Tag Archives: bowl topping

Kathy’s Dad’s Pipes #6– Restemming &Restoring George Koch’s “Malaga” Carved Canadian


Blog by Steve Laug

This is the sixth of the “Malaga” pipes that I am working on from Kathy’s Dad’s pipes. For those of you who have not read the other blogs let me tell the story. Last fall I received a contact email on rebornpipes from Kathy asking if I would be interested in purchasing her late Father, George Koch’s estate pipes. He was a lover of “Malaga” pipes – all shapes and sizes and she wanted to move them out as she cleaned up the estate. We emailed back and forth and I had my brother Jeff follow up with her as he also lives in the US and would make it simpler to carry out this transaction. The long and short of it is that we purchased her Dad’s “Malaga” pipes. There are some beautiful pipes in that lot. I have never seen this many “Malagas” together in one place in all of my years of pipe restoring and refurbishing. They varied from having almost pristine to gnawed and damaged stems that will need to be replaced. Many of the pipes already had replacement stems or maybe George had the staff at the Malaga shop in Michigan put Lucite stems on them because he was such a gnawer. I don’t know if we will ever know the answer to that as Kathy did not know for sure. She did know though that he loved the brand and that most of the pipes he smoked he purchased from the shop. These were some well used and obviously well loved pipes. Cleaning and restoring them will be a tribute to this pipeman. (Here is a link to some history of the Malaga Brand if you are interested: https://rebornpipes.com/tag/malaga-pipes/. There are also links there to a catalogue and the maker George Khoubesser.)Knowing about the pipeman who held the pipes in trust before me gives another dimension to the restoration work. This is certainly true with this lot of pipes. I can almost imagine George picking out each pipe in his assortment at the Malaga shop in Michigan. I may well be alone in this, but when I know about the person it is almost as if he is with me work on his pipes. In this case Kathy sent us not only information but also a photo of her Dad enjoying his “Malagas”. Once again, I am including that information so you can know a bit about the pipeman who held these pipes in trust before they are passed on to some of you. I include part of Kathy’s correspondence with my brother as well…

Jeff…Here is a little about my dad, George P. Koch…I am sending a picture of him with a pipe also in a separate email.

Dad was born in 1926 and lived almost all his life in Springfield, Illinois. He was the youngest son of German immigrants and started grade school knowing no English. His father was a coal miner who died when Dad was about seven and his sixteen year old brother quit school to go to work to support the family. There was not much money, but that doesn’t ruin a good childhood, and dad had a good one, working many odd jobs, as a newspaper carrier, at a dairy, and at the newspaper printing press among others. He learned to fly even before he got his automobile driver’s license and carried his love of flying with him through life, recertifying his license in retirement and getting his instrumental license in his seventies and flying until he was grounded by the FAA in his early eighties due to their strict health requirements. (He was never happy with them about that.) He was in the Army Air Corps during World War II, trained to be a bomber, but the war ended before he was sent overseas. He ended service with them as a photographer and then earned his engineering degree from University of Illinois. He worked for Allis Chalmers manufacturing in Springfield until the early sixties, when he took a job at Massey Ferguson in Detroit, Michigan. We lived in Livonia, and that’s where his love for Malaga pipes began. After a few years he returned to Allis Chalmers and we moved back to Springfield. I remember that when we went back to Michigan to visit friends, Dad had to go to the Malaga store and acquire a few new pipes. Many a year I wrote to Malaga and they picked out a pipe for me to purchase that I could give Dad for a Christmas or birthday present. He was always pleased. His favorites were the straight stemmed medium sized bowl pipes, but he liked them all.  He had some other pipes, but the Malagas were his favorites. I remember him smoking them sitting in his easy chair after work, with feet up on the ledge by the fire burning in the fireplace.  Growing up it was my job to clean them and he liked the inner bowl and stem coated with Watkins vanilla, leaving a little of that liquid in the bowl to soak in when I put them back on the rack. Dad quit smoking later in life and so they’ve sat on the racks for many years unattended, a part of his area by his easy chair and fireplace. Dad passed when he was 89 years old and it finally is time for the pipes to move on. I’m very happy they are being restored by you and your brother and hope they find homes who enjoy them as much as Dad did. Thank-you for your care and interest. — Kathy, the oldest daughter

Kathy, once again I thank you for providing this beautiful tribute to your Dad. We will appreciate your trust in allowing us to clean and restore these pipes. I am also trusting that those of you who are reading this might carry on the legacy of her Dad’s pipes as they will be added to the rebornpipes store once they are finished.

The sixth of the pipes that I chose to work on is a “Malaga” Carved Canadian with some different rustication. There are trails around the pipe and the top of the shank is rusticated in an unusual and interesting pattern. It had a chewed and ruined vulcanite stem. Some great grain peeks through the grime between the trails carved around the bowl. The warm brown finish on the bowl appeared to be good condition under the dust and tars of time. I am pretty certain that Malaga pipes must have been oil cured. The uniform finish and the light weight lead me to think that is the case. Once more there are no fills in the bowl or long shank. I have yet to find a fill in any of the bowls I have worked on in this lot and looking through what remains I think it is fair to say I won’t find any in them either.

The rim top on this Canadian was lightly beveled inward and was covered with an overflow of lava from the thick cake in the bowl. The bevel was almost invisible. The rim top at the back of the bowl was more thickly caked than the front.  The rim top along with the inner and outer edge of the bowl was damaged. There were some nicks on the outer edge and there was some darkening on the inner edge. The bowl was out of round from previous reaming. The rim top and outer edge showed signs of being knocked against a hard surface to empty the dottle from the bowl. The stamping on the underside of the shank was clear and read “Malaga” near the stem/shank junction. There were no shape numbers on the pipe. The black vulcanite stem was ruined with bite marks on the top and a major portion of the underside of the stem missing. It would need to be replaced. The interior of the pipe was dirty. I know that George thoroughly enjoyed his pipes as is evidenced by the wear that all of them show. Jeff took these photos before he started the cleanup work on the pipe. Jeff took close up photos of the bowl and rim to show the condition of the pipe before he started to work his magic on it. The exterior of the bowl and shank were dirty. You can see the lava on the rim top, the cake in the bowl and the nicks on the rim top and bowl around the outer edge of the rim. It is dirty but in otherwise good condition. He also took a photo of the sides and underside of the bowl and shank. He also took a photo of both sides of the shank to show the rustication pattern on the topside and the stamping on the underside. You can see the overall condition of the shank before cleanup.The next photo shows the damage to both surfaces of the stem near the button, the worn and chewed down button and the missing underside of the stem. The stem is a write off – misshapen and ruined.Working on this sixth pipe followed pretty much the same pattern as all of these pipes. Jeff had reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the bowl, rim and shank. He rinsed it under running water. He dried it off with a soft cloth. The lava mess on the rim was thoroughly removed without harming the finish underneath it. The slight bevel to the rim was visible once the pipe was clean. Without the grime the finish looked really good. As noted above the stem was a write off and would need to be replaced with a suitable one. I took photos of the pipe to show its condition before I started my work on it.   I took a photo of the rim top to show the condition it was in after the cleanup. Jeff was able to remove all of the lava on the rim top and edges. There is still some darkening on the rim top. You can see the damage on the top itself and around the outer edges from knocking out the pipe on a hard surface. The inner edge of the bowl had a lot of nicks and cuts and was out of round. The stem was clean and you can see the tooth chatter and marks on the surface near the button and the large deeper tooth mark on the underside.I went through my can of extra stems and found one that was suitable for a replacement on this Canadian. It was the same shape and size as the replacement that had been chewed through. Once it was cleaned up it would work nicely. The tenon was the right size which was a bonus. I put the stem on the shank and took the following photos. This is the part of restemming that is always a challenge. The new stem is always slightly off because the shank is never truly oval or round. Either the shank needs to be taken down slightly to accommodate the fit of the new stem or the stem needs to be taken down to meet the shank. In this case you can see from the following photos that the stem fit the underside of the shank perfectly. In the photo of the top side you can see that it is slightly smaller. That tells you that the shank is not perfectly oval and adjustments will need to be made.I sanded off all of the calcification on both sides of the stem with 220 grit sandpaper and cleaned up the area around the button edge. I sanded the surface of the button to reshape it on both the top and underside.I decided to work over the rim top, reshaping the bevel and the inner and outer edge of the rim with 220 grit sandpaper. I was able to remove all of the damage to the rim surface and reshape the inner edge of the rim. The rounded flowing bevel that was originally present was restored.With the rim reshaped I turned my attention to fitting the stem to the shank. I carefully sanded the shank to reduce the diameter to match the stem. It was interesting that most of the work had to be done on the sides of the shank with a little on the top and bottom. In essence I made the shank more oval to match the stem. The photos below show the fit of the new stem at this point. I polished the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the briar down after each pad with a damp cloth to remove the sanding dust. I rubbed the bowl down with Before & After Restoration Balm to deep clean the nooks and crannies of the rustication paths and patches as well as the smooth areas. The product works to clean, enliven and protect the briar. I hand rubbed it with my fingers and wiped it off with a soft cloth. I buffed the bowl with a horsehair shoe brush to polish it. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I cleaned out the stem with alcohol, pipe cleaners and cotton swabs. It took a bit of scrubbing but before too long the airway was clean.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I used the Before & After Pipe Polish to remove the small minute scratches left in the brass and the vulcanite. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. I the polished stem and bowl with Blue Diamond to polish out the remaining small scratches. I gave the bowl multiple coats of Conservator’s Wax and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This is the sixth of the many “Malaga” pipes that I am restoring from Kathy’s Dad’s collection. I am looking forward once again to hearing what Kathy thinks once she sees the finished pipe on the blog. I will be posting it on the rebornpipes store very soon. It should make a nice addition to the next pipeman’s rack and in purchasing it you can carry on the trust from her father. The dimensions are Length: 6 inches, Height: 1 7/8 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: 3/4 inches. Thanks for walking through the restoration with me as I worked over this Malaga from George’s estate. More will follow in a variety of shapes and sizes.

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Kathy’s Dad’s Pipes #5 – Restemming &Restoring George Koch’s “Malaga” Canadian


Blog by Steve Laug

This is the fifth of the “Malaga” pipes that I am working on from Kathy’s Dad’s pipes. For those of you who have not read the other blogs let me tell the story. Last fall I received a contact email on rebornpipes from Kathy asking if I would be interested in purchasing her late Father, George Koch’s estate pipes. He was a lover of “Malaga” pipes – all shapes and sizes and she wanted to move them out as she cleaned up the estate. We emailed back and forth and I had my brother Jeff follow up with her as he also lives in the US and would make it simpler to carry out this transaction. The long and short of it is that we purchased her Dad’s “Malaga” pipes. There are some beautiful pipes in that lot. I have never seen this many “Malagas” together in one place in all of my years of pipe restoring and refurbishing. They varied from having almost pristine to gnawed and damaged stems that will need to be replaced. Many of the pipes already had replacement stems or maybe George had the staff at the Malaga shop in Michigan put Lucite stems on them because he was such a gnawer. I don’t know if we will ever know the answer to that as Kathy did not know for sure. She did know though that he loved the brand and that most of the pipes he smoked he purchased from the shop. These were some well used and obviously well loved pipes. Cleaning and restoring them will be a tribute to this pipeman. (Here is a link to some history of the Malaga Brand if you are interested: https://rebornpipes.com/tag/malaga-pipes/. There are also links there to a catalogue and the maker George Khoubesser.)Knowing about the pipeman who held the pipes in trust before me gives another dimension to the restoration work. This is certainly true with this lot of pipes. I can almost imagine George picking out each pipe in his assortment at the Malaga Pipe Shop in Michigan. I may well be alone in this, but when I know about the person it is almost as if he is with me work on his pipes. In this case Kathy sent us not only information but also a photo of her Dad enjoying his “Malagas”. Once again, I am including that information so you can know a bit about the pipeman who held these pipes in trust before they are passed on to some of you. I include part of Kathy’s correspondence with my brother as well…

Jeff…Here is a little about my dad, George P. Koch…I am sending a picture of him with a pipe also in a separate email.

Dad was born in 1926 and lived almost all his life in Springfield, Illinois. He was the youngest son of German immigrants and started grade school knowing no English. His father was a coal miner who died when Dad was about seven and his sixteen year old brother quit school to go to work to support the family. There was not much money, but that doesn’t ruin a good childhood, and dad had a good one, working many odd jobs, as a newspaper carrier, at a dairy, and at the newspaper printing press among others. He learned to fly even before he got his automobile driver’s license and carried his love of flying with him through life, recertifying his license in retirement and getting his instrumental license in his seventies and flying until he was grounded by the FAA in his early eighties due to their strict health requirements. (He was never happy with them about that.) He was in the Army Air Corps during World War II, trained to be a bomber, but the war ended before he was sent overseas. He ended service with them as a photographer and then earned his engineering degree from University of Illinois. He worked for Allis Chalmers manufacturing in Springfield until the early sixties, when he took a job at Massey Ferguson in Detroit, Michigan. We lived in Livonia, and that’s where his love for Malaga pipes began. After a few years he returned to Allis Chalmers and we moved back to Springfield. I remember that when we went back to Michigan to visit friends, Dad had to go to the Malaga store and acquire a few new pipes. Many a year I wrote to Malaga and they picked out a pipe for me to purchase that I could give Dad for a Christmas or birthday present. He was always pleased. His favorites were the straight stemmed medium sized bowl pipes, but he liked them all.  He had some other pipes, but the Malagas were his favorites. I remember him smoking them sitting in his easy chair after work, with feet up on the ledge by the fire burning in the fireplace.  Growing up it was my job to clean them and he liked the inner bowl and stem coated with Watkins vanilla, leaving a little of that liquid in the bowl to soak in when I put them back on the rack. Dad quit smoking later in life and so they’ve sat on the racks for many years unattended, a part of his area by his easy chair and fireplace. Dad passed when he was 89 years old and it finally is time for the pipes to move on. I’m very happy they are being restored by you and your brother and hope they find homes who enjoy them as much as Dad did. Thank-you for your care and interest. — Kathy, the oldest daughter

Kathy, once again I thank you for providing this beautiful tribute to your Dad. We will appreciate your trust in allowing us to clean and restore these pipes. I am also trusting that those of you who are reading this might carry on the legacy of her Dad’s pipes as they will be added to the rebornpipes store once they are finished.

The fifth of the pipes that I chose to work on is a “Malaga” Canadian with a tall almost chimney like bowl. It was one the lot with a chewed and ruined vulcanite stem. But it is another beautiful piece of briar underneath the grime and debris of the years. The warm brown finish on the bowl appeared to be good condition under the dust and tars of time. The more I work on these the more I think that Malaga pipes must have been oil cured as they are very light weight and the finishes are uniformly well done. I have yet to find a fill in any of the bowls I have worked on in this lot and looking through what remains I think it is fair to say I won’t find any in them either.

The rim top on the tall Canadian was covered with an overflow of lava from the thick cake in the bowl. The rim top at the back of the bowl was more thickly caked than the front.  The inner and outer edge of the bowl had damage. There were some nicks on the outer edge and there was some darkening on the inner edge. The bowl was out of round from previous reaming. The rim top and outer edge showed signs of being knocked against a hard surface to empty the dottle from the bowl. The stamping on the top of the shank was clear and read “Malaga” and Imported Briar on the underside. There were no shape numbers on the pipe. The black vulcanite stem was ruined with bite marks all the way through on both the top and underside at the button. It would need to be replaced. The interior of the pipe was dirty. I know that George thoroughly enjoyed his pipes as is evidenced by the wear that all of them show. Jeff took these photos before he started the cleanup work on the pipe. Jeff took close up photos of the bowl and rim to show the condition of the pipe before he started to work his magic on it. The exterior of the bowl and shank were dirty. You can see the lava on the rim top, the cake in the bowl and the nicks on the rim top and bowl around the outer edge of the rim. It is dirty but in otherwise good condition. He also took a photo of the sides of the bowl. He also took a photo of both sides of the shank to show the stamping and the condition of the overall shank so you could have an idea of where things were at before he cleaned it up.The next photo shows the damage to both surface of the stem near the button and the worn and chewed down button. The stem is a write off on this one. The bite marks go all the way through and leave the stem misshapen and ruined. Working on this fifth pipe was pretty straightforward because Jeff had done all the hard cleanup work on the briar inside and out. He reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the bowl, rim and shank. He rinsed it under running water. He dried it off with a soft cloth. The lava mess on the rim was thoroughly removed without harming the finish underneath it. Without the grime the finish looked really good. As noted above the stem was a write off and would need to be replaced with a suitable one. I took photos of the pipe to show its condition before I started my work on it. I took a photo of the rim top to show the condition it was in after the cleanup. Jeff was able to remove all of the lava on the rim top and edges. There is still some darkening on the rim top. You can see the damage on the top itself and around the outer edges from knocking out the pipe on a hard surface. The inner edge of the bowl had a lot of nicks and cuts and was out of round. The stem was clean and you can see the tooth chatter and marks on the surface near the button and the large deeper tooth mark on the underside.I went through my can of extra stems and found one that was suitable for a replacement on this Canadian. It was a bit shorter than the replacement that had been chewed through.  It also had an ornamental brass ring over the end of the tenon and anchored to the stem. The tenon was the right diameter for the shank so it was a simple matter of cleaning up the tenon and fitting it on the shank. I took photos of the pipe with the new stem. The brass band was going to look really good once it was polished. I also like the shorter stem on the pipe as it looks more like the classic Canadian it was when it was sold. I took some close up photos of the new stem to show the fit to the shank. The stem is looking really good. It will need to be thoroughly cleaned and polished but it shows promise.I sanded off all of the calcification on both sides of the stem with 220 grit sandpaper and cleaned up the area around the button edge. Unfortunately, I forgot to take photos of this part of the process. There was no tooth chatter on either side which was a plus. There was some oxidation and the brass spacer at the stem/shank junction was oxidized. I sanded the surface of the button to reshape it on both the top and underside. I cleaned out the airway and the slot in the button with pipe cleaners and alcohol. I used a dental pick to clean out the corners of the slot.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I used the Before & After Pipe Polish to remove the small minute scratches left in the brass and the vulcanite. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. I lightly topped the bowl on my topping board using 220 grit sandpaper. It did not take too much work to remove the nicks and damage to the rim top and edges. Once it was complete I topped it on a medium grit sanding sponge to smooth the surface even more.I sanded the inside edge of the rim to minimize the damage and bring the bowl back to round. I gave it a slight bevel that made the darkening on the inside edge less visible.I polished the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the briar down after each pad with a damp cloth to remove the sanding dust. I rubbed the bowl down with Before & After Restoration Balm to deep clean the pores and grain of the smooth finish as well as to enliven and protect the briar. I hand rubbed it with my fingers and wiped it off with a soft cloth. I buffed the bowl with a horsehair shoe brush to polish it. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I the polished stem and bowl with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This is the fifth of the many “Malaga” pipes that I am restoring from Kathy’s Dad’s collection. I am looking forward once again to hearing what Kathy thinks once she sees the finished pipe on the blog. I will be posting it on the rebornpipes store very soon. It should make a nice addition to the next pipeman’s rack and in purchasing it you can carry on the trust from her father. The dimensions are Length: 6 inches, Height: 2 1/4 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: 3/4 inches. Thanks for walking through the restoration with me as I worked over this Malaga from George’s estate. More will follow in a variety of shapes and sizes.

Kathy’s Dad’s Pipes #4 – Restoring George Koch’s “Malaga” Unique


Blog by Steve Laug

This is the fourth of the “Malaga” pipes that I am working on from Kathy’s Dad’s pipes. For those of you who have not read the other blogs let me tell the story. Last fall I received a contact email on rebornpipes from Kathy asking if I would be interested in purchasing her late Father, George Koch’s estate pipes. He was a lover of “Malaga” pipes – all shapes and sizes and she wanted to move them out as she cleaned up the estate. We emailed back and forth and I had my brother Jeff follow up with her as he also lives in the US and would make it simpler to carry out this transaction. The long and short of it is that we purchased her Dad’s “Malaga” pipes. There are some beautiful pipes in that lot. I have never seen this many “Malagas” together in one place in all of my years of pipe restoring and refurbishing. They varied from having almost pristine to gnawed and damaged stems that will need to be replaced. Many of the pipes already had replacement stems or maybe George had the staff at the Malaga shop in Michigan put Lucite stems on them because he was such a gnawer. I don’t know if we will ever know the answer to that as Kathy did not know for sure. She did know though that he loved the brand and that most of the pipes he smoked he purchased from the shop. These were some well used and obviously well loved pipes. Cleaning and restoring them will be a tribute to this pipeman. (Here is a link to some history of the Malaga Brand if you are interested: https://rebornpipes.com/tag/malaga-pipes/. There are also links there to a catalogue and the maker George Khoubesser.)Knowing about the pipeman who held the pipes in trust before me gives another dimension to the restoration work. This is certainly true with this lot of pipes. I can almost imagine George picking out each pipe in his assortment at the Malaga shop in Michigan. I may well be alone in this, but when I know about the person it is almost as if he is with me work on his pipes. In this case Kathy sent us not only information but also a photo of her Dad enjoying his “Malagas”. Once again, I am including that information so you can know a bit about the pipeman who held these pipes in trust before they are passed on to some of you. I include part of Kathy’s correspondence with my brother as well…

Jeff…Here is a little about my dad, George P. Koch…I am sending a picture of him with a pipe also in a separate email.

Dad was born in 1926 and lived almost all his life in Springfield, Illinois. He was the youngest son of German immigrants and started grade school knowing no English. His father was a coal miner who died when Dad was about seven and his sixteen year old brother quit school to go to work to support the family. There was not much money, but that doesn’t ruin a good childhood, and dad had a good one, working many odd jobs, as a newspaper carrier, at a dairy, and at the newspaper printing press among others. He learned to fly even before he got his automobile driver’s license and carried his love of flying with him through life, recertifying his license in retirement and getting his instrumental license in his seventies and flying until he was grounded by the FAA in his early eighties due to their strict health requirements. (He was never happy with them about that.) He was in the Army Air Corps during World War II, trained to be a bomber, but the war ended before he was sent overseas. He ended service with them as a photographer and then earned his engineering degree from University of Illinois. He worked for Allis Chalmers manufacturing in Springfield until the early sixties, when he took a job at Massey Ferguson in Detroit, Michigan. We lived in Livonia, and that’s where his love for Malaga pipes began. After a few years he returned to Allis Chalmers and we moved back to Springfield. I remember that when we went back to Michigan to visit friends, Dad had to go to the Malaga store and acquire a few new pipes. Many a year I wrote to Malaga and they picked out a pipe for me to purchase that I could give Dad for a Christmas or birthday present. He was always pleased. His favorites were the straight stemmed medium sized bowl pipes, but he liked them all.  He had some other pipes, but the Malagas were his favorites. I remember him smoking them sitting in his easy chair after work, with feet up on the ledge by the fire burning in the fireplace.  Growing up it was my job to clean them and he liked the inner bowl and stem coated with Watkins vanilla, leaving a little of that liquid in the bowl to soak in when I put them back on the rack. Dad quit smoking later in life and so they’ve sat on the racks for many years unattended, a part of his area by his easy chair and fireplace. Dad passed when he was 89 years old and it finally is time for the pipes to move on. I’m very happy they are being restored by you and your brother and hope they find homes who enjoy them as much as Dad did. Thank-you for your care and interest. — Kathy, the oldest daughter

Kathy, once again I thank you for providing this beautiful tribute to your Dad. We will appreciate your trust in allowing us to clean and restore these pipes. I am also trusting that those of you who are reading this might carry on the legacy of her Dad’s pipes as they will be added to the rebornpipes store once they are finished.

The fourth of the pipes that I chose to work on is a “Malaga” Unique shape with a swirled brown acrylic stem. Some might call it a skater but it is not quite that. Others may have another idea but I have no clue what to call this shape. But it is another beautiful pipe underneath the grime and debris of the years. The warm brown finish on the bowl appeared to be good condition under the dust and tars of time. The more I work on these the more I think that Malagas must have been oil cured as they are very light weight and the finishes are uniformly well done. I have yet to find a fill in any of the bowls I have worked on in this lot and looking through what remains I think it is fair to say I won’t find any in them either. The rim top on the unique was covered with an overflow of lava from the cake in the bowl. The inner and outer edge of the bowl had damage. There were some nicks on the outer edge and there was some darkening on the inner edge. The bowl was out of round from previous reaming. The rim top and outer edge showed signs of being knocked against a hard surface to empty the dottle from the bowl. The stamping on the left side of the shank was clear and read “Malaga” and Imported Briar on the right side. There were no shape numbers on the pipe. The acrylic brown coloured stem fit the shank quite well and had some really interesting swirls around the stem. There was tooth chatter and marks on both sides at the button and one deep tooth mark on the underside near the button. The interior of the pipe was dirty. I know that George thoroughly enjoyed his pipes as is evidenced by the use that all of them how. Jeff took these photos before he started the cleanup work on the pipe. He took close up photos of the bowl and rim to show the condition of the pipe before he started to work his magic on it. The exterior of the bowl and shank were dirty. You can see the lava on the rim, the cake in the bowl and the nicks on the rim top and bowl around the outer edge of the rim. It is dirty but in otherwise good condition. He also took a photo of the sides of the bowl and the underside of the bowl and shank. He also took a photo of both sides of the shank to show the stamping and the condition of the overall shank so you could have an idea of where things were at before he cleaned it up.The next photo shows the colour of the stem material with all of the swirls browns and copper colours that make the acrylic stem quite beautiful. The nicks in the surface, the tooth chatter on the stem top and underside as well as the button and the deep tooth mark on the underside of the stem can be seen in the photos that follow.Working on this fourth pipe was pretty straightforward because Jeff had done all the hard cleanup work on the briar inside and out. He reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the bowl, rim and shank. He rinsed it under running water. He dried it off with a soft cloth. The lava mess on the rim was thoroughly removed without harming the finish underneath it. Once the grime was removed the finish actually looked it was in excellent condition. I took photos of the pipe to show its condition before I started my work on it. It really has some nice birdseye grain on the right side of the bowl and shank. I took a photo of the rim top to show the condition it was in after the cleanup. Jeff was able to remove all of the lava on the rim top and edges. There is still some darkening on the rim top. You can see the damage on the top itself and around the outer edges from knocking out the pipe on a hard surface. The inner edge of the bowl had a lot of nicks and cuts and was out of round. The stem was clean and you can see the tooth chatter and marks on the surface near the button and the large deeper tooth mark on the underside.I sanded out the tooth chatter and worked to reduce the size and impact of the tooth marks with 220 grit sandpaper to smooth and blend them into the surface of the rest of the stem. I sanded the surface of the button to remove the marks on the top and underside. There was a small tooth mark remaining on the top of the stem and the one on the underside is visible and is repairable at this point. I sanded the inside of the tooth mark to rough it up, wiped it down with alcohol on a cotton pad and filled in the divot with clear super glue. I set the stem aside to let the glue cure and worked on another pipe. When the glue had hardened I used a needle file to recut and straighten out the button edge on both sides of the stem. I touched up the small air bubbles that had formed in the super glue with a small drop of glue on each side.When that glue had cured I sanded it smooth with 220 grit sandpaper to blend it into the surface of the acrylic. I worked on it until the repair was basically invisible.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I lightly topped the bowl on my topping board using 220 grit sandpaper. It did not take too much work to remove the nicks and damage to the rim top and edges. Once it was complete I topped it on a medium grit sanding sponge to smooth the surface even more.I sanded the inside edge of the rim with 220 grit sandpaper to minimize the damage and bring the bowl back to round. I gave it a slight bevel that made the darkening on the inside edge less visible.I polished the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the briar down after each pad with a damp cloth to remove the sanding dust. I rubbed the bowl down with Before & After Restoration Balm to deep clean the pores and grain of the smooth finish as well as to enliven and protect the briar. I hand rubbed it with my fingers and wiped it off with a soft cloth. I buffed the bowl with a horsehair shoe brush to polish it. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I put the stem back on the pipe and buffed it with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This is the fourth of the many “Malaga” pipes that I am restoring from Kathy’s Dad’s collection. I am looking forward once again to hearing what Kathy thinks once she sees the finished pipe on the blog. I will be posting it on the rebornpipes store very soon. It should make a nice addition to the next pipeman’s rack and in purchasing it you can carry on the trust from her father. The dimensions are Length: 5 ¾ inches, Height: 1 3/4 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: 3/4 inches. Thanks for walking through the restoration with me as I worked over this Malaga from George’s estate. More will follow in a variety of shapes and sizes.

Kathy’s Dad’s Pipes #3 -Restoring George Koch’s “Malaga” Apple


Blog by Steve Laug

This is the third of the “Malaga” pipes that I am working on from Kathy’s Dad’s pipes. Another reminder of where I got them. Last fall I received a contact email on rebornpipes from Kathy asking if I would be interested in purchasing her late Father, George Koch’s estate pipes. He was a lover of “Malaga” pipes – all shapes and sizes and she wanted to move them out as she cleaned up the estate. We emailed back and forth and I had my brother Jeff follow up with her as he also lives in the US and would make it simpler to carry out this transaction. The long and short of it is that we purchased her Dad’s “Malaga” pipes. There are some beautiful pipes in that lot. I have never seen this many “Malagas” together in one place in all of my years of pipe restoring and refurbishing. They varied from having almost pristine to gnawed and damaged stems that will need to be replaced. Many of the pipes already had replacement stems or maybe George had the staff at the Malaga shop in Michigan put Lucite stems on them because he was such a gnawer. I don’t know if we will ever know the answer to that as Kathy did not know for sure. She did know though that he loved the brand and that most of the pipes he smoked he purchased from the shop. These were some well used and obviously well loved pipes. Cleaning and restoring them will be a tribute to this pipeman. (Here is a link to some history of the Malaga Brand if you are interested: https://rebornpipes.com/tag/malaga-pipes/. There are also links there to a catalogue and the maker George Khoubesser.)I have previously written about how knowing about the pipeman who held the pipes in trust before me gives another dimension to the restoration work. This is certainly true with this lot of pipes. I can almost imagine him picking out his assortment at the Malaga shop in Michigan. I may well be alone in this, but when I know about the person it is almost as if he is with me work on his pipes. In this case Kathy sent us not only information but also a photo of her Dad enjoying his “Malagas”. Once again, I am including that information so you can know a bit about the pipeman who held these pipes in trust before they are passed on to some of you. I include part of Kathy’s correspondence with my brother as well…

Jeff…Here is a little about my dad, George P. Koch…I am sending a picture of him with a pipe also in a separate email.

Dad was born in 1926 and lived almost all his life in Springfield, Illinois. He was the youngest son of German immigrants and started grade school knowing no English. His father was a coal miner who died when Dad was about seven and his sixteen year old brother quit school to go to work to support the family. There was not much money, but that doesn’t ruin a good childhood, and dad had a good one, working many odd jobs, as a newspaper carrier, at a dairy, and at the newspaper printing press among others. He learned to fly even before he got his automobile driver’s license and carried his love of flying with him through life, recertifying his license in retirement and getting his instrumental license in his seventies and flying until he was grounded by the FAA in his early eighties due to their strict health requirements. (He was never happy with them about that.) He was in the Army Air Corps during World War II, trained to be a bomber, but the war ended before he was sent overseas. He ended service with them as a photographer and then earned his engineering degree from University of Illinois. He worked for Allis Chalmers manufacturing in Springfield until the early sixties, when he took a job at Massey Ferguson in Detroit, Michigan. We lived in Livonia, and that’s where his love for Malaga pipes began. After a few years he returned to Allis Chalmers and we moved back to Springfield. I remember that when we went back to Michigan to visit friends, Dad had to go to the Malaga store and acquire a few new pipes. Many a year I wrote to Malaga and they picked out a pipe for me to purchase that I could give Dad for a Christmas or birthday present. He was always pleased. His favorites were the straight stemmed medium sized bowl pipes, but he liked them all.  He had some other pipes, but the Malagas were his favorites. I remember him smoking them sitting in his easy chair after work, with feet up on the ledge by the fire burning in the fireplace.  Growing up it was my job to clean them and he liked the inner bowl and stem coated with Watkins vanilla, leaving a little of that liquid in the bowl to soak in when I put them back on the rack. Dad quit smoking later in life and so they’ve sat on the racks for many years unattended, a part of his area by his easy chair and fireplace. Dad passed when he was 89 years old and it finally is time for the pipes to move on. I’m very happy they are being restored by you and your brother and hope they find homes who enjoy them as much as Dad did. Thank-you for your care and interest. — Kathy, the oldest daughter

Kathy, once again I thank you for providing this beautiful tribute to your Dad. We will appreciate your trust in allowing us to clean and restore these pipes. I am also trusting that those of you who are reading this might carry on the legacy of her Dad’s pipes as they will be added to the rebornpipes store once they are finished.

The third of the pipes that I chose to work on is a “Malaga” Apple shape with an acrylic Cumberland stem. It is another beautiful pipe underneath the grime and debris of the years. The warm brown finish on the bowl appeared to be good condition under the dust and tars of time. I think that Malagas must have been oil cured as they are very light weight and the finishes are uniformly well done. I have yet to find a fill in any of the bowls I have worked on in this lot and looking through what remains I think it is fair to say I won’t find any in them either. The rim top on the apple was covered with a light overflow of lava from the cake in the bowl. The inner and outer edge of the bowl had damage. There were some nicks on the outer edge and there was some darkening on the inner edge. The outer edge showed signs of being knocked against a hard surface to empty the dottle from the bowl. The stamping on the left side of the shank was clear and read “Malaga”. Once again there were no shape numbers on the pipe. The acrylic Cumberland coloured stem fit the shank quite well and had some really interesting patterns around the stem. There was tooth chatter and marks on both sides at the button and one deep tooth mark on the underside near the button. The interior of the pipe was dirty. I know that George thoroughly enjoyed his pipes as is evidenced by the use that all of them show. Jeff took these photos before he started the cleanup work on the pipe. He took close up photos of the bowl and rim to show the condition of the pipe before he started to work his magic on it. The exterior of the bowl and shank were dirty. You can see the lava on the rim, the cake in the bowl and the nicks on the bowl around the outer edge of the rim. It is dirty but in otherwise good condition. He also took a photo of the side of the bowl and the underside of the bowl and shank. He also took a photo of the left side of the shank to show the stamping and the condition of the overall shank so you could have an idea of where things were at before he cleaned it up.The next photo shows the colour of the stem material with all of the swirls of black and red that make Cumberland beautiful. The nicks in the surface, the tooth chatter on the stem top and underside as well as the button and the deep tooth mark on the underside of the stem can be seen in the photos that follow. Working on this third pipe and working on a Savinelli Autograph from Farid’s Dad’s estate at the same time is a good reminder of how much Jeff does in preparing a pipe for me to restore. He reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the bowl, rim and shank. He rinsed it under running water. He dried it off with a soft cloth. The lava mess on the rim was thoroughly removed without harming the finish underneath it. Once the grime was removed the finish actually looked it was in excellent condition. I took photos of the pipe to show its condition before I started my work on it. It really has some nice birdseye grain on the right side of the bowl and shank. I took a photo of the rim top to show the condition it was in after the cleanup. Jeff was able to remove all of the lava on the rim top and edges. There is still some darkening on the rim top. You can see the damage around the outer edges and top from knocking out the pipe on a hard surface. The stem was clean and you can see the tooth chatter and marks on the surface near the button and the large deeper tooth mark on the underside.I sanded out the tooth chatter and tooth marks with 220 grit sandpaper to smooth and blend them into the surface of the rest of the stem. I sanded the surface of the button to remove the marks on the top and underside. The top of the stem looks very good at this point. The tooth mark on the underside is visible and is repairable at this point.I sanded the inside of the tooth mark to rough it up, wiped it down with alcohol on a cotton pad and filled in the divot with clear super glue. I set the stem aside to let the glue cure and worked on another pipe.When the glue had hardened I sanded it smooth with 220 grit sandpaper to blend it into the surface of the acrylic. I worked on it until the repair was basically invisible (first photo below). I sanded the topside of the stem again as well (second photo below).I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I lightly topped the bowl on my topping board using 220 grit sandpaper. It did not take too much work to remove the nicks and damage to the rim top and edges. Once it was complete I topped it on a medium grit sanding sponge to smooth the surface even more.I beveled the inside edge of the rim to minimize the damage. I gave it a slight bevel that made the darkening on the inside edge less visible.I filled in the deeper nicks and marks along the outer edge of the bowl with clear super glue. Once it dried and I sanded it back it would make those areas smooth and almost unnoticeable.I sanded the repaired areas with 220 grit sandpaper and then blended it into the surrounding briar with micromesh sanding pads. I polished it with 1500-2400 grit sanding pads.I polished the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the briar down after each pad with a damp cloth to remove the sanding dust. I rubbed the bowl down with Before & After Restoration Balm to deep clean the pores and grain of the smooth finish as well as to enliven and protect the briar. I hand rubbed it with my fingers and wiped it off with a soft cloth. I buffed the bowl with a horsehair shoe brush to polish it. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. With the stem polished I put it back on the pipe and buffed it with Blue Diamond. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This is the third of the many “Malaga” pipes that I am restoring from Kathy’s Dad’s collection. I am looking forward to hearing what Kathy thinks once she sees the finished pipe on the blog. I will be posting it on the rebornpipes store very soon. It should make a nice addition to a new pipeman’s rack that can carry on the trust from her father. The dimensions are Length: 6 inches, Height: 1 1/2 inches, Outside diameter of the bowl: 1 1/4 inches, Chamber diameter: 3/4 inches. Thanks for walking through the restoration with me as I worked over this second Malaga of his estate. More will follow in a variety of shapes and sizes.

Kathy’s Dad’s Pipes #2 -Restoring George Koch’s “Malaga” Squat Bulldog


Blog by Steve Laug

This is the second of the “Malaga” pipes that I am working on from Kathy’s Dad’s pipes. Last fall I received a contact email on rebornpipes from Kathy asking if I would be interested in purchasing her late Father, George Koch’s estate pipes. He was a lover of “Malaga” pipes – all shapes and sizes and she wanted to move them out as she cleaned up the estate. We emailed back and forth and I had my brother Jeff follow up with her as he also lives in the US and would make it simpler to carry out this transaction. The long and short of it is that we purchased her Dad’s “Malaga” pipes. There are some beautiful pipes in that lot. I have never seen this many “Malagas” together in one place in all of my years of pipe restoring and refurbishing. They varied from having almost pristine to gnawed and damaged stems that will need to be replaced. Many of the pipes already had replacement stems or maybe George had the staff at the Malaga shop in Michigan put Lucite stems on them because he was such a gnawer. I don’t know if we will ever know the answer to that as Kathy did not know for sure. She did know though that he loved the brand and that most of the pipes he smoked he purchased from the shop. These were some well used and obviously well loved pipes. Cleaning and restoring them will be a tribute to this pipeman. (Here is a link to some history of the Malaga Brand if you are interested: https://rebornpipes.com/tag/malaga-pipes/. There are also links there to a catalogue and the maker George Khoubesser.)To me knowing about the pipeman who held the pipes in trust before me gives another dimension to the restoration work. As I mentioned before, I may well be alone in this but when I know about the person it is almost as if he or she is with me work on his or her pipes. In this case Kathy was more than happy to send us not only information on her dad but also a photo of her Dad enjoying his “Malagas”. Once again, I am including that information so you can know a bit about the pipeman who held these pipes in trust before they are passed on to some of you. I include part of Kathy’s correspondence with my brother as well…

Jeff…Here is a little about my dad, George P. Koch…I am sending a picture of him with a pipe also in a separate email.

Dad was born in 1926 and lived almost all his life in Springfield, Illinois. He was the youngest son of German immigrants and started grade school knowing no English. His father was a coal miner who died when Dad was about seven and his sixteen year old brother quit school to go to work to support the family. There was not much money, but that doesn’t ruin a good childhood, and dad had a good one, working many odd jobs, as a newspaper carrier, at a dairy, and at the newspaper printing press among others. He learned to fly even before he got his automobile driver’s license and carried his love of flying with him through life, recertifying his license in retirement and getting his instrumental license in his seventies and flying until he was grounded by the FAA in his early eighties due to their strict health requirements. (He was never happy with them about that.) He was in the Army Air Corps during World War II, trained to be a bomber, but the war ended before he was sent overseas. He ended service with them as a photographer and then earned his engineering degree from University of Illinois. He worked for Allis Chalmers manufacturing in Springfield until the early sixties, when he took a job at Massey Ferguson in Detroit, Michigan. We lived in Livonia, and that’s where his love for Malaga pipes began. After a few years he returned to Allis Chalmers and we moved back to Springfield. I remember that when we went back to Michigan to visit friends, Dad had to go to the Malaga store and acquire a few new pipes. Many a year I wrote to Malaga and they picked out a pipe for me to purchase that I could give Dad for a Christmas or birthday present. He was always pleased. His favorites were the straight stemmed medium sized bowl pipes, but he liked them all.  He had some other pipes, but the Malagas were his favorites. I remember him smoking them sitting in his easy chair after work, with feet up on the ledge by the fire burning in the fireplace.  Growing up it was my job to clean them and he liked the inner bowl and stem coated with Watkins vanilla, leaving a little of that liquid in the bowl to soak in when I put them back on the rack. Dad quit smoking later in life and so they’ve sat on the racks for many years unattended, a part of his area by his easy chair and fireplace. Dad passed when he was 89 years old and it finally is time for the pipes to move on. I’m very happy they are being restored by you and your brother and hope they find homes who enjoy them as much as Dad did. Thank-you for your care and interest. — Kathy, the oldest daughter

Kathy, once again I thank you for providing this beautiful tribute to your Dad. We will appreciate your trust in allowing us to clean and restore these pipes. I am also trusting that those of you who are reading this might carry on the legacy of her Dad’s pipes as they will be added to the rebornpipes store once they are finished.

The second of the pipes that I chose to work on is a squat “Malaga” Bulldog with flattened panels on the front, right and left sides of the cap. It has a black Lucite saddle stem. It is another beautiful pipe underneath the grime and debris of the years. The warm brown finish on the bowl appeared to be good condition under the dust and tars of time. The rim top was covered with a light overflow of lava from the cake in the bowl. The inner and outer edge of the bowl had damage. There were some nicks on the cap of the bulldog. The outer edge and cap showed signs of being knocked against a hard surface to empty the dottle from the bowl. The twin rings around the top cap were dirty but solid. The stamping on the left side of the shank was clear and read “Malaga”. On the right side it was stamped Imported Briar. Once again there was no shape numbers on the pipe. The Lucite stem fit the shank quite well and was worn. There was tooth chatter and marks on both sides at the button. The interior of the pipe was dirty. I often talk about the wear and tear on the pipes I work on… this is not a bad thing. It actually shows that this was a well loved pipe and that the pipeman who used it held it often and enjoyed its company. Jeff took these photos before he started the cleanup work on the pipe. He took close up photos of the bowl and rim to show the condition of the pipe before he started to work his magic on it. The exterior of the bowl and shank were dirty. You can see the lava on the rim, the cake in the bowl and the nicks on the bowl cap and the outer edge of the rim. It is dirty but in otherwise good condition. He also took a photo of the side of the bowl and the underside of the bowl and shank. He also took photos of the shank to show the stamping and the condition of the overall shank so you could have an idea of where things were at before he cleaned it up.The photos of the stem show the fuzz of dust, calcification at the sharp edge of the button and the chatter and marks of teeth near the button. None of them are a real issue as much of the debris will wash away in the cleanup and the tooth chatter and marks will disappear in the restoration process.Working on this second pipe reminds me yet again how much I have missed working on the pipes that Jeff has cleaned. The last little while I have been working on pipes that I had to clean up and it was a real nice change to work on these. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the bowl, rim and shank. He rinsed it under running water. He dried it off with a soft cloth. The lava mess on the rim was thoroughly removed without harming the finish underneath it. Once the grime was removed the finish actually looked it was in excellent condition. I took photos of the pipe to show its condition before I started my work on it. I took a photo of the rim top to show the condition it was in after the cleanup. Jeff was able to remove all of the lava on the rim top and edges. There is still some darkening on the rim top.You can see the damage from knocking out the pipe on a hard surface on the top and outside edges of the bowl. There is general darkening and slight burn damage as well. The stem was clean and you can see the tooth chatter and marks on the surface near the button.I lightly topped the bowl on my topping board using 220 grit sandpaper. It did not take too much work to remove the nicks and damage to the rim top and edges. Once it was complete I topped it on a medium grit sanding sponge to smooth the surface even more.I worked on the rim top and the inner edge of the bowl. I used a folded piece of 220 grit sandpaper to smooth out the damage around the edge. I gave the rim a light bevel to remove the damage on the front side of the bowl. I sanded the rim cap with 220 grit sandpaper to remove as much of the damage as I could. I forgot to take photos of that part of the process. I polished the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the briar down after each pad with a damp cloth to remove the sanding dust. I rubbed the bowl down with Before & After Restoration Balm to deep clean the pores and grain of the smooth finish as well as to enliven and protect the briar. I hand rubbed it with my fingers and wiped it off with a soft cloth. I buffed the bowl with a horsehair shoe brush to polish it. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I ran pipe cleaners dipped in alcohol through the airway in the stem to clean out the sanding dust. I cleaned out the slot and made sure the corners were all clean. I also ran pipe cleaners through the shank and used cotton swabs and alcohol in the mortise to remove any of the sanding dust from the rim work.I sanded out the tooth chatter and tooth marks with 220 grit sandpaper to smooth and blend them into the surface of the rest of the stem. I sanded the surface of the button to remove the marks on the top and underside.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. With the stem polished I put it back on the pipe and buffed it with Blue Diamond. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This is the second of many “Malaga” pipes that I am restoring from Kathy’s Dad’s collection. I am looking forward to hearing what Kathy thinks once she sees the finished pipe on the blog. I will be posting it on the rebornpipes store very soon. It should make a nice addition to a new pipeman’s rack that can carry on the trust from her father. The dimensions are Length: 5 3/4 inches, Height: 1 1/2 inches, Outside diameter of the bowl: 1 3/4 inches, Chamber diameter: 3/4 inches. Thanks for walking through the restoration with me as I worked over this second Malaga of his estate. More will follow in a variety of shapes and sizes.

 

Farida’s Dad’s Pipes #2 – Restoring a 1990 LBS Classic Series Dunhill Shell Billiard


Blog by Steve Laug

The next collection of pipes that I am working on comes from the estate of an elderly gentleman here in Vancouver. I met with his daughter Farida last summer and we looked at his pipes and talked about them then. Over the Christmas holiday she brought them by for me to work on, restore and then sell for her. There are 10 pipes in all – 7 Dunhills (one of them, a Shell Bulldog, has a burned out bowl), 2 Charatans, and a Savinelli Autograph. His pipes are worn and dirty and for some folks they have a lot of damage and wear that reduce their value. To me each one tells a story. I only wish they could speak and talk about the travels they have had with Farida’s Dad.

Dad in the Antarctic in 54/55.

In the midst of restoring this Classic Series Dunhill and thinking about its travels, Farida sent me an email with a short write up on her Dad. She remembered that I had asked her for it so that I could have a sense of the stories of her Dad’s pipes. Here is what she wrote: My dad, John Barber, loved his pipes. He was a huge fan of Dunhill and his favourite smoke was St. Bruno. No one ever complained of the smell of St. Bruno, we all loved it. I see the bowls and they’re large because he had big hands. When he was finished with his couple of puffs, he would grasp the bowl in the palm of his hand, holding the warmth as the embers faded. The rough bowled pipes were for daytime and especially if he was fixing something. The smooth bowled pipes were for an evening with a glass of brandy and a good movie. In his 20s, he was an adventurer travelling the world on ships as their radio operator. He spent a year in the Antarctic, a year in the Arctic and stopped in most ports in all the other continents. He immigrated to Canada in the mid-fifties, working on the BC Ferries earning money to pay for his education. He graduated from UBC as an engineer and spent the rest of his working life as a consultant, mostly to the mining companies. Whatever he was doing though, his pipe was always close by. 

Thanks Farida that explains a lot about their condition. If your Dad was rarely without a pipe I can certainly tell which pipes were his favourites. As I looked over the pipes I noted that each of them had extensive rim damage and some had deeply burned gouges in the rim tops. The bowls seemed to have been reamed not too long ago because they did not show the amount of cake I would have expected. The stems were all covered with deep tooth marks and chatter and were oxidized and dirty. The internals of the mortise, the airway in the shank and stem were filled with tars and oils. I took pictures of the Dunhill pipes in the collection. These were some nice looking pipes when her Dad bought them and they would be nice looking one more when I finished.

The second pipe that I am working on is a large Group 5 S Shell Billiard. I have circled in the above three photos in blue to identify it for you. It has a gold band that reads Dunhill Classic Series. It is good looking billiard. The Classic Series was produced by Dunhill in 199O as part of homage to their heritage and would make a great pipe for when you are out and about in the evening. When it was released it was a classic black Shell Briar in an equally classic shape, complete with a distinctive gold colored band. The pipe is stamped on the underside of the shank with the shape number LBS F/T. The first digit of the number is missing because of the sandblast, but it is a shape LBS and F/T for Fish Tail stem. Next to that it read Dunhill Shell over Made in England 30. There is a shape number after the Made in England stamping 997 (987?). Dating this pipe is a fairly easy proposition. You take the two digits following the D in England and add them to 1960. In this case it is 1960+30= 1980. (Pipephil’s site has a helpful dating tool for Dunhill pipes that I use regularly http://www.pipephil.eu/logos/en/dunhill/shell-briar1.html).

It was in pretty rough shape. The bowl was so dirty and caked with grime that it was very hard to tell what condition it was in. The finish was dull and caked with oils in all of the grooves and valleys of the sandblast. The top of the rim was rough and the inner edge was badly damaged. There were spots on the front of the rim top and at the rear that had deep burns into the briar just like the first pipe from this estate. The briar was burned to a point where I could pick it out with my fingernail. The shank was so dirty that the stem would not properly seat in the mortise. The stem was also a little rough – tooth marks on both sides near and in the button itself. The top side the button is quite thin and worn down. There is a deep tooth mark on the underside near the button and lots of chatter on both sides. It was oxidized and there was some calcification on the first inch of the stem. I took some photos of the pipe before I started to clean it up. I took close up photos of the rim top, the gold band and the stem. You can see from the photo the thick cake I the bowl overflowing lava onto the rim top. You can also see damage to the front, inner edge of the rim and the back left inner edge. There appears to be some serious gouges in those areas and also along the entire inner edge. The amount and extent of the damage will only be clear once the bowl is reamed and cleaned. The gold band on the shank says Dunhill Classic Series and it is in excellent condition. The stem has some deep bite marks on the top edge of the button and on the underside of the stem just ahead of the button. There is a lot of calcification and wear on the rest of the stem as well. I reamed the bowl with PipNet pipe reamer starting with the smallest cutting head and working my way up the third sized head. I took the cake back to bare briar. I used a Savinelli Fitsall Pipe Knife to finish up the reaming and also to clean up the damaged areas. They turned out to be burn damage so I scraped out the damaged briar until I got to a solid base. The bowl exterior was so encrusted in grime and oils that it was hard to see the sandblast finish. All of the grooves, nooks and crannies of the Shell finish were not visible due to the coating filling them in. I scrubbed the exterior of the pipe with a tooth brush and Murphy’s Oil Soap under warm running water to flush away the grime as the soap loosened it from the finish. I scrubbed until the finish was clean. The draw back in this case was that it removed the black Classic stain. The good news was that I could see some amazing grain in the sandblast. I knew that restaining it would not be an issue so it was good to see what was present. The damage to the rim top and inner edge is very visible in the third photo below. The heaviest damage is to the back edge of the rim top and it extends almost to the outer edge of the rim. I had several options to consider in repairing the damage. I could top the bowl and lose the rest of the nice blast on the rim top or I could repair and buildup the rim top with briar dust and super glue. To top it would require remove a lot of briar due to the depth of the damage on the back side. I decided to go with rebuilding the rim top and edges. I layered on clear super glue and briar dust with a dental spatula on both damaged areas until I had it built up even with the rest of the rim. I rebuilt the inner edge of the rim the same way keeping the super glue out of the bowl itself. You will notice in the three pictures that follow that I don’t worry too much about the dust in the bowl as I will sand it out once the repair is hardened. I scraped out the inside of the bowl with the edge of the spatula to knock off high spots along the inside edge. I sanded the bowl with a piece of 220 grit sandpaper to smooth out the inner edge and to sand down the walls of the bowl. I blew out the sanding dust through the shank. I also scraped the top of the rim with the edge of the spatula and knocked off high spots. The first three photos below show the repair rim top and edge. I put a dental burr in the Dremel and copied the sandblast pattern that was on the rest of the rim onto the repaired areas. I ran the Dremel at just below the 10 marker in terms of speed and carefully etched the surface of the briar. The fourth photo shows the rim top after I had used the Dremel on it. I used a brass bristle wire brush to clean up the surface of the rim and it was ready to stain. I put a cork in the bowl to hold on to and stained the entire pipe with a black aniline stain to bring it back to match the colour of the pipe in photos. I applied the stain with a dauber and flamed it. I repeated the process until the coverage was even all over the bowl. I set aside the bowl to let the stain dry overnight. In the morning I worked some Before & After Restoration Balm into the surface of the sandblast with my finger tips to deep clean the finish, enliven and protect the wood. I buffed the pipe with a horsehair shoe shine brush to get it into the grooves of the plateau. I let it sit for a few minutes and then buffed it with a cotton cloth. The pipe came alive and there was a rich shine to the briar. I took some photos of the bowl at this point to mark the progress in the restoration. With the bowl finished (except for buffing) I set it aside and worked on the stem. The stem was dirty and had some significant damage to the top side on the button and a large deep tooth mark on the underside. I cleaned up the damaged areas with alcohol and cotton pads. Once the areas were clean I built up the damaged areas on both sides of near the button with black super glue. I rebuilt the button on both sides as well. I set the stem aside to let the glue cure. Once the super glue patch had dried I sanded it with 220 grit sandpaper to smooth out the surface of the repairs. The topside of the button was far better than when I started. The tooth mark in the underside was filled in and smoothed out. More sanding and filling to do to cover the air bubbles but it was looking good.I decided to take a break from the sanding for a bit and cleaned out the stem and the shank. I cleaned out the airway and the slot in the stem and the mortise and airway in the shank with pipe cleaners, cotton swabs and alcohol. I worked them over until they were clean.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped them down after each pad with Obsidian Oil after each pad. I polished it with Before & After Pipe Stem Polish – both fine and extra fine to take out some of the tiny scratches in the vulcanite. I finished by rubbing it down with a final coat of Obsidian Oil and set it aside to dry. With the stem polished I put it back on the pipe and lightly buffed the bowl with Blue Diamond being careful to not fill the grooves in the blast with the polishing compound. I used a regular touch on the stem to polish out any remaining scratches. I gave the bowl several coats of Conservator’s Wax and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This is the second of six Dunhill pipes that I am restoring from Farida’s Dad’s collection. I am looking forward to hearing what Farida thinks once she sees the finished pipe on the blog. I will be posting it on the rebornpipes store as she wants to sell them for the estate. It should make a nice addition to a new pipeman’s rack that can carry on the trust from her father. The dimensions are; Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 inches. Thanks for walking through the restoration with me it was a challenging and worthwhile pipe to work on. Cheers.

Reworking and Restemming What Looked Like a Lost Cause


Blog by Ryan Thibodeau

I have been following Ryan’s work on FaceBook’s Tobacco Pipe Restorers Group and have been impressed with his work. When he posted the work on this old Canadian stummel with a lot of issues I wrote and asked if he would be willing to post it on rebornpipes. He said sure and sent me the following write up. I am happy to welcome Ryan to the pages of the blog. It is a pleasure to have you here. Without further ado I will let Ryan introduce himself to you all. — Steve

My name is Ryan Thibodeau, I live in the Hamilton Ontario region I stumbled upon this hobby by accident. When my Father learned of my new hobby, he gave me his 1959 Dunhill shell briar pipes. They hadn’t been smoked in 38 years and needed some TLC. I had them restored and they were the first two pipes in my rack.

From there I joined various Facebook Groups and happened upon Steve’s blog “Reborn Pipes”, I was inspired immediately. Since that time I’ve been collecting tired worn out pipes and testing my ability to return them to a condition that I would be proud of. It is a wonderful hobby, that doesn’t require a lot of space to do.

Every pipe has a story! Usually the smoker who owned it, and their story, is more interesting than the pipe itself.

I purchased this pipe in a lot of 12. There were only one or two pipes in the lot that I really wanted and the price was right, so I wasn’t heartbroken if the rest came to rest in the bottom of my box of pipes. One of them came in a case that was meant for a meerschaum, and it looked decent when in the picture, but further investigation revealed a lot of issues that would need to be repaired. I started by removing the silver band, which came off without any effort and used Heirloom Stripper to remove all the dirt, grime, old finish and lift some of the stain. This allowed me to get a real good look at the damage to this pipe. Next I used my Castleford reamer to remove all the cake out of the bowl. There was very little cake lining the bowl, however; once I removed the cake I found that walls of the tobacco chamber were severely charred. I suspect this pipe was smoked very hot and the briar was charred to charcoal. I wanted to see how much of the chamber was damaged ( I prefer to ream my bowls right back to fresh briar. This way I can see if there are any heat fissures or major issues that would make a restoration go sour after the first smoke)

I removed the charred wood. The reamers will shave away the charred wood, once you feel the resistance of the blades rubbing the fresh briar you know you’ve removed the charring.I used a combination of Briar dust and CA Glue to create a patch for the gouge on the side of the bowl. Using a flat file, I filed the patch down to the profile of the pipe. Afterwards I topped the bowl to level out the rim and the patch. The bowl was also over reamed by its previous owner so I added a bevel to the inside of the bowl at the rim to blend everything in.

There was a lot of filing and sanding through this process to get it just right. Unfortunately I get hyper focused during this process and forgot to take step-by-step pictures.

The grey patches you see inside the bowl is a product called JB Weld. I mixed up a batch and filled the problem areas in the chamber, afterwards I sanded it down to blend with the rest of the chamber. In my experience the product is completely inert once cured. It is handy for a reconstruction of this kind, but I’d recommend adding a bowl coating as an added barrier.This pipe came to me without a stem. Fortunately I had a stem that would be the perfect length, I just needed to shape the tenon to fit the pipe. For this I used the Pimo Tenon cutter from Vermont Freehand.

I also used the opportunity while I was at this end of the pipe to drill a hole ahead of the crack in the shank and filled used briar dust and CA Glue. As sometimes happens with restorations, I thought I stopped the crack from spreading, well I was wrong and it continued from the patch further up the shank about ¼ of an inch. So I drilled another hole and patched it again. This time I seemed to have everything under control.

The stem was quite simple to shape to the profile of the pipe and was a welcome change from the frustrations of the other repairs that didn’t go according to plan.

Once I had all the parts and repairs completed. I sanded the entire pipe and stem with 320 grit sandpaper up to 8000 grit (1500-8000 with micro mesh pads) Rustication

At this point I had to consider how I was going to finish this pipe. Originally this was a smooth finish Canadian Billiard, but those days were long behind this tired old pipe. I originally thought of using a really dark stain to hide all the imperfections, polish it and call it a day, then I thought I’d take a risk and create something new, and breath new life into this pipe. For all the effort I put into this pipe up to this point I figured I’d let my creativity flow.

I decided that I would rusticate this pipe and leave a smooth patch somewhere, where I hadn’t determined yet. Using a Dremel and a 107 Carving bit I started to rusticate the shank and worked my way to the heel, then up the stummel. Halfway up the stummel the pipe revealed its final design-leave the top of the bowl smooth! I wasn’t sure at first because it would mean I had to blend in that CA patch, but I now avoided trying to rusticate it.

I was very pleased with the result.

Staining & Finishing

I used Fiebings Dark Brown alcohol based dye over the entire pipe as a base, then wiped on Fiebings Oxblood till I achieved the colour I wanted. To seal the stain in the pipe I applied a thin layer of shellac which gave it a glossy look I didn’t like. I left it, and just stayed the course with this experiment to see how it turned out.

In the morning the Shellac had cured. I began the polishing process at this point. I don’t have a buffing wheel yet, so I use cotton wheel buffing bits that fit to my dremel.

I started with Tripoli and thoroughly went over the entire pipe and stem. The tripoli did a good job of taking down the shellac, and making it less pronounced. I followed that up with white diamond and then finally carnauba wax.  I used a fluffy felt bit to polish the whole pipe.

Bowl Coating

You will find a variety of recipes and opinions on bowl coatings. I use them when needed and I prefer the waterglass recipe that a pipe maker shared with me. It is a combination of Sodium Silicate, Activated Charcoal and White Pumice. Once cured it provides a refractory layer on the inside of the bowl, and it feels like 800 grit sandpaper which promotes new cake build up without putting a lot of heat stress on the worn out briar.

This pipe definitely tested the limits of my abilities  and I learned some new techniques that I had only seen others use. Here’s the finished pipe!