A Silver Banded Malaga Pot from Kathy’s Dad’s Pipes

Blog by Steve Laug

After getting the Malaga Catalogue from Kathy I was motivated to tackle another pipe from George Koch’s estate. It is Malaga pipes Pot with a Sterling Silver repair band. It has a variegated brown, gold and copper Lucite Stem. It has a beveled rim top tipping inward toward the bowl and combined with the silver and the stem it is quite a stunning pipe. It spoke to me as I went through the bag of Malaga pipes that I still have to work on. The Pot shaped pipe was just one of the many Malaga pipes that came to my brother and me in several shipments of pipes from George’s daughter Kathy. When Jeff got each box the pipes were well wrapped and packed. Jeff unwrapped them and took the following photo to give an idea of the volume of the pipes that we purchased. The next Malaga came in mixed in a box of pipes much like the one below.In each of the previous blogs that I have written on the restoration of George’s pipes I have told his story. If you have followed the restorations you will have read the information and the background piece that Kathy did on her father. Here is a link to one of the previous blogs on his Malaga pipes where I included her tribute in full (https://rebornpipes.com/2019/01/26/back-to-kathys-dads-pipes-restoring-a-%c2%bc-bent-malaga-author/). You can also read the bio on her Dad, George Koch. It is an interesting read and one that shows just how far our pipe collecting passion can go when we find a brand of pipes that we enjoy. I am going to only include the portion on the Malagas at this point. If you wish to read the rest follow the link above.

Kathy writes…We lived in Livonia, and that’s where his love for Malaga pipes began. After a few years he returned to Allis Chalmers and we moved back to Springfield. I remember that when we went back to Michigan to visit friends, Dad had to go to the Malaga store and acquire a few new pipes. Many a year I wrote to Malaga and they picked out a pipe for me to purchase that I could give Dad for a Christmas or birthday present. He was always pleased. His favorites were the straight stemmed medium sized bowl pipes, but he liked them all. 

He had some other pipes, but the Malagas were his favorites. I remember him smoking them sitting in his easy chair after work, with feet up on the ledge by the fire burning in the fireplace.  Growing up it was my job to clean them and he liked the inner bowl and stem coated with Watkins vanilla, leaving a little of that liquid in the bowl to soak in when I put them back on the rack…I’m very happy they are being restored by you and your brother and hope they find homes who enjoy them as much as Dad did. Thank-you for your care and interest. — Kathy, the oldest daughter

The Malaga Pot with a silver band and variegated brown/gold acrylic stem is next on the table. The carver did a great job of shaping the pipe to follow the grain on the briar. There is a Sterling Silver band on the shank end that is a repair band that I can only assume George picked up at the Malaga Pipe Shop as they did most or all of his repairs. The bowl top is smooth and beveled inward. The rim top has some damage on the top and inner edge as well as nicks and chips on the outer edge. The bowl had a very thick cake and an overflow of lava onto the thin rim top. The sides of the bowl and shank are very dirty with grime and oils from prolonged use. The stamping on the left side of the diamond shank read MALAGA. The brown/gold swirled acrylic stem had tooth dents and chatter on the top and the underside of the stem. Jeff took these photos before he started the cleanup work on the pipe. Jeff took three close up photos of the bowl and rim with different lighting to capture the condition of the pipe before he started his cleanup work. The rim top had some lava overflow and some darkening. There appeared to be some rim damage on the inner edge at the rear of the bowl. The third photo shows some of the damage to the outer edge of the bowl. You can see the wear on the rim top, the cake and cobwebs in the bowl. The pipe is dirty. He also took photos of the sides and bottom of the bowl and shank to show the beautiful cross and birdseye grain around the bowl. The photos show the general condition of the bowl and wear on the finish. It is very dirty but this is another beautiful pipe.The next two photos show the Sterling Silver Band and the repair that had been made to a cracked shank. The crack was on the top side of the shank and the pipe had been well repaired.Jeff took a photo to capture the stamping on the left side of the shank. The photo shows stamping MALAGA. The stamping does not have the quotation marks that I have seen on some pipes.The next two photos show the stem surface. There are tooth marks and chatter on both sides near the button. There is also some wear on the sharp edge of the button.I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link – https://rebornpipes.com/tag/malaga-pipes/.That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and you could see the damage to the flat surface of the rim and the inner edge on the back side and on the outer edge toward the front of the bowl. I took photos of the pipe to show its condition before I started my work on it. I took close up photos of the bowl and rim top as well as the stem. You can see the condition of the rim top and bowl in the first photo. Jeff was able to remove all of the tar and oils but you can now see the damaged areas on the surface clearly. There are damaged spots all around the top surface and on the front and the backside of the inner edge of the bowl. The silver band on the shank is badly oxidized. The acrylic/Lucite stem had tooth chatter and some tooth marks on the top and underside of the stem near and on the button surface.I took a photo of the stamping on the shank to show how good the condition is. The stamp is deep and legible on the left side.I decided to address the damage to the rim top first. I hand topped the beveled rim top with a folded piece of 220 grit sandpaper the damage to the flat surface of the rim top and also to try to minimize the damage to the inner edge of the rim. I worked over the inner edge of the rim with a folded piece of 220 grit sandpaper to smooth out the damage. I gave it a slight bevel to hide the burn damage on the inner edge of the rim. The photos tell the story. The damage to the rim top is gone and the inner edge looks far better with the light bevel. The damage to the front edge looks much better than when I began.I polished the rim top and the exterior of the bowl with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the bowl down after each sanding pad to remove the dust. The damage on the rim is pretty much invisible after polishing and the rim top really looked good. I worked some Before & After Restoration Balm into the rusticated and the smooth surface of the briar with my fingertips to clean, enliven and protect it. It took some time to really get it into the grooves and valleys of the rustication but I was able to work it in. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. The reworked rim top looks really good and matches the colour of the rest of the pipe. I am very happy with the results. I set the bowl aside and worked on the stem. There were some tooth marks on the top and underside at the button that needed to be addressed. I also needed to do some work on the surface of the button on both sides. I filled the damaged areas in and build up the surface with clear super glue and set the stem aside until the repairs cured.Once the repair had cured I used a needle file to smooth out the repairs and begin to blend them into the surface of the stem.I sanded both sides smooth with 220 grit sandpaper and 400 grit sandpaper to blend the tooth chatter and the repair into the surface of the stem. As I sanded and reshaped the button and stem surface the repaired areas and the tooth chatter disappeared.I polished the acrylic stem with micromesh sanding pads – wet sanding with 1500-2400 grit sanding pads and dry sanding it with 3200-12000 grit sanding pads. I wiped it down after each sanding pad with a damp cloth. This is a beautiful Malaga pipe and the Sterling Silver band gives it a nice touch of class. It is one of the only banded pipes that I have worked from George’s collection. The beveled rim top and the cut of the briar works well to highlight the cross and birdseye grain. I polished Lucite stem and the bowl with Blue Diamond polish on the buffing wheel. I polished the silver band with silver polish to remove all of the remaining oxidation. I gave the bowl multipole coats of and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The cross and birdseye grain took on life with the buffing. The rich oil cured colour works well with the silver band on the shank end and the polished variegated brown/gold Lucite stem. The finished pipe has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 5 1/2 inches, Height: 1 1/2 inches, Outside diameter of the bowl: 1 1/2  inches, Chamber diameter: 3/4 of an inch. I will be putting this newly finished Malaga pipe on the rebornpipes store shortly if you are interested in adding it to your collection and carrying on the trust. Thanks for walking through the restoration with me as I worked over another one of Kathy’s Dad’s Pipes.

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