Tag Archives: polishing stems

Reworking and Restemming What Looked Like a Lost Cause

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Blog by Ryan Thibodeau

I have been following Ryan’s work on FaceBook’s Tobacco Pipe Restorers Group and have been impressed with his work. When he posted the work on this old Canadian stummel with a lot of issues I wrote and asked if he would be willing to post it on rebornpipes. He said sure and sent me the following write up. I am happy to welcome Ryan to the pages of the blog. It is a pleasure to have you here. Without further ado I will let Ryan introduce himself to you all. — Steve

My name is Ryan Thibodeau, I live in the Hamilton Ontario region I stumbled upon this hobby by accident. When my Father learned of my new hobby, he gave me his 1959 Dunhill shell briar pipes. They hadn’t been smoked in 38 years and needed some TLC. I had them restored and they were the first two pipes in my rack.

From there I joined various Facebook Groups and happened upon Steve’s blog “Reborn Pipes”, I was inspired immediately. Since that time I’ve been collecting tired worn out pipes and testing my ability to return them to a condition that I would be proud of. It is a wonderful hobby, that doesn’t require a lot of space to do.

Every pipe has a story! Usually the smoker who owned it, and their story, is more interesting than the pipe itself.

I purchased this pipe in a lot of 12. There were only one or two pipes in the lot that I really wanted and the price was right, so I wasn’t heartbroken if the rest came to rest in the bottom of my box of pipes. One of them came in a case that was meant for a meerschaum, and it looked decent when in the picture, but further investigation revealed a lot of issues that would need to be repaired. I started by removing the silver band, which came off without any effort and used Heirloom Stripper to remove all the dirt, grime, old finish and lift some of the stain. This allowed me to get a real good look at the damage to this pipe. Next I used my Castleford reamer to remove all the cake out of the bowl. There was very little cake lining the bowl, however; once I removed the cake I found that walls of the tobacco chamber were severely charred. I suspect this pipe was smoked very hot and the briar was charred to charcoal. I wanted to see how much of the chamber was damaged ( I prefer to ream my bowls right back to fresh briar. This way I can see if there are any heat fissures or major issues that would make a restoration go sour after the first smoke)

I removed the charred wood. The reamers will shave away the charred wood, once you feel the resistance of the blades rubbing the fresh briar you know you’ve removed the charring.I used a combination of Briar dust and CA Glue to create a patch for the gouge on the side of the bowl. Using a flat file, I filed the patch down to the profile of the pipe. Afterwards I topped the bowl to level out the rim and the patch. The bowl was also over reamed by its previous owner so I added a bevel to the inside of the bowl at the rim to blend everything in.

There was a lot of filing and sanding through this process to get it just right. Unfortunately I get hyper focused during this process and forgot to take step-by-step pictures.

The grey patches you see inside the bowl is a product called JB Weld. I mixed up a batch and filled the problem areas in the chamber, afterwards I sanded it down to blend with the rest of the chamber. In my experience the product is completely inert once cured. It is handy for a reconstruction of this kind, but I’d recommend adding a bowl coating as an added barrier.This pipe came to me without a stem. Fortunately I had a stem that would be the perfect length, I just needed to shape the tenon to fit the pipe. For this I used the Pimo Tenon cutter from Vermont Freehand.

I also used the opportunity while I was at this end of the pipe to drill a hole ahead of the crack in the shank and filled used briar dust and CA Glue. As sometimes happens with restorations, I thought I stopped the crack from spreading, well I was wrong and it continued from the patch further up the shank about ¼ of an inch. So I drilled another hole and patched it again. This time I seemed to have everything under control.

The stem was quite simple to shape to the profile of the pipe and was a welcome change from the frustrations of the other repairs that didn’t go according to plan.

Once I had all the parts and repairs completed. I sanded the entire pipe and stem with 320 grit sandpaper up to 8000 grit (1500-8000 with micro mesh pads) Rustication

At this point I had to consider how I was going to finish this pipe. Originally this was a smooth finish Canadian Billiard, but those days were long behind this tired old pipe. I originally thought of using a really dark stain to hide all the imperfections, polish it and call it a day, then I thought I’d take a risk and create something new, and breath new life into this pipe. For all the effort I put into this pipe up to this point I figured I’d let my creativity flow.

I decided that I would rusticate this pipe and leave a smooth patch somewhere, where I hadn’t determined yet. Using a Dremel and a 107 Carving bit I started to rusticate the shank and worked my way to the heel, then up the stummel. Halfway up the stummel the pipe revealed its final design-leave the top of the bowl smooth! I wasn’t sure at first because it would mean I had to blend in that CA patch, but I now avoided trying to rusticate it.

I was very pleased with the result.

Staining & Finishing

I used Fiebings Dark Brown alcohol based dye over the entire pipe as a base, then wiped on Fiebings Oxblood till I achieved the colour I wanted. To seal the stain in the pipe I applied a thin layer of shellac which gave it a glossy look I didn’t like. I left it, and just stayed the course with this experiment to see how it turned out.

In the morning the Shellac had cured. I began the polishing process at this point. I don’t have a buffing wheel yet, so I use cotton wheel buffing bits that fit to my dremel.

I started with Tripoli and thoroughly went over the entire pipe and stem. The tripoli did a good job of taking down the shellac, and making it less pronounced. I followed that up with white diamond and then finally carnauba wax.  I used a fluffy felt bit to polish the whole pipe.

Bowl Coating

You will find a variety of recipes and opinions on bowl coatings. I use them when needed and I prefer the waterglass recipe that a pipe maker shared with me. It is a combination of Sodium Silicate, Activated Charcoal and White Pumice. Once cured it provides a refractory layer on the inside of the bowl, and it feels like 800 grit sandpaper which promotes new cake build up without putting a lot of heat stress on the worn out briar.

This pipe definitely tested the limits of my abilities  and I learned some new techniques that I had only seen others use. Here’s the finished pipe!

 

 

Craig’s Pipes #5 Restoring a William Demuth and Company (WDC) Campaign Calabash

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Blog by Steve Laug

In my previous 4 blogs on Craig’s pipes I spoke of the five pipes that I am working on for him. In this blog I am taking on the fifth of his pipes – a WDC Campaign Calabash. It was another one with a cake in the bowl that was thick and hard. For the last time I am going to include what Craig wrote me about his pipes. I have included it in the previous four blogs but I think it adds context to the bunch.

I was recently given a bag of pipes…literally, a BAG of 20 or so pipes that are 50+yrs in age and VERY used. I was wondering if you would have time to either Skype or FaceTime with me, and go through what I have in order to determine which are worth sending to you to have them refurbished. If you would be so kind, I’d really appreciate it.

We met on FaceTime and he pulled out a grocery bag with no rhyme or reason to it. It was filled with a jumble of no name or low-end drug store pipes. This last pipe is one of the two pipes that stood out for me – the old WDC Campaign pipe and a Grabow Starfire. He had several others that he liked. But we excluded all but five of the pipes. The amount of work necessary to bring them back was not worth the price. These are the five that we chose to work on. I have included the links to the blog covering each pipe. I am finally addressing the last one.

– A No Name Meerschaum that looked interesting – https://rebornpipes.com/2018/01/31/is-it-a-meerschaum-looks-like-one-feels-like-one-but/

– A leather clad billiard marked R20 and bearing a shield – https://rebornpipes.com/2018/02/01/rejuvenating-a-leather-clad-billiard/

– A Wally Frank Bulldog marked Natural Unvarnished lacking a stem https://rebornpipes.com/2018/02/02/craigs-pipes-3-restemming-and-restoring-a-wally-frank-natural-bulldog

– A Dr. Grabow Starfire 39 that had great grain – https://rebornpipes.com/2018/02/03/craigs-pipes-4-restoring-a-dr-grabow-starfire-39/

– A WDC Campaign underslung pipe

After our conversation, he packed up the pipes and threw the rest of the pipes in a separate bag for me to scavenge parts. The box did not take too long to get to Vancouver and when it did I opened the box and had a look. Here are pics of what I saw – there were two bags inside. One bag held the discards for the scrap pile and the other held the five pipes he wanted restored.  This is last of Craig’s five pipes. It is the second WDC Campaign that I have worked on. It is stamped on the lower left side of the outer bowl with the WDC triangle logo over the word CAMPAIGN. There was no other stamping on the pipe. The bowl was like a calabash bowl and screwed into the outer bowl. The entirety was made out of briar. The grain on the bowl and rim top is mixed grain with straight, flame, swirled and a bit of birdseye thrown in as well. The briar was very dirty and there were some sticky spots around the sides of the bowl. The rim top had some lava on the surface and there was an uneven cake in the bowl. There was a polished nickel band on the shank but there was no shank stamping. The band was stamped NICKEL PLATED. The stem was lightly oxidized and the fit against the end of the shank was snug. I took photos of the pipe before I started my cleanup work. I took close up photos of the bowl, rim top and all of the parts of the pipe. The first photo shows the stamping on the left side of the bowl. You can see the WDC triangle over the word Campaign. The surface of the outer bowl was dirty and grimy. The rim top had some tars and lava on the surface and a few nicks along the outer edge of the bowl. I unscrewed the cup from the outer bowl and took photos of the parts. It was actually surprisingly clean. The photos show the cake in the bowl and the dust and grime between the bowls. The stem had some minor tooth chatter and marks on both sides near the button and scratching on the surface. There were some small nicks on the top side of the stem. There was an X on the underside of the stem at the shank/stem junction. The surface of the stem was lightly oxidized and dirty.The previous Campaign pipe that I restored was posted on the blog earlier. I am attaching the link to that blog and some of the information that I found in researching the brand at that time. (https://rebornpipes.com/tag/wdc-campaign-calabash-pipe/). In my online research I found a brief interchange on a Google group. I include the link if you would like to read it in context and its entirety. It gives some helpful information regarding this particular pipe. https://groups.google.com/forum/#!topic/alt.smokers.pipes/kpkpd3zXoiwExcerpt from pipedia.org

To a request for information regarding the WDC Campaign pipe on the Google Group there was quite a long string of answers. I am quoting two of those in full…

Respondent 1: While I can’t say anything about this pipe specifically, I have a hazy memory of that shape listed in a book about pipes; (I may be totally misremembering this, but here goes) the shape being called the “Dawes”, named after Harding’s Vice President?  Anyone else remember this? Sounds like an interesting pipe, whatever it’s called…

Respondent 2: From Weber’s Guide to Pipes: “The Dawes Pipe (more correctly named the Lyons, after its inventor, Charles Herbert Lyons) happened to be the favorite pipe of General Charles G. Dawes, Vice-President of the USA from 1925 to 1929. General Dawes smoked the curious pipe incessantly and it became popularly known as the Dawes Underslung, because the shank joined the bowl near its rim.”

I looked on Pipedia, (https://pipedia.org/wiki/William_Demuth_Company) and I quote in part from the article on the William Demuth Company.

The Demuth Company is probably well known for the famous trademark, WDC in an inverted equilateral triangle. William commissioned the figurative meerschaum Presidential series, 29 precision-carved likenesses of John Adams, the second president of the United States (1797-1801) to Herbert Hoover, the 30th president (1929-1933), and “Columbus Landing in America,” a 32-inch-long centennial meerschaum masterpiece that took two years to complete and was exhibited at the World’s Columbian Exposition in Chicago in 1893.

The Presidential series was the result of Demuth’s friendship with President James A. Garfield, a connoisseur of meerschaum pipes. Demuth presented two pipes to Garfield at his inauguration in 1881, one in his likeness, the other in the likeness of the President’s wife. Later, Demuth arranged for another figurative matching the others to be added to the collection as each new president acceded to the White House, terminating with President Hoover.

From the above information I learned some significant details about the Campaign pipe. It was invented by Charles Herbert Lyons and was the favourite pipe of General Charles G. Dawes who was the Vice President of the USA under President Harding from 1925-1929. It fits nicely into that period when WDC was having Presidential Pipes commissioned ending in 1933. That places this old pipe in the time period between the late 1920s and early 1930s.

Reminded of the history of the brand and the provenance of this particular pipe it was time to begin working on the cleanup. I removed bowl cup and cleaned out the shank with pipe cleaners, cotton swabs and alcohol. I cleaned out the inside of the outer cup with cotton swabs and alcohol to remove the buildup of tars and oils in the threads and sides and bottom of the bowl.I reamed the inner bowl/cup with a Savinelli Fitsall Pipe Knife to scrape away the remaining cake that was in the bowl. I scraped it back to bare briar. I scrubbed out the outside and the inside of the bowl with cotton swabs and alcohol to remove the remaining oil and tars. I used a folded piece of 220 grit sandpaper to clean up the inner edge of the cup. I worked on the edge until it was clean. I polished the bowl and rim with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the bowl down after each pad with a damp cotton pad to clean off the sanding dust. The photos show the progress of the polishing. Once again I decided to do this before the deep cleaning with Before & After Restoration Balm. I worked some Before & After Restoration Balm into the surface of the briar on the bowl and the rim top with my finger tips to deep clean the finish, enliven and protect the wood. I let it sit for a few minutes and then buffed it with a cotton cloth. The grain in the wood came alive and there was a rich shine to the briar. I took some photos of the bowl at this point to mark the progress in the restoration. I sanded the band with 6000-12000 grit micromesh sanding pads. I polished the nickel band with a jeweler’s polishing cloth.I set the bowl aside in my rack and worked on the stem. I started by sanding it with 220 grit sandpaper to remove the light oxidation, tooth chatter and nicks in the surface.I cleaned the stem with alcohol and pipe cleaners to remove the debris and tars in the airway from the tenon to the slot in the button. I worked over the stem with micromesh sanding pads. I polished out the sanding scratches and marks from the reshaping work. I wet sanded it with 1500-2400 grit pads and dry sanded it with 3200-12000 grit pads and wiped it down with Obsidian Oil after each one. When I finished with the last micromesh pad I gave it a final coat of oil and let it dry. I polished the stem with Before & After Pipe Stem Polish – both the fine and the extra fine polishes. I wiped it down with a final coat of Obsidian Oil and set it aside to dry. With the stem polished I put it back on the pipe and buffed the entire pipe with Blue Diamond polish on the buffing wheel. I buffed it with the polishing compound until it was shiny. I gave the entire pipe several coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The stem and the bowl polished up pretty nicely. The finished pipe is shown in the photos below. This is the final pipe of Craig’s five. Now that I have finished the last of the pipes it is time to pack them up and get them out to him. I am looking forward to hearing what he will think once he has them in hand. Thanks for walking through these restorations with me. Once again I can’t help thinking that the pipeman who gave Craig these pipes would be happy that they are back in service and that Craig is carrying on the pipeman’s trust with them. Cheers.

Craig’s Pipes #4 – Restoring a Dr. Grabow Starfire 39

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Blog by Steve Laug

In my previous 3 blogs on Craig’s pipes I spoke of the five pipes that I am working on for him. In this blog I am taking on the fourth of his pipes – one of my favourite Dr. Grabow shapes – Starfire 39. It was another one with a cake in the bowl that was thick and hard. Once more I am going to include what Craig wrote me about his pipes. I have included it in the previous three blogs but I think it adds context to the bunch.

I was recently given a bag of pipes…literally, a BAG of 20 or so pipes that are 50+yrs in age and VERY used. I was wondering if you would have time to either Skype or FaceTime with me, and go through what I have in order to determine which are worth sending to you to have them refurbished. If you would be so kind, I’d really appreciate it.

We met on FaceTime and he pulled out a grocery bag with no rhyme or reason to it. It was filled with a jumble of no name or low-end drug store pipes. The only pipes that stood out for me were an old WDC Campaign pipe and a Grabow Starfire. He had several others that he liked. But we excluded all but five of the pipes. The amount of work necessary to bring them back was not worth the price. These are the five that we chose to work on. As I finish them, I will include the link to the blog covering that pipe.

– A No Name Meerschaum that looked interesting – https://rebornpipes.com/2018/01/31/is-it-a-meerschaum-looks-like-one-feels-like-one-but/
– A leather clad billiard marked R20 and bearing a shield – https://rebornpipes.com/2018/02/01/rejuvenating-a-leather-clad-billiard/
– A Wally Frank Bulldog marked Natural Unvarnished lacking a stem https://rebornpipes.com/2018/02/02/craigs-pipes-3-restemming-and-restoring-a-wally-frank-natural-bulldog/
– A Dr. Grabow Starfire 39 that had great grain
– A WDC Campaign underslung pipe

After our conversation, he packed up the pipes and threw the rest of the pipes in a separate bag for me to scavenge parts. The box did not take too long to get to Vancouver and when it did I opened the box and had a look. Here are pics of what I saw – there were two bags inside. One bag held the discards for the scrap pile and the other held the five pipes he wanted restored. The fourth pipe was the pickaxe shaped Dr. Grabow on the upper left of the above photo, just below the meerschaum. The briar was very dirty with lots of grime and residue that had hardened on the surface of the bowl around the front and right side of the bowl.  It was hard to tell what the rim top was like because of the lava overflow from the bowl up and over the scooped rim. The outer edges had some nicks at the front of the bowl. The inner edge looked pretty rough but I could not tell if it was just the lava or actually damage to the briar. There appeared to be some darkening on the rim but it may also be thin tars and oils. The bowl had a thick cake in it and remnants of tobacco. The shank is stamped on the left side Starfire over Dr. Grabow. On the right side it is stamped with the shape number 39 at the shank stem junction and next to that it reads Imported Briar over Adjustomatic over Pat.2461905. The patent is for the Adjustomatic apparatus in the stem. The stem was in pretty decent condition with some scratches on the top and underside at the button and a light oxidation. I took the following photos of the pipe before I started cleaning it up. I took close up photos of the bowl and rim top as well as the stem. The rim top had been beaten on a hard surface to knock out the dottle and there were some nicks along the outer edge of the bowl, particularly on the front edge. There was a lot of overflow on the rim, particularly heavy on the back side. The stem had some minor tooth chatter on both sides near the button and scratching on the surface. There were some small nicks on the top side of the stem. It was lightly oxidized and it was slightly overturned to the right. The Dr. Grabow metal “spear” stinger was missing. The pipe was very dirty.I looked up the brand and the line on Pipedia to see what I could find out about it. I have often wondered about how Grabow came up with the names like Regal, Eldorado, Starfire etc. The article solved that mystery for me so I have included that portion for easy reference. The link is:(https://pipedia.org/wiki/Dr._Grabow_Models_(Series,Line)_Names_Through_the_Years).

Before I get started in this section here is a great piece of trivia that I learned from a devoted and caring Dr. Grabow employee recently. You have probably wondered, as I have, just where these names originated or what inspired them. Maybe you have even guessed the connection, but I sure didn’t! When this employee mentioned this to me, he brought it up like a riddle: “THINK CARS!” Now, see if you came up with what I did:

Eldorado — Cadillac

Viscount — Dodge (Car built by Chrysler Corporation of Canada Ltd, for Canadian Markets only ca1959.)

Starfire — Oldsmobile (The original Oldsmobile Ninety-Eight Starfire, named after the Lockheed F9413 Starfire fighter jet, was first introduced as a show car in 1953 at GM’s Motorama along with the Buick Skylark and the Cadillac Eldorado.)

Regal — Buick

Savoy — Plymouth (by the way, my friend at Dr. Grabow didn’t say, but there was also a Plymouth BELVEDERE!)

Riviera — Buick, I think first produced for model year 1963, which would have made it known in 1962. The pipe name precedes that, but maybe I missed something.

Lark – Studebaker

All of these cars had roots or beginnings in the 1950s and early 1960s I believe, and perhaps I should do a little more research along those lines to get more accurate facts. If anyone finds better info, just let me know. I never thought of a “car” connection, but had looked at some sort of Royalty thing, what with the DUKEs, VISCOUNT, ROYALTON AND SAVOY, etc. I haven’t checked to see if they were also car names or not.

The article also included the following information on the date of the line. It stated that the STARFIRE (c1956) — First appears in a magazine ad for $3.50 as early as December 1956. “E” selection of briar was used on both the Starfire and Westbrook.

I also wanted to refresh my memory on the Patent information for the Adjustomatic stem and found a page from a catalogue in the same Pipedia article. I have included that page below. The description of the patented system and the cutaway picture are helpful in understanding how the system works.Armed with a refreshed memory I was eager to dive into the restoration of the Starfire. It really was a beautiful piece of briar and I could not wait to see the finished pipe. I started by removing the stem. I found that not only was the stinger apparatus missing but it had actually broken off in the tenon itself. I knew from past experience that the stinger were threaded and unscrewed from the tenon. In this case the upper part of the spade stinger had been twisted off leaving the stem clogged and useless. There was no airflow in the stem at all as the broken stinger cut off all air. I used a piece of wire to pry the edges of the broken stinger to the middle of the tenon, thinking I might be able to use some needle nose pliers to twist it out. But that did not work. It was time to resort to more intrusive measures. I set up my cordless drill and a small drill bit and drilled the tenon. I was careful to keep the bit in the centre of the tenon so as to not damage the threads should I want to put a new stinger in place. It was not too long before the broken stinger end came out on the drill bit. I blew air through the stem and was happy that it was clear and unimpeded.I used a piece of 000 steel wool to clean off the debris from the threads and body of the metal tenon. I cleaned the airway in the stem, shank and mortise with pipe cleaners, cotton swabs and alcohol. I scrubbed those areas out until the pipe cleaners and swabs came out clean.The stem was slightly overturned so I worked it back and forth until it lined up. That is the purpose of the Adjustomatic system. I took photos of the pipe with the stem in place and aligned. I reamed the bowl with a PipNet reamer starting with the smallest cutting head and working my way up to the second cutting head as it was the same diameter as the bowl. I reamed it back to bare briar. I cleaned up the remnants with a Savinelli Fitsall Pipe Knife. I carefully sanded the scooped rim top with 220 grit sandpaper to remove the thick lava coat and to minimize the damage on the front outer edge of the bowl.I polished the bowl and rim with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the bowl down after each pad with acetone to clean off the sanding dust. The photos show the progress of the polishing. I decided to do this before the deep cleaning with Before & After Restoration Balm this time. I decided to leave the rim unstained as the polishing had blended the colours with the bowl really well. Instead I worked some Before & After Restoration Balm into the surface of the briar with my finger tips to deep clean the finish, enliven and protect the wood. I worked the balm into the rim top to polish the cleaned up area. I let it sit for a few minutes and then buffed it with a cotton cloth. The grain in the wood came alive and there was a rich shine to the briar. I took some photos of the bowl at this point to mark the progress in the restoration. I set the bowl aside in my rack and worked on the stem. I started by sanding it with 220 grit sandpaper to remove the light oxidation, tooth chatter and nicks in the surface.I worked over the stem with micromesh sanding pads. I polished out the sanding scratches and marks from the reshaping work. I wet sanded it with 1500-2400 grit pads and dry sanded it with 3200-12000 grit pads and wiped it down with Obsidian Oil after each one. When I finished with the last micromesh pad I gave it a final coat of oil and let it dry.

With the stem polished I put it back on the pipe and buffed the entire pipe with Blue Diamond polish on the buffing wheel. I buffed it with the polishing compound until it was shiny. I gave the entire pipe several coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The stem and the bowl polished up pretty nicely. The finished pipe is shown in the photos below. This is the fourth of Craig’s five pipes. Once I finish the last of the pipes I will pack them up and get them out to him. I am looking forward to hearing what he will think once he has them in hand. Thanks for walking through these restorations with me. Once again I can’t help thinking that the pipeman who gave Craig these pipes would be happy that they are back in service and that Craig is carrying on the pipeman’s trust with them. Cheers.

Craig’s Pipes #3 – Restemming and Restoring a Wally Frank Natural Bulldog

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Blog by Steve Laug

In my previous 2 blogs on Craig’s pipes I spoke of the five pipes that I am working on for him. In this blog I am taking on the third of his pipes – a Wally Frank Natural Unvarnished Bulldog that came to me sans stem. It was by far the most used pipe he sent me with a cake in the bowl that was thick and hard. I am going to include what Craig wrote me about his pipes. I have included it in the previous two blogs but I think it adds context to the bunch.

I was recently given a bag of pipes…literally, a BAG of 20 or so pipes that are 50+yrs in age and VERY used. I was wondering if you would have time to either Skype or FaceTime with me, and go through what I have in order to determine which are worth sending to you to have them refurbished. If you would be so kind, I’d really appreciate it.

We met on FaceTime and walked through each of the pipes in his bag. He pulled out a grocery bag with no rhyme or reason to it. It was filled with a jumble of no name or low-end drug store pipes. The only pipes that stood out for me were an old WDC Campaign pipe and a Grabow Starfire. We excluded all but five of the pipes. The amount of work necessary to bring them back was not worth the price. These are the five that we chose to work on. As I finish them, I will include the link to the blog covering that pipe.

– A No Name Meerschaum that looked interesting – https://rebornpipes.com/2018/01/31/is-it-a-meerschaum-looks-like-one-feels-like-one-but/
– A leather clad billiard marked R20 and bearing a shield – https://rebornpipes.com/2018/02/01/rejuvenating-a-leather-clad-billiard/
– A Wally Frank Bulldog marked Natural Unvarnished lacking a stem
– A Dr. Grabow Starfire 39 that had great grain
– A WDC Campaign underslung pipe

After our conversation, he packed up the pipes and threw the rest of the pipes in a separate bag for me to scavenge parts. The box did not take too long to get to Vancouver and when it did I opened the box and had a look. Here are pics of what I saw – there were two bags inside. One bag held the discards for the scrap pile and the other held the five pipes he wanted restored. The third pipe was the stemless Bulldog on the lower right of the photo above. The briar was very dirty with lots of grime and some residue that had hardened on the surface of the bowl. The rim top was in good condition but I would not be sure until I was able to remove the lava overflow from the bowl over the bevel. The outer edges were undamaged all around the bowl and I was hoping the same was true of the inner edge. There was some darkening on the rim as well. The bowl had a thick cake in it and remnants of tobacco. On the front of the bowl on the cap there was some hardened sticky substance. The shank is stamped on the left side Natural over Unvarnished. On the right side it is stamped Wally Frank Ltd. On the underside of the left side it reads Imported Briar. There was no stem so I was going to need to fit one to the shank. I took the following photos of the pipe before I started cleaning it up. I went through my can of stems and found one that would work with the pipe. It was a diamond saddle stem. The saddle portion was slightly larger than the shank of the pipe but I could work that to make it fit well. The tenon would need to be turned with the PIMO tenon turning tool make it a snug fit in the shank.I drilled out the airway in the stem with a drill bit the same size as the post in the centre of the tenon turning tool. Once it was open I adjusted the cutting head on the tool to take the tenon down incrementally to the right dimension. I readjusted it and repeated the process until the fit was right. I sanded down the tenon lightly with 220 grit sandpaper to fine tune the fit and put it in the shank of the pipe. I took photos of the pipe at this point to show what needed to be done to adjust the fit. It needed some work. The bowl was also very caked and that needed to be reamed. I took the stem off and reamed the bowl with a PipNet reamer. I started with the smallest cutting head and worked my way up to the one that was the same diameter as the bowl. I reamed it back to bare briar. I cleaned up the remnants with a Savinelli Fitsall Pipe Knife. With bowl reamed I turned to the rest of the internals. I used a dental spatula to scrape out the heavy tar buildup in the shank. There was a lot of mess there and it took a lot of scraping before I had it cleaned out. I cleaned the shank and mortise with pipe cleaners, cotton swabs and alcohol. I scrubbed out the shank and mortise until the pipe cleaners and swabs came out clean.I sanded off the lava and darkening on the rim top with 220 grit sandpaper. I was able to remove all of the buildup and damage on the rim.I sanded the saddle portion of the stem with a Dremel and sanding drum to reduce the sides to match the shank. I sand it on a slower speed and carefully work to keep it from hitting the shank of the pipe. I finish the fitting with 180 and 220 grit sandpaper to sand it to match the shank. I sand the shank at the same time to make the transition smooth. The next set of four photos show the fit of the stem at this point in the process. I worked some Before & After Restoration Balm into the surface of the briar with my finger tips to deep clean the finish, enliven and protect the wood. I worked the balm into the rim top and inner bevel of the rim to polish the cleaned up area. I let it sit for a few minutes and then buffed it with a cotton cloth. The grain in the wood came alive and there was a rich shine to the briar. I took some photos of the bowl at this point to mark the progress in the restoration. I polished the bowl and rim with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the bowl down after each pad with acetone to clean off the sanding dust. The photos show the progress of the polishing. I used a dark brown stain pen to blend the sanded shank end with the rest of the bowl. I polished it with micromesh sanding pads to blend it in and hand buffed it with a microfibre cloth. I worked over the stem with micromesh sanding pads. I polished out the sanding scratches and marks from the reshaping work. I wet sanded it with 1500-2400 grit pads and dry sanded it with 3200-12000 grit pads and wiped it down with Obsidian Oil after each one. I polished the stem with Before & After Pipe Stem Polish, using both Fine and Extra Fine polishes to polish out the remaining light scratches in the vulcanite. When I finished with the polish I gave it a final coat of oil and let it dry. With the stem replaced and polished I put it back on the pipe and buffed the entire pipe again with Blue Diamond polish on the buffing wheel. I polished it with the polishing compound until it was shiny. I gave the entire pipe several coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The new stem and the bowl polished up pretty nicely. The finished pipe is shown with the original stem in the photos below. This is the third of Craig’s five pipes. Once I finish the other two pipes I will pack them up and get them out to him. I am looking forward to what he will think once he has them in hand. Thanks for walking through these restorations with me. I am thinking that the pipeman who gave Craig these pipes would be happy that they are back in service and that Craig is carrying on the pipeman’s trust with them. Cheers.

Rejuvenating a Leather Clad Billiard

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Blog by Steve Laug

In my previous blog on the No Name Meerschaum I spoke of the five pipes that I am working on for Craig. In this blog I am taking on the second of his pipes – a leather clad billiard marked R20. It looks like a Longchamp pipe but there is no name on the shank. Here is what Craig wrote me about his pipes: I was recently given a bag of pipes…literally, a BAG of 20 or so pipes that are 50+yrs in age and VERY used. I was wondering if you would have time to either Skype or FaceTime with me, and go through what I have in order to determine which are worth sending to you to have them refurbished. If you would be so kind, I’d really appreciate it. We met on FaceTime and walked through each of the pipes in his bag. He pulled out a grocery bag with no rhyme or reason to it. It was filled with a jumble of no name or low-end drug store pipes. The only pipes that stood out for me were an old WDC Campaign pipe and a Grabow Starfire. We excluded all but five of the pipes. The amount of work necessary to bring them back was not worth the price. These are the five that we chose to work on. As I finish them, I will include the link to the blog covering that pipe.

After our conversation, he packed up the pipes and threw the rest of the pipes in a separate bag for me to scavenge parts. The box did not take too long to get to Vancouver and when it did I opened the box and had a look. Here are pics of what I saw – there were two bags inside. One bag held the discards for the scrap pile and the other held the five pipes he wanted restored. The second pipe was the leather-clad billiard. The leather was dry and dirty but the stitching holding the halves together was sound and undamaged. A little leather soap or oil would bring it back to life. The rim top had been hammered against a hard surface to knock out the dottle and there was serious road rash on the surface of the rim. The outer edges were damaged all around the bowl but predominantly on the right side. There was some darkening on the rim as well. The bowl had a thin cake in it and remnants of tobacco. The leather cover had scuff marks around the sides near the top. The only identifying mark was what looked like the shape of a tanned hide (cowhide or other) stamped into the left side of the shank. There were no other identifying marks on the left side. On the right side was the stamping R20 which I am assuming was the shape number. The stem was vulcanite and it had nicks half way up the stem and tooth marks and chatter on both sides near the button. The surface was dirty and dull looking but thankfully not oxidized. There was a corkscrew like stinger apparatus in the tenon that was clogged and I could not even blow air through the slot or stem. The slot itself also had tars built up reducing the size of the slot by half. The pipe smelled like the same Half and Half tobacco as the other pipe. The tobacco leaves behind a ghost of an anise smell that clings to a pipe that has smoked that blend. I took the following photos of the pipe before I started cleaning it up. I took close up photos of the bowl and rim top as well as the stem. The rim top had been beaten on a hard surface to knock out the dottle and there were some serious nicks and dents in the surface. There was some overflow on the rim. The stem was another story – it was in decent shape with tooth marks and chatter on both sides near the button. There was a metal tenon like a spear tip on the end of the stem. It was very dirty.I decided to top the damaged portion of the bowl to remove the rough top of the bowl. It did not take too much sanding to remove the damaged inner and outer edges of the rim as well as the surface. Once it was smooth and even all the way around I finished the topping.I used a Savinelli Fitsall Pipe Knife to clean out the cake and tobacco remnants from the bowl. As I worked on it I was again certain that the tobacco of choice to the pipeman who had smoked the pipe in the past was Half and Half.I polished the rim top with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I polished the rim until it was smooth and shiny. I wiped the rim top down with a damp cotton pad to remove any sanding dust. I scrubbed the surface of the briar with Before & After Restoration Balm. I worked it into the rim top with my fingers and it raised the grime and dust that was in the grain of the briar. I buffed it with a soft cotton cloth to remove the debris and the remaining balm on the surface of the briar. When it was clean I stained the rim top with a medium brown stain pen to match the colour of the leather and the blend it with the rest of the pipe. The rim would still need to be buffed to smooth out the colour of the rim.I decided to try out the restoration balm on the leather cover of the pipe. I worked it into the pores of the leather to clean and enrich it. I was amazed at how well it worked. It lifted the grime to the surface and I was able to wipe it off with a clean cotton pad. I worked it into the grain of the leather until the leather was soft and pliable. I worked it into the cotton cord that held the halves of the leather cover together. It worked very well. The corkscrew stinger was threaded as I expected. I unscrewed it from the shank to remove it. It was clogged with tars and oils in the slot and in the stem. I could not blow air through the stem as the debris clogged it. I would clean up the stinger and leave it out of the tenon. I would send it back to Craig and he could do what he wanted.I cleaned out the mortise and the airways in the shank and stem with alcohol, pipe cleaners and cotton swabs. Both were very dirty and as the pipe cleaners and cotton swabs came out they reeked of  Half and Half tobacco. It was strong smelling. It took a while to get rid of all the tars and the oils in the vulcanite and the briar. I used a lot of pipe cleaners, cotton swabs and alcohol before the airways in the stem and shank and the mortise were clean.With the stem cleaned on the outside it was time to work on the outside of the vulcanite. There were tooth marks near the button on both sides and there were deep nicks on the top of the stem about half way up. I filled in the spots with clear super glue and overfilled it. I started to smooth out the repairs and then remembered that I had not photographed the filled in areas. So the photos below show the stem midway in the process of sanding it.When the repaired areas had dried I used a needle file to smooth out the bubbles of hardened glue. I worked them over until the surface area in front of each button and on the top of the stem was smooth. I sanded them with 220 grit sandpaper to remove the file marks and the scratches in the surface of the vulcanite. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. After each pad I wiped the stem down with Obsidian Oil. When I finished with the last pad I gave it a final coat of the oil and let it dry. When I finished polishing the stem and it had dried I put it back on the bowl and took it to the buff. I gently buffed both the rim of the bowl and stem with Blue Diamond. I gave the rim and stem several coats of carnauba wax and buffed them with a clean buffing pad to raise the shine. I buffed the leather with a clean buffing pad as well to give it a shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. This is the second restoration of the pipes Craig sent me. I look forward to the rest of them. I think he will enjoy this one when I send it back. The finished pipe is shown below. Thanks for looking.

Is it a meerschaum? Looks like one, feels like one, but….

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Blog by Steve Laug

Not too long ago I received an email contact from a fellow, Craig on the rebornpipes blog. He sent me the following message: I was recently given a bag of pipes… Literally, a BAG of 20 or so pipes that are 50+yrs in age and VERY used. I was wondering if you would have time to either Skype or FaceTime with me, and go through what I have in order to determine which are worth sending to you to have them refurbished. If you would be so kind, I’d really appreciate it. I was interested in seeing what he had been given so we arranged a Facetime call. I was in Idaho with my brother so we both sat in on the call and had a look at his pipes. It was literally a big bag of pipes – all thrown into a plastic grocery bag with no rhyme or reason. The bag was filled with many no name or low end drug store pipes. There was really nothing stellar in the lot except for an old WDC Campaign pipe and maybe a Grabow Starfire. We went through the bag via Facetime and excluded most of the pipes. The amount of work necessary to bring them back was not worth the price. However, we picked some of the lot that were worth cleaning up for sure as they would make nice rack additions for a budding rotation. There were five that we pulled to work on.

  1. A No Name Meerschaum that looked interesting
  2. A Dr. Grabow Starfire 39 that had great grain
  3. A WDC Campaign underslung pipe
  4. A Wally Frank Bulldog marked Natural Unvarnished lacking a stem
  5. A leather clad billiard marked R20 and bearing a shield

With that he packed up the pipes and through in the rest of the bags for me to scavenge parts from and put the box in the mail. It did not take too long for it to arrive in Vancouver and when it did I opened the box and had a look. Here are pics of what I saw – there were two bags inside. One bag held the discards for the scrap pile and the other held the five pipes he wanted restored. I chose to work on the No Name ?Meerschaum? first. It was very dirty and he was not even sure it was a meer. He thought it might be a painted pipe but I wondered about it. When it arrived I checked it out and the inside of the bowl that was visible looked like meer and the shank end with the threaded tenon looked like meer. From the look of the rim I wondered if it was not a pressed meerschaum – in fact it probably was. The bowl had a cake in it – not too thick but bothersome and the rim to had some darkening and some tan spots. The bowl was extremely dirty on the outside and there were black scuff marks on both sides. There were scratches and nicks on the bottom of the bowl. There was no stamping or identifying marks on the pipe. The stem was soft acrylic or plastic. There were tooth marks and chatter on both sides near the button. The exterior was dirty and dull looking. The slot had tars built up reducing the size of the slot by half. The pipe smelled like Half and Half tobacco – kind of that anise smell that clings to a pipe that has smoked that blend. I took close up photos of the bowl and rim top as well as the stem. The rim top had some overflow on the inner bevel and there was some odd coloration on part of the rim. It was almost as if the top coat of polished meer was compromised but it was hard to know. This area made me wonder about whether I was dealing with painted briar. The stem was another story – it was in decent shape with tooth marks and chatter on both sides near the button. There was a metal tenon like a spear tip on the end of the stem. It was very dirty.I used a Savinelli Fitsall Pipe Knife to clean out the cake and tobacco remnants from the bowl. As I worked on it I was even more certain that the tobacco of choice to the person who had smoked the pipe in the past was Half and Half.I polished the meerschaum bowl with micromesh sanding pads. The way the bowl acted with the micromesh and the sanding dust that came off on the pads it seemed to point to meerschaum. There was one spot on the underside of the bowl that had the same coloration as the rim top. The rest of the bowl cleaned up nicely and the black marks and surface scratching disappeared and was replaced by a shine. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12000 grit pads. I wiped the bowl down after each grit with a damp cotton pad to remove the dust. The more I worked with it the more I am convinced that I was dealing with a pressed meerschaum pipe. It acts like pressed meer and feels like in the hand. I repaired the deep tooth marks on both sides of the stem with clear super glue. Once the repair had cured I sanded them smooth with 220 grit sandpaper to blend them into the surface of the stem. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. After each pad I wiped the stem down with Obsidian Oil. When I finished with the last pad I gave it a final coat of the oil and let it dry. When I finished polishing the stem and it dried I put it back on the bowl and took it to the buff. I gently buffed both the bowl and stem with Blue Diamond. I did not want to damage the bowl and the plastic material of the stem is very soft so I did not want to make more work for myself with it overheating and melting. I gave the bowl and stem several coats of carnauba wax and buffed them with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. This is the first restoration of the pipes Craig sent me. I look forward to the rest of them. I think he will enjoy this one when I send it back. The finished pipe is shown below. Thanks for looking.

Reworking & Restemming Last of Mark’s Uncle’s Pipes – a Kaywoodie Custom Grain Dublin

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Blog by Steve Laug

This is the last one of Mark’s uncle’s pipes and when I finish this one the lot of seven are complete and ready to go back to him. This last one is another Kaywoodie. I have repeatedly written how much I am enjoying working on these pipes for Mark. For me an important part of the restoration project is to know the history behind the pipe I am working on. When I find out the story it really adds another dimension to the pipe repair or restoration work.

I have finished six of the seven pipes that Mark sent me and have written about them. As I have worked on each pipe the pipeman who originally owned these pipes was with me through Mark’s story of his life. The links to the blog on each pipe is listed below if you want to read about the work on each of them.

  1. The Ropp Cherrywood De Luxe (https://rebornpipes.com/2018/01/17/cleaning-and-restoring-a-ropp-cherrywood-de-luxe-805/)
  2. The Doodler (https://rebornpipes.com/2018/01/19/restoring-a-beautiful-the-doodler-bullmoose/)
  3. A newer three hole stinger Kaywoodie Super Grain Billiard S-L (https://rebornpipes.com/2018/01/21/restoring-marks-uncles-third-pipe-a-kaywoodie-super-grain-s-l-billiard/)
  4. a Savinelli Churchwarden (https://rebornpipes.com/2018/01/22/restoring-marks-uncles-savinelli-churchwarden-aged-briar-2002/).
  5. A Tally Ho 33 Pot made by Hardcastle’s (https://rebornpipes.com/2018/01/25/restoring-and-restemming-marks-uncles-5th-pipe-a-tally-ho-33-pot/)
  6. A Kaywoodie Signet Rhodesian/Round shank Bulldog https://rebornpipes.com/2018/01/27/reworking-marks-uncles-6th-pipe-a-kaywoodie-signet-rhodesian/

Here are some pictures of the pipes.The pipe I am working on now is the fourth pipe down in the above photo and the fourth from the left in the photo below. It is a Dublin shaped pipe with a major piece missing from the button on the stem and the Kaywoodie logo missing from the stem. One last time I am going to include a bit of what Mark’s sent me about his uncle. I have included much of this in each of the past pipe restorations to give you a sense of the information that always in behind the desire to clean up and restore this set of old pipes. Mark wrote…

…My Uncle John, raised in an Appalachian Mountain family (think Hatfield and McCoy), was a large man with an affable personality – although this had limits and he could be quite formidable.

During WWII he left home and enlisted in the US Army where he was assigned to Patton’s 3rd Army as an ambulance driver.  After Germany surrendered, he was transported back to the US on a converted ocean liner troop ship (I believe it was the Queen Mary).  Upon reaching the US, his unit was immediately sequestered on a troop train for transport to the West Coast to be shipped to the Pacific for the invasion of Japan.  About half way across the country (possibly somewhere in Texas), the train stopped and the troops informed that Japan had capitulated – WWII was over.

Before the Korean War began, my uncle re-enlisted in the US Air Force.  He as assigned to a Photo Mapping unit as an Aircraft Mechanic.  He worked his way up to Crew Chief and served in Photo Mapping until he medically retired in the mid 60’s due to heart problems.

Being part of an Air Force family, I did not get to spend much time with my uncle while growing up.  However, I was able to stay a couple of summers with him at his West Palm Beach home while in my teens.  On a desk in his Florida Room sat collection of old used pipes in a walnut pipe rack / humidor combo (very similar the Decatur Industries 6 pipe Rack and humidor combination shown in the rebornpipes store).  There were a couple of packages of old dried up commercial brand tobacco in the humidor – one was cherry, I think.  I never saw my uncle smoke and never discussed the pipes with him, but I was intrigued by the pipe collection.  They were old, dirty, and well used – some with chewed through stems.  Obviously, the pipes had been smoked by a devoted pipe enthusiast.  As a young boy, I loved the smell of pipe tobacco, which you could occasionally smell in public way back then.  I started smoking an occasional pipe in college.  When my uncle passed away a few years later, I asked for his pipe collection and have stored it away since then.  The pipes are just as I received them some thirty years ago.

While I will never know for sure, I believe my uncle purchased the pipes in various PX’s and smoked them while an Air Crew Member.  The PX’s would have sold common commercially available pipe brands at a good price, nothing too expensive or exotic – consistent with the pipes in my uncle’s collection.  As a Photo Mapping Air Crew Member / Chief my uncle traveled the world extensively, and was stationed at many bases  – including “permanent” stations in West Palm Beach, Warner Robins, and Goose Bay Labrador, to name a few.  Smoking a pipe would have been a relaxing way to spend a few monotonous hours on the flight line or in the air.  After his heart problems, he must have given up pipe smoking and the pipes sat unused thereafter.  If the bowls look like they were recently scraped, it would have been over fifty years ago, most likely with a Case hardware store folding knife. If dirty, it is due to sitting for many years in the back room.  If well used and chewed it is due to many hours of smoking enjoyment.

I’m looking forward to seeing my Uncle John’s pipes in restored condition.  I know they are not “collectors” items, but they bring back priceless memories of my uncle and the times we spent together sharing “war stories”…

With the old pipeman almost standing over my work table, I turned my attention to the last of his pipes – a Kaywoodie Custom Grain Dublin shaped pipe. The pipe was stamped on the left side of the shank with the word Kaywoodie over Custom Grain over Imported Briar. On the right side of the shank is the shape number 08. I wrote about the various shape numbers of Kaywoodie and Yello-Bole pipe on the blog. I include that link now if you would like to have a look. https://rebornpipes.wordpress.com/wp-admin/post.php?post=39480&action=edit. I am also including the portion of the chart on the blog that shows the shape number of this old pipe and the years it was produced. I have boxed the shape number in red for quick reference. The exterior of the pipe was dirty and grimy with a few small dents in the sides of the bowl. The rim top was dirty and had some tar and lava overflowing the inside of the bowl. The right front of the bowl had burn damage where it looked like Mark’s uncle had repeatedly lit his pipe. The bowl itself did not have a thick cake but there was a still a thin cake in the bowl. The pipe looked like it had been reamed not too long before the last bowls were smoked. Overall the finish was in the worst condition of all of the pipes in this lot. It was dirty and dusty. The stem was oxidized and there was a large chunk of the vulcanite missing on the top end of the stem where it had been chewed through or broken off. The logo was missing from the inset on the left side of the stem. I took photos of the pipe before I started restoring it. I took a close up photo of the rim top to show the remnants of cake in the bowl and the lava buildup on the rim top. I took the photo at a bit of a different angle to show some of the damage to the rim top. The inner and outer edges were in rough shape. The front right outer edge was very worn. I have circled it in red to highlight it in the poor photo below. The top of the rim was also spotty and had tars and lava as well as nicks and scratches. I took some close up photos of the stem to show the size of the missing vulcanite chunk near the button on the underside. The oxidized metal three hole stinger on the stem needed polishing but otherwise it looked good.Since the stem was not only chomped on the underside but in examining it I found it was also cracked. I went through my can of stems and found one that was close to the same diameter and length. I had a decision to make – drill out the mortise to receive a push stem or transfer the stinger from the damaged stem and fitting it to the new stem. I chose the latter. I heated the tenon with a lighter while holding it with a pair of pliers. It did not take too long for the glue to heat up enough for me to turn the stem off of the stinger. I used a brass bristle brush to polish off the tars and oils that had hardened on the stinger. With the stinger removed it was time to work on the new stem to make it ready to take the stinger. Notice that the crack in original stem gave way in the first photo. The first thing that had to go on the new stem was the tenon. I cut it off with a hack saw as close to the end of the stem as possible. Once the tenon was gone I faced the end of the stem on the topping board to smooth out any rough or high spots that remained. I wanted a flush fit against the shank of the pipe. Once the tenon was gone I needed to drill the airway open to receive the stinger apparatus. The base of the stinger had a diameter of ¼ inch but I did not start drilling with that. I started with a bit slightly larger than the airway in the stem and worked my way up. I marked the bit with a permanent marker so that I would not drill too deep. I used a cordless drill at slow speed. To pull the bit out I reversed the drill and let it work it out slowly. This leaves a clean wall on the inside of the new stem.I cleaned out the new hole with cotton swabs and alcohol to remove all of the dust from drilling. I blew air through the stem to dry it out. I swabbed it with a clean and dry cotton swab. I lined the stinger upright with the hole on top and glued it in place with all-purpose glue. While it was still soft I threaded it into the shank and lined everything up so that it would dry straight. I set it aside and worked on something else while the glue dried. I took photos of the pipe to show the new stem in place after the glue dried. After the glue in the stem had set I removed the bowl from the stem and worked on it. It needed a lot of work. I wiped the bowl down with acetone on cotton pads to remove the remnants of the finish. Once I had the briar cleaned off I topped the bowl on the topping board with 220 grit sandpaper. I wanted to minimize the damage from the burn on the right front. I could not take it down to remove all of the burn without compromising the shape. I worked until it was less visible and then called it quits.The bowl was out of round and the inner edge of the bowl was damaged. I worked it over with a folded piece of sandpaper to minimize the damage and bring it back to round. I also worked on the outer edge of the rim to smooth it out as well. The second photo below shows the cleaned up rims – both inner and outer.I wiped the bowl down again with acetone on a cotton pad to remove the rest of the finish and clean up the briar. I took photos of the bowl at this point to show its condition. I polished the bowl with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the bowl down after each pad with acetone to clean off the sanding dust. The photos show the progress of the polishing. I wiped the bowl down with alcohol and then stained it with a medium brown aniline stain. I flamed the stain to set it and repeated the process until the coverage was what I was looking for. I washed down the bowl with alcohol on a cotton pad to make the stain a bit more transparent. I wanted to blend in the burn mark and still leave the grain showing through. I worked some Before & After Restoration Balm into the surface of the briar with my finger tips to deep clean the finish, enliven and protect the wood. I worked the balm into the rim top and inner bevel of the rim to polish the cleaned up area. I let it sit for a few minutes and then buffed it with a cotton cloth. The grain in the wood came alive and there was a rich shine to the briar. I took some photos of the bowl at this point to mark the progress in the restoration. I set the bowl aside and worked on fitting the stem to the shank. I repeatedly put it on the shank to check the diameter and clean up the fit. I worked on it with 180 grit sandpaper and 220 grti sandpaper to shape the stem to match the diameter of the shank all the way around. I wiped it down each time I finished sanding and then tried the fit. I repeated the process until the transition was smooth between the shank and the stem. It took a lot of sanding to get the fit correct but once it was there the stem was ready to polish with micromesh sanding pads. I gave the bowl several coats of Conservator’s Wax to clean it and give it a light shine. I rubbed the stem down with Obsidian Oil to highlight what I needed to work on.  I also wanted to get an idea of what the pipe was going to look like once it was finished. I worked over the stem with micromesh sanding pads. I polished out the sanding scratches and marks from the reshaping work. I wet sanded it with 1500-2400 grit pads and dry sanded it with 3200-12000 grit pads and wiped it down with Obsidian Oil after each one. When I finished with the 12000 grit pad I gave it a final coat of oil and let it dry. With the stem replaced and polished I put it back on the pipe and buffed the entire pipe again with Blue Diamond polish on the buffing wheel. I carefully buffed the new button with a light touch so as not to damage it. I gave the entire pipe several coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to raise the shine. The new stem and the original stem looked good to me and the bend was just right. The bowl polished up pretty nicely. The finished pipe is shown with the original stem in the photos below. This is the final pipe – number seven of Mark’s uncle’s pipes. Now I just need to pack these up as well as he did when he sent them to me and get them out to him. I am looking forward to what he will think once he has them in hand. Thanks for walking through these seven restorations with me. I am thinking Mark’s uncle would be proud of his pipe and glad that his nephew is carrying on the pipeman’s trust with them. Cheers.

Restoring the second of three Jobey Gourd Calabashes with a Briar Shank Extension

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Blog by Steve Laug

My brother Jeff has really gotten good at finding Gourd Calabash pipes on his recent “treasure” hunts. He picked up this batch recently. I posted about the large calabash in the middle of the right hand column recently and it is available on the rebornpipes store. It is by far the largest of the five calabash pipes that he found. I am working on the second one of these. It is the one on the right side at the bottom circled in blue. It is another unique looking Calabash to me in that it is a nicely shaped gourd with a briar shank extension on the end of the gourd. It bears the Jobey brass oval logo on the side of the briar extension. As I mentioned before, when I first looked these Jobey calabashes I wondered if any of them had the Jobey system tenon that I have come to expect on Jobey pipes. However, this was not the case on any of the three Jobey Gourd Calabashes in the bunch. All of them have the mortise drilled in the briar extension and is made for a push stem. Once again, I had never seen Jobey Gourd Calabashes before learned that they were probably made by Wally Frank. Here is the link to the first of the pipes I worked on – the one circled in red in the photos below:  https://rebornpipes.com/2018/01/09/restoring-a-full-bent-jobey-gourd-calabash-with-a-briar-shank-extension/

Once again Jeff took some photos of the pipe before he did his cleanup work on it. The photos below show it in the condition he found it in on one of his hunts. The gourd was dull looking and generally dirty. It had spots of sticky label material on the sides of the bowl. The briar shank extension was also dull and lifeless looking and there was a gummy substance in the brass logo on the shank extension. The meerschaum bowl on this pipe was also unique. It is light weight and appeared to be block meerschaum but it is rusticated and has flecks of colour shot throughout the entirety of the bowl. There was a thick cake in the bowl and the rim had a coat of lava that went almost all the way around the inner edge of the chamber onto the rim top. The chair leg style stem was oxidized and dirty. There were tooth marks and tooth chatter on both sides of the stem at the button. The next two photos show the condition of the meerschaum cup. The rim top of the meer was rusticated and there was some lava overflow on the rim top. There is also darkening around the inner edge of the bowl and cake in the bowl.The next two pictures show the condition of the underside of the bowl and the tars and oils on the walls of the gourd. The underside of the meerschaum cup was dirty but in good condition. There were tars and oils spotted on the underside of the bowl. The cork gasket on the inside edges of the gourd was in good condition but dried out. It needed some grease to liven it up.  The briar shank extension was dirty and there was debris around the outside of the oval and in the letters stamped in the brass.The stem had light oxidation and tooth marks and chatter on both sides near the button. It also had the same price tag glue on the top and underside of the stem.Jeff did a thorough cleanup on the meerschaum bowl, the inside of the gourd and the stem. He carefully scraped the cake in the bowl with a Savinelli Fitsall Pipe Knife. He cleaned the internals with alcohol, pipe cleaners and cotton swabs – scrubbing out the mortise as it was dirty. He scrubbed the exterior of the meerschaum cup and the gourd with Murphy’s Oil soap and a tooth brush and was able to remove all of the oils and dust ground into the gourd. He was able to remove all of the lava and overflow from the top of the meerschaum bowl and left it looking very clean. Once he had removed the lava on the rim top and inner edge they were cleaner than I expected. The scratches in the meerschaum were quite shallow and would be easy to polish out. He cleaned internals of the stem with alcohol. When it arrived I took some photos of it to show how it looked before I did the restoration. He did a great job of cleaning up the rim top including the tars and lava. The bowl is clean and smooth with all cake removed. The photo below shows the condition of the bowl and rim at this point.The stem had cleaned up nicely with relatively little oxidation. The tooth marks on the top and underside along with the chatter were still present.I took the stem and put in a bath of Before & After Pipe Stem Deoxidizer. I let it soak while I worked on the rest of the pipe.I took the bowl off the gourd to have a look at the inside of the pipe. The gourd was very clean. The cork gasket was dry but that could be remedied easily enough. The mottled appearance carried through to the inside of the meerschaum bowl and can be seen in the photos.I used my fingers to rub the gourd and briar extension down with Before & After Restoration Balm to bring life to both and to remove any residual dust or dirt in the surface of the calabash. I wiped it off with a cotton cloth and buffed it with a shoe brush. The next few photos show the gourd at this point in the process. I used some Vaseline petroleum jelly to lubricate the cork gasket and soften it. I have done this for years and I really like the effect of the jelly on the cork. I used 1500 grit micromesh sanded off the spots along the surface of the meerschaum cup where it sat against the cork and the top of the gourd to ensure a smooth fit.I checked the pliability of the cork gasket, rubbed a little more Vaseline into it and put the bowl back on the gourd. The fit of the cup against the gasket was snug but not hard to insert. It was perfect. The pipe was beginning to look finished. The shine on the gourd and the rim looked good. The briar extension had its own shine as well. I took the stem out of the bath, rinsed it off with warm water and dried it off with a coarse cotton towel to dry it and remove the remaining oxidation. The tooth chatter on both sides of the stem at the button is visible. The oxidation is gone other than some small amounts in the grooves of the stem.I sanded the stem with 220 grit sandpaper to remove the tooth chatter on the top and underside near the button. I sanded the rest of the stem to remove the remaining oxidation. I rolled the sandpaper to fit into the chair leg grooves on the stem and worked over the oxidation there until it was gone. I rubbed the stem down with Obsidian Oil at this point and let it sit for a little while.I cleaned out the airway in the stem with pipe cleaners and alcohol to remove any residual bath and also the sanding dust from the work on the stem surface and tooth chatter.I polished the vulcanite stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil between each sanding pad. After using the 12000 grit pad I buffed the stem with Blue Diamond to give a deep and rich shine. I polished the stem with Before & After Pipe Polish using both the fine and the extra fine product. I gave it a final coat of Obsidian Oil and set it aside to dry. Normally at this point I put the stem back on the bowl and take the pipe to the buffing wheel to work it over. This time I took the parts to the buffing wheel. I gently buffed the meerschaum cup and rim with Blue Diamond to lightly polish the meer. I carefully buffed the gourd base and briar shank extension with Blue Diamond being cautious about the pressure I put on the gourd. I buffed the stem with Blue Diamond to raise the gloss on the vulcanite. I took the pipe back to the work table and gave the gourd multiple coats of Conservator’s Wax. I gave the stem several coats carnauba wax. I buffed the parts of the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. Mark is adding this one to his uncle’s pipes when I send it back to him. It is a beautiful pipe. I think that he is going to really enjoy the unique look of his new pipe. Thanks for looking.

Restemming, Repairing and Reconditioning a Ben Wade Golden Walnut Freehand

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Blog by Steve Laug

When Mark sent me his uncle’s seven pipes to restore, he also sent several of his own pipes to be restored. The first pipe was the Italian made acorn with a sea rock style finish that I worked on earlier (https://rebornpipes.com/2018/01/20/breathing-new-life-into-an-italian-made-%c2%bc-bent-acorn/). The second pipe was a very nice looking Ben Wade Golden Walnut Freehand. It had some great grain on the sides, front and back. It had a flat area on the bottom of the bowl and could stand up without the stem. The shank end and the top of the rim had areas of plateau that were stained darker than the rest of the pipe. It is stamped on the underside of the shank Ben Wade over Golden Walnut. Underneath that it is stamped Hand Made in Denmark. The briar was dirty and there was grime into the grooves and crevices on the plateau top and end of the shank. There was grime and oils ground into the sides of the bowl and shank. The original stem with the broken tenon came in the bag that he sent the pipe in. It had snapped off cleanly at the flare in the stem. The stem itself was oxidized and had tooth chatter and marks on the top and underside near the button. There were scratches around the golden crown on the top of the stem. The crown was faded and worn. I decided I was going to try to put a new tenon on the original stem so I dropped it in the Before & After Deoxidizer bath to soak. I figured it would be easier to work on cleaned up. I added it to the photo after I took the photo below but it sat with the rest of the stems from the uncle’s pipes in the soak over night.While the original stem soaked I worked on an acrylic stem that Mark had chosen. I had sent him a photo of several options and he liked the brown and cream swirled acrylic. I used the PIMO tenon turner to reduce the diameter of the tenon to fit in the shank. It did not take too much to remove the excess material. The photos below show the stem on the tenon turner and the finished stem after turning.I took the stem out of the bath and rinsed it under warm water and rubbed it down with a coarse cloth to remove the oxidation. I took a photo of the two stems and the bowl to get a send of how the stem would look.I inserted a pipe cleaner in the airway and used a heat gun to soften the stem enough that I could bend it. I bent it at the same angle as the original stem. I cooled it with running water to set the bend in the stem. The photos below show the process and the final bent stem. I took some photos of the pipe with the new stem in place. The colour and the shape look good with Ben Wade. With the new stem fitted it was time to work on the cleanup of the briar. I worked on the insides of the bowl and shank to remove the tars and oils. I scraped out the inside of the mortise with a pen knife to remove the buildup in that area. I cleaned out the mortise and the airway in the shank with alcohol, pipe cleaners and cotton swabs.I scrubbed the exterior of the bowl and rim with a tooth brush and Murphy’s Oil Soap to remove the buildup of grime and oils in the briar and in the plateau areas of the shank and rim top. I rinsed it off the pipe under running water and scrubbed it under the water flow. I dried it off with a cotton cloth and buffed it lightly to raise a shine. I sanded the buildup on the inner edge of the rim on the back of the bowl with 1500-2400 grit micromesh sanding pads to remove the tars that remained in those areas. I polished the rim top with 3200-6000 grit pads.I worked some Before & After Restoration Balm into the surface of the briar with my finger tips to deep clean the finish, enliven and protect the wood. I worked the balm into the plateau on the rim top and the end of the shank to polish the cleaned up area. I buffed the pipe with a horsehair shoe shine brush to get it into the grooves of the plateau. I let it sit for a few minutes and then buffed it with a cotton cloth. The grain in the wood came alive and there was a rich shine to the briar. I took some photos of the bowl at this point to mark the progress in the restoration. Ah now I was making progress. I had finished the acrylic stem and the cleaning and polishing of the bowl. It was time to address the original stem and see if I could put a new tenon on the freehand stem. I used the topping board to flatten the broken end of the stem using 220 grit sandpaper. I set up my cordless drill, put in a bit that was slightly larger than the airway in the stem. I slowly drilled the airway larger. I slowly moved up to larger bits to make the opening the same size as the threaded end of the new Delrin tenon.I used a needle file to clean up the opening in the end of the stem and even out the sides so that when the new tenon was in place it would align all the way around. I used the Dremel and sanding drum to take down the threads on the end of the new tenon to fit right in the hole. I did not want to drill it further and affect the structure of the stem. Once the threads were smoothed out slightly, it fit in nicely. I had to be careful in drilling the stem to not go to deep and drill through the top or underside of the stem. I also reduced the diameter of the rest of the tenon with the Dremel and sanding drum to fit in the mortise of the pipe.I pushed the tenon into the shank and smoothed out the transition between it and the rest of the stem with 220 grit sandpaper. Once I had it smooth I glued the tenon in the stem with super glue.I inserted the tenon into the stem a little less than previously to match the length of the original tenon. I mixed a batch of charcoal powder and super glue to fill in the gap between the new tenon and the stem.When the repair had cured I used a rasp and file to smooth out the repair to the connection. I sanded the repaired area with 180 and 220 grit sandpaper and was able to make the transition taper correctly. It would take more sanding but you can see the progress in the next photos. I worked over the stem with micromesh sanding pads. I polished out the sanding scratches and marks in the vulcanite and the rebuilt tenon area – wet sanding it with 1500-2400 grit pads and wiping it down with Obsidian Oil. After the 2400 grit pad I applied some Rub’n Buff Antique Gold gold to the crown stamp on the top of the stem. I rubbed it on and off leaving the gold in the stamping. I dry sanded the stem with 3200-12000 grit pads and wiped it down with Obsidian Oil after each pad. When I finished with the 12000 grit pad I gave it a final coat of oil and let it dry. Once it had dried, I polished it with Before & After Pipe Stem Polish Fine and Extra Fine. I rubbed it down with final coat Obsidian Oil and took the following pictures. Since I had polished the bowl and the acrylic stem I decided to put it all together. I took photos of the finished pipe with the acrylic stem. The golds, browns and cream coloured swirls work well with the grain on the briar. The old Ben Wade Hand Made Golden Walnut looks good with a different kind of stem. It will give Mark an option to have both an acrylic and the original stem to choose from – almost like having two different pipes. Here are the photos of the pipe with the acrylic stem. I finished the repairs on the original stem, repaired and polished it. I put it back on the pipe and buffed the entire pipe again with Blue Diamond polish on the buffing wheel. I gave the entire pipe several coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to raise the shine. The new stem and the original stem looked good to me and the bend was just right. The bowl polished up pretty nicely. The finished pipe is shown with the original stem in the photos below. I will be adding to Mark’s package along with his uncle’s pipes when I have finished all of them and send it to him shortly. Thanks for looking.

Reworking Mark’s Uncle’s 6th pipe – a Kaywoodie Signet Rhodesian

4 Replies

Blog by Steve Laug

I have one more of Mark’s uncle’s pipes left after this one. The one on the table now is one of the Kaywoodies. I am really enjoying working on these and I think it is because of the known history behind these old pipes. To me one of the fun parts of this hobby is the history or backstory on the pipes. If I can find out about that it gives another dimension to the pipe repair or restoration work. I have finished five of the seven pipes that Mark sent me. The Ropp Cherrywood De Luxe (https://rebornpipes.com/2018/01/17/cleaning-and-restoring-a-ropp-cherrywood-de-luxe-805/), The Doodler (https://rebornpipes.com/2018/01/19/restoring-a-beautiful-the-doodler-bullmoose/), newer three hole stinger Kaywoodie Super Grain Billiard S-L (https://rebornpipes.com/2018/01/21/restoring-marks-uncles-third-pipe-a-kaywoodie-super-grain-s-l-billiard/), a Savinelli Churchwarden (https://rebornpipes.com/2018/01/22/restoring-marks-uncles-savinelli-churchwarden-aged-briar-2002/) and a Tally Ho 33 Pot made by Hardcastle’s (https://rebornpipes.com/2018/01/25/restoring-and-restemming-marks-uncles-5th-pipe-a-tally-ho-33-pot/) are completed and I have posted them on the blog. I mentioned in each previous blog that I think about the pipeman who used these pipes as a daily part of his life while I am working on them. Here are some pictures of the pipes.The pipe I am working on now is the third pipe down in the above photo and the third from the left in the photo below. It is a Rhodesian or round shank bulldog pipe with a major piece missing from the button on the stem.I have included a bit of the history of Mark’s uncle with each of the past pipe restorations to give you a sense of the information that always in behind the desire to clean up and restore this set of old pipes. Mark wrote…

…My Uncle John, raised in an Appalachian Mountain family (think Hatfield and McCoy), was a large man with an affable personality – although this had limits and he could be quite formidable.

During WWII he left home and enlisted in the US Army where he was assigned to Patton’s 3rd Army as an ambulance driver.  After Germany surrendered, he was transported back to the US on a converted ocean liner troop ship (I believe it was the Queen Mary).  Upon reaching the US, his unit was immediately sequestered on a troop train for transport to the West Coast to be shipped to the Pacific for the invasion of Japan.  About half way across the country (possibly somewhere in Texas), the train stopped and the troops informed that Japan had capitulated – WWII was over.

Before the Korean War began, my uncle re-enlisted in the US Air Force.  He as assigned to a Photo Mapping unit as an Aircraft Mechanic.  He worked his way up to Crew Chief and served in Photo Mapping until he medically retired in the mid 60’s due to heart problems.

Being part of an Air Force family, I did not get to spend much time with my uncle while growing up.  However, I was able to stay a couple of summers with him at his West Palm Beach home while in my teens.  On a desk in his Florida Room sat collection of old used pipes in a walnut pipe rack / humidor combo (very similar the Decatur Industries 6 pipe Rack and humidor combination shown in the rebornpipes store).  There were a couple of packages of old dried up commercial brand tobacco in the humidor – one was cherry, I think.  I never saw my uncle smoke and never discussed the pipes with him, but I was intrigued by the pipe collection.  They were old, dirty, and well used – some with chewed through stems.  Obviously, the pipes had been smoked by a devoted pipe enthusiast.  As a young boy, I loved the smell of pipe tobacco, which you could occasionally smell in public way back then.  I started smoking an occasional pipe in college.  When my uncle passed away a few years later, I asked for his pipe collection and have stored it away since then.  The pipes are just as I received them some thirty years ago.

While I will never know for sure, I believe my uncle purchased the pipes in various PX’s and smoked them while an Air Crew Member.  The PX’s would have sold common commercially available pipe brands at a good price, nothing too expensive or exotic – consistent with the pipes in my uncle’s collection.  As a Photo Mapping Air Crew Member / Chief my uncle traveled the world extensively, and was stationed at many bases  – including “permanent” stations in West Palm Beach, Warner Robins, and Goose Bay Labrador, to name a few.  Smoking a pipe would have been a relaxing way to spend a few monotonous hours on the flight line or in the air.  After his heart problems, he must have given up pipe smoking and the pipes sat unused thereafter.  If the bowls look like they were recently scraped, it would have been over fifty years ago, most likely with a Case hardware store folding knife. If dirty, it is due to sitting for many years in the back room.  If well used and chewed it is due to many hours of smoking enjoyment.

I’m looking forward to seeing my Uncle John’s pipes in restored condition.  I know they are not “collectors” items, but they bring back priceless memories of my uncle and the times we spent together sharing “war stories”…

With that reminder of the old pipeman, I turned my attention to the sixth of Mark’s uncle’s pipes – a Kaywoodie Signet bulldog/Rhodesian shaped pipe. The pipe was stamped on the left side of the shank with the word Kaywoodie over the word Signet. There were no shape numbers on the right side or underside of the shank. The was an oxidized aluminum end cap threaded to hold the stinger/tenon apparatus. The exterior of the pipe was dirty and grimy with a few small dents in the sides of the bowl. The rim top was dirty and had some tar and lava overflowing the inside of the bowl. The bowl itself did not have a thick cake but there was a thin cake and remnants of tobacco in the bowl. The pipe looked like it had been reamed not too long before the last bowls were smoked. Overall the finish was in good condition but it was dirty and dusty. The stem was oxidized and there was a large chunk of the vulcanite missing on the top end of the stem where it had been chewed through or broken off. The stem was also slightly underclocked to the left. I took photos of the pipe before I started restoring it. I took a close up photo of the rim top to show the remnants of cake in the bowl and the lava buildup on the rim top. It appeared that the pipe may have been reamed or cleaned at some point very recently. The inner and outer edges of the rim were in good condition. But I would know more once I removed the lava overflow. I took some close up photos of the stem to show the size of the missing vulcanite chunk near the button on the top side. The oxidized metal fitment on the shank end needed polishing but otherwise it looked good.The stinger apparatus in the shank had three holes in the ball at the end of the piece. It was covered in tars and oils and was quite dirty. The great thing was that there was nothing missing on the stinger and there were no deep scratches or gouges in the aluminum.I used a Savinelli Fitsall Pipe Knife to scrape away the remnants of cake and tobacco on the walls of the bowl. I used a rolled piece of 220 grit sandpaper to sand the walls of the pipe and smooth out all the remaining bits. The bowl looked good once it was cleaned.Because it was the original stem and there was thickness to it, and because the stinger was intact in the stem I decided to do something a little different. I cut off the end of the damaged stem with a Dremel and sanding drum until I had solid vulcanite to work with. I cleaned off the stinger with 0000 steel wool to remove all of the tars and oils. I heated the stinger until the glue had softened and realigned the stem with the shank.I took the stem off the pipe and cleaned the exterior, especially focusing on the end that I was going to rebuild. I mixed up a batch of charcoal powder and black super glue (2 capsules of charcoal powder were mixed together with the super glue) to make a paste to use in rebuilding the button. I applied it to the area where the button would be with a dental spatula. I made it thicker than it needed to be so that I could shape and contour the finished look once the repair had cured. I sprayed the repair with accelerator and set it aside to dry. While the repair cured I worked on the aluminum shank end to polish out the oxidation. I worked on it with 1500-2400 grit micromesh to get it to the point is in the photos below. Once the new button area had cured and the repair was hard, I shaped it with a rasp and a needle file. I matched the two sides of the button – the top and bottom in terms of shape and width. I cut the sharp edge of the button square with the files and shaped the top and underside in front of the button with 220 grit sandpaper. I still need to open up the slot in the button at this point as well as round the edges of the button itself but it is coming along nicely.I turned my attention to opening the slot in the end of the new button. The first photo shows the look of the slot and button at this point. The second shows the new slot that has been opened in the button end using needle files.I cleaned out the airway inside the stem and stinger with pipe cleaners and alcohol. I want to remove the grime but also the dust that would be present from my shaping of the button and slot. I was surprised at how clean the inside of the airway was. I also cleaned out the metal mortise and shank with pipe cleaners, cotton swabs and alcohol.I cleaned off the tars on the top of the rim and polished it with 1500-2400 grit micromesh sanding pads. Once I had it smooth and unscratched I stained it with a dark brown stain pen. I hand buffed it with a soft cloth to blend the stain into the rest of the bowl.I polished the aluminum end of the shank with micromesh sanding pads to raise a shine. I wet sanded it with 1500-2400 grit pads and dry sanded it with 3200-12000 grit pads. I wiped it down with a damp cotton pad after each grit of micromesh. I worked over the stem with micromesh sanding pads. I polished out the sanding scratches and marks in the vulcanite and the rebuilt button – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads and wiped it down with Obsidian Oil after each one. When I finished with the 12000 grit pad I gave it a final coat of oil and let it dry. Once it had dried, I polished it with Before & After Pipe Stem Polish Fine and Extra Fine. I rubbed it down with final coat Obsidian Oil and took the following pictures. With the stem repaired and polished I put it back on the pipe and buffed the entire pipe again with Blue Diamond polish on the buffing wheel. I carefully buffed the new button with a light touch so as not to damage it. I gave the entire pipe several coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to raise the shine. The new stem and the original stem looked good to me and the bend was just right. The bowl polished up pretty nicely. The finished pipe is shown with the original stem in the photos below. This is pipe number six of Mark’s uncle’s pipes. One left to finish up and then it will head back home to him. Thanks for looking.