Tag Archives: restaining

Refurbishing A Second Pipe From A Lot Of Six Pipes: A Barling Garnet Grain # 5059.


Blog by Paresh Deshpande

I had picked up a job lot of six pipes from a Curio Store on eBay. This lot contained brands like Barling’s, Parker and Orlik and other English make pipes. These are some of my favorite brands and I couldn’t pass them over even though they were in a hopelessly beat up condition. Here are pictures of the pipe lot that the seller had posted. This lot contained a variety of nicely shaped and grained pipes which I had been looking forward to work on. The first pipe from this pipe lot that I had worked on was a classic Billiards indicated in red arrow. The second pipe that I have selected to work on is shown with an indigo arrow.The second pipe that I decided to work on from this lot is an hour glass shaped pipe with beautiful tightly packed bird’s eye grain to the sides of the stummel and cross grains to the front, back and over the shank surfaces. This pipe is stamped on the left shank surface as “Barling” in running hand over “LONDON ENGLAND” in block capital letters over the grade “GARNET GRAIN”. The right side of the shank is stamped with the shape code “5059”. The stampings are all crisp and deep. The trademark Barling styled vulcanite saddle stem bears the trademark Barling stamped in cross. The size, shape and feel of the pipe are solid in hand. Barling’s pipe brand has been well researched and chronicled on pipedia.org and by Steve when he worked on many of Barling’s pipes over decades and thus, shall not waste time in repeating the information that is available. I too have carefully read and researched this brand as I do have many pipes that I have inherited. However, to refresh my memory, I read the entire article once again and tentatively date this pipe as being an Early Corporate Era pipe, that is made between 1962/3 to prior to 1970. I have based my conclusions based on the following facts that I have read on pipedia.org (https://pipedia.org/wiki/Barling)

(a) Barling logo on the shank is stamped in script without an apostrophe and without ‘S’, as against BARLING’S MAKE that was in use during the Family Era.

(b) The revamped Early Corporate Era grade includes the GARNET GRAIN that replaced the Ye Olde Wood finish (having dark or Plum stain) from the Family Era.

(3) The presence of London England in block lettering underneath the Barling stamp in script.

(4) The absence of the T.V.F stamping since the Ye Olde Wood and TVF both were discontinued at the beginning of the Corporate Era. These were reintroduced in the mid 1960s.

I have dated this pipe tentatively as being from the Early Corporate Era when the facts are conclusive enough, is because of the stummel shape. In my reading and knowledge, early Barlings pipes have always been in classic shapes and this one is anything but a classic shape. Any insight in to this aspect is most appreciated.

Initial Visual Inspection
This pipe has a decent medium bowl size with chamber depth of about 1 7/8 inches. The stummel boasts of some beautiful cross grains to the front and back of the bowl and all around the shank and tight Bird’s Eye to the left side of the stummel. The stummel is covered in dirt and grime of the overflowed lava and dirt accumulated over the years of heavy smoking and uncared attention to cleaning. The stummel has a nice deep and dark color to it, reminiscent of the Ye Olde Wood finish. There is a thick layer of cake in the chamber and some damage is likely to the back of the rim top surface. The stem is heavily oxidized with a few deep bite marks to the button edge in the bite zone. The pipe’s appearance, as it sits on my work table, does not present an encouraging picture. Detailed Inspection Of The Pipe And Observations
The bowl has a wide rim that slightly tapers down towards the heel and has a chamber depth of about 1 7/8 inches. The draught hole is in the center and at the bottom of the chamber. The chamber has an even layer of thick hard cake with remnants of un-burnt tobacco seen at the heel of the chamber. The rim top surface is covered with thick lava overflow and has max accumulation in the 6 ‘O’ clock direction. Through this layer of lava, a few dings can be seen over the rim top surface. The inner rim edge in the 6 ‘O’ clock direction appears dark and worn out. The outer rim edge is sans any damage. The condition of the inner walls of the chamber can be commented upon after the cake has been taken down to the bare briar. There is a strong ghost smell in the chamber which is all pervading. The chamber is out of round in the 10 ‘O’ clock direction (encircled in red) due to the charred inner rim edge. There are a number of dents and chipped areas over the outer rim edge (indicated with green arrows). There are a number of dents/ dings and scratches that are visible over the rim top surface. The stummel appears solid to the touch all around and hence I do not foresee any serious damage to the walls in the form of burnout/ deep heat fissures/ lines or pits. The dark inner rim edge, in the 10 ‘O’ clock direction, may be charred further than anticipated and the same will be confirmed after the surface has been thoroughly cleaned. I need to resort to topping the rim top in order to address the damage to the surface. The ghost smells should reduce once the cake from the chamber is removed and the shank has been cleaned.   The smooth stummel has an hour glass shape (or should I call it a fancy Dublin?) that is broad at the rim, narrow in the mid region and is slightly flared at the bottom/ foot. The surface is covered in dust, lava overflow and grime through which one can make out the beautiful cross grains to the front and back of the bowl and shank. The stummel surface has two small fills, one to the right side of the stummel and the other at the front of the bowl. These fills are difficult to spot against the dark finish of the stummel and can be seen only in a bright white light. The briar is looking lifeless and bone dry. For a pipe that has been so heavily smoked, there are surprisingly no dents and ding over the stummel surface. Once the stummel has been thoroughly cleaned, these fills will be more apparent. I intend to refresh only that fill which has loosened out with a fresh fill of briar dust and superglue. Thorough cleaning and rising of the stummel under warm water will highlight the grain patterns. Micromesh polishing will help in blending these fills while imparting a nice shine to the briar. The mortise shows accumulation of oils, tars and gunk and the air flow is not full and smooth. The shank end face is not a perfect round but slightly flattened at the top. The seating of the stem is not flush with the shank face if not aligned perfectly and precisely. The out of round shank end face is another pointer that this pipe is not from the Family Era!! The ghost smells should further reduce after the mortise and shank walls are thoroughly cleaned. The high quality vulcanite tapered stem is typical Barling with a narrow saddle at the end of a proportionately broad stem. The stem is so heavily oxidized that it appears brownish green in color! Deep calcification is seen in the bite zone probably from prolonged use of rubber bit. Some heavy tooth chatter and deep bite marks in the bite zone are seen on both the upper and lower surfaces of the stem. The button edges on either surface have been completely flattened with the lip edges seen as mere straight thin edges with no shape and sharpness at all. The tenon air opening is completely blocked with accumulated ash and oils/ tars that have dried out on the inside as well as on the outside. The horizontal slot end is completely deformed and the slot itself is chock-a-block with gunk. The other fact that is noticed, if observed closely, is that the trademark stem logo of BARLING CROSS is upside down!! The bite marks will be raised to the surface by heating to the extent possible and further will be filled using charcoal and CA superglue mix. The button end, including the button itself on either surface will have to be completely rebuilt and reshaped. The tooth chatter and the calcified deposits will be removed by sanding with a piece of 220 grit sand paper. I am convinced that all the pipes in this lot is from one estate as the damage to the rim, damage to the stem and general condition of each is exactly the same.

The Process
Abha, my wife, first cleaned the internals of the stem with stem brush, bristled/ regular pipe cleaners and 99.9% pure isopropyl alcohol. She scraped out the dried oils and tars from the tenon end with my fabricated knife and also removed the dried oils and tars from the slot end. She followed it up by sanding the entire stem with a folded piece of 220 grit sand paper to remove the surface oxidation. The amount of gunk that has been scraped out of the stem surface just to get to the black vulcanite shows that the oxidation was very deep and heavy over the stem surface. It has been our experience that sanding a stem before dunking it in to the deoxidizer solution helps in bringing the deep seated oxidation to the surface which in turn makes further cleaning a breeze with fantastic results.   She, thereafter, dropped the stem into “Before and After Deoxidizer” solution developed by my friend Mark Hoover. The solution helps to draw out heavy oxidation to the surface, making its further removal a breeze, while the minor oxidation is eliminated to a very great extent. The initial sanding helps to draw out the complete oxidation as the sanding opens up the stem surface that has been initially covered with oxidation. We usually dunk stems of 4-5 pipes that are in-line for restoration and this pipe is marked in green arrow. We generally allow the stems to soak in this solution overnight to do its work.While the stem was soaking in the deoxidizer solution, I worked on the stummel by first reaming the chamber with size 1 followed by size 2 Castleford reamer head. I further scraped the chamber walls with my fabricated knife to remove the remaining carbon deposits where the reamer head could not reach. I scraped out the lava overflow from the rim top surface, especially from the area in the 6 o’clock direction. Once the cake was reamed back to the bare briar, I used a 150 grit sand paper followed by 220 grit sand paper to remove all the traces of remaining cake and also to smooth out the inner walls of the chamber surface. Finally, to remove the residual carbon dust, I wiped the chamber with a cotton pad wetted with 99.9% pure isopropyl alcohol. The inner rim edge was charred in 10 o’clock and 3 o’clock direction which have been encircled in red. I scraped off the charred briar from these areas and now the chamber is out of round. The chamber walls are pristine without any damage. I shall give the inner rim edge a slight bevel to get the bowl back to a perfect round and mask the damage. The ghost smells are still very strong and may reduce after the shank/ mortise are thoroughly cleaned. The rim top surface is still considerably darkened and would need to be thoroughly cleaned to know the exact damage to the surface.    I followed up the reaming with cleaning the mortise using cue tips, pipe cleaners and shank brush dipped in isopropyl alcohol. I scraped the walls of the mortise with my fabricated knife to remove the dried oils and tars. The ghost smells are still very strong and would require a salt and alcohol treatment.   With the bowl internals clean, I move to clean the exterior of the stummel. I used a hard bristled tooth brush and Briar Cleaner, a product that has been developed by Mark Hoover, to scrub the stummel and rim top. I set the stummel aside for 10 minutes for the product to draw out all the grime from the briar surface. After 10 minutes, I washed the stummel under running warm water with anti oil dish washing detergent till the stummel surface was clean and dried it using paper towels and soft cotton cloth. I simultaneously cleaned the shank internals with the detergent and hard bristled shank brush and set the stummel aside to dry out naturally. I had anticipated that this thorough cleaning of the shank would help eliminate the strong ghost smells, but that was not to be. The stummel surface has cleaned up nicely and the beautiful grain patterns are now on full display. The fills, even the smallest ones, are now clearly discernible. I probed each of the two fills on the stummel surface with a sharp dental tool to check for solidity and thankfully, each fill was nice and solid without any give. I decided not to refresh these fills as my horrific experience while using the thin superglue that was available to me for the purpose, on my last project Bewlay “GENERAL”, still being fresh in my mind. The charring over the rim top surface in 3 o’ clock (encircled in red) is significantly deeper than anticipated. I shall have to resort to topping to address this damage and also the issue of chipped outer rim edge. The chamber and shank needs to be subjected to a salt and alcohol treatment to remove the deeply embedded ghost smells from the stummel.   I continued the cleaning of the chamber and shank internals with a salt and alcohol bath. I use cotton balls which is an at par substitute as I have realized over the years. I draw out a wick from the cotton and along with a folded regular pipe cleaner; insert it in to the mortise and through the draught hole in to the chamber. Thereafter, I packed the chamber with cotton balls to about quarter of an inch below the inner rim edge and soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By next afternoon, the cotton and alcohol had drawn out all the remaining oils and tars from the chamber and mortise, fulfilling its intended task. I removed the cotton balls and ran pipe cleaners through the mortise to clean out all the loosened tars and gunk and further cleaned it with alcohol and q-tips. The chamber now smells clean and fresh. I set the stummel aside to dry out naturally.While the stummel was drying, the next morning, Abha removed the stem that had been soaking in the deoxidizer solution overnight. She cleaned the stem under running warm water and scrubbed the raised oxidation from the stem surface using a Scotch Brite pad and cleaned the airway with a thin shank brush. She further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little EVO to rehydrate the stem. This now gives a clearer picture of the extent of depth of the bite marks as can be seen in the pictures below. These will definitely require a fill even after I have heated and raised the vulcanite. The buttons on either surface will have to be reconstructed and reshaped. I need to further sand the stem to completely remove the oxidation. Further stem repairs would have to be kept on hold till I got back to my work place where I have a couple of superglue tubes for the purpose.With further stem repairs being on hold, I turned back to the stummel repairs. I topped the rim top over a piece of 220 grit sand paper till I had a smooth even surface and the charred surface in the 3 o’clock direction was completely eliminated.    With a folded piece of worn out 180 grit sand paper pinched between my thumb and forefinger, I carefully gave a bevel to the inner and outer rim edge and addressed the issues of out of round chamber and chipped outer rim edge. The rim top surface and the edges look very neat at this stage with the bowl in a nice round shape. I followed it by wet sanding the stummel with 1500 to 2000 wet & dry sand paper and further with 3200 to 12000 grit micromesh pads, wiping frequently with a moist cloth to check the progress. It was at this stage of restoration when I was taking pictures that I saw the numerous tiny fills at the bottom of the bowl and shank junction. I heaved a sigh of relief when I checked and found these fills to be solid and not requiring any work. I really like the looks of the stummel at this point in restoration. The grains and the clean lines of this piece of briar are worthy of appreciation. The topping has resulted in the rim top surface being lighter than the rest of the stummel surface. I shall darken the rim top surface with a dark brown stain pen once I reach back to my place of work. Next, I rubbed a small quantity of “Before and After Restoration Balm” deep in to the briar with my finger tips and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the beautiful grain patterns displayed in their complete splendor. I further buffed it with a horse hair brush and gave a vigorous buff with a microfiber cloth to deepen the shine. The dark browns of the bird’s eye and cross grains spread across the stummel makes for a visual treat. It really is a nice piece of briar. The dark YOW like stain elevates the beauty of this pipe to a new level.     Now, having rejoined my place of work after a hiatus of four months I need to work real fast to complete my backlogs of write ups and complete the repairs on pipes that were worked on during the lockdown period while at home. I have completed a few and now this pipe has inched forward on to my work table. While packing these pipes for its journey with me, I had noted all the issues that had to be addressed on each pipe. This one needed stem repairs to include filling of deeper tooth indentations, rebuilding/ reshaping of the buttons, stem and stummel polishing with a carnauba wax.

With the stummel rejuvenation almost complete, save for the final wax polish, I worked the stem. Here is how the damage to the stem looks as it sits on my work table. The damage to the buttons and the deep tooth indentations are also clearly visible. Once I have repaired these damages, the entire stem needs to be polished and the stem logo needs to be refreshed. That I have to use the CA Wood Superglue gives me shudders as I still am reeling under the frustrations of using this glue while I repaired the stem of the Bewlay “GENERAL” pipe, my last project!!I carefully inserted a triangle shape index card covered in transparent tape in to the slot so as not to break the bite zone. The tape prevents the mix of superglue and charcoal from sticking to the index card. I mixed superglue and activated charcoal powder and generously applied it over the bite zone, including over the buttons, on either surfaces of the stem and set it aside to cure. Once the fill has hardened, I shall file and sand the fills to match the surface of the stem and sharpen the button edges on either surface. This glue hardens immediately and allowed me only a few seconds of application whereas the all purpose CA superglue allowed me enough time to get an even spread over the damaged surface.The fill had hardened and with a flat head needle file, I worked on the filling till I had achieved a rough match with the surrounding surface and had sufficiently sharpened the button edges. As with the stem repair of my previous project, Bewlay “GENERAL”, this too had many air pockets. I filled these air pockets with clear CA superglue and set the stem aside for the superglue to harden.

While the stem repairs were curing, I stained the rim top surface with a Dark Brown stain pen and set the stummel aside for the stain to set. The rim top now blends in nicely with the rest of the dark stained stummel surface. Once polished it should match perfectly with the rest of the stummel surface.Once the fill had cured sufficiently, I sand the fills with a flat head needle file and reshaped the button, roughly blending the fills with the surrounding stem surface. For a better blending, I further sand the entire stem with 220 followed by 400, 600, 800 and 1000 grit sand paper. This helps to reduce the scratch marks left behind by the more abrasive 220 grit paper.   To bring a deep shine to the vulcanite stem, I polished the stem by wet sanding with 1500 to 12000 grit micromesh pads. I wiped the stem with moist cloth after each pad and rubbed it down with Extra Virgin Olive oil to rejuvenate the vulcanite. The finished stem is shown below. The sanding with 400 to 1000 grit sand papers followed by wet sanding with micromesh pads had miraculously eliminated most of the many air pockets that were observed earlier. A few air pockets do remain but they are few and not significant at all. I am pretty pleased with this appearance of the stem.  I polished the rim top surface with a cotton cloth buffing wheel mounted on my hand held rotary tool and Red compound. I wiped the rim top with cotton swab and alcohol to increase the transparency of the stain. I am quite pleased with the match of the rim top with the rest of the stummel surface.  I mount a cotton cloth buffing wheel on to my hand held rotary tool and polished the stummel and stem with Blue Diamond compound. This compound helps to remove the minor scratch marks that remain from the sanding. This pipe is starting to look really beautiful with the glossy dark plum like stain through which the beautiful grains pop out over the stummel surface.  The only cosmetic, yet important aspect that remained was to refresh the stem logo. I applied a coat of white correction ink over the logo and once dried, I gently wiped it with a cloth. The logo is now clearly visible.   I mount another cotton buffing wheel that I have earmarked for carnauba wax and applied several coats of the wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe looks amazingly beautiful and coupled with the size, heft and the hand feel, makes it quite a desirable pipe. If you feel that this pipe calls out your name, please let Steve know and we shall make arrangements for it to reach you. I wish to thank each one for sparing their valuable time to read through this write up and each one is my prayers. Stay home…stay safe!!

 

A Story Of The Restoration Of An Old Battered Bewlay “General” That Went Awry…


Blog by Paresh Deshpande

I had picked up a job lot of six pipes from a Curio Store on eBay. This lot contained brands like Barling’s, Parker and Orlik and other English make pipes. These are some of my favorite brands and I couldn’t pass them over even though they were in a hopelessly beat up condition. Here are pictures of the pipe lot that the seller had posted. The first pipe from this pipe lot that I decided to work on is a classic Billiards and is indicated in red arrow. This classic Billiard shaped pipe is stamped on the left shank surface as “BEWLAY” in artistic running hand over “GENERAL” in block letters and on the right shank surface as “MADE IN ENGLAND” in capital letters. The bottom of the shank bears the numeral (or is it letter) “0” towards the shank end. The stampings are mostly all worn out and can be roughly made out under bright light and under magnification. The vulcanite tapered saddle stem bears the logo of letter “B”.    This would be the first BEWLAY pipe that I have worked on and thus my curiosity was piqued. I first searched rebornpipes and came across a catalogue uploaded by Jacek A. Rochacki. However, the pipe on my work table finds no mention of it in the brochure. The article has an interesting snippet of information that is reproduced below.

Here is the link to the article – https://rebornpipes.com/2014/03/07/house-of-bewlay-pipes-tobacco-leaflets/

“Bewlay House was a chain of English pipe stores whose pipes were made by Barling, Charatan, and Loewe, so the English considered the Bewlay pipes a quality pipe in its own right. The English brand of Bewlay & Co. Ltd. (formerly Salmon & Gluckstein Ltd.), was in business from the early 20th century until the 1950’s. The brand ended up being sold and taken over by Imperial Tobacco Co. The shop chain closed in the 1980’s but there seems to be one shop still in business on Carr Lane in the city of Hull”.

Unfortunately, the catalogue has no mention of shape “0” and there are no apparent signs of other numerals being worn out. Having hit a wall here, I would like to request readers of Reborn pipes if they could fill in the void by sharing their knowledge with other readers.

Initial Visual Inspection
This pipe has a nice large bowl size equivalent to a Dunhill group size 4. The stummel is covered in dirt and grime of the overflowed lava and dirt accumulated over the years of heavy smoking and uncared attention to cleaning. The stummel boasts of some beautiful mix of swirls, cross and bird’s eye grain over the stummel surface that can be made out under the grime. There is a very thick layer of cake in the chamber and some damage is seen to the rim top surface and the rim edges. The stem is heavily oxidized with a few deep bite marks to the button edge in the bite zone. Here is how the pipe appears as it sits on my work table. Detailed Inspection Of The Pipe And Observations
The bowl has a decently wide rim and a chamber depth of about 1 7/8 inches. The draught hole is in the center and at the bottom of the chamber. The chamber has an extremely thick layer of hard cake with remnants of tobacco flakes embedded in it. The rim top surface appears to be damaged with dents/ dings and is covered in lava overflow, dirt and grime. The inner front rim edge appears to be charred (enclosed in a yellow circle) in the 11 o’clock direction. The outer rim edge has suffered a few blows on a hard surface resulting in a dented and chipped edge surfaces in 12 o’clock and 6 o’clock direction and the same in enclosed in a blue circle. The condition of the inner walls of the chamber and the inner rim edge can be commented upon after the cake has been taken down to the bare briar. The chamber has very strong and sharp ghost smell to it. The stummel appears solid to the touch all around and hence I do not foresee any serious damage to the walls in the form of burnout/ deep heat fissures/ lines or pits. The darkened inner rim edge may be charred further than anticipated and the same will be confirmed after the surface has been thoroughly cleaned. I need to resort to topping the rim top in order to address the damage to the surface. The ghost smells should reduce once the cake from the chamber is removed and the shank has been cleaned.   The smooth stummel surface is covered in lava overflow, dust and grime through which one can make out the beautiful swirls, cross and Bird’s eye grains over the bowl and shank. The stummel surface has a few scratches, dents and dings on the either sides of the stummel, probably due to likely falls during its time with the previous piper. I could make out two fills, one at the back and one to the right side of the stummel (circled in blue). The briar is looking lifeless and bone dry. Once the stummel has been thoroughly cleaned, these damages will be more apparent. Thorough cleaning and rising under warm water of the stummel surface will confirm if these fills are required to be refreshed or otherwise and should also highlight the grain patterns. I shall need to sand the stummel surface with sand papers to remove and minimize the scratches, dents and dings. Micromesh polishing will further help minimize these dents and scratches to some extent. The mortise shows heavy accumulation of oils, tars and gunk and the air flow is not full and smooth. Cleaning of the mortise/ shank will further improve the seating of the stem and also further reduce the strong odors from the pipe.The high quality vulcanite tapered stem has a nice broad flare to the button end and looks good with the stout large stummel. The stem is so heavily oxidized that it appears brownish green in color! Deep calcification is seen in the bite zone from prolonged use of rubber bit. Some heavy tooth chatter and deep bite marks in the bite zone are seen on both the upper and lower surfaces of the stem. The button edges on either surface have been completely flattened with the lip edges seen as mere straight thin edges with no shape and sharpness at all. The tenon air opening is completely blocked with accumulated ash and oils/ tars that have dried out on the inside as well as on the outside. The horizontal slot has a crack to the upper lip and the slot itself is chock-a-block with gunk. The bite marks will be raised to the surface by heating to the extent possible and further will be filled using charcoal and CA superglue mix. The button end, including the button itself on either surface will have to be completely rebuilt and reshaped. I suspect that the upper lip, or whatever remains of it, is cracked in the center.   Overall, this pipe is in a filthy condition and will be a bear to clean up. There is likelihood that this pipe may spring a few unforeseen surprises during the restoration process. It was surely one of the most beloved pipes of the previous owner as it has been heavily smoked.

The Process
Abha, my wife, first cleaned the internals of the stem with stem brush, bristled/ regular pipe cleaners and 99.9% pure isopropyl alcohol. She scraped out the dried oils and tars from the tenon end with my fabricated knife and also removed the dried oils and tars from the slot end. She followed it up by sanding the entire stem with a folded piece of 220 grit sand paper to remove the surface oxidation. The amount of gunk that has been scraped out of the stem surface just to get to the black vulcanite shows that the oxidation was very deep and heavy over the stem surface. It has been our experience that sanding a stem before dunking it in to the deoxidizer solution helps in bringing the deep seated oxidation to the surface which in turn make further cleaning a breeze with fantastic result.   She, thereafter, dropped the stem in to “Before and After Deoxidizer” solution developed by my friend Mark Hoover. The solution helps to draw out heavy oxidation to the surface, making its further removal a breeze, while the minor oxidation is eliminated to a very great extent. The initial sanding helps to draw out the complete oxidation as the sanding opens up the stem surface that has been initially covered with oxidation. We usually dunk stems of 4-5 pipes that are in-line for restoration and this pipe is marked in pastel blue arrow. We generally allow the stems to soak in this solution overnight to do its work.While Abha was working on the stem, simultaneously, I worked on the stummel by first reaming the chamber with size 2 and followed by size 3 Castleford reamer head. I further scraped the chamber walls with my fabricated knife to remove the remaining carbon deposits where the reamer head could not reach. I scraped out the lava overflow from the inner rim edge and the rim top surface, especially from the area in 11 o’clock direction. Once the cake was reamed back to the bare briar, I used a 150 grit sand paper followed by 220 grit sand paper to remove all the traces of remaining cake and also to smooth out the inner walls of the chamber surface. Lastly, to remove the residual carbon dust, I wiped the chamber with a cotton pad wetted with 99.9% pure isopropyl alcohol. The chamber walls are sans any damage. The inner rim edge has a nice thick bevel which was revealed after the lava overflow was removed from the rim top and rim edge. Thankfully the inner rim was not charred under the lava overflow. There is a fill on the rim top surface in 11 o’clock direction (encircled in red) that has come to the notice after the lava overflow was scraped off. The rim top is still considerably darkened and will need deep cleaning. The outer rim and rim top damage will necessitate topping and creating a slight bevel to the outer rim edge.  I followed up the reaming with cleaning the mortise using cue tips, pipe cleaners and shank brush dipped in isopropyl alcohol. I scraped the walls of the mortise with my fabricated knife to remove the dried oils and tars. The ghost smells are still very strong and would need a salt and alcohol treatment.   I continued the cleaning of the chamber and shank internals with a salt and alcohol bath. I use cotton balls which is an at par substitute as I have realized over the years. I draw out a wick from the cotton and along with a folded regular pipe cleaner; insert it in to the mortise and through the draught hole in to the chamber. Thereafter, I packed the chamber with cotton balls to about quarter of an inch below the inner rim edge and soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By next afternoon, the cotton and alcohol had drawn out all the remaining oils and tars from the chamber and mortise, fulfilling its intended task. I removed the cotton balls and ran pipe cleaners through the mortise to clean out all the loosened tars and gunk and further cleaned it with alcohol and q-tips. The chamber now smells clean and fresh.   With the bowl internals clean, I move to clean the exterior of the stummel. I used a hard bristled tooth brush and Briar Cleaner, a product that has been developed by Mark Hoover, to scrub the stummel and rim top. I set the stummel aside for 10 minutes for the product to draw out all the grime from the briar surface. After 10 minutes, I washed the stummel under running warm water with anti oil dish washing detergent till the stummel surface was clean and dried it using paper towels and soft cotton cloth. I simultaneously cleaned the shank internals with the detergent and hard bristled shank brush and set the stummel aside to dry out naturally. The stummel surface has cleaned up nicely with the beautiful grain patterns on full display. However, this cleaning has also revealed the fills (encircled in blue) that have gone soft. The spot of fill in the rim top (encircled in red) is now clearly seen. This too would need to be refreshed. Darkening around the outer edge (encircled in yellow) is suggestive of charred briar and would need to be addressed. With a sharp thin edged blade, I gouged out the fill to the right side and one at back of the stummel. However, I decided not to address the fill at the rim top at this juncture since I was, anyway, going to top it and there is always a possibility that the fill is not very deep and is eliminated completely.   I top the rim on a piece of 220 grit sand paper to even out the rim surface dents/ dings and also to reduce the charred outer rim edge surface that was noticed after the stummel was thoroughly cleaned. The rim top looks perfect with a flawless inner rim edge. However the fill, though reduced in size, is very much visible as a dot. The damages to the outer rim edge (marked in red) in the 12 o’clock and 6 o’clock direction, though minimized, will need to be addressed by creating a bevel. I removed the old fill from the rim top surface with a sharp dental tool till I reached solid briar underneath the fill.   While I continued with the stummel repairs the next morning, Abha removed the stems that had been soaking in the deoxidizer solution overnight. She cleaned the stem and the stem airway under running warm water and scrubbed the raised oxidation from the stem surface using a Scotch Brite pad and the airway with a thin shank brush. She further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little EVO to rehydrate the stem. This now gives a clearer picture of the extent of depth of the bite marks as can be seen in the pictures below. These will definitely require a fill even after I have heated and raised the vulcanite. It is now confirmed that the lip edge on the upper surface is cracked. This crack will be repaired when I rebuild the entire button on both the upper surface of the stem. With the stem cleaning in progress in some of the finest hands, I decided to refresh the fills that I had gouged out yesterday. Using the layering method, I filled these gouges with a mix of briar dust and CA superglue till the mound of the mix was slightly above the rest of the stummel surface. This helps in a better blending of the fill with the rest of the stummel surface while sanding and reduces the scratches caused by the use of a needle file as you have a correct perspective of the sanding that is required. I set the stummel aside for the fills to cure. I realized with a cringe that I had run out of medium CA superglue that was at my home and since the entire country being in a lockdown, I could not order for some. All that was available to me was very thin CA superglue that was almost of the viscosity of water. Not wanting to waste time, I had decided to continue my repairs using what was available only to realize at the very end how wrong that decision was…. Abha, in the meanwhile, had cleaned the stem and handed it over to me to deal with the damages that I had described during my initial inspection. To raise the deep bite marks in the bite zone, I heated the damaged potion with the flame of a candle. The heat from the candle flame helps to raise these bite marks to the surface as vulcanite has the property to raise and attain its original shape when heated. Though addressed to some extent, these bite marks would need to be filled with a mix of activated charcoal and superglue. The buttons would need to be entirely rebuilt and reshaped. The stem is cracked (indicated in yellow arrows) on the stem upper surface over the lip. Further stem repairs would have to be kept on hold till I got back to my work place where I have a couple of superglue tubes for the purpose.  With further stem repairs being on hold, I turned back to the stummel repairs. Using a flat head needle file, I sand the fill till I had achieved a rough match with the surrounding stummel surface. I sand the entire stummel with a piece of 220 grit sand paper to address the dents and dings to the stummel surface and also to further match the fill with the rest of the stummel surface. Though 95% of the scratches and dings have been eliminated, there still remains few very minor dings that are remnants of the deeper ones. I accept these dings as part of this pipe’s journey till date.   I addressed the inner rim darkening to the bevel in the 11 o’clock direction by sanding the inner bevel with the same piece of 220 grit sand paper. To address the dents to the outer rim, I created a slight bevel with a folded piece of 220 grit sand paper pinched between my thumb and index finger. The rim top surface definitely looks a lot better at this stage in restoration.    I followed it by wet sanding the stummel with 1500 to 12000 grit micromesh pads, wiping frequently with a moist cloth to check the progress. I really like the looks of the stummel at this point in restoration. The grains and the clean lines of this piece of briar is really appreciable.   Next, I rubbed a small quantity of “Before and After Restoration Balm” deep in to the briar with my finger tips and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the beautiful grain patterns displayed in their complete splendor. I further buffed it with a horse hair brush. The contrast of the dark browns of the flame and cross grains with the natural finish of the rest of the stummel adds an interesting dimension to the appearance of the stummel which may be insufficiently described in words and be rather seen in person. It is the two fills, one to the right and one at the back of the stummel surface that is an eye sore. I shall stain the stummel with a dark brown stain to mask these fills. Now, having rejoined my place of work after a hiatus of four months I need to work real fast to complete my backlogs of write ups and complete the repairs on pipes that were worked on during the lockdown period while at home. I have completed a few and now this pipe has inched forward on to my work table. While packing these pipes for its journey with me, I had noted all the issues that had to be addressed on each pipe. This one needed stem repairs; stem polishing and stummel staining to mask the ugly fills.

I start with stem repairs since these take the longest. Here is how the damage to the stem looks as it sits on my work table. The crack is indicated by yellow arrows and would need to be repaired. The damage to the buttons and the deep tooth indentations that remain after the heating is also clearly visible. Once I have repaired these damages, the entire stem needs to be polished and the stem logo needs to be refreshed. And here I noticed that the super glue tubes that I had stashed before proceeding on leave, had completely dried out on me…. Can’t describe the agony!! So another delay of couple of days and I get delivered CA Wood Glue and not ALL PURPOSE that I always use. This too has contributed to the end results of this restoration.  Continuing with the stem repair, I inserted a triangulated index card covered in transparent tape in to the slot. The tape prevents the mix of superglue and charcoal from sticking to the index card. The moment I inserted the index card, a big chunk of the bite zone, including the button edge just broke off completely. My pain in restoring this pipe is increasing by leaps and bounds… Undaunted by this setback, I persisted with the stem repairs. I mixed superglue and activated charcoal powder and generously applied it over the bite zone, including over the buttons, on either surfaces of the stem and set it aside to cure. Once the fill has hardened, I shall file and sand the fills to match the surface of the stem and sharpen the button edges on either surface. This glue hardens immediately and allowed me only a few seconds of application whereas the all purpose CA superglue allowed me enough time to get an even spread over the damaged surface. The fill had hardened and with a flat head needle file, I worked on the filling till I had achieved a rough match with the surrounding surface and had sufficiently sharpened the button edges. It was at this stage that I noticed something that no pipe restorer is desirous of observing…air pockets in the freshly sanded fills! These air pockets are circled in yellow.   No option here but to redo the entire fill with a mix of charcoal and superglue but with the variation that this time around I mixed very little charcoal. I applied this mix and set the stem aside for the fill to cure.   I sand the stem fills a second time and again these dreaded air pockets surfaced in these same areas. To cut the whole story short, I had to repeat the fill five times with the same results. Finally I got frustrated and continued with the filing and polishing.

I sand the fills with a flat head needle file and reshaped the button, roughly blending the fills with the surrounding stem surface. For a better blending, I further sand the entire stem with 320 followed by 600, 800 and 1000 grit sand paper. This helps to reduce the scratch marks left behind by the more abrasive 220 grit paper. To bring a deep shine to the vulcanite stem, I polished the stem, wet sanding with 1500 to 12000 grit micromesh pads. I wiped the stem with moist cloth after each pad and rubbed it down with Extra Virgin Olive oil to rejuvenate the vulcanite. The finished stem is shown below. Though the air pockets are now not so glaringly visible (if that’s any consolation….), I very well know that they are there and that troubles me no end. Maybe at a later date when someone decides to make this pipe his/ her own, I may rework the stem to make it flawless. Till then, I shall pretend that they don’t exist.  Now that I had made peace with the stem air pockets, I turn my attention to the stummel. As I had commented earlier, the fills are an eye sore against the beautiful grains and coloration of the rest of the stummel and hence to mask it, I decided to stain the bowl using Feibing’s Dark Brown leather dye. I heated the stummel surface with my heat gun to open up the pores on the stummel so that the stain is well set while being careful that I do not overheat the fill, a lesson learned while restoring Steve’s Alexander Zavvos pipe. I dipped a folded pipe cleaner in Feibing’s Dark Brown leather dye and liberally applied it over the heated surface, flaming it with the flame of a lighter as I went ahead to different self designated zones of the surface. This helps in the setting of the stain in the grain of the briar. The next evening, approximately 18 hours later, as Dal describes, I began to unwrap the stain in the hope to see beautiful grains. I mount a felt cloth buffing wheel on my hand held rotary tool and setting the tool at its slowest speed, again my recent experience while working on Steve’s pipe came in handy and the damage that can be caused due to heating while using the felt buffing wheel still fresh in my memory; I began to peel off the stain from the stummel surface first using Red compound. The stain was peeled out gradually. This is where the problem of using very thin superglue for the fill came in to focus. The thin glue had spread and was not noticed until I had stained the stummel and these areas presented themselves as light spots which did not take on the stain. I had reached the end of my tethers and I decided to move ahead with the restoration.   This was followed with wiping the stummel with a cotton swab and alcohol to lighten the stain a little as it was too dark for my liking. This also helps in cleaning the surface of all the residual stain and highlighting the grains. The grains really pop out from under the stain and the fills are hardly discernible. Save for the light spots where the thin glue had spread, I am quite pleased with the appearance of the stummel at this stage.   Next, I mount a fresh cotton cloth buffing wheel and polish the stummel with White Diamond compound. HUGE MISTAKE… the stummel had now taken on darker hues and the grains are now less prominently visible. Is it because of the White Diamond or some other reason, I do not know. The following pictures will help in comparing the stummel after wiping down with alcohol (above pictures) and after applying the White compound.   I have now reached the homestretch in this restoration project. To complete the restoration, I mount a cotton cloth buffing wheel on to my hand held rotary tool and polished the stummel and stem with Blue Diamond compound. This compound helps to remove the minor scratch marks that remain from the sanding. This too was a mistake, I feel since the stummel appears too dark with no grains visible at all!! However, the stummel and stem has taken on a nice shine. The only cosmetic, yet important aspect that remained was to refresh the stem logo. I applied a coat of white correction ink over the logo and once dried, I gently wiped it with a cloth. The logo is now clearly visible.  I mount another cotton buffing wheel that I have earmarked for carnauba wax and applied several coats of the wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe looks amazingly….dark!! The finished pipe is as shown below. P.S. This then is one project which has not given me the satisfaction that I usually experience after I have completed a restoration. So, if that is the case, then why am I taking the pain to even do the write up and posting it for others to read about my failures?

Well, the reasons are two fold…

Firstly, I am not too concerned with successes or failures. What matters to me is the journey. This project has been a journey of experimenting and learning. This was the first time that I used White Compound after staining and alcohol wipe as I had read that this compound brings in a further transparency to the stain. Well, apparently, this did not work for me. I would definitely like to learn the views of other more experienced professional restorers on the best method of staining and the process thereafter to increase the transparency of the stain.

Secondly, if through my mistakes somebody else is able to derive benefits, then the entire effort was worthwhile. This platform that was made available to me by Steve to learn pipe restoration has helped me immensely to learn the art and this write up is my contribution for a newbie to learn what needs to be avoided.

Thank you for your patience and valuable time in reading this far. Hope all the readers and their loved ones are in the best of health and spirits. Be safe and stay safe in these troubled times.

Life for a Republic Era Irish Second Bent Apple


Blog by Steve Laug

The next pipe on the work table came to me from one of our estate purchases. Between us we pick up quite a few pipes for restoration. I try to work them into the restoration queue so that I can keep them moving. This next one is from our ongoing hunt – a beautifully grained bent apple with a thick shank and a tapered vulcanite stem. The pipe is stamped on the left side of the shank and reads Irish Seconds and on the right side reads Made in the Republic of Ireland. It is obviously a Peterson’s second. In the photos you can see the large fills on the lower left side of the bowl. The finish had a lot of grime ground into the finish on the bowl. The bowl was thickly caked with an overflowing lava coat on the top of the rim. The edges looked to be in good condition though there is some possible damage under the lava. The stem was oxidized, calcified, dirty and had tooth chatter and some deep marks on the top and underside near the button. There were not markings or a logo on the taper stem. It had promise but it was very dirty. Jeff took some photos of the pipe before he started his cleanup work. He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and the overflow of lava on the rim top. He also took photos of the top and underside of the stem to show the oxidation and the chatter and tooth marks.     Jeff took photos of the sides and heel of the bowl to give a picture of what the briar around the pipe looked like. There is some stunning grain under the grime.  He also took a photo of the large fill on the front left side of the bowl. Lots of putty in that area.He took photos of the stamping on the left side of the shank. It reads as noted above and is clear and readable.     I turned to Pipedia to read the article on Irish Seconds (https://pipedia.org/wiki/Irish_Seconds). I quote it below in full.

Irish Second pipes begin life alongside Peterson pipes in Dublin, but at some point a flaw appears making future life as one of those celebrated pipes impossible. At this point the pipes were roughly finished, given a standard vulcanite stem instead of a P-Lip, and stamped only with “Irish Second” and “Made in the Republic of Ireland”. These pipes were sold at a far more affordable rate than Peterson pipes, but are believed to no longer be sold new.

I knew from previous research that the pipe was made in the Republic Era – the years between 1950 – 1989 because of the Republic of Ireland stamp. Now it was time to work on the pipe.

Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. I took photos of the pipe once I received it.    The bowl and rim top cleaned up really well with the lava coat removed. The inner edge of the rim was in good condition.  The stem surface had some oxidation and some tooth marks and chatter on both sides near the button.    I took photos of the stamping (though a little out of focus) are clear and read the same as noted above.I removed the stem and took a photo of the pipe to give a sense of the whole. The stem is tapered and narrow.Now it was time to do my work on the pipe. I decided to address the damaged fills on the lower left side of the bowl first. I took a photo of the area before I began my work. The fill was actually quite solid with some damaged areas and some shrinkage. I sanded the areas and wiped them down with alcohol to clean up any loose fill material. I filled in those areas with a clear super glue.   Once the patches cured I sanded them smooth with 220 grit sandpaper and began polishing them with 400 grit wet dry sandpaper. It really made a difference in that they were smooth and no longer pink in colour!  I wiped the bowl down with acetone to remove the stain around the bowl and prepare it for a new stain coat.   I restained it with Light Brown aniline stain. I applied the stain and lit it with a Bic lighter to flame the stain. It burns the alcohol off the surface and sets the stain in the grain.   I wiped the bowl down with alcohol and cotton pads to gain some transparency on the stained bowl. I also wanted the grain to stand out.    I buffed the bowl with Blue Diamond on the buffing wheel to raise a shine on the bowl. The grain really stands out now that it is polished. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The stain brings the rich reddish brown tone to life. It is a nice looking pipe. I set the bowl aside and turned to work on the stem. I “painted” the surface of the stem with the flame of a Bic lighter to lift the tooth marks in the stem surface. The flame did an excellent job of raising the marks to the surface. I would only need to polish out the oxidation on the stem and not need to do a lot of sanding.   Because the oxidation was mostly on the surface and the tooth damage had been minimized I could immediately move ahead to polishing the stem. I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.   This Peterson’s Made Republic Era Irish Second Bent Apple vulcanite stem is turned out to be a great looking pipe now that it has been restored. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Irish Second Bent Apple fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Restoring a Parker Super Bruyere 134 Circle 4 Pot


Blog by Steve Laug

The next pipe on the work table came to me from the estate of a Vancouver pipe smoker whose widow left them with a local Pipe Shop after he died. I was asked to clean them up and sell them for the shop as it has since closed. This is another interesting looking piece – great grain showing through underneath the grime. There is cross grain and birdseye grain around the bowl. The pipe is stamped on the left side of the shank and reads shape #134 followed by Parker [over] Super in a diamond [over] Bruyere. On the right side of the shank it is stamped with the size number 4 in a circle followed by Made In London England. The finish was dull and lifeless with a lot of grime ground into the briar. The bowl was heavily caked with a lava coat on the top of the rim. It was hard to tell how the inner and outer edge of the rim actually looked until the bowl was reamed. The stem was oxidized, calcified and had tooth chatter and marks on the top and underside near the button. It had promise but it was very dirty. I took some photos of the pipe when I received it.   I have worked on quite a few Parkers over time and I have seen them stamped like the one I have however, there was a superscript after the D in England that was lacking in this one. I turned to Pipedia to see what I could find out a Super Bruyere without a date code after the England stamp (http://www.pipephil.eu/logos/en/logo-parker.html). I have included a screen capture of the section showing a similarly stamped. I had sent the batch of pipes from the shop to my brother Jeff in Idaho and he had cleaned them up for me. It was several years ago now that he sent them back to me and I am just now getting to finish them. He reamed them with a Pipnet Reamer and cleaned up the reaming with a Savinelli Fitsall pipe knife.  He had scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush and rinsed it off with warm water to remove the grime from the finish. He cleaned the internals of the shank and stem with alcohol, cotton swabs and pipe cleaners to remove the tarry residue and oils in the shank and airway. He soaked the stem in Before & After Deoxidizer to remove the oxidation on the stem surface. When it arrived here on my work table I took photos of the pipe before I started my part of the restoration. The bowl was a definite improvement but the stem still showed some oxidation.    The inner and outer edges were in good condition. There was some darkening around the inner edge of the rim and some damage to the rim top. The stem look good but there was still some oxidation and there were tooth marks and chatter on both sides near the button. The underside was worse than the topside.     I took a photo of the stamping on the sides of the shank. The stamping is clear and readable and reads as noted above.         I took the stem off the pipe and took a photo of the parts to show the look of the pipe as a whole.I topped the bowl with 220 grit sandpaper on a topping board to remove the damage to the rim top. I used a folded piece of sandpaper to clean up the inner edge of the bowl. I polished the rim top and bowl with 1500-12000 grit micromesh sanding pads to polish the briar.      I used an Oak stain pen to touch up the rim top and blend it into the rest of the bowl. Once it was buffed it would be a perfect match.I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. You can see the grain showing through the deep glow. I set the bowl aside and turned my attention to the stem. I “painted” the stem surface with the flame of a Bic lighter. I was able to lift the majority of the dents but there were two on the underside and a dent along the button on the top side. I filled them in with clear super glue and set it aside to cure. Once the repairs cured I used a needle file to smooth out the repairs and blend them into the surrounding vulcanite. I scrubbed the surface of the stem with Soft Scrub all-purpose cleanser to remove the oxidation that remained on the stem surface. I smoothed out the repair with 220 grit sandpaper to blend it into the surface of the surrounding vulcanite. I started polishing the stem with 400 grit wet dry sandpaper.       I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.        I touched up the Diamond P stamp with Antique Gold Rub’n Buff. I pushed it into the stamping with a tooth pick. I rubbed it off with a cotton pad to remove the excess and still leave some in the stamping.   This Parker British Made Super Bruyere Pot is a great looking pipe now that it has been restored. This great looking pipe that came to me from the local pipe shop estate that I am restoring and selling for them. The medium brown stain highlights the grain and works well with the polished vulcanite taper stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished straight pot fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¼ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. If you are interested in adding this pipe to your collection send me a message or an email. I have a variety of brands to work on from the shop. Perhaps one of those will catch your attention. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.

Restoring a Birks Regency Lovat


Blog by Steve Laug

The next pipe on the work table came to me from the estate of a Vancouver pipe smoker whose widow left them with a local Pipe Shop after he died. I was asked to clean them up and sell them for the shop as it has since closed. This is an interesting looking piece – great grain showing through underneath the grime. There is cross grain and birdseye grain around the bowl. The pipe is stamped on the left side and reads Birks [over] Regency. The finish was dull and lifeless with a lot of grime ground into the briar. There were quite a few loose fills on the left side of the bowl and on the shank top. The bowl was heavily caked with a lava coat on the top of the rim. It was hard to tell how the inner and outer edge of the rim actually looked until the bowl was reamed. The stem was oxidized, calcified and had tooth chatter and marks on the top and underside near the button. It had promise but it was very dirty. I took some photos of the pipe when I received it. I was curious about the maker of the pipe so I did some searching on Pipedia. There was a link there under British Made pipes (https://pipedia.org/wiki/Birks). I quote the following:

Purely speculation, but perhaps this pipe was made for the Henry Birks & Sons firm as a gift for executives or clients.

That could make sense as there is a Henry Birks and Sons Ltd. in Vancouver. Since the pipe came through a Vancouver based pipe shop there could be a connection. It is one of those mysteries that I am not sure will be solved.

I had sent the batch of pipes from the shop to my brother Jeff in Idaho and he had cleaned them up for me. It was several years ago now that he sent them back to me and I am just now getting to finish them. He reamed them with a Pipnet Reamer and cleaned up the reaming with a Savinelli Fitsall pipe knife.  He had scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush and rinsed it off with warm water to remove the grime in the rustication. He cleaned the internals of the shank and stem with alcohol, cotton swabs and pipe cleaners to remove the tarry residue and oils in the shank and airway. He soaked the stem in Before & After Deoxidizer to remove the oxidation on the stem surface. When it arrived here on my work table I took photos of the pipe before I started my part of the restoration. The bowl was a definite improvement but the stem still showed a some oxidation. The inner and outer edges were in excellent condition. There were nicks and damaged areas on the rim top. There was also some darkening on the top. The stem look good but there was still some oxidation and there were tooth marks and chatter on both sides near the button. The underside was worse than the topside.   I took a photo of the stamping on the sides of the shank. The stamping is clear and readable and reads as noted above.   I took the stem off the pipe and took a photo of the parts to show the look of the pipe as a whole.I decided to address the loose fills in the briar on the right side of the bowl and shank first. I wiped the bowl down with alcohol and filled in the chipped and damaged fills with clear super glue and briar dust. I packed the briar dust and glue into the damaged fills. Once the repairs cured I sanded them with 220 grit sandpaper to blend them into the surrounding briar. To take care of the rim damage I topped the bowl on a topping board with 220 grit sandpaper. I worked over the inner edge of the rim with a folded  piece of 220 grit sandpaper and the rim top looks much better.I polished the rim top and bowl with 1500-2400 grit micromesh sanding pads to smooth out the scratches from the sandpaper. I stained the bowl with Light Brown aniline stain, flamed it and repeated until the coverage was even around the bowl and shank.    I polished the newly stained bowl with micromesh sanding pads. I sanded it with 1500-12000 grit pads and wiped it down between each pad with a damp cloth. By the end you can see the shine on the briar.   I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. You can see the grain showing through the deep glow.      I polished the bowl with a microfiber polishing cloth to raise the shine. I took photos of the bowl at this point in the process.     I sanded out the repair with 220 grit sandpaper to blend it into the surface of the surrounding vulcanite. I started polishing the stem with 400 grit wet dry sandpaper.       I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.         This Birks Regency Lovat is a great looking pipe now that it has been restored and restained. This great looking pipe that came to me from the local pipe shop estate that I am restoring and selling for them. It has turned out to be a great looking pipe. The medium brown finish highlights the grain and works well with the polished vulcanite saddle stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Lovat fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. If you are interested in adding this pipe to your collection send me a message or an email. I have a variety of brands to work on from the shop. Perhaps one of those will catch your attention. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.

Restoring a Barling’s Make 1559 Pot from Bob Kerr’s Estate


Blog by Steve Laug

The last briar pipe I have chosen to work on from Bob Kerr’s Estate is a Barling’s Make 1559 Pot with a Barling Cross on the top of the saddle stem. It is the last of Bob’s Barling pipes. (Bob’s photo is to the left). If you have not “met” the man and would like to read a bit of the history of the pipeman, his daughter has written a great tribute that is worth a read. Because I have included it in most of the restorations of the estate to date I thought that I would leave it out this time. Check out some of the recent Dunhill restoration blogs (https://rebornpipes.com/2020/01/01/restoring-the-last-of-bob-kerrs-dunhills-a-1962-dunhill-bruyere-656-f-t-bent-billiard/).

When I think of Barling’s pipes this is the shape that sticks in my mind. This pipe is stamped Barling’s in an arc [over] Make [over] the shape number 1559 on the left side of the shank. On the right side next to the shank/bowl junction it is stamped with the letter ‘L’. The saddle stem had a Barlings Cross on the top. The stem is oxidized, calcified and has light tooth marks and chatter on both sides near the button. The exterior of the bowl is grimy and dirty. There is a thick cake and lava overflow on the rim top. It is thick enough that it is hard to know if there is any damage on top and edges. Jeff took photos of the pipe to show its general condition before he did his cleanup. The exterior of the pipe was very dirty – grime and grit ground in from years of use and sitting. The rim top was covered with a coat of thick lava that overflowed the bowl. There was also some darkening on the rim top and damage to both the inner and outer edge of the bowl. The bowl itself had a thick cake with flecks of tobacco stuck in the cake on the sides.  Jeff took photos of the sides and the heel of the bowl to give a better feel for the condition of the bowl. The next photos show the stamping on the sides of the shank and it is very readable. It reads as noted above. The Barling’s Cross is visible in the last photo of the top of the saddle stem. The stem was dirty and extremely oxidized, calcified and had tooth marks on both sides ahead of the button. It was not nearly as chewed the other pipes in Bob’s estate.   Before doing cleanup work on the pipe I decided to do some research on the pipe. I turned to Pipedia (https://pipedia.org/wiki/Barling#Size_Stampings🙂 and read the section on the rough outline on the history of the brand that links the brand with the English section of the company. I was interested in L stamp on the right side of the shank. I quote:From the above I knew that the pipe came out after 1941 when the range of sizes expanded to include the “L” for Large. It was made during the Family Period which ended in 1962. Now it was time to work on the pipe.

I really glad that Jeff helped me work through this estate of over 125 pipes to clean from Bob’s estate I took a batch of them to the states with me when I visited and left them with Jeff so he could help me out. Jeff cleaned the pipes with his usual penchant for thoroughness that I really appreciate. Once he finished he shipped them back to me. Jeff reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with good looking grain around the bowl and shank. Jeff scrubbed it with Soft Scrub and soaked it in Before & After Deoxidizer to remove the oxidation on the rubber. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked a lot better. I took photos before I started my part of the work.  I took some close up photos of the rim top and also of the stem surface. I wanted to show what cleaned bowl and rim top looked like. The rim top shows damage and charring on the inner edge of the bowl. There is chipping and nicks on the inner and outer edges of the bowl. I also took close up photos of the stem to show the light tooth marks and the remaining oxidation on the stem surface.I took photos of the stamping on both sides of the shank and it is clear and readable. It is stamped as noted above. I removed the stem for the shank and took a photo of the bowl and stem to give a picture of what it looked like. You can see scratches in the stem surface.Now, on to my part of the restoration of this Barling’s Make Pot. I decided to start by dealing with the damage to the rim top and the inner edge of the bowl. I carefully topped the bowl on a board with 220 grit sandpaper to start removing the damage to the bowl. I used a folded piece of 220 grit sandpaper to clean up the damage to the bevel of the inner edge of the rim. I polished the bowl and rim top with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping the briar down with a damp cloth after each sanding pad. I stopped polishing for a short time and stained the sanded rim top with a Cherry and Walnut stain pen to blend it into the surrounding briar. Once the stain cured I polished the briar to further blend it into the bowl.I went back to polishing the briar with the remaining micromesh sanding pads. I sanded the bowl and rim top with 3200-12000 grit pads and wiped the briar after each pad with a damp cloth. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the bark on the bowl sides and shank with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth and shoe brush to raise the shine. I set the bowl aside and turned my attention to the stem. I “painted” the surface of the stem with the flame of a lighter. The heat lifted the scratches and dents in the stem surface. It also had the added benefit of burning off some of the oxidation.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.  Even though I avoided the faint stamping of the Barling Cross there was not enough depth to the stamp to hold white paint. It is still visible but just not deep enough to restore. This Barling’s Make 1559 Pot (to me the quintessential Barling shape) from Bob Kerr’s estate turned out to be another great looking pipe. The finish on the pipe is in excellent condition and works well with the polished vulcanite taper oval stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Barling’s Make Pot is delicate even if stamped with the “L” for large. It fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¼ inches, Height: 1 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. If you are interested in carrying on Bob’s legacy with this pipe send me a message or an email.  I have 2 more of Bob’ pipes to go, perhaps one of those will catch your attention. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.

Restoring a B. Barling & Sons Guinea Grain 4025 TVF Apple  from Bob Kerr’s Estate


Blog by Steve Laug

The next pipe I have chosen from Bob Kerr’s Estate is a B. Barling & Sons Guinea Grain oval shank apple with a Barling Cross on the top of the stem. It is the first of Bob’s Barlings pipes. (Bob’s photo is to the left). If you have not “met” the man and would like to read a bit of the history of the pipeman, his daughter has written a great tribute that is worth a read. Because I have included it in most of the restorations of the estate to date I thought that I would leave it out this time. Check out some of the recent Dunhill restoration blogs (https://rebornpipes.com/2020/01/01/restoring-the-last-of-bob-kerrs-dunhills-a-1962-dunhill-bruyere-656-f-t-bent-billiard/).

This Apple is stamped Guinea Grain [over] B. Barling & Sons on the top side of the stem. On the underside it is stamped with the number 4025 T.V.F. [over] Made in Denmark. The tapered oval stem had a Barlings Cross on the top. The stem is oxidized, calcified and has light tooth marks and chatter on both sides near the button. The exterior of the bowl is grimy and dirty. There is a thick cake and lava overflow on the rim top. It is thick enough that it is hard to know if there is any damage on top and edges. Jeff took photos of the pipe to show its general condition before he did his cleanup. The exterior of the pipe was very dirty – grime and grit ground in from years of use and sitting. The rim top was covered with a coat of thick lava that overflowed the bowl. There was also some darkening on the rim top and inner edge of the bowl as well as a burn mark on the top front of the bowl. The bowl itself had a thick cake with flecks of tobacco stuck in the cake on the sides.  Jeff took photos of the sides and the heel of the bowl to give a better feel for the condition of the bowl. The next photos show the stamping on the sides of the shank and it is very readable. It reads as noted above. The stem was dirty and extremely oxidized, calcified and had tooth marks on both sides ahead of the button. It was not nearly as chewed the other pipes in Bob’s estate.Before doing cleanup work on the pipe I decided to do some research on the pipe. I looked first on the Pipephil website and found some information on the B. Barling & Sons Guinea Grain, Made in Denmark 4025 with an oval tapered stem. (http://www.pipephil.eu/logos/en/logo-barling.html#modernguineagrain). I did a screen capture of the section on the brand that fits the pipe I am working on.The pipe is identified as a Modern Guinea Grain and is stamped the same as the one pictured other than the shape number. It is also noted in a memo there as Post-Transition Period.

I turned to Pipedia (https://pipedia.org/wiki/Barling) and read the section on the rough outline on the history of the brand that links the brand with the English section of the company. I quote:

I’m retaining the terms Transition and Post Transition here because the following information underscores why they’re not useful designations. As stated earlier in this update, the Transition era began in October of 1960 and ended in February of 1963. During the first 20 months of the Transition Era, the pipes that the Barling Company produced under Finlay ownership are indistinguishable from the pipes that the Barling Company produced under Barling ownership. The Barling family continued to manage the company for Finlay. The constants are the quality of the product and family management. The product of the first 20 months of the Transition can’t be identified, so the distinction is meaningless.

I did a search on the stamping “Made in Denmark” and came across a discussion on Pipesmoker Unlimited Forum (http://pipesmokerunlimited.com/archive/index.php/t-5515.html). I quote a section from that forum below:

“By 1970, the range of products had expanded to such an extent that Imperial Tobacco decided to reassign the Barling operation to its Ogden branch. About the same time the two Barling factories at Park Street and Jeffrey Place were closed down and the production of Barling pipes was outsourced to independent pipemakers. After a year or so, operations were transferred to Ogden’s Liverpool factory. Production of Barling pipes was shifted to several Danish firms, amongst them Eric Nording.”

The pipe I am working on is definitely from the Corporate Period which includes the Post transition period. The four digit shape number, the block stamping Guinea Grain and B. Barling & Sons, the T. V.F. (The Very Finest) all point to the pipe being from this time period. The Made in Denmark stamp identifies the pipe as being made around 1970 when Barling pipes were made in Denmark by several Danish firms.

With over 125 pipes to clean from Bob’s estate I took a batch of them to the states with me when I visited and left them with Jeff so he could help me out. Jeff cleaned the pipes with his usual penchant for thoroughness that I really appreciate. Once he finished he shipped them back to me. This one was a real mess and I did not know what to expect when I unwrapped it from his box. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with good looking grain around the bowl and shank. Jeff scrubbed it with Soft Scrub and soaked it in Before & After Deoxidizer to remove the oxidation on the rubber. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked a lot better. I took photos before I started my part of the work.  I took some close up photos of the rim top and also of the stem surface. I wanted to show what cleaned bowl and rim top looked like. The rim top shows damage and charring on the inner edge of the bowl. I also took close up photos of the stem to show the light tooth marks and the remaining oxidation on the stem surface. You can also see the hash marks on the surface of the stem.I took photos of the stamping on both sides of the shank and it is clear and readable. It is stamped as noted above.  You can see the remnants of the Barling cross on the top of the stem in the first photo below.I removed the stem for the shank and took a photo of the bowl and stem to give a picture of what it looked like. You can see scratches in the stem surface.Now, on to my part of the restoration of this Barling’s Guinea Grain pipe. I decided to start by dealing with the damage to the rim top and the inner edge of the bowl. I carefully topped the bowl on a board with 220 grit sandpaper to start removing the damage to the bowl. I used a folded piece of 220 grit sandpaper to clean up the damage to the bevel of the inner edge of the rim. I polished the bowl and rim top with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping the briar down with a damp cloth after each sanding pad. I stained the sanded rim top with a Maple stain pen to blend it into the surrounding briar. Once the stain cured I polished the briar to further blend it into the bowl.I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth and shoe brush to raise the shine. I set the bowl aside and turned my attention to the stem. I “painted” the surface of the stem with the flame of a lighter. The heat lifted the majority of the dents in the stem surface. It also had the added benefit of burning off some of the oxidation.I scrubbed the surface of the stem with Soft Scrub to further remove the remaining oxidation. The product works wonders in removing the oxidation on the stem. It took a bit of scrubbing but I was able to remove the majority of the oxidation around the shank end.I sanded out the remaining tooth marks and scratches on the stem surface with 220 grit sandpaper and started polishing them with 400 grit wet dry sandpaper. I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.  Even though I avoided the faint stamping of the Barling Cross there was not enough depth to the stamp to hold white paint. It is still visible but just not deep enough to restore. This Barling Guinea Grain 4025 TVF Apple, Danish made pipe from Bob Kerr’s estate turned out to be another great looking pipe. The finish on the pipe is in excellent condition and works well with the polished vulcanite taper oval stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Guinea Grain oval shank Apple fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¼ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. This is one of Bob’s pipes that I am holding on to for a while as I really like the Danish flair it has. I have about 10 more of Bob’ pipes to go. Perhaps one of those will catch your attention. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.

Restoring a KB&B Kaywoodie Drinkless English Made 95B Pot from Bob Kerr’s Estate


Blog by Steve Laug

The next pipe I have chosen from Bob Kerr’s Estate is a KB&B Drinkless Kaywoodie English Made Pot with an unmarked stem. It is the last of Bob’s English made Kaywoodies. (Bob’s photo is to the left). If you have not “met” the man and would like to read a bit of the history of the pipeman, his daughter has written a great tribute that is worth a read. Because I have included it in most of the restorations of the estate to date I thought that I would leave it out this time. Check out some of the recent Dunhill restoration blogs (https://rebornpipes.com/2020/01/01/restoring-the-last-of-bob-kerrs-dunhills-a-1962-dunhill-bruyere-656-f-t-bent-billiard/).

This Pot is stamped DRY in a KBB style cloverleaf followed by Drinkless [over] Kaywoodie [over] Made in England on the left side of the shank. On the right side it is stamped with the number 95B. The DRY stamp in the cloverleaf was new to me. The tapered stem is missing the typical white inlaid Kaywoodie Cloverleaf logo. The tenon is threaded and has been modified with the removal of the stinger. The stem is oxidized, calcified and has light tooth marks and chatter on both sides near the button. The exterior of the bowl is grimy and dirty. There is a thick cake and lava overflow on the rim top. It is thick enough that it is hard to know if there is any damage on top and edges. Jeff took photos of the pipe to show its general condition before he did his cleanup. The exterior of the pipe was very dirty – grime and grit ground in from years of use and sitting. The rim top was covered with a coat of thick lava that overflowed the bowl. There was also some darkening on the rim top and inner edge of the bowl. The bowl itself had a thick cake with flecks of tobacco stuck in the cake on the sides.    Jeff took photos of the sides and the heel of the bowl to give a better feel for the condition of the bark around the bowl.The next photos show the stamping on the sides of the shank and it is very readable. It reads as noted above.The stem was dirty and extremely oxidized. The stem appeared to be a replacement as it is missing the Kaywoodie logo and the metal stinger/tenon has been modified. I have learned that Bob was a chewer and his stems seemed to have been replaced often. This one at least fit well to the shank and did not yet have the chew marks that were a norm on Bob’s pipes.Before doing cleanup work on the pipe I decided to do some research on the pipe. I looked first on the Pipephil website and found some information on the white club inlay on the left side of the tapered stem. (http://www.pipephil.eu/logos/en/logo-kaywoodie.html). Since I did not have the original stem the information there was less helpful.

I turned to Pipedia (https://pipedia.org/wiki/Kaywoodie) and read the section on the rough outline on the history of the brand that links the brand with the English section of the company. I quote:

Again, demand for KBB pipes and especially Kaywoodie prompted another move for both the manufacturing facilities and the corporate offices. In 1930 the corporate office moved into the Empire State Building on Fifth Avenue in New York. By 1935, the manufacturing operations moved from Union City to 6400 Broadway in West New York, New Jersey which, at the time, was touted as the largest pipe making facility in the world. At the height of production, there were 500 employees producing up to 10,000 pipes per day.

The corporate offices were relocated in 1936 to the International Building, Rockefeller Center, 630 Fifth Avenue, New York. The invitation to visit the new office reads, “Kaywoodie is now on display at the world’s most famous address – Rockefeller Center. Here Kaywoodie takes its place among the leaders of industry and commerce.” The move to Rockefeller Center coincided with The Kaywoodie Company’s emergence as a subsidiary of KBB. All of the pipes manufactured by KBB including the Yello-Bole line were also on display here. By 1938 Kaywoodie had opened an office in London to meet worldwide demand. Kaywoodie of London was jointly owned with another famous pipemaker, Comoy’s of London.

From there I turned to a link on the article to a section called Guide to Kaywoodie Pipes (https://pipedia.org/wiki/Collector%27s_Guide_to_Kaywoodie_Pipes#NOTES_ON_.22OTHER.E2.80.9D_KAYWOODIE_PIPES).

English Kaywoodies. All of the catalogs reviewed in this research contained the following copyright notification: Printed in U.S.A., Kaufmann Bros. and Bondy, Inc., New York and London. Kaywoodie Pipe cases and smoker’s accessories were also marked with “New York and London”. The catalogs, however, do not present any information concerning Kaywoodie’s London operations, or how the English Kaywoodies might have differed from those manufactured and marketed in the U.S. Lowndes notes that he has several English Kaywoodies acquired in Vaduz and Zurich. English Kaywoodies are now made by Oppenheimer pipes. Lowndes notes that English Kaywoodies with the “screw-in bit” come in Ruby Grain, Custom Grain, Standard, and Relief Grain grades. The traditional push-bit models come in Continental Plain and Relief, London Made, Minaret, Air-way Polished No. 707, and Lightweight grades. Prices in 1985 ranged from 9.50 (pounds) to 26.00 (pounds). Lowndes notes that the Super Star was a special edition English Kaywoodie made of finest briar with a handmade silver band. Lowndes has two: one from Zurich with a large white-outlined logo, and beautifully cased; and one in walnut finish with the black-­in-white logo. A recent catalog shows the Super Star without a band and the ordinary small white logo. A 1985 letter from Oppenheimer states that the black-in-white logo has been discontinued and only the regular white logo is now used.

I turned to Pipedia’s Kaywoodie Shape Number chart to check out the number 95B that is stamped on the shank side (https://pipedia.org/wiki/Kaywoodie_Shape_Numbers). The chart gives the shape information and the time frame in which the shape was made. I did a screen capture of the shape number information and have included it below.From the above information I now knew that the pipe in hand was a Medium sized Pot with a long saddle stem originally. Somewhere in its life that stem disappeared and was replaced by a long taper stem. The pipe was made between 1940-1972 in London by Oppenheimer. It had screw-in bit.

With over 125 pipes to clean from Bob’s estate I took a batch of them to the states with me when I visited and left them with Jeff so he could help me out. Jeff cleaned the pipes with his usual penchant for thoroughness that I really appreciate. Once he finished he shipped them back to me. This one was a real mess and I did not know what to expect when I unwrapped it from his box. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with good looking grain around the bowl and shank. Jeff scrubbed it with Soft Scrub and soaked it in Before & After Deoxidizer to remove the oxidation on the rubber. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked a lot better. I took photos before I started my part of the work. I took some close up photos of the rim top and also of the stem surface. I wanted to show what cleaned bowl and rim top looked like. The rim top shows damage and charring on the inner edge of the bowl. I also took close up photos of the stem to show the light tooth marks and the remaining oxidation on the stem surface.I took photos of the stamping on both sides of the shank and it is clear and readable. It is stamped as noted above.  The new stamp to me is the KBB style Cloverleaf stamp with the word DRY stamped in the center of the leaf pattern.I unscrewed the stem for the shank and took a photo of the bowl and stem to give a picture of what it looked like. You can see the clipped off stinger that has been modified to leave behind a threaded tenon.Now, on to my part of the restoration of this KBB English Made Pot. I decided to start by dealing with the damage to the rim top and the inner edge of the bowl. I topped the bowl on a board with 220 grit sandpaper to remove the damage to the bowl. I used a folded piece of 220 grit sandpaper to smooth out the damage to the inner edge of the rim. I worked on the inner bevel to clean up the damage and the darkening. I moved on to deal with the gouges in the bowl on the right side. I fill them in with clear super glue. When the repairs had cured I sanded them smooth with 220 grit sandpaper to smooth them out.I stained the repaired and sanded areas with a blend of Cherry, Maple and Walnut stain pens to blend them into the surrounding briar. Once the stain cured I polished the briar to further blend it into the bowl. I polished the bowl and rim top with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping the briar down with a damp cloth after each sanding pad. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the bark on the bowl sides and shank with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth and shoe brush to raise the shine. I set the bowl aside and turned my attention to the stem. I “painted” the surface of the stem with the flame of a lighter. The heat lifted the majority of the dents in the stem surface. There was one tooth mark on the underside that was just ahead of the button.There was one deep tooth mark on the underside of the stem next to the button. I filled it in with clear super glue. Once the repair cured I used a needle file to flatten the repair and sharpen the edge of the button. I sanded them out with 220 grit sandpaper and started polishing them with 400 grit wet dry sandpaper.   I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This KB&B Kaywoodie Drinkless 95B Pot, English made pipe from Bob Kerr’s estate turned out to be another great looking pipe. The Walnut finish on the pipe is in excellent condition and works well with the polished vulcanite taper stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished KB&B Kaywoodie Pot fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. If you are interested in carrying on Bob’s legacy with this pipe send me a message or an email. I have more to work on of various brands. Perhaps one of those will catch your attention. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.

Breathing Life into a Parker Super Bruyere793 Billiard from Bob Kerr’s Estate


Blog by Steve Laug

I have only 11 more of Bob’s pipes to finish before I have completed the restoration of his estate so I am continuing to work on them. The next one from Bob Kerr’s Estate is Parker Super Bruyere billiard. It is a nice looking Billiard pipe with nice grain. (Bob’s photo is to the left). If you have not “met” the man and would like to read a bit of the history of the pipeman, his daughter has written a great tribute that is worth a read. Because I have included it in most of the restorations of the estate to date I thought that I would leave it out this time. Check out some of the recent Dunhill restoration blogs that include the biographical notes about Bob. Here is a link to one of them (https://rebornpipes.com/2020/01/01/restoring-the-last-of-bob-kerrs-dunhills-a-1962-dunhill-bruyere-656-f-t-bent-billiard/).

The Parker Super Bruyere Billiard has a taper vulcanite stem. It is a smooth finished bowl and shank that has a lot of dust and debris ground into the finish of the briar. The pipe is stamped on both sides of the shank. On the left it is stamped with the shape number793 followed by Parker over Super in a Diamond over Bruyere. On the right it is stamped with the number 2 in a circle followed by Made in London England. There was a thick cake in the bowl and lava overflow on the rim top. There was tobacco debris stuck on the bottom and sides of the bowl. The tapered vulcanite stem was calcified, oxidized and had tooth marks and chatter ahead of the button on both sides. It had the Parker Diamond P stamp on the topside of the stem. Jeff took photos of the pipe to show its general condition before he did his cleanup. As I mentioned above the exterior of the pipe was very dirty – grime and grit ground in from years of use and sitting. The rim top was covered with a coat of thick lava that overflowed from the thick cake in the bowl. It was hard to know what the rim edges looked like because of the lava.    Jeff took photos of the sides and the heel of the bowl to give a better feel for the condition of the briar around the bowl.       The next photos show the stamping on both sides of the shank. The stamping is clear and readable as noted above. There is also a stamped Diamond P on the top of the tapered stem.   The stem was dirty, calcified and oxidized with tooth chatter and marks on the top and underside of the stem at the button.      I have worked on quite a few Parkers over time and I have seen them stamped like the one I have however, there as a superscript after the D in England. I turned to Pipedia to see what I could find out a Super Bruyere without a date code(http://www.pipephil.eu/logos/en/logo-parker.html). I have included a screen capture of the section showing a similarly stamped pipe. With over 125 pipes to clean from Bob’s estate I took a batch of them to the states with me when I visited and left them with Jeff so he could help me out. Jeff cleaned the pipes with his usual penchant for thoroughness that I really appreciate. Once he finished he shipped them back to me. Bob’s pipes were generally real mess and I did not know what to expect when I unwrapped it from his box. I was surprised to see how well it turned out. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with good looking grain around the bowl and shank. Jeff scrubbed it with Soft Scrub and soaked it in Before & After Deoxidizer to remove the oxidation on the rubber. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked a lot better. I took photos before I started my part of the work.    I took some close up photos of the rim top and the stem surface. I wanted to show what cleaned bowl and rim top looked like. The rim top had some darkening but the inner and outer edges of the bowl were in excellent condition. I also took close up photos of the stem to show the tooth marks and the remaining oxidation on the stem surface.    I took photos of the stamping on both sides of the shank. The stamping on both the left and right side are clear and readable as noted above.    I removed the stem for the shank and took a photo of the bowl and stem to give a picture of what it looked like. The oxidation is very visible.I decided to start my part of the restoration work on this pipe by addressing the damage to the rim top and inner edge first. I topped the bowl on a piece of 220 grit sandpaper on a topping board to smooth out the damage. I used a folded piece of 220 sandpaper to address the damage on the inner edge and bring the bowl back to round.    There was a deep gouge on the left side of the heel of the bowl that I dealt with next. I filled it in with clear superglue and once it had cured sanded it smooth with 220 grit sandpaper.   I polished the briar with micromesh sanding pads – wet sanding it with 1500-12000 grit sanding pads. I wiped it down with a damp cloth between each sanding pad.   I paused the polishing for a moment and stained the rim top with a Maple and an Oak stain pen to blend the rim top colour into the bowl and shank colour.   I went back to polishing the bowl with 6000-12000 grit micromesh sanding pads.  The last three pads helped to blend in the restained areas of the repairs. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth and shoe brush to raise the shine.      I set the bowl aside and turned my attention to the stem. I painted the stem surface with the flame of a Bic lighter to lift the dents in the surface of the vulcanite. I was able to lift most of them out. What remained were some light marks in the surface.  I scrubbed the stem with Soft Scrub and cotton pads to remove the remaining oxidation. It took a bit of elbow grease but I was able to remove it all. I sanded out the remaining tooth marks on both sides with 220 grit sandpaper. I started the polishing of the stem with 400 grit wet dry sandpaper.      I touched up the Diamond P stamp on the top of the taper stem with Liquid Paper. I worked it into the stamping with a tooth pick. I scraped off the excess with the tooth pick and the finished stamp looked much better.      I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.    This nice looking Parker Super Bruyere 793 Billiard from Bob Kerr’s estate cleaned up really well and looks very good. The mixed stain brown finish on the pipe is in great condition and works well with the polished vulcanite taper stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Parker Super Bruyere feels great in the hand and I think it will feel great as it heats up with a good tobacco. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. If you are interested in carrying on Bob’s legacy with this pipe send me a message or an email. I have more to work on of various brands. Perhaps one of those will catch your attention. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.

Breathing Life into a Medico Crest Artisan Freehand from Bob Kerr’s Estate


Blog by Steve Laug

The next pipe I have chosen from Bob Kerr’s Estate is a Medico Artisan Freehand. (Bob’s photo is to the left). If you have not “met” the man and would like to read a bit of the history of the pipeman, his daughter has written a great tribute that is worth a read. Because I have included it in most of the restorations of the estate to date I thought that I would leave it out this time. Check out some of the recent Dunhill restoration blogs that include the biographical notes about Bob (https://rebornpipes.com/2020/01/01/restoring-the-last-of-bob-kerrs-dunhills-a-1962-dunhill-bruyere-656-f-t-bent-billiard/).

The Medico Artisan Freehand has a smooth finish and a smooth rim top. It has carved indentations around the bowl sides. It was stamped on the underside of the heel. It read Medico Crest Artisan Imported Briar. The finish was dirty with dust and grime ground into the bowl sides. There was a thick cake in the bowl and lava overflow on the rim top. The vulcanite stem was oxidized and had tooth marks and chatter near the button on both sides. It appears that the tenon is drilled to accommodate a Medico paper filter. Jeff took photos of the pipe to show its general condition before he did his cleanup. The exterior of the pipe was very dirty – grime and grit ground in from years of use and sitting. The rim top was covered with a coat of thick lava that overflowed the bowl. There was also some darkening on the rim top and inner edge of the bowl. The bowl itself had a thick cake with flecks of tobacco stuck in the cake on the sides.     Jeff took photos of the sides and the heel of the bowl to give a better feel for the condition of the briar around the bowl.     The next photo show the stamping on the underside of the shank and it is very readable. It reads as noted above. The second photo shows the stamped Medico M shield logo on the top of the stem.The stem was dirty and oxidized with light tooth chatter and marks on the top and underside of the stem at the button. This one at least did not have the chew marks that were a norm on Bob’s pipes.   Before doing cleanup work on the pipe I decided to do some research on the pipe. I have worked on and smoked Medico pipes in the past but I have never worked on a Medico Crest Artisan in the past. I decided to look on the normal sites to see what I could find out about this line. I looked first on the Pipephil website and found some information on the Medico Crest line with a similar logo as this pipe but nothing on the Crest Artisan line. I did a screen capture of the pertinent information on the logo itself (http://www.pipephil.eu/logos/en/logo-medico.html). The crest is similar but it has an M in the center and seems to have been gold. I turned to Pipedia to see what further information was available on that site and if there was anything specifically on the Artisan line (https://pipedia.org/wiki/Medico). I quote:

Medico was created in 1933, and is still produced by S.M. Frank. The brand is famous for its pipe filters, which were launched in the same year. Since 1966, some models have been made in Brylon, a synthetic material, and others in briar. The brand was also sold by the English

Symbol: M inside a shield, although early pipes, like the example bellow, had a + sign, like a Medic would have on their sleeve.

The article included photos of A Medico Crest Artisan, made in Italy, courtesy Doug Valitchka. The carving around the bowl is identical. This one is stamped ITALY while the one I am working on is not stamped with that identification.With over 125 pipes to clean from Bob’s estate I took a batch of them to the states with me when I visited and left them with Jeff so he could help me out. Jeff cleaned the pipes with his usual penchant for thoroughness that I really appreciate. Once he finished he shipped them back to me. This one was a real mess and I did not know what to expect when I unwrapped it from his box. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with good looking grain around the bowl and shank. Jeff scrubbed it with Soft Scrub and soaked it in Before & After Deoxidizer to remove the oxidation on the rubber. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked a lot better. I took photos before I started my part of the work. I took some close up photos of the rim top and the stem surface. I wanted to show what cleaned bowl and rim top looked like. The rim top shows some damage on the inner edge of the bowl. I also took close up photos of the stem to show the light tooth marks and the remaining oxidation on the stem surface.       I took photos of the stamping on the underside of the shank and it is clear and readable. It is stamped as noted above.  I removed the stem for the shank and took a photo of the bowl and stem to give a picture of what it looked like. The remaining oxidation is very visible.Now, on to my part of the restoration of this Medico Crest Artisan Freehand. I decided to clean up the damaged rim top and inner edge of the bowl. I gently topped the bowl on a topping board with 220 grit sandpaper. I cleaned up the inside of the bowl edges with a folded piece of 220 grit sandpaper. Once I was finished the rim top looked a lot better. I polished the top of the bowl and the entirety of the bowl with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping the briar down with a damp cloth after each sanding pad. I restained the rim top with a blend of Cherry, Maple and Oak Stain Pens to blend it into the colour of the rest of the briar. Once it had dried I would polish it and give it several coats of Before & After Restoration Balm.I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth and shoe brush to raise the shine. I used some Antique Gold Rub’n Buff to recolour the logo on the stem top. I rubbed it into the logo with a pipe cleaner and buffed it off with a soft towel. I set the bowl aside and turned my attention to the stem. I sanded out the tooth dents in the top and underside of the stem at the button. I started polishing the stem with 400 grit wet dry sandpaper. There was still some oxidation around the logo and on the stem surface. I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.  I left a little oxidation around the stamp so as not to damage it more.    This Medico Crest Artisan Freehand pipe from Bob Kerr’s estate turned out to be a great looking pipe. The mixed stain brown finish on the pipe is in excellent condition and works well with the polished vulcanite saddle stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Medico Crest Artisan Freehand fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. If you are interested in carrying on Bob’s legacy with this pipe send me a message or an email. I have more to work on of various brands. Perhaps one of those will catch your attention. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.