Daily Archives: April 28, 2023

Restemming a Radford Ravel Rhodesian


Blog by Steve Laug

The next pipe on the table is another that the Vancouver pipe man dropped off for me to work on for him. It was stamped Radford Ravel and had a mixed finish of smooth top and sandblasted shank and bottom part of the bowl. It is a Rhodesian and the cap is smooth and the rest is a light sandblast. It was finished in a brown stain. It needed restoration on the bowl which was heavily caked and the shank was almost clogged. It also needed some work on the fit of the stem to shank. It was a pipe that I had previously repaired for him back in 2017. At that point it needed banding and repair on a cracked shank. It had a thick cake at that point as well and was well used. Here is the link to that restoration (https://rebornpipes.com/2017/03/19/banding-and-restoring-a-radford-ravel-rhodesian/).The stem had a brass washer on the tenon and glued against the shank. When I received the pipe back from him the stem did not fit tightly. There were tooth marks, tooth chatter and a lot of oxidation on the stem. Here are some photos of the pipe when he picked it up in 2017 to give a bit for context for my work. When I took the pipe out of the bag to work on it last evening this is what I saw. The finish on the briar looked very good. It was dirty but the colour had stayed true. It had a bit of patina on the bowl but it was beautiful. The shank band was damaged along the edge where it had been bent and dented. The stem was very loose in the shank and the brass spacer on the stem was very loose. The bowl had a very thick cake and the airway in the shank was almost clogged with tars and oils. I would need to be cleaned up before I worked on tightening the fit in the shank. The stem was oxidized, calcified and had tooth marks and chatter on both sides ahead of the button. I took photos of the rim top and the thick cake in the bowl to show how it looked. There was also tobacco debris on the walls. The rim top had some darkening and there were nicks around the inner edge of the bowl. It will clean up pretty well. The photos of the stem show the condition of the stem. You can see the tooth marks and chatter under the calcification on the stem surface.I took a photo of the band and how much of the stamping it covered on the shank. You can also see the damage to the band between the shank and the stem. You can see the poor fit of the stem to the shank. I took the stem off the shank and photographed the look of the pipe as a whole. It is a nice looking Rhodesian that has a definite Chacom look to it. I went back and reread the previous restoration blog that I written on the restoration the previous time I had worked on the pipe. I also was very interested to read the back story and history on the brand. I quote from the blog below.

There was something about the brand on the pipe that rang a bell for me. I have a tin of their Sunday’s Fantasy Tobacco in my cellar and I wondered if they might have made pipes as well.

I did a bit of digging and found the picture on the left that showed some of the tobaccos made by the company and also a great figurine with the name Thomas Radford mild premium pipe tobacco on the base. On Pipedia I found that Radford’s Private Label Pipes were crafted by Chacom for the Pöschl Tabak GmbH & Co. in Germany. This information was from “Pipes, Artisans and Trademarks”, by José Manuel Lopes. The pipes were mass produced with ebonite and acrylic stems and were introduced by Butz-Choquin, Chacom, and Nording. On the stem there is generally an embossed logo that was a stylized R. The pipes were made to use 9mm filters and are moderately priced and very attractive. The following three links were the sources I used for this information.

https://pipedia.org/wiki/Radford%27s

http://www.poeschl-tobacco.com/en/products/

http://www.pipephil.eu/logos/en/logo-r1.html

I also looked on another website (http://cigar.supersmokers.biz/radfords/) and got a little more information on the brand.

The Radford’s pipe appears in 6 models in 3 variations 1x time a year in autumn. The so called Radford’s Depot contains a minimum of 1 dozen pipes of the actual running collection. Connected to the Depot is a listing of the Depot holder in Radford’s News.

This particular brand RADFORD’S SERIE RAVEL was a series of 6 elegant models within Radford’s Collection. They are made from good briar wood, sandblast, black/brown with a polished head’s border in dark-red shade. Very nice rich-in-contrast ring at the shaft’s finish. Mouthpiece from Acrylic for 9 mm filter.

Now I knew the background on the pipe. I knew that the stem was a replacement and that the original 9MM filter stem had long since disappeared. It was time to work on the pipe!

I decided to examine the fit of the stem to the shank first. I removed the stem and could see that it was loose. The brass spacer was also loose and seem to take space on the tenon that could otherwise be used in the shank. Once the brass spacer was gone I could also see that the tenon was no longer straight from the end to the saddle portion. There were dips in the surface of the vulcanite just ahead of where the band had been sitting. The photos below show the condition of the tenon at this point. I tried the stem with the spacer removed and it fit snug in the shank. The thickness of the tenon at the saddle portion was perfect so I would need to build up the rest of it to match that portion.The band was bent at the shank end in various places around the diameter. I used a tool I have here with a sharp end and a rounded end. I worked it around the inner edge of the band to smooth it out as much as possible. I used my topping board with 220 grit sandpaper to top off the damage on the shank end edge. It looked considerably better once I had finished and the stem fit more snug against the shank end. I turned my attention to the internals at this point. I reamed the bowl back to bare briar with a Pipenet Pipe Reamer using the second cutting head. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I finished the bowl clean up with 220 grit sandpaper wrapped around a piece of dowel. The walls were smooth and there was no sign of burning or checking. It looked very good.   I cleaned out the internals with 99% isopropyl alcohol, pipe cleaners and cotton swabs. I worked over the shank and the airway in the stem. It took some work but once finished it was clean and smelled fresh.I polished the rim top with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the briar down with a damp cloth after each sanding pad. It took on a real shine by the time I finished with the last sanding pad. I worked some Before & After Restoration Balm into the smooth rim and the sandblast finish on the bowl and shank. I worked it into the surface of the briar with my fingertips to clean, enliven and protect the wood. I used a horse hair shoe brush to work it into the crevices and keep from building up in the valleys and crevices of the finish. Once the bowl was covered with the balm I let it sit for about 15 minutes and buffed it off with a soft cotton cloth and the shoe brush. I polished it with a microfiber cloth. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. Now it was time to address the part of the restoration I leave until last. I set the bowl aside and turned my attention to the stem. I filled in the deep grooves in the tenon to build it up and make it even. Once the repair cured I sanded it smooth to make it round and even once more. Once finished it looked better and the fit in the shank was very good. I also sanded the stem surface to smooth out the tooth marks and chatter. I also sanded it to remove the oxidation and calcification off the surface of the stem. I build up the damage to the button edge on the top and the marks in the underside of the stem with black CA rubberized glue. Once it had cured I recut the button edge and flattened the repairs. I smoothed out the repairs with 220 grit sandpaper and started polishing the stem with 600 grit wet dry sand paper. I use micromesh sanding pads and water to wet sand the stem with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pad as I find it does two things – first it protects the vulcanite and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine Polish. I finished the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection from oxidizing quickly. The final steps in my process involve using the buffer. I first buff the stem and the briar with Blue Diamond on the buffing wheel. Blue Diamond is a plastic polish but I find that it works very well to polish out the light scratches in the vulcanite and the briar. I work the pipe over on the wheel with my finger or thumb in the bowl to keep it from becoming airborne. It works well and I am able to carefully move forward with the buffing. The briar and stem just shone! I finished with the Blue Diamond and moved on to buffing with carnauba wax. Once I have a good shine in the briar and vulcanite I always give the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I following up the wax buff with a clean buffing pad. It works to raise the shine and then I follow that up with a hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished vulcanite and acrylic combination stem. It really is a beautiful pipe. The smooth finish around the bowl sides and shank show the grain shining through the rich brown stains of this Radford Ravel Rhodesian. The finished pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.90 ounces/53 grams. It is a beautiful pipe and the second of the five pipes for restemming I have ahead of me. Once I am finished with the lot he will get them back to enjoy once more. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Beautiful Rusticated Ferndown Bark 2 Star Lovat


Blog by Steve Laug

The next pipe I have chosen to work on is a nice looking rusticated Ferndown Lovat that I picked up in a lot of 10 pipes from a fellow on Vancouver Island who was selling his collection. The stamping on the underside of the shank and reads Ferndown [arched over] 2 *s and Bark. That is followed by Hand Made In [over] England [over] Les Wood. The silver band on the shank is stamped L&JS in a rectangle [over] 925. The vulcanite saddle stem is stamped LJS in gold on the left side of the saddle. The pipe came in a no name pipe sock. I took the pipe out of the sock and turned it over in my hands. It was in pretty good condition. This is what I saw

  1. The finish was dusty and dirty in the grooves and valleys of the shallow, tight rusticated finish. Otherwise the finish looked very good.
  2. The smooth rim top showed some darkening and scratches in the finish. There was some light lava build on the rim top and the inner and outer edges of the bowl were clean and undamaged.
  3. There was a light cake in the bowl. It held the aroma of the tobaccos smoked in it but fortunately they were not aromatic. The walls looked to be undamaged but once I reamed it I would know more about that.
  4. The vulcanite saddle stem had the LJS Logo on the left side in gold. The vulcanite stem is lightly oxidized on the left side but otherwise clean. There are light tooth chatter and marks on both sides but nothing deep.

To summarize what I saw – this Ferndown is a well made pipe as to be expected. It is dusty but otherwise in good condition. The vulcanite stem is lightly marked but otherwise undamaged. The look and feel of the pipe is great in the hand and the rustication is shallow but very beautiful. It is going to clean up very well. Here are photos of the pipe before I started my clean up. What do you see when you examine it? The bowl of the pipe looked very good. The rim top is clean other than a light lava build up and some scratching. The edges of the bowl were undamaged and looked very good. I see no warning signs in the rim top or the edges of the bowl. I took photos of the acrylic stem to show its condition. Though hard to see there are light tooth marks and chatter on the surface of both sides ahead of the button but it should clean up easily with sandpaper. The next photo captures the stamping on the underside of the shank. They read as I have noted above. The second photo shows the stamp on the silver band and on the left side of the saddle stem. It is also clear and readable.  I removed the stem from the shank and took a photo to capture the economy of this nice pipe.It has been awhile since I had cleaned up a Les Wood pipe and in this case a Ferndown rusticated Lovat stamp that left me with some questions that I need to answer before I began to work on the pipe. I turned first to the Pipephil site to help me interpret the stamping on the pipe and gain some background information on the brand and line (http://pipephil.eu/logos/en/logo-f1.html). The photo to the left shows Les Wood and the information below came from the side bar. I have also done a screen capture of the information on the site.

Artisan: Leslie (Les) Wood. He was the master silver smith at Alfred Dunhill Ltd. before starting L. & J.S. Briars. Pipes for the European market are stamped “L. Wood” while those for US are stamped “Ferndown”. Production: ~ 2000 pipes/year (Ferndown + L.Wood) See also Elwood.From the information on Pipephil I learned that I was working on a pipe made for the US and that it was a large 2 star pipe in terms of size. I also learned that the Bark finish was a sandblasted or rusticated. The one I had in hand was a tightly rusticated finish with a smooth strip on the underside of the shank for the stamping. All of which helped to understand the pipe I was going to work on.

I turned to Pipedia (https://pipedia.org/wiki/Ferndown) to find a more detailed history and description of the brand and was amazed to find that the majority of it was either quotes or written by Les Wood himself. I am quoting some pertinent parts of the article below. You can turn to the site to read it in full.

Leslie “Les” John Wood worked for Dunhill for 19 years. His last position was as master silversmith. Following his tenure with Dunhill, Les formed his own brand, L. & J.S. Briars together with his wife Dolly in 1978. Les Wood follows Sasieni, the first ex Dunhill worker to start their own enterprise, and he was followed by William John “Ashton”-Taylor.

“I started working at Dunhill’s in March 1963, in the silver mounting department working under Jack Spriggs he left the firm after I had been there for 2 years, and I took over the department, at that time I worked alone it was only when the department was relocated to the top floor that the increase of pipes that needed mounting that we took on trainees. After 19 years I was asked if I would buy the machinery and move out of the factory and set up on my own, so off I went. With me I took the staff that worked with me at that time, Robert Morris was the best, he could mount anything, he now has his own jewellery retail shop and makes some really nice handmade jewellery from his shop at Whitstable in Kent.”

“I worked on Dunhill’s pipes from 1980/81 and soon built up a reputation as the firm to send your mounting to. As time went on and Dolly left Dunhill’s we decided to start to turn our own bowls and make our own pipes under the name of my house.” Les Wood. Jan, 2020…”

Due to the vagaries of international trademark law, he sold his earlier pipes as ” L.&J.S Briars”, “Ellwood”, “Les Wood” or “L. Wood”. Until recently, an average of 1500 – 2000 pipes a year were sold as “Ferndown” — named for the mansion he lives in — in the UK and US, but as “L. Wood” pipes in Germany…

To many pipe smokers, Les Wood’s pipes embody the revival of great English pipe making initiated by Ashton in the early 1980s. The high-grade Italian and Spanish plateau he prefers is oil-cured in the tradition of both Dunhill and Ashton. The pipes are renowned for their pleasant, slightly nutty flavor and remarkable smoking characteristics. They feature impeccable craftsmanship extending to very good stem/bit work, though many pipes are often a bit heavier. The hallmark of his work, of course, is the excellent silver work. Almost all of his pipes feature rings or ferules for spigot stems. Grading is by finish: “Bark” (ca. 90%, rusticated, dark brown and black), “Antique Bark” (tan rusticated), “Reo” (brown and red, smooth), “Root” (orange, smooth), and “Tudor Root” (orange and brown smooth) and by size (one to four stars). He also designates straight grains with SG…

“We bought the briar from Italy and Spain, one is mush denser that the other I like the Spanish briar it is lighter and Dolly would make the Roots look like glass with only a natural vanish, all the pipes were finished with the same varnish, the bark finish on the bowl is put on by Dolly by hand, one slip and you have a problem. That’s one job that needs to be seen to see how it’s done.”

There also was a great paragraph on the oil curing process that Les and Dolly developed. I am including that below as the pipe I am working on was definitely oil cured.

“We had our method of Oil-Curing. We applied Oil to the outside and the inside of the bowl, that was because when Dolly was at Dunhill’s factory, she worked in the finishing department and got such a high finish on the pipes they wanted to know how she did it. The bowls had already gone through Dunhills’ oven oil curing system, but to her, it was not enough, because it could not get the shine that she wanted, then, she oiled the bowl on the outside and the inside to get a better finished. She left Dunhill and came to work with me. Because of this process, we found out the smokers liked the taste when light up their pipe – they said there was no aftertaste and it had a sweet taste doesn’t matter what tobacco they used. We have carried it on from there.”

Armed with that information and renewing my knowledge of the brand it was time to work on the pipe. I started my work on the pipe by cleaning the internals. The cake was quite thin but it can hold residual oils from previous tobaccos and I wanted to check the bowl walls for burn damage or checking. I reamed it with a Savinelli Fitsall Pipe knife and took the cake back to bare briar. I sanded the walls with 220 grit sandpaper wrapped around a piece of dowel. I worked on them until they were smooth. There was no checking or burn damage to the bowl walls. It was quite clean.I cleaned out the internals of the shank and the airway in the stem with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I worked them over until they were clean. I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I worked the soap into the grooves and valleys in the finish. I rinsed it off with warm running water. I dried it with a soft cotton towel. The bowl looks much better at this point in the process of recovery. I polished the smooth rim top with micromesh sanding pads – dry sanding with 1500-12000 grit  pads. I wiped the briar down with a damp cloth after each sanding pad. The rim top began to take on a rich shine.  I worked some Before & After Restoration Balm into the rusticated finish on the bowl and shank and the smooth rim top. I worked it into the surface of the briar with my fingertips to clean, enliven and protect the wood. I used a horse hair shoe brush to work it into the crevices and keep from building up in the valleys and crevices of the finish. Once the bowl was covered with the balm I let it sit for about 15 minutes and buffed it off with a soft cotton cloth and the shoe brush. I polished it with a microfiber cloth. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. I polished the silver band with a jewelers cloth. It is impregnated with an anti-tarnishing compound and polish. I rubbed the shank end band down with the cloth to polish and protect the band. It came out with a rich glow and shine. I set the bowl aside and worked on the stem. I sanded out the chatter and tooth marks with 220 grit sandpaper. I was able to remove the marks from the surface very well, leaving behind no sign of the tooth damage. I started polishing the stem surface with 600 grit wet dry sandpaper. I dry sanded both sides of the stem with 1500-12000 grit pads to polish it further. I wiped it down with a damp cloth after each sanding pad. The shine grew deeper with each sanding pad. I finished polishing the stem with Before & After Pipe Polish – both Fine and Extra Fine polishes. I wiped the stem down with a damp cotton pad afterwards and buffed it with a soft microfiber cloth. I put the bowl and stem back together. I don’t buff the rusticated bowl on the wheel as it leaves a lot of grit in the deep grooves of the rustication. I gave the bowl and shank multiple coats of Conservator’s Wax and buffed it with a shoe brush to raise the shine. The wax is great protection and I love using it on rusticated and sandblast finishes because it does not build up in the grooves and valleys like carnauba wax does. I buffed it by hand with a microfiber cloth to finish the shine. I polished the stem with Blue Diamond on the buffing wheel to polish out the scratches in the vulcanite. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The contrast of the blacks, dark browns and reds of the stain on the briar with the shine of the polished vulcanite stem is quite stunning. The dark and shallow rustication around the bowl and shank is quite remarkable and gives the pipe an incredible tactile presence. The smooth rim top is a great addition. This is truly a beautiful pipe and one that will be a great smoking pipe. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 3/4 of an inch. The weight of the pipe is a light and comfortable 56 grams/1.94 ounces. This is the first Ferndown Bark in my collection and I have been hunting for one for a while. This is a little larger than I was hoping for but it is a great looking pipe. I will be putting it on the holding onto it for awhile and enjoying it. Thanks for walking through the restoration with me. Cheers.