Calabash No Name from eBay


Blog by Dal Stanton

After celebrating our daughter’s wedding and family reunion in the US and returning to Bulgaria, I was anxious to begin a new restoration.  While in the US, I added a few pipes to the pool when my wife and I stopped at an antique store advertised on an interstate billboard between Nashville and Chattanooga – this story for the future.   I’ve developed a bit of an eBay purchases trove and I found in the ‘Help Me!’ basket what I believe is a Calabash shaped unmarked briar from a seller in New Mexico.  I was drawn by the shape and the lateral movement of grain – a very nice looking piece of briar with great potential.  I wasn’t sure on the shape and checked out Pipedia’s Pipe Shapes Chart (Link) and Calabash seems to be the best fit – please let me know if I missed!  The seller’s pictures provided a descent chronicle of the pipe’s strengths and needs.cal1 cal2 cal3The pictures reveal stummel externals in very good shape except for heavy oil and lava overflow on the rim.  The stem is heavily oxidized and has a tooth hole on the underside of the bit – definitely an eye tooth hanger!  Both upper and lower button areas have teeth bites and significant chatter.  The button lip will also need smoothing and redefinition.  By the looks of this pipe, it was someone’s well-loved and used partner in life.  When I put the Calabash on my worktable I take some additional close-ups to focus on the problem areas and I take a closer look.  In the bowl, I discover what appear to be cracks in the briar in the front and backsides.  At this point, I’m not sure if this is only superficial within the cake or if it presents other problems.  I also take a closer look at the stem hole after inserting a pipe cleaner.cal4 cal5 cal6Before I can make a clear assessment of the bowl and the cracks, I decide first to ream the bowl with the Pipnet reaming kit to reveal the wall’s condition and to clean up the rim.  I also remove the stem and plop it in a bath of Oxy-Clean to begin softening the heavy oxidation in the vulcanite.  I use 3 of the 4 blades available in the Pipnet kit.  The cake was light.  I finish the reaming process using the Savinelli pipe knife and clean the walls by sanding with 240 grit paper pinched with the Savinelli knife.cal7 inspect the cracks in the bowl and decide to shoot a question off and some pics to Steve to get his input.  I then use undiluted Murphy’s Oil Soap and clean the stummel surface with cotton pads. In addition, to remove the thick lava on the rim, I utilize a brass brush which will not scratch the wood.cal8 cal9Putting the stummel aside, I retrieve the stem from the Oxyclean bath and wet sand the raised oxidation with 600 grit paper and follow dry sanding with 0000 steel wool.  In anticipation of working on the patch for the tooth hole I want to clean the internals of the stem.  I use several pipe cleaners dipped in isopropyl 95% and things are cleaning up well.cal10With the stem cleaned up from I move to repair the tooth hole.  This is a first time for me so I fill my mental cup reading several different blogs regarding hole repair and techniques.  One of the necessary ingredients for a repair is activated charcoal powder mixed with superglue to create a putty for the hole patch.  Living in Bulgaria, I was not able locate activated charcoal in powder state but we do have pet stores and we do have aquariums which require charcoal for the filtering system.  The problem is that this charcoal comes in a granulated form.  This problem was solved with a technique and tool going back some millennia with the use of a pestle and mortar.  I pictured a comparison of before and after below.  My only concern is that the charcoal powder I am producing with the pestle and mortar is fine enough to form a smooth blended patch.  We will see.cal11With activated charcoal powder now in hand, I take another close-up of the damaged bit.  To provide a good bond between the patch and vulcanite I score and roughen the area with 240 grit sanding paper, working the paper around the hole and to loosen and remove debris in the hole itself.  I follow that with a Q-tip cleaning dipped in alcohol.  I want the area clean.  I cut a piece of an index card, fold it into a hard point that will fit in the button and wrap the end with tape and then put Vaseline over it to assure that the patch has a solid surface underneath so putty doesn’t leak into the airway and will easily slide out after the patch sets. I pour a small mound of charcoal on an index card then I drip a small puddle of Starbond Black Medium KE-150 glue next to the charcoal.  Using a toothpick, I begin to mix the glue and charcoal a bit at a time so that I can judge the viscosity of the emerging putty – I’m aiming for a honey-like thickness.  When the putty begins to thicken as I add charcoal, I arrive at what I hope is the accurate brew!  Using the toothpick as a trowel, I apply charcoal putty to the hole, tamping each application and making sure I reach the depths of the hole and over-cover the damaged area building a bit of a mound.  After the patch cures, I will remove the excess putty.  I’ll give it a full 48 hours before continuing the work to assure the patch is solid and good for years to come.  After the patch sets a bit, I flip the stem and apply drops of Starbond Black Medium KE-150 to the tooth dents on the upper bit area.  The pictures show the progress.cal12 cal13 cal14With the stem patches curing I return to the stummel.  Steve’s email arrived with his reply to my questions about dealing with the cracks in the inner bowl.  He described his method of applying a paste made from a mixture of cigar ash and water to the cracks and bowl wall.  Yes, I remember previously reading about this in one of his restores!  This will come later after I’m able to collect some cigar ash – Cubans are readily available in Bulgaria.  I want high quality ash!  I take another close-up of the stummel as I re-inspect the surface.  I find one small crevice which I will fill with clear super-glue.  First, using a cotton pad I clean the surface of the stummel with acetone to remove any residual finish.  I then apply a drop of super glue on the small crevice above the shank junction and put the stummel down for the night to let the superglue fill to cure.cal15 cal16The next day, ready to move forward, I strategically sand down the superglue fill with 240 grit paper removing the excess glue bringing the patch down to the briar surface assuring a good blend.cal17When I think of the classic Calabash look, the stummel shape is crowned with a distinct cap.  To enhance this look and to remove some damaged, colored briar around the inner rim, I want to enhance and augment the bevel already present.  Using a coarser 120 grit paper tightly rolled, I cut the fresh bevel then I follow using a rolled-up piece of 240 grit paper to smooth the new bevel.  Pictures show the progress.cal18 cal19Before continuing with the rim repair and the stummel finish, I want to clean the stummel internals with a retort but I’ll need to return to the stem bit repair and do the sanding on the patches first.  The retort’s rubber hose will not expand enough to attach directly to the shank so I need to utilize the stem.  I am anxious to see how my first attempt at a hole repair faired.  Utilizing a flat needle file and 240 grit paper I sand the patch down to the stem surface. The patch is blending well but I detect very small, what I assume are air pockets, emerge during the sanding.  From my reading, I found that this is normal, but these appear to be too small to treat with a bit of superglue. I’ll keep my eye on this during the stem finishing phase.  On the upper bit, I also sand the superglue patches of the tooth dents to the stem surface with 240 grit paper.  With a needle file, I redefine the button lip a bit smoothing out where there were tooth bites.  The pictures show the progress on both the underside and the upperside of the bit – I’m liking what I see.cal19a cal20I don’t want to proceed any further until cleaning the internals of the stummel.  I will use the retort to accomplish this.  With cotton ball in the bowl, alcohol boiling in the test tube I begin the process.  I take a couple of shots of the progressive dirtying of the alcohol.  I forgot to take the final where the used alcohol was almost clear.  After the pipe cools from the retort, I remove the stem and finish the internal cleaning with some Q-tips and pipe cleaners dipped in alcohol 95%.   Internals are clean!cal21 cal22 cal23Turning again to the stem, I begin the micromesh process.  I wet sand with micromesh pads 1500 to 2400. Before applying Obsidian Oil, I want to take a close look at the tooth hole patch on the underside of the bit.  I’m not happy with what I find. With the first set of micromesh sanding pads the pocketing in the patch is more pronounced.  Air pockets?  Or, perhaps my charcoal powder was too coarse?  I’m not satisfied with these results so, even though it is a detour, I want to try to rectify the problem.  I apply a thin coat of CA Instant Glue over the area.  I’m hoping that the glue will fill the pocket and allow a smoother surface to emerge – enhancing the blend with the native vulcanite.  I clean the area with a bit of alcohol on a cotton pad then I apply the CA Glue.  I’m hopeful that this will do the trick.cal24Turning now to the stummel externals, I first use a medium and then a light grade sanding sponge, focusing on the rim to work out pits and roughness left over from the lava clean up.  Following the sanding sponges, I wet sand the stummel using micromesh pads 1500 to 2400, then dry sanding with pads 3200 to 4000 and 6000 to 12000.  As I watched the beauty of the grain emerge, I made the decision not to apply a stain but to keep the natural briar – a rich, thick, swirl of honey.  This no name Calabash is dressing up nicely.cal25 cal26Time to return to the stem and complete the lower bit tooth hole patch and to prepare the stem for the waiting bowl.  I ‘gently’ approach the sanding with 240 grit paper to lightly smooth the re-superglued patch down to the stem surface.  The ‘gentleness’ is due to not wanting to sand deeper than the reapplication, increasing the potential of uncovering new pockets.  I also again apply the flat needle file to define the lower button lip and then remove the file marks with the 240 grit paper.  I follow with 600 grit sanding paper and finally, I finish with 0000 steel wool.  I think the hole patch is improved and now I’ll trust the rest of the finishing and polishing process to blend the patch as much as possible.  In the picture below one can still detect the patch boundaries but the surface is much smoother.cal27With tooth hole charcoal superglue putty patch officially completed, I restart the micromesh sanding process by wet sanding with pads 1500 to 2400 followed by an application of Obsidian Oil to absorb into the vulcanite surface. Then dry sanding with micromesh pads 3200 to 4000 and 6000 to 12000, completing each set with an application of Obsidian Oil.  The pictures show the progress.  The last picture in this set I flip the stem to show the hole repair.  I think it’s ok, and as they say, “It is what it is.”cal28 cal29I have two mini-projects left before I begin the final polishing and waxing processes with the Dremel.  I want to dress up this ‘No Name’ Calabash with a band.  The beauty of this pipe emerged along the way and the classy Calabash shape just cries out, “Band!”  So, band it is.  I think it will look great.  The other project is to fill the cracks in the bowl with ‘Pipe Mud’ per Steve’s email response to my questions earlier in the restoration. I recalled reading about ‘Pipe Mud’ before and it didn’t take long to find it in the vast Rebornpipes.com archives.  Steve’s tutorial was helpful and to the point by point as usual (See: Link), but also of value for newbies to the hobby are the comments following – more links and practices to add to the mix!

Gary, my friend and colleague who lives in Plovdiv, Bulgaria, happily responded to my plea for ‘quality’ cigar ash.  I am now in possession of ash the byproduct of 2 Cubans – the second of which he smoked with me Thanksgiving Day evening as we gathered to celebrate together in Sofia – I smoked my favorite black Cavendish blend, Lane BCA, in the pipe I call, Ole Pot.  I take a couple close-ups to get a look at the cracks in the bowl. I’m not sure the source of these crevices but they appear to be grouped mid-way down the bowl both in the front and back of the bowl wall.  On a hunch, I look at the exterior and I think my hunch is correct.  The grain of the stummel moves horizontally though the bowl.  When I look at the front and back of the external grain patterns, I find birds eye grain pattern – which represent the cut through, perpendicular perspective of the grain.  The sides of the stummel reveal the side of the grain – the horizontal flow.  So, these cracks appear to me to be the grain splitting – it appears like dry split wood.  Not sure ‘why?’ but this is my theory.  The third and fourth pictures below show the external theory:cal30 cal31First, to prepare to make the pipe mud, I take the Cuban ash and crush it with the end of a pipe nail.  With tweezers, I picked out debris and make sure there are no large chunks.  The gray powder in the pictures is the aim.cal32Next, I use a dental probe to dig a bit in the cracks to make sure there is no loose debris.  Then I take a few bent pipe cleaners dipped in isopropyl and clean the bowl wall.  I put the ash in a shot glass and slowly add water with an eyedropper and mix the mud with the pipe nail.  When the consistency of the mud is like paste, I use a bent pipe cleaner to paint the mud on the wall – careful to tamp in to fill the crevices.  I keep an eye on the areas with crevices as the mud dries in the bowl, making sure that it doesn’t shrink, but remains even with the bowl wall – as Steve’s tutorial instructed.  In about a half hour the mud is dry and forms a pretty hard surface.  The pipe mud will form a foundation for a cake to develop which provides a protective layer for the briar.  Until this happens, care is given to not ream or aggressively scrape the bowl wall.   The pictures show the progress.cal33The next project is adding a band to dress up the No Name Calabash – a touch of class.  The shank diameter is 17.5 millimeters in diameter and I fish out a 17.5 band to match the diameter.  Some months ago, I purchased an assortment of bands to have on hand from J. H. Lowe’s online store.   I’ve done one band previous to this, my first restoration which Steve published on rebornpipes (A Newbie Restore of a Dr. Plumb 9456) which went well.  The mantra I remember from Steve’s tutorial on banding (Link) was the need for patience in applying heat and micro-inching the band up the shank – a hot band could tear if forced to quickly. I set up a handy work station on a solid wooden stool that I can straddle.  I fold a towel and place it over a chopping block to provide a firm, but soft foundation to use as I press the stummel inching the heated band up the shank.  My air gun fits nicely on the platform as well.  About 1/10th of the band fit over the end of the shank at the beginning.  I heat the band rotating it, careful not to burn the wood then put it to the toweled surface and press – firmly but only a bit.  Repeating the process several times.  The pictures below show this.  The last in the set shows the progress of the band’s movement up the shank – almost home!cal34 cal35It was going so well, until it wasn’t!  With millimeters left before the band was flush with the shank, a press against the surface caused a portion of the band to crimp (pictured).  This was not part of the plan.  Different possible scenarios fill my mind for next steps to try to back out of the situation and to salvage the banding project.  I’m concerned that the band has torn at one of the crimp points because I can detect a sharp edge to the touch.  Time for an ‘SOS’ message to Steve with the picture below.cal36Steve’s response was helpful – to heat the band as before and with a small flat screw driver, straighten out the crimping and then continue again with the heating and pressing to bring the end of the band flush with the shank.  The following pictures show the salvage operation.  I begin by heating and bringing the bent edge back out using a small flat head screw driver.  As this progressed, I improvised, using the round head of a pipe nail to help reestablish the round of the band by heating and placing the head in the lip of the band and rolling it like a wheel while rotating the stummel.  Once things start regaining normal, I use a needle file gently filing the edge to remove sharp splinters.  I also filed a bit on the external ‘pucker points’ that help reestablish roundness and a smoother surface, but not perfect.cal37 cal38 cal39As I return now to heating and pressing to complete mounting the band on the shank, my concern is the weakened area of the band will simply crimp again with the process.  I decide to heat the band up a bit more than I did before, hopefully to enable the band expansion more economically and to add more towel padding between the band and the hard surface below.  I return to heating and pressing and thankfully, the result is a seated band with a few battle scars along the way!cal40 cal41When I attempt to rejoin the stem and new banded stummel, I find that increased compression on the shank from the new band has created a tighter mortise/tenon fit.  To release some of the tightness of this fit I wrap the tenon with 240 grit paper and rotate it to reduce the size of the tenon but keep it in round.  I rotate and test the new fit several times until I get it right.  I don’t want to take too much off the tenon and have a loose fit.  I get my first look at the reunited stummel and stem and I like what is before me! I take a close-up on the underside of the shank to show the area of the band crimp and repair.  I’m satisfied now with the repair job; I will see if I can improve it through the polishing process.cal42 cal43Now the fun begins!  With stem and stummel united, I begin the polishing phase using Tripoli over stummel and band.  I mount the Tripoli wheel in the Dremel’s hand-held extender and power it up at the lowest setting (RPMs) and after purging the wheel with the tightening tool, I light tap the wheel on the Tripoli bar and apply it to the surface.  With all the compounds, I do not apply too much vertical pressure to the wheel but allow the speed of the Dremel and compound to do the work.  After the Tripoli, I switch to the Blue Diamond wheel and repeat the process above but include the stem as well as stummel and band.  After this, I give the pipe a good rub down to remove powder left over from the compounds.  With the carnauba wheel mounted (after purging) I apply several applications of carnauba wax then change the Dremel to a clean wheel and buff the entire stem and stummel.   I complete the polishing with a brisk buff with a micromesh cloth to bring out the depth of the briar even more.

I learned three new skills to put in my tool box – making and applying Pipe Mud, rescuing a botched band mounting, and repairing a tooth hole using a charcoal super glue putty.  Not bad.  I’m very pleased with this ‘No Name Calabash’.  The honey-colored briar is stunning as it flows through the stummel – the depth of the grain almost appears 3-dimensional.  The band is a nice addition – it dresses it up, like putting on a tux. I trust that this pipe finds a good home.  Thank you for joining me!cal44 cal45 cal46 cal47 cal48 cal49 cal50 cal51

 

A Barling’s Make ‘Ye Olde Wood’ Pre-transition 37


Blog by Kent Mosher

Kent and I both graduated from Multnomah in Portland, Oregon though a few decades apart. We connected on Facebook in one of the pipe smokers groups. I invited Kent to write up some of his restorations for us on rebornpipes. I also asked for a brief bio to introduce him to the readers. I include the bio below and immediately following that is his first restoration on rebornpipes. Thanks Kent for the blog and a warm welcome to rebornpipes.

I have been smoking a pipe since I was 18 years old. While pipe smoking was in my family history with my Grandfather, he died before I was born and my father smoked his dad’s pipes only a few times when I was a kid. So my journey into the pipe was completely unguided and self-taught (and a secret from my parents at the time). I had no mentor or club or YouTube to teach me how.

Being a young man when I began my journey into pipe smoking, I did not have much of a pipe-buying budget to speak of. I found that I could acquire higher quality pipes for my collection by buying vintage and used pipes (I only later learned these are known as estate pipes) instead of new pipes. My first real pipe was an Ebay purchase of a Savinelli 614 Silver, which I chose based on the little knowledge I had of quality pipe makers at the time (and the oom-paul shape made it easy to hide from my parents).

After that, I just always opted for estate pipes when shopping for an addition to my collection. In fact, I didn’t purchase a new, unsmoked pipe for 13 years. But it took me a decade before I learned how to properly clean up a used pipe. Once I started cleaning up my own collection using acceptable methods (mostly learned from rebornpipes) I realized how much I enjoyed breathing new life into derelict pipes that should otherwise last several lifetimes. So I keep learning ad experimenting, some ideas succeed and some fail. I’ve ruined a few pipes beyond repair. I saved a few from the grave. I am grateful to Steve and all the contributors to Reborn Pipes blog for teaching me the way into something I now deeply enjoy.

A good briar pipe, under the care of the sort of character that pipe smokers tend to be, should outlast its owner for several generations. When you invest in a pipe, you are folding in a piece of family lineage that will connect you to generations ahead of you.

To date, my most valuable pipe is not my most expensive one. It is the one given to me by my dad, who, as a young man bought it as a gift for his dad; a man who died before I was born. I never met my grandfather, but every time I smoke his pipe, I engage with him as a third generation owner of a piece of his daily life.

This is the sort of experience I hope to offer to those who receive pipes I have worked on. To give something upon which, after many years of enjoyment, you and those after you will not be able to put a price.

Here is his restoration of a Barling’s Make.

I buy lots of estate pipes on eBay. And lots at yard sales and antique shops. Though they are much harder to find in your own local antique stores, there is something much more satisfying about finding a great pipe buried among the shelves and bins of cluttered antique dealer booths. eBay pretty much offers anything you might want to add to your collection, if you have the money to spend and want it enough. Local estate pipes have to be found and you never know what you may or may not come across.

If estate pipe shopping on eBay is like following GPS directions to predetermined coordinates. Then local estate pipe shopping is like being on safari and making an unexpected discovery of buried treasure that others have been passing by.

For this reason, there are certain kinds of pipes I hope to add to my collection that I refuse to buy online because I want them to be one of those rare finds that I actually found.

I recently marked one of these off my list; A Barling’s Make ‘Ye Olde Wood’ pre-transition model 37. While at an antique mall, I picked up a common pipe stand for $29 (I see one just like this at almost every antique mall I visit, but I won’t buy them for more than $10) and looked inside the humidor and found a real diamond of a pipe find. Rustling around in the dusty corners of old shops doesn’t always pay off. But when it does, it sure feels amazing.barling1 barling2 barling3I was able to date this pipe, based on the stamp style and model number to the “Pre-transition” or “Family Era” between the years of 1941 and 1962. You can find the lengthy and near-scholarly article on the production history B. Barling and Sons pipes here: https://pipedia.org/wiki/Barling.

This is the resource I used to date this pipe.

Two of the basic markers are these:
1. The size category of “EL” began in 1941.
2. The word “Barling’s” arched over the word “Make” as well as the 2-digit model numbers was used until 1962, after which they changed to 4-digit models numbers, marking the beginning of the “Transition Era” for the company.barling4 barling5Since the rim of the bowl had a fair amount of buildup, I decided to clean that area up first and see what condition the rim was in under the gunk. I used a Mr. Clean Magic Eraser wetted with saliva to rub away the buildup. It only took a few minutes of scrubbing to clear the rim of the junk and reveal a very beautiful top of the bowl.barling6I was really torn about the next stage of restoration. On higher value pipes, I always try to leave a pipe as original as possible, only make changes to its form or appearance if they are not necessary to remediate damage or excessive wear. Two things happened that influenced my decision in this matter.

  1. Unfortunately for this pipe, the sides of the bowl were very badly scratched and dented beyond what I might otherwise call a reasonable level of “character.” These needed to be fixed to make the pipe look as good as its reputation.
  2. When the stem came out of the OxyClean bath, I discovered that the detergent had removed the color from the famous cross pattern “Barling’s” stamp. I switched to using OxyClean primarily because of its non-threatening effects of stamp coloring and inlays. But this was the first time I have seen OxyClean have this effect. I knew that classic white stamp had to be saved somehow. The stem was also still a bit oxidized in some areas after the bath.barling7 barling8 barling9 barling10barling11So, I made the decision to sand the damage out in order to fully restore the finish, including the stem stamp coloring. Before starting with any abrasives, I slowly ran all the dented areas, including the tooth chatter in the bit, over my heat gun to help lift out any impacted material in an effort to reduce the depth of everything that needed sanding. It helped a little, but still left much work to do. I started with the stem stamp. I stole some white nail polish from my wife’s bathroom drawer and used it to generously fill in the stamp, leaving extra over the top to sand down.barling12I set the stem aside to let the nail polish to harden and got to work on the stummel. I sanded the stummel in two parts. Since the bowl had all the damage, I began wet-sanding the bowl only (leaving the shank alone) with 220 grit sandpaper. I followed that with a 320 grit wet-sand, and didn’t do any sanding of the shank until I got to 400 grit. At this 400 grit point, I attached the stem to begin sanding it as well along with the shank.Even in sanding the shank, I did not sand the nomenclature at all at this point. I carefully avoided all stamps with the courser grits, only giving a light passover of the stamp markings with 600 and 800 grit, just enough to break the gloss finish so it would take new stain. Once I reached 600 grit wet sanding, I now sanded the entire pipe and stem uniformly. I followed that with 800 grit over the entire pipe and stem, still treading very softly over the stamp markings.With all the sanding complete out to 800 grit, the stem came out almost exactly like most Barling’s of this age look present-day. They always have slightly worn centers of the stem stamp with solid color in the ends. It doesn’t look like a new stem. It looks like an old stem in really good condition. I was pretty happy with the result.

    The whole pipe overall was looking really good, now scratch and dent free, sanded to 800 grit across the board (the dark areas on the stummel are just water that was on my thumb).barling13barling14barling15From here, I took the whole pipe and stem together to my first polishing wheel loaded up with Brown Tripoli compound. Brown Tripoli has proven, for me, adequate to remove 800 grit scratches, and most 600 grit, when polished perpendicular to the direction of sanding.barling16barling17barling18barling19 After insuring all the scratches were polished out, I was ready to stain the stummel. I went with PIMO Pipecraft’s Brown Mahogany dye, because, among the colors I had on hand, it looked closest to the original color. I flamed off two applications of the dye and left the pipe for several hours to dry. I came back after some time and polished out the new dye with brown Tripoli compound.

    Then I wiped the whole pipe of any residual deposits of Tripoli compound and put it to my second polishing wheel loaded with white diamond compound to help give it a lasting gloss finish.

    I hand applied two coats of Halcyon II pipe wax, let it dry a few minutes, and then buffed it out with a dry flannel wheel I have set up to turn at 55 rpm on a small drill press I modified to be solely used for slow speed buffing.barling20barling21barling22barling23barling24 The end result, I am really happy with. I hope that I have preserved this rare and great pipe in name and age. I won’t be selling this one, per the sentiments stated in my opening paragraph. I look forward to enjoying this pipe for years in my collection as one of those rare gems I discovered in the real world, away from eBay.

Kaywoodie SuperGrain Streamliner 66


Blog by Aaron Henson

In June of 2016, Steve posted a great restoration of a Kaywoodie 61 by Lance Leslie.  Lance referred to the 61 as “the circus pipe”, a name his Grandfather had given it, no doubt because of the unique shape and the oval bowl.  At the time, I thought Lance had done a great restoration but I was not moved by the shape of the pipe.  Little did I know that in about a month’s time I would stumble upon its cousin, the 66, in a second hand store in Dallas.

The Kaywoodie shapes 61, 64 and 66 are EZ-set pipes (flat bottom) that are known as “Streamliner” shapes (pipedia).  I assume that the ‘streamline’ name comes from the oval shaped bowl that gives the pipe a slim profile and made it easy to fit into a vest pocket.  Although Kaywoodie had several other shapes that were “vest pocket” shapes, only the 61, 64 and 66 were called Streamliner shapes.

The Kaywoodie shape list further describes the 66 as a “forward leaning apple” and indicates that this shape was manufactured during the following two periods: 1935-1937, 1952-1960.  I was not able to pin down the manufacturer date any closer but based on its condition, I suspect it to be in the latter, post war, time period.

Once I had the pipe in hand I was drawn to it unique shape; kind of a boat shape with a curved prow.  Although a little odd feeling in the hand, I found it appealing.  Additionally, I could see that the quality of the briar under the grime was fantastic.  Of course, the pipe came home with me.kw1 kw2Inspecting the pipe at the workbench, there was a light build up on the rim with some under laying burn marks.  There was a medium cake formed in the bowl but it was not overly hard.  The stummel had some handling dings and scratches but none were very deep.  I looked for fills but found none and confirmed that the grain was superb.kw3The stem had a light amount of oxidation and a deep scratch about halfway down in the underside.  There was a little chatter around the button and a moderate tooth dent in the bottom side of the stem.  Removing the stem revealed the threads and the aluminum stinger to be in good condition, albeit covered in dried tars.kw4I began working on the stem by applying heat from a lighter to raise dent and even out the tooth chatter.  This was very effective but had the added effect of bring out some oxidation around the bit.  I set the stem to soak in a mild Oxi-clean bath and turned my attention to the stummel.

The first thing I like to do is clean out the bowl.  This gives me a good feel for the true condition of the briar.  Because of the narrow oval shape, I could not get any of the Castleford reamer heads to fit.  So I resorted to carefully scraping out the cake with a dull jackknife and finishing with a rolled piece of 80-grit sand paper.kw5With the cake gone, I discovered something that I was not expecting.  There were two air holes in the bottom of the bowl; one at either narrow end of the oval.  Inserting a pipe cleaner into the shank I could see that the airway extended straight under the bowl and both holes opened down into it.kw6Using a cotton pad and alcohol, I scrubbed the rim and was able to remove most of the tar.  I was happy to see that the much of what I thought was burn came off with the alcohol pad.  The burn marks that remained were on the inside of the rim and not very deep.kw7Before doing any other work on the stummel I wanted to try to lift any handling damage with steam.  I laid a clean, damp terry cloth rag over the wood then applied at clothes iron on high to the damp cloth.  The resulting steam will often lift the dents and shallow scratches that comes with handling or rattling around in a box or drawer.  It will also lift and remove the manufacturer’s stamps so be careful around those.

After steaming I used 320 grit paper I carefully sanded the rim trying to keep the original rounded shape while removing the burn marks.  Then I scrubbed the internals of the shank with cotton swabs until the swabs came out clean.kw8I wanted to sweeten the bowl and remove any ghosts of the former owner’s tobacco so I decided to do a bowl soak.  I plugged the shank with a cotton swab and packed the bowl with a cotton ball.  Then I filled the bowl with Isopropyl alcohol.  The alcohol draws out the old tobacco oils trapped in the briar from the briar and they in turn get trapped in the cotton.  While the bowl soaking, it was time to work on the stem.kw9Taking the stem out of the Oxi-clean bath I lightly sanded the stem with 500 then 1000 grit paper to remove the remaining oxidation and to smooth out the remaining tooth marks.  I cleaned the stinger with some 0000 steel wool and ran pipe cleaners through the internals until all was cleaned.  I polished the stem with the full range of micro mesh pads.  I apply a bit of mineral oil to the stem every few pads. This seems to help in the polishing process.kw10 kw11 kw12I finished the stummel by sanding with 1500 – 4000 micro mesh pads then wiped everything down with a light coat of mineral oil and let it set over night.  The next day, after work, I took the pipe to the buffing station and finished the polishing with red diamond compound.  Wiping off the excess rouge with a cotton cloth I changed buffing pads and sealed the pipe with three coats of carnauba wax.

Overall this was another easy cleanup, but I am very happy with the results. The more I worked on the 66 the more I came to like the shape.  Thank you for taking a look!kw13 kw14 kw15 kw16 kw17

 

GBD New Era 133 Restoration


By Al Jones

I love finding GBD “New Era” pipes, they are a definite step up the quality ladder, in contrast to the more commonly seen “New Standard” grade. This one is a Shape 133. It looked in decent condition, but held a few surprises. When the pipe was delivered, I discovered that a previous owner had filed the bottom flat to make it a sitter. There was also an issue with the button. The other issues were minor and typical of an estate pipe – bowl top build-up and an oxidized stem.

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The pipe was reamed and soaked with alcohol and sea salt. The stem was soaked in a mild Oxy-Clean solution. I used a cloth and warm water to rub off the majority of the build-up on the bowl top. The rim was slightly darkened, but I was able to lighten it with some 2000 grit wet paper. I buffed the bowl with White Diamond and several coats of carnuba wax.

The stem had a few dents that I was able to raise with some heat from a lighter. There was one sharp tooth impression that under magnification, showed it was a crack that went up into the edge of the button. I used some black Super-glue with accelerator to fill the tooth mark and over the top of the button. That was sanded flush with 800 grit paper, followed by 1,000 and 2,000. I removed the oxidation from the stem with with 800 grit, than working thru 1,000 and 2,000 grades. The final prep was with 8,000 and 12,000 grade micromesh followed by buffing with White Diamond and Meguiars Plastic Polish.

Below is the finished pipe. You can see from the tenon, that on New Era pipes, GBD spent a little more time on that detail as well.

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Sasieni Moorgate S Ruff Root Restoration


By Al Jones

This is the 2nd Sasieni Moorgate shape to cross my work bench.  This one is in the sandblasted Ruff Root finish.  The stem was oxidized, with a few dents and there was some heavy build-up on the bowl top.  Build-up inside the shank prevented the tenon from a flush fit.

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The bowl was reamed and I used a cloth and warm water to rub off the heavy top layer. I then used a worn piece of scotchbrite to carefully remove the rest.  I was very pleased with the results. The stain was lightened slightly aI h alcohol and sea salt.  At the same time, the stem was soaked in a mild Oxy-Clean solution, with a dab of grease over the blue dots.

I then used a lighter to lift the dents on both sides of the stem.  A bristle brush dipped in alcohol was used to clean inside the shank.  I then mounted the stem and used 800 grit wet paper to remove the heavy layer of oxidation, followed by 1,000 and 2,000 grade paper.  The stem was finished with 8,000 and 12,000 grade micromesh paper and then buffed with White Diamond and Meguiars Plastic Polish.  Sometimes the dots are faded on Sasieni stems, but the dots on this one were a lovely shade of robins egg blue.

The briar was hand polished with Halycon II wax.

Below is the finished pipe.

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Savory’s Agryll Shape 189 Restoration


By Al Jones

This pipe belongs to my buddy Dave, who has a knack for picking up unusually great pipes. This one is a Savory’s Agryll, shape 189. Surprisingly, I found out very little about the Savory’s brand. Pipepedia doesn’t have a section on this maker and only states that the brand was created in 1885 by H.L. Savory & Co.; London and Oxford. At some unknown point, it was acquired by Dunhill. Via pipe forums, the consensus is that the Savory’s was a quality step below Parker and Hardcastle. This example, to my eye has some fantastic details and I’d say it is on par with my 1961 Dunhill Shape 120 which it greatly resembles, although on a slightly larger scale. The bowl on this one is 2 1/4″ deep and it is over 6″ in length. I don’t believe there is any way to determine the age of the pipe, there are no number stamps like Dunhill uses.

Below is a Savory’s Catalog page showing the Shape 189. This shape number was also used by Parker.

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The pipe as received was dirty with some heavy oxidation on the stem, but it was relatively bite-mark free.

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I reamed the slight cake from the pipe and soaked it with sea salt and alcohol. The stem was soaked in a mild Oxy-Clean solution. Following the soak, I cleaned the briar with some warm, mild soapy water. The briar was buffed by hand with Halycon II wax.

I mounted the stem and removed the heavy layer of oxidation with 400, then 800 grade wet paper, being careful to stay away from the stamped “S” logo. Next up was 1,000 and 2,000 grade paper, followed by 8,000 micromesh. The stem was then buffed with White Diamond and then Meguiars plastic polish.

The stem polished up brilliantly and the overall quality, button, tenon & fitment seems equal to my Dunhill pipes.

Below is the finished pipe.

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Restemming a Savinelli Capri Root Briar 320 and giving it a new look


Blog by Steve Laug

I have always liked the looks of the Savinelli 320 shape. I have one of them here and it is a 320EX so it is quite large. When my brother Jeff sent me photos of one that he was looking at I was interested. He bid on it and won. It is stamped on the underside of the shank on a smooth spot with the words Savinelli Capri over Root Briar. Next to the stamping was the Savinelli shield and to the right of that it reads 320 over Italy. The finish on the bowl looked really good. I really like the Capri rustication and the roughness of the feel in the hand.sav1My brother sent me the photos above as well as these close up photos. The rim was actually in very good shape, surprisingly. The there was a thick rough ca,e in the bowl and some of the lava had overflowed on to the rim top grooves.sav2The underside of the shank was in excellent shape though there were some scratches on the smooth area. The pebble cut rustication was in excellent condition. The contrast stain on the pebble finish other than being dirty was undamaged.sav3The real issue with the pipe lay with the stem. The stem had been gnawed to the point that there was almost an inch or more of the stem missing. It was missing a large portion of the vulcanite on the top and the underside of the stem. It is ironic that the stem logo was the only thing about the stem that was left undamaged.sav4 sav5My brother is getting really good at his cleanup process and this pipe was no exception. I am getting spoiled when I get a pipe that I have to ream and clean. When he sends them they have been reamed, scrubbed with Murphy’s Oil Soap on the exterior and cleaned thoroughly with alcohol, cotton swabs and pipe cleaners on the inside. I took some photos of the pipe to show the condition it was in when it arrived in Vancouver. You can see that the finish is clean and you can see the horrible damage to the stem.sav6 sav7I took a close up photo of the rim and the bowl. He had reamed back the cake to bare briar and also scrubbed the rustication on the rim and removed all of the tars and oils that had filled in portions of it on the back side of the bowl.sav8The original stem was a lost cause at this point. To shorten and reshape a new button I would have had to cut off almost another ½ inch. To my mind that would have made the pipe too short for my liking. I went through my can of stems and found a stem that had potential. The diameter of the stem at the tenon end was slightly larger than the Savinelli stem but it had room for adjustments. It had some file marks on the top and the tenon was a little large in diameter for the shank of the 320 but with a little work it would work. It had some paint on the top of the saddle and was deeply oxidized. There was not any tooth chatter or tooth marks on it. It would certainly work for the 320 but it would change the appearance. Once I had finished the fit I would take some pictures and make a decision.sav9I scraped out the mortise with a dental spatula to remove the hard tarry build up that had accumulated there. Once I had scraped it clean I scoured out the inside of mortise and airways in the shank and the stem with alcohol, pipe cleaners and cotton swabs.sav10I sanded the tenon with a Dremel and a sanding drum to fine tune the fit in the shank. I also adjusted the diameter of the saddle with the Dremel and sanding drum until it was a close fit to the diameter of the shank. I fine-tuned the fit with 220 grit sandpaper until the saddle portion was free of the sanding marks left behind by the Dremel. I sanded the tenon with 220 grit sandpaper to adjust the fit in the mortise. I finished by sanding the remainder of the stem as well to break up the oxidation.sav11Once the fit in the mortise and to the shank was correct I pushed the stem in place and took photos of the new look of the pipe. Part of this was to mark the progress but it was also an opportunity for me to see it from the eye of the camera and assess whether I would keep working on the stem or just wait until I came across another Savinelli tapered stem. As I studied the photos I was pleased with the look. There was something catching about the new slim stem flowing from the saddle. I liked the looks of it.sav12 sav13I sanded the stem with the 220 grit sandpaper until I had removed the oxidation and then rubbed the bowl down with a light coat of olive oil to rejuvenate the briar. I rubbed the stem down with Obsidian Oil and took the next set of pictures. The pipe was beginning to look really good.sav15 sav16I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. I gave the stem a final coat of Obsidian Oil after the last micromesh pad and set it aside to dry.sav17 sav18 sav19I buffed the stem with Blue Diamond polish on the buffing wheel to polish it further. I gave the stem multiple coats of carnauba wax and gave the bowl several coats of Conservator’s Wax. I buffed the bowl and stem with a clean buffing pad to raise the shine. I finished the pipe by buffing it by hand with a microfibre cloth. The finished pipe is shown in the photos below. It took some work to fit the new stem to the shank but the new look of the saddle stem gives this pipe a fresh appearance to me that works well with the pebble rustication of the Capri Root Briar finish.sav20 sav21 sav22 sav23 sav24 sav25 sav26 sav27

 

An interesting “The Nuvo” MLC Italian Briar hidden in a WDC Case


Blog by Steve Laug

When we saw this older case and pipe for sale on eBay we were under the assumption that the pipe in the case was an older WDC pipe. The age of the case and the pipe appeared to match in the photos posted by the eBay seller. The case was in decent shape on the left side and the right side had a ripped part missing near the stem end. The covering on the case was leather. The hinge and clasp mechanism were in good condition. The green velvet lining looked worn. The stamp on the inside the top of the case was readable but worn. It read WDC in the triangle and over Genuine Briar. mlc1The finish on the briar was worn looking and the stem looked like it was covered with white calcification over the length of the stem all the way around.mlc2 mlc3The bowl was thickly caked with a thick coat of lava overflowing onto the rim. It was so thick that it was hard to tell if the outer and the inner edges of the rim were in good condition. Underneath it may well have a lot of nicks and the bowl could easily be out of round.mlc4The seller included some close up photos of the stamp on the inside cover of the case. You can see the WDC triangle logo over Genuine Briar. They also included close up photos of the stamping on the left and right sides of the shank. It is very hard to read the lettering in the photos. It looks like the left side is stamped with something over Special Pat. On the right side what is readable is Italian Briar. The rest of the stamping was not readable in the photos.

mlc5 mlc6When the pipe arrived in Idaho my brother took photos of the pipe before he cleaned it up. The finish was certainly a mess and there was a lot of grime and build up on the bowl and the shank. There also appeared to be some nice grain peering through the grime.mlc7He took some close up photos of the rim and the front of the pipe. The overflow of lava and the cake in the bowl was very thick. The outer edge of the rim was rounded and showed some damage. The frontal photo shows a dent at the front top of the bowl that goes diagonally across the bowl. I have circled it in red to show the location of the dent.mlc8He also took photos of the stamping for me. On the right side of the shank there appeared to be an oval with the letters stamped MLC in the centre. On the left side it seems to read “The Nuvo” over Special Pat.mlc9The closes up photos of the white substance on the stem surface show the condition of the stem and looks almost crystalline.mlc10I took some photos of the pipe when it arrived in Vancouver and I brought it to the work table to begin the restoration. My brother had done an amazing job cleaning up the dirty finish and the white on the stem. He had reamed the bowl clean of the thick cake. He also removed the thick lava on the rim top.mlc11 mlc12 mlc13I took a close up photo of the bowl and rim to show the condition. My brother had been able to remove all of the cake and the tar. The outer edge of the rim was rounded and had dents. The inner edge was missing chunks and the bowl was out of round. The top of the rim had nicks and dents and was also in rough shape.mlc14The stem looked to be in decent condition. The high quality rubber of the stem was pitted and lightly oxidized. The style of the button added to my idea that I was dealing with an older pipe.mlc15I was able to clearly read the stamping on the pipe once I had it in hand. It read “The Nuvo” over Special Pat. on the left side of the shank. On the right side it was stamped with an MLC in an oval over Italian Briar. I was not familiar with th name on the pipe or the Oval MLC stamp. I looked my copy of “Who Made that Pipe” and found that The Nuvo was made by M. Linkman Company in 1914. The MLC logo in the oval stood for M. Linkman Company.

I looked the brand up on Pipedia (https://pipedia.org/wiki/M._Linkman_%26_Co) and found that M. Linkman Company name was said to stand for Mary Linkman & Company. Mary Linkman was the mother of Louis B. Linkman, originator of the Dr. Grabow pipe. This Chicago company produced both meerschaums and briars. I also looked on the PipePhil Logos and Stampings site (http://www.pipephil.eu/logos/en/logo-l4.html) and found that the M. Linkman and Co. was established by Louis B. Linkman and August Fisher in 1898. The company closed down in the 1950s and the Dr Grabow branch was sold to Henry Leonard and Thomas Inc. There was also a note that early Linkman’s pipes were stamped MLC in an oval.

I now knew that the pipe I had in hand was an early Linkman’s pipe rather than one made by WDC. That meant that the case and the pipe did not match.

I decided to try to clean up the inside edge of the bowl before I topped it. I wanted to remove as much of the damage to the inner rim as I could to better see how much of the rim top I would need to remove with the topping action. I used a rolled piece of 220 grit sandpaper wrapped around my finger to sand the inner edge of the bowl.mlc16When I finished sanding the edge there were still some deep gouges in the edge of the rim at the back and the front of the bowl. The bowl was also out of round and seemed to be thinner on the right side than the rest of the bowl.mlc17I topped the bowl rim on a topping board with 220 grit sandpaper. I worked on it until I had removed all of the damage to the rim top and also removed the damage to the outer edge of the rim and also what was on the inner edge. In the second photo you can see that much of the damage to the inner edge of the rim was removed. I still needed to bevel that edge to smooth out the damage.mlc18I used a folded piece of 220 grit sandpaper to sand the edge of the bowl. I worked it over until I had removed the damaged areas on the front and the back side of the rim edge. I also worked to make the bowl round once again.mlc19I sanded the rim edges and the top of the rim with 1500-4000 grit micromesh sanding pads once i had the bowl in round. I scraped the inside of the mortise with a dental pick to remove the hard chunks of tar that were collected on the inside walls of shank. Once I had removed all of the hardened buildup I scrubbed out the mortise and the airways in the shank and the stem with pipe cleaners, cotton swabs and alcohol until the oils and tars were gone.mlc20I wiped down the exterior of the briar with acetone on a cotton pad to remove all of the residual dirt and grime from the topping and cleaning. I wanted the surface to be clean and oil free in preparation for the new stain coat that I would give it.mlc21 mlc22I thinned some dark brown aniline stain by 50% with isopropyl alcohol (need to put in an order for more stain). I applied it to the bowl with a folded pipe cleaner. I flamed the stain to set it and repeated the process until the coverage on the bowl and shank were an even medium brown colour.mlc23 mlc24I set the bowl aside to let the stain cure and turned my attention to working on the stem. I sanded it with 220 grit sandpaper to remove the light oxidation and smooth out the pitted surface of the stem. I polished it with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three sanding pads. I gave it a final coat of oil after the third set of pads and set it aside to dry.mlc25 mlc26 mlc27I put the stem back on the pipe and buffed it with Blue Diamond on the buffing wheel. I took precaution to not buff the stamping on the shank sides. I gave the bowl and stem multiple coats of carnauba wax to protect it. I buffed it with a clean buffing pad to raise a shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. I am happy with the way it turned out. The look and finish of the pipe turned out very well. Thanks for walking with me through the process.mlc28 mlc29 mlc30 mlc31 mlc32 mlc33 mlc34 mlc35

 

Peterson Kildare Marathon Restoration


This year has been a roller coaster ride for me; between added responsibilities of watching our new grandson, health issues, and a flair up of my spinal stenosis that put me down for almost two months, I have been unable to do any of my hobbies. Unfortunately this has put a couple of friends that I have pipes to work on in a state of limbo waiting on me. They are not easy clean-ups and they knew going in I am slow – but still I feel badly about it.

This Peterson Kildare 106 billiard had been in my possession for ages it seems to me at least. I have worked on it off and on, loosing track if my progress (and many of my notes and photos) of the process. It went out in the mail today I am happy to say (and the owner is probably happier to hear!).

I knew the pipe needed stem work mostly but when it arrived at my home it was in worse condition than I had anticipated. The stem was really badly gnawed on, with an extra hole bitten through on the bottom. The pipe was very dirty and there was a fill that had partly fallen out; that didn’t really bother the owner, as I recall, but it made me nuts! Here is a look at what the pipe looked like when I got it.

I began cleaning the internals which weren’t bad as it turns out. I cleaned the stummel with alcohol and cotton pads, removing the grime, exposing the missing fill even worse; I knew I had to deal with that as I went along. But first I began to ream the bowl while the stem soaked in an OxiClean bath. img_5027

The OxiClean bath and a scrubbing in clean, warm water with a green Scotch pad left the stem clean and free of oxidation. The amount of work the stem needed was even more apparent now; not only did the bit need a lot of work, there were some very large dents in the stem. I tried to raise the dents with heat but that really made no difference. So I decided to start the process of building the bit up (P-lip, a new for me repair) and filling in the dents with black CA glue and charcoal powder. This took many layers over many days (which turned into months); I had to raise, shape, repeat, over and over to get the P-lip back and to fill the extra hole in the bottom of the stem and the deep divots.

During the interim times I worked on the fill that was partly gone and one other dent that stream wouldn’t raise. I used coarse briar dust from filing not sanding (which I think takes dye better and is less apt to just be a black spot) and CA glue to fill the two spots (the worst one is visible in the very first photo in this post). I accidentally over did the fill, costing myself a lot of extra time. However the patch ended up blending in great in the end. After a lot of working the patch to blend I stained the pipe with a diluted Brown Fiebing’s leather dye, two coats, flamed on, if I remember right. After buffing with brown-Tripoli the stummel looked nice but too dark to see the really nice grain (birds eye and flame) so I wiped it down with alcohol on a cotton pad until it let the gain show through and re-buffed with brown-Tripoli. Now the stummel looked good to me. Back to the stem…

This P-lip drove me to the brink of insanity! Not having a P-lip on hand to compare it to made it more difficult. Filling the bottom hole (that wasn’t supposed to be there) was easy but shaping that top and bottom lip/ridge was a chore. The deep divot just did not want to be filled; the patch shrunk over and over. The huge, dented  draft hole on the top of the stem was a bother, too; I can’t tell you how many times I glued it shut trying to get that button rebuilt! In the end it came out pretty good; there are some tiny scratches visible if you look real close. But all things given, the owner was happy with that, especially since with the holidays and even more babysitting duties for me on the horizon, who knows when I would be able to finish it (again).

After finally getting the work done I finished the pipe off with a few coats of carnauba wax. I want to mention that I followed the instructions, more or less, for Dremel buffing for the stem and the waxing of the stummel. I currently can’t use my buffer so I wanted to give this option a try and am very pleased with the results. Mine is a variable speed Dremel and I used 5,000 RPM for the compounds and 10,000 RPM for the wax.

Hopefully with the new Dremel techniques I’ve learned (thanks again, Dal and Steve) and with some luck (and no small amount of “okay” from my wife) I will find a way to down size my work-needs to be able to work from my kitchen instead of my basement workshop, allowing me to work more when my mobility issues keep me from the stairs.

Restoring the fourth Classic Find – a Jost’s Supreme Diamond Shank bent billiard


Blog by Steve Laug

I written about the estate lot that my brother and I purchased from an estate sale in Pocatello, Idaho. There were a lot of great pipes in the lot. I have written about the pipes we picked up in a previous blog: (https://rebornpipes.com/2016/10/07/a-good-day-hunting-orchestrated-between-british-columbia-and-idaho/). I also wrote of how my brother had stopped at an antique shop and found four amazing pipes. These included a Four Dot Sasieni Pembroke with a patent number, Pat.No. 150221/20, a Dunhill Root Briar Canadian EC 4R, a Charatan’s Make Canadian Sandblast 0121 and finally a Jost’s Supreme Diamond Shank bent billiard. I have restored and written blogs on three of the four pipes he found – Sasieni, Dunhill and the Charatan’s Make. Here are those links: (https://rebornpipes.com/2016/11/05/restoring-a-classic-find-a-sasieni-four-dot-london-made-pembroke/ ; https://rebornpipes.com/2016/11/06/restoring-another-classic-find-a-dunhill-4r-root-briar-canadian-ec/ ; and https://rebornpipes.com/2016/11/06/restoring-the-third-classic-find-a-charatans-make-0120-canadian/.  I am now finished with the fourth pipe that –  the Jost’s Supreme diamond shank bent billiard.

In earlier blogs I have written about restoring another Jost’s pipe that I found. When I restored that pipe it was a brand I had heard of but was unfamiliar with. I researched the web to find some information about the brand. Here is a link to the blog I wrote on the Jost’s Olde English Deluxe: https://rebornpipes.com/2016/09/03/josts-olde-english-de-luxesupreme-overstamped-j214-bent-billiard/. I am quoting several of the paragraphs that summarize what I learned about the brand.

I looked up Jost’s pipes on the pipephil site and found a pipe that had the same stamping on the left side of the shank as the one I was working on. The right side had slightly different stamping in that it had the classic COM stamp circle where the one I had was two lines Made in over England. It also had a picture of the circle J stamp on the stem. There was a note there the tobacco shop proprietor was Mrs. Henry A. Jost. Her resident carver was Harvey Raspberry.”

I also found a blog that is called ClassicPipeShop that even had a catalogue of the pipes made by the Jost’s Shop or were imported by them for their store. I quote that blog once more as it places the new pipe that I am working on now.

“I did some more hunting online and I found a blog that did a great write up on Jost’s Pipe Shop and gave some definitive information on the brand and grades of the pipes. Here is the link if you wish to read a well written history of the brand and also some interesting details about shop blends of tobacco. http://classicpipeshop.blogspot.ca/2015/03/josts-pipe-shop-201-north-6th-street-st.html

 “I have included the section of the blog on the pipes. It covers a lot of information regarding the source of the pipes and the levels/grades of pipes. Remember that the one I am working on is a De Luxe/Supreme. I quote:”

“Jost’s Pipes are closely tied to Comoy’s. Many of Jost’s pipes have the standard Comoy’s shape number and the “Made in England” in a circle. If the Jost’s pipe doesn’t have the “Made in England” it is probably made by Harvey Raspberry.”

jost“If the pipe has a shape number that is preceded by a “J” that is a Comoy’s product without question.  Typically these will have the words “Made in London England” on the reverse side of the shank from where the Jost stamp is made.  There are always exceptions to the rule but 95% of the time, this is accurate.”

“Many different levels of pipes were offered by Jost’s Pipe Shop.  From a 1950s catalog I have the following available:”

Jost Old English De Luxe: $85.00

These were typically of the highest… Grain is stunning and the briar is flawless.  These are the grade you should look out for as they are great smokers.

*Jost Old English Supreme: (no pricing available)

The majority of the Old English version pipes you see are marked Supreme.  These are stained in a darker color and are presumably from the same Algerian aged Briar as the De Luxe brothers.  These are also of the highest quality available. *(The current pipe I am working on is stamped Jost’s Supreme on the left side of the shank with no shape number and no Made in London England stamp.  If I read the information correctly it was one that was made by Harvey Raspberry, who was the shop pipe maker.)

Jost Virgin Briar Supreme: $35.00

Don’t see too many marked as Virgin Briar Supreme but you will often find “Supreme” Jost pipes on the second hand market (see above).  Excellent quality briar and displays the lighter toned finish of the De Luxe above.  Grain is not as flashy or desirable as the De Luxe model.

Jost Thames Briars: $25.00

I’ve seen these offered as blasted / rusticated pipes and look quite nice.  Most of the smooth finish Thames pipes are riddled with fills.  Good smokers but not much to look at (smooth).

Jost Sandblast Briars: $25.00

These are a great value.  The shop made sand-blasted pipes are usually quite large and snapped up very quickly by collectors.  The Comoy’s versions (with J shape #s) are of excellent quality and typically rather small compared to the shop-made variety.

Dukes Briars: $15.00

These come up very rarely.  The two I’ve seen in recent years are rather small in size.  Smooth finish with light / honey stain color.  Not sure what the story is behind these.

From my research and rereading of the information on the brand it appears that my brother had found yet another good pipe. Using the information from the blog and the web I was able to learn a lot about the particular pipe I had in my hands. The stamping told me it was a pipe made by the Jost’s Pipe Shop in-house pipe maker, Harvey Raspberry. The pipe was stamped Jost’s Supreme on the left side of the shank. In all likelihood it is a Jost’s Old English Supreme. The majority of the Old English version pipes are marked Supreme. The pamphlet quoted above from the blog said that these pipes were stained in a darker color and were presumably from the same Algerian Aged Briar as the De Luxe. The pipes were of the highest quality available. I was not able to determine the age of the pipe.

My brother took the photos that follow. They show the pipe before he cleaned it up and sent it to me. It has some nice looking briar under the grime and dirt of the years. It looks to me like it had a natural finish on the bowl rather than the dark stain mentioned above.jost1The next photos clearly show the stamping on the shank. The left side is stamped Jost’s over Supreme. The right side is stamped Imported Briar.jost2The bowl and shank had a sticky black substance on the top of the grain. It looked as if it may have come from sticky labels used by the antique shop where the pipe was sold.jost3The next close up photo shows the state of the cake in the bowl and the thick lava overflow on the top of the rim. It is hard to tell if the inner edge of the rim is damaged or not because of the thick cake. The second photo shows the nicks and cuts in the front top edge of the bowl and extending onto the rim.jost4 jost5The stem was badly oxidized and there were a lot of tooth marks and chatter that had rounded the sharp edge of the button. The tooth marks and chatter were covered with calcification. The vulcanite was pitted and worn.jost6My brother did an amazing job cleaning up the pipe. He scrubbed the sticky surface and all of the tars and oils on the bowl and the rim. He scrubbed it with a tooth brush and Murphy’s Oil Soap and removed the soiled finish on the bowl and much of the rim top lava. He reamed the bowl with a PipNet reamer and took the cake back to bare briar. He scrubbed the mortise and the airway in the shank with pipe cleaners, cotton swabs and alcohol. I took the following photos when the pipe arrived in Vancouver before I started refurbishing it.jost7 jost8I took a close up photo of the rim top. He had gotten almost all of the lava off of the rim and all that remained was some slight rim darkening. I also took photos of the stem to show how much of the buildup had been removed before I got the pipe. There was a deep oxidation in the vulcanite.jost9 jost10I used a Savinelli Fitsall Pipe Knife to clean up the reaming of the bowl. I smoothed out the remaining cake at the bottom edges of the bowl and smoothed out the inner edge of the rim.jost11I used a dental pick with a slight spatula to scrape out the hard deposits of tar on the inside of the mortise. It took a little extra work but it cleaned up the buildup and made the stem fit against end of the mortise snugly.jost12I scrubbed out the mortise and the shank and stem airways with pipe cleaners, cotton swabs and alcohol to remove the debris from my scraping work in the mortise. It did not take too many before the pipe was clean on the interior.jost13I sanded the rim with 1500-4000 grit micromesh sanding pads to remove the slight rim darkening that remained. I was able to polish the rim. I used clear super glue and briar dust to fill in the deep nicks and gouges in the front face and top edge of the bowl. I sanded the bowl front with 220 grit sandpaper to smooth the surface and to blend it in with the surrounding briar. I polished bowl at the same time as I did the rim with the micromesh sanding pads.jost14I used a needle file to sharpen the edge of the button and make it more defined. I sanded the stem with 220 grit sandpaper to remove the scratches on the stem left behind by the file and the oxidation in the surface of the vulcanite.jost15I sanded the bowl and the stem with a medium and a fine grit sanding pad to remove the scratches and to polish the briar and the stem.jost16 jost17With the majority of the oxidation removed and the scratches in the briar I worked on polishing the stem. I wet sanded it with 1500-2400 grit micromesh sanding pads and dry sanded it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After rubbing the stem down with a final coat of oil after the last set of pads I set it aside to dry.jost18 jost19 jost20I buffed the stem with red Tripoli to further remove the light oxidation that remained in the vulcanite. I buffed both the bowl and stem with Blue Diamond on the buffing pad to polish it. I gave them multiple coats of carnauba wax and buffed it to a shine with a clean buffing pad. I hand buffed the finished pipe with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. I really like the way it turned out. The grain of the briar really stood out. The natural finish looked really good and the contrast in the flame and straight grain with the underlying briar is quite stunning. Thanks for walking through this journey with me.jost21 jost22 jost23 jost24 jost25 jost26 jost27 jost28 jost29