Tag Archives: Malaga Michigan carved pipe

Breathing Life into a Top Grade Malaga – a Raskassa Dublin


Blog by Steve Laug

With two pipes left to work on from Bob Kerr’s estate I needed to take a break and work on something different. Jeff had asked me about a Malaga Raskassa pipe that he said he had sent me. I could not find it in any of the boxes I had here. It turned out that it has been here for several years. I found it in a box of pipes awaiting restoration that I was going through to put together grab bags. I was surprised and decided it was the next one I would work on. The pipe is a Malaga Dublin with some beautiful grain around the oil cured bowl and shank. There is beautiful birdseye grain on the front and back of the bowl and cross grain on the sides. The pipe has not been stained but sports the usual Malaga oil cured look. The carver did a great job utilizing the block of briar to maximize the grain. The pipe is stamped on both sides of the shank. On the left it reads MALAGA and on the right side it is stamped RASKASSA. The saddle stem is vulcanite and has no marking or stamping. There was a thick cake in the bowl and a light lava overflow and darkening on the rim top. The exterior of the briar was dusty with grime ground into the briar. The stem is lightly oxidized and has light tooth chatter on both sides. The stem was in good condition under the grime. Jeff took the photos below to tell the story and give a glimpse of the pipe before his cleanup. The exterior of the pipe was very dirty – grime and grit ground in from years of use and sitting. The rim top was covered with grime and there was a spotty coat of lava that overflowed the bowl. There was a thick, hard cake in the bowl.    Jeff took photos of the sides and the heel of the bowl to give a better feel for the condition of the bowl.  The next photos show the stamping on the sides of the shank and it is very readable. It reads as noted above.    The stem was dirty and oxidized and had tooth chatter and marks on both sides ahead of the button. For those of you who are unfamiliar with the brand, I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. Here is the link – https://rebornpipes.com/tag/malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. If you are interested to learn more then I invite you to follow the link to get a feel for the brand and the pipemaker.

I am also am including some printed material on the Malaga brand that came to me from the daughter of George Koch to help identify the particular stamping on the pipe. The link takes you to the entire collection of materials that were sent to me. I am also including one particular page that helps identify the RAS KASSA stamping on the pipe. https://rebornpipes.com/2019/02/27/malaga-pipes-catalogue-of-pipes-and-tobaccos/

It basically says that the stamping is applied to pipes with special rare grain patterns in the briar. These appear to be straight grain, birdseye, swirled grains etc. that are tight patterns. They are rare – 1 or 2 in every hundred pipes. This pipe is one of those. You can read the description in the detailed explanation below.

Jeff cleaned the pipe with his usual penchant for thoroughness that I really appreciate. Once he finished he shipped it back to me. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with good looking grain around the bowl and shank. Jeff soaked the stem in Before & After Deoxidizer to remove the oxidation on the rubber. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked a lot better. I took photos before I started my part of the work.  I took some close up photos of the rim top and also of the stem surface. I wanted to show what cleaned bowl and rim top looked like. The rim top and edges are in excellent condition. I also took close up photos of the stem to show the light tooth marks on the stem surface.    I took photos of the stamping on both sides of the shank and it is clear and readable. It is stamped as noted above.  I removed the stem for the shank and took a photo of the bowl and stem to give a picture of what it looked like. You can see scratches in the stem surface.Now, on to my part of the restoration of this Malaga Raskassa Dublin. I decided to start by polishing the bowl and rim top with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping the briar down with a damp cloth after each sanding pad.   I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the bark on the bowl sides and shank with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine.   I set the bowl aside and turned my attention to the stem. I “painted” the surface of the stem with the flame of a lighter. The heat lifted the scratches and dents in the stem surface that left behind only one small tooth dent. It also had the added benefit of burning off some of the oxidation.I filled in the remaining tooth mark with clear super glue. Once it cured I smoothed out the surface of the repair with a needle file.     I sanded out the repair and scratches to blend it into the surface of the surrounding vulcanite. I started polishing the stem with 400 grit wet dry sandpaper.      I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.    After finding this Malaga Raskassa that I have been looking for through my boxes I was glad to finish it. It really is a great looking pipe. The finish on the pipe is in excellent condition and works well with the polished vulcanite saddle stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Malaga Raskassa Dublin is a great looking pipe that looks almost new. The flow of the grain around the bowl and the shape contribute to beautiful look of this pipe. It fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. I have been looking for a Malaga Raskassa for my own collection so this one fits the bill for me. I look forward to enjoying it. Thanks for reading this blog and my reflections on the pipe while I worked on it. This was an interesting estate to bring back to life.

New Life for Alex’s Rusticated “Malaga” Oom Paul


Blog by Steve Laug

I have another of Alex’s purchases on the table this morning. It is an Oom Paul pipe with a rusticated finish. It is another very unique Malaga that has the same kind of rustication as a lot of the Custom-Bilt pipes had as well. The rim top, the ring around the shank end and a panel on each side of the shank are smooth. The pipe was dirty and caked with few spots of lava and some darkening on the inner edge of the bowl. The bowl had a thick rough surfaced cake. The exterior was dirty with grime and oils in the crevices of the finish. The stamping on the left side of the shank read “MALAGA” and the right side the stamping was in an oval and read Imported Briar. There appears to be something else in the oval but it is worn. The first two letters could be CA the rest are worn away. The vulcanite saddle stem had two dots on the left side of the stem. It was oxidized and had tooth marks and chatter on both sides. There was a chip out of the top edge of the button. I took photos of the pipe before I started the cleanup work. I took close up photos of the bowl and rim to capture the condition of the pipe before I started my cleanup work. The rim top had some lava and it was thick enough that I could not see if there was any darkening or damage on the crowned rim top and the inner edge. There was a thick cake in the bowl. Other than being very dirty the pipe was in great condition. The stem was dirty and oxidized. It was covered with a thick scum on the surfaces. There was tooth chatter on the top and underside near the button and some tooth marks on the button surface itself. There was a large chunk out of the top of the button on the stem. I have included a close up photo of the chipped stem surface below.I took a photo to capture the stamping on the shank. The stamping on the left side of the shank read “MALAGA”. I forgot to take a photo of the stamping on the right side the stamping but it was in an oval and read Imported Briar. There appears to be something in the center of the oval but it is worn. The first two letters could be CA the rest is worn away. It would make sense that this was one of the pipes from the “MALAGA” CARVED line so the rest of the letters may well be RVED. There were also two white dots on the left side of the saddle stem.If this is the first of the Malaga restorations that you have read about then you should know the backstory of the brand. I am including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link – https://rebornpipes.com/tag/malaga-pipes/.That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

I decided to start with the bowl first. I followed Jeff and my regular regimen for cleaning estates. I reamed the thick cake in the bowl with a PipNet Pipe Reamer using the third size of cutting heads to take the cake back to bare briar. I followed up with a Savinelli Fitsall pipe knife to remove the slight remnants of cake toward the bottom of the bowl. I sanded the bowl with 220 grit sandpaper wrapped around a piece of dowel to smooth out the inside walls of the bowl.The mortise was surprisingly clean but there were some tars and oils on the walls. I scrubbed the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners.I polished the smooth rim top and the ring around the end of the shank with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped down the bowl after each sanding pad with a damp cloth. The polishing took the remainder of the bit of lava that had remained after the cleanup. I scrubbed the briar with Murphy’s Oil Soap with a tooth brush. I scrubbed it off under running water to remove the soap and the grime on the bowl. I dried it off with a soft cloth. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I took a photo of the stem before I started my work on it. I cleaned it with alcohol and sanded off the calcification and oxidation on the surface. Once it was cleaned I mixed up a batch of activated charcoal powder and black super glue. I greased a pipe cleaner with Vaseline and inserted it in the button. I used a dental spatula to fill in the missing chunk of vulcanite. Once it had hardened a bit I removed the pipe cleaner and set it aside to cure.I set it on a container to let the repair cure. Once it hardened I would need to reshape the button and the slot on the stem. I had also filled in the damage to the underside of the button. The reshaping would bring it back to the original shape.I shaped the button edges and surface with a needle file to remove the excess material on the repair. I still need to do some more sanding but the stem is shaping up to be quite nice. I still need to remove the oxidation on the surface but it is getting there.I sanded out the tooth chatter with 220 grit sand paper and started to polish it with a folded piece of 400 wet dry sandpaper. Once it was finished it the tooth chatter and oxidation was gone and it began to shine.I reshaped the slot in the button end with needle files to clean up the shape.I polished the stem with Denicare Mouthpiece Polish from a tin of it I have in the drawer here. It is a gritty red paste that I rub on with my finger tips and work into the surface of the stem and button and buff off with a cotton pad. It gives me a bit of a head start on the polishing work plus I have a tin to use up!I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a final coat of Obsidian Oil. This is another interestingly shaped rusticated pipe in what I would call an Oom Paul shape. It has a black vulcanite saddle stem with two brass dots. The smooth rim top and shank end band look really good against the rustication. Everything about this one says that it was part of the “Malaga” Carved line of pipes. It has a great look and feel. The shape is very tactile and fits well in the hand. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The rich oil cured briar took on life with the buffing. The rich brown colour of the briar works well with the polished vulcanite stem. The finished pipe has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. I will be adding the pipe to the finished Malaga pipes that I have set aside for Alex. This will be a great addition to his collection of Malaga pipes. Thanks for walking through the restoration with me as I worked over another Malaga.

Restoring a Stunning Malaga Bent Billiard from Kathy’s Dad’s Pipes


Blog by Steve Laug

Not long ago Alex came by and went through the Malaga pipes from George Koch’s estate. Alex added the newly chosen pipes to the box of pipes I set aside for him. There are quite a few of them to work on so I decided to go back to work on one of them. The next Malaga is a shape I would define as a bent billiard. It has some great cross and birdseye grain and a saddle vulcanite stem. The grain around the bowl and shank combined with the stem make it a stunning pipe. It is one of the many Malaga pipes that came to my brother and me in several shipments of pipes from George’s daughter Kathy. When Jeff got each box the pipes were well wrapped and packed. Jeff unwrapped them and took the following photo to give an idea of the volume of the pipes that we purchased. This Malaga came in mixed in a box of pipes much like the one below.In each of the previous blogs that I have written on the restoration of George’s pipes I have told his story. If you have followed the restorations you will have read the information and the background piece that Kathy did on her father. Here is a link to one of the previous blogs on his Malaga pipes where I included her tribute in full (https://rebornpipes.com/2019/01/26/back-to-kathys-dads-pipes-restoring-a-%c2%bc-bent-malaga-author/). You can also read the bio on her Dad, George Koch. It is an interesting read and one that shows just how far our pipe collecting passion can go when we find a brand of pipes that we enjoy. I am going to only include the portion on the Malagas at this point. If you wish to read the rest follow the link above.

Kathy writes…We lived in Livonia, and that’s where his love for Malaga pipes began. After a few years he returned to Allis Chalmers and we moved back to Springfield. I remember that when we went back to Michigan to visit friends, Dad had to go to the Malaga store and acquire a few new pipes. Many a year I wrote to Malaga and they picked out a pipe for me to purchase that I could give Dad for a Christmas or birthday present. He was always pleased. His favorites were the straight stemmed medium sized bowl pipes, but he liked them all. 

He had some other pipes, but the Malagas were his favorites. I remember him smoking them sitting in his easy chair after work, with feet up on the ledge by the fire burning in the fireplace.  Growing up it was my job to clean them and he liked the inner bowl and stem coated with Watkins vanilla, leaving a little of that liquid in the bowl to soak in when I put them back on the rack…I’m very happy they are being restored by you and your brother and hope they find homes who enjoy them as much as Dad did. Thank-you for your care and interest. — Kathy, the oldest daughter

The “Malaga” Bent Billiard with the classic bent shape is the next on the table. The carver did a great job of shaping the pipe to follow the grain on the briar. The bowl, round shank and bent tapered vulcanite stem look very good. The bowl had a thick cake that overflowed with lava onto the rim so that it was impossible to see if there was damage on the inner edges. The sides of the bowl and shank are very dirty with grime and oils from prolonged use. The stamping on the left side of the shank read “MALAGA” and on the right side it read Imported Briar. The vulcanite stem had tooth dents and chatter on the top and the underside of the stem. Jeff took these photos before he started the cleanup work on the pipe.Jeff took a close up photo of the bowl and rim to capture the condition of the pipe before he started his cleanup work. The rim top had some lava overflow and darkening on the back of the bowl and some damage to the inner edge of the bowl front. There appeared to be deep burn marks on the inner edge on the right front side of the grimy pipe.He also took photos of the sides and bottom of the bowl and shank to show the beautiful grain around the bowl. The photos show the general condition of the bowl and wear on the finish. It is very dirty but this is another beautiful pipe.Jeff took a photo to capture the stamping on the shank. The photos show the stamping “MALAGA” on the left side of the shank and Imported Briar on the right side. The stamping is very readable.The next photos show the stem surface. There are tooth marks and chatter on both sides near the button and wear on the button surface and edges.I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link – https://rebornpipes.com/tag/malaga-pipes/.That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and the flat surface of the rim looked very good. The inner edge of the rim has some serious burn damage on the front right side. The outer edge looked very good. I took photos of the pipe to show its condition before I started my work on it. I took close up photos of the bowl and rim top as well as the stem. You can see the condition of the rim top and bowl in the first photo. Jeff was able to remove all of the tar and oils but you can now see the damage on the inside rim edge. The edge is out of round. There is a burn mark that extends across the front and the back edge of the rim top at that point. The vulcanite stem had tooth chatter on both sides near and on the button surface there was also a large deep bite mark on the underside of the stem.I took a photo of the stamping on the shank to show how good the condition is. It shows the “MALAGA” stamp on the left side and Imported Briar on the right side. The stamping is very legible.I decided to address the rim top first. I lightly topped the bowl on a topping board with 220 grit sandpaper. I wanted to minimize the damage on the top, remove the darkening and clean up the damage on the front and rear inner edge of the bowl.I used a folded piece of 220 grit sandpaper to clean up the damage on the right rear inner edge of the bowl. I gave the inner edge a slight bevel to repair the damage. I polished the edge with 400 grit wet dry sandpaper. The rim top and edges really looked better.I polished the rim top and the briar with micromesh sanding pads. I wet sanded the bowl with 1500-12000 grit sanding pads. I wiped the bowl down after each pad with a damp cloth to remove the sanding dust. I scrubbed the briar with Murphy’s Oil Soap and a tooth brush. I rubbed it into the surface of the briar with my finger tips and let it sit for about 10 minutes then rinsed it off with running water. I dried it off with a soft cloth. I restained the rim top and edges with an Oak Stain Pen. I was able to blend it into the rest of the bowl.I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. I am very happy with the results. I turned to the stem to address the issues on the surface of both sides at the button. I started by “painting” the surface of the stem with the flame of a lighter to lift the tooth chatter and marks. The light marks on the top side disappeared quickly and the larger indentation on the underside lifted until the remaining small marks could be dealt with by sanding the stem.I sanded both sides smooth with 220 grit sandpaper to remove the deep oxidation on the surfaces. I finished this initial polishing with 400 grit sandpaper to smooth out the scratches in the stem surface. As I sanded and reshaped the button and stem surface the stem began to look very good.I polished the stem with Denicare Mouthpiece Polish from a tin of it I have in the drawer here. It is a gritty red paste that I rub on with my finger tips and work into the surface of the stem and button and buff off with a cotton pad. It gives me a bit of a head start on the polishing work plus I have a tin to use up!I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad Obsidian Oil. I finished by polishing it with Before & After Pipe Stem Polish both fine and extra Fine and then wiped it down with a final coat of Obsidian Oil. This is a Malaga Bent Billiard with a vulcanite saddle stem. It has a great grain around the bowl and the carver really maximized that with the shape of the pipe. Everything about the pipe – the shape of the bowl, the beveled rim top and the cut of the briar work well to highlight the grain around the bowl sides. I polished stem and the bowl with Blue Diamond polish on the buffing wheel and the grain just popped and came alive. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain took on life with the buffing. The rich oil cured colour works well with the polished vulcanite stem. The finished pipe has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 5 ¾ inches, Height: 1 7/8 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. I will be adding the pipe to the finished Malaga pipes that I have set aside for Alex. I am glad that he is carrying on the trust for George Koch. Thanks for walking through the restoration with me as I worked over another one of Kathy’s Dad’s Pipes.

 

Restoring a Faceted “Malaga” Poker from Kathy’s Dad’s Pipes


Blog by Steve Laug

This morning I was looking through the bag of pipes that Alex chose from George Koch’s estate. This one is the first of two interestingly shaped Poker Sitters. The rim was well knocked about and the acrylic stem had some tooth dents and deep gouges in the surface of the variegated silver. The inner and outer edges of the rim top were damaged from knocking the pipe out against a hard surface. The carver had done a great job matching the mixed grain to the flow of the shape of the bowl and shank. Remember that all of these Malaga pipes came to my brother and me in several shipments of pipes from George’s daughter Kathy. Jeff unwrapped the pipes when they came to him and took the following photo to give an idea of the volume of the pipes that we purchased. The carver did a great job of shaping the pipe to follow the grain on the briar. The large bowl, round shank and tapered variegated silver acrylic stem look very good. The bowl had a thick cake that overflowed with lava onto the rim. The inner and outer edges of the rim were in rough shape as was the rim top. The sides of the bowl and shank are very dirty with grime and oils from prolonged use. The stamping on the left side of the shank read “MALAGA”. The right side read Imported Briar. The acrylic stem had tooth dents and chatter on the top and the underside. Jeff took these photos before he started the cleanup work on the pipe. Jeff took close up photos of the bowl and rim to capture the condition of the pipe before he started his cleanup work. The rim top had some lava overflow and darkening and wear under the lava on the rim at the back of the bowl. There appeared to be deep nicks in the outer edge at the front of the grimy pipe. He also took photos of the sides and bottom of the bowl and shank to show the beautiful grain and unique carvings around the bowl. The photos show the general condition of the bowl and wear on the finish. It is very dirty but this is another beautiful pipe. Jeff took a photo to capture the stamping on the top side of the shank. The photos show the stamping “MALAGA” on the left side of the shank. The stamping is very readable. The next photos show the stem surface. There are tooth marks and chatter on both sides near the button and wear on the button surface and edges.In each of the previous blogs that I have written on the restoration of George’s pipes I have told his story. If you have followed the restorations you will have read the information and the background piece that Kathy did on her father. Here is a link to one of the previous blogs on his Malaga pipes where I included her tribute in full (https://rebornpipes.com/2019/01/26/back-to-kathys-dads-pipes-restoring-a-%c2%bc-bent-malaga-author/). You can also read the bio on her Dad, George Koch. It is an interesting read and one that shows just how far our pipe collecting passion can go when we find a brand of pipes that we enjoy. I am going to only include the portion on the Malagas at this point. If you wish to read the rest follow the link above.

Kathy writes…We lived in Livonia, and that’s where his love for Malaga pipes began. After a few years he returned to Allis Chalmers and we moved back to Springfield. I remember that when we went back to Michigan to visit friends, Dad had to go to the Malaga store and acquire a few new pipes. Many a year I wrote to Malaga and they picked out a pipe for me to purchase that I could give Dad for a Christmas or birthday present. He was always pleased. His favorites were the straight stemmed medium sized bowl pipes, but he liked them all. 

He had some other pipes, but the Malagas were his favorites. I remember him smoking them sitting in his easy chair after work, with feet up on the ledge by the fire burning in the fireplace.  Growing up it was my job to clean them and he liked the inner bowl and stem coated with Watkins vanilla, leaving a little of that liquid in the bowl to soak in when I put them back on the rack…I’m very happy they are being restored by you and your brother and hope they find homes who enjoy them as much as Dad did. Thank-you for your care and interest. — Kathy, the oldest daughter

Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. Even after the cleanup it is another on that is in rough condition. But even in its damaged condition you can see the great grain on the bowl. The photos show the damaged rim top. The interesting shape, round shank and chewed acrylic stem give a clear picture of what the pipe must have looked like when George bought it at the shop. The rim top had been knocked hard against rough surfaces to knock out the dottle and left damage. The stamping on the left side of the shank read “MALAGA” and on the right side it read Imported Briar. The acrylic stem had been chewed but could be easily repaired. I took photos of the pipe before I started my work. I took a photo of the  rim top and bowl to show the condition of the pipe. You can see why I said it was used as a hammer. The surface of the rim is very rough and you can see the damage on both the inner and outer edge of the rim. There is some darkening on the back edge and surface of the rim top. I took photos of the stem to show the chewed condition it was in. Remember this is hard acrylic so it took some real gnawing to do this to it!I took photos of the shank to capture the stamping on both sides. The first photo shows the stamping “MALAGA” on the left and the second shows Imported Briar on the right. Both are clear and readable.I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link – https://rebornpipes.com/tag/malaga-pipes/.That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

I decided to start the restoration of the pipe by dealing with the rim top. I topped it on a topping board with 220 grit sandpaper and cleaned up the inner edge with a piece of folded 220 grit sandpaper. I used some clear Krazy Glue to fill in the rim damage on the front edge. It was nicked and worn so I filled it in to smooth it out. I sanded the repair after the glue cured. I smoothed out surface of the front edge and rim top until it blended into the surface. I polished the bowl and rim top with micromesh sanding pads to smooth out the rim edge repairs and top. I wet sanded with 1500-12000 grit pads and wiped the bowl down with a damp cloth after each pad. The photos show the progress. I scrubbed the briar with Murphy’s Oil Soap and a tooth brush. I rubbed it into the surface of the briar with my finger tips and let it sit for about 10 minutes then rinsed it off with running water. I dried it off with a soft cloth. I used an Oak Stain Pen to stain the rim top to blend topping and darkening into the bowl colour. I buffed it with a clean buffing pad. You can see from the photo below it blends well.I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. I am very happy with the results. I turned to the stem and filled in the deep tooth marks on both sides of the stem with clear Krazy Glue. I set it aside to let the repairs cure.I used a needle file to reshape the button edge on both sides. I sanded the surface of the stem with 220 grit sandpaper and 400 grit sandpaper to clean up the stem.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a damp cloth. I finished by polishing it with Before & After Pipe Stem Polish both Fine and Extra Fine and then wiped it down a final time with a damp cloth. This restored “Malaga” Poker with a taper acrylic stem is a beauty. The unique shape of the bowl, the reshaped and repaired rim top and the cut of the briar work well to highlight the grain around the bowl sides. I polished acrylic silver variegated stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain took on life with the buffing. The rich oil cured colour works well with the polished acrylic stem. The finished pipe has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. I will be adding the pipe to the box of finished Malaga pipes that I have completed for Alex. I am looking forward to hearing what he thinks of this beauty and once he fires it up and carries on the trust for George Koch. Thanks for walking through the restoration with me as I worked over another one of Kathy’s Dad’s Pipes.

Restemming another “Malaga” Billiard from Kathy’s Dad’s Pipes


Blog by Steve Laug

I have been working on a lot of different estate pipes and selling them for different families. This morning I was looking through the bag of pipes that I have left from George Koch’s estate. There are only three of them and all were in pretty rough shape. The rims were well knocked about and the stems were either chewed off or through and really would need to be carefully worked over and have new stems fit to them. The third of these three Malaga pipes that need a lot of attention was the next one I picked up this morning. It is a Billiard with a chewed through acrylic stem. Of the three was the least beat up of the three. The rim top had some damage on the flat surface and the inner edge. But sides of the bowl had great looking flame and mixed grain that was fascinating. It is the last of the three Malaga pipes needing restemming that came to my brother and me in several shipments of pipes from George’s daughter Kathy. Alex had gone through the bag and had passed on these three. Jeff unwrapped the pipes when they came to him and took the following photo to give an idea of the volume of the pipes that we purchased. In each of the previous blogs that I have written on the restoration of George’s pipes I have told his story. If you have followed the restorations you will have read the information and the background piece that Kathy did on her father. Here is a link to one of the previous blogs on his Malaga pipes where I included her tribute in full (https://rebornpipes.com/2019/01/26/back-to-kathys-dads-pipes-restoring-a-%c2%bc-bent-malaga-author/). You can also read the bio on her Dad, George Koch. It is an interesting read and one that shows just how far our pipe collecting passion can go when we find a brand of pipes that we enjoy. I am going to only include the portion on the Malagas at this point. If you wish to read the rest follow the link above.

Kathy writes…We lived in Livonia, and that’s where his love for Malaga pipes began. After a few years he returned to Allis Chalmers and we moved back to Springfield. I remember that when we went back to Michigan to visit friends, Dad had to go to the Malaga store and acquire a few new pipes. Many a year I wrote to Malaga and they picked out a pipe for me to purchase that I could give Dad for a Christmas or birthday present. He was always pleased. His favorites were the straight stemmed medium sized bowl pipes, but he liked them all. 

He had some other pipes, but the Malagas were his favorites. I remember him smoking them sitting in his easy chair after work, with feet up on the ledge by the fire burning in the fireplace.  Growing up it was my job to clean them and he liked the inner bowl and stem coated with Watkins vanilla, leaving a little of that liquid in the bowl to soak in when I put them back on the rack…I’m very happy they are being restored by you and your brother and hope they find homes who enjoy them as much as Dad did. Thank-you for your care and interest. — Kathy, the oldest daughter

This second “Malaga” Billiard on the table is the least damaged of the three. Under the damage and dirt I can see the great grain on the briar. There were some scratches and nicks in surface of the rim top. The large bowl, round shank and chewed through acrylic stem give a clear picture of what the pipe must have looked like when George bought it at the shop. Again, I did not bother Jeff for the pre-cleanup photos because really it was obvious what the pipe must have looked like. From the condition of the bowl and rim post cleanup I could see that it originally had a thick cake that overflowed with lava onto the rim so that there was damage on the inner edges. The rim top had been knocked hard against rough surfaces to knock out the dottle and left damage. The sides of the bowl and shank are very dirty with grime and oils from prolonged use. The stamping on the left side of the shank read MALAGA. The acrylic stem had been gnawed through leaving a useless stem that would need to be replaced. Since Paresh is not here in Canada this is another that will be replaced rather than rebuilt! 😉 I took photos of the pipe before I started my work. The condition of the pipe will be shown in the photos below. I took a photo of the  rim top and bowl to show the condition of the pipe. You can see why I said it was used as a hammer – though less than the others. The surface of the rim is very rough. The inner and the outer edge have some damage. There is some darkening on the back inner edge, bevel and surface of the rim top. I think that this pipe must have been another shop pipe or knock about pipe for George as it was very well smoked! I took photos of the stem to show the broken and chewed condition it was in. Remember this is hard acrylic so it took some real gnawing to do this to it!I took a photo to capture the stamping on left side of the shank. The photo shows the stamping MALAGA and is very readable.I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link – https://rebornpipes.com/tag/malaga-pipes/.That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

Jeff had gone to the trouble to ream the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. All of his work gave me a clean pipe to work on to say the least. I decided to start with the new stem. I went through my collection of stems to find one that was the same dimensions as the ruined stem. I found one in my can that would fit the bill.I set up my cordless drill with the PIMO Tenon Turning Tool in the chuck and started turning the tenon on the new stem back to match the broken one. I usually do the turning in several passes, adjusting the depth of the blade between each cut. In this case I did it in three passes. I got it close and finished the fit with my Dremel and sanding drum.I sanded off the castings on the sides and slot end of the stem with the Dremel and sanding drum and did a few turns on the tenon with the sanding drum. You can see from the first photo below that it was a good snug fit. The diameter of the stem was larger than the shank do I would need to remove the excess material to get a solid fit.I used a Dremel and sanding drum to remove the excess material from the stem and get it close to the diameter of the shank. I worked over the diameter with a folded piece of 220 grit sandpaper to smooth out the stem. It still has a ways to go before it was finished but it was getting pretty close. I set the stem aside and turned my attention to the bowl. I topped the bowl with 220 grit sandpaper on a topping board. I removed the damaged areas on the rim top. I did not need to remove too much to bring it back to smooth condition and the outer edge was still clean.I used a folded piece of 220 grit sandpaper to clean up the inner bevel of the bowl. I worked it at an angle to clean up the edge and to give it a smooth bevel.I scrubbed the briar with Murphy’s Oil Soap and a tooth brush. I rubbed it into the surface of the briar with my finger tips and let it sit for about 10 minutes then rinsed it off with running water. I dried it off with a soft cloth. I used an Oak Stain Pen to stain the carvings on the rim top to blend all of the darkening together and make it stand out. I buffed it with a clean buffing pad. You can see from the photo below that I was able to blend it into the rest of the bowl.I polished the bowl with micromesh sanding pads to smooth out the rim edge repairs and the nicks in the bowl sides. I wet sanded with 1500-12000 grit pads and wiped the bowl down with a damp cloth after each pad. The photos show the progress. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. I am very happy with the results. I turned to the stem and started by sanding the surface. I wanted to smooth out the surface of the vulcanite to remove the castings and the sanding marks. I sanded it with 220 grit sandpaper and 400 grit sandpaper to clean up the stem.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad Obsidian Oil. I finished by polishing it with Before & After Pipe Stem Polish both Fine and Extra Fine and then wiped it down with a final coat of Obsidian Oil. This is a restemmed and restored Malaga Billiard with a vulcanite tapered stem. The new black vulcanite stem looks good in place of the black chewed acrylic stem. It has a great look and feel. The shape of the bowl, the reshaped and repaired rim top and the cut of the briar work well to highlight the grain around the bowl sides. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain took on life with the buffing. The rich oil cured colour works well with the polished vulcanite stem. The finished pipe has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 5 ¼ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. I will be adding the pipe to the finished Malaga pipes that I have completed. I am looking forward to a new pipeman picking up this pipe and will carry on the trust for George Koch. Thanks for walking through the restoration with me as I worked over another one of Kathy’s Dad’s Pipes.

Redeeming a Malaga Canadian – the 1st of 2 pipes that are going home


Blog by Steve Laug

Yesterday afternoon I received and email from a reader of the rebornpipes blog who was on the hunt for a Malaga pipe or two for a colleague of hers. What made it interesting was that the colleague’s grandfather and family were the original owners of Malaga Pipes. Here is her message to me:

Hi There

I work with Lisa Holloway formerly Saraynian and her grandfather and consecutive family were the original owner of Malaga Pipes

Id love to be able to purchase one for her for Christmas this year but since they went out of business in 1999 I have no idea where to get one or how much they are

Would you be able to help me find one and purchase it for her.

Please let me know thanks so much

Diane

I read her email at work and when I got home I went through the Malaga pipes from George Koch’s estate. I picked two of them that I thought might interest her and sent her the pictures of the pipes that I had available. The two I chose needed to be restored before I could send them to her but they showed some promise. The first of them was a long shank Canadian that had some mixed grain and a vulcanite stem. The mix of grain styles around the bowl and shank combined with the stem make it a stunning pipe. It is one of the many Malaga pipes that came to my brother and me in several shipments of pipes from George’s daughter Kathy. When Jeff got each box the pipes were well wrapped and packed. Jeff unwrapped them and took the following photo to give an idea of the volume of the pipes that we purchased. This Malaga came in mixed in a box of pipes much like the one below. In each of the previous blogs that I have written on the restoration of George’s pipes I have told his story. If you have followed the restorations you will have read the information and the background piece that Kathy did on her father. Here is a link to one of the previous blogs on his Malaga pipes where I included her tribute in full (https://rebornpipes.com/2019/01/26/back-to-kathys-dads-pipes-restoring-a-%c2%bc-bent-malaga-author/). You can also read the bio on her Dad, George Koch. It is an interesting read and one that shows just how far our pipe collecting passion can go when we find a brand of pipes that we enjoy. I am going to only include the portion on the Malagas at this point. If you wish to read the rest follow the link above.

Kathy writes…We lived in Livonia, and that’s where his love for Malaga pipes began. After a few years he returned to Allis Chalmers and we moved back to Springfield. I remember that when we went back to Michigan to visit friends, Dad had to go to the Malaga store and acquire a few new pipes. Many a year I wrote to Malaga and they picked out a pipe for me to purchase that I could give Dad for a Christmas or birthday present. He was always pleased. His favorites were the straight stemmed medium sized bowl pipes, but he liked them all. 

He had some other pipes, but the Malagas were his favorites. I remember him smoking them sitting in his easy chair after work, with feet up on the ledge by the fire burning in the fireplace.  Growing up it was my job to clean them and he liked the inner bowl and stem coated with Watkins vanilla, leaving a little of that liquid in the bowl to soak in when I put them back on the rack…I’m very happy they are being restored by you and your brother and hope they find homes who enjoy them as much as Dad did. Thank-you for your care and interest. — Kathy, the oldest daughter

The “Malaga” Long Shank Canadian is next pipe on the table. The carver did a great job of shaping the pipe to follow the grain on the briar. The bowl, oval shank and straight tapered stem look very good. The bowl had a thick cake that overflowed with lava onto the rim so that it was impossible to see if there was damage on the inner edges. The sides of the bowl and shank are very dirty with grime and oils from prolonged use. The stamping on the top of the shank read “MALAGA”. On the underside it is stamped IMPORTED BRIAR. The stem had tooth dents and chatter on the top and the underside of the stem. There was some thick calcification and also some oxidation deep in the vulcanite of the stem surface. Jeff took these photos before he started the cleanup work on the pipe. Jeff took close up photos of the bowl and rim to capture the condition of the pipe before he started his cleanup work. The rim top had some lava overflow and darkening on the back of the bowl. There appeared to be deep gouges in the inner edge of the grimy pipe. The outer edge looked to be in decent condition with perhaps some burn marks on the front.He also took a photo of the side and bottom of the bowl and shank to show the beautiful grain around the bowl. The photos show the general condition of the bowl and dirt and wear on the rich oil finish. It is very dirty but this is another beautiful pipe.Jeff took a photo to capture the stamping on the top side of the shank. The photos show the stamping “MALAGA” on the topside of the shank and IMPORTED BRIAR on the underside. The stamping is very readable. The next photos show the stem surface. There are tooth marks and chatter on both sides near the button and wear on the button surface and edges. You can also see the calcification and the oxidation on the stem.I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link – https://rebornpipes.com/tag/malaga-pipes/.That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and the flat surface of the rim top and the inner edge ha some serious burn damage on the front and back side. The outer edge looked very good. I took photos of the pipe to show its condition before I started my work on it. The stem also looked better. I took close up photos of the bowl and rim top as well as the stem. You can see the condition of the rim top and bowl in the first photo. Jeff was able to remove all of the tar and oils but you can now see the damage on the top and inside rim edge. The edge is out of round. There is a burn mark that extends across back and front edge of the rim top at that point. The stem had tooth marks and chatter on both sides near and on the button surface on both sides.I took a photo of the stamping on the shank to show how good the condition is. It shows the “MALAGA”and the IMPORTED BRIAR stamp and they are very legible.I decided to address the rim top first. I topped the bowl on a topping board with 220 grit sandpaper. I wanted to minimize the damage on the top, remove the darkening and clean up the damage on the inner edges of the bowl. I used a folded piece of 220 grit sandpaper to clean up the damage on the right rear inner edge of the bowl. I gave the inner edge a slight bevel to repair the damage. I polished the edge with 400 grit wet dry sandpaper. The rim top and edges really looked better.I polished the bowl and rim with a medium and a fine sanding sponge to begin the process of removing the scratches and blending the restored rim top into the rest of the bowl. The photos tell the story. I polished the rim top and the briar with micromesh sanding pads. I wet sanded the bowl with 1500-12000 grit sanding pads. I wiped the bowl down after each pad with a damp cloth to remove the sanding dust. I scrubbed the briar with Before & After Briar Cleaner and a tooth brush. I rubbed it into the surface of the briar with my finger tips and let it sit for about 10 minutes then rinsed it off with running water. I dried it off with a soft cloth. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. I am very happy with the results. I turned to the stem to address the issues on the surface of both sides at the button. I painted the surface of the stem with the flame of a lighter to lift the indentations. Since vulcanite has “memory” it often will return to its original condition when heated. It worked pretty well leaving behind light chatter and one small tooth mark that will need to be repaired.I used a needle file to redefine the sharp edge and the surface of the button. It had been worn down and lost its definition.I filled in the one remaining tooth dent with a drop of clear super glue and set it aside for a few moments to cure.I sanded both sides smooth with 220 grit sandpaper and 400 grit sandpaper to blend the tooth chatter and the repair into the surface of the stem. As I sanded and reshaped the button and stem surface the repaired areas and the tooth chatter disappeared.I used some Denicare Mouthpiece Polish that I have in my kit to start polishing out some of the scratches and remaining oxidation on the stem. I rubbed it in with a cotton pad and my finger tip and buffed it off with a cotton pad.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad Obsidian Oil. I finished by polishing it with Before & After Pipe Stem Polish both fine and extra Fine and then wiped it down with a final coat of Obsidian Oil. This is a Malaga Long Shank Canadian with a vulcanite tapered stem. It has a great look and feel. The shape of the bowl, the beveled rim top and the cut of the briar work well to highlight the grain around the bowl sides. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain took on life with the buffing. The rich oil cured colour works well with the polished vulcanite stem. The finished pipe has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. When the second Malaga is finished I will mail it off to Diane. I can’t wait to hear what her colleague thinks when she opens her Christmas present! I am glad that she is carrying on both the trust for George Koch and her family. Thanks for walking through the restoration with me as I worked over another one of Kathy’s Dad’s Pipes.

New Life for a Malaga Rusticated Canadian for Alex


Blog by Steve Laug

I have been working on a lot of different estate pipes and selling them for different families. Once in a while it is good to change things up a bit. Alex came by and went through the Malaga pipes I have awaiting restoration. He also brought other pipes to add to his box. I have a box of pipes from Alex that I am always working away at. He periodically drops more Malaga pipes into his box. There are quite a few of them to work on so I decided work on a few of them. The next one of these was another Malaga pipe. It is a beautiful oval shank Rusticated Canadian that has a very tight pattern of rustication. It also has a long striated grey/silver/black acrylic stem. The Malaga Canadian that Alex picked up from EBay. It had been mislabeled a Hungarian and the price was right. The pipe was dirty and caked when arrived. The rusticated rim top has a little lava filled but otherwise looked good. The bowl had a thin cake in it that was hard and dense. The exterior of the bowl and shank are very dirty with grime and oils from prolonged use. The stamping on the left side of the shank was in a smooth band on the thin shank. It read MALAGA. There was a thin band of smooth briar around the shank end. The acrylic stem was had tooth chatter on the top and the underside of the stem. I took photos of the pipe before I started the cleanup work. I took close up photos of the bowl and rim to capture the condition of the pipe before I started my cleanup work. The rim top had some lava embedded in the rusticated finish and was heavier on the back side. The outer and inner edges of the bowl were not too bad. The inside edge was clean and the outside looked very good. Other than being so dirty that it was in great condition. The stem was dirty and there was tooth chatter on the top and underside near the button and on the flat surfaces of the stem.I took a photo to capture the stamping on a smooth panel on the left side of the shank near the stem/shank joint. The photo shows the stamping MALAGA on the left side of the shank is very readable. If this is the first of the Malaga restorations that you have read about then you should know the backstory of the brand. I am including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link – https://rebornpipes.com/tag/malaga-pipes/.That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

I followed our regular regimen for cleaning estates. I reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. I scraped out the dried tars and oils with a pen knife and then scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners.I scrubbed the briar with Before & After Briar Cleaner. I rubbed it into the surface of the briar with my finger tips and let it sit for about 10 minutes then rinsed it off with running water. I dried it off with a soft cloth. I touched up the edges of the rim with a walnut stain pen to take care of the damage there. Then I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. The stem was in excellent condition but there was some light tooth chatter and no deep marks. It was well cut stem and had a great look and feel. I sanded out the tooth chatter with 220 grit sand paper and polished it with 400 wet dry sand paper. Once it was finished it began to shine.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a damp cloth. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. This is a beautiful Malaga Rusticated Canadian with a variegated grey/black/silver acrylic stem. It has a great look and feel. The rustication is very tactile but also the pattern is well done and a tight pattern. It is a beauty. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The rustication took on life with the buffing. The rich brown colours work well with the polished acrylic stem. The finished pipe has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 7 inches, Height: 1 7/8 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: 3/4 of an inch. I will be adding the pipe to the finished Malaga pipes that I have set aside for Alex. This will be a great addition to his collection of Malaga pipe. Thanks for walking through the restoration with me as I worked over another Malaga.

Restoring the Last of Alex’s Current “Malagas” – A Twisted Ras Kassa Dublin


Blog by Steve Laug

The next pipe in the queue is the last Malaga pipe from Alex’s batch.This is a “Malaga” Ras Kassa –a twisted carved Dublin. It has some amazing grain around the bowl that is carved to highlight the grain around the bowl and give the briar some playful carved twists. The pipe is stamped on the left side of the shank, “MALAGA” over RAS KASSA. The tapered vulcanite stem has notches and twists like the bowl. There is no marking or stamping on the stem. This is a second RAS KASSA from Alex and it is as nice as the previous one. I have included the link so you can check it out (https://rebornpipes.com/2019/05/23/rebirthing-a-malaga-ras-kassa-canadian/). The bowl had a medium cake in the chamber that was no problem. The rim top was really in rough condition. There was major burn damage on the rim top and the inner edge. The entire inner edge had been compromised. The outer edge had some darkening and burn damage as well particularly at the back of the bowl. The exterior of the briar was dusty with grime and dust. The stem had heavy, deep oxidation and deep tooth marks in the surface of the stem on both sides. The photos below tell the story and give a glimpse of the pipe before clean up. I took a photo of the bowl and rim to capture the condition of the pipe before I started my cleanup work. You can see the extent of the damage to the inner edge of the rim and the rim top. The burn marks were quite deep and extensive. You can see the cake in the bowl and some of the lava on the rim top. The stem had deep oxidation on the surface of the vulcanite. There were deep tooth marks on the underside of the  stem.I also took a photo of top side of the shank from two angles to show the stamping. The stamping is readable in the photos below and is as noted above – “MALAGA” over RAS KASSA. It is stamped on the underside of the shank with the lower case “m”.For those of you who are unfamiliar with the brand, I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. Here is the link – https://rebornpipes.com/tag/malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. If you are interested to learn more then I invite you to follow the link to get a feel for the brand and the pipemaker.

I am also am including a link to some printed material on the Malaga brand that came to me from the daughter of George Koch to help identify the particular stamping on the pipe. The link takes you to the entire collection of materials that were sent to me. I have included a screen capture of one particular page that helps identify the RAS KASSA stamping on the pipe (https://rebornpipes.com/2019/02/27/malaga-pipes-catalogue-of-pipes-and-tobaccos/).I have enclosed the section on the brand in a red box in the picture above. To summarize, it basically says that the stamping is applied to pipes with special rare grain patterns in the briar. These appear to be straight grain, birdseye, swirled grains etc. that are tight patterns. They are rare – 1 or 2 in every hundred pipes. This pipe is one of those. You can read the description in the detailed explanation below.

I decided to address the damage to the rim top and edges first. I topped the bowl on a topping board using 220 grit sandpaper to remove the damaged portions of the rim surface. The second photo clearly shows the extent of the damage. I continued to top the bowl until the rim damage was removed and the inner and outer edges were clean. Once the damage was removed from the top of the bowl I used a folded piece of 220 grit sandpaper to clean up the inside edge of the bowl.I scrubbed the exterior of the bowl with Murphy’s Oil Soap and a cotton pad to remove the grime and build up on the surface of the briar. I rinsed the bowl down with warm water to remove the grime and soap. I dried the bowl off with a soft cotton cloth to dry it off. I reamed the bowl with a PipNet reamer with the second and third cutting head to take the cake back to bare briar. I cleaned it up with a Savinelli Fitsall Pipe Knife to get rid of the remnants of the cake. I finished by sanding the bowl with a dowel wrapped with 220 grit sandpaper until the inside of the bowl was smooth. With the bowl reamed, I cleaned up the inside of the shank and mortise with a pen knife to remove the tar build up. I ran cotton swabs, pipe cleaners and alcohol through the shank to remove the tars and oils. I also cleaned out the airway in the stem using pipe cleaners and alcohol. I polished the rim and the outside of the bowl with micromesh sanding pads – wet sanding with 1500-12000 grit micromesh sanding pads and wiped the bowl and shank down after each pad with a damp cloth. The photos show how the grain really stands out after polishing. I am pretty happy with the results. I worked Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I worked it into the craving on the sides of the bowl to make sure I covered all of the grooves, nooks and crannies. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. With the bowl finished I set it aside and turned my attention to the stem. I sanded out the tooth chatter, marks and oxidation to clean up the look of the stem. I was able to remove the majority of the damage to the stem by sanding. The photos below show the stem after sanding. There was one tooth mark on the underside of the stem that I filled with clear super glue. I set the stem aside to cure. I sanded the repairs on the stem surface with 220 grit sandpaper to blend the repairs into the surface of the stem. I am happy with the stem surface once that was done. I started the polishing of the surface with 400 grit wet dry sandpaper.  I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I wiped the stem down with a damp cloth after each pad. I further polished it with Before & After Pipe Polish – both Fine and Extra Fine. I wiped it down with a coat of Obsidian Oil and set it aside to dry. I put the pipe back together and polished both the bowl and the stem with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The oil cured finish and the grain came alive with the buffing. The grain really stands out against the oil cured finish providing a rich contrast. The finish on the briar works well with the polished black vulcanite stem. The finished pipe is a well-proportioned, nicely grained Dublin. Have a look at it with the photos below. The dimensions are Length: 5 3/4 inches, Height: 2 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: 3/4 of an inch. This Malaga Ras Kassa Dublin will be going back to Alex to add to his rack of Malaga pipes that are in his collection. Thanks for walking through the restoration with me on another of Alex’s Malaga collection.

 

New Life for a “Malaga” Saddle Stem Scoop


Blog by Steve Laug

The next pipe in the queue is yet another pipe from the batch of pipes I am cleaning up for Alex – this one is another “Malaga” –a shape they call a scoop. It has some amazing grain around the bowl and has some carved feather/leaf patterns around the bowl. The shank is oval and gives the bowl an almost Stanwell look. Malaga’s take on the shape is carved to highlight the grain around the bowl. The pipe is stamped on the top side of the shank. It reads “MALAGA”. The oval saddle stem is vulcanite and has no marking or stamping. It is a nice looking piece like many of the pipes Alex is picking up. The bowl had a light cake in the chamber and the rim top has some lava on the inner edge. The cake and lava made it hard to know the condition of the rim and edge. The rim had a slight domed look to it. The exterior of the briar was dusty with grime and dust. The stem had heavy, deep oxidation and deep tooth marks in the surface of the stem and button. The photos below tell the story and give a glimpse of the pipe before clean up. I took a photo of the bowl and rim to capture the condition of the pipe before I started my cleanup work. You can see the lava overflow on the rim top and the cake in the bowl. The crowned top and edges of the bowl appeared to be in good condition but I would know more once it was cleaned and reamed. The stem was a mess. There was some deep oxidation on the surface of the vulcanite. The deep tooth marks on the stem and the button were on both sides.I also took a photo of top side of the shank to show the stamping. The stamping is readable in the photo below and is as noted above – “MALAGA”.For those of you who are unfamiliar with the brand, I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. Here is the link – https://rebornpipes.com/tag/malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. If you are interested to learn more then I invite you to follow the link to get a feel for the brand and the pipemaker.

I have included a page from the Malaga catalogue I received from Kathy recently that shows the scoop shape (https://rebornpipes.com/2019/02/27/malaga-pipes-catalogue-of-pipes-and-tobaccos/). I have put a red box around the shape for easy identification. The shape of the bowl is the same, however, the shank and stem are both oval on the one I am working on.The bowl had a thin cake so I reamed it with a Savinelli Fitsall Pipe Knife to get rid of the thin cake. I finished by sanding the bowl with a dowel wrapped with 220 grit sandpaper until the inside of the bowl was smooth. I decided to address the damage to the rim top and edges first. I sanded the damage on the rim top and edges using 220 grit sandpaper to remove the damaged portions of the rim surface. I started the polishing with 400 grit sandpaper.I scrubbed the bowl with a cotton pad and isopropyl alcohol. I washed the bowl down with alcohol to remove the remnants of the waxes and finish on the bowl. It also removed the grime and dirt in the briar. I polished the rim and the outside of the bowl with micromesh sanding pads – wet sanding with 1500-12000 grit micromesh sanding pads and wiped the bowl and shank down after each pad with a damp cloth. The photos show how the grain really stands out after polishing. I am pretty happy with the results. I cleaned up the inside of the shank and mortise with a pen knife to remove the tar build up. I ran cotton swabs, pipe cleaners and alcohol through the shank to remove the tars and oils. I also cleaned out the airway in the stem using pipe cleaners and alcohol. I worked Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I worked it into the craving on the sides of the bowl to make sure I covered all of the grooves, nooks and crannies. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. I sanded the stem surface with 220 grit sandpaper to remove the oxidation and to smooth out the tooth marks into the surface of the stem. I polished the stem with 400 grit sandpaper. I am happy with the stem surface once that was done. I started the polishing of the surface with 400 grit wet dry sandpaper.  I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I wiped the stem down with a damp cloth after each pad. I further polished it with Before & After Pipe Polish – both Fine and Extra Fine. I wiped it down with a coat of Obsidian Oil and set it aside to dry. I put the pipe back together and polished both the bowl and the stem with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The oil cured finish and the grain came alive with the buffing. The grain really stands out and provides a rich contrast. The finish on the briar works well with the polished black vulcanite stem. The finished pipe is a well-proportioned, nicely grained Scoop. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 1/2 inches, Chamber diameter: 7/8 of an inch. This Malaga Scoop will be going back to Alex to add to his rack of Malaga pipes that are in his collection. Thanks for walking through the restoration with me on another of Alex’s Malaga collection.

Breathing Life into a “Malaga” Carved Ball


Blog by Steve Laug

The next pipe in the queue is another pipe from the batch of pipes I am cleaning up for Alex – this one is another “Malaga” –a Ball or Apple with some interesting grain around the oil cured bowl and shank and some carved “feathers” around the bowl bottom. There is some beautiful grain around the bowl – almost a flame grain pattern. The pipe has not been stained but sports the usual Malaga oil cured look. The carver did a great job utilizing the block of briar to maximize the grain. The pipe is stamped on the left side of the shank. It reads “MALAGA”. The tapered stem is vulcanite and has no marking or stamping. This is the first Malaga Ball/Apple that I have worked on. It is a nice looking piece much like many of the pipes Alex is picking up. The bowl had a light cake in the chamber but the edges appeared to be in good condition. There was some lava on the rim top and some darkening on the rim top. The exterior of the briar and the carved areas were dusty with grime and dust. The stem is lightly oxidized and there was some tooth chatter on the top and underside near the button. The stem was in good condition under the grime. The photos below tell the story and give a glimpse of the pipe before clean up. I took a photo of the bowl and rim to capture the condition of the pipe before I started my cleanup work. The bowl had a thin cake and the rim top had a lava overflow on the front and back side. The inner edge of the rim seemed to be undamaged but the lava made it hard to know for sure. The stem was in decent condition. There was some light pitting and deep oxidation on the stem. There was also some light tooth chatter on the top and underside of the stem at the button. I also took a photo of left side of the shank to show the stamping. The stamping is readable in the photo below and is as noted above – “MALAGA”.For those of you who are unfamiliar with the brand, I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. Here is the link – https://rebornpipes.com/tag/malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. If you are interested to learn more then I invite you to follow the link to get a feel for the brand and the pipemaker.

I reamed bowl with a PipNet pipe reamer using the third cutting head. I  took the cake back to bare briar so I could check out the walls of the chamber. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife to get rid of remnants of cake. I finished by sanding the bowl with a dowel wrapped with 220 grit sandpaper until the inside of the bowl was smooth. I scrubbed the bowl with a cotton pad and undiluted Murphy’s Oil Soap. I rinsed the bowl under running water to wash off the soap and the grime that had been loosened. I then turned to address the damage to the inner edge and top of the rim by carefully sanding it with a folded piece of 220 grit sandpaper. I was able to remove the darkening to the rim top. I used a folded piece of 220 grit sandpaper to smooth out the inner edge of the bowl.I polished the rim and the outside of the bowl with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the bowl down after each pad to remove the sanding debris. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. I had forgotten to clean up the inside of the shank and mortise. So I went back to clean up the internals. I scraped the mortise with a dental spatula to remove the tar build up. I ran some cotton swabs, pipe cleaners and alcohol through the shank to remove the tars and oils. I also cleaned out the airway in the stem using pipe cleaners and alcohol. With the bowl finished I set it aside and turned my attention to the stem. I sanded the stem surface with 220 grit sandpaper to remove the oxidation and the tooth marks and chatter on both sides ahead of the button. I am happy with the stem surface once that was done. I started the polishing of the surface with 400 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I wiped the stem down with a damp cloth after each pad. I further polished it with Before & After Pipe Polish – both Fine and Extra Fine. I wiped it down with a coat of Obsidian Oil and set it aside to dry. I put the pipe back together and polished both the bowl and the stem with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The oil cured finish and the grain came alive with the buffing. The dark feather/leaf like carvings stand out dark against the grain providing a rich contrast. The rich finish on the briar works well with the polished black vulcanite stem. The finished pipe is a well-proportioned, nicely grained Apple. Have a look at it with the photos below. The dimensions are Length: 5 1/2 inches, Height: 1 1/2 inches, Outside diameter of the bowl: 1 3/4 inches, Chamber diameter: 7/8 of an inch. This apple shaped Malaga with its unique carved surface is a new shape and carving design for me. The Apple/Ball will be going back to Alex to add to his rack of Malaga pipes that are in his collection. Thanks for walking through the restoration with me on another of Alex’s Malaga collection.