Tag Archives: Aristocobs

The Decline of Restoring Old Pipes, Part 1/4


Blog by Robert M. Boughton
Copyright © Reborn Pipes and the Author except as cited
https://www.roadrunnerpipes2k.com/
https://www.facebook.com/roadrunnerpipes/

“I bet ya three-to-one I beat this.”
— John Joseph “The Teflon Don” Gotti, Jr. (1940-2002), Mafia boss, to law enforcement officers the night he was arrested for five murders, racketeering, loan sharking, tax evasion and related charges leading to his conviction

“The Teflon is gone. The don is covered with Velcro….”
— James Fox, FBI Assistant Director in Charge of the New York field office, upon Gotti’s conviction on all counts and sentence to life without parole

INTRODUCTION
While the denouement of the golden age of pipe restoration I anticipate here is only of importance to those who undertake the artful practice and the collectors they serve, and represents nothing as dramatic as the life of John Gotti or his vicious crimes from the age of 12 until he was convicted at 51, the problems I will describe are real and present  The dangers relate to pipes made of wood, meerschaum, synthetic plastic and even metal, in particular antiques and many that are pushing the limits of vintage.  The simple facts are that certain parts used in the construction of some old pipes are no longer manufactured nor can they be, and still more materials needed to restore them and others to original condition are not being pre-fashioned.

This dearth of components that once were ready-made or easier to come by restricts their availability to a rarefied number of true artists in the repair business possessing the essential skills to create vital pieces to the specifications of given projects.  Such craftsmen, already very difficult to track down, are in fact dying out.  The ability of most common and even some great restorers to complete their work as most would prefer – to the pipe’s authentic state – is therefore in grave peril.  This is the sad reality

The supplies I have identified so far with careful thought, but by no means having reached a comprehensive list, are Bakelite, including Redmanol;:amber and amberoid; ivory, notwithstanding its illegality in the U.S. and most other countries, or in the alternative imitation ivory; bone and horn tenon screws; replacement bowls and other components of metal and other pipes;  real corncob Aristocob inserts, made just for that infamous aluminum pipe, and the most surprising member on the endangered species list, the push-pull Teflon stem fittings used with most meerschaum pipes, especially newer ones.

AN ILLUMINATING CONVERSATION
I spoke on the telephone to Floyd Norwood, the patriarch of a two-generation family pipe repair business.  He is retired but continues taking a hand in the operation as his son now runs the shop.  Prepared for the immediate negative response, I wanted to know if I could buy an assortment of bone screw tenons from them, but his next words shook me and started the cogitation that led to this blog.  I had left his name out of this because the conversation wasn’t a formal interview, but it will become obvious later in the series.

“Nobody makes these things anymore,” the old gentleman began.  “These things” encompassed the various parts we had discussed, not only bone tenons but real amber and the Bakelite family of stem materials.  Mr. Norwood’s voice was tired, sad and a bit disgusted.

“Tell me about it!” I replied in the heat of commiseration I immediately understood could not begin to match his own sorrow after a lifetime career seeing the dissipation of the tools he employed in his labor of love.  “It took me two years to track you down, and then only in a recent, second, desperate plea for help did one friend on the Smokers Forums UK think to recommend you.”  I dropped the name of the friend, who will remain anonymous.

A few others on SF responded with vague attempts to help that I appreciated, but none could recall the name of the person who did such specialty work for them in the distant past.  Only when I posted in the thread that the problem was solved by the link provided in the first response did several other members chime in that they had also used Norwoods Pipe Repair at times and gave the man with whom I had the honor of chatting, or in more recent experiences his son, Kenneth, their highest recommendation for quality of service, speed and price.  I amended my previous comment to include the total of four glowing referrals, but it did little to cheer up the aging expert whose specialized skills I have now enjoyed for three pipes.

“The kids these days doing the repairs, and even the older restorers, just aren’t interested or able to do the work involved,” the worn out and still somewhat irked master continued, “and I mean for a single job much less volume production for sale to people like you.”

I took no offense from the last phrase.  He was correct, after all.

BAKELITE, REDMANOL AND CONDENSITE
Leo H. Baekeland (1863-1944), a Belgian-American chemist, invented Bakelite, the first synthetic plastic, in 1907.  He named it after himself.  I will save most of the ruthless and covetous tactics Baekeland undertook, in order to seize control of many much smaller companies that made similar but superior synthetic plastics, for another blog that is in the works.  Here’s all you need to know for now.

Bakelite was patented for its revolutionary innovation that employed thermosetting, a process of controlling intense heating and pressure, of phenol and formaldehyde resins sometimes combined with lesser amounts of wood or asbestos fibers that resulted in soft or liquid material. In that form, Bakelite could be molded into any shape before final curing rendered it irreversible.  Baekeland called his machine that performed the entire operation – what else? – the “Bakelizer.”  Bakelite was particularly useful because of its electrical nonconductivity and heat resistant qualities that made it ideal for diverse products including electrical casings, firearms and tobacco pipes and stems, to name only a few.

The two particular small, independent chemical research and production laboratories to which I alluded a moment ago – the Redmanol Chemical Products Co. of America in Chicago formed in 1913 by Lawrence V. Redman, after whom his creation was self-styled; and the Condensite Co., started in 1910 and headed by A.J. Aylsworth, over which Redmanol had acquired a controlling interest – developed synthetic plastics that were stronger and capable of being colored in more varieties than Bakelite.  Original Bakelite, whatever the color, still looked like plastic, while deep red, translucent Redmanol was so close to amber of the same color that it often requires an expert to differentiate the two.

Bakelite cigar holder, left; real amber compared to Redmanol, right

The greater strength and coloring qualities of Redmanol and Condensite were the results of different chemical catalysts used employing the same basic heat and pressure process innovated by Baekeland.  But Redmanol employed the action of formin on carbolic acid, while Condensite utilized the effect of chlorine on naphthalene.  Furthermore, Baekeland’s machine, the Bakelizer, was only one means of achieving the intense heat and pressure necessary for the reactions of the two ingredients he chose.  Aylsworth devised a means of heating the chlorine and naphthalene without pressure, a process Redman adopted.  The three processes, therefore, rendered each substantially different.  In 1922, however, a U.S. Federal Court judge in New York interpreted the tortuous patent laws in favor of Bakelite – which, by the way, not wanting to force its two greatest competitors to defend themselves sued not the manufacturers but their distributors – destroyed and  merged the prized competitors into its growing family in the newly and litigiously formed Bakelite Corporation.  Since then, Redmanol and Condensite products have been lumped together under the single name Bakelite.

The Bakelite patent can be read below.

The Problems
The most obvious difficulty is that Bakelite, at least for tobacco pipe products, has not been manufactured since 1939, when Bakelite Corp. was acquired by Union Carbide and Carbon Corp. (Union Carbide Corp. since 1957).  As was already noted, the curing process for Bakelite rendered it “irreversible.”  Bakelite products were custom made for whatever use was needed.  In other words, for purposes of restoring old stems made of Bakelite, which, again, includes Redmanol, any necessary replacement can be reworked in only one way: fitting an over-sized stem of an otherwise suitable candidate to a shank by serious sanding or other such methods.  Any other alteration, such as bending or threading, is strictly impossible compared to Vulcanite, acrylic and even amber.  By way of illustrations, imagine trying to find substitute parts for these beauties.

Socket pipe with meerschaum bowl, Redmanol shank and stem and bone tenon screw

KB&B gold band socket pipe with irreplaceable threaded Redmanol stem and bottom and custom-made screw-in briar bowl

AMBER AND AMBEROID
Amber is an organic material (neither gem nor stone despite common descriptions) formed by the polymerization of prehistoric pine tree resin into hard, fossilized pieces that often have inclusions, meaning trapped insects or plants.  More than half of the known inclusions found have been flies.  Its colors include yellow and orange, the most common, as well as red, green, blue and brown, and these colors range in translucence to almost opaque.  Found in the greatest quantities throughout Europe, amber is more common in the northern Baltic countries and Russia, but is also present in other places all over the planet.  Amberoid refers to pieces of amber and sometimes other resins compressed by intense heat and pressure. Most of it is used for jewelry, primarily in small bits and pieces.

Polished Baltic amber courtesy Minerals.net

The Problems
Amber is on the soft and fragile side (2-3 on the Mohs scale of 1-10, with talc being 1 and diamond 10), and it begins to decay the instant it is exposed to sunlight.  By human reckoning the process is very slow, but amber’s natural brittleness increases considerably within a human lifetime.  That means that its use as a material for pipe stems in the late 19th and early 20th centuries leaves examples that are now more prone to chipping and breaking, neither of which damage can be repaired with a purist method if at all.

Also, even for anyone alive today who is capable of fashioning an amber stem, the cost is prohibitive, and the process very difficult   Because amber does not actually melt, as in the sense of turning to liquid, but rather reaches the temperature where it would at about 570° F. and beyond that decomposes, there may be nobody around now inclined to try anyway, as Floyd Norwood suggested..

As a result, we are left with a more and more limited supply of random styles and lengths that can be found only at places such as eBay, where the sellers don’t know or care enough about pipe restoration to publish the measurements and, in my experience, are clueless when asked to provide such information.  In other words, they can be found in random lots the measurements of which can only be guessed.  The increasingly absurd prices of these lots make buying them a serious gamble with poor odds of winning.

Amberoid is a still bigger problem.  For those willing to destroy various jewelry and other ornaments made of amberoid, the bits and pieces acquired would be useless.  The only amberoid stems I can find available to buy are already on pipes, such as this Andreas Bauer meerschaum billiard courtesy of SmokingPipes.com.IVORY, REAL AND IMITATION
Ivory in its purest form is the dense material forming the teeth and tusks of large mammals including elephants that are still present in our world, their distant relatives mastodons that have been extinct since the end of the Pleistocene epoch 10,000-11,000 years ago and woolly mammoths (another ancestor of elephants that were alive during the earliest time of humans but died off completely 4,000 years ago).

Other, less valued forms of ivory are found in walruses, narwhals, hippopotami, rhinoceroses, warthogs and sperm whales, but also in a variety of smaller species such as elks.  For most of human history, ivory has been prized for its artistic uses, from classical statues to piano keys.  The fact that ivory, in particular its oldest and finest variety, can be carved into any form made it valuable for beautiful works of art, including ornate tobacco pipes.

Japanese carved ivory tusk courtesy invaluable.com

1890 Tiffany ivory-silver pipe courtesy tobaccopipehistory.blogspot.com

Tsuge ivory billiard courtesy Brothers of Briar

There are several alternatives to ivory.  Celluloid; believe it or not; invented in France in 1865, is the oldest.  Best known for its later use as an early, highly flammable film for motion pictures; celluloid – not Bakelite – is touted on some sites as the first “successful” synthetic plastic and was used for products that were not limited to the following.

Celluloid chip and dice courtesy antiquegamblingchips.com

Billiard balls courtesy sciencehistory.org

Celluloid ivory sample sheets courtesy Rothko & Price

A second, more workable imitation ivory is vegetable ivory, found in the nuts of varieties of tropical South American palms.  The white cores of these nuts are fashionable into all kinds of shapes that harden and can be polished like real ivory, and best of all, they can be drilled for stem making purposes.  The nut below looks tiny but is in fact about the size of a large honeydew melon.  It even has a fine grain pattern that can be differentiated from that of real ivory.

Vegetable ivory nut from Micronesia courtesy palomar.edu

There is a third, still better, resin-based variety of imitation ivory for pipe makers and restorers capable of tooling a stem from scratch.  Although hesitant to promote a single business when there may be others using the same brand, I can’t find any, and the brand factor is vital because of the similarity of others that nevertheless possess serious basic differences.  These characteristics include the use of polyester in those that are inferior for pipe use, leaving them weaker, less glossy when buffed and all-in-all not so close to the real thing that there might be a problem trying to transport an object made of this stuff through airport customs.  To get around to the reluctant business plug, whatever the brand name is, it’s available at Vermont Freehand

The rods sold at that online business are offered in different diameters, the same as those used for traditional materials such as Ebonite.  Vermont Freehand describes it as the finest available.  It varies in price according to two grades, 1 and 2 where 1 is the better, and the diameter desired, from $3.60-$100.  For example, the minimum 12mm diameter rod of Grade 2 is $3.60 compared to a 14mm rod of Grade 1, which is $7.20.  The largest diameter of Grade 2 is 1.4” square at $28.80, and a 1.6” x 2.6” rectangle of Grade 1 is $100.  Again, note the grains.

Imitation ivory stem rods courtesy Vermont Freehand

The Problems
In this case, the “problems” for the most part are really solutions to a greater crisis.  Evolving international laws aimed at saving African and Asian elephant populations, devastated to the verge of extinction by poaching and unregulated exportation of tusks that are harvested for their great value, at the expense of elephant lives, have had unexpected and negative effects on the animals they are intended to protect.  Uncooperative countries that I will not name here in the interest of avoiding geo-political argument and controversy have allowed poachers to capitalize on the increased value of ivory that resulted from the various embargo attempts.

Tougher and more restrictive bans are already being enforced to degrees that seem to have stabilized at least some elephant herds in Africa and Asia, and still more effective laws are being considered, notably in the United States and the European Union.  The present laws, targeting buyers and sellers of ivory as well as art dealers and collectors, are expected to curb poaching still more.

Certain aspects of the laws have been met with resistance from art and personal rights advocates.  The issues have to do with the age of the artworks, the years they were acquired and the sources, all of which create complexities for enforcement, to put it in the simplest terms that are anything but simple.

In 2016, the Obama Administration initiated a blanket ban on the importation of elephant ivory and almost all sales of ivory throughout the country.  The very few exceptions include antiques that can be proven through a professional appraisal or a bill of sale to be at least 100 years old.  Many ivory pipes fit that category.  However, President Trump, undermining the Obama ban, directed the Fish and Wildlife Service to consider importation permits for sport-hunted elephant trophies from select African countries “on a case by case basis.”  In other words, Trump has cleared the way for his rich cronies to bring elephant heads with their tusks intact home from safaris.  This kind of favoritism, which was never announced publicly by the Trump Administration but rather via a Fish and Wildlife Service memo issued March 1, 2018, can’t possibly surprise anyone given Trump’s record since he assumed office.

Concerning imitation ivory of any kind, it is of more use to master artisans who can create a stem by hand or machine, again, rather than average or even skilled restorers.  However, this resin-based imitation ivory sold by Vermont Freehand might be fashionable into small pieces suitable for filling chips and other damages to real ivory pipes – but only with serious practice based on what I’ve learned of its physical makeup.

BONE AND HORN SCREW TENONS
The good news is that bone and horn screw tenons, which can be made from the calcified skeletal remains of animals such as cows and deer, are not in short supply.  To be sure, there are other sources, but J.H. Lowe, for example, offers “a multitude of styles and sizes” in assorted 12-packs for $28.90 – and you know what you’re getting compared to online auction sites that tend to be clueless as to the importance of the various elements of importance in measuring the correct size.  Another plus when ordering screw tenons from an actual pipe supply store is that they are new.  Here is a motley collection of bone screw tenons said to be antiques courtesy of Worthpoint.
Without impugning the integrity of the seller of those screw tenons, if they are antiques, they represent a pristine collection of unused specimens.  I’ll take this opportunity to emphasize that, although I am committed to using only the original materials for antique and extreme vintage pipe restorations, that devotion does not require any replacement parts to be as old as the pipe I’m refurbishing.  A brand new screw tenon or anything else, so long as it’s the same substance as the one with which the pipe came, is fine with me, and I’m planning on stocking up on assorted sizes, styles and shapes of everything I can find in new condition.  Still, I have a small collection of antique and vintage tenons, stems, bands, an endcap and one shank extension, upon which I look forward to expanding.  No doubt the day will come for each to find its wizened old pipe mate, and I anticipate the matches, at the risk of sounding daft, with somewhat of a sense of excitement.  Call me old-fashioned or sentimental or a codger or what you will, but there it is.

The two on the left are Redmanol.

The Problems
I realize I’ve overstepped the subject of bone tenon screws a bit in this section, for reasons of expansion on the greater subject, but now to address the problems with those parts.  Again, I stated that the bone tenons are in no immediate danger of extinction.  I should have qualified that assertion by noting in most cases.  Consider the photo of my antique bone screws above.  I have no doubt that various suppliers of newly made old-style supplies such as these screws indeed have considerable varieties on hand, but the fact remains, many were custom made as long as a century or more in the past.  As the venerable Mr. Norwood pointed out, nobody is stepping up to produce such oddities as bone screws to order.  Of course, artisans able to do so can and will be found – but the task won’t be easy, as Part 2 of my series will show.

Then there are several other problems, I’ll call them: one, fitting a bone screw requires matching it to the stem and shank.  In most cases, the measurements for each are different, not to mention the style of the tenon screw.  Just whipping out the calipers and determining the approximate diameters of the two ends and the optimum length of the whole may not be enough.  Two, bone is inherently soft and brittle, and therefore breaks with the least provocation.  If you’re lucky, the original broken tenon will be available, but if so, it’s likely to be in bits and pieces, some powdered.  It follows that matching can be problematic.  Three – and this isn’t being persnickety – adding to all of the above obstacles is the likelihood, not possibility, that re-threading the stem and/or shank into which each end of the bone tenon screws will be necessary.  To be blunt, not everyone is up to any or all of these tasks.

To sum up, the more than potential need for someone specializing in bone tenon repair will become mandatory.

METAL SYSTEM PIPES
Arguably the most fascinating coincidence in the history of pipe making was the introduction in a single year of two brands of an altogether new kind of system pipe.  The year was 1936, and the inventors were Frederick K. Kirsten, a German-born emigrant to the U.S., and Kenly C. Bugg, a native of Indiana.  Both of them were engineers and prolific inventors with great numbers of diverse patents, and each chose aluminum for the frame, because of its light weight and rapid heat dispersion, as well as screw-on briar bowls.  Otherwise, their designs were quite different   Kirsten’s pipes are more box-like while Bugg’s are sleeker and more cylindrical.

1930s Kirsten courtesy Pinterest and “very old” Falcon courtesy Smoking Metal

The basic systems – the details of which I will omit – differ, also, but suffice it to say, Kirsten’s was more complex while Bugg’s was simpler, using a moisture trap beneath the bowl.

Which man committed his plans to paper and created a prototype is moot.  Kirsten had the presence of mind to begin manufacture and sale of his pipes the same year, applied for the patent in 1937 and received his grant with US Patent No. D112, 701 on December 27, 1938.  Bugg, on the other hand, sat on his invention, not selling his first pipes until 1940 and receiving US Patent No. 142,280 on August 21, 1945.  Kirsten, therefore, is generally credited with the invention of the metal system pipe despite the uncertainty of the exact date of the metal system pipe’s conception and in whose mind it occurred,

I have included the Patents for both for your enjoyment should you wish to read them (the Kirsten first followed by the Bugg).
The transition of production of the great American original Falcon pipes to Great Britain began in 1961, when production started there.  In 1968, U.S. production of Falcon pipes was transferred altogether to Falcon Pipes Ltd. (also known as Falcon House Group) in Great Britain, which still later became the Merton and Falcon Co.  The Falcon Pipe Group now runs the operation, as far as I can tell.  Despite the convoluted name changes, Falcon pipes have maintained their quality since Kenly Bugg made the first one.  By the way, to clarify a variation that began to annoy me, there is no second e in Kenly, despite frequent errors.  See patent signature of inventor.

Everything so far in the category of metal pipes has been to explain the genesis of an explosion in brands and systems of metal pipes with bowls made of wood, meerschaum and the sundry Bakelite materials, to name some.  The exact number of Falcon pipes sold worldwide to date is difficult to pin down, but two numbers stand out: by 1954, six million of them had been sold in the U.S. alone, and starting seven years later, from between 1961 and 1974, 16 million more were sold by the oft-switching producers in England to pipers around the world, excluding the U.S.   This leads us on a nice, ordered path to…

The Problems
Rest easily, Kirstens and Falcons are in no danger of running out of replacement bowls and even other parts as both companies remain in business and don’t appear to have plans to stop.  Replacements or new screw-in bowls are available directly from Kirsten Pipes or the Falcon Pipe Group’s distributors, such as the Arango Cigar Co. in the U.S.  This is not to mention the numerous artisans who make bowls that fit either or both, including Don Warren Pipes for Kirsten bowls and DGE Handmade Pipes and Manly Things (I didn’t make up the name, so don’t shoot the messenger) for Falcon and/or Dr. Grabow Viking bowls, which are interchangeable.

That reassurance made, the rest will be brief and simple in its awfulness.  I’m not about to go through the entire A-Z Index at Smoking Metal’s UK website to locate, count and determine all of the brands – known and unidentified – of metal system pipes identified and catalogued so far by Tony Pringle.  Like a French gentleman whose first name is Richard but is known to countless pipe smokers as Pipephil (who retired a few years ago), Tony works alone and in his spare time, making his accomplishment a monumental feat even with the sparse contributions of readers.

All I need to point out is that many – no, more likely the vast majority – of the metal pipes listed and shown at Smoking Metal were manufactured without even a moment’s thought about compatibility with others of their kind.  In blatant terms, this means they can’t be replaced without making one from scratch.  And who is going to do that?

I’d say that works as the one and only necessary dilemma with this category of scarcity.

CORNCOB INSERTS FOR BELOVED OLD ARISTOCOBS
The Aristocob was invented by Joseph W. Zarikta and assigned to the Al-Cobb Corporation (later Aristocob, Inc.) of Grand Haven, Michigan with U.S. Patent No. 3,292,639, granted just in time for Christmas 1966. Here is what the new-in-plastic case product looked like, complete with the aluminum frame, plastic stem and two cob inserts, courtesy Smoking Metal.  (Filter possibly not included.)

The Problems
Missouri Meerschaum took over manufacturing the Aristocob and its inserts in the mid-1970s.  The best known maker of cob pipes discontinued the Aristocob at some point but continued manufacturing the inserts until 1983, when the endeavor became unprofitable.

While it is true that original Aristocob corncob inserts can still be found online, at one of the last sources in the astounding list at the end, for example, when they’re all gone, that will be the end of the real thing.  The substitution of a custom-carved briar insert at the expense of the original cob is perhaps better for its durability in the lone case of the Aristocob.  As far as I know, they are fashioned only by Steven LaVoice Jr. of Owl Pipes.  I happen to know Steven’s work to be excellent after being compelled to use one of his traditional wood substitutes when I restored an Aristocob three years ago, about a year after Steven started business in Western Massachusetts.

Briar insert from Owl Pipes, with a nice keychain included

Some cold-hearted pipers, hearing of the rising shortage of original corncob inserts for the Aristocob, may bid them good riddance or scoff, “So what!”  I’ll answer that hypothetical question   Those who continue to enjoy durable cob pipes know and appreciate the difference in taste afforded by the intended Aristocob insert.  Any purists are left with one of these singular “art deco” smoking metal creations that’s rendered useless for them.  Others can still buy a briar insert directly from Steven if the owner wishes to be rid of the short-lasting cob originals that I’m told become quite nasty the closer to their expiration they get, and thus avoid the intermediary restorer altogether.  Steven makes different styles of inserts, one of which has the rough exterior reminiscent of real cob.  (Being a bit obsessive-compulsive, I polished the one shown above, which sold to a happy old-timer.)  And the cost of a briar insert, which is five times greater than the $5 I paid at a garage sale for the worn old Aristocob I restored, can be a one-time expense.

The critical fact remains, though, that nobody seems to be stepping up to make quality (non-flammable) cob inserts with a coating to harden them, and therefore, when Steven is no longer around “to do the work” with briar, remaining Aristocobs will be tossed in the trash or placed with nostalgia as heartless shells on shelves.

MEERSCHAUM PUSH-PULL FITTINGS
Now, here’s the most bizarre item on the list, and I hope it sparks English Parliamentary style chaos of furious, frenzied, fibrillating debate – but no fighting, please.  I know that may be shameful of me, and I don’t care, because of the single and singular fact I will assert when I get to the proper Problems section.  For now, a push-pull fitting is formed of two small pieces of polytetrafluoroethylene (Teflon) or a generic variation.  Teflon is a polymer, or chemical compound of high molecular weight, discovered in 1938 by a new-hire at DuPont with a chemistry doctorate.  Teflon, the specific combination of gases and other substances that formed by chance when the lucky chemist heated a canister a certain way by mishap, happens to be extremely resistant to solvents, acids, bases and heat, and hence corrosion and melting, and is therefore perfect for the most part to join a meerschaum pipe shank to its stem.  Of course, it has other uses and fascinating properties anyone so inclined can read about near the end of my sources.  At its simplest, Teflon is a very fancy synthetic plastic.

The two parts are paired with one piece that screws into the shank opening and another into the stem.  A push-pull fitting, in other words, acts as a special tenon on one side that screws or pushes into the other.  Most of the time by far, the tenon part is installed in the opening of the stem and fits the shank part, but I’ve seen the process done in reverse, probably because that’s the way some restorer could make the two match up without drilling either the stem or shank opening.  The use of push-pull fittings was a great innovation to protect the fragile meerschaum and also do away with bone and horn tenons that are just as easy to break

Here are two shots, one of a trio of “standard” push-pull fittings of slight difference in size, courtesy Royal Meerschaum, that costs $3.99 for the three-pack.  The other is a screw-in stem for one of my pipes.  Standard just means they can be pushed or twisted together rather than screwed and are also the general sizes for newer meerschaum pipes.Note my Paktas billiard above with only the stem fitting that screws into the bare meerschaum shank.  I’m always very careful unscrewing it!

The Problems
The single problem with these push-pull fittings is that they’re not hard to find in all of the typical sizes that are pretty much standardized today, but that means bupkis.  The artisans who crafted meerschaum pipes in the old days – before push-pull fittings became popular in the 1970s – did everything themselves, including drilling the shank and stem however they pleased at the moment and depending on the size of the pipe.  Ay, there’s the rub.

In this day and age where everything from furniture to motor vehicles is composed entirely or at the least more than half with cheap and readily available plastic, “real” or synthetic (think imitation Naugahyde), there’s no excuse for a lack of push-pull sets designed in enough sizes to accommodate older pipes.  But there it is.  Oh, they’re no doubt out there some place, but where?  Norwoods Pipes and Walker Pipe Repair, again by way of examples, offer push-pull fittings, but (and no offense is intended to either of these fine pipe repair providers) if they have different sizes, they’re limited.

I sent the following very large lattice meerschaum stummel with no stem and a hole in the shank to Norwoods, which can provide almost any original replacement part, only to learn that the new Lucite stem was no problem, but a push-pull set that big was unavailable.  A bone tenon screw was used instead for the same price, and that pipe with its new tenon and stem arrived in the mail soon after.  In this case, I am quite pleased with the result, since I kept it for my own use and didn’t have to worry about any prospective buyer breaking the bone tenon and blaming me.  That restoration will be the subject of the final part of this series.

CONCLUSION
For now, I can continue to cobble together limited replacements of the various parts integral to the proper restoration of old pipes, and for those tasks requiring the dwindling repair services that exist, I can turn to them.  I also know of a few artisans with the know-how to tool these small yet vital implements of restoration.  Still, I have no doubt that within my lifetime the need “to do the work” myself will come.  I can only hope practice will be enough…and I had better get to it.

SOURCES

http://norwoodspiperepair.com/index.html
https://patents.google.com/patent/US942699A/en?oq=942699
https://books.google.com/books?id=oYZGAQAAQBAJ&pg=PA6&lpg=PA6&dq=redmanol+chemical+products+founder&source=bl&ots=juthNFh-rW&sig=b9qO8plogjv6fj_u2TBjkdpIfCM&hl=en&sa=X&ved=0ahUKEwj-gNj4h9nNAhUM9YMKHXKjBwMQ6AEINDAE#v=onepage&q=redmanol%20chemical%20products%20founder&f=false, Phenolic Resins Technology Handbook, by NPCS Board of Consultants and Engineers, 2017, excerpted by permission
https://books.google.com/books?id=nTs8AQAAMAAJ&pg=PA144&lpg=PA144&dq=redmanol+bakelite+infringement+judgment&source=bl&ots=TCel6fmccJ&sig=ehZijKCRrQSs- RnL6xiDbVA5aKM&hl=en&sa=X&ved=0ahUKEwi39veundvNAhUT32MKHbeiCJwQ6AEIHDAA#v=onepage&q=redmanol%20bakelite%20infringement%20judgment&f=false Factory and Industrial Management, Vol. LXIV, No. 3, August 1922, excerpted by permission (p.144)
https://books.google.com/books?id=11FHAQAAMAAJ&pg=PA816&dq=in+search+of+the+man+made+amber+redmanol&hl=en&sa=X&ved=0ahUKEwis5OvgmNvNAhVk0oMKHYveA6sQ6AEIIzAB#v=onepage&q=in%20search%20of%20the%20man%20made%20amber%20redmanol&f=false Compton’s Pictured Encyclopedia, Vol. 2, excerpted by permission (p. 818)
https://en.wikipedia.org/wiki/Bakelite
https://rebornpipes.com/2016/07/05/the-scintillating-antique-kbb-redmanol-pipe/
http://www.jhlowe.com/bits-bakelite.htm
https://rebornpipes.com/2013/10/14/louis-blumfeld-1901-bbb-bent-billiard-by-james-gilliam-of-jsecpipes-com/comment-page-1/#comment-23486
https://www.minerals.net/gemstone/amber_gemstone.aspx
http://mentalfloss.com/article/73608/15-clear-facts-about-amber
https://www.amazon.com/REPLACEMENT-TOBACCO-STEMS-AMBER-STRAIGHT/dp/B01HZU8NBU
https://www.amazon.com/REPLACEMENT-TOBACCO-STEMS-STRAIGHT-AMBER/dp/B01HZU7M94
https://leta.st/blog/2016/07/history-of-russian-amber-1/
https://en.wikipedia.org/wiki/Baltic_amber
https://www.thefreedictionary.com/amberoid
https://www.shutterstock.com/search/amberoid
http://www.uniclectica.com/conserva/ivory1.html
https://www.washingtonpost.com/news/energy-environment/wp/2016/06/02/its-final-selling-just-about-any-item-containing-elephant-ivory-is-a-crime-in-the-u-s/?utm_term=.fe4c2ac312fb
https://www.npr.org/sections/thetwo-way/2018/03/06/591209422/trump-administration-quietly-decides-again-to-allow-elephant-trophy-imports
https://www.sciencehistory.org/distillations/magazine/celluloid-the-eternal-substitute
http://vermontfreehand.com/product/imitation-ivory/
https://www.amazon.com/ARVORIN-PLUS-Imitation-Substitute-Material/dp/B0755RG32T
https://www.chicagotribune.com/news/ct-xpm-2002-09-22-0209220243-story.html
https://www.dictionary.com/browse/casein
https://www2.palomar.edu/users/warmstrong/pljan99.htm https://www.ebay.com/itm/Antique-BONE-tenons-88-PIECES-Lot-of-Assorted-Sizes-Victorian-Vintage-pipe-/202297224337
http://www.jhlowe.com/misc-items.htm
http://www.smokingmetal.co.uk/pipe.php?page=56
http://www.kirstenpipe.com/pipes.html
https://www.etsy.com/shop/DonWarrenPipes?section_id=22062561
http://www.musiccitymarketing.com/cart_catalog_search.cfm
https://www.dgehandmadepipes.com/catalog/replacement-falconviking-bowls
https://www.ebay.com/itm/VINTAGE-NOS-ARISTOCOB-REFILL-COB-BOWLS-3-PER-BOX-ESTATE-PIPE-ALUMINUM-METAL-NOS/323553620046?hash=item4b554c704e:g:HGYAAOSwlHJbOmP0:rk:2:pf:0
https://www.owlpipes.com/product-page/briar-aristocob-inserts
http://www.jhlowe.com/misc-items.htm https://pipedia.org/wiki/Kirsten_Pipe_Company
https://pipedia.org/wiki/Falcon
http://www.smokingmetal.co.uk/pipe.php?page=366
https://www.markwaterpumps.limited/falcon-pipes-aluminium-die-casting-specialist-keeps-traditional-product-alive/
https://www.paykocimports.com/plastic-tenon-screw-set-3-pack/
https://en.wikipedia.org/wiki/Polymer
https://en.wikipedia.org/wiki/Fluoropolymer
http://www.royalmeerschaumpipes.com/Regular-Stem-Push-Pull-Fittings-p/sft-3.htm
http://www.walkerpiperepair.com/html/pipe_repairs.html

I have always wanted to see one up close – an Aristocob


Blog by Steve Laug

Over the years I have spent quite a bit of quiet time scanning through the smokingmetal.co.uk website reading over all of the various metal pipes that have been made. I love reading and looking at the inventive creations made to capture that illusive grand smoke. One of the pipes that stood out to me on the site was the Aristocob metal bowl that came with two corn cobs that fit inside the bowl, held in place by the screw on metal cap. I wanted to see one of those but somehow always missed them on eBay at the last minute or at an antique shop by a matter of minutes. I included two of the photos from the website. The first one showed a plastic box with a form fitted purple velvet nest for the pipe and the pair of cob inserts that came with it. The pipe had a black nylon stem that held a Medico paper filter in place in the metal shank of the pipe. cobaThe second photo showed the pipe taken apart with a pretty good descriptive view of the metal bowl and cap, the cob insert, the filter and the stem with an O-ring on the tenon to keep it in the metal shank.cobbI remember first reading this description years ago when I looked up the pipe on the site. I was struck then as I am now that I could not have described it any better. I have included it here in full with a link for you to look it up should you desire to do so:

The ARISTOCOB is an American made system pipe with corn cob bowl inserts. Originally the AL-COB CORPORATION out of Grand Haven, Michigan, which later became ARISTOCOB INCORPORATED from Caledonia, Michigan. Later still they were bought out by Missouri Meerschaum Company

Apparently available in the first place in a plastic case containing one pipe, 2 replacement corn cob bowl inserts and instructions for use. The cob inserts were made for some time by The Missouri Meerschaum Company, manufacturer of corn cob pipes in Washington, MO. The box shown is their box. They made the inserts from the early 1970’s until 1983. They are no longer available from that source but do appear on eBay at times

The top of the vaned outer bowl unscrews to enable easy replacement of the bowl insert. An inline filter can be used in the stem. The mouthpiece has been seen in two version, with and without an ‘O’ ring. The patent was filed on 20 Dec 1966 with the US patent # 3,292,639. The inventor was Joesph W. Zarikta of Grand Haven, Michigan USA – the assignor was the Al Cobb Corp. (http://smokingmetal.co.uk/pipe.php?page=56).

I mentioned to my brother to keep an eye open for one of these never expecting him to find what he did. I have not seen a cased version of the pipe in my hunts but have only found the pipe with the inserted cob bowl if I was lucky. He happened to find a boxed set and bought it. He sent me the following photos of the pipe. The next set of photos are the ones that the seller posted on the eBay sale.cob1 cob2 cob3 cob4When the pipe arrived in Idaho my brother took some photos before he cleaned it up. I have included a few of those photos next. The pipe was quite dirty. The rim cap had a buildup of tars and oils on the top. The cob insert was dirty and crumbling on the top edge. The aluminum pipe body was oxidized and dirty as well.cob5When he took it apart, the inside of the aluminum body had also built up tars in the bottom and on the inside walls.cob6The inner edge of the insert was in rough condition. The rest of the bowl appears to be solid. The aluminum disk on the bottom of the bowl was dirty but undamaged.cob7The stem was darkened on the tenon end. The O-ring was still in good condition. The paper Medico Filter in the tenon was dirty and would need to be replaced. The top and undersides of the nylon stem had some tooth chatter on the surface near the button. The inside of the shank was dirty and there was some tarry buildup on the walls of the aluminum.cob8 cob9My brother cleaned up the cap and the interior of the aluminum bowl holder and shank. He cleaned the aluminum with Murphy’s Oil Soap inside and out. He scrubbed out the airway in the shank and stem. He cleaned up the damaged edge of the cob insert. When it arrived in Vancouver, I brought it to the work table and took some photos of the condition it was in before I started.cob10 cob11Inside the plastic box there was a pamphlet that explained the function of the pipe and all of its parts. The description of the pipe and how to use it was a marketing document that sold the pipe and all of its design as the best smoking pipe available.cob13 cob14I polished the aluminum with micromesh sanding pads. I started polishing with 1500-2400 grit pads and wiped it down with a damp cotton pad. I continued to polish it with 3200-12000 pads and the finish began to shine.cob15 cob16I sanded the stem to remove the tooth marks and chatter from the top and bottom sides of the stem. I ran a pair of bristle pipe cleaners and alcohol through the airway in the stem to remove the residue that still remained in the stem.cob17 cob18I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped it down with a damp cotton pad after each set of three pads.cob19 cob20 cob21Because the stem was nylon I decided not to use the buffing wheel. I gave it several coats of Conservator’s Wax and hand buffed it with a microfibre cloth. I lightly buffed the aluminum on the Blue Diamond wheel and then with a clean buffing pad to raise the shine. The finished pipe is shown in the photos below. It makes a great piece of pipe history in the ongoing search for the illusive perfect smoke. It will hold a place in my collection of tobacciana. Thanks for walking through this restoration with me.cob22 cob23 cob24 cob25 cob26 cob27 cob28 cob29

Finding a Heart for an Aristocob Aluminum (Rhodesian?)


Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

The Wizard of Oz: “As for you, my galvanized friend, you want a heart. You don’t know how lucky you are not to have one. Hearts will never be practical until they can be made unbreakable.”
The Tin Woodsman: “But I still want one.”

― From “The Wizard of Oz” (movie, 1939)

INTRODUCTION
As a movie and trivia buff, not necessarily together, one of my favorite questions that comes up now and then in conversation and on quiz shows is “When was the Golden Age of Hollywood?” I like it because of the slippery term Golden Age, which implies years forming a great period of time with specific world-changing events and personages, as in the Bronze Age or the Age of Enlightenment. It’s also a trick question, the expected (but incorrect if often accepted) answer being 1939. Granted, in that one year, some of the great movies in Hollywood history were made, including “The Wizard of Oz,” “Gone with the Wind,” “Stagecoach,” “Mr. Smith Goes to Washington” and “Wuthering Heights”. But the true and more agreed upon answer would be 1930-1959, which encompassed “All Quiet on the Western Front” to “Anatomy of a Murder”.

All of this is my way of approaching a term I often refer to but did not coin, the Golden Age of Pipe Smoking. In my mind, although the exact timeline is sometimes said to have begun as long ago as the mid-1800s, this period was from the 1930s into the ’70s, when pipes were ubiquitous and respected all over the world, as reflected in motion pictures, TV and society in general. Below are a few famous Hollywood pipe men: Fred Astaire, John and Lionel Barrymore, Harry Belafonte and Fred MacMurray.Cob1 My own dad and almost all of his friends enjoyed and in many cases had collections of the magic briar social lubricant. The subject of this blog, a brand of pipe named with perhaps tongue-in-cheek humor, is one of the quirkiest, most unusual examples conceived during this wonderful age that I believe is experiencing a renascence: the Aristocob, invented by Joseph W. Zarikta for the Al Cobb Corporation and granted U.S. Patent №. 3,292,639 on December 20, 1966.Cob2 The Al Cobb Corp. became Al-Cob Corp. in Grand Haven, Michigan, and still later Aristocob Inc. in Caledonia, Michigan before being taken over by the Missouri Meerschaum Company in Washington, Missouri. Missouri Meerschaum made the corncob inserts from the early 1970s until 1983, and since then replacements have not been manufactured, but with dedicated searching some will, on occasion, show up when they are found and offered online. Even though I could not locate any for this restoration, I know they still pop up because of several sold-out listings I found on eBay. However, by most accounts the original inserts, or even self-styled replacements, are high maintenance contraptions that quickly become wet, mushy and, in short, nasty to use. Still, our esteemed host, Steve, emailed me the following message: “I love those old aristocobs. They are sweet looking retro experiments.” Indeed they are. I even found several sites where this pipe is given the high description of “art deco.”

Nevertheless, I believe I have found a more suitable and permanent solution to the problem, even if it does detract from the good, old timey flavor of the maker’s intent: briar inserts made to fit the Aristocob. [See http://www.owlpipes.com/#!new-collection/c1jn5.%5D For this restoration I ordered one, and considering I bought the beat-up old pipe itself for $2 at a yard sale, the $25 cost of the briar insert should be worth it. As timing allowed, the insert arrived on Friday but was too big for my home mailbox, where the package was sent due to a mix-up with PayPal, instead of the Post Office Box I use most often. And the Postman being too lazy to walk to my door (or just afraid to do so in my neighborhood), I picked it up at the Post Office Saturday.

This restoration, therefore, takes place in real-time, as I write this.

RESTORATION

SATURDAYCob3

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Cob11 Before venturing to my neighborhood Postal Station, which is the local training site and therefore deplorable, I decide to do a preliminary clean-up of the metal. The oxidation on the bowl, in particular in the threads and deep grooves, comes off with ease using a pair of small, thin, cotton gun cleaning patches soaked in Everclear. I am able to use the same patches to clean the threaded lid inside and out. The identical process on the chamber removes most of the old tobacco juice and minimal oxidation except for the brown grime near the opening of the air hole. For that I dip a bristly cleaner in the alcohol and run it through the wide open, tubular shank and into the bottom of the chamber. The shank needs a second swabbing.Cob12

Cob13 The pipe cleaner dipped in freshener that I run through the air hole of the bit comes out clear, but it doesn’t hurt to try. The outside of the bit, with almost no scratches, buffs up nicely using micromesh. I place the filter, in this case a Medico because it fits and I have a few – and with this pipe, a filter really will be necessary – into the stem.Cob14

Cob15 And so the time to face the ordeal of the long, slow line at the Post Office comes. An hour later I am home again with my new briar insert and a surprise: a small key chain fashioned with a little chunk of lightweight, pale briar, both of them in a nice bag with a drawstring.Cob16

Cob17 Now, something about the nakedness of the insert, being briar instead of the traditional corncob, just doesn’t sit right with me. Even when I test the fit by dropping it in the chamber and screwing on the lid, while indeed the briar is the correct size, the raw part of the rim that shows, beneath the top of the aluminum lid when I screw it on, is wrong. I ask myself (not out loud, but in my head – I’m not crazy, even if at times I ramble and digress), “Would I ever, even on the most rushed or easygoing project, conceivably consider leaving any rim unpolished?”

“Hell, no,” is my immediate response, though still silent. And so the next stage begins with what is intended to be just a quick sanding, micro-meshing and waxing of the rim. In point of fact, I try only the progression of micromesh, but that reveals the need for sanding, which I accomplish with 400-grit paper before re-doing the micromesh.Cob18

Cob19 SUNDAY
But of course, once I start down that road – as simple as settling for the polished rim of the insert with its newly exposed even grain would be, given that it is the only part that will show through the lid – I simply cannot bring myself to leave the sides completely unfinished. Still, I approach this task with nowhere near the detail I would give a regular briar bowl. A fast sanding with 320-grit paper followed by 400, then micro-meshing, satisfies me, and it shows in the photos below. I consider doing the bottom of the insert, with a small hole drilled to allow moisture to pass in this most bizarre system pipe, but good sense does get the better of me, when my mind comes around to the reality of the resulting damage to anything sitting for long in the potential quagmire that the lucky buyer of this fine pipe might create even without the genuine, disposable corncob inserts.Cob20

Cob21 Now, as midnight approaches, the second day of sporadic work on the Aristocob reaches its end and extends into another, as seems to be the nature of my life so often these hectic days. I need to run to the nearest Walmart anyway, to buy more distilled water, distilled white vinegar and baking soda to continue with the final few steps of this experimental restoration.

MONDAY

Having secured the necessary ingredients for the culmination of an exciting and hopefully successful restoration, the next stage is to soak the aluminum for ten minutes or so in enough of the pure vinegar to cover all of the metal. As I have never before had occasion to work with aluminum in this sort of project, I have not tried the unusual method of cleaning any part of a pipe, and must trust a fellow pipe club member who actually makes his living engaging daily in this process to remove dirt and other substances from industrial parts made of the same material, and at the same time brighten it. I do, at least, confirm online that the procedure is an established and excellent means of accomplishing the goal.Cob22 While the aluminum soaks, I enjoy a brief respite from my toils, with a pipe-full of some of the last of my C&D Pirate Kake in a newly-acquired Castello Old Antiquari KKKK Sandblasted Bulldog. There is no doubt this is a bulldog compared to the dubious designation of Rhodesian that, with clear reservations, I suggest for the Aristocob by way of calling the art deco thing anything other than that.

Alright, then; the aluminum Rhodesian has soaked for 12 minutes now in white vinegar, and I am one step closer to seeing if the well-intentioned advice of my fellow piper has any merit to it. First giving the metal pieces a basic rinse with tap water, I replace them in the plastic container for a thorough dousing in a concoction of the same with an unspecified and therefore liberal amount of baking soda stirred in to rid the aluminum of any residual acidic vinegar.

After a long day involving far more than this restoration, which details I will spare the reader and try to make myself forget, I suspect the Old Antiquari is up for another ten-minute smoke, and I know I am.

Ten more minutes fly by, and the water and baking soda have done as much as they can to ensure the complete removal of vinegar. I rinse the metal again and dry the lid, bowl, shank and chamber with a cotton rag. I decide to use another cleaner to dry the inside of the shank and chamber air hole, only to discover that the combination of the vinegar and the following water-baking soda soaks has dredged up much more vintage grime. Both ends of the one dry cleaner, then a second dipped in Everclear and a third dry cleaner clear out the remaining mess, and I re-wipe the chamber with a rag.

The pipe is as ready as I can make it for reassembly. I drop the polished briar insert in place, screw on the lid and slide the bit with its new Medico filter into the shank, and give the whole thing a rubbing with the cotton rag.Cob23

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Cob28 CONCLUSION
Although not as shimmering as it once looked new in its package with a couple of spare corncob inserts, the vintage Aristocob Rhodesian, like the Tin Woodsman in Oz, has a new briar heart that matches the second part of “my galvanized friend[’s]” name. And this new transplant will last much longer than the original.