This Poor Old Kaywoodie Chesterfield had seen better days


Blog by Steve Laug

I received an email from Jim, the same fellow who sent me the Yello-Bole that I refurbished for him. I wrote about it in an earlier blog (https://rebornpipes.com/2016/11/10/breathing-life-into-a-huge-kbb-yello-bole-3068c-bent-billiard/). I have included the gist of his email and the photos he sent me because any of us who try our hand at pipe repair have found ourselves in similar situations. One simple thing going wrong can quickly compound into a second and a third thing going wrong and leave you with a mess on a pipe that at first glance should have been a simple cleanup.

“So I have a Kaywoodie Chesterfield pipe – the first pipe I ever obtained – and it is in need of serious attention.  I bought it at Barclay’s in Upper Arlington, Ohio from their Estate Pipe display, and I really like the pipe.  However, about three days ago, I was cleaning it, and got a tapered pipe cleaner stuck in the bit.  As I was pulling the cleaner through, the thicker end jammed itself well inside the bit as I attempted to draw the thinner end through the lip.  I apparently pulled too hard, and the end of the pipe cleaner broke off, leaving the remainder of the cleaner fully trapped in the bit.  In my idiocy, I tried various strategies to dislodge the cleaner which eventually led to my doing further damage to the bit in the form of a split down the center of the underside of the stem latitudinally.”

“…I know this particular pipe is not terribly valuable or even rare.  However, I am kind of a sap, and the pipe has a measure of sentimental value in that it is the first pipe I got, and I picked it because it reminded me of the pipes my dad smoked when I was a kid.  I am hoping you can give me some good news in the form of a means to remedy my stupidity.”

He sent the next three photos to show me his pipe and his travail. The first is one of the overall view of the pipe. Though it is hard to see in this photo the bowl has some very nice grain. I will take some pictures of the bowl and the finished pipe once I have finished the repair.chest1He took a photo of the end of the shank. His caption read: “You cannot see the thicker end of the pipe cleaner because it’s stuck way in there…” Indeed the pipe cleaner was stuck in the stem. It was jammed in the stem 1 ½ inches from the button with a bit showing through the jagged split in the stem and about two inches in from the shank end of the stem.chest2The last photo he sent shows the underside of the stem with this caption: “….And this is what you get when a dummy tries to ameliorate a situation that is beyond his ken.” It was a jagged split that looked awful in the photo below.chest3I had him send the pipe to me so that I could see what could be done. A stem repair in its own right that large is a fair bit of work but it could be done. The pipe cleaner jammed in the airway was an altogether different issue. I needed to have a look to see what I could come up with to remove the jam from the airway in the stem. I could not be sure until I saw it and tried.

The package arrived in Canada a few days ago and I opened it to find he had included the large Yello-Bole that I mentioned above and the damaged Chesterfield. The Chesterfield is actually a stunning pipe. The grain on the bowl, the finish and the nickel ferrule all combine to make a beautiful pipe. The bowl was in great shape and required no cleaning or repairs – just a buff to polish it. I can certainly see why Jim was attached to it. He was willing to have a new stem fit to the shank but I really wanted to see if the original Kaywoodie stem could be salvaged.

I took the next series of photos to show the damage to the stem underside. I needed to straighten the stem out to properly work on it. I traced the angle of the curve on the back of the letter that Jim sent along with the package so that I could recapture it once I finished the repair. I used a dental pick and tweezers to pull as much of the pipe cleaner and wire out of the damaged area on the stem. I found as I worked on the damaged area that several chunks of a small drill bit also fell out giving testimony to one of the ways Jim had tried to remove the jammed pipe cleaner. I was hoping to be able to pull all of it out this way but it continue to break and come out in small pieces until I was unable to reach any more with the pick and the tweezers.

I used a drill bit on my cordless drill and turned the straightened stem onto the bit from the shank end. My thought was that perhaps the drill bit would seize a piece of the pipe cleaner when I backed it out of the stem. It worked to a degree but it would not bring out the last 1 ½ inches of broken pipe cleaner. I was stuck. I needed some time to think through my options and try to figure out how to address the problem. I laid the stem aside and worked on the Yello-Bole while I pondered my next moves with the stem.chest4While I was working on the Yello-Bole I had a thought that maybe putting the stem in the freezer for a bit might work. My thinking was that when I removed it the contraction and expansion of the vulcanite and that of the pipe cleaner would be different enough that the pipe cleaner would drop out of the shank. At least that is what I dreamed would happen. A few days went by and I had some late nights at work and the stem sat in the freezer for a lot longer than I had anticipated. Needless to say when I finally took it out of the freeze it appeared to have made no difference. The pipe cleaner did not simply fall out of the airway as the stem warmed.

I laid it aside for the night and went to sleep. I woke up early this morning with an idea. I straightened a length of paper clip that I used as a punch. I slid it into the button end of the stem carefully past the damaged underside until it hit the jammed pipe cleaner. I used a small furniture tack hammer to tap on the bit of paper clip extending above the button. I tapped it maybe four or five times and I felt it begin to give. Encouraged, I tapped it several more times and the pipe cleaner bit fell free of the shank end of the pipe. You can see the broken piece of pipe cleaner below the stem in the next photo. I plugged the damaged area with my thumb and blew through the stem to clear out debris left behind by the pipe cleaner bits. The airway was finally free.chest5I mixed a batch of charcoal powder and black super glue on a patch of cardboard until I had a thick paste. I use activated charcoal capsules for the finely ground charcoal and a medium viscosity super glue for the mixture. I greased a pipe cleaner with Vaseline and slid it into the stem filling in the area on both ends of the damaged spot. I applied the mixture of super glue and charcoal powder to the damaged area with a length of straightened paperclip. I smoothed out the repair with the edge of a paper clip. I sprayed the repair with an accelerator and slid the pipe cleaner out of the airway. I blew through the shank end of the stem and the airway was clear of blockage. I used a clean pipe cleaner to remove the excess Vaseline from the inside of the stem.chest6I used the rest of the mixture to build up the repair and spread it over the surface of the stem, bonding the patch to the solid vulcanite on both sides of the damaged area. The patch was thick and large but I would be able to sand it smooth.chest7Once the patch dried I sanded it with 220 grit sandpaper to smooth it out and blend it with the surrounding vulcanite. The next two photos show the repaired area at this point in the process.chest8I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. As I worked over the repaired area some of the air bubbles in the mixture of charcoal powder and the glue came to the surface. I have never found them to be big deal as they only need to be lightly filled with clear super glue. I repeated the super glue and sanding process until the patch was smooth. I sanded it with micromesh pads until it shone and after each set of three pads I rubbed the stem down with Obsidian Oil. I gave it a final coat of oil after the last set of three pads and set it aside to dry. The following photos show process of how the repaired area gradually smoothed and blended into the rest of the vulcanite.chest9 chest10 chest11 chest12 chest13 chest14Once the repair was finished and polished I set the stem aside to cure for several hours. I wanted to make sure that the charcoal and black super glue patch was hard. I had visions of it dropping out when I heated the stem and applied pressure to bend it. Once it had hardened bending it was not a problem. I slid a small pipe cleaner into the stem from the button end to keep the airway from collapsing when I bent it. I heated it over a heat gun until the vulcanite was pliable. I bent it to match the pattern on the paper and then cooled it with running water. I repeated the process until I had the right curve to the stem.chest15 chest16I buffed the stem and bowl with Blue Diamond polish on the buffing wheel to raise a shine and polish out the scratches. I gave the bowl and stem multiple coats of carnauba wax. I buffed it with a clean buffing pad on the wheel and hand buffed it with a microfibre cloth. The repair to the underside of the stem is solid and smooth. While the repair is visible under bright light it did not stand out while looking at it with the naked eye. Along with that the repair was fortunately on the underside of the stem in the curve. I think Jim will appreciate the repair and the pipe should serve him well. I look forward to hearing what he thinks of the repair once he has the pipe in hand. Thanks for walking with me through the process.chest17 chest18 chest19

Breathing Life into a Huge KBB Yello-Bole 3068C Bent Billiard


Blog by Steve Laug

A good friend of rebornpipes, Jim emailed me about a pair of pipes that he had that he wanted me to have a look at. The first of them is on the work table and it is going to take a bit of work to bring back to life. The second is the one I just finished and it is a beautiful pipe. It is a Yello-Bole like none I have seen before and I have worked on many of them over the years. This one is a large KBB Yello-Bole bent billiard similar in style to the WDC Wellington big pipes. This one is 10 inches long and 2 ¼ inches tall. The bowl is 7/8 inches in diameter and 1 ¾ inches deep. The stem was in decent shape other than oxidation and light tooth chatter on the top and bottom sides near the button. The button itself was very clean with a few tooth marks but the airway was in perfect condition. The stem has the older style inlaid Yello-Bole logo of the yellow circle on the top side. The stem appears to be a P-lip but it is the faux P-lip that has the airway coming out straight at the end of the P.

The finish on the bowl was dirty and the varnish coat was peeling away and flaking off around the bowl. There was a deep, rich oxblood colour to the stain underneath the peeling finish. The rim was dirty but otherwise it was pretty clean with no dents, dings or nicks in the surface or in the inner or outer edges of the rim. In the photos it appears that the bowl was meerschaum lined but I assure you that it was not – it is merely coated with the famous Yello-Bole Honey Curing yellow mixture. The bevel on the rim shows the yellow as does the bottom of the bowl. In fact, though the pipe was smoked it appears that it was never smoked all the way to the bottom of the bowl and the lower 1/4th of the bowl still shows the yellow bowl coating. There was a light cake that was spotty around the inside of the bowl but it was not thick of overflowing onto the rim.

The stamping on the left side of the shank reads KBB in a cloverleaf/club and next to it Yello-Bole over Reg. U.S. Pat. Off. Under that it is stamped Imperial in script and below that the fourth line of the stamp reads Cured With Real Honey. The nickel ferrule on the shank end is stamped with the KB&B Cloverleaf and underneath reads Nickel Plated. It is interesting to me to see this stamping on the band. Typically the Yello-Bole pipes bore the KBB stamp without the ampersand (&) between the two “b’s” which is true on the logo on the left side of the shank. It simply reads KBB in the leaf. On the band however the logo has the KB&B stamp which is usually reserved for the better quality Kaywoodie pipes of the time. The right side of the shank is stamped Algerian Briar over 3068C which I assume is the shape number.

I took the photos below to show what the pipe looked like when it arrived and I had unpacked it on my work table.yb1 yb2I took some close up photos of the bowl, rim and stem to show the condition of those areas when I received the pipe. You can see the clean bevel on the rim with the slight darkening of the yellow bowl coating and the light, uneven cake in the bowl. You can also see the yellow bowl coating on the bottom portion of the bowl. The stem shows the oxidation and the light tooth chatter on the top and underside near the button. You can also see the airway exiting the stem at the end rather than the top of the “P-lip”.yb3 yb4I reamed the bowl with the Savinelli Fitsall Pipe Knife to clean the cake back to bare briar. I used that tool as I wanted to leave the yellow bowl coating intact in the bowl to leave it as original as possible.yb5I scrubbed off the peeling finish with cotton pads and acetone (fingernail polish remover) until the surface of the briar was smooth and the oxblood stain coat shone through. I used 1500-2400 grit micromesh sanding pads to work on the rim top and the inner bevel of the rim until they also were clean.yb6 yb7Once I had removed the varnish coat there were a lot of dings and dents in the rim and the sides of the bowl. I used a hot butter knife and a wet cloth to steam out the dents. It took some time but I continued to steam the dented areas on the bowl until I had removed all but the small nicks on the bowl. I took photos of the bowl after I had steamed it and you can see from the photos that the briar looked far better after steaming.yb8 yb9I took some close up photos of the stamping on the shank and the nickel ferrule to show what I talked about in the earlier paragraphs. The nickel-plated ferrule had a lot of scratches in the surface of the nickel. You can also compare the KBB stamp on the shank with the KB&B stamp on the ferrule in the photos.yb10 yb11I polished the nickel ferrule with micromesh sanding pads to remove the scratches. I started with 1500 grit and worked my way up to 12000 grit. It removed the scratches and also polished the nickel. I cleaned out the interior of the mortise, the sump at the bottom of the shank and the airways in the shank and the stem with alcohol, pipe cleaners and cotton swabs. The first photo below shows the clean briar in the shank.yb12I sanded the stem with 220 grit sandpaper to remove the oxidation on the surface of the stem. I scrubbed it with the Before & After Pipe Stem Deoxidizer to lift more of the oxidation. I wet sanded the stem with 1500-2400 grit micromesh sanding pads and dry sanded with 3200-12000 grit pads. After sanding with each set of three pads I rubbed the stem down with Obsidian Oil. After sanding with 12000 grit micromesh I gave the stem a final coat of the oil and set it aside to dry.yb13 yb14 yb15I buffed the bowl and stem with Blue Diamond on the buffing wheel to further polish the bowl and the stem. I was seeking to remove even the micro scratches left behind in the vulcanite by the micromesh sanding pads and the remaining scratches in the briar as well. I gave the pipe multiple coats of carnauba wax to protect the pipe. I buffed it with a clean buffing pad on the wheel and raise a shine. I personally do not like the high gloss look of a pipe when it first comes off the wheel so I hand buff it with a microfibre cloth to deepen the shine and give it a rich look. The finished pipe is shown in the photos that follow. I look forward to hearing from Jim as to his thoughts regarding this “rare to me” older KBB Yello-Bole. Thanks for walking with me through the process.yb16 yb17 yb18 yb19 yb20 yb21 yb22 yb23

ADDENDUM:

Andrew commented below regarding the size of the pipe. I have added this photo of the pipe in my hand to give an idea of the size.yb1

1969 Dunhill CK Shape Mystery/Addition


By Al Jones

The Dunhill CK “author” shape is one of my favorites from the classic British makers, which includes the Sasieni Ashford, Comoys 256, etc. I found this one at the EstatePipeShop.uk. Dean does great work, so this one didn’t really need anything. This is my second CK, a 1969 Bruyere. I had a 1971 Shell in my collection.

I tried to learn more about the CK shape, but I didn’t really learn much about the shape. I was unable to determine when this shape number entered the Dunhill catalog and even checked with Dunhill collector, Rich Esserman. David Fields at RD Fields also answered my email inquiry, but had no historical knowledge of this shape. I know at some point that the CK shape became the Shape 29, which is currently available. When was this shape introduced? Why was it named the CK? Given that the Dunhill brand is most assuredly the most documented pipe brand, I was surprised that the history of this popular shape isn’t covered somewhere on the various Dunhill pipe pages.

Below is the pipe. As I mentioned, it didn’t need much,but I can’t resist putting my own touch to any pipe. I always polish my stems with micromesh up to the 12,000 grade and buff with Megiuars Plastic Polish. The bowl had a few handling dings and I was able to remove several using an iron set on “high” and a wet cloth. The bowl was then buffed with White Diamond and several coats of Carnuba wax.

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It’s interesting to see the difference between my two CK shapes.  The 1971 shell is smaller and less chunky.   The 1969 shape to my eye, is less Author and more Rhodesian.

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Restoring the third Classic Find – a Charatan’s Make 0120 Canadian


Blog by Steve Laug

My brother and I recently purchased some pipes from an estate sale from an old pipeman named Gene in Pocatello, Idaho. There were a lot of great pipes in the lot. I have written about the pipes on a previous blog: (https://rebornpipes.com/2016/10/07/a-good-day-hunting-orchestrated-between-british-columbia-and-idaho/). I wrote of how he had stopped at an antique shop and four found prestigious finds. These included a Four Dot Sasieni Pembroke with a patent number, Pat.No. 150221/20, a Dunhill Root Briar Canadian EC 4R, a Charatan’s Make Canadian Sandblast 0121 and a Jost’s Supreme Diamond Shank bent billiard. I wrote about the restoration of the Sasieni and the Dunhill earlier in two other blogs: (https://rebornpipes.com/2016/11/05/restoring-a-classic-find-a-sasieni-four-dot-london-made-pembroke/) (https://rebornpipes.com/2016/11/06/restoring-another-classic-find-a-dunhill-4r-root-briar-canadian-ec/). The third pipe that I have chosen to restore is the sandblast Charatan’s Make 0120 Canadian.

The Charatan pipe also had a replacement stem as there was no sign of a CP logo stamp on the top side. The stamping was on the smooth underside of the shank and it read Charatan’s Make and underneath it read London, England. At the end of the brand stamping was the number 0120 which is the shape number of a Canadian. I did some searching online and read the Charatan’s entry in Pipedia (https://pipedia.org/wiki/Dating_of_Charatans). I quote from there: “Pipes that belong to eras till the 1960 have the engraving ‘CHARATAN’S MAKE LONDON, ENGLAND’ in two lines, the shape code is composed by numbers only. The X and the DC appear only on pipes after 1960.

My brother had found another good one. The stamping gave me information about the time frame it was made. I knew that it was made prior to 1960 by the style of the stamping. It came from what the article identified as the Reuben era of Charatans that went from 1910-1960.  Like the Dunhill the only thing that would have been better was if it had come with the original stem. My brother took the photos that follow. They show the pipe before he cleaned it up and sent it to me. It had a nice sandblast that deep and craggy on the bowl and shank. From mid shank back to the stem it appeared that the pipe had been rusticated to match the blast pattern. He took some photos of the pipe to give a feel for the overall look of it when he received it. These photos show the pipe before he cleaned and reamed it.char1He took some close up photos of the bowl and sandblast on the bottom of the bowl. The bowl had a thick cake that had flowed over the top of the rim in hard tarry lava. It was thick but it appeared that the outer rim was undamaged and with any luck the inner one would be as well. The blast is interesting in that it also has a rustication pattern on the bowl bottom and also on the shank. It follows the pattern of the grain on the bowl.char2The next photo shows the clear and sharp stamping on smooth underside of the shank. It reads as noted above – Charatan’s Make over London England with the shape number 0120 on the stem end of the shank.char3The stem had a lot of tooth chatter and some shallow tooth dents. There was oxidation and also calcification.char4My brother did his normal thorough job of cleaning the pipe. He scrubbed it with a tooth brush and Murphy’s Oil Soap. He cleaned out all of the dust and debris in the grooves and crevices of the “blastication”. The stem does not fit tightly against the shank at this point. The next photos below show the pipe as it looked when I brought it to my work table.char5 char6I took some close up photos of the rim to show how well it cleaned up. My brother was able to get the lava out of the grooves on the rim and also on the underside of the shank. The stamping was still very clear.char7He cleaned out a lot of the gunk in the shank but the stem still did fit tightly against the shank end. He did get the calcification and some of the oxidation off the stem. You can clearly see the tooth chatter and the tooth dents now that the stem was clean.char8I scraped out the inside of the mortise with a dental pick with a flattened blade end. I scraped the stepped down area of the mortise as it entered the airway in the shank. I took a lot of tar and gunk out the shank area.char9I scrubbed the mortise, the airway in the shank and the stem with cotton swabs, pipe cleaners and alcohol. Once it was clean the stem fit more closely against the end of the shank.char10I scrubbed down the bowl and shank with acetone on cotton pads to remove the finish that remained on the pipe.char11 char12I restained the pipe with a dark brown aniline stain thinned 50/50 with isopropyl alcohol. I flamed the stain and repeated the process until the coverage was even.char13I put the stem in the shank and took the pipe to the buffer. I buffed it to polish the stain. When I was just about finished I could not believe what happened. It is that moment when you are buffing a pipe where you get a sick feeling. The wheel grabbed the pipe out of my hand, off my finger and threw it against the table top under the buffer. It was not far – a mere 2 inches but I heard the snap as the tenon broke. I was sick to my stomach. I was almost finished with the pipe and then this had to happen. I took a photo of the broken tenon once I had pulled it from the shank. It was almost a clean break at the end of the stem. Oh the frustration.

I used a Dremel to flatten the broken edge of the tenon against the face of the shank. It took a few moments to smooth out the broken part. I used the topping board with 220 grit sandpaper to face the end of the stem. I went through my box of threaded tenons and actually had one left in the box that was not a Jobey Link system tenon. It was the same diameter as the broken tenon.char14I chucked a drill bit in the cordless drill that was just a little larger than the air way in the stem. I turned the stem onto the drill bit the length of the threaded portion of the replacement tenon. I put two more drill bits in the drill and turned the stem onto the bits. Once it was the same diameter as the threaded portion I shortened the threaded end slightly so that it would fit tight against the stem. I roughed up the threads with the Dremel and a sanding drum. I left the threads in place so that I could turn it into the stem.char15I screwed it into the stem as far as it would go by hand and then used a pair of pliers to finish turning it tight against the stem face.char16I put the stem in place in the shank and the fit was tight against the shank. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed it down with Obsidian Oil after each set of three pads. After the final set I rubbed it down with a last coat of oil. I set the stem aside to dry. (In the photos below of the shank and stem I did not push the stem in against the shank so it shows a small gap at that point. You will notice in the final photos that I pushed it back in place.)char17 char18 char19With fear and trepidation I took the pipe back to the buffer. I did not want to repeat the broken tenon so I was very careful. I worked the pipe against the buffing wheel that had been charged with Blue Diamond polish. I buffed it until the stem shone. I lightly buffed the bowl with the polish as well – being careful to not let it build up in the grooves. I polished the stem with carnauba wax and put Conservator’s Wax on the sandblast finish of the bowl and shank. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. The fit of the stem against the shank was better than when I started. Thanks for walking through the restoration with me and also through the frustrating need to replace the tenon.char20 char21 char22 char23 char24 char25 char26 char27

Cleaning and Restoring a Stanwell Antique 56 Canadian


Blob by Steve Laug

One of the first pipes I chose to restore from the estate lot my brother and I purchased in Idaho from an older pipeman, Gene was this Stanwell Canadian. It was a nice looking contrast stained pipe that was sandblasted over most of the surface area – the shank and ¾ of the bowl. The underside of the shank and the front of the bowl were smooth and stained a medium brown. The rim top was also smooth and had a matching stain. The stem was a replacement and while it fit the mortise well it did not fit against the shank. It was well chewed by what Gene called a beaver. The tooth marks were deep and many. Fortunately the stem did not match the shank of the pipe so it would not be a loss. I would need to look for a stem in my can of stems and see if I could find one that matched the stem. Maybe I would even find one that bore the Stanwell logo and worked with the pipe. My brother Jeff took some photos of the pipe before he cleaned it up. The next photos show the pipe when he received it.stanwell1Jeff took close up photos – the first shows the cake in the bowl and the overflow of tars and lava over the top of the rim. The outer and inner rims were in great shape. The bowl was still in round and the outer edge is smooth where the smooth portion is and rougher where the sandblast portion of the bowl was. The underside of the shank was stamped Antique in script over Made in Denmark. Next to that it was stamped Stanwell. Next to the shank/stem junction it bore the shape number 56 which is the shape number for a long Canadian.stanwell2 stanwell3He also took some photos of the stem top and bottom. I have included them as they show the chewed surface of the stem on the top and the bottom side. It was a mess and the button was chewed down as well.stanwell4When the pipe arrived in Vancouver I took a photo of the pipe with the stem that came with it. I went through my can of stems and found a stem that bore the silver Stanwell logo on the top side of the saddle. It fit the shank well and with a little cleanup it would work very well. It was oxidized and had some light tooth chatter on both sides. It was almost straight from the shank to the edge of the button.stanwell5I removed the stem and took photos of the bowl without a stem to give you an idea of the condition of the bowl and shank of the pipe. You can see from the photos that my brother had cleaned up the exterior of the pipe with Murphy’s Oil Soap and a tooth brush and removed the grime that was in the grooves and crevices of the sandblast finish. There was also a small fill on the front of the bowl on the smooth portion of the bowl front. He was also able to remove much of the tars and lava on the rim top.stanwell6 stanwell7I took a close up photo of the stem – both top and bottom sides in order to show the general condition. You can see the crown S on the top of the saddle portion of the stem.stanwell8The tenon was the perfect size to fit the mortise on the Canadian. The width of the stem was the same as the shank. The height was slightly larger than the height of the shank. It would need to be sanded lightly to bring about a match. The photos show what the pipe looked like with the new stem.stanwell9 stanwell10I took a close up photo of the bowl rim and the underside of the shank. It was in great shape. The stamping on the shank underside was clear and readable.stanwell11 stanwell12I also took a close up photo of the stem top and underside with it in place in the shank. You can see from the photos that the stem fit nicely in the shank and looked like it belonged on the pipe.stanwell13I sanded the stem with 220 grit sandpaper to remove the tooth chatter and the tarnishing to the crown S logo. I worked on the height of the stem so that it was more in line with the thickness of the shank.stanwell14Once I had the stem fit better I polished it with micromesh sanding pads – wet sanding with 1500-2400 grit sanding pads and dry sanding with 3200-12000 grit sanding pads. I rubbed the stem down with Obsidian Oil after each set of three sanding pads. I gave it a final coat of oil after the last set of three pads and set it aside to dry.stanwell15 stanwell16 stanwell17I rubbed the bowl down with a light coat of olive oil and hand buffed it with a shoe brush. I gave it several coats of Conservator’s Wax and buffed it with the shoe brush. I buffed the smooth portions on the bowl and rim with Blue Diamond and buffed the stem as well to polish it. I gave the stem and smooth portions of the bowl with carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. The shine and the contrast finish and stains make the pipe a unique looking pipe. The new stem looks right with the pipe. Together they combine to make a good looking pipe. Thanks for walking through the restoration with me.stanwell18 stanwell19 stanwell20 stanwell21 stanwell22 stanwell23 stanwell24 stanwell25 stanwell26

Restoring another Classic Find – a Dunhill 4R Root Briar Canadian EC


Blog by Steve Laug

My brother and I recently purchased some pipes from an estate sale from an old pipeman named Gene in Pocatello, Idaho. There were a lot of great pipes in the lot. I have written about the pipes on a previous blog: (https://rebornpipes.com/2016/10/07/a-good-day-hunting-orchestrated-between-british-columbia-and-idaho/). On his way home my brother stopped at an antique shop and found pipes that were by far the most prestigious of the finds. These included a Charatan’s Make Canadian Sandblast 0121, the Four Dot Sasieni Pembroke with a patent number, Pat.No. 150221/20, what we thought was a Dunhill Bruyere Canadian EC 4R (Once I got it I was pretty certain it is actually a Root Briar) and a Jost’s Supreme Diamond Shank bent billiard. I wrote about the restoration of the Sasieni earlier (https://rebornpipes.com/2016/11/05/restoring-a-classic-find-a-sasieni-four-dot-london-made-pembroke/). The second pipe that I have chosen to restore is the Dunhill Root Briar EC 4R Canadian.

When my brother was cleaning up the pipe he called me and let me know that he had found a Dunhill on his recent hunt. He was excited and surprised by the find. The pipe obviously had a replacement stem as there was no white dot. The stamping had been buffed so much that it was unreadable except with a bright light and a lens. He read me the stamping on the shank. Near the bowl on the left side of the top of the shank it was stamped EC and mid shank on the left it read Dunhill over Root Briar. On the top right side mid-shank it read Made in over England with a 6 next to the D. That would make it a 1966 pipe if I am not mistaken. Next to the bowl shank junction on the same side it read circle 4R. The EC stamping told me that I was dealing with a Canadian. The R following the circle 4 told me that the pipe was a Group 4 sized Root Briar. He had found a good one. The only thing that would have been better was if it had come with the original stem. My brother took the photos that follow. They show the pipe before he cleaned it up and sent it to me. It had some nice grain on the bowl and shank.dunhill1He took some close up photos of the bowl and stem. The first one below shows the condition of the rim. It had some tars on the surface but otherwise appeared to be in great shape. The inner and outer edge both looked good. There was a light cake in the bowl as well. The second and third photos show the oxidized and calcified stem. There was some light tooth chatter on both sides near the button. The replacement stem appeared to be well made.dunhill2 dunhill3The next two photos show the condition of the stamping on the top of the shank from both the left side and the right side. It was faint and over buffed but with a light and lens still readable.dunhill4My brother carefully cleaned the externals of the pipe with Murphy’s Oil Soap and was careful in the process to not further damage the stamping. He reamed the bowl and scrubbed the rim to remove the tars and oils. He cleaned out the interior of the pipe with pipe cleaners, cotton swabs and alcohol leaving the mortise and the airways in the shank and the stem clean. The next photos show what the pipe looked like when it arrived in Vancouver.dunhill5 dunhill6While the rim was free of debris there was still a lot of darkening and thin coat of tar on it. It would not take too much to clean off the surface. He had been able to remove much of the calcification on the stem and clear up some of the scratches on the stem.dunhill7 dunhill8I sanded the stem with 220 grit sandpaper and removed the oxidation and the tooth chatter. There were some light tooth marks as well that I was able to sand out and leave the surface of the stem smooth.dunhill9I gave the stem a light buff with Tripoli to polish it lightly and then drill it for a replacement dot on the top side. I used an ivory/white coloured knitting needle that I trim down to fit as a dot. I chose to make the dot larger than the normal white dot on these pipes to make it clear that it was a replacement. I marked the spot on the top of the stem with an awl and started the hole. I drilled it with a Dremel.dunhill10I painted the shaped end of the knitting needle with clear super glue gel and then inserted it in the drilled hole in the top of the stem. I cut it close to the stem with a pair of nippers and then sanded it with the Dremel to get as close as I could to the surface of the stem and then finished sanding it with 220 grit sandpaper to blend it in with the stem surface. You can see from the second photo that it is slightly larger than the standard Dunhill dot.dunhill11 dunhill12I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After the final set of three pads I gave it a final rub down with the oil and set it aside to dry. In the photos below the dot looks like it has a blue tint but in person it is a bright white.dunhill13 dunhill14 dunhill15I sanded the bowl and the shank with the micromesh sanding pads, avoiding areas where the stamping resided so as not to further damage it. I worked on the rim with the pads to further remove the darkening and light oils that still remained. I gave the bowl a light rubdown with olive oil to bring some life back to the natural finish of the Root Briar.dunhill16I carefully buffed the bowl and stem with Blue Diamond on the wheel and gave them both several coats of carnauba wax. I buffed the pipe with a clean buffing pad and hand buffed it with a microfibre cloth. The finished pipe is shown in the photos below. While the stem obviously cries out that it is a replacement and the white dot says the same the overall look of the pipe is beautiful. The warm glow of the root briar finish looks really good. This old classic should be good to deliver a great smoking experience for many years to come. Thanks for walking with me through the process.dunhill17 dunhill18 dunhill19 dunhill20 dunhill21 dunhill22 dunhill23 dunhill24

Restoring a Classic Find – a Sasieni Four Dot London Made Pembroke


Blog by Steve Laug

My brother and I recently purchased some pipes from an estate sale from an old pipeman named Gene in Pocatello, Idaho. There were a lot of great pipes in the lot. I have written about the pipes on a previous blog: https://rebornpipes.com/2016/10/07/a-good-day-hunting-orchestrated-between-british-columbia-and-idaho/ .  On his way home my brother stopped at an antique shop and found pipes that were by far the most prestigious of the finds. These included a Charatan’s Make Canadian Sandblast 0121, the Four Dot Sasieni Pembroke with a patent number, Pat.No. 150221/20, a Dunhill Bruyere Canadian EC 4R and a Jost’s Supreme Diamond Shank bent billiard. My brother took the photos that follow. They show the pipe before he cleaned it up and sent it to me.sas1He took some close up photos of the rim top. The top and the inner beveled edge of the bowl had a thick cake of tars and oils that had overflowed from the cake in the bowl. The outer edge of the rim appeared to be in good shape but the inner edge was hard to assess because of the lava buildup on the top.sas2The finish was very dirty but underneath the soiled grain there was some nice flame grain and birdseye that flowed around the bowl and on bottom and up the sides of the bowl and shank.sas3 sas4The shank was stamped on the left side near the bowl Made in England in a rugby ball shaped circle. Also on the left side next to that it reads Sasieni in clean and not a flowery script over FOUR DOT over LONDON MADE over PAT.No. 150221/20. On the right side of the shank it is stamped “Pembroke” (enclosed in quotation marks).sas5The stem was badly oxidized and was calcified from the button forward about an inch. I have seen this on pipes that generally had a softee bit. There were light tooth marks and tooth chatter on the both sides of the stem near the button. The four dot pattern is clear on the left side of the tapered stem. It may well be a light blue in colour but at this point in the process it was very hard to be sure.sas6I wanted to try to establish a date for the pipe based on the Patent Number stamping, the style of the stamping of Sasieni on the shank and the pattern of the four dots. I went to my go to source of information Pipedia and looked for the article on Sasieni pipe. Here is the link: https://pipedia.org/wiki/Sasieni. There I found some helpful information. I quote the relevant paragraphs in full: “All Sasieni One, Four, and Eight Dot pipes made before W.W.II and destined for the U. S. market carried a patent number on the shank which usually started with the numbers “15″, with 150221/20 and 1513428 being representative of the group. Also, the name “Sasieni” was stamped on the shank in a very florid manner, with the tail of the last “i” sweeping underneath the name forming a shape which has been compared to a fish by more than one collector. This script was discontinued by Alfred almost immediately after he took over the company, so this alone tells you your pipe is pre W.W.II. Underneath in block lettering are the words “London Made”, with the patent number making the third line…”

The pipe I had in hand had the 150221/20 stamping which told me that my pipe had been made for the American market. I also learned that the florid script Sasieni with tail of the last “i” sweeping underneath was discontinued after WWII. The arrangement of the stamping however is identical to the description above. The only difference was the stamping of the script Sasieni. My pipe did not have the florid “i” at the end. I read further in the article and found what I was looking for.

“Once Alfred took over the company in 1946, these elements changed in fairly rapid succession. The first thing to be changed was the nomenclature itself. In place of the elaborate “Sasieni” stamp of pre-war pipes, a simpler, though still script style, “Sasieni” was used. This can be seen on patent pipes which have the small, old style dots.”

I learned that Alfred Sasieni changed the script of the Sasieni stamp from the older florid stamp after 1946 to the simpler script. The paragraph says that it can be seen on patent pipes which had the small, old style dots. Now I knew that the pipe I had was made for the American market after WWII and after 1946. I had the window for the age of my pipe and knew that I had a pre-transition period pipe made during the time in which the Sasieni family still owned the business.

I turned to the Pipephil website to have a look at the time chart that is shown there with the time frames of the Sasieni pipes. Here is the link: http://pipephil.eu/logos/en/infos/sasieni-timechart.html. I use a screen capture to copy the relevant section regarding the dating of my pipe. The red box around the years 1941-1947 shows the features that make up my assessment of the date of this pipe.

  • The passing of Joel Sasieni and his replacement by his son Alfred Sasieni in 1946.
  • The reissue of Four Dot pipes that had previously stopped during the war years.
  • The increase of the dot size and the rearrangement of the dots into an equilateral triangle. (While the one I have is in the same arrangement of dots, the size of the dots is small as noted above for pipes bearing the patent numbers.)
  • The simplified Sasieni stamping.

sas7
My brother scrubbed down the bowl ad removed grime on the finish. He reamed the bowl with PipNet reamer and took the cake back to bare briar. The stem was stuck in the shank so he was unable to remove it and clean out the inside of the mortise and the airway in the shank and the stem. There was still some darkening and build up on the rim. The stem damage, oxidation and calcification still remained. I took photos of the pipe when it arrived in Vancouver and I brought it to my work table.sas9sas10I took a close up photo of the rim. There were still some chips of tar and some stain remaining on the rim of the pipe. The beveled inner edge was still dirty and caked.sas11The stem was worn and dirty. The oxidation and calcification were quite thick on top and bottom of the stem.sas12I was able to remove the stem from the shank by carefully twisting it slowly. It came out and left behind a thick tar that held it in place in the shank. I think that the change of altitude and humidity from Idaho to here made the stem removable. Once it was out of the shank I worked on the bowl. I scrubbed the rim of the pipe with acetone on a cotton pad to remove the remaining finish. I sanded the top with 1500-2400 grit pads to smooth out the damage. I wiped down the bowl with the acetone as well. The photos below show the pipe after scrubbing.sas13 sas14I cleaned up the remnants on cake on the inside walls of the bowl with a Savinelli Fitsall Pipe Knife. I scraped the remaining cake completely out of the bowl.sas15I worked on the inside of mortise with a dental spatula and scraped away the tarry buildup that had held the stem in place. I scrubbed the mortise and the airway in the shank and the stem with pipe cleaners, cotton swabs and alcohol until the inside was clean and the cleaners came out without more darkening. It took a lot of cleaning and scrubbing.sas16I sanded the stem to remove the oxidation and the calcification with 220 grit sandpaper. I was able to sand out the tooth marks and blend them into the surface of the stem. I worked on the button edge with needle files and sandpaper to sharpen the look of the button.sas17I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. After each set of three pads I rubbed the stem down with Obsidian Oil. I gave the stem a final coat of the oil after using the last set of pads. I set the stem aside to dry. (There was still a light oxidation around the stem at the shank junction but the buffing would take care of that.)sas18 sas19 sas20I gave the bowl a light coat of olive oil and buffed it with a soft cloth. I took the following photos to show the look of the pipe before I buffed it with Blue Diamond or gave it coats of carnauba.sas21 sas22I lightly buffed the pipe with Blue Diamond on the buffing wheel being careful around the stamping on the shank. I gave the pipe multiple coats of carnauba wax and buffed the pipe with a clean buffing pad. I finished by hand buffing it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. It really is a well-made pipe that is laid out well with the pattern of the grain. It certainly came out looking better than its age for a pipe made in around 1946. Thanks for walking through the restoration process with me.sas23 sas24 sas25 sas26 sas27 sas28 sas29 sas30

A Pair of Rainy Day Pipes – More Adventures in Oddities


Blog by Steve Laug

Have you ever heard of Bartlett Pipes? They are rather strange upside down looking pipes in my opinion. My brother sent me this link to a youtube video on the Bartlett pipes. We were both searching for information on the brand as neither of us had heard of them or seen them close up before.   https://www.youtube.com/watch?v=dyFfLidMmws&feature=youtu.be

What made the hunt for information regarding this oddity necessary was that my brother had bid on two of these and won both of them on eBay. One of them was NOS (new old stock) and one of them was smoked and well used. In the past I had seen photos and read on the online forums about these pipes but had never really done any research to figure out what they were. They were always a bit of an oddity to me. Either way the stem sat they did not look right and when you removed the cap at the top the airway was almost at the top of the bowl (if the screw on lid was to be considered the top). The angles of the shank and the curve of the stem leads me to think that the capped surface was the top of the bowl. The bottom side of the bowl was a screen that allowed for airflow through the bowl. I am still trying to figure out if you light the pipe from the bottom or the top of the bowl.bart1 bart2From what I read on the various online forums and in the articles that I could find I was able to piece together how the pipe functioned. The pipe bowl was open at the top and the bottom. The airway into the shank was near the top opening and led directly to the pipe stem. A polished aluminum cover is screwed onto the threaded briar bowl top and is left in place when the pipe is smoked. At the other end of the bowl there is a screen that covers the bottom opening that keeps the tobacco in the bowl while permitting access to the tobacco to light it. The screen is supposedly fine enough that the ash does not fall out of the bowl into the lap of the smoker. With the cover in place on the top opening, the tobacco is ignited via the screen on the bottom, causing  the tobacco to burn from the bottom up. New tobacco may be added at any time by removing the cap from the top of the pipe. It is said that the burning the tobacco from the bottom reduces the moisture that usually collects and thus makes it unnecessary to dry out the bowl between pipes. The bottom lighting also makes lighting the pipe in the wind or rain much simpler.

The next photos show the screened bottom of the two pipes that I was going to work on. The smooth pipe is new and unsmoked the sandblasted pipe is used and you can see some charring around the inner edges on the bottom of the bowl. The bowl bottom on the unsmoked pipe was stained black to minimize the darkening that occurs when the pipe is lit.bart3Both pipes were stamped with the name Bartlett over a Patent Number – 4235252. The stamping on the sandblast version was on the right side of the shank and the one on the smooth was on the left side of the shank. Both stampings were very sharp and legible. The smooth briar pipe was also stamped on the right side of the shank with the work Imported Briar.bart4At this point I wanted to know more about the pipe. It was a brand that I was unfamiliar with. In usual unhelpful fashion I found that the Bartlett Pipe was made by the Bartlett Pipe Company Inc. of Bartlett, NH (which I assume is New Hampshire).

On the Pipesmokers Forum I found some interesting information from a friend of the inventor of the pipe. Here is the link to the conversation on that website. http://pipesmokersforum.com/community/threads/an-interesting-surprise.46690/

Adam Hirshan comments: “A friend of mine invented and patented a revolutionary smoking pipe that lights from the bottom. A major manufacturer saw the promise and bought the idea 15 years ago, but it never took off. My friend got the patent back a few years ago and we’ve developed a new rock maple version that we call The Freedom Smoking Pipe.”

“It smokes cool and easy. A stainless steel screen holds the tobacco and ash in place – nothing falls out. No moisture or resin accumulate in the bowl. A cork and leather top makes it wind and rain proof.”

“We had initial success wholesaling through a well-known distributor. We were in about 100 tobacco shops nationwide, and appeared in the Levin catalog. Response from our early customers was strong – most loved it, some hated it. Then interest dropped off and left us wondering what happened.”

I did some more digging and found some information on the Dr. Grabow Collectors Forum. Here is the link: http://drgrabows.myfreeforum.org/viewcardtopic.php?t=1236

I quote: “I was asked what I thought about my Bartlett pipe and figured I’d start a new topic. If you don’t know what it is, it’s the ‘Upside down pipe’. The history as I know it is there have been 3 variations. It was invented in the 70’s. Sparta picked up the rights and produced them in the 80’s for 8-10yrs. Didn’t take off. Rights were returned to the inventor. Seems they are no longer produced. (ed. This seems to go along with the information from Adam Hirshan in the above comment).”

The quote goes on with an interesting reference to the Sparta example of the pipe: “Mine has a red stain, and the chain to hold the cap. My stem is from a junk pipe I had. The weirdest thing is not seeing the baccy burn. First smoke required a tamp halfway through and the bowl got dang hot! Second time out, the pack was perfect. One light, no tamp. Just weird not tending the bowl like normal…….Guess this is why the never went anywhere.”

I was also able to find the patent information for US Pat.4235252. Interestingly it read much like an earlier paragraph that I pieced together regarding the pipe. Here is the document in full. First the written description and then the drawings of the pipe. It read that “the patent was for a smoking pipe having improved smoking characteristics. The smoking pipe includes a bowl having top and bottom openings and a breather hole near the top opening and in communication with a pipe stem. A cover assembly is attached to the bowl adjacent to the top opening and covers the top opening when the pipe is to be smoked. A retainer having a screen cooperates with the bottom opening for retaining smoking tobacco within the bowl while permitting access to the tobacco for the ignition thereof. The retainer may also be removed from its position relative to the bottom opening for the removal of ashes. Tobacco is inserted into the bowl via either opening, but preferably via the top opening and to a level just below the breather hole. With the cover assembly covering the top opening, the tobacco is ignited via the screen of the retainer, causing combustion of the tobacco in a bottom-to-top fashion. New tobacco may be added to existing tobacco via the top opening and ashes may be removed via the bottom opening, even as the smoking process takes place. The bottom-to-top combustion minimizes puddling of tobacco juices or the requirement of drying out periods and facilitates lighting the pipe in the presence of wind, rain, etc. The lack of obstruction of the breather hole by the presence of tobacco results in a smooth draw with the generation of a substantial, satisfying volume of smoke.” (ed. On the two pipes I have the screen on the bottom is not removable and the top is a threaded aluminum cap.)bart5 bart6My brother took some photos of the sandblast version of the pipe that shows the shape but also interestingly shows a hidden benefit. When he removed the cap from the top of the bowl the bowl was already filled with a broken flake tobacco. Unfortunately it was dry and crumbled to dust when he cleaned out the bowl.bart7 bart8 bart9My brother cleaned and reamed the smoked sandblast pipe and cleaned out the dust from the unsmoked smooth one. He scrubbed the briar with Murphy’s Oil Soap and cleaned out the mortise and the airway in the shank and the stem. The stems on both pipes were lightly oxidized and on the smoked pipe there was a small tooth dent on the top of the stem near the button. I took the following photos to show what the pair looked like when I brought them to my work table.bart10 bart11He did a great job cleaning up the aluminum caps on both the inside and the outside. He also cleaned up the thread on the top of both bowls allowing the caps to screw on easily.bart12He cleaned the screen on the smoked pipe with cotton swabs and alcohol until it looked as good as the unsmoked pipe. The inner edge of the rim on the bottom of the bowl was charred and showed some wear and tear from lighting the pipe from the bottom. I think one of the draw backs on this pipe is not being able to see the flame hitting the tobacco. The rim on this bowl shows significant rim damage.bart13I took close up photos of the stems to show the light oxidation – it is not deep in the vulcanite and the overall condition of the stems. The stem on the sandblast pipe had a small pinprick tooth mark on the top of the stem. I have circled it in red on the first photo below.bart14I took some photos of each of the pipes before I cleaned them up. They really were in pretty decent shape. There were some rough spots on the bottom of the bowl around the inner edge of the rim but it looked to be original. The smooth briar is new and has a shiny varnish coat that I decided to leave as the pipe is NOS. It was interesting to me to note that the bottom of the bowl was stained with a flat black stain on the new pipe so when I restored the smoked version I would match them. The sandblast is also in really good shape other than the inner edge of the bottom rim on the bowl.bart15 bart16 bart17 bart18On both pipes the aluminum cap was in perfect condition on both the inside and the polished outside of the cap. I took photos of the pipes with the covers removed and the bowl tilted to give some idea of what the inside of the bowl looked like. It really is no more than a tube with a cap on one end and a screen on the other end.bart19 bart20 bart21 bart22I used the topping board on the damaged bottom of the bowl. I topped it (or maybe bottomed it is more appropriate) until the damage was removed.bart23The small crevices that had opened around the inner edge of the bowl were not really cracks but rather areas that had burned with the heat of the flame. I filled them with briar dust and super glue to make them smooth and then retopped the bowl to smooth them out. I stained it with a black aniline stain and touched it up after sanding the repairs.bart24I sanded the two stems with 220 grit sandpaper to remove the oxidation on the surface of both stems. I used a spot of clear super glue to fill in the tooth mark and sanded the repaired area smooth to match the surface of the stem.bart25 bart26I polished both stems with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After the last pad I gave it a final rubdown with the oil and set it aside to dry.bart27 bart28 bart29I took a photo of the pipes and stems before I took them to the buffer to show what they looked like at this point in my restoration.bart30Here are some photos of the bowls from a variety of angles. There is a nice blasé and some pretty grain – they are a nice pair of pipes.bart31 bart32 bart33I buffed the pipes with Blue Diamond on the buffing wheel and then gave the stems several coats of carnauba wax. I gave the sandblast bowl several coats of Conservator’s Wax and left the varnish coat alone on the smooth briar bowl. I buffed both pipe with a clean buffing wheel to raise a shine. I hand buffed them both with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. It is a unique piece of pipe and tobacco history. It certainly speaks of the inventiveness of pipesmokers who are perpetually looking for the better and drier smoke. Thanks for taking this journey through the restoration and the history of the Bartlett pipe.bart34 bart35 bart36 bart37 bart38 bart39 bart40 bart41

 

Rejuvenating a Gasparini “Fatta a Mano” Camuna


Blog by Steve Laug

My brother Jeff has an eye for unusual pipes that he thinks might intrigue me. He outdid himself this time. He found an odd three-part pipe – a base, a bowl and stem that I would classify as a churchwarden. It is about 10 inches long and the bowl is 3 inches tall but at the same time it is dainty, delicate and artsy. It is not a heavy pipe and the thin pencil stem and the bowl and base make it seem smaller than it is. The first two photos below show the unique shape and you can get a sense of how the pipe is both big and delicate at the same time.gas1The next photos give a sense of the artistry of the pipe. The base is stained a light brown and has a shallow sandblast finish. The end of the shank is rounded. The stem should sit against the shank end but the mortise needs to be cleaned and the oxidation on the tenon needs to be removed to make that happen. The bow is threaded and screws into the base. It has a contrasting dark brown and medium brown stain coat that gives contrast in the deeper blast and also with the base.gas2 gas3The next photos are close up pictures of the bowl and base. The first shows the bowl removed from the base. You can see from the photo that the bowl is threaded to be screwed into the base. The base and the bowl are dirty. The bottom of the bowl has two air holes that go into the bowl. The one toward the bottom of the photo below shows that a chunk of briar has broken away from the side of the hole and the threaded portion.gas4The second and third photos show the inside of the base and the cake and rim of the bowl. It is dirty but the rim and base are in excellent condition. There is some build up on the area of the base where the rim sits. It will need to be cleaned. To me it looks like it is a combination of dust and wax.gas5The next two photos give a clear picture of the damage to the base of the threaded portion of the bowl. You can see the damage on the outer edge of the tip and to the threads. It looks like a chunk of briar has broken free and a lot of debris and tars have filled in the damaged area.gas6The next photos show the base and the bowl from different angles. The grain and the blast is quite nice and the contrast of stains on the bowl look really good in contrast to the lighter stained base. The fourth photo shows the stamping on the bottom of the base. It reads R. Gasparini over CALUMA over script that reads “Fatta A Mano” which translates as Made by Hand.gas7 gas8The next photos show the stem with the tooth chatter and marks on the top and bottom side near the button. They also show the oxidation and the loss of colour in the G script logo on the side of the stem.gas9I know nothing about Gasparini brand so I looked up the website of the brand and found that the “Fatta a mano” stamped signified a particular freehand style line that Gasparini did. Here is the link to their website http://www.mgasparini.it/en/category-product/hand-made/.

I also looked up the brand on Pipedia. There is a lot of the history of the brand there for those who want to read the article in full. Here is the link: https://pipedia.org/wiki/Gasparini. I quote from that article in part.

“In 1938 Mario Gasparini, with his wife Ida, took his first steps into the world of the pipe. Today his daughter, Marisa Gasparini, sits at his desk. Since 1977 Marisa and her husband, and now her daughter, carry on the tradition of her family…”

“At the beginning of 1950’s, the building, that still today hosts the production department, was enlarged. In 1971 the offices and the warehouse were moved from Milan (where they were situated for marketing purposes) to Luvinate.”

“During those years the skilled workers and our direct partners have always followed the history of the Gasparini factory, becoming very fond of it and devoting themselves, with care and love, to the making of each pipe, with the personal fantasy and skills of the artist…”

“…The cycle of manufacture is basically divided into two separate branches. Pipes from the first branch (my addition, ed.) the “Fatta a Mano” and “da Collezione” are completely hand made, rigorously produced from the best selected briar; the estrus(?) and fantasy of our masters is surely more evident in these series of pipes.”

“The other branch is (my addition, ed.) …Serial pipes are partially machine made (the bowl, shank and drilling) and they are divided into various categories based on the quality and finish.”
“…during the years we have always made the creation of unique pieces for the series “Fatta a Mano” (Hand Made) and “per Collezionisti” (for collectors).”

At the bottom of the Pipedia article there was an email address for contacting the Gasparini Company with any questions that need to be addressed to them. I took the opportunity last evening to write an email to them regarding the age and provenance of the pipe I had in hand. I also included a photo of the pipe’s condition and look when I got it from my brother. This morning I received a reply from none other than Marisa Gasparini herself. Here is her email in full:

Dear Steve,
The pipe you have is a very old pipe that we produced 35 years ago about, and we made only few pieces.

It’s very different from the normal pipes and we have made in the time other interesting pipes, quite original that we keep in our warehouse.
If you are interested I can send you some photos for next week so you can understand what I mean for original.

I would like to know where you bought that pipe, thanks a lot and best regards,

Marisa Gasparini

That gave me some incredibly helpful information. The pipe in my hand is approximately 35 years old and there were only a few of them made at that time. She is going to send me some photos of some of the original pipes next week. I will post them as an addendum to this blog when I receive them. I wrote Marisa back immediately thanking her and answering her question as to where I found the pipe.

Now I had a feel for the age and provenance of the pipe and I was ready to work on it. I took some photos of it before I worked on it. My brother had done the majority of the clean up work on the bowl, base and shank before he sent it to me. He had reamed it and cleaned out the airways in the bowl, base, shank and stem. He scrubbed the externals and remove a lot of the waxy grime that had collected on the bowl over the years. It looked pretty good when I received it.gas10 gas11I took the stem out of the pipe and unscrewed the bowl from the base and took some photos of the pipe before I worked on it.gas12 gas13I took a photo of the stamping on the bottom of the base to give an idea of how that look – it is the only smooth portion on the base other than the rounded shank end.gas14I took some photos of the damage to the bottom of the bowl on the threaded portion to show what it looked like with the oils and tars removed. I took a top down photo to show the cleaned bowl and also the twin airways in the bottom of the bowl.gas15 gas16I cleaned up the reaming with a Savinelli Pipe Knife and scraped out the bits of cake that still were on the walls and at the bottom of the bowl.gas17I wiped down the bottom of the bowl and the damaged area with alcohol on a cotton swab and cotton pad in preparation for repairing the damage. I used clear super glue and briar dust to build up the area of the missing chunk of briar. I was careful to keep the airway open. I layered the glue and the dust until it was smooth.gas18I used the sanding board to lightly “top” the bottom of the bowl and smooth out the repaired area. After I took the second photo below I used needle files to retrace the threads on the damaged area of the bowl.gas19I gave the bowl and base several coats of Conservator’s Wax and buffed them with a shoe brush. The photos below show the bowl and base at this point in the restoration.gas20 gas21I turned my attention to the oxidation on the stem. I lightly sanded it with 220 grit sandpaper to remove the surface oxidation and remove the tooth marks and chatter from the area around the button. I ran a long pipe cleaner through the stem just to check for debris and oils but my brother had done a great job with the airways. I scrubbed the stem with Before & After Pipe Stem Deoxidizer and the with the Fine and Extra Fine Pipe Stem Polish. I was able to get the majority of the oxidation off the stem.gas22I did a touch up on the “G” logo on the stem with white model paint and a fine bristle artist’s brush. When it dried to touch I used a 1500 grit micromesh sanding pad to remove the excess paint and polish the end of the stem.gas23I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After the final set I buffed it with Blue Diamond on the wheel and gave it a last rub down with Obsidian Oil. I set the stem aside to let the oil dry. I buffed the stem with carnauba wax and with a clean buffing pad to raise the shine.gas24 gas25 gas26I lightly buffed the bowl and base with Blue Diamond and then gave it a light coat of carnauba, being careful to not let it build up in the grooves and crevices of the sandblast. I buffed it with a clean buffing pad to raise the shine. gas26a gas26b gas26c gas26dI put the pipe back together and gave it a final buff with a clean buffing pad to shine it. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. I took photos of the pipe as a whole and also taken apart in the various configurations. I am really pleased with the finished pipe and look forward to giving it a smoke. To me it is a very “Gandalfian” looking pipe and feels great in the hand and the mouth. Thanks for walking with me through the history and the process of bringing the pipe back to life.gas27 gas28 gas29 gas30 gas31 gas32 gas33 gas34 gas35 gas36 gas37 gas38 gas39

 

GBD 549 Fantasy Bulldog Restoration


By Al Jones

The GBD Fantasty and the similiar Tapestry line of pipes were introduced in the 1970’s and I think they fit that funky era perfectly. I can picture a hip 1970’s pipe smoker enjoying this one in a pastel leisure suit, showing care to not get a burn mark on his new silk-screened shirt. This one is the classic GBD bent bulldog, the 549 shape. The pipe had some build-up on the bowl top, but I was sure that a beautiful beveled GBD bowl top was hiding underneath. The stem had some oxidation and a few bite marks.

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The bowl was reamed and soaked with alcohol and sea salt. While it was soaking, I put a dab of grease on the brass rondell and soaked it in a mild Oxy-clean solution. I used a cloth and some water to rub off the bowl top tars and then polished it with White Diamond and a few coats of Carnuba wax. I also gave the polished geometric shapes the same treatment. The blasted wood was polished by hand with Halycon wax.

There were some dents in the vulcanite, which I was able lift out with a lighter flame. The stem was mounted and polished progressively with 800, 1500 and 2000 grade wet paper. That was followed with 8000 and 12000 micromesh. The stem was them buffed with White Diamond and Meguiars Plastic Polish. Two tiny teeth pricks remained, one on each side, but there were so small, I left well enough alone.

Below is the finished pipe.

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