Daily Archives: January 25, 2019

Back to Kathy’s Dad’s Pipes – Restoring a Malaga Straight Bulldog


Blog by Steve Laug

The next pipe on the work table is also from George Koch’s estate. It is another one of George’s Malaga pipes – a straight Bulldog with an acrylic stem. The pipe was one of many that came to my brother and me in several shipments of pipes from George’s daughter Kathy. When Jeff got each box the pipes were well wrapped and packed. Jeff unwrapped them and took the following photo to give an idea of the volume of the pipes that we purchased. The next Malaga came in mixed in a box of pipes much like the one below.In each of the previous blogs that I have written on the restoration of George’s pipes I have told his story. It has been awhile since I worked on one of his pipes so I want to remind you of his story. To me it is important to keep the story attached to the pipes that came from his collection. Each pipe I work on I remind myself of the man and in the work give a remembrance to the pipeman who owned these pipes. Having held a large number of his pipes in my hand and having a pretty good feel for the shapes, colour and stems that he liked, I can almost imagine George picking out each pipe in his collection at the Malaga shop in Michigan. I am including Kathy’s brief bio of her father and a photo of her Dad enjoying his “Malagas”. Here is George’s bio written by his daughter.

Dad was born in 1926 and lived almost all his life in Springfield, Illinois. He was the youngest son of German immigrants and started grade school knowing no English. His father was a coal miner who died when Dad was about seven and his sixteen year old brother quit school to go to work to support the family. There was not much money, but that doesn’t ruin a good childhood, and dad had a good one, working many odd jobs, as a newspaper carrier, at a dairy, and at the newspaper printing press among others.

He learned to fly even before he got his automobile driver’s license and carried his love of flying with him through life, recertifying his license in retirement and getting his instrumental license in his seventies and flying until he was grounded by the FAA in his early eighties due to their strict health requirements. (He was never happy with them about that.) He was in the Army Air Corps during World War II, trained to be a bomber, but the war ended before he was sent overseas. He ended service with them as a photographer and then earned his engineering degree from University of Illinois. He worked for Allis Chalmers manufacturing in Springfield until the early sixties, when he took a job at Massey Ferguson in Detroit, Michigan.

We lived in Livonia, and that’s where his love for Malaga pipes began. After a few years he returned to Allis Chalmers and we moved back to Springfield. I remember that when we went back to Michigan to visit friends, Dad had to go to the Malaga store and acquire a few new pipes. Many a year I wrote to Malaga and they picked out a pipe for me to purchase that I could give Dad for a Christmas or birthday present. He was always pleased. His favorites were the straight stemmed medium sized bowl pipes, but he liked them all. 

He had some other pipes, but the Malagas were his favorites. I remember him smoking them sitting in his easy chair after work, with feet up on the ledge by the fire burning in the fireplace.  Growing up it was my job to clean them and he liked the inner bowl and stem coated with Watkins vanilla, leaving a little of that liquid in the bowl to soak in when I put them back on the rack. Dad quit smoking later in life and so they’ve sat on the racks for many years unattended, a part of his area by his easy chair and fireplace. Dad passed when he was 89 years old and it finally is time for the pipes to move on. I’m very happy they are being restored by you and your brother and hope they find homes who enjoy them as much as Dad did. Thank-you for your care and interest. — Kathy, the oldest daughter

Thank you Kathy for providing this beautiful tribute to your Dad. Jeff and I appreciate your trust in allowing us to clean and restore these pipes. We are also trusting that those of you who are reading this might carry on the legacy of her Dad’s pipes as they will be added to the rebornpipes store once they are finished.

The next the pipe is a nicely shaped Malaga Bulldog with a variegated grey acrylic stem. It has beautiful grain all around the bowl – cross grain and birdseye grain that is highlighted by the natural oil finish on the pipe. The top of the bowl is had some damage on the top and inner and outer edges. The bowl had a very thick cake that had overflowed in lava onto the rim top. The stamping on the top left side of the shank read MALAGA. On the underside of the shank (both right and left) has a carved leaf pattern. The grey and silver, swirled, pearlized acrylic stem had tooth dents and chatter on the top and the underside of the stem. Jeff took these photos before he started the cleanup work on the pipe. Jeff took a close up photo of the bowl and rim to show the condition of the pipe before he started his cleanup work. The rim top had some lava overflow and some darkening. There appeared to be some rim damage on the inner edge toward the front of the bowl. You can see the wear on the rim top, the cake and remnants of tobacco in the bowl. The pipe is dirty but in good condition. He also took photos of the sides and bottom of the bowl and shank from the side to show the grain and the carved leaf patterns on this pipe. The finish is very dirty but this is a beautiful pipe. Jeff took some photos to capture the stamping on the top left side of the diamond shank. The photo shows stamping MALAGA. The stamping does not have the quotation marks that I have seen on some of the pipes. The next two photos show the stem surface. There are tooth marks and chatter on both sides near the button. There is also some wear on the sharp edge of the button.

Jeff has picked up quite pipes of this brand over the past year along with the ones from Kathy’s Dad’s estate. All of the pipes were made by the Malaga Pipe Shop in Royal Oak, Michigan in the USA. The more I work on the brand the more I am impressed by the quality of the craftsmanship and beauty of the pipes that came from the shop. I have written an earlier blog to give a little history of the Malaga Brand if you are interested: https://rebornpipes.com/tag/malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser). Follow the link to get a feel for the brand and the pipemaker.

Jeff had reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. The rim was thoroughly cleaned and the damage was very clear. Without the grime the finish looked really good. The bowl looked very clean and was unchecked or damaged. The acrylic saddle stem would need to be worked on but I really like the profile it cast. I took photos of the pipe to show its condition before I started my work on it. profile it cast. I took photos of the pipe to show its condition before I started my work on it. I took close up photos of the bowl and rim top as well as the stem. You can see the condition of the rim top and bowl in the first photo. Jeff was able to remove all of the tar and oils but you can now see the damaged areas on the surface clearly. There are damaged spots on the front inner edge and the back inner edge. There are also some deep dents and nicks in the flat surface of the rim. The acrylic/Lucite stem had tooth chatter and some light tooth marks on the top and underside of the stem just ahead of the button. There were deeper tooth marks on both the top and underside near the button. I decided to address the damage to the rim top first. I topped the bowl on a topping board using 220 grit sandpaper. I removed the damaged surface of the rim and made it smooth once again. I cleaned up the inner edge of the rim with a folded piece of 220 grit sandpaper.I polished the rim top with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the rim off after each sanding pad to remove the dust. The rim really shone once it was polished. I rubbed down the briar with Before & After Restoration Balm. I worked it into the smooth surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little wall and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. The rim matches well but still needs to be polished and buffed to raise a shine on it. I set the bowl aside and worked on the stem. There were some deep tooth marks on the top and underside of the acrylic stem at the button. I cleaned off the surface of the stem with alcohol and filled in the deep tooth mark with clear super glue.Once it cured, I sanded both sides smooth with 220 grit sandpaper and 400 grit sandpaper to blend the tooth chatter and the repair into the surface of the stem. When it was sanded it was smooth and the marks were gone. I polished the acrylic stem with micromesh sanding pads – wet sanding with 1500-2400 grit sanding pads and dry sanding it with 3200-12000 grit sanding pads. I wiped it down after each sanding pad with a damp cloth. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain really came alive in both the carved leaves on the shank sides and the rest of the smooth briar with the buffing. The rich oil cured colour works well with the polished variegated grey/silver acrylic stem. Together the pipe looks much better than when I began and has a rich look. The finished pipe is shown in the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 5 1/2 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 3/4 of an inch. I will be putting this newly finished Malaga pipe on the rebornpipes store shortly if you are interested in adding it to your collection and carrying on the trust. Thanks for walking through the restoration with me as I worked over another one of Kathy’s Dad’s Pipes.

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New Life for a Unique Kaywoodie Original Imported Briar Freehand Stack


Blog by Steve Laug

Recently my brother Jeff sent me a very interesting pipe. It has a plateau bottom on the shank and bowl with fluted sides merging upward with a stack shape billiard bowl. The shank looks quite normal but it has plateau on the bottom. It is quite unique looking and combines some of the features of a freehand and some of the features of a stack. The left side of the shank was stamped Kaywoodie over Original over Imported Briar. There is no other stamping on the shank or the bowl. When Jeff received the pipe it was in pretty decent condition – dirty but really not too bad. The finish was dusty and dirty with grime worked into the lovely grain of the briar and particularly into the underside plateau. The bowl had a moderate cake in it but it did not go all the way to the bottom of the bowl – in fact the pipe was not even broken in. The rim top was free of lava but there was some darkening on the backside of the rim top. The inner and outer edges of the bowl were in great condition. The stem had a white circle with the Kaywoodie Club on the left side of the taper stem. It had a Kaywoodie 3 hole stinger and a threaded metal shank that screwed into a metal mortise and spacer ring. The stem had some light tooth marks on both sides at the button. It was oxidized but in decent condition. Jeff took these pictures of the pipe to show its condition before he started his cleanup work. On the left side of the shank the stamping was very clear and readable. You can see that the pipe has some interesting grain even on the shank.He took photos of the stem to show the oxidation and tooth marks and chatter on the stem. Surprisingly the marks and chatter were on the surface.Jeff had reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the bowl, rim and shank. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the majority of darkening on the rim top without harming the finish underneath it. Without the grime the finish looked good. There some large and ugly pink fills in the finish. There was one on the rim top on the right side, there was a pair of them on the top of the shank at the joint of the shank and bowl and the final one was in the fluted area to the right of the shank near the bottom of the bowl. Other than the oxidation and chatter the stem was actually in pretty good condition and would only need to be polished. I took photos of the pipe to show its condition before I started my work on it. I took close up photos of the rim top that shows the clean bowl and the light burn damage around the inner edge toward the back of the bowl. (You can also see the small fill on the top of the rim at the top of the photo, right side of the pipe.) The stem was clean and Jeff had used Before & After Deoxidizer to soak and remove much of the oxidation. He rinsed out the inside of the stem and rinsed off the exterior as well. The photos of the stem show how good the stem actually looked after this treatment.I unscrewed the stem to show the three hole stinger and the threaded tenon.I took some photos of the pink putty fills in the briar on the rim top and on the shank and on the lower right side of the bowl near the shank.I picked out the fills on the bowl and shank with a dental pick and a sharp pen knife point to remove as much of the putty as I could.I filled in the freshly dug out fills with briar dust and clear super glue. I put glue in the fills and used a dental spatula to fill briar dust into the glue repairs. When the fills had cured I used a needle file to flatten the repairs and sanded the patches with a folded piece of 220 grit sandpaper. I followed that by sanding with a folded piece of 400 grit wet dry sandpaper. I polished the repaired areas with micromesh sanding pads – wet sanding them with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the areas down with a damp cloth to clean off the sanding dust. I touched up the sanded and polished areas with an Oak coloured stain pen. It matched really well with the rest of the bowl and shank. Once it is waxed and polished they will blend in a lot better than the pink ones.I rubbed the bowl down with Before & After Restoration Balm to deep clean the briar, particularly the sanded areas. I worked it into the plateau on the bottom of the bowl. The product works to clean, enliven and protect the briar. I hand rubbed it with my fingers and wiped it off with a soft cloth. I buffed the bowl with a horsehair shoe brush to polish it. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I set the bowl aside and turned my attention to the stem. I sanded the stem with 220 grit sandpaper to remove the tooth chatter and marks as well as the oxidation.I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I used the Before & After Pipe Polish to remove the small minute scratches left in the vulcanite. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. I polished the stem and bowl with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I worked some Conservator’s Wax into the plateau on the underside of the bowl and shank. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. I have never seen a Kaywoodie quite like this one. It is not only unique in having the plateau on the underside but also the fluting on the side of the bowl. The stamping Kaywoodie Original is also a new one for me. The dimensions are Length: 6 1/4 inches, Height: 2 1/2 inches, Outside diameter of the bowl: 1 1/2 inches, Chamber diameter: ¾ of an inch. I will be adding it to the rebornpipes store shortly. If you are interested in adding it to your collection email me at slaug@uniserve.com or send me a message on Facebook. Thanks for walking through the restoration with me as I worked over this Kaywoodie Original.