Tag Archives: Malaga Maker George Khoubesser

Restemming and Restoring a Malaga Scoop


Blog by Steve Laug

Since I am already working on restemming pipes I figure I might as well fit a stem to a MALAGA bowl that Alex dropped by a while ago. It is an interestingly shaped piece and I really like the looks of it. MALAGA called this shape a scoop. The grain swirls around the bowl sides and shows some great cross grain on the rim top. It is a pretty clean bowl with a bit of darkening on the rim top and cake build up at the bottom of the bowl. The pipe is stamped on the underside of the shank horizontally with the stem shank junction and reads MALAGA. The finish on the pipe is very in great condition with a few dings and pits in the briar on the right front near the rim. It has the classic Malaga oil cured look and is a rich, natural brown colour. The stem was missing so I would need to fit and shape a new one for it. I went through my can of stems to find an oval stem that would work with this shape pipe. I picked a new stem blank that I thought showed some promise. I took photos of the pipe and the potential stem before working on it. The photos give a pretty clear picture of the shape of the pipe and its general condition when I received it.

For those of you who are unfamiliar with the brand, I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. Here is the link – https://rebornpipes.com/tag/malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. If you are interested to learn more, then I invite you to follow the link to get a feel for the brand and the pipemaker. I changed my habitual pattern of working on pipes with this one as the bowl was pretty clean. I would do the reaming later. I set up my cordless drill and drilled the airway in the tenon so that the guide on the tenon turner would fit. I put the PIMO tenon turner in the chuck and turned the tenon until it was the right diameter for the shank. I know many use a micrometer to set the tenon turner correctly but the way the tool is configured that has never worked for me. I always eyeball it and turn it in degrees. After each turning I check it in the shank. When I get close I stop and finish with sandpaper and files. Probably a bit of a troglodyte but hey, it works for me.Once I had the diameter so that the tenon was snug I put the stem in the shank and took photos of the pipe at this point. It is way for me to see if I like the proportion of the length of the shank and bowl with the length of the stem. I have gotten to this point on other pipes and pitched the stem in the can and turned a different stem. In this case I thought it would work very well. I would need to reduce the diameter of the saddle, remove the casting marks on the stem and give it a slight bend when I was finished. What do you think? I took some close up photos of the rim top and the fit of the stem to the shank to give you a clearer picture of where things stood at this point in the process. Incidentally, in the last photo below you can see the MALAGA stamping on the underside of the shank.I used the Dremel and sanding drum to take off the casting marks on the sides and button end of the stem. I also used the sanding drum to remove the majority of the excess stem material on the saddle. I hand sanded it with a file and 220 grit sandpaper to get the fit close to a smooth transition. I little a tea light candle and heated the stem to bend it to the angle I wanted to work with the bowl. I took photos of the stem after the bending to show what the pipe looked like at this point in the process. There was still a lot of fine tuning and shaping to do but the pipe was beginning to look complete. I liked the look of the new stem. Some of you may wonder why I sand the shank the bit that I do. My experience is that I can smooth out the transition this way. I know that others do it differently but this is my process. I continued to sand and shape the stem and fit it to the shank end. I beveled the mortise end a bit more than it was originally using a small half circle needle file. Once that was done I sanded the stem to smooth out the transition with the shank. The photos below show that it is getting closer to a fit. I took some close up photos of the fit of the stem to the shank at this point. It is getting better and better. I still need to do a few adjustments to the tenon to get a snug fit to the shank.I sanded the stem with 400 grit wet dry sand paper to polish out the scratches left behind by the files and 220 grit sandpaper.I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each of the pads using Obsidian Oil. I polished it further with Before & After Pipe Stem Polish – both Fine and Extra Fine grits. I gave it another coat of Obsidian Oil and set it aside. With the stem fit and finished I set it aside to work on the bowl. The bowl was in decent condition other than some darkening on the top and two small pits on the right front of the bowl. There was also a little bit of cake in the bottom one third of the bowl. Whoever had reamed it did not take the conical bowl into their thoughts. The rest of the bowl was well reamed but the bottom portion was not. I reamed the bowl with a Savinelli Fitsall pipe knife to clean up the bottom part of the bowl. I filled in the two small pits with clear super glue and when the patches cured sanded them smooth with 400 grit sandpaper. Unfortunately I did not take a photo of that part. Ah well. It is easy to get caught up in the process and forget the photos… I apologize for that.I polished the briar with 2400-12000 grit micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the bowl down with a damp cloth after each pad. I found that with each successive grit of micromesh the grain stood out more and gave a shine to the pipe. I liked what I saw when I looked at it. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. The bowl and the rim top look really good and the darkening is gone. The finish looks very good with the rich oil finish on the bowl and rim. I am very happy with the results. Now with both parts of the pipe finished, I polished stem with Blue Diamond polish on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The contrasting grain came alive with the buffing. The rich oil finish on the briar works well with the new, polished black vulcanite stem. The finished pipe is a beauty and feels great in the hand. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 1/2 inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 9/16 of an inch. This one will be going back to Alex with the rest of his pipes that I am working on. Thanks for walking through the restoration and restemming with me on this nicely shaped MALAGA Scoop.

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The Largest Malaga Rusticated Billiard I have ever seen


Blog by Steve Laug

The next pipe in the queue is a rusticated Malaga Billiard that is the largest Malaga I have worked on. It is like a war club in my hands which are not tiny! The rustication is rough and chipped glass like. There is a smooth band around the shank end and on the underside it is a little wider to accommodate the MALAGA stamp in the briar. The stem is a marbled brown Lucite saddle bit that is quite nice with the reddish brown stain on the bowl and shank. This is another nice looking piece much like the rest of those in this 21 pipe Michigan pipe lot. Along with this Malaga there were two others that are very interesting Malaga shapes. The Malaga I am working on now is on the mat in front of the rack. It is the first pipe on the right and I have circled it in red to make it easy to identify. Jeff took some photos of the pipe when he received them to show the general condition of the pipe before he started his cleanup work. Like the rest of the pipes from the Michigan collection this pipe was dirty and well used. There was a thick cake in the bowl and lava overflowing onto the outer edge of the rim filling in the rustication. The inner edge of the bowl was hidden under the grime and lava coat so it was hard to know what was underneath in terms of damage. The rustication was like broken glass and the tactile feel is really interesting. It is not like any of the Malaga pipes that I have worked on. It is quite deep and rugged and the medium brown and red stains give the rustication depth and dimension. The stem is pearlized Lucite with swirling browns and copper hues that is quite interesting. There are deep tooth marks on both sides of the stem at the button edge and some wear on the button edge itself. The photos below tell the story and give a glimpse of the large, saddle stemmed billiard. Jeff took a close up photo of the bowl and rim to capture the condition of the pipe before he started his cleanup work. The rim top had some lava overflow and some darkening. Some of the rustication is filled in with lava toward the back of the bowl. There is also a general accumulation of dust and grime in the rustication. He also took a photo of the right side and bottom of the bowl and shank to show the interesting rough rustication that covers the pipe. The rugged rustication gives the pipe a tactile sense when held in the hand and should be interesting as the pipe warms up when smoked. The finish is very dirty but this is another beautiful pipe.Jeff took a photo to capture the stamping on the underside of the shank. The photo shows stamping MALAGA. The stamping does not have the quotation marks that I have seen on some of the pipes. The next two photos show the stem surface. There are tooth marks and chatter on both sides near the button. There are also some marks on the sharp edge of the button.I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link – https://rebornpipes.com/tag/malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and you could see the damage to the flat surface of the rim and the inner edge on the right side and toward the front of the bowl. I took photos of the pipe to show its condition before I started my work on it. I took close up photos of the bowl and rim top as well as the stem. You can see the condition of the rim top and bowl in the first photo. Jeff was able to remove all of the tar and oils leaving behind a little darkening on the back side of the rim top. The inner and outer edge of the bowl was in excellent condition with no damage. The Lucite stem had tooth chatter and some tooth marks on the top and underside of the stem near and on the button surface.I took a photo of the stamping on the underside of the shank to show how good the condition is. The stamp is deep and legible. It clearly reads MALAGA without the quotation marks that are sometimes used around the stamp.I decided to address the darkening on the backside of the rim top first. I used a brass bristle wire brush to work over the rustication on the rim top. I was able to remove much of the darkening with the wire brush. The rim top looks significantly better after the brushing.I worked some Before & After Restoration Balm into the rusticated surface of the briar with my fingertips to clean, enliven and protect it. It took some time to really get it into the grooves and valleys of the rustication but I was able to work it in. I let the balm sit for a little wall and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. The reworked rim top looks really good and matches the colour of the rest of the pipe. I am very happy with the results. I set the bowl aside and worked on the stem. There were some tooth marks on the top and underside at the button that needed to be addressed. I also needed to do some work on the surface of the button on both sides. I filled the damaged areas in and build up the surface with clear super glue and set the stem aside until the repairs cured.When the repairs were cured, I sanded both sides smooth with 220 grit sandpaper and 400 grit sandpaper to blend the tooth chatter and the repair into the surface of the stem. As I sanded and reshaped the button and stem surface the repaired areas and the tooth chatter disappeared.I polished the acrylic stem with micromesh sanding pads – wet sanding with 1500-2400 grit sanding pads and dry sanding it with 3200-12000 grit sanding pads. I wiped it down after each sanding pad with a damp cloth. I polished it with Before & After Pipe Stem Polish and buffed it with a microfiber cloth. This is the first fully rusticated or “carved” finishes as Malaga called them, that I have worked on. I have worked on partially rusticated but never one with this kind of very cut glass like finish. It is extremely well done and it is a large pipe. The combination of stained rustication with the swirled Lucite stem is stunning. I polished stem with Blue Diamond polish on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The oil cured briar is very light weight and the red and brown stain colour works well with the polished variegated copper and brown acrylic stem. The finished pipe has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 7 inches, Height: 2 3/8 inches, Outside diameter of the bowl: 1 3/4 inches, Chamber diameter: 15/16 of an inch. I will be putting this newly finished Malaga pipe on the rebornpipes store shortly if you are interested in adding it to your collection and trying out this brand. Thanks for walking through the restoration with me it was an interesting pipe to restore.

A Unique Malaga from Kathy’s Dad’s Pipes –a ¼ Bent Bulldog


Blog by Steve Laug

The next pipe on the work table is also from George Koch’s estate. It is another one of George’s Malaga pipes – this time a ¼ bent Bulldog with a golden acrylic stem. It is quite a stunning pipe and caught my eye when I was going through the bag of Malaga pipes that I still have to work on. The Bulldog was just one of the many Malaga pipes that came to my brother and me in several shipments of pipes from George’s daughter Kathy. When Jeff got each box the pipes were well wrapped and packed. Jeff unwrapped them and took the following photo to give an idea of the volume of the pipes that we purchased. The next Malaga came in mixed in a box of pipes much like the one below.In each of the previous blogs that I have written on the restoration of George’s pipes I have told his story. If you have followed the restorations you will have read the information and the background piece that Kathy did on her father. Here is a link to the last Malaga where that is included in full (https://rebornpipes.com/2019/01/26/back-to-kathys-dads-pipes-restoring-a-%c2%bc-bent-malaga-author/). You can also read the bio on her Dad, George Koch. It is an interesting read and one that shows just how far our pipe collecting passion can go when we find a brand of pipes that we enjoy. I am going to only include the portion on the Malagas at this point. If you wish to read the rest follow the link above.

Kathy writes…We lived in Livonia, and that’s where his love for Malaga pipes began. After a few years he returned to Allis Chalmers and we moved back to Springfield. I remember that when we went back to Michigan to visit friends, Dad had to go to the Malaga store and acquire a few new pipes. Many a year I wrote to Malaga and they picked out a pipe for me to purchase that I could give Dad for a Christmas or birthday present. He was always pleased. His favorites were the straight stemmed medium sized bowl pipes, but he liked them all. 

He had some other pipes, but the Malagas were his favorites. I remember him smoking them sitting in his easy chair after work, with feet up on the ledge by the fire burning in the fireplace.  Growing up it was my job to clean them and he liked the inner bowl and stem coated with Watkins vanilla, leaving a little of that liquid in the bowl to soak in when I put them back on the rack…I’m very happy they are being restored by you and your brother and hope they find homes who enjoy them as much as Dad did. Thank-you for your care and interest. — Kathy, the oldest daughter

The Malaga ¼ Bent Bulldog with a variegated gold/yellow acrylic stem is next on the table. The carver combined rustication with a smooth stripe of cross grain up the right underside of the diamond shank and a portion of the right side of the bowl. There is a band of smooth briar around the shank end and the bowl top as well as a smooth rim top. There are no rings around the cap of the bowl. It is a well-shaped pipe that captures the cross grain in the stripe and adds the tactile feature of the rustication. The top of the bowl has some damage on the top and inner edge. The bowl had a very thick cake and cobwebs in the bowl. There was an overflow of lava onto the thin rim top. The stamping on the smooth underside of the diamond shank read MALAGA. The gold/yellow swirled acrylic stem had tooth dents and chatter on the top and the underside of the stem. Jeff took these photos before he started the cleanup work on the pipe. Jeff took two close up photos of the bowl and rim with different lighting to capture the condition of the pipe before he started his cleanup work. The rim top had some lava overflow and some darkening. There appeared to be some rim damage on the inner edge at the front of the bowl. You can see the wear on the rim top, the cake and cobwebs in the bowl. The pipe is dirty. He also took photos of the sides and bottom of the bowl and shank to show the beautiful cross grain on the stripe, around the rim and the rim itself. The photos also show the rugged rustication that gives the pipe a tactile sense as well.The finish is very dirty but this is another beautiful pipe. Jeff took a photo to capture the stamping on the top left side of the diamond shank. The photo shows stamping MALAGA. The stamping does not have the quotation marks that I have seen on some of the pipes.The next two photos show the stem surface. There are tooth marks and chatter on both sides near the button. There is also some wear on the sharp edge of the button.I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link – https://rebornpipes.com/tag/malaga-pipes/.That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

It has become a habitual pattern now for both Jeff and I when we work on pipes to follow the same procedure. I include it here so you have a sense of that pattern. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and you could see the damage to the flat surface of the rim and the inner edge on the right side and toward the front of the bowl. I took photos of the pipe to show its condition before I started my work on it. I took close up photos of the bowl and rim top as well as the stem. You can see the condition of the rim top and bowl in the first photo. Jeff was able to remove all of the tar and oils but you can now see the damaged areas on the surface clearly. There are damaged spots all around the top surface and on the right side and front of the inner edge of the bowl. The acrylic/Lucite stem had tooth chatter and some tooth marks on the top and underside of the stem near and on the button surface.I took a photo of the stamping on the shank to show how good the condition is. The stamp is deep and legible on the lower right side.I decided to address the damage to the rim top first. I topped the bowl with 220 grit sandpaper on a topping board to remove the damage to the flat surface of the rim top and also to try and minimize the damage to the inner edge of the rim.I worked over the inner edge of the rim with a folded piece of 220 grit sandpaper to smooth out the damage. I gave it a slight bevel to hide the burn damage on the front edge of the rim. The photos tell the story. The damage to the rim top is gone and the inner edge looks far better with the light bevel. The damage to the front edge is quite hidden.I polished the rim top and edge with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the rim off after each sanding pad to remove the dust. The damage on the rim is pretty much invisible after polishing and the rim top really looked good. I worked some Before & After Restoration Balm into the rusticated and the smooth surface of the briar with my fingertips to clean, enliven and protect it. It took some time to really get it into the grooves and valleys of the rustication but I was able to work it in. I let the balm sit for a little wall and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. The reworked rim top looks really good and matches the colour of the rest of the pipe. I am very happy with the results. I set the bowl aside and worked on the stem. There were some tooth marks on the top and underside at the button that needed to be addressed. I also needed to do some work on the surface of the button on both sides. I filled the damaged areas in and build up the surface with clear super glue and set the stem aside until the repairs cured. I sanded both sides smooth with 220 grit sandpaper and 400 grit sandpaper to blend the tooth chatter and the repair into the surface of the stem. As I sanded and reshaped the button and stem surface the repaired areas and the tooth chatter disappeared.I polished the acrylic stem with micromesh sanding pads – wet sanding with 1500-2400 grit sanding pads and dry sanding it with 3200-12000 grit sanding pads. I wiped it down after each sanding pad with a damp cloth. I polished it with Before & After Pipe Stem Polish and wiped it down with a last coat of Obsidian Oil. This is one of the more unique Malaga pipes that I have worked from George’s collection. The combination of rustication and smooth is really nicely done and the shape flows with the grain. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The cross grain and the rustication took on life with the buffing. The rich oil cured colour works well with the polished variegated gold/yellow acrylic stem. The finished pipe has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 5 1/2 inches, Height: 1 5/8 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: 3/4 of an inch. I will be putting this newly finished Malaga pipe on the rebornpipes store shortly if you are interested in adding it to your collection and carrying on the trust. Thanks for walking through the restoration with me as I worked over another one of Kathy’s Dad’s Pipes.

Back to Kathy’s Dad’s Pipes – A ¼ Bent Malaga Author


Blog by Steve Laug

The next pipe on the work table is also from George Koch’s estate. It is another one of George’s Malaga pipes – a ¼ bent Author with an acrylic stem. The pipe was one of many that came to my brother and me in several shipments of pipes from George’s daughter Kathy. When Jeff got each box the pipes were well wrapped and packed. Jeff unwrapped them and took the following photo to give an idea of the volume of the pipes that we purchased. The next Malaga came in mixed in a box of pipes much like the one below.In each of the previous blogs that I have written on the restoration of George’s pipes I have told his story. It has been awhile since I worked on one of his pipes so I want to remind you of his story. To me it is important to keep the story attached to the pipes that came from his collection. Each pipe I work on I remind myself of the man and in the work give a remembrance to the pipeman who owned these pipes. Having held a large number of his pipes in my hand and having a pretty good feel for the shapes, colour and stems that he liked, I can almost imagine George picking out each pipe in his collection at the Malaga shop in Michigan. I am including Kathy’s brief bio of her father and a photo of her Dad enjoying his “Malagas”. Here is George’s bio written by his daughter.

Dad was born in 1926 and lived almost all his life in Springfield, Illinois. He was the youngest son of German immigrants and started grade school knowing no English. His father was a coal miner who died when Dad was about seven and his sixteen year old brother quit school to go to work to support the family. There was not much money, but that doesn’t ruin a good childhood, and dad had a good one, working many odd jobs, as a newspaper carrier, at a dairy, and at the newspaper printing press among others.

He learned to fly even before he got his automobile driver’s license and carried his love of flying with him through life, recertifying his license in retirement and getting his instrumental license in his seventies and flying until he was grounded by the FAA in his early eighties due to their strict health requirements. (He was never happy with them about that.) He was in the Army Air Corps during World War II, trained to be a bomber, but the war ended before he was sent overseas. He ended service with them as a photographer and then earned his engineering degree from University of Illinois. He worked for Allis Chalmers manufacturing in Springfield until the early sixties, when he took a job at Massey Ferguson in Detroit, Michigan.

We lived in Livonia, and that’s where his love for Malaga pipes began. After a few years he returned to Allis Chalmers and we moved back to Springfield. I remember that when we went back to Michigan to visit friends, Dad had to go to the Malaga store and acquire a few new pipes. Many a year I wrote to Malaga and they picked out a pipe for me to purchase that I could give Dad for a Christmas or birthday present. He was always pleased. His favorites were the straight stemmed medium sized bowl pipes, but he liked them all. 

He had some other pipes, but the Malagas were his favorites. I remember him smoking them sitting in his easy chair after work, with feet up on the ledge by the fire burning in the fireplace.  Growing up it was my job to clean them and he liked the inner bowl and stem coated with Watkins vanilla, leaving a little of that liquid in the bowl to soak in when I put them back on the rack. Dad quit smoking later in life and so they’ve sat on the racks for many years unattended, a part of his area by his easy chair and fireplace. Dad passed when he was 89 years old and it finally is time for the pipes to move on. I’m very happy they are being restored by you and your brother and hope they find homes who enjoy them as much as Dad did. Thank-you for your care and interest. — Kathy, the oldest daughter

Thank you Kathy for providing this beautiful tribute to your Dad. Jeff and I appreciate your trust in allowing us to clean and restore these pipes. We are also trusting that those of you who are reading this might carry on the legacy of her Dad’s pipes as they will be added to the rebornpipes store once they are finished.

The next the pipe is a nicely shaped Malaga ¼ Bent Author with a variegated grey and black acrylic stem. It has beautiful grain all around the bowl – flame grain around the bowl and birdseye grain on the bottom of the bowl and shank that is highlighted by the natural oil finish on the pipe. It is a well-shaped pipe following the pattern of the grain.The top of the bowl has some damage on the top and inner and outer edges. The bowl had a very thick cake and cobwebs in the bowl. There was an overflow of lava onto the thin rim top. The stamping on the top left side of the shank read “MALAGA”. On the right side of the shank it is stamped Imported Briar (upside down). The grey and black swirled, pearlized acrylic stem had tooth dents and chatter on the top and the underside of the stem. Jeff took these photos before he started the cleanup work on the pipe. Jeff took a close up photo of the bowl and rim to show the condition of the pipe before he started his cleanup work. The rim top had some lava overflow and some darkening. There appeared to be some rim damage on the inner edge the right side of the bowl. You can see the wear on the rim top, the cake and cobwebs in the bowl. The pipe is dirty but in good condition. He also took photos of the sides and bottom of the bowl and shank from the side to show the grain. The finish is very dirty but this is another beautiful pipe. Jeff took some photos to capture the stamping on the top left side of the diamond shank. The photo shows stamping “MALAGA”. The stamping does not have the quotation marks that I have seen on some of the pipes. The next two photos show the stem surface. There are tooth marks and chatter on both sides near the button. There is also some wear on the sharp edge of the button.Jeff has picked up quite pipes of this brand over the past year along with the ones from Kathy’s Dad’s estate. All of the pipes were made by the Malaga Pipe Shop in Royal Oak, Michigan in the USA. The more I work on the brand the more I am impressed by the quality of the craftsmanship and beauty of the pipes that came from the shop. I have written an earlier blog to give a little history of the Malaga Brand if you are interested: https://rebornpipes.com/tag/malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser). Follow the link to get a feel for the brand and the pipemaker.

Jeff had reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. The rim was thoroughly cleaned and the damage was very clear. Without the grime the finish looked really good. The bowl looked very clean and was unchecked or damaged. The acrylic stem would need to be worked on but I really liked the profile it cast. I took photos of the pipe to show its condition before I started my work on it. I took close up photos of the bowl and rim top as well as the stem. You can see the condition of the rim top and bowl in the first photo. Jeff was able to remove all of the tar and oils but you can now see the damaged areas on the surface clearly. There are damaged spots all around the top surface and on the inner edge of the bowl. The acrylic/Lucite stem had tooth chatter and some tooth marks on the top and underside of the stem just ahead of the button. I took some photos of the stamping on the shank to show the condition but to also show the upside Imported Briar stamping on the right side.I decided to address the damage to the rim top first. I worked over the thin rim top and the inner and outer edges with a folded piece of 220 grit sandpaper and followed that by sanding it with 400 grit wet dry sandpaper.I polished the rim top and the rest of the bowl and shank with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the bowl and rim off after each sanding pad to remove the dust. The rim really shone once it was polished. I rubbed down the briar with Before & After Restoration Balm. I worked it into the smooth surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little wall and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. The rim matches well but still needs to be polished and buffed to raise a shine on it. I set the bowl aside and worked on the stem. There were some tooth marks on the top and underside at the button that needed to be addressed. I sanded both sides smooth with 220 grit sandpaper and 400 grit sandpaper to blend the tooth chatter into the surface of the stem. When it was sanded it was smooth and the marks were gone. I used several round and oval needle files to open up the round airway in the end of the button and give shape to a slot. I polished the acrylic stem with micromesh sanding pads – wet sanding with 1500-2400 grit sanding pads and dry sanding it with 3200-12000 grit sanding pads. I wiped it down after each sanding pad with a damp cloth. I polished it with Before & After Pipe Stem Polish and wiped it down with a last coat of Obsidian Oil. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The straight, flame and birdseye grain really came with the buffing. The rich oil cured colour works well with the polished variegated grey/black acrylic stem. Together the pipe looks much better than when I began and has a rich look. The finished pipe is shown in the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 5 3/4 inches, Height: 1 1/4 inches, Outside diameter of the bowl: 1 1/2 inches, Chamber diameter: 3/4 of an inch. I will be putting this newly finished Malaga pipe on the rebornpipes store shortly if you are interested in adding it to your collection and carrying on the trust. Thanks for walking through the restoration with me as I worked over another one of Kathy’s Dad’s Pipes.

Back to Kathy’s Dad’s Pipes – Restoring a Malaga Straight Bulldog


Blog by Steve Laug

The next pipe on the work table is also from George Koch’s estate. It is another one of George’s Malaga pipes – a straight Bulldog with an acrylic stem. The pipe was one of many that came to my brother and me in several shipments of pipes from George’s daughter Kathy. When Jeff got each box the pipes were well wrapped and packed. Jeff unwrapped them and took the following photo to give an idea of the volume of the pipes that we purchased. The next Malaga came in mixed in a box of pipes much like the one below.In each of the previous blogs that I have written on the restoration of George’s pipes I have told his story. It has been awhile since I worked on one of his pipes so I want to remind you of his story. To me it is important to keep the story attached to the pipes that came from his collection. Each pipe I work on I remind myself of the man and in the work give a remembrance to the pipeman who owned these pipes. Having held a large number of his pipes in my hand and having a pretty good feel for the shapes, colour and stems that he liked, I can almost imagine George picking out each pipe in his collection at the Malaga shop in Michigan. I am including Kathy’s brief bio of her father and a photo of her Dad enjoying his “Malagas”. Here is George’s bio written by his daughter.

Dad was born in 1926 and lived almost all his life in Springfield, Illinois. He was the youngest son of German immigrants and started grade school knowing no English. His father was a coal miner who died when Dad was about seven and his sixteen year old brother quit school to go to work to support the family. There was not much money, but that doesn’t ruin a good childhood, and dad had a good one, working many odd jobs, as a newspaper carrier, at a dairy, and at the newspaper printing press among others.

He learned to fly even before he got his automobile driver’s license and carried his love of flying with him through life, recertifying his license in retirement and getting his instrumental license in his seventies and flying until he was grounded by the FAA in his early eighties due to their strict health requirements. (He was never happy with them about that.) He was in the Army Air Corps during World War II, trained to be a bomber, but the war ended before he was sent overseas. He ended service with them as a photographer and then earned his engineering degree from University of Illinois. He worked for Allis Chalmers manufacturing in Springfield until the early sixties, when he took a job at Massey Ferguson in Detroit, Michigan.

We lived in Livonia, and that’s where his love for Malaga pipes began. After a few years he returned to Allis Chalmers and we moved back to Springfield. I remember that when we went back to Michigan to visit friends, Dad had to go to the Malaga store and acquire a few new pipes. Many a year I wrote to Malaga and they picked out a pipe for me to purchase that I could give Dad for a Christmas or birthday present. He was always pleased. His favorites were the straight stemmed medium sized bowl pipes, but he liked them all. 

He had some other pipes, but the Malagas were his favorites. I remember him smoking them sitting in his easy chair after work, with feet up on the ledge by the fire burning in the fireplace.  Growing up it was my job to clean them and he liked the inner bowl and stem coated with Watkins vanilla, leaving a little of that liquid in the bowl to soak in when I put them back on the rack. Dad quit smoking later in life and so they’ve sat on the racks for many years unattended, a part of his area by his easy chair and fireplace. Dad passed when he was 89 years old and it finally is time for the pipes to move on. I’m very happy they are being restored by you and your brother and hope they find homes who enjoy them as much as Dad did. Thank-you for your care and interest. — Kathy, the oldest daughter

Thank you Kathy for providing this beautiful tribute to your Dad. Jeff and I appreciate your trust in allowing us to clean and restore these pipes. We are also trusting that those of you who are reading this might carry on the legacy of her Dad’s pipes as they will be added to the rebornpipes store once they are finished.

The next the pipe is a nicely shaped Malaga Bulldog with a variegated grey acrylic stem. It has beautiful grain all around the bowl – cross grain and birdseye grain that is highlighted by the natural oil finish on the pipe. The top of the bowl is had some damage on the top and inner and outer edges. The bowl had a very thick cake that had overflowed in lava onto the rim top. The stamping on the top left side of the shank read MALAGA. On the underside of the shank (both right and left) has a carved leaf pattern. The grey and silver, swirled, pearlized acrylic stem had tooth dents and chatter on the top and the underside of the stem. Jeff took these photos before he started the cleanup work on the pipe. Jeff took a close up photo of the bowl and rim to show the condition of the pipe before he started his cleanup work. The rim top had some lava overflow and some darkening. There appeared to be some rim damage on the inner edge toward the front of the bowl. You can see the wear on the rim top, the cake and remnants of tobacco in the bowl. The pipe is dirty but in good condition. He also took photos of the sides and bottom of the bowl and shank from the side to show the grain and the carved leaf patterns on this pipe. The finish is very dirty but this is a beautiful pipe. Jeff took some photos to capture the stamping on the top left side of the diamond shank. The photo shows stamping MALAGA. The stamping does not have the quotation marks that I have seen on some of the pipes. The next two photos show the stem surface. There are tooth marks and chatter on both sides near the button. There is also some wear on the sharp edge of the button.

Jeff has picked up quite pipes of this brand over the past year along with the ones from Kathy’s Dad’s estate. All of the pipes were made by the Malaga Pipe Shop in Royal Oak, Michigan in the USA. The more I work on the brand the more I am impressed by the quality of the craftsmanship and beauty of the pipes that came from the shop. I have written an earlier blog to give a little history of the Malaga Brand if you are interested: https://rebornpipes.com/tag/malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser). Follow the link to get a feel for the brand and the pipemaker.

Jeff had reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. The rim was thoroughly cleaned and the damage was very clear. Without the grime the finish looked really good. The bowl looked very clean and was unchecked or damaged. The acrylic saddle stem would need to be worked on but I really like the profile it cast. I took photos of the pipe to show its condition before I started my work on it. profile it cast. I took photos of the pipe to show its condition before I started my work on it. I took close up photos of the bowl and rim top as well as the stem. You can see the condition of the rim top and bowl in the first photo. Jeff was able to remove all of the tar and oils but you can now see the damaged areas on the surface clearly. There are damaged spots on the front inner edge and the back inner edge. There are also some deep dents and nicks in the flat surface of the rim. The acrylic/Lucite stem had tooth chatter and some light tooth marks on the top and underside of the stem just ahead of the button. There were deeper tooth marks on both the top and underside near the button. I decided to address the damage to the rim top first. I topped the bowl on a topping board using 220 grit sandpaper. I removed the damaged surface of the rim and made it smooth once again. I cleaned up the inner edge of the rim with a folded piece of 220 grit sandpaper.I polished the rim top with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the rim off after each sanding pad to remove the dust. The rim really shone once it was polished. I rubbed down the briar with Before & After Restoration Balm. I worked it into the smooth surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little wall and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. The rim matches well but still needs to be polished and buffed to raise a shine on it. I set the bowl aside and worked on the stem. There were some deep tooth marks on the top and underside of the acrylic stem at the button. I cleaned off the surface of the stem with alcohol and filled in the deep tooth mark with clear super glue.Once it cured, I sanded both sides smooth with 220 grit sandpaper and 400 grit sandpaper to blend the tooth chatter and the repair into the surface of the stem. When it was sanded it was smooth and the marks were gone. I polished the acrylic stem with micromesh sanding pads – wet sanding with 1500-2400 grit sanding pads and dry sanding it with 3200-12000 grit sanding pads. I wiped it down after each sanding pad with a damp cloth. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain really came alive in both the carved leaves on the shank sides and the rest of the smooth briar with the buffing. The rich oil cured colour works well with the polished variegated grey/silver acrylic stem. Together the pipe looks much better than when I began and has a rich look. The finished pipe is shown in the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 5 1/2 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 3/4 of an inch. I will be putting this newly finished Malaga pipe on the rebornpipes store shortly if you are interested in adding it to your collection and carrying on the trust. Thanks for walking through the restoration with me as I worked over another one of Kathy’s Dad’s Pipes.

Kathy’s Dad’s Pipes #11 – Restoring a Beautiful Custom Carved Malaga Freehand


Blog by Steve Laug

With this blog I worked on another of the Malaga pipes from Kathy’s Dad’s estate. This is the eleventh of the pipes from collection. For a reminder to myself and those of you who are reading this blog I will retell the story of the estate. Last fall I received a contact email on rebornpipes from Kathy asking if I would be interested in purchasing her late Father, George Koch’s estate pipes. He was a lover of “Malaga” pipes as well as others and she wanted to move them out as she cleaned up the estate. We emailed back and forth and I had my brother Jeff follow up with her as he also lives in the US and would make it simpler to carry out this transaction. The long and short of it is that we purchased her Dad’s pipes – Malagas and others. I have never seen this many “Malagas” together in one place in all of my years of pipe restoring and refurbishing. There are some beautiful pipes in that lot. The condition of all them varied from having almost pristine to gnawed and damaged stems that will need to be replaced. These were some well used and obviously well-loved pipes. Cleaning and restoring them will be a tribute to this pipeman. (Here is a link to some history of the Malaga Brand if you are interested: https://rebornpipes.com/tag/malaga-pipes/. There are also links there to a catalogue and the maker George Khoubesser.)Those of you who have followed me for a while know how much I love getting to know about the pipeman who held the pipes in trust before me. That information always gives another dimension to the restoration work. This is certainly true with this lot of pipes. I can almost imagine George picking out each pipe in his collection at the Malaga shop in Michigan. Once again, I am including that information so you can know a bit about the pipeman who held these pipes in trust before they are passed on to some of you. I include part of Kathy’s correspondence with my brother as well…. I may well be alone in this, but when I know about the person it is almost as if he is with me while I work on his pipes. In this case Kathy sent us not only information but also a photo of her Dad enjoying his “Malagas”.

Jeff…Here is a little about my dad, George P. Koch…I am sending a picture of him with a pipe also in a separate email.

Dad was born in 1926 and lived almost all his life in Springfield, Illinois. He was the youngest son of German immigrants and started grade school knowing no English. His father was a coal miner who died when Dad was about seven and his sixteen year old brother quit school to go to work to support the family. There was not much money, but that doesn’t ruin a good childhood, and dad had a good one, working many odd jobs, as a newspaper carrier, at a dairy, and at the newspaper printing press among others. He learned to fly even before he got his automobile driver’s license and carried his love of flying with him through life, recertifying his license in retirement and getting his instrumental license in his seventies and flying until he was grounded by the FAA in his early eighties due to their strict health requirements. (He was never happy with them about that.) He was in the Army Air Corps during World War II, trained to be a bomber, but the war ended before he was sent overseas. He ended service with them as a photographer and then earned his engineering degree from University of Illinois. He worked for Allis Chalmers manufacturing in Springfield until the early sixties, when he took a job at Massey Ferguson in Detroit, Michigan. We lived in Livonia, and that’s where his love for Malaga pipes began. After a few years he returned to Allis Chalmers and we moved back to Springfield. I remember that when we went back to Michigan to visit friends, Dad had to go to the Malaga store and acquire a few new pipes. Many a year I wrote to Malaga and they picked out a pipe for me to purchase that I could give Dad for a Christmas or birthday present. He was always pleased. His favorites were the straight stemmed medium sized bowl pipes, but he liked them all.  He had some other pipes, but the Malagas were his favorites. I remember him smoking them sitting in his easy chair after work, with feet up on the ledge by the fire burning in the fireplace.  Growing up it was my job to clean them and he liked the inner bowl and stem coated with Watkins vanilla, leaving a little of that liquid in the bowl to soak in when I put them back on the rack. Dad quit smoking later in life and so they’ve sat on the racks for many years unattended, a part of his area by his easy chair and fireplace. Dad passed when he was 89 years old and it finally is time for the pipes to move on. I’m very happy they are being restored by you and your brother and hope they find homes who enjoy them as much as Dad did. Thank-you for your care and interest. — Kathy, the oldest daughter

Kathy, once again I thank you for providing this beautiful tribute to your Dad. We will appreciate your trust in allowing us to clean and restore these pipes. I am also trusting that those of you who are reading this might carry on the legacy of her Dad’s pipes as they will be added to the rebornpipes store once they are finished.

The eleventh of the pipes that I chose to work on is a nice looking Freehand with beautiful grain all around the bowl – straight, flame and birdseye. The top of the bowl is very rustic looking plateau briar that is filled with nooks and crannies. The end of the shank has one small spot of plateau that is almost a token piece. The plateau top was almost filled in with a heavy lava build up flowing from the bowl. It appeared that underneath the rim top was in good condition and the inner and outer edge of the bowl was in good condition. The stamping was on the underside of the shank and was clear and read “Malaga” over Custom Carved. The brown, swirled, pearlized Lucite stem had tooth dents and chatter on the top and the underside of the stem. The interior of the pipe was dirty. I could see that this was another pipe that George thoroughly enjoyed this pipe along with the others as is evidenced by the wear that all of them show. Jeff took these photos before he started the cleanup work on the pipe. Jeff took close up photos of the bowl and rim to show the condition of the pipe before he started to work his magic on it. The exterior of the bowl and shank were dirty. You can see the lava on the rim top, the thick cake and remnants of tobacco in the bowl. The second rim top photo shows the thick cake and debris in the bowl. It is dirty but in otherwise good condition.  He also took photos of the sides of the bowl and shank from different angles to show the condition of the design of the bowl. The pipe looked good. He took photos of the shank end to show what it looked like before cleanup.Jeff also took a photo to capture the stamping on the underside of the shank. The next two photos show the stem surface. There are tooth marks and chatter on both sides near the button. On the second photo below there appears to be a tooth mark/hole deep in the surface of the acrylic. I am hoping that it is not all the way the surface of the stem.Jeff cleaned this one up before he sent it my way. After having cleaned quite a few pipes lately, it was nice to work on another one that he had cleaned for me. He is really good at the cleanup work. He had reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the bowl, plateau rim and shank. He rinsed it under running water. He dried it off with a soft cloth. The lava mess on the rim was thoroughly removed without harming the finish underneath it. Without the grime the finish looked really good. The Lucite stem would need to be worked on but I really like the thin profile it cast. I took photos of the pipe to show its condition before I started my work on it.   I took close up photos of the bowl and rim top as well as the stem. You can see the condition of the rim top and bowl in the first photo. The top was in excellent condition and Jeff was able to remove all of the lava and oils. He had scrubbed the bowl with a tooth brush and oil soap and it looked really good. The thin profile acrylic/Lucite stem had tooth chatter and some bite marks on the top and a deeper more prevalent tooth mark among the chatter on the underside of the stem just ahead of the button.The underside of the shank was stamped with “Malaga” over Custom Carved. I took a photo of the shank to show the stamping. I am not sure how far up the hierarchy of Malaga pipes this one comes. It is a beautiful piece of briar.I rubbed down the briar with Before & After Restoration Balm. I worked it into the plateau on the rim and the smooth portions to clean, enliven and protect the briar. I worked it into the plateau on the rim top and the shank end with my fingertips and the help of a horsehair shoe brush. I let the balm sit for a little wall and then buffed with a cotton cloth to raise the shine. There were some tooth marks and chatter on the top and more chatter and a deeper tooth mark on the underside of the acrylic stem at the button. I cleaned off the surface of the stem with alcohol and filled in the deep tooth mark with clear super glue. Once it cured, I sanded both sides smooth with 220 grit sandpaper to blend the tooth chatter and the repair into the surface of the stem. It did not take too much sanding to remove the marks and smooth out the stem surface. When it was sanded it was smooth and the marks were gone. I polished the acrylic stem with micromesh sanding pads – wet sanding with 1500-2400 grit sanding pads and dry sanding it with 3200-12000 grit sanding pads. I wiped it down after each sanding pad with a damp cloth. I the polished stem and lightly polished the bowl with Blue Diamond to polish out the remaining small scratches and raise the shine. I gave the bowl multiple coats of Conservator’s Wax and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. This turned out to be a beautiful pipe in terms of shape and finish. This is the eleventh pipe that I am restoring from Kathy’s Dad’s collection. I am looking forward once again to hearing what Kathy thinks once she sees the finished pipe on the blog. The finished pipe is shown in the photos below. The dimensions are Length: 6 1/2 inches, Height: 2 1/2 inches, Outside diameter of the bowl: 1 3/4 inches wide and 2 inches long, Chamber diameter: 7/8 inches. Thanks for walking through the restoration with me as I worked over this Malaga from George’s estate. More will follow in a variety of shapes and sizes. I will be adding it to the rebornpipes store shortly so if you are interested in adding it to your collection and carrying on the trust from her father send me an email or a message on Facebook. Thanks for looking. 

Kathy’s Dad’s Pipes #4 – Restoring George Koch’s “Malaga” Unique


Blog by Steve Laug

This is the fourth of the “Malaga” pipes that I am working on from Kathy’s Dad’s pipes. For those of you who have not read the other blogs let me tell the story. Last fall I received a contact email on rebornpipes from Kathy asking if I would be interested in purchasing her late Father, George Koch’s estate pipes. He was a lover of “Malaga” pipes – all shapes and sizes and she wanted to move them out as she cleaned up the estate. We emailed back and forth and I had my brother Jeff follow up with her as he also lives in the US and would make it simpler to carry out this transaction. The long and short of it is that we purchased her Dad’s “Malaga” pipes. There are some beautiful pipes in that lot. I have never seen this many “Malagas” together in one place in all of my years of pipe restoring and refurbishing. They varied from having almost pristine to gnawed and damaged stems that will need to be replaced. Many of the pipes already had replacement stems or maybe George had the staff at the Malaga shop in Michigan put Lucite stems on them because he was such a gnawer. I don’t know if we will ever know the answer to that as Kathy did not know for sure. She did know though that he loved the brand and that most of the pipes he smoked he purchased from the shop. These were some well used and obviously well loved pipes. Cleaning and restoring them will be a tribute to this pipeman. (Here is a link to some history of the Malaga Brand if you are interested: https://rebornpipes.com/tag/malaga-pipes/. There are also links there to a catalogue and the maker George Khoubesser.)Knowing about the pipeman who held the pipes in trust before me gives another dimension to the restoration work. This is certainly true with this lot of pipes. I can almost imagine George picking out each pipe in his assortment at the Malaga shop in Michigan. I may well be alone in this, but when I know about the person it is almost as if he is with me work on his pipes. In this case Kathy sent us not only information but also a photo of her Dad enjoying his “Malagas”. Once again, I am including that information so you can know a bit about the pipeman who held these pipes in trust before they are passed on to some of you. I include part of Kathy’s correspondence with my brother as well…

Jeff…Here is a little about my dad, George P. Koch…I am sending a picture of him with a pipe also in a separate email.

Dad was born in 1926 and lived almost all his life in Springfield, Illinois. He was the youngest son of German immigrants and started grade school knowing no English. His father was a coal miner who died when Dad was about seven and his sixteen year old brother quit school to go to work to support the family. There was not much money, but that doesn’t ruin a good childhood, and dad had a good one, working many odd jobs, as a newspaper carrier, at a dairy, and at the newspaper printing press among others. He learned to fly even before he got his automobile driver’s license and carried his love of flying with him through life, recertifying his license in retirement and getting his instrumental license in his seventies and flying until he was grounded by the FAA in his early eighties due to their strict health requirements. (He was never happy with them about that.) He was in the Army Air Corps during World War II, trained to be a bomber, but the war ended before he was sent overseas. He ended service with them as a photographer and then earned his engineering degree from University of Illinois. He worked for Allis Chalmers manufacturing in Springfield until the early sixties, when he took a job at Massey Ferguson in Detroit, Michigan. We lived in Livonia, and that’s where his love for Malaga pipes began. After a few years he returned to Allis Chalmers and we moved back to Springfield. I remember that when we went back to Michigan to visit friends, Dad had to go to the Malaga store and acquire a few new pipes. Many a year I wrote to Malaga and they picked out a pipe for me to purchase that I could give Dad for a Christmas or birthday present. He was always pleased. His favorites were the straight stemmed medium sized bowl pipes, but he liked them all.  He had some other pipes, but the Malagas were his favorites. I remember him smoking them sitting in his easy chair after work, with feet up on the ledge by the fire burning in the fireplace.  Growing up it was my job to clean them and he liked the inner bowl and stem coated with Watkins vanilla, leaving a little of that liquid in the bowl to soak in when I put them back on the rack. Dad quit smoking later in life and so they’ve sat on the racks for many years unattended, a part of his area by his easy chair and fireplace. Dad passed when he was 89 years old and it finally is time for the pipes to move on. I’m very happy they are being restored by you and your brother and hope they find homes who enjoy them as much as Dad did. Thank-you for your care and interest. — Kathy, the oldest daughter

Kathy, once again I thank you for providing this beautiful tribute to your Dad. We will appreciate your trust in allowing us to clean and restore these pipes. I am also trusting that those of you who are reading this might carry on the legacy of her Dad’s pipes as they will be added to the rebornpipes store once they are finished.

The fourth of the pipes that I chose to work on is a “Malaga” Unique shape with a swirled brown acrylic stem. Some might call it a skater but it is not quite that. Others may have another idea but I have no clue what to call this shape. But it is another beautiful pipe underneath the grime and debris of the years. The warm brown finish on the bowl appeared to be good condition under the dust and tars of time. The more I work on these the more I think that Malagas must have been oil cured as they are very light weight and the finishes are uniformly well done. I have yet to find a fill in any of the bowls I have worked on in this lot and looking through what remains I think it is fair to say I won’t find any in them either. The rim top on the unique was covered with an overflow of lava from the cake in the bowl. The inner and outer edge of the bowl had damage. There were some nicks on the outer edge and there was some darkening on the inner edge. The bowl was out of round from previous reaming. The rim top and outer edge showed signs of being knocked against a hard surface to empty the dottle from the bowl. The stamping on the left side of the shank was clear and read “Malaga” and Imported Briar on the right side. There were no shape numbers on the pipe. The acrylic brown coloured stem fit the shank quite well and had some really interesting swirls around the stem. There was tooth chatter and marks on both sides at the button and one deep tooth mark on the underside near the button. The interior of the pipe was dirty. I know that George thoroughly enjoyed his pipes as is evidenced by the use that all of them how. Jeff took these photos before he started the cleanup work on the pipe. He took close up photos of the bowl and rim to show the condition of the pipe before he started to work his magic on it. The exterior of the bowl and shank were dirty. You can see the lava on the rim, the cake in the bowl and the nicks on the rim top and bowl around the outer edge of the rim. It is dirty but in otherwise good condition. He also took a photo of the sides of the bowl and the underside of the bowl and shank. He also took a photo of both sides of the shank to show the stamping and the condition of the overall shank so you could have an idea of where things were at before he cleaned it up.The next photo shows the colour of the stem material with all of the swirls browns and copper colours that make the acrylic stem quite beautiful. The nicks in the surface, the tooth chatter on the stem top and underside as well as the button and the deep tooth mark on the underside of the stem can be seen in the photos that follow.Working on this fourth pipe was pretty straightforward because Jeff had done all the hard cleanup work on the briar inside and out. He reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the bowl, rim and shank. He rinsed it under running water. He dried it off with a soft cloth. The lava mess on the rim was thoroughly removed without harming the finish underneath it. Once the grime was removed the finish actually looked it was in excellent condition. I took photos of the pipe to show its condition before I started my work on it. It really has some nice birdseye grain on the right side of the bowl and shank. I took a photo of the rim top to show the condition it was in after the cleanup. Jeff was able to remove all of the lava on the rim top and edges. There is still some darkening on the rim top. You can see the damage on the top itself and around the outer edges from knocking out the pipe on a hard surface. The inner edge of the bowl had a lot of nicks and cuts and was out of round. The stem was clean and you can see the tooth chatter and marks on the surface near the button and the large deeper tooth mark on the underside.I sanded out the tooth chatter and worked to reduce the size and impact of the tooth marks with 220 grit sandpaper to smooth and blend them into the surface of the rest of the stem. I sanded the surface of the button to remove the marks on the top and underside. There was a small tooth mark remaining on the top of the stem and the one on the underside is visible and is repairable at this point. I sanded the inside of the tooth mark to rough it up, wiped it down with alcohol on a cotton pad and filled in the divot with clear super glue. I set the stem aside to let the glue cure and worked on another pipe. When the glue had hardened I used a needle file to recut and straighten out the button edge on both sides of the stem. I touched up the small air bubbles that had formed in the super glue with a small drop of glue on each side.When that glue had cured I sanded it smooth with 220 grit sandpaper to blend it into the surface of the acrylic. I worked on it until the repair was basically invisible.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I lightly topped the bowl on my topping board using 220 grit sandpaper. It did not take too much work to remove the nicks and damage to the rim top and edges. Once it was complete I topped it on a medium grit sanding sponge to smooth the surface even more.I sanded the inside edge of the rim with 220 grit sandpaper to minimize the damage and bring the bowl back to round. I gave it a slight bevel that made the darkening on the inside edge less visible.I polished the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the briar down after each pad with a damp cloth to remove the sanding dust. I rubbed the bowl down with Before & After Restoration Balm to deep clean the pores and grain of the smooth finish as well as to enliven and protect the briar. I hand rubbed it with my fingers and wiped it off with a soft cloth. I buffed the bowl with a horsehair shoe brush to polish it. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I put the stem back on the pipe and buffed it with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This is the fourth of the many “Malaga” pipes that I am restoring from Kathy’s Dad’s collection. I am looking forward once again to hearing what Kathy thinks once she sees the finished pipe on the blog. I will be posting it on the rebornpipes store very soon. It should make a nice addition to the next pipeman’s rack and in purchasing it you can carry on the trust from her father. The dimensions are Length: 5 ¾ inches, Height: 1 3/4 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: 3/4 inches. Thanks for walking through the restoration with me as I worked over this Malaga from George’s estate. More will follow in a variety of shapes and sizes.