Tag Archives: polishing

Revitalizing a Savinelli de luxe Milano 118KS

Blog by Steve Laug

This pipe came to me from my brother. I am not sure if he found it in one of his antique shop forays between Idaho and Nebraska or on a recent trip to California or even if he found it on eBay. It really doesn’t matter in the long run where it came from. Though sometimes I wish that the pipes I cleaned up could talk and tell their stories. It was obviously a favourite of the pipeman who owned it. It was well smoked but not broken down. The pipe is stamped on the smooth underside of the bowl and the shank with clear and distinct markings. On the bottom of the bowl it reads Savinelli over de luxe over Milano. Next to that it was stamped with the Savinelli Shield logo and the shape number 118KS. Under that is stamped Italy. It is a standard Pot shaped pipe with a large bowl that is one inch in diameter.

The sandblast shown on the pipe in these photos is stunning. Even under the tar, oils and dirt the pipe is quite beautiful. The bowl had a fairly thick cake that had overflowed onto the rim and filled in the grooves. The dust and dirt had filled many of the grooves of the blast on the sides of the bowl and the shank. The stem was oxidized but was high quality vulcanite. In the photos below it is inserted upside down with the brass/gold bar that generally was on the left side of the saddle was turned to the right side. There was some tooth chatter on the top and bottom sides of the stem. On the top side of the stem (which was turned upside down) there was a deep tooth mark.

My brother took these three photos before he cleaned up the pipe. He reamed it with a PipNet reamer to rid the bowl of the cake and scrubbed the exterior with Murphy’s Oil Soap to remove the tars and grime. He cleaned out the airway in the shank, the mortise and the stem airway and removed all of the tar that had collected there.When the pipe arrived it was spotless. The sandblast really stood out with clarity as can be seen in the next set of four photos. The ring grain, the birdseye and even the flame grain showed but there was also an under grain that shown through that was beautiful as well. I took some close up photos of the pipe. The first shows the stamping on the bottom of the bowl. You can see the clear markings on the pipe and how they stand out on the flat smooth bottom of the bowl and the shank. The second photo shows the rim. There was still light dust and grit in the grooves of the rim.I also took some close up photos of the stem. I turned it right side up and the tooth mark on the topside near the button is visible in the first photo below. The underside of the stem showed some tooth chatter. Both sides are oxidized.I used a brass bristle brush to clean out the debris from the grooves in the rim top. It did not take much but once finished the rim was not as dark. I ran a couple of cotton swabs and alcohol through the shank and it was very clean.I wiped the bowl down with acetone on a cotton pad to remove dust from the bowl surface in preparation for staining the bowl. I applied some dark brown stain thinned by 50% with isopropyl alcohol using a folded pipe cleaner. I flamed the stain and then repeated the process.I hand buffed the bowl with a microfibre cloth to raise a shine. The next four photos show the bowl after the initial hand buffing. The grain really stands out clearly in these photos. I sanded out the bite marks with 220 grit sandpaper. Thankfully they were not as deep as I thought and were easily removed. I sanded the oxidation as well and gave the stem a general workover.I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. I gave the stem a final rubdown with the oil after sanding with the 12000 grit pad and set it aside to dry.

I buffed the bowl and stem with Blue Diamond on the buffing wheel to polish it. I used a light touch on the bowl so as not to get the polish stuck in the grooves of the sandblast. The stem took some work to polish off some of the stubborn oxidation at the shank stem union. I polished the stem with multiple coats of carnauba wax a buffed it with a clean buffing pad. I hand waxed the bowl with Conservator’s Wax and buffed the bowl with a clean buffing pad. I hand buffed the pipe and stem with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos that follow. It is a great looking pipe with an amazing sandblast finish that is worth taking the time to look at. Thanks for looking.

A Reborn KBB Yello-Bole 2329 Billiard

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Blog by Steve Laug

I really like older KBB Yello-Bole pipes. The initial look of this one as it is seen in the first two photos confirms that. There is something about the grain, the briar that is used and the natural patina that comes with years of use that draw me to them. The yellow stem with the inset circle is attractive as well. The Yello-Bole spade stinger that extends into the bowl bottom does not restrict the draw. I had hopes that this one would be in decent shape when my brother sent me the photos below. He had mentioned that the rim was in rough shape and the stem had a lot of bite and tooth marks but the photos did not clearly show that to me. He did his usual stellar job in cleaning up the bowl and stem. The briar and the internals were clean when it arrived. Only then did I see the extent of the rim damage to this one. If you look carefully at the photos you can see how rough the rim top and sides are. You can also see the deep tooth marks on the yellow stem. The stamping on the pipe read KBB in the usual cloverleaf on the left side of the shank with Yello-Bole next to that. The shape number 2329 was on the right side of the shank. All stamping was faint but legible with a lens. I took the stem off the bowl and found that the stinger was stuck in the tenon. On these older Yello-Boles the stinger is often threaded rather than pressure fit. I heated the stinger with a lighter and soon I was able to unscrew it from the tenon using some needle nose pliers.I took close up photos of the rim and the tooth marks on both sides of the stem. The first photo below shows the extensive damage to the top of the rim. It looked as if the pipe had been used as a hammer. The rough spot on the front of the bowl went down quite far down the outside edge of the bowl. On the back right side of the bowl there was also a deep nick down the side of the bowl. The bowl would need to be topped but the depth of the gouges made it necessary to think of other options along with topping.The top and bottom sides of the stem next to the button were imposing. The stem had been deeply gnawed on by the previous pipe smoker. The dents were deep and extensive across both sides of the stem almost obliterating the button from view.This was one of those hard ones. The stamping is faint and the amount of work necessary to bring it back to life was questionable. But I decided I liked the look of it enough to go for it. I topped the bowl on the topping board to smooth out the top surface of the rim. This still left a lot of work to do on the gouges down the front and back sides of the bowl. I pressed briar dust into the gouges on the side and top of the bowl and put some clear super glue on top of the briar dust. I put more briar dust on top of the glue to fill in the gouges. I filled in the deep tooth marks on both sides of the stem and set it on a small wooden lid to dry. I knew that in sanding the stem after the repairs I would lose some of the rich golden colour but the stem would actually be very usable.Once the repair dry I used a needle file to recut the button and flatten the repairs to the surface of the stem.I cleaned out the airway in the stem and in the shank with pipe cleaners, cotton swabs and alcohol. You can also see the lightning of the yellow stem at the repair.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. With the final rub down with oil I set the stem aside to dry. I wiped the bowl down with acetone on cotton pads to clean off the remnants of the finish. There was still some finish and varnish on the underside of the shank that needed to be removed. I was careful to not wash off the repairs as the acetone will dissolve the super glue patches.Interestingly the bottom of the shank is stamped Algerian Briar. There appears to be a crack or repair on the underside of the shank but it is not it is merely a large scratch that I was able to sand out.I polished the briar bowl with micromesh sanding pads – wet sanding it with 1500-2400 and dry sanding it with 3200-12000. Each successive grit of micromesh pads raised the level of shine on the bowl. After polishing it with the micromesh pads I took some photos to show the state of the bowl. I touched up the stain with a medium brown stain pen on the repaired areas on the rim to blend them into the surface of the briar. I buffed the pipe and stem with Blue Diamond on the buffing wheel and then gave the pipe multiple coats of carnauba wax. I buffed it with a clean buffing pad and then buffed it by hand with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. I chose to leave the darkened spot on the bottom of the bowl. I sanded it and found that it was more of stain than a burn mark. The wood is solid in that spot and there is no sign of burn through inside the bowl. Thanks for looking.

An Old La Meridienne (Deposee) Pocket Pipe

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Blog by Steve Laug

Over the years I have restored many folding pocket pipes where the stem folded over the top of the bowl. These have typically been Italian made and stamped with various names such as Imported Briar or even Rolex. They all looked the same and all were relatively flat, oval bowled pipes and bowls. They were thinned walled and most of the time they were unsmoked. I have given away quite a few of them over time though I think I may have one or two unused ones in my cabinet today. This one is very different. It is oddly shaped – almost perfectly round with an almost ninety degree bent shank. The sides of the bowl are actually thicker than any of the others that I have seen. The bowl oval and it appears to be unsmoked. The briar is quite nice with a combination of birdseye and cross grain around the sides and the shank. There is a brass band with a scalloped edge around the top of the rim. It is more or less a cap on the end of the shank. The shank is stamped La Merdienne (Deposee) on the left side of the shank. It is a French made pipe. The name means The Meridian (Registered). The Meridian is defined as (1): a great circle on the surface of the earth passing through the poles (2): the half of such a circle included between the poles. It is also defined as a representation of such a circle or half circle numbered for longitude on a map or globe. In this case the poles are represented by the bowl running north and south on the circle of the bowl. The next two photos are ones that my brother took when it arrived in Idaho Falls.The next photo my brother sent me shows the pipe from the top. You can see that it is very clean. The bowl is clean and in person looks unsmoked. With the stem removed it is also clean. There is no staining from smoke or tobacco in the pipe. The stem is clean as well with no tooth marks or tooth chatter.The grain on the bowl is really quite stunning on the round sides and the edges of the bowl. The curved shank is perfectly set off by the gold band and the scalloped edge that sits against the stem at the shank stem junction. The first set of four photos show what the pipe looked like when it arrived in Vancouver. I folded the stem over the bowl and took some photos of the pipe ready for the pocket.I took a close up photo of the bowl top and interior to show what the pipe looked like when I got it. The rim and bowl were in excellent shape.I took a close up photo of the stamping on the shank. It is filled with gold leaf. There is a stock of a flower with the flower and two leaves that weaves between the curves of La Meridienne and separates it from (Deposee).I sanded the bowl with 1500-12000 grit micromesh sanding pads to polish out some of the scratches and marks on the sides of the bowl. With the bowl polish and smooth I worked on the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After sanding the 12000 grit pad I set the stem aside to dry. I buffed the pipe with Blue Diamond on the buffing wheel and gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad to raise the shine. I buffed it by hand with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. It is ready for many more years of service.

I love the shape of this Comoy’s Regent’s Park London Made Canted Volcano

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Blog by Steve Laug

This pipe takes advantage of the grain to the maximum. The shape has flame, mixed and stunning birdseye on the sides, top and bottom of both the bowl and the shank. This is another of the pipes that my brother Jeff found. The stamping is faint but readable with a lens. It is stamped on top of the shank with the words Regent’s Park over London Made. On the underside of the shank stamped diagonally from front to back it reads Made in England. From the photos that Jeff set me the pipe was in decent shape. The finish was spotty and dirty. The rim was clean and undamaged with a light and spotty lava coat. The stem was lightly oxidized and there was a deep and large tooth mark on the top side near the button. I have learned that there is usually a match to that on the underside of the stem. The canted volcano shape is very nice. In the photo below it appears that there were some small pin prick fills on the back side of the bowl just above the shank.From what I can find online the pipe is made by Comoy’s. They made the Hyde Park brand and it appears they also made the Regent’s Park brand – both which are Comoy’s seconds and are named after London Parks. I found this Comoy’s Shape Chart on-line which shows the pipe as a Modern 625. I have circled it in red – it is shown on the bottom of the right column, last pipe.As usual now, my brother did a stellar job cleaning up the pipe before he sent it to me. He reamed it and scrubbed the exterior with Murphy’s Oil Soap so the finish was very clean. He cleaned out the internals as well. The pipe was ready for me to work on the finish and stem repairs when I received it. The next four photos show what the pipe looked like when it arrived to my work table. I took a close up photo of the rim to show the slight damage – almost cut marks on the top of the rim surface. The inner and outer edge of the rim is fairly undamaged though so it will not take much to clean up this rim. I also took close up photos of the stem to show the large bite/tooth marks on the top and bottom sides near the button. I cleaned up the tooth marks with sandpaper, a dental pick and alcohol. I filled in the deep dents with black super glue and let it cure. I forgot to take photos of the repairs before I sanded them out. Once the glue had cured I sanded both sides of the stem with 220 grit sandpaper to smooth out the repair to match the surface of the rest of the stem.I also filled the pin holes in the back side of the bowl with clear super glue and briar dust. Again I forgot to take a photo of the glue and dust mixture. Once it dried I sanded the bowl with 220 grit sandpaper and blended the repairs into the surface of the briar. The surface was smooth to touch .I sanded the slash marks on the rim with 220 grit sandpaper to minimize them. It did not take too much sanding to remove them. I also sanded the inner beveled edge of the rim to clean it up and remove the darkening.I sanded the bowl and rim with a medium and a fine grit sanding block. I worked to remove the scratching left behind by the 220 grit sandpaper. I carefully avoided the areas on the shank that held the already faint stamping. I sanded the stem with the sanding block as well.I wet sanded the stem with 1500-2400 grit micromesh sanding pads and rubbed it down with Obsidian Oil. I dry sanded it with 3200-4000 grit pads and gave it another coat of oil. I finished sanding it with 6000-12000 grit pads, gave it a final coat of Obsidian Oil and set it aside to dry.There were some scratches on the top of the stem. I would need to work on them some more at this point. Once I buffed the stem with Blue Diamond the scratches would be blended into the stem surface. I gave the bowl a coat of Danish Oil and Cherry Stain to highlight the red of the briar. I set it aside to dry for about twenty minutes.I wiped the bowl off with a soft cloth and hand buffed it lightly to get a clear picture of the finish and the grain on the bowl. I polished the bowl and stem with Blue Diamond on the buffing wheel. I buffed out the scratches in the stem and the briar. I gave the bowl and stem multiple coats of carnauba wax to protect it. I buffed it with a clean buffing wheel to raise the shine. I hand buffed the pipe with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below.

An Interesting Brebbia Silver AS1 Square Shank Brandy

5 Replies

Blog by Steve Laug

Over the years the only Brebbia pipes I have worked on have been the Iceberg Pipes. They have a beautiful rustication that just speaks to me. The rugged roughness looks like the briar came that way and I have always like the feel in the hand. However, every one of the pipes, Iceberg or otherwise have either belonged to someone else or were too big for my liking. I have never seen a pipe like the one that my brother Jeff found and sent my way. First it is a smooth briar not rusticated and second it is a brandy shape with a square shank and square saddle stem. I have not seen one like it before and I have looked around a fair bit and have not found another. In the photos of the pipe that my brother took before he began the cleanup it looked to be in good condition. The finish was a little mottled but it still looked to be decent. The bowl appeared to have a light cake so it potentially would be an easy clean up. My brother scrubbed the bowl with Murphy’s Oil Soap and removed most of the finish but the stubborn spots on the shank. The stem was lightly oxidized and had some light tooth chatter on the top and bottom near the button. The next set of four photos show the pipe when it arrived here in Canada. Once again my brother did a great job cleaning this one up. I can’t believe how much time it saves to be able to begin with finishing rather than cleaning. Thanks Jeff. I took a close up photo of the rim to show how clean it was and how the bowl was in round and the edges were not damaged.The stem was a bit of an oddity to me. I have not seen a stem with the kind of built in tube that this Brebbia sported. There is an end cap on the tenon with the tube protruding out. When the stem is in the shank the tube sits in the airway between the mortise and the bowl.To remove the stubborn finish on the shank I scrubbed the bowl and shank with acetone on cotton pads. It took a bit of elbow grease but the shank finally let loose of the finish. I took some close up photos of the stamping on the shank as they were very clear. The left side of the shank reads Brebbia over Silver over AS_. I am assuming that the AS_ was probably AS1. The right side of the shank has a gnome stamped on it. The gnome was the logo Brebbia used to put on its stems from 1953 to 1956. On the underside it is stamped Italy 798.The stem was very tight in the shank so I examined it with a light and saw that there was a thick hard coat of tars on the walls of the mortise. I scraped the mortise with a dental spatula and removed the heavy coat of tars and then scrubbed it with pipe cleaners, cotton swabs and alcohol.I put the stem back in place and it fit snugly but the tightness was gone. I took some photos of the pipe at this point in the restoration. I removed the stem again and worked on it with micrmesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. Between each set of three pads I rubbed the stem down with Obsidian Oil and also gave it a final rubdown after the 12000 grit pad. I set the stem aside to dry while I worked on the bowl. I stained the bowl with a dark brown aniline stain thinned by 50% with isopropyl alcohol. I applied it to the bowl with a folded pipe cleaner and flamed it with a lighter. I repeated the process until the coverage was even.I hand buffed the bowl with a microfibre cloth to polish the stain and even out the look of the finish. I put the stem back on the bowl and buffed the bowl and stem with Blue Diamond on the buffing wheel. I gave the entire pipe several coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. I finished by hand buffing the pipe with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. Thanks for looking.

A Stanwell Golden Contrast 142

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Blog by Steve Laug

I have always been intrigued by the Stanwell Golden Contrast finish regardless of the pipes it has been applied to. The contrast of dark and light playing across the grain is beautiful. To me the lines and the elegance of the pipe are stunning and the contrast stain makes the lay of pipe with the grain gorgeous. The stain highlights the birdseye and the flame grain and makes them pop from the surface of the bowl and shank. The slight flare of the saddle on the stem to the pinch of the blade behind the saddle all pointed to a hand that I had seen before. I did a little digging because I wanted to confirm my guess/my suspicions about the designer. What I found out confirmed the direction I was thinking. It turns out that shape number 142 was originally designed for Stanwell by Jess Chonowitsch. For a list of various Stanwell Shape numbers and who they are attributed to you can read this list compiled by leading Stanwell Collector Bas Stevens on rebornpipes at: https://rebornpipes.com/2013/09/03/stanwell-shapes-compiled-by-bas-stevens/

This particular pipe was another of the interesting pipes in the recent shipment of estate pipes my brother Jeff picked up. He is getting pretty good at grabbing some great pipes. This Golden Contrast was in pretty decent shape. The finish was dirty but in great shape. The rim showed some darkening and a build-up of tars and oils. There was a light cake in the bowl and the internals were dirty. The stem had some calcification on the top and bottom inch of the stem from the button forward. There was some tooth chatter as well but no deep tooth marks. The stem was oxidized. The brass crown S on the left side of the saddle appeared to be lightly oxidized as well but would take little to make it shine. The various photos that follow are ones that my brother took before he cleaned the pipe. They show the amazing grain on this beauty. The next two photos of the rim and the underside of the bowl and shank. The birdseye on the rim and the bottom of the shank is quite stunning to me. The third photo below shows the grain on the side of the bowl and the flame grain. The contrast stain makes the grain stand out. The next photos show the various stamping on the shank sides and bottom. The left side of the shank reads Stanwell over Golden Contrast in script. The right side of the shank is stamped with the shape number 142. The underside of the shank is stamped Made in Denmark. All the stamping is sharp and clear. My brother did the major clean and ream of the pipe. When I received it the pipe was very clean. I ran pipe cleaners through but they came out clean. I took these photos of the pipe when it arrived. The stem was lightly oxidized from the earlier clean up. Jeff had done a great job on the rim top. He was able to remove most of the tars and oils. There was still some darkening on the back edge of the rim.I took some photos of the top and underside of the stem to show the striping of the oxidation on the vulcanite. The stem was actually clean – no tooth marks or chatter at this point in the process.The airway in the stem was drilled off centre in the tenon. The photo below shows the location of the airway in the end of the tenon. The alignment of the airway in the stem with the airway in the tenon was off. The mortise airway was centered in the end where it entered the bowl. The one in the tenon was off.I lightly scraped the bowl with a Savinelli Pipe Knife to clean out a small ridge of cake just above the top of the airway.I used a sharp knife to bevel the airway in the tenon until the funnel was round and the alignment against the end of the mortise was better. With the funneled airway I was able to get good airflow through the stem with no constriction in the union between the two airways.I scrubbed the back side of the rim with saliva and a cotton pad and was able to remove more of the rim darkening and reveal the grain pattern underneath. I sanded it with 1500-2400 grit micromesh sanding pads to polish the rim top.I worked on the oxidation on the stem by wet sanding the stem with 1500-2400 grit micromesh sanding pads. I rubbed the stem down with Obsidian Oil and dry sanded it with 3200-12000 grit pads. I rubbed the stem down with oil between each set of three pads and after the final sanding with the 12000 grit pad. I set the stem aside to dry. I buffed the pipe with Blue Diamond on the buffing wheel. I gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad to raise the shine on the bowl and the stem. I hand buffed it with a microfibre cloth to deepen the shine. This is a beautiful piece of briar that the carver aligned flow of the pipe with the direction of the grain. The polishing shows the contrast between the dark and light of the grain. The elegance of the shape and the flow of the grain work well together and the golden contrast stain work together to make a great looking pipe. Thanks for looking.

A First Horn Stem on a Throw Away Pipe

10 Replies

Blog by Dal Stanton

On a recent pipe foraging expedition at the Antique Market near Nevski Cathedral in the heart of downtown Sofia, Bulgaria, I saw this pipe on one of the tables I was methodically scanning. It was a sad scene but a survivor. It was a petite (5.25”) hexagonal paneled shape pipe with a diamond shank banded and it was beat up. What got my attention through the sorry state of affairs was the stem. The vendor made sure I knew that the stem was bone – at least that’s what I thought he said as he hyped the great deal before me in Bulgarian. I have yet to collect a ‘bone’ stem pipe, if that is indeed what it is, of any variety so I decided to start the bargaining dance. He also said it was from Greece, which I could not determine by looking at the faint markings stamped in the right side of the shank, Extra over Bruyere. Five euros was the opening volley – about 10BGN or $5.70 – not high stakes. After getting permission from the vendor to take the stem off to get a better look I tried a few gentle twists and it wouldn’t budge. Without pause, I handed it back to the vendor not wanting to break it and sealing the deal by default, “You broke it, you own it.” After twisting and pulling and pouring water on it, he also could not remove the stem – which was to my favor. We struck a deal at 7 BGN ($4) and I gave him a 10 Leva bill. Without proper change he asked nearby vendors for help and received none. I dug further in my pockets and produced two 2BGN bills – 4 Leva total small stuff. I held the 10 and the pair of 2s in each hand and shrugging my shoulders and he took the pair of 2s and the deal was sealed – about $2.30 for the ‘bone’ stem pipe. I thanked him for the discount, but made a mental note to pay the vendor the additional 3BGN on a future visit – a good vendor friend can be achieved! At home I took pictures of my $2.30 acquisition and promptly dropped the pipe into an alcohol bath to decontaminate it and hopefully loosen the stem. I wasn’t sure if the stem was simply inserted with a straight tenon or if the stem screwed into the mortise. Hopefully, this would all become clear after the bath got a chance to soften the cemented crud – which was in great supply. The pictures I took when I was home tell the story. The alcohol bath did the trick and I was able to remove the stem and get a look at the internals. Looking down the mortise, there was a solid wall of hardened tar muck that closed access to the bowl. The airway of the stem was also blocked by crud. The rim still showed lava flow and tar caked on the top, but I could see the rim and the damage done to it as well as to the bowl. I decide to have a second alcohol bath to loosen things up further and to clean up the rim to better assess how to proceed.

With question in my mind about the true nature of the stem, I sent some pictures of the stem to Steve with the question, “Horn or Bone?” His guess was that it is horn because of the tooth chatter on it. He also referenced his recent post, A Ropp La Montagnarde Deposee 298 Horn-Cherrywood-Briar and a helpful essay (My Process for Repairing and Polishing Horn Stems) to give me input on working with horn stems. He did say that he had never seen a horn stem spliced like this one. I’ve included that picture (4^th) he referenced below – interesting factoid. While the pipe got its second alcohol bath I read the essay on repairing and polishing horn stems. Well, that was gross. The second bath finished, I take the stem and start to push bristled pipe cleaners dipped in isopropyl 95% through the airway from the tenon toward the button. As I push, from the button air hole oozed what looked like a seal brown loaf of lava gunk toothpaste – nasty, nasty stuff. But I guess, the ooze of magna putridum was good news as the airway was in the process of being reconquered. After many pipe cleaners, bristled and smooth, the stem starts coming clean. I put the stem aside and I grab the stummel from the bath and work on the mortise attacking the tar gunk blockage. After many Q-tips and pipe cleaners dipped in alcohol, it too is reclaimed. I’m thankful that Q-tips are plentiful in Bulgaria. Taking a brass bristle brush which will not scratch the wood surface further, I work on the rim to remove the lava and thick oil/gunk buildup. I finish by working the stummel surface with a toothbrush and cotton pads. The pictures show the progress (I’m on the 10^th floor balcony and notice that the sun goes down on my labors!) and I take a close up of the rim to assess how to tackle it.

Before working on the rim, I need to ream the bowl to bring it down to the briar. The cake is very light. After I get my Pipnet reaming kit out and ready the smallest blade, I realize that the bowl is too small and the blade would only impact the very top area of the chamber. Then I think of the Savinelli Pipe Knife that I snagged on eBay a week ago that my son-in-law will be bringing to Bulgaria in a few weeks when he and our daughter visit from Denver! My Winchester pocket knife will have to do the job. To avoid cutting into the chamber wall I reverse the blade angle to scrape it over the wall. It works pretty well as I work the blade down into the bowl which is more conical coming to a point at the bottom than oval shaped. I follow the Winchester by sanding the chamber wall with 120 grit sanding paper rolled up then finishing with 240 grit. I want the bowl to be as clean and smooth as I can get it. Returning to the work table the next day after work, I’ve had some time to think about the rim repair. I take another close up shot after finishing the reaming and sanding the bowl to see where I am. The stummel reminds me a bit of a bulldog shape with the cap of the bowl rising from the panels. The challenge is that the rim is pretty chewed up and there isn’t a whole lot of wood to work with on the cap! I decide to establish a thin rim by topping the bowl, just enough to establish a ring, then fudge on the inside by cutting a bevel to remove the damage and on the outside sand to round up to the rim’s ring hopefully removing the damage and leaving a balanced stummel. This is the plan. I use 240 grit sanding paper on a chop block as a topping table. I rotate the stummel on the table very conservatively, checking the progress after every few rotations. I’m careful to keep the rim level! The pictures show the progress. The last picture below shows the result. I do not want to take more briar off at this point. A rim is established but with significant incursions on the inside of the rim at 2, 7 and 11 o’clock with smaller cuts at 8 and 10. An inside bevel should take care of the 8 and 10 o’clock damage but will not fully eradicate the larger injuries to this rim. In order to fill in the deep crevices I decide to mix a thick putty of briar dust and super glue. I prepare the rim by first cleaning it thoroughly with alcohol and a cotton pad getting rid of residue left over from the topping and using the dental pick to clean out any loose stuff stuck in crevices. I want a good bond to form to fill crevices but also to form an even resistance on the inner rim when I cut the bevel later. I use toothpicks to apply the briar dust putty to the cuts and bruises. I decide to apply it to the small wounds too and then put the stummel aside to allow the putty to cure overnight. I hope this approach works! With the super glue on the work table, I take the horn stem and look at it more closely. I read the essay Steve wrote especially for working with horn stems and understand that the approach is not as aggressive as working with vulcanite or Lucite stems. The goal is to repair surface areas that are broken and can splinter and become porous and treat the entire stem surface with polish and waxes to harden and smooth the surface. There is tooth chatter above and below the bit, with some opening of the horn surface. I also identify minuscule holes on the edge of the bit. There was also a crack that ran between the two ‘bonded’ parts of the stem. I have no idea whether cracks in horn stems will ‘creep’ but following the general principle of closing up the surface area, I decide to apply some super glue to the crack at least to seal it. I start with 240 grit sanding paper by mildly sanding above and below the bit addressing the chatter and open, porous area. I sand lightly not trying to totally remove the open areas but preparing it for a super glue patch to fill it in and close it. After sanding, I apply super glue to the bit area making sure to fill the porous, softer surface. Super glue was also applied to the small holes on the edge of the stem as well as to the crack. The pictures show the progress. With the super glue cured after sitting overnight, I use 240 grit sanding paper to bring the bump of the super glue patch down to the stem surface level. I gingerly use the flat square corner of the needle file to cut into the super glue to redefine the button lip. My goal is to blend the patch with the horn stem so I feather the sanding outward toward the stem. You can still see the darker patch but it should blend more as I polish the horn stem. While I smooth out the super glue patch to fill in the crack on the splice line I also detect a small ridge along one side of the stem where the bonding between the two horn pieces come together. I sand that down with 240 grit paper as well. My goal is a smooth hardened horn surface. Pictures show patches on the top and bottom. With Steve’s essay on horn stem repair informing my steps, I use medium and fine grit sanding sponges on the entire stem. I want to feather the patches with the rest of the stem surface with the goal that transitions from super glue patches to the horn surface are not detected either by touch or with the tongue on the button area. I’m pleased with the blending I see as the marks from the 240 grit paper disappear – even the crack (first picture center bottom) at the horn splice point is less visible. Now I polishing the horn stem with the normal cycles of micromesh sanding pads. I wet sand using 1500 to 2400 pads and follow with a hearty application of Obsidian Oil. The horn absorbs the oil readily. After the first micromesh cycle, I noticed that what I had been calling a ‘crack’ at the splice joint had almost disappeared. Perhaps the wound was not a crack but a sharp cut into the horn. Either way, the polishing process was going well. I also polish the metal tennon with the 1500-2400 pads to clean and shine it. Next I dry sand using 3200 to 4000 and again apply Obsidian Oil. Again, using 6000 to 24000 micromesh pads I dry sand and then apply a final coating of Obsidian Oil and put the stem aside to dry. The blending looks good – even though the patch areas are visible, with the blending and polishing the patches now have more of a natural horn look. The pictures show the micromesh progress. The stummel has had ample time for the briar dust super glue putty patches to the rim to cure. I take a close up of the cured rim patches to mark the progress and then use 240 grit sanding paper to strategically take the briar dust patches down to the rim surface level. I want to remove the mounds before returning the stummel to the topping table outside on the balcony for a few more rotations on 240 grit paper just to make sure the plateau is flat. Now I cut a bevel inside the rim to address the rim damage and to finish smoothing out the briar dust super glue patches. I use a tightly rolled piece of 120 grit sanding paper to establish the bevel by gradually rotating the bowl in my hand while sanding to achieve a gradual uniform bevel. Then, with the bevel cut, I use 240 grit paper, again tightly rolled to present a harder surface to the wood, to finish it. The rim repair looks good. The three main patched areas are barely visible and blending well.Now to the external surface of the stummel. I remove the metal band and apply Murphy’s Wood Soap with a cotton pad to see to remove any leftover tars and oils on the surface. The cap of the bowl shows the most damage. At the top of the picture above you can see pitting in the briar. I use medium and fine grade sanding sponges to work the pitting out of the cap around the circumference of the rim. Satisfied, I decide not to stain but to restore the original stained surface – I like the color and the grain is promising. I begin working on the stummel with micromesh sanding pads beginning by wet sanding using 1500 to 2400. Following this, dry sanding 3200 to 6000, then 6000 to 12000. This little pipe is starting to pop. After remounting the metal band and attaching the horn stem, I complete the polishing with the Dremel wheels by applying Blue Diamond to stem and stummel with a felt Dremel buffing wheel. I’m careful to work the horn stem lightly so I don’t overheat the surface and cause splintering or an opening of the surface. Following the Blue Diamond, stem and stubble receive several coats of carnauba wax with a cotton cloth wheel. Finally, I give a Dremel wheel buff with a clean cotton cloth wheel. To raise the shine of the horn and briar, I give the pipe a vigorous buffing with a microfiber cloth.

I’m very surprised how well this little pipe cleaned and polished up. The rim repair was daunting but amazingly the briar dust patches are practically invisible and blend well with the natural grain movement. My first horn stem repair looks good from where I sit. I’m not sure who smokes a pipe this small but someone did before I received it and I’m happy to return it to service. I couldn’t resist a ‘before and after’ shot to start things. Thanks for joining me!

Another Attempt at a Drier Smoke – a Vintage Dri-Bowl Rhodesian

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Blog by Steve Laug

My brother sent me a link to this sale on eBay and I found it intriguing. In the first photo there is what appears to be the edge of a dial on the bottom of the bowl – it is peeking out at the bottom of the bowl. That was intriguing to me. I wanted to know more about the pipe but at this point I had not read the seller’s description of the pipe. I was still looking at the pictures and seeing all of the fills and rim damage on the pipe in the first three photos. It really was quite a mess. The bowl appeared to be reamed but the dings and dents added to the fills made me wonder if it was worth the effort. I still had no idea what the bottom looked like and what made this a dry bowl. Scrolling through the rest of the seller’s photos soon made that clear. Dri1 Dri2

Dri3 The fourth and fifth pictures remove the mystery of the knurled edge on the bottom of the bowl that showed in the first photo. You can see in that photo of the bowl bottom that the silver disk looks like it was made to be rotated. We talked and my brother bid and won the pipe (I can’t wait for the pipe to get here so I can check this out). The fifth photo shows the inside of the bowl. The top of the disk appears to be a cup intruding into the bowl bottom. It was really odd looking.

I dropped to the bottom of the eBay ad to read the seller’s description of the pipe. I wanted to get some information on the pipe. I had done some searching on Google but was unable to find any information on the brand. It is a bit mysterious. The seller writes:

“This French Briar Rhodesian Dri-bole has a 5/8″ diameter silver metal “sump”, with knurled edge, set into the bottom of the bowl. The “sump” may actually be an alloy of silver, such as coin or sterling; metal is untested, but has silver-like qualities.”

“According to advertisements, found in various 1911 magazines, this “sump” was used to hold a provided, removable “wad”. The throw away “wad” would absorb all of the nicotine and saliva as the tobacco burns. Thus the tobacco was kept dry, so that it would be fully burned.”

“This extra nice Dri-bole pipe has the same “wad” holder or “sump”, as those “silver mounted” pipes patented on Sept. 7, 1909 and shown in 1911 Saturday Evening Post and Literary Digest Magazine advertisements! That would make this pipe over 100 years old, if it is indeed the same Dri-bole pipe! There are not any “wads” with this one, but it should be a good smoker, with a nice look and make a great conversation piece!” That information was helpful on many levels. He did not however have any photos or drawings of the pipe or pictures of the advertisements. I wanted to know if the bottom “sump” as he called it was pressure fit or threaded and screwed into the briar. I wanted to know if the bottom of the bowl was damaged or if the “sump” sat as it was supposed to flush with the bottom. It was hard to tell from the photos. I wanted to know was the “wads” were that sat in the sump. From the look of the bowl bottom it appeared that the “wads” may well have been lozenges that fit in the curved cup and then sat flat in the bottom of the bowl. But what did they look like? More research would be needed to answer these questions. But at least the mystery of the knurled edge peaking from the first photo was solved. It was a single unit with a cup on the inside of the bowl. I could not wait to see this in person and “fiddle” with it.

The seller also included a photo of the stamping on the pipe and briefly spelled out what it said. The left side of shank is stamped DRI-BOLE (in crescent) and below the crescent it reads REG. U.S. PAT. OFF. The right side of the shank is stamped Imported Briar leading me to believe that is it American made. The bottom of shank is stamped “266”. Dri6 He gave the dimensions of the pipe as follows: overall length: 5 ½ inches, bowl height: 1 ½ inches, diameter of the bowl: 1 5/8 inches, bore diameter: 7/8 inches, bore depth: 1 1/8 inches and the weight: 44 grams or 1.6 ounces

When the pipe arrived in Vancouver I was looking forward to working on it. My brother had done a great job cleaning the interior and stripping the shiny coat that had been applied to the pipe. It was clean and ready for me to work on. I tried to turn the knurled silver disk on the bottom of the bowl and could not move it at all. The rim looked rough and needed topping. The stem was in decent shape with some pitting and dulling to the old rubber. I was so excited that I forgot to take photos of the pipe before starting my restoration. I put the bowl in an alcohol bath to see if I could loosen the tars that held the silver disk tightly in place. I was guessing it was threaded so I was thinking that if I could soak the bowl overnight things would soften up. Dri7 I took it out of the alcohol bath and heated the disk with the flame of a lighter. I used a pair of pliers to hold tightly to the edge of the disk and I was able to twist it out of the bowl. Once it popped free I could undo it by hand. The first photo below shows the inside of the silver disk. The second shows the knurled outside. Dri8 To remove the damage to the rim top and edges I topped the bowl on a topping board with 220 grit sandpaper. Dri9 There were some nicks around the hole in the bottom of the bowl so I sanded those smooth with sandpaper and then cleaned out the threads in the briar with a cotton swab and alcohol. Dri10 I used the brass bristle brush to scrub the threads and the cup on the disk. I cleaned it afterwards with cotton swabs and alcohol. Dri11 I used a cotton swab to coat the threads on the disk with Vaseline and turned it into the bottom of the bowl. I wanted to make sure that I could easily turn the disk by hand. Dri12 I cleaned out the internals with pipe cleaners, cotton swabs and alcohol. It was pretty clean thanks to my brother. It did not take too many to clean it out. Dri13 I sanded the bowl and stem with a medium and a fine grit sanding block. The pipe is beginning to look really good. I had to make a decision how far to sand the bowl and how many of the original dings and dents to remove without changing the “story” and character of this old timer. Dri14 I heated the briar and then stained it with dark brown aniline stain cut by 50% with isopropyl alcohol. I flamed it to set the stain and repeated the process. Dri15 I wiped down the stain with alcohol dampened cotton pads to make it more transparent and make the grain stand out. At this point the fills stood out and I would need to address them a bit differently. Dri16 Dri17 I used a black Sharpie Permanent Marker to draw some lines across the fills and blend them into the grain on the pipe. I then chose to give the bowl a second contrast staining using a Cherry Danish Oil stain. I find that the combination of the black marker and the cherry stain blends the fills better than a brown stain. The combination of the brown and the cherry stains gives depth to the finish so I like using them together. Dri18 Once the cherry Danish Oil stain dried (overnight) I buffed it lightly on the wheel with Blue Diamond and then gave the bowl a coat of carnauba wax. I hand buffed it with a microfibre cloth. You can see the small dings that I left in the bowl sides rather than change the look. I polished the silver disk with a silver polishing cloth. The next series of photos shows the bowl at this point in the process. Dri19 Dri20 I set the bowl aside and worked on the stem. The old hard rubber that was used on this stem was good quality. There was very little oxidation if any on it. The main issue was the pitting that covered the surface of the stem. I sanded it with 220 grit sandpaper to address the pitting and smooth out the surface and then began my normal sequence of micromesh sanding pads. Between each set of three grits (1500-2400, 3200-4000, 6000-12000) I rubbed the stem down with Obsidian Oil. I gave it a final coat of the oil and let it dry before I buffed the pipe. Dri21 Dri22 I buffed the pipe and stem with Blue Diamond and gave it several coats of carnauba wax. I buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to put the finishing touches on the pipe. The finished pipe is shown in the photos below. Thanks for looking. Dri23 Dri24 Dri25 Dri26 Dri27 Dri27a Dri28 Dri29 Dri30

A Large Ben Wade Royal Grain Freehand brought back to life

Another for the strange but true hunt for a Cooler/Drier Smoker Collection

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Blog by Steve Laug

My brother sent me the links to this sale on EBay and I was hooked. It is probably the oddest pipe contraption I have seen in the many pipes that formed the pipeman’s dream of a cooler, drier smoke. There have been many over the years that vied for the oddest looking contraption but to date this one takes the prize. I have a few in my own oddity collection that would give this one a fair run for its money but I think this one is still by far the strangest. The T shaped look of the pipe is one thing but once it taken apart it is even odder. The only normal part of the pipe is the vulcanite stem. The Bakelite shank ends in a dropped down base that is part of the shank. It is as big as the briar bowl on the top.Inside the base is a metal canister contraption that has six wedge shaped holes around the edges and a single hole in the crowned centre. The crowned centre meets the hole in the bottom of the threaded briar bowl which is indented to hold the contraption in place.The Bakelite shank on the pipe is the only part of the pipe that bears any identification marking. It reads Filtre T with PAT. to the left of the name and PND. to the right. Thus the stamping is Filtre T Patent Pending. The Bakelite base is quite thick with threads extending into it to hold the bowl in place. The diameter of the opening is ¾ inches and the exterior 1 inch. The length of the base and stem is 5 1/8 inches. With the bowl in place the height is 2 ½ inches tall. The hang down base is 1 ¼ inches. The bowl itself is 1 ¼ inches. The filter canister is stamped with the same stampings as the shank PAT. over FILTRET over PND. and is made of aluminum.I did some hunting for a Patent on the US Patent site and found a written patent. The pipe seems to have been made by FILTRET Inc. of Seattle, Washington and the patent filed by George E. Baldwin, President on May 5, 1930. I cannot find the attached specimens mentioned in the document but this at least identifies the name and gives me a base date.

When the pipe arrived in Idaho my brother took some photos of it. The stem was slightly oxidized and it was stuck in the shank. It was underturned to the left and could not be straightened out. The rim was dirty with a tar build up and there was a cake in the bowl. The bowl itself was slightly out of round. The briar had a few small fills in it and the finish was dirty. When my brother Jeff took the bowl off the base the interior of the base was very dirty with tars and oils. The metal basket was also covered with debris of tars, oils and saliva. It looked to me that the way the pipe worked was that the air was drawn through the single hole in the top of the canister and then it came out through the wedges and into the airway in the shank. This pipe was a pleasure to work on because Jeff did the lion’s share of work on it. He reamed and cleaned the bowl. He cleaned out the stem with pipe cleaners and alcohol and the base with cotton swabs and alcohol. He flushed out the canister with alcohol and then water. He flushed it until it was clean. He scrubbed the bowl with Murphy’s Oil Soap and removed the finish and the debris from the surface of the bowl. He was able to remove much of the tar and oil on top of the bowl. The next set of four photos show the way the pipe looked when I unpacked it this afternoon. Thanks Jeff this was an easy clean up. I took a close up photo of the rim top to show the damage to the inner edge of the rim. It is darkened and also has some burned areas on the top and inner edge.I also took a close up photo of the stem – it was stuck tight in the shank and it was underturned to the left. I tried to heat it with hot water to try to loosen it. It would not move. After taking this photo I put it in the hot water to soak and see if it would loosen the tars and oils in the shank that were holding it tight.I turned my attention to the bowl and the base while the stem soaked. I cleaned out the airway in the bottom of the bowl with a cotton swab and alcohol to remove the “gunk” that was clogging the airway and reducing the air flow.I topped the bowl on a topping board with 220 grit sandpaper. I topped it until I had removed the damaged areas on the rim surface.I rolled a piece of 220 grit sandpaper to sand the bowl and the inner edge to clean up the damaged inner edge and bring it back to round.I sanded the bowl and rim with a medium and a fine grit sanding block to remove the scratches in the briar. Once it was clean of scratches I stained it with a dark brown stain thinned by half with alcohol. I flamed it and repeated the process.I wiped the bowl down with cotton pads and alcohol to make the stain more transparent and to make the grain show through.I took the stem and base out of the hot water and wiggled it until the stem turned. I removed the stem so that I could clean the inside of the shank and base.I used a dental spatula inside the tube of the shank to scrape away some of the thick build up on the walls of the shank. I then scrubbed it down with alcohol, cotton swabs and pipe cleaners until they finally came out clean. I also scrubbed down the inside of the base with them to remove the grime in the base.I used the micromesh sanding pads to polish the Bakelite base and the shank. I sanded it with 1500-12000 grit pads and then wiped it down with some Obsidian Oil.I scrubbed out the canister one more time and found that it was very clean. I dropped it in place in the base.With the canister in place I screwed the bowl onto the base and took some photos. It was ready to buff with Blue Diamond so I took it to the wheel and buffed the bowl and the base. I gave bowl several coats of carnauba wax and then buffed it with a clean buffing pad to raise the shine. Once I finish the stem I will give it several more coats of wax. I cleaned out the airway in the stem with alcohol, cotton swabs and pipe cleaners. After heating it with the hot water to loosen the stem a lot of grime came loose in the shank and ran down the stem.The stem had some tooth chatter along with the oxidation that I brought out with the hot water bath. I sanded it with 220 grit sandpaper to remove both the chatter and the oxidation. I wiped it down with Obsidian Oil.I wet sanded the stem with 1500-2400 grit micromesh sanding pads and rubbed it down with Obsidian Oil. I dry sanded it with 3200-4000 and gave it another coat of oil. I finished sanding it with 6000-12000 grit pads and gave it another coat of oil. I buffed it on the buffer with Blue Diamond polish and gave it a final coat of Obsidian Oil and set it aside to dry. I put the pipe back together and gave it a final buff with Blue Diamond and then gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad and then by hand with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. It is a true oddity but the more I worked on it the more I am intrigued with it. I wonder how the contraption works in real-time. Well, I may have to give it a try one day soon. Thanks for looking.