Tag Archives: stem work

A Peterson Pipe Finds Its Way Home


I don’t think I have ever had a pipe I gave a way or sold come back to me years later. Usually they are gone from my radar. I have a record of the pipes I have sold but rarely record the ones I give away. They are gifts and as such the moment they leave my hand they are no longer on my radar. There has been times when I wished they would come home but never truly expected it to happen. That is until yesterday!

The pipe that came home has been there and back again! Its residence with me began when I visited Mike Glukler in Aldergrove many years ago. Periodically I would visit and look through the pipes he had for sale through Briar Blues. This time I looked through and was drawn to a Peterson Special in a rusticated Dublin shape. I checked it out and the purchased it. I brought it home with me and smoked it a couple of times but never quite enjoyed it enough to make it a regular in my rotation. So it sat neglected for a while. On day I was going through my rack and deciding which pipes to sell and which to keep and I came across this one. I almost put it in the “to be sold pile” but instead I cut a new fishtail stem for it. I smoked it more often then.

I have always had a curiosity about the estate pipes that I purchase. I want to find out as much as possible about them. In the case of this Peterson that meant I would contact Mike Leverette. I wanted to get an idea of what I had in my hands. I wanted to know a bit about the age and details of the pipe. Mike was excited when he heard about this pipe. He said he had never seen a Special in this shape. I sent him photos of it and he sent back replies about it that were very helpful to me. I had it in the rack and smoked it occasionally with the new fishtail stem but never truly seemed to reach for it that often.

Through my work I would travel to Atlanta several times a year and stay for a week or more at a time. I always took along pipes and tobacco that I would gift to other pipemen that I would call and meet for a bowl and a chat. I met John Offerdahl and Mike Hagley on some of those trips. But I would always get together with Mike Leverette. He would drive up from his home to Atlanta where I was staying in a hotel by the airport and we would have lunch or dinner together. We would talk about all kind of things – history, Vikings, architecture, pipes, history, pipes. WE kept in touch by email and phone over the years and when he was diagnosed with cancer and underwent surgery we talked and afterwards we met together. When I was diagnosed with cancer and was scheduled for surgery we talked and met together. Mike was my friend and a kindred spirit in terms of pipes, history, writing and many other things. If you have a picture in your mind of two old gents sitting together over dinner chatting and later adjourning to the open space near my hotel to smoke our pipes and talk some more you have the right image in your mind. I always enjoyed those visits. Several times John Offerdahl would join us for dinner and a pipe. I have missed those visits and conversations since Mike died.

LTR: John Offerdahl, your’s truly, Mike Leverette

LTR: John Offerdahl, your’s truly, Mike Leverette

It was on one of those trips, quite a few years ago now, that I gave that Peterson’s Special Dublin to Mike when I visited him in Atlanta, Georgia. I remember sitting in an Italian restaurant near the hotel and each of us pulled out our gift pipe and tobacco to exchange. It had become a bit of a ritual with us. We would exchange our gifts before even opening the menu! I remember on this particular occasion Mike gave me two old sandblasted Barling Canadians that needed to be restemmed and a tin of Virginia Flake tobacco. My gift to him was wrapped like most of my presents (at least that is what my daughters tell me) in a grocery bag. When he opened it and took out the Pete Dublin the look on his face was a mixture of surprise and excitement. He turned it over in his hands and read the stamping and commented on the history of the pipe. He took it apart and looked down the long shank and examined the stem. He loved that pipe a lot. I had included a tin of Latakia Flake for him as it was a favourite of his.

We finished our dinner that evening and went back to the hotel and adjourned to the bench out front. He loaded up the pipe with some of his own tobacco and I loaded mine. He smoked it and thoroughly enjoyed the smoke. I am sure there was much more that went on that evening but this is what my memory brings up. That evening was in the pre-cancer days for both of us so we did not have a care in the world or a worry on our minds. I remember a bit of the conversation that evening – we spoke of the route of the Exodus of Israel from Egypt. Mike had done a lot of work on that in a paper he sent me and he wanted some feedback. It was a great evening and we talked and smoked until the sun went down. We parted company that evening both richer for the conversation and friendship. That was the last I saw of the Dublin.

Now jump ahead about 12 or more years. I was on the phone with a buddy who is selling Mike’s pipes for Mike’s widow, Jeanette. We were talking about the pipes in the lot that he was selling. There were several of them that he wanted to send me to recondition and document the process I used on them. As we talked I asked him in passing about the Peterson Special Dublin. I was curious as to what happened to that pipe after Mike died. I told him a bit of the story I have written above. He laughed and said that he happened to have that pipe in his hand at just that moment. I asked him about its condition and what he thought of it. It was at that point he offered to send it back to me. He would call Jeanette and tell her about our conversation and then ask her about the pipe coming back to me. She told him she was more than happy to have it come home! He let me know that it would be shipped out to me soon!

I knew it was coming but not when. Today I came home from work and found a package waiting for me. It was addressed from my buddy in Texas. I excitedly opened it and carefully unwrapped “Mike’s Pipe”. It had come home to Canada. As a kindness my friend had include a small bag of HH Dark Flake tobacco for me to try. I know he had said it was too strong for his liking but the funny thing is I think it is just the tobacco that Mike would have loved. I took the pipe down to my work table and gave it a thorough examination. It was actually in great shape. The cake was minimal, just the way I like it. The finish was in excellent shape with no dings or scratches. There was a little darkening and dust on the rim but that would clean up easily. The stem had some oxidation around the P stamp and on the underside as well (to be honest I think this was there when I gave it to Mike, or at least it looked like I remembered it). There was some small tooth chatter on the top of the stem and on the underside just ahead of the button and the shelf, but none of it was too deep. I decided to clean up the pipe right then. The next three photos show the pipe as it looked when I took it from the box.

IMG_1155

IMG_1156

IMG_1157

I used a Bic lighter and passed the flame over the tooth chatter on the top and underside of the stem. I then sanded it lightly with 1500 grit micromesh to make the tooth marks very visible. I used 220 grit sandpaper to remove the tooth ridges and remnants left after the heat of the lighter raised the dents. I wet sanded it with the 1500 grit micromesh to smooth out the scratches left by the 220 grit. I also decided to add some white to the stamping on the stem. I use a whiteout pen to do that. I apply the whiteout heavily to the stamping and once it is dried I sand it off with the 1500 grit micromesh sanding pad.

IMG_1163

IMG_1158

IMG_1159

IMG_1161

The next series of three photos show the progress of polishing the stem with the micromesh sanding pads from 1500-12,000 grit. The recoloured stamping is also visible. At this point in the process I scrubbed the top of the bowl with warm water and a tooth brush. The darkening and light build up was easily removed by this method. I then buffed the stem with White Diamond to give it a final polish and lightly buffed the bowl. I buffed the stem with carnauba to protect it from oxidizing and then took the pipe back to my table. I gave the bowl a coat of Halcyon II wax and hand buffed it with a shoe brush. I have found that this keeps the rustication crisp and fresh where a buff on the buffer can flatten the rustication and change the feel in the hand.

IMG_1164

IMG_1165

IMG_1166

The next series of four photos show the rejuvenated pipe. The stem is a bright black and the tooth marks are gone. The bowl and internals are also cleaned and the pipe is ready to load up with the HH Dark Flake and smoke. This pipe will always be “Mike’s Pipe” to me. I raise the bowl in his honour!

IMG_1182

IMG_1183

IMG_1185

IMG_1187

Not So “Mint” Danish Sovereign Reborn


Blog by Greg Wolford

I picked up this Danish Sovereign off eBay for my son as a gift. I have one in a different shape and he has admired it since I got it. I knew that he had been wanting a Danish pipe and when I was this one it looked to be right up his style-alley.

This pipe came described as in “mint condition” from an eBay seller. It was a Father’s Day gift for my son, his first Father’s Day pipe actually; he took up the pipe only about 8 months ago. The photos the seller provided were not good and none of the problems were shown/disclosed; I could see some oxidation but didn’t expect the chatter and dents.

The seller shipped it not as expediently as I had hoped so the pipe didn’t arrive in time for Father’s Day; it came yesterday. I spent the evening getting it cleaned up for him, not doing anything to alter the originality of the pipe, which is what he wanted. If he decides he wants me to, I may end up sanding it down and re-staining it, filling the dents as needed, to make it much more like new. But that’ll be his call since it’s his gift.

I thought I would try something, actually a few things, different for this project: I used a few new things/processes, yes, but mainly the difference is I took video as I went instead of photos and will show the steps/progress in the video rather than writing it all out. This is something I have been wanting to try and so, now I have! Since it is the first time doing a resto-video I’m sure there will be things that could’ve been done better. And hopefully with time and practice, if this idea seems to “fly”, they will in the next projects.

Concerning a Vintage Portland London Made – Robert M. Boughton


It is a pleasure to have another article by Robert Boughton. In this article he demonstrates his skills in the restoration of a Portland Pot shaped pipe. Thanks Robert for your additions to the blog.

The particulars of said pipe being that it is an elegant, very small straight pot (5’’ length with a 1.5” x 1.25” bowl), and is believed by the author to be a BB&S, or Barling, seconded to Topsall Portland
Guest Blog by Robert M. Boughton

Introduction
Irish author James Joyce, in a memorable example of poetic license, called his collection of short stories assembled in Dubliners his “little epiphanies.” Rare stones are known as gems. Wise men have written that the smoking pipe is “the poor man’s friend”and“the fountain of contemplation, the source of pleasure, the companion of the wise,” and that it “draws wisdom from the lips of the philosopher, and shuts up the mouth of the foolish.” To me, the moment I first saw on eBay this fine specimen of pipe-making, its simple and classic lines and curves shining through the obvious considerable use by its previous owner(s),“sudden as the spark from smitten steel” I was effected the same as the hammer striking metal in a forge. I had to have this pipe, and for a penny less than $20 it became mine. Knowing nothing at the time of purchase of its possible history, my only desire was to restore the beautiful little pot to its original splendor.

As I sit here on the only piece of comfortable furniture so far moved into my new apartment in a much better and safer part of town than I described in my previous blog, with the morning view of a golf course outside my window, I am smoking in my little Portland pot – now restored to the above-sought condition – a gentle bowl of Stokeby’s 4th Generation 1855 ready-rubbed mixture with its natural Virginia sweetness, and feeling so happy I made the small investment of money and time. Although I am comfortable taking credit for the full restoration of the pipe, this being my first such complete endeavor in the art and craft of such work, I must again give thanks for the collaborative contributions of several friends, in this case Chuck Richards, Hunter Brooks and Leigh Brady, whose parts in the task will be described in time.

Boughton1

Again, when I bought this pipe, I did so without any initial research. By the time it arrived in the mail four days later, however, I had found references online that seem to identify it as a BB&S (Barling’s) second made for a company known as Topsall Portland. Other sources include eBay and the Brothers of Briar. I am satisfied with the pipe regardless of its origins, though, and any better information would be appreciated.

Chuck Richards.  Photo © by the Author

Chuck Richards. Photo © by the Author

Hunter Brooks.  Photo © by the Author

Hunter Brooks. Photo © by the Author

Leigh Brady.  Photo courtesy of L. Brady

Leigh Brady. Photo courtesy of L. Brady



Restoring the Portland

First, there’s the sanding that I expected to reveal a small crack in the top of the shank near the stem, which in fact was my original excuse for the full restoration of the pipe as opposed to the initial refinish I had completed to remove the bad discoloration of the bowl and stem…but after sanding down the entire bowl and shank, the “crack,” I was actually disappointed to discover, was only a mirage created by the old finish.

Boughton5

Then, after the initial setback of discovering there was no need to fill a crack and use a metal band to seal the shank, I micro-meshed the wood:

Boughton6

Boughton7

Boughton8

Following the micro-mesh, I used a light brown leather stain recommended by Chuck, which I found at Hoffmantown Shoe and Boot Repair, after which Hunter at Stag Tobacconist(owing to my lack of supplies and equipment) buffed the bowl with Red Tripoli Wax and the stem with White Tripoli.
I bought a very cheap wheel buffer to apply Halcyon II Wax, which gave the pipe a decent but still somewhat wanting finish.

Chicago Electric Mini Grinder/Buffer

Chicago Electric Mini Grinder/Buffer

Finally, I tackled the hardest, and therefore most satisfying, task of micro-meshing the stem where it connected to the shank, which appeared to have been replaced at some point during the pipe’s long life. By my estimate, this Portland London Made pot was crafted no later than the 1960s. Perhaps this accounts in large part to my dread of fitting the stem to the shank, a job that even I could feel was necessary to call the overall work a full restoration but which I approached with considerable trepidation for fear of overdoing this step – and in so doing botching the entire effort! But, at Chuck’s insistence, I applied gentle, patient micro-meshing and at last achieved the desired effect. Again I am indebted to Chuck’s guidance, without which my own inclination to put the helpless stem to the wheel almost surely have obliterated all of my hard work!

The next Friday night, at our weekly pipe club meeting, I presented the pipe for scrutiny by my fellow members. I was gratified by Chuck’s initial pronouncement, which was a simple “Nice!” but even more so for his almost immediate observation that I had attached the stem upside-down – and his final contribution of a quick carnauba Wax spin on the shop’s high-speed buffer wheel as well as a small amount of beeswax to tighten the loose stem, rendering the following finished product:

Boughton10

Conclusion
It is with a sense of humility and responsibility for the admitted first attempt at such a work that I present this finished product to the pipe smoking world at large for its final judgment and, I hope, suggestions for how to approach future restorations.

My final word of appreciation is owed to Leigh, a fine British friend and fellow lifelong member of the Stag Pipe Club, for his contribution concerning this pipe’s possible history being linked to the Great Portland Street of London, which he wrote in an email is known for its tobacconists as well as being “very close geographically to the famous Baker Street which was the choice of abode for the great Sherlock Holmes.”

Reworking a Mastercraft Custom Deluxe Billiard and Removing Mold


Blog by Steve Laug

This old Mastercraft billiard is the second pipe of the threesome that was sent to me last week as a gift. In his email asking if I wanted them he said they were either going to the rubbish bin or to me so I was not surprised when I opened the box and unpacked them. It had some nice looking grain underneath all of the grime and peeling varnish. But this one was in very rough shape. The stem was chewed in half so there was not enough to save. The inner tube apparatus inserted into the stem looked like it had been destroyed and then somebody bent it close to shape and cut a X cut in the end of the tenon so that it would fit into the stem. The shank was grimy and dark with a white mold residing inside both the bowl and the shank. The pipe reeked of mold. The bowl itself had a heavy but broken cake underneath the mold. It had a coat of varnish that was spotty and peeling where it was worn off the briar. In those worn spots the briar was almost black. The rim was also in very bad shape. The front was burned down from repeatedly lighting the pipe in the same spot with a torch. The back side of the rim looked like it had been scraped on concrete or hammered out on concrete because it was worn and broken down. The three photos below (I apologize for the poor quality – still getting used to this new camera!) show the state of the bowl and stem.

IMG_1009

IMG_1010

IMG_1011

I sorted through my stems and found two options that I thought might work on the pipe. The first one was an acrylic saddle stem that I thought might look good with the bowl (pictured in the first photo below). I turned the tenon and fit it to the pipe but did not like the proportion of the stem and shank length. I then took the second stem – a shorter, straight tapered stem and fit it to the pipe (pictured in the second – fourth photo below). It looked like it belonged on the pipe so my choice was made. It was an old previously used vulcanite stem from my collection of old pre-used stems that I collect. This one would take some work as it was oxidized and had a calcified buildup around the button area. It was also clogged and the slot was plugged to a small pin hole. But it had the right look so it would be worth cleaning up.

IMG_1020

IMG_1049

IMG_1050

IMG_1051

I set the stem aside and worked on the bowl. I reamed the pipe with a PipNet reamer to get rid of the cake and the mold. I cleaned the reamer with alcohol before putting it away. I cleaned the bowl and the shank with cotton swabs, pipe cleaners and Everclear to remove as much of the tars and oils and moldy smell as possible.

IMG_1021

IMG_1022

IMG_1023

When I finished it still smelled moldy, but I had several plans in mind for addressing that. But first I topped the bowl with my usual flat board and 220 grit sandpaper. I place the bowl rim down flat against the sandpaper and work in it a circle to remove the damage on the rim. This one took quite a bit of work to even out the top and get rid of the damage from the burn on the front side of the rim and the roughened back edge done by beating the pipe against concrete. I sanded it, repeatedly checking to see if I was removing enough of the damage to get a sharp edge on the bowl. On the outer rim next to the shank there was a chunk of briar missing that I would try to minimize after topping the bowl. I was able to remove all of the damage of the burned area and most of the damage of the battering the old pipe had taken. The rim looked good. I used a folded piece of sand paper to work on the inside edge of the rim and clean up the damage that was done there and keep the bowl in round.

IMG_1053

IMG_1054

IMG_1055

IMG_1056

IMG_1057

IMG_1058

I wiped the exterior of the bowl down with acetone on a cotton pad to remove the grime and the finish that remained. I repeated this until I could not remove any more finish or grime. The next two photos show the wipe downed bowl.

IMG_1059

IMG_1060

I placed the bowl in an alcohol bath for several hours while I worked on the stem and worked on several other old pipes that I have on the go. When I took it out of the bath, I dried it off with a cotton cloth and scrubbed it with a tooth-brush dipped in alcohol from the bath. I dried it again to check on the finish. There were still several spots where the varnish remained – the shank and the bottom of the bowl. One benefit of the bath was that the glue softened on the over pressed band and I was able to remove it from the shank. I sanded and scrubbed the old glue off the shank and sanded the bowl with a fine grit sanding sponge. I wiped it down with another acetone cotton pad. It still needed to soak a bit longer to finish breaking down the varnish that remained. While it soaked I cleaned up the silver band with silver polish and the jeweler’s polishing cloth. Under all the tarnish I found that the band was stamped Sterling.
I removed the bowl from the alcohol soak and dried it off. I used a lighter to burn off the alcohol from inside the bowl and the shank. I then recleaned the inside of the bowl and the shank with Everclear and many more pipe cleaners and cotton swabs. The amount of tars and sticky oils and grit that came out of the shank was incredible. It was no wonder that the pipe still reeked like mold. The next series of three photos show the pipe after soaking and sanding.

IMG_1061

IMG_1062

IMG_1063

I scoured the shank until it was fairly clean and then set up a retort to do a more thorough clean. The retort sends vaporized alcohol into the bowl and shank and in essence boils out the grime with hot alcohol. As the alcohol cools it returns to the tube and with it the grime and oils from the pipe. I repeated the retort three times on the pipe until the alcohol came out clean. I then took apart the pipe and cleaned out the shank with pipe cleaners and cotton swabs a third time. There was even more oil and grime that came out of the shank. I cleaned off the surface with an acetone wipe and then reset the silver band with Weldbond glue. I turned it so that the Sterling stamp was on the top of the shank and pressed it on to the shank until it was even with the edge of the shank. Weldbond dries fairly quickly to touch so that the band would not be loosened when I went on to the next step in my cleaning process.

IMG_1064

IMG_1065

IMG_1071

After removing the retort I cleaned the bowl and shank. Yet even more grime came out. I put the stem back on and took the four photos below to show the state of the pipe at this point. I did this more for an encouragement to me as this one was proving a difficult rework. The photos gave me a picture of what I was aiming for in cleaning this one up. If I lose sight of that it will end up in the bin as rubbish.

IMG_1066

IMG_1067

IMG_1068

IMG_1069

When the alcohol dried in the bowl and the visual showed a clean bowl and shank I took a sniff of the bowl. After all of this work the moldy smell still was present in the bowl and shank. This called for more drastic measures. I used the Dremel with a sanding drum on it and sanded the inside of the bowl until the briar was bare and clean. Then I filled the bowl with salt and alcohol to leach out the oil from the inside of the bowl and shank. My hope was that in doing this I would also kill the stench. I plugged the shank with a cork, filled the bowl with kosher rock salt (I was out of my normal cotton bolls) and set it up on an old ice-cube tray. I used an ear syringe to fill the bowl with 99% isopropyl alcohol. I set it aside and went to bed to let the treatment do its work while I was sleeping. The two photos below show the bowl after filling with alcohol.

IMG_1072

IMG_1073

In the morning the salt was a dark brown as pictured below. I emptied the now darkened salt and dried out the inside of the bowl by flaming the alcohol with my lighter. It still smelled like mold though the smell was definitely losing strength.

IMG_1070

I cleaned out the button area of the stem with the dental pick and then ran several bristle pipe cleaners through it and then followed up with regular pipe cleaners. I soak both in Everclear to clean out the stem. I then sanded the stem with 220 grit sandpaper to remove the calcification that was all over the stem. I also gave the stem a quick sand all over with the 220 grit to remove the top oxidation. I ran the flame from the Bic lighter over the surface to burn off the oxidation. It did a great job of removing what I had loosened with the sandpaper. I continued sanding it with a fine grit sanding sponge to remove the remaining oxidation. I rubbed down with Obsidian Oil and set it aside with the bowl while I went off to work. The Obsidian Oil sat on the stem and soaked in for the 9 hours I was at work.

IMG_1074

IMG_1075

IMG_1076

IMG_1077

I refilled the bowl with salt and put a cork in the shank. I again used the ear syringe to fill the bowl with alcohol and set it aside to work on the stem. It too sat for the nine hours I was at work.

IMG_1072

When I got home from work the stem looked quite good. It was significantly more black and the oxidation was gone except around the stem shank union. More work to do there. The salt was a dark brown, but slightly lighter than the first treatment. I dumped out the salt and cleaned out the bowl and shank with cotton swabs again. When I finished the smell was better but present nonetheless. I cleaned out the bowl with alcohol and cotton swabs again.

IMG_1078

I needed another bit of encouragement at this point so I decided to stain the pipe with a dark brown aniline stain cut 2:1 with isopropyl alcohol. I applied the stain, flamed it and then buffed it on with Tripoli and White Diamond (photos 1-4 below). The brown did a fair job of coverage but I would need to give it a second coat of stain using a oxblood colour to do some blending with the dark areas on the bowl.

IMG_1083

IMG_1084

IMG_1085

IMG_1086

I worked on the stem with fine grit sanding sponges and 1500-2400 grit micromesh sanding pads. There were some minor tooth dents that still showed up so I passed over them with a Bic lighter and was able to raise them. More sanding was needed and I repeated the sanding described above.

IMG_1079

IMG_1080

IMG_1081

IMG_1082

Once the bowl dried out it still smelled so I decided to repeat the salt and alcohol treatment a third time. I filled the bowl with salt and isopropyl and set it aside over night (photo 1 below). In the morning the salt was little lighter brown this time (photos 2-3 below). I dumped the salt out and cleaned the bowl and shank again. This time the cotton swabs came out fairly clean. I flamed the inside of the bowl. Once the bowl dried out it still smelled so I decided to repeat the salt and alcohol treatment again. I filled the bowl with salt and isopropyl and set it aside over night. In the morning the salt was once again a dark brown. I dumped the salt out and cleaned the bowl and shank again. This time the cotton swabs came out fairly clean. I flamed the inside of the bowl. Though the inside of the bowl and the shank was very clean the musty smell still remained, though less prevalent. This was one stubborn pipe bowl to clean.

IMG_1087

IMG_1088

IMG_1089

While the inside of the bowl dried out I decided to restain the bowl. For the second/top coat I used a oxblood stain. I applied it and wiped it off (first photo below). The coverage this time was much better. The dark reddish stain blended well and covered the dark areas of the bowl. The finished colour is a nice older deep reddish brown look (second-fourth photos below).

IMG_1090

IMG_1091

IMG_1092

IMG_1093

I decided to sand back the inside of the bowl yet again. I used the Dremel with the sanding drum a second time. When I was finished the inside of the bowl was very clean and fresh looking. The smell was still there. I stuffed the bowl with cotton bolls and then used an ear syringe to fill it with white vinegar and set it in the ice-cube tray to let it work. I have used that in the past to remove stubborn ghosts so I thought I would give it a try on this one.

IMG_1094

While the bowl soaked I worked on the stem with the remaining grits of micromesh sanding pads – 3200-12,000 to bring back the deep shine on the stem. Sanding them with the higher grits of micromesh really gives a deep shine to the stem. It is amazing to see the difference between each of the successive grits of micromesh. I did not take photos of the steps as almost all of my refurbishing posts have shown the polishing process with the micromesh. The next two photos show the finished stem. Once the bowl is finished I will buff the bowl and stem with White Diamond and then give the whole a buff with multiple coats of carnauba wax to polish.

IMG_1141

IMG_1142

Once the vinegar had soaked in the bowl for several hours I removed the cotton boll and dried out the bowl. I then used a Dremel with a sanding drum to sand back the sides of the bowl yet again. This time I extended the diameter of the bowl to get rid of the surface area of the bowl interior. Once I was finished with the Dremel I hand sanded the bowl with 220 grit sandpaper to smooth out the small ridges left behind by the drum sanding. The last two photos in this sequence show the newly sanded bowl.

IMG_1126

IMG_1127

IMG_1119

IMG_1120

I took the bowl outside and put it in the bright sun on my patio. I wanted to let the heat and the UV rays from the sun do more work on the potential mold in the bowl. The evening is cooling down and the sun is no longer as warm. I brought in the bowl and wiped down the inside of the bowl and shank with an alcohol based anti bacterial wipe. I took it to the buffer and gave the whole pipe a buff with White Diamond. I then gave it several coats of carnauba wax and buffed it with a clean flannel buff. The pipe is like new and it SMELLS GREAT. I finally beat the moldy smell. The final four photos show the finished pipe.

IMG_1143

IMG_1144

IMG_1145

IMG_1146

Beautifying a Sasieni Mayfair


Blog by Steve Laug

Yesterday I picked up this beautiful little Sasieni Mayfair. It is stamped Mayfair on the left side of the shank and London Made on the right side. The bowl was tarry with a sticky aromatic and the top had been burned on the front side and then poorly topped to get rid of the burn. This left the bowl slanted toward the front side where the burn had been. The rim was also covered with the aromatic goo. The stem was tight but I was able to remove it from the bowl at the shop and found the typical stinger apparatus intact. It was a flat metal blade that ended in a round tube that inserted into the tenon. The tube was slotted to allow the smoke to pass into the airway of the stem. The stem was slightly oxidized and had a tooth mark on the top and the bottom of the stem. Other than those things it was a nice piece of briar and the finish was actually in excellent shape. There were several small sandpits on the bottom of the bowl but they did not detract from the beauty. The shape is kind of a cross between a Prince and a Rhodesian. The shank is a pencil shank. Dimensions for this little pipe are: length 5 ½ inches, height 1 ¼ inches, bowl diameter ¾ inches, bowl depth ¾ inches, shank diameter 3/8 inches. The two photos below show the pipe as it was when I found it. We went for supper at a Mexican Restaurant and I took these photos on the table top.

IMG_0373

IMG_0374

This morning I went to work on it. I took the following photos on my work table. The first three show the externals of the pipe. The damage on the rim is visible as is the state of the bowl. In the third photo note the angle of the bowl top in comparison to the one above it in the second photo. The angles are different and the bowl top is slanted toward the left and the front of the bowl.
IMG_1101

IMG_1102

IMG_1103

I took the pipe apart to check on the internals and remove the stinger apparatus. The next two photos show the top and bottom of the stinger. It is also clear in these two photos the damage to the right inside edge of the rim as well. It is slightly out of round.

IMG_1104

IMG_1105

I reamed the bowl with a PipNet reamer using two different cutting heads. I start with one size smaller than the diameter of the bowl to start the reaming. I then follow-up using the correct size cutting head in the bowl. I find that it is easier to cut the cake carefully and not do any further damage to the roundness of the bowl.

IMG_1106

Topping the bowl on this one was a bit tricky. I needed to take down the back left side of the rim and even out the back side of the rim without removing any from the front edge. I used the flat hard surface that I always use for topping. I held the bowl with the back side pressed into the sandpaper and the front edge off the paper. I move the bowl right to left across the sandpaper checking to see the effect (photo 1 below). I did not want to make the top worse than it already was. Once I had the back left and right sides even and the front and the back even I was ready to do a slight topping on the bowl to even it up neatly (photo 2 below).

IMG_1107

IMG_1108

At this point I sanded the top a little more to clean off the burn damage on the front of the bowl. Once I had that minimized I sanded the top with a medium and a fine grit sanding sponge until the scratch marks were gone. I also used the Dremel to even out the diameter of the bowl and bring it back into round.
I then removed the stinger apparatus and cleaned it with alcohol and cotton pads. I picked the slot clean with the dental pick. I did not intend to use it on the pipe once it was clean so I put it away in case I sold the pipe and the new owner wanted the stinger.

IMG_1109

IMG_1110

I set up the retort and filled the test tube with isopropyl alcohol and boiled out the inside of the bowl and stem. The next four photos show the set up and the process. I heat the alcohol with a tea candle and once the alcohol has cooled from the boil it returns back to the test tube and carries the oils and tars of the bowl and shank with it. I repeated this process twice.

IMG_1111

IMG_1112

IMG_1113

IMG_1114

I cleaned up after the retort with pipe cleaners and Everclear. Both the stem and the shank were cleaned of all the internal grime. The pile of pipe cleaners in the picture below show the sheer volume of pipe cleaners used in cleaning up after the retort. Once this was finished the interior of the shank and stem were clean and pipe cleaners came out pristine.

IMG_1115

It was time to work on the stem. I ran the flame of a Bic lighter across the tooth marks on the topside and bottom side of the stem until they lifted. I then sanded the stem with 220 grit sandpaper to remove the remaining signs of the marks. And then I sanded the entire stem with a fine grit sanding sponge to remove the oxidation and to deal with the scratch marks from the sandpaper.

IMG_1116

IMG_1117

IMG_1118

I stained the top of the bowl with dark brown aniline stain that I thinned 2:1 with isopropyl to match the colour of the bowl and shank. I flamed it and then repeated the process until the colour was an exact match to the rest of the pipe.

IMG_1124

IMG_1125

I took the pipe to the buffer and buffed the bowl with White Diamond to shine up the bowl and the newly stained rim. I also buffed the stem with Tripoli and White Diamond at the same time to further shine the stem. The four photos below show the buffed and polished bowl and stem after the White Diamond buff.

IMG_1128

IMG_1129

IMG_1130

IMG_1131

I took the pipe back to my desk and sanded the stem with micromesh sanding pads. I worked through the various grits of micromesh from 1500-12,000 to polish the stem.

IMG_1132

IMG_1134

IMG_1135

IMG_1136

I gave the entire pipe another buff with White Diamond and then gave it multiple coats of carnauba wax and buffed it to a shine with a clean flannel buff. The final four photos show the finished pipe.

IMG_1137

IMG_1138

IMG_1139

IMG_1140

GBD Midnight 9456


Blog by Greg Wolford

The last few months have been extremely busy for me. It is amazing how much a disabled, non-working person can be obligated to do; I think I had more “free time” when I was working full time in the car business! Ah, but I digress …

By chance, I found myself today with no obligations, no chores, no appointments, just a day to myself. Unfortunately it also stormed badly which flared up my arthritic joints but I was able, finally, to get to a project, if only a simple one.

I picked up this GBD Midnight about two weeks ago. It was a fair price and an interesting pipe to me; all of the Midnight models I had seen before had acrylic stems and this one had vulcanite. Some later research led me to believe that there were at least two productions of this line: the first with vulcanite stems shortly after the merger and another some time later with acrylic stems.

Although I forgot to take “before” photos the seller’s were quite accurate except for the oxidation was a bit more than I anticipated: it wasn’t thick or heavy but was even, all over brown. The seller said he had only smoked it a few times over the years and didn’t like it; he prefers a 9 mm filter pipe. He said there were a few tooth dents but not bad ones and that he had cleaned it; these things were accurate, if he meant cleaned the inside.

The too had a fair amount if tar build up but not thick. The stummel was dirty but not in bad shape at all. And the dents were mild as be had said.

I began with an alcohol soaked pad, wiping down the stummel, paying extra attention to the rim’s build up. It didn’t take a lot to get it cleaned up and the rim smoothed out. I then reamed the bowl, which needed it but wasn’t badly caked. I set the stummel aside and began to work on the stem.

I started by rubbing the entire stem well with Back-to-Black, which removed a lot of oxidation. Then I took some automotive rubbing compound and cotton pads and polished away almost all of the remaining oxidation. After the rubbing compound I took the stem to the heat gun to raise the dents. They came up pretty well but not completely. But they were now slight enough I decided to not sand them smooth; I wanted to finish this pipe and write this blog tonight, those things and the small dents left made this decision for me easy. I did wet sand the stem with 400 grit wet/dry paper to remove the last of the oxidation and the few scratches I saw.

I reassembled the pipe and went to the buffing wheel. I like to buff the shank-stem union together so as to keep a nice fit. I began with black buffing compound, about an 800-grit I believe. After the union was buffed I took the stem and stummel apart and buffed each piece. I moved onto brown tripoli, then white diamond doing the same process.

I had a small deviation at the end of the white diamond buffing: the wheel grabbed the stummel and bounced it off my table. It left two dents, the bounce across the garage, that totally irritated me. I then had to steam the the dents out; thankfully the dents weren’t bad and came out. I went back to the white diamond and re-buffed the stummel.

I reassembled the pipe and gave it several coats of carnauba wax, buffed it on a soft, clean wheel and, finally, hand buffed it wearing a pair of linen gloves I bought just for that purpose.

The pipe came out quite well I think. After cleaning and buffing it is a bit lighter on color, which I am very happy with; the grain, especially the Birdseye on the front of the bowl really pops now.

Hopefully the frantic pace of life will slow some over the coming weeks; I have many more wonderful old pipes that are patiently awaiting being brought back to life. And I am anxious to do the work an share it with you.

20130613-222006.jpg

20130613-222015.jpg

20130613-222023.jpg

20130613-222030.jpg

20130613-222040.jpg

20130613-222049.jpg

20130613-222056.jpg

20130613-222105.jpg

20130613-222111.jpg

20130613-222119.jpg

20130613-222126.jpg

20130613-222132.jpg

Restoring and Reclaiming a Byford Prince


I was gifted three old pipes by a friend on Smokers Forums. The first that caught my attention was an older Byford Prince. It was pretty worn but the wood was in good shape under the wear and tear. The stem was shot. It had a split along the stop side and was missing a few pieces. When I removed it I found that it was quite brittle. Once I took the stem off I found the most interesting system inside. The shank had an aluminum attachment which held two metal tubes inside of it. On the inside of the broken stem was a third metal tube. These formed three concentric, nested circles which wicked out the moisture of the smoke while not hampering the flow of air in the pipe from bowl to button. The photo below shows magnified picture of the interior of the stem and shank.

Byford Pipes

The stem was so broken and damaged that I was not sure how the flow of the angles on the taper was supposed to look. I did not know what the button and the stem were supposed to be like. I did a search on the internet and found this photo of a Byford stem that showed the proper angles on the stem. I used the stem in the photo as a template for my replacement stem. I made one modification which I will speak about in the explanation of the restemming below.

Byford stem

The next photo shows the interior of the stem and shank – the system part of the pipe. The tube in the stem sits between the other two tubes in the shank creating three rings on the inside of the shank and stem. It looked like this stem apparatus would be a bear to clean up. I would have to used cotton swabs, folded pipe cleaners and whatever I could to get in between the layers.

Byford2

The bowl was badly caked with a broken cake. It was soft rather than hard. There was also a buildup of some blue substance on the bowl. I am not sure what it was but it smelled suspiciously like a mold. The stem as you can see in the poor quality pictures below was damaged beyond repair. The aluminum band or shank end was oxidized and rough. Underneath all of the grime it was a beautiful piece of briar. The shape is a well executed prince. The old stem seemed a bit long to my liking so the new one would be slightly shorter and accommodate the lines of the one in the photo.

IMG_1012

IMG_1013

IMG_1014

I removed the old stem and went through my box of stem and found what I was looking for. The drilling on this had to be very wide to accommodate the apparatus on the system of the Byford pictured above. This older style stem had exactly the right fit. It slipped into place and looked good. It was a bit flared on each side and on the top and bottom so that would need to be sanded back to a flush angle. In the photo below you can see the fit of the new stem before I did any shaping on it. You can also see the blue/green substance on the bowl.

IMG_1019

I used a Dremel with a sanding drum to remove the excess vulcanite and shape the stem to the proper angles. I reamed the bowl with a PipNet reamer starting with the smallest head and working up to the third head which took the cake back to bare wood. I wanted to remove the cake and whatever the buildup on the bowl and rim that was there.

IMG_1024

IMG_1025

IMG_1026

After reaming the bowl back I sanded the rim and inner edge with a fine grit sanding sponge to remove the remaining blue/green substance. I also sanded the inside of the bowl smooth to remove any thing that was buildup on the inside edges. I sanded the stem with 220 grit sandpaper to remove the scratches caused by the Dremel and sanding drum. I sanded the exterior of the bowl and the oxidized aluminum on the shank end with the fine grit sanding sponge as well. The next three photos below show the state of the bowl and stem at this point in the process.

IMG_1031

IMG_1032

IMG_1033

I wiped the bowl down with an acetone wetted cotton pad to remove the grime and the old finish. The next two photos show the bowl at this point. The cotton pad is below the bowl to show the amount of finish and grime that came off. I find that the acetone will even out the finish and clean up any remaining grime.

IMG_1034

IMG_1035

I continued to sand the stem with 220 grit sandpaper and also cleaned out the shank apparatus with Everclear and cotton swabs. That was a challenge! The grime that built up in the concentric tubes took some bends and twists of cotton swabs and pipe cleaners to remove from the shank. I also scrubbed down the interior of the bowl with Everclear on the cotton swabs and then scoured it out with 0000 steel wool. I did not want any remnants of the blue/green stuff. While the bowl was wet with the alcohol I also flamed the inside with a lighter. The alcohol burns quickly and should destroy whatever remnants of the sludge that may have been resident in the briar. I sanded the aluminum with 1500 grit micromesh sanding pads to remove the oxidation and crust that had built up at the junction of the aluminum and the briar.

IMG_1036

IMG_1037

The next two photos show the stem after the pipe and stem have been cleaned and after I had finished shaping the stem with the 220 grit and 340 grit sandpaper. The angles matched the photo above that I was trying to duplicate.

IMG_1038

IMG_1039

At this point it was time to sand with the micromesh sanding pads. The next series of five photos show the progressive shine that comes through the micromesh. I wet sanded with 1500 and 1800 grit micromesh to remove the scratches and begin to give the stem a polish. I also sanded the bowl with these two grits as well. I followed up by dry sanding with the remaining grits of micromesh from 2400-12,000. I sanded the bowl, the aluminum shank end and the stem.

IMG_1040

IMG_1041

IMG_1042

IMG_1043

IMG_1044

Upon completing the sanding and polishing with the micromesh pads I took the pipe to the buffer and buffed the stem and bowl with White Diamond on the wheel. It brought out the shine and help highlight the grain. I wiped down the stem with Obsidian Oil to protect it and then gave the entire pipe several coats of carnauba wax and buffed it to a shine. The last series of four photos show the finished pipe.

IMG_1045

IMG_1046

IMG_1047

IMG_1048

ADDENDUM 03/07/15
Just recently I discovered this interesting piece on the Byford pipes. They were originally made by Orlik. Here is a page from their catalogue.
445px-Orlik_70S07

Restemming and Reclaiming a BBB Hand Made Unsmoked Bowl


Blog by Steve Laug

This is the third unsmoked New Old Stock pipe bowl I picked up on EBay. It is stamped BBB in a diamond with Hand Made split by the Diamond on the top of the shank. The finish was very good and the bowl absolutely clean. Again it had no stem. I talked with a friend on the forums and he is sending some stems that may work. But, I decided to give it a go with fitting a stem blank while I was waiting. Sometimes the old impatience can be productive! The first series of four photos are from the EBay seller and show the condition of the bowl.

BBB1

BBB4

BBB3

BBB2

I sorted through my box of stems and chose an oval stem that looked to be the right length and close to the diameter that I needed. I used the PIMO tenon turning tool on my cordless drill to cut the tenon close to the diameter I was looking for. One issue with the turning tool is the inability to get accurate cuts so over time I have learned to take it very close and then finish the fit by hand. The first photo below shows the stem on the turning tool. Prior to putting it on the turner I had to drill out the airway to the same size as the stabilizing pin on the tool.

IMG_0958

The next photo shows the tenon after turning it on the tool. I needed to sand it by hand to get a proper fit in the mortise. I use medium grit emery paper to sand the tenon down and then 220 grit sandpaper to smooth it out.

IMG_0959

After sanding the tenon the fit is perfect. The next two photos show the stem in place. There are still casting marks on the sides of the stem and the diameter of the stem needs to be trimmed to match the diameter of the shank. I use a Dremel with a sanding drum to bring the stem diameter down close to the shank size. I am careful to not trim to close to the shank as I do not want to inadvertently scratch the shank and cause more work. I also run the Dremel the length of the stem to take down the casting marks and excess vulcanite. I use it the same way on the end of the button to remove excess and also clean up the marks from the cast.

IMG_0960

IMG_0961

After removing the excess material from the stem as close as I can to the shank using the Dremel the rest is handwork. I begin with medium grit emery paper to quickly remove more material. This is by far the most labour intensive part of the work. There is no way to rush it as it just takes patience to keep sanding until the fit is correct. I work it on the shank and off the shank. Photos one and two below show the results after the stem has been sanded with the emery paper. The diameter is getting close. Photos three, four and five below show the next progress of the shaping. For that I used 220 grit sandpaper. I cut it into squares and fold it so that I can get in close to the button and also close to the shank without scratching the shank. I also used a heat gun to bend the stem. This was done in several installments before I actually got it the way I wanted. The bend in the early photos below is a bit abrupt and too close to the button. I reheated and rebent the stem over a wooden rolling pin that I appropriated for this purpose.

IMG_1301

IMG_1302

IMG_1303

IMG_1304

IMG_1305

I continued sanding the stem to get the fit right with 340 grit sandpaper and then a fine grit sanding sponge. You can see from the photos that the shank stem junction is well fitted. There is no gap at the joint. The next two photos show the progress of the shaping after I used the sanding sponge. They also show the stem after it was rebent to the angle I wanted for this pipe.

IMG_1306

IMG_1307

Though the fit was good and the pipe looked and the stem was getting smoother, it just seemed bland to me. There was something missing to the look that would dress up this pipe and take it beyond just a well fit stem and a darkly stained bowl. I decided to shape and press on a nickel band to dress up the shank. The band was not necessary as the shank and stem union was perfect and the shank was uncracked. It was solely done for decorative purposes – to add a bit of bling to the shank of the pipe and dress it up (in my opinion!). The next three photos show the newly banded shank and the fit and look of the stem in place. The delicate bend of the stem, the flow of the bowl and the band all work together to give this pipe a touch of elegance.

IMG_1308

IMG_1309

IMG_1310

The next series of six photos show the progressive polishing of the new stem with micromesh sanding pads from 1500-12,000 grit. Each successive grit of micromesh sanding pad gives a deeper and more polished shine to the stem. It always amazes me to see the difference between the stem before the last three grits of micromesh (6000, 8000, 12000) and the previous grits.

IMG_1311

IMG_1312

IMG_1313

IMG_1314

IMG_1315

IMG_1316

Once I finished with the micromesh pads I took it to the buffer and buffed the bowl and stem with White Diamond polish on the wheel. The next two photos show the pipe after the buff. The shine is almost glass like by this point in the process. All that remains is to buff on several coats of carnauba wax and polish the metal band with metal polish.

IMG_1317

IMG_1318

The next four photos show the finished pipe. To me it has a gentle elegance to the shape and the bend. The slender stem and the bend make the pipe sit well in the mouth. The light weight makes this a likely clencher. The deep shine in the bowl and stem give it the look of a new pipe – which for all intents and purposes it is. This Hand Made BBB has come back to life to fulfill the purposes for which it was originally made.

IMG_1319

IMG_1320

IMG_1321

IMG_1322

Restemming and Reclaiming an Old, Unsmoked Rex Bulldog


This is the second of the old unsmoked pipe bowls I picked up on EBay. It is one that I can find absolutely no information on anywhere. Some have thought it was a Barclay Rex but I can find nothing that would link it to that shop in NYC. It is stamped Rex in cursive script on the right side of the shank and also stamped Rex over Sterling on the band. It has the look and feel of an older English-made pipe. But I am not sure. The seller said it was from the late 1800’s but all attempts to contact them on the source of that information have remained unanswered. So it remains a bit of a mystery to me. It is one though that I will continue to hunt down until I can come up with something. This shape is what is called in some of the older catalogues a Bulldog. I personally am not sure what to call it. It has the shape of a bulldog on the bowl and the double ring separating the bottom of the bowl from the cap. The shank however, is oval. It has a factory installed band on it that is also stamped Rex. The script on the shank is in gold leaf. The bowl is very clean. There was a small crack in the shank on the shank at about one o’clock looking toward the bowl. This may have been the reason for the band or the band may have been decorative. There was no stem with this pipe so I was not sure of the length of the stem to make for it. The drilling is very interesting. It is drilled like some of the calabash bowls or bowls that were screwed onto Bakelite shank and bases in the late 1800s. It is directly in the bottom of the bowl and seems to have a small hollow chamber under the hole. The airway meets it directly underneath. I have not seen this drilling on briar pipes of newer eras. The bowl is smooth inside and almost polished. The briar is quite nice and sports mixed grains from cross grain to birdseye to flame around the bowl. The double cut rings are clean and are not clogged with wax or dirt. There appears to be a thin coat of shellac on the outside of the bowl to give it a shine as it shines with or without the application of wax. The silver band is interestingly shaped as well. It is somewhat conical – wider toward the bowl side and narrower on the stem side. There is also a stepped down lip on both sides of the band. Where it is on the bowl is stepped down to a small ring around the shank. On the stem side it is also stepped down. This would make fitting a stem to the shank a challenge. It was not too badly oxidized so it would clean up very easily. The first series of five photos are those taken by the Ebay seller and give a good idea of the look and condition of the pipe. The one thing not clear to me was the size of the pipe. I took a chance on it as the apparent age and the assumed age stated by the seller made the likelihood of it being smaller was very high. When it arrived it was indeed quite small. The bowl and shank are roughly 3 inches long without the stem. The height of the bowl is 1 5/8 inches. The inside diameter of the bowl is ¾ inches and the outside diameter is 1 ¼ inches.

Rex1

Rex2

Rex3

Rex4

Rex5

Once I started working on it the first decision that needed to be made was on the type and length of the stem to be used. I fitted several oval stems to the bowl – a standard length billiard type stem, a thicker and a thinner oval Canadian stem and a Lovat style saddle stem. The longer stem did not work well with the longer shank on the pipe. The thicker Canadian stem also made the stem look quite chunky and large as did the saddle stem of the Lovat. The stem I settled on was the thinner Canadian oval. Even this one would require considerable thinning to make for a proper fit against the bevel of the band. The first photo below shows the two Canadian taper style oval stems. I chose the bottom stem in the photo.

IMG_0968

I used the PIMO tenon turning tool to turn the tenon so that it would fit in the shank. The next three photos show the initial fit of the stem. You will note in the photos the gap where the bevel of the band lies. I had to make a decision to either leave the gap or work on the stem size so that it fit against the bevel and thus was slightly thinner than the shank prior to the band.

IMG_0969

IMG_0970

IMG_0971

I decided to thin the stem to fit against the bevel. I used the Dremel with a sanding drum to bring it close to the finished size. I then sanded it with medium grit emery paper to smooth out the scratches and grooves from the Dremel. Once I had most of the scratches removed I sanded it with a medium grit sanding sponge to further shape the stem and remove excess material. The next series of three photos show the fit of the stem after it was sanded with the sanding sponge (pink square in the photos).

IMG_0997

IMG_0998

IMG_0999

At this point in the process I had to take it back and sand off some more material with 340 grit sandpaper. It still was too thick to fit well. I also had to finesse the fit against the band with needle files as in some places it was not quite straight. When I had it fitting well I moved on to sanding with a 1500 grit micromesh sanding pad (the next two photos). I also did a small repair on the crack in the top of the shank. I pried it open slightly and dripped some clear super glue into the crack. It did not go all the way through into the shank which was interesting. It seemed to be a surface crack. The repair worked well. I polished that portion of the shank with the 1500 grit micromesh sanding pad as well to remove the slight excess of glue left behind (third photo below).

IMG_1000

IMG_1001

IMG_1002

After the repair I continued sanding and polishing the stem with 1800-12,000 grit micromesh sanding pads. The next four photos highlight the sanding/polishing process. Notice the slight hip on the stem at the band edge. In the photos this appears to be more drastic than it is in actual life. The fit is more of a pinched look.

IMG_1003

IMG_1004

IMG_1005

IMG_1006

The final series of four photos show the finished pipe. I buffed it with White Diamond and then gave it multiple coats of carnauba wax. I really like the stem and fit against this long shanked “Bulldog” bowl. The pipe glows with an age and patina that calls out to be smoked. This is yet another who will soon fulfill the purpose for which it was made.

IMG_1297

IMG_1298

IMG_1299

IMG_1300

Restemming and Reclaiming an Older, Unsmoked GFB Briar Calabash


Blog by Steve Laug

I bought three unsmoked pipe bowls from the same seller on EBay. One of them was a GFB calabash. With the first of this brand I bought a while back I did some digging on the web and found very little information. So this time I did a bit more searching and I was able to get some information on the brand. Many of the links I found through Google took me to others who were looking for information on the brand. I came across one that gave the information that the GFB brand was an older French Trademark and that it came from Saint Claude, France. With that information I did a more focused search for GFB French Briar Pipes and came across a post that said GFB stood for Great French Briar – that seemed a little farfetched to me so I continued to look and finally came across the following advertisement from a Sears Catalogue. It shows a full page of GFB pipes and the header says GENUINE FRENCH BRIAR. That made much more sense to me and the pipes in the catalogue matched the ones that I have in my collection and the ones that I have seen. For me that gives a better picture into the meaning of the brand letters.

Genuine-French-Briar-Pipes-On-Parade

Armed with this new information I went to work on the GFB Calabash pipe bowl that I purchased. The bowl itself was in astonishingly great shape for being over 100 years old. The pipe was unsmoked – new condition. The bowl was dusty but raw briar. The shank was clean and also pristine. This was an unsmoked – new old stock pipe bowl. The silver band was very tarnished and loose. There was no stem to be found. I wrote to the seller and asked what had happened to the stems for this old timer and two others I purchased from them. I did not receive an answer. The first four photos below are the seller’s photos as the pipe appeared on EBay. The first two are out of focus but give an idea of the bowl shape. The last two give close up photos of the stamping and the clean bowl. It was pretty hard to know the size of the pipe from their information. But it looked to be of similar age as an older 1912 BBB Calabash I have so I put in a bid and won.

GFB1

GFB2

The right side of the shank is stamped America and the left side is stamped Premier. The band has three stars *** over the GFB in an oval and under that is the Sterling stamp. The stamping led me to assume incorrectly that this was an older American made pipe. I was wrong. The stamping America obviously is the name of the pipe.

GFB3

GFB4

I looked through my box of old stems to find one that would be not just a proper fit but of an age that was appropriate to this old pipe. I found one that did not have a tenon, it had either broken or fallen out somewhere along its journey. I have a bag of Delrin threaded tenons that I use regularly for replacing broken tenons. I chose the smallest one as it would fit the mortise with a little bit of work. The stem was oxidized but in good shape with no tooth marks or dents. The button was a slight slot and the stem was quite narrow at the button end. It would look perfect on the pipe once I had the tenon replaced.

IMG_0962

I drilled out the stem so that the threaded tenon would fit into it. I used a tap to thread the stem. The first photo below shows the drilled and tapped stem ready to receive the new tenon. I coated the threads with some black super glue and threaded it into the stem (second photo). The third and fourth photos below shows the tenon screwed into place. The tenon is now repaired. I needed to remove some of the Delrin to reduce the diameter of the tenon to get a good fit on the shank. I used my Pimo Tenon turner to do this. It was a little tricky in that the stem was bent but I proceeded slowly to turn it down until it was close. I finished reducing it by hand until it fit snugly in the mortise.

IMG_0964

IMG_0965

IMG_0966

IMG_0967

Once the stem fit snugly in the shank I needed to reduce the diameter of the stem in order to get a good match with the band on the shank. I sanded it with medium grit emery paper to bring it down to size. The next two photos show the stem in place. At this point the band had not been glued into place. It was still loose, so I removed the stem and used Weldbond white carpenters glue (which is non-toxic) to glue the band in place. I cleaned up the old glue lines on the shank with micromesh sanding pads.

IMG_0972

IMG_0973

The next four photos show the silver band after it had been glued in place and cleaned and polished with some Hagerty Tarnish Preventive Silver Polish. I have used this bottle for years and it works extremely well. I purchased it at a jewelry shop along with a polishing cloth that I used on the band as well. Once the band was polished the hallmarks were very visible. I have described the stamping on the band above. After shining they stood out clearly. I am not able to ascertain a date from the stamping as there are no date stamps. I also polished the bowl with a quick buff of White Diamond on the buffer and then I gave it multiple coats of carnauba wax.

IMG_0975

IMG_0976

IMG_0977

IMG_0978

With the bowl and band finished it was time to work on the stem. I sanded it with 220 and 340 grit sandpaper followed by sanding with a medium grit sanding sponge and then a fine grit sanding sponge. This series of sandpapers and sanding sponges has worked well for me in removing the scratches left by the emery paper as well as the remaining oxidation on the stem. I then sanded the stem with micromesh sanding pads from 1500-12,000 grit to bring out the sheen on the stem and polish it. Between the 4000 and the 6000 grit I polished the stem with Maguiar’s Scratch X2.0 plastic polish. I finished with the last grits of micromesh sanding pads. The next series of six photos show the progressive shine on the stem with the various grits of micromesh.

IMG_0983

IMG_0984

IMG_0985

IMG_0986

IMG_0987

IMG_0988

I buffed the stem and bowl with White Diamond and then gave the pipe several coats of carnauba wax. The finished pipe is pictured below in the last series of four photos. It is amazing that this old pipe has existed this long since it was made and has not been smoked. That will change soon!

IMG_0990

IMG_0991

IMG_0992

IMG_0993