Tag Archives: reworking a damaged rim inner edge

Cleaning up one of my restorations from many years ago


Blog by Steve Laug

I have always liked the GBD 9438 shaped pipe and this one was one of the first that I picked up many years ago when I first started working on pipes. I found it at an antique shop. It was in the early days when I picked up most every pipe I found. I believe that like others I found in the early days this pipe cost me about $6CDN. Just remembering that reminds me how much things have changed over the years. It became a favourite shape of mine and over the years I have purchased many more 9438 pipes made by GBD for their main and their seconds lines such as Irwin and Dr. Plumb. I have added them to my collection. Here is a link to a blog I did on my collection back in 2013 (https://rebornpipes.com/2013/12/12/my-gbd-9438-saddle-stems-and-tapered-stem-rhodesians/). I have 12 – some were in rough shape and others not so bad. I have been sorting through my pipe collection and thinning out pipes that I am willing to part with. I have sold many already and others are currently on the store. For the most part these pipes have been early restorations and all need a bit of work to bring them up to my current standard. I have set aside three 9438 pipes that I decided to rework. The first of them is stamped on the left side Dr. Plumb [over] London Made. On the right side it is stamped London England [over] 943810. While it was very workable and I had actually smoked it quite a bit over the years I knew that original restoration on it was less rigorous than my current standards. So, before I listed it for sale I wanted to work it over again. I took photos of the pipe to give a sense of the beauty and the work that needed to be done. I took photos of the pipe’s bowl and rim top to show the moderate cake in the bowl and some damage to the inner edge of the bowl. There was also burn damage on the rim top and darkening on the rear and front right top of the bowl. I also took photos to capture the condition of the stem. You can see in the first photo below the dark dot on the top of the saddle. It was originally a Dr. Plumb style logo but over time it had darkened. Fortunately, I am not a biter or stem chewer so there were no deep tooth marks on the top and underside of the stem. There was some oxidation on the vulcanite stem and some chatter around the button.I took photos of the stamping on each side of the shank. It is readable and clear as noted above.I took the stem off the shank and took a photo of the look of the pipe. It really is a beauty.I decided to address the damage to the rim top and inner edge of the bowl. To deal with the burned inner edge of the rim and the rim top damage I lightly topped it on a piece of 220 grit sandpaper. I used a piece of 220 grit sandpaper on a wooden ball to give the rim top a light bevel. It took a bit of work to smooth out the damage and lightly bevel the inner edge of the bowl. I used a Cherry stain pen to restain the rim top and begin the process of blending it in. I reamed the bowl with a Savinelli Fitsall Pipe Knife to take out the cake. I removed ti back to bare briar. I sanded the bowl walls with a piece of 220 grit sandpaper wrapped around a dowel to smooth out the walls. It looked very good. No burn damage or checking on the bowl walls.I scrubbed out the shank and the stem with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. The shank was dirty though the stem airway was not too bad. It cleaned up well. I sanded the bowl and rim top to clean up the damage and repairs to the edge and start the polishing of the bowl. I used 320-3500 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. It really began to take on a shine. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down after each sanding pad with a damp cloth to remove the sanding debris on the surface. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth and shoe brush to raise the shine. I set the bowl aside and turned to address the stem. It was in good condition other than the light tooth chatter so I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I gave it a final coat of Obsidian Oil and set it aside to dry. This Dr. Plumb London Made 943810 Bent Rhodesian cleaned up much better this second time around and looks very good. The Before & After Restoration Balm brought the colours and grain out in the smooth finish on the pipe. It works well with the polished vulcanite saddle stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dr. Plumb London Made Rhodesian 943810 fits nicely in the hand and I think it will feel great as it heats up with a good tobacco. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.76 ounces/50 grams. I will be adding this one to the British Pipemakers Section of the rebornpipes store shortly. If you want to add it to your collection let me know. Thanks for reading this blog and my reflections on the pipe while I worked on it.