Rebirthing a Stem for Jennifer’s Dad’s Second Champ of Denmark 4 Freehand


I decided to change things up a bit and work on another of Jennifer’s Dad’s pipes. For the next pipe from the estate of George Rex Leghorn I have chosen a nicely shaped Champ of Denmark Freehand. This one has been sitting for a while now while I debated what to do about the broken stem. I find that sometimes the best solutions come to me when I wait! You may not have read about this estate before, so I will retell the story. I received an email from Jennifer who is a little older than my 64+ years about whether I would be interested in her Dad’s pipes. My brother Jeff and I have been picking up a few estates here and there, so I was interested. Here is the catch – she did not want to sell them to me but to give them to me to clean up, restore and resell. The only requirement she had was that we give a portion of the sales of the pipes to a charity serving women and children. We talked about the organization I work for that deals with trafficking and sexual exploitation of women and their children and she decided that would be a great way to carry on the charitable aspect of her Dad’s character. With some great conversation back and forth she sent the pipes to Jeff and he started the cleanup process on them. Once he had finished cleaning them all he sent them to me to do my work on them.

The Champ of Denmark pipe is stamped on the underside of the shank CHAMP over of Denmark and below that is the number 4. It came to us with a broken stem about an inch, inch and ½ above the tenon. The beautiful straight and flame grain around the bowl and up the shank is visible through the very thick coat of grime. It seemed like it had a dark stain but hard to tell. There were oil stains from George’s hands on both sides of the bowl obscuring the grain. It was so dirty that it was hard to see the colour well. There was a thick cake in the bowl and it had overflowed with lava into the plateau on the bowl top and shank end. It was a dirty and tired looking old pipe. The stem was badly oxidized but there were not any tooth marks or chatter on the surface. The button was in good shape. It had been sitting in boxes for a lot of years and it was time to move ahead with the restoration. Jennifer took photos of the pipes she was sending. I have included two she included from this pipe. I had some decisions to make regarding this stem. Should I replace it or should I fiddle with a repair? I would have to think that through.When the box arrived from Jennifer, Jeff opened it and took photos of each pipe before he started his cleanup work on them. There were two Champ of Denmark Freehands in the box – both were in bags and both had broken tenons and stems. There is something about classic Danish Freehands that is intriguing and I like working on them. The shapes seem to really capture the flow of the grain on the briar and this second pipe is no exception. The briar appeared to be in good condition underneath the grime. The finish looked intact under the grime. The bowl had a thick cake that had hardened with time. The lava overflow on the plateau rim but it could very well have protected the rim from damage. We won’t know what is under it until Jeff had cleaned it off. The stem was broken in the middle between the turned four sided decorative bead and the blade. It looked as if it had snapped when George was trying to remove a stuck stem. But that was a piece of the history of the pipe I would never know for certain. Jeff took photos of the pipe before he started working on it. I include those below.Jeff took photos of the bowl and rim top to show the cake in the bowl and the lava build up on the plateau rim top and on the shank end as well. It was thick and hard but hopefully it had protected the rim and edges from damage. The lava coat looks horrible but it points to a well-used, favourite smoking pipe. George must have enjoyed this old timer and when the stem broke he must have been frustrated.Jeff took photos of the sides and heel of the bowl to show the condition of the finish – the grime and grit all over the sides and flat bottom of the bowl. It is a dirty pipe. Jeff took a photo of the stamping on the underside of the shank. It is very clear and readable. It reads as noted above.Jeff took photos of the top and underside of the broken stem showing the scratching, oxidation and tooth chatter on the stem surface. You can also see where the stem snapped – it is a very clean break and it is totally fixable. I will need to see if I have a small piece of tenon that can serve to join the two parts of the stem.When I worked on the previous Champ of Denmark back in June of 2019 I had done some research on the brand (https://rebornpipes.com/2019/06/22/restoring-jennifers-dads-champ-of-denmark-4-freehand/). I turned to that previous blog and quote that here in full:

I looked on the Pipephil site to get a quick overview of the brand. In the back of my mind I remembered a connection to Karl Erik. I could not remember the details of the connection (http://www.pipephil.eu/logos/en/logo-c4.html). I did a screen capture of the section on the brand that was shown on the site. I have included it below.In summary it says that the brand was distributed by Larsen & Stigart a tobacconist in Copenhagen, Denmark. The warehouse had a workshop that had such famous carvers as Soren Eric Andersen, Karl Erik Ottendahl and others.

I turned then to Pipedia (https://pipedia.org/wiki/Champ_of_Denmark) to see if I could get a bit more information. I quote in full from that site:

“Champ of Denmark” were made for and distributed by Larsen & Stigart by Karl Erik Ottendahl. Larsen & Stigart had some indoor carvers at certain times, too (e.g. Søren Eric Andersen) and among other things they managed to supply Dunhill with wild Danish fancy pipes.

In an endnote under the article on Karl Erik (https://pipedia.org/wiki/Karl_Erik) I found some more information. I quote the endnote in full.

¹ It is almost impossible to draw a sharp line between some of these brands… Larsen & Stigart – once a famous Copenhagen pipe shop, now almost forgotten – offered pipes produced by KE stamped “Larsen & Stigart” as well as pipes stamped “Larsen & Stigart” + “Champ of Denmark” or “Larsen & Stigart” + “Shelburne”. Almost needless to say, there are pipes stamped “Champ of Denmark” or “Shelburne” only. And the only reason is inconsistent stamping??? (BTW Larsen & Stigart employed own indoor carvers for appr. one decade – e.g. Søren Eric Andersen. They even managed to supply Dunhill with wild Danish fancy pipes.)

Now I had the verification of the link to Karl Erik Ottendahl. The pipe was most probably made by him for the pipe shop in Copenhagen. Before I get on to cleaning up the pipe I thought I would once again include the tribute that Jennifer wrote to her Dad for the blog. She also sent some photos and an article that her Dad wrote for Jeff and me to be able to get a feel for him. I have included those below. Note in each of them that he is holding a pipe in his left hand. I asked her to also send me an email with a brief tribute to her Dad. Here is her tribute from an email to me.

Steve, I want to thank you again for accepting my dad’s pipes.  They were so much a part of my dad’s life that I could not simply discard them. But as his daughter, I was not about to take up smoking them either. *laughing* I think my dad would like knowing that they will bring pleasure to others.  I know that I do.

I’m not sure what to say about his pipes. I always remember Daddy smoking pipes and cigars.

First a bit about my dad. Though my father, George Rex Leghorn, was American (growing up in Alaska), he managed to join the Canadian Army at the beginning of WWII, but in doing so lost his American citizenship.  He was fortunate to meet a Canadian recruiting officer who told him the alphabet began with “A” and ended with “Zed” not “Zee”, and also told him to say that he was born in a specific town that had all its records destroyed in a fire.  When the US joined the war my dad, and thousands of other Americans who had made the same choice*(see the link below for the article), were given the opportunity to transfer to the US military, and regain their citizenship.

After WWII, my dad, earned his degree at the University of California Berkeley and became a metallurgist. There is even a bit about him on the internet.

He loved taking the family out for a drive, and he smoked his cigars on those trips. (As a child, those were troubling times for my stomach.)

I most remember my father relaxing in his favorite chair with a science fiction book in one hand and a pipe in the other… Sir Walter Raleigh being his favorite tobacco… and the pipes themselves remind me of him in that contented way.  If I interrupted his repose, he’d look up, with a smile on his face, to answer me.

It seemed he smoked his Briarwood pipes the most, though he had others.  At the time, it was only the Briarwood I knew by name because of its distinctive rough shaped bowl.  And it was the Anderson Free Hand Burl Briar, made in Israel, which I chose for his birthday one year, because I thought he might like that particular texture in his hand.

At least two of his pipes, he inherited from his son-in-law, Joe Marino, a retired medical laboratory researcher (my sister Lesley’s late husband)… the long stemmed Jarl (made in Denmark), and the large, white-bowled, Sherlock Holmes style pipe.  I believe Joe had others that went to my dad, but Lesley was only sure about those two.

The Buescher, corncob pipe my older sister Lesley bought for Daddy while on one of her travels around the States.

A note on the spelling of my sister’s name…

My dad met my mother, Regina, during WWII and they married in Omagh, Ireland.  My mother was English and in the military herself.  The English spelling of Lesley is feminine, and Leslie masculine, in the UK… just the opposite of here in the United States.  I guess my mom won out when it came to the spelling of the name.

I’ll send you photos of my dad soon, along with his WWII experience story.

Jennifer

*https://www.thestar.com/news/world/2013/10/22/the_americans_who_died_for_canada_in_wwii.html

I am getting more and more spoiled on working on pipes that Jeff cleaned up. So much so that when I have to clean them it is a real chore! This pipe was a real mess just like the other ones in the collection. I did not know what to expect when I unwrapped it from his box. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looked really good when I got it. The rim top plateau looked lifeless but clean. We were not sure what I would do with the stem so Jeff cleaned the internals and scrubbed the exterior in case I chose to try to repair it. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked very good. I actually forgot to take many photos before I started my part of the work but I did have one with the pipe and the broken stem. The briar is beautifully grained and clean. The rim top plateau is cleaned as well. It looked good. The shank extension was vulcanite and it was badly oxidized and would need to be sanded and polished.My first thought was to replace the broken stem with another freehand stem. I went through my stems and chose the one that is shown in the photo below. The length was right and the tenon was close. I set up my cordless drill with the PIMO tenon turner and adjusted the diameter of the tenon to fit the shank extension. I put it in the pipe and took a photo of the pipe to get a sense of how it looked. I actually did not like the shape of the stem or the way it looked. I would need to think through how to address the snapped stem. I was not happy with the look of the new stem. It was too think and clunky looking to me to fit the style of the pipe. I decided not to use it so I did not even bother bending it. I turned back to the broken stem and thought long and hard about it. I went upstairs and had a coffee and a short nap before I finally came up with a plan. I headed back downstairs and dug through my parts boxes for broken tenons. I even keep those around when I pull them from a shank. I have a good assortment of them in various diameters. I picked two possibilities and laid them out. From the two I chose the smaller one. Now the plan was beginning to take shape. I was going to drill out the two parts of the stem and rejoin them together with the piece of tenon. (Forgive the blurry photo but you get the idea. I would drill a hole in each end and use the tenon to rejoin them.I started opening the airway in both halves of the stem with a drill bit slightly larger than the airway. I worked my way up to the bit that is shown in the photos. It was the slightly smaller than the piece of tenon that I was going to use for the joint.I reduced the diameter of the short tenon piece with a Dremel and sanding drum. I worked on it until the fit in the drilled airway was perfect. Once that was done I used the Dremel and sanding drum to take down the diameter a bit more on the second half of the tenon. I topped it on the topping board using the blade side as a handle. Once the fit was right on both sides I glued it in the blade side with clear Krazy Glue and pressed it into the hole.  I cleaned up the end of the tenon and coated it with a layer of clear Krazy Glue. I pressed the second half of the stem in place on the tenon insert and aligned the four sided bulb on the tenon end of the stem.I set the stem aside to let the repair cure and turned my attention to the oxidized shank extension. I sanded the oxidation off with a folded piece of 220 grit sandpaper. I started the polishing with 400 grit wet dry sandpaper. The third photo shows the plateau top and how the nooks and crevices look on the rim top. I polished the bowl and rim with micromesh sanding pads. I wet sanded it with 1500-12000 grit pads and wiped it down between pads with a soft cotton cloth. You can see the progress in the shine as you go through the photos. I worked some Before & After Restoration Balm into the finish of the bowl and the plateau on the rim top and shank end with my fingertips and a horsehair shoe brush to clean, enliven and protect it. I find that the balm really makes the briar come alive again. The contrasts in the layers of stain really made the grain stand out. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The pipe really looks good at this point. I am very happy with the way the pipe is looking at this point in the process.  Jeff’s clean up of the rim top looked very good. I decided to leave the darkened areas and darken the remaining valleys in the plateau with a Black Sharpie Pen to give the rim top a contrast look with the high smooth spots. It also gives the plateau more definition and gives it a clean look. The finished rim top looks very good.I set the bowl aside and turned my attention to the stem. I inserted a pipe cleaner in the stem to protect the airway from collapsing when I heated it. I painted the surface of the stem with the flame of a BIC lighter until the vulcanite was soft. Once it was pliable I bent it to match the angle of the bowl top. I held it at that angle and cooled it under cool water to set it.I sanded the stem with 220 grit sandpaper and 400 grit wet dry sandpaper to smooth out the repair in the middle of the stem and to remove the oxidation that remained on the stem surface. I smoothed out the repair in the mid-section of the stem with a piece of 220 grit sandpaper on the edge of my pen knife blade. I followed that with the 400 grit wet dry sandpaper.  I rubbed the stem down with Denicare Mouthpiece Polish and a cotton pad to remove remnants of oxidation and to further blend in the sanding. The stem was showing some promise at this point in the process.I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. I finished by wiping it down with Obsidian Oil after each pad and set it aside to dry. I carefully buffed the stem with Blue Diamond on the buffing wheel and did the same for the bowl and vulcanite shank extension. I gave the bowl and the stem multiple coats of carnauba wax separately as the angle of the stem and shank made buffing this a bit tricky. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The polishing of the briar makes the grain really pop. The polished black vulcanite bit seemed to truly come alive with the buffing. This Freehand feels great in my hand and is what I would call and Egg/Oom Paul. It is one that could be clenched and smoked while doing other things as it is very light weight for a pipe this size It must have been a fine smoking pipe judging from the condition it was when we received it from Jennifer. There should be a lot of life left in this Champ of Denmark by Karl Erik. Have a look at it with the photos below. The dimensions are Length: 6 ¼ inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. This is one that will go on the rebornpipes online store shortly. If you want to carry on the pipe trust of George Leghorn let me know. Thank you Jennifer for trusting us with his pipes. Thanks to each of you who are reading this blog. Remember we are not pipe owners, we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next pipeman or woman.

Got a filthy estate pipe that you need to clean?


Blog by Jeff Laug

Several have asked about Jeff’s cleaning regimen as I generally summarize it in the blogs that I post rather than give a detailed procedure. I have had the question asked enough that I asked Jeff to put together this blog so that you can get a clear picture of the process he uses. Like everything else in our hobby, people have different methods they swear by. Some may question the method and that is fine. But it works very well for us and has for many years. Some of his steps may surprise you but I know that when I get the pipes from him for my part of the restoration they are impeccably clean and sanitized. I have come to appreciate the thoroughness of the process he has developed because I really like working on clean pipe!

 For the benefit of some of you who may be unfamiliar with some of the products he uses I have included photos of three of the items that Jeff mentions in his list. This will make it easier for recognition. These three are definitely North American Products so you will need to find suitable replacements or order these directly on Amazon. The makeup pads are fairly universal as we were able to pick some up in India when we were with Paresh and his family.

 Cleaning the Stem:

  1. Remove the stem from the pipe and clean the exterior of the stem with Murphy’s Oil Soap on a cotton makeup remover pad.
  2. If the pipe has a metal stinger, remove the stinger, if possible. This greatly improves the ease in cleaning the stem’s interior. The exterior of the metal stinger is easily cleaned using Soft Scrub All Purpose Cleanser on a cotton makeup remover pad or a cotton swab. Clean the interior of the stinger using pipe cleaners dipped in isopropyl alcohol. Once cleaned, rinse the interior and exterior of the stinger with warm water and dry with a microfiber cloth.
  3. Remove any calcite buildup on the stem using a penknife or the small blade of a pocketknife. Wipe away the resulting residue using the wetted pad from step 1. Continue to lightly scrape the stem until the calcite residue has been removed. Wipe down the cleaned stem once again with Murphy’s Oil Soap on the cotton pad.
  4. Clean the interior of the stem with pipe cleaners dipped in isopropyl alcohol. Continue to perform this cleaning with multiple alcohol wetted pipe cleaners until they come out clean after running them thru the stem. Make sure that you send the wetted pipe cleaners thru both ends of the stem while cleaning.
  5. Clean the opening or slot in the button end of the stem with a dental pick. Remove tobacco residue and/or fibers due to the pipe cleaners from this opening.
  6. Wipe down the exterior of the stem with Soft Scrub Cleanser on a cotton makeup remover pad. This cleaner removes the brown oxidation on the stem well. Multiple scrubbings with these cleanser wetted pads may be necessary.
  7. Rinse the stem off in the sink with warm water. Scrub the exterior of the stem with liquid dish washing detergent and a tooth brush. Rinse the stem again with warm water.
  8. Place the stem in a closeable container holding Mark Hoover’s Before and After Hard Rubber Deoxidizer solution. Ensure that the stem is submersed in the solution and close the container. Allow the stems to soak in this bath for at least 2-3 hours. (See review with contact information for Before and After Products on rebornpipes at https://rebornpipes.com/2017/09/15/a-review-before-after-pipe-stem-deoxidizer-and-fine-and-extra-fine-polishes/ or you can contact Mark on his site http://www.lbepen.com or you can send a message on Facebook to Mark Hoover.
  9. After this time, open the container and remove the stem from the deoxidizer solution and allow the excess solution to drip back into the container (liquid gold!). Use your fingers to scrape/remove the excess solution from the exterior of the stem. Transfer the stem immediately to a sink with running warm water. Rinse the exterior and interior of the stem with warm water to remove the deoxidizer solution. Ensure that the rinse water running thru the stem is clean and that no residual deoxidizer solution remains. If in doubt, blow on the end of the stem to dislodge any remaining honey-like deoxidizer plug remaining. Continue to rinse the interior of the stem until the rinse water runs clear.
  10. Dry the exterior of the stem with a microfiber cloth. Rub the exterior of the stem with this cloth until the stem regains its shiny black appearance. If brown oxidation still is present, it can be removed using the Soft Scrub Cleanser on a cotton makeup remover pad. A cotton swab dipped in this Cleaner is also helpful for detailed oxidation removal. Rinse the residual Soft Scrub Cleanser from the pipe’s exterior.
  11. Clean the interior of the stem with pipe cleaners dipped in isopropyl alcohol. Continue to perform this cleaning with multiple alcohol wetted pipe cleaners until they come out clean after running them thru the stem. Make sure that you send the wetted pipe cleaners thru both ends of the stem while cleaning.
  12. Again, wipe down the exterior of the stem with a microfiber cloth. Buff the exterior of the stem with this cloth until the stem regains its shiny black appearance. At the point, the stem is clean.
  13. Clean the sink and area to avoid further displeasure and pain from an irate wife!!

 Cleaning the Bowl:

  1. Carefully ream the bowl with a PipNet pipe reamer (or equivalent). Start with the smallest reamer attachment and move successively thru the other attachments, as appropriate for the size of the bowl. Clean up the reaming and remaining cake in the bowl with a Savinelli Fitsall Pipe Knife.
  2. Wet down the rim top of the bowl with Murphy’s Oil Soap on a cotton makeup remover pad. Once the top is wetted with this solution, carefully scrape the blackened grime and lava from the rim top using a penknife or a small bladed pocketknife. Wipe away the removed residue using the Murphy’s wetted cotton pad. Repeat this process until all of the blackened lava has been removed. Carefully clean the inside edge of the bowl’s rim with the knife blade. Wipe this down with the Murphy’s Oil Soap wetted cotton pad.
  3. Wipe down the exterior of the bowl with Murphy’s Soap on a cotton makeup remover pad. This is very effective in removing the oils, grime and grit on the briar. Repeat, if necessary.
  4. Using cotton swabs dipped in isopropyl alcohol, clean the internals of the pipe’s shank. Once the inside of the shank is wetted, use a small bladed pocketknife or dental pick to remove the tobacco grime and residue from the shank’s interior. Once any black “gunk” has been removed, clean the shank’s interior using alcohol swabs. Continue to clean the interior of the shank with multiple alcohol wetted swabs. Repeat this process until the alcohol wetted swabs appear clean after removal from the shank’s interior. Run several alcohol wetted pipe cleaners through the shank into the bowl to ensure clear passage thru the entire shank.
  5. If the pipe has a metal band, clean the band. I have found that Soft Scrub Cleanser on a cotton makeup remover pad works wonders on removing corrosion from a metal band. For small detailed areas, Soft Scrub wetted cotton swabs work well.
  6. Wipe down the exterior of the bowl with Murphy’s Oil Soap on a cotton makeup remover pad.
  7. Rinse the bowl with warm water. Using dish washing detergent, scrub the rim, the bowl’s interior and the exterior with a tooth brush. Rinse the bowl with warm water. Using a nylon bristle brush, clean the interior of the shank with dish washing soap. Use various brush sizes to clean the entire length of the shank into the bowl.
  8. Dry the bowl using a microfiber cloth. Apply a small amount of olive oil on a paper towel to the bowl’s surface. This will rejuvenate the surface of the briar post cleaning.

 

 

 

Refreshing a Dunhill Root Briar 708 F/T Oval Shank Canted Stack for Alex


Blog by Steve Laug

Around Christmas time I got together with Alex to enjoy some great hot cocoa, smoke our pipes and talk about all things pipes. I always have a great time when we get together and this time was no exception. He greeted me at the door with slippers and an old smoking jacket. I took my seat in the living room among his latest pipe finds and was handed a great cup of cocoa. I set it down and we both loaded out pipes with some new Perretti’s tobacco that he had picked up. We touched the flame of the lighter to the tobacco and sat back and blissfully enjoyed the flavour. As we did Alex walked me through his latest finds. There were some amazing pipes to look at and savor. He had found several really nice pipes – 3 different Dunhill pipes that he wanted me to work on for him. I have already written a blog on the Dunhill Wanghee Tan Shell Briar with a Bamboo shank (https://rebornpipes.com/2020/01/08/refreshing-a-dunhill-tanshell-w60-t-1962bamboo-lovat-for-alex/). I have also written a blot on the reconstruction of a nice little Shell Briar Lovat(https://rebornpipes.com/2020/01/11/breathing-life-into-a-worn-and-beat-up-dunhill-shell-briar-ec-canadian-for-alex/). The third Dunhill he had picked up is a shape number I could find little information on – a shape 708F/T Root Briar. For lack of a better title for the shape I have called it a canted stack.

Alex had reamed the pipe and cleaned the pipe very well. The bowl was clean. The rim top had a lot of damage including burn marks and dents. The bowl was also very far out of round with damage around inner edge. There were burn marks on the inner and outer edge toward the right front side of the bowl. The finish looked very good around the bowl other than the burn mark on the left side where it looked like the bowl had been laid in an ash tray against a hot ash. He had already enjoyed smoking it and was hooked on it. He asked if I could take it home with me and see what I could do about the rim top damage and the burn mark on the bowl. I told him I would take it home and have a go at it. The pipe was stamped on the left side of the shank with the following nomenclature: 708F/T at the bowl shank junction followed by Dunhill over Root Briar. The Dunhill Root Briar stamp is faint but readable with a lens and light. The right side reads Made in England followed by what looks like a 2 (another 1962?) and a Circle 4 A. The 4 is the size of the pipe and the A is the designation for Root Briar. The stamping on the right side of the shank is also faint.

When I got home I laid it aside and today took it up to work on it. I examined the pipe to see what I was working with and took some photos. You can see from the first photo below that there was a burn mark on the left side mid bowl. It was a cosmetic burn marks in the finish but not too deep. It was like the pipe had been laid down in an ashtray. The rim top had significant darkening and damage. The stem was in good condition other than tooth chatter on both sides just ahead of and on the top of the button. Overall the pipe was in good condition. I took a close up photo of the rim top. You can see the darkening on the rim top and the damage on the front inner and outer edge of the bowl. The inner edge was hacked up like it had been poorly reamed with a pocket knife. There were also nicks and deep scratches in the rim top. It was in rough shape. The stem looked pretty good. There was tooth chatter on the top and underside of the stem and on the button surface itself. Otherwise the stem was in very good condition.I took a photo of the stamping on the underside of the bowl. You can see that it reads as noted above. It is indeed faint but with a lens and light it is very readable.I decided to start the refurbishing by addressing the issues with the rim top and inner edge of the bowl. I lightly topped the bowl on a topping board with 220 grit sandpaper. Once it was smooth I worked on the inner edge of the bowl with a folded piece of 220 grit sandpaper. I also cleaned up the burned outer edge on the rim front. I sanded the burn mark on the left side of the bowl with the 220 grit sandpaper and was able to minimize the burn a bit. It was deeper than I initially thought. I polished the rim top and bowl with micromesh sanding pads – wet sanding it with 1500-12000 grit sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the dust and debris left behind by the sanding. I used a Maple Stain Pen to blend the sanded area on the side of the bowl and the rim top with the rest of the finish on the bowl. I have found that this particular stain pen works well to match the stain on the Root Briar.With the finish cleaned I rubbed it down with Before and After Restoration Balm. It is a product developed by Mark Hoover to clean, enliven and protect briar. I worked it into the briar with my fingertips. I let it sit while I went and had some lunch. When I came back I buffed it off with a cotton cloth. You can see the results below. While the burn mark did not disappear it is significantly lighter than when I started. The rim top also looks much better. I set the bowl aside and turned to address the tooth chatter on the stem surface. The stem was in excellent condition other than that so it did not take a lot of work. I used a folded piece of 220 grit sandpaper to sand out the tooth marks and then started the polishing with 400 grit sandpaper.I polished it further with Denicare Mouthpiece Polish – a red paste that does a great job in removing the oxidation remnants in the crease of the button and also polish out some of the lighter tooth chatter.I finished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads and wiping it down after each pad with a damp cotton pad to remove the dust. I polished it with Before and After Pipe Polish – both fine and extra fine. I finished by wiping the stem down with some No Oxy Oil that I received from Briarville Pipe Repair to experiment with. Once I finished I put the stem back on the shank and carefully buffed the pipe and stem with Blue Diamond polish. I wanted to polish out the minute scratches in the briar and the vulcanite. I gave the bowl and the stem several coats of carnauba. I buffed the pipe with a clean buffing pad and hand buffed it with a microfiber cloth. The finished Root Briar pipe is shown in the photos below. It is a great pipe and certainly looks better than when I began the process. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 7/8 inches, Outer Bowl Diameter: 1 1/8 inches, Chamber Diameter: ¾ of an inch. The pipe will soon be heading back to Alex so he can continue to enjoy it. This is a beauty that he can enjoy as he carries on the trust of these Dunhill pipes. Thanks for walking with me through the restoration.

Comoys Supreme Grain Bent Billiard Restoration


By Al Jones

This is the 2nd Comoys that I restored this weekend.  And, the first “Supreme Grain” that I’ve ever seen.  I found a few examples on the web.  The pipe was in very solid condition.  Unfortunately, I also lost the before pictures of this pipe and only have the sellers.  As you can see, it is aptly named, and better grain than some Blue Ribands that I’ve seen.

The pipe had very light oxidation and a few dings and bruises in the briar.  The shape 42 is the larger of the two Comoy’s bent billiards.

I initially thought it had a drilled C and started restoration the restoration with my usual regiment, which involves sanding right over the very durable logo.  I was horrified on closer examination to find out that the logo was not drilled.  However, it is seemingly quite deep and almost looks like an insert of sorts.  I’ve done a lot of Comoys pipes from every era, but not yet encountered one quite like this one.

I removed the very light oxidation with 800, 1,500 and 2,000 grit wet paper, this was followed by 8,000 and 12,000 micromesh. The stem was then buffed with White Diamond and Meguiars Plastic Polish.

The bowl was reamed and soaked with alcohol and sea salt.  I used an electric iron on high with a wet cloth to steam out most of the dings around the bowl.  The bowl was then buffed with White Diamond and several coats of Carnuba wax.

Below is the finished pipe.

Comoys 184 Golden Grain Restoration


By Al Jones

This looked like an easy restoration, but once in hand, it presented a few challenges.  I somehow deleted the “before” pictures, so I can’t share them.  This sellers picture shows that it was in pretty decent shape.  The shape 184 is listed as a Bent Apple on the Comoys shape chart and catalogs.

There was a white piece of the drilled, C stem logo and the button had what appeared to be a very poorly done hole repair.

The briar only needed to be reamed and soaked.  There were a few dents that I steamed out with an electric iron and cloth.

For the C logo fix, I entered a local beauty shop for the first time in my life and they recommended a white gel nail polish.  I applied the polish,let it sit overnight, than sanded smooth with 800 grit paper, it worked quite well and to the naked eye, is invisible.

I removed the very light oxidation with 800, 1,500 and 2,000  grit wet paper, this was followed by 8,000 and 12,000 micromesh.  This removed the poor repair job to a tiny pin hole underneath the bottom. I used the black superglue and accelerator to make that repair.  I cut a small v-shaped piece from an old credit card, coated that in grease and inserted it into the button to keep glue from sealing the draft hole.  Once the glue set, the plastic card is removed.

The stem was buffed with White Diamond and Meguiars Plastic Polish.

The briar was buffed lightly with White Diamond and several coats of Carnuba wax.

Below is the finished pipe.

The Guildhall Shape 256 Restoration


By Al Jones

The Comoy’s Author shape, the 256 is one of my favorites and quite rare.  I’ve never been able to find this shape in any Comoy’s catalog, perhaps that contributes to it’s rarity. Three years ago, I was fortunate to find an Old Bruyere finish 256, and detailed that restoration here:

https://rebornpipes.com/2017/05/13/finally-comoys-old-bruyere-256-restoration/

This pipe, is a Comoy’s second-line “The Guildhall”, instantly recognizable by the metal strats stem logo, which always captivates me.   The pipe arrived, with a one surprise, there were some deep circular marks in the briar, right around the shank.  I can’t imagine what created those marks, but I knew it was going to be a challenge to remove or minimize them.    Otherwise, it looked like a straightforward restoration.  There was minimal build-up on the bowl top and the stem was in very good condition.  Below is the pipe as it was received.

I used a piece of worn 2,000 grit wet paper to remove the build-up on the bowl top.  The bowl was then reamed and treated to an alcohol and sea salt soak.  While the bowl was soaking, I soaked the stem in a mild solution of Oxy-Clean.  Following the bowl soak, I cleaned the shank with a bristle brush dipped in alcohol and worked in some twisted paper towel, until it came out clean.

The stem was mounted and I used a lighter to lift the slight dents around the button.  The slight oxidation was removed with 800, 1,500 and 2,000 grit wet paper, followed by 8,000 and 12,000 micromesh sheets.  The stem was then buffed with White Diamond and Meguiars Plastic Polish.

I then turned my attention to the briar and marks.  I used a wet cloth and an electric iron set on high to steam out some of the deep marks on the bowl.  I had some success, lifting nearly all on the bottom of the bowl but some remain on the other areas.    The bowl was then buffed with White Diamond and several coats of Carnuba wax.

Below is the finished pipe.

 

Restoring a Beautifully Grained Leonard Payne Original Apple with a Unique Stem


Blog by Steve Laug

After brief foray into restoring a couple of other pipes I am back to Bob Kerr’s estate (his photo is to the left). If you have not “met” the man and would like to read a bit of the history of the pipeman, his daughter has written a great tribute that is worth a read. Because I have included it in over 60 restorations to date I thought that I would leave it out this time. Be sure to check out some of the recent Dunhill restoration blog (https://rebornpipes.com/2020/01/01/restoring-the-last-of-bob-kerrs-dunhills-a-1962-dunhill-bruyere-656-f-t-bent-billiard/).

Bob Kerr seemed to enjoy collecting Canadian pipes as much as I do. He had quite a few Canadian made pipes including some nice older Brigham pipes and some specific pipes made by Peterson’s of Dublin for import into Canada. When I was cataloging Bob Kerr’s Estate and came across this pipe I examined it with a light and lens and could read the stamping. On the left side of the shank it read Leonard Payne in his characteristic looped signature. Under that it was stamped Original. On the right side of the shank it is stamped Made in Canada. The finish on the bowl was dirty but undamaged. There was some lava build up on the front edge of the rim top. There was darkening around the inner edge of the bowl and there was some damage on the inner edge. The bowl had a thick cake on the walls and there were shards of tobacco stuck in the cake. The stem was lightly oxidized and there was some tooth chatter on the top and underside of the button. The button end of the stem was quite unique. There was an airway coming out of either side of the stem and a round slot in the end of the button. Jeff took photos of the pipe before he started the cleanup work. Jeff took photos of the rim top and bowl to show its condition. The rim top was covered with a coat of thick lava that overflowed the bowl. It was primarily on the front side of the bowl. The bowl itself had a thick cake with flecks of tobacco stuck in the cake on the sides. Jeff took photos of the sides of the bowl to give a better feel for the beautiful grain around the sides and heel of the bowl. It is truly a beautiful pipe. He took a photo of the left and right sides of the shank. The stamping is clear and reads as noted above. The tapered stem has a capital ‘P” on the left side.The stem was lightly oxidized and seemed to be high quality vulcanite. There were no tooth marks or chatter which was unusual for Bob’s pipes. It is a unique stem in that there was an airway exiting on both sides of the stem at the button. The main slot on the button end was an oval hole so in essence the stem seemed to introduce air from the sides to the main airway to deliver a cool smoke. I turned to a previous blog that I had written on the first Leonard Payne pipe that I worked on to gather the information on the brand and remind myself of the background of this pipe. Here is the link (https://rebornpipes.com/2013/11/16/a-pipe-maker-i-had-never-heard-of-leonard-payne-pipes/). I quote the pertinent parts of that blog below:

The stamping was Leonard Payne on the left side of the shank and Made in Canada on the right side. The stem bears a green dot in the centre of a white circle on the left side of the stem. I decided to do a bit of research on the web and found the following advertisement that highlighted the pipes. Further digging with Google came up with this short note from alt.smokers.pipes forum. It was written by Mike Glukler of Briar Blues. I quote it below in full. (https://groups.google.com/forum/#!topic/alt.smokers.pipes/RrICLiVgE2o) “Leonard Payne was based in B.C. for many years. He came to Canada from England. He had shops in Surrey, B.C. and Kelowna, B.C.Interesting fellow. Gruff as the day is long. When you bought a pipe it was handed to you in a paper bag. No sock, no box. Most of his pipes carried a “carburetor” system at the shank / stem junction.Another Payne idea was his shanks. Almost all his pipes were two pieces. He’d turn the bowl and shank, then cut off the shank and reattach with glue (not always with the same piece of briar, so many did not match grains). His thinking was that the shank being the weakest link, if cut and glued would never break and thus “correcting”the weakest link.You may find his pipes on E-Bay on occasion listed as a Len Cayne. The P in his stamping looks more like a fancy upper case C.”

Turning now to the restoration of this beautifully grained Leonard Payne smooth apple. Jeff cleaned this filthy pipe with his usual penchant for thoroughness that I really appreciate. This one was a real mess and I was looking forward to seeing what he had done with this one when I took it out of his box. It looked amazing and CLEAN and other than the stem work needing very little effort on my part. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks good with great looking grain around the bowl and shank. The rim top and front of the bowl was severely damaged with burns. The condition of the inner and outer edges was rough. The stem looked a lot better but damage was evident on the button. Jeff soaked the stem in Before & After Deoxidizer to remove the oxidation on the rubber. The pipe was ready for me to carry on the next part of the process.  I took some close up photos of the rim top and also of the stem surface. I wanted to show how well it had cleaned up. The rim top was clean and undamaged.  The inner edge had some damage that left it rough and slightly out of round. The outer edge of the bowl looked good.  I also took close up photos of the stem to show the tooth marks on the stem and the button surface.  The last photo shows the twin bore stem with the twin airways coming out in the button.I took a photo of the stamping on the sides of the shank. It reads Leonard Payne with a curled L and P and under that is stamped Original. There is a P stamped on the left side of the taper. The right side of the shank reads Made in Canada.I decided to start my restoration work on this one by dealing with the rough inner edge of the bowl. The rest of the pipe looked very good and some polishing would give it some depth and life. I used a folded piece of 220 grit sandpaper to give the inner edge a light bevel and bring the bowl back to round.I wet sanded with 1500-12000 grit micromesh sanding pads to polish the bowl. I wiped the bowl down after each pad with a damp cloth to remove the dust and debris from sanding. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to get it deep in the briar. The product works to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I sanded both sides of the stem with 220 grit sandpaper to remove the remaining oxidation. I followed that by sanding them with a folded piece of 400 grit wet dry sandpaper to begin the polishing.I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. I wiped the stem down with Briarville’s No Oxy Oil to preserve and protect the stem. I am so glad that I went back to work on a pipe that Jeff had cleaned up for me. It certainly makes things go faster and easier for me. I put the stem back on the bowl and polished the bowl and stem with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The bowl looks really good. The contrast between the browns of the briar and the polished black vulcanite stem work very well. The pipe feels great in my hand and I am sure that it will feel even better radiating the heat of a good smoke. It must have been a fine smoking pipe judging from the condition it was in when I received it from Bob’s estate. Have a look at it with the finished photos below. The dimensions are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. A fellow in Eastern Canada sent me a message on Facebook saying he was looking for a Leonard Payne pipe and wondering if I had one. This was one of those times when I could say YES. I am looking forward to what he thinks of his “new” pipe. I think he will enjoy it for many years to come and perhaps it will pass to the next pipeman who will hold it in trust. Thanks to each of you who are reading this blog.