Resurrection for a Hand Made Pipa Croci Bent that was dropped


Blog by Steve Laug

The next pipe up for repairs and restoration (from nine from the fellow who brought them for repair) is a Hand Made Pipa Croci. It is stamped on the left side and continuing to the underside of the shank with the words Pipa Croci (long-tailed P) over fatta a mano over Mantova, Italia and dal 1983. On the right side is stamped PC in a circle with a tail over A3 (shape number for a bent billiard). Next to that is stamped *True*. Fatta a mano means Hand Made. It would have been a great looking pipe when purchased. I am pretty sure that it is the nicest one that he left for me to work on and the one with the most issues. Somewhere along the way he dropped the pipe on concrete and the tenon snapped. If that had been all then that was a simple fix. It was not all! The bowl cracked two places on the bottom, not deep cracks but cracks nonetheless. There was a crack on the left side mid bowl that ran from close to the bottom up to a ½ inch below the rim and a small one on the top of the rim on the left toward the front of the bowl. I took a close up photo of the rim and bowl to show the condition. The cake is thick and the rim has a lava overflow from the bowl and some damage on the outer edge near the front.The next two photos, though a little out of focus show the crack in the bowl bottom circled in red. I will continue to show them in the photos as I clean up the bowl.The Lucite/acrylic stem was rough. There were tooth marks on both the top and underside of the stem in front of the button and a deep bit mark on the top of the button. The broken tenon would need to be replaced and there were some nicks in the sides of the stem close to the button end.I reamed the bowl with a PipNet pipe reamer and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. There would still need to be more work done to smooth things out but the bowl was clean and I could see that the cracks did not go all the way through to the inside walls.I topped the bowl to remove the rim damage, particularly that on the outer edge. I also wanted to expose the crack on the rim top and see how bad it was. This pipe really took a beating when it was dropped – fissures all over the place in the briar. I have circled the crack on the bottom to show the largest one. There is a small one next to it that is hard to see in this picture though it will show in later pictures.I scrubbed the bowl down with acetone to remove the finish and reveal more clearly the cracks on the bowl. I have circled them in the next set of photos and drawn arrows to the points of origin that will need to be drilled. The number of cracks is amazing to me – all from a drop on concrete. This briar is quite stunning with some birdseye and cross grain. I drilled with a microdrill bit in the Dremel at each terminus of the cracks. Some of them had spidered a bit so they took multiple holes. I clean out the cracks with a dental pick and wiped the bowl down with alcohol on a cotton pad. I filled in the holes with briar dust and clear super glue. I sanded the repairs with 220 grit sandpaper to blend the repairs into the rest of the bowl. I sanded them with a medium and fine grit sanding sponge to polish the scratches away. I set the bowl aside for a while and worked on the stem. I flattened out the broken tenon on the face of the stem with a Dremel and sanding drum. Once it was smooth I used a drill bit about the same size as the airway in the stem to start the process of opening the airway to take the new tenon. I put the drill bit in a stationary drill and turned the stem on to the bit by hand. I increased the size of the bit incrementally so as not to split the stem and to keep things aligned. I put a tape on the bit that marked the depth of the threaded tenon. Once the airway was opened to the diameter of the tenon I used a tap to thread the inside walls of the newly drilled opening. I turned the stem onto the tap carefully to keep it straight and aligned.The next two photos show the newly tapped stem and the new tenon that was going to be turned into the stem. The tenon was slightly larger than the mortise so I used the Dremel and sanding drum to take it down to the right size. I dabbed some slow drying glue on the threads of the new tenon and turned it into the stem until it sat tight against the face of the stem. With that done the stem repair was complete. There were some nicks and scratches in the stem around the junction area with the shank that needed to be sanded and cleaned up. I used some 220 grit sandpaper to do that. The stem was ready for the fit and all that remained was to push it into the mortise and check it out once the glue set.I put the stem in place in the mortise to check the alignment and was happy with the overall results. As normal there were some slight adjustments that needed to make to the stem and shank but nothing radical so I was happy with the fit. Now all I had to do was finish the fit and repair the stem. I noticed in the photos below that there was some roughness to the inside of the bowl so I would also need to sand that smooth. I wrapped a piece of 220 sandpaper around my finger and sanded the inside walls of the bowl until I had smoothed them out.I cleaned out the airway in the stem and the bowl as well as the mortise with pipe cleaners, cotton swabs and alcohol until they were all clean. I also scrubbed the darkened end of the shank to remove the stain that was there.I stained the bowl with a dark brown aniline stain thinned 50/50 with alcohol and flamed it to set it in the grain. I repeated the process until the coverage was even around the bowl.  I wanted it to be dark enough to blend the repairs into the sides and bottom of the bowl and hide the drill holes and cracks. I set the bowl aside to let the stain dry overnight and called it a day.In the morning I started the polishing process on the bowl. I sanded it with 1500-2400 grit micromesh and a small amount of olive oil to help the grit cut into the briar. I wiped it down afterwards and inserted the stem to see what was happening. The alignment of the stem was slightly off to the left in the photos so it appears not to fit. However, the fit is actually quite good. I still need to polish and clean up the stem. I continued polishing the bowl with the micromesh pads using 3200-12000 grit pads to really add to the shine of the briar. Each successive grit of micromesh raised the shine more on the briar. The grain really pops on this one… I turned back to the stem. I adjusted the fit with 220 grit sandpaper until the transition was smooth. When the fit was correct I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each grit of pad to clean off the sanding debris and gave it a final wiped down after the 12000 grit pad. I buffed the pipe and stem with Blue Diamond on the buffing wheel to remove any remaining scratches or marks and raise a shine. I gave the bowl and stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. The cracks are all sealed and since they do not go all the way through into the interior of the bowl I think that they will hold up well. The pipe has a lot of life in it still and I know that the owner will be glad to get it back in far better nick than it was when he left it here. Thanks for journeying with me on this resurrection.

 

 

Recorking a German Porcelain Tyrolean or Wine Pipe


Blog by Steve Laug

The fourth pipe I chose to work on from the lot the fellow dropped by on his way out of town for his holidays was a family heirloom. He said it was his grandfather’s pipe and then his father’s pipe afterwards. It now was in his keeping. Somewhere along the way the bowl had been cracked but was held together by the brass rim cap. The domed wind cap was also missing. The pictorial scene on the front of the bowl was in perfect shape with no scratches. The bowl was held in place by a wrap of masking tape where there had originally been cork. The remnants of the old cork plug were still stuck to the sides of that portion of the lower cup. The stem was Cherrywood but his father had wrapped it with a leather lace because he liked the way it looked. The end portion of the stem was horn and had tooth marks on the top and bottom next to the chewed on button. The stem was held in the lower cup by a wrapping of thick tape that was wrapped around the end of the Cherrywood in place of the cork. There was a bit of original gold around the bowl portion of the cup. The bottom of the cup portion had some scratches and the porcelain parts of the pipe were dirty and sticky.This traditional German porcelain pipe has been variously called a porcelain wine pipe, Tyrolean pipe, Black Forest pipe, alpine folk pipe, and several other variations on those themes. There are two glazed porcelain sections – a wind-capped bowl (the wind cap was missing on this one) and what I’ve heard call the “chamber-pot” section, or “wine bowl”. I’ve heard and read that sometimes a little wine was put in the chamber pot bottom cup to both flavor and gentle the smoke. The two porcelain sections are fired with a white glaze with a pair of deer at a stream under the glaze.

I took some close up photos of the bowl front, the top and the bottom of the bowl to show the condition. The fired painted deer on the front is in excellent condition. The top of the rim is brass and the hinged wind cap is missing. The bottom of the bowl shows some wear and a rough spot in the porcelain. You can also see the wrap of masking tape around the foot of the bowl to keep it in place in the bottom cup/chamber pot. The end of the stem was wrapped in masking tape as well. This was done in place of the cork that would have originally been present to hold the stem in the bottom chamber pot. You can also see the wrapped leather lace that was glued to the Cherrywood portion of the stem.I unwrapped the tape from the end of the stem in preparation for fitting a new cork on the stem end. I wiped down the cherrywood with alcohol on a cotton pad to remove the glue and tape residue from the wood. The piece of wine cork that is shown in the photo is the one I planned on using to recork the stem and the bowl end.I cut the wine cork in half with a sharp knife. I set up a cordless drill and turned the cork onto the bit by hand. I started by drilling a hole in the centre of the cork with a small bit to get started. I worked my way up to a drill bit that was the same size as the small end of the stem. J cleaned out the hole with a sharp knife to make it more smooth and round. I used a file to smooth out the hole in the centre of the cork and then shaped it with a Dremel and sanding drum. I continued to sand the cork with the Dremel and sanding drum to take it down until it fit in the chamber pot. The next photos tell the story. I drilled a hole in the centre of the other half of the cork and continued until the hole was the same diameter as the nipple at the end of the bowl. I took down the diameter of the second cork to match that of the part of the chamber pot that held the bowl in place. I sanded it with the Dremel and sanding drum until it fit snuggly in the pot. I could see from looking at the inside of the pot that there was originally a cork gasket glued in place at that point. The pictures tell the story. I scraped the walls of the part that held the bowl with a sharp pen knife and removed the remnants of cork I cleaned out the walls where the cork insert would go and where the stem would go using alcohol and cotton swabs. I sanded the inside with 220 grit sandpaper wrapped around a piece of dowel to clean it out. I scrubbed the top of each side with a scrubbing pad and some soft scrub to remove the grime that was built up there. I rubbed the outside of the cork with some Vaseline to soften and lubricate the cork and pressed it into the hole. I put a bead of white glue around the top edge of the cork and set it aside to dry. Once it had dried I used a file to smooth out the hole in the cork. I put Vaseline on the cork on the stem portion and on the end of the bowl and put the pipe back together. The photos below show how things fit together. I could see from the photos that I needed sand off a little more of the cork on the stem to get it seated correctly. The horn stem had tooth marks and chatter on both sides near the button. There were some tooth marks on the edges of the button on both sides. I sanded the marks out with 220 grit sandpaper to remove them. I polished the horn stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After the final pad I gave it another coat of oil and set it aside to dry. I scrubbed off the porcelain with Soft Scrub to remove the stickiness and grime. I unscrewed the horn stem from the Cherrywood portion and cleaned out the threads and the airway in both the stem and the shank portion. I put some Vaseline on the horn threads and put the stem back in place. I hand buffed the porcelain bowl and chamber pot with a soft microfibre cloth and gave the stem several coats of carnauba wax to protect it. The finished pipe is shown in the photos below. It is ready for the fellow to pick up. Only five more of his pipes to work on before I give him a call to come pick them up. Thanks for looking.

Resurrecting a Butz Choquin Commander 1028 Rhodesian


Blog by Steve Laug

This is the third pipe that I a working on for the pipe smoker who stopped by my house last week and dropped off his pipes for repair. This one is a Butz Choquin Rhodesian. It is stamped Butz Choquin over Commander on the left side of the shank and under that it is stamped Filtre Extra. On the right side, the shape number 1028 is stamped. It was another one that had a replacement stem that is a tight fit in the shank. The owner was pretty sure that the replacement stem is what cracked the shank in two places and that certainly could be true. The stem was oxidized and had tooth marks on both sides just in front of the button. The briar is in rough shape. The rim had a coating of lava that overflow from the bowl and had a lot of nicks and dings from where the pipe had been knocked against a hard surface to remove the dottle. The bowl had a thick crumbly cake that was uneven. There were burn marks around the outer edges of the rim. The double ring had been nicked and some of the band around the top of the bowl was broken. The shank had two cracks on it – one on the right side that extended half way along the shank and one on the top left that was about a ¼ inch long. The finish was gone and the stamping had been over buffed somewhere along the way so it was hard to read. I took a close up photo of the rim and bowl to show the damage and overflow onto the rim. The nicks and roughness are visible in the bowl. It appears that the bowl had been over reamed somewhere along the way and there was a gap between the bottom of the bowl and the entrance of the airway into the bowl. The second photo below shows the crack in the shank on the right side. It was quite long and rough to touch.The next photos show the condition of the replacement stem. You can see the oxidation and tooth marks on both sides and on the button top itself.I took some close up photos of the cracked shank. I circled both cracked areas in red. (I apologize for the blurry second photo. I should have checked the pic before I move on but did not. The crack is still visible.)I drilled a small hole with a microdrill bit at the terminus of both cracks to stop the crack from expanding further. (Again they are circle in red in the photos below.)I pressed briar dust into the cracks and put super glue on top of the dust to fill in the crack and the drilled hole. I sanded the fills until they were blended into the shank.I put the band onto the end of the shank and heated it with a heat gun to expand it. Once it was hot, I pressed it down against a board that I use for this purpose. Make sure to hold the shank straight up and down to keep the band moving up the shank evenly.Once the band was in place on the shank and the end was even with the end of the shank I let is cool. As the band cooled, the cracks were held tightly together and from the end of the shank were visible only if you knew where to look. I took photos of the newly banded shank to show the look of the pipe with the band. I lightly topped the bowl on the topping board with 220 grit sandpaper to remove the rim damage and burn marks.I reamed the bowl with the PipeNet reamer and the Savinelli Fitsall Reamer to take the cake back to the bare walls. I sanded the bowl with sandpaper to smooth it out. I scrubbed the rim and airway in the shank and the stem with pipe cleaners, cotton swabs and alcohol. There was still work to do but it was getting there. I sanded the oxidation and build up on the stem with 220 grit sandpaper to remove it and the tooth marks. Those that could not be sanded out I filled with black super glue.I cleaned out the grooves around the bowl with a thin blade and wiped it down with alcohol. I sanded the rim cap and the ring to smooth out the damage and give me a clear picture of what I needed to do to repair these areas. The two photos below show the damaged areas.I filled in the missing spots on the ring with super glue and briar dust. I used a sharp knife to clean out the rings from the excess glue and fill. I used a piece of sandpaper to sand the edges on the centre ring. I was able to fill in the majority of the damage though there were still some spots on the ring that showed damage.As I cleaned and sanded the rim cap with micromesh sanding  pads I noticed one more small crack on the left side of the bowl from the edge of the rim down the side of the bowl. It was not all the way through the bowl into the inside of the bowl but it was there. I used a microdrill bit on the Dremel to drill small holes at the end of the top edge and also on the hook of the bottom edge of the crack. I filled in the holes and the crack with super glue and briar dust. I sanded the spots once the glue had dried. I smoothed out the repair to blend it into the rest of the briar.I stained the bowl with dark brown aniline stain and flamed it with a lighter to set it in the grain. I repeated the process until I was happy with the coverage on the briar. The stain blended the repairs on the shank and the bowl with the rest of the briar. They are still visible if you know where to look but really look like small black spots in the briar.I hand buffed the bowl with a microfibre cloth and took the following photos to show the state of things at this point in the process. I am pretty happy with the finish at this point. I opened the slot in the button with needle files – both a flat oval and thicker oval to make it easier to pass a pipe cleaner through to the bowl. Once it was clearly opened I used a folded piece of 220 grit sandpaper to smooth out the file marks in the slot.I turned my attention to the surface of the stem. The oxidation was deep and it took some work to get it out. I worked on the stem with 220 grit sandpaper to remove the surface oxidation. It removed much of the oxidation but there was still work to be done. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads. The photo below shows that there was still some oxidation to work on. I buffed it with red Tripoli to further remove the oxidation. I was happy with it once it was buffed. I dry sanded it with 3200-4000 grit pads. The second photo shows the stem after that buffing. The oxidation was finally conquered. I rubbed it down with Obsidian Oil. I polished it with the last three grits of micromesh – 6000-12000 grit pads and rubbed it down with Obsidian Oil. I set it aside to let the oil dry.I buffed the bowl and stem with Blue Diamond on the buffing wheel to polish out the last of the scratches. I gave the bowl and stem multiple coats of carnauba wax with the wax wheel. I buffed it with a clean buffing pad to raise the shine and with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. The third pipe is finished for the pipe smoker who dropped them by for me to restore. This one had a few challenges but I think they were met and the pipe looks better than when I began. Thanks for looking.

An Old Sealed Package of Eight Brothers Long Cut Tobacco


Blog Steve Laug

I was visiting my brother in Idaho and we went pipe hunting to see what we could find in the various antique shops and malls near by his home. One of the places we went was closing and they had some junk pipes for sale, a boxed set of bowls for a Koolsmoke metal pipe and a few tobacco tins that they were trying to sell out before the shop closed forever. Everything was 50% off so I was hooked to do a bit of looking at things I don’t normally buy. I picked up the Koolsmoke pipe bowls, an old tobacco tin the read Allen & Ginter’s Genuine Louisiana Perique, Made in Richmond, Virginia on the top and sides and a cellophane sealed pouch of Eight Brothers Long Cut Tobacco. I have seen the brand advertised before and I have seen it sold back in my early years or so I thought! I have no idea what it is or what tobacco is in the pouch. I don’t know if it was a Virginia, Burley or even a Latakia. I can’t seem to find any information on the contents of the tobacco. I decided to do a bit of research and see what I could find out about the brand.

I started my search on Google with the name “Eight Brothers Long Cut Tobacco”. I found lots of empty tins for sale and thought that was a dead end. But it was not! I started to notice that the tins had different company names printed on them. Some were marked Swisher International Inc., others were marked Schmitt Brothers Tobacco Works, Penn Tobacco Company, Bloch Brothers Tobacco Company, Helme Tobacco Company, General Cigar & Tobacco Company and also Culbro Co. I had no idea of the historical line of the brand and where it started. I did not know which company came first and which came next, etc. I just new that the package I found read General Cigar & Tobacco Co. a Division of Culbro Corporation. So my work was cut out for me.

Here is what I found. (Throughout this blog I will use pictures I found on the web for this tobacco. The tins show the various iterations of the tobacco through various manufacturers.)

On the US Trademark website (http://www.trademarkia.com/eight-brothers-71539750.html) I found out that the brand was first owned by Swisher International, Inc. (Helme Tobacco Company). Here is what I read on the site: On Friday, October 31, 1947, a U.S. federal trademark registration was filed for EIGHT BROTHERS by Swisher International, Inc., JACKSONVILLE 32206. The USPTO has given the EIGHT BROTHERS trademark serial number of 71539750. The current federal status of this trademark filing is EXPIRED. The correspondent listed for EIGHT BROTHERS is JUDITH D. COHEN of KANE, DALSIMER, SULLIVAN, KURUCZ, LEVY,, EISELE AND RICHARD, 711 THIRD AVENUE, 20TH FLOOR NEW YORK, N. Y. 10017 . The EIGHT BROTHERS trademark is filed in the category of Rubber Products . The description provided to the USPTO for EIGHT BROTHERS is SMOKING AND CHEWING TOBACCO.

It seems that the blend was sold to Schmitt Brothers Tobacco Works. This was an independent tobacco manufacturer, which was later bought by the Penn Tobacco Company of Wilkes-Barre, Pennsylvania. Tins were printed Penn Tobacco Company during that time frame. In the photo below it reads Penn Tobacco Company and underneath it reads Successors to Schmitt Brothers Tobacco Works.I also found one that was printed Bloch Brothers Tobacco. From what I could find out on the web Bloch Brothers purchased the brand from Penn Tobacco Company and moved it to Wheeling, West Virginia. The tin below bears the name of Bloch Brothers and underneath reads Successors to Penn Tobacco Co.In 1969 Bloch Brothers/Penn Tobacco Co was sold to the General Cigar and Tobacco Company, which became a division of Culbro in 1978. The tin below is printed with the name General Cigar & Tobacco Co. I did some reading on the Culbro Company. Here is a link to the their website and specifically to the section on their history. http://www.culbro.com/about-us/our-history.html

Quoting from their site:

The Cullman family has a long history in all parts of the cigar industry. In 1961, Edgar Cullman, Sr., son of a tobacco grower and grandson of a tobacco merchant, entered the business of cigar manufacturing with the purchase of General Cigar, then a large maker of mass market cigars in the US. Under Edgar’s leadership, General Cigar entered the premium cigar industry and over time became the largest manufacturer and marketer of premium cigars in the US. Its leading brands include Macanudo, Partagas, Punch and Hoyo de Monterrey.

The cigar business was the core of General Cigar, but in the 1970s and 1980s, as cigars were experiencing declining consumption, the company diversified its holdings and changed its name to Culbro Corporation. During those years, it acquired, managed and sold a large number of businesses including Ex-Lax, a laxative maker, Bachman Foods, a snack food company, The Eli Witt Company, a wholesale distributor, Centaur Communications, a publishing company, CMS Gilbreth Packaging Systems, a manufacturer of packaging and labeling systems, and Bermas Plastics, a plastic cigar tip manufacturer. Culbro Corporation also formed a real estate development corporation which, when combined with Imperial Nurseries, ultimately became Griffin Land & Nurseries, Inc. and invested in HF, which subsequently became Doral Financial Corporation. Both of these companies were public spin-offs.

In 1997, when interest in cigars had resumed, Culbro once again took General Cigar public and split off the other businesses. A few years later, public markets lost interest in cigars, and General Cigar went private with the assistance of Swedish Match, a multiline tobacco business. Five years later Swedish Match acquired the whole business.

Culbro, LLC was formed in 2005 to bring the financial and operating experience of acquiring and managing businesses to bear in the private equity industry.

The label on my package is printed with the General Cigar & Tobacco Co. of Wheeling, West Virgina label. I know then that tobacco was manufactured between the dates noted above 1961-1969. 1969 was the date when Bloch Brothers Tobacco Co./Penn Tobacco Co. sold the brand to General Cigar & Tobacco. The other article note is that in 1961 Edgar Cullman, Sr. of Culbro Co. purchased General Cigar and tobacco. I believe that the package I have was made sometime during the 1960s (1961-1969).

A cellophane sealed Yellow Eight Brothers Tobacco package. Black print reads “Eight/Brothers/Mild Smoke/8 Brothers” over a circle that reads “ Mild Smoke on the top of the circle and “Pleasant Chew” on the underside. I the centre is an 8 over the word BROTHERS. Underneath the circle it reads “Long Cut Tobacco”. Both front and back are the same. On one side it reads “General Cigar & Tobacco Co.” with the following address: Wheeling, West Virginia. Underneath it has a CULBRO logo and reads “A Division of Culbro Corporation. On the other side it reads  “Union Made” and has a bar code.Now I have a decision in front of me – do I open the pouch and fire up a bowl or do I leave it as a historical pouch from 50+ years ago. What do you think?

A friend on the Gentlemen’s Pipe Smoking Group on FaceBook posted the following link for more information. https://www.wvencyclopedia.org/articles/549 What follows is an interesting addition to the above information.

“Jesse Bloch was president of the company from 1937 to 1947. During his tenure, the company expanded by acquiring the Pollack Crown stogie and the Penn Tobacco Company. Jesse’s son, Thomas, continued as head of the company, adding the firm of Christian Peper Tobacco Company and its line of pipe tobacco products to the mixtures being made in Wheeling. Bloch Brothers was sold in 1969 to the General Cigar and Tobacco Company, which became a division of Culbro in 1978. The company was acquired by the Helme Tobacco Company in 1983 and now uses the name Swisher International. Mail Pouch, described by tobacco chewers as drier and not as sweet as some other chewing tobaccos, remains a popular product.”

 

 

One from the Bizarre and Unsuccessful: An LHS LiteAPipe Patent Apple


Blog by Steve Laug

This pipe is one that never seems to have made a real impact on the market. I have never seen another one and I really like LH Stern or LHS pipes. I have had quite a few cross my work table over the years. It is an oddity to my mind. It is an apple shaped pipe with a contraption on the bottom that is a part of the bowl. My brother sent me a link to the eBay sale and it was one that I wanted to have for the collection. I have nothing like it and I wanted to see if I could figure out how the contraption on the bottom worked. The seller included some photos of the condition of the pipe. The finish had a thick varnish coat that was peeling and the seller seemed to wipe it down with furniture polish or wax to make it shine. The metal contraption on the bottom was dirty and the knurled handle on the front was intriguing and the bullet shaped cap on the back of the bowl was also interesting. The pipe is five inches long and very light weight. The rim top was pretty beat up from knocking it out on a hard surface. The nicks and chips in the surface while not deep were numerous and made the surface rough. There was a thick cake in the bowl and the lava had run over the bowl onto the rim top. The bowl had a flat panel on each side that had the finish worn off around the edges. The stamping on the pipe was very clean and strangely it was opposite of most other pipes that I have seen. The name is stamped on the right side and the patent information is on the left. It is stamped on the left side of the shank Pat Apl’d For and on the right side it is stamped with the LHS Diamond and under that LiteAPipe. I did some searching on the US Patent website and could find no information on the brand or the design. I also searched for the series name and found nothing either. The pipe was a mystery. I could not wait to get a hold of it and take it apart and see what I could figure out.While I waited for the pipe I broadened my search for self lighting pipes to see if I could find anything with a search that wide. I found three patents for the same kind of concept – two from the 1940s and one from the 1920s. They have the same basic idea of combining a lighting mechanism within the pipe itself to lessen the tools that the pipeman needs to carry. While there are similarities none of them are really close to the design of this old pipe. I think though that these links help establish a time period.

Here are the links and the patent drawing photos:

https://www.google.com/patents/US2532820https://www.google.com/patents/US2595534https://www.google.si/patents/US1938874The first picture below shows the end cap removed and the knurled cap pulled out as well. There is what appears to be a spongy end sticking out of the back of the contraption. The knurled end seems like it has a flint or some such end sticking out of the end of the tube. The side plate looks rough and could be a striker. The concept seems pretty straightforward – a single unit that contains the fluid, flint, wick and the striker on the base of a briar pipe. The pipe man simple fills the reservoir wool with lighter fluid. He sticks the striker/wick in the unit at the bottom of the bowl and when he wants to light his pipe he pulls out the striker/wick. He strikes it on the coarse bar on the right side of the unit.My brother took some photos of the pipe when it arrived in Idaho. You can see the flaking and speckled finish of the varnish on the pipe. The aluminum is oxidized and dirty. The stem is oxidized. Later photos will show that it is missing a large chunk on either the top or the underside of the stem at the button. The next photo shows the contraption on the bottom of the bowl and how it is fitted into a slot on the bottom.The next two photos show the pipe from the front end. You can see the striker/flint on the end of the knurled tube. The second photo shows the rim top.The next two photos show the condition of the stem. It had a lot of tooth chatter and was missing a large chunk next to the button. The seller had turned it to the underside of the pipe so it was less visible.My brother did his usual stellar job of cleaning up the pipe before he sent it to me. He reamed and cleaned out the airway in the stem and the shank and mortise. He scrubbed the externals with Murphy’s Oil Soap and rinsed it with warm water. The crackling varnish coat and the furniture polish the seller had used rinsed off with the scrubbing. He was able to get the bowl cleaned and most of the lava on the rim was gone leaving behind the beat-up rim top. The following photo shows the rim top and the damage there.I wiped down the finish with acetone on cotton pads to remove the remaining damaged finish. The pads came off with a red colour stain. The grain stood out on the bowl and it was a beautifully grained pipe. I debated for a bit about topping the bowl but because it was so rough I decided to lightly top it and remove the damaged areas on the rim. I did not take off much briar but worked to smooth out the rim top.I took apart the contraption on the bottom of the bowl. I unscrewed the bullet cap from the back end of the pipe and pulled out the striker unit. Once those were removed the insert slid free of the bowl bottom. The striker end had a wick that surrounded the flint post in the middle. Under the end cap there was a felt tube that was pushed into the tube and the end cap. I believe the felt was wet with lighter fluid and then the put back together. The right side bar looked to be a striker bar that the end was struck against to get a spark and flame. The burning wick then would be held above the tobacco and the flame pulled into the bowl.I went through my stem can and found almost a twin stem to the original. The taper is virtually the same. There were no tooth marks and only light oxidation and a few nicks in the vulcanite that needed attention.  I fine-tuned the fit of the tenon in the mortise and the new stem was ready to go. I put in place on the stripped down bowl and took some photos to get a good look at what the finished pipe would be like. I am happy with the flow of the shank and stem and the look of this short nosewarmer. I sanded the rim with a medium and a fine grit sanding sponge and then polished it with 1500-4000 grit micromesh sanding pads. I tested the stain pens I had and the medium brown stain pen was a perfect match to the colour of the stain on the rest of the pipe. I touched up the stain on the bowl sides and the shank. After all of the touch up work I took the photo below to show the match of the rim to the bowl.I touched up the stain on the bowl sides and shank and gave the bowl several coats of carnauba wax to have a look at the grain. It is a beautiful pipe. The combination birdseye and flame grain makes a great looking combination. The rich reddish brown stain makes the grain stand out. I also polished the aluminum on the insert and the bullet cap on the lighter contraption. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After the final pad I gave it a last coat of oil and set it aside to dry. I buffed the pipe and stem with Blue Diamond polish on the buffing wheel to take out all of the scratches on the stem and to polish it. The plastic polish works really well with vulcanite stems. I gave the bowl and stem multiple coats of carnauba wax to protect it. I buffed it with a clean buffing pad to raise a shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown below. It is one that I will keep in my collection of tobaciana because of its uniqueness. If any of you know any information about it please send a message in the comments below.

 

 

 

Banding and Restoring a Radford Ravel Rhodesian


Blog by Steve Laug

I am working on the second pipe I chose to work on in the lot of nine pipes I am restoring for the pipe smoker who dropped by a box of pipes that badly needed attention. This one was stamped Radford Ravel and had a mixed finish of smooth top and sandblasted shank and bottom part of the bowl. It is a Rhodesian and the cap is smooth and the rest is sandblast. It was finished in a dark brown stain. The finish was very dirty and there were quite a few sandpits and nicks in the smooth portion of the bowl cap. The shank was crack on the lower right side and extended from the shank end up the shank about a ¼ inch. The stem was a replacement and had a brass washer on the tenon and glued against the shank. When the new stem was made the maker put a space on the tenon to add colour to the stem. I figure that the new stem is what cracked the shank. When I received the pipe the stem did not fit tightly. There were tooth marks, tooth chatter and a lot of oxidation on the stem. There was also a bead of glue around the washer on the tenon.

There was something about the brand on the pipe that rang a bell for me. I have a tin of their Sunday’s Fantasy Tobacco in my cellar and I wondered if they might have made pipes as well.

I did a bit of digging and found the picture on the left that showed some of the tobaccos made by the company and also a great figurine with the name Thomas Radford mild premium pipe tobacco on the base. On Pipedia I found that Radford’s Private Label Pipes were crafted by Chacom for the Pöschl Tabak GmbH & Co. in Germany. This information was from “Pipes, Artisans and Trademarks”, by José Manuel Lopes. The pipes were mass produced with ebonite and acrylic stems and were introduced by Butz-Choquin, Chacom, and Nording. On the stem there is generally an embossed logo that was a stylized R. The pipes were made to use 9mm filters and are moderately priced and very attractive. The following three links were the sources I used for this information.

https://pipedia.org/wiki/Radford%27s

http://www.poeschl-tobacco.com/en/products/

http://www.pipephil.eu/logos/en/logo-r1.html

I also looked on another website and got a little more information on the brand. The Radford’s pipe appears in 6 models in 3 variations 1x time a year in autumn. The so called Radford’s Depot contains a minimum of 1 dozen pipes of the actual running collection. Connected to the depot is a listing of the depot holder in Radford’s News.

This particular brand RADFORD’S SERIE RAVEL was a series of 6 elegant models within Radford’s Collection. They are made from good briar wood, sandblast, black/brown with a polished head’s border in dark-red shade. Very nice rich-in-contrast ring at the shaft’s finish. Mouthpiece from Acryl for 9 mm filter. http://cigar.supersmokers.biz/radfords/

With all of this information I now knew that the pipe was originally made for a 9mm filter. The mortise was drilled deep in the shank to contain the 9mm filter. The replacement stem was a regular push stem without a filter tenon. I took some photos of the pipe before I started working on it. The finish was in really rough shape. You can see the glue and sticky material on the stem near the shank band. I took a photo of the inside of the shank to show the thick tars that had built up on the walls of the shank. The space in the mortise between the end of the tenon and the extra depth for the end of the original filters was filled with tar and oils. It was thick and sticky.I took a close up photo of the bowl to show the thick cake that lined the walls of the tapered bowl. The photo also shows the damage to the front of the bowl where the pipe had been tapped out against a hard surface. The second photo below shows the crack on the right underside of the shank. It appeared to me from the smooth area and the look of the stain that someone had tried to glue the crack and do a repair but it was not done well.The next two photos show the damage to the stem. The calcium build up on the button end of the stem, the oxidation and glue that is globbed on the stem to hold the washer in place on the tenon and the deep tooth marks on both sides near the button show in the photos.I scrubbed down the surface of the bowl with acetone on cotton pads to remove the damaged finish and the grime and oils in the grooves and crevices of the sandblast. I wanted the surface clean so that I could drill a hole to stop the crack before binding it together with glue and a nickel band on the shank. I drilled two pin holes at the end of the shank with a microdrill bit on a Dremel. The first one was slightly short of the end of the crack so I had to drill a second one.I heated the band to make the fit easier on the shank. I painted the shank end with some slow drying super glue and pressed the band in place against the topping board.I scrubbed the bowl with alcohol on a cotton pad to remove that last of the dust. I took pictures of the bowl with the new bling addition. I reamed the bowl with the PipNet reamer to take back the cake to the bare walls of the bowl. I finished the reaming using a Savinelli Fitsall Pipe Knife to scrape the inside of the bowl smooth. I rolled some 180 grit sandpaper around the end of my finger and sanded the walls of the bowl smooth.To remove the damage to the top of the bowl and to clean up the rough front edge of the bowl cap I lightly topped it on a topping board with 220 grit sandpaper.With the bowl exterior cleaned and the damaged rim top repaired I worked on the inside of the mortise and the airway from the mortise end into the bowl. I used the drill bit that is in the handle of the KleenReem pipe reamer to ream out the airway into the bowl. I turned the bit into the bowl using the knurled end to press it through. I cleaned off the drill bit and used the dental spatula to scrape the walls of the mortise all the way to the end where the airway entered the bowl. The amount of grit and oils that came out with the scraping was phenomenal.I wiped the bowl cap down with alcohol and filled in the sandpits around the outer walls of the cap with clear super glue.I cleaned out the shank and mortise once again with alcohol, cotton swabs and pipe cleaners until I had removed all of the loose debris left in the shank.I sanded the repaired patches on the cap with 220 grit sandpaper until the repairs were blended into the surface of the briar. I used a black Sharpie Pen to darken the spots and then wiped the bowl and cap down with alcohol to blend in the black. I scraped the area around the washer and the tenon with a sharp knife and funneled the end of the tenon to facilitate better airflow in the stem. I cleaned out the airway in the stem with pipe cleaners, alcohol and cotton swabs.I sanded the stem with 220 grit sandpaper to clean up the stem surface and wiped the tooth marks down with alcohol. I filled in the tooth marks with black super glue and set the stem aside to let the glue cure.I stuffed a cotton ball into the bowl and rolled a cotton pad into the shank. I set the pipe in an ice cube tray and used an ear syringe to fill the bowl with alcohol and let it sit during the day. I left it sitting all day while I worked on the slot in the stem. At the end of the day the cotton had yellowed the cotton and the alcohol had pulled out tar and oil from the bowl walls.I used needle files to open up the slot in the button. I used a flat, flattened oval and regular oval file to open the slot. I folded a piece of sandpaper and sanded out the inside of the newly opened slot. After sanding it the slot was open enough to easily take a pipe cleaner. By this time the alcohol/cotton ball soak in the bowl was finished. I pulled the cotton balls out of the bowl and the pad out of the shank and threw them away. I cleaned out the shank and airway once again with cotton swabs and pipe cleaners. Once it was clean I stained the bowl with dark brown aniline stain cut 50/50 with alcohol. I flamed the stain to set it in the grain. I repeated the process until the coverage was what I was looking for.I rubbed bowl down with olive oil on a cloth and hand buffed the bowl with a rough cotton cloth. I took some photos of the new look of this old Radford Ravel pipe. The bowl is starting to look really good and shows some promise. I polished the stem with micromesh sanding pads to remove the scratches and raise a shine on the vulcanite. I removed the brass washer on the stem and polished it with sandpaper. I reglued it onto the tenon with super glue. I wet sanded the stem with 1500-2400 grit pads and rubbed it down with Obsidian Oil. There were still scratches and also some oxidation. I repeated the sanding with those pads and then moved on to dry sanding with 3200-12000 grit pads. I rubbed it down with the oil after each set of three pads. After the final pad I gave it a final coat of the oil and set it aside to dry. I buffed the stem with Red Tripoli to try to remove the remaining oxidation and then buffed the entire pipe and stem with Blue Diamond polish on the buffing wheel. I polished the metal band with a jeweler’s polishing cloth. I gave the stem and bowl multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise a shine. I hand buffed it with a microfibre cloth to deepen the shine on the briar. The finished pipe is shown in the photos below. It has come a long way from the way it looked when I received it to work on. I really like the looks and the shape of the pipe. I have now finished two of pipes that the pipe smoker dropped off for me to restore before he left on holiday. I look forward to seeing what he thinks of his pipes.

A Very Tired, Very Dirty Stanwell Bent Volcano with a cracked bowl


Blog by Steve Laug

Sometimes when I take in pipes for repair and restoration I am pretty stunned by the condition. This one obviously was an old favourite of the pipesmoker who brought it to me with 8 others in need of some TLC. I sat with him in my living room and went over the repair list of what needed to be done to bring it back to life. It had been restemmed before and the stem was good and heavy so it did not need to be replaced. There were tooth marks near the button on both sides of the stem. It had some deep oxidation that needed attention. Sometime in its life it had been buffed to the point that the stamping was all but gone on the underside of the shank. With a lens I could read Stanwell over Made in Denmark but all but one number of the shape number (1) was buffed away. The finish was sticky to touch from all the waxes and oils on the bowl. The sand blast was pretty worn away and now was shallow. The angled, tapered bowl had a thick cake and it had been reamed into almost an hour-glass shape. The rim top had an overflow of the tars on it and the blast was smooth. There was some damage on the front of the bowl from knocking the pipe out on something hard. There was a small crack on the left side of the bowl from the rim down about a 1/8 of an inch that would need to be repaired. From memory I knew that the bowl was drilled to follow the angle of the exterior of the bowl.When I turned the bowl over the bottom side was covered with cracks. There were four cracks of various sizes that did not go into the interior but rather sat on the surface of heel. They were all different in terms of depth and tended to follow the blast and cut across the ring grain. They were filled with grime and wax. The bottom of the bowl was a real mess.I took a close up photo of the rim to show the damage that had been done to it by reaming it with a knife rather than with a reamer. The cake was sticky and soft and what appeared to be an hourglass shape actually was not it followed the angled bowl walls. I was concerned that the inside of the bowl would also have cracks once the cake was removed. I recommended that we remove entire cake to assess the interior of the bowl. I also took a close up photo of the heel of the bowl to show the cracks.The stem was a replacement that was thick and well made. The fit against the shank was not too bad and there was little gap between the two parts. The stem was oxidized and there was come calcium build up on the first inch on both sides. There were tooth marks and tooth chatter on both sides of the stem near the button.The shank end shows how thick the buildup was inside of the shank. The tars and oils overflow the shank and show up on the end and walls. There were also two small holes drilled to the left and right of the mortise.I reamed the bowl with the PipNet reamer using the largest cutting head. Notice the angle of the cutting head as it shows the angle of the drilling of the bowl. I cleaned up the walls with a Savinelli Fitsall reaming knife.  I sanded the bowl with 180 grit sandpaper wrapped around a piece of dowel. The third photo below shows the bowl after it has been sanded. I scrubbed the exterior of the bowl with acetone on cotton pads to remove the grime and the finish. The grime and oils came off the walls of the bowl and bowl sides and bottom to prepare the bowl for the repairs to the cracks. I drilled each end of all of the cracks with a microdrill bit on a Dremel. There were about 9 holes in the bottom of the bowl and two on the left side at the end of the shank.I put clear super glue into the cracks and pressed it down with a dental pick. I pressed briar dust into the glue and then put more dust in the glue and then more glue on top of the repair to seal it.I used a dental burr on the Dremel to rusticated the repaired areas on the bottom of the bowl and side to match them to the sand blast finish. I knocked off the rough areas of the rustication with 220 grit sandpaper to smooth it into the surrounding finish. The photos show the progress of this process. With the exterior cracks repaired and sealed I turned to work on the internals. The airway in the shank and the mortise was absolutely a mess. I used the drill bit from the KleenReem pipe reamer to clean out the airway into the bowl from the mortise. It was almost closed off with the tars and oils. I turned the bit into the airway until it was smooth. I used a dental spatula to scrape out the inside of the mortise. The scraped tars and oils can be seen in the photos below.There were two small drilled holes in the end of the shank on both sides of the mortise. I filled them in with super glue and briar dust. I cleaned out the inside the mortise and shank with alcohol, pipe cleaners and cotton swabs until they came out clean.The bowl smelled strongly of old tobacco and there were oils in the briar walls. I wanted to remove that smell as much as possible. I stuffed two cotton balls into the bowl, set it in the ice cube tray and used an ear syringe to fill it with alcohol. I left it standing overnight while it pulled the oils out of the briar bowl. In the morning the cotton was stained a yellow brown.I recleaned the mortise and airways after it had soaked using alcohol, cotton swabs and pipe cleaners.I stained the repaired areas on the bowl with a dark brown stain. I used a black Sharpie Pen to fill in some of the grooves in the briar and then restained it. I flamed it with a lighter to set the stain.I buffed the bowl with Blue Diamond on the buffing wheel to raise a shine on the bowl. The photos below show the repaired areas and the blending into the surrounding briar. I set the bowl aside and turned my attention to the stem. I cleaned out the slot with a dental pick and pulled a lot of built up tars from there. I used a sharp knife to bevel the end of the tenon to open the air flow to the slot. I sanded the stem with 220 grit sandpaper to break up the oxidation and to also remove the tooth chatter and some of the tooth marks. Some of them were too deep and they would need to be repaired later. I cleaned out the inside of the stem with alcohol and cotton swabs to remove the buildup in the airway. The slot was very narrow and it was hard to push pipe cleaners through the airway. I decided to open up the slot with needle files to facilitate easier cleaning with pipe cleaners. I did not want to change the shape of the slot, but merely wanted to make it wider and tapered smoothly into the airway. I used both large and small round, oval and flattened oval files to shape the slot. Once I had it large enough for a pipe cleaner to pass through easily I folded a piece of sandpaper and sanded the inside of the slot. I sanded the stem around the button with 220 grit sandpaper and filled in the remaining tooth marks with black super glue. I set the stem aside to dry overnight. In the morning I sanded the stem with more 220 grit sandpaper to smooth out the repairs and blend them into the surface of the stem. I also reshaped the button and smoothed out the repairs I had made there. I wiped the stem down with Obsidian Oil on a cloth to have a better look at where things were at. I noticed a small bubble in the patch on the underside of the stem once I had cleaned it so I put another drop of black superglue on it to fill it in. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After the final set of pads I set the stem aside and let the oil dry. I mixed up a batch of pipe mud – water and cigar ash – and applied it to the inside of the bowl to provide protection to the bare walls while a new cake is formed. When it dried I put the stem on the bowl and buffed it with Blue Diamond polish on the buffing wheel. Blue Diamond is a plastic polish that comes in a block. I load the buffing pad with it and polish the stem and the bowl. I use a light touch on the bowl so that I don’t load up the grooves and crevices with the polish. I gave the stem and bowl multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise a shine to the finish. The finished pipe is shown in the photos below. The repairs on the bottom of the bowl blended in very well and those on the stem did also. This is the first of nine pipes that I am repairing for a guy who dropped them off at the house. It is ready for more years of service. Thanks for looking.