Tag Archives: polishing a stem

Bringing a Drake Double Guard System Pipe Back to Life


Blog by Steve Laug

Knowing my predilection for strange and different pipes my brother keeps an eye open for that kind of thing in all of his meanderings about the Northwest and through the pages of eBay. One he came across really captured me. It was in a box that read Drake Double Guard Pipe on the lid. The box was in decent shape, dirty but unshaken. On the end of the box it read Drake Pipe Co. over Merchandise Mart over Chicago, Ill. It was a brand that I knew nothing about. I have never seen a pipe like this before or since he found this one. It has a Bakelite base and shank that has a threaded metal end cap. The cap was stuck in place. The pipe had a briar bowl with a drilled centre screw. The stem is amberlike Bakelite – harder than plastic and older. There were some tooth marks on both sides of the stem next to the button. There are some crazing marks around the sides of the stem. There is a polished silver ring on the end of the stem. Jeff took photos of the pipe before he did his initial clean up. The exterior of the pipe was very dirty. There was dirt and grime in all of the grooves in the Bakelite base. The stem was also very dirty and the inside of the airway was lined with tars and oils. The briar was very dirty and oily feeling. It was a tired old pipe.The grimy bowl can be seen in the photo below. There was a fairly thick cake in the bowl and the lava had overflowed onto the bowl top and over the sides. There were some nicks on the outer edge of the bowl while the inside edge was quite clean and undamaged.Jeff took the photo below to show the wear and tear on the pipe. It shows the end cap that is stuck in the end of the base. The bowl had a lot of junk filling in between the bowl and the base. There was a lot of stuff in the grooves of the Bakelite base.The next two photos show the stem condition. There was some crazing in the material of the stem. There were tooth marks on the top and underside of the stem surface.When Jeff removed the stem there was an interesting condenser that was an integral part of the Bakelite base. It was a metal cap and was connected to a centre post. It was thickly clogged with tars and oils and the cap was overflowing over the edges of the cap.Once Jeff sent me the pictures I was hooked. I was looking forward to getting it and working on it. While I waited I did a bit of research on the brand. The printing on the end of the box that read Drake Pipe Co. over Merchandise Mart over Chicago, Ill. may have held a clue for me. I looked on the smoking metal website which is my normal go to site for these pipes and was unable to find anything about the brand. I did a general Google search on the brand and found nothing. I then focused the search on Merchandise Mart, Chicago, Ill. and found a bit of information that gave me a little help in my quest. The first was a postcard for the Merchandise Mart, in Chicago, Ill. It was a huge building that housed many floors of merchandise. There were household products, clothing for men, women and children, restaurants and specialty shops. There was also a tobacco shop in the Mart called Bernard Tobacco Shop. I found a listing of tobacco shops in Chicago in 1959 and it included this shop. It is long gone today but at least in 1959 it was there. (https://books.google.ca/books?id=xR4EAAAAMBAJ&pg=PA42&lpg=PA42&dq=Bernard+Tobacco+Shop+Chicago&source=bl&ots=AddsXvGdl8&sig=YVdTT5dpfwtnIiene6nUXBBpgNs&hl=en&sa=X&ved=0ahUKEwj2ua7p4v_XAhVJ52MKHSHQDDIQ6AEIkQEwCQ#v=onepage&q=Bernard%20Tobacco%20Shop%20Chicago&f=false). 

There were also photos of a metal token for the shop that was good for Trade. I have included these two photos below. On the one side it reads Bernard Tobacco Shop Merchandise Mart. On the other side it reads Good for 5₵ in trade.Jeff cleaned it up as best he could. He reamed the bowl with a PipNet reamer and took it back to bare briar. The screw in the bottom of the bowl was stripped and also stuck. He was able to clean off the rim removing all of the tars and lava. He was able to remove the stem but not the end cap from the Bakelite base. Thus the internals of the pipe base were very dirty. He cleaned out the stem internals with alcohol, pipe cleaners and cotton swabs and was able to remove all of the grime there. When it arrived I opened the box and found clipped tobacco labels that the previous pipeman must have smoked in this pipe. There was Stratford Smoking Mixture, Mapleton Smoking Mixture, Shannon Irish Smoking Mixture and Blue Heaven Triple Bokay Smoking Mixture. The only blend I had heard of was the Mapleton, all the rest were new ones to me.I worked on the pipe for several months. I soaked the bowl and screw with alcohol and cleaned around the screw with cotton swabs and acetone trying to let it penetrate the threads. It did not work. I used penetrating oil to try to loosen the stem but again it did not work. The stripped slot in the screw made it impossible to simply unscrew the bowl. I finally used a bit on the drill that was for removing tripped screws and I was able to get the screw out of the bowl. It is badly damaged and will take work to make it reusable but it is free. I wrapped the jaws on a pair of pliers with tape and carefully removed the end cap from the end of the base. I took photos of the pipe after I had taken it apart. I cleaned out the threads in the end cap and the base where the bowl was held in place. I used alcohol, cotton swabs and pipe cleaners and worked on it until the interior was clean. I cleaned the condenser cap with pipe cleaners and alcohol until all of the grime was gone. I could blow air through the base with no interference. It took time to clean it all out but once it was clean it was fresh and it was ready to smoke again.I rubbed the threads on the end cap down with Vaseline and threaded it into the shank end. I polished the aluminum cap with micromesh sanding pads.I rubbed the Bakelite base down with Before & After Restoration Balm to give life back to the base. I scrubbed it down using cotton swabs and pads. I buffed it with a microfiber cloth to raise the shine. I cleaned out the airway in the stem with pipe cleaners and warm water. I sanded out the scratches and tooth marks with 220 grit sandpaper. I polished the stem material with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I wiped down the stem with Obsidian Oil after each pad. I gave it a final coat of oil after the last pad. The stem material seemed to absorb the Obsidian Oil and it worked well. The polished stem looked really good. The tooth marks and chatter were gone and the amber look of the stem was really good. I rubbed the bowl down with Before & After Restoration Balm to clean and enliven the briar. The product pulls grit and grime out of the briar and brought life back to the wood. I polished it with a soft cloth to clean off the grime that the balm brought up. I buffed it with Blue Diamond on the buffing wheel to polish out the scratches. I gave the bowl multiple coats of carnauba wax and buffed the bowl with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I put the stem back on the base and gave it several coats of Conservator’s Wax to protect and give it a shine. I did not want to risk buffing the stem as the material appeared to be quite soft and would easily melt and damage with the heat of the buffing wheel. I hand buffed the base and stem with a shoe brush and a microfiber cloth. The finished base and stem look really good at this point in the process. It was time to put the bowl back in place on the base. I put the bowl on the base and turned the screw into it to hold it tightly in place. I gave the bowl and stem a final coat of Conservator’s Wax.  I hand buffed the entire pipe with a microfiber cloth to polish it and raise a shine. The finished pipe is shown in the photos below. It looks better than it did in the beginning. It is the first Drake Double Guard Pipe that I have ever seen and worked on. It is well made and combines a beautiful piece of briar with Bakelite and amber acrylic/Bakelite for the stem material. The finished pipe looks really good with all the parts in place and polished. The dimensions of the pipe are: Length: 5 1/2 inches, Height: 1 3/4 inches, Diameter of the bowl: 1 1/2 inches, Diameter of the chamber: 3/4 inches. Do any of you have any more background information or history on the brand or on the Merchandise Mart in Chicago, Illinois? Send me a message, email or leave a response on the blog. Thanks for looking.

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Repairing a Broken Tenon on a Birks Savinelli “Lollo”


Blog by Steve Laug

I received a call from a local pipeman who said he had broken the stem off of his favourite pocket pipe. He had been given my name by a local pipe shop. He stopped by and dropped off a small bag with the parts of his pipe in it. He had dropped the pipe down the stairs and it had bounced down to the bottom in two pieces. He was able to remove the broken tenon but the damage was done. The pipe was stamped Birks and next to that it was stamped “Lollo” over Savinelli over Italy. The pipe was actually in really good shape. The bowl was clean and the briar had some nice grain all around the sides, top and bottom. The rim was clean and there was a very light cake inside. The broken tenon had a stinger in the tenon that he wanted to preserve. The stem was oxidized and showed some tooth chatter on both sides near the button. I told him I would have a look at the pipe and decide whether to replace the tenon or the stem. He was fine either way as long as the pipe was the same when he picked it up. I put the parts of the pipe on my work table and took photos of the pipe before I started working on it. I went through my box of tenons and found one that was the proper size for the mortise. I use threaded replacement tenons on stems like this. I used a Dremel and sanding drum to smooth out the rough edges of the broken tenon left on the stem. I used a sharp knife to bevel the edge of the airway in the end of the stem. Beveling it keeps the drill bit centred when I drill out the airway for the threaded end of the tenon.I chucked a drill bit the same diameter as the threaded end of the replacement tenon.  The photo below shows the tenon on the end of the drill bit. I lined it up before drilling it so that the stem was straight and the airway would not be curved. I drilled the airway to the same depth as the threaded end of the tenon. Once the airway was straight I used tap to cut threads in the airway in the stem so that I could turn the new tenon in place. I put a drop of glue on the threads of the tenon and quickly turned it into the stem until it sat flush against the face of the stem. I pushed the stinger into the tenon end and aligned it so that the slot in it was facing the top of the stem. I checked the alignment on the new tenon and all was straight and ready.The oxidation on the stem really showed up under the bright light of the flash. I polished the vulcanite stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-4000 grit pads. I wiped the stem down with Obsidian Oil after each sanding pad. I buffed the stem with Blue Diamond on the buffing wheel. I brought it back to the table and sanded it with the final three 6000-12000 grit pads. After the final pad I gave it a final coat of oil and set it aside to dry. I put the stem back on the bowl and gently worked the pipe over on the buffing wheel using Blue Diamond to polish the bowl and shank. I used a gentle touch on the pipe when I was buffing to polish the bowl. I buffed the stem with a harder touch to raise the gloss on the rubber. I gave the bowl and stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. It looks better than it did in the beginning. It is the first little Savinelli “Lollo” I have worked on. It is well made and a beautiful piece of briar. The dimensions of the pipe are: Length: 4 inches, Height: 1 1/2 inches, Diameter of the bowl: 1 1/4 inches, Diameter of the bowl: 3/4 inches. I will be calling the pipeman who dropped it off for repair. I think he will enjoy his pipe!

Cleaning up a Whitecross Real Cherrywood Bent Billiard


Blog by Steve Laug

On one of my brother’s visits to an antique shop near his home he picked up a batch of pipes. The owner of the shop through in this little one as a freebie. It is a Ropp like cherry wood pipe. It has the cherry bark on the bowl and the remnants of bark on the shank. The stem is lightly oxidized but otherwise is in decent shape. There were not any tooth marks or chatter on it. The shank is screwed into the bowl and the fit is tight and aligned. The rim top has some burn and peeling on it but otherwise it is clean. The inner and outer edge of the bowl is very clean. The pipe has been lightly smoked but there is no cake in the bowl. It is stamped on the smooth underside of the bowl as follows: Whitecross over Real Cherry over Made in France. Jeff figured it was not worth cleaning up but there is something about these folksy Cherry wood pipes that intrigues me and I am a sucker for them. I took these photos before I worked on the pipe. The next photo shows the stamping on the underside of the pipe. The Made in France stamping makes me fairly certain that this is a Ropp brand pipe. It has all the components of a Ropp and the cherry wood look of the pipe is all Ropp.I unscrewed the shank from the bowl to clean up the interior of the shank and open area under the air hole in the bottom of the bowl. I cleaned it with alcohol, pipe cleaners and cotton swabs. I was surprised at how little dirt, tar and oil had built up there. I cleaned the airway in the shank and stem with pipe cleaners and alcohol.I cleaned up the rim top and edges with micromesh sanding pads. I wet sanded it with 1500-2400 grit micromesh pad and dry sanded it with 3200-12000 grit pads. I was able to remove all of the lava on the rim edge and the peeling edges of varnish. When I was finished the bowl looked really good. I rubbed the Cherry wood down with Before & After Restoration Balm. I used my fingers to rub it into the bark and the bare parts of the pipe. I wiped it down with a soft cloth and hand buffed it with a shoe brush. I rubbed the shank down with the Balm and buffed it with the shoe brush as well. I put the shank on the pipe and buffed it again with the shoe brush. I polished out the vulcanite stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-4000 grit pads. I wiped the stem down with Obsidian Oil after each sanding pad. I buffed the stem with Blue Diamond on the buffing wheel. I brought it back to the table and sanded it with the final three 6000-12000 grit pads. After the final pad I gave it a final coat of oil and set it aside to dry. I put the stem back on the bowl and gently worked the pipe over on the buffing wheel using Blue Diamond to polish the bowl and shank. I used a gentle touch on the pipe when I was buffing it so that the bark would remain intact on the bowl and shank. I buffed the stem with a harder touch to raise the gloss on the rubber. I gave the bowl multiple coats of Conservator’s Wax and gave the stem multiple coats of carnauba wax. I buffed the pipe with a shoe brush to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. It looks better than it did in the beginning. It is a neat little Ropp style Cherrywood  pipe. The dimensions of the pipe are: Length: 5 1/2 inches, Height: 1 3/4 inches, Diameter of the bowl: 1 5/8 inches, Diameter of the bowl: 3/4 inches. I will be adding this one to the rebornpipes store shortly if you are interested in adding it to your collection. It will make a fine addition to the rack. If you are interested email me at slaug@uniserve.com or send me a message on Facebook. Thanks for looking.

 

A Simple Restore – A Rich’s Cigar Store Italian Made Oom Paul


Blog by Steve Laug

The next pipe on my work table is a nice looking Oom Paul sandblast that is stamped Rich’s Cigar Store on the underside of the shank and Italy below that next to the stem shank union. The pipe was in decent shape with some minor nicks on the outer edge of the bowl and some darkening in the bowl. I am not sure whether the bowl was even smoked at all as the darkening could well be a bowl coating. Either way it is either NOS (New Old Stock) or lightly smoked. The stem was lightly oxidized and had some price sticker residue on the underside near the button. The R stamp on the right side of the saddle stem is clean and undamaged. It would be an easy cleanup for Jeff and me when it finally arrived in Vancouver.

I did a bit of quick research and found that Rich’s Cigar Store is a Cigar and Magazine shop in Portland, Oregon. It is located at 820 SW Alder Street – Portland OR and can be reached by phone at 503.228.1700 or 800.669.1527. I looked up the website and scrolled through the various pages on the site (https://www.richscigarstore.com/).As I scrolled through the website I spent time on their history page. I read through the background material to the shop. I enjoyed reading about the company and how it came to be and what it looks like now. They call themselves, “Portland’s Mecca for smokers…”. They have existed for over 100 years. I quote in full from the History section of their website and have included a few photos as well. It is fascinating that the page does not give much history but more of a full blown advertisement for the shop.

“In our store located at 820 S.W. Alder St. in the heart of Downtown Portland, we have expanded our extensive inventory of over 2500 periodicals, 1500 facings of cigars, hundreds of pipes, and over 200 blends of Tobacco on display. Our increased humidor storage areas allow us to keep thousands of boxes of cigars on hand for immediate in-store purchases.

An essential element for pipe smoking is the right tobacco blend. With this in mind we have brought in a master tobacco blender with over 30 years experience. Has your favorite Tobacco become increasingly difficult to find? Then put him in use to create a new blend to suit your needs. He has already created a new blend to fill the void of a popular Balkan blend, and we age all blends so that their full richness and taste come through each time you light up a bowl. Click here to see our extensive custom tobacco blends.

Please call us at 800.699.1527 for further information on availability and prices, or e-mail us at info@richscigarstore.com. Our sales staff is happy to assist with recommendations, product information and alternatives to guide you with your purchases. They are not merely order takers, so please put them to use. This could be the most important service we offer.”

Jeff took some photos of the pipe when it arrived in Idaho before he cleaned it up. It was a beautiful full bent pipe with a nice tactile finish. The seller’s photos were very accurate and the wear on the pipe was visible around the out edge of the bowl. The fit of the stem to the pipe is very well done. It fit snug in the shank and tight against the shank end. The next photo shows the bowl and the inner and outer edge. The outer edge had some worn spots along the edges. The finish was worn but the briar was undamaged. The inner beveled edge is clean and undamaged.The next two photos show the stamping on the smooth underside of the shank. It is deeply stamped and very readable. The third photo shows that stamped R on the left side of the saddle stem is in excellent condition.The stem was lightly oxidized as mentioned above. There was some residue on the underside of the stem near the button. It was the rubberized glue from a price tag. When the tag was peeled from the stem it left behind the residue. I wonder if it was not from the price tag that was put on at Rich’s Cigar Shop in Portland when the pipe was first sold. This would also lend to the theory that the pipe was NOS. I would be able to prove that it was unsmoked more adequately once the pipe arrived in Vancouver and I had a chance to look at it. Jeff cleaned of the dust by a quick scrub with Murphy’s Oil Soap and a tooth brush. He was able to get all of the grime off the sandblast finish – even in the nooks and crannies the dust came off. He rinsed the pipe in running water to remove the soap and dried the pipe off with a soft cloth. He soaked the stem in Oxyclean to raise the oxidation to the surface of the rubber. The bowl was clean inside as was the shank. The pipe was indeed unsmoked. It still had the original bowl coating intact and it was unblemished. I took photos of the pipe before I did the finishing touches on it. It had a great sandblast and the finish was very nice. What had appeared to be wear on the outer edge of the rim must have been dust in the grooves of the finish. When Jeff scrubbed the pipe the marks disappeared and the rim looked very good. Other than the stem oxidation the pipe looked new. The close up photo shows the rim and bowl. I also included photos of the stem to show its condition as well – no tooth chatter or marks. All that was present was light oxidation of the rubber.I put the stem in a bath of Before & After Stem Deoxidizer to soak while I worked on the bowl. I figured it would not take to long as it was not badly oxidized. I also put a second more oxidized stem in at the same time.I turned my attention back to the bowl or stummel to finish it while the stem soaked. I scrubbed the briar with Before & After Restoration Balm to enliven and deep clean the sandblast finish. I worked it into the grain with my finger and a tooth brush. I rubbed it in and then buffed it with a horsehair bristle shoe brush. I put aside the bowl and turned back to the stem. I removed it from the deoxidizer soak and dried it off with a cloth. I rubbed off the remaining oxidation and then cleaned out the airway with alcohol and pipe cleaners. The stem looked really good at this point. It would not take too much work to bring it back to a rich shine. I polished the vulcanite with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-4000 grit pads. I wiped the stem down with Obsidian Oil after each sanding pad. I buffed the stem with Blue Diamond on the buffing wheel. I brought it back to the table and sanded it with the final three 6000-12000 grit pads. After the final pad I gave it a final coat of oil and set it aside to dry. I put the stem back on the bowl and worked the pipe over on the buffing wheel using Blue Diamond to polish the bowl and shank. I used a gentle touch on the briar when I was buffing it so that the nooks and crannies of the sandblast finish would not be filled in and make more work for me. I buffed the stem with a harder touch to raise the gloss on the rubber. I gave the bowl multiple coats of Conservator’s Wax and gave the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. The oxidation and dust from sitting on a shelf somewhere was gone and the pipe looks like new again – very fitting for a unsmoked, NOS pipe. It is truly a beautiful pipe. The dimensions of the pipe are: Length: 5 inches, Height: 2 inches, Diameter of the bowl: 1 ¼ inch, Diameter of the chamber: 3/4 inches. I will be adding this one to the rebornpipes store shortly if you are interested in adding this NOS, unsmoked pipe to your collection. It will make a fine addition to the rack. If you are interested email me at slaug@uniserve.com or send me a message on Facebook. Thanks for looking.

 

Refreshing a Damaged CAO Lattice Meerschaum Pipe


Blog by Steve Laug

We probably paid too much for this beautiful meerschaum pipe but the shape and the carving are so unique that we had to buy it. It is made by CAO and is a shape I would call a Grecian urn. It has lattice carving around the bowl side and the rim is smooth. The shank has a pattern that looks a lot like scales and swirls. There was some very nice colouring happening on the shank and lightly on the bowl sides and rim. There was a cake in the bowl and some lava overflow on the rim top. There were some missing separators between two of the lattice windows but otherwise the bowl was undamaged. The stem was Lucite and had a round brass CAO logo on the top left side of the saddle. The stem had metallic gold flecks mixed in with the Lucite so that it had a natural sparkle to the reddish amberlike stem. There were not any tooth marks or dents on the stem surface but there were small scratches in the Lucite. There was also some wear and tear to the sharp edge of the button that would need to be cleaned up. Jeff took some photos of the pipe before he started the cleanup. The next series of close up photos show the condition of the bowl and rim and the overall condition of the bowl sides. You can see the bowl and cake with the overflow of lava on the rim top. There is also some fuzz that has attached to the cake. It was a dirty bowl. The sides of the bowl look very good other than the damage to the separators between three of the tear drops in the lattice work on the front of the bowl. The second, third and fourth photos below show the damaged portion circled in red. Other than that damage to the front of the bowl the rest of the carving is in excellent condition. The pipe, though imperfect will nonetheless be a beautiful addition to someone’s collection. They will just have to overlook the damaged area and enjoy the pipe.The connector between the shank and stem is a push tenon. There is a Delrin insert in the shank of the pipe and a Delrin tenon threaded into the end of the stem. It is dirty and stained but is undamaged.The round brass logo is dirty but it is undamaged. It is inset into the left topside of the saddle stem. The surrounding stem is quite dirty but there is no damage.The next two photos show the condition of the top and underside of the stem. You can see the metallic sparkles in the saddle portion and the scratches in the Lucite.Jeff carefully reamed out the bowl with a Savinelli Fitsall Pipe Knife and took it back to the bare meerschaum walls. He scrubbed the rim top and scraped off the lava on the surface with a knife. He carefully cleaned the exterior of the bowl with a damp cloth to avoid further damage to the front of the bowl. He cleaned out the shank and airway in the bowl and stem with alcohol and pipe cleaners. He cleaned out the recessed area around the inset tenon in the stem with alcohol and cotton swabs. He washed the exterior of the stem with clean water. I took photos of the pipe when I brought it to my work table to show the condition of the pipe after Jeff’s work and before I polished it. I took a photo of the rim top to show how well it cleaned up. Jeff did a great job getting rid of the lava overflow. I also took a photo of the cleaned up damaged area of the bowl.The stem cleaned up really nicely. The gold flecks in the Lucite really stand out now and the gold/brass logo inset looks really good now. The stem should polish up nicely.The mortise insert in the shank had a ragged edge to it. I used a sharp knife and a pen knife to clean up the ragged end. I wanted a smooth fit in the shank. Once I had finished that part of the shank and sanded it down I worked on polishing the rim and ring on the top of the bowl. I polished it with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the rim down after each pad with a damp cotton pad. I polished out the scratches and marks in the metallic Lucite stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I wiped the stem down with a damp cotton pad after each sanding pad. I lightly buffed the stem with Blue Diamond on the buffing wheel. After the final pad I wiped it down with a damp pad and rubbed it down with a final coat of oil and set it aside to dry. I put the stem back on the bowl and carefully worked the pipe on the buffing wheel with a clean pad. I used a gentle touch on both the meerschaum and the Lucite stem so as not to damage either of them. I gave the meerschaum bowl multiple coats of Conservator’s Wax and hand buffed it with a shoe brush and a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. Even with the damaged area on the front of the bowl it still looks better than it did in the beginning. The unique shape and lattice work carving work together to make this a beautiful pipe. The dimensions of the pipe are: Length: 6 inches, Height: 2 ½ inches, Diameter of the bowl: 1 1/8 inch, Diameter of the chamber: 3/4 inches. I will be adding this one to the rebornpipes store shortly if you are interested in adding it to your collection. It will make a fine addition to the rack. If you are interested email me at slaug@uniserve.com or send me a message on Facebook. Thanks for looking.

Restoring an older Orlik Dugout Bent Billiard


Blog by Steve Laug

There are a few eBay sellers that I follow and check out their shops regularly. One of my favourite sellers in England seems to regularly put up pipes that I really like. I don’t have any idea how many of them I have purchased from him but this one caught my eye. It is a small Orlik that I would have called a featherweight. Its diminutive size and delicate shape with a thin pencil shank and well-formed bowl caught my eye. The sandblast finish was rugged and the contrast of dark and medium brown stains really worked well with the shape of the pipe. The pipe was stamped in a smooth box on the left side of the shank and read ORLIK over DUGOUT. There was no other stamping on the shank but I was familiar with the brand as I have another DUGOUT that I have written about previously. The pipe is definitely older and a good companion to this pipe (https://rebornpipes.com/2015/03/28/a-restored-orlik-dugout-billiard/). The photos below are the seller’s photos. They show the overall condition of the pipe and what it was that caught my eye. When the pipe arrived and I brought it to my worktable I took photos of it to show its condition before I began to work on it. The finish looked to be in good repair under the grime and dust that was in the grooves of the sandblast. The rim top was covered in a lava that had overflowed from the cake in the bowl. The cake was quite thick and there appeared to be something in the bottom of the bowl because I could see many small perforations on the bowl bottom (seen in the third photo below). The stem was in good condition and there was very little oxidation. There were a few nicks and scratches in the vulcanite. The fit of the stem to the shank was tight and it did not sit against the shank end. That told me that the interior of the shank must be quite dirty with tars and oils. I took a close up photo of the rim top to show the thick cake in the bowl and the heavy overflow of lava on the rim itself. There appears to be some small cracks on the back right side of the rim but I will not be able to tell for sure until the rim is clean and the bowl is reamed. The perforations at the bottom of the bowl look like a screen. I wonder if there is a screen ball that was placed in the bottom of the bowl in order to deal with moisture during the smoke. Cleaning it will reveal what is there.The stem seemed to have been made out of very high quality vulcanite or hard rubber. It did not show oxidation and the marks and scratches on the surface seemed very minor.I reamed the bowl with the smallest cutting head on the PipNet pipe reamer. I took the cake slowly back to the bare briar. I wanted to see if there was cracking in the inside of the bowl. I was also interested in figuring out what was in the bottom of the bowl. After I reamed the bowl I used a dental pick to pick out the screen ball in the bottom of the bowl. It was dirty and there were some worn areas on the screen. It obviously was not original to the pipe but was added by the pipeman the pipe had belonged to in ages past.With the screen removed I finished reaming the bowl with the PipNet reamer and cleaned up the remaining cake with a Savinelli Fitsall Pipe Reaming Knife. I took the cake back to smooth, bare walls. I scoured the rim top with a brass bristle brush to clean off the lava buildup. I wanted to get it all off and be able to see the condition of the rim top. I wanted to know if there were indeed some cracks in the rim top that did not show.I scrubbed the briar with a tooth brush and Murphy’s Oil Soap to remove the dust and grime on the surface of the bowl and the grit that I had loosened on the rim top. I rinsed the bowl under warm water to remove the dust and scrubbed it with the brush under water. The results are shown in the photo below.There were indeed some small surface cracks in the rim top that followed the flow of the sandblast. They did not seem to go down the outside of the bowl though it appeared that they may well extend slightly into the interior of the bowl. I dried off the surface of the briar and used some minute drops of clear super glue to fill in the cracks along the rim top and the small, short hairline cracks along the first 1/8 inch of the inside of the bowl.I cleaned out the inside of the shank with cotton swabs, pipe cleaners and alcohol to remove all of the tars and oils on the inside walls of the mortise. I cleaned out the airways in the shank and in the stem with pipe cleaners and alcohol.I polished out the scratches and marks in the vulcanite with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-4000 grit pads. I wiped the stem down with Obsidian Oil after each sanding pad. I buffed the stem with Blue Diamond on the buffing wheel. I brought it back to the table and sanded it with the final three 6000-12000 grit pads. After the final pad I gave it a final coat of oil and set it aside to dry. I put the stem back on the bowl and worked the pipe over on the buffing wheel using Blue Diamond to polish the bowl and shank. I used a gentle touch on the briar when I was buffing it so that the grooves of the sandblast would not be filled in. I buffed the stem with a harder touch to raise the gloss of the rubber. I gave the bowl multiple coats of Conservator’s Wax and gave the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. It looks better than it did in the beginning. It is a beautiful pipe. The dimensions of the pipe are: Length: 5 inches, Height: 1 1/2 inches, Diameter of the bowl: 1 inch, Diameter of the chamber: 5/8 inches. Thanks for looking.

 

Banding a Dunhill CK 12 Patent Era Author


Blog by Steve Laug

Henry Ramirez and I emailed back and forth over the past year about pipe repair. He had repaired a cracked shank on a Dunhill CK Patent Era Author that I found quite compelling. It was a pipe that I wanted to add to my collection. The deep sandblast and the unique repair that Henry had done on the shank lent something special to it. He had drilled and pinned it using some of the tricks he had used in his dental practice. He has written up the repair to the pipe on the following blog: https://rebornpipes.com/2017/06/01/cracked-shank-repair-on-a-dunhill-ck12-author/. He wrote in the blog that the underside of the shank was faintly stamped with Dunhill Shell over an incomplete patent number starting with 116(989/17) which would place this pipe from 1925-1934. The pipe had been fitted with a gold-plated or at least gold coloured band to hold the cracked shank together. Henry kept the band but decided to leave it off the pipe. Henry took the photos below to show the finished pipe. It is a beauty. Henry and I corresponded and I made him an offer for the pipe. We dickered back and forth and he surprised me recently by giving it to me. He sent it to me with the old split band included. I am pretty certain that the band was not original to the pipe and was added in an earlier repair. I spoke with several jewelers to see if I could find someone to solder the band and repair it. None of them were willing to take a risk with the thin metal. I ordered several gold bands from Vermont Freehand to see if I could find a replacement band but none of them were large enough to fit. I was looking for a thinner band to fit the shank and still leave the briar exposed as much as possible. I found a thinner band in my box of bands that looked like it might work. It was hammered silver and had a brass cross (gold coloured) on the top of the band. I slipped it on the shank to see what it would look like and took the following photo.I liked the look of the new band so I heated it and pressed it onto the end of the shank. I pressed it down on a hard board until it was even with the end of the shank. I scrubbed the surface of the briar with Before & After Restoration Balm to clean off the surface of the briar to preserve and deep cleanse the crevices and high spots of the rugged patent era sandblast. I applied it to the briar with my finger and rubbed it into the briar. I scrubbed it with a tooth brush to get it deep in the grooves. I buffed the bowl with a soft cloth and then buffed it with a shoe brush to raise a shine. The next two photos show the end of the shank with the band pressed on the shank until the edge was flat against the shank end.I put the stem back on the shank and buffed the pipe with Blue Diamond on the buffing wheel. I used a light touch on the sandblast bowl. The finish came alive with the Balm and I gave the pipe several coats of Conservator’s Wax and buffed it with the shoe brush. I gave the stem multiple coats of carnauba wax. I buffed with a clean buffing pad to raise the shine and then hand buffed it with a microfiber cloth. I buffed the band on the shank with a silver polishing cloth to raise the shine and polish it. The hammered finish on the band and the brass cross on the top of the band works really well with the old sandblast. The finished pipe is shown in the photos below. The new band looks good on the pipe and gives it a classic look with a personal touch of class. Thanks for looking.