Tag Archives: bowl topping

Repairing a Broken Shank on a Sandblast Kriswill Golden Clipper 1803 Apple


Blog by Lee Neville

Over the past few months I have been in correspondence with Lee via email. He picked up a couple of pipes for me at a local antique shop in Edmonton, Alberta, Canada and sent them to me. We have fired emails back and forth on restoration questions and issues. He also included Charles Lemon of Dad’s Pipes in the conversations and we had a great time. Earlier this week he sent Charles and me an email about a restoration of a pipe that he did using the internal tube to repair a broken shank. He did a great job on the restoration and the description of the work so I asked him if I could post it on rebornpipes. He was glad to have me do so. Thanks Lee for your work and write up welcome to rebornpipes as a contributor! – Steve

Thought I would share my latest pipe rehabilitation effort of a Kriswill Golden Clipper – Model 1803.  This is the sandblast variant of the 03 shape. It showed up in the Winnipeg EBay lot I purchased and was in two pieces – stem (still attached to its snapped off shank) and the bowl itself.  I tried to remove the stem from the snapped off shank – without luck –  stuck tight. The bowl and shank had broken crookedly transversely across the shank – the break measured between 4mm and 8mm from the bowl body. I’m thinking it occurred when someone tried to pry and twist the stem out of the shank while holding on to the bowl.  The tars holding the stem fast held while the shank and bowl parted ways. In all, a stark example why one cannot use the bowl for leverage when trying to removing a reluctant stem from a shank.  Cue Yosemite Sam screaming “Whoa Mule! Whoooooahhh!!!”.There is also a crusty / gummy residue on the broken bowl and shank surfaces indicating a previous failed glue repair. I’m excited and eager to try my hand at a hidden brass tubing reinforcement glued up inside the shank & bowl as part of this repair.

Bowl Rehab
The bowl was packed full of foul smelling crust. The bowl edge is quite ragged – burned and charred in one area, a bit of a gouge just below the rim in another, damage/wear from dottle banging etc. around the periphery. As I could get to the bottom of the bowl from the exterior of the bowl,  I gently used a dental pick to pry manky tars, oils and burgey from the smoke channel. No doubt this build-up led to the welded-on stem and the situation at hand.

I scraped the carbon out of the bowl with a flexible knife blade, then removed the rest of the crust with some twists with a dowel covered with 220 grit sandpaper to work back to briar. I then used 320 / 400 grits over the dowel to finish the bowl interior to smooth. Luckily, there are no cracks, burnouts in this bowl.

I filled the gouge below rim edge at the 11 o’clock position with CA glue and briar dust to build this rim area up – this minimized the following topping effort. I didn’t want to significantly alter the geometry of the bowl.  Minimal is the key word here. Re-topping was followed by polishing the rim up to 4000 grit with micro mesh pads. I re-stained the rim with a stain marker to bring it back into line with the existing stain value.

I finished up the bowl exterior by scrubbing it gently with cotton pads moistened with water, then repeated with pads wetted with alcohol. Looking good.

Re-attaching the shank to the bowl
I soaked the stuck-together shank and stem in isopropyl alcohol overnight.  They easily pulled apart between the jaws of two pairs of padded pliers. Solvents 1 – Evil 0! The shank remnant stunk with old badness. I hit it with brushes and q-tips and was able to clean it out in 15 minutes of vigorous action.  I’ve cleaned dirty shotguns stem to stern quicker than this 25mm length of broken briar shank!

I used a dental pick to remove most of the remnants of dried glue from the shank and the bowl so they’d fit as closely possible when re-glued.  I then used the CA + spray accelerator product from Inoteca to glue the bowl to the shank. Applying a very thin layer of medium viscosity CA glue to both surfaces, I pressed them together, then hit the assembly with the spray accelerator.  Instant activation and hold. I left this overnight to cure, then the following evening removed the squeeze out from the joint with needle files.  This was followed with filling gaps in the glue line with briar dust and CA glue, needle filing and light sanding.

I applied random dabs of stain marker pen (dark oak and mahogany) to colour match the briar dust/CA fills around the glue line, then I blended these re-stained areas into the stummel with a q-tip moistened with alcohol.

Now for the hidden brass tubing reinforcement.  I bought a length of 5/32″ OD brass tube from a local hobby shop as its ID would be close to the stock diameter of the draught hole post repair. I measured approximately 14mm of briar body between the opening of the draught hole in the bowl bottom to the edge of the broken shank still attached to the bowl.  This meant I could use 20mm of tubing to span the break between the bowl body through the shank to the bottom of the stem mortise. The tube reinforcement will span the break area 10mm each way.

I cut a 20mm length of tubing and roughed up its external surface with needle files to provide additional physical bonding for the epoxy.  Inserting the bowl into my small Dremel bench vise with shank pointing to the sky, I drilled out the shank using a 11/64” bit to the desired depth. This 11/64” hole will allow room for the epoxy to fix the reinforcing length of tubing to the shank wall.

I gently flared one end of the brass tubing using a center punch. This flared end will drop and seat against the stem end of the 11/64” hole drilled in the shank.  I then mixed up a bit of JBWeld, generously smeared the exterior of the tubing with it, then threaded a vaselined pipe cleaner through the tube/glue mess.  The pipe cleaner functions as a guide for the tube to slide into the shank and will prevent epoxy from sealing the draught hole at the end of the tubing through to its opening at the bottom of the bowl.

I pressed everything home with a length of Q-tip stick and was gratified to feel the tubing seat its flared end at the top of the 11/64” hole drilled through the shank mortise.  I pulled the pipe cleaner through the tubing from the bowl end – ensuring any epoxy squeeze-out was cleared from the bottom of the bowl. I used Q-tips to remove any epoxy squeeze-out in the stem tenon area of the shank and left the epoxy to set overnight.

The picture below shows the flared end of the hidden tubing snugly glued below the bottom of the shank mortise in the stummel.Cleaning up the stem
The stem was horribly packed full – poking and prodding with brushes, pipe cleaners and picks, I worked both ends of the stem until it was clear. Then it went into an oxyclean bath to lift the oxidation.  Luckily, the Kriswill stamp was in good shape.  The next day, I removed the lifted oxidation with soft toothbrushes, 400 grit wet n’ dry and then moved quickly through the micro mesh pads through to 12000 grit, it came up bright and shiny.

Finishing the pipe
I slathered on a thick coating of Howards Feed and Wax (beeswax, carnauba and citrus oils) and rubbed it into the stummel to feed the thirsty briar. Gently buffed with a microfibre cloth.  I also treated the bowl to a coating of maple syrup + activated charcoal. I dabbed a bit of Testors white enamel into the stamping on the stem, then wiped the excess away – the Kriswill stamp is now very noticeable.

The stem married up to the stummel with little fuss – It looks good.  It’s a lovely pipe – a small rusticated apple with a delicate shank and stem. It’s a feather-light lovely example of Danish pipe making from the late 1960’s – early 1970s. I’m really looking forward to sparking it up.Again, thank you both (Charles Lemon of Dad’s Pipes Blog and Steve Laug of rebornpipes blog) for your exhaustive documentation around this procedure – I would have been in quite the pickle without your guidance. (I wish you both the very best in your adventures.)

Photos of the finished restoration are shown below. I am happy with the finished pipe and enjoying the fruit of my work.

The pipe dimensions are as follows:
Kriswill Golden Clipper – Model 1803
Bowl Height: 40mm
Bowl opening: 22mm
Max depth of bowl: 35mm
Max Bowl diameter: 38mm
Length of stummel: 65.28 mm
Diameter of shank: 11mm
Length of stem: 89 mm
Over all length of pipe: 155mm

Top View – showing the topping and stain blend.  I did radius the inside of bowl ever so slightly to bring it back into round.Right side of bowl – Detail. Bottom of bowl – showing rustication.Pipe in profile (the near side or right side) – love the proportions of this pipe – gee whiz they made them graceful back in the day!Pipe in profile (the far side or left side).

Reconstructing a Broken Stem on Dunhill Bruyere # 51671


Blog by Paresh Deshpande

I had just finished the first of the 30 pipes from my Mumbai Bonanza find, a Stefano “EXCLUSIVE”; here is the link to the write up; https://rebornpipes.com/2019/03/11/mumbai-bonanza-stefano-exclusive-restorationa-month-long-project/

How did I land up with this lot makes for an interesting read and one which I have written about in the above restoration. Here are pictures of the pipes that I received in this lot. This lot contains some very nice collectible pipes, a few well known brand pipes and some mediocre pipe brands. Overall, with seven Dunhills, a Preben Holm #1, a couple of Made in England Pete System pipes, Charatan’s and other assorted pipes, I would say that I had hit a huge jack pot!!! Hence, I like to call this find as “Mumbai Bonanza”.

The pipe that I decided to work on is from this find and is marked in a red circle in the picture below. The stummel surface boasts of some beautiful bird’s eye grain on either side of the stummel while densely packed cross grain adorns the front and back of the stummel and also the shank top and bottom surface. It is stamped with “# 51671” towards the bowl and followed by “DUNHILL” over “BRUYERE” on the left side of the shank while the right side bears the COM stamp “MADE IN” over “ENGLAND” followed by underlined numeral “19”. Dunhill White Dot adorns the top of the vulcanite stem. The stampings on either side is deep, crisp and clear. The dating of this pipe is very straight forward and dates to 1979 (1960+19). However, deciphering the shape code, 51671, proved to be a challenge. The first digit 5 identifies this pipe as being Group size 5, second numeral, 1, identifies the style of mouthpiece as being tapered and this is where the ease ends and led to a lot of confusion with the next two digits. Though the shape appears as Zulu, it is not so since the shank is rounded. The profile of the pipe points towards it being a Horn shaped, but the shape code supports neither a Zulu nor a Horn!!! Well, another mystery which is likely to remain unresolved!!

With this information, I proceed ahead with the restoration of this handsome pipe, my first ever DUNHILL!

INITIAL VISUAL INSPECTION
The chamber is clean with a thin layer of cake which indicates that the pipe has been kept clean by its previous Steward. From what I can see, the chamber walls appear to be without any damage. The chamber is odorless. The inner rim edge show minor unevenness which should be easy to address. It is the outer rim edge that shows significant damage on the left side in 7 o’clock and 11 o’clock directions. This must have been caused due to hammering of the edge against a hard surface to remove dottle!! The rim top surface has a number of dents due to the same reason. The mortise is clean and so is the shank airway. The stummel surface is peppered with numerous dents and dings and scratches. Being a Dunhill, any issue of fills is never to be expected and hold true for this pipe too. These dents and ding are probably caused due to uncared for storage by the previous Steward and further contributed to by the trash collector who had sold the pipes to me. The stummel is covered in dirt and grime and is surprisingly slightly stick to the touch. The briar looks lifeless and dull which is nothing serious to address. The vulcanite stem shows significant damage to the button end, in fact, there is no button at all!! The stem end is missing, well, about half an inch of vulcanite. Heavy and slightly deep scratches can be seen extending upwards from the broken button side. The stem surface is very thin at the place where it has been chewed off by the previous owner. I intend to reconstruct/ rebuild this portion of the stem, including the slot, while maintaining the stem and general profile of the pipe. This will require major repairs. The quality of vulcanite is good. In this project, repairs to the damaged outer edge and stem rebuild will be a major challenge, the stem more so, as maintaining the tapered profile of the stem will need to be adhered to for overall appeal of this piece of briar. Having just finished the tedious restoration of the Stefano, I am aware of the challenges this restoration will be presenting enroute.

THE PROCESS
Since the stem has significant damage, and from my experience of stem repairs (Stefano nightmare!) this will be the most time consuming and laborious part of this restoration, I start this project by tackling the stem first. I was faced with two options in my approach to this stem repair; first was to recreate a new button around the broken part and maintain the existing stem profile with a straight slot and the second option was to cut away the damaged button and reconstruct an entirely new button with a straight horizontal slot, sacrificing the overall length of the pipe. I decided to take the former approach. This decision was partly dictated by the fact that I do not have a rotary cutting blade to cut the damaged button end and partly to my innate desire to maintain the originality of the pipe. It’s a Dunhill after all!!

Now that I was clear about the path to be followed, I sand the stem end with a folded piece of 220 grit sand paper to erase the scratches and provide a smooth surface for the intended fill. I cleaned out the internals of the stem with hard bristled and regular pipe cleaners dipped in isopropyl alcohol. Once I was satisfied with the internal cleaning, I wiped the stem surface, particularly the damaged button end, with a cotton pad and alcohol to remove any traces of dirt and grime. To begin the stem repairs, I smeared a folded pipe cleaner with petroleum jelly and inserted it in to the stem airway. I prepared a mix of CA superglue and activated charcoal and generously applied it over and extending beyond the broken surface and set it aside for curing over night. To be honest, I have not researched and measured the exact length that I had to reconstruct, but eyeballed the length using the longer left side of the stem (where a very tiny raised portion of the button is still visible) as a guiding length. Before moving ahead, I would like to mention here that I had applied this mix in layers, over the week, to achieve sufficient thickness which would help during the filing and sanding while shaping the button and achieving the correct stem profile. Once I was satisfied that the fill had cured nicely, I moved ahead and began the process of filing and shaping the button end with a flat head needle file. And then this happened… As you can see in the following pictures, not everything was lost. There remained a portion of the fill which was intact. Not one to give up and having the experience of the Stefano behind me, I persisted with the reconstruction. I made a fresh mix of activated charcoal and CA superglue, this time around increasing the amount of superglue, and reapplied it over the broken button end after inserting a petroleum jelly smeared a folded pipe cleaner. I continued with the layering technique of building up the fill.The next set of pictures show the progress of the stem rebuild using the layering technique. Slowly but surely, I am getting there!Once I had achieved the desired thickness and having let the fill cure for a few days, I proceed with shaping the button using flat head needle files. I am quite pleased with the way things are progressing at this point in restoration. However, fingers remain crossed and mentally remained prepared for disaster to strike anytime. At this stage, I am pretty satisfied with the profile of the stem, the thickness of the button and, in general, the overall progress on the stem rebuild. Also glad that there have been no further setbacks!!!! With this I proceed to shape the horizontal slot for the button. It is a long drawn process and a tedious one at that!! The inside of the slot needed to be smoothed out while maintaining the thickness of the button edge on either side. I build up the insides of the slot by layering it with superglue, letting it cure, sanding and then applying a fresh layer. I must have repeated this process for good about a week plus!!!! The external surface of the slot was also developed the same way and this helped in maintaining the thickness of the button edge.While the stem repair was progressing at its own pace, I moved ahead to deal with the stummel repairs. Given the size of the chamber, I reamed the chamber with size 4 head of a PipNet reamer. The cake was thicker at the bottom and used the size 2 head to remove the cake. I used my fabricated knife and scraped out all the remaining cake. The amount of cake reamed out of the chamber really surprised me as I was expecting minimum cake. I further used one folded piece of 180 grit sand paper to sand out the last traces of remaining cake and expose the walls of the chamber to ascertain that there are no cracks/ heat fissures. I wiped the chamber with a cotton pad dipped in isopropyl alcohol to remove the carbon dust left behind by all the reaming and sanding process. The walls of the chamber were solid with no damage. This was followed by cleaning the mortise by scraping away at the dried gunk with my fabricated spatula and followed it up with further cleaning using cue tips, pipe cleaners and shank brush dipped in isopropyl alcohol. This eliminated all traces of old smells from previous usage. Continuing with the cleaning regime, using a hard bristled tooth brush dipped in undiluted Murphy’s oil soap, I very deliberately scrubbed the surface of the stummel and the rim top. The original reddish dye was also washed away to some extent. The stummel and rim top was dried using paper napkins and soft cotton cloth. I set the stummel aside to dry out naturally. The damages to the outer rim edge, uneven inner rim edge and stummel dents and dings are now clearly visible in the above pictures after the cleaning.

Next, I decided to address the dents and dings on the stummel surface and the damage on the rim outer edge by steaming them out. I heated my fabricated knife over the flame of a candle, placed a wet Turkish hand towel over the damaged areas and steamed out the dents by placing the heated knife over the towel. Though some dents were still observed, these were greatly reduced when compared to before steaming. The steaming method had raised to the surface all the major dents and dings. However, the outer edge of the rim still remained unaffected. The steaming method having failed to address the issue of the damaged outer rim edge, I decided to use a more aggressive method of topping the rim top. Personally, I prefer to avoid topping as I do not appreciate loosing even one mm of briar estate, but in this instance, I was left with no recourse but to top the rim. I topped the rim on a 220 grit sand paper, checking frequently the progress being made. The damage to the outer rim was so extensive that the even after what felt like ages of topping, the damage was still apparent. Finally, I just did not feel like topping any further and hence decided on another course of action. I would rebuild the outer edge with briar dust and superglue. Having decided on this course of action, I lightly top it on 600 grit sand paper to reduce the sanding marks left behind by the 220. The only benefit derived from this topping was that the inner rim is now perfect and I collected some briar dust!

I tried mixing briar dust with superglue, but to no avail. The moment the two came in contact with each other, the mix hardened. So I resorted to the layering method again, first I layered superglue over the damaged surface followed by sprinkling of briar dust and one final layer of superglue. I set the stummel aside to cure. The only problem with this method is the high probability of presence of air pockets.The next evening, the repairs to the edge had completely cured and I move ahead by filing and rough shaping with a flat head needle file. I further fine tune the blending by sanding it down with 220, 320, 600 and 800 grit sand papers. Here is how the repaired area appears at this stage. I am very pleased with the way this repair progressed.Steaming out the dents and dings from the stummel surface had necessitated that the surface of the stummel be evened out by sanding. I sand the entire stummel using 220, 400, 600 and 800 grit sand papers. The little dents and dings that remained on the stummel and outer rim edge were also evened out under this sanding process. This was followed by polishing with micromesh pads. I wet sand the stummel with 1500 to 2400 grit pads and follow it up by dry sanding with 3200 to 12000 grit pads. I wiped the surface with a moist cotton cloth after every wet pad to check the progress. The repaired rim edge now appears shiny and glossy. This has got me a bit worried as it stands out from the rest of the stummel surface. I fervently pray that this is masked after I have stained it. I rub a small quantity of “Before and After Restoration Balm” in to the briar with my finger tips and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance. I further buff it with a horse hair shoe brush. I had hoped that the balm would work its magic on the filled area and help in blending it a bit, but that did not happen. I had simultaneously been working on the stem reconstruction by building up the slot and button using the layering technique. Though tedious, I have reached a satisfactory stage from where I can fine tune the slot and button edges. What followed were hours of tedious, back breaking and nerve wracking process of sanding and shaping of the slot and the button. Though the slot is not a perfect horizontal straight opening, rather a slight oval, I have managed to match the profile and dimensions of the original stem and the pipe is definitely smokable. Here are pictures of the progress.For a better blending, I further sanded the entire stem with 220 followed by 400, 600 and 800 grit sand paper. This helps to reduce the sanding marks left behind by the more abrasive 220 grit paper. To bring a deep shine to the vulcanite stem, I went through the complete set of micromesh pads, wet sanding with 1500 to 2400 grit pads and dry sanding with 3200 to 12000 grit pads. I wiped the stem with alcohol after each pad and rubbed it down with Extra Virgin Olive oil to rehydrate the vulcanite. The repairs have blended in very well and the stem now looks a shiny black and beautiful. The internals of the stem was cleaned out using alcohol and pipe cleaners. The finished stem is shown below. I kept the stem aside to let the stem absorb the oil and turn my attention towards the stummel. I decided to stain the stummel in cherry red stain which was the original stain true to the Bruyere line of Dunhill pipes. I use the powder variety of stain and mix it with 99% isopropyl alcohol. I heated the stummel surface with a heat gun and applied the stain with a folded pipe cleaner. As I paint the stummel with stain over sections at a time, I burn the dye using a Bic lighter that combusts the alcohol in the aniline dye and sets the dye pigmentation in the wood.  After fully saturating the stummel and covering the whole surface, including the rim top, I set the stummel aside to rest for several hours. By next evening, the stain had set nicely. I mount a cotton cloth buffing wheel (because I do not have felt cloth buffing wheels!!) on the Dremel and set the speed at about 40% of full RPM and apply red compound to the stummel. This does help in revealing the grains gradually; however, my fears had come true. The repairs to the outer edge of the rim did not absorb the stain and is encircled in yellow. To finish, I re-attach the stem with the stummel. I mounted a cotton cloth buffing wheel to the Dremel (actually it is not the brand machine, but a local machine which is similar).  I set the speed at about half of the full power and applied White Diamond compound to the entire pipe. I wiped/ buffed the pipe with a soft cotton cloth to clear it of any leftover compound dust. I then mounted another cotton cloth wheel on to the polishing machine and applied several coats of carnauba wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The completed pipe looks lovely, fresh and vibrant; the photographs in this case, do not do justice to the appearance of this beautiful pipe, my first Dunhill. I cannot thank enough my friends Mr. Dal Stanton, Mr. Sam Vior, Mr. Victor Naddeo and Mr. Steve for helping me to research and complete this mysteriously stamped Dunhill pipe. PS: The readers would have observed the fact that the rim repair could not blend completely in spite of my best of efforts and still I have highlighted the flaw while the general tendency is to hide it. True, there are reasons for me highlighting the flaws; firstly, if I cannot hide it from myself, than why attempt to pretend it’s not there and secondly, the highlighting will encourage you to have a closer look at the flaw and maybe you could have an explanation for it in the first place and share it with me. This will help me in avoiding these mistakes in my future restorations. Third and most important reason is that a newbie somewhere who is not so fortunate like me to have friends and mentor that I have will also benefit from my mistakes.

 

Restoring a Surprising Silver Treasure: a Robinson 8494 Quarter Bent Paneled Tomato


Blog by Dal Stanton

I acquired this interestingly shaped pipe in an eBay Lot acquisition from France which has contained several very collectible pipes.  The challenge with this French Lot has been that several names stamped on the pipes are unfamiliar to me and require more research to uncover the origins.  This pipe continues that trend as its origins aren’t clear. My good friend and former colleague working in Ukraine, a pipe man and restorer himself (see: https://www.thepipery.com), saw this Robinson Paneled Tomato in the For “Pipe Dreamers” Only! collection and reached out to me about commissioning it which I was more than happy to do!

I’m categorizing this Paneled Tomato (though a case could be made that this is a Prince shape, but the shank is a bit too broad I think) pipe as a petite as its dimensions are: Length: 5 ¾ inches, Height: 1 inch, Tomato bowl width: 1 1/2 inches, Chamber width: 5/8 inches, and Chamber depth: 7/8 inches. It has a very attractive and sleek shape with the 1/4 bent stem, but what I haven’t seen before are the painted panel boarders setting off the upper dome of the Tomato along with sculpted rim notches.  Here are pictures of the pipe now on my worktable: What I thought at first was a stinger that had been cut off, might be a slotted insert of some sort.  I’ll work on removing it later.The left side of the shank bears the ornate, oval with ‘ROBINSON’ stamped.  The right side of the shank bears what I believe is a shape number ‘8494’.  I looked in my autographed copy of Herb Wilczak & Tom Colwell 3/3/97 – ‘Who Made That Pipe?’ and found only one entry for ‘Robinson’ belonging to a ‘John J. Robinson’ with the COM listed as USA.  I found no reference to a ‘John J. Robinson’ in Pipedia’s listings or Pipephil.eu, my regular first stops for information.  I’m dubious of the COM of USA because, and I know this is subjective, the pipe has a European feel.  Its diminutive size reflects more the English and French values of the last century and the pipe has a sense of some age to it in spite of the painted panel edges and rim notches that may have been added later.  Also, the shape number of ‘8494’ doesn’t lend itself to a COM of USA.  I decide to do a quick survey of English/French pipe shape charts to find this shape number that corresponds to the Paneled Tomato I’m looking at.  Often established pipe manufacturers will put out lines of pipes for a 3rd party company with the party’s name stamped on it but the shape will emulate the shapes that the mother manufacturer already produces.  I investigate BBB and GBD specifically as the most likely possibilities but found no match that might make this Robinson 8494 a positive second or sub-brand of these well-known English/French sources.   Next, I go back to Pipephil.eu and instead of searching John J. Robinson, the Wilczak & Colwell clue, I simply search more broadly, ‘Robinson’ and find an interesting listing.Robinson & Co. Ltd, is a retail company in Singapore and Malaysia with obvious historic English connections.  Wishing to know more about this company, I found this lengthy article in Wikipedia, Robinsons & Co. that gave much information.

Robinsons & Co. Pte Ltd is a retail company which has department stores in Singapore and Malaysia. The company owns the Robinsons department store, John Little in Singapore and has franchise outlets of Marks and Spencer in both countries. The company has grown into one of the country’s most renowned department stores. Robinsons celebrates their 160th anniversary in 2018.

Robinsons & Co. Limited is currently part of the UAE-based Al-Futtaim Group.

The article outlines the formation of the company in 1858 by Phillip Robinson of England when the British Empire had a colonial presence in Singapore.  With partnership changes the exclusive, high end department store became known as Robinson and Co., in 1859.  Through the remainder of the 1800s and into the 1900s it became a landmark in the downtown Singapore store and catered mainly to expatriates and higher end customers among the local population – royalty, business, and political spheres.  During WWII, the store was bombed by the Japanese and was finally closed during Japanese occupation.  After WWII it reopened when the British returned to Singapore in 1946 and the business flourished. During the 1970s, the business was less profitable due to international and local conditions and finally, the publicly traded Robinson & Co. Limited was acquired by Dubai based Al Futtaim Group in 2008.

From Pipephil.eu information, I’m able to establish two facts – the Robinson Department Store in Singapore DID market pipes with ‘Robinson Co. LTS’ which, secondly, have a COM of ‘Made in England’.

The theory takes shape in my mind, with the absence of any other corroborating information, that it is possible that the ‘Robinson’ on my table is indeed connected to the ‘Robinson & Co.’ of Singapore.  The Robinson on my table lacks stampings that confirm this as with the pipes shown on Pipephil.eu. But it is conceivable, yet I cannot substantiate this, that the Robinson I have is an older version before what appears to be the newer and more developed marketing applied to the later Robinson store pipe.  This is obviously a guess, which I could not substantiate even after searching for older catalogues and any other ‘Robinson’ pipes out there on the internet!  So, armed with a theory which I will continue to mull over, I move on!I begin the restoration of this possibly English made for Singapore, Robinson Quarter Bent Paneled Tomato, by addressing the moderate oxidation in the stem. After cleaning the airway with pipe cleaners dipped in isopropyl 95%, I then include the stem in a bath of Before & After Deoxidizer along with other stems of pipes that have already been restored and sent on to join new stewards.  The Robinson is the last stem in this Before & After Deoxidizer batch.Several hours later I fish out the Robinson stem and wipe it down with cotton pads wetted with isopropyl 95% to remove the raised oxidation.  The texture of the vulcanite stem is rougher than usual it seems.  After cleaning the stem surface, I run a few more pipe cleaners through the airway to assure that the Before & After Deoxidizer is gone.  The stem looks good after the treatment.To start the revitalization of the vulcanite, I then apply paraffin oil – a mineral oil, to the stem and then put it aside to absorb the oil and dry.Now, turning to the waiting stummel, I first address the moderate carbon cake by using the smallest blade head of the Pipnet Reaming Kit.  This blade head fits the chamber perfectly.  I follow by using the Savinelli Fitsall Tool to scrape the chamber wall further revealing fresher briar.  Finally, I sand the chamber with 240 grit paper wrapped around a Sharpie Pen and then wipe the chamber clear of carbon dust with a cotton pad wetted with isopropyl 95%. After clearing the carbon cake, I inspect the chamber and it looks good.I then move directly to the internal cleaning of the mortise and airway.  I start using cotton buds and pipe cleaners dipped in isopropyl 95% and…. The text describing the cleaning process is much shorter than the cleaning process.  I had noticed earlier that this stummel was a bit of a stinker, so I was anxious to begin addressing this olfactory offense to my nose and adjoining rooms in our 10th floor apartment in a formerly Communist Bloc apartment building.  In addition to pipe cleaners and cotton buds, I use a dental spatula to scrape the mortise walls, as well as a drill bit inserted into the airway and hand turned to excavate the tars and oils.  I also use a long wire shank brush to scrub the internals. The picture shows the weapons brought to bear….I’m still not seeing cleaner cotton buds and pipe cleaners that would reveal progress, so I decide to move on to giving the stummel a kosher salt and alcohol soak with hopes that this will loosen the grunge and clean the internals.  After stretching and twisting a cotton ball to serve as a wick to help draw out the tars and oils, I insert it into the mortise and the airway with the help of a straight stiff wire. I then fill the bowl with kosher salt and place it in the egg crate to keep it steady.  Using a large eye dropper, I add isopropyl 95% to fill the bowl until is surfaces over the salt.  After it absorbs in a few minutes, I refill the bowl with alcohol and put it aside to soak. The next day, the salt and wick are heavily soiled and hopefully the condition of the internals is improved.  Using a pipe cleaner and cotton buds, I soon find out that the condition is much the same.  I put on surgical gloves a long time ago during this cleanup process!  I continue to dig and excavate using all the tools listed above.With a glimmer of hope beginning to dawn with cotton buds and pipe cleaners starting to lighten, I again provide a kosher salt and alcohol soak with the hope that the tide is turning.  What I discover as I became intimately familiar with the internal layout of the mortise as I inserted spatulas and dental probes to clean, was that the drilling of this stummel was in two phases.  A larger drill bit was used to open the mortise.  Then a smaller drill bit was used to drill the short airway and exiting into the chamber forming the draft hole.  The slight up-tick in the angle of the second drilling created a small trap of sorts that collected much tar and oils over the years.  It would be difficult to clean with normal pipe cleaners as they would go over to the top of the trap on their cleaning mission.  To intentionally clean this small angled trap, it needs to be intentionally and regularly scraped with a probe – something stiff enough to dislodge anything collecting. With the kosher salt and alcohol soak cooking a second time, I pick up the stem and take another look at the slotted insert in the tenon.  It doesn’t appear to be a snipped stinger, but perhaps an air restrictor insert of sorts with a slotted opening – I’m not sure if its threaded but I doubt it. I don’t have much sympathy for stingers and restrictors as they simply create more angles for the airflow – this creates condensation and more moisture….  I heat the metal insert and tenon with a Bic lighter to loosen the grip and using a pair of needle nose pliers I do not pull the insert out but accomplish snapping the top of the insert off!  I hand screw a drill bit into the shaft of the metal insert remaining in the tenon and after reheating the tenon and drill bit, and a few retries, I succeed in extracting the remainder of the inserted air restrictor.  It will be much easier to clean now as well. Looking now at the stem, the bit area on the upper and lower has some bite compressions, but not significant.  The lower button lip has also been chewed a little.  I’m thinking that sanding and a little filing should rectify the situation.I use a flat needle file to freshen the button and 240 grit paper to sand out the compressions.  This works well.I also sand the entire stem with 240 grit paper to remove the rough, goose skin surface of the vulcanite. I employ a disc I fashioned to guard again shouldering the shank face of the stem.I then wet sand the entire stem using 600 grade paper followed by 0000 steel wool.Without pause I move to the micromesh regimen using pads 1500 to 12000.  First, I wet sand using pads 1500 to 2400 followed by dry sanding with pads 3200 to 4000 and 6000 to 12000.  Between each set of three I apply Obsidian Oil to the stem to revitalize the vulcanite – and it is coming to life!  The rough surface smoothed and polished up well. The next morning (again), with something akin to Handel’s Hallelujah Chorus in the backdrop of my mind joyfully reverberating and echoing, I see that the second kosher/alcohol soak has furthered the cleanup effort significantly.  After dumping the soiled salt and cleaning the stummel of salt crystals, I run a few more buds and pipe cleaners through the internals and the cleaning is now complete!  The bowl is also freshened from the stink odor that dominated its presence before.  This cleaning was a bear – and it’s not finished!Turning now to the external briar surface, I wonder what the cleaning will do to the paint job this stummel has received.  If it’s acrylic paint, the cleaning should remove it.  If not, well, it’s something else, probably oil based.  I have a very difficult time conceiving of any scenario where paint was part of the original motif of this Paneled Tomato – I believe the rim notches were a later addition as well, but perhaps not!  I’ll clean and see what happens.  I use undiluted Murphy’s Oil Soap with cotton pads to clean the stummel.  There’s lava overflow covering the rim which I also deal with using a brass bristle brush.The cleaning removes the grime and I discover the panel boarder painted strips firmly intact, hmm.  On the left flank of the stummel is the loan fill that I detect after seeing more of the stummel.  After the cleaning, the old fill material is soft, and I remove it easily with a dental probe to be replaced later with CA and briar dust putty.The stummel cleans up well and has lightened considerably revealing some nice grain patterns on the diminutive bowl, but it also shows the nicks, wear and tear of normal usage.  After the cleaning and scrubbing, the rim is still showing some burn areas.Not much consideration was needed to bring out the chopping board that serves as my topping board.  I use 240 grade paper to refresh the paneled rim.  I would like the six sides and corners to be sharper and more distinct.  The shank extends beyond or above the rim plane, so I hang the shank over the edge and begin the topping like that.  I also utilize a small sanding block that is very useful for fine-tuning a topping project by allowing me to focus on an area.  The pictures show the progression using 240 grade paper. When satisfied with the progress, I change the board to 600 grade paper to smooth the rim from the 240 grit scratches.Next, before working on the stummel proper, I repair the small pit on the left side of the stummel by refilling it with a putty created from mixing briar dust and CA glue.  It doesn’t take much to fill.  I use an accelerator after mixing and applying the putty with a tooth pick.  This quickens the curing process so that I can quickly file and sand it and continue the project. Thankfully, Bulgaria is beginning to experience some intermittent spring-like weather.  I take advantage of the mild weather and move out to the Man Cave, my 10th floor balcony, where I file and sand the patch mound and enjoy Red’s Cherry blend in my Gasparini MGM Rock 1912.  A wonderful time filing and sanding! To erase as much of the inner rim scorching damage that darkens the briar, I introduce a bevel.  I first tightly roll a piece of coarser 120 grit paper to do the initial clearing.  I then follow with 240 grit paper also tightly rolled. After applying the bevel, I return to the topping board and turn a few rotations to refresh the rim.Oh my!  At this point in the restoration, I discover that I’m not restoring a mangled pipe that was painted and rim notched for fun!  After re-topping the rim, I see that what I thought was paint framing the panels is not paint at all.  It’s metal – a metal inlay of some sort.  An inlay?!  That takes time and skill!  I examine the rim where the top of the ‘paint’ met the rim and I see that it has depth.  I take a few more close ups to show the dimensions from differing angles. Not sure what I’m looking at, I show my discovery to my wife, and she asks me if I have a magnet?  I didn’t, but she took a magnet off the freezer holding up a photograph and she says to test the magnetic pull of the metal.  It has no magnetic pull at all.  Her conclusion is, “It’s probably silver.”  After a quick search on Google for, ‘Silver inlay in wood’, I found these pictures on Pinterest. I am suddenly more firmly convinced of my theory about the origin of this ‘Robinson’ – from a high-end store in Singapore.  Who would pay for such a pipe as this?  Who would be drawn to a pipe with silver inlay? Now that I know what it is, the pipe itself is transformed from a discarded pipe that someone painted and notched trying to be cleaver to a pipe that was the recipient of a fine jeweler’s careful process of silver inlay in wood – and not just wood but situated perfectly and uniformly framing the panels of this pipe.  Looking at some videos and pictures I see online, the process was probably done using a silver wire that was tapped into place as the first picture above.  The next urgent question coming to mind was not how to remove it but how to protect it!?  The inlay has stayed intact this long, I don’t want to change the status quo!  I decide to use sanding sponges to work on the scratches and nicks that are prevalent on the stummel. The sponges shouldn’t be too invasive if inadvertently moving over the silver.  Before starting with the sponges, I see that the left side of the stummel, just under the panel, has significant pitting.  I apply a small amount of CA glue here to fill the pits and apply an accelerator to quicken the curing time.I use 240 grit paper, then 600, to sand out the patches until flush with the briar surface and smooth.I then use sanding sponges, starting with coarse, medium, then light, to work out the blemishes throughout the stummel.  I avoid as much as possible direct movement over the silver inlay but work around it on each panel.I then utilize the full regimen of micromesh pads, 1500 to 12000.  I first wet sand using pads 1500 to 2400, then dry sand with 3200 to 4000 and 6000 to 12000.  As with the sanding sponges, I do not intentionally focus the pads over the silver inlay but work around it. With the assumption now that the twin rim notches on the forward panels are part of the original motif, I freshen two of them using a carpenter’s blade.During the initial cleaning of the stummel, the shank cap had popped off and I put it aside for safe keeping.  Now that I’ve discovered the silver inlay, I’m wondering if this cap is more than the nickel plating that I originally suspected.  To clean, I take it to the sink and wash it with warm water and mild soap, using my fingernail as well as a brass brush to help in the cleaning.  After cleaned I rinse it and dry it thoroughly.I then apply Tarn-X to the ring with a cotton pad and wipe thoroughly then take it to the sink and again rinse and dry.This time with a magnifying glass, I check the band and my original assumption seems to be correct that it is nickel.  I find no stamping on the metal to indicate that it is silver.  Next, I apply the magnet to the ring, and it is not magnetic at all.  After a quick search in Google to check the magnetic composition of nickel, I discover that it is indeed magnetic.  The band, shank cap before me is not.  It is becoming clearer now that I am not working on a maligned basket pipe.  If this band is indeed silver, it is rawer and unmarked.  Again, my theory of an English, Singapore, connection is encouraged. Before reattaching the cap to the shank, I mount a cotton cloth buffing wheel to the Dremel dedicated to applying White Diamond compound on silver.  I have wheels dedicated for several different compounds and metals.  I carefully hold the band and buff it with White Diamond compound and then buff it with a microfiber cloth.To bring out the depth of the grain that has emerged, I apply Before & After Restoration Balm to my fingers then work it into the surface of the briar.  The Balm begins with a thinner oil consistency then thickens as I work it into the surface.  At the end it’s like a wax.  I allow it to sit for several minutes then I wipe it off with a clean cloth and buff it up until the stummel is clear of excess Balm.  The Balm does a great job bringing out the nuanced tones of the briar. After applying the Restoration Balm and without remounting the silver shank cap, I reunite the stem and stummel setting the speed at 40% full power and apply Blue Diamond compound to the entire pipe.  I don’t remount the silver shank cap so that I can apply the compound without worry of impacting the band.  As well, during the buffing, I stay clear of the silver inlay to avoid the chemical reaction that can stain the wood with black.  After the application of Blue Diamond compound is finished, I apply two small dots of CA glue to the inner side of the silver shank cap and remount it on the end of the shank.  It looks great! Now in the homestretch, I remount the stem to the stummel and apply coats of carnauba wax to the entire pipe, still avoiding the silver inlay and band.  After completing the application of wax, I give the pipe a rigorous hand-buffing to raise the shine of the briar and the luster of the silver.

My final theory for the origins of this silver laden Robinson Quarter Bent Paneled Tomato is that it was produced in England in the years immediately following the close of WWII after the British returned in 1946 after Japanese occupation and the Robinson department stores in Singapore and Malaya soared in sales – reaching 1 million US for the first time in its history (LINK) and saw expansion well into the 1950s with the acquisition of the John Little Co., the largest and older competitor to the Robinson presence in Singapore.  This is only a guess as to the period, but with what appears to be an older Robinson stamping from the examples I found online, I’m thinking that this guess is pretty good but still a guess!  How I viewed the pipe morphed from being a marginal basket pipe that had been maligned to a very nice pipe with a touch of opulent class.  The briar grain itself is beautifully presented on the heel of the stummel and is showcased in each of the six silver-framed panels. The diminutive size puts this pipe squarely in English tradition and the gently bent stem is elegant with the striking silver band providing the bowl/stem transition.  The absence of formal markings on the silver band is still a question, but it might be explained in that it was destined as a store pipe.  My friend, Dave, commissioned this Robinson Paneled Tomato and he will have the first opportunity to claim it from The Pipe Steward Store.  This pipe, as with others, benefits our work here in Bulgaria with the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited.  Thanks for looking!

 

Restoring a Unique “House of Lords” Sitter


Blog by Paresh Deshpande

I am pretty angry and frustrated at myself!!!!! That’s a very strong and confusing sentiment against oneself, I admit. But that’s the truth. Let me explain.

I spent nearly two weeks working on three pipes; a Dunhill Bruyere, a Tim West Freehand and a Stefano Exclusive. These three had their lip end of the stem either chewed off for about an inch and a half or a through and through hole!!! It could be considered as a major stem repair project. I successfully rebuild the stem end, including the button, lip edges and the slot. Though, I was unable to shape the slot as perfectly as I would have liked on the Dunhill, the repair was perfect on the Tim West and the Stefano. I felt elated and supremely confident about my capabilities. The blending of the repairs appeared spot on and I blazed through the remaining restoration, clicking pictures of the progress without giving them a second look. When, at the end, I went through the pictures while doing the write up, to my horror, the repaired stem and stummel stared back at me with all their imperfections on display in form of scratches, brownish spots of oxidation and fillings showing through the stain!! This was embarrassing for me and I shared these images with Mr. Steve. In his characteristic method of pointing out my short comings, I shall quote his reply to me, “Takes lots of work… I am having a little trouble with that lately…. Trying to rush it. Pipe looks good”, unquote!! Readers of rebornpipes and those who know him would be smiling while reading this part. Well, to cut the banter short, I shall rework all these short comings later as I want to start on a fresh pipe!!

The pipe on my work table, from my inherited collection, is one large barrel shaped full bent (this aspect needs to be confirmed and will be cleared as we progress further) sitter with beautiful and very tightly packed birds’ eye grain on either side of the bowl and shank, extending over to more than half of the front of the stummel. Equally tightly packed cross grain are seen on the front left and back of the bowl and also on the upper and bottom surface of the shank. It is stamped on the left side of the shank as “HOUSE OF LORDS” over “MADE IN ENGLAND” in block capital letters. The right side of the shank bears the numeral “275”, probably the shape code, towards the bowl shank junction. The vulcanite saddle stem bears the Crown logo stamped on the left of the round stem. The stem logo and the shape code are slightly worn off. I have included a picture of the stem logo from pipephil.eu to show how it appears on this stem.To know more about the brand, the lines offered by the maker and attempt to date this pipe, I visited pipedia.org, which has wealth of information on almost all pipes. The only information available here was that this brand was by Samuel Gordon in the early 20th century and thereafter became a Sasieni second. My next go to site is pipephil.eu where the stampings and stem logos on a pipe are used for brand information and to date a pipe. Here is the link for information on the pipe currently on my work table:-

www.pipephil.eu/logos/en/logo-h3.html#houseoflords

This site also pointed to the same information gleaned from pipedia.org. Here is what was found on pipephil.eu.

Brand from Samuel Gordon. Maybe a Sasieni second (J.M. Lopes, op. cit.)

I further followed the link to “Gordon” and learned that Samuel Gordon had founded the brand “GORDON” in 1910-20 eras. This is the link for Gordon brand of pipes; www.pipephil.eu/logos/en/logo-g4.html#gordon

From the above information, it is assumed that this piece is from the early 20th century period. Wow!!!! This is really an old pipe. The pipe brands and its vintage, those that are in my grandfather’s collection, never cease to amaze me and there are some really collectible pipes that I have inherited.

INITIAL VISUAL INSPECTION

The chamber shows a nice even build up of a cake which makes it difficult to comment on the condition of the inner walls of the chamber. However, the general appearance of the stummel makes me believe that there will not be any major issues with the chamber walls. The rim top is clean with no overflow of lava and this is a big surprise coming from my inherited collection!! The chamber is out of round with the inner rim edges showing charring at 3 o’clock and 9 o’clock direction. It appears that this charred area of the inner edge was tried to get rid off in an amateurish way. The outer rim is also damaged and has a few chips and dents to the front, probably caused due to hitting the bowl against a hard surface to remove the dottle!! All in all, I would say that this was one of the few well cared for pipes from his collection!!The surface of the stummel is covered in dirt and grime accumulated over a period of time. The stummel surface is peppered with numerous dents and dings, more so towards the front of the bowl, probably caused due to careless and uncared for storage for the last 40-45 years and equal number of years of previous usage!!!! It will be a big decision whether to address these dents and dings by abrasive sanding method and loose the patina which has developed on the surface, or let them be. Well, I shall cross the bridge when I reach it. The mortise appears to be either clogged or has some obstruction as air flow through it is hard and laborious. The vulcanite stem is heavily oxidized. Some light tooth chatter is seen on both surfaces of the stem towards the lip. This issue should not be a major headache to address. The lip edge on both sides is crisp but lightly damaged. The quality of vulcanite is good.The thing that struck me odd was the bend on the stem. It was bent way too much than the normal. When I shared the pictures of this pipe with Mr. Steve, he too found the angle of the bend too rakish and very odd, to the extent that he felt it might not even be correct for the pipe. However, the stem logo confirmed otherwise. So, I am confronted with the controversial prospect between “PRESERVATION” and “RESTORATION”!! While I do not have as clear a mandate as Mr. Steve had, managing this conflict, for me, is more challenging. To me, this inheritance is a family heirloom and in this particular instance, I would rather maintain this profile instead of straightening it. Mr. Steve gave me a second perspective that the stem was bent during storage due to intense heat which is prevalent in India and may not be original as my grandfather had smoked!! Well, this could be true. The inner conflict continued while I proceed to clean and spruce up the pipe to its pristine condition (or at least make a sincere attempt at it)

THE PROCESS
I reamed the chamber with my fabricated knife and scraped out all the cake. With a folded piece of 180 grit sandpaper, I further sand out the last traces of remaining cake and expose the walls of the chamber. There are some very minor and insignificant webs of line on the chamber walls that can be seen to the front and above the drought hole. I wiped the chamber with a cotton pad dipped in isopropyl alcohol to remove the carbon dust left behind by all the reaming and sanding process. I gently scraped the rim top surface with a sharp knife to remove the lava overflow. Using the same knife, I gently scrapped out the charred briar from the inner rim edge till I reached solid wood. The following pictures show the inner rim edge after the removal of the charred wood from the 3 o’clock and 9 o’clock direction. Also seen is the earlier amateurish attempt at addressing the issue of out of round bowl. I shall address this issue by creating a bevel to inner edge. This was followed by cleaning the mortise with cue tips, pipe cleaners and shank brush dipped in isopropyl alcohol. With my fabricated spatula shaped knife, I scrapped out the dried oils and tars from the mortise. My, there were chunks of gunk in there and can be seen in the following pictures!! Finally after some diligent cleaning, the mortise is clean and this further completely eliminated traces of old smells from previous usage.The internals of the stummel is now clean and fresh. Now, it was the turn of the stummel to get cleaned up. Using a hard bristled tooth brush dipped in undiluted Murphy’s oil soap, I very deliberately scrubbed the surface of the stummel. I cleaned the rim too. The stummel and rim top was dried using paper napkins and soft cotton cloth. I am not very happy the way the rim top appears at this stage with all the charring and uneven inner and outer rim edges. This needs to be addressed. I set the stummel aside to dry out naturally. After cleaning the rim top with Murphy’s oil soap, the inner edge damage was even more evident, and begged to be addressed before I proceed any further. I topped the rim on a 220 followed by 320 and 600 grit sand paper, checking frequently till I was satisfied that the charred surface was greatly reduced. The inner edge is still uneven, though much better than before topping. With a folded piece of 180 grit sand paper pinched between my thumb and fore finger, I created a bevel on the inner edge. This addressed the issue of uneven and out of round inner edge. A couple of dents and chips are also seen to the outer rim edge and one (circled in red) in the newly created inner edge bevel. There were a few slightly deeper chips on the stummel surface. I gouged out the old and dried wood from these dents from the front of the stummel, inner rim edge and the heel and spot filled it with a mix of CA superglue and briar dust (believe you me gentlemen, making and thereafter applying this mix to fill the pits is not as easy as it appears!!!!!! The moment superglue comes into contact with the briar dust; it hardens even before you can blink. Maybe there is an issue with the glue that is available to me here, coupled with the prevailing climatic conditions or maybe one Mr. Dal Stanton could help!!). I always over fill the holes so that when I sand them down they are smooth and I can feather in the fills with the rest of the briar. I set the stummel aside to cure overnight. I had applied this mix of superglue and briar dust to the inner rim edge as it would not be coming in direct contact with heat from the burning tobacco leading to health issues. While the stummel was drying, I worked the stem. I covered the stampings on the stem with whitener using a whitener pen. I flamed the stem surface of the stem with a Bic lighter to raise the tooth indentations and scratches on the stem. The heat from the flame of Bic lighter causes the vulcanite to expand and regain its natural shape, reducing the marks. Using a needle file, I sharpened the lip edges. For a better blending, I further sanded the entire stem with 220 followed by 600, 400 and 800 grit sand paper. This helps to reduce the sanding marks left behind by the more abrasive 220 grit paper. To bring a deep shine to the vulcanite stem, I went through the complete set of micromesh pads, wet sanding with 1500 to 2400 grit pads and dry sanding with 3200 to 12000 grit pads. I wiped the stem with alcohol after each pad and rubbed it down with Extra Virgin Olive oil. The internals of the stem was cleaned out using alcohol and pipe cleaners. The finished stem is shown below. By the time I had worked on the stem, the fills on the stummel surface had completely cured. I sanded the fills using a flat head needle file and checked to see if I had missed any spots. I wanted the entire surface smooth to the touch. I sanded the spots down and blended them into the bowl surface using a folded 220 grit sand paper. I followed this step by sanding the entire stummel with a 220 grit sand paper followed by 600 and 800 grit sand papers. Once that was done I wiped the bowl down with a cotton cloth dampened with Isopropyl alcohol to remove any remaining dust. I wet sand the stummel with 1500 to 2400 grit pads and follow it up by dry sanding with 3200 to 12000 grit pads. Once I was through with the micromesh pad sanding, the fills showed in complete contrast with the rest of the stummel, as can be seen in the pictures below. I hope they will blend in better once I apply the balm and buff the stummel. I rub a small quantity of “Before and After Restoration Balm” in to briar and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance. I further buff it with a horse hair shoe brush. The stummel, at this point in restoration, looks beautiful save for the fills which can still be seen in all their awfulness. To address this, I have the option to stain the stummel with a dark brown stain or I let it be as a being part of its journey thus far!! Thus, another conflict has been added to the existing one regarding the stem. I shall think about it once I reach that point in restoration. Before I proceed to final stage of polishing and applying carnauba wax coats, I want to address the superficial and insignificantly thin lines in the chamber as a precautionary measure. I mix activated charcoal and yogurt to the consistency of a thick porridge, not runny while being pliable. Inserting a folded pipe cleaner into the mortise till it peeps out of the draught hole, I apply an even coat of this mixture to the inner walls of the chamber with a modified bamboo frond and set it aside to dry out overnight. The next evening, the coat has completely dried out and is hard. Using a piece of folded 220 grit sand paper, I lightly run it over the coating to a smooth finish. I had a long look at the dark fills against the rest of the stummel and did not like it. I made a decision to stain the stummel in dark walnut stain. I use the powder variety of stain and mix it with 99% isopropyl alcohol. I heated the stummel surface with a heat gun and applied the stain with a folded pipe cleaner. As I paint the stummel with stain over sections at a time, I burn the dye using a Bic lighter that combusts the alcohol in the aniline dye and sets the dye pigmentation in the wood.  After fully saturating the stummel and covering the whole surface, I set the stummel aside to rest for several hours. Once the stain had set, I mount a cotton cloth buffing wheel on the Dremel and set the speed at about 40% full strength and apply red compound to the stummel. This does help in revealing the grains gradually while masking the darker fills. To finish, I re-attach the stem with the stummel. I mounted a cotton cloth buffing wheel to a locally manufactured machine which is similar Dremel.  I set the speed at about half of the full power and applied White Diamond compound to the entire pipe. I wiped/ buffed the pipe with a soft cotton cloth to clear it of any leftover compound dust. I then mounted another cotton cloth wheel on to the polishing machine and applied several coats of carnauba wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further.

The completed pipe looks lovely, fresh and vibrant; the photographs in this case, do not do justice to the appearance of this beautiful large barrel-shaped pipe. Thank you for having the patience to reach this far while reading the write up. And as usual, I request all those readers to please leave a comment as it will help me to improve further and hone my skills. PS: After the pipe restoration was completed, nearly 15 days later my guide and mentor, Mr. Steve casually asked me if I had decided to straighten the stem. This set me thinking that here is a gentleman who is still thinking about the bent stem and that he is still doing so as he is convinced that a straight stem would look nicer on the pipe and would be original to the pipe. This convinced me to re-straighten the stem to its original. I place a fluffy pipe cleaner through the airway to prevent it from collapsing due to heating and with a heat gun; I heat the stem till it is pliable and straighten out the stem just by eyeballing the shape till satisfied. Here are a few pictures after the stem was straightened. Yes, there are a few minor issues which is a direct result of the process like the alignment of the shank end with the tenon end and slight dullness in the shiny stem etc, but they will be addressed subsequently. The overall appearance of the pipe is much better and the shank flow into the stem is more fluid and even. Thanks Mr. Steve!!

 

Restoring a “Naturel” Bent Sitter


Blog by Paresh Deshpande

The next pipe on my work table is a beautifully grained sitter with a nice feel in hand and light weight to boot, with a fantastic balance when clenched (though I do not like to clench). This pipe has been with me for a very long time, awaiting its turn for restoration, in fact for so long that now I do not even remember how it ended up with me!! It’s definitely not from my inherited collection.

If anyone loves a briar pipe with tightly packed, distinct and beautiful bird’s eye grain at all, then this sitter will definitely attract such a smoker. It has lovely bird’s eye grains on either side of the bowl, extending towards the front from either sides but not quite joining. On the front part of the bowl and towards the rear, densely packed cross grain adds to the visual appeal of the stummel. The cross grain on the back of the bowl continues on to the top half and left bottom portion of the shank while the cross grain in the front extends to the bottom of the heel. I believe the following pictures will do far greater justice to the stummel visually than my limited descriptive powers!! This is one beautifully carved pipe where it appears that the grains dictated the end shape of the pipe and that the carver has done great justice to this beautiful art of nature!!!! It is stamped on the left of the shank as “NATUREL” while the right is stamped as “MADE IN LONDON” over “ENGLAND”. At the bottom surface of the shank, near the shank end, is stamped the numeral “300”, which could be the shape code. All my sincere and untiring efforts to search for information on this pipe have come to a naught. Any help to unravel the mysteries surrounding this pipe and pipe maker is welcome and would be highly appreciated.

INITIAL VISUAL INSPECTION
The chamber shows a nice even build up of a thick cake which makes it difficult to comment on the condition of the inner walls of the chamber. There is a light overflow of lava over the rim top. The inner rim edge of the rim has a number of minor dents which could easily be addressed by creating a slight bevel. The outer rim too has numerous dents and dings all around its circumference. The rim top also had an uneven surface, probably caused by negligent handling of the pipe by the previous owner.The surface of the stummel is covered in dust and grime giving it a dull and lackluster appearance. The stummel surface is peppered with numerous dents, dings and a couple of marks akin to a road rash, probably caused by rubbing against a hard surface during storage. There is one fill in the stummel on the left side. There are a number of small mysterious spots on the left and front side on the stummel. These spots are definitely not fills and neither are they water marks!!!! I shall try to learn more about these mysterious spots as I progress during the restoration. The mortise is surprisingly clean and air flow through it is open and full. The vulcanite saddle bent stem has an aluminum ridged stinger. Heavy tooth chatter is seen on both surfaces of the stem towards the lip with comparatively lighter bite marks on the upper surface. This issue should not be a major headache to address. The lip edge on both sides is crisp but lightly damage. The saddle portion of the stem has gouges on the left side and how did it get there? It’s a mystery!!!!! The finned torpedo shell shaped stinger is dirty and would need a thorough cleaning. The quality of vulcanite is good and should turn out beautifully.THE PROCESS
I reamed the chamber with size 1 PipNet reamer head. To reach the areas where the PipNet reamer could not reach to remove the carbon cake, I used my smaller fabricated knife and scraped out all the remaining cake. I further used a folded piece of 180 grit sand paper to sand out the last traces of remaining cake and expose the walls of the chamber to ascertain that there are no cracks/ heat fissures, and there were none. I wiped the chamber with a cotton pad dipped in isopropyl alcohol to remove the carbon dust left behind by all the reaming and sanding process. The walls of the chamber were solid with no damage. I gently scraped the rim top surface with a sharp knife to remove the lava overflow. This was followed by cleaning the mortise with cue tips and pipe cleaners dipped in isopropyl alcohol. I scraped out the now moistened gunk in the mortise with my fabricated spatula and followed it up with a second round of cleaning with pipe cleaners. This further eliminated traces of old smells from previous usage. However, the dents and dings to the rim top surface and edges are now clearly exposed. The internals of the stummel are now clean and fresh. Now, it was the turn of the external surface of the stummel to get cleaned up. Using a hard bristled tooth brush dipped in undiluted Murphy’s Oil Soap, I very deliberately scrubbed the surface of the stummel. I cleaned the rim too. The stummel and rim top was dried using paper napkins and soft cotton cloth. I am not very happy the way the rim top appears at this stage with all the dents, dings and uneven inner and outer rim edges. This will need to be addressed. But now that the stummel surface is nice and clean, the beautiful bird’s eye and cross grains on the stummel present themselves in all their glory. Can’t wait to see the grains in their resplendent beauty once I am done with final polishing and buffing!! After cleaning the rim top with Murphy’s oil soap, I had observed that the rim top surface, outer and the inner rim edge was uneven, presenting a very sorry appearance. I topped the rim on a 220 grit sand paper, checking frequently till I was satisfied that the uneven surface is completely addressed. The inner and outer rim edge is still uneven, though much better than before topping. Using a folded piece of 220 grit sand paper pinched between my thumb and fore finger, I shaped a light bevel on the inner edge and a slightly prominent bevel on the outer rim edge. I was careful while shaping the outer bevel as I did not want to greatly alter the overall shape of the pipe. The rim surface and both edges now look pristine. Subjecting the rim top and edges to a regime of micromesh pad polish will further enhance the finish and help in blending the bevel with overall shape of the stummel. Next, I decided to address the dents, dings, road rash marks, mystery spots and one fill on the stummel surface. As I have remarked earlier, the mystery spots were indeed baffling. I tried to erase them by spot cleaning these blemishes using acetone followed by alcohol and finally by sanding the stummel with sand paper, but to no avail. These buggers appear to keep winking at me mischievously!!!!! I turned to my mentor, Mr. Steve and shared pictures of these spots and tricks employed (though unsuccessfully at that) to address them. These spots baffled him too. He thought over it, researched and suggested that these could be “Root nodules”. This seemed a plausible explanation. My research on root nodules says that these are found on the roots of plants, primarily legumes that form a symbiosis with nitrogen-fixing bacteria, rhizobia. It is known that this process has evolved multiple times within the legumes, as well as in other species found within the Rosid clade (flowering plant species) and Erica arboria (briar wood) is a flowering plant which falls within the Rosid clade. Thus, these spots are most likely root nodules which have developed in this piece of briar and there is nothing that can be done to eliminate these spots. You cannot fight nature’s mysteries!!

With the mystery of the spots resolved, I proceed to refreshing the fill and addressing the road rash. I reduced the road rash by sanding and removed the old fill. I trowel a mix of briar dust and superglue in to this gouge and over the road rash marks and set it aside to cure. I overfill the gouges as it helps in subsequent blending of these fills with the rest of the stummel during the sanding process.While the fills were curing, I worked the stem. Using a Bic lighter, I flamed both the surfaces of the stem. The heat from the flame helps the vulcanite to rise to the surface and in the process addresses to a great extent all the issues of tooth chatter. I followed it by reshaping the lip edges with a flat needle file. I further sand the entire stem with 220 followed by 400, 600 and 800 grit sand paper. This helps to reduce the sanding marks left behind by the more abrasive 220 grit paper. To bring a deep shine to the vulcanite stem, I went through the complete set of micromesh pads, wet sanding with 1500 to 2400 grit pads and dry sanding with 3200 to 12000 grit pads. I wiped the stem with alcohol after each wet pad and rubbed it down with Extra Virgin Olive oil. The internals of the stem was cleaned out using alcohol and pipe cleaners. The fills had hardened by the next day and with a flat head needle file I proceeded to sand the fills to a rough match with the rest of the stummel. Further blending of the fills was achieved by sanding the entire stummel with 220, 320, 600 and 800 grit sand papers. I am pretty satisfied with the appearance of the fill and stummel at this stage.At this stage my aim was to bring a deep shine to the briar and highlight the lovely grain which is what had attracted me to this pipe in the first place. I wet sand the stummel with 1500 to 2400 grit pads and follow it up by dry sanding with 3200 to 12000 grit pads. I had wiped the stummel with a moist cloth after every wet sanding pad as it gives me an idea of progress being made. Save for the dark spot of the fill, the stummel now looks amazing with all the bird’s eye grain and cross grain peeking out of every inch of the stummel!! And this brings me to a difficult decision; should I stain it or let it be? I decide not to stain the stummel as it would take away the natural look of the briar while suppressing the appearance of the grain. Here is how the stummel looks at this point in restoration. I rub a small quantity of “Before and After Restoration Balm” in to briar and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance. The balm works to rehydrate and revitalize the briar. I further buff it with a horse hair shoe brush to bring a deeper shine to the stummel. To finish, I re-attach the stem with the stummel. I mount a cotton cloth buffing wheel to the Dremel (actually it is not the brand machine, but a local machine which is similar).  I set the speed at about half of the full power and applied White Diamond compound to the entire pipe. I wiped/ buffed the pipe with a soft cotton cloth to clear it of any leftover compound dust. I then mounted another cotton cloth wheel on to the polishing machine and applied several coats of carnauba wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The completed pipe looks lovely, fresh and vibrant; the photographs in this case, do not do justice to the appearance of this beautiful pipe. Thank you for having the patience to reach this far while reading the write up.

Life for a Beat up Bari Senior Old Briar Pick Axe


Blog by Steve Laug

The next pipe in the queue came from a pipe that Jeff purchased from an antique shop in Brookings, Oregon. He stopped by there on a trip last fall and picked up a few pipes. He picked up quite a few of his pipes and they included this interesting, Kriswill like Bari Senior. It is stamped on the left side of the shank and read Bari over Senior over Old Briar. On the right side it said Made in Denmark over the shape number 503. It is a pick axe shaped pipe with a deep pointed bowl and a narrow shank. The entire pipe had some beautiful mixed grain around the bowl but it was covered with deep cut marks on both sides and the front of the bowl. The rim top was covered with lava and darkening. The pipe was filthy but the grain underneath was rich and the finish looked like it would clean up well. The stem is vulcanite and has a pinched side on both left and right just past the saddle. The stem is oxidized and had tooth marks and chatter on both sides at the button edge. The photos below tell the story and give a glimpse of the pipe before clean up. Jeff took photos of the bowl and rim from various angles to capture the condition of the pipe before he started his cleanup work. There was a thick coat of lava on the rim and the cake in the bowl. It appeared that the beveled inner edges were in good condition. The outer edges actually appeared to be in excellent condition.He also took a series of photos of the sides of the bowl and shank to show the beautiful grain on the pipe but also the serious damage to the bowl – large gouges in the briar all around the bowl sides and front. The number of the gouges was a nightmare. Jeff took photos of the stamping on the left side of the shank. It reads as noted above. The first stamp BARI is legible. The second line that reads Senior and the third that reads Old Briar are both less legible.The next two photos show the stem surface. They show the tooth marks and chatter on both sides near the button. The stem is oxidized and has a thick build up around the button end. The pinched stem is a beautiful and sleek addition to the pipe.Once again, Jeff did his usual thorough clean up job on the pipe so that  when it arrived here in Vancouver it looked really good. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl of the pipe. He rinsed it off under running water. He dried it off with a soft cloth. He was able to remove all of the lava build up on the beveled rim top of the pipe. The rim top looked pretty good though there were scratches in the flat top and a little darkening on the inner bevel toward the front of the bowl. The grain was beautiful but there were a lot of deep gouges in the briar around the sides of the bowl. He soaked the stem in Before & After Deoxidizer and was able to remove the oxidation. The pipe looked very good.I took photos of the pipe to show its condition before I started my work. I took a close up photo of the bowl and rim to capture the condition of the pipe before I started my restoration of the pipe. The rim top was clean but had some nicks on the flat surface and some darkening on the inside edge of the rim at the back of the bowl. The stem was quite clean with some light tooth marks and chatter on the top and underside near the button.I took some close up photos of the sides and front of the bowl to show the deep gouges in the briar. They were cuts rather than dents so steaming would not repair them. This would take some sanding and then strategic filling and staining to blend them into the briar. Time would tell if I could achieve what I wanted to do with this one. I started my restoration of the pipe by dealing with this damage. I sanded the damage areas on the bowl sides and front with a folded piece of 220 grit sandpaper. I worked on the areas until the lighter damaged areas were removed and the deeper ones were less visible.I filled in the deeper gouges with clear super glue. You can see the repairs are almost like pock marks around the bowl. They also highlight the extent of the damage on the sides of the bowl were when I started.When the repairs had cured I sanded them smooth with folded 220 grit sandpaper until they blended in to the surrounding briar. As I sanded I also found more damage on the front of the bowl and filled it in and sanded it smooth. I wiped the bowl down with alcohol on a cotton pad to remove the sanding dust. I wanted to remove it in preparation for restaining the bowl.I topped the bowl on a topping board with 220 grit sandpaper to remove the damage on the rim top and edges of the bowl. It did not take too much sanding to remove the damaged areas and leave the top ready for the next step.I sanded the bowl and rim with a medium and a fine grade sanding sponge to remove the sanding marks from the briar on the bowl and rim top. It was the first step in polishing the briar to ready it for staining. I continued to polish the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I  wiped the briar down after each pad with an alcohol dampened cotton pad. I decided to stain the pipe with contrasting stains – a dark brown undercoat and a cherry top coat. My thinking was that this would minimize the visual overload of repairs. I stained the bowl with the dark brown aniline stain and flamed it to set the stain in the grain of the briar. I repeated the process until the coverage was even and then set it aside for the afternoon. My thinking was that the dark stain would highlight the grain and also hide some of the repairs to the briar bowl.I wiped down the excess stain on the bowl with a cotton pad and isopropyl alcohol. I wanted to make the stain a bit more transparent and prepare it for buffing. I buffed the pipe with Red Tripoli on the buffing wheel to remove the excess dark stain. After buffing the bowl the Tripoli the grain was darker and the contrast between the light and the dark on the grain was quite stunning. I wiped the bowl down with alcohol and then rubbed some Before & After Restoration Balm into briar to enliven and preserve it. I buffed it with a soft cloth to raise the shine at this point. Once I had buffed off the balm I gave it a top coat of Danish Oil Cherry stain. I applied it with a soft cotton pad and let it sit for about 30 minutes before buffing it off with a cloth. Here is what it looked like as it dried. With the second coat of stain finished, I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. The bowl and the rim top look really good and the darkening is lessened. The finish looks very good with the combined rich brown and cherry stain on the bowl and rim. The stem was in good enough condition that I was able to polish out the tooth chatter and marks by wet sanding it with 1500-2400 grit micromesh sanding pads. I then dry sanded it with 3200-12000 grit pads. I wiped the stem down with a damp cloth after each pad. I further polished it with Before & After Pipe Polish – both Fine and Extra Fine. I wiped it down with a coat of Obsidian Oil and set it aside to dry. There was a spot of metal embedded in the vulcanite of the stem on the top left side ahead of the button. I have marked it with a red circle to highlight it for you as you look at the photo. It does not disappear as the stem is polish but seems to go quite deep in the rubber of the stem. Since I had finished both the bowl and stem I put them together and polished them both with Blue Diamond polish on the buffing wheel. I gave the bowl multiple and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain around the sides of the bowl really began to stand out with contrast as I buff the bowl. The rich dark brown undercoat and cherry top coat finish on the briar works well with polished black vulcanite stem. Bari made some beautiful pipes and this is certainly one of them. The darker stain does the job hiding the repairs to the gouges and makes the grain really show through. This pipe is a great feeling pipe in the hand and I am sure that it will be an amazing smoker. Have a look at it with the photos below. The dimensions are Length: 5 1/2 inches, Height: 2 1/2 inches, Outside diameter of the bowl: 1 1/2 inches, Chamber diameter: 3/4 of an inch. I will be putting this beauty on the rebornpipes store shortly and it can be added to your collection. Thanks for walking through the restoration with me on this Bari Senior Old Briar 503 Pick Axe.

Giving New Life to a “Malaga” Custom Carved Acorn


Blog by Steve Laug

I am working through a lot of the queue of pipes that are sitting in my repair bin in the evenings this week. Next on the table is another Malaga from Alex that he dropped off for a restoration. It is what Malaga called a Custom Carved pipe. It is an Acorn or Strawberry shaped pipe with a smooth finish. The top is slightly crowned with a flat rim top. The pipe has an unstained natural oil finish. The pipe had been lightly reamed and cleaned according to the seller. The bowl and shank were dirty but there was a light cake that was heavier in the bottom half. The rim top had a thick lava coat and some damage on the top surface. There was a deeper burn mark on the front inner edge. The pipe is stamped on the right side of the shank and reads “MALAGA” over Custom Carved. The finish on the pipe is spotty with a lot of grime and dust ground into the finish. The stem was very deeply oxidized and polished over the oxidation. There was tooth damage on the button itself and on both sides of the stem. The photos give a pretty clear picture of the shape of the pipe and its general condition when I received it. I took a close up photo of the bowl and rim to capture the condition of the pipe before I started my restoration of the pipe. The rim top had some tars and lava build up but the edges were fairly clean. There was a light burned are on the right front inner edge of the bowl. The stem itself was an interesting mess. It had been shinned and polished but there was still some very deep oxidation that is visible – with the shine is a cloudy brown colour. There are also tooth marks on both sides of the stem and on the button surface. I took a photo to capture the stamping on the right side of the shank and one of the underside of the shank. The first photo shows stamping as noted above. The stamping on this pipe is clear and readable. This time it includes the quotation marks that show up on various Malaga pipes. There was also the letter C was stamped on the underside of the shank at the stem/shank junction. I believe this refers to the fact that the pipe has the Malaga Carved finish. For those of you who are unfamiliar with the brand, I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. Here is the link – https://rebornpipes.com/tag/malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. If you are interested to learn more, than I invite you to follow the link to get a feel for the brand and the pipemaker.

I reamed the bowl with a Savinelli Fitsall Pipe Knife to clean up the remaining cake and to scrape away the tars and lava on the rim top.I scrubbed the exterior of the bowl with undiluted Murphy’s Oil Soap and a tooth brush. I rinsed the bowl under running water and dried it off with a soft cloth. I took photos of the bowl at this point in the cleanup process. I started my work on the pipe topping the bowl on a topping board with 220 grit sandpaper. I wanted to remove as much of the damage to the rim top as possible and minimize the burn damage on the front edge of the bowl. Once I had the bowl topped I repaired a damaged spot on the front of the bowl with clear super glue and briar dust. While the repair dried I used a folded piece of sandpaper to smooth out the inner edge of the bowl. Once the repair cured I sanded it smooth. I polished the bowl, shank and the freshly sanded rim top with 2400-12000 grit micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the rim top down with a damp cloth after each pad. I found that with each successive grit of micromesh the grain stood out more and gave a shine to the pipe. I liked what I saw when I looked at it. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. The bowl and the rim top look really good and the darkening is gone. The finish looks very good with the rich oil finish on the bowl and rim. I am very happy with the results. I cleaned out the airway in the shank and wiped out the bowl to clean out the tars and oils. I used a dental spatula to scrape out the hard tars that coated the walls of the mortise. I scrubbed it with cotton swabs, pipe cleaners and isopropyl alcohol. With the bowl finished I set it aside and turned my attention to the stem. I “painted” the surface of the stem with the flame of a lighter to raise the deep tooth marks. Heat can raise dents and level out the surface of the stem. Even though I was not able to remove all of them I was able to remove the majority.I filled in the remaining two tooth dents on each side of the stem with clear super glue and set the stem aside to let the repairs cure.Once the repairs cured, I sanded the stem surface with 220 grit sandpaper to blend in the repairs with the surface of the stem and to remove the oxidation. I am happy with the stem surface once that was done. I started the polishing of the surface with 400 grit wet dry sandpaper.I cleaned out the airway in the stem with alcohol and pipe cleaners until all of the tars and oils were removed.I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I wiped the stem down with a damp cloth after each pad. I further polished it with Before & After Pipe Polish – both Fine and Extra Fine. I wiped it down with a coat of Obsidian Oil and set it aside to dry. Now with both parts of the pipe finished, I polished stem with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain came alive with the buffing. The rich oil finish on the briar works well with the polished black vulcanite stem. The finished pipe is a beauty and feels great in the hand. Have a look at it with the photos below. The dimensions are Length: 5 3/4 inches, Height: 2 inches, Outside diameter of the bowl: 1 1/2 inches, Chamber diameter: 3/4 of an inch. This one will be going back to Alex with the rest of his pipes that I am working on. Thanks for walking through the restoration on this Custom Carved “Malaga” Acorn.

A Silver Banded Malaga Pot from Kathy’s Dad’s Pipes


Blog by Steve Laug

After getting the Malaga Catalogue from Kathy I was motivated to tackle another pipe from George Koch’s estate. It is Malaga pipes Pot with a Sterling Silver repair band. It has a variegated brown, gold and copper Lucite Stem. It has a beveled rim top tipping inward toward the bowl and combined with the silver and the stem it is quite a stunning pipe. It spoke to me as I went through the bag of Malaga pipes that I still have to work on. The Pot shaped pipe was just one of the many Malaga pipes that came to my brother and me in several shipments of pipes from George’s daughter Kathy. When Jeff got each box the pipes were well wrapped and packed. Jeff unwrapped them and took the following photo to give an idea of the volume of the pipes that we purchased. The next Malaga came in mixed in a box of pipes much like the one below.In each of the previous blogs that I have written on the restoration of George’s pipes I have told his story. If you have followed the restorations you will have read the information and the background piece that Kathy did on her father. Here is a link to one of the previous blogs on his Malaga pipes where I included her tribute in full (https://rebornpipes.com/2019/01/26/back-to-kathys-dads-pipes-restoring-a-%c2%bc-bent-malaga-author/). You can also read the bio on her Dad, George Koch. It is an interesting read and one that shows just how far our pipe collecting passion can go when we find a brand of pipes that we enjoy. I am going to only include the portion on the Malagas at this point. If you wish to read the rest follow the link above.

Kathy writes…We lived in Livonia, and that’s where his love for Malaga pipes began. After a few years he returned to Allis Chalmers and we moved back to Springfield. I remember that when we went back to Michigan to visit friends, Dad had to go to the Malaga store and acquire a few new pipes. Many a year I wrote to Malaga and they picked out a pipe for me to purchase that I could give Dad for a Christmas or birthday present. He was always pleased. His favorites were the straight stemmed medium sized bowl pipes, but he liked them all. 

He had some other pipes, but the Malagas were his favorites. I remember him smoking them sitting in his easy chair after work, with feet up on the ledge by the fire burning in the fireplace.  Growing up it was my job to clean them and he liked the inner bowl and stem coated with Watkins vanilla, leaving a little of that liquid in the bowl to soak in when I put them back on the rack…I’m very happy they are being restored by you and your brother and hope they find homes who enjoy them as much as Dad did. Thank-you for your care and interest. — Kathy, the oldest daughter

The Malaga Pot with a silver band and variegated brown/gold acrylic stem is next on the table. The carver did a great job of shaping the pipe to follow the grain on the briar. There is a Sterling Silver band on the shank end that is a repair band that I can only assume George picked up at the Malaga Pipe Shop as they did most or all of his repairs. The bowl top is smooth and beveled inward. The rim top has some damage on the top and inner edge as well as nicks and chips on the outer edge. The bowl had a very thick cake and an overflow of lava onto the thin rim top. The sides of the bowl and shank are very dirty with grime and oils from prolonged use. The stamping on the left side of the diamond shank read MALAGA. The brown/gold swirled acrylic stem had tooth dents and chatter on the top and the underside of the stem. Jeff took these photos before he started the cleanup work on the pipe. Jeff took three close up photos of the bowl and rim with different lighting to capture the condition of the pipe before he started his cleanup work. The rim top had some lava overflow and some darkening. There appeared to be some rim damage on the inner edge at the rear of the bowl. The third photo shows some of the damage to the outer edge of the bowl. You can see the wear on the rim top, the cake and cobwebs in the bowl. The pipe is dirty. He also took photos of the sides and bottom of the bowl and shank to show the beautiful cross and birdseye grain around the bowl. The photos show the general condition of the bowl and wear on the finish. It is very dirty but this is another beautiful pipe.The next two photos show the Sterling Silver Band and the repair that had been made to a cracked shank. The crack was on the top side of the shank and the pipe had been well repaired.Jeff took a photo to capture the stamping on the left side of the shank. The photo shows stamping MALAGA. The stamping does not have the quotation marks that I have seen on some pipes.The next two photos show the stem surface. There are tooth marks and chatter on both sides near the button. There is also some wear on the sharp edge of the button.I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link – https://rebornpipes.com/tag/malaga-pipes/.That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and you could see the damage to the flat surface of the rim and the inner edge on the back side and on the outer edge toward the front of the bowl. I took photos of the pipe to show its condition before I started my work on it. I took close up photos of the bowl and rim top as well as the stem. You can see the condition of the rim top and bowl in the first photo. Jeff was able to remove all of the tar and oils but you can now see the damaged areas on the surface clearly. There are damaged spots all around the top surface and on the front and the backside of the inner edge of the bowl. The silver band on the shank is badly oxidized. The acrylic/Lucite stem had tooth chatter and some tooth marks on the top and underside of the stem near and on the button surface.I took a photo of the stamping on the shank to show how good the condition is. The stamp is deep and legible on the left side.I decided to address the damage to the rim top first. I hand topped the beveled rim top with a folded piece of 220 grit sandpaper the damage to the flat surface of the rim top and also to try to minimize the damage to the inner edge of the rim. I worked over the inner edge of the rim with a folded piece of 220 grit sandpaper to smooth out the damage. I gave it a slight bevel to hide the burn damage on the inner edge of the rim. The photos tell the story. The damage to the rim top is gone and the inner edge looks far better with the light bevel. The damage to the front edge looks much better than when I began.I polished the rim top and the exterior of the bowl with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the bowl down after each sanding pad to remove the dust. The damage on the rim is pretty much invisible after polishing and the rim top really looked good. I worked some Before & After Restoration Balm into the rusticated and the smooth surface of the briar with my fingertips to clean, enliven and protect it. It took some time to really get it into the grooves and valleys of the rustication but I was able to work it in. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. The reworked rim top looks really good and matches the colour of the rest of the pipe. I am very happy with the results. I set the bowl aside and worked on the stem. There were some tooth marks on the top and underside at the button that needed to be addressed. I also needed to do some work on the surface of the button on both sides. I filled the damaged areas in and build up the surface with clear super glue and set the stem aside until the repairs cured.Once the repair had cured I used a needle file to smooth out the repairs and begin to blend them into the surface of the stem.I sanded both sides smooth with 220 grit sandpaper and 400 grit sandpaper to blend the tooth chatter and the repair into the surface of the stem. As I sanded and reshaped the button and stem surface the repaired areas and the tooth chatter disappeared.I polished the acrylic stem with micromesh sanding pads – wet sanding with 1500-2400 grit sanding pads and dry sanding it with 3200-12000 grit sanding pads. I wiped it down after each sanding pad with a damp cloth. This is a beautiful Malaga pipe and the Sterling Silver band gives it a nice touch of class. It is one of the only banded pipes that I have worked from George’s collection. The beveled rim top and the cut of the briar works well to highlight the cross and birdseye grain. I polished Lucite stem and the bowl with Blue Diamond polish on the buffing wheel. I polished the silver band with silver polish to remove all of the remaining oxidation. I gave the bowl multipole coats of and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The cross and birdseye grain took on life with the buffing. The rich oil cured colour works well with the silver band on the shank end and the polished variegated brown/gold Lucite stem. The finished pipe has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 5 1/2 inches, Height: 1 1/2 inches, Outside diameter of the bowl: 1 1/2  inches, Chamber diameter: 3/4 of an inch. I will be putting this newly finished Malaga pipe on the rebornpipes store shortly if you are interested in adding it to your collection and carrying on the trust. Thanks for walking through the restoration with me as I worked over another one of Kathy’s Dad’s Pipes.

Breathing Life Into a W.O. Larsen Handmade Select Canadian/Brandy


Blog by Steve Laug

The next pipe in the queue is from a fellow in Florida who picks up some pipes for Jeff and me. It was one of several that he found and sent to us. It is a well-made W.O. Larsen Select, Brandy shaped Canadian. The entire pipe had some beautiful cross grain on the front and rear of the bowl and the top and underside of the shank. It had some great birdseye grain on both sides of the bowl and shank. The bowl has a Brandy snifter shaped bowl and a long, oval shank that defines the Canadian shape. The pipe has a rich medium brown finish that really makes the grain on the pipe stand out. The carver at Larsen did a great job utilizing the block of briar to maximize the grain. The pipe is stamped on the underside of the shank. It reads W.O. Larsen over Handmade over Made in Denmark. On the topside of the shank it is stamped SELECT. The stamping is horizontal on the end of the shank on both sides next to the stem/shank junction. The stem is short, tapered vulcanite and has no marking or stamping on it. This is a beautiful example of the work coming from W.O. Larsen.

Jeff took some photos of the pipe when he received them to show the general condition of the pipe before he started his cleanup work. The pipe was very dirty and well used. There was a thick cake in the bowl and a thick coat of lava overflowing onto the rim top. It was hard to know if the edges of the bowl were damaged or not because of the cake and lava. The exterior of the briar was dirty with grease and oils from being held. The vulcanite stem is dirty and had deep tooth marks on both sides of the stem at the button edge and some wear on the button edge itself. The photos below tell the story and give a glimpse of this beauty. Jeff took photos of the bowl and rim to capture the condition of the pipe before he started his cleanup work. There was a thick coat of lava on the rim and the cake in the bowl. It shows the mess this pipe was in when we received it. The thick lava overflow on the rim top made it hard to know what the inner edges of the bowl looked like. The outer edge appeared to have deep gouge on the right side of the rim top. I have circled it in red to identify the issue. There is also a general accumulation of grease and grime ground into the finish on the rest of the bowl and shank. He also took a photo of the right and underside of the bowl and shank to show the interesting grain around the bowl and shank. The finish is very dirty but the grain is visible in the photos.Jeff took photos of the stamping on the top and underside of the shank. It reads as noted above and is clear and legible. The next two photos show the stem surface. They show the tooth marks and chatter on both sides near the button. There are also some marks on the sharp edge of the button. The stem is dirty and is covered in scratches.I wanted to refresh my memory about the pipes coming out of Ole Larsen’s Copenhagen tobacco shop. I knew that many famous Danish Carvers started their careers carving for the shop. I turned first to the pipephil wesite to get and over view of the brand. Here is the link (http://www.pipephil.eu/logos/en/logo-l2.html). I did a screen capture of the section on the site showing a summary of the brand and the typical stamping. I then turned to Pipedia to do a bit more reading about the brand and the various lines making it up. Here is the link (https://pipedia.org/wiki/W.%C3%98._Larsen). The link took me to some pages on the finepipes.com website. Here is the link to the summary of the history of the brand. I quote it in full. I have marked the pertinent section with bold font to mark out the section on the SELECT series (https://www.finepipes.com/pipes/danish/w-o-larsen?sort=20a&page=2&zenid=562ff4b9d62f4f612d0f6ee60cab1224).

W.O. Larsen was one of the most famous tobacco shops in Copenhagen, with a beautiful store located on Copenhagen’s famous “Walking Street.” During the flowering of the Danish pipe in the ’60’s, they first began retailing pipes by such carvers as Sixten Ivarsson, Sven Knudsen, Poul Rasmussen, and Brakner. Urged on by his store manager Sven Bang, the owner, Ole Larsen, decided to begin making pipes in the basement of the shop. He first hired Sven Knudsen as the pipe maker, who soon passed the job to his protégé Hans “Former” Nielsen. Larsen’s fortunes rose along with the rest of the Danish pipe business, and Former was soon managing a group of carvers in the old Larsen cigar factory. Among these were Teddy Knudsen, Tonni Nielsen, Jess Chonowitch, Peter Hedegaard and others, who were responsible for the Select and Straight Grain series before they branched out on their own. After Former left to start Bentley pipes in Switzerland, his duties were taken over by Soren Refbjerg Rasmussen, while the straight grains were made by Teddy’s student Benni Jorgenson. As Ole’s health began to fail, the reins were taken over by his son Nils. Nils became convinced that the way for Larsen to prosper was by entering the low-end market, and acquired the Georg Jensen pipe factory to make an array of less expensive pipes. This turned out to be a fatal error, and Larsen was recently sold to Stanwell, who continue to produce so-called “Larsen” pipes in their huge factory. Thus ended an important part of Danish pipe history.

Also included on the finepipes site was a pipe that was very similar to the one on my worktable. It was similarly shaped and was called a Canadian/Brandy. The most important difference is the Cumberland stem on the one in the photo below. Here is the link to the pipe (https://www.finepipes.com/index.php?main_page=product_info&cPath=5_61&products_id=10289&zenid=562ff4b9d62f4f612d0f6ee60cab1224).From the above information I knew that the pipe came from the 1960s and was carved by some of the Danish greats who were responsible for the SELECT and STRAIGHT GRAIN series. Names like Teddy Knudsen, Tonni Nielsen, Jess Chonowitch, Peter Hedegaard and others are some of those associated with the series pipe that I am working on. In many ways it is a high grade pipe made by a great maker but a pipe that I may never know the actual carver who crafted it in WO Larsen’s studio.

Armed with that information I turned to the pipe on my table. Jeff had reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and you could see the overall condition of the bowl top and edges of the rim. He scrubbed the stem with soap to remove the grime on the surface. I took photos of the pipe to show its condition before I started work on it. I took a close up photo of the rim top to show the darkening on the top and the deep gouge on the right side of the outer edge of the rim top. Jeff had done an amazing job cleaning off the lava buildup. The outer edge of the rim has some deep nicks on the front of the bowl. The inner edge of the bowl had some darkening and some wear on the left side. The vulcanite stem photos show the tooth marks and the wear on the button surface on both sides. I also decided to take photos of the stamping on both the top and underside of the shank to show its condition. I decided to start my work on the pipe by addressing the darkening and damage to the rim top and edges. I topped the bowl on a topping board with 220 grit sandpaper to remove the damage and minimize the outer and inner edge damage. I was able to remove much of the damage. To address the gouge in the rim top on the right side I filled it in with clear super glue and continued the topping until it was smooth. I cleaned up the inner edge with a folded piece of 220 grit sandpaper to minimize the damage to the edge.I polished the bowl sides and rim top with micromesh sanding pads. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12000 grit pads. I wiped the bowl and rim down with a damp cloth after each pad. As I polished it the sanded rim top began to shine and blend in with the rest of the briar. When I finished polishing the rim top I stained it with a Cherry stain pen to match the colour of the rest of the bowl. Once the stain had dried. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. The bowl and the rim top look really good. The pipe looks very good with the rich finish on the bowl and rim. I am very happy with the results. I used a folded piece of 220 grit sandpaper to smooth out the damage to the stem and reshape the button. Once the surface was smooth I sanded out the scratch marks and started the polishing of the stem with a folded piece of 400 grit sandpaper. I wiped the stem down with Obsidian Oil and took the following photos.I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I wiped the stem down with a damp cloth after each pad. I polished it with Before & After Pipe Stem Polish – Fine and Extra Fine. I wiped it down with a coat of Obsidian Oil and set it aside to dry. I put the stem back on the bowl and polished them both with Blue Diamond polish on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain on the natural brown briar that had darkened over time came alive with the buffing. The finish worked well with the polished black vulcanite stem. Have a look at it in the photos below. The dimensions are Length: 7 inches, Height: 2 1/4 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: 3/4 of an inch. This beauty will soon be on the rebornpipes store. It would make a beautiful addition to somebody’s pipe rack. Thanks for walking through the restoration of this Danish take on the Canadian/Brandy shape from the 60s with me as it was a fun pipe to work on.

New Life for a Charatan Lonsdale 87X Cutty


Blog by Steve Laug

The next pipe in the queue is yet another interesting pipe from the Michigan lot – a well-made Charatan Cutty with plateau on the rim top and shank end. The entire pipe had some beautiful cross grain on the front and rear of the bowl and the top and underside of the shank. It had some great birdseye grain on both sides of the bowl and shank. The bowl has a forward cant to it that defines the cutty shape. The pipe has a natural briar finish that really makes the grain on the pipe pop. The carver did a great job utilizing the block of briar to maximize the grain. The pipe is stamped on the left side of the shank. It reads Charatan’s Make (over) London, England (over) SPECIAL. There is the circle cursive L identifying the pipe as a Lane era made Charatan. To the right of the stamping is the shape number 87X. The stem is an obvious replacement and is Lucite rather than the original vulcanite and has no marking or stamping on it. It is given a unique saddle shape that looks good with the Cutty pipe. This is another nice looking piece much like the rest of those in this 21 pipe Michigan pipe lot. The Charatan’s Make I am working on is shown on the top shelf of the rack pictured below. It is the third pipe from the right and I put a red box around it to make it easy to identify.Jeff took some photos of the pipe when he received them to show the general condition of the pipe before he started his cleanup work. Like the rest of the pipes from the Michigan collection this pipe was very dirty and well used. There was a thick cake in the bowl and lava overflowing onto the plateau rim top. It was hard to know if the edges of the bowl were damaged or not because of the cake and lava. The exterior of the briar was dirty with grease and oils from being held. The Lucite stem is dirty and had bite marks but still had a gloss to it. There were deep tooth marks on both sides of the stem at the button edge and some wear on the button edge itself. The photos below tell the story and give a glimpse of the beautiful canted Cutty shape. Jeff took a photo of the bowl and rim to capture the condition of the pipe before he started his cleanup work. There was a thick coat of lava on the rim and the cake in the bowl. It shows the mess this pipe was in when we received it. The thick lava overflow on the rim top made it hard to know what the inner edges of the bowl looked like. The outer edges had some damage from knocking the bowl out against a hard surface. There is also a general accumulation of grease and grime ground into the finish on the rest of the bowl and shank.He also took a photo of the right and underside of the bowl and shank to show the interesting grain around the bowl and shank. The finish is very dirty but the grain is visible in the photos.Jeff took a photo of the stamping on the left side of the shank. It reads as noted above and is clear and legible.The next two photos show the stem surface. They show the tooth marks and chatter on both sides near the button. There are also some marks on the sharp edge of the button. The stem is dirty and is covered in scratches. I wanted to know where the Special fit in the Charatan Hierarchy so I turned to Pipedia to get a grasp of the order of the various pipes that were made. Here is the link(https://pipedia.org/wiki/Charatan). I did a screen capture of the poster to the left showing that the SPECIAL is just below the strain grain and was noted for perfection in grain and had a natural finish.

I thus knew I was dealing with a higher grade Charatan’s Make pipe. It also has the circled L which was the Lane Trademark. Pipedia said that:

The Lane Trademark serif and circled L indicates the pipe is from the “Lane Era” (approx. 1955 to 1979 -1984?), however it appears that both the English factory or Lane themselves sometimes, or perhaps even often forget to stamp the L on a pipe. The Charatan factory was known for inconsistencies, especially in stampings. Therefore, although an L on the pipe definitely defines it as a Lane Era pipe, the lack of it could simply mean the pipe missed receiving the stamp from the factory. The lack of the trademark could also mean the pipe was destined for the European market.

From there I turned to do some reading in a link on Pipedia to a 1951 Charatan Catalogue. I wanted to be able to do some more reading on the “Natural Finish” noted above and also to see if I could identify the shape 87X that was stamped on the left side of the shank at the stem/shank junction. Here is the link (https://pipedia.org/images/3/37/CHARATAN_1951.pdf). I did a screen capture of pertinent parts of the catalogue. The first is the concept of their Natural Bruyere. The second gives a listing of the hierarchy of pipes. Note in that clipping that the SPECIAL pipes were Premier quality pipes, cut in “cross grain” or “bird’s eye” graining. In paging through the catalogue, I found what I was looking for in terms of shape designations. I had looked on various shape charts and had not found the shape 87 number. In this catalogue not only did I find the shape number but a drawing of the shape with the original’s stem. The pipe is what Charatan called the Lonsdale with the 87 being the larger Lonsdale shape.Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and you could see the overall condition of the bowl top and edges of the rim. He scrubbed the stem with soap to remove the grime on the surface. I took photos of the pipe to show its condition before I started work on it. I took a close up photo of the rim top to show the darkening on the top and the burn damage on the front and right inner edge. Jeff had done an amazing job cleaning off the lava buildup. The outer edge of the rim has some deep nicks on the front of the bowl. The bowl is slightly out of round on the right rear inner edge. The Lucite saddle stem photos show the tooth marks and the wear on the button surface on both sides.I decided to start my work on the pipe by addressing the darkening and damage to the rim top and edges. I topped the bowl on a topping board with 220 grit sandpaper to remove the damage and minimize the outer and inner edge damage. I was able to remove much of the damage. To address the burn on the front edge and the area on the right rear edge making the bowl out of round I used a folded piece of 220 grit sandpaper to give the rim edge a slight bevel. The bevel worked to hide the damage and bring the bowl back into round. I polished the bowl sides and rim top with micromesh sanding pads. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12000 grit pads. I wiped the bowl and rim down with a damp cloth after each pad. As I polished it the sanded rim top began to shine and blend in with the rest of the briar. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. The bowl and the rim top look really good. The finish looks very good with the rich finish on the bowl and rim. I am very happy with the results. I used a folded piece of 240 grit sandpaper to blend the repairs into the surface of the stem. Once the surface was smooth I sanded out the scratch marks and started the polishing of the stem with a folded piece of 400 grit sandpaper. I wiped the stem down with Obsidian Oil and took the following photos.I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I wiped the stem down with a damp cloth after each pad. I wiped it down with a coat of Obsidian Oil and set it aside to dry. I put the stem back on the bowl and polished them both with Blue Diamond polish on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The natural brown briar that had darkened over time came alive with the buffing. The replacement Lucite stem had an interesting asymmetrical saddle that looked very good with the stem. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 1/4 inches, Chamber diameter: 3/4 of an inch. This beauty will soon be on the rebornpipes store. It would make a a beautiful addition to somebody’s pipe rack. Thanks for walking through the restoration of this uniquely carved Charatan from the Lane Era with me it was a pleasure to work on.