Tag Archives: sanding a stem

A Shape You Gotta Love – A Stanwell Majestic 180


Blog by Steve Laug

There are certain shapes that Stanwell just nails – they get them absolutely perfect. There is nothing that could be done to make the shape even more stunning than it is. The shape 180 is one of those shapes for me. It is a Dublinesque freehand with a conical bowl, an oval shank and stem that has a short saddle before flowing into the blade. According to a chart by the late Bas Stevens this shape was designed by Tom Eltang (https://rebornpipes.com/tag/shape-numbers-and-designers-of-stanwell-pipes/). It has the appearance of some of the Eltang’s that I have seen. In a write up for a Stanwell 180 sandblast pipe on smokingpipes.com Adam Davidson says this about the shape: “I would bet that this Stanwell shape was designed by Tom Eltang, who has designed quite a few for the company over the years.” So having known Bas Stevens personally I can confirm that it is definitively an Eltang designed pipe. (https://www.smokingpipes.com/pipes/estate/denmark/moreinfo.cfm?product_id=101503)

My brother Jeff found this Stanwell in an antique shop in Astoria, Oregon. It was on consignment by a widow who was selling her pipe collector husband’s collection. He bought a few of the pipes from her consignment and this is the first I have worked on. He took the following photos of the pipe to show what it looked like when he found it. It was truly a mess but looking beneath the grime he had found a gem that only needed some TLC. The grain on this pipe is truly stunning and the lay out of the pipe follows the grain amazingly well.eltang1 eltang2He took some close up photos of the rim and the underside of the bowl to show what it looked like up close. The rim was pretty tarred with overflow from the cake in the bowl. The bowl had a cake but obviously it had been trimmed back somewhere along the way. The pipe smelled strongly of aromatic vanilla tobacco and would take some serious cleaning to bring the briar back to neutral.eltang3The cross grain on the underside of the bowl is quite stunning. It would only stand out more once the pipe was cleaned and polished.eltang4The stamping on the pipe was on the underside of the shank near the stem and was sharp and clear. It reads Stanwell over Made in Denmark over the script of Majestic. Further up the shank toward the bowl it was stamped with the 180 shape number.eltang5The stem was oxidized and had tooth chatter on both sides. It seemed to have some calcification around the button. None of the marks looked to deep so it had some promise. The Crown S Stanwell logo on the topside of the small saddle portion of the stem was in excellent condition.eltang6My brother reamed the bowl and cleaned the internals of the shank and stem with pipe cleaners, cotton swabs and alcohol. He scrubbed the exterior of the pipe and stem with Murphy’s Oil Soap and was able to remove the build up on the rim and also on the stem. The finish was in very good shape under the grime on the bowl. There appeared to be a dark spot on the left side of the bowl. The next four photos show the condition of the pipe when I received it from my brother.eltang7 eltang8He was able remove the build up and calcification on the stem. You can see from the photos below that other than oxidation the stem was very clean.eltang9I worked on the stem with 220 grit sandpaper to remove the oxidation and reshape the button edges. It did not take too much work to get the oxidation that was on the surface of the stem.eltang10I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After the third set of pads I gave it another coat of oil and set it aside to dry.eltang11 eltang12 eltang13I used a dental pick to clean out the slot in the end of the button. There was some build up in that area that had hardened. I ran a pipe cleaner through the stem and used cotton swabs and alcohol to clean out the inside of the shank and the airway to the bowl. I polished the exterior of the rim, bowl and shank with micromesh sanding pads using 1500-12000 grit pads.eltang14I buffed the bowl and stem with Blue Diamond on the buffing wheel to polish the vulcanite and the briar. I gave them both several coats of carnauba wax and buffed with a clean buffing pad to raise a shine. I hand buffed the pipe with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. You can see from the photos of the left side of the bowl that I was able to remove the darkened spot on upper portion of the bowl. The rich finish and the comfortable shape of the pipe give the Majestic stamping on the shank a well-chosen appellation. Thanks for walking with me through the restoration.eltang16 eltang17 eltang18 eltang19 eltang20 eltang21 eltang22 eltang23

Finishing Touches on an Interesting Bambu Egg


Blog by Steve Laug

This pipe came up for sale on the Gentleman’s Pipe Smoking Society on Facebook. It was being sold by a friend of Dal’s and I liked the shape and the look of it. I honestly was thinking it was a smaller Stanwell like egg even though I knew it was not a Stanwell pipe. The pipe is stamped Bambu on the left side of the shank and on the underside it is stamped Israel which leads me to believe that it was crafted by the Shalom Pipe Factory. There is nothing online that I can find regarding the stamping or the brand but it is similar in stamping to my early Alpha Israel pipes. That is all the information that I can surmise from the pipe itself. I paid for the pipe and had it shipped to my brother instead of to Canada over a month ago and he received it really quickly. I told him to hold onto it and ship it up when he sent another box of pipes to me.

This week it arrived and I expectantly took it out of the box of other pipes. I unwrapped it from the bubble wrap to have a look at it. My brother had sent along a few photos of the pipe to show me what I was in for once it arrived so I was kind of excited to see it up close. In the next two photos he shows the overall look of the pipe. It was really quite nice.bamboo2 bamboo3Whenever I buy an estate pipe, no matter who has done the restoration, I always add my own touches to the restoration to make it mine and to remove the things that will bug me as I use the pipe. I don’t know if you all do that but it is part of my own pathology that I have to go over every estate I get with a fine tooth comb before I even load a bowl and fire it up. This was no exception to my habit. I took the bowl and turned it over in my hands to examine it closely. As usual I noted a few issues that I knew would bug me unless I addressed them. (No criticism of the seller as I am sure many folks would have been absolutely fine with the as it was when I got it.)

  1. The finish on the bowl was spotty. The left side of the bowl appeared to have been stripped of its varnish or shellac coat and there were shiny spots left on the bowl side toward the top edge of the rim. The front, back and right side of the bowl still had the shiny finish coat. I knew I would need to remove the finish and smooth things out. Call me anal but that kind of thing bugs me.
  2. The rim still had some residual lava spots from the bowl that would need to be cleaned off and the darkening of the rim appeared to be on top of the shiny top coat. I was pretty sure that I could remove much of the issue by removing the shiny coat.
  3. The underside and sides of the bowl had some dents and nicks in the finish that needed to be steamed out.
  4. The transition between the briar, the black insert and the bamboo was rough to the touch and there was debris collected in the rough edges of the transition.
  5. There was a red mark in the groove of the bamboo on the top side of the shank. It stood out and it bugged me – kind of like lipstick on the collar of a good shirt.
  6. The bamboo also had a thick seal coat that seemed to have brush marks in the finish and I could feel them with my thumb as I ran it over the bamboo.
  7. The stem had a lot of pits and small tooth chatter that had been polished but was still present on both the top and the bottom sides.
  8. The stamped B logo on the stem was in great shape but I wanted to paint it and make it stand out a bit more on the saddle portion.
  9. The stem also did not sit correctly in the shank leaving a gap on the underside of the joint when it was properly aligned.

My brother included some close up photos of the bowl, the underside, the shank and the stem that highlight some of the issues I raised above.bamboo4 bamboo5 bamboo6The next photos show the stamping on the left side of the shank and on the underside. It reads Bambu as noted above and Israel on the underside.bamboo7In the next two close up photos of the stem you can see the tooth chatter and scratches on the vulcanite stem.bamboo8The final photo shows the B stamp on the side of the saddle portion of the stem. It is in decent shape and would be easily filled in. The fit of the stem against the bamboo was a bit off as well. I would need to adjust this fit.bamboo9In adding my own touches to the restoration of the pipe I decided to work through remedying each of the issues noted above individually. You can be the judge if the finished pipe is better than when I started. The first four photos show the pipe as it appeared when I unwrapped it. You can see the shiny spots on the left side of the bowl near the top and toward the bottom of the bowl. You can also see the dents in the bowl sides.bamboo10 bamboo11The issue raised above in number 1 involved the spotty finish on the bowl. The above photos highlight that issue clearly. The left side of the bowl appeared to have been stripped of its varnish or shellac coat and there were shiny spots left on the bowl side toward the top edge of the rim. The front, back and right side of the bowl still had the shiny finish coat. I scrubbed the finish on the bowl with acetone on cotton pads to remove the shiny topcoat. I was pretty sure it was a varnish or shellac coat and that it had been partially removed somewhere along the way. It did not take too much effort to remove it from the surface of the bowl.

I also addressed issues number 2 and 3 noted above. To take care of the second issue of the rim surface I scrubbed the rim of the bowl with the acetone on the cotton pad and the bits of lava came off along with the shiny coat. The rim was smooth to the touch and some of the darkening also was removed in the process. To take care of the dents and nicks in the finish I steamed them out with a hot knife and wet cloth to raise them. I was able to remove all of the dents and nicks leaving the bowl smooth.bamboo12 bamboo13The next photo is a close up of the rim after the scrubbing with acetone.bamboo14Next I decided to address issue number 9 noted above – the improper alignment of the stem in the shank. When it was correctly aligned in the shank it left a gap on the underside of the joint. It is visible at the bottom of the stem in the photo below.bamboo15I removed the stem from the shank and faced the end of the shank on the topping board using 220 grit sandpaper. You can see from the second photo below where the topping at removed high spots on the end of the shank leaving the center unsanded. This was only the first step in the process of this repair.bamboo16When I put the stem back in the shank it was clear that the angle of the tenon was incorrect in terms of the drilling in the bamboo. I heated the tenon with a Bic lighter to soften the vulcanite of the tenon and then pushed it back into the mortise in the bamboo. Because the tenon was pliable I was able to align the stem edge with the edge of the bamboo to remove the gap in the fit. I held the stem in place while the tenon cooled. Once finished the alignment remained and the gap was gone.bamboo17Once I got the stem alignment corrected I decided to touch up the B stamp on the side of the stem to address issue number 8 noted above. I use some white acrylic paint and applied it with a fine bristle paint brush to fill in the stamping on the stem. Once the paint dried I scraped it off with a soft cloth and sanded it with a 2400 grit micromesh sanding pad.bamboo18To address the issues noted in numbers 4-6 above – all dealing with the bamboo shank extension I worked specifically to deal with the varnish coat on the bamboo. I wiped it down with a cotton pad and acetone to remove the buildup and brush marks on the surface of the bamboo. I cleaned out the “lipstick” that was in the groove in the bamboo using a cotton swab and acetone. There is just one small spot left next to the spacer between the bamboo and the briar. I sanded the transition between the briar, the insert and the bamboo to smooth it out and to also clean up some of the debris that seemed to have collected at that point on the shank. With the removal of the thick varnish the bamboo began to take on its natural patina and the stress marks stood out giving an aged look.bamboo19 bamboo20The final issue, number 7 above, to be addressed was the stem. It had some tooth chatter and marks on the top and underside that needed some attention. They were not too bad but they stood out and bugged me. I sanded the stem with 220 grit sandpaper to remove the tooth chatter and smooth out the tooth marks. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After the final set I gave it a final coat of oil and set it aside to dry.bamboo21 bamboo22 bamboo23I polished the bowl and the bamboo with micromesh sanding pads as well – all grits 1500-12000 to remove any remaining scratches or small nicks in the finish.bamboo24 bamboo25I buffed bowl and stem with Blue Diamond on the buffing wheel to further polish the pipe and then gave the entire pipe several coats of carnauba wax. I buffed it with a clean buffing pad to polish the wax and then hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. The rich finish now highlights the beautiful grain on the pipe and the smooth feel in the hand satisfies my desire for that in a pipe. It is now ready to fire up a bowl of some Christmas tobacco and the distractions that irritated me when I received the pipe are taken care off and all the distractions removed. So goes the life of a pipe refurbisher – never finished and rarely satisfied with the end product – I always see more imperfections that need to be addressed. Thanks for humouring me as I took you through this journey I appreciate it!bamboo26 bamboo27 bamboo28 bamboo29 bamboo30 bamboo31 bamboo32 bamboo33

Replacing a Stem on a Stanwell Antique 156 Bulldog


Blog by Steve Laug

The next pipe I brought to my work table is another Stanwell Antique. This one is stamped on the underside of the shank with the words Stanwell over the script Antique and over the top of them both is the number 156 which is the shape number. This one came in the same lot as the two victims of Jaws that I have already written about on the blog – the Estella and the GBD Midnight (https://rebornpipes.com/2016/12/06/jaws-and-an-estella-non-pareil-%c2%bc-bent-9606-stack-by-savinelli/ and https://rebornpipes.com/2016/12/09/another-jaws-victim-a-gbd-midnight-788-oval-shank-apple/). This Stanwell Antique Bulldog had a poorly fit replacement stem – a diamond shaped stem from a classic bulldog shape. The stem had many deep tooth marks on both the top and the underside of the stem. anti1The finish on the bowl was in decent shape though the rim had some tarry buildup and there was a thick cake in the bowl. The first photo shows the mixture of sandblast and smooth on this pipe was a nice contrast. The front of the pipe was smooth and joined the smooth rim. The second photo shows that the front outer edge had nicks and dents in it as did the surface of the rim. The close up photo of the rim shows the condition of the pipe when my brother received it.anti2The Lucite shank extension is amber coloured. The thickness of the extension makes it hard for the light to shine through it. The mortise had been damaged – it is my thought that whoever put the new stem in place redrilled the mortise and damaged the inner edge and the bottom of the mortise. anti3The stamping on the underside of the shank is better than the stamping on the previous Antique I just finished. The shape number is very clear and sharp. The Stanwell logo is lighter on the left side and the Antique stamping is also very clear and sharp.anti4The next photo shows the transition from the smooth front of the bowl to the sandblast on the rest of the bowl. You can see some of the grit in the grooves and crevices of the blast and the grime on the smooth portion.anti5The last photo that my brother sent me shows the bite marks on the diamond stem. They are identical in pattern to the ones on the previous two “Jaws” pipes.anti6My brother cleaned up the pipe with his usual thoroughness. When the pipe arrived in Vancouver the finish was clean and the grooves and crevices clean. The rim was better though it show the damage to the front edge and the dents to the top of the rim. He had reamed and cleaned the mortise and the airway in the replacement stem so the pipe was very clean and ready for me to work on.

I cleaned up the shank extension end and used clear super glue to rebuild the damage portion of the Lucite. I sanded it with 180 grit sandpaper and also with 220 grit sandpaper to smooth out the repairs. I cleaned out the shank with a cotton swab and warm water to remove the debris in the shank. I took photos of the bowl after I cleaned it up and scrubbed it with Murphy’s Oil Soap.anti7 anti8The rim shows some damage to the top and the back edge in the photo below.anti9The stem was an obvious replacement so I put it in my can of stems and looked for a stem that would be a good candidate for a replacement. I had one in a lot of stems that my brother sent me. It was a Danish looking freehand stem that had a long tenon and a step up toward the ring in the middle. I forgot to take a photo of the stem before I worked on it but I had another example of one that was similarly shaped that is shown in the next photo.anti10I sanded the stem with a Dremel and sanding drum to shorten and remove the step down area. I wanted to have a smooth transition from the tenon end to the mid ring. I also wanted to make the slope to the ring more abrupt that it was in the one above. The stem was in pretty rough shape. There was deep tooth mark on the topside of the stem from the damaged button forward. There was also some tooth damage on the underside of the stem in the middle and on one side. The button was also damaged on the underside. There was a missing chunk of vulcanite on the button edge. I filled in the damaged areas with black superglue to build them up. I let the glue dry and once it was dry I sanded it smooth to match the surface of the rest of the stem. I filled in the damaged button and built up the edge on the top and bottom sides. I sanded the button as well once it had cured and reshaped it.anti11I sanded the diameter of the tenon area on the new stem until the fit in the mortise was correct. The stem still looked a little long but I would take care of that shortly. I put it in the mortise and took photos of the pipe with the new stem.anti12 anti13I sanded the stem with 180 grit and 220 grit sandpaper to smooth out the repairs and reshape the stem to match the rest of the stem.anti14I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit sanding pads and rubbed it down with Obsidian Oil and dry sanding with 3200-12000 grit sanding pads and rubbing it down with the oil after each set of three pads. After the final set I gave it a final coat of the oil and set the stem aside to dry.anti15 anti16 anti17To remove the damage to the front edge and the top of the rim I topped the bowl with 220 grit sandpaper on the topping board. I sanded it with 1500-6000 grit micromesh sanding pads to sand out the scratches in the rim surface. I restained the rim to match the front of the bowl using a dark brown stain pen. I buffed it lightly with a microfibre cloth.anti18I sanded the smooth portions of the bowl face and the rim with 1500-6000 grit micromesh sanding pads to polish them.anti19 anti20I buffed the rim and smooth part of the bowl and the stem with Blue Diamond polish on the wheel. I gave the stem multiple coats of carnauba wax and gave the bowl several coats of Conservator’s Wax. I buffed the pipe with a clean buffing pad and hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. The repairs on the stem show under the bright lights of the flash but in person they are pretty well blended into the surface of the stem. Thanks for walking through the restoration with me.anti21 anti22 anti23 anti24 anti25 anti26 anti27 anti28

A Stanwell Antique 127 with an Amber Shank Extension


Blog by Steve Laug

The next pipe on the work table is a beautiful little Stanwell Acorn. The finish on the pipe was in excellent condition. There were some tars and oil that had overflowed the bowl onto the rim but it was pretty clean. The cake was not too thick. The inner and outer edge of the rim was in excellent shape. The amber Lucite shank extension was in excellent shape and the mortise hole was in perfect condition. The underside of the shank is stamped with the Stanwell logo over the word Antique in script. To the right of it was stamped 127 which is the shape number. The stem was clean with some tooth chatter and quite a bit of oxidation on the top and the underside. The white Stanwell Crowned S logo was stamped on the left side of the stem.

The next series of photos were taken by my brother before he cleaned up the pipe. He did his usual thorough job of cleaning the inside and the outside of the pipe. He reamed the bowl and cleaned out the airways in the shank and stem with alcohol, cotton swabs and pipe cleaners.antique1The next two photos show the two sides of the bowl. The left side of the bowl is a beautiful tight sandblast finish. The rim is also sandblasted as is the entire shank. The right side of the bowl is a smooth medium brown patch of briar that is on all of the Antique line of Stanwell pipes that I have seen.antique2The photo of the rim shows the condition and the thin cake in the bowl. The pipe was well cared for and did not need to have a lot of work done to bring it back.antique3The next photo shows the underside of the shank and the stamping. You can read the Stanwell stamping even though it is a bit faint on the left side. The Antique stamping is also light but the shape number is clear and deep.antique4The last two photos show the condition of the stem and the light oxidation and tooth chatter on the top side near the button. The Crown S stamping on the stem is in perfect condition.antique5The next four photos show the condition of the pipe when it arrived in Vancouver. I took the photos to show what the pipe looked like before I began the cleanup.antique6 antique7I took a close-up photo of the rim and the shank extension to show the contrast in colours and the condition of the rim at the point I received the pipe.antique8I also took some close up photos of the stem to show the oxidation and the light tooth chatter on both sides of the stem.antique9I gave the bowl and shank several coats of Conservator’s Wax and hand buffed the pipe with a shoe brush and then a microfibre cloth to raise and deepen the shine on the briar. I ran a pipe cleaner through the airway and the mortise and it came out clean.antique10 antique11The stem was lightly oxidized so I decided to only use micromesh sanding pads to clean it up. I wet sanded it with 1500-2400 grit sanding pads and gave it a coat of Obsidian Oil. I dry sanded it with 3200-12000 grit pads and gave it a rub down with Obsidian Oil after each set of three pads. I set it aside after the final set of pads to dry.antique12 antique13 antique14I buffed the pipe with Blue Diamond on the buffing wheel to polish it. I gave the bowl several coats of Conservator’s Wax and buffed it with a clean buffing pad. I gave the stem multiple coats of carnauba wax and buffed it with a clean buffing pad. I hand buffed the pipe with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. The complexity of the contrast of dark and medium browns as well as a hint of black gives a dimensionality to this pipe that is quite stunning. It did not take a lot of work to bring it back but it was a pleasure to work on it. Thanks for walking with me through the process.antique15 antique16 antique17 antique18 antique19 antique20 antique21 antique22 antique23

Another Jaws Victim – A GBD Midnight 788 Oval Shank Apple


Blog by Steve Laug

I love old GBD pipes no matter what era they come from. I gave my brother a list of pipes to keep an eye open for in his treasure hunts as he travels and on his eBay forays as well. GBD has been at the top of that list. He found a newer generation GBD recently and sent it my way. It is a nicely grained apple that is stamped GBD in the oval over MIDNIGHT on the top of the shank. On the underside it is stamped London England over 788 which is the shape number for an oval shank apple. The stem is a green swirled Lucite saddle shape with the GBD Oval stamped on the top of the saddle portion. The pipe was in decent shape. The finish was dirty and there was a buildup of cake in the bowl that had overflowed onto the rim. There were some dents in the outer edge of the rim on the back left side and some nicks and scratches on the left side of the bowl. The stem was another one that Jaws had gotten a hold of just like the Estella Non Pareil that I just finished and wrote about (https://rebornpipes.com/2016/12/06/jaws-and-an-estella-non-pareil-%c2%bc-bent-9606-stack-by-savinelli/). The top side had some deep dents and the underside had them as well. There were better situated in that they were in the blacker portion of the stem so blending in the repairs would be simpler.jaws1The photos my brother Jeff sent me really show the grain on the pipe. It has some stunning swirls of grain on the sides and some stunning birdseye on the top and the bottom of the shank and bowl.jaws2 jaws3The next photos show some close ups of the rim and the bowl bottom. The top of the rim was thickly coated with the overflowing cake in the bowl. The birdseye on the bowl bottom is stunning.jaws4The stamping on the shank and the stem was clear though lighter to the right edge on the topside of the shank. The fit of the stem to the shank was messy due to the build up of tars and oils in the shank and the mortise. I was pretty certain that once the pipe was cleaned up the fit would be back to normal.jaws5The next two photos show the work of Jaws on the Lucite. I can only say that I am thankful that the stem was not vulcanite or it would have been destroyed!jaws6My brother did his usual thorough clean up and was able to remove all of the tars and oils from the rim and the cake from the bowl. He scrubbed the grime and oils from the finish with Murphy’s Oil Soap and cleaned out the internals with alcohol, cotton swabs and pipe cleaners. The next four photos show the pipe when it arrived on my work table in Vancouver. I am getting spoiled by him doing all the grunt work of reaming and scrubbing. The pipes I get are all cleaned and reamed and ready to be restored. It is a great arrangement!jaws7 jaws8I took a close up photo of the bowl and rim to show how clean it was when it got to me.jaws9The tooth dents in the stem are shown in the next two photos. After the stem had been cleaned up they did not look as daunting as the ones in the Estella. The button had been worn down some as well by the chomper.jaws10I “painted” the dents in the stem with the flame from a Bic lighter. I was able to raise them quite a bit on this stem. On the top side only one deep tooth mark remained and on the underside there were three left.jaws11I sanded the dented areas with 220 grit sandpaper to smooth out the surface around the dents. I washed it down with alcohol on a cotton swab to make sure I did not leave any of the white sanding dust in the tooth marks. I decided to use black superglue to fill in the tooth dents as they were in the darker portion of the stem. I filled them in and let the glue dry.jaws12Once the glue had dried I sanded the patches smooth with 220 grit sandpaper to blend them into the surface of the stem. The patch on the topside disappeared into the dark green/black of the rest of the stem. The ones on the underside were a little more temperamental and showed some light areas on some small parts of the patches.jaws13I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down with a damp cotton pad after each set of three pads.jaws14 jaws15 jaws16I set the stem aside and worked on the bowl. I used 1500-2400 grit micromesh sanding pads to work over the nicks in the rim and on the left side of the bowl. I was able to minimise them so that they blended into the briar better. I stained the bowl with a dark brown aniline stain cut 50/50 with isopropyl alcohol and flamed it with a lighter. I repeated the process until the coverage was even on all sides of the bowl.jaws17I buffed the bowl and stem with Blue Diamond on the buffing wheel and gave the pipe multiple coats of carnauba wax to protect it. I buffed it with a clean buffing pad to polish the carnauba and give it a shine. I hand buffed the pipe with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. The rich brown of the stain is a great contrast to the green of the Lucite stem. The overall look of the pipe is rich and the feel in the hand is perfect. This one will be available on the store in the days ahead. Thanks for journeying with me in this refurb.jaws18 jaws19 jaws20 jaws21 jaws22 jaws23 jaws24 jaws25

Cleaning up an Old Frankpipe Meerschaum


Blog by Steve Laug

I don’t know if you agree with me or for that matter do I really care, as to me there is something that is attractive about the sheer ugliness of this old pipe. I know that beauty is in the eye of the beholder but truly this one called my name. My brother Jeff saw it on eBay and sent me the link. Both of us were drawn to its uniqueness. You have to admit that it is ugly but, come on, don’t you think it has some charm.frank1Once it arrived in Idaho my brother took some photos of the pipe. You can see how it was cobbed together out of a variety of old parts. The acorn shaped meerschaum bowl is scarred with the marks of a long hard life. There is a patina to the bowl that covers over and flows into the gouges and scars of the stone. The pointed meerschaum shank that terminates under the bowl appears to be glued onto the bowl to provide and entrance for the metal shank. I am still trying to figure out where that piece of metal came from. It is stepped down and cut at an angle before someone epoxied it onto the meerschaum shank. Inside of the metal there is a centered tube that runs to the bottom of the bowl. Carved down by hand and inserted into the end of the metal shank/mortise is a piece of Cherrywood branch that is split on the left side in the above photo. A one inch piece of horn is glued to the top of the carved branch and a vulcanite stem is screwed into the horn extension.

My brother took a series of photos of the bowl and shank contraption to show how it is cobbed together. Too me some of the charm of this pipe can be seen in the next series of photos. You can see the gouges in the bowl and the abundance of epoxy and glue that flows out of the joints in the shank and the metal tenon. It makes you wonder why the crafter of this Frankenpipe could not wipe the excess glue off the metal and the meerschaum. It is rock hard at this point in the pipe’s life. You can also see the mottled patina that has developed over time on the surface of the bowl.frank2 frank3 frank4It appears that the bowl was carved to receive a metal capped cup that is glued into the meerschaum bowl. At first glance it seemed that the cup filled the entire interior of the bowl. However, once I inspected the pipe firsthand the cup covered the rim and extended about ¼ inch into the bowl. The interior walls below the metal appear to be meerschaum.frank5 frank6 frank7The last pair of photos my brother sent shows the split in the side of the Cherrywood extension. It runs the length of the insert. You can also see the hand carved nature of the extension. It is carved poorly in terms of the fit in the mortise and also the fit against the horn extension on the other end. There is a large gap in the fit but the horn piece is glued solidly on the wooden extension and I think removing it would allow the wood to fall apart. The tenon end of the wood is notched to accommodate the tube that sits on the bottom half of the mortise and extends to the bottom of the bowl. Even that point in the carved wood is splintering and looks very tenuous.frank8From the photos it looked like I had my work cut out for me. This “charming” and ugly old meerschaum Frankenpipe deserved at least another chance at life. It seemed like just the kind of challenge that would break up my ongoing cleaning and restoration of pipes. I was looking forward to its arrival in Vancouver. My brother did a cursory clean up on the pipe because he did not want to damage any of the parts.

Last evening I decided I was in the mood to work on this monstrosity. I took it to the work table and filled in the gap between the horn and the Cherrywood extension with some all-purpose white glue. I was in a rust to get started so I forgot to take photos before I put the glue in place. I stopped the process long enough to take some photos before I went any further in the cleanup.frank9 frank10 frank11 frank12I used an awl to push the white glue into the gap between the parts of the extension and fill in the crooked looking space. The glue would dry clear and give the look of a space between the horn and the wood. At this point I had no idea if the stem would come off or if it too had been glued in place on the shank. I took a photo of the parts of the pipe at this point in my disassembly.frank13I took a close up photo of the rim cap and bowl. The bowl had been reamed by my brother and the cap wiped clean. I tried to suck air through the metal shank and found that air came out on the left side at the glued joint but it did not come out of the bowl. I plugged the left side joint with my hand and tried again. No such luck. The airway into the bowl was non-operative.frank14I took some close up photos of the vulcanite stem. There were two small tooth marks – one on the top and bottom sides of the stem near the button. They are barely visible in the photos below. Otherwise the stem was lightly oxidized.frank15I decided to see how far the metal bowl insert extended into the meerschaum. I was wondering if it was not like a calabash cup. I scraped out the last of the cake with a Savinelli Fitsall Pipe Knife and then sanded it with a rolled piece of 220 grit sandpaper wrapped around my finger. Once I had sanded a bit and removed the light cake that was still on the inner edge of the metal I could see that it extended into the bowl only about ¼ inch and that the rest of the bowl was meerschaum. The third photo below shows the extent of the metal cap. The lower edge of the cap is pitted and worn but it has been sanded smooth.frank16 frank17Once I had the bowl reamed and cleaned I used a small drill bit to open the end of the metal tube in the bottom of the bowl. I pushed a piece of wire through the airway to open it up. The small tube was opened and I was able to blow air through the bowl.

I repaired the left side of the meerschaum shank joint to the bowl with clear super glue to seal off the opening that let air escape. I used a clear super glue to fill in the crack on the side of the wooden shank extension and then used white glue to fill in the gaps. I also filled in the joint between the wood and the horn extension on the shank. I gave it a thick coat of white glue, wiped off the excess glue with a dental spatula and set it aside to dry.frank18Once the glue had dried I used a small file to smooth out the joint between the two parts of the shank extension and made the transition smooth. While I was working on it I found out that the stem was not glued in place so I unscrewed it from extension making it easier to work on the repaired shank. I sanded the repairs to the wood and the connection to the horn with 220 grit sandpaper until it was smooth to the touch. I also used the file and sandpaper to clean up the notched end of the tenon. I stabilized the exterior of the tenon wood at that point with some clear super glue and let it dry.frank19Once the glue had dried on the tenon I cleaned out the interior of the stem and extension with pipe cleaners, cotton swabs and alcohol.frank20I sanded the stem to remove the tooth marks and the oxidation. I reshaped the button at the same time with 220 grit sandpaper. Notice the stamped K on the underside of the stem near the saddle. I have no idea what that signifies but I am guessing came from one of the donor pipes that gave its life to become this one.frank21I sanded the stem with 220 grit sandpaper until I had removed the oxidation and cleaned up the button edges. I rubbed it down with Obsidian Oil to see whether there were any stubborn spots of oxidation that needed more attention. I sanded the Cherrywood insert and the horn insert to finish smoothing them out. I polished the stem and shank with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem and horn down with Obsidian Oil after each set of three pads and gave it a final coat of oil after the last set. I set the stem aside to let the oil dry.frank22 frank23 frank24I polished the meerschaum and the metal with the same grits of micromesh sanding pads from 1500-12000 to raise a shine on the mottled and marked old bowl. The shine came back and with it all the marks of its age and its story seemed to soften.frank25I am sure that by now some of you are thinking I spent too much time bringing this ugly duckling back to life but I had a good time doing so. I put the finishing touches on the pipe before taking the final photos. I gave the tenon end on the Cherrywood shank a light coating of clear fingernail polish to protect the wood and ensure a snug fit in the metal mortise. I buffed the shank and stem with Blue Diamond on the buffing wheel to raise a shine and gave the whole shank several coats of carnauba wax. I buffed the shank and stem with a clean buffing pad to protect the finished parts. I buffed the bowl and metal shank with the Blue Diamond polish and gave it a buff with a clean pad. I hand buffed the whole pipe with a microfibre cloth. The photos below show the finished pipe. When restoring these old pipes it is always a fine balance between restoration and going too far. On this one I have left the nicks and dents and even some of the overflow of epoxy so it can speak to the history of the pipe. I have only one wish regarding this old pipe – that it could speak even for a few moments and tell its story and the passion of the crafter of this Frankenpipe. Thanks for walking with me on the journey of its restoration.frank26 frank27 frank28 frank29 frank30 frank31 frank32 frank33

Jaws and an Estella Non Pareil ¼ bent 9606 Stack by Savinelli


Blog by Steve Laug

The next pipe on my work table is a Savinelli made Estella that my brother sent my way. It is stamped on the underside of the shank on a smooth oval – Estella over Non Pareil over 9606 with the Savinelli S shield next to that and Italy underneath. When my brother sent me the photos it appeared to be a good looking pipe. The rustication and the stain colour were very nicely done. The Lucite shank extension and the matching Lucite stem in brown and gold tones looked really good – from the side view. The finish on the bowl looked to be dirty or at least had darkening where the hand of the previous owner had wrapped around the bowl.estella1 estella2The cake in the bowl had overflowed on to the rim top and left behind a black and pitted mess. The right front outer edge of the bowl also had a large scrape from a drop or a badly chosen knock to remove the dottle. The close up photos of the rim and the side of the bowl show the condition of the pipe. In the last photo in this series you can see the darkening where the hand wrapped around the side of the bowl.estella3 estella4The next photo shows the stamping on the bottom of the bowl and the shank extension. Other than the S shield logo connecting the Estella and Savinelli the stamping on the Lucite certified the connection.estella5The mortise in the shank extension showed damage and wear as well. It appeared that the mortise was lined with a Delrin tube to go with the Delrin tenon on the stem.estella6Now I am ready to show you the meaning of the word Jaws in the title of this blog. The two photos after the portrait below show the tooth marks left behind by the “shark” who owned this pipe. Lucite stems are really hard material so for him to leave behind this kind of deep gouges in the stem he must have had quite a pair of choppers. Maybe the teeth were like those on one of the villains on James Bond known as Jaws.estella7Whatever then previous pipeman’s choppers were like they left behind a legacy of damage on both sides of this hard Lucite stem that needed a lot of work and would never really disappear.estella8My brother did his usual thorough clean up on the pipe. He reamed the bowl and scrubbed the externals with Murphy’s Oil Soap and a soft tooth brush. He was able to remove all of the buildup on the rim top. He cleaned the internals of the mortise and the airway in the shank and the stem with pipe cleaners and alcohol. He wiped down the stem so that when the pipe came to me it was ready to restore. The next four photos show the pipe when I brought it to my work table.estella9 estella10I took a close up photo of the rim top to show the pitting and the damage on the right front outer edge of the bowl.estella11I took close up photos of the chomped on stem. It was truly a mess and one that would be a challenge to blend in the repairs on the variegated browns and tans of the Lucite.estella12The stem had a partial stamp of an S on the topside near the saddle. Now the challenge began. I examined the tooth marks and saw clearly that they were sharp cuts in the material and not just dents. Heating the stem and trying to raise them would not work. I looked through my super glue options and I had clear and amber superglue that might work. My guess was that no matter what I used would stand out to some degree because of the striations in the browns of the Lucite. I cleaned out the divots with a cotton swab and alcohol to make sure there was no debris in them and put a drop of amber super glue in the divots on both sides of the stem.estella13Once the glue dried I sanded it with 220 grit sandpaper to smooth out the repairs to the surface of the stem. So far the topside was looking better than the underside.estella14I decided to see if I could remove more of the darkening around the spot where the hand of the previous owner clasped the bowl. I used some undiluted Murphy’s Oil Soap and scrubbed it with a tooth brush. I rinsed the pipe under running water avoiding getting water in the bowl. I was able to remove the remainder of the darkening.estella15 estella16To remove the nicks and gouges from the rim top and to remedy the rough outer edge on the front right I topped the bowl on a topping board until the damage was gone and the rough edge was minimized.estella17I cleaned off the exterior of the stem with a damp cotton pad and cleaned out the stem with a pipe cleaner. You can see the ghosts of the repairs in the variations of the colour in the stem material.estella18I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. After each set of three pads I wiped the stem down with the damp cotton pad to check the progress. The repairs certainly were smooth to the touch but nonetheless they were visible against the variations of the colour of the stem. I had been able to blend in the repairs on the upper portion of the stem but the closer I got to the button the more they seemed to stand out on both the top and the bottom sides.estella19 estella20 estella21I gave the bowl a coat of Conservator’s Wax and buffed it with a shoe brush. I buffed the stem with Blue Diamond on the wheel to see if I could further smooth and blend the repairs. I buffed the entire pipe with a clean buffing pad and then once again by hand with a microfibre cloth. The finished pipe is shown in the photos below. The bowl and rim look really good and the finish is clean and as good as new. The stem and shank extension have a rich glow and from the side they look amazing. The top and underside of the stem with the repairs is absolutely smooth to touch and has a glow. The repairs do show but only because of the swirls of the Lucite. It was a pain to repair but I am happy with the overall finished product. Thanks for journeying with me on this chomped stem and knocked about pipe.estella22 estella23 estella24 estella25 estella26 estella27 estella28 estella29

 

In With a Roar – A Lion’s Head Meerschaum


Blog by Steve Laug

In one of the boxes of pipes that my brother sent me there was a brown leather pipe case that was in good shape. There was some scuffing along the edges of the case but the latch and the hinges were in excellent shape. I love a good mystery and certainly this brown pipe case offered up a good one. Fortunately solving this mystery was very simple. All I needed to do was to press the latch on the front of the case and I would know what was inside. I was curious to see what was inside of the case. The shape hinted at a figural pipe and I was pretty sure it was a meerschaum.lion1I pressed the latch and the case popped open. Inside was a nicely carved lions head staring out at me. The head was turned toward me and the carving was well done. It looked at me the same time I was looking at it. It seemed to have a snarl coming out of its wide open mouth. The large curved fangs were opened and appeared to ready to bite my hand when I reached for it. The lion was well carved – the shape of the head, the open mouth, the fangs and the look of a roar were very realistic. The ear on the right side looked really good with no chips. The meerschaum was developing a patina on the jaws and the shank. It was beginning to darken. The stem looked to be amber but I was not sure at this point in the examination. The last inch of the stem to the button had been broken off and was still in the case.lion2I removed the pipe from the case along with the broken tip of the stem and took some photos of the pipe. My brother had cleaned up the externals and the airway in the shank and the stem. He had reamed the bowl and cleaned the soiled surface of the figural. There was a small chip missing from the bottom edge of the right ear. It is hard to see unless you are looking for it. The rim was clean and solid with no chips or dents. The inner edge of the bowl was also clean with no damage. The fur and whiskers on the big cat were also well carved and the patina was beginning to develop in the deeper grooves of the carving.

I examined the stem more closely. I looked at the edges on both sides of the break on the stem and I was sure that I was dealing with another Bakelite stem rather than an amber one. The break looked clean and there was no splintering like I have seen in broken amber stems. It also had a plastic like feel when I probed it with a dental pick. The feel of the material was definitely not amber. The stem could be made of “Amberoid” that was used in making stems before Lucite was invented. The last photo in the series below shows the pipe after I had taken it apart. A threaded bone tenon held the stem on the pipe when screwed into the threads in the end of the shank.lion3 lion4 lion5I wiped off both sides of the broken stem with a cotton pad that was dampened with alcohol. Once it was clean I used clear super glue to glue the two pieces back together. I then used the amber super glue to fill in the gaps around the repair. I also used it to fill in the tooth marks on the top and the underside of the stem. The next series of photos show the repaired stem before I sanded it smooth.lion6 lion7 lion8I cleaned out the inside of the airway in the stem to remove any debris from the repair and also to remove the last bit of darkening I had seen in the stem when it was apart. I used pipe cleaners and warm water so as not to damage the Bakelite with alcohol. I had learned the hard way long ago that alcohol can cause a Bakelite stem to craze – not always but it certainly did on the one I learned on.lion9I have a jar of Clapham’s Beeswax Polish in my restoration kit that I have used over the years to polish meerschaum figurals. It is a white beeswax paste that easy to work into all of the carved grooves in the meerschaum and polishes well. I applied the wax to the bowl with a qtip and my finger and once it was dry I buffed it with a shoe brush.lion10 lion11The next series of photos show the pipe after I buffed it with the brush. I love the frontal look of the lion’s head.lion12 lion13 lion14 lion15 lion16I sanded the stem repair with 220 grit sandpaper to remove the ridge that was over the repaired area. I sanded it until the repair blended into the surface of the stem on both sides. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three sanding pads. After the final set of three pads I gave it a final coat of the oil and set it aside to dry.lion17 lion18 lion19The finished pipe is shown in the photos below. I lightly buffed the bowl with a clean buffing pad and gave the stem multiple coats of carnauba wax. I also buffed the stem with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine on the meer. I have found that a newly waxed meerschaum will darken after the bowl has been smoked for a while. The spotty appearance of the finish will gradually blend into the patina of the bowl. Thanks for taking this journey with me.lion20 lion21 lion22 lion23 lion24 lion25 lion26 lion27 lion28

 

Aged Imported Briar Poker with Red Dot


Blog by Dal Stanton

My wife and I were on Interstate 24 nearing Manchester, Tennessee, returning to the Atlanta area after the wedding of our daughter in Nashville.  The billboard beckoned and, of course, I responded by taking the next exit!  Madeline’s Antiques & Uniques had the look of a classic pipe picker’s paradise and I was not disappointed! I’m thankful for my wife’s patience and her eagle eye.  She helped ferret out hidden pipes in need of help and a new home.dal1 dal2 dal3In Palmetto, Georgia, I laid out the haul and recorded the picture above – including the six-pipe pipe stand!  The poker on the lower end is before me now on my work table back in Sofia, Bulgaria.  The left side of the shank has Aged over Imported Briar in a cursive script.  The other remarkable characteristics of this Poker are the red dot on the stem and the screw in tenon with a metal mortise receiver.  Always hopeful of identifying a pipe’s heritage I landed on a thread written in 2013 in Pipesmagazine.com (Link) of someone seeking information about a pipe with the exact nomenclature, dot and screw in stem, just a different shape, an Author shape instead of the Poker before me.  While pedigree is still inconclusive, one helpful comment in the thread summed up well the possibilities:

The “Aged Imported Briar” stamp suggests this is made in the U.S. The screw-in stem is typical of
Kaywoodie and perhaps Jobey which was made for a few years in the U.S. However the design and
shape of this pipe is not Jobey-like. I don’t know Reiss-Premier, but if it is a U.S. outfit, that could
be it. If I understand correctly, the “imported briar” stamp was typical of U.S. pipes at a certain period
when other woods were being used for pipe bowls and there was some misgiving about some of the
woods used. This was a reassurance that the pipe was good quality and safe.

The best guess is the US company, Reiss-Premier, as the source of this Poker because of the dot (See Pipephil.eu) identification.  Reiss-Premier had a factory in Chicago from 1930-1959 and was responsible for the term “Drinkless” which was well known with many Kaywoodie pipes (See Pipedia) which Reiss-Premier also produced.  If the clue about the authenticity verification of briar stated above is accurate, this Poker possibly dates back to WW II days (40s and 50s) when briar supply from Europe was scarce.  Notwithstanding, there is little doubt that this Aged Imported Briar Poker has seen better days and those days are many days ago.  On my work table I take some additional pictures to get a better idea of the challenges with this pipe.dal4 dal5 dal6 dal7 dal9 dal10 dal11The poker is an iconic shape – the name comes from the flat bottomed cylindrical shape of the stummel.  While men dealt hands of poker they could put their pipes on the table without fear of dumping ash on the winnings.  This Poker has heavy cake in the bowl and the rim is in rough shape – I’ll need to remove some valuable briar real estate to reestablish a flat top look, hopefully the Poker won’t turn into a Poker Pot shape in the process!  The stummel heel has some dents and scratches from doing what it was intended to do – sit.  The briar is all but concealed by the old clouded finish – but there is nice looking briar underneath!  I detect a small root branch knot in the grain pattern that will add to the ‘old school’ quaintness of the Poker.  There are signs of wear on the stummel, but I’ll not remove them all – signs of the paths and stewards this Poker has served along the way!  The stem has oxidation and the upper button lip looks like a 9 iron took a divot out of it.  The button will need rebuilding.

The first order of business is to clean the stummel starting with reaming the bowl and washing down the exterior with Murphy Soap to get a better perspective on the stummel condition.  I also plop the stem into an Oxi-Clean bath to start working on the oxidation.  I’m not sure what effects the bath will have on the red dot so I cover it with Vaseline before the plunge.  I take the Pipnet reaming kit and use 2 smaller of the 4 blades available.  I follow the reaming blades with the Savinelli pipe knife to fine-tune the ream and finish with wrapping 240 grit paper around a dowel rod and sand the chamber.  Using cotton pads and Murphy Oil Soap I scrub the exterior of the stummel and use a brass wire brush to work on the rim which loosens nicely the lava flow without scratching the wood.   The pictures show the progress. dal12 dal13 dal14 dal15I take another close-up of the rim damage from a lateral perspective to illustrate how much briar I will need to take off through topping to achieve a level lid to this Poker.  A bunch!  I take a chopping board covering it with 240 grit paper and carefully rotate the inverted stummel not leaning into the sloping angle of the damaged area.  I don’t want a slanted top!  I check the progress often and ‘free-stand’ the inverted stummel with the help of a right angle I try to keep things perpendicular.  The pictures show the progression of the topping. dal16 dal17 dal18 dal19 dal20When I arrive at a point where almost all damage is eradicated, I stop the topping with 240 grit paper and with 120 grit paper rolled up I shape a bevel on the inside and outside of the rim removing the remainder of rim damage.  After the 120 grit cuts the initial bevel I follow with 240 and 600 grit paper on the inside and outside of the rim.  Finally, I lightly top the stummel again but now with 600 grit paper over the chopping block.  I do this not only to smooth the rim surface, but it also serves to sharpen the circular bevel line around the circumference of the rim – inner and outer.  It gives the rim a very classy, finished look to me.  The pictures show the progress.dal21 dal22 dal23Since the heel of the stummel has scratches and edge damage as well, I repeat the process described above for the heel as well except for using only 600 grit paper to ‘top’ the bottom – not 240.  I only needed to clean and smooth the surface layer not remove real estate.  The bottom bevel utilized 120 then 240 then finally 600 grit sanding papers.  In the last picture of the set below, there remains a small damage spot that I fill with a superglue patch which I will smooth and blend later.  This Poker will be ready for any high-class card table!  The pictures tell the story!dal24 dal25 dal26 dal27 dal28With rim and heel repairs completed, I fish the stem out of the Oxi-Clean bath and it did the job of raising the oxidation out of the vulcanite.  I’ve started inserting a pipe cleaner into the stem before dropping it in the bath making it much easier to fish it out (picture 1 below).  I wet sand the stem with 600 grit sanding paper to take off the mother-load layer of oxidation raised on the stem, then I follow with 0000 steel wool.  After inspecting the stem, I see more oxidation around the button and shank areas – I use 240 grit paper on those more stubborn areas, then again 600, then 0000 steel wool.  In anticipation of doing the button rebuild, I want a clean stem so using pipe cleaners (bristled and non) dipped in isopropyl 95% I clean the stem internals.  It did not take much effort and now to the button repair.  The pictures show the progress.dal29 dal30 dal31I take a close-up of the upper button area to get another look.  It is apparent that the former steward of this Poker had a favorite hold to keep his (or her J) pipe in place while the cards were dealt and considered.  The dent on the button resembles compression damage more than biting or scissor action.  You can see just to the left of the button (up the stem) a bite mark.  My forensic opinion is that the bite is the eye tooth and the compression represents the work of the molar behind – the pipe being clamped on the side to keep the hands free for gathering new cards and tossing those less desirable aside.  I would guess the steward of this Poker was right handed, too – the compression being on the right side leaving most the stem toward the center of the mouth for puffing.  Nope, can’t tell how tall he was!  Yes, I do believe now it was a ‘he’ because a ‘she’ probably wouldn’t mouth-clamp the pipe but put in down on the table and then deal another round J.  Fun and forensics aside, I need to rebuild the upper button area.  First, I attempt to raise the ‘eye tooth’ bite with heat – I ‘paint’ the area with a candle flame.  It seems to have done the trick.  Then, taking 240 grit paper I rough up the button area and then clean the button area with a Q-tip dipped in alcohol.  I mix a batch of charcoal powder and ‘Extra Time Control’ super glue into a toothpaste thick consistency.  I put a mound of charcoal on an index card (so it can be tossed when done) and place a small puddle of super glue next to it and begin to mix – adding more charcoal a bit at a time until I reach the consistency needed to stay in place on the button.  I use a toothpick as a trowel and gradually build and mound over the button that later will be sanded and shaped with a needle file.dal32 dal33 dal34 dal35 dal36 dal37Setting the stem aside to allow the charcoal super glue putty to cure overnight, I turn back to the stummel.  I take medium and light weight sanding sponges and sand the surface, careful to avoid the Aged Imported Briar nomenclature on the shank.  The briar is beginning to emerge and the metal band/mortise is shining up nicely.  I realize that I was anxious to start on the external briar and forgot about the internal muck.  Taking pipe cleaners and Q-tips I clean the internals dipping them in isopropyl 95%.  Time to turn out the lights.dal38 dal39The next day has arrived and I’m anxious to work on the button rebuild that has cured overnight.  I take a picture to mark progress and using a flat needle file I file down the cured charcoal superglue gradually – patience.  The following pictures journal the shaping of the restored upper button that had the most compression damage.  I use the flat needle file to do the button shaping and then follow with 240 grit paper to fine tune and to remove the file marks from the vulcanite.  I’m pleased with the progress.dal40 dal41 dal42 dal43The lower button presented more challenges.  Pictured below I could detect two pockets in the charcoal superglue putty.  To avoid filing off too much of the new button build I elect to apply black superglue and charcoal mix to fill the pockets.  I’ll let these fills cure before sanding and finishing the button repair and then moving on to the stem restoration.dal44 dal45Putting the stem aside, I begin to micromesh the stummel in anticipation of applying a light brown stain.  I begin by wet sanding with micromesh pads 1500 to 2400.  I follow this with dry sanding using 3200 to 4000 then 6000 to 12000 – careful to avoid the Poker’s stampings on the side of the shank.  I enjoy watching the briar grain emerge.  The nickel (I think) band/mortise is shining up very well.  The pictures show the progress. dal46 dal47 dal48Oh my…here I go again.  I intended to apply Fiebing’s Light Brown Leather Dye to the Poker – I just brought it back to Bulgaria from the US and I wanted to give it a try.  The grain of this Poker bowl is very active with a mixture of dark and lighter grains.  I mentioned earlier a knot as well…. I’ll be thinking about this….  I thought and I will apply the light brown Leather Dye as originally planned.  I will see how it looks and I can use a cotton pad with alcohol to lighten the stain as needed.  This is one of the advantages of aniline stains and dyes – these I could not easily find here in Bulgaria.  I’m not sure if the staining will impact the metal band, but I decide to wrap it in masking tape just in case.  I wipe the stummel with a cotton pad and alcohol just to make sure the surface is clear of saw dust from sanding.  I use my air gun to warm the stummel before application of the dye.  I apply the dye with a folded pipe cleaner which I saw Steve do – it is much easier to use compared to a dauber that usually carries more dye than is needed and is messier.  At least this is my experience.  After applying the dye liberally over the entire bowl, I flame it by lighting it with a candle.  The alcohol base in the dye burns off very quickly and does not hurt the wood.  Then, I repeat the application again and flame it.  By doing this I assure that the entire surface has been covered.  I’ll wait until morning to unwrap the ‘package’ and look at the grain.  The picture shows the aftermath.dal49With the stain settling, the stem is ready for the home stretch.  The button super glue patch is cured, so I take 240 grip paper and finish smoothing and shaping the button.  I follow the 240 with 600 grit paper then 0000 steel wool over the entire surface of the stem.  Beginning with micromesh pads 1500 to 2400, I wet sand the stem and follow with an application of Obsidian Oil to the vulcanite.  Then with micromesh pads 3200 to 4000 then 6000 to 12000 I dry sand the stem following each set of 3 pads with an application of Obsidian Oil.  I like the polished vulcanite pop and the red dot stands out nicely.  The pictures show the progress.dal50 dal51 dal52 dal53 dal54Now to unwrap the stummel!  After staining the stummel with Light Brown Leather Dye I take a cotton pad with alcohol on it and wipe down the surface.  This smooths the stain and lightens it slightly.dal55 dal56Reattaching the stem and stummel, with the Dremel felt wheel set at the slowest speed (RPMs) I use Tripoli compound to begin fine tune polishing the surface.  I follow Tripoli with applying Blue Diamond with felt wheel, rotating it methodically over the surface, allowing the high speed of the wheel and the compounds to do the work.  Following the compounds, I wipe/buff the stummel with a cotton cloth to remove the powder residue from the compounds.  Switching to a cotton wheel, and increasing the speed of the Dremel by one number, I apply several coats of carnauba wax to both stummel and stem and finish the restoration of the Aged Imported Briar Poker with a brisk buff with a micromesh cloth.  This old Poker is looking great.  I’m pleased with the button work and the briar makes me smile – it is very active and I enjoy the root knots here and there.  This Poker will again make the card table a more enjoyable experience for some new steward who gives him a home.  Thank you for joining me!dal57 dal58 dal59 dal60 dal61 dal62 dal63 dal64 dal65

 

CPF Best Make Bulldog with a Silver Rim Cap and Ferrule


Blog by Steve Laug

This is yet another great old pipe that my brother picked up on eBay. It is a classic CPF Best Make Bulldog with what I believed to be a Bakelite stem. It is stamped C.P.F. in an oval over Best Make in an unfurled banner on the left side of the shank in gold filigree. The silver rim cap and ferrule on the shank are ornate, both cast with birds and branches which seem to be doves and olive branches. The band and cap were tarnished and dirty. The top of the rim cap was dented, tarnished and had a buildup of tars and oils. The bowl had some great grain under the grime on the briar. The stem was had been broken off at some time in its long life and been repaired with a clear glue – epoxy maybe. The glue had hardened and was really a mess with it “globbed” all over all four sides of the diamond shaped stem. The button on the stem was missing a large chunk on the top side leaving the top of the airway exposed. There were also some chips missing on the stem at the joint of the shank and the stem. The tenon was a bone threaded tenon and screwed into the shank. The alignment was very good. My brother took the next set of photos to show the state of the pipe when it arrived in Idaho before he did the cleanup work on it.cpf1 cpf2My brother Jeff took a close up photo of the rim and the bowl. The photo shows the damage to the silver rim top as well as the cake that is in the bowl. The second photo shows the bowl of the bowl. The diamond shank carries through to the bottom of the bowl in classic bulldog fashion.cpf3 cpf4The next series of three photos show the cast birds and branches on the rim cap and the ferrule. You can see the look of the birds that I think are doves and the branches that I think are olive branches making this a bit of a “peace pipe”. The third photo shows the stamping on the left shank of the pipe.cpf5 cpf6The next series of photos show the repair to the stem and the damage to the button on the top side. It was a solid repair despite the ugliness of the finished look. The first two photos show the damage to the button top and the airway into the stem. You can also see the repair line where the stem was glued in the second photo. The third and fourth photos show the top and the underside of the stem and the repair can be clearly seen in both photos.cpf7 cpf8I have written about the CPF brand in previous blogs including a blog on the historical background of the brand. You can read the whole article at the link that follows. https://rebornpipes.com/2013/04/14/some-reflection-on-the-historical-background-on-cpf-pipes/. I have also included a short portion of the blog to give a brief summary of the brand.

CPF stands for Colossus Pipe Factory. There is not much known about the Colossus Pipe Factory. I learned that by the mid 1890’s CPF was owned by Kaufman Brothers & Bondy (KB&B). They operated the factory at 129 Grand Street, in New York City, New York. I had a faint memory of some connection between CPF and Kaufmann Brothers & Bondy. But was unsure where I had heard or read that. In the process of reading information I came across this post by Bill Feuerbach on the Kaywoodie Forum: “About 10 years ago I picked up two original invoices from KB&B. One is dated February 5, 1884 and the other December 9, 1898. Both have the address as 129-131 Grand Street, which is in Soho, adjacent to the Bowery in New York City. The 1898 invoice has in the upper left hand corner the initials CPF and Trademark. So by 1898 KB&B was making it known to the trade that they owned the CPF trademark. The 1884 invoice does not have CPF on it. Therefore I think we can assume KB&B acquired or started the CPF line sometime between 1884 and 1898.”

I have also included a link to the blog that shows and old CPF catalogue that links KB&B to CPF – or Kaufmann Brothers and Bondy with Colossus Pipe Factory. https://rebornpipes.com/2014/03/05/an-old-kaufman-brothers-bondy-cpf-catalogue/

My brother did his usual thorough clean up on the pipe. He scrubbed the silver with a tooth brush and some dish soap and was able to remove the tarnish in the deep grooves of the castings. He scrubbed the rim cap and removed the tars and oils in the dents on the surface of the cap. He cleaned the briar with soap and a brush and rinsed it off. He reamed the bowl and cleaned out the inside of the shank and the airway in the stem. He cleaned up the threaded tenon and the threads in the shank. When it arrived in Vancouver I took photos of the pipe before I started to restore it.cpf9 cpf10I took close up photos of the rim cap, bowl and the stem to show the condition of the pipe when it arrived at my work table. The rim cap is dented but clean. The stem repair is visible and you can see the buildup of glue on the stem surface and the damage to the button and airway on the stem.cpf11 cpf12I sanded the stem repairs and stem surface with 220 grit sandpaper to remove the buildup of glue all around the stem. It took quite a bit of sanding to remove all of the thick dabs of glue. I worked on the chipped areas of the stem as well on the tenon end of the stem.cpf13I built up the chipped area on the top of the button with clear super glue until it was even with the rest of the button. I sanded it with 220 grit sandpaper to remove the excess and shape it. I used the topping board to flatten the end of the stem and a needle file to smooth out and shape the slot in the button.cpf14I filled in the small pits and crevices in the stem surface and the chips at the tenon end with clear super glue. I sanded the repaired areas on the surface of the stem to smooth it out blend it in with the rest of the stem. I shaped the button and rounded the edges of the button to slope it toward the slot on the stem end.cpf15I stained the briar with a dark brown aniline stain mixed 50/50 with isopropyl alcohol using a folded pipe cleaner to apply it around the rim cap and shank ferrule. I flamed the stain with a lighter and set it aside to dry.cpf16I gave the bowl several coats of Conservator’s Wax and buffed the bowl with a shoe brush and then lightly with carnauba and a clean buffing pad to raise the shine.cpf17 cpf18I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit sanding pads and dry sanding it with 3200-12000 grit pads. I rubbed it down with Obsidian Oil after each set of three pads. I gave it a final coat of oil after the last set of three pads. I set the stem aside to dry.cpf19 cpf20 cpf21I buffed the pipe with Blue Diamond on the buffing wheel, carefully avoiding the rim cap and the ferrule on the shank. I buffed the stem with the Blue Diamond to shine the finish on the stem. I gave the stem and bowl several coats of carnauba wax and buffed it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine on the pipe. The finished pipe is shown in the photos below. The old pipe has been given new life. The repaired stem has been smoothed out and though it still shows it is a solid repair and smooth to the touch. I really enjoy the look and the feel of these older CPF pipes and this one is no exception. Thanks for journeying with me in the process.cpf22 cpf23 cpf24 cpf25 cpf26 cpf27 cpf28 cpf29