Restoring a Kaywoodie Flame Grain Imported Briar 16 President

by Steve Laug

I received an email from a fellow a bit ago about two of his pipes that he wanted me to restore. I have included his email below.

Hey Steve,

It’s been a little while but I’d like to send in the Kaywoodie President for restoration. I also have a Marxman apple that I would like an assessment on–it’s a bit more of a challenge than a standard restoration. Can you let me know if you have an opening and if so, what address to send them to? Thanks! – Devin

I asked him to send me some photos of the pipes before he shipped them to me. I gave my address and he shipped them to me. Here are the photos of the Marxman pipe that he sent.He included some close-up photos of the bowl and shank to show the condition they were in. The photos show the condition the bowl and rim top. There is no cake in the bowl but the rim top and inner edge show damage from burning and possibly overzealous reaming. The stem has a lot of tooth marks and dents in the top and underside ahead of the button. He also removed the stem from the shank and took a photo to show the condition of the aluminum stinger apparatus. The pipes arrived here last evening. I took the Kaywoodie President to the table to look it over. It was very clean inside and out. The rim top had burn damage on the rim top and inner edge of the bowl. The finish was dirty on the bowl and shank. The pipe was stamped on the left side of the shank read Flame Grain [over] Kaywoodie. On the right side it is stamped Imported Briar [over] the shape number 61. The stamping was clear and quite readable. The stem was oxidized and had tooth damage on the top and underside ahead of the button and on the button edge itself. The vulcanite stem was fat on the bottom side and has the Kaywoodie black clover logo in a white circle on the topside of the stem. I took a photo of the rim top to show the condition. You can see the bowl has been reamed and the burn damage on the rim top and inner edge of the bowl. It needed some work. The stem was oxidized and has some deep tooth marks on the top and underside ahead of the button and on the edges. I took photos of sides of the shank to show the stamping. The stamping is clear and readable. I also took a photo of the logo on the stem top. I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. The stinger apparatus is shown in the photo as well. It is a nicely grained unique.I turned to Pipephil’s site to look at the data that was available on Kaywoodie President pipes and see if there were any pipes like the bowl I had (http://www.pipephil.eu/logos/en/logo-kaywoodie.html The shape called “President” is a Kaywoodie’s distinctive production. It has never been copied. Until late 1930’s pipes were stamped with a 4 digit code (this pipe: 7793).

The first 2 numbers (77) designate the style or finish.
The last 2 are the shape numbers (93).
The numerical code may be reinforced by a letter for variants.

Thus the small “President” pipes are stamped 93S while the larger bear a 93L (see also this Super Grain pipe).

Later Kaywoodie will cancel the 2 first style/finish numbers keeping the 2 last shape numbers and the letter for variants (i.e. Allbriar or Connoisseur).

I further worked on the name and shape number of this Kaywoodie. It was stamped on the right side of the shank with the shape number 61. I turned to Pipedia to a specific article on the various shape numbers (https://pipedia.org/wiki/Kaywoodie_Shape_Numbers). I found the following line below. It identifies the shape 61 as follows.

61 EZ set Vest pocket President (streamliner shape) oval bowl 1935-1937, 1952-1960

From that information I knew that the pipe originally had been released in 1935-37 and then released again between 1952-60. The pipe in hand was the later release as the earlier version had a different shape number and often had the patent number. This one had a two digit number and no patent.

I turned to Pipedia to the article on Kaywoodie pipes (https://pipedia.org/wiki/Kaywoodie) to see if I could find information on the shape and President line. There was a sales flyer on Kaywoodie pipes for Father’s Day. I have included a copy of the flyer below in a section called Streamliners.The article also included a shape chart that was helpful. The last shape in the chart was a Kaywoodie 61 E-Z-Set Vest Pocket President which is the same shape as the one that I am working on.From the above information I knew that I was working on a Kaywoodie President shape 61. It is a great looking unique pipe. It was now time to start working on the pipe.

I cleaned out the shank and the airway in the stem with pipe cleaners – bristle and smooth and cotton swabs and alcohol. It was an incredibly dirty shank and airway in the stem. It smelled significantly better once finished.I decided to address the damage on the rim edge and top. I wanted to do so with minimal effect on the shape of the edge and rim. I used a folded piece of 220 grit sandpaper to smooth out the damage on the inner edge of the bowl and to remove the burn damage. It looked much better. I carefully, gently sanded the surface of the bowl and the shank with 320-3500 grit 2×2 inch sanding pads to remove the scratches in the surface of the briar. The bowl and shank began to look very good. I polished the briar with 1500-12000 grit micromesh sanding pads – dry sanding the briar and wiping down the bowl after each sanding pad. It really began to take on a rich shine and the grain stood out beautifully. I rubbed the briar down with Before & After Restoration Balm and worked it into the briar and the repaired areas. The product works to clean, enliven and preserve the briar and give it a rich lustre. The briar came alive and the grain really pops. I set the bowl aside and turned my attention to the stem. I forgot to take photos but I “painted” the vulcanite stem surface with the flame of a Bic lighter to lift the tooth marks. I was able to lift the majority of them with the heat. I filled in the deeper marks on the surface of the button and the edge of the button with a rubberized CA glue. I flattened the repairs on the stem and recut the edge of the button with a small file. I flattened the repairs with a folded piece of 220 grit sandpaper. It is starting to look very good. I sanded the stem with 320-3500 grit 2×2 inch sanding pads. The shape and look of the stem looked better and better. The remaining oxidation was gone.I polished the stem by dry sanding it with 1500-12000 grit micromesh sanding pads. I wiped the stem down after each sanding pad with an Obsidian Oil Cloth. The stem looked very good. I put the Kaywoodie Flame Grain Imported Briar 61 President back together and buffed it on the buffing wheel with Blue Diamond. It raised a shine on the briar and the stem and gave some depth to the grain. I gave both the bowl and the stem multiple coats of carnauba wax on the wheel and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe turned out to be a unique beauty in its own way. I really like the grain and the shape of this Kaywoodie Flame Grain 61 President. The dimensions of the pipe are Length: 6 inches, Height: 1 ½ inches, Outer diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.41 ounces/39 grams. It is a uniquely beautiful pipe. It will join the Marxman Apple on its journey back to Devin early in the week ahead. Thanks for walking through the restoration with me.

Breathing new life into a Unique Meerschaum Bent Rhodesian with the Wooden Stem

Leave a reply

by Steve Laug

It is another rainy day in Vancouver and a day off so I decided to go to the basement and work on a pipe that was purchased on 12/03/2025 from a seller in Houston, Texas, USA. It is a no name rusticated Meerschaum Bent Rhodesian shape pipe that is quite beautiful. The rusticated bowl and shank of this large Rhodesian that has a very tactile feel that I am sure is even better when it heats up. The shank has some patina developing around the shank and end. The rim top has some patina under the lava. There was no stamping on the shank or bowl. The pipe was dirty when Jeff received it. There was dust and grime ground into the finish. The bowl was heavily caked and there was some thick lava on the rim top and inner edge. The hand carved wooden taper stem was dirty and had light tooth marks and chatter on both sides ahead of the button. There no stamping or logo on the stem top or sides. Jeff took photos of the pipe before he started his clean up work on it.

The photo to the right is a great photo of the general appearance of the bent Rhodesian and the rugged rustication on the bowl sides and heel. You can also see the lava and darkening to the rim top and inner edge of the bowl. It has a great looking hand carved stem – it is hardwood and I wonder if it is Walnut or possibly Paduak. I am uncertain of the kind of wood that the stem is made of but it certainly a reddish coloured hardwood.

He took some photos of the rim top and bowl from various angles to give me a clear picture of the condition of the rim top and bowl. The inside of the bowl is heavily caked with a heavy lava build up on the inner edge and rim top. He included photos that show the top and underside of the stem. The photos show the lack of defined edge on the button and the wear ahead of the button. The condition of the stem is as I described above.
The tenon is fit for a Medico style paper filter. The tenon is too small for a 9MM filter and too big for a 6MM filter.Jeff took photos of the sides and heel of the bowl to give a sense of the finish and the developing patina on the shank and bowl. Now it was my turn to work on the pipe. Jeff had done an amazing cleanup of the pipe. He reamed the light cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He scrubbed the exterior of the stem with Murphy’s Oil Soap and a tooth brush. I rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. I took a photo of the rim top to show the condition. You can see the clean bowl. The bowl is in excellent condition and the rim top looks very good. There is a little darkening on the back topside of the rim but otherwise it is excellent. The stem came out looking quite good. It only needed to be polished. I took the stem off and took a photo of the overall look of the pipe. It really is a beauty. I carefully sanded the smooth surface of the rim top and shank end of the shank with 320-3500 grit 2×2 inch sanding pads to remove the darkening and small scratches in the surface of the meerschaum. The bowl and shank began to look very good. I polished the meerschaum rim cap, top and shank end with 1500-12000 grit micromesh sanding pads – dry sanding the briar and wiping down the bowl after each sanding pad. It really began to take on a rich shine and the grain stood out beautifully. I rubbed the meerschaum down with Claphams Beeswax/Carnauba wax. I worked it into the meerschaum with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the rusticated finish. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The meerschaum takes on a deep patina that really comes alive with the wax. I set aside the bowl and turned my attention to the stems. I recut the button edge and reshaped it with small needle files. I sanded the stem with a folded piece of 220 grit sandpaper to finish reshaping the button edges. I sanded the stem with 320-3500 grit 2×2 inch sanding pads. The shape and look of the stem looked better and better. It really began to shine.I polished the wooden stem with micromesh sanding pads – 1500-12000 grit pads. I wiped them down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Rusticated Meerschaum Bent Rhodesian with a Wooden Filter Stem has a beautiful, reddish brown finish that highlights some beautiful grain. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stems multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Rusticated Meerschaum Bent Rhodesian with Wooden Stem is quite stunning and feels great in my hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.12 ounces/61 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I am not sure where this will end up. I may keep it here for awhile to make sure the draught is correct. Then I will see. Thanks for your time.

Renewing and Repairing a Cracked Shank on a GBD New Standard 357CC Prince

Leave a reply

by Steve Laug

About a week ago or so I was chatting with Chris about a pipe I had shipped him, a lovely GBD International Prince and he was enjoying it he loves GBD Princes and had a New Standard with a cracked shank that he had picked up from a seller on eBay. He wasn’t clear if it was cracked when he picked it up or if it had happened since. He had tried to repair it and it had not worked. It extended about ¼ inch midshank on the right side. It had some remnants of glue on the shank in the sandblast. I told him to send it up and I would have a look at it for him. It arrived last evening. Here is what I saw when I opened the package. It is a great looking sandblast Prince that is stamped on the underside on a smooth panel on the shank and read GBD in an oval [over] New Standard in script. That is followed by London England and then a little below the London stamp with the Shape number 357CC. The crack was on the left side of the shank and there was some darkening on the inwardly beveled rim top and inner edge of the bowl. The stem was lightly oxidized and had some light tooth marks near the button edge. I took photos of the pipe before I started working on it. I took photos of the rim top and bowl as well as the stem showing the condition of both sides and the tooth marks against the button. The bowl was quite clean other than darkening on the inner edge and the top of the bowl. It also showed what looked like a line on the surface for a rubber bite guard.I took a photo of the underside of the shank. It shows the stamping on the shank and though it is faint in spots it is readable. I removed the stem from the shank and took a photo the looks of this GBD Prince.I took a photo of the crack on the right side of the shank. You can see the glue residue in the sandblast finish.Now it was time to address the crack. I decided to clean up the repair with a brass bristle wire brush. I knocked off the glue and damaged areas on the shank side with the wire brush. The crack is clear and visible in the photo below.The first step in the repair is to clean out the shank and the airway in the stem with pipe cleaners – both bristle and smooth as well as qtips and alcohol. I always want to clean up the oils and tars in the shank before regluing and banding it.I used a tooth pick and all purpose white glue to fill in the crack on the shank side and to put a bead around the shank end. I pressed the brass band onto the shank end and wiped off the excess blue.I took photos of the newly banded shank and repair on the right side. It looked very good at this point. I stained the repaired shank end with a Mahogany stain pen to blend it into the rest of the bowl and shank. It looked very good to my eye and the match of the colour was perfect.I polished the brass band and the smooth inward bevelled rim top with 320-3500 grit sanding pads. The brass took on a rich shine and the rim top looked much better. I took a photo of the pipe at this point. I rubbed the briar down with Before & After Restoration Balm and worked it into the sandblast briar and the repaired areas. The product works to clean, enliven and preserve the briar and give it a rich lustre. The briar came alive and the blast really pops. I set the bowl aside and turned my attention to the stem. I sanded the stem surface with 320 grit sandpaper to remove the oxidation on the stem and the tooth marks on the surface ahead of the button on both sides.I sanded the stem surface with 320-3500 grit 2×2 inch sanding pads. I wiped it down after each sanding pad to remove the debris. It really began to take on a shine.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This interestingly stamped GBD New Standard 357CC London England Prince with a vulcanite taper stem is a great looking pipe now that it has been repaired with a thin brass band. The rich browns and blacks of the contrasting stains on the sandblast came alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished GBD New Standard 357 CC Prince is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 33 grams/1.16 ounces. I will be sending it back to Chris early this week. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Smooth Moves on a Peterson 303 Sterling Silver Meerschaum

Leave a reply

by Kenneth Lieblich

Following on from the rusticated Peterson meer the other day, I have now completed a really good-looking, smooth block meerschaum pipe from Peterson. It is a shape 303, medium bent apple. It doesn’t have the number marked on it, but it’s obviously a 303. Like the other Pete, this one was acquired by auction. It was a pleasure to work on it and I hope you will enjoy reading about it. There are many similarities in the two pipes. The band or cap around the shank is made in sterling silver, and that certainly adds a touch of class. The stem, as expected, has the traditional P-lip of the Peterson brand. The pipe was very well cared for by its previous owner, and it even comes with its own Peterson-branded pipe sock. The meerschaum itself doesn’t hold any markings – nor does the stem. All the markings are on the sterling silver band. To start, the band says Peterson’s [over] Dublin. To the right of that, it reads Sterling [over] Silver. To the right of that, it has a set of proper silver hallmarks: Hibernia, which indicates that it was made in Dublin. Next is the Harp Crowned, which indicates sterling silver. Third is the date letter. In this case, it’s a stylized letter O. Checking the Irish hallmarks chart tells me that this pipe dates from 1980. Moving on. The stummel was in nice shape. The outside had only seen some minor wear-and-tear, but there were no major issues. It was a bit dirty inside, but nothing more than what would be expected. Meanwhile, the stem was also in good condition. It was oxidized and calcified, but the tooth marks were very minor. The sterling silver band was fine – just heavily tarnished. The stem’s calcification was notable. I used an old butter knife and gently scraped some of the thicker accretion off. Doing this now helps later in removing the oxidation.I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, ochre-coloured mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush.As the stem was now clean and dry, I set about fixing the marks and dents in the vulcanite. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. Normally, at this point, I would use a reamer to remove the built-up cake inside the bowl, but meerschaum has the potential to crack in those circumstances. Instead, I used a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I did it carefully because too much soaking can cause meerschaum to soften. In this case, I moved quickly, nothing softened, and everything turned out well.To tidy up the bowl, I wiped down the outside, using a solution of a pH-neutral detergent and some distilled water, with cotton rounds. I used my micromesh pads to sand the outside of the stummel and finish it off. This sanding minimizes flaws in the meerschaum and provides a beautiful smoothness to the surface. I then applied some Clapham’s Beeswax Finish to the meerschaum and let it sit for about 30 minutes. As meerschaum pipes don’t do well on a bench-polisher, I then buffed it with a microfibre cloth. I repeated this process and left it – it sure was pretty! I also polished the silver with my jeweller’s cloth and made it shine. For the final step, I took the stem to my bench polisher and carefully buffed it with a blue diamond compound.

All done! This Peterson 303 Sterling Silver Meerschaum bent apple looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Irish’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5 in. (127 mm); height 3⅜ in. (87 mm); bowl diameter 1⅔ in. (42 mm); chamber diameter ¾ in. (18 mm). The weight of the pipe is 1⅝ oz. (49 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Repairing and Restoring a Marxman Selected Briar Algerian Briar France Apple

Leave a reply

by Steve Laug

I received an email from a fellow a bit ago about two of his pipes that he wanted me to restore. I have included his email below.

Hey Steve,

I asked him to send me some photos of the pipes before he shipped them to me. I gave my address and he shipped them to me. Here are the photos of the Marxman pipe that he sent.He included some close up photos of the bowl and shank to show the condition they were in. The shank had a lot of flaws in the briar on the heel and the shank. The flaws on the heel appeared to have lost the fills somewhere along the process. There were also some twisted flaws on the underside of the shank and the sides as well. The flaws and cracks ran through all the stamping on both sides. Some of them were deep as they leaked smoke when the pipe was smoked. The shank end had a lot of flaws following the grain on the shank from the shank end toward the bowl. It really was a flawed piece of briar that has opened up over time. The stem was in excellent condition. The bowl and shank had been reamed and cleaned by Devin before he sent it to me. He included photos of the stem. The pipes arrived here last evening. I took the Marxman to the table to look it over. It was very clean inside and out. The pipe was stamped on the left side of the shank read Marxman with the arrow through the letters (Marxman logo). On the right side it is stamped Algerian Briar [over] France. The shank is riddled with flaws running along the grain horizontally from the shank end forward through the stamping. There were also spots on the shank that spidered from the flaws in the shank and in spots left holes. Devin said that smoke came through some of the holes in the shank. It a mess in terms of the amount repairs that need to be done. The vulcanite stem has a Marxman arrow logo on the left side of the shank. I took a photo of the rim top to show the condition. You can see the clean bowl. The bowl is in excellent condition and the rim top looks very good. You can also see all the flaws in the briar on the top of the shank and around the shank end. The stem came out looking quite good. It only needed to be polished. I took photos of sides of the shank to show the stamping. The photos clearly show the stamping and is actually more readable in person. I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. It is a nicely shaped apple.I turned to Pipephil’s site to look at the data that was available on Marxman pipes and see if there were any pipes like the bowl I had (http://www.pipephil.eu/logos/en/logo-m2.html). There was nothing in the photos there but the stamping and data available was helpful. I have included a screen capture and the sidebar information below the screen capture.Brand created in 1934 and merged with Mastercraft in 1953.

The article also included a shape chart that was helpful. It looked to me that the pipe was a Regular Apple (third pipe down in the first column below). It is the top pipe in the second column in the photo below.From the above information I knew that I was working on a Marxman Regular Apple and that it was made before the merger with Mastercraft in 1953.

With that I was ready to begin working on the pipe. I decided to address the flaws in the briar. I pressed briar dust into the cracks and flaws with a dental spatula. Once the dust was in place I used a tooth pick to press clear CA glue into the flawed areas on the shank and the spots on the heel and bottom sides. To bind the shank end repairs and to keep the cracks and separations in the briar firm I went through my thin brass bands and fit one on the shank end. I heated it and pressed it on the end of the shank. It was a good tight fit and would serve its purpose well. You could see the repairs on the shank and bowl in the photos. I used a folded piece of 220 grit sandpaper to smooth out the repairs. I was able to carefully work my way around the stamping on the shank. It looked much better. I also smooth out some of the nicks in the inwardly bevelled rim top. The repairs began to blend in very well. I sanded the repairs a little more, then stained them with an Oak and Maple stain pen to blend them into the colour of the surrounding briar on the bowl and the shank. I sanded the surface of the bowl and the shank with 320-3500 grit 2×2 inch sanding pads to further blend in the repairs and to remove the scratches in the surface of the briar. The bowl and shank began to look very good. I polished the briar with 1500-12000 grit micromesh sanding pads – dry sanding the briar and wiping down the bowl after each sanding pad. It really began to take on a rich shine and the grain stood out beautifully. I rubbed the briar down with Before & After Restoration Balm and worked it into the briar and the repaired areas. The product works to clean, enliven and preserve the briar and give it a rich lustre. The briar came alive and the grain really pops. I set the bowl aside and turned my attention to the stem. I touched up the Marxman logo on the left side of the stem with Rub’n Buff Antique Gold. I pressed it into the logo with a tooth pick and then buffed it off with a soft cloth.I went over the work that Devin had done with micromesh sanding pads. I used 1500-12000 grit sanding pads. I wiped the stem down after each sanding pad with an Obsidian Oil Cloth. The stem looked very good. I put the Marxman Select Briar Algerian France Apple back together and buffed it on the buffing wheel with Blue Diamond. It raised a shine on the briar and the stem and gave some depth to the grain. I gave both the bowl and the stem multiple coats of carnauba wax on the wheel and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe turned out to be a unique beauty in its own way. I really like the grain and the shape of this Marxman Select BriarApple. The thin brass band and the taper stem go well with the rich briar. The dimensions of the pipe are Length: 6 inches, Height: 1 ½ inches, Outer diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.41 ounces/39 grams. It is a uniquely beautiful pipe. Once I finish Devin’s second pipe both will head back to him to enjoy!

Restoring a Stanwell Hans Christian Andersen 91R Ukulele with a 9MM Filter Stem

Leave a reply

by Steve Laug

It is another rainy day in Vancouver and a day off so I decided to go to the basement and work on a pipe that was purchased on 01/25/2024 from a seller in Pocatello, Idaho, USA. It is a Dansih Made Stanwell pipe that is quite beautiful. The bowl and shank of this large Ukulele has a rich stain that highlights the grain around the bowl and shank. The pipe is stamped on the underside of the shank and reads Stanwell [over] Hans Christian [over] Andersen. On the right side it is stamped 91R which is the shape number. The pipe was dirty when Jeff received it. There was dust and grime ground into the finish. The finish was dirty with grime and oils ground into the finish. The bowl was lightly caked and there was some lava on the rim top and inner edge. The shank had a band on the shank that included two brass rings sandwiching a silver band. The acrylic taper stem was dirty and had light tooth marks and chatter on both sides ahead of the button. There no stamping or logo on the stem top or sides. Jeff took photos of the pipe before he started his clean up work on it. He took some photos of the rim top and bowl from various angles to give me a clear picture of the condition of the rim top and bowl. The inside of the bowl is lightly caked with light lava on the inner edge and rim top. He included photos that show the top and underside of the stem. It is as described above. Jeff took some photos of the sides and heel of the bowl to show the condition of the finish on the pipe. The photos showed some great grain around the bowl and shank even with the grime in the finish. It is a great looking piece of briar. He took a photo of the stamping on the smooth underside of the shank. It was clear and readable as noted above. I thought I might reacquaint myself with the information on the pipe to get a handle on the design, the commemoration that it is made for and perhaps even the time frame of its manufacture. I turned to Pipephil’s site to see what he had there (http://pipephil.eu/logos/en/logo-stanwell.html). I almost always go there first because it is a very succinct summary of the data available and generally it is correct. I did a screen scan of the section on the HCA pipe. It is different from the one I am working on. However, it does pin down the information about the line. It was a limited series pipe made for the 200^th birthday anniversary of Hans Christian Andersen. It states that the pipe was introduced in 2005.Limited series for celebration in 2005 of the 200th birth anniversary of Hans Christian Andersen.

From there I turned to Pipedia and read over the article there and looked at the Stanwell Shape number article (https://pipedia.org/wiki/Stanwell_Shape_Numbers_and_Designers). I looked up the shape 91R. This is what I found out.

91R. A reissue of the shape 91 ‘Ukelele,’ marketed as part of Stanwell’s ‘Giants’ line (see 1960s catalog below; pictured, right). It was originally designed by Sixten Ivarrson.

There was also a photo there of the original shape and you can see the similarity between it and the pipe I am working on. The difference is the one I am working on has a round shank rather than an oval.Now it was my turn to work on the pipe. Jeff had done an amazing cleanup of the pipe. He reamed the light cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. I took a photo of the rim top to show the condition. You can see the clean bowl. The bowl is in excellent condition and the rim top looks very good. There is a little darkening on the back topside of the rim but otherwise it is excellent. The stem came out looking quite good. It only needed to be polished. I took a photo of the underside and the right side of the shank to show the stamping. The photos clearly show the stamping and is actually more readable in person. I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. I also took photos of the tenon end to show the 9MM filter tenon. It is a nice looking pipe. The pipe had cleaned up so well that I turned to polish the briar with micromesh sanding pads. I dry sanded it with 1500-12000 grit sanding pads and wiped the bowl down after each pad with a damp cloth. By the final pads the briar really had a shine. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set aside the bowl and turned my attention to the stems. I polished the acrylic with micromesh sanding pads – 1500-12000 grit pads. I wiped them down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Hans Christian Andersen Ukelele 91R with a 9MM Filter Stem has a beautiful, reddish brown finish that highlights some beautiful grain. The acrylic 9MM stem has a rich shine to it. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stems multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Stanwell Hans Christian Andersen 91R Ukelele is quite stunning and feels great in my hand. Give the finished pipe a look in the photos below. The dimensions of the pipe is Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.50 ounces/71 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I am going to putting the pipe on the rebornpipes store in the Danish Pipe Makers Section. If you are interested in adding it to your collection let me know. Thanks for your time.

Restoring a Lovely Castello Collection KK Carlo Sciotti 42 Oval Shank Dublin

Leave a reply

by Steve Laug

It is another rainy day in Vancouver and a day off so I decided to go to the basement and work on another pipe that was purchased on 12/27/2025 in a lot of pipes that came to us from an estate of a pipeman in Durham, North Carolina, USA. It included a group of Danish Made Stanwell pipes that are quite beautiful. The bowl and shank of this large Dublin has rich and heavily rusticated finish. The pipe is stamped on the left underside of the diamond shank on a smooth panel. It reads G66 [followed by] Carlo Scotti in and oval [followed by] Castello [over] Sea Rock Briar [over] Made in Cantu [over] Italy. The pipe was dirty when Jeff received it. There was dust and grime ground into the finish. It is finished in the warm stain that highlights some nice grain around the bowl and shank. The bowl was heavily caked and there was some thick lava on the rusticated rim top. The inner edge is not visible under the lava so it may well be protected and undamaged. The acrylic diamond taper stem was dirty with deep tooth marks and chatter on both sides ahead of the button and on the button itself. There was a diamond logo on the top left side of the stem. On the left underside it is stamped Hand Made [over] Castello. Jeff took photos of the pipe before he started his clean up work on it. He took some photos of the rim top and bowl from various angles to give me a clear picture of the condition of the rim top and bowl. The inside of the bowl is heavily caked with lava on the inner edge and in the sandblast on the rim top. He included photos that show the top and underside of the stem. It is as described above. Jeff took some photos of the sides and heel of the bowl to show the condition of the rusticated finish on the pipe. The photos showed some rugged rustication around the bowl and shank even with the grime in the finish. It is a great looking piece of briar. He took photos of the stamping on a smooth panel on the lower left side of the shank. It was clear and readable as noted above. As usual I cannot seem to retain the magnitude of details on Castello pipes in my head for long for some reason. The stamping on this one – Castello and the Carlo Scotti stamp left me with some questions that I need to answer before I began to work on the pipe. I turned first to the Pipephil site (http://www.pipephil.eu/logos/en/logo-castello.html) because of the general quick summary of information I get there. I quote:

Castello PIPA CASTELLO di Carlo Scotti & C. was founded in 1947 by Carlo Scotti († 1988). Franco Coppo (AKA “Kino”) who married Carlo Scotti’s daughter Savina, manages (2012) the corporate since 1985.

The site also gave a good summary of the grading and sizes of the pipes. I quote that in full.

Sizes (ascending):

1K to 4K, G (Giant) and GG (Extra large)

Rusticated grading: SEA ROCK, OLD SEA ROCK, NATURAL VERGIN,

Sandblasted grading: ANTIQUARI, OLD ANTIQUARI

Smooth grading (ascending): TRADEMARK, CASTELLO, COLLECTION

Other stampings: Great Line (Non-standard or freestyle) Fiammata (Straight grain)

Production (2012): ~4000 pipes / year

I also found a note on the page that the Rhinestone logo was originally on pipes for the US market. It is occasionally used now.

I turned to Pipedia for more information on the brand (https://pipedia.org/wiki/Castello). The majority of the information was what was already quoted above in abbreviated form. However, there was a link to an article by Bob Hamlin that gave some interesting bits of information that I found helpful (http://www.pipes.org/BURST/FORMATTED/196.016.html). I quote in part from that article.

SEA ROCK [Carved Black or dark brown]: This is the lowest grade of the Castello line and is the most common in the USA. Sea Rocks are produced by taking a smooth bowl that has not been “final finished” and surface carving the finish with tools. This “carved” finish is then evened out using a steel wire brush, stained and then waxed. The Natural Vergin carved finish is left unstained and unwaxed as a rule, although we have seen waxed and partially waxed “Vergins”.

All carved Castello pipes are graded by the number of K’s that are stamped on each piece and are K-graded by SIZE. 1K is the smallest and fairly rare, 2K is small to medium, with 3K or 4K being the most common and ranges from medium to medium large. Large pieces are stamped “G” for giant and extra-large pieces are stamped “GG” for double giant. In addition to the number of K’s on a carved Sea Rock piece the shape number is almost always added. As a rule a Sea Rock Castello is stained Black, although recently there have been quite a few coming in stained deep brown and still stamped “Sea Rock”. American Logo’d Sea Rocks are all priced the same to the consumer, although most are 2 or 3 K’ed models. G/GG models are charged at a higher price on American pieces and are basically the same as their European counterparts.

The Castello Sea Rock Briar G66 I was working on was definitely one made for the American Market with the Rhinestone in the stem. It had the dark brown finish.

Pipedia also gave a link to Mike’s Briar Blues site for help in dating and determining shapes (http://www.briarblues.com/castello.htm). [Mikes site is no longer working.]

Shape numbers. Shape numbers are all 2 digits. A 2 in front indicates a “fancy” interpretation, a 3 in front means that the carving is somehow unique. I don’t know when the change was made, but currently, a π symbol is used instead of the 3xx. I’ve only seen this on Sea Rocks, but that doesn’t mean anything…

Now I had more information to work with. The Castello Sea Rock Briar in my hands was G graded or a GIANT. That told me that it is a Giant pipe. The number 66 makes it a diamond shank Bent Billiard.

The exterior of the bowl was beautiful. I worked some Before & After Restoration Balm into the briar with my finger tips and a shoe brush. I let it sit on the bowl for 10 minutes and then buffed it off with a paper towel and soft cloth. The product is a great addition to the restoration work. It enlivens, enriches and protects the briar while giving it a deep glow. It is a product I use on every pipe I restore. I set the bowl aside and turned to the stem. I wiped the tooth marks down with isopropyl alcohol and a cotton swab and then filled in the tooth marks with black CA glue. Once the repairs cured I used a small flat needle file to smooth out the repaired areas on both sides of the stem. I sanded them with a folded piece of 220 grit sandpaper to blend them into the surface of the vulcanite. I sanded the it with 320-3500 grit sanding pads and wiped the stem down after each pad with some Obsidian Oil on a cloth. The shine is coming back beautifully.I polished it with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping the surface down with Obsidian Oil after each sanding pad. It is really shining. I polished it further with Before & After Stem Polish – both Fine and Extra Fine. I gave it another coat of Obsidian Oil to finish this step. This Castello Sea Rock Briar G66 Diamond Shank Bent Billiard with an acrylic diamond taper stem is a great looking pipe now that it has been restored. The beautifully deep rusticated finish really works well with the shape and the polished finish is stunning. I put the stem back on the bowl and carefully buffed the bowl and the stem with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Castello Sea Rock Briar G66 Diamond Shank Bent Billiard fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 66 grams /2.22 ounces. I will be putting it on the rebornpipes store in the Italian Pipe Makers Section shortly. Let me know via email or a message if you are interested in adding this pipe to your collection.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Cleaning Up a Beautiful Peterson 314 Sterling Silver Meerschaum

1 Reply

by Kenneth Lieblich

Next on my workbench is a very attractive pipe, which I recently acquired by auction. It was a pleasure to work on it and I hope you will enjoy it. This is a ruggedly-rusticated block meerschaum pipe from Peterson. It is a shape 314, medium bent billiard, although it doesn’t include that number on the pipe. The band or cap around the shank is made in sterling silver, and that certainly adds a touch of class. The stem, as expected, has the traditional P-lip of the Peterson brand. The pipe was very well cared for by its previous owner, and it even comes with its own Peterson-branded pipe sock. The meerschaum itself doesn’t hold any markings – nor does the stem. All the markings are on the sterling silver band. To start, the band says Peterson’s [over] Dublin. To the right of that, it reads Sterling [over] Silver. To the right of that, it has a set of proper silver hallmarks: Hibernia, which indicates that it was made in Dublin. Next is the Harp Crowned, which indicates sterling silver. Third is the date letter. In this case, it’s a stylized letter I. Checking the Irish hallmarks chart tells me that this pipe dates from 1976. This pipe is celebrating its 50th anniversary this year! Moving on. The stummel was in nice shape. The outside had only seen some minor wear-and-tear, but there were no major issues. Sure, it was a bit dirty inside, but nothing more than what would be expected. Meanwhile, the stem was also in good condition. It was oxidized and calcified, but the tooth marks were very minor. The sterling silver band was fine – just heavily tarnished. The stem’s calcification was notable. I used an old butter knife and gently scraped some of the thicker accretion off. Doing this now helps later in removing the oxidation.I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, ochre-coloured mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush.As the stem was now clean and dry, I set about fixing the marks and dents in the vulcanite. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done. As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. Normally, at this point, I would use a reamer to remove the built-up cake inside the bowl, but meerschaum has the potential to crack in those circumstances. Instead, I used a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I did it carefully because too much soaking can cause meerschaum to soften. In this case, I moved quickly, nothing softened, and everything turned out well.I also took a brush to the rusticated surface of the bowl. There were a few bits and pieces of debris and my brushing removed them. It looked much better. I then applied some Clapham’s Beeswax Finish to the meerschaum and let it sit for about 30 minutes. As meerschaum pipes don’t do well on a bench-polisher, I then buffed it with a microfibre cloth. I repeated this process and left it – it sure was pretty! I also polished the silver with my jeweller’s cloth and made it shine. For the final step, I took the stem to my bench polisher and carefully buffed it with a blue diamond compound.

All done! This Peterson 314 Sterling Silver Meerschaum bent billiard looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Irish’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5¾ in. (147 mm); height 3⅞ in. (97 mm); bowl diameter 1½ in. (38 mm); chamber diameter ¾ in. (18 mm). The weight of the pipe is 1⅞ oz. (54 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Another Pipe with a Potential Burn Out Issue from Michael

Leave a reply

by Steve Laug

I finished repairing and restoring the four pipes that Michael sent to me for work on impending burnout and damage to the bowl walls on all four. I sent them back to him and gave him a call to let him know they were on their way back to him. On January 13 I received an email from Michael about another pipe that he sent to me. I have included the email below.

Hi Steve! I mailed a pipe to you today; the tracking (Customs)# is LH264469865US. I enclosed a note with it which mentions that I collect Willmer pipes and this one came to me with a sizable burnout. Willmers are somewhat difficult to find; I’ve got 16 of them and I probably won’t be getting any more. Their “high grades” were always smooth and a bit on the large size. This one is stamped “Hand Made”, which was the lowest of their high grade line. But- all Willmers were made of super good quality briar and are excellent smokers. Even though this one has a number of fills to cover up small, cosmetic deficiencies in the grain, it’s a great pipe and in this day and age it’s a fairly rare Willmer to find. When you look at it please let me know if you can fix it or not. Thank you! — As ever, Michael

Yesterday, January 26, 2926 I received a package from Michael. I opened it to examine a beautifully grained Willmer. It is a Willmer Hand Made Egg with two fluted valleys on the front of the bowl. It has an acrylic saddle stem. It is in good condition as can be seen in the photos below. It is stamped on the left side of the shank and reads Willmer [over] Hand Made. On the right side it is stamped Made in England. The stamping is clear and readable. The pipe has rich finish with a blend of brown stains on a richly grained smooth finish that the shape follows well. The finish was quite clean and shiny. The bowl had a moderate cake and there appeared to be some damaged areas midbowl on the back, left side and the front. The rim top had some lava coat on the rim top and inner edge. The original saddle stem with the Willmer, “W” logo on the left side has some light tooth marks and chatter on both sides. I took photos of the pipe to show what it looked like before I started working on it. I took photos of the bowl and rim top to show the thickness of the cake and the lava coat on the rim top. The inner edge of the bowl has some lava and potential damage under the coat. It is hard to know until I clean it up. You can see the fluted troughs on the front of the bowl. The stem photos show the condition of the saddle stem ahead of the button.The stamping on the sides of the shank are clear and readable as noted above. I took a photo of the pipe with the stem removed to give a sense of the proportions of the pipe. Under the grime it is a real beauty. I turned to Pipephil to get a quick review of the Willmer Company before I started my work on this pipe (http://www.pipephil.eu/logos/en/logo-w3.html). I quote the side bar from the site below.

Willmer is a brand of H. Willmer & Son Ltd. The factory closed down about 2006-07 after more then 60 years activity and two generations of makers. Gradings until the 1980s (ascending): BA, A, AA, and AAA. After this date Willmer introduced the AAAA and AAAA PRESENTATION as top grades. The pipe I was working on no letter stamping on it which has stamping similar to the photo in the top photo.

I turned to Pipedia to get more information on the brand (https://pipedia.org/wiki/Willmer). The first paragraph dispelled of the belief that Willmer had been a carver for Charatan in his own words. I quote a portion of the article to give a sense of the history of the brand.

Willmer was founded in London. According to the website, which doesn’t exist anymore because the Willmer factory has been closed in 2006/07, the firm was in business “for more than 60 years” by 2003. Willmer was homed then in Southend-on-Sea, Essex, so not far from the Cadogan plant.

When Willmer first started, they definitely strived to compete with brands in the high-end market. Due to the excellent quality of the pipes Willmer was frequently asked to produce private label pipes for England’s best renowned pipe retailers. So many pipes are not easily recognized as Willmers for stamped under the name of the respective shop. Willmer’s own pipes were stamped “Willmer – Made in England” and showed a sweeping “W” in white or gold on top or left side of the stem. The earlier grading had AAA as top grade followed by AA, A, AB etc.

Sometime in the 1980’s, Willmer went through some major changes. The move to Essex was already mentioned above. They continued making highly respectable freehands – often copying some of the stunning Charatan shapes of days gone by. The grading was altered. What used to be an AAA now became the additional name “Presentation” and was stamped with AAAA. Funny enough, the fourth A was often larger than the three before. The other grades were changed accordingly.

Now I knew that I was working on a Willmer Hand Made Egg with an acrylic Saddle Stem.

I turned to work on the pipe itself. I reamed the bowl with a PipNet pipe reamer using the cutting heads 2 and 3. I finished the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls of the bowl with 220 grit sandpaper wrapped around a piece of dowel. I cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and both bristle and regular pipe cleaners. I scrubbed the bowl and shank with a tooth brush and some undiluted Murphy’s Oil Soap. I rinsed it off with warm water to remove the dust and soap from the finish. I dried it off with a soft cloth and it looked much better. I sanded the exterior of the bowl with 320-3500 grit 2×2 inch sanding pads to remove the scratching in the finish. I wiped the bowl down with a damp cloth after each sanding pad. It really began to look much better. I polished the briar with 1500-12000 grit micromesh sanding pads to develop the shine. It began to look very good. It had a rich shine in the finish. To address the checking and the divot on the inner wall around the middle of the bowl. I wiped it clean with a cotton pad and alcohol to remove any debris on the surface. I mixed a batch of JB Weld to repair the divot and checking on the bowl walls. I pressed it into the damaged areas with a dental spatula. I set the bowl aside for the repair to cure. Once it cured I sanded it smooth with a piece of 220 grit sandpaper wrapped around a piece of dowel to smooth out the repair. I wiped it down with a damp pad to remove the sanding debris. I mixed a batch of bowl coating composed of sour cream and activated charcoal powder to give the bowl a thin coat of the mixture. I used a folded pipe cleaner to paint the walls and heel of the bowl with the mixture. I set it aside to cure. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I sanded the tooth marks and chatter on the top and underside of the stem with a folded piece of 220 grit sandpaper. I continued sanding it with 320-3500 grit 2×2 inch pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad.I polished the acrylic with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This is a unique Willmer Hand Made Egg with a saddle stem I have worked. It is a beauty. I put the bowl and stem back together again and buffed the bowl and the stem with Blue Diamond on the buffing wheel. I gave the bowl and the stem several coats of carnauba wax. I carefully buffed the entire pipe with a clean buffing pad to raise the shine. I finished buffing with a microfiber cloth to deepen the shine. The finished pipe looks very good. The grain is quite beautiful a mix of straight and flame around the bowl sides and birdseye on the rim top and heel. The pipe feels great in the hand. The two fluted valleys on the front of the bowl makes this interesting shape fit well in either the right or left hand. The finished Willmer Hand Made Egg is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.20 ounces/35grams. This great looking Briar turned out very well. It should be a great pipe Thanks for walking through the restoration with me as I worked this beautiful Willmer Egg. This one will soon be heading back to Michael. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Restoring a Lovely Castello Collection KK Carlo Sciotti 42 Oval Shank Dublin

Leave a reply

by Steve Laug

It is a beautiful chilly day in Vancouver without rain so I decided to go to the basement and work on another pipe that was purchased on 12/27/2025 in a lot of pipes that came to us from an estate of a pipeman in Durham, North Carolina, USA. The grain around the bowl and shank of this large Dubin has a mix of birdseye, straight and flame grain. The pipe is stamped on the topside of the shank and reads Castello [over] Collection [to the right] it has KK in an oval [over] the signature of Carlo Scotti. On the underside it is stamped with a Castello castle with the date stamp inside – 42 [followed by] Made in Catnu [over] Italy. To the right of it is stamped with an 11 [followed by] an oval with Carlo [over] Scotti on the inside of the oval. The pipe was dirty when Jeff received it. There was dust and grime ground into the finish. It is finished in the warm stain that highlights some nice grain around the bowl and shank. The bowl was heavily caked and there was some darkening and thick lava on the rim top. The inner edge is not visible under the lava so it may well be protected and undamaged. The acrylic taper stem was dirty with deep tooth marks and chatter on both sides ahead of the button and on the button itself. There was a white bar logo on the top of the stem. On the underside it is stamped Hand Made [over] Castello [over] 5. Jeff took photos of the pipe before he started his clean up work on it. Jeff took photos of the bowl and rim top to show what they looked like before the clean up. You can see the thick cake in the bowl and the darkening and lava on the inner edge and top of the rim. The photos of the sides and heel of the bowl show the grain around the bowl and shank. The stain adds depth finish on the pipe. Even under the grime it is a real beauty. The stamping on the sides of the shank are shown in the photos below. It is clear and readable as noted above. I wanted to get to the details of the Castello Collection so I turned to Pipephil’s site to see what I could learn about the line (http://www.pipephil.eu/logos/en/logo-castello.html). I did a screen capture of the pertinent information on the Collection line. There were several Collection pipe shown – a KKKK and Le Catene but no KK. The rest of the stamping shown in the photo below is identical to those.

I turned to Pipedia (https://pipedia.org/wiki/Castello) to see what I could find out there. I have included some of the pertinent information below. The information helped me understand the dating on the pipe.

Dating: 41 inside the castle emblem = 1988

Only the higher quality pipes are stamped with that date reference (starting from the smooth “Castello” grade). Lower grades as Sea Rock, Old Antiquari or Trade Mark pipes are near impossible to date.

The castle stamping with a number inside the castle was introduced in 1987 (the 40th anniversary of Castello).

Sizes (ascending):

1K to 4K, G (Giant) and GG (Extra large)

Rusticated grading: SEA ROCK, OLD SEA ROCK, NATURAL VIRGIN,

Sandblasted grading: ANTIQUARI, OLD ANTIQUARI

Smooth grading (ascending): TRADEMARK, CASTELLO, COLLECTION

Other stampings: Great Line (Non-standard or freestyle) Fiammata (Straight grain)

Production (2012): ~4000 pipes / year

That helped me date the pipe I was working on that was stamped with a 42 in a Castle. The 41 stamp above meant that the above pipe was made in 1988 and the one I was working on was made a year later in 1989.

I did a bit more work on Google to understand the dating and the meaning of the Collection series. I turned to this blog (https://davismh76.wordpress.com/about/the-castello-pipe/). From there I found the following information. First I have included a section on Dating Today. Secondly a section on Collection. The Dating section confirms the 42=198 Date.

Dating Today. Small k in an oval with castle marking on some lines. In 1987, the 40^th anniversary of Castello, a new stamp was introduced on some lines of Castello pipes. This consists of a castle stamping with a number inside the castle. The number signifies a year 40= 1987, 41=1988, 42=1989, and so forth. Lastly, in 2007 (the 60^th anniversary), Franco has added “kino” in an oval to place his name on the pipes for the first time. Note. One person (Franco Coppo) grades all Castello pipes. He has viewed and graded the total factory’s production for many years. It is said that the ‘k’ stands for Kino, which is Franco’s nickname.

Collection. [The highest grade all smooth ‘standard’ series]: The Collection series is graded on grain with a 4k piece being the highest graded ‘standard’ Castello available. The collection series is usually used on straight grained briar with a few 2k and 3k pieces available with cross cut/birds eye graining.

From that information I knew that the pipe that I was working on was made in 1989. When I look at the grain and also the way the pipe maker cut the pipe to maximize the lay of the grain on the bowl confirms that it is definitely high on the grade list. It is a 2k pipe which the above says is available with cross cut/birds eye grain. Now it was time to work on the pipe on my end.

When I received it from Jeff this past week it did not look like the same pipe. It was clean and the finish had life. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. It was in good condition. He cleaned the internals of the shank and stem with cotton swabs, pipe cleaners and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. The stem was scrubbed with Soft Scrub and soaked in Briarville’s Stem Deoxidizer. It came out looking very good. The finish on the bowl and the rim top cleaned up nicely. I took pictures of the pipe to show how it looked when I brought it to the table. I took some photos of the rim top and stem to show the condition of them both when the pipe arrived. Overall the briar looked good. The stem had some light tooth chatter and marks ahead of the button and on the button surface on both sides.I took a photo of the stamping on the top and underside of the shank and the underside of the stem. It is readable and in great condition. I removed the stem from the shank and took a photo of the pipe to show the look of the pipe. I worked on the inner edge and the rim top of the bowl with a folded piece 220 grit sandpaper. Once I finished cleaning up the edge and top it looked very good.I sanded the sides of the bowl and the rim top with 320-3500 grit 2×2 inch sanding pads to remove the scratching in the briar and smooth it out. It is a really beautiful piece of briar with some amazing grain around the sides, heel and rim top. I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the briar down after each pad with a damp cloth. The bowl is starting to look very good. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I wiped the tooth marks down with isopropyl alcohol and a cotton swab and then filled in the tooth marks with black CA glue. Once the repairs cured I used a small flat needle file to smooth out the repaired areas on both sides of the stem. I sanded them with a folded piece of 220 grit sandpaper to blend them into the surface of the vulcanite. I sanded the stem with 320-3500 grit sanding pads. I wiped it down after each sanding pad with a damp cloth. By the final 3500 grit sanding pad the rim top had a shine.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. This beautiful Castello Collection KK Carlo Scotti 42 (1989) Oval Shank Dublin with a taper acrylic stem looks amazing after the work on it. The briar is clean and the grain really came alive. The rich brown stains gave the finish a sense of depth with the polishing and waxing. The birds eye almost winked at me. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Castello Collection KK Carlo Scotti Dublin really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 ½ inches, Outside diameter of the bowl: 2 inches, Chamber diameter: 1 inch. The weight of the pipe is 67 grams/2.36 ounces. I will soon be putting this pipe on the rebornpipes store in the Italian Pipemakers Section. It should make a great smoker so if you are interested in it please let me know..