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Bookends! A Pair of 1970’s Brigham Norseman Pipes


Here is a pair of what appears to be a bit of a rarity – Brigham Norseman pipes that Charles refurbished. In all the years I have been working on pipes (including many Brighams) I have yet to come across one of these. Nice work Charles.

DadsPipes

Old friends,
Sat on their park bench
Like bookends.

– Simon & Garfunkel, Old Friends

Even a casual glance through the posts here at DadsPipes will quickly identify me as the vintage Brigham pipe fan that I am. I blame it on my father, who is, of course, not here to defend himself and therefore a safe target. His pipe collection, much of which now graces my pipe racks, consisted mainly of Brighams, made in his home town of Toronto from 1906 right up to 2001 when production moved to Italy.

In my mind, Brigham pipes are Everyman pipes – there was a Brigham to fit any budget, large or small. More importantly, they were quality pipes – even the lowly 1-Dot “Brigham Standard” pipe was built to last – and the Rock Maple filter system is one of the only pipe systems ever marketed that actually comes through on…

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Nice find in Plovdiv, Bulgaria – Denicotea Deluxe Curling Bruyere Extra


Blog by Dal Stanton

In my last post restoring the Jeantet Fleuron (Link), I mentioned my recent pipe hunting expeditions during our R&R travels in Bulgaria with our daughter and son-in-law visiting from Denver, Colorado.  Jordan, my son-in-law, is a blooming pipe man and was my eager accomplice as we dipped in and out of antique shops we found.  One of those ‘dips’ unfolded in one of the longest inhabited cities in Europe and the world (since 5000BC!) – Plovdiv, Bulgaria, which enabled me to land the Denicotea Deluxe Curling before me now.  Since my field shape identification skills are still in development, when I first saw the pipe in the display case, I thought it was from the Canadian family – the longish shank and the long saddle stem got my attention.  Since the antique shop was situated in Old Towne, Plovdiv, in the shadow of the historic Thracian settlement (to the Romans, they were the ‘Barbarians’) the lady with whom I negotiated was pretty tough – I assume because her overhead expenses were more due to her classic location!  So the deal we struck was not as good as I was hoping, but with new pipe in hand, I took these initial pictures outside the antique shop with ancient cobblestone as a backdrop.de1 de2 de3 de4After just finishing the Jeantet Fleuron and my research zeroing in on French pipe making mecca, Saint Claude, I was anxious to start my work on this Denicotea Deluxe Curling, a name also ‘claimed’ by Saint Claude, according to one of my sources in that research. Here’s where the confusion began.  The source, a pipe shop of Saint Claude, La Pipe Rit, stated on their home page:

On our website, you will find pipes from Saint Claude made by the most famous brands, such as EoleChacomBayard, Butz-ChoquinDenicoteaJeantet and Ropp. The works of Saint Claude’s craftsmen are also present, for example, the unique handmade pipes created by Pierre Morel. You will also discover pipes from all over the world through VauenBig Ben, DunhillL’anatraPetersonPorscheSavinelliStanwellViprati and meerschaum pipes as well.  (La Pipe Rit)

This blurb led me to the assumption that the name Denicotea was claimed by Saint Claude, but when I started my digging on the Denicotea Curling on Pipedia I found, what many of you already know, Denicotea is a German enterprise.  Pipedia says of Denicotea,

Brand founded in 1932 in Cologne, Germany, by Willy Heineberg. Denicotea is actually the name of a silica gel filter, cigarette holders and care products for pipes and cigarette holders. They also introduced the brands Aldo Morelli, Adsorba, Wessex. (Link)

Pipephil confirms this information and adds that pipes were also manufactured by an English third party and marketed under the Denicotea brand. (Link).

So, at this point in my research I’m wondering what the French connection is – assuming that both sources were correct?  I dug a lot (learned a lot too!) looking at Pipedia and other sources seeking to confirm another ‘sighting’ of the name Denicotea in Saint Claude but found none.  The most plausible hypothesis that I was cultivating was that perhaps Willy Heineberg, who was born actually in Metz, France, had connections with Saint Claude before moving across the Rhine River into Germany (Metz and Cologne are relatively close) to establish the Denicotea operation.  I discovered that Willy Heineberg was born a Frenchman (though his surname appears to be of a German-Jewish lineage – see: Link) when I unearthed an interesting letter he wrote on July 31, 1951, to the director of the CIA, General Walter Bedell Smith, seeking help for the rebuilding of a French village raised by the Nazis during WWII – Saint-Die’.  Heineberg references in this letter that he was born in Metz, France, nearby Saint-Die’ and therefore wanted to help his compatriots.  At the time of writing, his letterhead placed him in NYC on 41 Park Avenue – the tobacco business must have been going well! (See the letter here: Link – in the letter he references at least one other tobacco mogul of RJ Reynolds along with other ‘who’s who’ of his day)

My research on Denicotea pipes was not terribly fruitful – one mostly finds information about their filter and accessory lines of production.  Notwithstanding, I’m looking at this Denicotea, not from Saint-Claude, yet very handsome and I’m attracted to the long saddle stem of this classic billiard – my revised shape identification.  On the left side of the shank is an arched Denicotea over De Luxe.  The right side is Curling over Bruyere Extra.  A shape number is pressed on the bottom of the shank which I believe is 118 or possibly 119 – not sure.  The saddle stem has a very faint, warn stamped D ensconced in a circle.  I hope to bring this fading stamp back from the edge of oblivion with some acrylic paint applied – we’ll see if there’s enough imprint to hold the paint.  The bowl is in good shape with some minor nicks and scrapes on the bottom.  There is some crusty cake build up in the fire chamber and the rim has some nicks and lava flow on it but it appears minor and in good shape.  The stem has significant oxidation but very little tooth chatter to worry about.  I take some additional pictures on my work table after returning home to Sofia.de5 de6 de7 de8de9I remove the stem and deliver it to the Oxi-clean bath to begin raising the oxidation from the vulcanite stem.  When I remove the stem and examine the mortise, I’m not sure what I see.  Has the tenon become dislodged from the stem and now unceremoniously implanted in the mortise or does this pipe by design have a vulcanite filter extension coming out of the mortise?  I also see what appears to be an old used filter jammed pretty snuggly in the mortise and I cannot remove it with my fingernails.  I also try to remove it with tweezers and after scraping at it a bit, I discover that what I thought was an old used filter is metal – I haven’t seen anything like this before.  It appears to have an airway slot on the lower portion of the metal ‘insert’. After trying unsuccessfully to pull the metal object out with my fingernails and gently trying to coax it out with my Buck knife, I decide to dip the mortise end in alcohol hopefully to loosen things up. After some careful prying so as to not damage the vulcanite ‘tenon’ in the mortise, what emerged was not anything I was expecting.  I have no idea what kind of internal stinger contraption I’m looking at.  After I clean it up the only thing I can think of is some clever internal stinger system that Denicotea came up with seeking that ever elusive cooler, dryer smoking experience.  I’m still not sure if the tenon has dislodged from the stem and is stuck in the mortise or if what I’m looking at is by design. de10 de11Taking my questions back to the internet, it didn’t take long to figure things out.  Pipephil’s entry for Denicotea (Link) has a picture showing a shape almost identical to the Curling and the mortise has the same vulcanite insert.  When I Googled for images, I saw other Curling styles with the same design.  With one particular entry from eBay, the metal insert I dislodged looks very familiar to the object in the Denicotea advertisement pictured below – it appears to be part of a filtration system which wedges up against an elongated filter of sorts that fits in the broad/long stem.  The very next thought that came to mind was that I hadn’t thought to look into the stem for a filter before dropping it into the Oxy-clean bath!  I’m not sure what I will do with the insert, but it does appear to serve as an air restrictor that would be helpful for use without a filter.  Any feedback on this would be appreciated! de12 de13With the object removed, I take my new Savinelli pipe knife to ream the bowl on my 10th floor balcony ‘Man Cave’.  This is where I’m able to smoke my pipes (door sealed) with my wife’s blessings.  With it being a beautiful fall day in Bulgaria, I’m happy to work there.  I can see why Steve enjoys using his Savinelli pipe knife – it takes the cake off very well and allows for a more delicate and selective approach when needed.  After reaming, I use 240 grit paper and clean and smooth the chamber walls further.  I like to work on clean pipes so I take pipe cleaners and Q-tips dipped in isopropyl 95% and go to work on the internals of the stummel.  After several Q-tips the mortise was not coming clean.  With Q-tips I detect an internal ridge inside the mortise created by the vulcanite inserted to the mortise.  I’m thinking that this design is a natural gunk collector which makes cleaning more of an on-going challenge.  I decide to hold off on more Q-tips and try the salt and alcohol technique I’ve read in other blogs (See at DadsPipes).  I use ‘all natural’ non-iodized Himalayan salt that I can find on the store shelves in Bulgaria. Why non-iodized?  I asked Charles Lemon at DadsPipes, why he used kosher salt?  His reply was that it was not ionized – that the ionization could leave an iodine taste when smoking the pipe.  I twist an unraveled cotton ball into the mortise to plug up that end.  I stabilize the stummel on the pipe stand and fill the bowl with salt.  Then I carefully add alcohol 95% to the bowl until I see it emerge at the top layer of salt.  It’s getting late so I let it soak overnight. de14 de15While the salt and alcohol does its thing, I fish the saddle stem out of the Oxy-clean bath.  My first instinct is to look down the throat of the stem to see if a long Denicotea stem filter is lying in wait.  To my chagrin, it is.  I take pictures to commemorate my discovery and then begin to wet sand the stem’s oxidation with 60 grit paper then with 000 steel wool.  I’m careful to avoid the stamped ‘D’ area of the stem, but when I look at the area of the D stamp my concern grows because it looks like the Oxi-clean bath itself caused some further deterioration.  I now realize that I should have covered the area with Vaseline to protect it…. learning one mistake at a time….  The oxidation on the stem has been minimized and I take pictures to show the progress.  Turning to the lodged stem filter, I use a dental probe to pull up on the filter while pushing from the button end with a pipe cleaner.  The surgery is successful and what looks like a charcoal filter emerges from the long saddle stem.  An economic theory starts forming in my mind about Denicotea pipes – could they be designed, produced and exist primarily for the filters Denicotea produces?  It makes economic sense.  A pipe is sold once and its profit is finite.  While filters made for that pipe are a continuous revenue stream.  Could my theory hold water? de16 de17With stem free of old filters, I clean the airway up with Q-tips and pipe cleaners dipped in isopropyl 95%.  After using a few Q-tips I simply rolled large cotton ball pieces to clean the inside of the large stem using tweezers.  It did not take long.de18 de19The next day I dump the salt out of the bowl and wipe out the bowl with a paper towel to remove any left-over salt residue.  I returned to the Q-tip therapy to find out if the salt/alcohol soak had an impact on the gunk in the shank.  I discover residue so I expend several more Q-tips but finally get to the bottom of the gunk build-up in the shank and turn to the external bowl clean up.  To clean up the lava flow on the rim and the bowl surface I use Murphy Oil Soap undiluted with a cotton pad.  After the Murphy Oil Soap scrub I rinse the stummel with cool tap water careful not to allow water into the mortise or bowl.  The rim and bowl cleaned up nicely allowing me to see more clearly the wood and problem areas.  The rim has a burn mark just over the shank junction.  It looks like the previous owner drew the flame over the back side of the rim when lighting the tobacco.  I used a brass brush, which will not scratch the briar, with alcohol on that spot to see if it would remove the burn but it did not.  As I work on the burn, I see that it has burned ‘into’ the rim as well and because of this the inner bowl rim is slightly out of round – I need to correct this.  The stummel is showing attractive fire grain and some birds eye – I like the potential.  With a close inspection of the finish, I detect some blotches and what I call ‘candy apple shine’ spots.  The finish is worn.  I decide to remove it to get down to the bare briar.  I use cotton pads with acetone to do the job.  After removing the finish, I cut a slight bevel on the inner rim to regain round and remove the burn damage.  I use 120 grit paper rolled up tightly for the initial bevel followed by 240 then 600 to smooth it. I take pictures to show the progress, and yes, the picture below is ‘Acetone’ in Cyrillic!de20 de21 de22 de23To remove the light nicks and cuts on the stummel I use a medium grade sanding sponge and follow with a fine grade sanding sponge.  I then take a cotton pad with alcohol and wipe down the stummel to clean it from the sponge sanding residue.  I do this to take a closer look at the surface for fills or blemishes that need attention before I move on to the micro-mesh sanding.  I do find some pitting on the surface that I address with sanding sponges directly. I rejoin stummel and stem to assess the progress.  After taking a close up look at the stem after purging the oxidation with an Oxi-clean bath and sanding, I see no teeth chatter that needs to be addressed.  I also take another look at the Denicotea circle-D stamp on the stem to see if it can be salvaged.  Unfortunately, only the right portion of the circle is barely viable along with a very faint D.  Applying acrylic paint would only highlight the fact that it’s not all there, so I decide to finish the stem trying to salvage the remnant stamp as is.de24 de25 de26Using micro-mesh pads 1500-2400, I wet sand the stem attached to the stummel and follow by applying Obsidian Oil. With pads 3200 to 4000, then 6000 to 12000, I dry sand the stem and apply Obsidian Oil after each set of 3.  I never tire watching the shine make an appearance during the micromesh process!  I take pictures to show the progress and set the stem aside to dry.de27 de28 de29Turning to the bowl, I begin preparing the surface finish by wet sanding using micromesh pads 1500 to 2400 followed by dry sanding with micromesh pads 3200-4000 and 6000-12000.  I’m liking very much the briar’s grain movement on this bowl.  I document the progress at each step.de30 de31 de32I started this restoration with the idea of experimenting with a staining technique I read in one of Steve’s restores – I’m not sure which one as I’ve read so many!  He used a black dye followed by a rub down with alcohol.  The purpose was to set the dark hue in the veins of the grain and then lighten the backdrop briar – Steve didn’t describe it quite like this but this is what recorded in my memory!  He then followed with another die hue to cast the contrast. I would like to try the same by first setting the dark hue with a dark walnut Italian aniline stain I found here.  I will follow this with a new arrival with my daughter and son-in-law from the States, Fiebing’s Oxblood Leather Dye.  I’m looking for the rich, deep reddish, burgundy hues in the briar that hopefully is subtle – I like this classic look even though it would be a total change in the color scheme of this Denicotea billiard, I hope it will dress it up nicely.  I give the stummel a quick wipe down with a cotton pad and alcohol to rid the surface of any possible residue leftover from the micromesh sanding.  I mount the inverted corked stummel on the candle stick holder and decide to try another technique I read recently from one of Steve’s postings of warming the briar first before applying the stain.  I do this with an air gun then, after putting on throw-away poly vinyl gloves, with a cotton dauber I apply the dark walnut dye generously to the inverted bottom and allow the die to saturate the stummel. I pick up the candle stick and rotate the stummel and make sure I daub die into the inverted rim.  After the surface is adequately covered I ‘flame’ the surface by lighting the wet dye with a butane lighter.  The alcohol in the die burns off very quickly to set the hue in the briar. I follow by wiping the stummel surface with alcohol and cotton pads to lighten and blend the initial dark walnut stain.  I repeat the process with Fiebing’s Oxblood Leather Dye diluted about ¼ with alcohol.  I complete the second application by flaming the dye which sets the oxblood over the dark walnut hue in the briar.  After taking pictures to show progress, I put the stummel aside allowing the stain to rest overnight.  I look forward to seeing how my experiment turns out when I return to the project tomorrow!de33 de34 de35I really enjoy witnessing the initial revelation of the briar surface after the staining process.  This pipe was no exception.  I take my compact Dremel tool (a wonderful friend when workshop space in not available!) with a felt wheel and apply Tripoli to the final flamed Oxblood surface I completed the night before.  I use the lowest speed and do not apply a great deal of pressure to the felt wheel as I consistently move it over the stummel surface.  I allow the speed of the wheel and the compound to do the work.  The briar is emerging as I buff with the Tripoli.  I love the mosaic of grain design that emerges as I work over the stummel surface.  I follow the Tripoli compound with Blue Diamond, also using a felt wheel with the Dremel speed set to the lowest RPM.  After completing the Blue Diamond, I attach a cotton cloth wheel to the Dremel and increase the speed by one number and apply several applications of carnauba wax to both stummel and the rejoined saddle stem.  Through trial and error, I’ve been able to develop a technique for applying the compounds and carnauba wax that works well for me – in my compact 10th floor work station.  Under a bright light, with the sheen of the stummel surface my focus, I am able to see the application of the compound and how it disburses over the briar with the different wheels.  I am able to identify compound or wax that hasn’t integrated into the surface – it appears as a thick ripple, and I’m able to revisit it with the wheel rotation to work in more thoroughly what has been ‘left-behind’.  This works especially well with the carnauba wax which disburses with the heat of the wheel’s rotation.  I can see the wax liquefy and am able to spread it over a portion of the surface.  After applying several applications of carnauba wax, I Dremel buff the entire stem and stummel surface with a clean cotton wheel and complete the process with a rigorous hand-buff with a clean microfiber cloth to raise the shine more.

I am thoroughly pleased with the rich, deep hues the stains contributed to the beautiful briar grain of this Denicotea DeLuxe Curling Bruyere Extra.  I’m not sure the pictures below capture the depth of grain that I can appreciate with the naked eye.  The color and the shape bring to mind what could be a pleasing match for a classic smoking jacket one might see donned by the Earl of Grantham, Robert Crawley, as he retires to the smoking room at Downton Abbey.  ‘Classic’ is the one word that keeps coming to mind about this pipe!  One question that remains for me is what to do with the internals of the filtration system – any thoughts on that would be appreciated.  As I shared with my last post, my wife has lovingly put her foot down! This pipe will reluctantly head to eBay or, if you have an interest in adding this classic shape to your collection, let me know.  Thanks for joining me!de36 de37 de38 de39 de40 de41 de42 de43 de44

A Heibe Filter Bruyere Extra 1132 Churchwarden Made in West Germany


Blog by Steve Laug

Looking at the stamping on this older churchwarden pipe I can distinguish HEI__ on the left side of the shank over FILTER. From what I can see looking at it under a bright light with a lens it looks to me like the stamping is HEIBE. On the right side of the shank it is stamped Bruyere over Extra. On the underside of the shank it is stamped Made in West Germany followed by the number 1132. The pipe is 10 ½ inches long and the bowl is 2 inches tall. The diameter of the chamber is 5/8 inches. The finish was in decent shape with some scratching and the pipe is dirty. The rim was damaged and the bowl had a burn mark on the inside edge of the inner rim. The bowl was out of round and the top of the bowl was also damaged. The stem was oxidized and the pipe smelled foul. The next series of photos with the granite/marble counter top were taken by the eBay seller and show the overall state of the pipe.h1According to Pipedia, Heibe pipes were made by the company of the same name, owned in turn by Erich Heikaus, KG, in Bergneustadt, Germany. The trademark for the Heibe name was first filed on March 9, 1966 and registered on January 14, 1967. The sole trademarked line name of Heibe is the Heibe Goldpoint, which was applied for in 1970 and granted on May 31, 1972. Pipes have been seen stamped both “Germany” and “West Germany”, showing that the Heibe Company continued to make pipes after 1990, but these pipes appear to no longer be in production. https://pipedia.org/wiki/Heibe h2 h3The next photos are close ups of the pipe. They show the condition of the rim and the grain around the sides of the bowl.h4 h5My brother reamed the bowl cleaned up and scrubbed the exterior of the bowl and stem. He took some photos of the pipe after he cleaned it. h6The next photos show the stamping on the pipe. The first one shows the underside of the shank with the shape number and West Germany. The left side shows the brand over the word Filter. The right side shows the name Bruyere Extra.h7 h8 h9The next two photos show the beautiful grain on this pipe. The spots and streak on the second photo were just grime on the pipe. When I received it those were gone.h10 h11The next photo shows the damage to the rim top. There outer edge shows damage and the inner edge bevel is rough and looks like it did not belong originally. There is clearly a burn mark at the back side of the inner rim. There are a lot of dings and dents on the rim edge.h12When the pipe arrived in Vancouver I took the next four photos to show what it looked like before I started on it. My brother did a great job cleaning up the surface of the bowl. He was able to scrub off the finish and the grain just pops.h13 h14The next photo shows the rim after my brother cleaned it up. The dents and dings on the out edge are visible. The burn mark at the back of the inner rim is very clear. It is not deep but it is present. The bowl will need to be topped.h15I topped the bowl on the topping board with 220 grit sandpaper. It took some time to remove the inner rim damage. I sanded and checked constantly to make sure I did not sand too far. The second photo shows the topped bowl and the cleaned rim edge.h17I sanded the inside of the bowl with the rolled sandpaper to smooth out the inner edge of the bowl. The second photo below shows the fresh edge of the bowl.h18I sanded the rim top with 1500-4000 grit micromesh sanding disks until the scratches were gone. I restained the rim with a dark brown stain pen to blend it into the colour of the bowl. h19I cleaned out the mortise and airway in the shank with cotton swabs, pipe cleaners and alcohol. It appears that the bowl was dip stained as the cotton swabs came out with a red stain and no tars or oils. I cleaned the stem with pipe cleaners with and alcohol.h20I used my new micromesh sanding pads on the stem and it made short work of removing the oxidation. I forget how quickly new micromesh pads remove oxidation and polish the vulcanite. I sanded it with 1500-12000 grit sanding pads – wet sanding with 1500-2400 and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. I set the stem aside to dry after the last rub down.h21 h22 h23I buffed the bowl and stem with Blue Diamond on the buffing wheel to polish the scratches. It always amazes me how much different the pipe looks after buffing. I buffed it with several coats of carnauba wax to protect the vulcanite and bowl. I buffed it with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to add depth. The photos below show the new restored German Churchwarden. It is a beauty. Thanks for looking.h24 h25 h26 h27 h28 h29 h30

Annals of Pipe Crimes: The 42-Minute Meerschaum Job


Robert M. Boughton

Member, International Society of Codgers
Member, North American Society of Pipe Collectors
Member, Facebook Gentlemen’s Pipe Smoking Society
http://www.roadrunnerpipes21.biz (under construction)
http://about.me/boughtonrobert

Photos © the Author except as noted

Wisely and slow. They stumble that run fast.
— William Shakespeare (1564-1616), English playwright and poet, in Romeo and Juliet, Act. 2, Sc. 3

INTRODUCTION
Let me begin by apologizing in advance for the end results of this over-fast cleaning job I insisted on undertaking, at no charge, for a schizophrenic friend.  Now, having admitted I was a party to the injustice perpetrated against a certain meerschaum pipe with potential for a far more beautiful future, I must beg mitigating circumstances that in this case call for an affirmative defense, which shall be made apparent.

My friend, Fred (not his real name), who can by no means be described as an aficionado of pipes, on several occasions remarked that his father used to collect them.  I noted the past tense in my mind while keeping my mouth shut, as my own father often urged me to do.  A couple of months ago I sold Fred a Guildhall London Pipe straight pot (a Comoy’s second) for $10.  He was so excited by my box of restored pipes, the way a kid looks through a store window at a shiny toy he wants, that I could not help myself.  I also happened to need gas or I might have had to walk home.  But the deal was not all about money; I had a nice no-name that would have left my challenged friend, and almost anyone else, just as happy.

Still, to my perception, the Guildhall suited him better, and when he asked for my advice I replied in good faith.  I put considerable work into making that vintage pipe shine again.  Looking back at the two-year-old blog, I see where I now could remove the tooth chatter altogether.  Still, compared to the horror with which I started, the straight pot was like new.meera meerbAnd so, the stories I started hearing from my guileless friend were disturbing.  You see, the anti-psychotic cocktail some head-shrinker prescribed to Fred caused permanent tics and muscle spasms, as well as other occasional unpleasant side effects.

That easy observation explained, at least to me, Fred’s blunt disclosure one day that he bit off the mouthpiece.  Despite my sincere offer to seek out a replacement for the bitten bit, Fred declined with vehemence, insisting that it worked just fine even though he had some trouble keeping it between his lips.  With that mental image, I confess to having some difficulty keeping a straight face.  Somehow I managed to sit back and return his wide-eyed gaze with a clinical stare any psychoanalyst would envy (irony intended).

Then, not long after the bite reflex account, Fred blurted to me that he had lost the remainder of the bit.  It had just disappeared while he was vacuuming and was nowhere to be found.  He said he looked everywhere for the gnawed scrap of Vulcanite – my description, not his – and that it had vanished without a trace.  When I asked if he checked the vacuum bag, the look on his face was unnerving, but my considerable first-hand experience dealing with schizophrenics, some in my own family, served me well once more.  Fred’s eyes narrowed, perhaps seeking to discern if I were as crazy as he or only joking.  My relief when he at last grinned, his entire expression returning to its normal manic happy face, was intense.  He never answered my question.

And so I pressed on, bent on sparking a connection between two or more of his synapses, by asking if he remembered where he was when he last saw the pipe whole, meaning more or less.

“It was right there,” he said as his arm pointed off into thin air, having an apparent vision of the place he meant that I was sure I would never share.  But he continued, thank God.  Part of me needed to know.  This, no doubt, is where the offhand claim that insanity is contagious comes from.  “It was right there, on the shelf, where I always put it.  I remember I took the stem out and put both parts there on the shelf, in case one of them fell or something, they wouldn’t both get broke.”

I had to give a genuine nod of my head to that logic.  My senses returning, I assured Fred the bit had to be there, somewhere, that it didn’t get up and walk out the door.  He gave me a good smile at that.   I advised Fred to keep looking everywhere the bit could not possibly be.  I even tried to explain the famous Sherlock Holmes maxim from “The Sign of Four” and suggested a few possibilities, including the refrigerator and freezer.  When that look started to reappear, I changed the subject, as I will do again now.

The long and short of it is that Fred’s dad did have an impressive collection of pipes, until he passed away at an advanced age of non-tobacco-related reasons.  At that point, the collection was distributed according to the man’s final wishes.  Fred’s share included three and a half very nice pieces: an uncommon rustic Dublin Everyman stummel, being another Comoy’s second related to Fred’s Guildhall; a Thompson cherry wood, both the shape and material, from the Elbert Gubbels stable; an easy bent Author, stamped on the bottom of the shank Made in London above England, and after at least an hour of scrutiny through my jeweler’s magnifier lenses, the shape number 140; and the amazing meerschaum to which this account will soon come.  [I was sure the unknown #140 was another Comoy’s until I sniffed it out online, listed as a Masta Author.  Masta was an English maker founded about 1900 that was bought by Parker-Hardcastle in 1967.]

And now I will explain the slight problem.  Fred was happy to let me take the Everyman stummel, Thompson and Masta the night he showed them to me, with my promise to pay him an amount upon which we agreed.  He was, however, obdurate, as only someone with schizophrenia can be, in his apparent lack of trust in my able care to take the meerschaum pipe home with me where I could give it the attention it so needed.  His mind was set like the steel trap my own used to be.  He was in earnest, would not equivocate or retreat a single inch, to paraphrase the American abolitionist William Lloyd Garrison.  If only I could have explained that quote to Fred, I might have made him understand the extreme hard place he put me in.

Fred, to make it clear, did not care if I left the pipe in the filthy, scratched condition it was in.  It was the single gift from his beloved father that he had – with very good taste and judgment – chosen to keep for his own, and he was not about to let it out of his sight.  As a result, my only option was to perform a half-assed crash job on the meerschaum, with its ample smoothness, spare but intricate carving and lovely patina, right there at the club (not for pipe smokers but also not against them) where we sat beside each other.  And he had a bus to catch in a little more than an hour.  I fixed that by offering him a ride home.

Here is the elegant meerschaum as I first saw it.meer1 meer2 meer3 meer4 meer5 meer6 meer7RESTORATION
Note the grime, extensive scratches, rim burn, dirty chamber with tobacco of an unknown vintage still inside, and of course the bit that was in utter ruin.  I even had an almost identical replacement that I could use for it, but not without refitting.  And then there was the fresh coat of beeswax I would have liked to add for the perfect completion of the proper repair.  But as Fred would have none of that, and time was of the essence as he had important business to conduct – watching TV back in his tiny studio apartment – before I might never see the pipe again, I was lucky to have a box with my primary implements of restoration with me in the trunk of my Ford SDX.

I began with the vigorous applications of purified water on the stummel, using small cotton gun cleaning squares to remove layers of ancient dirt, and then resorted to a very small amount of diluted Everclear.  The second photo below shows the need for the alcohol.meer8meer9Superfine “0000” steel wool on the rim did much but not enough there.  A progression of 150-, 180- and 320-grit sandpaper cleared out the excess char in the chamber and made it smooth.meer10Again, with cotton balls soaked in more purified water, I scoured the outer stummel, and used pipe cleaners and freshener to clear out as much of the crud and filth inside the shank.meer11Other than spot buffing with the “0000” again, that was all I could do for the meerschaum.  I took the awful bit in hand and used the full wet micro mesh treatment on it from 1500-12000.meer12 meer13 meer14I coated the bit with a dab of Halcyon II wax, let it sit, and worked it in with a thick cotton cloth.  As for the weird obelisk-like piece of meerschaum marked Hirsch, I doubted at the time that it was part of the pipe but knew it could be a crazy lid of some sort.  Steve supported my hunch of the likelihood that it was not part of the pipe.  He surmised it might have been used with cork around it as a fancy wine bottle stopper or to plug something else.  I buy that!  But I took the last two shots before I received Steve’s sage input, and by then, the pipe was forever out of my control.

I found the actual Kirsch brand records online with last-minute research.  The Trademark was first recorded on January 1, 1907 and is now owned by Newell Window Furnishings Inc., a subsidiary of Newell Rubbermaid Inc.  The business suppliers fine home design goods using an assortment of exotic materials, including meerschaum.

For better or worse, here is the result.  I based the time spent on this rush-job at 42 minutes from the date and time stamps on photo number 8, showing the beginning of the cleaning with purified water at 18:07, to photo number 14, with the bit finished at 18:49.

meer15 meer16 meer17 meer18 meer19 meer20 meer21 meer22CONCLUSION
The last time I saw Fred was when I dropped him off at his apartment, the precious meerschaum wrapped in a piece of terry cloth and stowed in a box tucked with great protection in the crook of an arm.  Earlier that night, he was rushing about the club, sweating, his blood pressure elevated even to the average observer, anxious and agitated, and seeming to have some trouble swallowing.  All of these are signs of serious adverse effects to anti-psychotics.  I have not seen him since then and am, for good reason, somewhat worried.

Every time Fred speaks of his father, it is with a sadness that is far greater than that which he feels for the man’s passing.  As the former long-time caregiver to another friend, who was also my roommate for a month short of 15 years, I saw the tension that the mental illness of a family member causes.  Families, in particular the parents, will alienate one of their own who is infirm in a physical or mental way.  Like other, so-called lower forms of animals, they push from the nest those who are born with any weakness, for many reasons: fear, shame, powerlessness to correct the problem, to name a few, but more than anything else, an unbearable sense of guilt.

But the true bearer of these feelings is the blameless victim of whatever handicap befell him.  The worst part of this age-old denial of the basic humanity of those who are sick, however their diseases may be manifested, is the belief that is instilled in them from birth that they are somehow bad for reasons they do not understand, guilty in ways they are unable to comprehend, and more or less worthless.  As in Fred’s case, they try to hide the self-loathing that consumes them with “inappropriate” outbursts such as laughing or trying to joke in an attempt to alleviate the unhappiness they sense in those who are dearest to them.

All of this is the cause of the true sadness I sense in Fred.  I’m sure he never had a chance to make peace with his father; to say goodbye, even to visit him in the hospital or the home in which he was raised.

Instead of these memories, I try to recall the utter joy on Fred’s face when I had snapped the final shots of the improved meerschaum and handed it to him by the less-than-perfect bit.  I told him he should try to avoid handling the porous meerschaum with his bare hands, grasping instead the bit where it pushed into the shank with a firm fit, or using a handkerchief maybe on the bottom of the bowl.

Fred nodded his head up and down in wondrous agreement, taking in little of what I said, I’m sure.  His eyes were wide open with the appreciation all humans have for works of art.

SOURCES
https://rebornpipes.com/2014/10/09/the-guildhall-london-pipe-large-pot-an-account-of-extreme-abuse-robert-m-boughton/
https://trademarks.justia.com/715/83/kirsch-71583153.html

I love Savinelli Tortuga Pipes & the Tortoise Shell Lucite Stem


Blog by Steve Laug

The Savinelli Tortuga line is an interesting looking line of pipes. It comes with a tortoise shell Lucite stem that has an amber looking stem. The mottled browns, golds and yellows of the stem shimmer in the light when they are polished. The pipes are aptly named for the look of an animal they convey. Tortuga is the Spanish or Catalan word for Tortoise and it shows in the design of these striking pipes. The pipe that I am working on at the moment is one of those beauties. It is stamped Savinelli over Tortuga on the left side of the shank and on the right it is stamped with a Savinelli Shield followed by the shape number 114KS over Italy. In the photos from the eBay seller the pipe appeared to be in decent shape. The finish was darkened with grime and the rim had some darkening and tars on the top but the inner and outer edges of the bowl appeared to be in great shape. There was a light cake in the bowl. The stem looked good as well (what could be seen in the photos as they were cut off at the button). There appeared to be a stamp of some sort on top of the stem. I assumed that it was the standard Savinelli S shield. From the pictures it appeared that the tenon was white. Over all, the pipe looked to be in decent shape and since the pipes are now discontinued they are no longer available.tort1Each briar of this series sported not only a tortoiseshell-patterned stem, but also a domed, shell-like cap with a foam-rubber stopper. The purpose of the stopper was to preserve an unfinished smoke which one wishes to pick up again to finish later The domed lid on this bowl had long since disappeared with this pipe. In fact I have never seen one over the many I have cleaned up that came with the matching lid. I found a picture on the web that showed the pipe with a lid on the bowl.tort2My brother cleaned up the externals and did a light cleaning on the internals of the pipe. He was able to remove the grime in the finish and broke through the light varnish coat on the bowl. When it arrived in Vancouver it was in decent shape. The finish appeared a bit mottled from the cleaning but the rim was very clean. The bowl had been reamed and cleaned. The stem looked good but had some light tooth chatter at the button on the top and underside. The Savinelli logo of the S within the shield was stamped on the top of the saddle stem in gold. It was in great shape. When I removed the stem I saw that it was set up the Savinelli unique 6mm filter system. In the shank/stem a bore of 6mm was drilled to hold a triangular piece of balsa wood. This lightweight piece of wood is extremely porous and absorbs tar and nicotine from the smoke. The tenon was white Delrin. The tenon was stained, but otherwise clean.tort3 tort4I took some close up photos of the rim and the stem to show the condition. This pipe was in excellent shape other than wear and tear to the finish. The stem shows the light tooth chatter in the photos below.tort5I started my work by removing the rest of the varnish coat and the spotty top finish on the bowl. I wiped it down with acetone on cotton pads and was able to smooth out the finish. The nice oxblood stain looked more even once the pipe had been wiped down. Once it was polished the finish would look great.tort6 tort7After I wiped it down I took some photos of the stamping on the shank. You can see the name on the left side of the shank. It is very clearly stamped and there are no issues with the stamping there. On the right side the stamp is very readable however, the Italy stamping is faint at the beginning of the word and the middle of the shape number is lighter than the rest of the stamping.tort8Because of the wide diameter of the mortise I used a dental spatula to scrape out the hardened tars in that area. I cleaned the mortise and the airway in the shank and stem with alcohol, cotton swabs and pipe cleaners. I cleaned out the 6mm tenon with cotton swabs and alcohol and scrubbed the stained area on the end.tort9The tooth chatter was not deep so I decided to work on it with the micromesh sanding pads. I wet sanded it with 1500-2400 grit pads and was able to remove the chatter. I polished it with 3200-12000 grit pads to get the shine back on the stem.tort10 tort11 tort12I rubbed the bowl down with a light coat of olive oil and let it dry. I buffed the pipe with Blue Diamond on the buffing wheel and worked on some of the remaining scratches on the stem edges. I was able to polish those out. I buffed the bowl and worked on the rim edges and top to smooth out any marks that remained in those spots. There were a few small nicks in the bowl and most of them disappeared in the buffing. I gave the pipe multiple coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. It is important to take this step in the buffing process as it really adds to the shine of the pipe. I finished by hand buffing it with a microfibre cloth. The finished pipe is shown in the photos below. This one will also end up on the rebornpipes store when I get a chance. I will include a 6mm balsa wood filter for it. It is a beautiful pipe that would make a nice addition to any pipe man’s rack. If you are interested contact me via email at slaug@uniserve.com or through messenger on Facebook. Thanks for looking.tort13 tort14 tort15 tort16 tort17 tort18 tort19 tort20

 

 An easy restore on a smooth Jobey Extra Underslung Pipe


Blog by Steve Laug

I think that the shape of this one is what caught my brother’s eye when he saw this Jobey. He has introduced me to some neat looking Jobey’s that have great grain, shape and stem work. The Jobey Link tenon system is a breeze to replace and repair as it screws into the shank and is pressure fit into the stem. This one has some great grain on it all the way around – birdseye on the sides and cross grain on the front, back and the top and bottom of the shank. It was in decent shape with just a few dings in the left side of the bowl. The rim was lightly tarred and the cake in the bowl was not very thick. The finish was faded in spots. The stem was in great shape other than the usual tooth chatter on the top and underside near the button. There were no deep tooth marks. The link system was undamaged.  extra1 extra2The next two close up photos show the stamping and the condition of the rim. The stamping is simply Jobey in script over Extra. The E on Extra is faint. The Jobey medallion on the stem is in great shape. The inner edge of the rim shows some buildup of tars and oils.extra3As usual my brother cleaned up the pipe before sending it to me. I am getting spoiled as he is doing a lot of the hard clean up. He reamed the bowl with the PipNet reamer and scrubbed the exterior with Murphy’s Oil Soap and a soft tooth brush. He rinsed of the soap with running water. He cleaned out the airway in the stem and the shank and the mortise with cotton swabs, pipe cleaners and alcohol. When it arrived in Vancouver I took the following photos.extra4 extra5The next photo shows the bowl and the rim after he had cleaned it up. It was in excellent shape.extra6The next two photos show the tooth chatter on the stem and a light oxidation that was over the surface of the stem.extra7I tried to steam the dents out of the side of the bowl with a damp cloth and a hot knife and was able to lift quite a few. There were three of them with rough edges that I lifted some but was not able to smooth them out with steam. I used some drops of clear super glue to fill in the spots on the bowl side. Once the glue dried I sanded it with 220 grit sandpaper and then with 1500-4000 grit micromesh sanding pads.extra8I restained the areas on the bowl that had lightened from sanding with a combination of light, medium and dark stain pens and a little bit of black Sharpie pen. I gave the entire bowl several coats of dark brown aniline stain mixed 50/50 with isopropyl alcohol. I flamed it and repeated the process until I had an even coverage. I set the bowl aside to dry. I was sure that I would need to do some more touch ups to blend the stain well but I wanted the stain to set.extra9 extra11 extra12I sanded the tooth chatter off the stem with 220 grit sandpaper and was able to smooth out all of the tooth marks.extra10I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After the final rub down I let the stem dry.extra13 extra14 extra15I buffed the pipe with Blue Diamond after the stain had cured and gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad to raise the shine and then by hand with a microfiber cloth to deepen the shine. The pipe is really a beauty and the stain and shine make the grain stand out. This one will also be going on the store so if you are interested in adding it to your collection let me know via email, message or a comment on the blog. Thanks for looking.extra16 extra17 extra18 extra19 extra20 extra21 extra22 extra23

A Concise History of the Gubbels Pipe Business from Arno van Goor, the Dutch Pipe Smoker


Steve, here is the Arno van Goor blog that describes so well the evolution of the great Dutch pipe family business known today as E. Gubbels B.V. in the Netherlands.  Dhr. van Goor’s sources are friends of his who know the Gubbels family and business, members of the Gubbels family itself, including Elbert Jr., as well as employees.  The information in the following blog, therefore, is culled from direct interviews and other contacts.  There is also the fact that Arno is Dutch and therefore closer to the action, as it were!  He was gracious enough to provide permission to re-publish the fascinating living history in this forum, although at first I thought it would be excerpts from another, longer blog that had the same basic info.  I have been careful to copy and paste the material as close as possible to the format set out by Arno in the original on his website, The Dutch Pipesmoker, at https://dutchpipesmoker.wordpress.com/.  However, most of the hyperlinks have been removed, and also the photos below were consistently wrapped in the original text paragraphs alternating from the left to right sides.  Perhaps you can fix that!  I want to take this opportunity to express my extreme gratitude to Arno for his invaluable wellspring of data on the Gubbels family and business.  It gives the most illuminating picture I have found.

— Robert M. Boughton

The following is © 2015 by Arno van Goor.  Used by permission.

2015 PRF-pipe made by Big Ben
by arno665

Dre unveiling the new forum year-pipe

Dre unveiling the new forum year-pipe

In my Hospitable Heukelum 2014 blogpost I revealed that the 2015 PRF forum year-pipe was going to be made by Dutch pipe-brand Big Ben.  Like I told before, normally Shaun arranges the whole project but sadly he had been very ill this year.  Despite his sickness he managed to reach out for help and Dre answered his call.  Dre (Andre) has very good connections with the Gubbels family from the Big Ben and Hilson pipe factory and regularly visits the place.  So he asked if they could mean anything for the PRF [the Dutch/Belgian Pipe Smokers Forum, abbreviated PRF from the Dutch Pijprokers Forum] pipe project.  Unfortunately Big Ben only fire up their machines for a minimum of 500 pipes and the forum can never reach that number.  BUT they had an alternative solution.

2015 PRF forum year-pipes

2015 PRF forum year-pipes

Throughout the years Gubbels kept pipe-bowls from their Barbados range behind with an exceptional grain and we could have those! Plus they added a metal ring on top of the bowl which made the pipe look even better. Then there was another problem, one can’t buy directly from the Gubbels factory. Luckily Primera Wouters in Weert were prepared to distribute the pipes. When Shaun and Dre told this and showed the pipe they got a very well deserved applause. Just over 60 pipes were available and when forum-members could order them they all were gone in no time! To be perfectly honest, I did not apply for one. I simply did not like the shape, but came to regret it later.

My first proper pipe: a Hilson Event

My first proper pipe: a Hilson Event

When I wanted to begin with pipe-smoking I knew nothing except that a Big Ben was a good pipe to start with. However, I preferred a model that was made by Hilson, a Hilson Event. The store owner explained to me that Hilson was made in the same factory as Big Ben. “Ok, I’ll take it!” I said and bought my first pipe. Later I bought a Big Ben which roughly had the same model as the Hilson Event because I simply liked that shape back then. Both pipes I do not have any more, I gave them away when my tastes began to develop and change.

Johannes Henricus Gubbels & Anna Maria Gubbels

Johannes Henricus Gubbels & Anna Maria Gubbels

The histories from Big Ben and Hilson have a lot of similarities and from a point in time even intertwine. It all started for the Gubbels family in 1873 with the shop of Johannes Henricus Gubbels in the Dutch city of Roermond. There he sold things like newspapers, walking sticks, umbrellas, toys and last but not least, smoking accessories. One of the suppliers of those was a German man called Jean Knödgen who had started to make clay pipes in 1846 in the Belgian city of Bree. For a long time Johannes ran his business together with his wife, Dijmphna Hubertina. After her death in 1896 he got married again to Anna Maria in 1899. She bore him two children and when Johannes died in 1911 she continued the business. In 1924 her 2 children, Antonia and Elbert Gubbels, established the “A & H Gubbels” company which specialized in the wholesale trading of smoking accessories.

ben5Meanwhile in Belgium the Bree pipe factory had a new owner. Jean Hillen, the son-in-law of Knödgen, had bought the company at the end of the 19th century. He had also made contact with French pipe-makers in the area of Saint-Claude who supplied him with briar wood and Jean would finish them off. Thus, alongside the traditional clay pipes, he was able to offer more modern pipes. Around 1924 Hillen was perfectly capable of creating briar pipes on his own.

Elbert Gubbels Sr.

Elbert Gubbels Sr.

Up to WWII Elbert Gubbels extended his business, mainly getting his supplies from France and England. Unfortunately The Netherlands were invaded by German troops in 1940 so the family fled north where they tried to make a living by buying and selling what little there was available. In 1945 at the end of the war they returned home to continue the business. A difficult task as material was lacking and importing stuff was almost impossible. In that period Elbert Gubbels, now the sole owner of the business, decided to follow in Jean Hillen’s footsteps. He became totally independent and produced everything himself. The factory began with 2 machines and 3 French artisans in a small workshop.  In Bree a factory already existed and the sons of Hillen also worked there. Jos was in charge of sales and Albert production. The brand name of the pipes that were sold abroad was simple: Hilson, to be precise, Hillen and Sons.

ben7Gubbels had no brand name yet, he just had the name “EGRO” which stood for “Elbert Gubbels Roermond”. The number of machines, personnel, working space and quality of product were increased which resulted in a higher output. That made it necessary to expand the market experience and the wholesale network were no longer sufficient. A brand name was needed in order to increase sales, especially abroad. At that time another Dutch company, “De Rijk & Zonen” from Amsterdam, was doing badly. It was not a large company and to be honest, not so interesting. But it did sell British-made pipes with a sought-after, glamorous brand name well-known in many countries: Big Ben. So in 1956 Gubbels bought the whole De Rijk company. As a result exports soared in Europe, the USA, Canada and many other countries.

Big Ben Pipo

Big Ben Pipo

Meanwhile the business Hilson was flourishing, producing a wide range of well-crafted and creative pipes. These were selling well in Europe and elsewhere thanks to their excellent reputation and good value for money. On the other hand the production of Gubbels was more traditional in style: natural or black briar models, straight or bent, just classic pipe design. Well, one exception. In that period the Pipo pipe appeared, a very small “nose-burner” designed by Alfons Gubbels, the son of Elbert, who had by that time joined the business together with his brother Jos. Alfons was in charge of production and Jos sales. The unorthodox Pipo pipe was highly successful, selling world-wide, including the USA. At the end of 1972 the company moved into a bigger factory. Also the much coveted title “Royal”, in the name of Queen Juliana, was granted. Thus the company name became “Elbert Gubbels en Zonen – Koninklijke Fabriek van Tabakspijpen” (“Elbert Gubbels and Sons – Royal Dutch Pipe Factory”).

ben9At the end of the 1970’s there were only two pipe factories left in the Benelux countries, those of Gubbels and Hillen. Two different but also complementary enterprises. Gubbels sold well in America with their Big Ben pipes while Hilson was a popular pipe-brand on the German market. However, both companies produced high-quality workmanship. So in 1980 Gubbels bought Hillen, who sadly was experiencing serious financial difficulties. It was decided that all machines, material and experts were to be moved to the Gubbels factory.

Alfons Sr. and Elbert Jr.

Alfons Sr. and Elbert Jr.

At first the two brands had some difficulty in co-existing. For example, some Big Ben pipes of that period could be confused with Hilsons and vice-versa. All by all that period of adjustment was positive, characterized by a high output. However, something was changing in the world of pipes and the market crisis meant that quite a few things had to be re-considered. It was not enough to increase quality in order to compensate for the drop in quantity. Greater investments had to match high-performance products. In 1989 Alfons (Fons) junior (technical production and design) and Elbert junior (sales) took over from their father Alfons senior and uncle Jos and the family tradition was carried on.

ben11Since then the company has striven for excellence in every aspect of their production and above all in their mission: offering an increasingly discerning clientèle unique pipes. So since 2008 Rainer Barbi, the late famous German pipe maker, has been contributing to production and had the task of remodeling the Hilson brand until his unfortunate death. Also another great pipe maker, Former, has recently decided to offer Gubbels his creative sensitivity, art and some of his time. Besides manufacturing Big Ben, Hilson and other more minor brands Gubbels has also worked in partnership with other companies to create or refine unique models, such as Porsche Design (from 2005 to 2013) and currently Bentley. Unfortunately the financial crisis hit Gubbels in 2012 and the banks no longer wanted to finance the company. Who smokes these days?? So bankruptcy was a logical consequence, an unpleasant period. But the Gubbels family pulled through with capital of their own and had a new start. There was a change of direction with 20 instead of 28 employees and despite the difficult market the export is growing. The Gubbels company is on the rise once again.

ben12Back to the forum-pipe, I really wanted to see the process in the factory so with thanks to Dre and Fred I could phone Elbert Jr. for an appointment. He already knew my name, I could pay a visit, see the process, take pictures, ask questions, no problem at all. I knew a bit what to expect because I had been before at the new factory with a group of the PRF-forum just before the financial crisis hit Gubbels back in 2011. So on a morning I drove to Herten (municipality of Roermond) dressed to impress because eeyz, you can’t arrive in jeans and a sweater at the only pipe-factory left in The Netherlands right? Because of the crisis the Gubbels offices had moved in the big building used by several companies so I happily announced myself at the wrong desk. Luckily the friendly secretary of the neighbouring enterprise pointed me in the correct direction. After a good ring at the doorbell of Gubbels one of the employees let me in, guided me to the visitor room and went to get Elbert Jr. Before he walked in I was able to quickly snap some pictures of the displayed pipes.

Assembly hall

Assembly hall

Just like on the phone Elbert jr. is a very nice man to talk to, clearly someone with a passion for his company and the products made there. We chatted away for a while until he got a call from his brother that he was ready for me. Elbert Jr. guided me to the big assembly hall where all pipes are made and Fons Jr. was waiting for my arrival. For the outside world Elbert Jr. is the face of Gubbels but inside the factory Fons Jr. reigns supreme. At this moment he is the only one there who knows and is able to perform all the necessary steps in the creation of a pipe. The other employees just know a few steps of the process. Which worries him sometimes, I mean, what if he becomes ill? But they are working on that.

Fons Jr. and a colleague had prepared (as far as they could) the steps in the finishing of the forum-pipe so I could take pictures of it. Remember, all the bowls and mouthpieces were already roughly made. Below you can see all 10 steps of the process:

1. Mounting the mouthpiece.
2. Sanding the pipe from coarse to fine with different sizes of sanding discs.
3. Staining the pipe (3 layers of stain are applied in total) where the first layer of stain is set aflame to fixate it.
4. Removing excess stain.
5. Sanding off more of the stain to make the grain better visible.
6. Milling out space for the metal top-ring.
7. Spraying a lacquer finish on the pipe.
8. Buffing the pipe to make it extra shiny.
9. Putting on the metal top-ring.
10. Tadaaa!! The finished product.

[GO TO THE ORIGINAL BLOG AT https://dutchpipesmoker.wordpress.com/2014/12/16/2015-prf-pipe-made-by-big-ben/ TO VIEW THE PHOTO COLLAGES AND VIDEOS THAT BEGIN AT THIS POINT.]

Fons Jr. adjusting the Lamberthod machine

Fons Jr. adjusting the Lamberthod machine

After explaining all the steps of the process Fons jr. guided me further around the factory. In the back there was a smaller hall with a big basket stacked full with briar and equipment to shape the bowls including a big modernized version of the Lamberthod machine. Of course the precise operation of everything was demonstrated. Seeing the immense Lamberthod device in action was very impressive, especially because Fons Jr. had left the hood open so I could make some pictures. Afterwards he had to laugh when he looked at me, because my classy black suit was totally covered in the sawdust that came out of the machine. “You will still find it in your clothes when you go to sleep tonight” he said with a big grin.

Warehouse

Warehouse

I also was led through the immense warehouse where you can find lots of pipes, pipes and ehrr. Pipes! Uncountable boxes, drawers and crates stacked on to each other filled with unfinished pipe bowls, stems in all shapes and colours, (metal) rings etc. An impressive sight! There was only a small pallet with ebonite mouthpieces, Gubbels does not really use them because acrylic is more durable. Last but not least we went to a part of the warehouse where a couple of friendly ladies were packing orders.

ben16When the tour was finished Fons jr. and I sat together so he could explain the forum-pipe process to me once more and I could write down the steps. We talked a bit more and then it was time for me to leave and for him to go back to the assembly hall. I must say, my respect for Gubbels and especially for Fons jr. had really grown. If you just look at the new Bentley pipes and know how much difficult handwork is needed for the creation of those.

OLYMPUS DIGITAL CAMERAAnyway, I wish all people who have ordered the 2015 PRF forum year-pipe lots of smoking pleasure with it! It is an extraordinary pipe with stunning grain for a very, very good price and I really regret I did not order one now. Thanks go out to Dre, Shaun, Fred, Elbert Jr., Fons Jr., Fons Sr. and the employees at Gubbels for making the forum pipe and this blogpost possible!

[GO TO THE ORIGINAL BLOG AT https://dutchpipesmoker.wordpress.com/2014/12/16/2015-prf-pipe-made-by-big-ben/ TO VIEW THE PHOTO COLLAGES AND VIDEOS THAT BEGIN AT THIS POINT.]