Tag Archives: Malaga Pipe Shop Michigan

Kathy’s Dad’s Pipes #8– Restemming & Restoring George Koch’s “Malaga” Freehand


Blog by Steve Laug

This is the eighth of the “Malaga” pipes that I am working on from Kathy’s Dad’s pipes. I will retell the story of the estate. Last fall I received a contact email on rebornpipes from Kathy asking if I would be interested in purchasing her late Father, George Koch’s estate pipes. He was a lover of “Malaga” pipes – all shapes and sizes and she wanted to move them out as she cleaned up the estate. We emailed back and forth and I had my brother Jeff follow up with her as he also lives in the US and would make it simpler to carry out this transaction. The long and short of it is that we purchased her Dad’s “Malaga” pipes. There are some beautiful pipes in that lot. I have never seen this many “Malagas” together in one place in all of my years of pipe restoring and refurbishing. They varied from having almost pristine to gnawed and damaged stems that will need to be replaced. These were some well used and obviously well loved pipes. Cleaning and restoring them will be a tribute to this pipeman. (Here is a link to some history of the Malaga Brand if you are interested: https://rebornpipes.com/tag/malaga-pipes/. There are also links there to a catalogue and the maker George Khoubesser.)Knowing about the pipeman who held the pipes in trust before me gives another dimension to the restoration work. This is certainly true with this lot of pipes. I can almost imagine George picking out each pipe in his assortment at the Malaga shop in Michigan. I may well be alone in this, but when I know about the person it is almost as if he is with me work on his pipes. In this case Kathy sent us not only information but also a photo of her Dad enjoying his “Malagas”. Once again, I am including that information so you can know a bit about the pipeman who held these pipes in trust before they are passed on to some of you. I include part of Kathy’s correspondence with my brother as well…

Jeff…Here is a little about my dad, George P. Koch…I am sending a picture of him with a pipe also in a separate email.

Dad was born in 1926 and lived almost all his life in Springfield, Illinois. He was the youngest son of German immigrants and started grade school knowing no English. His father was a coal miner who died when Dad was about seven and his sixteen year old brother quit school to go to work to support the family. There was not much money, but that doesn’t ruin a good childhood, and dad had a good one, working many odd jobs, as a newspaper carrier, at a dairy, and at the newspaper printing press among others. He learned to fly even before he got his automobile driver’s license and carried his love of flying with him through life, recertifying his license in retirement and getting his instrumental license in his seventies and flying until he was grounded by the FAA in his early eighties due to their strict health requirements. (He was never happy with them about that.) He was in the Army Air Corps during World War II, trained to be a bomber, but the war ended before he was sent overseas. He ended service with them as a photographer and then earned his engineering degree from University of Illinois. He worked for Allis Chalmers manufacturing in Springfield until the early sixties, when he took a job at Massey Ferguson in Detroit, Michigan. We lived in Livonia, and that’s where his love for Malaga pipes began. After a few years he returned to Allis Chalmers and we moved back to Springfield. I remember that when we went back to Michigan to visit friends, Dad had to go to the Malaga store and acquire a few new pipes. Many a year I wrote to Malaga and they picked out a pipe for me to purchase that I could give Dad for a Christmas or birthday present. He was always pleased. His favorites were the straight stemmed medium sized bowl pipes, but he liked them all.  He had some other pipes, but the Malagas were his favorites. I remember him smoking them sitting in his easy chair after work, with feet up on the ledge by the fire burning in the fireplace.  Growing up it was my job to clean them and he liked the inner bowl and stem coated with Watkins vanilla, leaving a little of that liquid in the bowl to soak in when I put them back on the rack. Dad quit smoking later in life and so they’ve sat on the racks for many years unattended, a part of his area by his easy chair and fireplace. Dad passed when he was 89 years old and it finally is time for the pipes to move on. I’m very happy they are being restored by you and your brother and hope they find homes who enjoy them as much as Dad did. Thank-you for your care and interest. — Kathy, the oldest daughter

Kathy, once again I thank you for providing this beautiful tribute to your Dad. We will appreciate your trust in allowing us to clean and restore these pipes. I am also trusting that those of you who are reading this might carry on the legacy of her Dad’s pipes as they will be added to the rebornpipes store once they are finished.

The eighth of the pipes that I chose to work on is another “Malaga” Freehand. This one is a smooth pipe with a carved faux plateau top on the rim and on the shank end. It has a look that is similar to an Alpha Freehand. It had a chewed and ruined vulcanite stem. Some great grain peeks through the grime around the bowl. The warm brown finish on the bowl appeared to be good condition under the dust and tars of time. I am even more certain that Malaga pipes must have been oil cured. The uniform finish and the light weight lead me to think that is the case. Once more there are no fills in the bowl or long shank. I have yet to find a fill in any of the bowls I have worked on in this lot and looking through what remains I think it is fair to say I won’t find any in them either.

The plateau style rim top on this Freehand was originally covered and almost filled in with an overflow of lava from the thick cake in the bowl. The rim top and the inner and outer edge of the bowl were in good condition. The stamping was on the underside of the shank and was clear and read “Malaga” near the shank/stem junction. The black vulcanite stem was ruined with bite marks on the top and a large hole on the underside of the stem. It would need to be replaced. The interior of the pipe was dirty. I know that George thoroughly enjoyed his pipes as is evidenced by the wear that all of them show. Jeff took these photos before he started the cleanup work on the pipe. Jeff took close up photos of the bowl and rim to show the condition of the pipe before he started to work his magic on it. The exterior of the bowl and shank were dirty. You can see the lava on the rim top, the cake and remnants of tobacco in the bowl and the nicks on the rim top and bowl around the outer edge of the rim. The second rim top photo shows the thick cake and debris in the bowl. It is dirty but in otherwise good condition. He also took photos of the side and of the faux plateau on the shank end. He also took a photo of the shank to show the stamping on the underside of the shank. You can see the overall condition of the shank before cleanup.The next photos show the damage to both surfaces of the stem near the button, the worn and chewed down button and the missing underside of the stem. The stem is a write off – misshapen and ruined.Working on this eighth pipe followed the same pattern as all of these pipes. Jeff had reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the bowl, rim and shank. He rinsed it under running water. He dried it off with a soft cloth. The lava mess on the rim was thoroughly removed without harming the finish underneath it. Without the grime the finish looked really good. As noted above the stem was a write off and would need to be replaced with a suitable one. I took photos of the pipe to show its condition before I started my work on it.    I took a photo of the rim top to show the condition it was in after the cleanup. Jeff was able to remove all of the lava on the rim top and edges. You can see the faux plateau that has been carved into the top of the rim. It is a nice looking finish. The stem was clean and you can see the tooth chatter and marks on the surface near the button and the bite through on the underside.I went through my can of scavenged stems and found one that was suitable for a replacement for this chewed Freehand stem. It was similar in terms of shape and less than a ¼ inch shorter than the chewed through original. Once it was cleaned up it would work nicely. The tenon was very close to the right size which was a bonus. I took photos of the replacement stem to show the condition it was in. It was lightly oxidized and had some light tooth chatter and dents. I painted the surface of the stem with the flame from a Bic lighter to heat and lift the dents in the vulcanite. This is one of those times that I am glad vulcanite has memory. The marks lifted to the surface and a bit of sanding would smooth things out.There was a nick out of the top of the button on the inner left side. I filled it in with a drop of clear superglue. Once it was dry I sanded it smooth with 220 grit sandpaper. I sanded the rest of the stem at the same time and removed some of the oxidation on the surface.Finally I had a pipe to restem that was quite easy. The only thing I did was smooth out the tenon and then build it up with a light coat of clear nail polish. When the coat dried I put the stem in the pipe and took the following photos to show the progress. I kind of like the look of the stem. It works with the pipe quite well. I polished the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the briar down after each pad with a damp cloth to remove the sanding dust. I rubbed the bowl down with Before & After Restoration Balm to deep clean the briar and particularly the reshaped areas. The product works to clean, enliven and protect the briar. I hand rubbed it with my fingers and wiped it off with a soft cloth. I buffed the bowl with a horsehair shoe brush to polish it. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I cleaned out the stem with alcohol, pipe cleaners and cotton swabs. This replacement stem was in far better condition than some of the others I have been using. It did not take much scrubbing  before the airway was clean.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I used the Before & After Pipe Polish to remove the small minute scratches left in the vulcanite. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. You may have noticed the roughness of the tenon in the above photos. It is smoother than it looks but I polished it some more to finish it for the final photos.I the polished stem and bowl with Blue Diamond to polish out the remaining small scratches. I gave the bowl multiple coats of Conservator’s Wax and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This is the eighth of the many “Malaga” pipes that I am restoring from Kathy’s Dad’s collection. I am looking forward once again to hearing what Kathy thinks once she sees the finished pipe on the blog. This one is heading to India to a pipeman there who will carry on the trust from her father. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 inches. Thanks for walking through the restoration with me as I worked over this Malaga from George’s estate. More will follow in a variety of shapes and sizes.

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Kathy’s Dad’s Pipes #5 – Restemming &Restoring George Koch’s “Malaga” Canadian


Blog by Steve Laug

This is the fifth of the “Malaga” pipes that I am working on from Kathy’s Dad’s pipes. For those of you who have not read the other blogs let me tell the story. Last fall I received a contact email on rebornpipes from Kathy asking if I would be interested in purchasing her late Father, George Koch’s estate pipes. He was a lover of “Malaga” pipes – all shapes and sizes and she wanted to move them out as she cleaned up the estate. We emailed back and forth and I had my brother Jeff follow up with her as he also lives in the US and would make it simpler to carry out this transaction. The long and short of it is that we purchased her Dad’s “Malaga” pipes. There are some beautiful pipes in that lot. I have never seen this many “Malagas” together in one place in all of my years of pipe restoring and refurbishing. They varied from having almost pristine to gnawed and damaged stems that will need to be replaced. Many of the pipes already had replacement stems or maybe George had the staff at the Malaga shop in Michigan put Lucite stems on them because he was such a gnawer. I don’t know if we will ever know the answer to that as Kathy did not know for sure. She did know though that he loved the brand and that most of the pipes he smoked he purchased from the shop. These were some well used and obviously well loved pipes. Cleaning and restoring them will be a tribute to this pipeman. (Here is a link to some history of the Malaga Brand if you are interested: https://rebornpipes.com/tag/malaga-pipes/. There are also links there to a catalogue and the maker George Khoubesser.)Knowing about the pipeman who held the pipes in trust before me gives another dimension to the restoration work. This is certainly true with this lot of pipes. I can almost imagine George picking out each pipe in his assortment at the Malaga Pipe Shop in Michigan. I may well be alone in this, but when I know about the person it is almost as if he is with me work on his pipes. In this case Kathy sent us not only information but also a photo of her Dad enjoying his “Malagas”. Once again, I am including that information so you can know a bit about the pipeman who held these pipes in trust before they are passed on to some of you. I include part of Kathy’s correspondence with my brother as well…

Jeff…Here is a little about my dad, George P. Koch…I am sending a picture of him with a pipe also in a separate email.

Dad was born in 1926 and lived almost all his life in Springfield, Illinois. He was the youngest son of German immigrants and started grade school knowing no English. His father was a coal miner who died when Dad was about seven and his sixteen year old brother quit school to go to work to support the family. There was not much money, but that doesn’t ruin a good childhood, and dad had a good one, working many odd jobs, as a newspaper carrier, at a dairy, and at the newspaper printing press among others. He learned to fly even before he got his automobile driver’s license and carried his love of flying with him through life, recertifying his license in retirement and getting his instrumental license in his seventies and flying until he was grounded by the FAA in his early eighties due to their strict health requirements. (He was never happy with them about that.) He was in the Army Air Corps during World War II, trained to be a bomber, but the war ended before he was sent overseas. He ended service with them as a photographer and then earned his engineering degree from University of Illinois. He worked for Allis Chalmers manufacturing in Springfield until the early sixties, when he took a job at Massey Ferguson in Detroit, Michigan. We lived in Livonia, and that’s where his love for Malaga pipes began. After a few years he returned to Allis Chalmers and we moved back to Springfield. I remember that when we went back to Michigan to visit friends, Dad had to go to the Malaga store and acquire a few new pipes. Many a year I wrote to Malaga and they picked out a pipe for me to purchase that I could give Dad for a Christmas or birthday present. He was always pleased. His favorites were the straight stemmed medium sized bowl pipes, but he liked them all.  He had some other pipes, but the Malagas were his favorites. I remember him smoking them sitting in his easy chair after work, with feet up on the ledge by the fire burning in the fireplace.  Growing up it was my job to clean them and he liked the inner bowl and stem coated with Watkins vanilla, leaving a little of that liquid in the bowl to soak in when I put them back on the rack. Dad quit smoking later in life and so they’ve sat on the racks for many years unattended, a part of his area by his easy chair and fireplace. Dad passed when he was 89 years old and it finally is time for the pipes to move on. I’m very happy they are being restored by you and your brother and hope they find homes who enjoy them as much as Dad did. Thank-you for your care and interest. — Kathy, the oldest daughter

Kathy, once again I thank you for providing this beautiful tribute to your Dad. We will appreciate your trust in allowing us to clean and restore these pipes. I am also trusting that those of you who are reading this might carry on the legacy of her Dad’s pipes as they will be added to the rebornpipes store once they are finished.

The fifth of the pipes that I chose to work on is a “Malaga” Canadian with a tall almost chimney like bowl. It was one the lot with a chewed and ruined vulcanite stem. But it is another beautiful piece of briar underneath the grime and debris of the years. The warm brown finish on the bowl appeared to be good condition under the dust and tars of time. The more I work on these the more I think that Malaga pipes must have been oil cured as they are very light weight and the finishes are uniformly well done. I have yet to find a fill in any of the bowls I have worked on in this lot and looking through what remains I think it is fair to say I won’t find any in them either.

The rim top on the tall Canadian was covered with an overflow of lava from the thick cake in the bowl. The rim top at the back of the bowl was more thickly caked than the front.  The inner and outer edge of the bowl had damage. There were some nicks on the outer edge and there was some darkening on the inner edge. The bowl was out of round from previous reaming. The rim top and outer edge showed signs of being knocked against a hard surface to empty the dottle from the bowl. The stamping on the top of the shank was clear and read “Malaga” and Imported Briar on the underside. There were no shape numbers on the pipe. The black vulcanite stem was ruined with bite marks all the way through on both the top and underside at the button. It would need to be replaced. The interior of the pipe was dirty. I know that George thoroughly enjoyed his pipes as is evidenced by the wear that all of them show. Jeff took these photos before he started the cleanup work on the pipe. Jeff took close up photos of the bowl and rim to show the condition of the pipe before he started to work his magic on it. The exterior of the bowl and shank were dirty. You can see the lava on the rim top, the cake in the bowl and the nicks on the rim top and bowl around the outer edge of the rim. It is dirty but in otherwise good condition. He also took a photo of the sides of the bowl. He also took a photo of both sides of the shank to show the stamping and the condition of the overall shank so you could have an idea of where things were at before he cleaned it up.The next photo shows the damage to both surface of the stem near the button and the worn and chewed down button. The stem is a write off on this one. The bite marks go all the way through and leave the stem misshapen and ruined. Working on this fifth pipe was pretty straightforward because Jeff had done all the hard cleanup work on the briar inside and out. He reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the bowl, rim and shank. He rinsed it under running water. He dried it off with a soft cloth. The lava mess on the rim was thoroughly removed without harming the finish underneath it. Without the grime the finish looked really good. As noted above the stem was a write off and would need to be replaced with a suitable one. I took photos of the pipe to show its condition before I started my work on it. I took a photo of the rim top to show the condition it was in after the cleanup. Jeff was able to remove all of the lava on the rim top and edges. There is still some darkening on the rim top. You can see the damage on the top itself and around the outer edges from knocking out the pipe on a hard surface. The inner edge of the bowl had a lot of nicks and cuts and was out of round. The stem was clean and you can see the tooth chatter and marks on the surface near the button and the large deeper tooth mark on the underside.I went through my can of extra stems and found one that was suitable for a replacement on this Canadian. It was a bit shorter than the replacement that had been chewed through.  It also had an ornamental brass ring over the end of the tenon and anchored to the stem. The tenon was the right diameter for the shank so it was a simple matter of cleaning up the tenon and fitting it on the shank. I took photos of the pipe with the new stem. The brass band was going to look really good once it was polished. I also like the shorter stem on the pipe as it looks more like the classic Canadian it was when it was sold. I took some close up photos of the new stem to show the fit to the shank. The stem is looking really good. It will need to be thoroughly cleaned and polished but it shows promise.I sanded off all of the calcification on both sides of the stem with 220 grit sandpaper and cleaned up the area around the button edge. Unfortunately, I forgot to take photos of this part of the process. There was no tooth chatter on either side which was a plus. There was some oxidation and the brass spacer at the stem/shank junction was oxidized. I sanded the surface of the button to reshape it on both the top and underside. I cleaned out the airway and the slot in the button with pipe cleaners and alcohol. I used a dental pick to clean out the corners of the slot.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I used the Before & After Pipe Polish to remove the small minute scratches left in the brass and the vulcanite. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. I lightly topped the bowl on my topping board using 220 grit sandpaper. It did not take too much work to remove the nicks and damage to the rim top and edges. Once it was complete I topped it on a medium grit sanding sponge to smooth the surface even more.I sanded the inside edge of the rim to minimize the damage and bring the bowl back to round. I gave it a slight bevel that made the darkening on the inside edge less visible.I polished the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the briar down after each pad with a damp cloth to remove the sanding dust. I rubbed the bowl down with Before & After Restoration Balm to deep clean the pores and grain of the smooth finish as well as to enliven and protect the briar. I hand rubbed it with my fingers and wiped it off with a soft cloth. I buffed the bowl with a horsehair shoe brush to polish it. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I the polished stem and bowl with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This is the fifth of the many “Malaga” pipes that I am restoring from Kathy’s Dad’s collection. I am looking forward once again to hearing what Kathy thinks once she sees the finished pipe on the blog. I will be posting it on the rebornpipes store very soon. It should make a nice addition to the next pipeman’s rack and in purchasing it you can carry on the trust from her father. The dimensions are Length: 6 inches, Height: 2 1/4 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: 3/4 inches. Thanks for walking through the restoration with me as I worked over this Malaga from George’s estate. More will follow in a variety of shapes and sizes.

Kathy’s Dad’s Pipes #3 -Restoring George Koch’s “Malaga” Apple


Blog by Steve Laug

This is the third of the “Malaga” pipes that I am working on from Kathy’s Dad’s pipes. Another reminder of where I got them. Last fall I received a contact email on rebornpipes from Kathy asking if I would be interested in purchasing her late Father, George Koch’s estate pipes. He was a lover of “Malaga” pipes – all shapes and sizes and she wanted to move them out as she cleaned up the estate. We emailed back and forth and I had my brother Jeff follow up with her as he also lives in the US and would make it simpler to carry out this transaction. The long and short of it is that we purchased her Dad’s “Malaga” pipes. There are some beautiful pipes in that lot. I have never seen this many “Malagas” together in one place in all of my years of pipe restoring and refurbishing. They varied from having almost pristine to gnawed and damaged stems that will need to be replaced. Many of the pipes already had replacement stems or maybe George had the staff at the Malaga shop in Michigan put Lucite stems on them because he was such a gnawer. I don’t know if we will ever know the answer to that as Kathy did not know for sure. She did know though that he loved the brand and that most of the pipes he smoked he purchased from the shop. These were some well used and obviously well loved pipes. Cleaning and restoring them will be a tribute to this pipeman. (Here is a link to some history of the Malaga Brand if you are interested: https://rebornpipes.com/tag/malaga-pipes/. There are also links there to a catalogue and the maker George Khoubesser.)I have previously written about how knowing about the pipeman who held the pipes in trust before me gives another dimension to the restoration work. This is certainly true with this lot of pipes. I can almost imagine him picking out his assortment at the Malaga shop in Michigan. I may well be alone in this, but when I know about the person it is almost as if he is with me work on his pipes. In this case Kathy sent us not only information but also a photo of her Dad enjoying his “Malagas”. Once again, I am including that information so you can know a bit about the pipeman who held these pipes in trust before they are passed on to some of you. I include part of Kathy’s correspondence with my brother as well…

Jeff…Here is a little about my dad, George P. Koch…I am sending a picture of him with a pipe also in a separate email.

Dad was born in 1926 and lived almost all his life in Springfield, Illinois. He was the youngest son of German immigrants and started grade school knowing no English. His father was a coal miner who died when Dad was about seven and his sixteen year old brother quit school to go to work to support the family. There was not much money, but that doesn’t ruin a good childhood, and dad had a good one, working many odd jobs, as a newspaper carrier, at a dairy, and at the newspaper printing press among others. He learned to fly even before he got his automobile driver’s license and carried his love of flying with him through life, recertifying his license in retirement and getting his instrumental license in his seventies and flying until he was grounded by the FAA in his early eighties due to their strict health requirements. (He was never happy with them about that.) He was in the Army Air Corps during World War II, trained to be a bomber, but the war ended before he was sent overseas. He ended service with them as a photographer and then earned his engineering degree from University of Illinois. He worked for Allis Chalmers manufacturing in Springfield until the early sixties, when he took a job at Massey Ferguson in Detroit, Michigan. We lived in Livonia, and that’s where his love for Malaga pipes began. After a few years he returned to Allis Chalmers and we moved back to Springfield. I remember that when we went back to Michigan to visit friends, Dad had to go to the Malaga store and acquire a few new pipes. Many a year I wrote to Malaga and they picked out a pipe for me to purchase that I could give Dad for a Christmas or birthday present. He was always pleased. His favorites were the straight stemmed medium sized bowl pipes, but he liked them all.  He had some other pipes, but the Malagas were his favorites. I remember him smoking them sitting in his easy chair after work, with feet up on the ledge by the fire burning in the fireplace.  Growing up it was my job to clean them and he liked the inner bowl and stem coated with Watkins vanilla, leaving a little of that liquid in the bowl to soak in when I put them back on the rack. Dad quit smoking later in life and so they’ve sat on the racks for many years unattended, a part of his area by his easy chair and fireplace. Dad passed when he was 89 years old and it finally is time for the pipes to move on. I’m very happy they are being restored by you and your brother and hope they find homes who enjoy them as much as Dad did. Thank-you for your care and interest. — Kathy, the oldest daughter

Kathy, once again I thank you for providing this beautiful tribute to your Dad. We will appreciate your trust in allowing us to clean and restore these pipes. I am also trusting that those of you who are reading this might carry on the legacy of her Dad’s pipes as they will be added to the rebornpipes store once they are finished.

The third of the pipes that I chose to work on is a “Malaga” Apple shape with an acrylic Cumberland stem. It is another beautiful pipe underneath the grime and debris of the years. The warm brown finish on the bowl appeared to be good condition under the dust and tars of time. I think that Malagas must have been oil cured as they are very light weight and the finishes are uniformly well done. I have yet to find a fill in any of the bowls I have worked on in this lot and looking through what remains I think it is fair to say I won’t find any in them either. The rim top on the apple was covered with a light overflow of lava from the cake in the bowl. The inner and outer edge of the bowl had damage. There were some nicks on the outer edge and there was some darkening on the inner edge. The outer edge showed signs of being knocked against a hard surface to empty the dottle from the bowl. The stamping on the left side of the shank was clear and read “Malaga”. Once again there were no shape numbers on the pipe. The acrylic Cumberland coloured stem fit the shank quite well and had some really interesting patterns around the stem. There was tooth chatter and marks on both sides at the button and one deep tooth mark on the underside near the button. The interior of the pipe was dirty. I know that George thoroughly enjoyed his pipes as is evidenced by the use that all of them show. Jeff took these photos before he started the cleanup work on the pipe. He took close up photos of the bowl and rim to show the condition of the pipe before he started to work his magic on it. The exterior of the bowl and shank were dirty. You can see the lava on the rim, the cake in the bowl and the nicks on the bowl around the outer edge of the rim. It is dirty but in otherwise good condition. He also took a photo of the side of the bowl and the underside of the bowl and shank. He also took a photo of the left side of the shank to show the stamping and the condition of the overall shank so you could have an idea of where things were at before he cleaned it up.The next photo shows the colour of the stem material with all of the swirls of black and red that make Cumberland beautiful. The nicks in the surface, the tooth chatter on the stem top and underside as well as the button and the deep tooth mark on the underside of the stem can be seen in the photos that follow. Working on this third pipe and working on a Savinelli Autograph from Farid’s Dad’s estate at the same time is a good reminder of how much Jeff does in preparing a pipe for me to restore. He reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the bowl, rim and shank. He rinsed it under running water. He dried it off with a soft cloth. The lava mess on the rim was thoroughly removed without harming the finish underneath it. Once the grime was removed the finish actually looked it was in excellent condition. I took photos of the pipe to show its condition before I started my work on it. It really has some nice birdseye grain on the right side of the bowl and shank. I took a photo of the rim top to show the condition it was in after the cleanup. Jeff was able to remove all of the lava on the rim top and edges. There is still some darkening on the rim top. You can see the damage around the outer edges and top from knocking out the pipe on a hard surface. The stem was clean and you can see the tooth chatter and marks on the surface near the button and the large deeper tooth mark on the underside.I sanded out the tooth chatter and tooth marks with 220 grit sandpaper to smooth and blend them into the surface of the rest of the stem. I sanded the surface of the button to remove the marks on the top and underside. The top of the stem looks very good at this point. The tooth mark on the underside is visible and is repairable at this point.I sanded the inside of the tooth mark to rough it up, wiped it down with alcohol on a cotton pad and filled in the divot with clear super glue. I set the stem aside to let the glue cure and worked on another pipe.When the glue had hardened I sanded it smooth with 220 grit sandpaper to blend it into the surface of the acrylic. I worked on it until the repair was basically invisible (first photo below). I sanded the topside of the stem again as well (second photo below).I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I lightly topped the bowl on my topping board using 220 grit sandpaper. It did not take too much work to remove the nicks and damage to the rim top and edges. Once it was complete I topped it on a medium grit sanding sponge to smooth the surface even more.I beveled the inside edge of the rim to minimize the damage. I gave it a slight bevel that made the darkening on the inside edge less visible.I filled in the deeper nicks and marks along the outer edge of the bowl with clear super glue. Once it dried and I sanded it back it would make those areas smooth and almost unnoticeable.I sanded the repaired areas with 220 grit sandpaper and then blended it into the surrounding briar with micromesh sanding pads. I polished it with 1500-2400 grit sanding pads.I polished the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the briar down after each pad with a damp cloth to remove the sanding dust. I rubbed the bowl down with Before & After Restoration Balm to deep clean the pores and grain of the smooth finish as well as to enliven and protect the briar. I hand rubbed it with my fingers and wiped it off with a soft cloth. I buffed the bowl with a horsehair shoe brush to polish it. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. With the stem polished I put it back on the pipe and buffed it with Blue Diamond. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This is the third of the many “Malaga” pipes that I am restoring from Kathy’s Dad’s collection. I am looking forward to hearing what Kathy thinks once she sees the finished pipe on the blog. I will be posting it on the rebornpipes store very soon. It should make a nice addition to a new pipeman’s rack that can carry on the trust from her father. The dimensions are Length: 6 inches, Height: 1 1/2 inches, Outside diameter of the bowl: 1 1/4 inches, Chamber diameter: 3/4 inches. Thanks for walking through the restoration with me as I worked over this second Malaga of his estate. More will follow in a variety of shapes and sizes.