with pipe cleaners and alcohol and cotton buds. She followed the internal cleaning of the shank with external cleaning of the stummel using Murphy’s Oil soap and hard bristled tooth brush and dried it with paper napkins and cotton cloth.

Next she lightly heated the stinger, carefully pulled it out with nose pliers and cleaned out the internals of the stem air way and immersed it in “Before and After Deoxidizer” solution along with the stem of other pipes in line for restoration. Once the stem had soaked overnight, she cleaned the stem under running warm water and scrubbed the raised oxidation from the stem surface using Scotch Brite pad. She further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little olive oil to rehydrate the stem.

ONCE THE PIPE IS ON MY WORK TABLE……
The cleaned up pipes presents a very clear picture of what needs to be done to restore this pipe to a pristine and smokable condition. I really cannot thank Abha, my wife, enough for all the help and support that she extends me in my pursuance of this hobby. A clean pipe also helps in clearly identifying the work that would be required to restore a pipe. The pictures shows the condition of the pipe when it reached me after being cleaned. The stummel is nice and clean with the stitch-like rustications now appearing considerably lighter than the rest of the stummel surface. With the dirt and dust that covered the surface cleaned out, the smooth surfaces on the stummel presents an array of beautiful cross and Bird’s eye grains. The smooth surface on right side of the stummel is considerably darker (circled in red) than the left and will need to be examined closely. However, the stummel is solid to the touch, thereby ruling out a total burn out. I am sanguine that after a nice polish with micromesh pads followed by further wax polish, the stummel would look beautiful and stately. The large deep chamber is nice clean and odorless with minor heat fissures all around the walls. These fissures on the right side (marked in red circle) are likely to be more severe as the outer surface is considerably darkened than the left side of the stummel. I need to explore these heat fissures further to determine the extent of the depth of these fissures. However, I am certain that these are not an all out burn through, but mostly like the beginnings of one. The mortise and sump is spotlessly clean, thanks to a stupendous job done by Abha. As spelled out in my initial appreciation, prima facie it is the stem that has suffered the most damage at the hands of the previous owner. I say prima facie since at this stage, I am not sure about the hidden gremlins in the form of heat fissures which necessitates detailed exploration. The bite zone is peppered with tooth chatter and deep tooth indentations on both sides of the stem. The buttons on both the sides are badly deformed with deep bite marks and signs of presence of deep seated oxidation. I would need to sharpen the edges of the buttons also. I intend to first raise these indentations to the surface by heating and sanding followed by filling it with a mix of activated charcoal and superglue. By sanding to even out the stem fill and remove the deeper oxidation followed by micromesh polishing cycle should add a nice shine to the stem. The aluminum stinger, tenon and slot are nice and clean. THE PROCESS
Firstly, I heat the surface of the stem with the flame of a lighter to raise the tooth indentations to the surface and follow it up with a sanding with a folded piece of 220 grit sand paper. This helped to even out the raised surface, address the tooth chatter and also remove the deep seated oxidation to some extent. I wiped the stem with a cotton swab and alcohol to remove the raised oxidation and the resulting sanding dust. However, the tooth indentations are still prominent. A bite through on the top stem surface is reveled which extends in to the stem airway. I need to address this issue. After this abrasive sanding and alcohol wipe, the stem appears dried out and so I apply a small quantity of Extra Virgin Olive oil to hydrate it.To address the deep tooth marks in the bite zone, button surface and the bite through on the top stem surface, I decided to use a mix of activated charcoal and CA superglue and apply it over the damaged areas. But before that, I insert a regular pipe cleaner smeared in petroleum jelly in to the stem air way. This prevents the mix from seeping in to the air way and blocking it when hardened. I apply a generous coat of the above mix over the damaged surface, including the buttons on either sides of the stem and set it aside overnight to cure. Next, while the stem fills are curing, I sand the entire stummel surface with a piece of 220 grit sand paper. I also work the inner rim edge with the sandpaper to even out the rim edge. This sanding helps in addressing all the minor dents, if any, from the surface while providing a smooth surface for the next stage which is polishing cycle using complete set of micromesh pads. I was especially very careful while sanding the side and bottom of the shank around the stampings, as it is very easy to miss out the stamp and one swipe of the sand paper is enough to ruin/ damage the stampings and it is the stampings on any pipe that I always strive to preserve. The next afternoon, I work the stem as the fills had hardened nicely. With a flat head needle file, I sand these fills to achieve a rough match. I further fine tuned the match by sanding the filled area with a folded piece of 220 grit sand paper pinched between my thumb and forefinger. I followed it up by sanding the entire stem surface using 400, 600 and 800 grit sand papers. This serves to remove the deep seated oxidation and also reduces the sanding marks of the more abrasive sand papers. I also sharpened the button edges with a flat head needle file and the sand papers. I wiped the stem with a cotton swab and alcohol to remove all the oxidation and sanding dust from the surface. I applied a little Extra Virgin Olive oil over the stem and set it aside to be absorbed by the vulcanite.I followed up the sanding regime with micromesh polishing to bring a shine on the stem surface. Since my hand held rotary tool is out for repairs, I could not continue with my experimentation on use of Red Tripoli and White Diamond during the polishing regime. I wet sand the stem with 1500 to 12000 girt micromesh pads. I rub a small quantity of olive oil in to the stem surface to hydrate it and set it aside. The stem looks nice and shinning black.Now that the stem repairs are nearly complete save for final polish with Blue diamond and wax, I could now move ahead with polishing the stummel. To remove the sanding marks and bring a deeper shine, I polished the stummel with micromesh pads, wet sanding with 1500 to 12000 pads. I wiped the surface with a soft cloth at the end of the micromesh cycle. The stummel looks amazing with a deep dark maroon coloration and shine with beautiful grains popping over the stummel surface. The only aspect that stood out like a sore thumb was the light brown surfaces within the stitch-like rustications and the sand dust of micromesh pad has not helped, rather worsened the look. I carefully wipe the rustications with a moistened q-tip. Next, I rub a small quantity of “Before and After Restoration Balm” in to the briar with my finger tips and let it rest for a few minutes. I was diligent while applying the balm in to the stitch-like rustication as this may darken the inside of the rustications. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the beautiful darkened grain patterns on full display. I further buff it with a horse hair shoe brush. However, my attempt at darkening the insides of the rustications was met with limited success and a few sore spots still stand out. I decided to darken the insides of the stitch-like rustications by using a mahogany stain pen. I diligently ran the stain pen through each and every stitch-like rustication. It was a painstaking work but I am very happy with the results. Now, on to the home stretch!! I very excited to see the result of the final polishing cycle with Blue Diamond and carnauba wax.

To apply the finishing touches, I mount a cotton cloth buffing wheel on to my hand held rotary tool and apply a coat of Blue Diamond to the stummel and the stem to polish out the minor scratches. With a cotton buffing wheel that I use for carnauba wax, I apply a coat of carnauba wax and continue to work on it till the complete coat of wax had been polished out. I mount a clean cotton cloth buffing wheel and give the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe looks fantastic, the beauty of which is accentuated by its classic shape, size and feel in the mouth. This pipe is all set for a new home and will definitely provide the new owner pipe man/ lady hours of blissful smoke. P.S. At this point, I always share pictures of the completed pipe with Abha, my wife just so she can appreciate the end results of all her hard work put in during her initial cleaning. She loved the natural deep dark brown coloration taken by the stummel. However, she reminded me that I had not addressed the issue of heat fissures in the walls of the chamber which she had brought to my notice.

Hell!!! How did I miss out on this vital functional aspect of a pipe, but miss out, I did!! Thus, I set about addressing this issue.

First and foremost, I took some real close ups of the heat fissures on the right side of the walls. I could definitely see dried and burnt briar in these fissures even though they appeared insignificant. But the darkened stummel surface on the right side pointed to otherwise. To further determine the extent of depth and width of these heat fissures, with a sharp dental probe I scraped out the dead and burnt briar from within these fissures. As anticipated, these fissures were not very deep but deep enough to lead to a burn out sooner than later. Furthermore, my probing the left side fissures also revealed deeper than appearing fissures. This important functional aspect needs to be addressed. I decided to use a coat of JB Weld first followed by a bowl coat of activated charcoal and yogurt. The coat of JB Weld would protect the briar from coming in to direct contact with the burning tobacco while the charcoal and yogurt would insulate the JB Weld from direct contact with the lit tobacco while accelerating the formation of cake which subsequently adds a further protective layer. This was essential for furthering the briar life while providing a lifetime of contentment to the new pipe man/ lady. Now, JB Weld comes in two parts – the ‘Steel’ and the ‘Hardener’ in separate tubes.  As per the directions both are to be mixed in 1:1 ratio and that one has about 4 minutes before the mixture sets.  Before applying the mixture, I insert a petroleum jelly coated pipe cleaner through draught hole to prevent the draught from being smeared with the mix and blocking it when the mix is hardened. I mix JB Weld at 50/50 (eyeballing the quantities, of course) on an index card, mix it well, and apply it as evenly as possible over the complete chamber wall with a sliver of a bamboo frond – it was a bit messy, but mission accomplished successfully.  I set the stummel aside and let it cure overnight.The next afternoon, the mix had hardened and I realized how unevenly the mix was applied!! I did not want the layer of the mix to be too thick, but only as a thin layer. I mounted a 180 grit sanding drum on to my hand held rotary tool and carefully sand down the hardened mix to an acceptable thickness. To be honest, I do not know of any scientific method to determine the thickness and neither do I know of any instrument that would help me in doing so, it was just by touch and feel. Once satisfied, I cleaned the chamber of all the sanding dust and readied it for the next coat of activated charcoal and yogurt.Next, I mixed activated charcoal and yogurt to a thick consistency, neither too runny that it would run down the surface nor too thick that it would not spread out evenly. Again, this was all by feel!! Once I was satisfied with the consistency, I applied it evenly over the layer of JB Weld mixture and set it aside to dry out naturally. Once the bowl coat had dried out and hardened, I cleaned the rim top off all the dust and charcoal yogurt mix with a q-tip. I wiped the stummel with a clean soft cotton cloth and rubbed a small quantity of balm to enliven the briar and hand buffed the stummel with a microfiber cloth to deepen the shine.

The pipe is now truly ready for a long hiatus with a new piper, providing years of service in future. I cannot thank Abha enough for reminding me to address this most important functional aspect.

Thank you all for reading through this longish write up and for the valuable time you have invested in doing so. If any reader is interested in enjoying this pipe as his/ her rotation pipe, feel free to let us know.

Redeeming a Huge Malaga Bent Billiard from Kathy’s Dad’s Pipes


Blog by Steve Laug

I have been working on a lot of different estate pipes and selling them for different families. Once in a while it is good to change things up a bit. Last week Alex came by and went through the Malaga pipes from George Koch’s estate. I have a box of pipes from Alex that I am always working away at he added a few more Malaga pipes to his box. There are quite a few of them to work on so I decided to work on a few of them. The seventh of these Malaga pipes is a large bent billiard with mixed grain and a vulcanite stem. The mix of grain styles around the bowl and shank combined with the stem make it a stunning pipe. It has some great mixed grain on the sides of the bowl. It is one of the many Malaga pipes that came to my brother and me in several shipments of pipes from George’s daughter Kathy. When Jeff got each box the pipes were well wrapped and packed. Jeff unwrapped them and took the following photo to give an idea of the volume of the pipes that we purchased. This Malaga came in mixed in a box of pipes much like the one below. In each of the previous blogs that I have written on the restoration of George’s pipes I have told his story. If you have followed the restorations you will have read the information and the background piece that Kathy did on her father. Here is a link to one of the previous blogs on his Malaga pipes where I included her tribute in full (https://rebornpipes.com/2019/01/26/back-to-kathys-dads-pipes-restoring-a-%c2%bc-bent-malaga-author/). You can also read the bio on her Dad, George Koch. It is an interesting read and one that shows just how far our pipe collecting passion can go when we find a brand of pipes that we enjoy. I am going to only include the portion on the Malagas at this point. If you wish to read the rest follow the link above.

Kathy writes…We lived in Livonia, and that’s where his love for Malaga pipes began. After a few years he returned to Allis Chalmers and we moved back to Springfield. I remember that when we went back to Michigan to visit friends, Dad had to go to the Malaga store and acquire a few new pipes. Many a year I wrote to Malaga and they picked out a pipe for me to purchase that I could give Dad for a Christmas or birthday present. He was always pleased. His favorites were the straight stemmed medium sized bowl pipes, but he liked them all. 

He had some other pipes, but the Malagas were his favorites. I remember him smoking them sitting in his easy chair after work, with feet up on the ledge by the fire burning in the fireplace.  Growing up it was my job to clean them and he liked the inner bowl and stem coated with Watkins vanilla, leaving a little of that liquid in the bowl to soak in when I put them back on the rack…I’m very happy they are being restored by you and your brother and hope they find homes who enjoy them as much as Dad did. Thank-you for your care and interest. — Kathy, the oldest daughter

The Malaga Bent Billiard with a saddle vulcanite stem is next on the table. The carver did a great job of shaping the pipe to follow the grain on the briar. The large bowl, chubby shank and saddle stem look very good. The bowl had a thick cake that overflowed with lava onto the rim so that it was impossible to see if there was damage on the inner edges. The sides of the bowl and shank are very dirty with grime and oils from prolonged use. The stamping on the left side of the shank read “MALAGA” and on the right side it read Imported Briar. The vulcanite stem had tooth dents and chatter on the top and the underside of the stem. Jeff took these photos before he started the cleanup work on the pipe. Jeff took close up photos of the bowl and rim to capture the condition of the pipe before he started his cleanup work. The rim top had some lava overflow and some darkening on the back of the bowl. It was so dirty that it was hard to know if there was rim damage on the inner edge of the bowl. The pipe is incredibly dirty, even the externals of the bowl were covered with grime.He also took photos of the sides and bottom of the bowl and shank to show the beautiful grain around the bowl. The photos show the general condition of the bowl and wear on the finish. It is very dirty but this is another beautiful pipe. Jeff took a photo to capture the stamping on the top side of the shank. The photos show the stamping “MALAGA” on the left side of the shank and Imported Briar on the right side. The stamping is very readable. The next photos show the stem surface. There are tooth marks and chatter on both sides near the button and wear on the button surface and edges.

I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link – https://rebornpipes.com/tag/malaga-pipes/.That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and the flat surface of the rim looked very good. The inner edge of the rim has some serious burn damage on the front right side. The outer edge looked very good. I took photos of the pipe to show its condition before I started my work on it. I took close up photos of the bowl and rim top as well as the stem. You can see the condition of the rim top and bowl in the first photo. Jeff was able to remove all of the tar and oils but you can now see the damage on the right inside rim edge. There is a deep burn mark that extends across much of the rim top at that point. The vulcanite stem had tooth chatter on both sides near and on the button surface there was also a large deep bite mark on the underside of the stem.I took a photo of the stamping on the shank to show how good the condition is. It shows the “MALAGA” stamp and it is very legible. The right side shows the Imported Briar stamp.I decided to address the rim top first. I lightly topped the bowl on a topping board with 220 grit sandpaper. I wanted to minimize the damage on the top, remove the darkening and clean up the damage on the front outer edge of the bowl. I used a folded piece of 220 grit sandpaper to clean up the damage on the right rear inner edge of the bowl. I gave the inner edge a slight bevel to repair the damage.I polished the light scratching in the briar around the bowl and rim top with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping it down with a damp cloth after each pad. I scrubbed the briar with Before & After Briar Cleaner and a tooth brush. I rubbed it into the surface of the briar with my finger tips and let it sit for about 10 minutes then rinsed it off with running water. I dried it off with a soft cloth. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. I am very happy with the results. I set the bowl aside and worked on the stem. There was tooth chatter on the top and underside of the stem. There was a deep tooth mark on the underside near the button and the button surface on both sides was worn. Once the glue repairs cured I used a needle file to reshape the button edges and smooth out the repaired areas and begin the process of blending them into the surface of the stem.I sanded both sides smooth with 220 grit sandpaper and 400 grit sandpaper to blend the tooth chatter and the repair into the surface of the stem. As I sanded and reshaped the button and stem surface the repaired areas and the tooth chatter disappeared.I have one more tin of Denicare Mouthpiece Polish left from a few that I have picked up over the years. It is a coarse red pasted that serves to help remove oxidation. I polished the stem with that to further smooth out the surface of the vulcanite (and to be honest – to use it up). I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad Obsidian Oil. I finished by polishing it with Before & After Pipe Stem Polish both fine and extra Fine and then wiped it down with a final coat of Obsidian Oil. This is a large Malaga Bent Billiard with a vulcanite saddle stem. It has a great look and feel. The shape of the bowl, the beveled rim top and the cut of the briar work well to highlight the grain around the bowl sides. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain took on life with the buffing. The rich oil cured colour works well with the polished vulcanite stem. The finished pipe has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 7/8 of an inch. I will be adding the pipe to the finished Malaga pipes that I have set aside for Alex. I am glad that he is carrying on the trust for George Koch. Thanks for walking through the restoration with me as I worked over another one of Kathy’s Dad’s Pipes.

Restoring a Beautiful Danish Pipe “MELBY” Acorn


Blog by Paresh Deshpande

This pipe had attracted my attention way back in 2017 when I first saw it on eBay and finally made it to me with a very small price tag, shipping included!! Subsequently as I started working on my inherited pipes under Steve’s guidance, the Barling’s, Dunhills, Peterson’s, Ben Wades, Nordings, Stanwells, Danish FH et al took center stage and the Melby got buried deeper and deeper down in the box. During his visit to India in May this year, Steve, Abha and I went through two of the three big cartons of pipes that I had inherited including a few pipes that I had purchased on eBay in earlier years. The aim of this exercise was to sort out pipes that could be sold and those that are to be added to personal collection. The Melby figured in the list of pipes “TO BE SOLD”!!

Well, after lying in wait for more than two years, the Melby has finally found its way on to my work table now.

This is a beautiful Acorn shaped pipe with a very subtle and delicate upturned bend to an equally delicate and thin shank. The stummel narrows down towards the foot from a nice broad and wide rim top. The pipe ends with a thin fancy vulcanite stem that has a slight bend at the slot end that carries forward the overall delicate profile of the pipe as a whole. The second aspect that struck me was how light the pipe was!!The pipe is stamped vertically towards the shank end bottom as “MELBY” over “MADE IN” over “DENMARK”. There is no other stamping on the stummel. The stem is also devoid of any stampings.The top notch quality of the briar, beautiful shape and overall high quality of finish and design screamed that this pipe had to be work of some really gifted artisan. To know more about this pipe, I visited pipedia.org. Sure enough, there was a mention of this brand under Danish pipes, but sadly nothing more than a mere mention. In my quest to unravel this mysterious brand, I surf the internet and the only reference that I could find out was on an aptly named site “VERY KEEN ON PIPES”. Here is the link to this interesting site; https://vkpipes.com/

Within this site I searched for Melby and here is what I learned; https://vkpipes.com/pipeline/melby/

An extraordinary Danish work! As every proper Danish pipe it’s made of a good briar, shows nice grain and has skillfully designed freehand shape. But the most of all we’re absolutely amazed with its sense of equilibrium – the pipe can surely balance just on its heel (back side of its bottom). Some signs (such as kind of briar) hint it might be a Karl Erik pipe but we don’t have a 100% proof so far.

With this information, I move ahead with my initial visual inspection.

INITIAL VISUAL INSPECTION
The pipe came to us in a very well smoked state, but, I have to admit that it was well taken care of by the previous owner. An even layer of heavy cake build up is observed in the chamber with overflow of lava on the rim top surface, notably at the back. Otherwise, the rim top surface and both inner and outer rim edges are in fairly good condition with slight darkening and unevenness to the inner rim edge. It is pretty strong sweet smelling pipe, I say!! I am not sure if by mere cleaning of the chamber and shank internals that these smells will be eliminated. The smooth stummel surface has beautiful Bird’s eye grain patterns on either sides of the stummel with beautiful densely packed cross grains on the front, back and the shank. The stummel surface has a dirty yellowish orange like stain to the briar that has darkened and dulled out due to accumulation of grime. Once it has been cleaned up, the grains should pop out after a nice polish. The mortise with shank internals is clogged and shows heavy accumulation of oils and tars. The chamber emanates a very strong sweet odor from previous usage. The draught hole is right at the bottom center and should be a great smoker!! The light weight and perfect shape make it a beautiful pipe to clench while you read your favorite book or while tending to your garden!! Reclaiming this piece of briar should be a fun project. The delicate fancy vulcanite stem is deeply oxidized, especially in the nooks and crannies. There are a few deep tooth indentations on either surface of the stem in the bite zone and over the upper button edge. The button edges would need to be sharpened and made crisp. The tenon and the slot show heavy accumulation of dried oils and gunk and the airflow through the stem is laborious.INITIAL CLEANING BY ABHA…
The initial cleaning on this pipe was done by Abha, my wife (she has cleaned up around 40-50 pipes and these have now reached me for further restoration). She reamed out the complete cake and further smoothed out the chamber walls with a folded piece of 220 grit sand paper. She scrubbed out the dried oils, tars and gunk from the mortise with a fabricated dental spatula and further cleaned out the internals of the shank with pipe cleaners and alcohol and cotton buds. She followed the internal cleaning of the shank with external cleaning of the stummel using Murphy’s Oil soap and hard bristled tooth brush and dried it with paper napkins and cotton cloth.

Next she cleaned out the internals of the stem air way and immersed it in “Before and After Deoxidizer” solution along with the stem of other pipes in line for restoration. Once the stem had soaked overnight, she cleaned the stem under running warm water and scrubbed the raised oxidation from the stem surface using Scotch Brite pad. She further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little olive oil to rehydrate the stem.

ONCE THE PIPE IS ON MY WORK TABLE…
The cleaned up pipes presents a very clear picture of what needs to be done to restore this pipe to a pristine and smokable condition. I really cannot thank Abha, my wife, enough for all the help and support that she extends me in my pursuance of this hobby. A clean pipe also helps in clearly identifying the work that would be required to restore a pipe. The pictures shows the condition of the pipe when it reached me after being cleaned. The chamber stills has the strong old odor and would need further intrusive methods to address this issue. The walls are solid without any signs of damage. The inward curving wide rim top surface has a flat smooth ring towards the chamber. The flat inner rim edge is slightly darkened towards the front and left of the stummel and would need to be addressed. The rounded outer rim surface is in perfect condition but shows signs of overzealous cleaning by Abha to remove the overflow of lava from the right and extending to the back side of the rim top. I am amazed at the cavernous size of the chamber. The stummel surface is sans any fills or flaws. A nice polish and the beautiful grains will pop out and will be on display in all their glory. The stummel has lost its old stain and further sanding followed with micromesh pad polishing will further bring out the natural finish of the bowl. Whether to stain it to accentuate the grains or to let it be, I shall decide once the micromesh cycle is complete. I think as the pipe is smoked, over a period of time, the briar will take on some nice dark coloration and patina. I am really looking forward to see the stummel after polish. The mortise and shank internals are also nice and clean now. The seating of the stem tenon in to the mortise is snug and flush with the shank end. The oxidation on the vulcanite stem has been removed, thanks to all the efforts put in by Abha. The slot and stem internals are all clean and fresh. The deeper tooth indentations on the upper and lower surface and on the upper button edge are now clearly visible. I intend to first raise these indentations to the surface by heating and sanding followed, if necessary, by filling it with a mix of activated charcoal and superglue. A bit of sanding to remove the deeper oxidation followed by micromesh polishing cycle should add a nice shine to the stem. THE PROCESS
Firstly, I heat the surface of the stem with the flame of a lighter to raise the tooth indentations to the surface and follow it up with a sanding with a piece of folded 220 grit sand paper. This helps to even out the raised surface, address minor tooth chatter and also remove the deep seated oxidation. I wiped the stem with a cotton swab and alcohol to remove the raised oxidation and the resulting sanding dust. The tooth indentations, though greatly reduced, are still prominent. I need to address this issue. I mix a small quantity of activated charcoal and CA superglue and spot apply it over the visible bite marks. I set the stem aside for the fill to cure overnight. If I had black CA superglue, that is what I would have used in this instance. Next, I start by sanding the entire stummel surface, including the rim top, with a piece of 220 grit sand paper. I also work the inner rim edge with the sandpaper to remove the darkened briar and even out the rim edge. This sanding helps in addressing all the minor dents, if any, from the surface while providing a smooth surface for the next stage which is polishing cycle using complete set of micromesh pads. I was especially very careful while sanding the bottom of the shank around the stampings, as it is very easy to miss out the stamp and one swipe of the sand paper is enough to ruin/ damage the stampings. Before I move to the next stage of polishing the stummel, I decided to address the issue of strong odor in the chamber. To eliminate the ghost smells from the pipe, I decided to treat it with salt and alcohol. I do not use Kosher salt as it is not readily available here and if available, it’s very expensive. I use cotton balls which is an at par substitute as I have realized over the last year or so. I draw out a wick from the cotton and along with a folded regular pipe cleaner; insert it in to the mortise and through the draught hole in the chamber. Thereafter, I pack the chamber with cotton balls to about quarter of an inch below the rim inner edge. I soak the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol has gone down, having being absorbed by the cotton. I top it up once again and set it aside overnight. By next afternoon, the cotton and alcohol has drawn out all the remaining oils and tars from the chamber and mortise and the cotton and alcohol had fulfilled its intended task. I removed the cotton balls and ran pipe cleaners through the mortise to clean out all the loosened tars and gunk. The chamber now smells clean and fresh. I set the stummel to dry out naturally.While the chamber was soaking in the salt and alcohol bath, I worked the stem. The stem fills had cured and with a flat head needle file, I sand these fills to achieve a rough match. I further fine tuned the match by sanding the filled area with a folded piece of 220 grit sand paper pinched between my thumb and forefinger. I followed it up by sanding the entire stem surface using 400, 600, 800 grit sand papers and finally with a piece of 0000 grade steel wool. This serves to remove the deep seated oxidation and also reduces the sanding marks of the more abrasive sand papers. I also sharpened the button edges while sanding. I wiped the stem with a cotton swab and alcohol to remove all the oxidation and sanding dust from the surface. I applied a little Extra Virgin Olive oil over the stem and set it aside to be absorbed by the vulcanite. I followed up the sanding regime with micromesh polishing to bring a shine on the stem surface. Since my hand held rotary tool is out for repairs, I could not continue with my experimentation on use of Red Tripoli and White Diamond during the polishing regime. I wet sand the stem with 1500 to 12000 girt micromesh pads. I rub a small quantity of olive oil in to the stem surface to hydrate it and set it aside. The stem looks nice and shinning black.The stummel had dried out completely and I could now move ahead with polishing the stummel. To remove the sanding marks and bring a deeper shine, I polished the stummel with micromesh pads, wet sanding with 1500 to 12000 pads. I wiped the surface with a soft cloth at the end of the micromesh cycle. The stummel looks amazing with a deep shine and beautiful grains popping over the stummel surface. I shared pictures of the stummel at this stage in restoration with Abha for her opinion as to whether stain it in dark brown or otherwise. Prompt came the response to let it be. She really liked the patterns of grain and the look of the pipe. Also as the pipe is smoked, it will turn dark and develop a nice patina. So, natural finish to the stummel it is!! Next, I rub a small quantity of “Before and After Restoration Balm” in to the briar with my finger tips and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the beautiful darkened grain patterns on full display. I further buff it with a horse hair shoe brush. Unfortunately I just missed out on taking pictures of the stummel at this point in restoration process. But it looks beautiful, I say!!

By the weekend, my rotary tool stabilizer came back after repairs and I could finally move ahead with finishing the pipe. To apply the finishing touches, I mount a cotton cloth buffing wheel on to my hand held rotary tool and apply a coat of Blue Diamond to the stummel and the stem to polish out the minor scratches. With a cotton buffing wheel that I use for carnauba wax, I apply a coat of carnauba wax and continue to work on it till the complete coat of wax had been polished out. I mount a clean cotton cloth buffing wheel and give the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. This is truly a beautifully crafted pipe with gorgeous grains all around and the feather weight coupled with a large bowl will surely provide a long and leisurely smoke allowing ample time to admire the construction and grains on this pipe. P.S. This pipe was earmarked not for addition to my personal collection but for sale. However, the beautiful grains, the exquisite carving and very light weight coupled with a large chamber for a long and peaceful smoke has me enticed to an extent that I have decided to add it to my rotation. Such is the beauty of this pipe. Now all that remains is to load this bowl with my favorite G.L. Pease Virginia blend and puff contentedly for some time!!

Thanks to all readers of Reborn pipes who have spared a moment of their invaluable time in reading through this write up and as is always, your suggestions and advice are always welcome as this would not only help me but  also help the new pursuers of this art.