Tag Archives: sanding a stem

One of my favourite GBD Shapes and Finishes – a Prehistoric 269 Bulldog


Blog by Steve Laug

After refurbishing a lot of pipes over the years I have come to opinions about pipe brands and shaped. To my eye certain brands really get a certain shape and really nail it perfectly. To me the GBD Bulldog, shape 269 is one of those shapes. To me it is the quintessential straight shank bulldog. Others do it well but GBD absolutely gets the shape. Add to that fact that certain finishes have also grown on me over the years and one of those is the GBD Prehistoric sandblast. You combine the finish and the shape components on this pipe and I have a real beauty on the restoration table today. My brother is also becoming a die-hard GBD fan so when he saw this one he decided it was one to go after. Needless to say he got it. He took some photos of the pipe before he cleaned it up to send up to me in Vancouver. I have included those below.gbd1The finish on the pipe looks to be in excellent condition. Later close-up photos will show the grime and dust in the grooves and crevices of the sandblast but there are no chips or nicks in the briar. The bowl had remnants of tobacco in the bottom and the cake had overflowed on to the rim top. The curved bevel of the Prehistoric smooth rim was thickly tarred and caked. It was hard to tell from the photos if there were any nicks or deep scratches in the rim. I have found that the thicker the cake and tars on the rim the more likely it is that I will find the rim to be pretty pristine underneath. The stem was deeply oxidized and the GBD logo insert on the stem had been buffed to death but the fit of the stem to the shank was perfect. There was only light tooth chatter and a few scratches on the top and underside of the flat portion of the stem. The photo below gives a clear picture of the condition of the rim and the cake in the bowl.gbd2The sand blast on the heel of the bowl was deep and craggy and the contrast of browns in the stain really highlighted the layered look of the blast.gbd3The stamping on the left underside of the shank in a smooth panel is very readable and sharp. It reads GBD in the oval over Prehistoric in Germanic script. Next to that it reads London England over the shape number 269. The second photo below shows the over buffed roundel in the stem. It is still readable but is quite flattened and broadened. I will have to see if I can clean that up a bit in the process of the restoration – or at least not damage it any further.gbd4The next two photos show the top and underside of the stem. The oxidation is quite heavy and deep in the vulcanite. There is some light tooth chatter and scratches on the stem near the button and on top of the button on both sides but no deep tooth marks.gbd5My brother is getting really good at cleaning up these old timers and I have to say I am getting spoiled at getting pipes that I don’t have to ream and scrape to clean before I can start the restoration process. In this case he scrubbed the briar with Murphy’s Oil Soap and got rid of the grime and dust in the crevices and removed most of the buildup on the rim top. He reamed the bowl and scrubbed out the mortise and the airway in the shank and stem with alcohol, cotton swabs and pipe cleaners. When I received it the pipe was clean and ready to restore. The briar was dry from the scrubbing and the removal of all of the oils. It appears to have lost some of the rich colour but I have learned that once I begin to work on it the life begins to come back to the briar so I was not too concerned. The oxidation had also really risen to the surface of the stem and looked ugly. I took the next four photos to show what the pipe looked like when it arrived.gbd6 gbd7I took a closeup photo of the rim top to show what it looked like when I received it. He had been able to remove the buildup and caking on the rim but there was still some darkening that needed to be dealt with. I also took closeup photos of the stem to show how the pitted and oxidized surface looked before I started. This was going to be a tough stem to clean up.gbd8 gbd9I decided to start with the rim top. I started polishing it by wet sanding with 1500-2400 grit micromesh sanding pads. I wiped it off with a damp cotton pad and dry sanded it with 3200-12000 grit pads. The rim began to take on its original sheen and the darkening and rim damage was removed.gbd10I gave the bowl a light rub down with olive oil and it absorbed it quickly into the dry and lifeless feeling briar. I buffed it by hand with a soft microfiber cloth and took the next set of photos to show what a little oil will do to a dry and thirsty finish.gbd11 gbd12I sanded the stem with 220 grit sandpaper being very careful around the GBD roundel on the stem. I was able to remove much of the surface oxidation on the stem and I started to see the black stem peeking through.gbd13I decided to try several of the stem polishes I have around here to try to break through the oxidation. I started with Denicare Mouthpiece Polish which is a very gritty and cuts through the oxidation and helps polish the stem. I followed that with the Before & After Polishes which are also gritty but each of them the Fine and the Extra Fine are less so than the Denicare polish. While they worked well overall and cut through a lot of oxidation it took much scrubbing with cotton pads to polish it to the place the stem is in the photo below.gbd14I still needed to polish the stem further with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I rubbed it down after each set of three pads with Obsidian Oil. After the last set of pads I gave it a final coat of oil and set it aside to dry. gbd15 gbd16 gbd17I buffed the bowl rim and the stem with Blue Diamond on the buffing wheel to shine it further. I gave the stem and the bowl rim multiple coats of carnauba wax on the wheel and hand applied Conservator’s Wax to the sandblast bowl sides and shank. I buffed the entire pipe with a clean buffing pad, carefully buffing around the stamping and the brass roundel on the stem. The finished pipe is shown in the photos that follow. The overall appearance of the pipe is very good. In some of the close up photos the light shows me some spots along the crease of the button where the stubborn oxidation did not all come clean. Ah well. It is one of those that I think I will revisit repeatedly over the course of its life with me. Thanks for journeying with me on this troublesome oxidation removal process. Thanks for reading. gbd18 gbd19 gbd20 gbd21 gbd22 gbd23 gbd24 gbd25

A Tiny Salesman Pipe – What a Contrast to those Giant House Pipes


Blog by Steve Laug

Yesterday and today I have been working on two giant pipes – two House Pipes. The first was a CPF French Briar Giant and the second was a KBB Yello-Bole 3068C Giant. Both were over 10 inches long with at least a 2 inch bowl. I have written about both of them on the blog. You can read them by clicking on the name of the pipe above as they have been linked to the appropriate blog. This afternoon I decided to do something a little different. In the latest box my brother sent he included a tiny little pipe. It is 3 ¼ inches long, 1 inch tall, outside bowl diameter 7/8 inches, inside bowl diameter 7/16 inches. In the photo below you can see it in comparison to the big Yello-Bole 3068C. It is minuscule.tiny1I took a photo of the pipe between my thumb and forefinger to give an idea of the size in hand. What do you think? Would you ever smoke a pipe this tiny? It is fully functional.tiny2My brother took some photos of it to show the condition when he got it. You can see that it was in rough shape and had been smoked quite a bit. Pretty amazing in my opinion as the bowl is the size of a small thimble. The bowl is carved with tobacco leaves around all sides – front, back, right and left. The bottom of the bowl is smooth as is the rim. The finish is in rough shape with grit and grime in all of the grooves, a dark spot on the underside of the bowl and darkening at the rim with the inner edge slightly out of round. There is a small brass band around the shank of the pipe that has a set of rings around it on the inside and outside edges. In the first photos that my brother took before cleaning it you can see the oxidation and what looks like damage to the band. The stem also appeared to be in rough shape.tiny3 tiny4My brother took a few close-up photos that show the condition of the pipe and categorically show that it had been smoked quite a bit for the doubters among us. The first photo shows the only stamping on the pipe – Imported Briar on the right side of the shank. It also shows some of the oxidation on the band and intricate rings around its edges. The second photo shows how the stem is not aligned in the shank due to the dirtiness of the shank and also the condition of the stem. It appears that there some glue on the stem from a label that was on the pipe at the antique shop where he purchased it.tiny5The next photo shows the rim with a cake in the bowl and the damaged inner edge the rim on the lower left side of the photo. The second photo gives a good picture of the carved leaves on the bowl sides and back. They had a similar etching pattern around the edges of the leaves as those on the twin rings on the shank band.tiny6At this point you might well be wondering what the point is in investing time and effort into the restoration of this small bit. It takes as much work to clean and restore a tiny pipe as it does a big one and the steps and process is the same regardless of size. Though it is a good question there is something singularly interesting in these small pipes that were used by salesmen in their sales routes through city tobacco shops. This one is particularly unique in that I have never seen one with this attention to detail. Soooo… the short of it is that between my brother and I we decided to clean it up and restore this bit of tobacciana.

Jeff did his usual thorough job in cleaning if this tiny little apple. He reamed it with a Savinelli Fitsall Pipe Knife (and by the way it truly does fit all) to remove the cake. He scrubbed the surface of the bowl and rim with Murphy’s Oil Soap and a tooth brush to remove all of the grime. He used the soap on the exterior of the stem and the band with the tooth brush and was able to remove all of the grime and glue that remained on the stem and the oxidized portion of the band. He cleaned out the mortise and the airway in the stem and the shank with alcohol, cotton swabs and thin pipe cleaners. When the pipe arrived in Vancouver it looked like a different pipe.tiny7 tiny8When I took the pipe apart you can imagine my surprise when I found tiny stinger in the end of the tenon. It was a typical ball and slot style stinger with an open slot on the top side of the stinger allowing airflow into the stem. Jeff had cleaned up the stinger so that was polished and none of the typical tars and oils that collect on these contraptions was present.tiny9He had been able to clean up the band so that it shone and the rim top was actually quite clean. The damaged area on the back right side of the inner edge was not too bad and would be able to be cleaned up easily.tiny10The stem was actually in very good condition. The glue on the underside from the label had come off nicely. There were no tooth marks or chatter on the stem at all. A light polishing would make it like new.tiny11I used a folded piece of 220 sandpaper to clean up the damage on the inner edge of the rim. It did not take too much and the nicked area was removed and smoothed out.tiny12I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the briar down with a damp cloth after the polishing and then buffed it lightly with a soft cloth.tiny13I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down after each set of three pads with Obsidian Oil and after the last coat of oil I set the stem aside to dry.tiny14 tiny15 tiny16I lightly sanded the burn spot on the bottom of the bowl with 220 grit sandpaper and buffed it with red Tripoli to minimize the spot. I buffed the bowl and stem with Blue Diamond on the buffing wheel and then gave the pipe multiple coats of carnauba wax. I used a light touch on all buffing of the bowl so as not to get build up in the grooves of the carved leaves. I buffed the pipe with a clean buffing pad and by hand with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos that follow. It took as much work as a full-sized pipe to bring it back to life – though in proportion. Personally I think it was worth the effort. It is a fine piece of tobacciana history and I sure wish it could talk and tell its story. I wondered how it ended up in Boise, Idaho and where it was before then. At least the part of the story from Boise to Idaho Falls and then to Vancouver in Canada has now been recorded. Thanks for looking.tiny17 tiny18 tiny19 tiny20 tiny21

Refreshing Another Giant – a KBB Yello-Bole Imperial 3068C Bent Billiard


Blog by Steve Laug

When I cleaned up a previous KBB Yello-Bole Imperial 3068C for a reader of the blog my brother immediately was struck by the beauty of the old pipe. He decided he would find one for me that matched the one I cleaned up for the reader. If you want to read about the cleanup of that one here is the link: https://rebornpipes.com/2016/11/10/breathing-life-into-a-huge-kbb-yello-bole-3068c-bent-billiard/. The 3068C is a large pipe. It is reminiscent of the WDC Wellington in many ways but to me there is a simple elegance to the lines of the 3068C that are more smooth and beautiful. This is another giant pipe. The dimensions are: length 10 inches, height 2 ¼ inches, outer diameter of the bowl 1 ½ inches, inner bowl diameter 7/8 inches. I took a photo of the pipe in hand to give an idea of the size of this old giant.imp1As opposed to the other 3068C I cleaned up this one was in remarkably good shape. The shiny varnish coat actually was perfect with no peeling or nicks in it. The grain shone through and was a great mixture of birds-eye and cross grain. The Yello-Bole Honey Cured coating still showed on the bevel of the inner rim and in parts of the bowl. The rim surface had some very small dents or scratches in it but they did not seem to break the finish on the bowl. There was a light cake in the bowl. The nickel ferrule was oxidized and lightly scratches but otherwise undamaged. The stem had the classic older Yello-Bole circle on the top of the stem just behind the saddle and was lightly oxidized with minimal tooth chatter on the top and underside of the stem at the button.imp2 imp3My brother took the above photos and the ones that follow to show the overall condition of the pipe. The next two close up photos show the rim top and inner rim bevel. The Yello-Bole Honey Cured coating can be seen on the edge of the bowl and going down into the bowl. You can also see the small dents in the rim and the light grime that had built up on the surface of the rim.imp4The next two photos give a good idea of the grain that shone through on this old pipe. The front and back of the bowl has some amazing birds-eye grain and the sides, rim and bottom show some really nice cross grain.imp5The stamping on the shank was sharp and readable. The left side bore the KBB cloverleaf logo with Yello-Bole over stamping that read Reg.U.S.Pat.Off. Beneath that was the line stamping in script Imperial. Finally underneath all of that was stamped Cured with Real Honey. On the aluminum ferrule cap there was a remnant of the KB&B cloverleaf. It is interesting to me that while all Yello-Bole pipes are stamped with KBB (minus the ampersand &) in a cloverleaf on the shank both this pipe and the previous one had the KB&B cloverleaf on the ferrule. I wonder if the company made one size fits all with the ferrules and used them on both Yello-Boles and KB&B pipes. The right side of the shank is stamped Real Bruyere over the shape number 3068C.imp6The final two photos that my brother included show the tooth marks and chatter on the top and underside of the vulcanite stem at the button. The mild oxidation is also visible in the photos.imp7My brother did the necessary cleaning on the pipe – reaming and cleaning out the mortise and the airway in the stem and shank. I cleaned off the grime on the finish and wiped down the stem. When I received the pipe it looked be in excellent condition and would not take a lot of work to refresh it. I took the next four photos to show what it looked like when it arrived in Vancouver.imp8 imp9I took some close up photos of the rim and the stem to show the condition. The rim was in excellent shape and Jeff was able to clean up the inner bevel on the rim to reveal the Yello-Bole Honey Coating. The stem photos show the oxidation and the small tooth marks and chatter on both sides of the stem near the button.imp10 imp11I sanded the oxidation on the stem with 220 grit sandpaper to remove the brown topcoat that it had and also worked over the tooth chatter and tooth marks on both sides.imp12I used drops of medium viscosity black super glue to fill in the small tooth marks on both sides of the stem. They are shown in the photos below. The small black spots are the super glue repairs to the stem surface. You will note that there were more issues on the underside of the stem than the top side.imp13Once the repairs were dry I sanded them back to the surface of the stem with 220 grit sandpaper.imp14I polished the sanded spots by wet sanding with 1500-2400 grit micromesh sanding pads.imp15I wet sanded the entire stem and continued to sand the repaired areas with 1500-2400 grit micromesh sanding pads. I rubbed the stem down with Obsidian Oil and then dry sanded it with 3200-12000 grit pads. I rubbed it down with oil after each set of three pads and after the final set I gave it a last coat of Obsidian Oil and set it aside to dry.imp16 imp17 imp18The nickel ferrule had a lot of tiny scratches in the surface of the metal. I sanded it with micromesh sanding pads to polish out the scratches and raise a shine in the nickel.imp19I polished the briar with 3200-12000 grit micromesh sanding pads to raise the shine and smooth out the small scratches on the sides and bottom of the bowl as well as the rim.imp20 imp21 imp22I buffed the bowl and stem with Blue Diamond on the buffing wheel to further polish the briar and vulcanite. I gave the stem multiple coats of carnauba wax and buffed the bowl and stem with a clean buffing pad to polish and raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. It turned out to be a very beautiful pipe that needed just a few touches of TLC to bring it to its fullest. It is another large pipe that would make a great reading or house pipe. It is comfortable in hand and the grain is interesting enough to give hours of observation pleasure. Thanks for looking.imp23 imp24 imp25 imp26 imp27 imp28 imp29 imp30

Reclamation Project: The Tobacconist Inc. Rhodesian


Blog by Steve Laug

In the last box of pipe that my brother sent there was a pipe that is of course one of my favourite shapes – a 9438/9242 GBD style Rhodesian though the taper stem makes me think of a 9242 shape. It is not stamped with a shape number or a make but the Made in England stamping on the underside of the shank matches that found on GBD pipes. From first glance at the pictures of the pipe that my brother sent me it looked to be in decent shape. This was to be proved wrong once my brother started to clean it and I received it in Vancouver. But from the photos the contrast finish of blacks and browns looked really good. The rustication on the bowl is a combination of worm trails and “squiggles” that is reminiscent of Custombilt pipes. From the front there is a worm trail that divides the bowl into two hemispheres like a brain (photo 5). Strange humour of the original pipe maker, I think.tob1 tob2The close up photos of the rim and bowl give a bit of a foretaste of the hidden issues in the bowl and on the rim. It is hard to see the inside of the bowl from this photo but there was a light cake in the bowl and it had run over the top edge of the bowl filling in some of the grooves and crevices in the rustication. The second photo below shows the worm trail on the front and underside of the bowl that divides the bowl into two hemispheres.tob3The stamping on the underside of the shank on a smooth portion of briar was faint but could still be read. It said The Tobacconist Inc. over Made in England.tob4The stem was lightly oxidized around the shank end and the button end, though the middle was strangely clean. There were tooth marks on the top and underside near the button. The top edge of the button on both sides had tooth marks as well.tob5I have restored a Liverpool shaped pipe with The Tobacconist Inc. stamping and written a blog on it – (https://rebornpipes.com/2016/07/16/a-liverpool-stamped-tobacconist-inc/). I remember hunting to no avail on information on the brand and finding nothing. I checked once again with my usual sources – the book Who Made that Pipe and the online sites Pipedia and Pipephil. None of the sources had any new information. For that blog, I searched for the name of the shop – The Tobacconist Inc. to see if I could find any information on it and possibly see if they had shop pipes made for them. The name Tobacconist Inc. came up shop a tobacco shop in Chicago. It is called The Tobacconist Inc. and is located at 3524 W. Irving Park Rd. Chicago, Illinois. The phone number is 773-463-8468. I have included two photos from that blog – one of the sign and the other of the shop. The sign says the shop has “Everything for the Smoker” and has been in existence since 1946. Sounds like a place I need to visit one day. Now that I have worked on a second pipe with the name stamped on it I really need to call them and see if they have any information about the pipe. tob7My brother wrote that cleaning out the inside of the pipe was a pain. It took a lot of work to get the buildup of tars and grime out of the bowl and the shank. The rim top also had some damage under the thick tars. When it arrived in Vancouver I could see that the pipe was in pretty rough shape with a poorly fitting stem. The diameter of the stem and the shank don’t match. Not sure if it was because the stem was poorly fitting to start with or if it is a replacement stem. It looks to be original so I am opting for a poor fit. I took some photos of the pipe before I started working on it (well almost – I had done a little sanding at the shank stem union before I remembered to take the photos). tob8 tob9I took a close up photo of the rim and bowl. The rim inner edge had some chips and nicks that would need to blended in to make the rim more balances looking. It is hard to see from the photos but the walls of the bowl are in damaged condition.tob10The tooth dents in the top and underside of the stem near the button were quite deep. I heated the dents with a Bic lighter to raise them as much as possible. I painted them with the flame of the lighter and when I was finished they were not as deep as before. It would not take too much now to sand them out to match the surface of the rest of the stem.tob11I cleaned out the inside of the shank with alcohol, pipe cleaners and cotton swabs to remove the last of the debris on the walls. The bevel on the edge of the mortise was rough and needed to be cleaned up and smoothed out but the wood was solid with no cracks.tob12I used a Dremel and sanding drum to remove the excess briar and vulcanite and get the shank and the bowl to match in diameter. It took some work but it certainly was a better fit once I was finished. I sanded the bevel in the shank end until it was smooth but the stem still did not fit tightly against the shank. I heated the tenon to soften the vulcanite and make it flexible. I pushed the stem carefully into the shank and held it against the shank end to align it until the tenon cooled.tob13I sanded the stem/shank union with 220 grit sandpaper to smooth it out and make the transition clean. I took the following photos to show the restoration at this point.tob14 tob15I used a brass bristle tire brush to work over the rim top. It took some work but I was able to get the grime and grit out of the grooves of the rim.tob16I scrubbed off the finish on the bowl and rim to remove the stain and the remaining varnish coat on the briar. When I finished cleaning the surface the pipe was ready for the stain coat.tob17 tob18I stained the bowl with a dark brown aniline stain and flamed it to set it in the grain. I repeated the process until the stain coverage was even across the bowl.tob19 tob20I used the Savinelli Fitsall pipe knife to scrape out the walls of the bowl. I examined the interior and saw a lot of spidering cracks on the walls of the bowl. While the briar around them was still solid and the briar was not too badly damaged. This would need to be addressed to assure that the briar would be protected until a new cake had formed.tob21I decided to mix up a batch of pipe mud with some tap water and a dental spatula. I applied the mud mixture to the inside of the bowl pressing it into the cracks in the bowl walls. I coated the inside of the bowl with the mud until there was a solid bowl coating.tob23 tob24I set the bowl aside to dry overnight. I took the following photos to show what the inside looked like after the mud had cured.tob25I sanded the stem with 220 grit sandpaper to remove the last remnants of the tooth dents and reshape the button on both sides. It also removed the surface oxidation.tob27I used a black Sharpie Pen to touch up the grooves in briar on the sides and the rim top. I gave briar a touch up coat of dark brown stain. I waxed the rusticated briar with multiple coats of Conservator’s Wax and once it had dried buffed it with a shoe brush to raise the shine.tob28 tob29I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. I gave it the final coat of oil and set it aside to dry.tob30 tob31 tob32I buffed the bowl and stem with Blue Diamond polish on the wheel. I gave the stem multiple coats of carnauba wax and put another coat of Conservator’s Wax on the briar. I buffed the bowl and stem with a clean buffing pad. I hand buffed the pipe with a microfibre cloth to deepen the shine. The fit of the stem against the shank is far better than it was when I started the cleanup. I like the way the flow is now between the stem and the shank. The finished pipe is shown in the photos below. It had a great feel in hand and I think the rustication will heat up nicely with the next first smoke. I think that the pipe mud will protect the bowl until a new cake is built. Thanks for walking through the restoration with me.tob33 tob34 tob35 tob36 tob37 tob38 tob39 tob40

I have always wanted to see one up close – an Aristocob


Blog by Steve Laug

Over the years I have spent quite a bit of quiet time scanning through the smokingmetal.co.uk website reading over all of the various metal pipes that have been made. I love reading and looking at the inventive creations made to capture that illusive grand smoke. One of the pipes that stood out to me on the site was the Aristocob metal bowl that came with two corn cobs that fit inside the bowl, held in place by the screw on metal cap. I wanted to see one of those but somehow always missed them on eBay at the last minute or at an antique shop by a matter of minutes. I included two of the photos from the website. The first one showed a plastic box with a form fitted purple velvet nest for the pipe and the pair of cob inserts that came with it. The pipe had a black nylon stem that held a Medico paper filter in place in the metal shank of the pipe. cobaThe second photo showed the pipe taken apart with a pretty good descriptive view of the metal bowl and cap, the cob insert, the filter and the stem with an O-ring on the tenon to keep it in the metal shank.cobbI remember first reading this description years ago when I looked up the pipe on the site. I was struck then as I am now that I could not have described it any better. I have included it here in full with a link for you to look it up should you desire to do so:

The ARISTOCOB is an American made system pipe with corn cob bowl inserts. Originally the AL-COB CORPORATION out of Grand Haven, Michigan, which later became ARISTOCOB INCORPORATED from Caledonia, Michigan. Later still they were bought out by Missouri Meerschaum Company

Apparently available in the first place in a plastic case containing one pipe, 2 replacement corn cob bowl inserts and instructions for use. The cob inserts were made for some time by The Missouri Meerschaum Company, manufacturer of corn cob pipes in Washington, MO. The box shown is their box. They made the inserts from the early 1970’s until 1983. They are no longer available from that source but do appear on eBay at times

The top of the vaned outer bowl unscrews to enable easy replacement of the bowl insert. An inline filter can be used in the stem. The mouthpiece has been seen in two version, with and without an ‘O’ ring. The patent was filed on 20 Dec 1966 with the US patent # 3,292,639. The inventor was Joesph W. Zarikta of Grand Haven, Michigan USA – the assignor was the Al Cobb Corp. (http://smokingmetal.co.uk/pipe.php?page=56).

I mentioned to my brother to keep an eye open for one of these never expecting him to find what he did. I have not seen a cased version of the pipe in my hunts but have only found the pipe with the inserted cob bowl if I was lucky. He happened to find a boxed set and bought it. He sent me the following photos of the pipe. The next set of photos are the ones that the seller posted on the eBay sale.cob1 cob2 cob3 cob4When the pipe arrived in Idaho my brother took some photos before he cleaned it up. I have included a few of those photos next. The pipe was quite dirty. The rim cap had a buildup of tars and oils on the top. The cob insert was dirty and crumbling on the top edge. The aluminum pipe body was oxidized and dirty as well.cob5When he took it apart, the inside of the aluminum body had also built up tars in the bottom and on the inside walls.cob6The inner edge of the insert was in rough condition. The rest of the bowl appears to be solid. The aluminum disk on the bottom of the bowl was dirty but undamaged.cob7The stem was darkened on the tenon end. The O-ring was still in good condition. The paper Medico Filter in the tenon was dirty and would need to be replaced. The top and undersides of the nylon stem had some tooth chatter on the surface near the button. The inside of the shank was dirty and there was some tarry buildup on the walls of the aluminum.cob8 cob9My brother cleaned up the cap and the interior of the aluminum bowl holder and shank. He cleaned the aluminum with Murphy’s Oil Soap inside and out. He scrubbed out the airway in the shank and stem. He cleaned up the damaged edge of the cob insert. When it arrived in Vancouver, I brought it to the work table and took some photos of the condition it was in before I started.cob10 cob11Inside the plastic box there was a pamphlet that explained the function of the pipe and all of its parts. The description of the pipe and how to use it was a marketing document that sold the pipe and all of its design as the best smoking pipe available.cob13 cob14I polished the aluminum with micromesh sanding pads. I started polishing with 1500-2400 grit pads and wiped it down with a damp cotton pad. I continued to polish it with 3200-12000 pads and the finish began to shine.cob15 cob16I sanded the stem to remove the tooth marks and chatter from the top and bottom sides of the stem. I ran a pair of bristle pipe cleaners and alcohol through the airway in the stem to remove the residue that still remained in the stem.cob17 cob18I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped it down with a damp cotton pad after each set of three pads.cob19 cob20 cob21Because the stem was nylon I decided not to use the buffing wheel. I gave it several coats of Conservator’s Wax and hand buffed it with a microfibre cloth. I lightly buffed the aluminum on the Blue Diamond wheel and then with a clean buffing pad to raise the shine. The finished pipe is shown in the photos below. It makes a great piece of pipe history in the ongoing search for the illusive perfect smoke. It will hold a place in my collection of tobacciana. Thanks for walking through this restoration with me.cob22 cob23 cob24 cob25 cob26 cob27 cob28 cob29

Breathing Life into a Comoy’s Spectrum Boxed Bent Billiard


Blog by Steve Laug

My brother picked an interesting Comoy’s pipe. It is from a line of Comoy’s that I was unfamiliar with. I could not find much information in my online searches either. It was a nicely made Comoy’s with a single drilled letter C on the stem side. It came in a black velvet lined presentation box with the Comoy’s of London logo and Pipemakers since 1825 in gold on black felt on the inside of the lid. The well-made box with dovetailed corners is mahogany that is stained with a rich cherry stain. The gold latches and hinges look very good with the red stain of the wood. On the underside the box is stamped Made in England.comoy1 comoy2Once the box was opened and the pipe visible it clear to see it is a beautiful pipe. I am actually surprised that there is not more information on the line available. It is stamped Comoy’s over Spectrum on the left side of the shank and the COM stamp on the right shank is the expected Made in London circle over England. Next to that the shape number 42 is stamped. Looking that up on Comoy’s Shape Charts shows that it is the number for a medium sized ½ bent billiard. This is exactly what I have here. There is also an H stamped on the underside of the shank next to the brass and blue band.comoy3The pipe appears to have some nice grain in the photos that my brother sent to me. The front, underside and back and top of the shank are beautiful cross grain. The sides of the bowl are full of birds-eye grain. The pipe has a brass band that had a wipe enameled strip of royal blue in between two ridges of polished brass. The stem was oxidized in the early photos but the single drilled C stamp is very clean.comoy4 comoy5My brother took some close up photos of the bowl and rim to give me a clear picture of the pipe. It appeared that the bowl had been reamed and well care for. The rim looked very good – a little bit of lava overflow from the bowl but the inner beveled edges and the outer edges of the rim were both very clean. The rim itself was also undamaged. The underside of the bowl and shank showed beautiful cross grain.comoy6The stamping on the pipe was deep and sharp. It had not been over buffed or damaged. It was readable and clean. The finish was dirty and the buildup of grime and grit on the surface of the bowl and band seemed to be the only major issue on the pipe. You can also see the single drilled C logo on the stem in the photo below.comoy7From the next photos you can see the deep oxidation on the stem. What is not visible at this point is if there was any tooth chatter or damage to the stem. That would have to wait until the pipe arrived in Vancouver.comoy8While I was waiting for the pipe to arrive in Vancouver I did some hunting for information on the Spectrum line of Comoy’s pipes on the internet. Sadly I was unable to find much that was definitive. There was a similar pipe for sale on smokingpipes.com that had a brief write up. From that I learned that the pipe dates after 1980 because of the single drilled C. Evidently that was when Comoy’s no longer used the three-part inlaid C on the stem. I wrote to a friend of mine and writer on rebornpipes, Al Jones and asked what he knew about the line. He wrote back that “they are early post-merger, with the single drill C logo. They usually have an adornment of some kind and box. It was the go-go 80’s, right! They’re most likely made with good stock leftover from pre-merger, so she should be a good smoker. As an added bonus, this pipe comes in wooden box complete with matching tamper.”

This confirmed what I had gleaned online so far. I Googled and found a question and short discussion on alt.smokers.pipes community regarding the line and found some more information from friend, Mike Stanley. He wrote: “The only thing I can pass along is what R.C. hacker wrote in his Ultimate Pipe Book. The Spectrum came with a wooden box and matching tamper with the same brass and enameled ring as the pipe. They were, I suppose, “firsts and fairly pricey. I had one I picked up from ebay. It had no tamp or box. It was a fine enough looking pipe. No putty or sand pits. It was too big for my taste. I re sold it. I would guess that they were made up until the late seventies or early eighties. Just a guess though.” (http://alt.smokers.pipes.narkive.com/yA8KASQj/comoy-s-spectrum)

When the pipe arrived in Vancouver and I unpacked it I was amazed at how clean my brother Jeff had gotten the rim and the bowl. The finish was very clean. The enameled band was also clean an undamaged. The oxidation had really come to the surface on the stem. However, all that being said, the briar on the pipe is very stunning. I took some photos of the pipe before I began to work on it to try to capture what it looked like when it arrived.comoy9 comoy10The next picture is a bit out of focus. It will teach me to have a look at the photos before moving on with the cleanup. However, you can see that the rim is spotless. He was able to get all of the darkening and debris off the rim and also ream the bowl clean.comoy11I took photos of the stamping on both sides of the shank. You can see in the first photo the stamping on the left side of the shank. The second shows the COM stamp and shape number on the right side.comoy11aI took photos of the stem to show the oxidation and to try to capture the tooth chatter and tooth marks on both sides of the stem near the button. They are hard to see through the oxidation. The ones on the topside of the stem are not too bad. The ones on the underside are a little deeper. Once I clean off the oxidation a bit I will be able to assess how bad they are.comoy12I sanded the stem with 220 grit sandpaper to break up the oxidation on the surface and also to sand out the tooth chatter and tooth marks on the stem. I was able to remove all of them as they proved to be fairly shallow and superficial.comoy13I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After rubbing it down with the final coat of oil I set the stem aside and let it dry.comoy14 comoy15 comoy16I buffed the bowl and stem with Blue Diamond on the buffing wheel. I avoided buffing the enameled band on the shank. I gave the stem and bowl multiple coats of carnauba wax and buffed it with a clean buffing pad to shine it. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos that follow. It is a beautiful pipe with stunning grain. The contrast of the black vulcanite, the blue and brass enameled band and the cross grain and birds-eye grain formed a great contrast. It comes with the velvet lined mahogany case with brass clasps and hinges. The only thing lacking was the tamper that originally came with the pipe. Thanks for walking through this restoration with me.comoy17 comoy18 comoy19 comoy20 comoy21 comoy22 comoy23 comoy24 comoy25

Cleaning a Turkish SMS Meerschaum Churchwarden


Blog by Steve Laug

This long stemmed Meerschaum Churchwarden is another one of my brother’s finds at the estate sale in the Boise, Idaho area. He found the case sitting on the table of pipes and pipe racks and has been hunting long enough that I think he must have expected it to be empty when he picked it up to have a look.chu1Those of you who have gone pipe hunting enough know the rush that goes with opening an old leather covered pipe case like this and finding the Churchwarden that the case was made for still resident inside. There are a lot of empty pipe cases selling on eBay daily that give witness to the fact that the case and the pipe that should be inside often have parted company. In this case though when he opened the case I think he was surprised. I certainly was when he sent me a text with the photo. Inside was a smooth block meerschaum pipe with a long stem that was in relatively decent shape. The stem was intact and there were no large nicks or bumps on the bowl sides or shank. The stem aligned correctly with the shank and the whole thing appeared to be functional. These are the kinds of finds right up there with finding that illusive $10 Dunhill that keep me always looking inside cans, boxes and even pipe cases to see if something has been overlooked. You never know what kind of treasure might be hidden awaiting your discovery.

The next photos show what the pipe looked like when he found it and before he cleaned it up a bit to send my way. It is an elegant looking pipe in the photos and even more so in hand.chu2The leather (probably a leather like vinyl) covered case was in great shape. The exterior was not even worn. The polished brass hinges and clasps looked good with the shiny leather. The front of the case had two clasps and next to the left one is the tag reading Made in Turkey. On the back side there are two hinges that are hidden beneath the leather. Four small brass brads hold each hinge in place. The hinges are not sprung or damaged in any way.chu3My brother took a few photos of the pipe in the case to give an idea of what he saw when he opened the lid. The inside was lined with a rich golden coloured soft fabric that protected the meerschaum and held the pipe firmly in place. In the inside top cover there was the SMS logo that reads Handcarved Block Meerschaum Turkey around the stylised SMS. On the left side of the stem is the same logo inset in clear acrylic in the vulcanite.chu4 chu5He removed the pipe from the case and you can see the beauty and simplicity of the shape. The shank and the rim edge are starting show some colour with a faint brown hue.chu6He took some close up photos to show the condition of the rim. The bowl had a cake developing in it that went about half way down the bowl sides. The tars had darkened the rim on the back side and the outer edges of the rim had a few nicks and scratches. It would be interesting to see how much of this was surface damage once I had the pipe in hand in Vancouver.chu7He took photos of the underside of the bowl and the sides as well to show some of the spotty dirt and debris that were there. It was hard to tell from the photos if these were merely on the surface or had penetrated the surface and left scratches on the bowl sides and bottom. I would see once I had it in hand.chu8 chu9The stem appeared to be in pretty decent shape but the first inch on both sides of the stem at the button had some tooth marks, chatter and calcification. It appeared that the previous owner had smoked the pipe with a Softee Bit to protect the stem from his bite but even that had not kept all the tooth marks off the stem. Perhaps he or she had smoked it, seen the damage and put the rubber Softee on to protect it from further damage.chu10My brother did a great clean up on the stem and shank internals and cleaned out the cake in the bowl with his Savinelli Fitsall Knife. He had removed some of the tars and oils on the top of the bowl and scrubbed the exterior with a soft cloth and Murphy’s Oil Soap. When it arrived in Vancouver it looked far better than it had in the earlier photos. I took the next five photos to record my first look at the pipe as I opened the case and removed it from its nest.chu11 chu12 chu13I took some close up photos of the bowl, rim and stem to show what it looked like after my brother’s work on it. He had been able to get a lot of the tars and oils off the rim top and had cleaned the sides of the bowl. The second photo shows the SMS logo in acrylic on the left side. The stem showed some oxidation spots and a spot where obviously a label had been glued. He had been able to get the calcification off the stem at the button and also had managed to lift out some of the tooth chatter. The top edge of the button on both sides showed some wear.chu14 chu15I started cleaning the exterior of bowl and stem with a green nylon scrubber. It is a great tool that I learned the use of through Troy (one of the contributors to the blog). I scrubbed the exterior of the stem and was able to remove much of the oxidation. I also used it to scrub the rim. I wet the scrubber with tap water to help with the scrubbing and it did a great job on the rim and stem.chu16I continued to scrub the rim with the pad and then shifted to polishing the bowl and rim with micromesh sanding pads. I wet sanded the entirety of the pipe with 1500-2400 grit sanding pads and dry sanded it with 3200-12000 grit pads. The finished bowl and rim are shown in the next four photos. I was able to remove the tars and the scratches from the bowl and rim and leave behind a polished bowl that still maintained the patina that had begun to develop.chu17 chu18I ran a pipe cleaner with alcohol through the stem and the shank of the pipe and as usual my brother had done a thorough job removing the oils and tars from those places.chu19I sanded the tooth marks and chatter on both sides of the stem at the button with 220 grit sandpaper to remove the damaged areas. I was fortunate that none of the tooth marks were deep enough to warrant repairs. I removed all of them by sanding the stem.chu20I wet sanded the stem with 1500-2400 grit micromesh sanding pads and dry sanded it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After the final rub down I set the stem aside to dry.chu21 chu22 chu23I buffed the bowl and stem with Blue Diamond on the buffing wheel and gave the stem several coats of carnauba wax. I gave the bowl a few coats of Clapham’s Beeswax Polish (a white beeswax polish) and buffed bowl and stem with a clean buffing pad. I hand buffed the pipe with a microfibre cloth to put the final touches on it. The finished pipe is shown in the photos below. It really is a nicely made meerschaum and the fact that it is a Churchwarden is bonus. The weight of the pipe and the feel of it in the hand will make this pipe a winner. Thanks for looking.chu24 chu25 chu26 chu27 chu28 chu29 chu30 chu31 chu32

An Estate Sale Find – A Castello Sea Rock SC 54P Bulldog


Blog by Steve Laug

My brother Jeff is truly the king of estate sale, junque store and antique store pipe finds. He seems to have not only developed an eye for a good pipe but seems to have an uncanny ability to find them. A few months back now he messaged me from an estate sale he had gone to near Boise, Idaho. He had driven to the town the evening before so he was first in line for the sale. He found some great pipes in that sale and on that trip. I wrote about the finds he came home with on that trip in a previous blog (https://rebornpipes.com/2016/10/31/sometimes-you-just-get-lucky-an-amazing-pipe-hunt/). This little Castello Sea Rock 54P Bulldog came home with him on that trip. From his description and the photos that he sent along the pipe showed lots of promise. The Sea Rock Finish was dirty and the crevices had dust in them. The rim was tarred with overflow of cake from the heavily smoked bowl. The pipe seemed to sport an after factory band as there were no Castello marks on the silver. The stem was in good shape though it had tooth marks on the top and bottom sides next to the button. It had the diamond logo on the side of the saddle stem which I knew meant it was made for the United States market.castello1My brother took some close up photos of the rim top and the cake in the bowl to show what it looked like when he found it. You can see how thick the cake is and how much of the rim rustication has filled in with the overflow.castello2Other than being dirty, the finish was in very good shape. There were no chips of dings in the surface of the rim or on the bowl or the shank.castello3The silver band was tarnished and seemed to have some flaking on the surface. I am not sure if the silver plate is peeling or if it is just left over remnants of the sticky tag that had been there with the price. The stamping was very clear on a smooth patch on the left underside of the diamond shank and read Castello over SC Sea Rock Briar. Underneath that and to the left it read 54P (which is the shape number) and Made in Cantu over Italy. The underside of the left side of the Lucite stem also had stamping that read Hand Made over Castello and the number 5. The stamping of Hand is faint though it can be seen with a magnifying glass.castello4The fit of the stem against the shank was off – it looked as if the mortise was filled with oils and had pushed the stem out. It did not fit snugly against the shank. The faux diamond circle on the saddle portion of the stem is also visible in the photo below. The second photo below shows the debris on the silver band and the grime in the rustication of the shank.castello5The last two photos that my brother sent show the condition of the stem. It is hard to see the tooth marks near the button on both sides of the stem but you can see the chatter on the underside and the “gunk” (technical term) that had built up in the corners of the slot in the button.castello6Before I worked on the pipe I wanted to do a bit of research to see if I could shed some more light on the pipe I had in hand. I learned from the pipephil website that the rhinestone logo was originally on pipes for the US market. There was no hint as to why that was done only that it was and that it is occasionally still used http://www.pipephil.eu/logos/en/logo-castello.html

I have an older article called PCCA’s Castello Grade & Style Guide. It was written by Robert C. Hamlin (c) 1988, 1992, 1994. Robert gathered some remarkable information on the Castello lines and I have often used his guide in the past to give me pertinent data. There I found more information regarding the shiny logo on the side of the stem.

“American logo’d Castello pipes use a small round “Diamond” (referred to and looking like, but it is NOT actually a diamond) inlaid into the mouthpiece. This was originally done so that the standard Castello white bar logo did not conflict with another brand and logo that was sold by Wally Frank called the “White Bar Pipe” (in the 1950’s).”

The above quote and the remainder of those following come from the same article by Robert Hamlin. You can read the full article at the following link: http://www.pipes.org/BURST/FORMATTED/196.016.html

I read further in the article to help me understand the stamping on the underside of the shank. My knowledge of Castello pipes is pretty limited so when I get one to restore I resort to this article and others to try to make heads or tails of the stamping. First of all I had no idea what the SC stamped ahead of the Sea Rock Briar stamping meant. I had seen Castello’s with the signature of Carlo Scotti on them but not this stamping. Robert gave me the information I needed.

“Older Castello pipes will usually include the “REG No.” and have the letters “SC” stamped as a part of the nomenclature. The SC stamp was for Scotti, Carlo (in Italy all names are listed last, first). Today the full name of Carlo Scotti, contained in a small oval, has replaced the SC stamp.”

I learned that the Sea Rock Briar stamp also signified something and told me more about the pipe. Robert pointed out:

“SEA ROCK [Carved Black or dark brown]: This is the lowest grade of the Castello line and is the most common in the USA. Sea Rocks are produced by taking a smooth bowl that has not been “final finished” and surface carving the finish with tools. This “carved” finish is then evened out using a steel wire brush, stained and then waxed. The Natural Vergin carved finish is left unstained and unwaxed as a rule, although we have seen waxed and partially waxed “Vergins”.” 

The remaining mystery for me was the meaning of the stamping on the stem. I of course understood the Hand Made and the Castello stamping but the number 5 was a mystery to me. I was not sure what it referred to. So once again Robert’s article gave me the information I needed to understand that last piece of the mystery.

“#2: All Castello standard shaped pipes have a number (3, 4, 5 or 6) stamped on the mouthpiece or sometimes on the lucite ferrule. What does this number mean? Not much really, it is the number of the size for the proper straw tube or reed that fits the shank and stem of the pipe. These straw tubes are rarely used in the United States. The Castello reed is considered superfluous and useless to most, but with this number you will always know which one fits (the different numbers have to do with length, not diameter).”

When the pipe arrived in Vancouver it was inside of a Castello suede bag missing only the drawstrings at the top. It bore the classic Castello Castle logo and reading Pipa Castello di Carl Scotti Cantu (Italy) stamped on the front in brown paint/ink. castello7I tipped the pipe out of the bag to see what my brother had done with it. He had written and warned me that he had done a minimal clean up on the pipe as he did not want to damage it. I was not sure what I would see when I removed it from the bag. The four photos below show the state of the pipe when it arrived.castello8 castello9Examining the pipe closely I could see that he had reamed the bowl and cleaned up the rim to remove the tars and oils that had overflowed onto the top of the rim. He had also cleaned the finish on the pipe quite nicely. The internals were cleaner but would need some more work but the pipe looked pretty good.castello10I took some photos of the stem to show the tooth marks on the top and underside near the button. In the first photo of the top, you can see the tooth mark neat the button and the one on the top edge of the button. In the second photo you can see the damage to the underside of the stem near the button and on the top of the button there as well.castello11I used a brass bristle tire brush to clean up the small particles that still remained in the grooves on the rim of the bowl. It did not take too much to remove what was left and leave the rim clean.castello12I wiped off the sticky spots on the silver band with a little alcohol on a cotton pad. I could see that the band had been stamping diagonally in several places with letters from the word silver but that none of them spelled it out completely. I was pretty certain from Robert’s article above that the silver band was after market and may be part of a repair to a cracked shank. Cleaning the pipe further would either confirm or deny that assumption on my part. I polished the band with micromesh sanding pads from 1500-12000 grit pads. The polished band is shown in the photo below.castello13I sanded the tooth marks out on both sides of the stem at the button using 220 grit sandpaper and also sanded the damage to the button surface itself. There was also slight damage to the slot itself on the end of the button. I sanded the slot and cleaned up the damaged areas there. castello14I used micromesh sanding pads to polish the newly sanded areas on the Lucite stem surface. I wet sanded with 1500-2400 grit pads and wiped the stem down with a damp cotton pad. I dry sanded it with 3200-12000 grit pads and wiped it down with the damp pad several times throughout the process. In doing so I was able to remove all signs of the damage to stem in those spots along the edge and top of the button.castello15 castello16 castello17With stem exterior finished other than buffing I ran a pipe cleaner with alcohol through to remove any sanding debris from my clean up and sanding of the surface and the slot. It was remarkably clean.castello18I cleaned out the shank with alcohol, pipe cleaners and cotton swabs to remove the tars and oils that kept the stem from properly seating against the end of the tenon. It was pretty thickly tarred and took some scrubbing to remove the grime. While I was cleaning the interior of the grime I found what I had surmised was under the band. The end and inside of the mortise revealed a small crack underneath the grime. It looked like it had been repaired somewhere along its life. The end of the crack on the shank end was the worst part of the damage. The hairline crack on the exterior of the shank – almost an underline of the word Cantu showed signs of having been glued and clamped until it sealed. That settled my question regarding the purpose of the aftermarket silver band on the shank.castello19 castello20With the internals cleaned and the crack examined with a lens and deemed solid I polished the silver band with a jeweler’s cloth to further remove any remnants of tarnish and give it a deeper shine and protection. I hand waxed the bowl with some Conservator’s Wax and buffed it with a shoe brush to raise the initial shine on the briar. The photos below show the bowl after the waxing and polishing.castello21 castello22I put the stem in place in the shank. The fit was perfect and it sat snuggly against the end of the mortise as it did when it left Cantu. I buffed the stem with Blue Diamond polish on the buffing wheel avoiding the silver band and the briar. I waxed the stem with carnauba wax on the wheel and buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. It is truly a beautiful little bulldog. The shape and the rustication make it a pleasure to hold in the hand. It fits snuggly with my thumb curled around the back of the bowl and the rest of the fingers holding the bowl. The finish is extremely tactile and should be interesting in hand as the bowl heats up during smoking. For me there is absolutely nothing lacking in the design and form of this old Sea Rock Briar and I think it will be one I hang onto. Thanks for walking with me through the restoration process.castello23 castello24 castello25 castello26 castello27 castello28 castello29 castello30 castello31

A Gold Banded Stanwell Copenhagen Calabash


Blog by Steve Laug

The next pipe on the work table is a striking Stanwell Calabash pipe with sandblasted body and smooth capped rim. The sandblast has exposed some wonderful ring grain around the bowl. The smooth wide rim typical of the calabash shape is wonderful birds-eye grain. The brass collar ring contrasts nicely with the dark stain of the sandblast shank. The gold crown S logo on the left side of the saddle stem combines with the other parts of the pipe to give this one a classic look. My brother Jeff found this Stanwell in an antique shop in Astoria, Oregon. It was on consignment by a widow who was selling her pipe collector husband’s collection. He bought a few of the pipes from her consignment and this is the second one that I have worked on. The first one was also a Stanwell – it was a shape 180 that was designed by Tom Eltang that I wrote about in an earlier blog (https://rebornpipes.com/2016/12/14/a-shape-you-gotta-love-a-stanwell-majestic-180/).cope1The finish on the sandblast portion was in great shape – just dirty with grit and grime. The rim cap however was another story. It had the overflow onto the top of the thick cake that was in the bowl. There was also some darkening of the inner edge of the rim. The brass band and the brass crown S logo on the stem were also dull and lifeless due to tarnishing. The stem was oxidized and had a buildup of calcification on both sides near the button. There were tooth marks and chatter on both sides of the stem and on the button. The slot in the button was nearly closed off with a thick tar.cope2My brother took two close up photos of the rim cap to show the condition of the inside of the bowl and the cap itself. There was a thick coat of tars and oils that is visible flowing over the back side of the cap. There were also several dings and dents in the cape itself though there was some nice birds-eye grain showing through the grime.cope3He also took a photo of the bowl bottom side up. The lovely bell shape of the pipe is visible from this view from the front.cope4The side view of the band and the shank/stem union shows that the connection is tight and clean. There is nothing wrong that a little polishing on the band and some elbow grease to remove the oxidation on the stem won’t take care of. The second photo below shows the stamping on the underside of the shank. It is very sharp and readable. It has the Stanwell stamp over Copenhagen over Calabash in script (it appears to have been double stamped). Beneath that it reads Made in Denmark (it is upside down in orientation to the rest of the stamping).cope5The next photos show the condition of the stem. You can see the tooth marks on the stem itself and the damage marks against the button on both sides. The calcification on the stem may have come for a Softee bit that the original owner had on the stem to protect it from more bite marks.cope6My brother Jeff again did a magnificent job cleaning up the pipe. He was able to get the grim out of the grooves and the majority of the buildup off the rim. He reamed and cleaned the interior of the pipe and stem with alcohol, cotton swabs and pipe cleaners. I took the following photos to show the condition of the pipe when I received. It was on its way to being clean.cope7 cope8I took a close up photo of the rim to show how much of the tars and oils he removed. It is pretty clean. There was some darkening on the inner edge of the rim on the back side that would need to be dealt with.cope9He also removed much of the calcification on the stem and some of the debris on the surface of both sides. The photos also show the tooth marks and chatter that was on the stem.cope10I sanded the stem to remove the rest of the debris and calcification and then wiped the stem down with alcohol on a cotton pad. I cleaned out the tooth marks with cotton swabs and alcohol and then filled them in with black super glue. I set the stem aside to let the repairs dry.cope11I sanded the inner edge of the bowl with 220 grit sandpaper to remove the darkening and then worked over the rim with 1500-1800 micromesh sanding pads to clean up the inner edge and begin polishing the rim cap. You can see the grain on the cap begin to pop and reveal the beautiful birds-eye grain.cope12When the glue had cured I sanded the patches smooth, blending them in with the surface of the stem using 220 grit sandpaper. I sanded the entire stem to work on more of the oxidation that was present on the surface. The photos below tell the story of the repairs and sanding to this point in the process.cope13I polished the bowl rim with 3200-12000 grit micromesh sanding pads and gave the sandblast bowl several coats of Conservator’s Wax. I buffed it with the shoe brush to raise the shine. The photos below show the bowl at this point.cope14 cope15I touched up the stain on the rim with a dark brown stain pen. I buffed it with a microfibre cloth and then polished it with micromesh sanding pads using 1500-12000 grit pads to polish and raise a shine.cope16 cope17I probably should have done this earlier in the process but my brother has been doing such a good job in his cleaning that I honestly forgot. I decided to give the internals of the stem and the mortise and shank a quick cleanup with pipe cleaners, cotton swabs and alcohol.cope18I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-15000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. I gave it the last coat of oil and set it aside to dry.cope19 cope20 cope21I polished the pipe and stem with Blue Diamond on the buffing wheel avoiding the sandblast portions of the bowl. I did not want to get the polishing compound in the grooves of the sandblast. It would be hard to get out of the grooves. I gave the sandblast portion several coats of Conservator’s Wax and buffed it with a shoe brush. I gave the stem and rim several coats of carnauba wax and buffed the entire pipe a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth. The finished pipe is shown in the photos below. It has come a long way from the pipe I started on in the first photos above. It is a classic looking calabash pipe with a great contrast between the smooth briar, the sandblast briar, the gold band and the vulcanite stem. (The brass is so shiny now that it is hard to get the vulcanite not to reflect the brass colour. In person the oxidation is gone and the stem is shiny black.) Thanks for walking through the process with me.cope22 cope23 cope24 cope25 cope26 cope27 cope28 cope29

 

The Last of 4 ‘Hole in the Wall’ finds – a Savinelli Capitol Prince with a secret


Blog by Dal Stanton

I purchased the Savinelli Capitol in June of this year, at the Hole in the Wall antique store near Zhenski Pazar (Women’s Market) located in downtown Sofia.  Steve was visiting Bulgaria from Vancouver in the context of our work and we went to the Hole in the Wall for a mini pipe hunting sortie.  I’d remembered on other occasions the vendor producing a 4-pipe pouch that he kept behind the counter and I asked about it and he still had it with pipes intact.  The leather bag itself was a find.  The 4 pipes revealed after unzipping the bag were a Savinelli Tortuga 628, Danske Club Vario 85 (both occupying a place in my rotation), a Butz-Choquin Rocamar (which became a wedding gift for my new son-in-law), and the Capitol (that I learned was a Savinelli second) now before me.  Above, I linked the restorations of the Tortuga and BC Rocamar to their respective postings.cap1Honestly, when I first acquired the Bag of Four, my sights were fixed on the 3 big brothers of the Capitol which I identified as a Prince shape from Pipedia’s shapes chart.  Per Bill Burney’s description,

The prince, named after the Prince of Wales (Prince Albert, later King Edward VII), has a squat, rounded bowl with a long, usually very slightly bent stem and a short shank.  Compared to other pipes, the shank and stem are thin and delicate, though not necessarily fragile.  This makes for a light and comfortable pipe (Link).

On the internet, I searched high and low through images of Prince Albert (1819-1861) and found no images among the 100s visually linking the prince with the shape now associated with him.  The photo below, one could imagine, has his pipe waiting for him just to his right, reluctantly removing it from the eventual public view of the old ‘sit-still’ camera recording the moments.  Yet, in my search on the internet, one can find 100s of pictures of happy, confident men smoking their pipes with adoring women looking on. How is this possible? – a man would be quick to ask.  Well of course, their pipes are packed with Prince Albert’s tobacco!  So, the secret is out – PA not only stands for Prince Albert but also, and more importantly, Pipe Appeal!  Good to know as Christmas gift lists are being created for this holiday season!cap2With Christmas music playing in the background the ambiance is perfect. The CAPITOL is stamped on the left side of the shank with no other markings.  When I search Pipedia, I discover that Capitol is listed among a robust inventory of other Savinelli made sub-brands, seconds and order productions. At Pipes Website store, I found several Savinelli Capitol shapes for sale.  At The Danish Pipe Shop I discovered several Savinelli Capitols listed and a bit pricy at that!  So, it would seem, the Capitol line of Savinelli has some depth and quality to it.  Unfortunately, I could find no Savinelli listing that brought the entire Capitol line inventory together.  This Capitol Prince has an elegant, slim appearance, boasting a length of 5½ inches, a petite bowl width of 1½ inches and a fire chamber diameter of ¾ of an inch.  The rim has some clunk dents along the edge and the backside shows darkening from oils and perhaps rear-end tobacco lighting over the edge.  The fire chamber has a light cake build up but I will bring it to the briar for a clean, fresh start.  I detect a larger fill on the heel of the bowl near the left junction of the shank. The stem is in great shape with minor teeth chatter on the bit.  I detect a dent in the vulcanite at the shank junction and note that there is day-light between the junction of shank and stem – the mating is not flush, but a good cleaning may take care of this.  Interestingly, I also notice that the stummel is encased in what I call a ‘Candy Apple wrapper’ which I also saw in the Savinelli Tortuga restoration acquired at the same time as the Savinelli Capitol.  I didn’t like the Candy Apple wrapper around the Tortuga then and this Capitol Prince’s natural briar will be liberated as was his big brother’s!  The following pictures on my work table here in Sofia, Bulgaria, show these areas of need and a very handsome pipe.cap3 cap4 cap5 cap6With the stem showing no oxidation, I skip the Oxiclean bath which may be a first for me!  The twisty stinger extending from the tenon is extracted unceremoniously and added to the Lonely Stingers Bottle and is officially retired from active service.  I give my initial focus to the stummel clean-up starting with reaming the bowl.  I use the Pipnet reaming kit camped over a paper towel which enables me to quickly catch and dispose of the powdered carbon – this makes my wife happier as my work table shares our bedroom space in our 10th floor flat!  Often, I go out onto the balcony to do this dirty work but winter has come in Bulgaria.  I use the two smallest reaming blades and I do not use them aggressively – I do not want to dig into the briar.  I follow the reaming blades with the Savinelli pipe knife to scrape and fine tune the cleaning of the cake residue.  I remove what appears as dried dottle at the floor of the bowl.  I finish by using 240 grit paper wrapped around a dowel rod and my index finger to clean and smooth the wall.  Finally, I take a cotton pad with alcohol and wipe the bowl removing the carbon dust.  The pictures show the progress.cap7 cap8 cap9With the isopropyl 95% on the work table, I clean the internals of the stummel.  Using pipe cleaners (bristled and smooth) and Q-tips I go to work.  Dental probes are also helpful to reach into the mortise and scrape the surface dislodging muck.  It was dirtier than I expected, but finally Q-tips start re-emerging ever whiter from the mortise plunges.  Done.  Now, I take the stem and go to work on its airway with pipe cleaners.  I discover very quickly that a reason for lack of cleaning on this stem is that I am not able to move a pipe cleaner through the airway.  The button airhole is too tight and needs to be enlarged to accommodate pipe cleaners.  No one likes fighting with pipe cleaners that refuse to pass through cramped quarters.  I take a round, pointed needle file and begin gradually to enlarge the button airhole.  My method is to insert the file point into the airhole but only as far as the expanding file diameter will allow to enable me to move the file back and forth easily, gradually removing the upper and lower button airhole surfaces.  If I jam the needle file down the airhole too aggressively, not only will it get jammed, it will also damage the vulcanite contours around the airhole.  After some time, the airhole gradually expands allowing the needle file to file more deeply opening the airway.  After some time and testing, pipe cleaners are able successfully to navigate the passage and the stem airway cleans up very quickly.  When I work on the teeth chatter later, I’ll smooth out this work with 240 grit paper.  The pictures show the cleaning and button airhole enlargement processes.cap10 cap11 cap12 cap13 cap14I love working on clean pipes!  With internals clean I know shift my attention to the stummel surface.  I first attack the Candy Apple varnish-like surface.  I start conservatively by first using cotton pads with undiluted Murphy’s Oil Soap to work on the rim and bowl surface.  With the aid of a brass brush, the Murphy’s Soap does a good job cleaning the rim, but it is probable that the surface is an acrylic finish which is difficult to remove.  Next, I use acetone with cotton pads to attack the Candy Apple surface.  As I scrub, and I scrub a good while, it gives me time to study the briar grain on this stummel and on the heel, I find what looks like a spider pattern – beautiful.  I’m ever amazed at God’s gift to us in the design and intricacy of this piece of briar – a ragged bush of a plant that would be called scrub if you saw it on the side of the road as you passed.  As the pictures below reveal, even after acetone scrubbing the shine of the acrylic is still very visible.  To see if I can soften it, I plop the stummel into an acetone bath.  The pictures show the progress.cap15 cap16With the stummel in the acetone bath, I return to the stem and take 240 grit sanding paper and work on the teeth chatter on the lower and upper bit. I also sand the button airhole to remove file markings and to smooth the surface.  Then I apply a dot of Hot Stuff “T” CA glue to the small dent on the shank-side edge of the stem.  I like to use the “T” for thicker, because it beads up on the divot and doesn’t run.  I wait for the superglue to cure before proceeding with more work on the stem.  The pictures show the progress. cap17 cap18 cap19Taking the stummel out of the acetone bath after about 6 hours, I place it on the desk and as the acetone evaporates I can see that the bath will need help.  With the surface softened by the acetone bath, I take 0000 steel wool and dip a small portion in the acetone and rub the steel wool over the shiny surfaces.  This finally does the job of bringing the natural briar to the surface.  Now I can see the true condition of the surface and where I may need to sand and repair.cap20I examine the stummel and invert it looking more closely at the large fill I identified earlier.  I picked at it with a sharp dental probe and dig out the loose fill.  I will need to mix a briar dust and superglue putty to refill this pitting as well as ‘top-off’ some smaller pits around the area.  The heel of the stummel is banged up good and I need to sand those out after applying the briar dust putty patches and after they cure.  I flip the stummel and study the rim.  The briar in this Capitol Prince will be beautiful at the end of the restoration because it already is!  I decide to first take a coarse 120 grit paper rolled up tightly to cut a bevel on the inner rim.  I do this to remove the damaged areas along the edge but also the Prince will look even classier with a gentle bevel enhancing an already handsome bowl.  I follow this initial cut of the bevel with 240 grit paper to smooth the surface further.  I want to apply a very gentle topping to the rim with 600 grit paper.  I take the chopping block out and place a sheet of 600 grit paper, with rim down, in a circular motion, gently I rotate the stummel over the surface.  I check the rim as I proceed to make sure I only take enough surface off to give a clean fresh look and remove minor nicks.  I follow the topping by using rolled up 600 grit paper to finish the bevel matching the smoothness of the rim.  The pictures show the progress.  I’m pleased with the look of the rim.cap21 cap22 cap23 cap24 cap25Time to mix briarwood dust and superglue to make a putty to apply patches to the hole and pits on heel of the stummel.  I take my briar dust can and with a pipe nail, scoop out some dust placing it in a little pile. Using regular clear super glue, I put a little puddle next to the briar dust.  Using a toothpick, I start adding some briar dust to the glue until it gradually reaches a putty/toothpaste-like consistency and then I apply a small dollop over the fill area.  I mash it down to make a tight patch and I leave some excess over the areas to sand down later. cap26With the stummel now out of action for the night, I turn to the stem again taking the flat needle file and freshen the button – upper and lower. I then flip the stem and again taking the flat needle file I remove the excess superglue from the patch I did on the edge of the stem – shank-side.  When the filing brings the excess superglue nearly to the surface level of the vulcanite, I use 240 grit sanding paper to blend the patch further with the vulcanite.  I follow the 240 with 600 grit paper doing the same.  I complete the patch repair by using 0000 steel wool to smooth the patch area as well as the entire stem in preparation of the micromesh polishing process.  The pictures show the progress. cap27 cap28Now for the micromesh phase, using pads 1500 to 2400 I wet sand the stem and follow with an application of Obsidian Oil to rejuvenate the vulcanite.  Following this, I dry sand using pad 3200 to 4000, followed by pads 6000 to 12000.  After each set of 3, I apply an additional coat of Obsidian Oil.  The stem looks good.  I put it aside to dry and call it a day.  The pictures show the micromesh phase.cap29 cap30 cap31Early the next morning before heading to work, I want to work on the briar dust patch applied the night before.  The superglue dust putty has cured.  I take a flat needle file and start filing on the excess mound of cured putty.  I’m careful to file down on the patch footprint only and not wander.  I take a picture illustrating the idea (#2 below).  The idea is that I gradually file the putty excess and ‘sneak up’ on the briar below the patch.  I take the filing down to the briar surface, within the patch footprint.  At this stage, I apply much less pressure to the file, moving the flat file more in a circular motion lightly over the patch footprint.  I want to blend the patched area now with the uncovered briar surface.  The aim is to remove the putty excess not take away briar.  Picture #3 shows the completion of the flat needle file’s service.  I then continue the blending with 240 grit paper expanding the area a bit outside the footprint area (picture #4).  I’m not too concerned about this because I know I have sanding to do to eradicate the numerous dents next to the patch.cap32 cap33As my wife was admiring the stummel and the briar patterns over my shoulder as I worked, she exclaimed about the face of the kitty revealed in the briar!  Raising my eyebrows to refocus my attention to the area captivating her, I see the pattern which is recorded in the picture immediately below.  She describes the two eyes, the whiskers and the forehead, probably in need of a little scratch, I thought!  So, the Savinelli Capitol Prince has a kitty, too.  Then my wife said, with not as much excitement, isn’t that a crack in the middle of the kitty’s face?  I had seen it before but it was small and it followed the contours of the grain pattern.  Yet, her question raised questions in my mind.  I believe the crack is not growing but I elect to apply Hot Stuff CA Glue to the crack just to be on the safe side.  This CA glue’s viscosity is extremely thin and perfect for shoring up cracks as it seeps into to a crack’s crevice in a way that thicker glue is unable.  However, the problem with this thin glue is that it can absolutely take off like a rabbit scampering over the briar surface not in need of CA glue.  To minimize this, I only dabble a bit on a toothpick trying to hold only a small drop at the point of the toothpick.  Then, strategically apply it to the center of the crack which spokes outwardly in four separate veins.  I find that the glue is running off the end of the toothpick because of its liquidity.  I’m finally able to capture a droplet on the toothpick and apply it to the center.  The glue spreads a bit, but I change the pitch of the stummel and use gravity to my favor.  I also use the tip of the toothpick and paint the glue over the spoking cracks by drawing the glue from the center.   The pictures show the progress of shoring up kitty’s nose and whiskers.cap34 cap35 cap36 cap37After the CA Glue cures, I take a small piece of 240 grit paper rolled so that it presents a more solid surface.  I then take the 240 roll and strategically sand the crack fix.  I keep the roll within the shiny patch footprint with a view of removing glue off the surface and to avoid losing briar as collateral activity.  I then take a medium grade sanding sponge and work the patch areas (crack and fill) as well as the multitude of dents on the stummel, but especially on the heel of the stummel.  As I work on bringing out the imperfections set in the briar, the thought surfaces in my mind that I had adopted an approach to this pipe, it’s shape and demeanor, going for of a more pristine look – the look of a pipe that is the favorite of royals.  A pipe having a quietly, self-confident posture, but elegant and humble.  It has a kitty, too!  Some pipes seem more of a rugged disposition and seem to beg for some imperfections as badges of past challenges in life – this Savinelli Capitol Prince says, “Please, put a crease in my trousers” –  or, as it seems to me! The pictures show the progress.cap38 cap39 cap40With the primary patches completed and dents smoothed and blended, I take micromesh pads 1500 to 2400 and wet sand the stummel.  I wet sand with the first set of three because it seems the effect of the water on the briar would soften it a bit, and it seems to give the micromesh pads more bite.  This helps removing any imperfections/dents left over from all the previous sanding.  The latter pads serve to polish what is there more than address imperfections.  Well, I was just thinking about smartly pressed trousers when I finish sanding with the first set of micromesh pads, set to take a picture, when I see that the kitty’s eye had changed.  He appears to be winking at me!  I discover whatever was in the eye before (a small fill?) was no longer there and I am looking at a new royal pit. The latter micromesh cycles must wait as I apply a new ‘T’ Glue patch on the new pit and wait for it to cure and sand and blend it.  So, now the kitty has a black eye.  The pictures show the pause in progress.cap41 cap42When the CA Thick glue cured, I filed it down with a half-circle needle file to the surface and fine-tuned it with 240 grit paper.  I follow this by addressing the patch area with 600 grit paper then 0000 steel wool. cap43 cap44To catch up this patch area with the rest of the stummel, I use micromesh pads 1500-2400.  At this point I return to the micromesh process with pads 3200 to 4000.  I notice the initial fill patch on the heel of the stummel with the micromesh polishing had lightened a bit.  I take a dark walnut stain stick and dab it in the fill patches then I use a cotton pad with some alcohol and press it a few times to blend and lighten the stain stick application.  It looks better now.  I finish with micromesh pads 6000-12000 to further blend the stain stick patch as well as the micromesh phase.  The pictures show the progress.  The grain is looking very good.cap45 cap46 cap47Time to decide.  I have yet to decide upon the next steps – whether to move forward with the natural briar or to apply a stain.  This question I put off to the conclusion of the micromesh phase so I can evaluate the briar’s presentation and the pipe’s personality.  I rejoin the stummel and stem to get a look at the big picture.  Decision made.  Using Fiebing’s Light Brown Leather Dye I mix 1 part dye to about 4 parts isopropyl 95% in a shot glass – aiming for a lighter cast.  I detach the stem and mount the stummel on a cork to handle the stummel.  After wiping the stummel with a cotton pad and alcohol, I heat the stummel with my wife’s hair dryer to expand and open the briar to the dye application.  Using a folded over soft pipe cleaner I coat the stummel with the 1 to 4 dye mixture liberally and immediately flame it with a lit candle waiting for that use.  The alcohol burns off very quickly setting the dye in the grain.  In about 4 or 5 minutes, I repeat the process and set the stummel aside for the night to rest – I as well as the newly stained stummel.  The pictures show the progress.cap48The next morning, anxious to see the results of the newly stained stummel.  Taking the Dremel with the attached hand-held extender, I mount a new felt wheel on the extender, set the Dremel on the lowest RPM setting, and apply Tripoli compound to remove the flamed dye crust to expose the surface.  I’m liking the color a lot and the grain has responded very well.  As I move through the Tripoli process I identify an eye-sore – at least to me.  Circling the outer rim edge is a black ring which the felt wheel charged with Tripoli is not removing.  The second picture I take after focusing the Tripoli wheel for some time on the ring itself, hoping to lighten and blend the black ring.  To me, the ring is unattractive and detracts from the overall appearance of the pipe.  The thoughts floating in my mind at this point are, that it is simply darkened stain at that point that a wipe of alcohol might lighten.  Another, less appealing thought is that this ring was produced by the flaming and perhaps scorched this most vulnerable part of the rim.  I’m thinking that it wasn’t the dye on the rim itself which burned off, but the overflow of dye on the cork that also had burned off did the deed.  I’ll need to check into this with Steve!  My methodology needs a revamp if this is the case.   The pictures show the issue.  The final picture shows the beginning of my corrective approach.  With an approach moving from conservative to less so, I spend more time focusing on the rim with the Tripoli felt wheel buff.  When this did not achieve the desired results, I take a cotton pad with some alcohol in it and wipe strategically around the outer edge of the rim, hanging over the outside slightly.  I do a few cycles around the circumference of the rim with the alcohol then follow again with the Tripoli buff to do a follow-up blending.  When this did not achieve the desired results, I tightly roll a piece of 240 grit paper and lightly make a quasi-bevel cut on the outer edge of the rim to remove the scorched briar.  The results of this are pictured below.  Not pictured is the rest of the process.  I followed the 240 grit with a rolled piece of 600 grit paper – as with 240 bevel, staying directly on the edge.  Then, I jump to mid-range micromesh pads 4000 to 12000, and smooth, polish and blend the outer rim area.  While the tendency for perfectionism would have me try something else, the rim looks much, much better and if I didn’t record this excursion here, 99% of onlookers would not see an issue!  cap49 cap50I move on to complete the polishing process by attaching the Blue Diamond felt wheel to the Dremel hand-extender and working this lesser abrasive compound over the briar surface.  Completing the compounds, I wipe/buff the stummel with a cotton cloth to remove left-over compound dust before moving to apply the wax.  I reunite the stem and stummel of the Savinelli Capitol Prince.  After mounting a cotton wheel to the Dremel, I increase the RPMs to the next number and apply several coats of carnauba wax to the stummel and stem.  After the carnauba wax application, I mount a clean cotton wheel with the same RPM setting on the Dremel as with the carnauba and provide a clean wheel buff to the entire pipe.  Finally, I give the pipe a rigorous hand-buffing with a micro-fiber cloth to deepen the 3-dimensional-appearing gloss already shining through this happy piece of briar.

The grain on this small Prince bowl is captivating with larger bird’s eye on the front, splaying fans on the heel, and of course, a kitty with whiskers fanning out as he gazes up the shank and stem at his steward – or should I add, stewardess!  The diminutive size of the bowl along with the longer-than-expected sleek shank and stem, would make this Savinelli Capitol Prince – a preferred shape to at least one royal, a wonderful addition to any pipeman’s or pipelady’s collection.  Thank you for joining me!cap51 cap52 cap53 cap54 cap55 cap56 cap57