Category Archives: Pipe Refurbishing Essays

Essays and pictorial essays on the art of refurbishing

NEPAL PROJECT PIPE SALE 14 – Reworking Someone’s Repair on an Ehrlich Billiard


Blog by Steve Laug

This is the fourteenth pipe from the box of pipes that I was gifted by a good friend of mine with the instructed purpose of cleaning them up and selling them with all of the proceeds going to the aid of earthquake victims in Nepal. Once again all funds raised will all go to the SA Foundation, and organization that has worked in Nepal for over 15 years helping provide recovery, housing and job training for women who are victims of sexual exploitation and trafficking. The ongoing earthquakes (over 300) that continue to shake Nepal have left much in ruins. The SA Foundation Project there was able to find new housing for the women and help with staff as well. Every dollar raised from the sale of these pipes will go to the work in Nepal.

This one is an Ehrlich billiard stamped Enrlich over Imported Briar on the left side of the shank. The stem still bears the E in a circle stamping and on the underside reads ITALY. There is no shape number on the sides or underside of the shank. It may well have had one prior to the previous repair that had been done but I could see no sign of it.

Over the years I have had to rework many of the first pipes that I repaired and restored. Some of them were simple fixes that came with time and experience. Some of them were unfixable without some major reshaping. This time around the pipe that I am working on came with lots of issues that were not my own making. They were the issues that someone else made in fixing this pipe. It had a cracked shank and a restoration band. The previous repairer had glued the shank and then proceeded to sand down the shank to fit the band rather than using a band to fit the shank. The band was slightly small in diameter and did not match the shank above it. It had the characteristic “bulge over the belt” look that came to me in middle age. The sanding down of the shank also went too far in that with the band in place there was a large gap between the shank and the band all the way around the pipe. The edge against the part of the shank that remained was crooked and rough. It showed above the band when it was in place and also held the band at an angle. The band would not stay in place and was being held there by the stem.

The rim had been topped but not enough and there were still gouges on the outer edges of the bowl. The bowl was reamed but not all the way to the bottom of the bowl and the airway was very constricted where it entered the bowl. The finish was spotty at best and had a coat of varnish over the stain. There were some obvious fills in the bowl that really showed up through the spotty stain. Overall the bowl looked worn and uninviting. It certainly would not be a pipe that called to me from my rack. The stem was oxidized and dirty as well as been covered with deep scratches over the length from the band to the button. The tenon had also been taken down slightly so its fit in the shank was loose.Ehrlich1

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Ehrlich4 When I removed the stem the band fell free and I was able to examine the repair to the cracked shank that had made banding necessary to the previous repairer. You can see the angles of the cut against the shank that had been done by sanding that kept the band from seating on the shank straight.Ehrlich6

Ehrlich7 I cleaned up the edge of the cut on the shank to make the band sit straight and then heated the band with a lighter to expand it to sit straight on the shank. When it was heated I pressed it against a hard surface and felt it slip into place. There was no need to glue it at this point as the gap between the shank and band was too big to connect the too.Ehrlich8

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Ehrlich10 I removed the stem and filled the gap between the band and the shank with briar dust. I packed the dust in with a dental pick and then put super glue on top of the dust to form a bond and fill the gap. I used a knife to bevel the inside edge of the mortise to accommodate the fit of the stem. I sanded the inner edge and the repair to the shank. The photo below shows the fill and the repair. It still needed to be sanded but the stem fit very well.Ehrlich11 The next photo shows the topping job that had been done on the rim top. You can see the scratches and the rough spots on the outer edge of the rim.Ehrlich12 I re-topped the bowl on the topping board using 220 grit sandpaper to clean it up.Ehrlich13 The next photo shows the re-topped bowl. The edges are all clean and smooth. The spot that looks rough on the back side is a fill that was along the edge.Ehrlich14 I sanded the bottom of the shank to take out some of the bulge against the band. I started with 220 grit sandpaper and then used medium and fine grit sanding sponges to smooth out the scratches.Ehrlich15 With the cleanup on the shank and rim finished I moved on to clean up the interior. I scraped out the bowl with a sharp knife to remove the remaining cake and clean up the bottom of the bowl. I used the drill bit from the KleenReem reamer to open the airway and remove all of the tars that had clogged the airway into the bowl.Ehrlich16 I scrubbed the mortise, airway and inside of the stem with pipe cleaners, cotton swabs and alcohol until it was clean.Ehrlich17 In the photo of the stem shown below you can see the scratches that were left in the stem from the previous cleanup.Ehrlich18 I sanded the stem with 220 grit sandpaper and then medium and fine grit sanding sponges to remove the scratches and some of the surface oxidation.Ehrlich19 With the scratches minimized I put the stem in a jar of Oxyclean solution to soak. I let it soak for about an hour and a half and then rinsed it off and dried it with a cloth. I rubbed the stem down with a Mr. Clean Magic Eraser and was able to remove the majority of the oxidation.Ehrlich20 I gave the stem a light sanding with the fine grit sanding sponge and then moved on to the micromesh sanding pads. I wet sanded it with 1500-2400 grit pads and then rubbed it down with Obsidian Oil.Ehrlich21 I put the stem back in place and restained the bowl with a medium brown aniline stain. I flamed the stain and set the bowl aside to dry on the cork and candle stand and called it a night. The pipe was beginning to look better.Ehrlich22 I worked some more on polishing the stem. I dry sanded with 3200-4000 grit micromesh sanding pads and then rubbed the stem down with Obsidian Oil. I continued to dry sand with 6000-12000 grit micromesh pads and then buffed the stem with Blue Diamond on the wheel.Ehrlich23

Ehrlich24 I used Dave Gossett’s additional step in buffing the final pipe. I gave it multiple coats of carnauba wax and then a clean buff on a soft flannel wheel. I gave it a final hand buff with a microfibre cloth before I took the photos below. The pipe is finished and ready for the pipeman who will make it his/her own.Ehrlich25

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Ehrlich29 This Ehrlich billiard is a medium sized pipe, basically a Group 4 in Dunhill terms. The grain is quite nice and with the stain the fills blend into the finish quite well. The stain is a medium brown that allows the grain to show through to its advantage. It should make someone a great addition. If you are interested in this pipe email me with an offer at slaug@uniserve.com and we can discuss it. The entirety of the sale price will go to the Nepal project. I will pay the postage so that does not get taken off the proceeds. If you are interested in reading about the SA Foundation you can look at their website at http://www.safoundation.com.

Thanks for looking.

Restoring a Made in London England Saddle Billiard Shape 195


Blog by Steve Laug

I found this small saddle billiard on a recent trip to Idaho Falls. My brother and I went on a pipe hunt in some of the antique malls in the city and the surrounding area. It was one of five that I picked up on that first day. I have circled it in the photo below so that you can see which pipe I am talking about. I apologize for the blurry photo I took with my iPad, but it gives a basic idea of the way the pipe looked. The bowl was caked, the rim was tarred and darkened, the stem was oxidized but in relatively good shape. The stamping on the left side of the shank reads Made in London over England. On the right side is the shape number 195. I have looked in the catalogues for Comoy’s, Barlings and Orlik to see if I can identify the English maker of this pipe but the shape number does not match any of the numbers in the catalogues.Bill1

Bill2 It was one of two pipes that I worked on at my mom and dad’s house. I bought a set of micromesh pads from a local hobby shop that included pads from 1500-4000 grit. I started by sanding the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads. I scrubbed the bowl and rim with a paper towel and cool water to remove the tar buildup. Then I sanded the rim and the bowl with the same grit pads. I was able to remove the tars and darkening quite easily. The rim was undamaged on either the outer or inner edges. I carefully reamed it with a small sharp blade until the inner walls were bare.Bill3

Bill4 I dry sanded the stem and bowl with 3200-4000 grit micromesh sanding pads.Bill5 I did not have any higher grit micromesh pads with me. I gave the bowl and stem a light coat of olive oil and hand buffed it with a microfiber clothe to raise a shine and took the next series of photos to show where it stood after this process. Once I took it home and gave it a buff on the buffer and several coats of carnauba wax this would be a beautiful little billiard in the English tradition.Bill6

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Bill10 I brought the pipe back to Vancouver and gave it a quick sanding with 6000-12000 grit micromesh pads and then buffed the stem and bowl with Blue Diamond on the buffing wheel. I gave it several coats of carnauba wax and then a quick buff with a clean flannel buff. I finished by trying out what Dave Gossett spoke of and buffed it by hand with a microfibre cloth until the finish glowed. The finished pipe is shown in the next series of photos.Bill11

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Bill15 I took a few photos in a pipe rest that my daughters found on a second trip to the antique malls. It is a golden coloured cocker spaniel similar looking to my dog Bailey that died a year ago after 14 years as a member of our family. The photos give a good view of the grain on this beautiful little billiard.Bill16

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Waxing & Buffing Made Easy


Blog by Dave Gossett

This originally appeared on Pipes Magazine forums. Dave wrote and gave me the link. Here is the link to the original post Dave made if you want to read it in that context as well as the responses there. http://pipesmagazine.com/forums/topic/waxing-amp-buffing-made-easy I thought his work on the LHS pipes that you have all read and your comments on his buffing methods warranted posting it here as well. – SL

I’ve received several messages asking how I wax and buff pipes, so I took a few photo’s to show how it’s done.

My ancient buffer gave out a while back and since then I’ve been using a 3450rpm one speed. A variable speed buffer is preferable. Mistakes or loss of concentration at this speed are unforgiving.

(left is the wax wheel/right is the metal wheel)Buff1 I have waxed at least 20 pipes with this block of carnauba, and you can see just how little it takes to get a nice shine.Buff2 Start with a buffing wheel that is clean and has never been used with any compounds etc. Using a screw driver blade, fluff the wheel with the flat edge. Run a block of pure carnauba from left to right on the spinning wheel for 1 second with easy pressure so that the wheel is not overloaded with wax.

Here is the briar prepped and ready to wax.Buff3 I always keep my index finger inside the bowl while using the buffer. This usually prevents the pipe from being launched into floor at mach speed. I said usually. Lessons learned the hard way. Always keep your flat edges pointed away from the rotation, such as the rim or diamond shaped shanks.

Applying the first coat
This is pretty straight forward. Don’t worry about getting an even coat or making it shine. For the first coat, you’re just covering the all the briar. It will look uneven, cloudy, and have streaks. When the wax is wearing thin, give the wheel another quick 1 second zip with carnauba and continue on. Light and gentle pressure is the key to waxing. All the wax is in the top loose layers of the fabric. Never press hard and dig into wheel.

After the first coat. Still cloudy and uneven.Buff4

Buff5 Second run on the wheel

For this, I don’t apply any more wax to the wheel. Use the flathead screw driver and fluff the wheel again before starting. Gentle pressure is the key. Think of spreading warm butter on toast. Always keep the pipe moving. Don’t hold it in one spot, and try not to let the pipe bounce on the wheel. You’ll start to see the ripples and cloudiness fade away. At this point don’t worry about getting the mirror finish yet, just concentrate on thinning the wax ripples and getting an even coating. It will still look a bit cloudy.

Somewhat shiny and slightly cloudy.Buff6

Buff7 Here is where the micro fiber cloth comes into play. This makes a huge difference in the final outcome of the finish. Give the briar good rub down with the cloth and a hand buffing.

Once more on the wheel.

This time I use a clean buffer wheel that has never had anything applied to it, marked the “finisher.” I have all the different buffer wheels labeled for each purpose. Wax, Compound, metal (sterling, aluminum), etc.

After the finisher, one final rub down with the microfiber.Buff8

Buff9 If I’ve left anything out or didn’t convey any of the process clearly, just ask me to clarify. Everyone has their own way of doing things and there is more than one way to skin a cat, but this is what works for me. Through trial and error, I have condensed what I’ve learned into the most simple and effective way of achieving the best results.

A New Milestone – rebornpipes has passed a half a million views


Avatar2 On 07/08/2015 at 11 o’clock am Pacific Time the number of views of the rebornpipes blog site reached 500,000. Three years ago in May of 2012, when I started this blog I had dreams of where it would go but I did not have a clue how it would develop. I had no idea of the reach it would have across the globe and the number of people who would read it and come to contribute to it. Over the past three years many faithful readers have chosen and continued to follow the blog via email and twitter and now Facebook.

Many of the readers and followers of the blog have gone on to become significant contributors to the blog with consistent write ups on their restoration and refurbishing work. Thank you for helping make rebornpipes what it is today. Without your contributions it would be less valuable than it is. I appreciate and learn from each of you as I read and interact with their work on the pages and photos of their explanations. I also learn from you readers who take time to comment on each post and ask both questions and share information and suggestions. Thank you all.

For me one of the personal benefits of the blog, that I never expected or could have predicted, is the gathering of historic information – brochures, catalogues and leaflets that have been added as resources for the community. I continue to learn a lot about the history and marks of various brands that each of you restore and refurbish. That unpredicted benefit has given me much to read.

These milestones always provide a pause for me to reflect as I have done above, on where we have gone through the years. But they also provide an opportunity for me to look ahead and speculate on where the future may take us. I look forward to:

…learning more tools, techniques and tricks from each of you in the years ahead.
…many of you who are currently reading and practicing what you are learning to become contributors to the blog with your writing and your photos of the pipes you are restoring. There is always room for more of you to add your work to the blog.
…the addition of more historical documents, background information, catalogues, brochures, book reviews and pipe reviews to the blog. The addition of these pieces of information can never be to frequent to liking.
…learning more about pipe brands, makers, manufacturers that are currently unknown to me.
…fine tuning refurbishing skills through our interaction and refining the processes of refurbishing.
…improving photography skills to better document my own work.

What are you looking forward to seeing and learning? Add your comments below.

A Restored LHS Certified Purex #95 Squashed Tomato


Blog by Dave Gossett

A pipe shape this elegant deserves a better name than squashed tomato. I received this pipe looking more like a bruised tomato. It was beat up and chewed up. An LHS this shape doesn’t pop up very often so I was happy to accept the pipe in any condition.dPk6umBl

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Dave4 I started off with the routine internal cleaning of the pipe with alcohol, pipe cleaners, and shank brush.

Next I began to work out the dents by heating a butter knife with a propane torch and pressing it firmly to the dented areas with a damp rag between the two. This generates steam and lifts the dents out of the briar. This may have to be done several times to the same area depending how bad the dents are.

After steaming, I sanded the scratches from the rest of the briar, smoothed out the bowl chamber, prepping it for the carbon coating, gave it a light alcohol scrub with 0000 steel wool to remove the leftover patchy original finish, and finally, masked off the shank and polished the aluminum.Dave5

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Dave7 Next up is the stem rebuild.Dave8 A tight fitting plug/form for the air way and bit is made from cardboard wrapped in clear tape.

Here is a picture of all the materials used for the stem rebuild.

Cyanoacrylate glue (medium viscosity), activated charcoal. Dave9 I use disposable things for mixing and application process. 25% charcoal/75% glue mixed thoroughly is the recipe. I mix it in bottle caps, and use a q-tip stem with a small scoop/spoon cut into the end to apply to the repair site.

The repair site needs to be scored and cleaned before the mix is applied.Dave10 Once the material has cured, the tape covered cardboard plug is easily removed. Using a needle file I reshaped the button and then wet sanded the stem.

Back to briar.
Now that it has been steamed, sanded, and had the old stain removed, I applied a custom color mix of Fiebings, consisting of dark brown, a hint of orange, and a bit of oxblood, thinned a bit with alcohol.Dave11

Dave12 I always like seeing the color transformation from the dry stained tint to the very different shade it becomes after the carnauba wax is applied.

The final step in the restoration after waxing is the carbon bowl coating. It’s a very simple detail to make an old estate pipe look fresh again. Maple syrup and activated charcoal. After the bowl chamber is clean and smooth, lightly coat the bowl chamber with maple syrup, then fill the bowl to the top with the charcoal. Leave it for one hour or more then dump the bowl and blow through the shank to remove the excess. Next is the hard part. Don’t touch it for 5 days. It takes 3-5 days for it to harden and cure. I usually give it a week just to be sure. Once it has set up, it’s as tough as a Savinelli carbon coating and looks just as good. The pipe will have the familiar slightly bitter taste of a brand new pipe, but it doesn’t last nearly as long. After you smoke a bowl or two it goes away. Dave13

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Thompson Bent Meerschaum System Pipe – Peterson Shape 303


Blog by Steve Laug

Last week I was down in the US visiting my parents and had some time to visit a few of my old haunts for estate pipes. One of the locations was a gold mine of old pipes. Below are two poor quality picture of the lot that I found there. It included two old English made pipes with saddle stems that were tired but in decent shape, an older Danish Made egg, an older Jobey English made push stem sandblast billiard and a meerschaum system pipe that looked like a Peterson 303 shape to me.Thompson a

Thompson b It was scratched and dirty with oxidation and bite marks on the stem. The stem looked like a P-Lip but it is not – it has the airway in the end of the button rather on the top of it. The saddle flare is also different from a Peterson stem but the shape of the pipe certainly screams Peterson. It bears stamping on the stem that reads Thompson on the left side and Gt. Britain on the underside. The stamping is etched into the vulcanite. The nickel cap was oxidized and worn. The rim of the bowl was dirty and had tarry build up. The inside of the bowl was caked and dirty. The sump in the shank was filled with tars and oils that had crystallized and hardened. It was in need of some TLC.Thompson1

Thompson2 I reamed the bowl with a sharp knife to remove the cake back to the meerschaum. I carefully scraped it away so that I would not damage the inner edge of the rim.Thompson3

Thompson4 When I returned to my parent’s house I set up some newspapers and turned the kitchen table into a work table. I chose to work on this old warhorse first. I scrubbed the rim with a damp paper towel to remove the tars. I scrubbed it with saliva as well to break down the tars. I also scrubbed the bowl with the damp towel as well to remove the dirt and grime on the sides. The first bit of scrubbing took off the grime on the bowl sides and most of the buildup on the top of the rim. The second photo below shows the rim after the first bit of scrubbing.Thompson5

Thompson6 I sanded the bowl and rim with micromesh sanding pads. I started with 1500 grit and worked through 2400 grit sanding pads. It minimized the scratches on the sides of the bowl and also removed the rest of the tars on the rim.Thompson7 I wet sanded the stem with 1500-2400 grit micromesh and then rubbed it down with a light coat of mineral oil (thanks Troy) and sanded it with 3200-4000 grit pads. I carefully sanded around the etched/stamped letters on the stem side and bottom. I was able to remove the oxidation and calcification that was built up around the button.Thompson8 I scrubbed out the tenon end of the stem and the shank/mortise of the meerschaum bowl with alcohol and cotton swabs. I scrubbed out the bowl with cotton swabs and alcohol to remove the dust from the reaming. I then followed that by scrubbing the shank and bowl with pipe cleaners and alcohol.Thompson9 I set aside the pipe until I returned to Vancouver and then buffed the stem and bowl with White Diamond to polish both the stem and the bowl. I then sanded them both with 6000-12000 grit micromesh pads and then buffed both with Blue Diamond on the buffing wheel. I gave the bowl a coat of carnauba wax to polish it.Thompson10 I used a liquid paper pen to fill in the stamping on the stem and let it dry.Thompson11 I scraped off the excess dried liquid with my fingernail and then buffed the stem with Blue Diamond to finish cleaning up the area around the stamping. The next two photos show the stamping on the stem.Thompson12

Thompson13 Once I had finished I buffed the bowl and stem with carnauba wax and buffed it finally with a clean flannel buff to raise the shine. The finished pipe is shown in the next series of photos. It turned out to be a beautiful pipe. I would love to figure out who made the pipe and wonder if there is not a Peterson connection based on the drilling and the shape. Does anyone have any information on the brand? Thanks for looking.Thompson14

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Bullets, Sawdust, and Rhododendrons: The Story of the D&P Spartan


Blog by Anthony Cook

I love old pipes with stories to tell and I recently acquired a couple of very unique, American-made pipes that appear to fit that bill nicely. For those of you unfamiliar with the brand and the pipes (and I’m betting that’s the most of you), let me make the introduction. Meet the D&P Spartan… Spartan1 Spartans were made from 1942 until at least 1945. The majority of them were produced for distribution to U.S. troops overseas during WWII, but some were available domestically as well. The pipe pictured above is one that I acquired and it was probably made in mid-to-late ’43. The stem is made from maple, and although the bowl is stamped “GENUINE BRIAR”, that’s not really true. It’s most likely mountain laurel and possibly even rhododendron (they made do with what they had on hand when briar was tough to get during the war). The stamped patent number (2089519) on the side of the bowl refers to a method of curing wood with boric acid for better heat resistance.

The shape of the Spartans evolved during the course of production. The earliest were simply a wood block with a hole drilled for the tobacco chamber and another on the backside that the stem fit into. It’s very similar to the design of a cob pipe. Those were made from 1942 to mid-1943. I don’t have one of this design on hand, but Tim (oldredbeard) from the Dr. Grabow Collector’s Forum, graciously sent me a couple of photos of one that is in his collection.Spartan2

Spartan3 Notice that Tim’s pipe has the same patent stamp on the bowl as the one pictured above it. The patent was issued in March of 1943. So, this pipe is probably from one of the last production runs for this design.

Sometime around mid-1943 the design of the Spartan was changed. The new version was slightly less utilitarian and added a few aesthetic curves to the back of the bowl. It also grew a nub of a shank and utilized a patented (1888462) pressure fit for the stem. My mid-to-late ’43 Spartan is an example of this design.Spartan4

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Spartan6 The design was again changed near the end of the war. I suppose the idea was to give it more appeal as D&P began to rely more on the domestic market. The new look was more traditional, but still rather roughly shaped. The paneled bowl received a few more angles, the shank was further extended, and the maple stem was replaced with one of vulcanite. The second Spartan that I picked up is an example of this design. It would have probably been made somewhere around late-’44 to ’45. I’m not aware of any further changes to the design, and in fact, I don’t believe that D&P continued to produce Spartans for very long after the end of the war.Spartan7

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Spartan10 D&P was created in 1942 by David and Paul Lavietes. They were, respectively, the brother and father of Henry Lavietes who was part owner of the better known HLT located in Ozone Park, New York (Henry was the “H”). David Lavietes was also the inventor of the “Ajustomatic” stem fitting.

From the December, 1945 issue of Popular Mechanics

From the December, 1945 issue of Popular Mechanics

Originally, D&P was a sawmill and basically a supplier for HLT. They were located in Boone, North Carolina and purchased mountain laurel locally, which they then cut into blocks to be shipped to Ozone Park to be made into HLT pipes. I’m not sure, but I don’t believe that the D&P stamped pipes were ever sent to HLT. I think that they were carved in North Carolina. In 1944, D&P relocated the sawmill to Sparta, North Carolina and HLT relocated there soon after. In the early ‘50s, D&P became known as the Briarshop. They continued to carve blocks for HLT, although they were located in a different building and still regarded as a separate company. I’ve found no evidence that they ever again marketed pipes under the either the D&P or Briarshop names.

In 1953, HLT acquired the name and assets of the Dr. Grabow Pipe Company. The Briarshop ceased to be a separate company somewhere within the same timeframe and was rolled into HLT. The operation still produced stummels, but now they were doing it for both the HLT and Dr. Grabow brands. HLT has since ceased to exist, but Dr. Grabow pipes are still being made to this day in Sparta, North Carolina.

So, there you go. A couple of old pipes with stories worth telling. To me it doesn’t get much better than that.

I’d like to give special thanks to Dave Whitney and Tom Douglas for helping me put all of these pieces together. Sometimes, things get a little muddy out there in Sparta. Also, thanks to Tim for providing me with photos of a 1st-gen Spartan. You know where to reach me when you’re ready to let it go, Tim.

Late Breaking News Update!

Okay, not so late breaking, since the news is more than 70 years old, but here it is anyway…

Tom contacted me shortly after the write up was posted and told me that Appalachian State University has a yearbook titled, aptly enough, “The Rhododendron.” The 1942 and 1945 editions have D&P advertisements in them. Both of the yearbooks are available for viewing online here: http://bit.ly/asuyearbooks . I’ve cropped out the D&P ads and you can see them here:

1942: https://lh3.googleusercontent.com/-VqKwuNNXRjo/VZ7dMvMyeVI/AAAAAAAABic/386oDL1_swE/s800-Ic42/asuyb1942-p133.jpg

1945: https://lh3.googleusercontent.com/-7PyicjIL6nQ/VZ7dMzP2UqI/AAAAAAAABig/bM3Xw9a0poM/s800-Ic42/asuyb1945-p101.jpg

You’ll notice that the ’42 and ’45 ads refer to both Boone and Sparta. This leads me to believe that the Sparta location was part of the D&P operation from the beginning. When D&P relocated in ’44 it must have been a headquarters move only. The Boone location appears to have remained in operation after the move, but I have no idea for how long. I’m going to do some more digging around Boone and see what turns up.

WDC Wellington Bent System – Restoring a Mainstay Pipe of the Celebrated Maker


Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

Bruno Antony: Each fellow does the other fellow’s murder. Then there is nothing to connect them. The one who had the motive isn’t there. Each fellow murders a total stranger. Like you do my murder and I do yours…For example, your wife, my father. Criss-cross.
― from “Strangers on a Train” (1951), directed by Alfred Hitchcock, screenplay by Raymond Chandler and Czenzi Ormonde, starring Farley Granger and Robert Walker [Bruno]

INTRODUCTION
The movie was one of Hitchcock’s greatest and a favorite of mine. How could it not be, with the legendary detective novelist Raymond Chandler as the top word-man? But this is not a blog about swapping murders. It does concern the swapping of a bit, however, or to be more accurate, the removal of one from a basic Peterson’s System Standard in my collection of pipes awaiting more extreme repair, and which won’t be missed before it can be mended, to use for the William Demuth Co. Wellington System Billiard.

But first, let’s play Find the Pipe in the Lot.Robert1 No doubt you have spotted it without trouble, or will soon deduce the answer from following photos.

Now for the criss-cross: watch as the bit, at first loose but in place in the shank of the Peterson’s Standard System to the right in photo one, without warning falling to the trademark green sleeve along with the battered band in photo two. Look long enough, and I guarantee you’ll see the moment of selfless sacrifice for the blighted, bit-less predicament of the once proud, near-twin WDC close by. And then, in photo three – the miraculous transplant to the WDC after the donated organ has embraced its new host body, at least tentatively.Robert2

Robert3 A few words concerning the William Demuth Co. are in order, for those not familiar with its illustrious history. Demuth (1835-1911) entered the U.S. as an emigrant from Germany with no money when he was 16 and worked a number of odd jobs. His break came when he attained the position of clerk for a tobacco products trade company. Demuth founded his own company in Brooklyn, New York in 1862, two years into the Civil War, when he was only 27.

Success was rapid, leading to friendships with such prominent figures as James A. Garfield. [Garfield was inaugurated as the twentieth U.S. president in 1881 after winning by the narrowest popular vote margin in history, a mere 9,464 ballots, but with an extra 59 Electoral College votes. He served only four months before he was gunned down by a single shot aimed by Charles Julius Guiteau, an American lawyer denied an ambassadorship to France(evidently for good cause, as shooting the president on July 2, four months into his term, was not very diplomatic). Although Garfield lingered for about two and a half months, the assassin’s bullet caused the blood poisoning to which he succumbed. Guiteau was hanged several days short of a year after the ultimate assassination.]

At the Presidential Inauguration, Demuth presented Garfield with two meerschaum pipes, one in Garfield’s image and the other in the new First Lady’s. The friendship of the two men led to Demuth’s commissioning of a partial presidential line of pipes. But the linchpin WDC pipe was the Wellington, which lasted beyond the company’s own lifetime. Having become a subsidiary of S.M. Frank & Co. in 1937, WDC continued until the final day of 1972. The Wellington, however, was still offered in Frank’s catalog until 1976 and even had a brief reprise in the mid-1980s by way of consumer-direct sales.

Here are two other Wellington’s, the first courtesy of pipephil.eu and the second from pipedia.org.Robert4 RESTORATION Robert5

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Robert8 In a sentence, this restoration was more about the stem than anything else. I had decided to go with a perfect replacement from a Peterson’s Standard System pipe in my personal collection. Then, when I donned my Dollar Store 3.75X glasses for a “final” close inspection, I cringed at the sight of the faint black outline of the Peterson’s P, shown below, now filled in with a white china marker.Robert9 Note the correct shape of this bit from lip to tenon. My next brainstorm was to sand off the P, and in fact set out to do so when I came to my senses. What can I say? Sometimes I have the stupidest ideas. And so I opted to let the buck stop here and repair the bit I took off of the Peterson’s System Standard shown in the criss-cross photos of the Introduction. That System Standard needs serious work, also; not only a new, genuine bit but a replacement matching band. I will tackle that one when I have the new bit and band and am up to speed on the process of banding.

With a happy glow of contentment in the pit of my belly, I replaced the above bit, with the P filled in at last, on its rightful pipe in the stand-up, two sided bookshelf with doors where I store most of my collection, and opted to proceed with this restoration by doing the long, tedious work of applying layers of black Super Glue to build up the thinner, bottom section of the bit that lacks a tenon. As a result, while the rest of the Wellington has been finished for about ten days, the old bit, mangled by some wannabe pipe fixer, took days of patient layering, sanding and micro-meshing each phase, then polishing on the buffers, and was only completed moments ago.

I started the bit on its way, which I knew would take some days, by filing it to a uniform tapering roundness and sanding with 150- and 320-grit paper before micro-meshing from 1500-4000.Robert10

Robert11 After that I gave the entire surface of the bit below the bulge the first of four thick coats of black Super Glue. Aware of the risk, I then stripped the old finish with as short as possible of an Everclear soak.Robert12

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Robert17 Leaving the bowl and shank for about 10 minutes in the alcohol and time enough to dry, I reamed and sanded the chamber to the smoothness of a chamois cloth and retorted the pipe using the bit from my own Peterson’s System Standard. Starting with super fine 0000 steel wool, then micromesh every step from 1500-4000, the wood and steel band had a nice natural sheen.Robert18

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Robert23 Without stain, using the natural rich color of the briar, I prepared the bowl and shank for the coming test to see if the bit worked out, the likelihood of which I had doubts, by buffing it with white Tripoli, White Diamond and two coats of carnauba, using the plain cloth buffer between each, of course.

The following days seemed to drag with each successive layer of black Super Glue and the long drying time followed by sanding with 200-grit paper and micro-meshing up the scale each time. But in the end, the result was worth the time and effort, considerable and somewhat unnerving as they were.Robert24

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Robert31 CONCLUSION
Again, this battle was far more about trying to recover an available bit, so that it would fit and lock in the shank, rather than any problems I faced with the bowl and shank. As the bit was when I received the Pete System Standard with which it came, well, the bit was the tip of the iceberg with that future project. In fact, my friend and mentor, Chuck, recommended that I send it to someone he knows in Denver – not so much because the task was beyond my skills but that it was what he would do if he needed a new Peterson’s bent system pipe stem with the right measurements as well as a replacement band of the appropriate type. I was fortunate with the WDC in that it called for a bit designed after the Pete System variety.

Of course I would have preferred to place a perfect, like-new bit in this great WDC Wellington, but the personal reward came in finding out that I could take what I had and make it work.

I think I’ll do the same with the estate Peterson’s Standard System that gave its bit for this pipe, after I’ve received the new parts in the mail.

Restoring a No-Name Bent Rhodesian


Blog by Aaron Henson

Still being relatively new to the pipe collecting/restoration hobby I have been a bit selective when it comes to the pipe I purchase. I typically look for shapes that have visual or tactile appeal and pay little attention to the name on the stem. And in that line of thought, ever since seeing the GBD 4292 for the first time I have wanted a pipe of this shape. So when I came across this no-name bent Rhodesian on eBay, I quickly placed a bid.Aaron1 It’s not that there were no markings on this pipe. The left side was stamped with STANDARD on the shank and a white 5-point star on the stem. The right side of the shank was stamped with Bruyère in script over Garantie.

A week later the package arrived in the mail and happily, the pipe was just as described and there were no surprise chips or cracks that the seller forgot to mention in the advertisement.Aaron2

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Aaron5 Stummel Inspection
The grain was very nice with some birds eye on the right side and a kind of flame grain on the left. There was some minor denting on the heel but the only real wood flaw was a large fill on the left side The color of the fill did not blend well with the grain and it detracted from look of the pipe. Around the rim there was some chipping and charring; damage not uncommon in a used pipe. The only other major issue that I found was the that the twin groves around the bowl were not very deep and had been worn completely away on the right side.

Stem Inspection
The stem was in very good shape. There were some tooth marks on the bottom side of the stem with moderate oxidation overall. The singer was removable and had a modest build up of tar. The biggest issue with the stem was the loose fit to the stummel – which didn’t become apparent until after the shank was cleaned.

During the inspection I decided to change the stain and finish of the pipe in order to highlight the grain and camouflage the large patch. So I began by setting the stummel to soak in 95% isopropyl alcohol to remove finish and loosen the tars and cake. I set the stem to soak in the same solution in a different container for the same reasons.Aaron6 After an overnight soak, I began cleaning the stem with pipe cleaners, running them through until they came out clean. To address the oxidation, I placed a small dab of petroleum jelly over the star and set the stem to soak in a solution of 50/50 chlorine bleach and water. After 20 minutes – when the bubbles had subsided – I rolled the stem over in the solution and let it go another 20 minutes. Then I removed from the bath, rinsed with fresh water and set the stem aside to dry.Aaron7 I didn’t get back to the work bench right away, so after a 36 hour soak, I removed the stummel from its alcohol bath and wiped it dry. I then reamed the bowl with 40 grit sand paper wrapped around a ½” diameter dowel (although this method works well, I did finally order a Castelford pipe reamer from Amazon). Once the cake was removed and the chamber cleaned, I went to work on the shank. Pipe cleaners and cotton swabs removed the remaining gunk inside the shank.

The chips and charring around the rim could only be cleaned up by topping the bowl. I use a sheet of 220 grit sandpaper laid on a flat surface and worked the stummel around in the circular motion. Even pressure and constant checking ensured that the rim was flat and level. I didn’t get the deepest chips because I was concerned that anymore material off the top would change the look of the pipe. Looking back now, I could have filled these chips with a briar dust patch. Maybe I will go back and do that this fall.

I sanded the remainder of the bowl with 320 – particularly around the large filled area and decided that the fill was in good shape and not worth removing. The fill proved to be of a darker color and that went along with my finishing plans.

The parallel grooves around the bowl were next on the list. On the right side they had worn away until they were barely visible. I went to my local hardware store and searched through the saw blades until I found what I was after: a thin fine toothed mini-hacksaw blade that just fit the width of the existing grooves. I trimmed the end of the blade with shears so I would have more clearance around the shank. Using the existing groves as a guide, I carefully worked my way around the bowl deepening and redefining the grooves. As usual, I found that not rushing yielded the bet results.Aaron8

Aaron9 Returning to the stem, I tried applying heat to raise the tooth mark but that did not answer. So I roughened the tooth marks with 320 grit paper and fill of the divot with black superglue in multiple thin layers, letting the glue dry completely (12 hours) between layers. Once the final layer of superglue was dry, I feathered out the patch with 320 grit paper. Then I began the sanding/polishing process by wet sanding with 400 – 4000 grit paper stopping every few grits to dry the stem and apply a light coat of mineral oil. I didn’t touch the star on the stem until I got to the 2000 grit paper not wanting to damage the logo. Once I finished polishing the stem with 6000 – 12000 grit paper I oiled the stem and set it aside.

I wanted to provide some contract to the grain of the pipe and to make the grooves really stand out. The original grooves did not have a contrasting color. I began with a coat of Black Fiebing’s leather dye. In retrospect, I should have thinned it down some.Aaron10 After the stain dried, I had a difficult time removing it. Acetone wipes and eventually light sanding removed most of the dye but left enough to highlighting the grain.Aaron11 I wanted a little more color so I applied a 3:1 diluted coat of Fiebing’s Ox Blood dye. This had the result of giving the pipe a pink hue that had me more than a little concerned. Happily, it all came together with multiple thin coats of olive oil. I left the oil on the stummel until it soaked in and then applied the second and third coats. The third coat did not soak in, so I wiped in clean and set it aside to rest for a couple of days.Aaron12 Before taking the pipe to the buffing wheel and thought I would address the loose stem. I tried bee’s wax, which has worked in the past, but the stem remained too loose. After a little research I heated the tenon over the heat gun and then inserted a nail set into the air hole and let the tenon cool. This technique only enlarges the end of the tenon rather than the full length of the tenon, which is a better repair. I went through the heating/cooling process several times until I got a snug but not tight fit. Another thing to be aware of when heating the tenon is that the softened tenon may ‘sag’ a little. If this happens, then you may be left with a little gap between the stem and shank.

From here, I assembled the pipe and took it to the buffing wheel. I use an inexpensive Sears buffing system that fits into the chuck of my drill press. I found on previous projects that gearing down the drill speed to 1200 rpms was important to maintain control and not overheat the pipe. I finished with three coats of carnauba wax and buffed to a shine.Aaron13

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The Perfect Birthday Present for a Mother Who Never Smoked and Has Everything


Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

Mr. McGuire: I just want to say one word to you. Just one word.
Benjamin: Yes, sir.
Mr. McGuire: Are you listening?
Benjamin: Yes, I am.
Mr. McGuire: Plastics.
Benjamin: Exactly how do you mean?
― From “The Graduate” (1967), directed by Mike Nichols; with Anne Bancroft, Dustin Hoffman, Katharine Ross, many others…and Walter Brooke as Mr. McGuire

INTRODUCTION
My mother’s birthday was last Saturday, June 27. I won’t go into the kind of details most women prefer to avoid, even though my mother is by no means most women. She would be the first person to tell you her age, and that is as it should be. But I will tell you about the Japanese hand-painted and otherwise adorned white billiard I bought as part of a pipe lot, thinking it was ceramic, even when it arrived, because of its heft and the thickness of the bowl. I will describe and illustrate this pipe and the work I did to restore it because of my decision to make something unusual and special of the otherwise novelty or gift store item as a late present to my mother for a landmark birthday (I’ll go that far and not a word more).

I only learned of the true composition of the Japanese beauty after I stopped by my Post Office Box to pick it up, along with the regular briars that came with the lot, on the way to my pipe club’s monthly meeting on the third Thursday of a forgotten month last year. And it really is a pretty thing, with its hand painting and what looks to be intricate application of green, red, purple, blue, black and other colored stones of whatever types arranged in the shape of a dragon.

As I recall, I arrived at the meeting a little late and showed it first, as my supposed jewel of the lot, to my mentor, Chuck. He took it in his rough but surprisingly kindly hands and turned it every which way, frowning.

“What the hell have you got here?” I believe were his exact first words. Anyone who knows Chuck understands how he likes to beat around the bush.

“Ummm, a ceramic pipe from Japan?” I tried, feeling my gut sink, rightfully as it turned out.

“I don’t think so,” he said and headed across the room to a table where two professional pipe-makers, Victor Rimkus and Don Warren, sat talking.

I like to think the idea that discretion is the better part of valor stayed me from joining them. Instead I watched and listened from my seat at a safe distance. At least they all seemed genuine in their curiosity and perplexity about the material used to fashion this odd Japanese billiard. At last, Victor whipped out his trusty cellphone to use the flashlight app, but not as I expected. Here is a poor shot I later took replicating his action.Rob1 I gave it a moment’s thought as I vaguely heard them chortling, and the truth hit me like the bright Christmas ornament Victor had made of my beautiful new pipe: it was plastic!

Chuck walked back to me with one of his big grins and the pipe outstretched in a hand, and as I took it, he asked, “Do you know what you have here?”

“Yes, I figured it out,” I replied, snatching it from him with a bit of motherly protection.

“That’s how you learn,” he said, managing not to laugh outright.

And so I had a marvelous Japanese plastic pipe that I knew right off I could never imagine offering it for sale, even if there might be someone somewhere on the planet who would want to buy it. Yes, I did smoke a bowl in it later that night, for the experience if nothing else, and it wasn’t all that bad; maybe a tad toxic, but not bad at all.

RESTORATION
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Rob5 Doesn’t it look like the dragon broke its hind quarters with the bit fully closed at an exact half-turn off? I set the dratted thing away with my broken pipes, all of the others of which had one thing in common, even the cheapest Medicos – they were real pipes, not plastic and Made in Japan, if the fatally flawed tobacco pipe was not in fact made in one of the Koreas.

At any rate, the week before my mother’s birthday, I found myself in line at my Post Office with a card I found there (the USPS is hilarious when it comes to greeting cards), and the idea to send my dear mother the pretty plastic pipe that might have come all the way from Japan first occurred to me. I dismissed the notion out-of-hand as some sort of mental attack of ghastly tackiness.

But as the week passed, somewhere in the echoes of my mind as Glen Campbell sings “Wichita Lineman,” I continued to cogitate on how I might somehow make the perhaps proudest pipe poseur into a worthwhile gift my mother might just love. After all, she has become quite interested in the myriad types of pipes and ways they can go wrong following my blogs on this site, despite the fact that she has never smoked anything – at least not to speak of.

Well, first I had to align the bit, which several of the above photos reveal is half off its screw, in more ways than one. Besides, this was a new lesson I received from Chuck regarding a genuine example of fine pipe-making, a 1930s L&H Stern Park Lane De Luxe Billiard that was about an eighth of a turn off. And so I gathered together my pump pliers, a small cloth and a Bic, and set myself to the task of heating the tenon until it was black. Then I draped the cloth over the tiny screw sticking out of the shank and clamped my pliers over the cloth until the jaws settled and closed shut. With all of my might, I turned the tenon as far as it would go, which turned out to be about halfway, and repeated the process. The stem was in perfect alignment.Rob6 By the way, not only is the direction to turn the tenon counterintuitive, as Chuck warned me obliquely, but the entire concept of heating metal (which thereby expands it) takes some pondering to get a handle on. But if nothing else, my mind does thrive on theories that seem to defy logic. Consider this: the turning of the tenon, in the direction it is off-set, is made possible by the very expansion of the metal stretching that which surrounds it. The trick is not heating it to the point of cracking the outer substance.

I considered skipping the next step for reasons that will become apparent, but the thought was abhorrent to me, and so I cleaned some stains, light and dark brown, from the chamber using a small cotton cloth square with a little Everclear. There was still a light brown area around the bottom of the chamber.Rob7 While I was at it, I used the super fine steel wool #0000 on the bit and turned it from a creamy color to bright white. I finished the bit with 4000 micromesh.Rob8 I happened to have a dark red votive candle that was perfect for my plan.Rob9 Peeling away the paper label from the bottom of it, I removed the wick and its aluminum base and inserted it in the direct center of the chamber.Rob10 By now I’m sure it’s clear where I’m headed with this. If not, there is something wrong with the reader’s sense of foreshadowing. At any rate, I bent the top of the wick to a side and melted the rim of the candle into the chamber until it was almost full. I set it aside to harden again and clipped the excess wick.Rob11 The waxed that dripped onto the pipe’s rim came off easily, and since no buffing on a wheel was necessary or even possible, I was finished.Rob12

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Rob15 CONCLUSION
For the most part, I have no problem with special kinds of plastic being used to make tobacco pipes. I have even said that no real pipe collection is complete without at least one of The Pipe versions, made of pyrolytic graphite/phenolic resin, a high heat and pressure plastic the components of which were created more often for use in liquid rocket fuels. This liberal attitude toward pipe material, in a rarefied and more than a little opinionated sub-culture of human society in general, does not go over well with many pipe enjoyers. But The Pipe models, started in 1963 by the Super-Temp Corporation contracting with Venturi Inc. for marketing, lasted until 1975. They were supposed to be fun, and, after a brief time of distribution of only the pure black “dress pipe” variety, were offered in multiple colors such as yellow and red and were often mixed in wild combinations representative of the good old Hippie Generation that inspired them. The Pipes made no pretense of being anything but a fancy kind of plastic that may have been used in the construction of the Japanese billiard, which was likely bought by or for a collector who discarded it after learning of its material. Here are two The Pipes I own, one of which I will restore for sale on my site and the other that I will keep.Rob16 I guess all I have left to say at this point is: Happy Birthday, Mom! I hope you enjoy your new, very special Japanese plastic tobacco pipe candle for many years. And remember, you can burn it as often as you like, and I’ll always refill it for you.