Tag Archives: Bowl – refinishing

Breathing Life into a 1958 Dunhill Root Briar 90 Group 2R Poker


Blog by Steve Laug

The next pipe on the table came to us in a group of pipes that we purchased from an Antique Mall on the Oregon Coast, Oregon, USA. It is a Dunhill Root Briar Poker/Sitter that is in good condition. It is stamped both sides of the shank. On the left side it is stamped with the shape number 90 followed by Dunhill [over] Root Briar. On the right side it is stamped with 2 in a circle followed by R for Root Briar next to the bowl. That is followed by Made in [over] England8. Interpreting that stamp it is as follows: The 90 is the shape for a Poker. The Dunhill Root Briar is the finish which is corroborated by the R at the end of the stamping. The 8 following the D of England gives the date the pipe was made and identifies it as 1958. The stamping is clear and readable. The age of the pipe and the oils in the finish has given the pipe a rich reddish brown finish. There is also some amazing grain that the shape follows well. The finish was dirty with dust ground into the surface of the bowl and shank. There was a thick cake in the bowl and tobacco debris stuck to the walls of the bowl. The rim top showed darkening and some lava on the surface. The vulcanite taper stem was oxidized, calcified and had light tooth marks and chatter ahead of the button on both sides.  Jeff took photos of the pipe to show what it looked like before he started working on it.  He took photos of the bowl and rim top to show the thickness of the cake and the darkening and lava overflow on the rim top. There were also nicks around the outer edge of the bowl. The photos of the stem show the oxidation, calcification and tooth marks and chatter on the surface on both sides.  The photos of the sides and heel of the bowl show the great grain on the pipe. It is a beauty under the grime and dust.    The stamping on the sides of the shank is shown in the photos below. It looks faint but is still readable. It reads as noted and explained above. The third photo shows the white spot on the stem.      I turned to Pipedia’s section on Dunhill Root Briar Pipes to get a bit of background on the Dunhill finishes (https://pipedia.org/wiki/Dunhill#Root_Briar). I quote:

Root Briar

Introduced in 1931 and highly prized because the grain is more pronounced in this finish (usually made using Corsican briar – was made exclusively from that briar into the 60s). The Root Briar finish requires a perfectly clean bowl with excellent graining. Therefore, it is the most expensive of the Dunhill pipes. Corsican briar was most often used for the Root finish since it was generally more finely grained. This is a rare finish, due to the scarcity of briar suitable to achieve it. These pipes are normally only available at Company stores, or at Principle Pipe Dealers. Straight grained pipes were formerly graded A through H, but are now only “Dr’s” and graded with one to six stars, with the letters G and H still used for the very finest pieces.

“Dunhill introduced its third major finish, the Root finish, in 1931. Corsican mountain briar is characteristically beautifully grained and the Root was made exclusively from that briar into the 1960s. The pipe was finished with a light natural stain to allow the beauty of the graining to show through. Although always available with a traditional black vulcanite bit, the Root was introduced in either 1930 or more likely 1931 and fitted with a marble brown dark and light grained vulcanite bit that has since become known as the ‘bowling ball’ bit because of the similarity in appearance between the bit’s finish and that of some bowling balls of the time. With the war, however, the bowling ball bit was dropped from production. Through 1954 (and after) the Root pipe nomenclature (including shape numbers) was identical to that of the Bruyere except that instead of the “A” of the Bruyere, the Root was stamped with an “R”. In 1952 when the finish rather then LONDON was placed under DUNHILL, ROOT BRIAR rather then BRUYERE was used for the Root.” Loring, J. C., The Dunhill Briar Pipe, The Patent Years and After (self-published, Chicago, 1998).

There was also a link to a catalogue page that gave examples and dates that the various finishes were introduced (https://pipedia.org/wiki/File:Dunnypipescatalog-1.png). I turned to Pipephil’s dating guide to show how I arrived at the date of manufacture for this pipe (http://www.pipephil.eu/logos/en/dunhill/cledat-en1a.html). I am including the chart that is provided there for the dating a pipe. I have drawn a red box around the section. Since the pipe I am working on has a suffix 8 that is raised, underlined superscript it points to the 1958 line on the chart below.I now knew that I was working on a Root Briar that came out in 1958. The shape of the pipe was a Poker/Sitter circle 2R in a shape 90 with a taper stem.

I turned to work on the pipe itself. Jeff had carried out his usual thorough cleanup of the pipe. He had reamed it with a PipNet reamer to remove the cake and cleaned the reaming up with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Before & After Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and scrubbed it down with Soft Scrub All-Purpose cleaner to remove any oxidation that was still on the stem. The pipe looked very clean when I received it.    I took a photo of the rim top to show the condition. You can see the darkening on the rim top. The bowl is roughened and slightly out of round. The stem came out looking quite good. There are light tooth marks and chatter on both sides near the button but the oxidation was gone.     I took photos of the sides of the shank to show the stamping. It is faint but readable as noted above.      I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. It is a nice looking pipe. I decided to start the restoration on this one by working on the damage on the inner edge of the bowl. It had darkening and some damage to the edge. There were burn and reaming damage marks on the edge from a previous pipeman. I worked it over with a folded piece of 220 grit sandpaper to minimize the damage on the edge. When I finished with it, the bowl and the rim top looked much better.          I polished the rim top and bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. The briar began to take on a shine.     With the repair completed I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips. The product works to clean, enliven and preserve the briar. I let it sit for 15 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm.     I set the bowl aside and turned my attention to the stem. I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.   This Dunhill Root Briar 90 Group 2R Poker from 1958 is a beautiful looking piece of briar that has a shape that follows grain. It is a great looking pipe that came out looking even better after the cleanup. The Root Briar is an early finish that Dunhill specialized in making. The finish on the pipe is in excellent condition. The brown stains on the bowl works well to highlight the grain. The polished black vulcanite taper stem adds to the mix. With the grime gone from the finish and the bowl it was a beauty and is eye-catching. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished 1958 Root Briar 90 Poker is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. I can only tell you that like the other pipes I am working that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 4 ¾ inches, Height: 1 5/8 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 27grams/.95oz. It will soon be added to the British Pipe Makers section on the rebornpipes store. Thanks for walking through the restoration with me as I worked over another beautiful pipe. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.

Restoring a Badly Burned Kaywoodie Super Grain 86B


Blog by Alex Heidenreich

Earlier this week I received and email with an attachment from Alex about a Kaywoodie pipe he had restored for a friend. He wanted my opinion on the restoration and on the piece he had written about it. I took time this weekend to read over the piece and study the photos and I have to say I was quite impressed with his work. I wrote him back with some questions and asked if I could post his piece on the blog. He said he was thrilled and honoured to be asked so without further ado I introduce you to Alex Heidenreich’s Kaywoodie Super Grain 86B restoration.

Introduction:

Kaywoodies are some of my favorite pipes. I love the history of the company and the amazing quality briar used in the older pipes. So, when I saw this poor Kaywoodie on eBay, I was quick to bid on it. When it arrived in the mail, I took a closer look at it. It was in even worse shape than the pictures had led me to believe. It was dented and dinged on the outside of the bowl. The rim was badly chewed up and then caked over with a thick coating of lava that had spilled all the way down onto the shank. The stem was badly oxidized, and I couldn’t get a pipe cleaner through the stem or the shank. This pipe looked like a lot of work. So, I ended up setting it aside for a while. Later, a friend of mine from our pipe group on PipeTobaccoDiscord said he was looking to add a Kaywoodie to his collection. I sent him some pictures of the ones in my restoration pile and despite the damage, he fell in love with this one, and thus the work began.

Acquisition Pictures: History:

As Steve has talked about many times, finding the exact date of a pipe can be difficult. Kaywoodie has a rich history, and a good amount of it is documented over on https://pipedia.org/wiki/Collector%27s_Guide_to_Kaywoodie_Pipes. The first thing I did was head over to their documentation on the shape numbers: https://pipedia.org/wiki/Kaywoodie_Shape_Numbers. This told me that the 86B shape number was a Large Apple with a flat top bowl and was produced from 1947-1971. For many shapes of Kaywoodies, the logo was printed on top of the stem until the late 1940s or early 1950s. Since this logo was on the side of the stem, I surmised it was probably a post-1955 model. Just after this time (somewhere in the mid-50s or 60s), Kaywoodie also moved from a 4-hole stinger to a 3-hole stinger. Since this pipe has the logo on the side, but still had a 4-hole stinger, it was likely made in that interim period from 1959-1965.

Picture from a 1955 Catalog showing the 86B (notice the logo is on the top of the stem)Picture from: https://pipedia.org/wiki/Collector%27s_Guide_to_Kaywoodie_Pipes courtesy ChrisKeene.com

Restoration:

I took the pipe apart to see how bad it was. It was extremely dirty, and the finish was badly damaged. There were burn marks and lava all over the rim and shank.

I started by reaming the pipe. The bowl is large. So, it took a lot of reaming to get clean. The outside was extremely dirty. So, I cleaned the pipe 4 or 5 times with Murphy’s Oil Soap. I really soaked the rim well to try to soften the lava. It took a ton of scrubbing and a little work with a knife, but I was able to get most of it off and remove a lot of the burn marks on the shank. Unfortunately, this revealed a great deal of damage to the rim. There were also multiple fills, and I even had to remove a protruding grain of sand from the briar. To repair the damage to the rim, I carefully sanded back the damaged areas on a topping board, careful not to change the shape of the rim. I put a dab of Vaseline on the logo to protect it, then soaked the stem in an oxyclean bath. This would help loosen up all the gunk inside and make it easier to clean the oxidation off the outside. I also filled the bowl with cotton balls, stuck pipe cleaners in the shank, and then used a syringe to fill the bowl with alcohol to help remove any ghosting in the pipe, as well as loosen up any remaining cake inside the bowl to make it easier to clean.   After I got the stem out of the oxy bath, it revealed a lot of oxidation that would need to be cleaned up. The internals of the stem were also gooped up, but I was able to now force a pipe cleaner through it. I cleaned much of the surface oxidation with a Magic Eraser, then moved on to the internals.I sanded the stem with 600, 800, 1000, then moved into micro mesh pads from 1200 – 12000. Once finished, I oiled the stem with Obsidian Stem Oil and let it soak in. I turned my attention back to the bowl and did my best to clean out the inside of the shank and bowl with Q Tips and Pipe Cleaners soaked in alcohol. Then I set it aside for day 1.

Cleaning the shank and the stem took A LOT of pipe cleaners and Q Tips… After letting the pipe dry over night, I was able to see more clearly the inside and outside of the pipe. No surprise with how burned the outside of the pipe was that there were also heat fissures inside the bowl. I inspected them carefully and gauged their depth with dental picks. They, luckily, were not too deep. I was also now able to see some of the fills, scratches, and sand pits better on the outside of the bowl. I used a wet rag and a hot iron to try to raise them a bit. Then I carefully cleaned them out with my dental picks. At this point, I got a little ahead of myself as I focused on cleaning out the pits. I moved on to filling the pits and scratches with CA glue before fully stripping the finish. After the glue cured, I sanded down the glue spots. Then I wiped the entire stummel down with high-proof alcohol followed by acetone to really remove the finish. Since I did my steps slightly out of order, the CA glue had softened in a couple of the fills. So, I picked it out and refilled it. I let the glue cure and then sanded the entire stummel. I had to be very careful over the stamping to preserve it. With the finish removed and the stummel sanded, I placed a wine cork in the bowl and coated it with dye.It’s hard to tell in the pictures, but the dye came out a little too dark, more similar to a Flame Grain. To keep it authentic with a Super Grain, I needed to lighten it back up a bit. I lightly sanded it with my sequence of micromesh pads which also brought the shine back. After the stummel was sanded, the color was nearly perfect. I then buffed it using Tripoli, followed by White Diamond, and finally Carnauba. Now that the outside was finished, I moved on to the inside. After really inspecting the fissures, some of them were deeper than I would like. If it was my pipe, I would have done a bowl coating and just kept an eye on them to address later, but since this pipe was for someone else, I wanted to address it now. This way they won’t have to deal with it down the road. I mixed up some JB Weld, which dries inert and can handle the heat. I carefully stuck it only into the fissures, using as little as possible so as not to coat the briar, since JB Weld won’t breathe like briar.After it cured, I sanded down the JB Weld to make the bowl smooth and flush, as well as to remove any that was not inside the fissures.Then I coated the bowl with activated charcoal in a great method I learned from Dad’s Pipes. (https://dadspipes.com/2015/08/12/a-simple-effective-bowl-coating/)After cleaning the charcoal off the rim, I noticed it had dulled a little bit. So, I threw the buffing wheel back on and gave it another coat of Carnauba. The pipe was now complete! I hope it will bring its new owner joy for many years!

Final Pictures:

Restemming and Restoring a Monte Verde Hand Made Freehand Bowl


Blog by Steve Laug

The next pipe I chose to work on was a Monte Verde bowl sans stem that was purchased from an online auction on 03/06/18 from Nampa, Idaho, USA. It has been sitting in my box of bowls since that time. Jeff cleaned it up and mailed it to me. I have been postponing restemming any of the pipes for a while now but after restemming that little gourd calabash a couple of days ago I was ready to do a few more. I pulled this one out of the box first and set aside to be the next pipe to work on. It has a very craggy rustication that is quite stunning and a square flared shank. Overall it is a pretty pipe. The bowl had thick cake in the bowl and the rim top had a coat of lava on the inner edge of the bowl and in the grooves of the rim top. The finish had a lot of dust and debris in the valleys of the rustication. The stamping on the smooth panel on the underside of the shank was clear and readable. It was stamped Monte Verdi [over] Made in Denmark [over] By Hand [over] Golden Tan in script. I knew that the Monte Verdi line was made by Preben Holm of Ben Wade and Preben Holm Freehand fame. Jeff took some photos of the bowl before he cleaned it up. The next two close up photos show the condition of the bowl and rim top. You can see the lava coat on the inner edge of the bowl and the debris in the rustication of the rim top. Jeff took a photo of the stamping on the underside of the shank. It read as noted above and is  clear and readable.I decided to confirm my thinking that the pipe was connected with Preben Holm/Ben Wade. I turned to Pipephil’s site to get a read on the brand (http://pipephil.eu/logos/en/logo-m6.html). Sure enough the Monte Verdi line was made by Preben Holm. The pipe in the photo had a very similar rustication to the Monte Verdi bowl I was working on. I did a screen capture of the section on Pipephil. I have included it below.  There were also photos that were included on Pipephil of what this particular pipe looked like when it had left Denmark. The rustication around the bowl and shank is very similar. The pipe I have does not have a shank extension but otherwise the finish is much the same.The pipe originally had a fancy turned vulcanite stem. The stem was long gone when Jeff picked it up so I had some decisions to make about the stem I would use to restem it.I turned to work on the pipe itself. Jeff had carried out his usual thorough cleanup of the pipe. He had reamed it with a PipNet reamer to remove the cake and cleaned the reaming up with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. The pipe looked very clean when I received it. The rim top and shank end cleaned up really well as can be seen in the close up photos below.I took a photo of the stamping on the underside of the shank. It really is clear and readable.I went through my can of stems and found turned freehand style vulcanite stem that would work well with the bowl and shank. The bend in it was perfect. There were tooth marks in surface of the top and underside of the stem at the button that would need to be dealt with in the restoration. I took a photo of the stem and bowl together to give a sense of the look of the pipe and the proportion of the stem. I shortened the length of the tenon with my Dremel and sanding drum and smoothed out the tenon with 220 grit sandpaper and fit the stem in the shank and took pictures of the pipe and stem. I removed the stem and rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush. The product works to clean, enliven and preserve the briar. I let it sit for 15 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm.   I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks on both sides of the stem with the flame of a lighter to lift them as much as possible. I filled in the tooth marks that remaining with clear super glue and set it aside to cure. Once it had cured I used a flat file to reshape the edge of the button and flatten the repairs on the stem surface. I blended the repairs into the surface of the vulcanite with 220 grit sandpaper. I started polishing the stem with 400 grit wet dry sandpaper. The stem was looking much better. I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. In speaking with Kenneth yesterday I remembered that I had used a product in the past called Meguiar’s Scratch X2.0 to polish the surface of the stem after all of the previous polishing I had done. I took photos of the stem after polishing with the compound and did give a rich shine.   This restemmed, rusticated Preben Holm Hand Made Monte Verdi Golden Tan Freehand is a beautiful looking pipe that combines a rusticated finish with a unique shaped. The brown stains on the bowl work well to highlight the finish. The polished turned fancy black vulcanite stem adds to the mix. I put the finished stem on the bowl and buffed it with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished pipe is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. I can only tell you that like the other pipes I am working that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 7 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 63grams/2.22oz. It will soon be added to the Danish Pipe Makers section on the rebornpipes store. Thanks for walking through the restoration with me as I worked over another beautiful pipe. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.

Restemming and Restoring a Gepetto 303 Rusticated Bowl


Blog by Steve Laug

The next pipe I chose to work on came to us from an antique shop in Houston, Texas, USA that Jeff visited in 2018. It has been sitting in my box of bowls since that time. Jeff cleaned it up and mailed it to me. I have been postponing restemming any of the pipes for a while now but after restemming that little gourd calabash a couple of days ago I was ready to do a few more. I pulled this one out of the box first and set aside to be the next pipe to work on. It has a very craggy rustication that is quite stunning and it has a smooth rim cap and ring  that make me call it a Rhodesian. It also has a smooth band on the shank end. Overall it is a pretty pipe. The bowl had been reamed before Jeff purchased it and was pretty clean. The rim top had a coat of lava that covered the majority of the cap. The finish had a lot of dust and debris in the valleys of the rustication. The stamping on the smooth panel on the underside of the shank was clear and readable. It had a J in circle [over] the shape number 303. That is followed by Gepetto [arched over] Italy [over] Hand Made. The J stamp made me immediately think of a connection to Ser Jacopo but I would look into that later in the blog. The next two close up photos show the condition of the bowl and rim top. You can see the thick lava coat on the top and you can see the reamed bowl sides on the left rear. It would need to be cleaned up but it was surprisingly clean for the condition of the rim top. Jeff took a photo of the stamping on the underside of the shank. It read as noted above and is clear and readable.I decided to confirm my thinking that the pipe was connected with Ser Jacopo. I turned to Pipephil’s site to get a read on the brand (http://pipephil.eu/logos/en/logo-g2.html). Sure enough the Gepetto line is called a second of Ser Jacopo. I did a screen capture of the section on Pipephil on both the Gepetto line and the informative side bar from the Ser Jacopo section that also states that the line is a second. I have included them below.  There were also photos that were included on Pipephil of what this particular pipe looked like when it had left Italy. The rustication around the bowl and shank is very similar though the stain on this one is darker and the grain on the smooth rim cap much more prominent. The pipe originally had an acrylic saddle stem with a silver inlaid Pinnochio on the top of the stem. The stem was long gone when Jeff picked it up so I had some decisions to make about the stem I would use to restem it. I turned to work on the pipe itself. Jeff had carried out his usual thorough cleanup of the pipe. He had reamed it with a PipNet reamer to remove the cake and cleaned the reaming up with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. The pipe looked very clean when I received it. The rim top looked better but still needed a lot of work. I went through my can of stems and found an acrylic one that had the right colour combination of browns and golds to work with the finish on the bowl. It was a little too bent but that would not be an issue. There were also tooth marks in the top and underside of the stem at the button that would need to be dealt with in the restoration. I fit the stem in the shank and took a picture of the pipe. The stem is a little larger in diameter than the shank. I will need to sand it down to match the shank. I will also need to straighten the stem. I took a close up photo of the rim top. You can see the cleanness of the bowl and rim. There is darkening around inner edge of the rim and crown top. You can also see the stem is a little larger in diameter than the shank in the photos below. You can also see the tooth marks in the second and third photos below.I straightened the stem over my heat gun. I put a pipe cleaner in the shank and heated it until the stem was flexible and I was able to straighten it to match the bend in the stem. I took photos of the pipe and stem after the straightening.I set the stem aside and worked on the rim edges and top with a folded piece of 220 grit sandpaper. I was able to remove the damage to the rim edges and top.I polished the rim top with micromesh sanding pads and wiped it down with a damp cloth to remove the sanding dust. The crown took on a rich shine. I stained the rim top with a Maple and Cherry stain pen to match the finish on the smooth portions on the bowl.With the repair completed I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush. The product works to clean, enliven and preserve the briar. I let it sit for 15 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm.   In the process of rubbing the bowl down with Before & After Balm I noticed a hairline crack in the underside of shank that needed to be addressed. I don’t know if it was present or if it cracked when I fitted the new stem. Either way it needed to be repaired. I sanded the smooth area on the shank end down with 220 grit sandpaper in  preparation for the band I wanted to put on it. I found a nice brass band that was grooved to look like a double band. I heated the band and pressed it in place. The band looked very good on the shank. I filled in the tooth marks on the stem with clear super glue and set it aside to cure. Once it had cured I sanded it down with 220 grit sandpaper. I also sanded the diameter of the stem to match the diameter of the shank. I set the bowl aside and turned my attention to the stem. I polished the acrylic stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.   This restemmed, rusticated Gepetto 303 Rhodesian is a beautiful looking pipe that combines a smooth rim cap and rusticated bowl and shank. The brown stains on the bowl work well to highlight the grain. The polished variegated brown/gold half saddle acrylic stem adds to the mix. I put the finished stem on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The rusticated pipe is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. I can only tell you that like the other pipes I am working that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 6 ½ inches, Height: 2 inches, Outside diameter of the bowl: 2 inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 57grams/2.05oz. It will soon be added to the Italian Pipe Makers section on the rebornpipes store. Thanks for walking through the restoration with me as I worked over another beautiful pipe. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.

 

 

Restemming a Dunhill Pipe – A Patent Era 1936 Dunhill Bruyere 35 Billiard


Blog by Steve Laug

This Dunhill Billiard was one of five other Billiards that came to us in the same lot as the 1922 Dunhill Bruyere Reading Pipe, a cracked shank 1962 Dunhill Shell Briar Pot and the 1905 BBB Calabash Reading Pipe and 1911 BBB Glokar Poker. It was a great looking Bruyere Billiard that had a Yello-Bole stem instead of the original Dunhill stem. The pipe is stamped on the left side of the shank with the letter A next to the bowl and the was followed by DUNHILL [over] LONDON. On the right side of the shank it was stamped MADE IN ENGLAND [over] PAT. NO 41757416 that is followed by the shape number 35.

It was another filthy pipe with a thick cake in the bowl and a heavy lava overflow on the rim top. It looked like it had a shiny coat of varnish or shellac on the bowl that would need to be removed so I could work on the rim top and nicks in the bowl sides. The stem would need to be replaced so Jeff and I would look over what he had there in terms of stems we had set aside. Perhaps there would be one in the lot that would work. Jeff removed the Yello-Bole stem from the shank and took photos of the bowl before he did his clean up work.  He took photos of the bowl and rim to give a picture of the thickness of the cake and lava on the rim top. This must have been a favourite pipe to have gone through a Dunhill stem and then pressing a Yello-Bole stem into service. I would need to find a Dunhill stem for it but it had promise even under the thick cake in the bowl.  Jeff took photos of the stamping on the sides of the shank but they are quite blurry because of the refection of the shiny varnish/shellac coat. I am including them anyway here as the give a sense of where the stamp was on the shank sides.I turned to Pipedia’s section on Dunhill Root Briar Pipes to get a bit of background on the Dunhill finishes (https://pipedia.org/wiki/Dunhill#Root_Briar). I quote:

Bruyere

The original finish produced (usually made using Calabrian briar), and a big part of developing and marketing the brand. It was the only finish from 1910 until 1917. A dark reddish-brown stain. Before the 1950s, there were three possible finishes for Dunhill pipes. The Bruyere was a smooth finish with a deep red stain, obtained through two coats, a brown understain followed by a deep red.

There was a link on the above site to a section specifically written regarding the Bruyere finish (https://pipedia.org/wiki/Dunhill_Bruyere). I turned there and have included the information from that short article below.

Initially, made from over century-old briar burls, classified by a “B” (denoted highest quality pipe); “DR” (denoted straight-grained) and an “A” (denoted first quality), until early 1915. After that, they became a high-end subset to the Dunhill ‘Bruyere’. The DR and B pipes, a limited production, they should be distinguished as hand-cut in London from burls as opposed to the Bruyere line which was generally finished from French turned bowls until 1917, when the Calabrian briar started to be used, but not completely. Only in 1920 Dunhill took the final step in its pipe making operation and began sourcing and cutting all of its own bowls, proudly announcing thereafter that “no French briar was employed”.

Bruyere pipes were usually made using Calabrian briar, a very dense and hardy briar that has a modest grain but does very well with the deep red stain.

“Before the 1950s, there were three possible finishes for Dunhill pipes. The Bruyere was a smooth finish with a deep red stain, obtained through two coats, a brown understain followed by a deep red. The Shell finish was the original sandblast with a near-black stain (though the degree to which it is truly black has varied over the years). Lastly, the Root finish was smooth also but with a light brown finish. Early Dunhill used different briars with different stains, resulting in more distinct and identifiable creations… Over the years, to these traditional styles were added four new finishes: Cumberland, Dress, Chestnut and Amber Root, plus some now-defunct finishes, such as County, Russet and Red Bark.”

There was also a link to a catalogue page that gave examples and dates that the various finishes were introduced (https://pipedia.org/wiki/File:Dunnypipescatalog-1.png).I turned to Pipephil’s dating guide to show how I arrived at the date of manufacture for this pipe (http://www.pipephil.eu/logos/en/dunhill/cledat-en1.html). I am including two charts that are provided there for the dating a pipe. I have drawn a red box around the pertinent section in each chart. Since the pipe I am working on has a suffix 16 that is raised superscript it points to 1920+ 16 for a date of 1936 on the charts below. I now knew that I was working on a Bruyere that came out in 1936 because of the date stamp 16. The shape of the pipe was one of many Billiards that Dunhill put out and the #35 was a normal billiard shape with a taper stem. That helped me figure out the kind of stem I would need to restem the pipe.

I turned to work on the pipe itself. Jeff had carried out his usual thorough cleanup of the pipe. He had reamed it with a PipNet reamer to remove the cake and cleaned the reaming up with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He had included a stem that we thought could work with the pipe and had soaked it in Before & After Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and scrubbed it down with Soft Scrub All-Purpose cleaner to remove any oxidation that was still on the stem. The biggest issue with the stem was the large chunk of vulcanite missing on the button on the underside but I thought we could make it work. The stem was from the wrong era and the button was the wrong shape but it would work until the proper stem was located. The pipe looked very clean when I received it. I took a photo of the bowl and the stem I was planning on using. I sanded the tenon to slightly reduce the diameter and leave a snug fit in the shank. It did not take too much to get a nice fit. Note that the diameter of the stem is slightly larger than the shank and it is flattened on the bottom. Since it is larger the flatten portion will not be an issue and with a little work the stem will be a perfect fit.  The fourth photo of the underside of the stem shows the damage to the button that will need to be repaired. I took a photo of the rim top to show the condition. You can see the darkening, scratches and damage on the rim top. It is roughened and slightly out of round. The varnish/shellac coat is peeling on the top. The stem came out looking quite good. There are tooth marks and chatter on the top side near the button and a large chunk of the button missing on the underside. 

I took photos of the stamping on both sides of the shank to try to capture it better than the photos above. It is better and is readable it reads as noted above. Also not the variation in the diameter of the stem that will need to be addressed.It was time to work on the stem. I decided to tackle the repair to the missing part of the button on the underside of the stem first. I would also need to work on the diameter of the stem at the shank and the shape of the stem to match the year it was made. There was a lot of work to do on the stem.

I got the repair station set up. I use a piece of cardboard with two strips of packing tape to mix the putty. I used Loctite 380 rubberized Black CA glue and three capsules of charcoal powder. I made a cardboard wedge covered in packing tape to fit in the slot and keep me from filling the slot in with the mixture.  I put a pool of the glue on the middle of the cardboard base so I could mix the charcoal powder into it.I mixed the powder and the glue together with a dental spatula. I stirred it until I got a thick putty like paste. I used the spatula to place the mixture on the top of the stem and fill in the missing chunk. I always overfill the area as I can easily remove the excess with the Dremel and files. I sprayed the repair with accelerator to harden the surface so I could remove the cardboard wedge. I took out the wedge and took a photo of the stem at this point in the process.I let the repair cure overnight and in the morning I used a rasp and file to begin to shape the stem surface and flatten the repair. It was a good solid repair and with a lot of shaping and sanding it would work well.I continued to shape the stem surface with 220 grit sandpaper to the button and stem surface smooth. I also worked on the diameter of the stem and removed the flattened bottom. Lots more work to do but it is getting there.I knew that the 1936 stem would not have had the flared fishtail look but probably would have been more of a straight taper. I did a search on Google for a 1936 Dunhill Bruyere in a shape 35 to see if I could find one that would provide a pattern for the shaping of this replacement stem. I found one (https://www.worthpoint.com/worthopedia/1936-dunhill-bruyere-grade-billiard-490781280). I copied several of the photos to get a pattern to work with.

You can see from the photos to the left that the stem was significantly different in shape than the fishtail stem that I was working with. The taper on the sides from the shank to the button was far more gentle and almost straight. The taper on the top and bottom the stem is very similar to what I have. The biggest difference was in the last half inch of the stem and button. I would need to remove the horns or fish tail edges from the button and smooth out the transition on the button end so that it is not flared.

It took some work but I used the Dremel to roughly shape the stem like the sides of the stem and the button edges. I took off a lot of vulcanite and when I was done it was very close. I think the rest of the work would be done with sandpaper.I continued shaping it with 220 grit sandpaper. It is looking very good at this point. I still have work to do on the repair to take care of air bubbles but I am happy with how it is coming out so far.I filled in the air bubbles on the stem and button surfaces with black super glue and set the stem aside for the repairs to cure.I turned my attention to the bowl. I decided to start the restoration on it by working on the damage on the inner edge of the bowl. It had darkening and some damage to the edge. There were burn and reaming damage marks on the edge. I worked it over with a folded piece of 220 grit sandpaper to give the edge a light bevel and remove and minimize the damage on the edge. When I finished with it, the bowl and the rim top looked much better.I wiped down the bowl with alcohol on a cotton pad to remove the shellac/varnish coat. It removed a lot of the shiny coat but the polishing with micromesh will remove the rest of it. I polished the rim top and bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. The briar began to take on a shine.    I paused the sanding with the micromesh to stain the rim top with a Mahogany Stain pen to match the colour around the bowl. Afterwards I picked up the micromesh pads 3200-12000 and completed the cycle to polish the bowl. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips. The product works to clean, enliven and preserve the briar. I let it sit for 15 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I was excited to be finishing this pipe. I still had work to do but thought I would take a look at the stem and pipe together. I put the stem in place and tried I tried to blow through it and only got read in the face. I tried to put a pipe cleaner through the button and it went into the area of the repair and stopped. I tried to push a wire through the blockage and it would not budge. My stem repair had sealed off the airway!!!!. I usually do a stem repair with a folded greased pipe cleaner in the airway. This time I tried the cardboard wedge that both Dal and Paresh have used many times with no issues, thinking this stem would be a great candidate for that. I made a wedge and fit it in place but it must have had a small opening at the end that allowed the repair material to go past it. The airway was sealed tight and hard as a rock! I set the stem aside and went to the Post Office to mail a package. While I waited for the clerk I had an idea. When I got home I tried it. I put the smallest drill bit I had in the chuck of my cordless drill and carefully drilled it through. I up the bit to the second smallest one and the airway was clear! Whew… but even more amazing is that with all the drilling and fussing at the button lip the repair did not chip or loosen. The repair was solid. That at least was very good news in the midst of this mess.I worked on the stem some more fine tuning the fit against the shank and the shape of the button and stem to get as close as possible to the pictures that I found and included above. I sanded and shaped and sanded and shaped… did I say sanded and shaped?? It seemed almost endless. I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.  This Dunhill A Bruyere 35 Patent Billiard from 1936 is a beautiful looking piece of briar that has a shape that follows grain. It is a great looking pipe that came out looking even better after the cleanup and restemming. The Bruyere is an early finish that Dunhill specialized in making. The finish on the pipe is in excellent condition. The red and brown stain on the bowl works well to highlight the grain. The polished black vulcanite taper stem that I repurposed to replace the Yello-Bole stem adds to the mix. It is not the 1936 stem but I reshaped it to a close approximation. It will work until I find the proper era stem. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine.

The finished Bruyere 35 Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. I can only tell you that like the other pipes I am working that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 5/8 of an inch. The weight of the pipe is 31grams/1.06oz. Thanks for walking through the restoration with me as I worked over another beautiful pipe. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.

 

The Volkswagen Beetle of Pipes


Blog by Kenneth Lieblich

I was very flattered by all the attention that the first restoration of my grandfather’s Dunhill received on this blog. Your kind words gave me the encouragement to carry on publishing the stories of my pipe restorations. Indeed, I will be posting restorations of my grandfather’s other pipes in the weeks ahead. Today’s pipe is not from my grandfather, but from eBay. This Brigham Two-Dot Algonquin (254) is a straight-stemmed pot billiard. It is much more modest than my grandfather’s Dunhill, but it is a charming pipe with its own story to tell. As usual, Steve’s advice was invaluable and – also as usual – any compliments on this restoration are for him; any criticisms are for me. I gave this story the title that I did because this pipe reminds me of the old Volkswagen Beetle: solid, hard-working, reliable, practical – but not very pretty. The very first lot of pipes that I purchased on eBay came from Sudbury, Ontario – the nickel capital of the world. This group of pipes had a little bit of everything in it (you will see some others in the coming weeks), but the one thing these pipes had in common was their filth. Perhaps they all sat at the bottom of a nickel mine and accumulated this filth over the years. Who knows? I started with this pipe because it was the least dirty and least blemished of the bunch. I figured this might be a relatively straightforward restoration – and so it was. The pictures you see here do not do justice to the filth. I may have wiped this pipe down a bit before starting, so you will just have to take my word for it. Fortunately, there were no major structural problems with this pipe. There were scratches on the stummel, some lava on the rim, plenty of cake in the bowl, lots of tooth marks on the stem, and an overall sense of fatigue. The pipe just felt lethargic somehow. By the way, I apologize for the lack of variety of photographs on this pipe. It was being restored while my mind was on other things and I did not snap the pictures quite as often as I should have.

Anyway, to work! Naturally, the first steps involved reaming out the pipe. This pipe has quite a wide bowl and it required both the PipNet Reamer and the KleenReem. I took it down to bare briar, as I wanted to ensure there were no hidden flaws in the walls of the bowl. Fortunately, there were none. I then proceeded to clean out the insides of both the shank and stem with Q-tips, pipe cleaners, and a lemon-infused isopropyl alcohol. Now, I know that sounds more like something you would find in a ladies’ beauty salon, but, in fact, it is a pretty impressive cleaner (more about that perhaps in a future post). I took a BIC lighter and (to quote Steve) ‘painted’ the stem with its flame. This was fairly successful in raising some of the dents. One dent remained, but I dealt with that later. Once this process was done, the stem went for an overnight soak in the Before & After Hard Rubber Deoxidizer. I then moved on to cleaning the outside of the stummel with Murphy’s Oil Soap and an old toothbrush. My father is a dentist, so I know I have a good place from which to source my dental supplies! Actually, that cleaning with the brush tipped the balance of this pipe from a sorry, Sudbury sojourner to a pipe with character and purpose. I followed that up with a smear of Before & After Restoration Balm. That always makes everything look better – even a Volkswagen Beetle pipe. Perhaps applying some on my ugly mug would help, but I digress… The time had come to deal with this pipe’s biggest problem – a problem that pictures will not convey: the stench. The previous owner had clearly enjoyed a very floral, perfumy aromatic tobacco. How shall I put this delicately? It was not to my taste. It took four (or maybe even five) de-ghosting sessions to rid this pipe of the aromatic fetor. This de-ghosting consisted of thrusting cotton balls in the bowl and the shank, and saturating them with 99% isopropyl alcohol. This causes the tars and dreadful smells to leech out into the cotton. Finally, a relatively clean and fresh-smelling bowl emerged. I went back to the stem and cleaned all of the de-oxidizing goop (technical term) off with alcohol, pipe cleaners, et cetera. The oxidation had migrated to the surface and would be fairly easy to remove. Following in the footsteps of Steve the Master, I used 220, 400, and 600 grit sandpapers to address this issue. Before I moved on to the Micromesh pads, I filled the remaining tooth dent in the stem with cyanoacrylate adhesive, let it fully cure, and then sanded it down to meld seamlessly into the stem. Once complete, I used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely lustre on the stem. Naturally, I used Obsidian Pipe Stem Oil in between each pad. I was particularly pleased with how nicely the two Brigham dots gleamed after the Micromesh pads. Back to the stummel. The three patches of rustication (on the rim and the outside) needed a little attention. They did not look quite like Brigham rustication would have looked. I took some stain and applied it to the crevasses of the rustication, carefully avoiding the high spots wherever possible. I also applied some Before & After Restoration Balm to help blend everything together. This looked a lot better and restored a real ‘Brigham’ look to the stummel. The Before & After Restoration Balm had really brought out the best of the wood, but the little nicks and scratches that occur over time had removed some of the charm from this pipe. Lazy Me was hoping that I could get away with just buffing the thing and leaving it at that, but Perfectionist Me knew that that was not going to happen. So, I pulled out all nine Micromesh pads again and went from proverbial stem to stern over the stummel to try and coax some beauty out of this Volkswagen Beetle. It worked! Some beauty was found! I applied more Before & After Restoration Balm and Paragon II Wax. I polished it by hand with a microfibre cloth (deliberately avoiding an electric buffer) and voilà! I now have a Brigham pipe of my very own. This Algonquin Two-Dot pot billiard is never going to win a swimsuit competition, but that does not matter. It is a good, solid pipe that does what it is supposed to do. What more can you ask for? The dimensions of the pipe are as follows: length 6 inches (15.5 cm); height 1¾ inches (4.2 cm); bowl diameter 1½ inches (4 cm); chamber diameter: ⅞ of an inch (2.3 cm). The weight of the pipe is 1⅝ ounces (or 48 grams of mass).

Thank you very much for reading and, once again, I welcome and encourage your comments.

Shades of Tolkien and Lewis – Restoring a Stunning Figural Briar “Dryad”


Blog by Steve Laug

Over the Christmas holidays I listen to the audio book of the Hobbit and the entire Chronicles of Narnia. I am not sure if that influences what I see in the next pipe or not, but to me it is what I imagined when both spoke of the Dryads, Wood Nymphs or Entwives. The carved figure coming out of the back of the bowl of this pipe perfectly captures what I imagined. The hair on both sides is entwined with leaves, vines and fruit (grapes). There is a symbol like a flower with a jewel in the centre at the top of the forehead that seems to be on a band around the head. The feminine features are well worked on the face and as you hold it looking at it you can easily imagine it watching you.

I did a bit of research on Google and found ought a fair bit about Dryads. I included this picture from Goodreads (https://www.goodreads.com/review/show/2440813268) as well as a close up of the face of the woman in the pipe I am working on. I summarize what I learned about Dryads below: According to Greek mythology a Dryad is a tree nymph or tree spirit. The Greek word Drys signifies “oak”, and dryads are specifically the nymphs of oak trees, but the term has come to be used for tree nymphs in general, or human-tree hybrids in fantasy.

I found another photo of a Dryad that is stunning. She is reaching out of the tree for the person coming towards her (http://testforbloggerandgadgets.blogspot.com/2014/04/spritesdryads-spritesnymphs.html). The pipe I am working on has a shank that is like a hollow branch with the stem carved like a hand reaching out toward the smoker and grasping the blade of the stem.Jeff picked the pipe up from an auction from a fellow in Los Angeles, California, USA. The grain on the pipe was stunning with straight and flame grain around the bowl and shank. The rim top was plateau briar and the carver had used it to form almost a leafy overhang over the face. There were chips out of the overhanging edge on the left rear of the bowl and the right side. It was visible but did not detract from the carving. The pipe was dirty and needed a lot of work to clean up in terms of grit and grime in the carving’s features and ground into the smooth bowl sides. The pipe had been smoked and there was a moderate cake and some lava on the beveled inner edge of the rim. Jeff took photos of the pipe to give a sense of the overall look and condition it was in before he worked his magic on it. He took photos of the plateau rim top and the bowl to show the condition of both. You can see the lava on the beveled inner edge at the back of the bowl. The plateau is actually quite nice and the beveled rim edge should look stunning once it is cleaned up.The unique carved hand coming off the tenon and holding the blade of the stem is really interesting. The shank end is carved like a snapped off tree branch and the hand is reaching out of it .The left hand fingers and thumb hold what looks like a crescent moon and the top of the stem flows out of that. Look closely at the carving of the stem and the shank end in the photos below. The stem is heavily oxidized and scratched and will take a lot of work to clean up in all the grooves of the hand. He took some close up photos of the stem surface on both sides. It is heavily oxidized but there are not any tooth marks or chatter.Jeff took photos of the smooth portions of the bowl sides to show the amazing grain on the pipe. It is straight/flame grain that flows up from the flattened heel of the bowl to the plateau of the rim top.Jeff took a series of photos to show the details of the carving around the backside of the bowl and the curves around the edges. You can see the floral like band on the forehead and the vine like hair framing the face. The detail of the emblems hanging on the sides of her face and hair are very similar looking to the one that is on the forehead. At first I thought they were earrings but I am not pretty certain they hang from the head band on the sides of her head. There is some stamping on the left side of the shank that is carved in by hand. There are several possibilities as to what it says but I cannot find any information on any of them. One possibility could be Chambers 70 which would be the name of the carver and the date. Another possibility is Cham Cerato but I cannot find anything like that name for a carver. Do any of you know who it could be?Jeff reamed the bowl with a Pipnet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He carefully scrubbed the bowl, plateau rim top, beveled inner edge and the carving on the bowl with Murphy’s Oil Soap and a soft tooth brush. He was able to remove the grime from the surface of the briar and the carving without damaging the face. He cleaned the internals of the mortise, airway in the shank and the stem with alcohol and cotton swabs and pipe cleaners. This pipe is so ornate that it took some time and care to not damage it in the process of the cleaning. He scrubbed the stem with Soft Scrub to remove some of the oxidation on the surface in the fingers of the carving. He soaked it in Before & After Deoxidizer to further remove the oxidation. While he got a good portion of it there was still some deep oxidation on the stem surface and in the grooves of the carving that I would  need to deal with. I took photos of the pipe at this point in the process. It looks significantly better.  I took a close up photo of the plateau rim top and beveled inner edge. The inner edge looks very good. The stem photos show the remaining oxidation on both sides.I took a photo of the stamping and show the knot like spot below the carving.I took a photo of the pipe taken apart to give a sense of proportion to the whole that is hard to see with the stem in place in the shank. I worked some Before & After Restoration Balm into the surface of the bowl and shank with my fingertips. I worked it into the carvings with a q-tip or cotton swab. The product works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then carefully buffed it off with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process.   Earlier in the process I had put the stem to soak in the Briarville Deoxidizer Bath while I worked on the bowl. It was time to take it out – almost 2 hours in the bath. While it definitely was not as brown as it had been the hand and wrist still showed a lot of oxidation. This was going to be a bear to work on and would take a lot of time to get it all off!I scrubbed the stem and all the grooves with Soft Scrub using cotton swabs and cotton pads. Many pads and cotton swabs later it was finally looking better. Still a lot of work to do but I feel like I am making some progress. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I am excited to finish this Mythical Dryad/Wood Nymph/Entwife Pipe. I put the pipe back together and hand buffed it with a soft cloth and clean tooth brush. I gave the bowl and the stem multiple coats of a coat of Conservators Wax. I hand buffed the pipe with a microfibre cloth to raise the shine. It is fun to see what the polished bowl looks like with beautiful mixed grain and carved face emerging from the back of the bowl looking at you while you hold it. Added to that the polished black vulcanite stem with the hand reaching out of the branch like shank made a stunning pipe. This incredible hand carved Dryad/Wood Nymph/Entwife pipe is great looking and feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 8 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 2 ½ inches long x 2 inches wide, Chamber diameter: ¾ of an inch. The weight of the pipe is 54grams/1.90oz. It is a beautiful pipe that I will be keeping in my own collection. I am looking forward to my yearly reading of the Lord of the Rings and will enjoy a bowl of tobac as I read. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Putting together a Great Looking Gourd Calabash from Parts


Blog by Steve Laug

For years now I have kept a box of parts and bowls for a variety of pipes. It has briar bowls that I want to one day restem and shank extensions etc. Periodically Jeff will send me bits and bobs in the boxes of pipes that he sends me. I don’t remember where I picked up the gourd calabash with a meerschaum cup below. It was large and in excellent condition. It was missing the acrylic  shank extension that was glued into the shank of the calabash and it was missing a stem. In the latest box that Jeff sent me he included a shank extension and a stem that I thought would work perfectly to complete this calabash. I put the extension in the shank and took pictures of the parts of the pipe. It worked very well together and once it was all glued and fitted it would look great. I glued the shank extension in the end of the calabash and set it aside to cure. Once the glue was set the shank extension was ready for the new stem.I used some Vaseline Petroleum Jelly to rejuvenate the cork gasket in the bowl. I worked it into the cork with my finger tips to soften the gasket. Once it had absorbed a bit it would be soft and hold the meerschaum bowl in the gourd easily.I put the meerschaum bowl in the gourd and put the stem in the shank extension and took photos of the newly constructed calabash.  I took a photo of the meerschaum cup from the top to show the general condition. It was in decent condition with some scratching and staining around the top surface. The inside of the bowl was in excellent condition. The edges of the bowl and chamber  were in excellent condition. The stem was virtually unused with no tooth marks or chatter on either side.  I took a photo of the bowl and stem from the side to give a sense of proportion. It is a great looking pipe.I started my work on the bowl by polishing the meerschaum bowl with micromesh sanding pads – polishing with 1500-12000 grit pads and wiping them down with a damp cloth after each pad. I waxed the meerschaum bowl with Clapham’s Beeswax Polish. I rubbed it into the meerschaum with my finger tips and once it had dried I buffed it out with a soft cotton cloth.    I polished the gourd down with 1500-12000 grit micromesh sanding pads. The gourd had taken on a great shine. I rubbed the gourd down with Before  and After Restoration Balm to clean and rejuvenate the  gourd and give the calabash and briar a fresh look. I put the meerschaum cup in the gourd calabash bowl and took photos of this portion of the restoration of this pipe. I set aside the bowl and turned my attention to the stem. I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine.   I really enjoyed putting this pipe together and restoring it because I love the final touches that make it sing. I put the Gourd Calabash back together and lightly buffed the bowl with Blue Diamond on the buffing wheel. I gave the gourd and stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It is fun to see what the polished meerschaum bowl looks like with the smooth finished gourd and the black vulcanite stem. This richly finished Gourd Calabash is light weight and ready for you to load up a tobacco of preference and enjoy smoking it. Have a look at it in the photos below. The dimensions are Length: 7 inches, Height: 4 inches, Outside diameter of the bowl: 3 ¼ inches, Chamber diameter: 1 inch. The weight of the pipe is 142grams/5.04oz. This is one that will go on the Meerschaum Pipemakers section of the rebornpipes online store shortly. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.    

Recommissioning a Classic French Jeantet Superior Chimney


Blog by Dal Stanton

A few years ago, I acquired the Jeantet Superior Chimney now on the worktable in the ‘French Lot of 50’ which demanded my attention on the French eBay auction block.  It has provided several treasures that are now in the care of new stewards benefiting the Daughters of Bulgaria.  Another from this Parisian Lot, is now in the offering.  Skeet saw the Jeantet in the online inventory, ‘For “Pipe Dreamers” Only!’ along with a few other pipes and reached out to me with questions about the possibility of commissioning some.  Part of why I love restoring pipes is not only their innate beauty and intrigue delving into their pedigrees and stories, but also when I can learn about their former stewards or potentially in this case, their future stewards.  Here is a portion of Skeets initial email to me:

Greetings Dal,

I have been looking through your collection of “Help Me!” Baskets and I am overwhelmed!  There are so many beautiful pipes in this group!  I have received a little extra money in recent days and I am finally going to commission a pipe or two.  I am (sadly) clueless on the basic expense of this and the basic value of pipe brands.  I found a dozen pipes I would cherish if I had them but have cut the number down significantly.  I usually tend to buy full or half bent styles, but as I looked, I was drawn to mostly “slightly bent” or even straight models.  I am a newbie still even though I am 66.  I don’t automatically know the relative values of each of these pipes so I may be very interested in a pipe I cannot afford.  This is the primary reason for my exploratory email.

Below I have listed 5 pipes (cut down from many more!)  If you could supply me with a general idea of what these might cost to commission and eventually purchase, I would be quite appreciative.  I intend to commission at least one and hopefully two if I can afford it.

I appreciate your willingness to support the Daughters of Bulgaria.  What a wonderful cause!  Thank you for your compassion.

After communicating back and forth, Skeet’s starting point with the consideration 5 pipes was whittled down to commissioning 3.  Along with the Jeantet, Skeet commissioned an interesting Kaywoodie Flame grain 09B Pear and a Butz-Choquin Regate St. Claude France 1275 shown here.

With all who commission pipes, the one condition I ask of them is patience as the pipes work through my deliberate but often slow worktable!  A few months ago, before the holidays, I reached out to Skeet thanking him for his patience and letting him know that his pipes were close to the worktable.  Now, the Jeantet Superior Chimney is on the table.  With the 1 7/8-inch-tall bowl, which tightens and tapers toward the rim – sharp looking, I’m calling it a Chimney shape.  To complete the dimensions, the length is 5 1/2 inches, the rim is 7/8 inches wide with a chamber width of 5/8 inches and depth of 1 11/16 inches.  Here are a few pictures to take a closer look.The stampings on the left side of the shank are JEANTET [over] SUPERIOR.   The stem has stamped a ‘J’ with an oval encircled around it.One of the first pipes I restored several years ago was a Jeantet Fleuron which I found in one of my favorite antique – second-hand shops located in downtown, Sofia, Bulgaria, which I affectionately called the, ‘Hole in the Wall’.  That restoration was my first dive into the labyrinth of French pipe makers and the historic center of pipe making in Saint Claude, France.  I was fascinated by all the relationships and machinations of figuring out the histories of pipe names, datings, and the fluctuations caused by business deals between UK and France….  I enjoyed the research of that first French pipe on my worktable and you can take a look and read it at this link: Another nice find at the ‘Hole in the Wall’ – Jeantet Fleuron 70-7.  The history of the Jeantet name in Saint Claude spans back into the 1700s.  The first part of Pipedia’s Jeantet article starts by looking at the history up to WW2 – as a refresher I repeat it here:

The firm of the Jeantet family in Saint-Claude is first mentioned as early as 1775. By 1807 the Jeantets operated a turnery producing in particular wooden shanks for porcelain pipes and wild cherry wood pipes. The firm was named Jeantet-David in 1816, and in 1837 the enterprise was transformed into a corporation as collective name for numerous workshops scattered all over the city.

The manufacturing of briar pipes and began in 1858. 51 persons were employed by 1890. Desirous to concentrate the workers at a single site, the corporation began to construct a factory edifying integrated buildings about 1891 at Rue de Bonneville 12 – 14 In 1898 Maurice Jeantet restructured the business. He is also presumed to enlarge Jeantet factory purchasing a workshop adjoining southerly. It belonged to the family Genoud, who were specialized in rough shaping of stummels and polishing finished pipes. (In these times it was a most common procedure to carry goods from here to there and back again often for certain steps of the production executed by dependent family based subcontractors. Manpower was cheap.)

Jeantet was transformed to a corporation with limited liability in 1938. By that time a branch workshop was operated in Montréal-la-Cluse (Ain), where mainly the less expensive pipes were finished. 107 employees – 26 of them working from their homes – were counted in Saint-Claude in 1948 and 18 in the Ain facility.

According to the Pipedia article, the Jeantet production continued to expand through the 50s with new equipment and more employees.  But in 1969 production reached its zenith with the production of 30 to 35,000 dozen pipes per year with 72 workers shrinking to 1987 with 6 to 7000 dozen pipes per year with 22 workers on the payroll.   The final years of the Jeantet name are described in the same Pipedia article:

Yves Grenard, formerly Jeantet’s chief designer and a great cousin of Pierre Comoy, had taken over the management of Chapuis-Comoy in 1971. Now, to preserve the brand, the Jeantet family went into negotiations with him, and resulting from that Jeantet was merged in the Cuty Fort Group (est. 1987 and headed by Chacom) in 1988 along with the pipe brands of John Lacroix and Emile Vuillard. Chacom closed the Jeantet plant, and the City of Saint-Claude purchased it in 1989. After alternative plans failed, the buildings were devoted to wrecking. The southerly workshop was wrecked before 1992.

Today Jeantet pipes were produced as a sub-brand by Chapuis-Comoy who’s mainstay is Chacom of course.

Looking at Pipephil.eu, I hoped to find more information about the Jeantet on my table in the listing.  The ‘Superior’ line was not among the listings, but what was added was later information about the fate of the Jeantet name:

The company joined the Cuty-Fort Entreprises group (Chacom, Ropp, Vuillard, Jean Lacroix…) in 1992. In 2010 it dropped out and the brand isn’t part of the group any more. The label is owned by the Jeantet family (Dominique Jeantet) again. The pipe production is discontinued. Dominique Jeantet retired in 2000.

With a renewed appreciation for the legacy of the Jeantet pipe on my table, I look more closely at the pipe. The chamber needs cleaning to give the briar a fresh start.  The carbon buildup is minor.  There is some darkening on the rim from lighting, but hopefully, this should clean easily.  The stummel has attractive and expressive random grain and fire grain that wraps the bowl.  Looking closely at the bowl several fills are visible which may need attention later. The slightly bent saddle stem shows some thick oxidation and light roughness on the bit.Starting with the stem, the original Jeantet nickel stinger is lodged in the tenon.  It is debated whether stingers help or hinder the smoking experience.  I personally do not prefer stingers.  Yet, as part of the historicity of a pipe, if it has a stinger as a part of its original production, I like to save it and allow the future steward to make his own decisions.  To remove the stinger, a cloth is used to wrap the stinger to protect it from ‘teeth marks’ as it’s removed.  With the cloth wrapped around the stinger, the needle nose pliers lightly grab the stinger while I gently rotate the stem to dislodge the stinger.  This works well.  I put the stinger in some alcohol to soak and to later clean with steel wool.Next, the airway is cleaned with a few pipe cleaners wetted with isopropyl 99%.I can see some significant deposits of oxidation in the vulcanite stem.  While protecting the circled ‘J’, I go work on the oxidation before putting the stem into a soak of Before & After Deoxidizer.I use Soft Scrub and steel wool to try to break up the oxidation – avoiding the stem stamping.After rinsing the stem, it is then placed in the Before & After Deoxidizer to soak through the night along with the other pipes that Skeet has commissioned.The next day, the stem is fished out of the Deoxidizer and drained.  With latex surgical gloves on my hands, I squeegee the liquid off the stem.I then use a pipe cleaner wetted with isopropyl 99% to clear the Deoxidizer from the airway.  Cotton pads and alcohol are also used to wipe off the raised oxidation from the stem.To help condition the vulcanite, paraffin oil, a mineral oil, is applied to the stem. Looking more closely at the stem with the oil on it, and with the help of a lightened picture, residual oxidation is visible.  Ugh!  The greatest concentration is on the bit and on the horn of the saddle stem.  I have found that the Before & After Deoxidizer does not work as well with deep oxidation.  The question that has been discussed is, does this product remove oxidation or mask it?  I’ll need to ask Mark Hoover about this who produces the product (www.Lpen.com)!  The Deoxidizer seems to do great with stems with light oxidation, but for this stem, sanding will be needed to continue the oxidation removal.    Turning now to the Chimney stummel, a fresh picture shows the chamber and the light cake build up.I am only able to use the smallest diameter blade head in the Pipnet Reaming Kit to ream the chamber.  The narrow chamber shaft will not accommodate more!The Savinelli Fitsall Tool follows by scraping the chamber wall and can reach down to the floor of the chamber and navigate the tight angles.  The chamber cleaning is completed with a sanding with 240 paper wrapped around a Sharpie Pen.  After wiping out the chamber with a cotton pad, an inspection reveals healthy briar – no heating or cracking problems. The cleaning continues with undiluted Murphy’s Oil Soap and a cotton pad.  Using the cotton pad, the outer stummel is scrubbed. The darkened char on the aft of the rim is stubborn.  I scrub the rim with my thumbnail and Murphy’s.  The brass wired brush also is used and a careful scraping using a pocketknife.  I’m extremely careful working on the rim because the rim top of the chimney bowl is very thin, and I do not want it damaged or worn down inadvertently. To continue the cleaning the stummel is transferred to the sink where using anti-oil liquid dishwashing soap and warm water, the mortise is scrubbed using shank brushes.  After scrubbing, the stummel is thoroughly rinsed and transferred back to the worktable. The rim cleaned up more but burn damage is there. The aft quadrant shows where most of the lighting activity has transpired – over the rim. The front shows some burns as well, but more localized.  I’m an old school match user – over the bacca and draw down not over!  This rim damage will be addressed later.During the external surface cleaning process, weakened patches, probably made of water-based fill material, filling the pitting in the briar are revealed. I had noted these fills earlier. The beauty of highly active briar grain often has the downside of small imperfections in the briar that have to be filled with patch material.  I count 5 patches in need of repair. While the old patch material is still damp, I use a dental probe to dig the remnant filler material. Before continuing with patching, the cleaning of the internals of the stummel need completion.  I prefer working on clean pipes!  It only takes a few cotton buds and pipe cleaners dipped in isopropyl 99% to finish the cleaning.  I will further the cleaning later with a kosher salt and alcohol soak.With the pipe now clean, I will address the 5 pits that emerged through the cleaning process now emptied of old fill material. To repair the briar, I refill the pits using a mixture of briar dust and CA glue.  The mixture creates a ‘briar putty’ that is then applied to the pits.  I first clean the surface with alcohol AND discover another pit or possibly a chip in the shank, just to the right of the nomenclature.  Well, now there’s 6 patches to be made.  I clean the area with a dental probe and alcohol.  The appearance seems that it’s a chip and not a pit that lost its fill material. To make the briar putty, I use a plastic disk as the mixing palette.  To help with clean up and to keep the CA glue pristine, a piece of clear packing tape covers the disk.  To mix on a paper or an index card may change the viscosity of the CA glue during mixing and cause it to solidify too soon.  A small pile of briar dust is placed on the palette, and then, beside this, a small puddle of extra thick CA glue is placed.  The picture shows the set up before the mixing commences.Using the toothpick, briar dust is gradually pulled into the CA and mixed in with the toothpick.  Additional briar dust is pulled into the thickening mixture until it reaches the viscosity of molasses.When the putty is thick enough and no longer runny, the toothpick is used to trowel the putty to spot place onto each pit.  I use an accelerator to hold the patches in place and to quicken the curing process.  The pictures below show the patches in place.  While applying the putty, I saw another small pit – and then there were 7. The hour is late and with the patches on the stummel firm, I will do one last project before turning out the lights.  A kosher salt and alcohol soak will continue the internal cleaning and refresh the pipe for the new steward.  Starting with a cotton ball, it is pulled and twisted until it forms a ‘wick’ to help draw out the tars and oils from the internal briar.  The end of the cotton ball wick is guided with the help of a stiff wire down the mortise into the airway as far as the draft hole.  The bowl is then filled with kosher salt and the stummel is placed in an egg crate to keep it stable and to maintain the proper angle – the top of the salt and end of the shank are parallel.  Kosher salt is used because it leaves no aftertaste.  With a large eye dropper, isopropyl 99% is introduced slowly into the bowl until the alcohol surfaces over the salt.  After about 10 minutes, the alcohol is absorbed into the salt and cotton wick to some degree.  The bowl is then topped off with additional alcohol until it surfaces once more above the salt.  I set the crate stummel aside resting in the egg crate and turn out the lights. The next morning, the kosher salt and alcohol soak have been at work.  The salt and the wick are soiled indicating a continued drawing out of the oils and tars from the internal briar. To make sure all is cleaned and refreshed, a cotton bud and pipe cleaner wetted with isopropyl 99% confirm all is good.With the stummel clean, next is the process of filing down all the briar putty patches.  The basic approach for all the patches is to use a flat needle file with the goal to file exclusively on the patch mound and not to wander off the patch area onto the surrounding briar.  The mounds are filed down close to the briar surface.  These next few pictures give the idea. After all the mounds are filed down, 240 grade sandpaper is used to sand the patches further.  The goal is to remove all the excess dried putty surrounding the patch itself.  You can tell when excess glue is remaining as you sand – the glue is a powdery white whereas briar is not.  A few more pictures showing sanding on different patches. With the patches filed and sanded down, I switch my focus to the rim.  I like the design of the rim as it culminates.  It is very compact as it crowns the coned taper of the bowl.  The rim itself is a narrow 1/8 inch wide.  The front and back of the rim have sustained charring and burn damage from lighting.  The entire circumference of the inner rim is darkened. To clean and refresh the rim, I top the stummel – oh, but precious little!  To begin, 240 paper is used on the top of a chopping board which serves as my topping board.  After inverting the stummel on the paper, I give it a few rotations and check.  The last thing I want to do is take off too much with such a tightly fashioned rim.  A few rotations are enough it seems to me. Switching on the topping board now to 600 grade paper, several more rotations are given on the less abrasive paper.  In the picture below after topping on the 600 paper, the rim looks better.  There remains a burn mark on the front side that reaches into the rim.  The back side damage to the rim, which appeared to be worse, has pretty much been erased except for the inner lip radius which still is darkened.Using a tightly rolled piece of 240 paper followed by 600 paper, the inside rim lip is gently sanded to remove the black char stain.  I call the sanding ‘gentle’ because I don’t want to create a bevel on a rim this narrow.  I only desire to clean and freshen it.  The rim looks great – nice grain has emerged.  The only quandary I have is that there is still a small bit of char darkening remaining (upper arrow), but I don’t want to take more off the rim.  Another question is right next to the dark spot – when I run my finger over it, it is not smooth (lower arrow).  This appears to be an imperfection in the briar and topping the stummel to remove it will probably require a good bit more briar to be removed.  Briar is the most important real estate on a pipe, and one does not give it up unless necessary. To avoid topping more and sacrificing more briar off the rim, I spot drop CA glue to fill the small crevasse on the rim. After the CA is cured, a pointed half moon needle file works well to file down the excess CA on the inner curve of the chamber.Flipping the file over to the flat edge, it works well to remove the excess CA patch on the flat rim surface.  I’m careful to keep the file on top of the patch mound so not to impact the surrounding briar.The rim patch is completed with 240 sanding paper followed by 600.  The rim is now smooth to the touch and the patch blends well with the surrounding briar.Next, with the several patches required on the stummel surface, to blend these patches and to clean the surface, sanding sponges are used.  I use a coarser grade sponge to start.  Following this, a medium then a fine grade sponge to complete this phase. Transitioning next to dry sanding with micromesh pads, pads 1500 to 2400 are followed by 3200 to 4000 and then 6000 to 12000.  The grain emerges very nicely through the micromesh sanding process.  Before putting the stummel aside to focus on the stem, Before & After Restoration Balm (www.Lpen.com) is applied to the stummel.  The Balm does a great job bringing out the subtle hues of the natural briar.  After placing some of the Balm on my fingers, the Balm is rubbed into the briar surface with a creamy consistency and it gradually thickens.  Once the surface is thoroughly covered, the stummel is set aside for about 20 minutes for the Balm to do its work.After 20 minutes, the excess Balm is wiped off with a microfiber cloth and then buffed.  It’s looking great!Turning now to the stem, the picture I took earlier after the Deoxidizer soak is a reminder of the deep oxidation the remained. Interestingly, as I look at the stem now, I am not able to see the oxidation as I was earlier….  Hmmm.  Even so, I elect to sand the stem so that the oxidation doesn’t show itself later during the fine polishing phase.  Using 240 sanding paper, the entire stem is sanded careful to guard against accidentally sanding over the Jeantet Circle ‘J’ stem stamping.  Following the 240 grade coarser sanding, I wet sand using 600 grade paper and then finish after applying 0000 grade steel wool.Continuing with the stem using micromesh pads, the stem is wet sanded with pads 1500 to 2400.  Following the wet sanding, I dry sand with pads 3200 to 4000 and 6000 to 12000.  Between each set of 3 pads, Obsidian Oil is applied to further condition the stem and to guard it from future oxidation. After completing the sanding of the saddle stem, I reunite the stem and stummel to get an overall look at the progress.  What I discover is that the fit of the tenon and mortise has tightened through the cleaning process – this happens.  I do not risk forcing the stem and stummel together which could result in hearing that dreaded snap of a cracked shank. The remedy is to pinch 240 sanding paper around the tenon and rotate the stem to create the abrasion which gradually reduces the diameter of the tenon to fit the mortise. After several rotation sessions and fittings to test the size, the tenon gradually fits – snugly but not too tight.  The Jeantet Superior Chimney is coming along very nicely.The next step is to refresh the Circle ‘J’ stem stamping with white acrylic paint.  It appears that there’s enough ‘tread’ left in the stamping to give the paint traction to be held in the imprint.The first step is to place a small drop of white acrylic paint over the stamping.  The toothpick then is used to spread the paint over the lettering.I then daub the wet paint with a cotton pad to absorb the excess and to spread the paint evenly over the lettering.  This also dries the paint quickly.I use both the flat edge of a toothpick and its point to clean the excess paint away and to sharpen the stamping.  I use the side of the toothpick to scrape over the entire stamping removing most of the paint on the stem surface – leaving the paint in the troughs of the stamping.  The point of the toothpick allows me to finish the edges of the stamping more closely.  I repeat applying paint a couple times with daubing and then the toothpick finishing process until the Jeantet stamping looked good.Now on the home stretch.  After remembering to replace the original nickel stinger after it was cleaned and polished with steel wool, and rejoining the stem and stummel, a cotton cloth buffing wheel is mounted onto the rotary tool to apply Blue Diamond compound to the stem and stummel.  The speed is set at about 40% full power as I methodically apply the fine abrasive to the surface of the briar and vulcanite. After applying the compound, the pipe is wiped/buffed with a felt cloth to remove left over compound dust particles.  I don’t want the abrasive particles to mix with the wax that comes next.  Another wheel, dedicated to applying carnauba wax is mounted and with the speed remaining the same, wax is applied to the pipe.   When this is completed, the pipe enjoys a rigorous hand buffing with a microfiber cloth to remove any excess wax from the surface and to raise the shine. Skeet commissioned this Jeantet Superior Chimney because he saw its potential.  The Chimney shape gives a sharp, clean-cut look.  This joined with the slightly bent saddle stem gives the pipe a comfortable symmetry.  The briar required several repairs to fill pits, but the results were worth the effort!  There is no such thing as a perfect piece of briar! The briar block appears to have been cut near the edge of the bole which manifests the beautiful, active briar seen in this stummel.  The fire grain seems to hug and wrap around the bowl tightening into a spider web knot on the back side of the bowl.  Without question, a striking landscape for a new steward to enjoy!  Skeet will have the first opportunity to claim this Jeantet Superior Chimney from The Pipe Steward Store benefitting the Daughters of Bulgaria – helping women and girls who have been trafficked and sexually exploited.  Thanks for joining me!

 

 

Restoring a Peterson’s Dublin (London Made England) 21 Calabash


Blog by Steve Laug

The next pipe I have chosen is smooth finished Peterson’s Dublin Calabash pipe that had a bit of a bland looking finish but had some good looking grain around the bowl sides and shank. It came to us in a group of pipes we bought from a fellow in Los Angeles, California, USA. This Calabash was stamped on the left side of the shank and read Peterson’s [arched over] Dublin. It was stamped on the right side and read London Made [over] England. On the left of that next to the stem it is stamped 21. The pipe was in filthy condition when he brought it to the table. The finish was dirty with grime ground into the briar sides and rim. There were black spots on the briar around the bowl and shank. There was a thick cake in the bowl and a light coat of lava on the rim top but the edges of the bowl and top actually looked to be in good condition. The stem was oxidized, calcified and had tooth marks and chatter on the top and underside on and near the button. It had a stamped P on the left side of the saddle. Jeff took photos of the pipe before his cleanup work. They tell the story and give a glimpse of the promise that we see in this pipe. Jeff took photos of the rim top and stem to show the general condition of the pipe. The bowl is thickly caked and the rim top and edges look pretty good under the light lava coat. The photos of the stem show some oxidation and light tooth marks on both sides near the button. Jeff took some photos of the bowl sides and heel to show the amazing grain that was around this bowl. It is a nice looking pipe.     He took photos of the sides of the shank to show the stamping. The stamping is readable in the photos below and is as noted above.    I am including the link to the Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson).

I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Peterson’s London Made England line. On page 296-297 it had the following information.

MADE IN over ENGLAND and variations shown below (1936-62) Peterson maintained a factory in England for about a quarter of a century, from the late 1930s to ’62. Corporate transcripts and London business periodicals suggest the London operation on White Lion Street was about to get underway in ’37. Only a handful of London hallmarked Petersons are documented, stamped with date marks of 1936 and 1939, and these have no COM stamp. Their output would be limited by the onset of the Battle of Britain in July 1940, but it seems reasonable to suppose pipes were made in the London factory during WWII, inasmuch as the K&P Staff Register lists twelve employees earning wages there in January ’44. London hallmarked Petersons have been identified with dates of 1949-54. Most London made Petersons in a collector’s inventory were made in these postwar years, from 1949 until the closing of the factory in ’62. This narrow range  of dates is probably the most reliable indicator of years when the stamp and the variations listed below were employed. The presence of one variation or another on a pipe is not by itself a reliable indicator of age.

Made In over England

Made In England forming a circle

Made In England forming an ellipse

Made in England in a line

A “Peterson’s Product” over Made In England

A Peterson’s Product over Made In England

A Peterson Product over Made in England

Made In over Great Britain

Great Britain

London Made over England

London Made

Now I knew a date range for the pipe I was working on – 1949-1962. I have underlined and made the text bold in the above list to show the stamping on the pipe I am working on. Now it was time to work on the pipe.

Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and the darkened spots with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Before & After Deoxidizer. He washed it off with warm water to remove the Deoxidizer. The pipe looked far better when it arrived. I took some close up photos of the rim top and also of the stem surface. I wanted to show how well it had cleaned up. The rim top had some looked quite good and the inner edge had some darkening and damage. It should clean up really well. I also took close up photos of the stem to show the tooth marks on the surface near the button.     I took photos of the stamping on the sides of the shank. You can see that it is stamped as noted above. It is clear and readable.     I removed the stem and took a photo of the pipe to have a look at the parts and overall look. I decided to address the spots around the bowl sides first. I was pretty sure I could remove them with micromesh sanding pads. I sanded it with 1500-2400 grit pads and was able to remove and minimize those that remained with the micromesh.    In the process of sanding the shank I found a small hairline crack in the underside of the shank that extended straight up the shank for about ½ inch. I checked out the stability of the crack and it was still quite tight. I decided the best course for this kind of crack was to bind it together with a thin brass band. I topped the band edge off and removed some of it so that it did not interfere with the number stamp on the right side and would still do the job it was intended to do. I drew a red rectangle around the crack in the shank and took two pictures to capture it. There is some darkening around the crack and that was what caught my eye.  I went through my bands and found one that was the proper fit for the shank diameter. It was a bit too deep and covered some of the shape number stamp on the right shank so I used a topping board and 220 grit sandpaper to reduce the depth so that it did not cover the number. Once I had the depth correct I put some all purpose glue on the shank end and pressed the band in place on the shank. I wiped off the excess glue with a damp pad. I finished polishing the briar with the remaining micromesh sanding pads – dry sanding with 3200-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. I worked some Before & After Restoration Balm into the surface of the bowl and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process.    I set the bowl aside and “painted” the stem surface with the flame of a “Bic” lighter to lift the tooth marks. I was able to raise most of them I filled in the remaining tooth marks with clear super glue. Once the glue cured I sanded the repairs smooth to blend them into the surface of the surrounding vulcanite.  I touched up the P stamp on the left side of the saddle stem with Rub’n Buff  Antique Gold. I rubbed it on with a tooth pick and worked it into the stamp. I buffed it off with a soft cloth. While the stamping is faint it is still readable.     I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine.    I am excited to finish this London Made English Peterson’s Dublin, Calabash 21. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful mixed grain all around it. Added to that the polished black vulcanite stem combined with the bowl and brass band on the shank and made a stunning pipe. This smooth Classic Older Peterson’s Dublin English Made Calabash is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 34grams/1.20oz. It is a beautiful pipe that I will soon be putting on the rebornpipes store in the Irish Pipe Makers section. If you are interested in adding it to your collection send me an email or a message. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.