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What a Wreck of a Pipe this Peterson’s of Dublin Kildare 408 Apple

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by Steve Laug

This is another pipe we picked up from a seller in Macon, Georgia, USA on 03/08/2025. It was a classic Peterson’s Apple shaped pipe. It was stamped Peterson’s [arched over] Dublin [over] Kildare. Mid shank on the right side it was stamped 408. It was truly a wreck of a pipe at the worst and at the best it was someone’s favourite. It was very dirty and was covered with tars and oils all around what must have been a natural coloured pipe when it started. The bowl had a thick cake that overflowed in lava onto the rim edge and top of the bowl. The inner edge of the bowl appears to have been poorly, if not infrequently reamed with a sharp knife. It was notched and damaged all the way around and was even visible with the lava coat. The stem was a vulcanite fishtail one that was very dirty, discoloured and there were deep tooth marks on both sides ahead of the button. The fit of the stem to the shank showed that the internals of the shank were as dirty as the externals of the pipe. All in all, it was truly a mess that I was unsure would clean up well. Jeff took photos of the pipe so I could have a sense of what it looked like before he started his work on it. Jeff took photos of the stem and the bowl and rim to give a sense of the horrible condition of the pipe. You can see the thick cake in bowl and the lava overflow on the edges and rim top of the bowl. The damage on the inner edge of the rim is visible even under the lava. The stem surface is very dirty and you can see the tooth marks and damage. This will be a challenge! He also took photos of the sides of the bowl and the heel to show the beautiful grain that could not be totally hidden by the heave filth on the bowl sides. You can see the oils and debris ground into the finish and built up on the surface of the bowl and shank. He took a photo of the stamping on the left side of the shank. It is faint but still is readable as noted above.I reread Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). I am quoting nothing specifically from that article but recommend you take time to read it.

I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Peterson’s Kildare Line. It has become my go to any time I want information on Peterson’s lines. Page 314 had the following information on the Kildare Line.

Kildare (1965-) First issue of line with matte-finish in Classic Range shapes, P-Lip and fishtail mouthpiece. Second issue C.1979 as Kildare Patch, with rusticated patches on pipe surface. Third issue 2010, matte-brown, P-Lip or fishtail mouthpiece, no band. Fourth issue 2011-, burgundy sandblast finish, nickel army mount, fishtail mouthpiece, exclusive to smokingpipes.com.

The information given above identifies the pipe as a First Issue of the line with a matte-finish. It would have been issued between 1965 and 1979. This line was issued in a brown finish with either a P-lip or a fishtail mouthpiece. This means that the pipe is an older issue Kildare. The 408 shape number is attached to a ¼ bent Apple.

Now it was my turn to work on the pipe. Jeff had done an amazing cleanup of the pipe. It was such a wreck that I wondered what it would look like after his work. He reamed the heavy cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs, shank brushes and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. The scratches in the briar stood out once clean. There were some on the heel of the bowl. The rim top was clean but badly damaged on the inner edge. He scrubbed the dirty stem with Soft Scrub and then soaked it in Briarville’s Pipe Stem Deoxidizer. Once it had soaked he rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. Overall the pipe looked better but would be a challenge to bring back to life. I took a photo of the rim top to show the condition. You can see the clean bowl. The bowl is in excellent condition and the rim top shows the heavy damage on the inner edge of the bowl. The stem came out looking quite good and the tooth marks and chatter were visible on the surface ahead of the button.I took photos of the sides of the shank to show the stamping. The photo clearly shows the faint stamping though it is actually more readable in person. The stem is also faintly stamped with a Peterson’s P logo. I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. It really does have some beautiful grain on the bowl and shank. It was time to work on the pipe. I started by trying to clean up the inner edge bevel with a folded piece of 220 grit sandpaper. It was too far gone for that to work. I changed course to use various wooden spheres I have here along with 220 grit sandpaper to try to rescue the rim edge and bevel. Once finished it definitely looked better. I filled in the deep road rash on the heel of the bowl with clear CA glue, working it into the deep pits with a tooth pick. Once it cured I used a folded piece of 220 grit sandpaper to smooth it out and blend it in.I sanded the bowl with 320-3500 grit sanding pads to remove the scratching and marks on the bowl surface and top and underside of the shank. I wiped it down after each pad with a damp cloth and by the end the bowl really began to show some promise. I carefully avoided the stamping on the shank sides. I used a Cherry stain pen to restain the inner edge and rim top to match the rest of the briar before I started sanding it. Once it had been sanded the match should be perfect. I polished the briar with micromesh sanding pads. I dry sanded it with 1500-12000 grit sanding pads and wiped the bowl down after each pad with a damp cloth. By the final pads the briar really had a shine. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and worked on the tooth marks on the stem. I “painted” them with the flame of a lighter to lift them. They came up a bit and I filled in what remained with the extra strength rubberized Black CA glue. Once the repairs cured I flattened them out and redefined the button edge with small flat files. I sanded them smooth with a folded piece of 220 grit sandpaper. I touched up the P stamp on the left side of the taper stem with some white acrylic fingernail polish. Once it cured I scraped off the excess and worked over the surface with a 400 grit sanding pad to clean up the stamping. It is clear and readable.I sanded the stem and tenon with 320-3500 grit sanding pads. Each successive pad brought smoother shape and definition to the stem. I wiped it down with an Obsidian Oil cloth after each sanding pad and by the end it was starting to look very good.I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped them down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I gave it another coat of Obsidian Oil and set aside for the product to absorb into the vulcanite. It was great to finish this older (1965-79) Republic Era Peterson’s 408 Apple. It was a question if it could be reborn but I think it looks good.  I put the bowl and the stem together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with deep sandblast all around it. Added to that the polished black vulcanite stem was beautiful. This Peterson’s Kildare 408 Apple is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 58 grams/2.05 ounces. It is a beautiful pipe and one that will soon be on the rebornpipes store in the Irish Pipe Makers Section. If you want to add it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Breathing New Life into a Royal Danish 903 Made in Denmark Billiard

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by Steve Laug

The next pipe on the worktable is an obvious Stanwell shaped pipe. It has a mixed finish – sandblast on the bowl and shank with smooth panels on the left and right as well as the underside of the shank. The sandblast finish is quite beautiful even through the grime. It was purchased on 08/12/2025 from a seller in Downey, California, USA. The shape of the pipe a classic Billiard with a saddle stem pinched on the sides. There is a Crown logo stamped in the left side of the saddle stem. It was stamped on the underside of the shank on a smooth panel. It reads Royal Danish [over] Made in Denmark. The shape number 903 is stamped near the heel of the bowl. The finish was dirty with dust and grime ground into the nooks and crannies of the sandblast finish. The smooth panels on each side were dirty with oils and grime. There was a thick cake in the bowl and lava overflow on the rim top. The inner edge of the rim was covered so thickly in lava it was hard to know what was underneath. The vulcanite fancy saddle stem was calcified, oxidized and had tooth marks and chatter ahead of the button on both sides. Jeff took some photos of the pipe before he started to work on cleaning it up for us. Jeff took photos of the rim top and the stem to show the condition of the pipe when we received it. You can see the thick cake in the bowl and the heavy coat of lava filling in the blast on the rim top and inner edge of the bowl. The damage on the top front and outer edge is also visible. The stem is calcified and oxidized with light tooth chatter and marks on both sides near the button. He took photos of the sides of the bowl and the heel to give an idea of the shape and the condition of the briar around the bowl. It has a great sandblast with smooth patches on the bowl sides. The next photo Jeff took shows the stamping on the underside of the shank. It is clear and readable as noted above. The Crown logo is also visible on the left side of the saddle stem. Regardless of when this specific briar was made, the shape is very much a 1960s Danish one. I turned to Pipephil’s site and quickly scanned the article on Stanwell getting a great overview of the history. I went through the photos and did not find the shape of the pipe that I was working on (http://pipephil.eu/logos/en/logo-r6.html). There was one that showed the mixed finish of the Royal Danish line – sandblast with smooth patches on each side of the bowl. I have included a screen capture of that section below.I then turned to Pipedia and found that the Royal Danish was also listed as a second or a sub-brand made by Stanwell (https://pipedia.org/wiki/Stanwell#Sub-brands_.2F_Seconds). I have included the list of seconds from the site below. I have highlighted the Royal Danish in blue in the text.

Sub-brands / Seconds – Bijou (discontinued), Danish Quaint, Danish Sovereign, Danske Club,    Henley (discontinued), Kong Christian (discontinued), Majestic, Reddish (discontinued),  Royal Danish, Royal Guard, Royal Sovereign, Sailor (discontinued), Scandia, Sorn (discontinued), Svendson.

There was also an interesting advertising page on the Danish Briars by Stanwell. The first one on the list was the Royal Danish. The description of the line is clear and concise, be sure to read it below.Jeff had cleaned up the pipe following his normal cleaning process. In short, he reamed the bowl with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife.  He scrubbed the smooth bowl with undiluted Murphy’s Oil Soap with a tooth brush. He worked over the lava and debris on the rim top and was able to remove it. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the stem with Soft Scrub and cotton pads to remove the debris and oils on the stem. He soaked it in a bath of Briarville’s Pipe Stem Deoxidizer to remove the oxidation. He rinsed it with warm water and dried it off. I took photos of the pipe once I received it. It really looked good. I took close up photos of the stem and the rim top to show both how clean they were and what needed to be addressed with both. The rim top and bowl edges look better. The stem looked better and the tooth marks and chatter was very light.I took a photo of the stamping on the underside of the shank. You can see from the photo that it is clear and readable. I also captured the stamping of the crown on the left side of the saddle stem. I removed the stem from the bowl and took a photo of the parts to give a sense of the beauty of the pipe. I polished the smooth patches on the bowl sides and the inner edge of the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each pad to remove the debris. The smooth portions took on a rich glow. I worked some Before & After Restoration Balm into the briar with my finger tips and into the blast with a shoe brush. The product works to clean, revive and protect the briar. I let it sit on the pipe for 10 minutes then buffed it off with a soft cloth. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks and chatter on the surface of the vulcanite with the flame of a Bic lighter to lift them. I was able to raise the majority of them with the heat. I filled in the remaining the tooth marks with a strong rubberized and carbon Black CA glue. Once it cured I flattened the repairs with flat files to start blending them into the surface. I sanded out the repairs with a folded piece of 220 grit sandpaper to finish blending them into the surface. I applied some acrylic white nail polish to the stamping on the stem left side.I sanded the stem with 320-3500 grit 2×2 inch sanding pads. I wiped the stem down after each sanding pad with an Obsidian Oil Cloth to remove the sanding debris. It really began to look very good.I polished out the sanding marks on the stem with micromesh sanding pads – dry sanding it 1500-12000 pads. I wiped it down with some Obsidian Oil each pad to remove the dust and polishing debris. I polished it with Before After Pipe Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil and set it aside to dry. This is another pipe that I am really happy about the look of the finished restoration. This reborn Royal Danish 903 Sandblast Billiard turned out really well. I think that it really is a great looking pipe with a great shape and grain. The polished black of the stem works well with the briar. The briar really came alive with the buffing. The rich brown stains of the finish make the grain really pop with the polishing and waxing. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Royal Danish 903 Sandblast Billiard really feels great in the hand and it looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 38 grams/1.34 oz. The pipe will be going on the rebornpipes store soon. It will be in the Danish Pipe Makers Section if you would like to add it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!

Turns out to be an older Peterson’s Donegal Rocky Made in Ireland Billiard

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by Steve Laug

The next pipe on the work table is a sandblast Peterson’s Rusitcated Billiard shaped pipe that we received from a friend in Naples, Florida, USA on 07/17/2024. It was stamped on the underside of the bowl and shank and on the heel, it was stamped “Donegal” [over] Rocky. There was no shape number though it appears to be a shape 15.  Following that it read, Made in Ireland (in circle). There is a band on the shank that is stamped on the left side and reads K&P [over] three faux hallmarks, or Makers Marks. These were used before 1963. These included a Refined Shamrock, Wolf Hound and a Tower without a door. Under that it read DUBLIN. It has a deeply rusticated finish around the bowl and shank that has a lot of oils, debris and grime in the finish. The pipe had been recently reamed and there was a light cake in the bowl and a lava overflow in the rustication on the rim top. The inner edge of the bowl looks to be in good condition. There was a very beautiful pipe underneath all of the buildup of years of use. The stem was a Peterson’s Fishtail Taper Stem. It had light chatter on both sides ahead of the button. Jeff took photos of the pipe before he started his cleanup work on it. Jeff took photos of the bowl and rim top to show the thin cake in the bowl and the light lava build up on the rusticated rim top and the edges of the bowl. The rim top and edges looked good. Jeff took photos of the top and underside of the stem showing the tooth chatter on an otherwise good looking stem. More would be visible once Jeff cleaned it up. Jeff took photos of the sides and heel of the bowl to show the condition of the finish. You can see the dust and grime around the sides of the bowl and shank in the heavily rusticated finish. Jeff took photos of the stamping on the underside of the bowl and shank. The stamping was faint but readable as you can see from the photos. It read as noted above. The Silver ferrule is actually clearly stamped and readable. I am including the information from Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). I have included a bit of the pertinent history here.

1915 – 1949 The Pre Republic Period

This was a turbulent period for the company with the outbreak of World war 1 and the start of the Easter uprising in 1916. The K&P shop was extensively damaged during the military action at this time (see attached newspaper report).

Following quote by Kapp & Peterson.

“Kelly’s, the well known Dublin landmark at the corner of Sackville Street and Bachelor’s Walk, one of the most shot at and fully punctured premises in Dublin, was in our possession practically before the smoke ceased over the ashes of our fine shop under the Metropole Hotel. This was one of the most sensational business captures arising out of the Rebellion.”

Around 1916, Peterson began stamping their pipes “Made in Ireland” in what is referred to as a block format.

Charles Peterson died shortly after retiring and moving to Hamburg in Germany in 1919 where he is buried. The original 1890 ‘system’ pipe patent expired at around this time.

The Irish free state came into being in December 1922. The Free State Era was from 1922 through to 1937.

Peterson followed with a stamp of “Irish Free State” in either one or two lines, either parallel or perpendicular to the shanks axis and extremely close to the stem. Ireland was a republic in all but name. Eventually the Irish people voted for a new constitution in 1937 and Ireland then formally became Eire (Ireland in Irish). The Made in Eire era stamps were from 1938 through till 1941. Peterson now stamped their pipes with “Made in Eire” in a circle format with “Made” and “Eire” in a circle with the “in” located in the centre of the circle. This was used during the years of 1938 – 41. Later they stamped their pipes with “Made in Ireland” in a circle format 1945-1947 and still later with “Made in Ireland” in a block format 1947-1949. The “Made in Ireland” block format came in either one line or two lines. The Republic of Ireland was formed on 17 April 1949.

The above information helped me date the pipe. I knew from the Maker’s Marks on the Silver that it was made prior to 1963. The Made in Ireland circular COM stamp helps to take the date back a bit further as it was used from 1945-1947. This was another older pipe. That was a bit of a surprise for me.

Jeff had done a great job cleaning up the pipe as usual. He cleaned up the reaming with a PipNet reamer and a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with undiluted Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior of the stem with Soft Scrub and then soaked it in Briarville’s Pipe Stem Deoxidizer. He rinsed it off with warm water to remove the Deoxidizer. The pipe looked far better when it arrived. The silver tarnished once again and would need to be polished because it had been sitting here for awhile. I took some close up photos of the rim top and also of the stem surface. I wanted to show how well it had cleaned up. The rim top and edges look quite good. I also took close up photos of the stem to show the light tooth marks on the surface near the button.I took a photo of the stamping on the underside of the shank and the band. You can see that it is stamped as noted above. It is faint but still readable. I took the pipe apart and took a photo of the pipe. It is a good-looking pipe and has a rugged rustication around the bowl.I worked over the dull area on the rusticated rim top with a brass bristle wire brush to knock off the remnants of crud in the deep grooves. It looked better.I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I polished the Sterling Silver band on the shank with a jeweller’s cloth to remove the tarnish and protect it from further tarnishing. I sanded the stem with the 2 inch square 320-3500 grit sanding pads to remove the light tooth chatter and marks in the acrylic. I wiped down the stem after each sanding pad with Obsidian Oil. I was able to remove the marks and the stem looked very good.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I am excited to finish this Republic Era Peterson’s “Donegal” Rocky 15 Billiard. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with the rugged rustication all around it. Added to that the polished Sterling Silver band and the black vulcanite stem was beautiful. This rusticated Classic Peterson’s “Donegal” Rocky Billiard is nice looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 34 grams/1.20 ounces. It is a beautiful pipe and one that will be on the Irish Pipe Makers Section of the rebornpipes store soon. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

New Life for a “Malaga” Rhodesian Oval Shank Rhodesian with a Taper Stem

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by Steve Laug

For the next little while I am working on some Malaga Pipes. I have several in queue to work on so I tend to pick them by what catches my eye. The next pipe on the table is an interesting “Malaga” Imported Briar ¼ Bent Rhodesian. Jeff saw it on eBay and purchased it on 09/14/2025 from a seller in Carleton, Michigan, USA. The grain on this pipe is very stunning beneath the oil cured finish. The pipe is stamped on the topside of the shank and reads “Malaga”. It is a nice one in terms of the well-done ¼ Bent Rhodesian. The bowl and shank were in excellent condition. The finish was in good condition though dirty. The bowl had a thick cake that over flowed over the top of the crowned rim in a lava coat. The rim top and inner edge of the bowl appeared to be in good condition under the grime. The taper stem appeared to be either vulcanite or hard rubber and was lightly oxidized and calcified. There were deep tooth marks on the top and the underside ahead of the button. Jeff took photos of the pipe before he started his clean up work. Jeff took photos of the rim and bowl to show the cake and a heavy lava coat on the crowned rim top and edges. The inner edge of the rim showed some darkening and had some cake on it. It was a dirty pipe but still a beauty. The hard rubber stem was lightly oxidized, calcified and had some deep tooth marks and some chatter on the top and underside of the stem. The photos of the sides and heel of the bowl show some stunning and unique grain on the smooth bowl and shank. The oil curing/finish makes the grain really stand out. Jeff took photos of the stamping on the left and right side of the shank and it is clear and readable as noted above. For those of you who are unfamiliar with the brand, I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. Here is the link – https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. If you are interested to learn more then I invite you to follow the link to get a feel for the brand and the pipemaker.

I am also am including a link to some printed material on the Malaga brand that came to me from the daughter of George Koch (we purchased George’s pipes from his daughter) to help identify the particular stamping on the pipe. The link takes you to the entire collection of materials that were sent to me. (https://rebornpipes.com/2019/02/27/malaga-pipes-catalogue-of-pipes-and-tobaccos/).

Jeff had cleaned up the pipe using his usual process. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway with alcohol, cotton swabs and pipe cleaners. The shank had an inset to take in the tenon and the end of the stem so I would need to fit a stem to sit in the shank. I took photos of the pipe once I received it. I took a photo of the rim top and the stem to show their condition. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top was clean as were the inner and outer edges of the bowl. The stem looked better and the tooth marks are very light on both sides.I took a photo of the stamping on the top side of the shank to show that it was clean and faint in spots but still readable as noted above. I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like. It was time to start my work on the pipe. I sanded the scratches and marks on the rim and bowl sides with 320-3500 grit 2×2 inch sanding pads. I wiped it down after each pad with a damp cloth. It really began to shine. I polished the bowl sides and shank with micromesh sanding pads. I dry sanded it with 1500-12000 grit micromesh pads. I wiped it down with a damp cloth after each pad. It really began to look beautiful. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I worked it into the twin rings around the rim cap with a shoe brush. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the finished bowl aside and turned my attention to the stem. I filled in the deep tooth marks on the top and the underside of the stem with a black rubberized CA glue. Once it cured I shaped it with small files and then sanded the repairs with 220 grit sandpaper to blend it into the vulcanite. I sanded the stem with 2 x 2 inch sanding pads – dry sanding with 320-3500 grit pads and wiping it down after each pad with an Obsidian Oil cloth.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I did a final hand polish of the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I put the stem back on the “Malaga” ¼ Bent Rhodesian and took it to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful “Malaga” ¼ Bent Rhodesian and the hard rubber taper stem and smooth finish combine to give the pipe a great look. I honestly have no idea why it is labeled a second as there are no fills or flaws in the briar. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.34 ounces/38 grams. This is another pipe that I will be putting on the rebornpipes online store in the American Pipe Makers and Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

New Life for a Republic Era Peterson’s System Standard 307 Huber Munchen

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by Steve Laug

The next pipe on the work table is Peterson’s System pipe that we purchased from our contact in Copenhagen, Denmark on 04/11/2023. It was stamped Peterson’s [over] System [over] Standard on the left side of the shank vertically below the nickel ferrule. On the right it is stamped Made in the Republic of Ireland (in three lines) [over] the shape number 307. The underside of the shank was stamped HUBER [over] Munchen. It has a smooth finish around the bowl and shank have oils, debris and grime ground into the finish. There was a thick cake in the bowl and a lava overflow on the rim top that was heavier toward the back side. The top and edges of the rim were well hidden under the tars and lava. There was a very beautiful pipe underneath the buildup of years of use. The ferrule on the shank end was oxidized and is stamped on the top and left side K & P [over] Peterson. The stem was a Peterson’s style P-Lip. It was oxidized and calcified toward the end with some tooth marks and chatter. Jeff took photos of the pipe before he started his cleanup work on it. Jeff took photos of the bowl and rim top to show the thick, hard cake in the bowl and lava build up on the top of the rim and the edges of the bowl. Only clean up would tell the full story. Jeff took photos of the top and underside of the stem showing the tooth chatter, scratching, calcification and oxidation on the stem surface and wear on the edges of the button. Jeff took photos of the sides and heel of the bowl to show the condition of the finish. You can see the grime around the sides of the bowl and shank. Even under the dirt and debris of the years it looked very good. Jeff took photos of the stamping on the sides of the shank. The stamping was faint in spots but readable as you can see from the photos. It read as noted above. The nickel Ferrule is clearly stamped and readable. I have included the information on the shape number on this pipe that I picked up on researching the previous pipes. I have included a page from a Petersons Catalogue that I have on rebornpipes (https://rebornpipes.com/tag/peterson-hallmark-chart/). I have put a red box around the 307 shown in the catalogue page shown below. That should give a clear picture of the size and shape of the pipe. I am also including the information from Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). I have included a bit of the pertinent history here.

1950 – 1989 The Republic Era – From 1950 to the present time, the stamp for this era is “Made in the Republic of Ireland” in a block format generally in three lines but two lines have been used with or without Republic being abbreviated.

During the 1950’s and 60’s the Kapp & Peterson company was still in the ownership of the Kapp family. However, 1964 saw the retiral of the company Managing Director Frederick Henry (Harry) Kapp.

Pipedia also included a section of information on the System pipes including a diagram of the systems look (https://pipedia.org/wiki/Peterson#Republic_Era_Pipes). I quote a section of the article in part and include a link to another article on Pipedia on the System pipe.

The Peterson System pipes are the standard bearers of the Peterson pipe family, famous for the excellent smoking pleasure they provide. Often imitated but never equalled, the Peterson System smokes dry, cool and sweet, thanks to the scientific effectiveness of the original design. The heart of the System is the unique graduated bore in the mouthpiece. This makes the suction applied by the smoker 15 times weaker by the time it reaches the tobacco chamber. The result is that all the moisture flows into the reservoir and, thus cannot reach the smoker’s mouth. The Peterson Lip further enhances the effectiveness of the graduated bore by directing the flow of smoke upwards and away from the tongue. This achieves a uniquely even distribution of smoke and virtually eliminates any chance of tonguebite or bitterness. Furthermore, the shape is contoured so that the tongue rests comfortably in the depression under the opening. Each “PLip” mouthpiece is made from Vulcanite. For the Peterson System pipes to work properly, the stem/tenon has to have an extension, the tip of which will pass by the draft hole from the bowl and into the sump. Upon the smoker drawing in smoke, this extension then directs the smoke down and around the sump to dispense a lot of the moisture before the smoke enters the extension and stem. On the System Standards and other less expensive systems, this extension with be made of Vulcanite turned integrally with the stem. On the more expensive System pipes this extension will be made of metal which screws into the Vulcanite stem. This extension on the earlier pipes will be of brass and the newer pipes will be of aluminium. Most smokers not knowing this function of the metal extension, assumes that it is a condenser/stinger and will remove it as they do with the metal condensers of Kaywoodie, etc. Should you have a System pipe with this metal extension, do not remove it for it will make the System function properly and give you a dryer smoke (https://pipedia.org/wiki/A_closer_look_at_the_famous_Peterson_Standard_System_Pipe).

Finally, on the underside of the shank it is stamped Huber [over] Munchen. From a past restoration I did a lot of work on the stamping (https://rebornpipes.com/2023/10/14/petersons-kildare-special-hg-republic-of-ireland-10-canadian/). Have a look if you are interested.

To learn more about the Huber Munchen stamp I turned to page 300 of “The Peterson’s Pipe” by Mark Irwin and Gary Malmberg as noted by him in the previous blog and found a great paragraph on the stamping. I quote in full.

GH Retailer’s Monogram (c. 1960s) George Huber of Munich, Germany, a Peterson distributor and retailer for decades, stamped their monogram on pipes sold in their store, G overlaid on H. Peterson shared in the 1988 commemoration of Huber’s 125th year in business by producing a special pipe with a sterling rim cap, stamped HUBER over CELEBRATION.

The pipe I have is one that does not bear that monogram and does not appear to have ever had the sterling rim cap and was not stamped HUBER over CELEBRATION. It was however, stamped Huber [over] Munchen – the city where the shop was located. With that information I turned my attention to working on the pipe.

Jeff cleaned this filthy pipe with his usual clean up process. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with great looking grain around the bowl and shank. Jeff soaked the stem in Briarville’s Pipe Stem Deoxidizer to remove the oxidation on the vulcanite. When the pipe arrived here in Vancouver for the second stop of its restoration tour I was amazed it looked so good. I took some close up photos of the rim top and also of the stem surface. I wanted to show what an amazing job Jeff did in the cleanup of the rim top. The rim top and inner edge were in good condition. There was some darkening and slight damage to the inner edge. The rim top also had some roughening. I also took close up photos of the stem to show the condition of the vulcanite. It was quite clean and the tooth marks on the button and on the stem ahead of the button were very visible in the photos.One of the things I appreciate about Jeff’s cleanup is that he works to protect and preserve the nomenclature on the shank of the pipes that he works on. The stamping on this one was faint in spots to start with so I was worried that it would disappear altogether with the cleanup. He was able to preserve and maintain its condition in the process. It did not become worse but the photos give an accurate picture of the stamping. I have noticed that many restorers are not careful to protect the stamping in their cleaning process and often by the end of the restoration the nomenclature is almost destroyed. I would like to encourage all of us to be careful in our work to preserve this as it is a critical piece of pipe restoration! I took the stem off the shank and took a photo of the pipe. I decided to start my work on the pipe by cleaning up the rim top and inner edge of the bowl with a folded piece of 220 grit sandpaper. I removed the damage on the inner edge and top. The rim looked significantly better.I sanded the bowl and shank with 320-3500 grit 2 x2 inch sanding pad. I wiped the bowl down after each sanding pad with a damp cloth. The grain can be seen through the finish. I polished the briar with micromesh sanding pads – dry sanding it with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad to remove the dust. The briar was really shining by the final pad. I rubbed the bowl and rim down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. I really like watching the Balm do its magic and bring the briar alive. I polished the nickel ferrule with a jeweller’s cloth to polish out the oxidation and dullness of the of the metal. It began to take on a deep shine. It looks quite good. I set the bowl aside and turned my attention to the stem. I sanded the stem with 320-3500 grit 2×2 inch sanding pads. I wiped the stem down after each sanding pad with Obsidian Oil. I blended in the tooth marks and chatter in the surface and after the final pad a deep shine began to develop.I polished the stem with 1500-12000 grit micromesh sanding pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. Once again at this point in the restoration process I am excited to be on the homestretch. I look forward to the final look when the Huber Munchen Peterson’s System Standard 307 is put back together, polished and waxed. I put the bowl and stem back together. I lightly polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up nicely. The depths of the grain really pop with the wax and polish. The shiny black vulcanite stem is a beautiful contrast to the browns of the bowl and thick shank and polished nickel ferrule. This Republic Era Peterson’s System Standard 307 Bent Billiard was another fun pipe to work on. The pipe feels great in the hand will be better when warmed up while smoking. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.43 ounces/69 grams. I will be putting it on the rebornpipes store in the Irish Pipemakers Section if you would like to add it to your rack and carry on the previous pipeman’s legacy. This is an interesting estate to bring back to life.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Breathing New Life into a Stanwell Dorado 175 Stack

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by Steve Laug

It is a beautiful chilly day in Vancouver without rain so I decided to go to the basement and work on another pipe that was purchased on 02/16/2023 in a lot of pipes that came to us from a seller in Copenhagen, Denmark. It included a group of Danish Made Stanwell pipes that are quite beautiful. The grain around the bowl and shank of this Stack has a mix of birdseye, straight and flame grain. The pipe is stamped on the underside of the shank and reads STANWELL [over] Made in Denmark [over] Dorado. On the right side of the shank it is stamped with the shape number 175. The pipe was dirty when Jeff received it. There was dust and grime ground into the finish. It is finished in the warm stain that highlights some nice grain around the bowl and shank. The bowl was heavily caked and there was some darkening and lava on the rim top. The inner edge shows some damage and darkening around the bowl. There was a ferrule on the end of the shank with two think black lines around the band. The stem is acrylic and is dirty with light tooth marks and chatter on both sides ahead of the button and on the button itself. There is no logo on the sides or top of the taper stem. Jeff took photos of the pipe before he started his clean up work on it. Jeff took photos of the bowl and rim top to show what they looked like before the clean up. You can see the thick cake in the bowl and the darkening and lava on the inner edge and top of the rim. The acrylic stem was in decent condition with tooth marks that are visible in the photos below. The photos of the sides and heel of the bowl show the grain around the bowl and shank. The stain adds depth finish on the pipe. Even under the grime it is a real beauty. The stamping on the sides of the shank are shown in the photos below. It is clear and readable as noted above. I turned to Pipephil’s site to see if I could find any information on the Diplomat line of Stanwell pipes (http://www.pipephil.eu/logos/en/logo-stanwell.html). There was nothing specific on the line but the summary of Stanwell History is quite helpful. I quote it below.

Brand & factory were established in 1942 by Poul Nielsen. The company has been owned since 2000 by Nordisk Tobaks Kompagni A/S.

The factory in Borup crafted all Stanwell pipes from 1965 until 2009. From 2010 on the pipes are crafted by Barontini (Italy) exept for the limited editions.

Production (2007): 115 000 Pipes/year – Denmark

I turned to Pipedia to an article that originally was posted here on rebornpipes and written by my late friend Bas Stevens (https://pipedia.org/wiki/Stanwell_Shape_Numbers_and_Designers). The list did not clarify who designed the shape so that was still a bit of a mystery. Whoever did so, created a beauty. I now knew that the shape 175 was a Tall Billiard or Chimney with tapered stem. There was no other information. Now it was time to work on the pipe.

Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. It came in Stanwell Box with Pipe Sock. I removed it from the sock and took photos of the pipe once I received it. I took close up photos of both the rim top and the stem. Jeff had been able to get the grime and lava off of the rim top and it looked pretty incredible. Even the darkening and marks on the rim top on the right side and the back of the bowl are very obvious now that it is clean. The stem looked very clean. The tooth marks and chatter were minimal and should be easy to remove.The stamping on the shank side was readable as noted above. I also took a photo with the stem removed to give an idea of the perspective and design of the pipe.I started my work on the pipe by addressing the damage on the inner edge of the bowl with a piece of 220 grit sandpaper and a sphere to remove the damage. I then used a half sphere to further shape the rim top to bring the edge back into round and it looked much better. Over all the rim top and edges looked much better.I sanded the outside of the bowl and rim with 320-3500 grit sanding pads to remove the scratching and marks on the briar. I wiped the bowl down between pads with a damp cloth to remove the sanding debris. I stained the sanded and polished rim top with a Maple stain pen and it matched the colour of the rest of the pipe. I polished the smooth bowl and rim top with micromesh sanding pads using 1500-12000 grit sanding pads and wiping it down after each sanding pad with a damp cloth to remove the sanding dust and debris. I worked some Before & After Restoration Balm into the finish of the bowl and shank with my fingers. I want the product to go deep into the finish because it works to clean, enliven and protect the briar. Once I was confident that it was deeply worked into the finish I wiped it off and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. The grain really stands out on the pipe in the photos below. I set the bowl aside and turned my attention to the acrylic stem. I tried to raise the tooth marks on the acrylic stem. I “painted” the stem surface with the flame of a Bic lighter and was not able to lift any of the marks. I filled in the tooth marks with black CA glue (I forgot to take photos of the repairs once I glued them). Once the repairs cured, I used a small flat file to smooth out the repairs. I then sanded the areas with 220 grit sandpaper to smooth them out and blend them in. I wiped it down with an Obsidian cloth to remove the debris. I sanded the stem with 320-1500 grit sanding pads to further blend the sanding marks into the surface of the acrylic. I wiped the stem down after each sanding pad with an Obsidian cloth to remove the debris from the sanding.I polished the acrylic stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I polished it with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of oil and set it aside to dry. This Stanwell Made in Denmark Dorado 175 Stack with an acrylic taper stem is a great looking pipe now that it has been restored. The beautiful finish really highlights the straight grain and the polished finish is stunning. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Stanwell Dorado 175 Stack fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 38 grams /1.34 ounces. I will be adding the pipe to the Danish Pipe Makers Section of the rebornpipes store. If you are interested in purchasing this pipe send me a message or an email.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Cracking the Mystery of an Alluring Gourd Calabash

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by Kenneth Lieblich

This is a wonderful gourd calabash with a long history, and I hope that one of you will fall in love with it. There is an elegance to the lines of this pipe, with its swan-like curves. It is a classic, and looks (and feels) satisfying in one’s hand. It had been well-loved by its previous owner, and understandably so. This calabash hid a big secret and it was my job to uncover and repair it. Sometimes I bite off more than I can chew and this might be one of those times. Maybe this should have been called Kenneth’s Krazy Kalabash Kure. No markings at all on this pipe, but no matter. Let’s take a closer look at it. The gourd has a deep, rich colour that I really like. The size is really pleasing too. It is more modestly sized than most calabashes – and that’s a positive. I bought this pipe in an auction and, because the auction was away from my home, I didn’t get to inspect the pipe closely beforehand. Boy, was I in for a surprise! The pipe was in dirty but decent condition. The vulcanite stem had quite a bit of wear: lots of tooth marks, oxidation, calcification, etc. The acrylic shank extension was dirty, but otherwise fine. The gourd, similarly, was dirty, but in good shape. BUT, as soon as I removed the meerschaum bowl from the gourd, I saw the problem. At some point in the past, the bowl had cracked in half: northern and southern hemispheres, if you like. That’s a big deal! This was a tough repair, but I am pleased with the results and the pipe is good to go now.As the photo above shows, the bottom part of the bowl was embedded into the gourd. I gave a preliminary and somewhat half-hearted attempt to pry it out with a dental tool. That didn’t work and it’s probably just as well. In attempting to pry it out, I was quite concerned about either cracking the gourd or cracking the bowl further – or both. I ended up heating the gourd and bowl with my heat gun – hoping that ancient tars were holding it in place. And that did the trick: I was able to extract the bottom bowl chunk (plus a few fragments) safely from the gourd without causing further damage to either. You can see the results below.At this point, I figured that I would restore the stem while I thought about what to do with the bowl. I used a disposable lighter and ‘painted’ the stem with its flame. The gentle heat of the flame can cause the dents in the vulcanite of the stem to expand back into shape. In this case, some improvement occurred – but not a lot. The stem’s calcification was quite substantial. I used an old butter knife and gently scraped some of the thicker accretion off. Doing this now helps later in removing the oxidation. I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, ochre-coloured mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush. Due to the severity of the oxidation, I then repeated the scrubbing with the cream cleanser for maximum effect.While the stem was soaking, I also cleaned the acrylic shank extension. I followed the same cleaning procedure as with the stem. It took a while, but I got it clean.As the stem was now clean and dry, I set about fixing the marks and dents in the vulcanite. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done. I did the same with the shank extension. I moved on to the gourd. I cleaned the exterior of the gourd with some pH-neutral detergent and some distilled water, on a few cotton rounds. I cleaned inside of the gourd gently by scraping with my reaming knife, tube brushes, and some other tools. I was pleased with the results. I gave the gourd a thorough going-over with some beeswax polish and let that sit. I buffed it with a microfibre cloth and then, much later, I rubbed some LBE Before & After Restoration Balm into the gourd and let it sit for 30 minutes or so. I then buffed the gourd again with a microfibre cloth. On to the bowl. Meerschaum is too fragile for a proper reamer, so I used 220-grit sandpaper on the end of a wooden dowel to clean out the bowl and it turned out well. One of the frustrations of cleaning meerschaum is that once smoked, the stains never go away – and this pipe was heavily smoked. However, I did what I could and it definitely improved.Now with the stem, shank extension, gourd, and meerschaum cleaning done, it was time to put Humpty Dumpty back together again. Before repairing the separated chunks of the bowl, I needed to secure the two hemispheres together. This was not intended to be the critical attachment point, but just a solid method of marrying the two pieces. I used an adhesive for ceramics and clay – not because meerschaum is ceramic or clay (it isn’t) – but it does mimic certain characteristics of those insofar as it is very porous. This adhesive worked perfectly – it did exactly what I wanted it to. I was also able to attach the small shards of meerschaum that were left over (as seen in photos above).Now to go ‘all in’ on the repair of those missing chunks. I taped off the areas of the bowl that I didn’t want affected by the repair medium. This was a long and challenging repair and went through several failed attempts (which I won’t bore you with). Some failures included plaster of Paris, amalgams involving primarily calcium carbonate, and other ingredients (like leather dye). In the end, I came up with a good solution that maintains the integrity of the bowl shape, gives an incredibly resilient (and hard) repair, is resistant to high temperatures, and is completely inert when cured. After much trial and error, I settled on a particular type of epoxy mixed with a combination of the aforementioned calcium carbonate and briar dust. You might reasonably ask, ‘Why calcium carbonate?’ Good question. It is a material that best acts as a repair medium for meerschaum and I encourage you to read an important article I wrote about the issue here. You may also ask, ‘Why briar dust?’ Also a good question. This provided a slight brownish tint to the epoxy and CaCO3 mixture. Matching the surrounding colour was always going to be an impossibility, but I wanted to do the best I could.

I mixed my concoction and applied it liberally to the affected areas. During this process, the epoxy mix was much less viscous than I had hoped it to be. This was a big problem as it was oozing in ways that I didn’t want it to! However, like the trooper I am, I fiddled and fixed and floundered until I got it just right. It needed a full 24-hour cure and I was only too happy to leave the frustrating thing alone for a while!In the meantime, I glued the shank extension back into place in the gourd. Looks great.On the morrow – no surprise – the bowl was pretty darn ugly, but I can fix ugly. I donned a tight-fitting dust mask and went to work. My goal, of course, was to sand down excess epoxy and bring it to the level of the surrounding meerschaum, while simultaneously not reducing the bulk of the meerschaum. This took a lot of hard and careful work (plus a few touch ups), but we got there in the end. I am satisfied with the results, since the repair was never going to look invisible. The benefit of this pipe is that the repair is hidden from view, below the rim of the gourd. I then sanded down the entire piece of meerschaum with my Micromesh pads. I also rubbed two different beeswax polishes into the meerschaum. Then I let it sit for 20 minutes, buffed it with a microfiber cloth and then repeated the beeswax process. Worked like a charm! Before I went off to the buffer, I gave the meer and the gourd another going over with Clapham’s beeswax rub. This really worked well. I only took the stem to the buffer, as meerschaum and gourds don’t tolerate those high speeds very well!

This gourd calabash was a delightful can of worms right from the start and its beauty only increased through the restoration process. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Calabash’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6½ in. (165 mm); height 4½ in. (115 mm); bowl diameter 2⅛ in. (54 mm); chamber diameter ⅞ in. (21 mm). The weight of the pipe is 2⅜ oz. (68 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

The third of a foursome of Beautiful pipes sent to me with Potential Burn Out Issues

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by Steve Laug

On November 29 I received an email from a fellow regarding a Moretti that came to him from a dear friend. He stated that it had a burnout and that he had someone ream it for him. I have included his first email below.

Steve, I have a Moretti pipe that belonged to a dear friend. It had a burnout and I had the bowl reamed, but I’m afraid to smoke it. Can you offer a suggestion of how the inside of the bowl can be treated against possible future burnout, or can you fit the bowl with either a meerschaum or graphite liner? – Michael

We talked back and forth regarding the pipe and various options for repair. I agreed to work on them and told him to mail it to me. Once he packed it he added another three pipes to the box that he was sure had the same issues. He mailed them to me on December 8 and sent me another email.

You have convinced me that you’re the person who can help restore my pipes! I shipped 4 pipes to you today by USPS, and declared their value at $5 each for a total of $20 as you requested. I’m embarrassed to admit it, but all four have had burnout issues and I’m hoping that you can clean them out and coat the inside of the bowls as you described. If you feel that more effort is needed, please let me know.

On December 28th I received the package from Michael. I opened the box and inside there were four beautiful Italian Made pipes. I have listed them below and included photos of the pipes.

Savinelli Autograph Sandblast Bent Cherrywood
2008 Ardor DR bent Dublin
Mastro Beraldi 2 Bent Dublin
2005 Moretti 1 Bent Rhodesian

The third pipe I brought to the table is a Savinelli Autograph Sandblast Bent Cherrywood. Overall it looks very good. It is stamped on smooth heel of the bowl and reads Savinelli [over] Autograph [followed by] Made in [over] Italy and to the right it is stamped with a 2. The stamping is clear and very readable. The pipe has a mix of black, brown and oxblood stains on a sandblast finish and the blast shows amazing grain that the shape follows well. The crowned rim cap is also sandblast and the heel of the bowl is smooth in a patch that bears the stamping. The shank end is a blue/white acrylic. The finish was very clean and the bowl had a light cake on the walls but the rim top was clean. I inspected the walls of the bowl and could not find any issues or divots in the walls. I spoke with Michael and he mentioned that it looked like it had some small checking/cracking on the walls of the bowl. Initial inspection reveals that the light cracking in the cake on the bowl walls. I would need to examine it further once it had been reamed and cleaned. The acrylic black original saddle stem is on the pipe and has an autograph on the top of the taper. The stem showed light tooth marks or chatter on both sides. I took photos of the pipe to show what it looked like before I started working on it. I took photos of the bowl and rim top to show the clean finish on the bowl. The photos show a moderate cake in the bowl and a very clean rim top. The stem photos show the condition of the taper stem ahead of the button. I took photos of the stamping on the left and underside of the shank. It is clear and readable as noted above. I removed the stem and took a photo of the pipe to give a sense of the proportions of the pipe.I wanted to remind myself a bit about the Autograph line from Savinelli so I reread a blog I had written on a previous Autograph restoration (https://rebornpipes.com/2019/01/05/restoring-a-savinelli-autograph-3-rhodesian-dublin-long-shank/). I quote a portion of the blog now:

I turned first to the Pipephil website (http://www.pipephil.eu/logos/en/logo-savinelli1.html) to get a brief overview of the Autograph line. There I found out that the Autographs were hand made and unique. The Autograph Grading system is ascending: 3, 4, … 8, 0, 00, 000.

I turned then to Pipedia to get a more background on the Autograph line. I had the outline I needed from pipephil for the pipe but wanted more (https://pipedia.org/wiki/Savinelli). I quote in part from the article on that site.

While Savinelli’s serially produced pipes account for around 98% of annual production, the marque also creates a number of artisanal, handmade pieces as well. The Autographs, the Creativity line, and the Mr. A. line are all the result of Savinelli’s unique handmade process, with the Autographs reflecting the larger Freehand aesthetic, the Creativity line delving into more complex hand carving, and the Mr. A. line sidestepping the standard shape chart for remarkable and unusual pipes.

All of the briar for Savinelli’s Autographs and other freehand pipes is sourced specifically for those pieces. While the majority of the marque’s serial production is made from extra grade ebauchon blocks, Savinelli keeps a separate supply of Extra Extra plateau blocks for Freehands. This variety of briar is much larger, and of a higher quality, which explains why so many Autographs and Savinelli handmades are naturally larger designs.

These handmade pieces are shaped much like traditional Danish Freehands: they are shaped first and drilled second. Using this method, Savinelli’s team of artisans is able to showcase their own creativity, as it maximizes flexibility and facilitates a more grain-centric approach to shaping. The resulting Freehand designs are at once both a departure from the marque’s classical standard shapes, yet very much still “Savinelli” in their nature—i.e. proportioned so that the bowl is the visual focus when viewed from the profile, juxtaposed by the comparatively trim lines of the shank and stem. To provide a little more insight into the differences between Savinelli’s standard production and freehand lines, Luisa Bozzetti comments:

“When we choose to make Freehand pipes we must stop production on the standard shapes. The process for Freehands is much more involved and takes much more time. Finding the best people from the production line and pulling them to make Freehands is challenging since it’s not an assembly line, but rather a one or two man operation.

After the rough shaping of the stummel, we must get together and brainstorm which style of stem will be paired before the pipe can be finished since we do not use pre-shaped stems. All accents and stems for the Freehands are cut from rod here in the factory. A lot of care goes into the few pieces lucky enough to make the cut; to end up with a certain number of Autographs, for instance, means that many, many more will be made, and only the few will be selected.”

The quality control process for Savinelli handmades is even more rigorous than that employed in the standard lineup. Many blocks are started and later discarded because of pits or defects. While Savinelli’s briar sourcing is a constant process, working with some of Italy’s top cutters to ensure only the finest and most suitable blocks make their way to the factory, it’s impossible to source plateau briar that’s completely free from flaws. That’s just nature. Savinelli creates the standard for quality by working through the rough (a very high-quality rough, mind you) to find that shining diamond with the potential to become a Savinelli handmade.

I turned to work on the pipe itself. I reamed the bowl with a PipNet pipe reamer using the cutting heads 2 and 3. I finished the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls of the bowl with 220 grit sandpaper wrapped around a piece of dowel. I turned to work on the pipe itself. I reamed the bowl with a PipNet pipe reamer using the cutting heads 2 and 3. I finished the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls of the bowl with 220 grit sandpaper wrapped around a piece of dowel. I then thoroughly cleaned the bowl walls, shank and the airway in the stem. I used cotton swabs, pipe cleaners (both bristle and regular) and Isopropyl alcohol.I scrubbed the bowl and shank with a tooth brush and some undiluted Murphy’s Oil Soap. I rinsed it off with warm water to remove the dust and soap from the finish. I dried it off with a soft cloth and it looked much better. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I examined the cleaned walls of the bowl and found a divot on the left side of the bowl half way down across the side. I could feel it with my fingers. I wiped the bowl clean with a cotton pad and alcohol to remove any debris on the surface. I mixed a batch of JB Weld to repair the divot on the bowl wall. I pressed it into the damaged area with a tooth pick and a dental spatula. I set the bowl aside for the repair to cure. Once it cured I sanded it smooth with a piece of 220 grit sandpaper wrapped around a piece of dowel to smooth out the repair. I wiped it down with a damp pad to remove the sanding debris.I mixed a bowl coating of sour cream and activated charcoal powder. I inserted a pipe cleaner in the airway entrance to the bowl to keep it open. I applied it to the walls of the pipe with a folded pipe cleaner and repeated it until I had the walls thoroughly covered. I set the bowl aside and worked on the stem. I sanded the stem with 320-3500 grit 2×2 inch pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad. I polished the acrylic with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I the polished mottled brown acrylic taper stem and the Savinelli Autograph 2 Cherrywood bowl with Blue Diamond to polish out the remaining small scratches and raise the shine. I gave the stem and the bowl several coats of Carnauba Wax then buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. This turned out to be a beautiful Savinelli Autograph 2 with a black acrylic saddle stem. The finished pipe is shown in the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches wide x 1 ¾ inches long, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.08 ounces/58 grams. Thanks for walking through the restoration with me as I worked this beautiful Bent Dublin. This one will join the first one I restored both will await my completion of the work on the other two pipes Michael sent me. Thanks for looking.

Rethinking the Repair of Damaged Stems

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by Kenneth Lieblich

Welcome to another installment of my Pipe Incident Reports. The idea, in general, is to provide a brief write-up – focusing on a particular pipe-restoration-related issue – rather than an entire restoration story. I’ve been blessed by a precious few God-given talents in my life, but innovation is not among them. I’m not usually able to come up with groundbreaking ideas to do things differently. Having said that, I do try and improve my repair/restoration skills, techniques, and procedures wherever I can. One can call it kaizen or whatever, but I try to find better ways of restoring pipes.Today, I am attempting to improve the process of repairing stem bite-throughs by incorporating steel mesh. Now, you might be thinking, ‘That’s not a sentence I ever expected to read’, and you are justified in that thought.

Many pipe repairmen have used various methods for repairing bite-throughs (holes) in vulcanite. Normally, this involves mixing cyanoacrylate adhesive with activated charcoal or powdered vulcanite. Some fellows have also tried some sort of epoxy to bring the stem back to life. In fact, when I started doing pipe repairs, I used that mixture of cyanoacrylate adhesive and activated charcoal. Then I discovered a black-tinted cyanoacrylate adhesive that came pre-mixed with rubber and charcoal. I introduced this product to Steve and it’s what he and I have been using ever since. However, I have always wondered about the durability of these repairs – especially against the bite of a man’s jaw. I wondered, could there be a better way?

Maybe. Read on, but please note: what I am proposing is NOT a complete solution. This is an idea that I hope someone will take and turn into a workable method.

I decided to test a pipe-stem repair with the aforementioned adhesive built around a stainless-steel wire-mesh structure. My thinking is that this would enhance the strength and durability of said repairs. For any engineers or scientists reading this article, please know that I have no scientific background and I am not equipped to conduct accurate tests of compressive or tensile strength. I am merely running an idea up the proverbial flagpole and seeing who salutes it. I hope that someone reading this will take the idea and, either, discredit it or expand upon it. The experiment I describe below is just that: an experiment. It is, possibly, a proof of concept – but certainly not the final step.

The idea came to me one day as I saw some sort of wire mesh being used in a concrete foundation. This mesh is used in construction to control cracking, to distribute stress, and add tensile strength. Perhaps it can be used, in like manner, where a large vulcanite repair is needed. My encounter with the concrete was providential because I had recently acquired a large lot of pipes, many of which had damaged stems. There was one stem in particular that stood out as a candidate for this experiment. Here it is: This is a stem that I would normally likely toss in the garbage, unless a customer specifically asked me to repair it. The damage is obviously serious. Ironically, this brutal damage actually makes this stem the perfect patient for this type of surgery.

Here is the stainless-steel woven wire mesh. For those of you who know such things, this mesh has a mesh number of 200. It can be acquired inexpensively and comes in various mesh numbers. The larger the number, the finer the holes in the mesh. To be frank, my selection of 200 was pure guesswork. I didn’t really have a sense of what would be best – other than to say that it needed to be fine enough to prevent the adhesive from pouring straight through.On with the work! I first needed to create a platform upon which the adhesive and mesh could rest. This was obviously essential in order to maintain the draught hole in the bit. In the first photo below, you’ll see that I used cardboard, but I immediately abandoned that idea (I’ll explain why momentarily). I am displaying this photo in order to demonstrate my use of a pencil to scribe the precise shape of the missing section of vulcanite.I quickly eliminated the cardboard idea because it just isn’t as useful a material for this purpose. Instead, I used several layers of duct tape as my substrate. I can still scribe a line on the duct tape, but – more importantly – cyanoacrylate adhesive doesn’t stick to it. In other words, once the work had fully cured, I could readily remove the duct tape without affecting the repair.

With my scribed line, I was able to transfer the pattern of the absent vulcanite on to the wire mesh and cut it to shape. Truth be told, it would probably be better to use welded wire mesh, but I have no idea where you acquire that in such a small mesh number. Anyway, before cutting the wire mesh, I took the critical steps of (1) gently sanding the mesh with sandpaper to provide a slightly rough surface to maximize the adhesive bond, and (2) cleaning the mesh thoroughly with acetone, to remove any sanding grit and any other substance that would inhibit a good adhesive bond.

And away we go! It is important to apply the cyanoacrylate adhesive in thin layers, rather than one thick blob. I chose to apply a layer, spray it with an accelerator, apply another layer, etc. – until I was satisfied. Once complete, I left it to sit overnight and came back the next day. I freely admit that I am still concerned about the brittleness of this repair, but I think this is definitely a step in the right direction. Naturally, shaping and sanding was the next step – and this took a while. I should emphasise at this point that I didn’t employ the same attention to detail on this stem, as I would on a stem for a customer. I just wanted to get this done and see if it would work. As I sanded with needle files and sanding pads, I shaped the button and melded the repair into the surrounding vulcanite. You can see the results below. It’s pretty good and I’m sure it would look even better if I was doing it for sale or for a customer.

Some final thoughts: I think there is a rudimentary idea here. I feel confident in saying that the repair itself is likely stronger and more resilient with the mesh than without. However, I am apprehensive about whether the brittleness of the cyanoacrylate adhesive is improved or not – and I’m not sure how to reasonably overcome that issue (other than trying epoxy). Another problem that still exists is that there is no direct connection between the mesh and the pre-existing vulcanite. This surely isn’t helpful. It is at the edges – where the adhesive meets the vulcanite – that the bond must be weakest. Next steps might include (1) embedding the wire mesh in an epoxy – this might be the best way of addressing brittleness; (2) overlaying the wire mesh on the original vulcanite to create a bridge structure (although this creates its own big problems); (3) developing a way of affixing the mesh to the vulcanite.

Now, over to you! What do you think of this idea? How would you improve it? What are the next steps? What colossal errors have I made? Please let me know what you think in the comments below. If you make use of the ideas from this experiment in your pipe work, please let me know how it goes. I hope you enjoyed reading this installment of my Pipe Incident Reports – I look forward to writing more. If you are interested in my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

New Life for a Republic Era Peterson’s “Donegal” Rocky 15 Rusticated Billiard

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by Steve Laug

The next pipe on the work table is a sandblast Peterson’s Rusitcated Billiard shaped pipe that we purchased from our contact in Copenhagen, Denmark on 11/21/2023. It was stamped on the underside of the bowl and shank and on the heel, it was stamped Peterson’s [over] “Donegal” Rocky [over] the shape number 15. Following that it read, Made in the Republic of Ireland (in three lines). There is a band on the shank that is stamped on the left side and reads K&P in shields [over] Sterling Silver. Under those stamps there are three hallmarks – Hibernia seated, Crowned Harp for country of manufacture and a date letter in this case that was not readable. It has a rusticated finish around the bowl and shank that has a lot of oils, debris and grime in the finish. The pipe had been recently reamed and there was a light cake in the bowl and a lava overflow in the rustication on the rim top. The inner edge of the bowl looks to be in good condition. There was a very beautiful pipe underneath all of the buildup of years of use. The stem was a Peterson’s style P-Lip Taper Stem. It had light chatter on both sides ahead of the button. Jeff took photos of the pipe before he started his cleanup work on it. Jeff took photos of the bowl and rim top to show the thin cake in the bowl and the light lava build up on the rusticated rim top and the edges of the bowl. The rim top and edges looked good. Jeff took photos of the top and underside of the stem showing the tooth chatter on an otherwise good looking stem. More would be visible once Jeff cleaned it up. Jeff took photos of the sides and heel of the bowl to show the condition of the finish. You can see the dust and grime around the sides of the bowl and shank in the rusticated finish. Jeff took photos of the stamping on the underside of the bowl and shank. The stamping was faint but readable as you can see from the photos. It read as noted above. The Sterling Silver ferrule is actually clearly stamped and readable. The hallmarks are worn and hardly readable.I am including the information from Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). I have included a bit of the pertinent history here.

1950 – 1989 The Republic Era – From 1950 to the present time, the stamp for this era is “Made in the Republic of Ireland” in a block format generally in three lines but two lines have been used with or without Republic being abbreviated.

During the 1950’s and 60’s the Kapp & Peterson Company was still in the ownership of the Kapp family. However 1964 saw the retiral of the company Managing Director Frederick Henry(Harry) Kapp.

Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with undiluted Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior of the stem with Soft Scrub and then soaked it in Briarville’s Pipe Stem Deoxidizer. He rinsed it off with warm water to remove the Deoxidizer. The pipe looked far better when it arrived. The silver tarnished once again and would need to be polished because it had been sitting here for awhile. I took some close up photos of the rim top and also of the stem surface. I wanted to show how well it had cleaned up. The rim top and edges look quite good. I also took close up photos of the stem to show the light tooth marks on the surface near the button.I took a photo of the stamping on the underside of the shank and the band. You can see that it is stamped as noted above. It is faint but still readable. I took the pipe apart and took a photo of the pipe. It is a good-looking pipe and has a rugged rustication around the bowl. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I polished the Sterling Silver band on the shank with a jeweller’s cloth to remove the tarnish and polish it. I touch up the P stamp on the left side of the saddle stem with some white acrylic fingernail polish. I pressed it into the stamp with a toothpick and scraped off the excess with the pick and then lightly sanded it with a worn 1200 grit sanding pad. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I am excited to finish this Republic Era Peterson’s “Donegal” Rocky 15 Billiard. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with the rugged rustication all around it. Added to that the polished Sterling Silver band and the black vulcanite stem was beautiful. This rusticated Classic Peterson’s “Donegal” Rocky Billiard is nice looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 29 grams/1.06 ounces. It is a beautiful pipe and one that will be on the Irish Pipe Makers Section of the rebornpipes store soon. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.