Tag Archives: removing tooth marks

I love the shape of this Comoy’s Regent’s Park London Made Canted Volcano

Blog by Steve Laug

This pipe takes advantage of the grain to the maximum. The shape has flame, mixed and stunning birdseye on the sides, top and bottom of both the bowl and the shank. This is another of the pipes that my brother Jeff found. The stamping is faint but readable with a lens. It is stamped on top of the shank with the words Regent’s Park over London Made. On the underside of the shank stamped diagonally from front to back it reads Made in England. From the photos that Jeff set me the pipe was in decent shape. The finish was spotty and dirty. The rim was clean and undamaged with a light and spotty lava coat. The stem was lightly oxidized and there was a deep and large tooth mark on the top side near the button. I have learned that there is usually a match to that on the underside of the stem. The canted volcano shape is very nice. In the photo below it appears that there were some small pin prick fills on the back side of the bowl just above the shank.From what I can find online the pipe is made by Comoy’s. They made the Hyde Park brand and it appears they also made the Regent’s Park brand – both which are Comoy’s seconds and are named after London Parks. I found this Comoy’s Shape Chart on-line which shows the pipe as a Modern 625. I have circled it in red – it is shown on the bottom of the right column, last pipe.As usual now, my brother did a stellar job cleaning up the pipe before he sent it to me. He reamed it and scrubbed the exterior with Murphy’s Oil Soap so the finish was very clean. He cleaned out the internals as well. The pipe was ready for me to work on the finish and stem repairs when I received it. The next four photos show what the pipe looked like when it arrived to my work table. I took a close up photo of the rim to show the slight damage – almost cut marks on the top of the rim surface. The inner and outer edge of the rim is fairly undamaged though so it will not take much to clean up this rim. I also took close up photos of the stem to show the large bite/tooth marks on the top and bottom sides near the button. I cleaned up the tooth marks with sandpaper, a dental pick and alcohol. I filled in the deep dents with black super glue and let it cure. I forgot to take photos of the repairs before I sanded them out. Once the glue had cured I sanded both sides of the stem with 220 grit sandpaper to smooth out the repair to match the surface of the rest of the stem.I also filled the pin holes in the back side of the bowl with clear super glue and briar dust. Again I forgot to take a photo of the glue and dust mixture. Once it dried I sanded the bowl with 220 grit sandpaper and blended the repairs into the surface of the briar. The surface was smooth to touch .I sanded the slash marks on the rim with 220 grit sandpaper to minimize them. It did not take too much sanding to remove them. I also sanded the inner beveled edge of the rim to clean it up and remove the darkening.I sanded the bowl and rim with a medium and a fine grit sanding block. I worked to remove the scratching left behind by the 220 grit sandpaper. I carefully avoided the areas on the shank that held the already faint stamping. I sanded the stem with the sanding block as well.I wet sanded the stem with 1500-2400 grit micromesh sanding pads and rubbed it down with Obsidian Oil. I dry sanded it with 3200-4000 grit pads and gave it another coat of oil. I finished sanding it with 6000-12000 grit pads, gave it a final coat of Obsidian Oil and set it aside to dry.There were some scratches on the top of the stem. I would need to work on them some more at this point. Once I buffed the stem with Blue Diamond the scratches would be blended into the stem surface. I gave the bowl a coat of Danish Oil and Cherry Stain to highlight the red of the briar. I set it aside to dry for about twenty minutes.I wiped the bowl off with a soft cloth and hand buffed it lightly to get a clear picture of the finish and the grain on the bowl. I polished the bowl and stem with Blue Diamond on the buffing wheel. I buffed out the scratches in the stem and the briar. I gave the bowl and stem multiple coats of carnauba wax to protect it. I buffed it with a clean buffing wheel to raise the shine. I hand buffed the pipe with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below.

A Cased Bakelite Manhattan with a Lockrite Stem

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Blog by Steve Laug

I am always on the lookout for older CPF or WDC cased pipes. I bid on them when I get the chance and I used to win many more of them than I do now. They seem to have not only become more popular than they used to be but are also commanding higher prices. I was showing my brother some of them and asked him to keep an eye for them as well. He came across this little cased pipe. It looks like both the CPF and the WDC pipes and probably comes from the same era. The case has a label that reads Bakelite on it and it sits in the lid of the case over the stem. The pipe itself is stamped BAKELITE over MANHATTAN on the left side of the shank and is filled with a gold foil or paint. The right side of the stem also has a gold foil stamp that reads LOCKRITE. The band on the shank is stamped GERMAN SILVER.The pipe appeared to be barely used. There was some darkening on the rim and some light cake on the top part of the bowl. The bottom of the bowl was like new. The finish was dirty and the varnish coat had some wear and tear. The gold leaf stamping on the shank was worn on the second line on the left side. The German Silver band was lightly tarnished and had some scratches. The Bakelite stem had deep tooth marks on the top and underside of the stem at the button. The Lockrite stamping on the right side of the shank referred to the newly designed tenon system that took care of the perpetual over clocking that occurred with a bone tenon.My brother Jeff scrubbed the surface of bowl being careful around the gold stamping on the shank. He cleaned out the bowl and the mortise areas and the airway in the stem. When he sent it to me it was very clean. I took photos of the pipe when it arrived to my work table. The first two photos show the case and the first view of the pipe when I opened it.I lifted it from the case and took a photo of the pipe looking down at it from the top. The rim looks excellent from this view.The next four photos show the pipe apart from the case. The finish is clean but the twin rings around the bowl cap are dirty. The silver is lightly tarnished and the gold stamping is light on the left and the right sides. You can see the tooth mark on the stem in the last photo of the underside of the pipe and stem. I took a close up photos of the rim and the stem to show the state of both. The rim looked very good though there was some scratching. The stem had deep tooth marks on both sides though it was hard to capture them with the deep red of the Bakelite stem. I took a photo of the newly designed Lockrite tenon on this pipe. It is extremely well designed and worked well to keep the stem aligned with the shank.The next two photos show the stamping on the shank. The left side reads BAKELITE over MANHATTAN as mentioned above and the right side reads LOCKRITE.I wiped down the bowl and shank with acetone and cotton pads to remove the remnants of varnish. I was careful to not damage the gold stamping. I used the dental pick to clean out the tooth marks and wiped the stem down with an alcohol dampened cotton pad. I filled the tooth marks with clear super glue.Once the glue dried I sanded the surface of the repairs with 220 grit sandpaper to smooth out the repairs to match the surface of the Bakelite stem.With the tooth marks repaired and smoothed out it was time to polish the stem with micromesh sanding pads. I wet sanded the stem with 1500-2400 grit sanding pads and rubbed it down with Obsidian Oil. I dry sanded with 3200-4000 grit pads and gave it another coat of oil. I finished sanding it with 6000-12000 grit pads and gave it a final coat of Obsidian Oil. I set the stem aside to dry. I stained the bowl with a Danish Oil and Cherry stain. I let it dry for about 20 minutes before rubbing the bowl down with a soft cloth.After rubbing it down with a soft cloth I took the following photos of the bowl. The grain on this one is also very pretty. Some of these older pipes were made of really nice briar. I waxed the bowl twice with Conservator’s Wax and hand buffed it once it had dried. I polished the German Silver band with 6000-12000 grit micromesh sanding pads and also with a jeweler’s silver polishing cloth.I lightly buffed the bowl and stem with Blue Diamond on the wheel. You have to be careful buffing the Bakelite as the heat of the buffer will melt the stem and make more work for you. I gave the bowl and stem several coats of carnauba wax and lightly buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. It is really a beauty. Thanks for looking.

An Old Timer Horn Stem, Cherrywood Shank and Briar Bowl BBK Bosshardt Luzern

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Blog by Steve Laug

This old pipe came to me from my brother. He picks up some interesting pipes in his hunts and eBay purchases and this is a unique one. The bowl is a really nice piece of briar with some amazing grain – a mix of flame and birdseye on the bowl. The rim cap and bowl cap are brass coloured. The hinge on the back of the rim connects the rim cap and the bowl cap. There is a curved spring piece of brass on the front that fits over a ridge on the front of the rim. The end of the briar shank has a brass shank cap/ferrule. It was tarnished to almost copper coloured brass. The shank extension is cherry wood and is pressure fit into the mortise. The top of the cherry wood extension has a brass ring that is pressure fit on the end of the extension. The stem is horn. The end of the cherry wood has a threaded end that the horn stem screws onto. The stem had some tooth marks and chatter on the top and underside of the stem next to the button. The shank of the pipe is stamped on the left side with the words Bruyere over Garantee. On the right side of the shank it is stamped BBK in an oval over Bosshardt over Luzern.Through the years I have cleaned up several BBK pipes. The last one was a rusticated hunter pipe with a windcap. Prior to that, I restored a square shanked panel billiard. I have written about both them on rebornpipes at the following links: https://rebornpipes.com/2012/09/21/refurb-on-a-bbk-panel-billiard-swiss-made/, https://rebornpipes.com/2014/08/31/restoring-an-old-bbk-hunter-pipe/.

When I worked on the BBK Hunter I researched the brand. The BBK was a Swiss made brand as the shanks of all the pipes I had cleaned up and restored were stamped that way. Pipedia was my primary reference in that blog. Here is the link: http://pipedia.org/index.php?title=Bru-Bu. I have included the material from the previous blog below.

“Josef Brunner, oldest son of the farmer Konstantin Brunner from the hamlet Nieder-Huggerwald, belonging to the community of Kleinlützel (Canton Solothurn), was sent in 1871 to a pipe turner in Winkel/Alsace for his apprenticeship. As was usual at that time, Brunner wandered as a journeyman after ending the apprenticeship. Eventually, he went to Saint-Claude, France which was then the world’s stronghold of briar pipe manufacturing. There, Brunner was able to increase and deepen his knowledge in the field of industrial pipe making. When he returned home in 1878, he installed a small turner’s workshop in the house of his father. With the energetic support of his two younger brothers, he began to produce tobacco pipes of his own calculation, taking them to the markets in the surrounding area. In 1893, Bernhard Brunner’s wife inherited the mill in Kleinlützel. At this point, the pipe fabrication was transferred to an annex belonging to the mill. Now it was possible to drive the machines by water power – an important relief to the workers and a considerable innovation compared to the previous pedal-driven system.”

“The business developed so well after the turn of the century even when a lack of workers in Kleinlützel occurred. The problem was solved by founding a subsidiary company in the small nearby town Laufen an der Birs in the Canton of Bern. This plant didn’t exist too long. The disastrous economic crisis in the 1920’s and early 1930’s forced the Brunner family to restrict the fabrication of pipes dramatically. In addition the big French pipe factories in Saint-Claude – although suffering from the same circumstances – flooded the Swiss market with pipes at prices that couldn’t be matched by Swiss producers. By 1931 approximately 150 of 180 Brunner employees had been sacked – the rest remained in Kleinlützel, where the cheap electric energy ensured a meager survival.”

“In 1932, Mr. Buhofer joined the Brunner family. The company was named Brunner-Buhofer-Kompagnie, and, shortly thereafter, Bru-Bu. Buhofer had made his fortune in the United States but, homesick, returned to Switzerland to search for a new challenge. Bru-Bu’s fabrication program was expanded with many handcrafted wooden art articles: carved family coats of arms, bread plates, fruit scarves, and – more and more – souvenir articles for the expanding Swiss tourism industry. Pipes remained in the program continuously, but the offerings changed from traditional Swiss pipes to the more standard European shaped pipes. Bru Bu is widely known as BBK.”

The last paragraph of the Pipedia article linked BBK pipes to Former Nielsen. I have two of Former’s pipes so this stood out to me. “At some point in the late 1970’s, Bru-Bu went out of business. Some of the Brunners, as far as known, continued as timber traders. But in 1986 new life filled the old Bru-Bu pipe workshop, when Dr. Horst Wiethüchter and “Former” Nielsen started to produce the high-grade Bentley pipes there.”

My brother cleaned up the pipe and reamed the bowl. He scrubbed out the wind cap and the brass rim cap. He cleaned out the shank and the airways in the stem, shank extension and the mortise. It turned out that the cherry wood extension was loose fitting in the shank. The wood had worn enough that it was no longer snug. The horn stem was clean but had tooth chatter and a deep tooth mark on the underside of the stem near the button. The brass rim cap was dented and worn but the wind cap still fit tightly against it. The next set of four pictures show the condition of the pipe after he had cleaned it up. I took the pipe apart to show the various components of the pipe. The cherry wood extension in the centre of the photo has a tapered end that fits into the shank and a threaded end that the stem screws onto.I took a close up photo of the rim cap and the inside of the wind cap. You can see from the photo that the rim is badly dented and quite dirty. The inside of the wind cap is pitted and has some rust. The edge of the rim on the front had lifted slightly from the inner edge of the bowl and was dented on the front. The ridge on the edge was still there and held the front spring on the wind cap in place.I took some photos of the stem to show the tooth chatter and worn surface of the stem near the button on both the top and the bottom near the button. There was also some deeper tooth marks on the underside of the stem.I used a small ballpein hammer to flatten the rim cap to the briar rim underneath. I worked on it to minimize some to the dents and dings in the brass rim.I cleaned out the remaining debris in the bowl with a Savinelli Pipe Knife. My tapping the hammer on the rim knocked some pieces of cake free so the knife cleaned up what remained. I used a brass bristle wire brush to clean out the inside of the wind cap. I was able to remove some of the rust on the inside with the brush.I scrubbed the shank with alcohol and cotton swabs to remove any of the dust from my quick ream clean up. It was amazingly clean. I also ran pipe cleaners and alcohol through the shank extension and the stem.I sanded the tooth chatter and the tooth marks on the horn stem with 220 grit sandpaper to remove them and blend them into the material. I also wanted to smooth out the roughness of the stem at those points.The cherry wood shank extension was dirty so I wiped off the exterior with an alcohol dampened cotton pad. I noticed that the end of the pressure fit tenon had a horn end cap to seal the end of the wooden tenon. I believe that addition preserved the tenon from shrinkage and splintering. The threaded tenon on the other end of the extension fit snug into the end of the horn stem.I polished the wind cap, rim cap and the shank cap with 1500-4000 grit micromesh sanding pads. I took some photos the pipe after the polishing was completed. It is a beautiful piece of briar. I polished the horn stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil between each set of three pads. I gave it a final rubdown of oil after sanding it with the 12000 grit pad and set it aside to dry. I stained the bowl with a Danish Oil and Cherry stain mixture. After it sat for about 20 minutes I rubbed it down with a soft cloth to polish it. After the hand rubbing the grain stood out more clearly. The red stain and the brass caps really looked great together. I gave the wooden friction fit tenon several coats of clear fingernail polish, being careful to keep it off of the horn cap on the end. That did the trick and the extension sat snug in the mortise. I gave the bowl, shank and stem a thick coat of Conservator’s Wax and let it dry. I hand buffed it and gave it a second coat of the wax.I buffed the pipe by hand with a microfibre cloth and polished the metal with a jeweler’s cloth. The finished pipe is shown in the photos below. I love the way the grain just pops on this old pipe. The cherry wood shank extension adds not only length but also a touch of rustic to the pipe, though this particular piece of cherry wood has bark that is quite smooth. The dark striations of the horn stem also go well with the wood. The brass bands at the stem and the shank as well as the rim cap and wind cap give this old timer a real look of class. The finished pipe is shown in the photos that follow. It is a beautiful pipe to my eyes. Thanks for looking.

A 9438 Rhodesian Stamped Tobacco Town

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Blog by Steve Laug

This is one of my favourite pipe shapes – the classic GBD 9438. There is just something about the way the lines flow and the way the pipe sits in the hand that make this an all-time favourite from me. This one is somewhat unique in that though it bears the London England over 9438 stamp on the right side of the shank on the left side it is stamped Tobacco Town. The stem bears no GBD roundel but it is definitely the original stem. The finish is dark and the briar has some amazing grain. Tobacco Town is a chain of tobacco shops in the Northwestern United States and it also is the name of a few shops across the Southwest and the Midwest. Here is a link to the shops in Portland, Oregon: http://tobaccotown.com/. I think that because of the wide use of the name that identifying the shop that had this line of pipes made for them by GBD will not be possible. The two photos below show the pipe as it was when my brother received it.The rim had a heavy tar buildup with the cake overflowing the bowl onto the rim top. The twin rings around the cap on the bowl also were filled with dust and debris. The stem was oxidized and there were some deep tooth marks on the top and underside near the button. The topside of the button was worn thinner than the underside and there were some tooth marks on it as well.My brother Jeff has developed his own cleaning regimen that really delivers a clean pipe to me. By the time I receive it the bowl has been reamed and the finish scrubbed clean with no dirt or debris in the rings. The stem was clean and the damaged areas very visible. The rim top was free of the lava overflow but still was slightly darkened. The next set of four photos show what the pipe looked like when I started working on it. Before I began my work I took a close up photo of the rim top and the bite marks on the top and bottom of the stem near the button. The rim had the majority of the tars removed but under the bright light I could see some residual stubborn bits. The inner edge of the rim also had some damage from what looked like someone’s reaming the bowl with a knife. I have circled the bite marks in the photos of the stem surfaces with a red circle to clearly identify the issues there. I scrubbed the exterior of the bowl and the rim with acetone on cotton pads to try to remove more of the residue on the rim and to remove some of the darker spots of stain on the bowl. I wanted the grain to really stand out. I worked on minimizing the damage to the inner edge of the rim by sanding it with a folded piece of 220 grit sandpaper.I decided to lightly top the bowl to remove the stubborn residue that remained and to lighten the smoke darkened rim at the back of the bowl.I noticed that the inside of the shank had been stained with the same brown stain as the exterior of the bowl so I scrubbed it out with cotton swabs, pipe cleaners and alcohol. I was able to remove the stain. As I scrubbed it I notice that against the end of the mortise there were still some tars that kept coming out with the cotton swabs. I used a dental spatula to scrape the end of the mortise to remove these hardened tars. They are visible on the paper towel in the second photo below. I followed that up by swabbing out the mortise with cotton swabs and alcohol. I also scrubbed the airway in the stem. There was some debris trapped in the slot in the button that I worked out with a dental pick. I wiped the exterior of the stem down with alcohol on a cotton pad and worked on the tooth dents to make sure the surface was clean. I used a dental pick to apply the black super glue to the dents on both sides of the stem and sprayed the glue with accelerator. I followed up with applying a second layer of the glue to fill in the air bubbles on the surface that seem to always follow using the accelerator and set the stem aside to dry.When the glue had cured I used a flat blade needle file to smooth out the patch to the surface of the stem and to recut and reshape the button. I sanded the repair with 220 grit sandpaper and then refiled it with the needle file. I polished the stem with micromesh sanding pads using my normal routine – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down between each set of three pads with Obsidian Oil. I gave the stem a final coat of oil and set it aside to dry. I rubbed the bowl down with Watco Danish Oil with Cherry stain and let it dry for about 30 minutes. After 30 minutes I rubbed the bowl down with a soft flannel cloth.I buffed the bowl and the stem with Blue Diamond on the buffing wheel and then gave the pipe multiple coats of carnauba wax. I buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. This is one of my favourite shaped both in terms of the shape and the hand feel of the bowl. The red colours that are highlighted by the cherry stain show the grain beautifully. Thanks for looking.

An Interesting Brebbia Silver AS1 Square Shank Brandy

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Blog by Steve Laug

Over the years the only Brebbia pipes I have worked on have been the Iceberg Pipes. They have a beautiful rustication that just speaks to me. The rugged roughness looks like the briar came that way and I have always like the feel in the hand. However, every one of the pipes, Iceberg or otherwise have either belonged to someone else or were too big for my liking. I have never seen a pipe like the one that my brother Jeff found and sent my way. First it is a smooth briar not rusticated and second it is a brandy shape with a square shank and square saddle stem. I have not seen one like it before and I have looked around a fair bit and have not found another. In the photos of the pipe that my brother took before he began the cleanup it looked to be in good condition. The finish was a little mottled but it still looked to be decent. The bowl appeared to have a light cake so it potentially would be an easy clean up. My brother scrubbed the bowl with Murphy’s Oil Soap and removed most of the finish but the stubborn spots on the shank. The stem was lightly oxidized and had some light tooth chatter on the top and bottom near the button. The next set of four photos show the pipe when it arrived here in Canada. Once again my brother did a great job cleaning this one up. I can’t believe how much time it saves to be able to begin with finishing rather than cleaning. Thanks Jeff. I took a close up photo of the rim to show how clean it was and how the bowl was in round and the edges were not damaged.The stem was a bit of an oddity to me. I have not seen a stem with the kind of built in tube that this Brebbia sported. There is an end cap on the tenon with the tube protruding out. When the stem is in the shank the tube sits in the airway between the mortise and the bowl.To remove the stubborn finish on the shank I scrubbed the bowl and shank with acetone on cotton pads. It took a bit of elbow grease but the shank finally let loose of the finish. I took some close up photos of the stamping on the shank as they were very clear. The left side of the shank reads Brebbia over Silver over AS_. I am assuming that the AS_ was probably AS1. The right side of the shank has a gnome stamped on it. The gnome was the logo Brebbia used to put on its stems from 1953 to 1956. On the underside it is stamped Italy 798.The stem was very tight in the shank so I examined it with a light and saw that there was a thick hard coat of tars on the walls of the mortise. I scraped the mortise with a dental spatula and removed the heavy coat of tars and then scrubbed it with pipe cleaners, cotton swabs and alcohol.I put the stem back in place and it fit snugly but the tightness was gone. I took some photos of the pipe at this point in the restoration. I removed the stem again and worked on it with micrmesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. Between each set of three pads I rubbed the stem down with Obsidian Oil and also gave it a final rubdown after the 12000 grit pad. I set the stem aside to dry while I worked on the bowl. I stained the bowl with a dark brown aniline stain thinned by 50% with isopropyl alcohol. I applied it to the bowl with a folded pipe cleaner and flamed it with a lighter. I repeated the process until the coverage was even.I hand buffed the bowl with a microfibre cloth to polish the stain and even out the look of the finish. I put the stem back on the bowl and buffed the bowl and stem with Blue Diamond on the buffing wheel. I gave the entire pipe several coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. I finished by hand buffing the pipe with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. Thanks for looking.

One of his Dad’s Pipes that needed work

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Blog by Steve Laug

Not long ago I received a second pipe that was sent to me from Dawson Creek, British Columbia for repair. It had belonged to the sender’s father and he wanted it restored so he could use it again. When it arrived it was obvious that I was dealing with a Stanwell product. It was stamped Scandia over Made in Denmark and was followed with the shape number 209. It had a classic Danish look with the flared saddle stem and the almost triangular shaped bowl. The stem was oxidized and worn with the edge between the button and stem worn away. The sandblast was dirty and the finish tired. But the worst issue was that the bowl itself had a large crack running from the rim down the bowl on the left side of the bowl toward the back. It took some photos and emailed them to the sender to let him know the state of the pipe after my assessment. He was surprised that the crack was there as he did not remember seeing it. I begin this blog with those photos below. After photographing the crack in the side of the bowl I took some photos of the entire pipe to give an idea of the look of the pipe and the work that lay ahead of me. You can see the overall condition of the pipe from the photos below. I really like the shape of the bowl and the flow of the stem and shank. The pipe had good lines. To begin the process of repairing the bowl I need to carefully ream it back to bare briar. I wanted to see if the crack extended into the bowl and how deeply it went down into it if it did. I also wanted to assess the overall condition of the bowl interior. I started reaming it with a Savinelli Pipe Knife so that I would not put too much stress on the cracked area. I finished carefully reaming the bowl with a PipNet pipe reamer to clean off the cake below the rim.The crack went down about ¼ inch into the bowl from the rim. I used a brass bristle brush to scrub the top of the rim to remove the tars and lava overflow on the rim surface. I used a rolled piece of 220 grit sandpaper to sand out the interior of the bowl and remove the remnants of the carbon build up around the cracked area.I scrubbed the exterior of the bowl and rim with a tooth brush and Murphy’s Oil Soap to clean off the grime and wax in the grooves of the sandblast. I wanted the surface clean so that I could repair the crack. I rinsed the pipe with running water and dried it off.The next series of photos show the bowl after cleaning. The bowl was ready to repair. I used the Dremel and a microdrill bit to put two pin holes at the end of the crack. I used a lens to look for the end and then drilled the first hole. When I took it back to the work table I looked at it under the lens again and notice that I missed the end by just a short distance. I drilled the second hole in the bowl side. I also sanded out the internal edge of the bowl and used the drill to put a hole at the end of the internal crack.I used the dental pick to clean out the crack on the bowl side and pressed briar dust into the crack with a dental spatula. Once it was full I put drops of clear super glue on top of the crack to seal the area. I put more briar dust on top of the super glue and spread it out with the spatula. I put briar dust on the top edge of the rim and used the glue there and on the internal crack.I sanded the filled in area with a folded piece of 220 grit sandpaper to smooth out the repaired areas and used a dental pick to create some grooves to follow the blast pattern. The texture of the rim repair was rougher than the side of the bowl so I sanded it with a medium grit sanding block to smooth it out. I also sanded the inside of the bowl with a rolled piece of sandpaper to smooth out the repair on the interior wall. I wiped the bowl down with alcohol on a cotton pad to remove the sanding dust and stained the pipe with a dark brown aniline stain. I flamed it and repeated the process until the colour was matched. I used a black Sharpie pen to touch up the grooves in the patch and blended the repair with more stain.The next photo shows the repaired areas and bowl.The stain was too opaque for me so I washed it down with alcohol on cotton pads until the stain was more transparent.With the bowl repair completed I turned my attention to the oxidized stem. It was not too bad – light oxidation and lots of tooth chatter. Fortunately there were no deep tooth marks. The sharp edge of the button was also very worn down and would need to be redefined.I used a flat blade needle file to reshape the button edge and remove the tooth chatter and marks around the edge of the button. I also reshaped the curved edge of the button with the file.I sanded the file marks out of the stem with a folded piece of 220 grit sandpaper. I worked over the rest of the stem with the sandpaper to remove the light oxidation on the saddle area.I gave the bowl a light buff with Blue Diamond on the wheel to get a feel for the look of the bowl at this point in the process. You can see the repaired area in the two photos below. It will take some more blending with stain pens and sandpaper before it is finished.I cleaned out the mortise and the airway in the shank as well as the airway in the stem with pipe cleaners, cotton swabs and alcohol. You can see from the photo of the stem that the polishing of the stem is coming along as well. The oxidation is pretty well gone and the sanding marks are disappearing.I used my normal polishing process with micromesh pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. Between each set of three pads I rubbed the stem down with Obsidian Oil and when I finished with the 12000 grit pad I gave it a final coat of oil and set it aside to dry. I lightly buffed the bowl with Blue Diamond to raise a shine and buffed the stem a bit more vigorously. I gave the stem several coats of carnauba wax and buffed it to a shine with a clean buffing pad. I gave the bowl several coats of Conservator’s Wax and buffed it with a clean buffing pad. The finished pipe is shown in the photos below. The repair is finished and the inside and the outside of the bowl look really good. It should last the pipe man who sent it to me for a long time as he enjoys a pipe that his dad smoked. Thanks for looking. ADDENDUM

I decided to give the pipe a little more protection by putting a bowl coating on the interior walls of the pipe. I mixed some sour cream and charcoal powder to make a grey paste and apply it to the bowl. I used a dental spatula to put the mixture on the walls of the pipe and then used my finger to smooth it out. The mixture is neutral once it dries and imparts no flavour to the tobacco as the pipe is smoked. It merely serves to protect the repaired walls until a cake is developed in the bowl. char1 Char2 Char3

I set the pipe aside to dry overnight. The next two photos show the interior of the bowl this morning after a night of curing. I will leave it to cure throughout the day and it should be good to pack up and send back to Dawson Creek. Char4 Char5

A First Horn Stem on a Throw Away Pipe

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Blog by Dal Stanton

On a recent pipe foraging expedition at the Antique Market near Nevski Cathedral in the heart of downtown Sofia, Bulgaria, I saw this pipe on one of the tables I was methodically scanning. It was a sad scene but a survivor. It was a petite (5.25”) hexagonal paneled shape pipe with a diamond shank banded and it was beat up. What got my attention through the sorry state of affairs was the stem. The vendor made sure I knew that the stem was bone – at least that’s what I thought he said as he hyped the great deal before me in Bulgarian. I have yet to collect a ‘bone’ stem pipe, if that is indeed what it is, of any variety so I decided to start the bargaining dance. He also said it was from Greece, which I could not determine by looking at the faint markings stamped in the right side of the shank, Extra over Bruyere. Five euros was the opening volley – about 10BGN or $5.70 – not high stakes. After getting permission from the vendor to take the stem off to get a better look I tried a few gentle twists and it wouldn’t budge. Without pause, I handed it back to the vendor not wanting to break it and sealing the deal by default, “You broke it, you own it.” After twisting and pulling and pouring water on it, he also could not remove the stem – which was to my favor. We struck a deal at 7 BGN ($4) and I gave him a 10 Leva bill. Without proper change he asked nearby vendors for help and received none. I dug further in my pockets and produced two 2BGN bills – 4 Leva total small stuff. I held the 10 and the pair of 2s in each hand and shrugging my shoulders and he took the pair of 2s and the deal was sealed – about $2.30 for the ‘bone’ stem pipe. I thanked him for the discount, but made a mental note to pay the vendor the additional 3BGN on a future visit – a good vendor friend can be achieved! At home I took pictures of my $2.30 acquisition and promptly dropped the pipe into an alcohol bath to decontaminate it and hopefully loosen the stem. I wasn’t sure if the stem was simply inserted with a straight tenon or if the stem screwed into the mortise. Hopefully, this would all become clear after the bath got a chance to soften the cemented crud – which was in great supply. The pictures I took when I was home tell the story. The alcohol bath did the trick and I was able to remove the stem and get a look at the internals. Looking down the mortise, there was a solid wall of hardened tar muck that closed access to the bowl. The airway of the stem was also blocked by crud. The rim still showed lava flow and tar caked on the top, but I could see the rim and the damage done to it as well as to the bowl. I decide to have a second alcohol bath to loosen things up further and to clean up the rim to better assess how to proceed.

With question in my mind about the true nature of the stem, I sent some pictures of the stem to Steve with the question, “Horn or Bone?” His guess was that it is horn because of the tooth chatter on it. He also referenced his recent post, A Ropp La Montagnarde Deposee 298 Horn-Cherrywood-Briar and a helpful essay (My Process for Repairing and Polishing Horn Stems) to give me input on working with horn stems. He did say that he had never seen a horn stem spliced like this one. I’ve included that picture (4^th) he referenced below – interesting factoid. While the pipe got its second alcohol bath I read the essay on repairing and polishing horn stems. Well, that was gross. The second bath finished, I take the stem and start to push bristled pipe cleaners dipped in isopropyl 95% through the airway from the tenon toward the button. As I push, from the button air hole oozed what looked like a seal brown loaf of lava gunk toothpaste – nasty, nasty stuff. But I guess, the ooze of magna putridum was good news as the airway was in the process of being reconquered. After many pipe cleaners, bristled and smooth, the stem starts coming clean. I put the stem aside and I grab the stummel from the bath and work on the mortise attacking the tar gunk blockage. After many Q-tips and pipe cleaners dipped in alcohol, it too is reclaimed. I’m thankful that Q-tips are plentiful in Bulgaria. Taking a brass bristle brush which will not scratch the wood surface further, I work on the rim to remove the lava and thick oil/gunk buildup. I finish by working the stummel surface with a toothbrush and cotton pads. The pictures show the progress (I’m on the 10^th floor balcony and notice that the sun goes down on my labors!) and I take a close up of the rim to assess how to tackle it.

Before working on the rim, I need to ream the bowl to bring it down to the briar. The cake is very light. After I get my Pipnet reaming kit out and ready the smallest blade, I realize that the bowl is too small and the blade would only impact the very top area of the chamber. Then I think of the Savinelli Pipe Knife that I snagged on eBay a week ago that my son-in-law will be bringing to Bulgaria in a few weeks when he and our daughter visit from Denver! My Winchester pocket knife will have to do the job. To avoid cutting into the chamber wall I reverse the blade angle to scrape it over the wall. It works pretty well as I work the blade down into the bowl which is more conical coming to a point at the bottom than oval shaped. I follow the Winchester by sanding the chamber wall with 120 grit sanding paper rolled up then finishing with 240 grit. I want the bowl to be as clean and smooth as I can get it. Returning to the work table the next day after work, I’ve had some time to think about the rim repair. I take another close up shot after finishing the reaming and sanding the bowl to see where I am. The stummel reminds me a bit of a bulldog shape with the cap of the bowl rising from the panels. The challenge is that the rim is pretty chewed up and there isn’t a whole lot of wood to work with on the cap! I decide to establish a thin rim by topping the bowl, just enough to establish a ring, then fudge on the inside by cutting a bevel to remove the damage and on the outside sand to round up to the rim’s ring hopefully removing the damage and leaving a balanced stummel. This is the plan. I use 240 grit sanding paper on a chop block as a topping table. I rotate the stummel on the table very conservatively, checking the progress after every few rotations. I’m careful to keep the rim level! The pictures show the progress. The last picture below shows the result. I do not want to take more briar off at this point. A rim is established but with significant incursions on the inside of the rim at 2, 7 and 11 o’clock with smaller cuts at 8 and 10. An inside bevel should take care of the 8 and 10 o’clock damage but will not fully eradicate the larger injuries to this rim. In order to fill in the deep crevices I decide to mix a thick putty of briar dust and super glue. I prepare the rim by first cleaning it thoroughly with alcohol and a cotton pad getting rid of residue left over from the topping and using the dental pick to clean out any loose stuff stuck in crevices. I want a good bond to form to fill crevices but also to form an even resistance on the inner rim when I cut the bevel later. I use toothpicks to apply the briar dust putty to the cuts and bruises. I decide to apply it to the small wounds too and then put the stummel aside to allow the putty to cure overnight. I hope this approach works! With the super glue on the work table, I take the horn stem and look at it more closely. I read the essay Steve wrote especially for working with horn stems and understand that the approach is not as aggressive as working with vulcanite or Lucite stems. The goal is to repair surface areas that are broken and can splinter and become porous and treat the entire stem surface with polish and waxes to harden and smooth the surface. There is tooth chatter above and below the bit, with some opening of the horn surface. I also identify minuscule holes on the edge of the bit. There was also a crack that ran between the two ‘bonded’ parts of the stem. I have no idea whether cracks in horn stems will ‘creep’ but following the general principle of closing up the surface area, I decide to apply some super glue to the crack at least to seal it. I start with 240 grit sanding paper by mildly sanding above and below the bit addressing the chatter and open, porous area. I sand lightly not trying to totally remove the open areas but preparing it for a super glue patch to fill it in and close it. After sanding, I apply super glue to the bit area making sure to fill the porous, softer surface. Super glue was also applied to the small holes on the edge of the stem as well as to the crack. The pictures show the progress. With the super glue cured after sitting overnight, I use 240 grit sanding paper to bring the bump of the super glue patch down to the stem surface level. I gingerly use the flat square corner of the needle file to cut into the super glue to redefine the button lip. My goal is to blend the patch with the horn stem so I feather the sanding outward toward the stem. You can still see the darker patch but it should blend more as I polish the horn stem. While I smooth out the super glue patch to fill in the crack on the splice line I also detect a small ridge along one side of the stem where the bonding between the two horn pieces come together. I sand that down with 240 grit paper as well. My goal is a smooth hardened horn surface. Pictures show patches on the top and bottom. With Steve’s essay on horn stem repair informing my steps, I use medium and fine grit sanding sponges on the entire stem. I want to feather the patches with the rest of the stem surface with the goal that transitions from super glue patches to the horn surface are not detected either by touch or with the tongue on the button area. I’m pleased with the blending I see as the marks from the 240 grit paper disappear – even the crack (first picture center bottom) at the horn splice point is less visible. Now I polishing the horn stem with the normal cycles of micromesh sanding pads. I wet sand using 1500 to 2400 pads and follow with a hearty application of Obsidian Oil. The horn absorbs the oil readily. After the first micromesh cycle, I noticed that what I had been calling a ‘crack’ at the splice joint had almost disappeared. Perhaps the wound was not a crack but a sharp cut into the horn. Either way, the polishing process was going well. I also polish the metal tennon with the 1500-2400 pads to clean and shine it. Next I dry sand using 3200 to 4000 and again apply Obsidian Oil. Again, using 6000 to 24000 micromesh pads I dry sand and then apply a final coating of Obsidian Oil and put the stem aside to dry. The blending looks good – even though the patch areas are visible, with the blending and polishing the patches now have more of a natural horn look. The pictures show the micromesh progress. The stummel has had ample time for the briar dust super glue putty patches to the rim to cure. I take a close up of the cured rim patches to mark the progress and then use 240 grit sanding paper to strategically take the briar dust patches down to the rim surface level. I want to remove the mounds before returning the stummel to the topping table outside on the balcony for a few more rotations on 240 grit paper just to make sure the plateau is flat. Now I cut a bevel inside the rim to address the rim damage and to finish smoothing out the briar dust super glue patches. I use a tightly rolled piece of 120 grit sanding paper to establish the bevel by gradually rotating the bowl in my hand while sanding to achieve a gradual uniform bevel. Then, with the bevel cut, I use 240 grit paper, again tightly rolled to present a harder surface to the wood, to finish it. The rim repair looks good. The three main patched areas are barely visible and blending well.Now to the external surface of the stummel. I remove the metal band and apply Murphy’s Wood Soap with a cotton pad to see to remove any leftover tars and oils on the surface. The cap of the bowl shows the most damage. At the top of the picture above you can see pitting in the briar. I use medium and fine grade sanding sponges to work the pitting out of the cap around the circumference of the rim. Satisfied, I decide not to stain but to restore the original stained surface – I like the color and the grain is promising. I begin working on the stummel with micromesh sanding pads beginning by wet sanding using 1500 to 2400. Following this, dry sanding 3200 to 6000, then 6000 to 12000. This little pipe is starting to pop. After remounting the metal band and attaching the horn stem, I complete the polishing with the Dremel wheels by applying Blue Diamond to stem and stummel with a felt Dremel buffing wheel. I’m careful to work the horn stem lightly so I don’t overheat the surface and cause splintering or an opening of the surface. Following the Blue Diamond, stem and stubble receive several coats of carnauba wax with a cotton cloth wheel. Finally, I give a Dremel wheel buff with a clean cotton cloth wheel. To raise the shine of the horn and briar, I give the pipe a vigorous buffing with a microfiber cloth.

I’m very surprised how well this little pipe cleaned and polished up. The rim repair was daunting but amazingly the briar dust patches are practically invisible and blend well with the natural grain movement. My first horn stem repair looks good from where I sit. I’m not sure who smokes a pipe this small but someone did before I received it and I’m happy to return it to service. I couldn’t resist a ‘before and after’ shot to start things. Thanks for joining me!

Rejuvenating a Don Roberto Cherrywood 1344

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Blog by Steve Laug

When Jeff and his wife took a trip to Southern California he could not stay away from the antique shops and looking for pipes. He found quite a few that will over the months show up on the blog after refurbishing. The one I chose to work on next came in a box with the Don Roberto logo and name on it. It is labeled a Lancelot pipe. On the end of the box it reads Don Roberto Lancelot over 9489 which immediately made me think of the GBD numbering system and Italy which threw me off from my GBD assumption. I had looked at the pipe a few months back when he sent it to me for restoring but had put in the refurbishing bin and forgotten what was in the box.I took the box out of the bin of pipes awaiting restoration and brought it to my work table. I opened the box and found myself looking at a Cherrywood or a Poker shaped pipe. It was sitting on top of a pipe sock that did not look original.I took the pipe out of the box to have a look at it. The finish originally must have been virgin or oil finished. The stamping on the pipe was interesting – on the left side of the shank it was stamped with the logo like the one on the box, Don Roberto separated by at sword over Lancelot. On the right side of the shank it was stamped 1344 over Italy. There was something familiar to me about the shape and the shape number so I looked it up and found it on my GBD shape chart. 1344 was the number for a GBD Poker so the number and shape matched. The mystery to me was the Italy stamp. How does that fit into the picture? The stem also had a worn Don Roberto and sword logo on the left side of the saddle.The rim was in bad shape. It looked as if it had been knocked out on concrete. The entire crowned surface of the rim was covered with road rash – stippling left behind from the concrete. There was also some tars and oil on top of the damage. The inner edge of the bowl looked to be in round and undamaged and the inner bevel looked to be in good condition. There was a groove carved on the bottom of the bowl and part way up the front side. Probably it was cause by aggressive cleaning with pipe cleaners over the years but I cannot be sure. The stem had a heavy coat of calcification on the end and the button hiding quite a bit of tooth damage and tooth marks.I took a close up photo of the rim top to more adequately show the damage to the crowned surface. The light cake in the bowl is also visible in the photo.I sanded the crowned rim with a folded piece of 220 grit sandpaper to preserve the crown and not flatten it on a topping board. Care must be taken to keep the angle of the curve and the line around the top of the bowl sides equal. I sanded until I removed damage to the bowl top. I wiped down the bowl with acetone to remove the grime and the wax on the briar. The photo below shows the bowl top before I sanded out the scratches.The next photos show the bowl after the scrubbing with acetone. I sanded the rim some more with the folded 220 grit sandpaper and also worked on removing the calcification on the stem. It took a lot of sanding to get the rim smoothed out and also to remove the buildup on the stem. There were a lot of tars and oils lining the walls of the mortise. I used a dental spatula to scrape the walls before scrubbing the mortise with pipe cleaners, cotton swabs and alcohol.I scrubbed the airway in the stem with pipe cleaners and alcohol. As I cleaned it a small reducing ring popped out of the tenon. I have never figured out why people put these constrictors inside o the tenon but this one had one. It is shown in the second photo below. I used the spatula to scrape away the buildup on the stepped down area on the end of the tenon.I used a drop of black super glue to repair a deep tooth mark on the underside of the stem near the button and also to repair a tooth mark in the surface of the top side of the button. I sanded the patch with 220 grit sandpaper to smooth it out and blend it into the surface of the stem.I wet sanded the stem with 1500-2400 grit micromesh sanding pads and gave the stem a rubdown with Obsidian Oil. I dry sanded with 3200-4000 and 6000-12000 grit pads and gave the stem a coat of oil between each set of three. I gave it a final rubdown of Obsidian Oil and set the stem aside to dry. I wet sanded the bowl and crowned rim with 1500-2400 grit micromesh sanding pads and dry sanded it with 3200-12000 grit pads. The polishing with the micromesh really made the grain stand out. The pipe is well laid out to follow the grain. The sides of the bowl are covered with birdseye grain that wraps around to the front and back to perfectly aligned cross grain. The top and bottom of the bowl as well as the shank all have cross grain as well. I cannot find a fill in the briar – it is one great looking piece of briar.I buffed the bowl and stem with Blue Diamond on the wheel and then gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad and then by hand with a microfibre cloth. The finished pipe is shown in the photos below. The layout of the grain with the shape of the pipe is exceptionally well done. Look at the stunning grain around the bowl. Thanks for looking.

Cleaning up a Unique Savinelli Autograph Grade 4

5 Replies

Blog by Steve Laug

My brother found this Savinelli Autograph on a trip through Nebraska. He picked it up in an antique shop. It was in very good shape with a light cake in the bowl. It is a large pipe that is sandblasted on three sides of the bowl and the shank. The sandblast finish was very clean and the smooth portion was also smooth and undamaged. The Pipes and Cigars website http://www.pipesandcigars.com/pipes/73592/savinelli-autograph-pipes/ says that:

“Savinelli Autographs are as individual as your fingerprints. Each is the dream of an expert pipe maker realized in briar and personally selected by Giancarlo Savinelli. Every Autograph is 100% ‘Hand made’ using only the highest grade of Sardinian and Corsican Briar Plateau blocks. Well grained briar, worthy of becoming an Autograph is rare and therefore, these beautiful masterpieces are very limited and coveted by pipe smokers worldwide. Truly an achievement to be treasured, Autographs are available in smooth, paneled, sandblasted brown or black.” The Autograph my brother found is a paneled version.

On the Savinelli website it says this about the Autographs:

“This rare, unique and irreplaceable pipe is shaped from the raw material following the grain and the “fiammatura” (“flame”), which Mother Nature has put at our disposal, according to the artistic mood of our master craftsmen. The wood is natural and the shape is unique for each piece. The name “Autograph” was created from the handwritten signature of Achille Savinelli Senior printed on the mouthpiece.”

“These pipes are graded according to very strict parameters: the 0 (zero) category goes from 000, an outstanding masterpiece, to 00 and then 0. The grading then goes down to 8, 6, 5, 4 and 3.” The one my brother found is stamped with a 4 thus it is a 4 Grade pipe.

The Savinelli website went on to confirm that the Autograph are available as ‘Panel’ pipes which have both a smooth and a sandblasted part or are completely sandblasted. http://www.savinelli.it/en/autograph-liscia The rim was dirty but undamaged. The inner and out edge was in perfect shape. The stem was oxidized and had some tooth marks on the top and bottom sides near the button.There was a smooth spot on the underside of the bowl and shank that is stamped Savinelli Autograph over the number 4 over Italy. The finish was a little dirty on the bottom of the shank and would need to be scrubbed off. The first photo below shows the underside of the bowl and the shank. The second photo shows the stamping on the pipe. The third photo shows the state of the stem. My brother is doing all of the initial cleanup work for me. He reamed the bowl and cleaned up the rim and the shank. He scrubbed out the internals in the shank and the stem. He scrubbed the stem with Murphy’s Oil Soap to remove the stickiness and some of the surface grime on the stem. When I received the pipe it was in very good shape. The finish was very clean. The bowl and the rim were cleaned. The stem had some oxidation and there were tooth marks on the top and underside of the stem. I took a close up photo of the rim to give a clear view of the cleanup Jeff had done for me. He is doing some excellent work preparing the pipes before I get them. I can’t thank him enough as it saves me a lot of time and work.I quickly swabbed out the mortise and airways in the shank and in the stem with pipe cleaners, cotton swabs and alcohol. It did not take too much work to clear out the sanding dust and debris from my work on the pipe.The stem had the autograph of Achille Savinelli Senior printed on the mouthpiece. It was faded and worn and the gold colour in the stamp had disappeared. I cleaned off the oxidation with 220 grit sandpaper being careful around the autograph. I rubbed it down with some Obsidian Oil and used Rub n’ Buff Antique Gold to fill in stamped area on the stem. I rubbed it in place with a soft cloth. I was able to sand out the tooth chatter on the underside of the stem with the 220 grit sandpaper. There were several deeper tooth marks on the top side. I patched them with a drop of black super glue. I let it harden over night and sanded it smooth to blend into the surface of the stem.With the stem cleaned and repaired I just needed to polish it. I wet sanded it with 1500-2400 grit micromesh sanding pads to begin to polish it and remove the remaining oxidation. I worked carefully around the signature so as not to damage it. I rubbed the stem down with Obsidian Oil. I dry sanded it with 3200-12000 grit pads using the Obsidian Oil between each set of three pads. I gave it a final rubdown and let it day. I buffed the stem with Blue Diamond on the buffing wheel and gave the stem multiple coats of carnauba wax. I hand waxed the bowl with Conservator’s Wax and buffed the bowl and stem with a clean buffing pad. I hand buffed the pipe with a microfibre cloth to deepen the shine. The finished Autograph is shown in the photos below. It is a unique and stunning pipe made in a shape that is unique to this particular pipe. The combination of smooth and sandblast finish works well on this panel version of the Autograph. The finished pipe is shown in the photos below. If any of you are interested in adding this one to your rack let me know. I am sure we can make a deal. Thanks for looking.

Restemming and Restoring a Tiny KBB Rocky Briar 1540B Salesman’s Pipe

4 Replies

Blog by Steve Laug

In the box of pipes my brother sent me was a beat up leather pipe and tobacco pouch. I pushed it aside and cleaned up the rest of the pipes in that particular part of the box. The other evening I was doing a bit of sorting and I took out the pouch and looked it over. It had a large tear on the bottom edge. The zipper was worn and hard to work and the leather was brittle. I almost tossed it in the bin but felt something inside of the pouch. I looked at the inside of the underside of the pouch and there was nothing there. I open the broken zipper on the top of the pipe and inside was a very small – tiny if you will – pipe. The tenon was broken and the stem and bowl sat in the pouch. I took it out of the pouch to have a look. It was a KBB that was stamped Rocky Briar. Why it bore that stamp I have no idea as it is a smooth briar. There is no rustication or and carving on the bowl at all – just very smooth. Underneath the KBB in a cloverleaf stamp and the Rocky Briar on the left side of the shank it read Reg. Pat. No. 298978. On the right side of the shank it reads 1540B which it was the shape number. All of that seems very normal but did I say that this pipe is tiny? It is only 4 ¾ inches long, 1 1/8 inches tall. The diameter of the bowl is 5/8 inches and the chamber is 7/16 inches in diameter. All is proportional and well laid out. It makes me wonder if it was not a salesman’s pipe.The tenon was snapped in the shank but no damage had been done to the shank itself. Really the pipe looked quite good other than the broken tenon.Obviously the pipe had been smoked and quite often. There was a fairly thick soft cake in the bowl and the rim top had a coating of tars and oils. The back left side of the rim had a burn mark on it that was quite large.I took a photo of the pipe before I began to work on it. The finish was very shiny – like it had been given a coat of varnish. The rim was obviously rough as you can see from the photos but the rest of the pipe looked good. The stem had tooth chatter on the top and the bottom of the stem near the button. The logo on the shank was a clearly stamped circle within a circle. The broken tenon would need to be pulled and if possible the stem given a new tenon.I used a drywall screw to pull the broken tenon. I screwed it into the broken tenon in the shank and wiggled it free. Before I pulled it out of the shank I took the following photos. I pulled the piece of tenon out of the shank and reamed the bowl with the only reamer that would fit in the tiny opening – a Savinelli Pipe Knife. I scraped back the cake to bare briar.The burned area on the top of the bowl made it necessary to top the bowl on the topping board using 220 grit sandpaper.I scrubbed off the briar with acetone on a cotton pad. I wanted to clean off the sanded rim and the shiny coat on the bowl so that it would be easier to stain the bowl and rim to match.I used the Dremel and sanding drum to flatten the face on the stem and then set up my cordless drill to drill out the end of the stem. I hand twisted the stem onto the drill bit. I started with a bit slightly larger than the airway in the stem and worked my way up until I had opened up the airway large enough to hold the tenon in place.I decided rather than trying to turn a small tenon that would fit in the shank I would clean up and use the existing broken tenon. Fortunately on these old pipes the tenon was quite long. I glued the broken tenon piece into the newly drilled opening in the stem with black super glue. I filled in around the tenon piece with the super glue using a dental pick and a piece of paper clip. I smoothed out the glue and aligned the tenon in the shank and set the stem aside to let the glue cure. Once it hardened, I sanded the new tenon with 220 grit sandpaper to remove the excess glue and make the fit in the shank smoother.I put the stem in the shank and sanded the shank and stem to make the transition smooth. Once I had the stem fit adjusted I sanded the shank and stem with a 1500 grit micromesh sanding pad to remove the scratches. I wet sanded the stem with 1500-2400 grit micromesh sanding pads. I rubbed it down with Obsidian Oil. I dry sanded it with 3200-4000 grit pads and gave it a second coat of oil. I finished sanding it with 6000-12000 grit pads and gave it a final coat of Obsidian Oil. I set the stem aside to dry. I gave the bowl a first coat of Medium Brown Stain with a staining pen to serve as an undercoat. I realize that for many of us who read about pipe restoration the measurements of this pipe really do not give a clear picture of the true size of the pipe. To give more of a sense of perspective to the diminutive size of the pipe I decided to take two photos of the tiny bowl with a regular sized Comoy’s long shank billiard. The first photo shows the pipe above the larger one. The second photo shows the bowl fitting inside of the regular sized bowl. Hopefully that helps give you a clear idea of the tiny nature of the pipe.I gave the bowl a second coat of stain using a Danish Oil Cherry stain. I wanted a bit of contrast to the brown and also to enhance the reds in the briar. I rubbed the bowl down with a soft cotton cloth to spread the stain coat out and rub it into the briar. The next photos show the look of the pipe after a quick hand buff.I buffed the bowl with Blue Diamond on the buffing wheel to polish it. I gave the bowl several coats of carnauba wax and buffed it with a clean buffing pad. I hand buffed it with a microfibre cloth.I gave the bowl and stem another coat of carnauba wax and lightly buffed it with a clean buffing pad. I hand buffed the entire pipe with a microfibre cloth. The finished pipe is shown in the photos below. It came out really nicely. Looking at the pipe is hard to tell from the photos the tininess of the pipe as all is proportional. The seashell in the photo is the same one that I use in all of the final photos and with this pipe it seems quite large. Thanks for looking.