Monthly Archives: May 2015

Midterm Exam #1: Repairing a Cracked Bowl on a Pre-1956 Medico Billiard


Blog by Anthony Cook

Anthony1 The photo above represents the start of my first semester at the University of Reborn Pipes (by the way, Steve, we need T-shirts, a mascot, and a fight song). It was taken several months ago and it shows the first batch of pipes that I had collected for restoration practice. It’s a motley crew to be sure, but I have a special fondness for each of them. You never forget your first, as they say.

I’ve completed the restoration of the majority of these since the photo was taken (sadly, I failed the cob test, but it was rigged I tell you), but four of them were placed back into the box after cleaning and have remained there. Those four had issues that required either tools, materials, or experience that I just didn’t have at that point. Over time, other pipes attracted more of my attention and those remainders continued to linger in the dark and gather dust once again.

Now that I’ve acquired a few credit hours, I thought it might be time to drag them back out into the light; sort of as midterm exams to see if I’ve learned anything. The pipe that is second from the right in the group photo above is the one that I selected for my first exam.Anthony2 It’s an unnamed Medico billiard. The stamping on the shank reads simply “MEDICO” over “IMPORTED BRIAR” and the stem bears the “F” stamp found on some older Medicos. I learned from Dave Whitney, author of Old Briar, that the “F” stamp was probably discontinued in 1955, which gave me some idea of the pipe’s age.

The main reason that this one was shuffled back into the box was because of the extensive damage to the bowl. There were large fills within the carved rustication on the right side and several cracks had developed in the area both outside and inside the bowl. I discovered during cleaning that at least one of them penetrated completely into the chamber.

Below, you can see more of the original pictures that I took of the pipe shortly after it arrived. I had not done anything with it other than ream the bowl at the time these photos were taken.Anthony3

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Anthony5 As I mentioned, I had already cleaned the internals of the pipe before dropping it back in the box. So, I started work by dropping the stummel into a jar of alcohol to soften the lacquer finish. The metal ferrule at the end of the shank was loose enough to fall off. So, it was removed it and set aside. After a couple of hours, I removed the stummel from the bath and wiped it down with a cotton cloth. Then, I used acetone and #0000 steel wool to remove the lacquer coating. I also picked out the pinkish-orange putty from the fills, and then used the pick to scrape any loose or charred wood from the cracks.Anthony6 A lot of scratches and gouges were revealed once the rim was clean. So, I set up my topping surface and lightly sanded the majority of the blemishes away using 220-grit and 320-grit sandpaper.Anthony7 I mixed together powdered pumice, activated charcoal, and sodium silicate to make a bowl patch. After protecting the airway with a pipe cleaner, I applied a small amount of the patch mix directly to the cracks with a flat toothpick and firmly tamped to push it into the cracks. Then, I used the scoop on my pipe tool to apply a thin layer across the entire area for protection.Anthony8 Next, I addressed the cracks and pits on the outside of the bowl by filling them with a few layers of briar dust and CA glue. I applied the glue with the end of a toothpick to avoid getting glue into the carved areas as much as I could. After the patches had dried, I sanded them down with 220-grit and 320-grit sandpaper. The same progression of grits was used to put a slight chamfer on the outside of the rim to remove the gouges that remained there. While I was working the bowl, I also sanded the chamber patch smooth with 400-grit paper.Anthony9 I sat the stummel aside for a time to pay some attention to the stem. There was a lot of chatter near the button and tooth dents on both sides of the stem. I applied black CA glue (medium thickness) to the dents with a toothpick and dripped a couple of drops of activator over it to set it up quickly. When it was completely dry, I sanded out the glue patch and leveled the chatter with 220-grit paper. The two photos below show the patch before and after rough sanding.Anthony10 While I was working, I decided that I didn’t like how worn and rounded the edge of the button had become. So, I decided to build a new, sharper edge. I wrapped clear packing tape around the stem to mask it just below the button. I built up the layers until it was the depth that I wanted my new button to be. Then, I used a flat toothpick to “paint” black CA glue (thick) along the edge of the mask and dripped activator over it when I was satisfied with the coverage. Before the glue could completely set up, I quickly peeled the tape away to reveal my new (although rough at this point) button edge.Anthony11 I used 220-grit paper and a sanding file to start shaping the button, and then 320-grit and 400-grit to refine the button shape and further blend the patch area. I also used 400-grit paper to remove the unsightly (to my eyes) molding seams along the sides of the stem. I placed a rubber washer over the tenon to preserve the sharp edge of the stem face and lightly sanded the entire stem with 600-grit and 1200-grit paper.Anthony12 The stem logo was in fair condition, but the paint was cracked and discolored. So, I filled it in using a grout pen and carefully sanded off the excess with 1200-grit paper. The grout paint left a slight, white residue smeared around the logo, but that would be removed with further polishing.Anthony13 Before polishing the stem, I rubbed it down with a drop of mineral oil, let it sit for a couple of minutes, and wiped it away. I hoped that this would moisturize the surface a bit and maybe prevent some of the nylon fiber splintering that always seemed to leave behind fine scratches in the finished stem. Then, I polished with micro-mesh pads 1500-grit to 12000-grit. I added a second and third drop of oil between 2400/3200 and 4000/6000 pads. I was pretty pleased with the results. The final stem was much more blemish-free that the previous nylon stems I’ve worked on.

With the stem finished up, I returned to the metal ferrule that I had set aside earlier. I gave it a once over with #0000 steel wool, and then polished it with Semichrome polishing paste and a soft cloth. I buffed of the excess with my Dremel and a small buffing wheel to give it a nice shine.Anthony14 Back to the stummel, I applied a 3:1 mixture of isopropyl alcohol and Fiebing’s black dye, hand-buffed the stummel with a soft rag to remove the excess, and then used 600-grit paper to remove the scratches and most of the dark stain except for inside of the carved rustications and what had set into the grain. I also made small adjustments to the width and angle of the rim chamfer with the sandpaper to make sure that it was even all the way around.

Next, I applied a 3:1 stain solution of isopropyl alcohol and Fiebing’s dark brown, buffed off the excess by hand, and lightly sanded the entire stummel with 1200-grit sandpaper to smooth the surface and soften the edges of the rim. Then, I applied a 3:1 solution of ox blood stained and hand buffed again.

Finally, I polished the stummel with micro-mesh pads 1500-2400 before applying a 4:1 mahogany dye mix. I wiped the stummel down with an alcohol dampened cloth until I achieved a dark copper color and finished up by polishing with the remaining micro-mesh grits.Anthony15 Then it was time to put all of the pieces back together and give the pipe the final touches. I reattached the ferrule to the stummel with some 5-minute epoxy. When that had set, I applied a bowl coating mix of sour cream and activated charcoal to help promote the cake formation in the repaired chamber. I let that dry for about two hours before reattaching the stem and taking the pipe to the buffer. I buffed the stummel and stem with White Diamond, and then I gave the pipe several coats of carnauba wax.

With all of that done, I turned in my first exam. I’m feeling pretty good about it, but I never really know how I’ve done on these things until the grades finally come back. I’m not going to worry about it now, though. I still need to cram for the second exam. It’s going to be a long night.Anthony16

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rebornpipes Celebrates its Third Anniversary on WordPress


anniversary This morning I received this message from WordPress. Time has flown by since the day in May three years ago when I started rebornpipes. Many weeks and months of articles have come and been posted and the blog has grown from my own posts and refurbishing work to additional writings and work from many individuals around the globe. I want to take time to thank each of the contributors to the blog for their contributions to rebornpipes and to invite them to continue to share their work. I also want to thank the supportive readers of the blog and encourage them to share their experiences in the work of refurbishing with the rest of us. There is always more to learn and new tools and methods to work with.

Thank you all! Here’s to many more years ahead!
Steve Laug

Different methods for removing a ghost from a pipe


Blog by Steve Laug

The latest pipe I worked on came with a stubborn ghost so I was forced to use almost all the tools in my arsenal for removing the ghost. As I worked through the various procedures that I use I thought it would be helpful to spell out each method individually for ease of reference. Some of the pipes I work on are quite easy to clean and merely take pipe cleaners, cotton swabs and alcohol. Most though need a thorough reaming and cleaning. Other like the one in the photos below take a lot of elbow grease and a lot of different methods to remove the ghosts and deliver a clean smelling pipe.

1. Thorough cleaning and reaming – the first method is by far the one I use the most. I have found that 9 times out of 10 I ream the pipe with a PipNet reamer with four different sized cutting heads. I generally start with the smallest head and work my way up to a cutting head that is close to the size of the bowl. I will finish any portion left behind with a sharp pen knife. I use cotton swabs, pipe cleaners and isopropyl alcohol to scrub out the shank and bowl as well as the stem. This method works well on many of the lightly smoked pipes that I clean out. I also find that those pipes used to smoke straight Virginia tobaccos or Virginia Perique tobaccos are the cleanest and generally do not have a ghost. The worst for tars and buildup are the pipes used for aromatics. Those smoked with English/Balkan blends are somewhere in between.Cam8

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Cam15 2. Retort – The second tool in the kit is a retort. A retort is a simply made tool that includes a test tube, cork, a connector and surgical tubing. The surgical tubing is stretched over the stem or inserted in the shank (see Andrew Selking’s posts). A cotton ball is stuffed into the bowl and alcohol put in the test tube. Canned heat, an alcohol lamp or a candle is used to heat the alcohol to boiling and it is pushed through the stem, shank and bowl. When the test tube is removed from the heat source the cooled alcohol returns to the test tube. It carries with it tars and oils that have been boiled out of the pipe. I have found that I have to often repeat this process several times before I get a clear alcohol back in the cooled tube. I am currently working on a pipe that I have used the retort on four times and just now am getting a clear alcohol return in the test tube. Once I remove the cotton ball and the tubing I use pipe cleaners, cotton swabs and alcohol to remove any remnants of tars and oils. Once the pipe dries out the retort has generally removed all but the most stubborn ghosts and leaves the pipe smelling clean.Cam10

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Cam14 3. Cotton ball and alcohol treatment – This treatment is one that I use instead of the salt and alcohol treatment that many have written about. Sometimes I use this method instead of a retort – if the pipe has a ghost but is not terribly dirty. Other times I use it along with a retort. I stuff the bowl full of cotton balls all the way to the bottom. I stick a cotton swab in the shank to plug the airway or in some cases put a rubber stopper or cork in the end of the shank. I use a rubber ear syringe to fill the bowl with alcohol. I used 99% isopropyl alcohol and fill it until the cotton is covered. As it evaporates I add more alcohol to the bowl. The alcohol generally goes into the shank as well and draws the oils and tars into the cotton balls in the bowl. I leave the pipe sitting in an old ice cube tray over night or until the cotton is darkened. Then I remove the cotton balls and repeat the process until the cotton remains white. Once the bowl is empty I use pipe cleaners, cotton swabs and alcohol to clean out any remaining oil and tars in the bowl and shank.Cam16

Cam18 4. Kosher salt and alcohol treatment – The salt and alcohol treatment is a variation on the above method. I used it for years and had no issues with pipes that I did the treatment on. Many have spoken of split shanks and bowls cracking after this treatment and will not use it. I have never had a problem so I continue to use it on stubborn bowls and ghosts. I use a Kosher sea salt that is in rock salt form and fill the bowl with it. I then use the rubber ear syringe to fill the bowl with alcohol. I prepare the shank in the same way either plugging it with a cork or stopper or even a cotton swab. I let the alcohol run into the shank and then set the pipe in the ice cube tray overnight. The alcohol wicks out the oils and tars from the briar and turns the salt dark. In the bowl in the pictures I had already used a retort and the cotton ball and alcohol treatment. The salt and alcohol treatment drew out more oils that were left. I empty the darkened salt from the bowl and then clean out the bowl and shank with alcohol, cotton swabs and pipe cleaners. The key is thoroughly flush out the salt with the alcohol and pipe cleaners/cotton swabs. I let the pipe dry for three or more days before I smoke a bowl in it.Cam19

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Cam21 5. Cotton ball and white vinegar treatment – This treatment is also a variation on the alcohol/salt and alcohol/cotton ball treatment. Instead of using alcohol as the liquid in the bowl I use white vinegar. I have found that it works wonders to draw out the tars and oils that are left behind by the alcohol. I also use it to freshen the foulest bowl. No need to rinse the bowl afterwards as the vinegar evaporates leaving behind a faint smell. I stuff the bowl with cotton balls and then fill it using an ear syringe. Like the previous methods I leave the pipe sitting overnight. I remove the cotton balls and clean out the bowl and shank with alcohol, pipe cleaners and cotton swabs to remove any remaining oils.Cam17 6. Activated Charcoal and heat treatment – The final option is to fill the bowl with activated charcoal pieces (I pick them up from aquarium shops or from the pet area at Walmart) and set it in a metal pan in the oven on the lowest heat setting that is available. The heat softens the oils and they are drawn out into the charcoal. I usually leave it in the oven for 15-30 minutes though could probably leave it in longer. I then dump out the charcoal and clean the bowl and shank with alcohol, pipe cleaners and cotton swabs.

The last pipe I worked on I used all of the methods other than the charcoal one. I may still have to use that as there is a faint ghost remaining in the pipe. For most of the pipes I work on a combination of one or two of the above methods accomplish the task. Only the most stubborn need to use all of them. Experiment with the methods and let us know what works for you and also any variations you might have adapted to improve the methods. Pass on what you have learned as for me that is the best part of the hobby – learning from another refurbisher what works for them.

Cleaning and Restoring a Blatter of Montreal Bent Egg


Blog by Steve Laug

When I received this Blatter of Montreal Egg pipe I sat down and looked it over carefully to assess what would need to be done to restore it. The finish was very dirty and worn but underneath the dirt and oils there was some amazing grain. On the right side of the bowl, near the top there was a fill that had popped out and left a large divot in the briar. The size of the missing fill distracted from really seeing the beauty of the pipe. Looking at the top of the bowl I could see that the inner edge of the rim was slightly out of round and the rim had been previously topped. Both the stain and the topping were not even. The outer edge of the rim had been rounded from sanding and was no longer a clean sharp edge. Sometime ago the bowl had been reamed and a broken uneven cake left on the sides of the bowl. The airway at the bottom of the bowl had a groove carved from the opening across the bowl bottom that appeared to come from using too heavy a hand with a pipe cleaner over the years.

The stem was in good shape in terms of not having any tooth damage or chatter. The button was still quite sharp and distinct like the other Blatter pipes that I have cleaned. It was oxidized and somewhere along the way someone had sanded or buffed the stem with it removed from the pipe. The edges of the stem at the shank junction had rounded shoulders and because of that the fit against the shank was not perfect. The diameter of the shank was slightly larger than the stem due to the rounded shoulders. There would need to be some work done on that area to reduce the damage though I am not sure that it can all be removed. I find this kind of rounding of the shoulders on the stem or the shank on pipes that have been overbuffed or worked on by someone new to the refurbishing hobby.

I took the pipe apart to look at the internals of the stem and the shank. The shank has an interesting design. The mortise ends with a slight ridge and then the airway drops into a kind of sump/or chamber to capture the moisture – kind of like the Peterson system pipes. This chamber had the airway drilled toward the top end. It was filled with a lot of black sticky tar and oil. It would take a lot of scrubbing to clean that area. The mortise itself was pretty clean. The end of the tenon was almost clogged with the buildup around the end. The same was true of the slot in the end of the tenon. It was reduced in size by about half. The stem would also take some work to clean out the thick build up inside.Blatter1

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Blatter4 The next photo shows a close up of the area of the missing fill. It is quite large and will need to be repaired.Blatter5 I scrubbed the bowl with cotton pads and isopropyl alcohol to remove the grime and prepare the missing fill for repair. I picked out the loose particles from the area and scrubbed it down again.Blatter6 I filled the hole with larger particles of briar dust and then filled it with superglue. I added more briar particles to the top of the repair.Blatter7 I sanded the repair with 220 grit sandpaper to remove the excess and smooth out the patch. The size of the patch can be seen in the next photo. The larger particles of briar dust worked differently than the fine dust I used in the past.Blatter8 I used a folded piece of sandpaper to bevel the inner edge of the rim to take care of the damage that had made it out of round. Beveling the rim inward took care of the damage and brought the rim back into round.Blatter9 I sanded the rim with a medium and a fine grit sanding sponge and also sanded the repaired area on the side of the bowl. Each successive grit of sanding sponge smoothed out the repair and blended it into the bowl.Blatter10 Once the patch was sanded smooth I scrubbed the bowl down with acetone on a cotton pad to remove the rest of the finis and the remaining wax buildup on the bowl. The birdseye briar was stunning on the left side of the bowl.Blatter11

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Blatter13 I also scrubbed the top of the rim with the pads and found that the work on the rim had really cleaned up the look of the pipe from the top.Blatter14 I worked on the rounded shoulders of the stem. First I sanded it with 220 grit sandpaper blending the flow of the shank with the stem. The key was to reduce the shoulder rounding without changing the shape of the shank. Once I had the transition as smooth as I could make it I sanded it with a medium and a fine grit sanding sponge. The finished shank/stem transition can be seen in the next series of photos.Blatter15

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Blatter18 With the repair finished on the side of the bowl and the transition smoothed out at the stem/shank junction it was time to give it a coat of stain to blend it in with the rest of the briar. I used a dark brown stain touch up pen to work on those two points on the bowl.Blatter19

Blatter20 I probably should have done this sooner, but I chose not to. The bowl had already been reamed but I wanted to clean up the reaming job and try to smooth it out. I used a PipNet reamer and chose a cutting head that fit the bowl tightly and removed the odds and ends of broken cake left in the bowl.Blatter21 I then set up the topping board to repair the round outer edges of the rim. It did not take too much topping to make that edge sharp and clean once again instead of rounded. I finished sanding the rim afterward with a medium and a fine grit sanding block to remove the scratches left behind by the 220 grit sandpaper.Blatter22

Blatter23 I used the same dark brown stain pen to stain the rim. I applied the stain until the coverage was acceptable. I lightly buffed the bowl with White Diamond to smooth out the stained areas and blend them into the rest of the bowl.Blatter24

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Blatter27 With the externals finished on the bowl it was time to address the internals. The airway in the stem and shank and the sump in shank all were filthy. I decided to use a retort on the pipe. I set up the test tube and connector to the stem and then stuffed the bowl with a cotton ball before boiling the alcohol through the bowl and stem.Blatter28

Blatter29 I boiled the alcohol through the bowl and shank the first time and the alcohol came out a dark brown.Blatter30 I took the retort off the stem and ran pipe cleaners and cotton swabs and alcohol through the shank and stem. While they were definitely cleaner there was still a lot of “sludge” present.Blatter31 I set up the retort and boiled another tube of alcohol through the bowl. This time the alcohol was definitely lighter but still dark.Blatter32 I emptied the tube and boiled a fresh tube through for the third time. While it was definitely getting lighter it was still brown.Blatter33 I ran a fourth tube of alcohol through the stem and shank and finally it came out clear. This was one dirty pipe. I used pipe cleaners, cotton swabs and alcohol to finish cleaning the shank and stem. I used the dental pick to clean out the edges of the slot on the button. With the internals clean I turned my attention to the stem. I sanded it with 220 grit sandpaper and then with the medium and fine grit sanding sponges. Using those I was able to remove the oxidation on the surface.Blatter34

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Blatter36 I switched to micromesh sanding pads. I wet sanded with 1500-2400 grit sanding pads and rubbed the stem down with Obsidian Oil.Blatter37 Afterwards I buffed it with White Diamond to polish the stem and lessen the scratches. I dry sanded the stem with 3200-12,000 grit micromesh sanding pads and rubbed the stem down with Obsidian Oil between the 4000 and 6000 grit pads. I also gave it a final rub down with Obsidian Oil after the 12,000 grit pad.Blatter38

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Blatter40 I buffed the pipe with Blue Diamond Plastic Polish and then gave it several coats of carnauba wax. I buffed it to a shine and then used a clean flannel buff to raise the shine. The finished pipe is shown in the photos below. I have also included a photo of the repaired rim. Note the repaired fill on the right side of the bowl. The pipe is cleaned, polished, repaired and ready to smoke. I think it is a beautiful pipe in one of my favourite shapes. Blatter41

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Blatter45 Thanks for looking.

Rejuvenating a Caminetto Business Long Shank Stack


Blog by Steve Laug

I just finished working on a long shank Caminetto Stack. It is stamped on the left side of the shank Caminetto Business. On the right side of the shank it is stamped Ascorti over Radice over Cucciago over Cantu Italy. Next to it is a shield. The finish is a rustication that looks very much like the older Castello Sea Rock finish. The bowl needed a thorough reaming to clean out the remnants of the old cake. The internals of the shank will also need a thorough cleaning. The pipe has a strong English smelling ghost that would need to be exorcised by a retort treatment. If that did not kill it then it would need to be given a cotton ball and alcohol treatment to further remove the ghost. The inner and out rim edges look really good. There is a build up tars and oils in the rustication on the top of the rim that will need to be scrubbed out. The deep rustication is also harbouring a lot of dust in the crevices that will also need to be scrubbed as well. Cam1

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Cam4 The stem needs some work. It is loose in the shank and I will need to see what the fit is like once the shank is cleaned. There is a deep tooth mark on the underside of the stem next to the button. It is not quite broken through the surface of the stem but it is deep. There are also marks on the topside of the stem in the same place though nowhere near as deep. The stem was almost clogged and will need to be cleared. The slot is tight and hard to get a pipe cleaner through easily. It will need to be opened to make cleaning the pipe a simpler procedure. Between the semi-clogged stem and the tight slot the draw is constricted. Once the repairs are made to the stem it will need to be polished.Cam5

Cam6 I took a close-up photo of the rim for you to see clearly the build up on the rim. There were tars and oils deep in the grooves of the rustication on the surface of the rim. There was also a thin cake on the walls of the bowl that would need to be removed to address the heavy Latakia smell that was in the pipe.Cam7 I reamed the bowl with a PipNet reamer using the smallest cutting head and working up to the third head that was the same diameter as the bowl. I then scraped the inside lightly with a sharp pen knife.Cam8

Cam9 I scrubbed the inside of the shank with pipe cleaners and cotton swabs and isopropyl 99% alcohol before setting up a retort to boil alcohol through the inside of the pipe. I stuffed a cotton ball in the top of the bowl and then fit the rubber end of the test tube stopper over the stem. I place the bowl in a pipe rest and held the test tube over a candle. As the alcohol heated and boiled in the test tube it circulated into the bowl and when removed from the flame the alcohol would carry the tars and oils back to the test tube. I continued to boil the alcohol and remove it from the flame until the alcohol turned amber from the inside of the pipe.Cam10

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Cam13 I changed the alcohol and boiled it through the pipe again. This second time the alcohol came out clean. I kept it boiling through for about 15 minutes and then removed it from the flame. The photo below shows the relatively clean alcohol after this retort.Cam14 Once I had removed the retort I cleaned out the bowl and the shank with isopropyl alcohol on cotton swabs and pipe cleaners. This time they came out relatively clean.Cam15 The problem was that the pipe still smelled strongly of Latakia. The ghost was stubborn and persistent. I decided to use a cotton ball and alcohol soak to see if I could draw out some more of the oils and smell. I stuff two cotton balls into the bowl and plugged the shank. I used an ear syringe to fill the bowl with alcohol and tipped it back and forth to run the alcohol through the shank. I unplugged the shank and set the bowl in an old ice cube tray over night to draw out the oils. The next three photos were taken over a 12 hour period and show what happened with the soak.Cam16

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Cam18 When I removed the cotton balls and let the pipe dry out the ghost still persisted. I cleaned out the bowl and shank again, then put some white vinegar and cotton in the bowl and shank and let it sit for 3 hours. I cleaned out the shank and the ghost still remained. I was beating it but it was still present. I then filled the bowl with Kosher rock salt and then used an ear syringe to fill it with alcohol. I set it aside in the ice cube tray to let the salt do its magic.Cam19

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Cam21 Once I removed the salt and alcohol and cleaned out the shank and bowl a final time the ghost is pretty well exorcised. There is a faint tobacco smell but the overpowering smell is gone.

I scrubbed the top of the rim with a brass bristle tire brush and then rescrubbed it with a tooth brush and Murphy’s Oil Soap. I scrubbed it hard enough to remove the dust and grime from the crevices of the rusticated finish.Cam22

Cam23 I rinsed the bowl under running water to remove the soap from the finish, being careful to not get any water in the bowl. I dried it off with a cotton cloth. The photos below show the cleaned bowl. The finish was dull and had lightened slightly.Cam24

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Cam26 I used a wash of brown aniline stain mixed 4 parts alcohol and one part stain to restain the bowl and shank. The next four photos show the pipe after it had been restained and buffed with Blue Diamond. I buffed it with a light touch and then rebuffed it with a shoe brush.Cam27

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Cam30 With the bowl finished it was time to work on the stem. I decided to start with the narrow slot and airway on the end of the stem. I used three different needle files to open it up. I started with a flat file to widen the gap on the top and the bottom edge of the slot. I needed it open enough that I could use a flat oval file to smooth out the slot and open both the top, bottom and sides of the slot. I finished with a round file to taper the edges of the slot at an angle to the airway in the stem. While this was done to a slight degree I increased the angle and also opened up the end of the airway. I used the round file to also enter from the tenon end of the stem and smooth out what appeared to be rough transitions from the airway to the slot. I finished by sanding the inside of the slot with a folded piece of 220 grit sandpaper and then finishing with a bristle pipe cleaner and a little scrubbing powder.Cam31

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Cam34 I still needed to clean up the end of the stem when I worked on the stem surface itself but the basic shape was finished and the slot was wide enough to easily handle a pipe cleaner. I sanded the stem with 220 grit sandpaper and also with a medium and fine grit sanding sponge to remove the tooth chatter on the top side of the stem and to clean up around the deep tooth mark on the surface of the stem. I picked out the debris from the tooth mark and then filled it with black super glue. I set the stem aside overnight to let the glue repair cure.Cam35

Cam36 The next morning I sanded the repaired area with 220 grit sandpaper and then the sanding sponges to remove the excess patch and to blend it into the surface of the stem.Cam37 Once the repair was smoothed out it was time to sand the stem with micromesh sanding pads. I wet sanded with 1500-2400 grit pads and rubbed it down with Obsidian Oil. Once it had dried I gave it a quick buff with White Diamond.Cam38 The tooth chatter was gone on the top of the stem and the repair on the underside blended in quite well. At this stage in the sanding it still showed but would begin to disappear into the stem with further sanding with micromesh. I dry sanded the stem with 3200-4000 grit pads and then rubbed it down again with Obsidian Oil. The first photo below shows the topside of the stem. The tooth chatter is gone. The second shows the underside of the stem. The tooth mark is repaired and the repair no longer shows. The next three grits of micromesh will make the patch disappear in the shine of the stem.Cam39

Cam40 I dry sanded with 6000-12,000 grit pads and then gave it a final buff with Blue Diamond. I rubbed in a final coat of Obsidian Oil and let it dry.Cam41

Cam42 The next two photos show the finished stem. The repair is blended into the vulcanite and it is polished and clean.Cam43

Cam44 I gave the pipe a light buff with Blue Diamond Plastic polish and then gave the stem several coats of carnauba wax. I lightly buffed the bowl with carnauba and then buffed the entire pipe with a clean flannel buff to raise the shine. Here is the finished pipe. Thanks for looking.Cam45

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Restoring an Old Peterson 308 Sandblast System


peterson pipe notes

308 Obverse unrestored

The old 308 System is one of my favorite shapes in the Peterson catalog. It’s an original Charles Peterson patent shape (#14), by which I mean it’s found in the 1896 and 1906 catalogs and was a regular in the shape chart until its last official appearance in the 1947 chart. It continued to be a favorite here in the United States and was featured in several of the Rogers Imports catalogs and brochures in the 1950s. I have two 308s and a 14s, and all three were made after 1949, bearing the MADE IN over THE REPUBIC over OF IRELAND country of manufacture (COM) stamp.

The 308 was probably deleted from the catalog sometime in the early 1960s, although as I said, it doesn’t appear in any official K&P ephemera after 1947. I have more stories of this wonderful shape, but they’ll have to wait for the book.

I…

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Restoring an Ed Burak Connoisseur Tall Stack


Blog by Steve Laug

The next pipe that came to my worktable was the shapely stack pictured below. It is stamped Connoisseur over N.Y.C. on the left side of the shank and then below that E. Burak in script. The majority of the stamping is very sharp. The N.Y.C. is a bit faint. There is no other stamping on the pipe or shank. The briar was natural and unstained. It had darkened slightly with age. The finish was dirty and there were a few dents and dings in the briar. The stem was badly oxidized and had several small tooth marks on the surface. It was over bent and the way it hung in the mouth would dump the ash in your lap. The rim had a tarry buildup on the back top surface. The inner and outer edges of the rim were in perfect shape. There were some small sandpits in the briar on the left side of the bowl and on the underside of the shank. The inside of the shank was dirty and black with tars and oils. The bowl inside was thickly caked with a crumbly soft cake that was flaking away in some parts of the bowl. The shank itself was interesting to me in that it looked perfectly round. Once the stem was removed the drilling of the mortise was centered but low on the shank. The drilling was perfectly aligned but the airway seemed constricted. My guess was that there were tars and oils clogging the airway in the shank and the over bent stem made the draught constricted.Con1

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Con4 Over the years I have had several Connoisseur pipes but none of them were stamped like this one. I wondered about the stamping. It was my guess that it somehow helped with dating the pipe to a particular time in Ed Burak’s pipe making career but I did not know for sure. I decided that before working on this particular pipe I would do a little research on the brand and the maker on Google. I always check Pipedia to see what they might have on a maker. In this case I was not disappointed. There as a great article on the site. The link to that is: http://pipedia.org/wiki/Burak.

On that site I found not only some history on Ed Burak and the brand but also a photo of a pipe that was the same shape as the one I was working on. I was fortunate to find it because it confirmed my earlier assessment that the stem was over bent. With the photo and a second one that I found on another site I would be able to correct the bend on the stem and open the airflow from the bowl to the button.

I also found some great information on the site regarding Ed Burak. I quote from that article below. If you should wish to read it in its entirety click on the link noted above. The article is entitled, The Art of Edward F. Burak, Dean of American Pipe Designers.
Con5“Ed Burak is the dean of American pipe designers whose work has had a worldwide influence on the thinking and the work of contemporary pipe makers.”

“…he met and subsequently began working with Meerschaum master Paul Fisher, with whom he stayed 5 years. During that time he produced a small number of Meerschaum pipes, a few of which are still extant in collections. He also worked for Wally Frank as a pipe designer. In 1968 he bought the Connoisseur Pipe Shop, where he was able to concentrate on his own designs. Burak’s pipes have been carved by a number of well-regarded pipe makers, among them Joe Corteggione and Tony Passante. Several of his freehands are in the Museum of Modern Art in New York and have been part of a traveling exhibit of the American Craft Museum.”

“Burak’s work is best known as pipe design as fine art. He admires pays tribute to the classic English designs of the old Barlings and Comoy’s and offers a line of “Classics” which begin with these traditional values yet reflect his own interpretations.”

“Because these pipes are different, so carefully crafted, they not only please the eye, but educate it. Most pipe makers will start with an idea and work the wood toward that goal, but will change their original design to accommodate the briar. Burak does not allow the medium to modify the intent. Minor surface flaws are left on the pipes. No staining is permitted; all Connoisseurs have a natural finish, with only carnauba was added.”

“As a significant footnote, the reader should note that Ed Burak’s pipes are NOT made by Paul Perri, nor Weber, nor Jobey, as erroneously stated in Lopes’s book “Pipes: Artisans and Trademarks.” Burak prefers not to disclose the name of his current pipe carver.”

I also learned on Pipephil’s website, http://www.pipephil.eu/logos/en/about-en.html that the stamping did indeed give some information that helped in identifying the period that a particular pipe was made. There I found that one may generally separate Connoisseur pipes date of manufacture into three periods.

From late 1960’s until 1974: no stampings
From 1974 until 1981: CONNOISSEUR over N.Y.C.
From 1981 on: CONNOISSEUR over N.Y.C. and Ed Burak’s signature

The pipe I was working on was stamped like the photo below. It had the Connoisseur over N.Y.C. stamp and Ed Burak’s signature. That dated the pipe to the time period from 1981 to the time that the Connoisseur Pipe Shop in Manhattan closed in 2009 on Ed’s retirement. Included with the photo of the stamp was a picture of a tall stack pipe that looked identical to the one that I was working on. Using the photo above and this photo gave me a clear picture of what the bend of the stem was like originally.Con6 I took a photo below of the stamping on the left side of the pipe that I am working on for comparison with the one above. You can see that they have the same stamping.Con7 On the Puff.com Pipe Forums I found a thread on Connoisseur pipes that confirmed how the pipes were finished when they were originally made. http://www.puff.com/forums/vb/general-pipe-forum/299824-ed-burak-pipes-man.html. There in the latter part of a post by a member identified as Mr. Rogers was the information that I was seeking confirmation about.

“His premium pipes were like nothing I had seen before. He finished all of his pieces with only wax, no stain. He incorporated blemishes into his designs and made no attempt to hide these flaws with fillers. I frequented the CPS (Connoisseur Pipe Shop) as a high school, college, then grad school student, never really having the funds to purchase his premium pieces. As luck would have it, once I became established in my work/field, the CPS was long gone…”

Now that I had a pretty good idea of when the pipe was made and what the stamping meant, it was time to go to work cleaning up this beauty. I took a close-up photo of the bowl to show the state of the uneven broken cake that was formed on the walls of the bowl. The cake had a fuzzy appearance that bothered me. So before I cut into it with the reamer I examined it with my lens to see if it was mold. I was glad to see that it was merely dust particles. I was able to blow them out before with a blast of air before I reamed back the cake. You can also see the flaw on the back side of the rim centered between the inner and outer edge of the rim.Con8 I reamed the bowl with a PipNet reamer. I started with the smallest cutting head and worked up to a cutting head the same diameter as the original bowl. The bowl was U-shaped but narrowed slightly half way down the bowl so I had to use the second cutting head to clean out the bottom half of the bowl and smoothed out the transition between the two cutting heads with a sharp pen knife. I took the cake completely back to the bare wood so that a good, clean, solid cake could be formed.Con9

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Con11 I scrubbed the exterior of the natural briar with alcohol on cotton pads. It removed the grime, oils and ground in dirt from the finish and left the briar clean.Con12 I dropped the stem in a bath of Oxyclean. Almost as soon as it hit the water and I shook it the mixture turned amber coloured as the Oxy worked on the oxidation. I set the bath aside to let the stem soak and turned my attention to cleaning up the bowl.Con13 Before I could repair the flaw on the rim I needed to clean it up. I lightly topped the bowl on the topping board using 220 grit sandpaper. Once I had topped it lightly I washed it down with alcohol on a cotton pad to remove the sanding dust and blew out the dust in the bowl.Con14 I picked out the dust and grime in the flaw and used a drop of clear super glue and some briar dust from the topping of the bowl to fill in the flaw. Once it was hardened I sanded it with 220 grit sandpaper on the topping board and then with a medium and a fine grit sanding block to smooth out the scratches and polish the rim.Con15 The photo below shows the repair to the rim as well as the oils and tars on the cotton swabs and pipes cleaners that I used to clean out of the mortise and airway. I also wiped down the inside of the bowl with alcohol on cotton swabs to remove the dust and any remnants of the old cake.Con16 With the bowl cleaned and repaired I took the stem out of the Oxy bath. It had been soaking for about 2 hours and the oxidation was softened and brought to the surface enough that when I scrubbed stem to dry it off I was able to remove much of it.Con17

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Con19 I put the stem in the shank and used a heat gun to heat the vulcanite and reduce the angle of the bend in the stem.Con21 I took it back to the work table and took the next four photos of the new angle of the stem to see how it looked from the comfortable distance of the computer screen. I took it back and heated it again to bend it slightly more. The angle was close but I would need to adjustments to get to what I wanted for the bend in the stem.Con22

Con23 While this photo was taken to show the stem it also gives a good picture of the repair to the rim on the pipe. It blended in very well and looks far better than the original crevice.Con24

Con25 I sanded the stem lightly with 220 grit sandpaper paying special attention to the tooth marks and tooth chatter near the button on both the top and bottom of the stem. Once I had removed the marks and chatter I sanded it with a medium and a fine grit sanding sponge to remove the scratches.Con26

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Con29 The next four close-up photos show what the stem looked like at this point in the process of removing the oxidation and scratches.Con30

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Con33 To highlight the beautiful mixed grain on this piece of briar I rubbed it down with a light coat of olive oil and let it soak into the briar.Con34

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Con37 I sanded the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads. Once I finished with the 2400 grit pad I buffed it with White Diamond and then rubbed it down with Obsidian Oil.Con38 I dry sanded with 3200-4000 grit micromesh pads and again rubbed it down with Obsidian Oil. Once it dried I lightly buffed it again with White Diamond to give it a deeper polish. Then I continued sanding it with 6000-12,000 grit micromesh sanding pads.Con39

Con40 I gave it a final coat of the oil and took the pipe to the buffer and buffed it with Blue Diamond Plastic Polish.Con41

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Con44 I buffed the whole pipe with Blue Diamond and gave it multiple coats of carnauba wax to protect the finish and the stem. I finished buffing it with a clean, soft flannel buff and no buffing compounds to raise the shine on the finish and the stem. The finished pipe is shown below. Thanks for looking.Con45

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