Monthly Archives: April 2023

Repairing a Cracked Shank and Banding a Jost’s Supreme Diamond Shank Bent Billiard

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Blog by Steve Laug

The next pipe on the table is another that the Vancouver pipe man dropped off for me to work on for him. It was stamped Jost’s Supreme and had a natural finish around the bowl. It is a bent diamond shank Billiard with some interesting grain. It needed restoration on the bowl which was heavily caked and the shank had the remnants of a paper wrap that had been used to hold the stem in place due to the crack in the shank. It also needed a repair to the crack on a pipe that I had originally worked on back in 2016. When I originally had worked on it the pipe had a thick cake and was well used. Here is the link to that restoration that I did back when I first picked it up (https://rebornpipes.com/2016/11/11/restoring-the-fourth-classic-find-a-josts-supreme-diamond-shank-bent-billiard/).The stem had tooth marks, tooth chatter and a lot of oxidation and calcification on the stem. Here are some photos of the pipe when he picked it up in 2016 to give a bit for context for my work. When I took the pipe out of the bag to work on this morning this is what I saw. The finish on the briar looked very good. It was dirty and the natural finish looked dried out. There was a crack on the lower right side of the diamond shank. The stem was very loose in the shank and the tenon appeared to have been wrapped in paper to tighten it. The bowl had a very thick cake and the airway in the shank was dirty. I would need to be cleaned up before I worked on the shank repair and the fit of the stem in the shank. The stem was oxidized, calcified and had tooth marks and chatter on both sides ahead of the button. I took photos of the rim top and the thick cake in the bowl to show how it looked. The rim top had some darkening around the inner edge of the bowl. It will clean up pretty well. The photos of the stem show the condition of the stem. You can see the tooth marks and chatter under the calcification on the stem surface.I took a photo of the stamping on both sides of the shank. It is clear and readable as noted above. I took the stem off the shank and photographed the look of the pipe as a whole. It is a nice looking Diamond Shank Bent Billiard. I went back and reread the previous restoration blog that I written on the restoration the previous time I had worked on the pipe. I also was very interested to read the back story and history on the brand. I quote from the blog below.

In earlier blogs I have written about restoring another Jost’s pipe that I found. When I restored that pipe it was a brand I had heard of but was unfamiliar with. I researched the web to find some information about the brand. Here is a link to the blog I wrote on the Jost’s Olde English Deluxe: https://rebornpipes.com/2016/09/03/josts-olde-english-de-luxesupreme-overstamped-j214-bent-billiard/. I am quoting several of the paragraphs that summarize what I learned about the brand.

“I looked up Jost’s pipes on the Pipephil site and found a pipe that had the same stamping on the left side of the shank as the one I was working on. The right side had slightly different stamping in that it had the classic COM stamp circle where the one I had was two lines Made in over England. It also had a picture of the circle J stamp on the stem. There was a note there the tobacco shop proprietor was Mrs. Henry A. Jost. Her resident carver was Harvey Raspberry.”

I also found a blog that is called ClassicPipeShop that even had a catalogue of the pipes made by the Jost’s Shop or were imported by them for their store. I quote that blog once more as it places the new pipe that I am working on now.

“I did some more hunting online and I found a blog that did a great write up on Jost’s Pipe Shop and gave some definitive information on the brand and grades of the pipes. Here is the link if you wish to read a well written history of the brand and also some interesting details about shop blends of tobacco. http://classicpipeshop.blogspot.ca/2015/03/josts-pipe-shop-201-north-6th-street-st.html”

 “I have included the section of the blog on the pipes. It covers a lot of information regarding the source of the pipes and the levels/grades of pipes. Remember that the one I am working on is a De Luxe/Supreme. I quote:”

“Jost’s Pipes are closely tied to Comoy’s. Many of Jost’s pipes have the standard Comoy’s shape number and the “Made in England” in a circle. If the Jost’s pipe doesn’t have the “Made in England” it is probably made by Harvey Raspberry.”

“If the pipe has a shape number that is preceded by a “J” that is a Comoy’s product without question.  Typically these will have the words “Made in London England” on the reverse side of the shank from where the Jost stamp is made.  There are always exceptions to the rule but 95% of the time, this is accurate.”

“Many different levels of pipes were offered by Jost’s Pipe Shop.  From a 1950s catalog I have the following available:”

Jost Old English De Luxe: $85.00

These were typically of the highest… Grain is stunning and the briar is flawless.  These are the grade you should look out for as they are great smokers.

*Jost Old English Supreme: (no pricing available)

The majority of the Old English version pipes you see are marked Supreme.  These are stained in a darker color and are presumably from the same Algerian aged Briar as the De Luxe brothers.  These are also of the highest quality available. *(The current pipe I am working on is stamped Jost’s Supreme on the left side of the shank with no shape number and no Made in London England stamp.  If I read the information correctly it was one that was made by Harvey Raspberry, who was the shop pipe maker.)

Jost Virgin Briar Supreme: $35.00

Don’t see too many marked as Virgin Briar Supreme but you will often find “Supreme” Jost pipes on the second hand market (see above).  Excellent quality briar and displays the lighter toned finish of the De Luxe above.  Grain is not as flashy or desirable as the De Luxe model.

Jost Thames Briars: $25.00

I’ve seen these offered as blasted / rusticated pipes and look quite nice.  Most of the smooth finish Thames pipes are riddled with fills.  Good smokers but not much to look at (smooth).

Jost Sandblast Briars: $25.00

These are a great value.  The shop made sand-blasted pipes are usually quite large and snapped up very quickly by collectors.  The Comoy’s versions (with J shape #s) are of excellent quality and typically rather small compared to the shop-made variety.

Dukes Briars: $15.00

These come up very rarely.  The two I’ve seen in recent years are rather small in size.  Smooth finish with light / honey stain color.  Not sure what the story is behind these.

Now I knew the background on the pipe. I knew that the Supreme pipe was one of the higher end Jost’s in the Old English line. It was time to work on the pipe!

I decided clean up the pipe before I repaired the cracked shank. I reamed the bowl back to bare briar with a Pipenet Pipe Reamer using the third cutting head. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I finished the bowl clean up with 220 grit sandpaper wrapped around a piece of dowel. The walls were smooth and there was no sign of burning or checking. It looked very good.   I cleaned out the internals with 99% isopropyl alcohol, pipe cleaners and cotton swabs. I worked over the shank and the airway in the stem. It took some work but once finished it was clean and smelled fresh. With the internals clean it was time to work on the cracked shank. I drilled a small pinhole at the end of the crack on the right underside of the shank. I do this to stop the crack from further spreading. I fill in the pinhole with clear CA glue and built up the surface of the crack at the same time. I squeezed the crack together and held it until the glue set. I spread the glue with a dental spatula and pressed into the shank crack. Once the repair cured I sanded it smooth with 220 grit sandpaper. I went through my bands and found a shank band/ferrule in nickel that was a snug fit on the shank. It was crowned and slightly dome so that would need to be flattened. I put the band a piece of dowel and used a ball peen hammer to flatten the top of the dome for a better fit with the stem.I heated the band with a lighter and pressed it onto the shank end. The fit of the ferrule to the shank was tight and it pulled the crack together even more than my clamping. It covered much of the stamping but the crack was quite long and I wanted some strong coverage. I put the stem on the shank and took photos of the new look of the pipe. I sanded the damage on the rim top and edges with 220 grit sandpaper. I was able to remove the majority of it with the sanding. There was some remaining darkening on the back inner edge of the bowl. I polished the bowl rim top with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the briar down with a damp cloth after each sanding pad. It took on a real shine by the time I finished with the last sanding pad. I worked some Before & After Restoration Balm into the smooth rim and the sandblast finish on the bowl and shank. I worked it into the surface of the briar with my fingertips to clean, enliven and protect the wood. I used a horse hair shoe brush to work it into the crevices and keep from building up in the valleys and crevices of the finish. Once the bowl was covered with the balm I let it sit for about 15 minutes and buffed it off with a soft cotton cloth and the shoe brush. I polished it with a microfiber cloth. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. I used a topping board with 220 grit sandpaper to try and flatten the remaining crown on the shank band/ferrule.Now it was time to address the part of the restoration I leave until last. I set the bowl aside and turned my attention to the stem. I filled in the deep grooves in the tenon to build it up and make it even. Once the repair cured I sanded it smooth to make it round and even once more. Once finished it looked better and the fit in the shank was very good. I wanted to adjust the bent in the stem as it had straightened a bit over time. I heated the blade with the flame of a Bic lighter. Once the vulcanite had softened I bent it to the correct angle and set the bend with cool water. It looks much better. I took the newly bent stem off the shank and worked on the stem surface to deal with the tooth marks and chatter. I used a folded piece of 220 grit sandpaper to remove the oxidation and calcification off the surface of the stem. I build up the damage to the top of the button edge with black CA rubberized glue. Once it had cured I recut the button edge and flattened the repairs. I smoothed out the repairs with 220 grit sandpaper and started polishing the stem with 600 grit wet dry sand paper. I use micromesh sanding pads and water to wet sand the stem with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pad as I find it does two things – first it protects the vulcanite and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine Polish. I finished the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection from oxidizing quickly. The final steps in my process involve using the buffer. I first buff the stem and the briar with Blue Diamond on the buffing wheel. Blue Diamond is a plastic polish but I find that it works very well to polish out the light scratches in the vulcanite and the briar. I work the pipe over on the wheel with my finger or thumb in the bowl to keep it from becoming airborne. It works well and I am able to carefully move forward with the buffing. The briar and stem just shone!   I finished with the Blue Diamond and moved on to buffing with carnauba wax. Once I have a good shine in the briar and vulcanite I always give the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I following up the wax buff with a clean buffing pad. It works to raise the shine and then I follow that up with a hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished vulcanite stem. It really is a beautiful pipe. The smooth finish around the shows the grain shining through the buffed natural finish of this Jost’s Supreme Diamond Shank Bent Billiard. The finished pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.62 ounces/46 grams. It is a beautiful pipe and the third of the five pipes for repair that I have ahead of me. Once I am finished with the lot he will get them back to enjoy once more. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Lightly Smoked ICARUS Sandblast Apple with an Amber Acrylic Stem

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Blog by Steve Laug

The next pipe I have chosen to work on is a nice looking sandblast reddish brown apple with a vegetable ivory shank band/adornment that I picked up in a lot of 10 pipes from a fellow on Vancouver Island who was selling his collection. The stamping on a smooth patch on the underside of the shank reads ICARUS [over] U.S.A. The amber coloured saddle stem has no stamping or marks. The pipe is a nice looking sandblast and I wonder if it is not made of  Strawberry bush or Arbutus. It is very light weight and comfortable to hold. The pipe came in a pipe sock stamped Icarus Pipes. I took the pipe out of the sock and turned it over in my hands. It was in pretty good condition. This is what I saw when I took it out of the pipe sock.

  1. The finish was dusty in the grooves and valleys of the sandblast finish. Otherwise it looked very good.
  2. The sandblast rim top showed some slight darkening on back and some grime in the sandblast. There was no lava build on the top and the edges were clean and undamaged.
  3. There was a light cake in the bowl. It held the aroma of the tobaccos smoked in it – fortunately not aromatic. The walls looked to be undamaged but once I removed the light cake I could confirm that.
  4. The amber acrylic saddle stem had no identifying logos or stamping. There was light tooth chatter and marks on both sides.

To summarize what I saw – this Icarus Sandblast Apple is a well made pipe. It is dusty but otherwise in good condition. The acrylic stem is lightly marked but otherwise undamaged. The look and feel of the pipe in the hand is great. It is going to clean up very well. Here are photos of the pipe before I started my clean up.  The bowl of the pipe looked very good. The sandblast rim top is clean other than a little darkening on the top and in the blast toward the back of the bowl. The edges of the bowl were undamaged and looked very good. I see no warning signs in the rim top or the edges of the bowl. I took photos of the acrylic stem to show its condition. Though hard to see there are light tooth marks and chatter on the surface of both sides ahead of the button but it should clean up easily with sandpaper.The next photo captures the stamping on the underside of the shank. They read as I have noted above. I removed the stem from the shank and took a photo of it to give a sense of proportion.For me, as you know, the background information on a brand and line of pipes is an important part of the restoration. I Googled the brand and found a large variety of sellers who were selling the pipes. The first of these was a seller called Cigarworld and they had a great description of the pipe and the background on the brand (https://www.cigarworld.de/en/pfeifen/pfeifen/briarworks-icarus-90015964). I quote in full below:

Briar Works pipes from the USA in Europe? How does that happen? Sometimes you are lucky and find such beautiful pipes as “bycatch” from a cigar deal on an inventory list. Of course, you have to take action, not only for us, but also for you. Because with a probability bordering on certainty we will not be able to get any new “Briarworks” anytime soon.

The pipes are well made, all without a filter and with an acrylic mouthpiece.

The sandblasted pipes have an incredibly deep relief and are made from strawberry bushes (arbutus). The material has the same properties as briar, but is a little lighter.

The surfaces of the “CS models” are natural and thus contribute to the excellent smoking behavior. Every now and then, however, there is an untreated spot. But no putty!

The “N5” models are incredibly well made, have a great finish and are wax-polished.

Only while supplies last!

The site included a sandblast apple that was identical in shape, shank band and stem. The one I have is reddish in colour rather than black and the shank band is more yellowed and aged looking. The stem is also amber rather than black acrylic.From this listing I could see that pipes were made in limited numbers and that they were made by Briarworks – a company that I have bought a pipe from in the past. It was a company run by Todd Johnson and Pete Provost. I have several of Todd’s earlier pipes and really enjoy them and I have a nice Briarworks pipe that I also enjoy.

I followed some of the other links and found a listing on Pipes and Cigars that also listed the brand and gave some background information (https://www.pipesandcigars.com/shop/icarus-pipes-brand/1702038/). I quote:

Icarus pipes are the brain child of Todd Johnson and Pete Prevost. They have spent over a year building their pipe factory in Nashville, TN and are now ready to show the world what their hard work has achieved, an affordable pipe that smokes as good if not better then pipes costing hundreds of dollars. Their shapes are innovative and their engineering is precise. We love these pipes at P&C.

The was also information on smokingpipes.com. Some of the same information is given but there is also additional information (https://www.smokingpipes.com/pipes/new/Icarus/). I quote

Icarus is the brain-child of Todd Johnson, master pipe artisan and President/CEO of BriarWorks International, and was conceived with the simple goal of creating a brand of pipes which would deliver a combination of exacting engineering and superlative smoking qualities heretofore unseen in factory produced briars. In order to realize this lofty ambition, Johnson, along with the talents of Pete Prevost, brought to bear new methods of tenon adhesion, bits which are cut thinner than many produced by some of the most famous artisans of today, as well as continuously tapered, 18-22mm tobacco chambers. Not satisfied with merely having perfect interiors, Icarus features shapes which were designed by some of the world’s most famous and talented pipemakers, and are often accompanied by beautiful and well thought out accent materials.

The elfumador.com site has a great description that summarizes all the information that I have found on the various sites (http://elfumador.com/Icarus.html). I quote:

BriarWorks’ goal with Icarus Pipes was to create a serially produced pipe containing all of the elements present in a handmade pipe, but at a price point attainable by nearly every pipe smoker. Each pipe is precisely engineered and finished by hand. All of the pipes in the Icarus line are fitted with a custom designed, acrylic mouthpiece and often feature silver or acrylic embellishments.

Now it was time to work on the pipe itself. I started my work on the pipe by cleaning the internals. The cake was quite thin but it can hold residual oils from previous tobaccos and I wanted to check the bowl walls for burn damage or checking. I reamed it with a Savinelli Fitsall Pipe knife and took the cake back to bare briar. I sanded the walls with 220 grit sandpaper wrapped around a piece of dowel. I worked on them until they were smooth. There was no checking or burn damage to the bowl walls. It was quite clean. I cleaned out the internals of the shank and the airway in the stem with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I worked them over until they were clean. I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I worked the soap into the grooves and valleys in the finish. I rinsed it off with warm running water. I dried it with a soft cotton towel. The bowl looks much better at this point in the process of recovery. I worked some Before & After Restoration Balm into the rusticated finish on the bowl and shank and the smooth rim top. I worked it into the surface of the briar with my fingertips to clean, enliven and protect the wood. I used a horse hair shoe brush to work it into the crevices and keep from building up in the valleys and crevices of the finish. Once the bowl was covered with the balm I let it sit for about 15 minutes and buffed it off with a soft cotton cloth and the shoe brush. I polished it with a microfiber cloth. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. I set the bowl aside and worked on the stem. It has a Delrin tenon in the stem that is in perfect condition and has a chamfered entrance to the airway in the tenon/stem. I dry sanded both sides of the stem with 1500-12000 grit pads to polish it further. I wiped it down with a damp cloth after each sanding pad. The shine grew deeper with each sanding pad. I finished polishing the stem with Before & After Pipe Polish – both Fine and Extra Fine polishes. I wiped the stem down with a damp cotton pad afterwards and buffed it with a soft microfiber cloth. I put the Icarus Apple back together. I don’t buff the sandblast bowl on the wheel as it leaves a lot of grit in the deep grooves of the finis. I gave the bowl and shank multiple coats of Conservator’s Wax and buffed it with a shoe brush to raise the shine. The wax is great protection and I love using it on sandblast finishes because it does not build up in the grooves and valleys like carnauba wax does. I buffed it by hand with a microfiber cloth to finish the shine. I polished the stem with Blue Diamond on the buffing wheel to polish out the scratches in the acrylic. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The contrast of the browns and reds of the stain on the briar with the shine of the polished vulcanite stem is quite stunning. The rich sandblast around the bowl and shank is quite remarkable and gives the pipe an incredible tactile presence. The Icarus Sandblast Apple beautiful pipe and one that will be a great smoking pipe. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 4 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is a light and comfortable, 39 grams/1.38 ounces. This is the first Icarus pipe that I have worked on but not my first BriarWorks pipe. I will be putting it on the rebornpipes store in the American Pipemakers Section shortly. If you want to add it to your collection let me know. Thanks for walking through the restoration with me. Cheers.

Restoring a Lightly Smoked Joe Case 2013 Hand Made Poker

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Blog by Steve Laug

The next pipe I have chosen to work on is a nice looking rusticated Joe Case Poker that I picked up in a lot of 10 pipes from a fellow on Vancouver Island who was selling his collection. The stamping on the smooth heel of the bowl reads JC interlocked [over] the signature of Joe Case [over] 2013 followed by USA. The variegated silver acrylic saddle stem has no stamping or marks. There is a silver coloured (Stainless?) band on the shank that is decorative. It has four thin silver bands with the space between the final two painted black. The heel of the bowl and the rim top were smooth while the rest of the pipe is rusticated. The pipe came in a no name pipe sock. I took the pipe out of the sock and turned it over in my hands. It was in pretty good condition. This is what I saw

  1. The finish was dusty and dirty in the grooves and valleys of the bark like rusticated finish. Otherwise the finish looked very good.
  2. The smooth rim top showed some light darkening on the crowned top. There was no lava build on the rim top and the inner and outer edges of the bowl were clean and undamaged.
  3. There was a light cake in the bowl. It held the aroma of the tobaccos smoked in it but fortunately they were not aromatic. The walls looked to be undamaged but once I removed the light cake I would know more about that.
  4. The variegated grey/black acrylic saddle stem had no identifying logos or stamping. There was light tooth chatter and marks on both sides but nothing deep.

To summarize what I saw – this Joe Case Poker is a well made pipe as to be expected. It is dusty but otherwise in good condition. The acrylic stem is lightly marked but otherwise undamaged. The look and feel of the pipe is great in the hand and the rustication is well done. It is going to clean up very well. Here are photos of the pipe before I started my clean up. What do you see when you examine it?  The bowl of the pipe looked very good. The crowned rim top is clean other than a little darkening toward the back of the bowl. The edges of the bowl were undamaged and looked very good. I see no warning signs in the rim top or the edges of the bowl. I took photos of the acrylic stem to show its condition. Though hard to see there are light tooth marks and chatter on the surface of both sides ahead of the button but it should clean up easily with sandpaper.The next photo captures the stamping on the heel of the bowl. They read as I have noted above. I removed the stem from the shank and took a photo of the parts to give a sense of proportion.Joe Case made some of the most sought after, hand-crafted, custom pipes in America. They are truly works of art if you can find them. Joe died 12/22/21 in Nashville, Tennessee, USA. It is fascinating to me that he was not only a pipe maker but also a pastor who specialized in planting new churches (some thing we have in common as that is what I did for many years). He made beautiful pipes that are all on the larger size. The one I am working on is a large one – both tall and big. His pipes still come up now and again on eBay and other online sales sites and command a good price as they are limited in number since his death.

I found and interesting interview with Joe Case on Tobaccopipes.com that gives a great introduction to Joe and his philosophy of pipe carving. It also gives a good clue to the influences that moved him as a pipemaker. Here is the link – take time to give it a read (https://www.tobaccopipes.com/blog/joe-case-leads-a-wave-of-exciting-southern-pipe-makers-interview/).

I have also included a YouTube video that I found on the sight with Joe himself speaking with regard to his pipe making design and concepts. Give it a watch.

Armed with that information and renewing my knowledge of the brand it was time to work on the pipe. I started my work on the pipe by cleaning the internals. The cake was quite thin but it can hold residual oils from previous tobaccos and I wanted to check the bowl walls for burn damage or checking. I reamed it with a Savinelli Fitsall Pipe knife and took the cake back to bare briar. I sanded the walls with 220 grit sandpaper wrapped around a piece of dowel. I worked on them until they were smooth. There was no checking or burn damage to the bowl walls. It was quite clean.I cleaned out the internals of the shank and the airway in the stem with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I worked them over until they were clean.  I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I worked the soap into the grooves and valleys in the finish. I rinsed it off with warm running water. I dried it with a soft cotton towel. The bowl looks much better at this point in the process of recovery. The band was loose on the shank so I gave the shank end a few drops of Weld Bond all purpose glue. I pressed it into place wiped off the excess.I polished the smooth crowned rim top with micromesh sanding pads – dry sanding with 1500-12000 grit  pads. I wiped the briar down with a damp cloth after each sanding pad. The rim top began to take on a rich shine. I worked some Before & After Restoration Balm into the rusticated finish on the bowl and shank and the smooth rim top. I worked it into the surface of the briar with my fingertips to clean, enliven and protect the wood. I used a horse hair shoe brush to work it into the crevices and keep from building up in the valleys and crevices of the finish. Once the bowl was covered with the balm I let it sit for about 15 minutes and buffed it off with a soft cotton cloth and the shoe brush. I polished it with a microfiber cloth. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. I polished the silver band with a jewelers cloth. It is impregnated with an anti-tarnishing compound and polish. I rubbed the shank end band down with the cloth to polish and protect the band. It came out with a rich glow and shine. I set the bowl aside and worked on the stem. I dry sanded both sides of the stem with 1500-12000 grit pads to polish it further. I wiped it down with a damp cloth after each sanding pad. The shine grew deeper with each sanding pad. I finished polishing the stem with Before & After Pipe Polish – both Fine and Extra Fine polishes. I wiped the stem down with a damp cotton pad afterwards and buffed it with a soft microfiber cloth. I put the bowl and stem back together. I don’t buff the rusticated bowl on the wheel as it leaves a lot of grit in the deep grooves of the rustication. I gave the bowl and shank multiple coats of Conservator’s Wax and buffed it with a shoe brush to raise the shine. The wax is great protection and I love using it on rusticated and sandblast finishes because it does not build up in the grooves and valleys like carnauba wax does. I buffed it by hand with a microfiber cloth to finish the shine. I polished the stem with Blue Diamond on the buffing wheel to polish out the scratches in the vulcanite. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The contrast of the blacks, dark browns and reds of the stain on the briar with the shine of the polished vulcanite stem is quite stunning. The dark and shallow rustication around the bowl and shank is quite remarkable and gives the pipe an incredible tactile presence. The smooth rim top is a great addition. This is truly a beautiful pipe and one that will be a great smoking pipe. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is a light and comfortable pipe for its size: 78 grams/2.75 ounces. This is the first Joe Case pipe that I have worked on. I will be putting it on the rebornpipes store in the American Pipe makers Section of the store. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me. Cheers.

Restemming a Radford Ravel Rhodesian

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Blog by Steve Laug

The next pipe on the table is another that the Vancouver pipe man dropped off for me to work on for him. It was stamped Radford Ravel and had a mixed finish of smooth top and sandblasted shank and bottom part of the bowl. It is a Rhodesian and the cap is smooth and the rest is a light sandblast. It was finished in a brown stain. It needed restoration on the bowl which was heavily caked and the shank was almost clogged. It also needed some work on the fit of the stem to shank. It was a pipe that I had previously repaired for him back in 2017. At that point it needed banding and repair on a cracked shank. It had a thick cake at that point as well and was well used. Here is the link to that restoration (https://rebornpipes.com/2017/03/19/banding-and-restoring-a-radford-ravel-rhodesian/).The stem had a brass washer on the tenon and glued against the shank. When I received the pipe back from him the stem did not fit tightly. There were tooth marks, tooth chatter and a lot of oxidation on the stem. Here are some photos of the pipe when he picked it up in 2017 to give a bit for context for my work. When I took the pipe out of the bag to work on it last evening this is what I saw. The finish on the briar looked very good. It was dirty but the colour had stayed true. It had a bit of patina on the bowl but it was beautiful. The shank band was damaged along the edge where it had been bent and dented. The stem was very loose in the shank and the brass spacer on the stem was very loose. The bowl had a very thick cake and the airway in the shank was almost clogged with tars and oils. I would need to be cleaned up before I worked on tightening the fit in the shank. The stem was oxidized, calcified and had tooth marks and chatter on both sides ahead of the button. I took photos of the rim top and the thick cake in the bowl to show how it looked. There was also tobacco debris on the walls. The rim top had some darkening and there were nicks around the inner edge of the bowl. It will clean up pretty well. The photos of the stem show the condition of the stem. You can see the tooth marks and chatter under the calcification on the stem surface.I took a photo of the band and how much of the stamping it covered on the shank. You can also see the damage to the band between the shank and the stem. You can see the poor fit of the stem to the shank. I took the stem off the shank and photographed the look of the pipe as a whole. It is a nice looking Rhodesian that has a definite Chacom look to it. I went back and reread the previous restoration blog that I written on the restoration the previous time I had worked on the pipe. I also was very interested to read the back story and history on the brand. I quote from the blog below.

There was something about the brand on the pipe that rang a bell for me. I have a tin of their Sunday’s Fantasy Tobacco in my cellar and I wondered if they might have made pipes as well.

I did a bit of digging and found the picture on the left that showed some of the tobaccos made by the company and also a great figurine with the name Thomas Radford mild premium pipe tobacco on the base. On Pipedia I found that Radford’s Private Label Pipes were crafted by Chacom for the Pöschl Tabak GmbH & Co. in Germany. This information was from “Pipes, Artisans and Trademarks”, by José Manuel Lopes. The pipes were mass produced with ebonite and acrylic stems and were introduced by Butz-Choquin, Chacom, and Nording. On the stem there is generally an embossed logo that was a stylized R. The pipes were made to use 9mm filters and are moderately priced and very attractive. The following three links were the sources I used for this information.

https://pipedia.org/wiki/Radford%27s

http://www.poeschl-tobacco.com/en/products/

http://www.pipephil.eu/logos/en/logo-r1.html

I also looked on another website (http://cigar.supersmokers.biz/radfords/) and got a little more information on the brand.

The Radford’s pipe appears in 6 models in 3 variations 1x time a year in autumn. The so called Radford’s Depot contains a minimum of 1 dozen pipes of the actual running collection. Connected to the Depot is a listing of the Depot holder in Radford’s News.

This particular brand RADFORD’S SERIE RAVEL was a series of 6 elegant models within Radford’s Collection. They are made from good briar wood, sandblast, black/brown with a polished head’s border in dark-red shade. Very nice rich-in-contrast ring at the shaft’s finish. Mouthpiece from Acrylic for 9 mm filter.

Now I knew the background on the pipe. I knew that the stem was a replacement and that the original 9MM filter stem had long since disappeared. It was time to work on the pipe!

I decided to examine the fit of the stem to the shank first. I removed the stem and could see that it was loose. The brass spacer was also loose and seem to take space on the tenon that could otherwise be used in the shank. Once the brass spacer was gone I could also see that the tenon was no longer straight from the end to the saddle portion. There were dips in the surface of the vulcanite just ahead of where the band had been sitting. The photos below show the condition of the tenon at this point. I tried the stem with the spacer removed and it fit snug in the shank. The thickness of the tenon at the saddle portion was perfect so I would need to build up the rest of it to match that portion.The band was bent at the shank end in various places around the diameter. I used a tool I have here with a sharp end and a rounded end. I worked it around the inner edge of the band to smooth it out as much as possible. I used my topping board with 220 grit sandpaper to top off the damage on the shank end edge. It looked considerably better once I had finished and the stem fit more snug against the shank end. I turned my attention to the internals at this point. I reamed the bowl back to bare briar with a Pipenet Pipe Reamer using the second cutting head. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I finished the bowl clean up with 220 grit sandpaper wrapped around a piece of dowel. The walls were smooth and there was no sign of burning or checking. It looked very good.   I cleaned out the internals with 99% isopropyl alcohol, pipe cleaners and cotton swabs. I worked over the shank and the airway in the stem. It took some work but once finished it was clean and smelled fresh.I polished the rim top with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the briar down with a damp cloth after each sanding pad. It took on a real shine by the time I finished with the last sanding pad. I worked some Before & After Restoration Balm into the smooth rim and the sandblast finish on the bowl and shank. I worked it into the surface of the briar with my fingertips to clean, enliven and protect the wood. I used a horse hair shoe brush to work it into the crevices and keep from building up in the valleys and crevices of the finish. Once the bowl was covered with the balm I let it sit for about 15 minutes and buffed it off with a soft cotton cloth and the shoe brush. I polished it with a microfiber cloth. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. Now it was time to address the part of the restoration I leave until last. I set the bowl aside and turned my attention to the stem. I filled in the deep grooves in the tenon to build it up and make it even. Once the repair cured I sanded it smooth to make it round and even once more. Once finished it looked better and the fit in the shank was very good. I also sanded the stem surface to smooth out the tooth marks and chatter. I also sanded it to remove the oxidation and calcification off the surface of the stem. I build up the damage to the button edge on the top and the marks in the underside of the stem with black CA rubberized glue. Once it had cured I recut the button edge and flattened the repairs. I smoothed out the repairs with 220 grit sandpaper and started polishing the stem with 600 grit wet dry sand paper. I use micromesh sanding pads and water to wet sand the stem with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pad as I find it does two things – first it protects the vulcanite and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine Polish. I finished the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection from oxidizing quickly. The final steps in my process involve using the buffer. I first buff the stem and the briar with Blue Diamond on the buffing wheel. Blue Diamond is a plastic polish but I find that it works very well to polish out the light scratches in the vulcanite and the briar. I work the pipe over on the wheel with my finger or thumb in the bowl to keep it from becoming airborne. It works well and I am able to carefully move forward with the buffing. The briar and stem just shone! I finished with the Blue Diamond and moved on to buffing with carnauba wax. Once I have a good shine in the briar and vulcanite I always give the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I following up the wax buff with a clean buffing pad. It works to raise the shine and then I follow that up with a hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished vulcanite and acrylic combination stem. It really is a beautiful pipe. The smooth finish around the bowl sides and shank show the grain shining through the rich brown stains of this Radford Ravel Rhodesian. The finished pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.90 ounces/53 grams. It is a beautiful pipe and the second of the five pipes for restemming I have ahead of me. Once I am finished with the lot he will get them back to enjoy once more. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Beautiful Rusticated Ferndown Bark 2 Star Lovat

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Blog by Steve Laug

The next pipe I have chosen to work on is a nice looking rusticated Ferndown Lovat that I picked up in a lot of 10 pipes from a fellow on Vancouver Island who was selling his collection. The stamping on the underside of the shank and reads Ferndown [arched over] 2 *s and Bark. That is followed by Hand Made In [over] England [over] Les Wood. The silver band on the shank is stamped L&JS in a rectangle [over] 925. The vulcanite saddle stem is stamped LJS in gold on the left side of the saddle. The pipe came in a no name pipe sock. I took the pipe out of the sock and turned it over in my hands. It was in pretty good condition. This is what I saw

  1. The finish was dusty and dirty in the grooves and valleys of the shallow, tight rusticated finish. Otherwise the finish looked very good.
  2. The smooth rim top showed some darkening and scratches in the finish. There was some light lava build on the rim top and the inner and outer edges of the bowl were clean and undamaged.
  3. There was a light cake in the bowl. It held the aroma of the tobaccos smoked in it but fortunately they were not aromatic. The walls looked to be undamaged but once I reamed it I would know more about that.
  4. The vulcanite saddle stem had the LJS Logo on the left side in gold. The vulcanite stem is lightly oxidized on the left side but otherwise clean. There are light tooth chatter and marks on both sides but nothing deep.

To summarize what I saw – this Ferndown is a well made pipe as to be expected. It is dusty but otherwise in good condition. The vulcanite stem is lightly marked but otherwise undamaged. The look and feel of the pipe is great in the hand and the rustication is shallow but very beautiful. It is going to clean up very well. Here are photos of the pipe before I started my clean up. What do you see when you examine it? The bowl of the pipe looked very good. The rim top is clean other than a light lava build up and some scratching. The edges of the bowl were undamaged and looked very good. I see no warning signs in the rim top or the edges of the bowl. I took photos of the acrylic stem to show its condition. Though hard to see there are light tooth marks and chatter on the surface of both sides ahead of the button but it should clean up easily with sandpaper. The next photo captures the stamping on the underside of the shank. They read as I have noted above. The second photo shows the stamp on the silver band and on the left side of the saddle stem. It is also clear and readable.  I removed the stem from the shank and took a photo to capture the economy of this nice pipe.It has been awhile since I had cleaned up a Les Wood pipe and in this case a Ferndown rusticated Lovat stamp that left me with some questions that I need to answer before I began to work on the pipe. I turned first to the Pipephil site to help me interpret the stamping on the pipe and gain some background information on the brand and line (http://pipephil.eu/logos/en/logo-f1.html). The photo to the left shows Les Wood and the information below came from the side bar. I have also done a screen capture of the information on the site.

Artisan: Leslie (Les) Wood. He was the master silver smith at Alfred Dunhill Ltd. before starting L. & J.S. Briars. Pipes for the European market are stamped “L. Wood” while those for US are stamped “Ferndown”. Production: ~ 2000 pipes/year (Ferndown + L.Wood) See also Elwood.From the information on Pipephil I learned that I was working on a pipe made for the US and that it was a large 2 star pipe in terms of size. I also learned that the Bark finish was a sandblasted or rusticated. The one I had in hand was a tightly rusticated finish with a smooth strip on the underside of the shank for the stamping. All of which helped to understand the pipe I was going to work on.

I turned to Pipedia (https://pipedia.org/wiki/Ferndown) to find a more detailed history and description of the brand and was amazed to find that the majority of it was either quotes or written by Les Wood himself. I am quoting some pertinent parts of the article below. You can turn to the site to read it in full.

Leslie “Les” John Wood worked for Dunhill for 19 years. His last position was as master silversmith. Following his tenure with Dunhill, Les formed his own brand, L. & J.S. Briars together with his wife Dolly in 1978. Les Wood follows Sasieni, the first ex Dunhill worker to start their own enterprise, and he was followed by William John “Ashton”-Taylor.

“I started working at Dunhill’s in March 1963, in the silver mounting department working under Jack Spriggs he left the firm after I had been there for 2 years, and I took over the department, at that time I worked alone it was only when the department was relocated to the top floor that the increase of pipes that needed mounting that we took on trainees. After 19 years I was asked if I would buy the machinery and move out of the factory and set up on my own, so off I went. With me I took the staff that worked with me at that time, Robert Morris was the best, he could mount anything, he now has his own jewellery retail shop and makes some really nice handmade jewellery from his shop at Whitstable in Kent.”

“I worked on Dunhill’s pipes from 1980/81 and soon built up a reputation as the firm to send your mounting to. As time went on and Dolly left Dunhill’s we decided to start to turn our own bowls and make our own pipes under the name of my house.” Les Wood. Jan, 2020…”

Due to the vagaries of international trademark law, he sold his earlier pipes as ” L.&J.S Briars”, “Ellwood”, “Les Wood” or “L. Wood”. Until recently, an average of 1500 – 2000 pipes a year were sold as “Ferndown” — named for the mansion he lives in — in the UK and US, but as “L. Wood” pipes in Germany…

To many pipe smokers, Les Wood’s pipes embody the revival of great English pipe making initiated by Ashton in the early 1980s. The high-grade Italian and Spanish plateau he prefers is oil-cured in the tradition of both Dunhill and Ashton. The pipes are renowned for their pleasant, slightly nutty flavor and remarkable smoking characteristics. They feature impeccable craftsmanship extending to very good stem/bit work, though many pipes are often a bit heavier. The hallmark of his work, of course, is the excellent silver work. Almost all of his pipes feature rings or ferules for spigot stems. Grading is by finish: “Bark” (ca. 90%, rusticated, dark brown and black), “Antique Bark” (tan rusticated), “Reo” (brown and red, smooth), “Root” (orange, smooth), and “Tudor Root” (orange and brown smooth) and by size (one to four stars). He also designates straight grains with SG…

“We bought the briar from Italy and Spain, one is mush denser that the other I like the Spanish briar it is lighter and Dolly would make the Roots look like glass with only a natural vanish, all the pipes were finished with the same varnish, the bark finish on the bowl is put on by Dolly by hand, one slip and you have a problem. That’s one job that needs to be seen to see how it’s done.”

There also was a great paragraph on the oil curing process that Les and Dolly developed. I am including that below as the pipe I am working on was definitely oil cured.

“We had our method of Oil-Curing. We applied Oil to the outside and the inside of the bowl, that was because when Dolly was at Dunhill’s factory, she worked in the finishing department and got such a high finish on the pipes they wanted to know how she did it. The bowls had already gone through Dunhills’ oven oil curing system, but to her, it was not enough, because it could not get the shine that she wanted, then, she oiled the bowl on the outside and the inside to get a better finished. She left Dunhill and came to work with me. Because of this process, we found out the smokers liked the taste when light up their pipe – they said there was no aftertaste and it had a sweet taste doesn’t matter what tobacco they used. We have carried it on from there.”

Armed with that information and renewing my knowledge of the brand it was time to work on the pipe. I started my work on the pipe by cleaning the internals. The cake was quite thin but it can hold residual oils from previous tobaccos and I wanted to check the bowl walls for burn damage or checking. I reamed it with a Savinelli Fitsall Pipe knife and took the cake back to bare briar. I sanded the walls with 220 grit sandpaper wrapped around a piece of dowel. I worked on them until they were smooth. There was no checking or burn damage to the bowl walls. It was quite clean.I cleaned out the internals of the shank and the airway in the stem with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I worked them over until they were clean. I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I worked the soap into the grooves and valleys in the finish. I rinsed it off with warm running water. I dried it with a soft cotton towel. The bowl looks much better at this point in the process of recovery. I polished the smooth rim top with micromesh sanding pads – dry sanding with 1500-12000 grit  pads. I wiped the briar down with a damp cloth after each sanding pad. The rim top began to take on a rich shine.  I worked some Before & After Restoration Balm into the rusticated finish on the bowl and shank and the smooth rim top. I worked it into the surface of the briar with my fingertips to clean, enliven and protect the wood. I used a horse hair shoe brush to work it into the crevices and keep from building up in the valleys and crevices of the finish. Once the bowl was covered with the balm I let it sit for about 15 minutes and buffed it off with a soft cotton cloth and the shoe brush. I polished it with a microfiber cloth. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. I polished the silver band with a jewelers cloth. It is impregnated with an anti-tarnishing compound and polish. I rubbed the shank end band down with the cloth to polish and protect the band. It came out with a rich glow and shine. I set the bowl aside and worked on the stem. I sanded out the chatter and tooth marks with 220 grit sandpaper. I was able to remove the marks from the surface very well, leaving behind no sign of the tooth damage. I started polishing the stem surface with 600 grit wet dry sandpaper. I dry sanded both sides of the stem with 1500-12000 grit pads to polish it further. I wiped it down with a damp cloth after each sanding pad. The shine grew deeper with each sanding pad. I finished polishing the stem with Before & After Pipe Polish – both Fine and Extra Fine polishes. I wiped the stem down with a damp cotton pad afterwards and buffed it with a soft microfiber cloth. I put the bowl and stem back together. I don’t buff the rusticated bowl on the wheel as it leaves a lot of grit in the deep grooves of the rustication. I gave the bowl and shank multiple coats of Conservator’s Wax and buffed it with a shoe brush to raise the shine. The wax is great protection and I love using it on rusticated and sandblast finishes because it does not build up in the grooves and valleys like carnauba wax does. I buffed it by hand with a microfiber cloth to finish the shine. I polished the stem with Blue Diamond on the buffing wheel to polish out the scratches in the vulcanite. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The contrast of the blacks, dark browns and reds of the stain on the briar with the shine of the polished vulcanite stem is quite stunning. The dark and shallow rustication around the bowl and shank is quite remarkable and gives the pipe an incredible tactile presence. The smooth rim top is a great addition. This is truly a beautiful pipe and one that will be a great smoking pipe. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 3/4 of an inch. The weight of the pipe is a light and comfortable 56 grams/1.94 ounces. This is the first Ferndown Bark in my collection and I have been hunting for one for a while. This is a little larger than I was hoping for but it is a great looking pipe. I will be putting it on the holding onto it for awhile and enjoying it. Thanks for walking through the restoration with me. Cheers.

Restemming an Italian Made Mayfair 1005 Poker Sitter for a Local Pipe Man

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Blog by Steve Laug

Last week I received a call from a Vancouver  pipeman that he had some pipes he wanted restemmed and restored. As we spoke on email and then in person when he dropped them off it became very clear that all the five pipes he brought were ones he had purchased from me quite a few years ago now. They had served him well and he wanted new stems for most of them as they were gnawed and broken off at the button edges. The first of these that I am working on is one that he said was a favourite of his. He loved the shape and the weight of. It was what he called his hunting pipe. It was stamped Mayfair [over] 1005 on the underside of the shank. It was also stamped next to the stem/shank union and read Italy.

Before I started the restemming and restoration of the pipe I wanted to reacquaint myself with it and gather the background information on the first restoration. I turned to the blog and found it there (https://rebornpipes.com/2016/12/24/redemption-of-a-mayfair-1005-bent-tree-stump-pipe/). I remember it very well as it was what I called a Bent Tree Stump Pipe when I first picked it up. It was in very rough shape and back in 2016 I restored it and gave the bowl a serious repair of JB Weld and then a bowl coating to protect it from the serious burn damage that was on the walls of the bowl. I have never been sure how long those repairs last but at least I know that this one is about 7 years old and the bowl is in great shape. I have included some photos of the pipe when it left here 7 years ago. It is a unique and interestingly carved rusticated pipe. I took some photos of the pipe today before I started working it. The briar is dry and faded but is still quite clean. The rim top still has some darkening and debris on it. There is a flaw in the front of the bowl mid way down the bowl. It is not too deep but still visible. The stem is oxidized, calcified and chewed off to the degree that it needs to be replaced. There is a light cake and debris in the bowl but it does not cause grief thanks to the underlying coat of JB Weld that I used seven years ago to flush out the damaged walls and checking. I took photos of the rim top and the light cake in the bowl to show how it looked. There was also tobacco debris on the walls and some lava on the rim top. The lava on the rim top is not to thick and should come off quite easily. The photos of the stem show the necessity of the replacement.I took a photo of the stamping on the underside of the shank. It is clear and readable as noted above. I took the stem off the shank and took a photo of the parts of the pipe to give a sense of the proportion of the pipe.I went through my can of stems and found one that was similar in style and roughly the same length. The saddle portion is a little larger but I think it will work well. There is some oxidation on the stem and it is dirty so all of that will need to be cleaned up and the stem will need to be bent to the proper angle. The diameter of the saddle is a bit larger on the right side than the shank so it will need to be adjusted.I used my Dremel and sanding drum and finished tuning the fitting with a folded piece of 220 grit sandpaper to bring the shank and stem to the same diameter and to clean up the fit. I think it is going to look great once it is finished. I set the stem aside at this point and turned my attention to the bowl. I sanded the walls of the bowl with 220 grit sandpaper wrapped around a piece of dowel. I wanted to check the condition of the walls and smooth out the cake that was present. I did not remove all of the cake but rather smoothed it out so it is ready for him to continue to build a solid base. The bowl is looking very good inside. I ran some pipe cleaners and alcohol through the shank and it was surprisingly quite clean inside.I examined the nooks and crannies of the rustication and found a flaw on the front of the bowl that concerned me. It was not deep but it was very present – mid bowl on the front in the photo below. I have drawn a red box around it in the photo. I filled it in a bit with clear CA glue and some briar dust. Once dry I used a brass bristle wire brush to roughen the finish to match the other rusticated parts of the bowl.The rim top had some debris and build up so I used the brass bristle wire brush on it as well and cleaned it. I took a photo of it after I had put some Before & After Restoration Balm on it to see how it looked. It still is slightly dark but looks much like it did when it went home with the buyer. I worked some Before & After Restoration Balm into the rusticated finish on the bowl, shank and the rim top. I worked it into the surface of the briar with my fingertips to clean, enliven and protect the wood. I used a horse hair shoe brush to work it into the crevices and keep from building up in the valleys and crevices of the finish. Once the bowl was covered with the balm I let it sit for about 15 minutes and buffed it off with a soft cotton cloth and the shoe brush. I polished it with a microfiber cloth. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. The portion of the lightly sanded shank that I did to adjust the fit of the stem looked perfect and matched the rest of the finish very well. Now it was time to address the part of the restoration I leave until last. I set the bowl aside and turned my attention to the stem. I “painted” the surface of the blade with the flame of a Bic lighter to soften the vulcanite so I could bend it. I bent it to the angle needed to match the angles of the briar. It looked pretty good and sanding it would make it better. I sanded the stem with 220 grit sandpaper to smooth out the marks in the surface of the saddle and remove the remaining oxidation. I started the polishing of the stem with 600 grit wet dry sandpaper. I use micromesh sanding pads and water to wet sand the stem with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pad as I find it does two things – first it protects the vulcanite and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine Polish. I finished the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection from oxidizing quickly.The final steps in my process involve using the buffer. I first buff the stem and the briar with Blue Diamond on the buffing wheel. Blue Diamond is a plastic polish but I find that it works very well to polish out the light scratches in the vulcanite and the briar. I work the pipe over on the wheel with my finger or thumb in the bowl to keep it from becoming airborne. It works well and I am able to carefully move forward with the buffing. The briar and stem just shone! I finished with the Blue Diamond and moved on to buffing with carnauba wax. Once I have a good shine in the briar and vulcanite I always give the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I following up the wax buff with a clean buffing pad. It works to raise the shine and then I follow that up with a hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished vulcanite and acrylic combination stem. It really is a beautiful pipe. The smooth finish around the bowl sides and shank show the grain shining through the rich brown stains of this Mayfair Italian Made 1005 Poker Sitter. The finished pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.31 ounces/37 grams. It is a beautiful pipe and the first of the restemming I have ahead of me on five pipes from this pipeman. Once I am finished he will get them back to enjoy once more. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Lightly Smoked Castello Sea Rock SS32 Canadian with an acrylic stem

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Blog by Steve Laug

The next pipe I have chosen to work on is a nice looking rusticated Castello Canadian that I picked up in a lot of 10 pipes from a fellow on Vancouver Island who was selling his collection. He said he bought it in Bozeman, Montana quite a few years ago and had not smoked it much since he purchased it. The stamping on the underside of the shank reads Castello [over] Sea Rock Briar on the heel of the bowl. That is followed by the shape number SS32. Next to that is stamped Reg. No. 66171N0. Next to the shank/stem joint it is stamped Made in Cantu [over] Italy followed by Carlo Scotti in an oval. The stem has a “diamond” insert on the left side of the brown variegated acrylic. On the underside of the stem it is stamped Hand Made Castello 3(size of the Straw Inner Tube for the shank). The pipe came in its original box with the Castello pipe card guaranteeing that it was made by Carlo Scotti, Cantu, Italy. The box included a soft pipe sock stamped with the Castello Castle [over] Pipa Castello [over] Di [over] Carlo Scotti [over] Cantu (Italy). There was also a small package of Castello Straw Innertubes in the box. I took photos of the box and the contents before moving on to the pipe. I took the pipe out of the box and turned it over in my hands. It was in pretty good condition. This is what I saw

  1. The finish was dusty and dirty in the grooves and valleys of the finish. Otherwise the finish looked very good.
  2. The rim top and edges were clean – just dusty. There was no lava build up in the rustication on the rim top and the inner and outer edges of the bowl were clean and undamaged.
  3. There was a light cake in the bowl. It held the aroma of the tobaccos smoked in it but fortunately they were not aromatic. The walls looked to be undamaged but once I reamed it I would know more about that.
  4. The acrylic oval taper stem is a variegated brown with a “diamond” logo on the left side. It is stamped Castello Cantu Italy and a 3 on the underside. There is light tooth chatter on both sides but no deep tooth marks.

To summarize what I saw – this Castello is a well made pipe as to be expected. It is dusty but otherwise in good condition. The acrylic stem is lightly marked but otherwise undamaged. The look and feel of the pipe is great in the hand and the rustication is rugged and beautiful. It is going to clean up very well. Here are photos of the pipe before I started my clean up. What do you see when you examine it? The bowl of the pipe looked very good. The rustication is clean other than dust – no lava build up. The edges of the bowl were undamaged and looked very good. I see no warning signs in the rim top or the edges of the bowl. I took photos of the acrylic stem to show its condition. Though hard to see there are light tooth marks and chatter on the surface of both sides ahead of the button but it should clean up easily with sandpaper.The next photo captures the stamping on the underside of the shank. They read as I have noted above.The acrylic/Lucite stem was in excellent condition. It was dirty and had light tooth chatter but no deep tooth marks in the stem surface. The Castello “Diamond” on the left side of the shank is quite nice and undamaged. With the stem sitting next to the shank you can see the proportion of the pipe. It really is a beauty. It has been awhile since I had cleaned up a Castello and the Reg. No. and the Carlo Scotti stamp left me with some questions that I need to answer before I began to work on the pipe. I turned first to the Pipephil site (http://www.pipephil.eu/logos/en/logo-castello.html) because of the general quick summary of information I get there. I quote:

Castello PIPA CASTELLO di Carlo Scotti & C. was founded in 1947 by Carlo Scotti († 1988). Franco Coppo (AKA “Kino”) who married Carlo Scotti’s daughter Savina, manages (2012) the corporate since 1985.

The site also gave a good summary of the grading and sizes of the pipes. I quote that in full.

Sizes (ascending):

1K to 4K, G (Giant) and GG (Extra large)

Rusticated grading: SEA ROCK, OLD SEA ROCK, NATURAL VIRGIN,

Sandblasted grading: ANTIQUARI, OLD ANTIQUARI

Smooth grading (ascending): TRADEMARK, CASTELLO, COLLECTION

Other stampings: Great Line (Non-standard or freestyle) Fiammata (Straight grain)

Production (2012): ~4000 pipes / year

I also found a note on the page that the Rhinestone logo was originally on pipes for the US market. It is occasionally used now.

I turned then to Pipedia for more information on the brand (https://pipedia.org/wiki/Castello). The majority of the information was what was already quoted above in abbreviated form. However there was a link to an article by Bob Hamlin that gave some interesting bits of information that I found helpful (http://www.pipes.org/BURST/FORMATTED/196.016.html). I quote in part from that article.

SEA ROCK [Carved Black or dark brown]:  This is the lowest grade of the Castello line and is the most common in the USA.  Sea Rocks are produced by taking a smooth bowl that has not been “final finished” and surface carving the finish with tools. This “carved” finish is then evened out using a steel wire brush, stained and then waxed. The Natural Vergin carved finish is left unstained and unwaxed as a rule, although we have seen waxed and partially waxed “Vergins”. 

All carved Castello pipes  are graded by the number of K’s that are stamped on each piece and are K-graded by SIZE.  1K is the smallest and fairly rare, 2K is small to medium, with  3K or 4K being the most common and ranges from medium to medium large. Large pieces are stamped “G” for giant and extra large pieces are stamped “GG” for double giant.  In addition to the number of K’s on a carved Sea Rock piece the shape number is almost always added.  As a rule a Sea Rock Castello is stained Black, although recently there have been quite a few coming in stained deep brown and still stamped “Sea Rock”.  American Logo’d Sea Rocks are all priced the same to the consumer, although most are 2 or 3 K’ed models.  G/GG models are charged at a higher price on American pieces and are basically the same as their European counterparts.

The Castello Sea Rock briar I was working on did not have the K stamping. It definitely was made for the American Market with the Rhinestone in the stem. It had the black finish. The shape number still needed to be determined.

Pipedia also gave a link to Mike’s Briar Blues site for help in dating and determining shapes (http://www.briarblues.com/castello.htm). I quote a piece on the Reg. No. that I found helpful.

1947 – Carlo Scotti begins the company.  In the beginning ( 1947 – 1949, maybe 1950 ) the pipes were stamped Mi Reserva ( my reserve ).  Later the Reg No was added.  This Reg No has nothing to do with shape numbers, but is merely the Castello company trademark…

Shape numbers. Shape numbers are all 2 digits. A 2 in front indicates a “fancy” interpretation, a 3 in front means that the carving is somehow unique. I don’t know when the change was made, but currently, a π symbol is used instead of the 3xx. I’ve only seen this on Sea Rocks, but that doesn’t mean anything…

Pre K grading.  Late 1950’s to mid 1960’s the pipe carried stamps which indicated sizes. These were as follows; SA, SB, SC, and SS.  SA being the smallest and SS the largest.

Now I had more information to work with. The Castello in my hands was pre K graded. That told me that it came out in the late 1950s to mid 1960s. The SS stamp makes it the largest sized pipe from that time period. The number 32 makes it a Canadian with an oval shank and acrylic stem.

Armed with that information and renewing my knowledge of the brand it was time to work on the pipe. I started my work on the pipe by cleaning the internals. The cake was quite thin but it can hold residual oils from previous tobaccos and I wanted to check the bowl walls for burn damage or checking. I reamed it with a Savinelli Fitsall Pipe knife and took the cake back to bare briar. I sanded the walls with 220 grit sandpaper wrapped around a piece of dowel. I worked on them until they were smooth. There was no checking or burn damage to the bowl walls. It was quite clean.I cleaned out the internals of the shank and the airway in the stem with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I worked them over until they were clean.I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I worked the soap into the grooves and valleys in the finish. I rinsed it off with warm running water. I dried it with a soft cotton towel. The bowl looks much better at this point in the process of recovery. I worked some Before & After Restoration Balm into the rusticated Sea Rock finish on the bowl and the rim top. I worked it into the surface of the briar with my fingertips to clean, enliven and protect the wood. I used a horse hair shoe brush to work it into the crevices and keep from building up in the valleys and crevices of the finish. Once the bowl was covered with the balm I let it sit for about 15 minutes and buffed it off with a soft cotton cloth and the shoe brush. I polished it with a microfiber cloth. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. I set the bowl aside and worked on the stem. I sanded out the chatter and tooth marks with 220 grit sandpaper. I was able to remove the marks from the surface very well, leaving behind no sign of the tooth damage. I started polishing the stem surface with 600 grit wet dry sandpaper.I dry sanded both sides of the stem with 1500-12000 grit pads to polish it further. I wiped it down with a damp cloth after each sanding pad. The shine grew deeper with each sanding pad.I finished polishing the stem with Before & After Pipe Polish – both Fine and Extra Fine polishes. I wiped the stem down with a damp cotton pad afterwards and buffed it with a soft microfiber cloth.I put the bowl and stem back together. I don’t buff the rusticated bowl on the wheel as it leaves a lot of grit in the deep grooves of the rustication. I gave the bowl and shank multiple coats of Conservator’s Wax and buffed it with a shoe brush to raise the shine. The wax is great protection and I love using it on rusticated and sandblast finishes because it does not build up in the grooves and valleys like carnauba wax does. I buffed it by hand with a microfiber cloth to finish the shine. I polished the stem with Blue Diamond on the buffing wheel to polish out the scratches in the Lucite. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The contrast of the blacks and dark browns of the briar with the shine of the polished variegated brown acrylic/Lucite is quite stunning. The dark and coral like rustication around the bowl and shank is quite remarkable and gives the pipe an incredible tactile presence. This is truly a beautiful pipe and one that will give the next pipe man or woman a great smoking pipe that will outlast them. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 3/4 of an inch. The weight of the pipe is a light and comfortable 55 grams/1.94 ounces. I have a few Castellos in my collection that have come to me in a variety of ways. They have all been beautiful pipes and the look of this Canadian Sea Rock should be the same kind of smoker. I will be putting it on the rebornpipes store in the Italian Pipe Makers Section soon. If you want to add it your rack let me know. Thanks for walking through the restoration with me. Cheers.

Restoring a Carved Figural Black Meerschaum

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Blog by Steve Laug

Once again in this write up and I will take you through my process of working on each pipe that we purchase. Jeff has set up a spread sheet to track where the pipe came from, the date of purchase and what we paid for it so that we know what we have invested in the pipe before we even work on it. This takes a lot of the guess work out of the process. This particular pipe was purchased on 04/18/2021 from a online auction in Rimersburg, Pennsylvania, USA. I also want you to understand why we take the photos we do. If you have followed for a while then you will see the familiar pattern of the photos we include both in the before and midstream process of working on a pipe. It is not accidental or chance as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. We do this to record the condition that the pipe was in when received it and to assess what kind of work will need to be done on. When I look at these photos this is what I see.

  1. The first thing I see is the a dark (black), intricately carved figural meerschaum bowl. It is well proportioned and well made with a classic Turkish facial carved sheik.
  2. The finish is dirty and there is dust and debris ground into the carved finish on both side of the bowl and shank. The finish is almost a like snake/fish/dragon scales on the shank. There is a meerschaum cap on the shank extension that is carved as well and is connected to the smooth portion of the extension.
  3. The rim top had a light cake in the bowl and a lot of dust on the top in the carving. The bowl is undarkened in the photos looking down into the bowl. It appears to have been lightly smoked and hardly broken in.
  4. The bowl has a light cake in it that hides the top ½ inch of the bowl walls and the inner edge of the bowl looks quite clean and the outer edges look good and there does not appear to be any obvious damage to the top or bowl edges.
  5. The vulcanite taper stem is in good condition – dirty and has tooth chatter and marks on both sides ahead of the button.

Overall my impressions of this pipe is that it is a beautifully carved meerschaum that once cleaned up will look pretty amazing. The exterior of the bowl is quite dirty with dust and debris. The pipe is very Turkish looking and is a classic carved figural pipe that has the distinctive cut of other figurals pipes that I have worked on. The black stain on the finish is quite stunning and will clean up well. The photos below confirm the assessment above. Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is quite thin and is only in the top ½ inch of the bowl from the top down. You can also see the condition of the edges. This is what I look for when assessing a pipe. While there is dust and grime in the finish there is no visible burn or reaming damage at this point. The bowl looks quite good. The photos of the stem surface and the shank extension from various angles confirmed my assessment of its condition. The stem surface though dirty also has light tooth marks and chatter on both sides. Jeff took the pipe apart to show the two different styles of tenon on this pipe. The shank extension is held to the bowl with a nylon threaded tenon that is in good condition. The tenon on the stem is a new style push tenon that pushes into a Delrin insert in the shank end. The next photos show the amazing carving strokes around the heel and the sides of the bowl. Tell me what you see? Are there any visible problems that stand out to you? Are the cracks or scratches? Are there visible flaws or chips in the meerschaum? What kind of carving and grooves are around the bowl and shank? Any visible issues on the heel of the bowl? Even the questions should help you to see what I am looking for when I see these photos. Jeff took a photo of the carved meerschaum shank extension that the longer smooth meerschaum extension was attached to. It is a uniquely carved piece of meerschaum it is carved roses and circles. It is quite beautiful. Have a look in the photo below.I am including Jeff’s cleaning regimen once more because in this case he used the same procedures on a meerschaum pipe. Remember that the point of these blogs is not to wow your with the work or make you shake your heads but I want you to know the details of the work we do so you can do your own. Back in 2020 Jeff wrote a blog about his cleaning process. I am including a link to that now so you can see what I mean about his process. Do not skip it! Give it a read (https://rebornpipes.com/2020/01/20/got-a-filthy-estate-pipe-that-you-need-to-clean/). Here is the introduction to that blog and it is very true even to this day.

Several have asked about Jeff’s cleaning regimen as I generally summarize it in the blogs that I post rather than give a detailed procedure. I have had the question asked enough that I asked Jeff to put together this blog so that you can get a clear picture of the process he uses. Like everything else in our hobby, people have different methods they swear by. Some may question the method and that is fine. But it works very well for us and has for many years. Some of his steps may surprise you but I know that when I get the pipes from him for my part of the restoration they are impeccably clean and sanitized. I have come to appreciate the thoroughness of the process he has developed because I really like working on clean pipe!

For the benefit of some of you who may be unfamiliar with some of the products he uses I have included photos of three of the items that Jeff mentions in his list. This will make it easier for recognition. These three are definitely North American Products so you will need to find suitable replacements or order these directly on Amazon. The makeup pads are fairly universal as we were able to pick some up in India when we were with Paresh and his family.

In the blog itself he breaks his process down into two parts – cleaning the stem and cleaning the bowl. Each one has a large number of steps that he methodically does every time. I know because I have watched him do the work and I have seen the pipes after his work on them. He followed this process step by step and when the pipe got to me it was spotlessly clean and ready for my work. The inside of the stem, shank and bowl were clean and to me that is an amazing gift as it means that my work on this end is with a clean pipe! I cannot tell you how much difference that makes for my work.

  1. The first thing I see is the a dark (black), intricately carved figural meerschaum bowl. It is well proportioned and well made with a classic Turkish facial carved sheik.
  2. The finish is clean and the dust and debris has been removed from both sides of the bowl. The grime ground into the finish is gone and there is some great features to the carving around the bowl sides. The carved features and the scales around the bowl sides and shank look very good.
  3. The dust and debris on the rim top has been removed and it looks very good. The walls of the bowl are clean and I do not see any checking or burn damage. The inner and outer edge of the bowl look good.
  4. The vulcanite taper stem is clean and has tooth chatter and marks on both sides. There is no identifying stamping on the stem or the shank.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver.  I carefully went over the bowl and rim top to get a sense of what is happening there. In this case once the dust and debris was removed, the edges and top looked very good. It is clean looks very good. I also go over the stem carefully. There were no tooth marks or dents in the stem. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them.I love just looking at the beauty of the lay of the pipe with the carving and the proportion of the pipe. I like to remove the stem and the meerschaum shank extension from the shank to get a sense of what was in the mind of the pipe maker when he crafted the pipe. It is a beauty in flow and shape. By this time you should know that I almost always start with the bowl in my restoration because I truly do not like the tedious work of stem repairs and polishing. I always leave that until last even though I know that it needs to be done. For me the encouragement of seeing a rejuvenated bowl is the impetus I need to attack the stem work.

Today I started working on this pipe by turning to the bowl. For the past few years now I have been using Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean the nooks and crannies of finish, enliven and protect the briar. I worked it into the briar with my finger tips and let it sit for 10 minutes to do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I worked the Before & After Balm into the meerschaum shank extension both the carved and smooth portions. I let the Balm sit on the surface and after 10-15 minutes buffed it off. I used a black stain pen to fill in the places at the sharp edges that had become lighter during the clean up work on it.I put the shank extension back on the shank of the bowl. It is held together with a threaded nylon tenon that screws into both the shank and the extension and allows the two to be held together snug. It is a great looking pipe. Now it was time to address the part of the restoration I leave until last. I set the bowl aside and turned my attention to the stem. I started with the tooth marks. I sanded the stem with 220 grit sandpaper to remove the tooth marks and chatter in the vulcanite. I started the polishing of the stem with 600 grit wet dry sandpaper.I use micromesh sanding pads and water to wet sand the stem with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pad as I find it does two things – first it protects the vulcanite and second it gives the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the extra fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection from oxidizing quickly.On meerschaum pipes I avoid the buffer (especially on figurals with ornate carving) as I do not want to risk flattening the carving or damaging it. I tend to do all the polishing work by hand. I gave the bowl and the stem multiple coats of rich mixture of Beeswax and Carnauba wax that is soft and can be put on by hand. I have found that I can get a deeper shine if I buff with a clean buffing pad. It works to raise the shine and then I follow that up with a hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished vulcanite stem. It really is a beautiful pipe. The many sided carving of shapes around the bowl sides and shank show the rich craftsmanship. The rich dark stain of this Figural Carved Sheik with Beard and Turban makes the carving stand out. The finished pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 8 inches, Height: 2 ¾ inches, Outside diameter of the bowl: 1 ½ inches x 2 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.05 ounces/57 grams. It is a beautiful pipe and one that I will be putting on the rebornpipes store in the Ceramic & Meerschaum Pipes section.

Hopefully the shape the writing of this blog is helpful to you in some way. In it I wanted to show both what I am looking for and how I move forward in addressing what I see when work on a pipe. Let me know if it is helpful to you. It is probably the most straightforward detailed description of my work process that I have done. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.