Tag Archives: Jobey pipes

Repairing and Refurbishing a Jobey “Gondoli” From Steve’s Grab Box


Blog by Paresh Deshpande

Steve, my friend and mentor, had sent me a pipe lot of 15 pipes for restoration about 3 years back. These assorted pipes were requested by me with an intent that these would provide me with an opportunity to further hone my skills and gain experience in tackling varied issues that one may come across during restoration. Each of these pipes has its own set of issues to address and I look forward to work on each one of this pipe lot. Here is the picture of the pipes as I received it. The one marked with a red cross is a Dunhill Root that has been restored by Steve for my personal collection.

I have worked on a no name straight billiard and an Oom Paul from this lot and both turned out to be beautiful pipes. The next pipe from this lot that I selected to work on is a Jobey “GONDOLI” and is marked with a green arrow and numeral 3.This pipe has a nice hand feel to it and the classic Prince shape with a beautiful variegated fancy stem makes it a very attractive looking pipe. The stummel boasts of beautiful mixed grains. It is stamped on the left side of the shank as “Jobey” in fancy script over “GONDOLI” in capital letters, towards the shank end. On the right side of the shank it is stamped with shape code “965”. The variegated acrylic stem with swirls of brown carries the trademark logo of JOBEY in a brass roundel atop the surface of the stem.I had previously worked on two Jobey pipes and had researched the brand at that time. Here is the link for the research and write on the pipe.  A Simple Restoration of a “Jobey Filtersan # 690” | rebornpipes

No other information was available on the internet that I could link with the GONDOLI line or the shape code # 965. Any assistance in unearthing additional information is most welcome!!

Initial Visual Inspection
This grab bag that Steve had sent me contained few pipes that Jeff had already cleaned and sent across to Steve for further restoration. Thus, unfortunately, before condition pictures are not available with me to share with the readers, but fortunately, I get to work on a pipe that Jeff has already worked his magic upon and presented me with a clean pipe. Below are a few pictures of the pipe as I had received it. Detailed Inspection
The chamber is nice and clean with thick walls without any damage. The rim top surface has a couple of darkened areas which should be easy to clean up. The inner and outer rim edges are in decent shape and the chamber smells clean.The external surface of the stummel has been cleaned and lacquer coat has been removed in most of the places. However, a few spots remain where the lacquer coating is visible. The stummel had a reddish orange stain that has been cleaned out but would need to be eliminated completely (personal choice!). There are a few fills (encircled in pastel blue) at the back of the stummel that would need to be refreshed. There are few dents and dings over the stummel surface that needs attention. Through all this patchy lacquer coat and stain, beautiful Angel’s hair peeks out from the smooth surface. Once the stummel is cleaned and polished, these grains will pop out in all their refined glory. All in all as it stands now, this is one dull and tired looking stummel that requires a lot of TLC!! The mortise is threaded to accommodate the screw-in Jobey link tenon which was patented by Jobey. The mortise is otherwise clean but for the accumulation of dust and grime from three years of storage. This will need to be thoroughly cleaned. The famed Jobey-link Delrin tenon is shown below.The variegated acrylic fancy stem with swirls of browns and grey look very attractive, but to put it mildly, is an utter mess!! It has bite marks (encircled in green) on both upper and lower stem surface with minor tooth chatter all over the bite zone on both sides; however, these should be an easy fix. The real serious damage to the stem can be seen at the tenon end. There is a deep crack from the face of the tenon end on either surface that extends right up to the shoulders of the stem. Along the way this crack on either surface, has further bifurcated in to a couple of more cracks extending to the sides. The extents of all these cracks are indicated with red arrows.

Note: This is one tricky stem repair that I would be undertaking. I had half a mind to completely replace this stem with a new one rather than repair it. But I wanted to preserve the originality of the pipe and secondly, I did not have a suitable acrylic stem to match the beauty of the original stem and pipe combo. So repairs to this stem are the way out for me at the moment. The Process
Firstly, I cleaned the stummel exterior with Murphy’s soap and hard bristled tooth brush. I used an abrasive Scotch Brit pad to completely eliminate the lacquer coat from the surface. I diligently worked the rim top surface to remove the minor traces of darkened stains that remained. With a shank brush, I thoroughly cleaned the mortise of all the dust that had accumulated inside and along the mortise walls.

Note: The reddish orange stain on the stummel has reduced significantly, but not completely. I would need to resort to other stronger measures to eliminate the old stain. The rim top is now clean and the lacquer coating from surface has been removed completely. The fills would need to be refreshed. Next, I wiped the stummel with pure acetone on a cotton swab to eliminate the minor reddish orange stain that remained on the surface. The acetone worked well and the stummel is now free of the old stain, presenting me a fresh canvas to work further. Continuing with the stummel refurbishment, I decided to refresh the fills at the back of the stummel. Using a sharp dental tool, I removed the old fills and cleaned the area with a cotton swab and isopropyl alcohol. The gouged out spots were filled with clear CA superglue and set aside for curing.With the stummel fills set aside for curing, it was time to undertake the repairs to the stem. I first cleaned the stem surface with isopropyl alcohol on a cotton swab. Using nose pliers, I gently flexed the crack just enough for the superglue to seep in. I applied a generous layer of clear CA superglue of medium viscosity over the crack and flexed it a couple of times to make sure that the glue had seeped in to the crack. I pressed the crack together in a vice and set it aside for the glue to cure.

Note: The last picture shows that the glue had seeped completely in to the crack and inside the stem opening that houses the tenon. I shall resort to sanding to remove the excess glue from inside the stem.  Once the glue had completely hardened, I applied another coat of superglue over and around the cracks on either surface. I spot filled the tooth indentations in the bite zone with clear CA superglue and set the stem aside for the glue to cure.Next, while the stem fills are curing, I sand the stummel fills with a flat head needle file to achieve a rough match with the rest of the surface. To achieve a better match and also to address the dents/ dings over the stummel surface, I sand the entire stummel surface with a piece of 220 grit sand paper. I also work the rim top surface and inner rim edge with the sandpaper to even out the rim edge. This sanding also helps in removing residual old stain while providing a smooth surface for the next stage which is polishing cycle using complete set of micromesh pads. I was especially very careful while sanding the sides of the shank around the stampings, as it is very easy to miss out the stamp and one swipe of the sand paper is enough to ruin/ damage the stampings. To remove the sanding marks and bring a deeper shine, I polished the stummel with micromesh pads, wet sanding with 1500 to 12000 pads. I wiped the surface with a soft cloth at the end of the micromesh cycle. The shining stummel looks amazing with a deep brown coloration and beautiful Angel’s hair grains popping over the stummel surface. Next, I rub a small quantity of “Before and After Restoration Balm” in to the briar with my finger tips and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the beautiful darkened grain patterns on full display. I further buff it with a horse hair shoe brush. The next afternoon, I work the stem as the fills had hardened nicely. First, with a flat head needle file, I sand the fills in the bite zone to achieve a rough match. I further fine tuned the match by sanding the filled area with a folded piece of 220 grit sand paper pinched between my thumb and forefinger.Next, I sand the excess glue from over and around the crack using a flat head needle file followed by a piece of 220 grit sand paper. I used a round needle file and a rolled piece of 220 grit sandpaper to sand out the excess glue from inside the stem opening for the tenon. I also remove excess glue from within the grooves of the fancy stem.

Note: I was careful to maintain a very thin layer of glue over the cracked surface as it would lend additional support and rigidity to the cracked area. Also, I was extra careful while sanding the inside of the stem opening for the tenon to achieve a smooth and even surface for the seating of the tenon.One of the probable causes for the cracks over the tenon end of the stem could have been a very tight fitting tenon. I lightly sand the smooth end of the Delrin tenon with a folded piece of 220 grit sandpaper to achieve a snug fit (not tight and not very loose) in to the stem opening for the tenon. I frequently checked for the seating as I did not want to open up the cracks again. At this stage I am very pleased with the stem repairs and the seating of the Delrin tenon in to the stem.

Note: While sanding the smooth end of the Delrin tenon, one has to be careful and ensure an even all around sanding of tenon as it directly affects the seating of the tenon in to the mortise and thus the seating of the stem face against the shank.  Next I dry sand the entire stem surface using 600 and 800 grit sand papers followed by wet sanding with 1000 grit sandpaper. This serves to reduce the sanding marks of the more abrasive sand papers. I also sharpened the button edges with the sand papers. I wiped the stem with a cotton swab and alcohol to remove all the oxidation and sanding dust from the surface.I followed up the sanding regime with micromesh polishing to bring a shine on the stem surface. I wet sand the stem with 1500 to 12000 girt micromesh pads. I rub a small quantity of olive oil (though not necessary for acrylic stem) in to the stem surface to hydrate it and set it aside. The stem looks nice and shinning.Now, on to the home stretch!! I very excited to see the result of the final polishing cycle with Blue Diamond and carnauba wax.

To apply the finishing touches, I first mount a cotton cloth buffing wheel on to my hand held rotary tool and apply a coat of Blue Diamond to the stummel and the stem to polish out the minor scratches. With a cotton buffing wheel that I use for carnauba wax, I apply a coat of carnauba wax and continue to work on it till the complete coat of wax had been polished out. I mount a clean cotton cloth buffing wheel and give the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe looks fantastic, the beauty of which is accentuated by its classic shape, size and hand feel. P.S. The stem repairs are solid and with a little care while handling, this pipe should last a few more decades. This pipe is all set for a new home and is now truly ready for a long hiatus with a new piper, providing years of service in future.

Thank you all for reading through this write up and for the valuable time you have invested in doing so. If any reader is interested in adding this pipe to his/ her pipe rotation, feel free to contact me at deshpandeparesh@yahoo.co.in

Breathing New Life into a Jobey Asti 200 Bulldog


Blog by Steve Laug

The next pipe on the work table came to us from an antique auction mid-2019 from Huntington Station, New York, USA. It is a Bulldog shaped pipe with the mixed smooth and rusticated finish that I have come to associate with Jobey Asti pipes. The pipe has a saddle vulcanite stem. The pipe is stamped on the left underside of the shank and reads Jobey [over] Asti. On the right side it is stamped with the shape number 200. On the left side of the saddle stem was the inset Jobey brass oval logo. The finish had a lot of grime ground into both the smooth and rusticated portions and it was very dirty. The bowl was heavily caked and there was a thick lava coat on the flat rim top and the inner edge of the rim. It was hard to tell what condition of the inner edge was because of the lava coat. Only cleaning would make that clear. The stem was oxidized, calcified and had tooth chatter and marks on the top and underside near the button. The pipe showed promise but it was very dirty. Jeff took photos of the pipe before he started his cleanup work. He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and the condition of the rim top and edges. He also took photos of the top and underside of the stem to show the oxidation, calcification and chatter and tooth marks. Jeff took photos of the sides and heel of the bowl to give a picture of what the briar around the pipe looked like.   He took photos of the stamping on the shank and the logo on the left side of the saddle stem. It reads as noted above and is clear and readable.     I turned to Pipephil’s site for a quick review of the brand (http://www.pipephil.eu/logos/en/logo-j3.html). I quote a section of the post on the Jobey brand: These pipes are made in St Claude (France) by Butz-Choquin (Berrod-Regad group) since 1987. Before this date some were manufactured in England and Denmark (Jobey Dansk).

I turned then to Pipedia to gather further information regarding the brand and quote the first part of the article (https://pipedia.org/wiki/Jobey).

English – American – Danish – French… Sadly, solid information about Jobey is scant… Probably established in England around 1920(?) the brand hiked into the USA later. In the course of time owner, distributor and manufacturer changed repeatedly. As far as is known the following companies have been involved with the brand:

George Yale Pipes & Tobacco, New York (1942)

Norwalk Pipe Co., New York (1949)

Arlington Briar Pipes Corp., Brooklyn (when?)

Hollco International, New York (1969).

Weber Pipe Co., Jersey City, NJ (1970’s)

The Tinder Box, (1970’s – 80’s).

Throughout decades Jobey pipes were mainly sold in the USA, Canada and England but remained almost unknown in continental Europe. The bulk of Jobeys was predominantly made according to classical patterns and mainly in the lower to middle price range. The predominant judgment of the pipe smokers reads: “A well-made pipe for the price.” So there is hardly anything very special or exciting about Jobey pipes although a flyer from ca. 1970 assures: “The briar root Jobey insists upon for its peer of pipes is left untouched to grow, harden and sweeten for 100 years. […] Jobey uses only the heart of this century old briar and only one out of 500 bowls turned measures up to the rigid Jobey specifications.” 99.80% of cull… that makes the layman marveling!

Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. I took photos of the pipe once I received it.    The rim top and inner edge of the rim looked good with a bit of damage on the inner edge and on the rim surface on the front right. There was some burn damage on the front and right that made the bowl slightly out of round. The stem surface looked very good with some light tooth marks and chatter on both sides near the button. It also had some residual oxidation.  I took photos of the stamping on the shank. It is clear and readable as noted above.    I removed the stem and took a photo of the pipe to give a sense of the whole. The stem has a patented Jobey Link Tenon. I started my work on the pipe by working over the rim top and the inner edge of the bowl to clean up the damage. Once finished the rim top and edge looked much better.  I polished the smooth briar on the rim top and cap of the bowl with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and a horse hair shoe brush. The product works to clean, enliven and protect the briar. I let the balm sit for a 15 minutes and then buffed with a cotton cloth to raise the shine.   I set the bowl aside and turned my attention to the stem. I scrubbed the stem with Soft Scrubb All Purpose cleaner to remove the residual oxidation. It works very well to remove deep oxidation.   I “painted” the surface of the stem with the flame of lighter to lift the bite marks on the vulcanite. Heat lift the marks to the surface of stem. I was able to lift the majority of them but there were a few left on each side. I filled them in with clear super glue and set it aside to let them cure.  When the repairs cured I sanded them smooth with 220 grit sandpaper and started polishing the stem with 400 grit wet dry sandpaper. I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.    This Jobey Asti 200 Bulldog with a vulcanite saddle stem is a great looking pipe now that it has been restored. The beautiful grain that shines through the polished smooth part of the finish and the dark rustication on the lower part of the bowl is stunning. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The grain just popped with the wax and the buffing. It is a beauty! The finished Jobey Asti Bulldog fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 35gr/1.23oz. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

New Life for a Jobey Asti Classic 470 Bent Pot


Blog by Steve Laug

The next pipe on the work table is one that came to us from a pipe hunt along the Oregon Coast, USA. It is a nice looking bent pot shaped pipe with a mixed finish. It is stamped on the left side of the shank Jobey over Asti. On the right side it reads France [over] the shape number 470. The vulcanite saddle stem bears an inlaid brass Jobey oval. The pipe has an interesting mixed finish – smooth upper portion of the bowl and shank is smooth and nicely grained while the bottom of the bowl and shank have a tight dark rusticated finish. The finish is fairly clean so the grain stands out well. It has a shiny top coat of varnish which makes the finish look good on both halves of the bowl. There was a light cake in the bowl and some spots of lava onto the rim top. There were some nicks on the outer edge of the rim and the top itself but none were too bad. The stem was lightly oxidized and it had some shallow tooth marks and chatter on both sides near the button. The stem was screwed onto the shank with the Jobey Link system which was in excellent condition. I took some photos of the pipe before I did any clean up.    I took photos of the rim top and the stem. The photo of the rim top shows the cake in the bowl and the light lava on the top as well as the nicks in the flat top of the rim. The stem photos show light oxidation and some tooth chatter and tooth marks.   I took photos of the stamping on the right and left side of the shank. The stamping is clear and reads as noted above.   I removed the stem from the shank and took a photo of the parts to give an idea of the flow and form of the pipe. It is a nice looking bent Pot. I reread several of the blogs I have written on the brand in the past restorations of Jobey pipes and decided to include the material on the brand before I write about the cleanup of the pipe. Here is the link to the blog (https://rebornpipes.com/2020/04/03/restoring-jennifers-dads-jobey-asti-245-pot/). I quote:

I turned to Pipephil’s site for a quick review of the brand (http://www.pipephil.eu/logos/en/logo-j3.html). I quote a section of the post on the Jobey brand: These pipes are made in St Claude (France) by Butz-Choquin (Berrod-Regad group) since 1987. Before this date some were manufactured in England and Denmark (Jobey Dansk).

I turned then to Pipedia to gather further information regarding the brand and quote the first part of the article (https://pipedia.org/wiki/Jobey).

English – American – Danish – French… Sadly, solid information about Jobey is scant…

Probably established in England around 1920(?) the brand hiked into the USA later. In the course of time owner, distributor and manufacturer changed repeatedly. As far as is known the following companies have been involved with the brand:

George Yale Pipes & Tobacco, New York (1942)

Norwalk Pipe Co., New York (1949)

Arlington Briar Pipes Corp., Brooklyn (when?)

Hollco International, New York (1969).

Weber Pipe Co., Jersey City, NJ (1970’s)

The Tinder Box, (1970’s – 80’s).

Throughout decades Jobey pipes were mainly sold in the USA, Canada and England but remained almost unknown in continental Europe. The bulk of Jobeys was predominantly made according to classical patterns and mainly in the lower to middle price range. The predominant judgment of the pipe smokers reads: “A well-made pipe for the price.” So there is hardly anything very special or exciting about Jobey pipes although a flyer from ca. 1970 assures: “The briar root Jobey insists upon for its peer of pipes is left untouched to grow, harden and sweeten for 100 years. […] Jobey uses only the heart of this century old briar and only one out of 500 bowls turned measures up to the rigid Jobey specifications.” 99.80% of cull… that makes the layman marveling!

Now it was time to work on the pipe. I reamed the pipe with a PipNet Pipe Reamer and took the cake back to bare briar. I cleaned up the remnants of the cake in the bowl with a Savinelli Fitsall Pipe Knife. I sanded the bowl with a piece of 220 grit sandpaper wrapped around a dowel.   I used a folded piece of 220 grit sandpaper to clean up the damaged inner edge of the rim. I cleaned up the edge and removed the damaged briar on that portion of the bowl. Once I finished it looked much better than when I started.  With the externals cleaned I moved onto the shank. I scrubbed the internals of the shank and mortise, the vulcanite stem and the shank with pipe cleaners, cotton swabs and alcohol. I worked on them until they were clean.     I polished the bowl and rim top with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping the briar down with a damp cloth after each sanding pad.     I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the rustication on the underside of the bowl and shank and the smooth portion of the bowl and shank with my fingertips to clean, enliven and protect it. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine.   I set the bowl aside and turned my attention to the stem. I sanded it with 220 grit sandpaper to remove the tooth marks and chatter and blend them into the surface of the vulcanite. I started polishing the stem with 400 grit wet dry sandpaper.    I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.      Once again I am the part of the restoration that I always look forward to – the moment when all the pieces are put back together. I put the Jobey Asti Classic Pot back together and buffed the bowl and stem with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the combination of rustication and smooth finishes. The black vulcanite stem stands out as a shiny black contrast to the colours of the bowl. It is a light weight pipe that could be clenched and smoked while doing other things. Have a look at it with the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 58grams/2.01oz. This one will soon be on the rebornpipes online store. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.

A Simple Restoration of a “Jobey Filtersan # 690”


Blog by Paresh Deshpande

I am in a rush to complete as many pipes as I can before Abha, my wife, sends me another batch of 30-40 pipes to restore!! Her pace of completing the initial cleaning of the pipes is very difficult for me to match by completing the remaining restorations aspects of these pipes.

Well, the next pipe that I decided to work on is a straight pot (actually I feel it is cross between a Billiard and a Pot what with the bowl height of a Pot and the width of a Billiard!!),  Jobey Filtersan pipe in a beautiful black stained sandblast finish. The beautiful sandblast patterns can be seen all around the stummel and rim top surface, save for smooth surfaces at the bottom of the shank which bears the stamping on this pipe and the second that forms a band at the shank end. The pipe is stamped “Jobey” in cursive hand over “FILTERSAN” in block letters. Adjacent to these stampings, is another set of stamps in line with the above and reads “FRANCE” over “690”. The stampings are all crisp and prominent. I had previously worked on an interestingly shaped Jobey Original Bent Dublin Sitter; here is the link to write up (https://rebornpipes.com/2018/09/14/jobey-original-t1/), and had researched this brand then. To refresh my memory, I revisited the write up and also included some information from pipedia.org. Here are some interesting excerpts from pipedia.org…

Jobey

English – American – Danish – French… Sadly, solid information about Jobey is scant…

Probably established in England around 1920(?) the brand hiked into the USA later. In the course of time owner, distributor and manufacturer changed repeatedly. As far as is known the following companies have been involved with the brand:

Throughout decades Jobey pipes were mainly sold in the USA, Canada and England but remained almost unknown in continental Europe. The bulk of Jobeys was predominantly made according to classical patterns and mainly in the lower to middle price range. The predominant judgment of the pipe smokers reads: “A well made pipe for the price.” So there is hardly anything very special or exciting about Jobey pipes although a flyer from ca. 1970 assures:

“The briar root Jobey insists upon for its peer of pipes is left untouched to grow, harden and sweeten for 100 years. […] Jobey uses only the heart of this century old briar and only one out of 500 bowls turned measures up to the rigid Jobey specifications.” 99.80% of cull… that makes the layman marveling!

Yet then there are partially really exciting Freehands mainly in the seventies, that Jobey – Weber owned back then – bought from Danish pipe genius Karl Erik (Ottendahl). These pipes were offered as Jobey Dansk – ’70’s pure! (BTW waning sales caused Ottendahl to discontinue exports to the United States in 1987).

In the very same year – obviously only as a ghost brand – Jobey was transferred to Saint-Claude, France to be manufactured by Butz-Choquin.

There must have been an abandonment of the fabrication, because in 2002 the message was spread, the current proprietor of the brand F&K Cigar Co. from St. Louis, MO had recently re-introduced the Jobey very successfully again…

From the above information and correlating the stampings on this pipe, it is safe to conclude that this pipe is definitely post 1987 and made by Butz-Choquin when the brand was transferred to France. With rough idea of the origins of this pipe, I move ahead to the next step in the process of restoration that I follow.

INITIAL VISUAL INSPECTION
The pipe came to us in an excellent condition when compared to most of the pipes that I have worked on till date. It was maybe smoked a couple of times at best. The chamber is in pristine condition with a very thin layer of cake which is soft and crumbling. For Abha, my wife, this should be a breeze to clean. The sandblast rim top has a little dust and tar accumulation. The rim outer and inner edges are in excellent condition and without any damage.The sandblasted stummel surface has beautiful patterns with the cross grains and vertical grains forming a grid pattern. The stummel surface has dulled a bit and appears lifeless due to accumulation of dust and dirt within these sandblast patterns. A small quantity of accumulation of oils and grime is seen in the mortise and a thorough cleaning with pipe cleaners and alcohol should address this issue. The vulcanite stem is lightly oxidized and without any bite marks or tooth chatter on either surface. The tenon is made of plastic and houses a 6mm filter (came with a new filter!!). The insides of the slot and tenon have signs of accumulated gunk. The brass roundel with embossed logo of the pipe brand is intact, albeit oxidized. This should polish up nicely. INITIAL CLEANING BY ABHA…

The initial cleaning on this pipe was done by Abha, my wife (she has cleaned up around 40-50 pipes and these have now reached me for further restoration). She reamed out the complete cake and further smoothed out the chamber walls with a folded piece of 220 grit sand paper. She further cleaned out the internals of the shank with pipe cleaners and alcohol and cotton buds. She followed the internal cleaning of the shank with external cleaning of the stummel using Murphy’s Oil soap and hard bristled tooth brush and dried it with paper napkins and cotton cloth.

Next she cleaned out the internals of the stem air way and immersed it in “Before and After Deoxidizer” solution along with the stem of other pipes in line for restoration. Once the stem had soaked overnight, she cleaned the stem under running warm water and scrubbed the raised oxidation from the stem surface using Scotch Brite pad. She further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little olive oil to rehydrate the stem. She had removed the stinger from the tenon and cleaned it with cotton swabs, pipe cleaners and alcohol.

ONCE THE PIPE IS ON MY WORK TABLE……
Now that the cleaned up pipe is on my work table, I proceed to carry out my appreciation of the work that needs to be done on this pipe to restore it.

The chamber is odorless and the walls are solid without any signs of damage. The sandblast rim top surface is in decent condition with the inner and outer rim edge in excellent condition. I could still see remnants of the accumulated dirt and grime in the sandblasts of the rim top surface (hope Abha does not read this post!!). I shall remove this crud with a soft brass wired brush. The mortise and shank internals are nice and clean. The stummel is nice and clean. Once the stummel was cleaned up by Abha, I could see a small crack on the left side of the shank close to the smooth briar band at the shank end (marked in red circle). I probed it with my dental tool and found it to be solid without any give. I think this could be a flaw in the briar. However, to ally my worst fears, I shared the pictures of this flaw with Steve for his opinion and to my great relief, he concurred with my assessment. I would just fill it up with a drop of superglue and use a black sharpie marker to mask this flaw. There is, in fact, not much work to be done here save for some spit and polishing to make it nice and shiny again. The oxidation on the vulcanite stem has been greatly reduced, thanks to all the efforts put in by Abha. A bit of sanding to remove the deeper oxidation followed by micromesh polishing cycle should add a nice shine to the stem.THE PROCESS
The first issue I addressed was that of the flaw that I had observed during my inspection of the stummel. I spot filled the flaw with a drop of superglue and set it aside to enter in to whatever gaps that may exist internally and harden.While the shank fill was curing, I sand the stem with a folded piece of 220 grit sandpaper and followed it up by sanding it with 400, 600 and 800 grit sand papers. This serves to remove the deep seated oxidation from the stem surface and also reduces the sanding marks of the more abrasive sand papers. I wiped the stem with a moist cloth to remove all the oxidation from the surface.I followed up the sanding regime with micromesh polishing to bring a shine on the stem surface. I wet sand the stem with 1500 to 2400 girt micromesh pads. Continuing with my experimentation that I had spelled out in my previous post on ROPP REPORTER # L-83 pipe, I mount a cotton buffing wheel on my hand held rotary tool and polish the stem with Red Rouge polish as I had read that this polish has grit in between 2400 to 3200 grit pads of the micromesh pads. Further, I mount a fresh buffing wheel on the rotary tool and polish the stem with White Diamond polish as it has grit equivalent to 3800- 4000 of micromesh pads. I finish the stem polish by wet sanding with 6000 to 12000 grit pads of the micromesh. I rub a small quantity of olive oil in to the stem surface to hydrate it and set it aside. I am really happy with this process of stem polishing as the results are excellent while saving me huge amounts of time and effort. The shank fill had cured in the intervening period and I sand the excess superglue with a worn out piece of 220 grit sand paper. I further mask it with a permanent black marker. The fill should be impossible once the stummel has been polished and buffed.Next, with a soft bristled brass wired brush, I gently scrub the sandblasted surface of the rim top and dislodged the dried up gunk. The rim top surface is now nice and clean and the stummel is prepped for the next stage in the restoration.Next, I rub a small quantity of “Before and After Restoration Balm” in to the briar with my finger tips and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the beautiful black sandblast patterns on full display. I further buff it with a horse hair shoe brush. With the stem well hydrated at this point with absorption of olive oil, I wiped it dry with a paper napkin and removed any excess oil from the stem surface. I applied a small quantity of “Before and After Extra Fine” stem polish and rubbed it deep in to the vulcanite stem. This polish, purportedly, is supposed to remove the finer sanding marks left behind by the abrasive grit papers.Now, on to the homestretch!! I mount a cotton cloth buffing wheel on to my hand held rotary tool and apply a coat of Blue Diamond to the stummel, shank extension and the stem to polish out the minor scratches.With a cotton buffing wheel that I use for carnauba wax, I apply a coat of carnauba wax and continue to work on it till the complete coat of wax had been polished out. I mount a clean cotton cloth buffing wheel and give the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe looks beautiful and should be an ideal combination with a black suit or a black tuxedo!! P.S. This pipe has already found a new piper to carry forward the trust posed in him by the previous piper and I am sure that this pipe will provide the new piper many years of happy smokes and will remind him of our association.

I cannot thank Abha, my wife, enough who not only supports my hobby of pipe restoration, but actively helps in this work by doing all the dirty work of initial cleaning and providing me a clean platform to work further.

Thank you all readers of rebornpipes who have spared a moment of their invaluable time in reading through this write up and as is always, your suggestions and advice on my experimentation is always welcome as this would also help the new pursuers of this art.

 

Life for a Jobey Old Ivory Sandblast Bent Billiard


Blog by Steve Laug

I have just a few more pipes to finish from the Michigan lot – 5 to be precise, so I decided to work on another interesting pipe from that lot – an interesting bent egg with a diamond shank and a sandblast finish that is stamped Jobey Old Ivory. My first thought was that the pipe was actually a painted white bowl and I honestly have ignored it since it arrived here. I really dislike working on painted pipes as they seem almost impossible to bring back to life fully. They are not my favourite finish when there are so many rich briar finished pipes that grab my attention. I put off working on it as long as possible but finally after months of passing it by I took it out of the restoration box tonight. I looked it over carefully. It did not feel like a meerschaum in terms of weight. The inside of the bowl looked like briar but inside of the shank was fresh white. I have never seen a sandblast finish on a meerschaum pipe so I was not sure what it was. This is another totally unique pipe and different from any of the other pipes in the collection. The stem has a Jobey Link tenon system and screws into the shank and is pressure fit in the end of the stem. It is vulcanite with a Jobey metal oval on the left side of the saddle stem. It has some light tooth damage and chatter around the button area on both sides. It turns out that this unique sandblast pipe is another nice looking piece much like the rest of those in this 21 pipe Michigan pipe lot. The Jobey Old Ivory that I am working on now is on the bottom of the rack. It is the first pipe on the left and I circled it in red to make it easy to identify. Jeff took some photos of the pipe when he received them to show the general condition of the pipe before he started his cleanup work. Like the rest of the pipes from the Michigan collection this pipe was dirty and well used. There was a thick cake in the bowl and lava overflowing onto the rim top. It was hard to know if the edges of the bowl were damaged or not because of the cake in the bowl and the lava. The sandblast finish is an interesting touch and was very dirty. The look of the yellowed, white finish was utterly unique and did not help me identify the material. The vulcanite stem is lightly oxidized and has some calcification at the button. There are tooth marks and chatter on both sides of the stem at the button edge and some wear on the button edge itself. The photos below tell the story and give a glimpse of this interesting anomalous pipe.Jeff took a close up photo of the bowl and rim to capture the condition of the pipe before he started his cleanup work. The rim top had some thick lava overflow and some darkening. The thick lava on the rim top made it hard to know what the inner and outer edges of the bowl looked like. There is also a general accumulation of dust and debris in the sandblast finish on the rest of the bowl and shank.He also took photo of the left and underside of the bowl and shank to show the interesting sandblast pattern on the bowl and the heel. The finish is very dirty but this is another interesting pipe.Jeff took a photo to capture the stamping on the right underside of the diamond shank. The photo shows stamping as noted above. The stamping on this pipe is clear and readable. The second photo shows the Jobey brass inlay in the top left side of the saddle stem.The next two photos show the stem surface. They show the tooth marks and chatter on both sides near the button. The stem is lightly oxidized and scratched.The next two photos show the stem surface. They show the tooth marks and chatter on both sides near the button. The stem is lightly oxidized and scratched.Before proceeding with my part of the restoration of this one I decided I needed a more definitive answer about the material that the pipe was made of so I Googled the Jobey Old Ivory line online to see what I could find out. I looked on Pipedia and got a lot of history but nothing on the brand. I checked out the other site that I turn to for information, pipephil. The site did not include any information on this particular line from Jobey either. I finally found a link to an Old Ivory for sale on Smoking Pipes.com and found a little bit of information. Here is the link: (https://www.smokingpipes.com/pipes/estate/misc/moreinfo.cfm?product_id=244606). I quote from the description of the unsmoked pipe that they are selling:

Though simple and classical of shaping, this straight Billiard from Jobey does wear a distinctive style of finish: a craggy sandblast over a whitewashed stain, making for quite the unique look overall.

Other than that there was nothing else that I cold find regarding this pipe. So at least I knew I was working on a briar pipe that been sandblasted over a whitewashed stain. The yellowing came for the years of being smoked and gives it a sense of being old ivory. Overall it is a great looking pipe with a very unique finish that should continue to age and develop a patina through the rest of its life.

Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and you could see the great condition of the bowl top and edges of the rim. He soaked the stem in Before & After Deoxidizer to remove the oxidation. I took photos of the pipe before I started my work on it. I took a close up photo of the rim top to show the condition of the pipe. It was in great condition and looked whiter than the rest of the bowl. The inner edge and the outer edge of the rim look really good. The stem photos show the tooth marks and the damage to the button surface on both sides.The bowl was in very good condition after Jeff had cleaned it up and did not require a lot of work on my part to complete the restoration. I worked some Before & After Restoration Balm into finish of the sandblast, white washed briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The pipe really looks good at this point. I am very happy with the results. With the bowl finished I set it aside and turned my attention to the stem. I used a folded piece of 240 grit sandpaper to blend the tooth marks and chatter into the surface of the stem. Once the surface was smooth I sanded out the scratch marks and started the polishing of the stem with a folded piece of 400 grit sandpaper. I wiped the stem down with a damp cloth and took the following photos. I polished the stem with micromesh sanding pads – wetsanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad and gave it a final coat and set it aside to dry.I put the stem back on the bowl and polished the bowl and stem with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The variegated yellows and golds in the grain of the white washed sandblast finish looks really good on this bent egg pipe. It makes the bowl a very interesting looking and feeling pipe. The polished black vulcanite seemed to truly come alive with the buffing. The finished pipe is a beautiful looking bent egg that feels great in the hand. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 1 7/8 inches, Outside diameter of the bowl: 1 1/4 inches, Chamber diameter: ¾ of an inch. I will be putting this one on the rebornpipes store sometime in the days ahead. It may well be the kind of unique looking bent egg that you have been looking for. Let me know if you are interested. Thanks for walking through the restoration of this with me it was a pleasure to work on.

Restoring a Jobey 085 Churchwarden


Blog by Steve Laug

My brother Jeff always keeps an eye open for Churchwardens and so far he continues to come up with not only brands that I have heard of but also Churchwardens from name brand pipes that I had no idea existed. The pipe on the worktable today is made by Jobey and has the patented Jobey link between the stem and the shank. The bowl is a fairly classic Dublin shape but that is where the classic is modified. The first modification is that the shank is rounded almost like it was made for a stick bit or for a metal ferrule. I expected the shank to be faced, as usual on a churchwarden, to take a long tapered stem that flows directly from the shank with no interruption. The modification to the classic is related but refers to how the stem seats in the shank of the pipe. Instead of the expected stick bit with a push tenon this one has the threaded mortise that the Jobey Link screws into. The Link has a smooth end that the stem can be pushed on and held in place by friction. I have included a patent drawing of the link in a pipe. Note the threads in the shank and the smooth end in the stem. That is followed by an advertisement for the link and a picture of the link. This Jobey had been well loved and smoked often. The stem had tooth chatter on both sides near the button. The finish was dirty but otherwise looked good. The rim top appeared to be in good condition under the coat of lava on the back side. The bowl had a thick cake and the interior of the pipe was dirty with tars and oils. Jeff took photos of the pipe before he started his cleanup. Jeff took photos of the bowl and rim as well as the sides of the pipe to show the general condition of the briar before cleaning. He took photos of the stamping on the left and right side of the shank. The stamping on the left read Jobey in script over the block letters CHURCHWARDEN. On the right side it was stamped with the shape number 085. He also took photos of the fit of the stem in the shank and the brass Jobey logo inset on the stem top. You can see the debris in the logo and the oxidation on the stem in the photos below. The stem had tooth marks and chatter on both the top and underside near the button.Jeff had reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the bowl, rim and shank. He rinsed it under running water. He dried it off with a soft cloth. The lava mess on the rim was thoroughly removed without harming the finish underneath it. Without the grime the finish looked good. The inner edge of the bowl was beveled inward and looked very good. The out edge had a few tiny nicks in it. The oxidation on the stem was gone and all that remained were some tooth marks and chatter at the button on both sides. Otherwise it was actually in pretty good condition and would only need to be polished. I took photos of the pipe to show its condition before I started my work on it. I took close up photos of the rim top that shows the clean bowl and how it was beveled inward. You can also see the small nicks along the outer edge of the bowl toward the back side. The stem was clean and Jeff had used Before & After Deoxidizer to soak and remove much of the oxidation. He rinsed out the inside of the stem and rinsed off the exterior as well. The photos of the stem show how good the stem actually looked after this treatment.I removed the stem from the shank and unscrewed the Jobey Link from the shank. I took a photo of it with the Link removed and the Link in place in the shank.I decided to start my work on the pipe by addressing the tooth marks on the top and underside of the stem at the button. I sanded the tooth marks out the stem surface with 220 grit sandpaper. I sanded the stem until the surface was smooth and the marks had disappeared.I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I used the Before & After Pipe Polish to remove the small minute scratches left in the vulcanite. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. I set the stem aside and turned my attention to the bowl. I polished the rim top and edges – both inner and outer with micromesh sanding pads – wet sanding with 1500-2400 and dry sanding with 3200-12000 grit pads. I worked on the nicked edges on the outside of the bowl to smooth them out. I polished the entire bowl avoiding the stamping with the pads. I wiped it down with a damp cloth after each sanding pad. You can see the progress in the photos below. I put the bowl and stem back together. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The pipe turned out very well and shows the grain shining through. The contrast of the various grains – birdseye, flame and straight swirling around the bowl and shank looked good with the polished, long black vulcanite. I will soon be putting this Jobey Churchwarden on the rebornpipes store. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 11 1/2 inches, Height: 1 3/4 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: 3/4 of an inch. If this is the kind of Churchwarden you might want to add to your collection then send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Refreshing a Jobey Hand Rubbed 015 Zulu/Woodstock


Blog by Dal Stanton

This very sharp Jobey Hand Rubbed Zulu/Woodstock came to me via eBay auction block when I secured the Lot of 66 which has been a great acquisition for restoring pipes benefitting the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited.  Brian, a pipe man in Kentucky, had already commissioned my last Peretti Oom Paul Sitter and saw this Jobey as he was checking out my page, For ‘Pipe Dreamers’ Only!.  We came to an accord and Brian had two pipes in the queue for restoration.  Here are pictures of the pipe that got Brian’s attention. The nomenclature of the Zulu/Woodstock has Jobey (cursive) over HAND RUBBED on the top of the shank.  The bottom of the shank is marked with 015, which I assume is the shape number for a Zulu/Woodstock.  The stem has on it the well-known JOBEY roundel ensconced on the top.When one searches the usual places for information about pipe manufacturers and names, Jobey consistently stands out as having a mysterious beginning.  From TobaccoPipes.com, the Jobey history is summarized.

The exact origins of the Jobey Pipe Company are a mystery…Depending on the year, a Jobey pipe could have been produced in England, North America, or France. Since the early 1920’s, Jobey pipes have jumped continents with production falling into the hands of seven different companies over the years. No one is really sure who first produced smoking pipes under the Jobey brand. The pipes are believed to have originated in England; but their true origin is still a bit of a mystery. Jobey pipes were, for most of their history, primarily an English and American brand.

In the same article, interestingly it describes Jobey having a strong Danish influence in its early history as well:

Danish pipe artist Karl Erik had taken a strong interest in the Jobey pipes and started to offer a wide variety of pipe designs that became extremely popular in England and throughout some of the countries such as Holland and the Netherlands.

Today, Jobey pipes are manufactured out of Saint Claude, France, and in 2012 the name was taken on by the Weber Pipe Company, according to PipesTobaccos.com.

The most well-known invention that has been associated with Jobey is the Jobey Link – the tenon system that is popular for its ease of cleaning and replacing.  In his post on of a Jobey Cauldron on RebornPipes, Steve became the recipient of original packing information about the Jobey Link that I found fun and interesting:The Jobey Hand Rubbed Zulu/Woodstock is fitted with the famous Link.  Regarding the Jobey line, Hand Rubbed, from some old eBay posts I found some ‘Hand Rubbed’ Jobey pipes and one listing gave it a general dating in the 1980s.  From this Pipedia Jobey article, I found this older ad for a Jobey Hand Rubbed Poker that I thought was interesting giving a description of the unique properties of this line of Jobey offerings.  For the ease of reading, I clipped the description.The Jobey Hand Rubbed Zulu/Woodstock now on the worktable is in good shape.  The cake is almost nonexistent.  The stem is in good shape with almost no detectable tooth chatter but with a bit of oxidation.  The briar grain is stunning, and I see few problems with the surface.  The only question is the shiny finish over the briar.  I’m hoping that it isn’t an acrylic finish which is a bear to remove.  This restoration may be more of a refresher if the finish isn’t a problem.  I begin refreshing this Jobey by first removing the Jobey Link from the stem and running some pipe cleaners dipped in isopropyl 95% to clean the internal stem.  I then add the stem to a soak with Before & After Deoxidizer along with 5 other stems.  The Deoxidizer does a good job dealing with oxidation and is friendly to stampings and, in the Jobey’s case, the brass roundel.  After soaking for a few hours, I fish out the Jobey stem and wipe off the raised oxidation with cotton pads wetted with light paraffin oil.  I also run a pipe cleaner, dipped in alcohol, through the airway to clear the Deoxidizer.  The Deoxidizer has done a good job.Turning now to the stummel, with the chamber being so lightly caked, I use only the Savinelli Fitsall Pipe Tool to scrape the walls removing the cake.  It did not take much.  I follow by sanding the chamber with 240 grit paper to clean more and to reveal fresher briar for a fresh start.  I then wipe the bowl with a cotton pad wetted with alcohol to remove the leftover carbon dust.  Pictures show the progress. Now to clean the external surface.  I’m hoping that using undiluted Murphy’s Oil Soap will make a dent on the shiny finish.  I scrub with Murphy’s using cotton pads and rinse with cool tap water.  The stummel cleans up nicely, but as the picture below reveals, there remains a shine on the surface which says to me there’s still old finish needing to be removed to get to the natural briar.  I also detect a small fill that is pitted and will need some attention.To continue the cleaning regimen, I use pipe cleaners and cotton buds wetted with isopropyl 95% to clean the internal mortise and airway.  I’m getting the impression that this pipe has not been smoked a lot.  The internals are not too grungy, and the cotton buds and pipe cleaners are coming out clear.Now, to see if I can remove the shine from the briar surface, I first try using alcohol on cotton pads to see if it will do the trick.  Not quite – still some shine.  Next, I apply acetone with cotton pads.  That did the trick.Now, to work on the shaky fill on the stummel.  I take a closeup of it.  I use a sharp dental probe to excavate the old material.  I then clean it with a cotton pad and alcohol.  To create a good blending patch, I mix a small amount of briar dust and CA glue to form a putty.  When mixing the two, when it reaches the consistency of molasses, it’s ready to be applied to the patch.  I use a toothpick as a trowel.  I then set the stummel aside to allow the patch to cure.While the patch cures, I turn my attention back to the stem.  The stem is in good shape, but the vulcanite surface is rough.  I use 600 grade paper and wet sand the entire stem.  I follow the 600 with 0000 grade steel wool.  The paper and steel wool did the job, now I’m ready to move to the micromesh pad phase. Using micromesh pads 1500 to 2400, I wet sand the stem.  I follow by dry sanding with pads 3200 to 4000 and 6000 to 12000.  Between each set of 3 pads I apply Obsidian Oil to the stem to revitalize the vulcanite.  And, it looks great! With the stem poised to join a stummel, I look now to the Jobey Zulu/Woodstock bowl.  The briar dust putty patch has cured and is ready to be filed and sanded.  I initially use a flat needle file to bring the patch mound down near to the briar surface.  I keep the file on the patch mound to not impact surrounding briar.  I follow the file with 240 grit paper and sand the mound flush with the briar surface.  I then cover the scratches of the 240 with 600 grit paper. To deal with the lightening of the wood around the patch due to sanding (above) I use both a cherry and walnut dye stick to color the area – seeking to strike a good blend.  I would also dab the area with a cotton pad wetted with alcohol to achieve the blend.  I’m satisfied.To address the small nicks on the surface, I start the micromesh sanding pads wet sanding with pads 1500 to 2400, then dry sand with 3200 to 4000 and 6000 to 12000.  I take a picture after each set of three to watch the briar grain emerge. Next, I apply Before & After Restoration Balm to the briar surface.  I have grown to like this product.  What I like about it is that it enhances the natural grain color by deepening and enriching it.  I squeeze some of the Balm on my finger and work it into the briar.  The Balm starts with a light oil texture but then thickens into a wax-like consistency as it works into the briar.  After fully saturating the bowl, I set the Zulu/Woodstock aside to allow the Balm to do its work for a few minutes. I take a picture capturing this.  Then, I wipe the Balm off with a cloth – it starts tacky, but this buffs out.  I like the results.I reassemble the Jobey Link tenon and reunite the stem with the stummel and mount a cotton cloth buffing wheel on the Dremel with the speed set at about 40% full power.  I then apply Blue Diamond compound to the stem and stummel.  When completed, I use a felt cloth to buff the pipe, wiping off the compound dust in preparation for the wax.  I then mount another cotton cloth wheel to the Dremel, maintain speed at 40% and apply a few coats of carnauba wax to the pipe.  I complete the restoration by giving the pipe a rigorous hand buffing with a microfiber cloth to bring out the shine.

This Jobey Hand Rubbed Zulu/Woodstock is a keeper and I enjoyed recommissioning him.  The briar grain reminds me of a zebra – the bird’s eye and swirls are incredible.  The Zulu/Woodstock shape always seems to have a bit of attitude to it.  This Jobey Zulu/Woodstock is a classic expression of this pipe shape.  Brian commissioned this Jobey Zulu/Woostock and he will have first opportunity to acquire it in The Pipe Steward Store and this benefits the Daughters of Bulgaria – helping women and girls who have been trafficked and sexually exploited.  Thanks for joining me!

 

Restoring the last of three Jobey Gourd Calabashes with a Briar Shank Extension


Blog by Steve Laug

As I have mentioned before my brother Jeff has really gotten good at finding Gourd Calabash pipes when he is pipe hunting. He picked up this batch recently. I posted about the large calabash in the middle of the right hand column recently and it is available on the rebornpipes store. It is by far the largest of the five calabash pipes that he found. The second one I am working on is the pipe at the bottom right of the photo. It is another unique looking Calabash to me in that it is a nicely shaped gourd with a briar shank extension on the end of the gourd. It bears the Jobey brass oval logo on the side of the briar extension. The third of the calabash pipes that I worked on was a second Jobey calabash. It is the one on the bottom left of the photo below. As I mentioned before, when I first looked these Jobey calabashes I wondered if any of them had the Jobey system tenon that I have come to expect on Jobey pipes. However, this was not the case on any of the three Jobey Gourd Calabashes in the bunch. All of them have the mortise drilled in the briar extension and is made for a push stem. Once again, I had never seen Jobey Gourd Calabashes before learned that they were probably made by Wally Frank. Here is the link to the first of the pipes I worked on – the one circled in red in the photos below:  https://rebornpipes.com/2018/01/09/restoring-a-full-bent-jobey-gourd-calabash-with-a-briar-shank-extension/. Here is the link to the second of the three circled in blue: https://rebornpipes.com/2018/01/28/restoring-the-second-of-three-jobey-gourd-calabashes-with-a-briar-shank-extension/. Today I am working on the third of the Jobey Calabash pipes and the fourth of the lot. It is the pipe on the top left of the photo below.

Once again Jeff took some photos of the pipe before he did his cleanup work on it. The photos below show it in the condition he found it in on one of his hunts. The gourd was dull looking and generally dirty. It had spots of sticky label material on the sides of the bowl. The briar shank extension was also dull and lifeless looking and there was a gummy substance in the brass logo on the shank extension. The meerschaum bowl on this pipe was light weight and appeared to be block meerschaum. There was a thick cake in the bowl and the rim had a coat of lava that went almost all the way around the inner edge of the chamber onto the rim top. The chair leg style stem was oxidized and dirty. There were tooth marks and tooth chatter on both sides of the stem at the button. The next photo shows the condition of the meerschaum cup. The cup of the meer was had some lava overflow from the bowl on the inner edge and top. There is also darkening around the inner edge of the bowl and cake in the bowl.The next two pictures show the condition of the underside of the bowl and the tars and oils on the walls of the gourd. The underside of the meerschaum cup was dirty but in good condition. The cork gasket on the inside edges of the gourd was in good condition but dried out. It needed some grease to liven it up.The briar shank extension was dirty and there was debris around the outside of the oval and in the letters stamped in the brass.The stem had light oxidation and tooth marks and chatter on both sides near the button. It also had the same price tag glue on the top and underside of the stem.Jeff did a thorough cleanup on the meerschaum bowl, the inside of the gourd and the stem. He carefully scraped the cake in the bowl with a Savinelli Fitsall Pipe Knife. He cleaned the internals with alcohol, pipe cleaners and cotton swabs – scrubbing out the mortise as it was dirty. He scrubbed the exterior of the meerschaum cup and the gourd with Murphy’s Oil soap and a tooth brush and was able to remove all of the oils and dust ground into the gourd. He was able to remove all of the lava and overflow from the top of the meerschaum bowl and left it looking very clean. Once he had removed the lava on the rim top and inner edge they were cleaner than I expected. The scratches in the meerschaum were quite shallow and would be easy to polish out. He cleaned internals of the stem with alcohol. When it arrived I took some photos of it to show how it looked before I did the restoration.   He did a great job of cleaning up the rim top including the tars and lava. The bowl is clean and smooth with all cake removed. The photo below shows the condition of the bowl and rim at this point. The inner edge of the bowl is clean but there is some wear and damage to the edge. The stem had cleaned up nicely with relatively little oxidation. The tooth marks on the top and underside along with the chatter were still present.I took the bowl off the gourd to have a look at the inside of the pipe. The gourd was very clean. The cork gasket was dry but that could be remedied easily enough. The mottled appearance carried through to the inside of the meerschaum bowl and can be seen in the photos.I used my fingers to rub the gourd and briar extension down with Before & After Restoration Balm to bring life to both and to remove any residual dust or dirt in the surface of the calabash. I wiped it off with a cotton cloth and buffed it with a shoe brush. The next few photos show the gourd at this point in the process. I used some Vaseline petroleum jelly to lubricate the cork gasket and soften it. I have done this for years and I really like the effect of the jelly on the cork. I used 1500 grit micromesh sanded off the spots along the surface of the meerschaum cup where it sat against the cork and the top of the gourd to ensure a smooth fit.I checked the pliability of the cork gasket, rubbed a little more Vaseline into it and put the bowl back on the gourd. The fit of the cup against the gasket was snug but not hard to insert. It was perfect. The pipe was beginning to look finished. The shine on the gourd and the rim looked good. The briar extension had its own shine as well. I took the cup off the gourd and polished it with micromesh sanding pads – wet sanding with 1500-2400 and dry sanding with 3200-12000 grit pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding dust. I buffed the cup with a microfiber cloth to polish it. I sanded the stem with 220 grit sandpaper to remove the tooth marks and chatter on the top and underside near the button. The rest of the stem was in decent condition. I rubbed the stem down with Obsidian Oil at this point and let it sit for a little while.I cleaned out the airway in the stem with pipe cleaners and alcohol to remove any residual bath and also the sanding dust from the work on the stem surface and tooth chatter.I polished the vulcanite stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil between each sanding pad. After using the 12000 grit pad I buffed the stem with Blue Diamond to give a deep and rich shine. I polished the stem with Before & After Pipe Polish using both the fine and the extra fine product. I gave it a final coat of Obsidian Oil and set it aside to dry. Normally at this point I put the stem back on the bowl and take the pipe to the buffing wheel to work it over. This time I took the parts to the buffing wheel. I gently buffed the meerschaum cup and rim with Blue Diamond to lightly polish the meer. I carefully buffed the gourd base and briar shank extension with Blue Diamond being cautious about the pressure I put on the gourd. I buffed the stem with Blue Diamond to raise the gloss on the vulcanite. I took the pipe back to the work table and gave the gourd multiple coats of Conservator’s Wax. I gave the stem several coats carnauba wax. I buffed the parts of the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. The dimensions of the pipe are, Length: 9 inches, Height: 3 ½ inches, Diameter of the cup: 2 ½ inches, Diameter of the chamber: 7/8 inches. I will be adding this one to the rebornpipes store shortly if you are interested in adding it to your collection. Thanks for looking.

Restoring the second of three Jobey Gourd Calabashes with a Briar Shank Extension


Blog by Steve Laug

My brother Jeff has really gotten good at finding Gourd Calabash pipes on his recent “treasure” hunts. He picked up this batch recently. I posted about the large calabash in the middle of the right hand column recently and it is available on the rebornpipes store. It is by far the largest of the five calabash pipes that he found. I am working on the second one of these. It is the one on the right side at the bottom circled in blue. It is another unique looking Calabash to me in that it is a nicely shaped gourd with a briar shank extension on the end of the gourd. It bears the Jobey brass oval logo on the side of the briar extension. As I mentioned before, when I first looked these Jobey calabashes I wondered if any of them had the Jobey system tenon that I have come to expect on Jobey pipes. However, this was not the case on any of the three Jobey Gourd Calabashes in the bunch. All of them have the mortise drilled in the briar extension and is made for a push stem. Once again, I had never seen Jobey Gourd Calabashes before learned that they were probably made by Wally Frank. Here is the link to the first of the pipes I worked on – the one circled in red in the photos below:  https://rebornpipes.com/2018/01/09/restoring-a-full-bent-jobey-gourd-calabash-with-a-briar-shank-extension/

Once again Jeff took some photos of the pipe before he did his cleanup work on it. The photos below show it in the condition he found it in on one of his hunts. The gourd was dull looking and generally dirty. It had spots of sticky label material on the sides of the bowl. The briar shank extension was also dull and lifeless looking and there was a gummy substance in the brass logo on the shank extension. The meerschaum bowl on this pipe was also unique. It is light weight and appeared to be block meerschaum but it is rusticated and has flecks of colour shot throughout the entirety of the bowl. There was a thick cake in the bowl and the rim had a coat of lava that went almost all the way around the inner edge of the chamber onto the rim top. The chair leg style stem was oxidized and dirty. There were tooth marks and tooth chatter on both sides of the stem at the button. The next two photos show the condition of the meerschaum cup. The rim top of the meer was rusticated and there was some lava overflow on the rim top. There is also darkening around the inner edge of the bowl and cake in the bowl.The next two pictures show the condition of the underside of the bowl and the tars and oils on the walls of the gourd. The underside of the meerschaum cup was dirty but in good condition. There were tars and oils spotted on the underside of the bowl. The cork gasket on the inside edges of the gourd was in good condition but dried out. It needed some grease to liven it up.  The briar shank extension was dirty and there was debris around the outside of the oval and in the letters stamped in the brass.The stem had light oxidation and tooth marks and chatter on both sides near the button. It also had the same price tag glue on the top and underside of the stem.Jeff did a thorough cleanup on the meerschaum bowl, the inside of the gourd and the stem. He carefully scraped the cake in the bowl with a Savinelli Fitsall Pipe Knife. He cleaned the internals with alcohol, pipe cleaners and cotton swabs – scrubbing out the mortise as it was dirty. He scrubbed the exterior of the meerschaum cup and the gourd with Murphy’s Oil soap and a tooth brush and was able to remove all of the oils and dust ground into the gourd. He was able to remove all of the lava and overflow from the top of the meerschaum bowl and left it looking very clean. Once he had removed the lava on the rim top and inner edge they were cleaner than I expected. The scratches in the meerschaum were quite shallow and would be easy to polish out. He cleaned internals of the stem with alcohol. When it arrived I took some photos of it to show how it looked before I did the restoration. He did a great job of cleaning up the rim top including the tars and lava. The bowl is clean and smooth with all cake removed. The photo below shows the condition of the bowl and rim at this point.The stem had cleaned up nicely with relatively little oxidation. The tooth marks on the top and underside along with the chatter were still present.I took the stem and put in a bath of Before & After Pipe Stem Deoxidizer. I let it soak while I worked on the rest of the pipe.I took the bowl off the gourd to have a look at the inside of the pipe. The gourd was very clean. The cork gasket was dry but that could be remedied easily enough. The mottled appearance carried through to the inside of the meerschaum bowl and can be seen in the photos.I used my fingers to rub the gourd and briar extension down with Before & After Restoration Balm to bring life to both and to remove any residual dust or dirt in the surface of the calabash. I wiped it off with a cotton cloth and buffed it with a shoe brush. The next few photos show the gourd at this point in the process. I used some Vaseline petroleum jelly to lubricate the cork gasket and soften it. I have done this for years and I really like the effect of the jelly on the cork. I used 1500 grit micromesh sanded off the spots along the surface of the meerschaum cup where it sat against the cork and the top of the gourd to ensure a smooth fit.I checked the pliability of the cork gasket, rubbed a little more Vaseline into it and put the bowl back on the gourd. The fit of the cup against the gasket was snug but not hard to insert. It was perfect. The pipe was beginning to look finished. The shine on the gourd and the rim looked good. The briar extension had its own shine as well. I took the stem out of the bath, rinsed it off with warm water and dried it off with a coarse cotton towel to dry it and remove the remaining oxidation. The tooth chatter on both sides of the stem at the button is visible. The oxidation is gone other than some small amounts in the grooves of the stem.I sanded the stem with 220 grit sandpaper to remove the tooth chatter on the top and underside near the button. I sanded the rest of the stem to remove the remaining oxidation. I rolled the sandpaper to fit into the chair leg grooves on the stem and worked over the oxidation there until it was gone. I rubbed the stem down with Obsidian Oil at this point and let it sit for a little while.I cleaned out the airway in the stem with pipe cleaners and alcohol to remove any residual bath and also the sanding dust from the work on the stem surface and tooth chatter.I polished the vulcanite stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil between each sanding pad. After using the 12000 grit pad I buffed the stem with Blue Diamond to give a deep and rich shine. I polished the stem with Before & After Pipe Polish using both the fine and the extra fine product. I gave it a final coat of Obsidian Oil and set it aside to dry. Normally at this point I put the stem back on the bowl and take the pipe to the buffing wheel to work it over. This time I took the parts to the buffing wheel. I gently buffed the meerschaum cup and rim with Blue Diamond to lightly polish the meer. I carefully buffed the gourd base and briar shank extension with Blue Diamond being cautious about the pressure I put on the gourd. I buffed the stem with Blue Diamond to raise the gloss on the vulcanite. I took the pipe back to the work table and gave the gourd multiple coats of Conservator’s Wax. I gave the stem several coats carnauba wax. I buffed the parts of the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. Mark is adding this one to his uncle’s pipes when I send it back to him. It is a beautiful pipe. I think that he is going to really enjoy the unique look of his new pipe. Thanks for looking.

Restoring a Jobey Gourd Calabash with a Briar Shank Extension


Blog by Steve Laug

My brother Jeff has really gotten good at finding Gourd Calabash pipes on his recent “treasure” hunts. He picked up this batch recently. I posted about the large calabash in the middle of the right hand column recently and it is available on the rebornpipes store. It is by far the largest of the five calabash pipes that he found. The one I have chosen to work on it the one on the left side at the bottom circled in red. It is a unique looking Calabash to me in that it is a well bent and shaped gourd with a briar shank extension on the end of the gourd. It bears the Jobey brass oval logo on the side of the briar extension. When I first looked at it I wondered if it had the Jobey system tenon that I have come to expect on the Jobeys that I have in my own collection and the ones that I have worked on. However, this was not the case on this or the other two Jobey Gourd Calabashes in the bunch. All of them have the mortise drilled in the briar extension and is made for a push stem. I have never seen Jobey Gourd Calabashes before and frankly had no idea that the company even made them.Jeff took some photos of the pipe before he did his cleanup work on it. The photos below show it in the condition he found it in on one of his hunts. The gourd was dull looking and generally dirty. It had spots of sticky label material on the sides of the bowl. The briar shank extension was also dull and lifeless looking and there was a gummy substance in the brass logo on the shank extension. The meerschaum bowl was quite unique it is light weight and appeared to be block meerschaum but I am not certain as it had flecks of colour shot throughout the entirety of the bowl. There was a thick cake in the bowl and the rim had a coat of lava that went almost all the way around the inner edge of the chamber onto the rim top. The stem was oxidized and dirty. There were tooth marks and tooth chatter on both sides of the stem at the button.  The next two photos give a clear picture of the sticky label glue on the gourd and the dirty condition of the gourd. It also shows the flecks of colour throughout the meerschaum cup. The colour in the meerschaum matches the colour of the gourd. The next photo shows the condition of the meerschaum cup. The rim top of the meer had scratches in the surface and a heavy overflow of tars on the top of the rim. There is also darkening around the inner edge of the bowl and a thick cake in the bowl itself. It was hard to know if there was damage to the rim but once it was clean that would be clear. The two pictures following that show the condition of the inside of the bowl and the tars and oils on the walls of the gourd. The underside of the meerschaum cup is in good condition. There is some darkening on the underside of the bowl. There were some tars and oils spotted on the underside of the bowl. The cork gasket on the inside edges of the gourd was in good condition but dried out. It needed some grease to liven it up. The briar shank extension is dried out and has water spots. The next photo shows the brass Jobey oval insert inset in the left side of the briar shank extension. There is grime and a gummy substance in the lettering and around the edges of the insert. The briar was dirty and in need of a deep cleaning.The stem had light oxidation and tooth marks and chatter on both sides near the button. It also had the same price tag glue on the top and underside of the stem.I did some digging to see if I could find out about the connection between the calabash maker and Jobey. I found a bit of history of the brand on the Pipedia website at the following link. https://pipedia.org/wiki/Jobey . The section I am quoting is entitled Possible Jobey Origin. I quote it in its entirety.

Possible Jobey Origin

…the origins of this company seem to be shrouded in mystery, and most people claim that the origins were in England, followed by American production, and then a later move to St. Claude. There is another possible origin for the company, however, and it would suggest that Jobey was in Brooklyn, New York long before the 1969 patent of the Jobey “link”.

There’s not a lot of chatter about it, but if you can lay your hands on a copy of “The Tobacco World”, Volume 61, from 1941, there is a brief mention that reads “Norwalk Pipe Expands” and in the body states that Norwalk Pipe Corporation, “manufacturers of Jobey and Shellmoor pipes”, is moving to larger offices at 218 East Twenty-Sixth Street, NYC, as announced by Louis Jobey, president of that company. Norwalk is listed as one of the alternate distributors for Jobey on this page but apparently Louis Jobey was also actually working there at the time.

Before that, the first mention of Jobey seems to be back in 1915, when two brothers named Ulysses and Louis Jobey of Brooklyn, New York obtained a patent for an odd sort of cavalierish pipe in 1915, here’s the link: http://www.google.com/patents/USD46998

But less than four years later, in 1918, there’s a notice in the Brooklyn Daily Eagle on November 6th to the effect that Louis Jobey declared bankruptcy in the District Court, with final hearing scheduled for December 1918. And in an even sadder turn, that same month sees a funeral notice for Lorraine Jobey, the daughter of Mr. and Mrs. Louis Jobey, formerly of Brooklyn but now living in Moline Illinois at the home of Mr. and Mrs. George E. Hutchinson. The little girl evidently died in a fall.

There’s little else on Ulysses Jobey except that he evidently had a “junior” after his name or a son by the same name. Because Ulysses Jobey, Jr. was listed as the vice president in New Jersey of Lakewood Pipe Company Inc., a maker of smoker’s articles, in the 1922 New York Co-partnership and Corporation Directory for Brooklyn. Given the timing it’s likely this was the brother.

So while it is speculative, one possible origin story for Jobey is that the company was started by two brothers in Brooklyn in the teens with a new idea for a pipe, and failed amidst terrible tragedy. One brother went to one company and another to the other, but it was Louis who continued making Jobey pipes through the 40s under that name, despite evidently no longer owning the company. It would appear to be the Norwalk Company that was bought out by Wally Frank in the pre-link days. This would suggest that Jobey was always American.

From this I surmise that the Gourd calabash pipes were probably made by the Wally Frank Company or at least for them. I don’t know the dates of the manufacture of the pipes but my guess is that it is in the 60s.

Jeff did a thorough cleanup on the meerschaum bowl, the inside of the gourd and the stem. He carefully scraped the cake in the bowl with a Savinelli Fitsall Pipe Knife. He cleaned the internals with alcohol, pipe cleaners and cotton swabs – scrubbing out the mortise as it was dirty. He scrubbed the exterior of the meerschaum cup and the gourd with Murphy’s Oil soap and a tooth brush and was able to remove all of the oils and dust ground into the gourd. He was able to remove all of the lava and overflow from the top of the meerschaum bowl and left it looking very clean. Once he had removed the lava on the rim top and inner edge they were cleaner than I expected. The scratches in the meerschaum were quite shallow and would be easy to polish out. He cleaned internals of the stem with alcohol. When it arrived I took some photos of it to show how it looked before I did the restoration. I took the bowl off the gourd to have a look at the inside of the pipe. The gourd was very clean. The cork gasket was dry but that could be remedied easily enough. The mottle appearance of the meerschaum bowl can also be seen in the photos.The stem had cleaned up nicely with relatively little oxidation. The tooth marks on the top and underside along with the chatter were still present.The wooden shank extension (which looks like briar to me) is very clean and ready for polishing. I used some Vaseline petroleum jelly to lubricate the cork gasket and soften it. I have done this for years and I really like the effect of the jelly on the cork. I used 1500 grit micromesh sanded off the spots along the surface of the meerschaum cup where it sat against the cork and the top of the gourd to ensure a smooth fit.I used my fingers to rub the gourd and briar extension down with Before & After Restoration Balm to bring life to both and to remove any residual dust or dirt in the surface of the calabash. I wiped it off with a cotton cloth and buffed it with a shoe brush. The next few photos show the gourd at this point in the process. I polished the rim top, inner edge and underside of the meerschaum bowl with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the surface of the cup down with a damp cloth after each sanding pad. When I finished sanding with the last pad I wiped it down again and set it aside. I checked the pliability of the cork gasket, rubbed a little more Vaseline into it and put the bowl back on the gourd. The fit of the cup against the gasket was snug but not hard to insert. It was perfect. The pipe was beginning to look finished. The shine on the gourd and the rim looked good. The briar extension had its own shine as well. I sanded the stem with 220 grit sandpaper to remove the tooth chatter on the top and underside near the button. I also found as I examined the underside that there was a strange rippling to the vulcanite almost like it had some heat damage. I sanded that area to clean up the ripples and smooth them out.I polished the vulcanite stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil between each sanding pad. After using the 12000 grit pad I buffed the stem with Blue Diamond to give a deep and rich shine. Normally at this point I put the stem back on the bowl and take the pipe to the buffing wheel to work it over. This time I took the parts to the buffing wheel. I gently buffed the meerschaum cup and rim with Blue Diamond to polish the meer. I carefully buffed the gourd base and briar shank extension with Blue Diamond being cautious about the pressure I put on the gourd. I buffed the stem with Blue Diamond to raise the gloss on the vulcanite. I took the pipe back to the work table and gave the gourd multiple coats of Conservator’s Wax. I gave the stem several coats carnauba wax. I buffed the parts of the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. This one is already spoken for and I think that the pipeman that it is going out to will really enjoy the unique look of his new pipe. Thanks for looking.