Tag Archives: shaping a stem

Cleaning a stubbornly Frozen Quiet Companion Metal pipe from the lot of 12 pipes

by Steve Laug

Back in January I received an email from Robert with a group 12 pipes that needed to be restored in various ways from cleanup to restemming. I chose to work on second metal pipe next. It is a nice looking straight pipe with an apple style bowl and a metal base. It was a smooth bowl with no rustication. The rim top and the base of the bowl were both very dirty. The bowl had been reamed at some time so there was no cake in it. The rim top had an overflow of lava on it and some darkening around the inner edge. The underside of the bowl was dirty and it was coated with a varnish coat. The stem and bowl were stuck on the base and could not be removed at this point. The underside of the metal base was stamped Quiet Companion. The stem was dirty and had a lot of tooth marks and chatter on the top and underside ahead of the button. I took some photos of the pipe to show its condition before I started my work on it. To capture the condition of the bowl and rim top along with the stem I took the following photos. You can see the tar in the bottom of the bowl and the entrance to the shank is quite large. The bowl is not removable at the moment so once I am able to remove it I can do a better assessment of the condition. The rim top has a thick lava coat that is heavier on the back side. The stem is well chewed but none of the marks are too deep. The stem is also not removable at this point. I will need to see what I can find out about the internals so that I can take it apart.I tried to capture the stamping on the heel of the base. It read The [over] Quiet [over] Companion. It was clear and readable.This is a brand I had not seen before, let alone worked on. I had no idea how it came apart and it was solidly stuck. I could not remove the stem from the shank or the bowl from the base. Before I started to work on it I decided to see if I could find out how the parts were held together. Here is the link (http://www.smokingmetal.co.uk/pipe.php?page=83). I quote the information that was included along with the photos.

QUIET COMRADE

Department : METAL STEM & Plug in bowls

QUIET COMRADE stamped under cup and on the base of the bowl. The filter holder is designed such that smoke has to travel three time the length of the shank, the last run is enabled to take an absorbtion filter.

The bowl is retained by the filter holder locking into the bowl, this has to be pulled out before the bowl is released. Attempting to unscrew the bowl can have disastrous effects

Variety of bowls , smooth and carved.

Overall length is 5 3/8 inches (137 m/m)

19 Feb 1974 – US patent # 3,792,705 Inventor Robert J Frederick , Ashtabula, Ohio and manufactured by Mech.Tech.Inc., PO box 487 – 3128 State Road – Ashtabula, Ohio 44004 – USA I also found a link on another site selling the pipe that showed the way the pipe fit together (https://eliesfreehandpipes.com/Elie%27s_Comrade.html).Now I knew how to take it apart… I thought. Now the hard work began. I tried all the tricks up my sleeve from years of working on pipes. I tried the freezer trick – letting it sit in the freezer for repeated periods of time and having absolutely no success. I tried heating the shank with boiling water to try to loosen the internals from the metal base – I repeated the process of heating it several times to loosen it. Again – I had no success. I heated it with a heat gun repeatedly to remove the internals – no success. The only thing that worked at this point was that I was able to remove the stem. I soaked the shank in a bath of alcohol for several days hoping to break things loose. It did not work. I heated it again to combine the alcohol and heat. It did not work. I tried plugging the shank end and soaking the internals with acetone. It still did not work. I am stumped at this point. I decided to clean up the pipe as best as I could without taking it apart. So that is what I did today after work.

I wiped off the debris from the soaking that bowl had received and reamed it with a Savinelli Fitsall Pipe Knife. I took the cake back to bare briar and it looked much better. I cleaned out the airway in the shank and the inside of the bowl and the entrance of the airway at the bottom of the bowl with alcohol, pipe cleaners and cotton swabs. I also cleaned the airway in the stem at the same time. It was beginning to look very good.With the internals clean I turned my attention to the briar bowl. It had started the heating/cooling process I described above with a thick varnish coat. One of the benefits of the long process was that the varnish had bubble and peeled off. I sanded it with a folded piece of 220 grit sandpaper to remove the remnants of shiny varnish on the sides and top of the bowl. It actually had some nice grain underneath the coat. I continued to sand the bowl with 320-3500 grit sanding pads. I wiped the bowl down after each pad with a damp cloth to remove the debris from sanding. By the last pad the bowl had begun to shine. I polished the briar bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad to remove the debris. By the end the grain just popped. It is a pretty bowl. I rubbed the bowl down with Before & After Restoration Balm. It is a paste/balm that works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips to make sure that it covered every square inch of the pipe. I set it aside for 10 minutes to let it do its work. I buffed it with a cotton cloth. The briar really began to have a deep shine. The photos I took of the bowl at this point mark the progress in the restoration. I turned my attention to the other end of the pipe. I sanded out the oxidation and scratches in the surface with 320-3500 sanding pads. I wiped the stem down after each sanding pad with an Obsidian Oil saturated cloth. Once finished it revealed deep marks and gouges in the surface.I filled in the marks and nicks on the surface of the stem with black, rubberized CA glue. I pressed it into the marks on the surface with a tooth pick. Once the repairs cured I sanded them smooth with a folded piece of 220 grit sandpaper. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down with some Obsidian Oil after each sanding pad. I polished it further with Before & After Stem polish – both Fine and Extra Fine and then wiped it down another time with the oil. The frustratingly frozen pipe looked better. Even though I could not break down the internals I worked over the internals with alcohol and pipe cleaners. I put the Quiet Comrade Metal Pipe and stem back together. I polished the bowl and stem with Blue Diamond to polish the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The original brown stains gave depth to the beautiful grain around the bowl and worked amazingly well with the polished vulcanite saddle stem. The grain around the bowl and shank and looks quite remarkable. There are still some nicks for the pipe’s journey that I left as it is part of the story of the pipe. This is truly a beautiful Quiet Comrade Apple on a metal base. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.45 ounces/41 grams. This pipe will be put in the box while I work on Rob’s remaining pipes in the 12 pipe lot. Once I finish them I will be mailing the lot back to him. Thanks for walking through the restoration with me. Cheers.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restemming a Beautiful, Sandblast WDC Milano Ripple Briar Hesson Apple

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by Steve Laug

Time for another break from the repairs that I am working on for Rob. I had a couple of bowls in my box that needed to be restemmed. I chose to work on the first of them which is a beautifully sandblasted Apple bowl. The blast is very deep the rim top is thin and flows directly down the sides. The pipe was stamped on the underside of the shank and read WDC in a triangle followed by Milano [over] Ripple Briar [over] Hesson [over] Patd. Dec. 22, 192(6?). The last digit of the date is covered with a Sterling Silver band on the well repaired shank that is cracked on the left side. The bowl had been reamed and cleaned and was in great shape. There were a few worn spots on the top of the rim on the front and the right side. The shank on the left side had a long crack that had been repaired and banded with a sterling silver band. The band was clean with just a few scratches and the words Sterling curved on the topside. The shank was threaded but the threads were worn and it was missing a stem so I needed to find another one. I took photos of the bowl and have included them below. It shows the pipe before I started my work on it. I took a photo of the underside of the shank to show the stamping. It is quite clear and readable as noted above. I also tried to capture the Sterling Silver stamp o the band.I went through my stems and found one that was close to the right diameter to the shank and had a small diameter tenon. It would need some adjusting but it would fit very well. I took photos of it showing the look with the bowl.I started work on this pipe by polishing the bowl. The bowl was very clean and had little wear on it. The cracked shank had been banded and repaired somewhere in its journey. The silver band was very clean with some small scratches in the surface. It was in great condition so I started by staining the rim top faded and marks spots with a Walnut stain pen to blend them in and clean up the damage. It looked very good.After the touch up stain cured, I rubbed the bowl down with Before & After Restoration Balm. It is a paste/balm that works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips to make sure that it covered every square inch of the pipe. I set it aside for 10 minutes to let it do its work. I buffed it with a cotton cloth. The briar really began to have a deep shine. The photos I took of the bowl at this point mark the progress in the restoration. I set the bowl aside and turned my attention to the stem I had chosen for the pipe. I cleaned up the tenon and shortened it slightly to fit the shank of the pipe. I sanded the diameter with a folded piece of 220 grit sandpaper to fully match the shank diameter. I sanded out the tooth marks and chatter on both sides of the stem.I put the stem on the shank and took photos of the fit of the stem to the bowl and the new look of this deeply sandblast pipe. I am liking the looks of the new stem. I removed the stem from the shank and sanded it further with 320-3500 grit sanding pads. I wiped the stem down after each pad with an Obsidian Oil impregnated cloth. By the time I finished with the 3500 grit pad the stem really looked good. I also sanded out the rough spot on the underside of the silver band to smooth it out.I polished the stem with 1500-12000 grit micromesh sanding pads – dry sanding with each pad. I wiped the stem down after each pad with an Obsidian Oil cloth. I polished it further with Before & After Pipe Stem Polish and wiped it down a final time with the oil cloth. The finished WDC Milano Ripple Briar Hession Apple looks great with its new stem. The taper stem brings out the contrast of the silver band and dark nooks and crannies of the sandblast. I buffed the pipe with a light coat of White Diamond on the buffing wheel and then gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of Carnauba Wax. I buffed the pipe with a clean buffing wheel and it is a real beauty. The dimensions of this WCD Milano Ripple Briar Apple are length: 5 ½ inches, height: 1 ½ inches, outside bowl diameter: 1 inch, chamber diameter: ¾ of an inch. The weight of the pipe is .67 ounces/19 grams. This is a beauty that will be going on the American Pipemakers Section of the rebornpipes store shortly. If you are interested in adding it to your collection let me know. Thanks for giving the blog a read.

Cleaning up another of the 12 – An Imported Briar Lovat Style Pot

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by Steve Laug

This is another of the pipes I received from Robert with a group 12 pipes that needed to be restored in various ways from cleanup to restemming. I have just a few left now so I chose to work on this Kaywoodie like Lovat Style Pot with a short saddle stem. The bowl and shank were very dirty with oils and tars on the surface of the smooth finish. The bowl had been reamed recently so the bowl was free of cake. There was an overflow of thick lava on the rim top. The lava was thick and there as darkening on the inner edge. The pipe was faintly stamped on the left side of the shank and read Imported Briar. There was no other stamping on the shank sides though there may well have been some originally. This one came with the original stem in place on the shank. The shank end had an aluminum fitting that provided a mortise of the threaded metal stinger/tenon on the pipe. The stem did not fit tightly against the shank for some reason that clean up would reveal. It was oxidized and calcified on the button end. There were light tooth marks on the top and underside of the stem near the button. The surface of the button is also tooth marked. There were no logos on the stem sides. I took some photos of the pipe to show its condition before I started my work on it. I took some closer photos of the bowl and rim top to show its condition before I started my work on the pipe. You can see the relatively clean bowl with no cake and the thick lava coat on the rim top. The stem photos also show the general condition of the stem as noted above. I tried to capture the faint stamping on the left side of the shank but it is not clear. I also took a photo of the right side to look for stamping. There was nothing visible in the photos. The left side had a faint stamp that read as noted above. I also unscrewed the stem to give a sense of what the pipe looked like with two parts shown side by side. It definitely is a pot but the long shank and the saddle stem give it the look of a Lovat. Since there was no stamping on the pipe there was really nothing to be learned about its history. It is kind of a mystery pipe. It could be a Kaywoodie I suppose but again there is no proof of that. I decided to begin my work by addressing the fit of the stem to the shank. There was a thick rubberized glue around the stem end of the threaded tenon. It filled in the last thread and also on the top of the stem face. This accounted for the fit to the shank at this point. I used a small pen knife to cut away the rubberized glue and cleaned up the tenon a bit. I turned it into the stem and found the answer to my question of why the rubber! The stem fit against the shank perfectly but was over clocked by about ¼ turn. I would need to deal with that.I used an old trick I learned from one of the old timers on ASP. I heated the metal stinger tenon with the flame of a lighter to soften the glue in the stem. I screwed it into the stem and tried to turn it. I repeated the process until the glue softened. I then was able to align the stem properly on the shank. I set it aside to let the glue reharden before I took the stem off. It looked very good at this point in terms of alignment.Once the stem cooled and the alignment was set I removed it from the shank and cleaned out the airway in the stem and shank, the mortise and the entry of the airway into the bowl. I used alcohol, cotton swabs and pipe cleaners. It was dirty but cleaned up well.I scraped the lava off the rim top with the edge of the Savinelli Fitsall Pipe Knife. It is better but there is still a lot of work to do on the inner edge and top. I sanded the inner edge of the bowl and rim top with a folded piece of 220 grit sandpaper to clean it up. I wiped the briar down with some acetone on cotton pads to remove the shiny varnish coat and allow me to work on the rest of the bowl. It is finally beginning to look better. I scrubbed the exterior of the with undiluted Murphy’s Oil Soap and a tooth brush. I worked on edges of the rim top along with the rest of the bowl and the shank. I rinsed it off with warm running water and dried it off with a cotton towel. It is definitely looking better. I worked on the bowl, rim top, edges and shank with 320-3500 grit sanding pads to further remove the darkening on the briar. I also worked over the aluminum shank/mortis piece at the same time. It is improving with each pad. I wiped the top down with a damp cloth to remove the sanding debris. I polished it with 1500-12000 grit sanding pads and wiped it down with a damp cloth after each pad. The pipe looked very good. I rubbed the bowl down with Before & After Restoration Balm. It is a paste/balm that works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips to make sure that it covered every square inch of the pipe. I set it aside for 10 minutes to let it do its work. I buffed it with a cotton cloth. The briar really began to have a deep shine. The photos I took of the bowl at this point mark the progress in the restoration. I “painted’ the surface of the stem with the flame of a lighter to try and lift the bite marks. It worked very well. There were two small marks left on the surface – one on each side. I filled them in with some black rubberized CA glue. Once it cured I sanded out the repairs with 220 grit sandpaper to blend them into the stem surface. I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down after each pad with an Obsidian Oil impregnated cloth to remove the sanding debris. It began to take on a shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down with some Obsidian Oil after each sanding pad. I polished it further with Before & After Stem polish – both Fine and Extra Fine and then wiped it down another time with the oil. I put the Imported Briar Lovat Style Pot and the stem back together. I polished the bowl and stem with Blue Diamond to polish the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The original brown stains gave depth to the beautiful grain around the bowl and worked amazingly well with the polished vulcanite saddle stem. The grain around the bowl and shank and looks quite remarkable. There are still some nicks for the pipe’s journey that I left as it is part of the story of the pipe. This is truly a beautiful Imported Briar Pot. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.55 ounces/44 grams. This pipe will be put in the box while I work on Rob’s remaining pipes in the 12 pipe lot. Once I finish them I will be mailing the lot back to him. Thanks for walking through the restoration with me. Cheers.

Restoring a GEFAPIP Giant 4–SM Panel Billiard – another of the 12 Pipes

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by Steve Laug

Back in January I received an email from Robert with a group 12 pipes that needed to be restored in various ways from cleanup to restemming. I chose to work on the large Panel Billiard with a saddle stem. The bowl and shank were very dirty with oils and tars on the surface of the smooth finish. The bowl had a thick cake in it that overflowed in lava onto the rim top. The lava was thick and there as darkening on the inner edge. The pipe was stamped on the underside of the shank and read GEFAPIP [over] Giant [over] France. On the shank end running horizontally it is stamped with the shape number 4-SM. This one came with the original stem in place on the shank. It was oxidized and calcified on the button end. There were light tooth marks on the top and underside of the stem near the button. The surface of the button is also tooth marked. It had the Gefapip logo the left side of the saddle stem. I took some photos of the pipe to show its condition before I started my work on it. I took some closer photos of the bowl and rim top to show its condition before I started my work on the pipe. You can see the heavy cake in the bowl and the thick lava coat on the rim top. The stem photos also show the general condition of the stem as noted above. I took a photo of the stamping on the underside of the shank. It was stamped on a smooth panel and was faint but readable. It reads as noted above. I also captured the Gefapip logo on the left side of the saddle stem. I removed the stem and took a photo of the parts of the pipe to show the look of the pipe. Pipedia gives some general information about the French origin of the GEFAPIP that is brief but helpful. I quote:

Gefapip was a French brand from the St Claude region. Their products appeared in the 1979 Tinderbox catalog, with prices ranging from $17.50 to $62.50.

The following catalog page (1979 Catalog page, courtesy Doug Valitchka) was included with the text and it added helpful information that the GEFAPIP name was started by a group of master carvers in the St. Claude region. The production line pictured in the catalog page are examples of shapes smoked in the Saint Claude region in the 1890s according to the caption.Pipephil.eu did not produce new information but gave some additional examples of GEFAPIP pipes. The stem stamping on the pipes shown in the photos on site are identical to the stamping on the pipe I am working on.I love finding this old information and reading about the pipes I work on. It lends some colour to the work of my refurbishing to be able to read about the design ideas and the inventors themselves as I work on the pipes. Armed with new information it was time to work on the pipe.

I decided to start on the bowl itself. I reamed the pipe with a PipNet pipe reamer to clean out the heavy cake. I cleaned up the remnants with a Savinelli Fitsall Pipe Knife. I sanded the bowl walls with a piece of dowel wrapped with 220 grit sandpaper. I scraped off the lava build up on the rim top with the edge of the Savinelli Fitsall Pipe Knife. I took it back to bare briar. It looked quite good. The beveled inner edge also had build up and darkening.I scrubbed the exterior of the with undiluted Murphy’s Oil Soap and a tooth brush. I worked on the rustication and the smooth rim top. I rinsed it off with warm running water and dried it off with a cotton towel. It is definitely looking better. I worked over the rim darkening with a folded piece of 220 grit sandpaper. The smooth rim top was flat so it was an easy process to clean it up at the same time as the edge.I worked on the rim top and edges with 320-3500 grit sanding pads to further remove the darkening on the briar. It is improving with each pad. I wiped the top down with a damp cloth to remove the sanding debris. I polished it with 1500-12000 grit sanding pads and wiped it down with a damp cloth after each pad. The rim top looked very good. I rubbed the bowl down with Before & After Restoration Balm. It is a paste/balm that works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips to make sure that it covered every square inch of the pipe. I set it aside for 10 minutes to let it do its work. I buffed it with a cotton cloth. The briar really began to have a deep shine. The photos I took of the bowl at this point mark the progress in the restoration. I cleaned out the shank, mortise and the airway in both the shank and the stem with alcohol, cotton swabs and pipe cleaners. The shank was very dirty. The airflow is great.I set the bowl aside and turned my attention to the stem. I scrubbed the stem surface with Soft Scrub to remove the oxidation and the calcification. It looked much better. I “painted’ the surface of the stem with the flame of a lighter to try and lift the bite marks. It worked very well. I was able to remove the majority of the marks. I rebuilt the button edge and filled in some of the remaining tooth marks with black rubberized CA glue. I set the stem aside to let the glue cure. Once it cured I reshaped the button with a small flat file and sanded the stem surface with 220 grit sandpaper to blend in the repairs. I touched up the faint stamp on the stem with Antique Gold Rub’n Buff. I worked it into the stamp with a tooth pick and buffed it off with a soft cloth.I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down after each pad with an Obsidian Oil impregnated cloth to remove the sanding debris. It began to take on a shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down with some Obsidian Oil after each sanding pad. I polished it further with Before & After Stem polish – both Fine and Extra Fine and then wiped it down another time with the oil. I put the Gefapip Giant 4-SM Panel Billiard and the stem back together. I polished the bowl and stem with Blue Diamond to polish the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The original brown stains gave depth to the beautiful grain around the bowl and worked amazingly well with the polished vulcanite saddle stem. The grain around the bowl and shank and looks quite remarkable. I left a small bit of oxidation on the left side of the saddle as I did not want to damage the faint stamp that remained there. This is truly a beautiful Gefapip Giant Panel Billiard. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.94 ounces/56 grams. This pipe will be put in the box while I work on Rob’s other pipes in the 12 pipe lot. Once I finish them I will be mailing the lot back to him. Thanks for walking through the restoration with me. Cheers.

Restoring a Second Duncan Hill Aerosphere Rusticated Apple – another of the 12 Pipes

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by Steve Laug

Back in January I received an email from Robert with a group 12 pipes that needed to be restored in various ways from cleanup to restemming. I chose to work on the second Duncan Hill Aerosphere pipe that he sent next. It is a nice-looking rusticated apple – one of my favourite shapes. The bowl and shank were in good condition but the finish was very dirty. The bowl had been reamed at some time so there was no cake in it. The rim top was clean but had some darkening around the top and the inner edge. The pipe was stamped on the underside of the bowl and shank and read Aerosphere [over] Duncan Hill. This one came with the original stem in place on the shank. It had the triple rings on the stem and a white acrylic (Delrin) tenon. It was oxidized and calcified on the button end. There were light tooth marks on the top and underside of the stem near the button. It had the classic Aerosphere system stem with the carburetor on the left side of the half saddle stem. I took some photos of the pipe to show its condition before I started my work on it. I took some closer photos of the bowl and rim top to show its condition before I started my work on the pipe. You can see the clean bowl and the darkening on the rim top. The stem photos also show the general condition of the stem as noted above. I took a photo of the stamping on the underside of the bowl and shank. It was stamped on a smooth panel and was faint but readable. It reads as noted above. I removed the stem and took a photo of the parts of the pipe to show the look of the pipe.Before I started work this one I reread what I had posted on the Duncan Hill Restem job I did. I have included what I found below. I Googled Duncan Hill Aerosphere and the first bit I found was from a Google group for ASP. There I found the following quote. I have the reference link placed at the end of the quote if you want to follow up on the information:

“The Duncan Hill Aerosphere smoking system (U.S. patent #4,275,747) utilizes the same principle of physics as the manometer. The Aerosphere, visible as the brass pin on the side of the mouthpiece, brings a scientifically measured amount of air into the stem with each puff. The control of the amount of air and the velocity of the air produces two effects that result in superior smoking pipe performance.” https://groups.google.com/forum/#!topic/alt.smokers.pipes/GUxdN5Dus4Q

I also found a link to an advertisement for the brand featuring the designer in Popular Mechanics Magazine, February 1980, pg. 31 on Google books. Here is the link:
https://books.google.ca/books?id=m9UDAAAAMBAJ&pg=PA31&lpg=PA31&dq=Duncan+Hill+Aerosphere+Pipes&source=bl&ots=tR4egGI0ig&sig=XeACE0-Vh19-1JNcA0kAgS87kRI&hl=en&sa=X&ei=p1QbVbPTEpLvoATEpoLoCQ&ved=0CBwQ6AEwADgU#v=onepage&q=Duncan%20Hill%20Aerosphere%20Pipes&f=false Next is an advertisement from Popular Mechanics Magazine, September 1982, pg. 216 on google books. Here is the link. https://books.google.ca/books?id=f9kDAAAAMBAJ&pg=PA216&lpg=PA216&dq=Duncan+Hill+Aerosphere+Pipes&source=bl&ots=fsZtVqD0z9&sig=Kl3wI-76NJqpFxAg8SPndnnWyqM&hl=en&sa=X&ei=owEcVdGGKdj9oQSD_4L4Bw&ved=0CCgQ6AEwAjgo#v=onepage&q=Duncan%20Hill%20Aerosphere%20Pipes&f=false Finally using the patent number in the ASP quote I was able to find the patent documents for the pipe on the US Patent Office site. I have included the documents from the US Patent Office here. There are four pages – 2 of drawings and two of description. I love finding this old information and reading about the persistent search for the dryer cooler smoking pipe that has led to many creative solutions. It lends some colour to the work of my refurbishing to be able to read about the design ideas and the inventors themselves as I work on the pipes. Armed with new information it was time to work on the pipe.

I decided to start on the bowl itself. I worked over the rim darkening with a folded piece of 220 grit sandpaper. The smooth rim top was crowned so it was an easy process to clean it up at the same time as the edge.I scrubbed the exterior of the with undiluted Murphy’s Oil Soap and a tooth brush. I worked on the rustication and the smooth rim top. I rinsed it off with warm running water and dried it off with a cotton towel. It is definitely looking better. I worked on the rim top and edges with 320-3500 grit sanding pads to further remove the darkening on the briar. It is improving with each pad. I wiped the top down with a damp cloth to remove the sanding debris. I polished it with 1500-12000 grit sanding pads and wiped it down with a damp cloth after each pad. The rim top looked very good. I cleaned out the shank, mortise and the airway in both the shank and the stem with alcohol, cotton swabs and pipe cleaners. The shank was very dirty. The airflow is great.I rubbed the bowl down with Before & After Restoration Balm. It is a paste/balm that works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips to make sure that it covered every square inch of the pipe. I set it aside for 10 minutes to let it do its work. I buffed it with a cotton cloth. The briar really began to have a deep shine. The photos I took of the bowl at this point mark the progress in the restoration. I set the bowl aside and turned my attention to the stem. I scrubbed the stem surface with Soft Scrub to remove the oxidation and the calcification. It looked much better. The tenon was a clear/white Delrin that was stained with tars and oils.I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down after each pad with an Obsidian Oil impregnated cloth to remove the sanding debris. It began to take on a shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down with some Obsidian Oil after each sanding pad. I polished it further with Before & After Stem polish – both Fine and Extra Fine and then wiped it down another time with the oil. I put the Duncan Hill Aerosphere Rusticated Apple and the stem back together. I polished the bowl and stem with Blue Diamond to polish the briar and the vulcanite. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The original brown stains gave depth to the rustication and worked amazingly well with the polished vulcanite half saddle stem. The grain around the bowl and shank and looks quite remarkable. This is truly a beautiful Duncan Hill Aerosphere. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.52 ounces/42 grams. This is such a unique shape that I am going to enjoy it for awhile before deciding what to do with it. Thanks for walking through the restoration with me. Cheers.

Restoring a tired Dunhill Shell Group 4 Diplomat

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by Steve Laug

I have been working on the 12 pipe lot since I got back from Asia along with two other repairs that I took on before I left. I need a break to work on something of my own for a bit. I went through my boxes from Jeff here and chose a Dunhill to bring to the work table. It is a shape that I have not worked on before and it intrigued me. It was one that we had purchased from a fellow in Ogden, Utah on 12/12/24. It is a unique Dunhill Shell Diplomat with a great sandblast. The stamping on the underside of the shank had a Circle 4 on the heel of the bowl identifying it as a group 4 size pipe. That is followed by Dunhill Shell [over] Made in England followed by a number ²¹ to the right of the D in England that will help me date the pipe. The bowl had been reamed not long ago. There was some dust and debris in the sandblast on the rim but the inner and outer edge looked good. The sandblast finish was rugged and dirty but it could not hide the lovely blast around the bowl and shank. The stem was clean and there were light tooth marks on the top and underside ahead of the button. The classic Dunhill White Spot was on top of the taper stem. Jeff took photos of the pipe before he started his clean up work. I have included them below. He took photos of the pipe’s bowl and rim top to show the cake in the bowl and the lava coat overflowing onto the top. He also took photos to capture the tooth marks on the top and underside of the stem near the button. The stem is also oxidized and calcified. He took photos of the sides and heel of the bowl to show the interesting sandblast grain around the bowl and the amount of grime ground into the surface of the briar. He took photos of the stamping underside of the shank. It is clear, though in some places it is faint. The overall text is still quite readable. As is my regular practice, before I started my work on the pipe, I turned to Pipedia’s section on Dunhill Shell Pipes to get a refresh the information I know regarding the Dunhill finishes (https://pipedia.org/wiki/Dunhill#Root_Briar). I quote:

Shell

A deep craggy sandblast with a black stain finish (usually made using Algerian briar) – the color of the stain used has varied over the years. Although there is some doubt as to them being the first to sandblast pipes, Dunhill’s Shell pipes, and the sandblasting techniques developed to create them are considered one of Dunhill’s greatest and most lasting contributions to the art of pipe making.

The documented history of Dunhill’s inception of the Shell is largely limited to patent applications — there are no catalog pages or advertisements promoting blasted pipes at the time. The preliminary work on the English patent (No. 1484/17) was submitted on October 13, 1917. The patent submission was completed half a year later, on April 12, 1918, followed by the granting of the English patent on October 14, 1918. This was less than a month before the end of The Great War on November 11th.

In 1986 Dunhill released a line of premium Shell finish pipes – “RING GRAIN”. These are high-quality straight grain pipes which are sandblasted. Initially only Ring Grain, but now in two different finishes. In 1995 the “Shilling” was introduced with Cumberland finish – it is an extremely rare series. These pipes exhibit a deeper blast characteristic of that of the 1930’s – mid-1960’s (and the limited ‘deep blast’ pipes of the early 1980s) and show a fine graining pattern. These are considered the best new Dunhills by many enthusiasts today and are very rare. The finish is sometimes described as tasting like vanilla at first, with the taste becoming more normal or good as the pipe breaks in.

See more examples here: Dunhill Shell
See more about this incredible pipe here: The History of Dunhill’s Shell
See more about the patents applied here: Shellbriar & Tanshell, Patents 1917-1954

There was also a link to a catalogue page that gave examples and dates that the various finishes were introduced (https://pipedia.org/wiki/File:Dunnypipescatalog-1.png).I turned to Pipephil’s dating guide to show how I arrived at the date of manufacture for this pipe (http://www.pipephil.eu/logos/en/dunhill/cledat-en1a.html). I am including the chart that is provided there for the dating a pipe. I have drawn a red box around the section. Since the pipe I am working on has a superscript suffix ²¹ after the D in England it points to the 1960 line on the chart below. To date it just add 1960 +21 for a date of 1981. I have drawn a red box around the pertinent section in the chart.I now knew that I was working on a Shell that came out in 1981 as far as I could tell by the faded date stamp. The shape of the pipe is called a Diplomat but there was no shape number stamped on the heel of the bowl. From the shape chart on the site I could know that I was dealing with a Diplomat (http://www.pipephil.eu/logos/en/dunhill/shapes.html).

Armed with that information I turned to work on the pipe itself. Jeff had done a great job cleaning up the pipe as usual. He cleaned up the inside of the bowl with a PipNet reamer and a Savinelli Fitsall Pipe Knife. The bowl walls looked very good. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Briarville’s Pipe Stem Deoxidizer. He washed it off with warm water to remove the deoxidizer. The pipe looked far better. I took photos of the pipe when I received it before I started working on it. I took photos of the bowl and rim top to show how clean it was. The top and the inner edge of the rim look very good. The stem looks clean of debris and grime. There are light tooth marks and chatter on both sides.I took photos of the stamping on the underside of shank. The stamping is clear and readable (though in some spots it is faint). I took a photo of the pipe with the stem removed to show the overall look of stem, tenon and profile of the pipe. Now it was time to work on the pipe. The bowl was in excellent condition so it took little work to prepare it. It was very clean so I rubbed the bowl down with Before & After Restoration Balm. It is a paste/balm that works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips to make sure that it covered every square inch of the pipe. I set it aside for 10 minutes to let it do its work. I buffed it with a cotton cloth. The briar really began to have a deep shine. The photos I took of the bowl at this point mark the progress in the restoration. I set the bowl aside and turned my attention to the stem. I “painted” the stem surface with the flame of a lighter to lift the tooth marks on the top and underside. It worked very well. I filled in the two remaining marks on the stem with rubberized black CA glue. I set the stem aside to let the repair cure. Once the repair had cured I sanded it smooth with a folded piece of 220 grit sandpaper. I was able to blend in the repair on the surface of the stem. It looked much better and the repair was solid.I sanded the stem with 320-3500 grit sanding pads to break up the remaining oxidation. I wiped it down after each sanding pad with an Obsidian Oil impregnated cloth. It began to look good.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of Obsidian Oil and set it aside to dry. I put the 1981 Dunhill Shell Diplomat bowl and stem back together. I polished the bowl and stem with Blue Diamond to polish the briar and the vulcanite. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The Shell Briar stains worked amazingly well with the polished vulcanite taper stem. The grain around the bowl and shank and looks quite remarkable. This is truly a beautiful Dunhill Shell Diplomat. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.59 ounces/45 grams. This is such a unique shape that I am going to enjoy it for awhile before deciding what to do with it. Thanks for walking through the restoration with me. Cheers.

Cleaning and Restoring the sixth of a lot of 12 pipes – A Ropp 804 Bent Octagonal Billiard

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by Steve Laug

Back in January I received an email from Robert with a group 12 pipes that needed to be restored in various ways from cleanup to restemming. I chose to work on the second of the Cherrywood pipes next. It is a nice-looking Cherrywood Bent Octagonal Bowled Billiard. The bowl and shank had bark on the outside. The bowl has peeled striped around the octagon on every other flat side. The rim top and the base of the bowl were both smooth without bark. The bowl had been reamed at some time so there was no cake in it. The rim top had an overflow of lava on it and some darkening around the inner edge. The underside of the bowl was dirty but it was stamped ROPP [over] De Luxe [over] France. Underneath that what the shape number 804. The stem had no logo on it. It had light tooth marks and tooth chatter on the top and underside ahead of the button. I took some photos of the pipe to show its condition before I started my work on it.The relatively clean bowl looks quite good. There was some thick lava on the rim top and some lava build up on the inner edge of the bowl. It looked to be in good condition other than the lava and darkening. The vulcanite taper stem was dirty, lightly oxidized and has light tooth chatter and marks on both sides. I took photos of the bowl, rim top and the stem to show the condition of both.There was stamping on the heel of the bowl that was clear and readable. It read as noted above. I took a photo of the pipe with the stem removed to show the proportion of this pipe. It is a classic Ropp Cherrywood.I wanted to refresh my memory on the brand so I turned for a short, quick summary to Pipephil (http://www.pipephil.eu/logos/en/logo-ropp.html). I have included the pertinent information from that site below:

Brand created by Eugène-Léon Ropp (1830 – 1907) and continued throughout 3 generations. “GBA Synergie” run by Bernard Amiel (†2008) bought back Ropp in 1988 and owned it until 1991. The company was taken over by Cuty-Fort Entreprises (Chacom, Vuillard, Jean Lacroix…) in 1994.

I also turned to Pipedia to see if there was any additional information that would be helpful (https://pipedia.org/wiki/Ropp). I quote the portion of the article on the Cherrywood pipes.

Eugène-Léon Ropp (1830 – 1907) had acquired a patent for a cherrywood pipe (wild cherry, lat.: Prunus avium) in 1869. In 1870 he established a workshop to manufacture such pipes in Büssingen (Bussang, Vosges mountains). Around 1893 the business moved into the former mill of Sicard (part of the community of Baume-les-Dames – Département Doubs, Upper Burgundy – from 1895 on)… Even though cherrywood pipes were the mainstay of Ropp until the company finally closed down in September 1991. The company was taken over by Cuty-Fort Entreprises (Chacom, Jeantet, Vuillard, Jean Lacroix…) in 1994.

The pipe thus was made in France sometime prior to the closure in 1991. It is made from wild cherry and was a specialty of Ropp. I have worked on quite a few over the years but I had forgotten all the dates and information. Now it was time to work on the pipe.

I turned to work on the pipe itself. The shank was loose in the bowl so I reglued it with all purpose white glue. I used a tooth pick to press it into the grooves around the junction and set it aside to cure. I worked over rim top and inner edge of the bowl. I used a folded piece of 220 grit sandpaper to smooth out the damage and darkening on the smooth rim top and inner edge of the bowl. It looked much better once the debris was removed. I sanded the walls of the bowl smooth with a piece of dowel wrapped with a piece of 220 grit sandpaper. The walls smoothed out very well.I scrubbed the bowl exterior with a tooth brush and undiluted Murphy’s Oil Soap to clean the debris and oils and tars in the cherry bark finish. I rinsed it with clean warm water and dried it off with a soft cotton cloth. I polished the smooth rim top, four panels on the sides and heel of the bowl with 1500-12000 grit micromesh sanding pads. It smoothed out the finish very well and removed much of the damage on the rim top, smooth panels and the scratching around the stamping on the heel. I cleaned out the mortise and airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. I was able to remove the grime and oils in the shank and the airway in the stem.I worked some Before & After Restoration Balm into the surface of the bowl and shank with my fingertips to clean, enliven and protect the wood. I let the balm sit for 15 minutes and then buffed it off with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I sanded the stem with 320-3500 grit sanding pads to further blend in the remnants of the tooth marks and chatter on the stem and to remove the residual light oxidation. I am happy with the way that it looked at this point.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Ropp De Luxe Cherrywood 804 Octagonal Bent Billiard with a vulcanite taper stem has a cherrywood bark finish with a smooth rim top and bowl heel. The bark covered Cherrywood pipe is what makes Ropp pipes stand out. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Ropp De Luxe Cherrywood Octagonal Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ¾ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 1 inch. The weight of the pipe is 2.36 ounces/66 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will be sending it back to Robert once I finish the other 6 pipes he sent me to restore. I look forward to hearing what he thinks of this beauty. Thanks for your time.

Cleaning and Restoring the fourth of a lot of 12 pipes for a customer – a Falcon 1

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by Steve Laug

Back in January I received an email from Robert with a group 12 pipes that needed to be restored in various ways from cleanup to restemming. I chose to work on Falcon pipe next. It is a nice looking straight Falcon with a standard bowl. It was a smooth bowl with no rustication. The rim top and the base of the bowl were both very dirty. The bowl had been reamed at some time so there was no cake in it. The rim top had an overflow of lava on it and some darkening around the inner edge. The underside of the bowl was dirty and there were nicks in the threads. It still worked well but they were present. The underside of the metal base was stamped with a 1 in the inset on the heel. That is followed by FALCON where the base and shank come together. There is also a large D stamped at the shank/stem junction that I believe signifies that it has a dental bit on the shank. The stem was oxidized and dirty. It had calcification and light tooth marks and chatter on the top and underside ahead of the button. The button was a classic dental bit with a raised top edge and a series of ridges on the underside. I took some photos of the pipe to show its condition before I started my work on it. The relatively clean bowl looks quite good. There was some thick lava on the rim top and some lava build up on the inner edge of the bowl. It looked to be in good condition other than the lava and darkening. The dental bit stem was calcified, dirty, lightly oxidized and has tooth chatter and marks on both sides. I took photos of the bowl, rim top and the stem to show the condition of both.There was stamping on the heel of the bowl and shank junction that was clear and readable. The D stamp on the shank at the stem junction is also clear. It read as noted above. I also took a photo of the inlaid silver logo on the left side of the taper stem. I took a photo of the pipe with the bowl removed to show the proportion of this pipe. It is a classic Falcon.I turned to Pipephil (http://www.pipephil.eu/logos/en/logo-f1.html) to see what I could learn about the brand. I have included a screen capture of the information on the site below. Below; I also include the brief sidebar history from the site:

The Falcon Pipe is an American invention, patented by Kenley Bugg of Fort Wayne, Indiana in 1936.

1948: George L. Hunt of Diversey Machine Works (D.M.W) signed a contract with Falcon Industries as exclusive Falcon pipe distributor for U.S. and Canada.

1956: D.M.W purchased the patents and trademarks from Falcon Industries Inc. and took over the Falcon pipes manufacture.

1968: Falcon pipe production moved from the U.S to the U.K in its entirety. Falcon Pipes Ltd. (also known as Falcon House Group) was owned by David E. Morris.

Falcon Pipes Ltd later became Merton and Falcon Co.

1974: Falcon London had sold about 14 million pipes around the world outside the U.S.A.

The Falcon logo on the mouthpiece was discontinued in 1994.

There was also interesting information the particular stamping on the base of this pipe. It has the stamping that identifies it as an American made Falcon. Now I had the basic background information on the pipe. I also knew that the pipe was made after 1948 and prior to the move of production to the UK in 1968.

I turned to work on the pipe itself. I removed the bowl from the base and worked over rim top and inner edge of the bowl. I used a folded piece of 220 grit sandpaper to smooth out the damage and darkening on the smooth rim top and inner edge of the bowl. It looked much better once the debris was removed.I scrubbed the bowl interior exterior with a tooth brush and undiluted Murphy’s Oil Soap to clean the debris and oils and tars in the briar. I rinsed it with clean warm water and dried it off with a soft cotton cloth. I worked on cleaning up the base further after the first scrub with Murphy’s Oil Soap using alcohol, cotton swabs and pipe cleaners. I was able to significantly clean up the majority of the tars and oils in the base. I followed that up with a wash of acetone to further remove the darkening and the base looks and smells clean. I cleaned out the mortise and airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. I was able to remove the grime and oils in the shank and the airway in the stem.I sanded the bowl with 320-3500 grit sanding pads. It smoothed out the finish very well and removed much of the damage on the rim top and the scratching around the stamping on the shank. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each sanding pad with a damp cloth. The briar is quite beautiful. I worked some Before & After Restoration Balm into the surface of the bowl and shank with my fingertips to clean, enliven and protect the wood. I let the balm sit for 15 minutes and then buffed it off with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I sanded the stem with 320-3500 grit sanding pads to further blend in the remnants of the tooth marks and chatter on the stem and to remove the residual light oxidation. I am happy with the way that it looked at this point.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.This Falcon 1 Straight Billiard with a dental bit stem is a great looking pipe with the polished metal and briar set off by the black stem. I buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Straight Falcon 1 is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of a inch. The weight of the pipe is 1.16 ounces/33 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. Four pipes finished so far. I will be sending them back to Robert once I finish the other 8 pipes he sent me to restore. I look forward to hearing what he thinks of this beauty. Thanks for your time.

Cleaning and Restoring the third of a lot of 12 pipes for a customer – a Ropp Cherrywood 921

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by Steve Laug

Back in January I received an email from Robert with a group 12 pipes that needed to be restored in various ways from cleanup to restemming. I chose to work on one of the Cherrywood pipes next. It is a nice looking Cherrywood Bent Poker. The bowl and shank had bark on the outside. The rim top and the base of the bowl were both smooth without bark. The bowl had been reamed at some time so there was no cake in it. The rim top had an overflow of lava on it and some darkening around the inner edge. The underside of the bowl was dirty but it was stamped ROPP [over] De Luxe [over] France. Underneath that what the shape number 921. The stem had tooth marks and tooth chatter on the top and underside ahead of the button. I took some photos of the pipe to show its condition before I started my work on it. The relatively clean bowl looks quite good. There was some thick lava on the rim top and some lava build up on the inner edge of the bowl. It looked to be in good condition other than the lava and darkening. The vulcanite taper stem was dirty, lightly oxidized and has tooth chatter and marks on both sides. I took photos of the bowl, rim top and the stem to show the condition of both.There was stamping on the heel of the bowl that was clear and readable. It read as noted above. I also took a photo of the inlaid silver logo on the left side of the taper stem. I took a photo of the pipe with the stem removed to show the proportion of this pipe. It is a classic Ropp Cherrywood. I turned to work on the pipe itself. I worked over rim top and inner edge of the bowl. I used a folded piece of 220 grit sandpaper to smooth out the damage and darkening on the smooth rim top and inner edge of the bowl. It looked much better once the debris was removed. I sanded the walls of the bowl smooth with a piece of dowel wrapped with a piece of 220 grit sandpaper. The walls smoothed out very well. I scrubbed the bowl exterior with a tooth brush and undiluted Murphy’s Oil Soap to clean the debris and oils and tars in the cherry bark finish. I rinsed it with clean warm water and dried it off with a soft cotton cloth. I sanded the smooth rim top and heel of the bowl with 320-3500 grit sanding pads. It smoothed out the finish very well and removed much of the damage on the rim top and the scratching around the stamping on the shank.I cleaned out the mortise and airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. I was able to remove the grime and oils in the shank and the airway in the stem.I worked some Before & After Restoration Balm into the surface of the bowl and shank with my fingertips to clean, enliven and protect the wood. I let the balm sit for 15 minutes and then buffed it off with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I scrubbed the surface of the stem with cotton pads and Soft Scrub. I was able to remove the debris on the stem and the oxidation on the surface. It looked much better.I “painted” the surface of the stem with the flame of a Bic lighter to lift the tooth marks. I was able to lift them all considerably. I filled in the two deep marks – one on each side of the stem just ahead of the button – with black rubberized CA glue. Once it cured, I sanded the repairs with 220 grit sandpaper to blend them into the surface. It looked significantly better at this point. I sanded the stem with 320-3500 grit sanding pads to further blend in the remnants of the tooth marks and chatter on the stem and to remove the residual light oxidation. I am happy with the way that it looked at this point.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Ropp De Luxe Cherrywood 921 Bent Poker with a vulcanite taper stem has a cherrywood bark finish with a smooth rim top and bowl heel. The bark covered Cherrywood pipe is what makes Ropp pipes stand out. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Ropp De Luxe Cherrywood Poker is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of a inch. The weight of the pipe is 1.66 ounces/46 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will be sending it back to Robert once I finish the other 9 pipes he sent me to restore. I look forward to hearing what he thinks of this beauty. Thanks for your time.

Cleaning up the second of a lot of 12 pipes for a customer – a No Name Freehand Sitter

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by Steve Laug

Back in January I received an email from Robert with a group 12 pipes that needed to be restored in various ways from cleanup to restemming. The second of these I chose to work on was a smooth Freehand sitter. The bowl was almost a panel shape with flattened corners on the four sides. The shank was also panelled in the same manner. It was a pretty pipe and it was a big one. The rim top and the shank end were both plateau finish. The heel of the bowl and the shank end had been flattened to make the pipe a sitter. The plateau rim top and shank end were dirty and debris in the plateau. The bowl had been reamed and was smooth on the inside walls of the bowl. There were some tars and oils in the mortise and the airway in the shank and the stem. The fancy turned, vulcanite stem was oxidized and dirty with light tooth marks and chatter in the top and underside of the stem ahead of the button. I took some photos of the pipe to show its condition before I started my work on it. The relatively clean bowl looks quite good. There was some debris in the plateau rim top and some lava build up on the inner edge and the grooves of the plateau. It looked to be in good condition other than the debris and darkening. The fancy vulcanite saddle stem was dirty, lightly oxidized and has tooth chatter and marks on both sides. I took photos of the bowl, rim top and the stem to show the condition of both.There was not any identifying stamping or marks on the shank. I also took a photo of the pipe with the stem removed to show the proportion of this pipe. It is really a beauty. I turned to work on the pipe itself. I worked over the plateau rim top and shank end with a brass bristle wire brush to knock off the debris. It removed the debris and it looked much better. I scrubbed the bowl exterior with a tooth brush and undiluted Murphy’s Oil Soap to clean the debris in the rustication and also remove the oils and tars in the finish. I rinsed it with clean warm water and dried it off with a soft cotton cloth. I used a folded piece of sandpaper to smooth out the damage and darkening on the smooth inner edge of the bowl. It looked much better once the debris was removed.I sanded the walls of the bowl smooth with a piece of dowel wrapped with a piece of 220 grit sandpaper. The walls smoothed out very well.I cleaned out the mortise and airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. I was able to remove the grime and oils in the shank and the airway in the stem.I used a black Sharpie pen to touch up the valleys and deep spots on the plateau rim top and shank end. It looks much better at this point.I polished the bowl and shank along with the high spots on the plateau with 320-3500 grit sanding pads. It smoothed out the finish very well and made the contrast between the ridges and valleys of the finish stand out well. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad. It is looking very good at this point in the process. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed it off with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I scrubbed the surface of the stem with cotton pads and Soft Scrub. I was able to remove the debris on the stem and the oxidation on the surface. It looked much better.I sanded the tooth chatter and marks with 220 grit sandpaper to blend them into the surface. It looked significantly better at this point.I sanded the stem with 320-3500 grit sanding pads to further blend in the remnants of the tooth marks and chatter on the stem and to remove the residual light oxidation. I am happy with the way that it looked at this point.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This No Name Smooth Finish Plateau Freehand with a vulcanite fancy saddle stem has a beautiful, unique finish with great grain on the bowl and shank. The medium brown finish highlights the grain and the polished fancy turned stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished No Name Freehand is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 7 inches, Height: 2 ¾ inches, Outside diameter of the bowl: 2 inches x 2 inches long, Chamber diameter: 1 inch. The weight of the pipe is 3.88 ounces/109 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will be sending it back to Robert once I finish the other 10 pipes he sent me to restore. I look forward to hearing what he thinks of this beauty. Thanks for your time.