Tag Archives: pipe restemming

Repairing and Restemming a Big Ben Lectura 420 pipe

Leave a reply

Blog by Steve Laug

Last week I received and email from Dayton regarding a pipe he was seeking to have repaired. He was referred to me by our local pipe and cigar shop called City Cigar. He wrote the following email regarding the pipe.

Hey Steve my name is Dayton. I got your information from City Cigar, they said you’d be able to help with a pipe stem repair? If so I’d really appreciate it. Does email work or would you prefer text!

Thanks again – Dayton Lewis.

He wrote that it needed to have a stem repair done on the pipe. Before I take on work I always ask for photos or at least a photo to show me what needed to be done or at least the damage to the pipe. I wrote back and asked for a photo of the pipe that showed what needed to be repaired. He sent the photo below. You can see the nicely grained bowl on the pipe and the stem with the snapped tenon. The tenon included a metal stinger apparatus. It appeared to me that the break had occurred at the internal end of the inserted portion of the stinger. We talked about a price and he dropped the pipe off for repair yesterday evening.I brought the pipe and stem along with the broken parts in the bag he dropped off to the work table last evening. I examined the pipe carefully to see what I was dealing with in terms of a repair. I like to know the details about the pipes I work on. The pipe is stamped on the left side of the shank and reads Big Ben [over] Lectura. On the right side of the shank it was stamped with the shape number 420 [over] Made in Holland. The finish on the bowl was in good condition. The bowl had a thin cake inside and a light overflow of lava on the rim top. Overall the pipe was quite clean. With a repair on the stem the pipe would be in good condition to keep providing a great smoke to Dayton. I took photos of the pipe when I received it. In the photos above don’t miss condition of the bowl and the shank. The pipe looks quite clean and should polish up well. I examined the bowl and shank for damage that might have occurred when the tenon snapped. I have learned over the years to examine it carefully with a bright light and a lens. In this case I found there was a hairline crack on the lower right side of the shank just below the stamping Made in Holland. It extends from the shank end about a half inch up the shank dipping to mid-underside. I have inserted a red arrow in the second and third  photos below to show that location of the crack. I wrote to Dayton and told him about my recommendations for a thin band to repair the cracked shank. I am waiting to hear from him. I repaired the crack with a spot of clear CA glue and then pressed the thin brass band on to the shank end and it drew the parts of the crack together. Now on to the stem repairs my first thoughts were that I would insert a replacement tenon in the drilled-out air way in the stem. I examined the stem diameter and found that it was too thin to drill out. The tenon was quite large in diameter and it would not leave much on the stem if I were to drill it out. I decided to rather find a replacement stem for the pipe. I went through my stems and found one that was the same length, similar diameter and had a solid vulcanite tenon that would need slight adjustment to fit in the shank.I worked on the diameter of the tenon on the new stem with a file/rasp and removed enough to get a close fit. I used 220 grit sandpaper to smooth it out and bring it to round and get the fit what I needed. I also used the file and the sandpaper to reduce the diameter of the stem itself to get a clean fit against the shank end.I fit the stem on the shank and took photos of the fit. The stem looks perfect against the shank end. It is a snug fit and looks very good with the thin brass band.I sanded the stem with the 2 inch square 320-3500 grit sanding pads. I wiped down the stem after each sanding pad. I was able to remove the tooth marks and chatter on both sides with the pads. The stem looked very good. I wiped the stem down with some Obsidian Oil on a cloth to remove the debris from sanding. It was looking much better.I polished the vulcanite stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil and set it aside to dry.  I polished it further with Before & After Pipe Polish – using both the Fine and Extra Fine Polishes. I gave it a rubdown with Obsidian Oil one last time and set it aside. I put the Big Ben Lectura 420 back together and worked the pipe over on the buffing wheel using Blue Diamond to lightly polish the stem. I buffed the bowl and stem to raise the gloss on the briar and the vulcanite. I gave the pipe multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished Ben Ben Lectura is shown in the photos below. The medium brown stains on the smooth Billiard shaped bowl works well with the rich black of the vulcanite stem. The dimensions of the pipe are: Length: 7 ½ inches, Height: 1 ¼ inches, Outside Diameter: 1 inch, Diameter of the chamber: 3/4 inches. The weight of the pipe is .71 ounces/21 grams. This is an interesting piece of briar, cross grain and mixed grain on the bowl and shank. The patterns on the sides are a real mix. I really like how the briar, the thin brass band and the vulcanite work well together. This one will soon be going back to Dayton once I contact him. Thanks for walking with me through the restoration process.

Jeff saw this Malaga Second Bowl sans stem, liked it and went for it

1 Reply

Blog by Steve Laug

The next pipe on the table is an interesting Malaga Freehand/Skater bowl. Jeff saw it on eBay and purchased it on 12/01/2023 from a seller in Swartz Creek, Michigan, USA. It was dirty pipe with a lot of wear and tear and obviously it had been someone’s favourite smoker. The pipe is stamped on the underside of the shank and reads Malaga [over] Second. The dirty smooth finish was not able to hide the beauty of the grain around the bowl and shank. There were tars and oils ground into the surface of the briar. The bowl had a very thick cake that flowed over the top of the smooth rim in a heavy lava coat. The cake in the bowl was thick right up to the top of the rim. It was hard to fully assess the condition of the inner edge. The outer edge of the bowl showed some nicks and dents. There was also a tar/lava build up on the shank end as well. The pipe was a mess. The stem was missing so it would need to be fitted with a new stem. Jeff took photos of the pipes before he started his clean up work. Jeff took photos of the rim and bowl to show the heavy cake and heavy lava coat covering the rim top. The inner edge of the rim was so thickly caked that it was not possible to know with certainty the condition. It really was a dirty pipe but still a beauty. The photos of the sides and heel of the bowls show some beautiful grain around the bowl and shank sides. Malaga pipes are oil cured and you can see that it adds depth to finish on the pipe and makes the grain really stand out on the bowl and shank. This bowl shows real promise. Jeff captured the inset on the shank end and the grime and tars built up on the surface of the briar.Jeff captured the stamping on the underside of the shank with the next photo. It was clear and readable and read as noted above. The grain below the stamp is also quite nice. I am including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link (https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/). That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

Jeff had cleaned up the pipe using his usual procedure. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway with alcohol, cotton swabs and pipe cleaners. The shank had an inset to take in the tenon and the end of the stem so I would need to fit a stem to sit in the shank. I took photos of the pipe once I received it. I took a photo of the stamping on the underside of the shank. It is quite clear and easy to read.I went through my can of stems and found this acrylic taper stem. The diameter of the stem portion was a little too large in diameter to fit in the inset of the shank. I would need to sand the stem diameter to get a good fit to the inset.  I started my cleanup of the bowl and rim top by using a folded piece of 220 grit sandpaper to smooth out the inner rim edge and remove the darkening on the rim top around the edge. It worked very well and the cleaned-up rim and top looked much better.With all my sanding and trying various stems I was concerned about the dust and debris in the shank. I wanted to clean it up and also the inside of the airway in the stem. I used isopropyl alcohol, pipe cleaners and cotton swabs.I polished the bowl and the rim top with micromesh sanding pads. I dry sanded it with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth. The pipe began to take on a rich shine and grain was beginning to stand out. I worked on the diameter of the stem with 220 grit sandpaper so that it would fit in the inset on the shank end. It would take a regular tenon in the mortise and the portion of the stem above the tenon would fit in the inset. I sanded the diameter of the stem to match the diameter of the inset. Once it fit snug in the shank it was ready to be polished. Once I had adjusted the diameter of the stem I fit it in the inset shank end and took photos of the look of the pipe with the new stem in place. I like the grey brown acrylic stem and its flow with the shape of the pipe. I still need to polish the stem but it is looking good. I put the stem aside to finish later and returned to the bowl. To finish it at this point I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl.I set the finished bowl aside and we back to the stem. I started the polishing of the stem with 2 inch sanding pads – dry sanding with 320-3500 grit pads and wiping it down after each pad.I set the bowl aside and worked on the stem at this point in the process. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I put the new stem back on the Malaga Second Freehand and took it to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the acrylic. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful Malaga Second Freehand – the acrylic taper stem and smooth finish combine to give the pipe a great look. I honestly have no idea why it is labeled a second as there are no fills or flaws in the briar. The dimensions of the pipe are Length: 6 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches wide x 2 inches long, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.48 ounces/43 grams. This is another pipe that I will be putting on the rebornpipes online store in the American Pipe Makers and Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Can this Danmore 3090 Be Brought Back to Life?

Leave a reply

Blog by Steve Laug

Sometimes I look at a pipe we purchased and wonder what we were thinking when we went for it. That was the case with this Danmore 3090 freehand. We purchased it from an online auction in Los Fresnos, Texas, USA on 01/10/2018. You can see from the fact that it has been sitting here in a bag since 2018. When Jeff received it, the pipe was in pieces and he put it together for these photos. The bowl was intact with no cracks or serious nicks. The horn shank extension had come unglued and looked like it might have some delaminating happening on the long portion that held the stem. The pipe was stamped on the underside of the shank with the shape number 3090 followed by Danmore [over] Handmade Denmark. The stem had a rubber tube fit on the end that had originally been in the shank extension but was now stuck on the stem. The stem itself had been chewed or broken off and was probably missing at least ½ inch of its length. It still had the Danmore Logo on the top of the taper but that was all it had going for it. The bowl was thickly cake and there was a thick lava coat on the rim top obscuring the edges of the bowl. It had obviously been someone’s favourite pipe and had been smoked to death. The finish was filthy with grime and hand oils ground into the smooth panels and the sandblast making it all almost smooth to touch. It was impossible to know if the rim top was smooth or sandblast as there was so much tar on it. The inside of the shank that held the extension was filled with tars and oils and the inside of the horn shank extension was the same. Jeff got some good photos of the pipe before he did his clean up work and I have to hand it to him it looked pretty interesting. The question in my mind really was whether it was redeemable. The bones were nice but what was underneath once it was cleaned remained a haunting question. He took photos of the rim top and bowl and you can see what I mean by the thickness of the cake in the bowl and the lava on the rim top. It is so thick that it is flaking off in chunks only to reveal another layer! You can also see the broken off/chewed off condition of the stem in the photos he included. He included photos of the sides of the bowl and the contrasting patches on the bowl sides along with an interesting sandblast. The only thing that can be said is that the stamping on the underside of the shank is clear and readable as noted above and the Danmore D logo is very readable on the chewed off stem. You can also see the separation of the horn shank extension for the shank end in these photos. Lots of work to be done in the resurrection.The horn shank extension was originally lined with a Delrin or rubber liner to stabilize the horn from the inside. It would have been glued in place in the horn and not moved when the stem was removed. In the photo above and those that follow you can see that the liner piece has crept up the stem to where there is very little that is actually in the horn itself. I am hoping that once it is here I can work it off the stem and reinsert it in the horn again. We shall see.Jeff let the pipe fall back into its parts and took photos of it. You can see the bowl and its filthiness, the stem with the creeping rubber insert from the horn and the tired looking horn extension. In the second photo you can see the filth in the inside of the horn and into the shank itself… lots of work in cleaning it and not making things worse.I knew that the pipe was a Danish Made pipe but it has been awhile since I worked on a Danmore pipe. I turned first to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-d2.html). There was a very short clip there with one photo of a pipe very different from the one I am working on. It simply states that the factory is closed and that the pipes are made by third parties. Not too much helpful information there that is for sure.I then turned to Pipedia (https://pipedia.org/wiki/Danmore) and was much more successful. The article is short and succinct but very helpful. I have included it below for ease of reference.

Danmore was founded by Hans Sørensen in the early 1970s, and produced pipes from that time until the early 1980s, at one point having up to 30 employees. The pipes were sold in the first Dan Pipe catalog. In the early 1980’s, however, production ceased in Denmark due to labor costs, and the company’s production was outsourced to Italy and Spain, and they began to also make pipecleaners and smokers articles.

Sørensen focused on the pipecleaner side of the concern, and eventually bought a share in the factory in the Far East making them. Today the company, owned by Hans’ sons Jesper and Lars Sørensen, no longer makes pipes, and instead makes only pipe cleaners under the name Danmore Hobby Aps, selling only to hobby and craftshops in Denmark and Scandinavia.

Hans Sørensen passed away in 2012. The Sørensen family continues to own the trademarks for the use of the Danmore name in relation to pipes, matches, and tobacco.

Now I knew that the pipe was made by Hans Sorensen and was made between the early 1970s and early 1980s when production ceased in Denmark due to labor costs. From that point on the pipes were outsourced to Italy and Spain. So, I guess the pipe was made during the 10 year or so window when the pipes were handmade in Denmark. All of that info makes me a bit more interested in resurrecting this pipe.

When it arrived here it was in a plastic sandwich bag and I promptly put it aside in a drawer of pipes to work on. Periodically I would take the bag out and dump out the parts and look it over. Everytime other than today I have just put it back in the drawer, shaking my head. I think it could be fixed but did I want to was the serious question that haunted me each time I looked at it. From 2018-2024 my answer was categorically, NOT INTERESTED! So, what changed today? Got me! Last evening, I took it out of the baggie and looked it over, put the pieces together and took some photos. Something about it caught my eye this time around and I wanted to see if I could bring it back to life. I sent Jeff a note and he sent me the photos above.

Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the horn shank extension and the stem with alcohol and pipe cleaners. He scrubbed the exterior of the stem with Soft Scrub and then soaked it in Before & After Pipe Stem Deoxidizer. He washed it off with warm water to remove the Deoxidizer. The pipe looked far better when it arrived. I took a photo of the bowl and rim top to show how good it looked. The sandblast rim top was clean and the inner edges aw also in good condition. The stain had faded some but it would not be too much to bring it back. The shank extension was very loose with nothing holding it in place in the shank. The stem was another story. The end had been either gnawed off or broken off and still smoked that way. It cleaned up well for sure – looked much better. It would need to be replaced.Though the photo below is a bit blurry the stamping is very clear on the underside of the shank. I removed the stem from the shank end and took a photo of the pipe and extension with the stem below to get a sense of what was there now.Now it was time to put the pieces back together again. For me this is the challenge that I enjoy. Will I be able to reconstruct the pipe back to functionality without changing the plan that crafted it originally? I love that challenge. In this case I decided to start with regluing and rebuilding the shank extension. I am very thankful that it was not delaminating. The horn was dry but still very stable which took away a very time-consuming part of the work. I worked on removing the old glue from the shank end and the tenon of the extension. I used a dental spatula and small blade to scrape the surfaces and then scrubbed them with 99% isopropyl alcohol and cotton swabs and pipe cleaners. I also worked on the airway in the mortise of the briar so that the extension would have a very clean surface to bond with.Once the mortise was dried out I used some all-purpose white glue and painted the inside of the mortise and the tenon on the extension with it. I pressed the parts together and held them with pressure until the glue cured. Once it had hardened sufficiently to take the pressure off and wiped off the excess glue that had squeezed out with a damp cotton pad. I took photos of the pipe at this point. I cleaned up the Delrin/rubber ring that fit in the shank end and gave it a thin coat of all-purpose glue. I pressed it into the shank extension end and set it aside to cure. Once the glue hardened I polished the joint of the horn extension and the briar with 320-3500 grit sanding pads. I wiped the horn down after each sanding pad with a cloth impregnated with Obsidian Oil. The horn began to take on a shine. I polished the smooth panels on the bowl sides and the horn shank extension with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the horn down after each sanding pads with Obsidian Oil. It began to take on a shine as I worked through the pads. I used a Walnut Stain Pen to touch up the spotty finish around the bowl and shank and on the faded rim top. It looked significantly better once the stain cured. The colour looked much better. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I went through my collection of stems to find one that would work on the pipe. The one I found is identical to the broken one. It has the same shape as the broken one with the fishtail button. It was about ½ inch longer that accommodated the broken portion of the stem. It would need to be cleaned up and polished but it was a good match.I cleaned out the internals of the stem with alcohol and pipe cleaners. It smelled and looked much better.I started working on polishing the stem with my 320-2500 grit sanding pads. I was able to remove the scratches and light tooth marks and chatter on both sides ahead of the button. It looked much better at this point in the process.  I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. This beautiful sandblast Danmore 3090 Freehand with a horn shank extension and a military mount stem turned out very nice. It came together amazingly well – far better than when I began. The mix of brown stains highlights the grain around the bowl sides and bottom. The rim top and edges look very good. The finish on the pipe is in excellent condition. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Danmore 3090 Freehand is very nice and feels great in the hand. Give the finished pipe a look in the photos below. It is a nice pipe whose dimensions are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 1 inch. The weight of the pipe is 48 grams/1.69 ounces. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be going on the rebornpipes store, in the Danish Pipe Makers Section shortly. If you are interested in adding it to your collection let me know by message or by email to slaug@uniserve.com. Thanks for your time.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Fascinating Peterson Deluxe 595

Leave a reply

Blog by Kenneth Lieblich

This is a pipe belonging to the father of a good friend. He told me there was nothing especially wrong with it, but it did need some spiffing up. The gentleman in question is a fine pipe smoker and has been in the “briar brigade” (I just made that up) for many years. I was happy to help him out. He said that the pipe had been given to him by his then-girlfriend (now wife) when they were courting in the 1960s. It was the first pipe he ever owned. The pipe is a Peterson Deluxe 595 bulldog. It’s a really handsome pipe — very classic-looking, well-smoked, and well-cared for. The markings on the pipe read Peterson’s [over] DeLuxe on the left of the shank. On the right side is Made in the [over] Republic [over] of Ireland, and next to that, the shape number 595. On the left side of the stem is the beautiful, stylized P of the Peterson company. That P must have had some colouring in it at some point, but it was long gone. It was hard to find any information about the 595. I was trying to research it and ended up circling around to a blog post that Steve did in 2020 about a 595 he worked on. That pipe and this pipe are very similar, but there are two crucial differences which I’ll mention in a moment. In Steve’s article of May 2020, he quotes from some email correspondence he had with Peterson expert, Mark Irwin, from Peterson Pipe Notes. I quote Irwin here regarding the 595:

Hey Steve, this is from the 500 shape group, although I’ve not documented the 595 before. It’s an upsized-version of the 80s. Peterson would call this shape a Rhodesian, incidentally, saving bulldog for their round shanks. You can see more 500s at https://petersonpipenotes.org/the-peterson-500-shapes-and-new-old-stock/. The POY 2019 for Peterson was taken from this group as well. I make the argument in that blog post that these shapes were made in the late 1970s and early 1980s when they owned their own US distributor, Allied, and were going after the US market. c. 1980-85, so Late Republic Era, 1969-1990.

If you read Steve blog post (found here), you’ll notice the two differences. First, the pipe I’ve got has the three-line version of “Made in the Republic of Ireland,” whereas Steve’s says “Made in Ireland”. Second, the pipe I’ve got has the P on the stem, whereas Steve’s does not.

However, there’s another wrinkle in this story. As I indicated earlier, the gentleman received this pipe in the 1960s in Hong Kong! I have no doubt that he is telling the truth, but I wasn’t able to square it with the information above. Due to my own ignorance, I also emailed Mark Irwin to clarify what was confusing me. He very kindly responded with the clarifying information. Among other things, he wrote

The 595 goes back to at least 1947’s catalog, and perhaps even before. I’ve attached that catalog for you, where you’ll find your pipe on p. 5.

I have included that page below. Thanks to Mark (and the original owner), I can confirm that this pipe dates from the early to mid-1960s.Let’s have a look at the pipe. The stem had several tooth marks, plus some oxidation and calcification. Also, an extra bit of the end of the tenon was broken – I’d have to take a closer look at that. The stummel was in nice condition, no real scratches or damage — except on the rim. That had lots of lava, and what looked like considerable burning, but I’d have to check more closely later. Inside the bowl was a good amount of cake that would need to be cleaned out. On to work – I started with a BIC lighter and ‘painted’ the stem with its flame in order to lift the few bite marks and dents. This was not particularly successful in raising the damage, but did help a little.Next, I took a closer look at the broken tenon end. I’m not sure what happened there, but it was badly damaged and the only reasonable option was to remove it, as it could cause further problems. I then sanded down the end of the tenon to make it smooth and flat. Then I wiped the outside down with Murphy’s Oil Soap on some cotton pads and the inside with pipe cleaners and lemon-infused isopropyl alcohol. Once this process was done, the stem went for an overnight soak in the Pipe Stem Oxidation Remover. The next day, I wiped down the stem with SoftScrub cleaner and some cotton rounds to remove surface oxidation. After that, I used some gold Rub’n’Buff to fill in the P on the stem. This P would have been gold coloured originally.I also built up the tooth dents (pun intended) on the stem with cyanoacrylate adhesive and let them fully cure.  I then sanded the adhesive down – first with a small file, then with 400-grit sandpaper to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. Moving on to the stummel, I used the PipNet Reamer to remove the built-up cake and followed that with 220-grit sandpaper taped to a dowel to eliminate as much as I could. I took the chamber down to bare briar, as I wanted to ensure there were no hidden flaws in the wall. Fortunately, there were none. Next, I took a dental tool and gently ran it along the grooves of the outside of the bowl to clear out any filth in there. In order to save as much of the rim as possible, I used a piece of machine metal to very delicately scrape away as much burnt material as I could. I do this before automatically jumping to my topping board; this gentle scraping revealed far more burn damage than I had anticipated, so it would need more work later.For now, I proceeded to clean out the insides of the shank with Q-tips, pipe cleaners, and lemon-infused isopropyl alcohol. There was quite a bit of filth inside this stummel and it took a fair amount of cotton to get it clean. That done, I decided to de-ghost the pipe in order to remove any lingering smells of the past. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton. The bowl was nice and clean after this.I followed that up by cleaning the outside with Murphy’s and the insides with some Castile soap and tube brushes. After all this cleaning, I took a closer look at the damage to the rim. As the photo shows, the damage was considerable. At this point, I asked the owner if he wanted me to remove all the burn marks, which would entail significant removal of briar, or simply deal with the surface damage and leave the wood intact. He opted for the latter (correctly, in my view). The burns would remain on this pipe, but they are part of its story – and that is just fine.In order to remove some remaining burns on the rim, I did ultimately “top” the pipe – that is to say, I gently and evenly sanded down the rim on a piece of 220-grit sandpaper. This effectively removed the surface damage, without altering the look of the pipe.I also took a wooden sphere, wrapped a piece of 220-grit sandpaper around it, and sanded the inner side of the chamber. This achieved two things: first, it removed some of the burn marks on the inner edge of the rim; and second (and more importantly), the circular shape and motion of the sphere gradually returned the edge to a perfect circle.With all that done, I polished it up with all nine of my Micromesh pads. After that, a light application of Before & After Restoration Balm brought out the best in the stummel’s grain. Of course, the final step is buffing with some White Diamond and a few coats of carnauba wax.This is a beautiful pipe with an interesting history. I was delighted and honoured to be a part of it! I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5¼ in. (134 mm); height 1½ in. (37 mm); bowl diameter 1½ in. (39 mm); chamber diameter ¾ in. (18 mm). The weight of the pipe is 1⅛ oz. (34 g). Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Republic Era Peterson’s System Standard 307 Bent Billiard

Leave a reply

Blog by Steve Laug

The next pipe on the work table is Smooth Peterson’s System pipe that we purchased somewhere along the way. Neither Jeff or I remember where we picked it up. It is an interesting system pipe with some light road rash on the right side of the bowl and a chip out of the outer edge of the bowl on the right side. It was stamped Peterson’s [arched over] System [arched over] Standard on the left side of the shank. It is a bit faint but it is readable. On the right side it is stamped Made in the Republic of Ireland (in three lines) [over] the shape number 307. The nickel ferrule on the shank end was oxidized and is stamped on the left side K&P [over] Petersons. Jeff had cleaned and reamed the bowl somewhere along the way and the finish is very clean. The top and edges of the rim were clean but showed some damage. The inner edge was out of round and the outer edge had a chip on the right side. The stem was the wrong stem for the pipe. It was not a Peterson’s style P-Lip but rather a Wellington style with the airway exiting on the end of the stem. Jeff had cleaned it up as well and it did not look too bad. I would need to restem it with a proper stem. I took photos before I started working on it today. I took a photo of the bowl and rim top to show the condition of the bowl and the top of the rim and the edges of the bowl. The rim top had darkening and damage and the inner edge was out of round. The outer edge on the right side showed a chip. I took photos of the stem it came with as well. You can see the tooth chatter and marks on the stem surface and wear on the edges of the button. You can also see the exit of the airway on the stem end rather than the to of the P-lip.I took photos of the stamping on the side of the shank. The stamping was faint but readable as you can see from the photos. It read as noted above. The nickel ferrule on the shank end is stamped on the top and left side K&P [over] Petersons. I took the stem off the shank and took a photo of the parts. You can see how the stem is definitely not a Peterson’s P-Lip. I have included the information on the shape number on this pipe that I picked up on researching the previous pipes. It is a large looking 307 System Standard. I have included a page from a Petersons Catalogue that I have on rebornpipes (https://rebornpipes.com/tag/peterson-hallmark-chart/). I have put a red box around the 307 shown in the catalogue page shown below. That should give a clear picture of the size and shape of the pipe. I am also including the information from Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). I have included a bit of the pertinent history here.

1950 – 1989 The Republic Era  – From 1950 to the present time, the stamp for this era is “Made in the Republic of Ireland” in a block format generally in three lines but two lines have been used with or without Republic being abbreviated.

During the 1950’s and 60’s the Kapp & Peterson company was still in the ownership of the Kapp family. However 1964 saw the retiral of the company Managing Director Frederick Henry(Harry) Kapp.

Pipedia also included a section of information on the System pipes including a diagram of the systems look (https://pipedia.org/wiki/Peterson#Republic_Era_Pipes). I quote a section of the article in part and include a link to another article on Pipedia on the System pipe.

The Peterson System pipes are the standard bearers of the Peterson pipe family, famous for the excellent smoking pleasure they provide. Often imitated but never equaled, the Peterson System smokes dry, cool and sweet, thanks to the scientific effectiveness of the original design. The heart of the System is the unique graduated bore in the mouthpiece. This makes the suction applied by the smoker 15 times weaker by the time it reaches the tobacco chamber. The result is that all the moisture flows into the reservoir and, thus cannot reach the smoker’s mouth. The Peterson Lip further enhances the effectiveness of the graduated bore by directing the flow of smoke upwards and away from the tongue. This achieves a uniquely even distribution of smoke and virtually eliminates any chance of tonguebite or bitterness. Furthermore, the shape is contoured so that the tongue rests comfortably in the depression under the opening. Each “PLip” mouthpiece is made from Vulcanite. For the Peterson System pipes to work properly, the stem/tenon has to have an extension, the tip of which will pass by the draft hole from the bowl and into the sump. Upon the smoker drawing in smoke, this extension then directs the smoke down and around the sump to dispense a lot of the moisture before the smoke enters the extension and stem. On the System Standards and other less expensive systems, this extension with be made of Vulcanite turned integrally with the stem. On the more expensive System pipes this extension will be made of metal which screws into the Vulcanite stem. This extension on the earlier pipes will be of brass and the newer pipes will be of aluminium. Most smokers not knowing this function of the metal extension, assumes that it is a condenser/stinger and will remove it as they do with the metal condensers of Kaywoodie, etc. Should you have a System pipe with this metal extension, do not remove it for it will make the System function properly and give you a dryer smoke (https://pipedia.org/wiki/A_closer_look_at_the_famous_Peterson_Standard_System_Pipe).

With that information in hand I knew what I was dealing with in terms of the stamping and the age of this pipe. I knew from the information that the pipe was made during the Republic Era between 1950 and 1989. My guess is that the pipes is a 1960s era System pipe. Now it was time to work on the pipe.

I removed the incorrect stem and replaced it with a correct P-Lip stem for a 307 that I had here in my box of stems. It has a little larger flare than I remembered but it still fit better and looked very good. I took photos of the pipe with the new stem. I worked over the rim top and the inner and outer edge of the bowl with a folded piece of 220 grit sandpaper. I was able to smooth out the damage on the inner edge and remove the nicks on the top surface. The outer edge looked better though I left one nick on the right outer edge as a part of the story of the pipe.I polished the briar with micromesh sanding pads – dry sanding it with 1500-12000 git sanding pads. I wanted remove as many of the light scratches in the briar as I could. I wiped it down with a damp cloth after each sanding pad. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. With briar polished with the Restoration Balm I moved onto the metal. I polished the nickel ferrule with a jewellers cloth to raise the shine and to protect the ferrule from further oxidation. I took photos of the new stem before I put it in the shank. It is a new stem so it is quite shiny. It will look great on the pipe.I am excited to be on the homestretch. I look forward to the final look when the Republic Era Peterson System Standard 307 is put back together, polished and waxed. I put the bowl and the new stem back together. I polished the bowl and stem with Blue Diamond to polish the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. Grain stands out nicely as do the marks of the pipe journey. The shiny black vulcanite stem is a beautiful contrast to the browns of the bowl and thick shank and nickel ferrule. This Peterson’s System Standard 307 Bent Billiard was another fun pipe to work on. It really is a quite stunning piece of briar whose shape follows the flow of the briar. The pipe is tactile in the hand and should feel great as it is warmed up when smoking. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.47 ounces/71 grams. I will be putting it on the rebornpipes store in the Irish Pipemakers Section if you would like to add it to your rack and carry on the previous pipeman’s legacy. This is an interesting estate to bring back to life.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring well repaired Soren Hand Carved Made in Denmark Freehand

Leave a reply

Blog by Steve Laug

The next pipe I chose to work on came is another one from the lot of 11 pipes I purchased from a lady in Regina, Saskatchewan. She had found them in a house she bought and wanted to know if I wanted them. We struck a deal, I paid for the pipes and shipping and the box arrived while I was traveling in Europe. In the box were 4 Stanwells, 1 Danmore Bowl, 1 Soren Freehand, 1 Calabash with a Briar Bowl, 1 Nording Freehand, 1 Italian Made Bertenetti, 1 Rhodesian with a banded cracked shank, and 1 Brigham. I have restored the Nording, the snapped Stanwell, the Brigham, the Gourd Calabash with the briar bowl, restemmed and restored the Danmore bowl and a Stanwell Ivarsson design 11 Pot. There are blogs on each restoration available. The next pipe on the table is one of the dirtiest pipes in a box full of very dirty pipes. It is stamped on the underside of the shank and reads Soren [over] Hand Carved [over] Made in Denmark. There is no visible model name or shape number stamped on the pipe. The shank had been snapped through the last line of the stamp but it was faint. There was a thick cake in the bowl, debris in the bottom and on the bowl walls and some remnants of tobacco. The airway was plugged and there was no draught on the pipe. There was a heavy lava overflow on the plateau rim top. It was hard to know the condition of the inner edges of the bowl for sure because of the cake. The outer edge actually looked quite good under the grime. The finish was dirty and dusty and there was glue from the shank repair along the repaired shank. The vulcanite shank extension was filthy and oxidized. The stem looked to be in decent condition underneath the calcification and oxidation. The tooth marks and chatter looked minimal. I took photos of the pipe before I started my cleanup work on it. I took a close-up photo of the bowl and the plateau rim top to show the cake in the bowl. The rim top shows some lava on the smooth area around the inner edge of the bowl. The outer edges of the bowl looked good. I took photos of the vulcanite shank extension and the top and underside of the stem surface and button to show its general condition. It looked very good under the spotty oxidation.I took some photos of the repaired crack around the shank. You can see it clearly in the photos below. In spots the glue is higher than the repair and in spots it is lower. I will need to rework the repair surface but the repair itself is very well done. The stamping on the underside of the shank is faint but readable as noted above. You can barely make out the third line of the stamp on underside of the shank but it is present. I took the stem off the shank and took a photo to give a sense of the proportion of the pipe.I needed to refresh my memory on the history and background of the Soren pipes so I went to a previous blog and reread what I had written. https://rebornpipes.com/2016/09/12/repairing-and-rejuvenating-a-soren-danish-freehand/. I quote from that blog post: I looked up the brand on pipephil (http://www.pipephil.eu/logos/en/logo-s10.html) and found that the brand was carved by Søren Refbjerg Rasmussen. Pipes that he made for the European market were mostly stamped “Refbjerg” while those made for the US market were stamped “Soren”. Thus I knew that one I was working on was imported into the US market.

It looked like I was once again working on a pipe made by Soren Refbjerg Rasmussen for the US market as it was stamped Soren. I continued to do reading on another of my go to websites, Pipedia. Here is the link for the article there. https://pipedia.org/wiki/Refbjerg. I quote some of the more pertinent information.

Søren Refbjerg Rasmussen founded a company in 1969, which employed an average of 8 – 12 craftsmen in the 1970’s. The semi-freehands they produced were traded under his prename Søren. Rasmussen himself finished only the very best pipes. So his way of pipemaking closely resembled the ways of Preben Holm, Karl Erik Ottendahl or Erik Nørding. Altogether more than 1,000,000 pipes were sold.

There was also a note from Soren himself regarding the Danbark line of pipes that he made. I think that it is interesting to note that even on these he used the finest Corsican and Grecian briars. I assume that is also true of his other lines as well. I quote the note in full.

“A note from the carver:

I am very proud to introduce my new (!) series of hand-carved Danbark Pipes by Søren. These pipes are crafted from the finest Corsican and Grecian briars. I take a great deal of pride in crafting the Danbark Pipes to be highly functional and so they will provide the smoker with many years of dedicated service. The Danbark Pipes by Søren are available in several different styles and finishes with my personal touch and inspirations. At this time I favor making classic shaped pipes with a slight touch of my own hands and feelings. I do not produce many pipes today but the pipes that I do make available are individually crafted from the finest Corsican and Grecian Briars available to me. I still make free-hand pipes but not as many as I once made. For the past 35 years I have always tried to make good smoking pipes in my workshop located near Copenhagen, Denmark. I have always tried to craft my pipes in such a way as they will be long lasting and best friends with the owners. I take great pride in the shape of my pipes, the drilling of the pipes, and the overall dimensions of the pipes. I enjoy spending my spare time on the very long, rugged coasts of Denmark. I derive much relaxation from being on the coast while angling for Sea Trout with my own hand-tied flies. I find this environment is a great inspiration to me for making pipes. Many times I think to myself, “Inspired by nature, made by me”.  — Happy puffing, Søren”

From that I knew that the pipe in my hands came from the 1970s. It bears the Soren signature stamp which also says that it was made for sale in the American pipe market. Armed with that information I turned my attention to restoring the pipe.

I decided to start my work on the pipe by working on the shank repair issues. I filled in the repair area with clear CA glue and pressed some briar dust into the glue. It took a few layers to smooth it out but the touch up on the repair was effective. I sanded the repaired area on the shank smooth with 220 grit sandpaper to blend it into the surrounding briar. I also sanded the burn mark on the side of the bowl. I wiped the bowl down with a damp cloth to remove the sanding dust. I reamed the bowl with a PipNet pipe reamer using the third cutting head to take the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls with a piece of 180 grit sandpaper wrapped around a dowel to smooth them out. I used a brass bristle wire brush to knock off the debris in the plateau on the rim top. It took some work but it cleaned up well. I used a folded piece of sandpaper to clean up the inner edge of the rim and to sand the darkening off the smooth area around rim top. I sanded the vulcanite shank extension at the same time to break the oxidation on the surface. I scrubbed the exterior of the briar with a tooth brush and undiluted Murphy’s Oil Soap. I rinsed it off with warm water to remove the grime and soap. It looked much better and the dust and debris was gone. I dried it with a cotton towel. I touched up the sanded areas on the shank and the bowl spots using a Maple Stain Pen to start the process of blending them into the rest of the bowl. The colour is very close and once I restain the bowl it will work very well. I stained the bowl and shank with a light brown stain wash. I applied it to the surface of the briar with a wool dauber. I flamed it with a lighter flame to set it in the grain. I repeated the process until I was satisfied with the coverage. I polished the vulcanite shank extension and the briar with micromesh sanding pads – dry sanding it with 1500-12000 git sanding pads. I wanted to make the new stain coat a bit more transparent. I wiped it down with a cloth and some Obsidian Oil. I scrubbed out the internals of the pipe with 99% isopropyl alcohol, pipe cleaners and cotton swabs. I cleaned out the airway in the stem as well. I worked on these areas repeatedly until the shank and the airway in all the parts was clean.I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. With that done, the bowl was finished other than the final buffing. I set it aside and turned my attention to the stem. I wiped it down with some Soft Scrub to remove the oxidation.I touched up the “S” stamp on the top of the stem with white acrylic nail polish. Once had dried I sanded out the excess with a worn 1500 micromesh sanding pad.I polished the oxidation and tooth chatter on the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I finished polishing the stem with Before & After Pipe Stem polish (both Fine and Extra Fine) then wiped the stem down with another coat of Obsidian Oil. I polished finished Soren Hand Carved Danish Freehand with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The plateau on the rim top and shank end and the smooth Dark and Medium brown contrast finish work very well with the black vulcanite stem. The finished pipe is shown in the photos below. I have worked on several Soren pipes by Soren Refbjerg Rasmussen and several Refbjerg pipes over the years and I have always been impressed by his craftsmanship and ability to work a pipe to follow the grain of the briar. He does great work and is quite innovative in terms of shapes, flow and finishes on his pipes. The Length: 5 ½ inches, Height: 2 ½ inches, Outside diameter of the bowl: 2 inches, Chamber diameter: 7/8 inches. The weight of the pipe is 73 grams/ 2.57 ounces. I will be putting it on the rebornpipes store in the Danish Pipemakers Section if you would like to add it to your rack and carry on the previous pipeman’s legacy. This is an interesting estate to bring back to life.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.  

Restemming and Restoring a Comoy’s Vanguard 296 Canadian

1 Reply

Blog by Steve Laug

A few weeks ago, I received an email from a customer, Ted about some pipe work for him. He had three pipes that he said needed different things and offered to send some photos. He also sent a second email with a description of what each pipe needed. I have included that email and the photos he sent below.

Peterson 309 needs stem restoration and bowl cleaned out. Rhodesian needs full restoration – my English teacher from high school gave it to me a little over two years ago. The Comoy’s Canadian needs a new bit I broke it… The box of pipes arrived on Tuesday here in Vancouver. I decided to work on the Comoy’s restem and cleanup first. The pipe is stamped on the top of the shank and reads Comoy’s [over] Vanguard. On the underside of the shank it is stamped with a shape number 296 mid-shank. That is followed by the COM stamp MADE IN LONDON in a circle with IN in the centre. Underneath the circle it is stamped ENGLAND in a straight line. There was a light/moderate cake in the bowl with lava on the rim top. The shank had the broken tenon inside that would need to be pulled. The finish was in decent condition. There was dirt and debris ground into the finish and there was spotty varnish/shellac finish on the surface of the briar. I always check a shank for cracks when the pipe has been dropped and a tenon snapped. There were several spidering cracks along the top of the shank on the pipe. I took photos of the pipe before I started work on it. I took a close-up photo of the bowl and rim top to show the cake in the bowl. The rim top shows some lava on the smooth finish. The inner and outer edges of the bowl looked good. I took photos of the stamping on the pipe. It is stamped on the top of the shank and on the underside. It was clear and readable as noted above.I took a close-up photo of the top of the shank to show the crack. You can see it mid shank. From top end of the crack it spread to the left and the right from the end. It looked as if it had been dropped and the crack spread.I put the bowl in the freezer for ten minutes to try to loosen the broken tenon. The change in temperature and the different expansion rates for briar and stem material would loosen it. I took it out and used a screw to turn into the airway in the tenon. I wiggled it free of the shank with very little problem.I decided to deal with the cracks in the shank first. I repaired each one with a small spot of glue on a tooth pick then heated the band and pressed it in place on the shank. I took photos of the newly banded shank to show what it looked like. I reamed the bowl with a PipNet pipe reamer using the third cutting head to take the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls with a piece of 180 grit sandpaper wrapped around a dowel to smooth them out. I cleaned up the rim top with a worn piece of 1500 grit micromesh and a piece of 6000 grit wet dry sandpaper. It looked much better once it was finished. I scrubbed the exterior of the briar with a tooth brush and undiluted Murphy’s Oil Soap. I rinsed it off with warm water to remove the grime and soap. It looked much better and the dust and debris was gone. I dried it with a cotton towel. I wiped the bowl down with acetone to remove the spotty varnish coat on the wood. It looked much better. I scrubbed out the internals of the pipe with 99% isopropyl alcohol, pipe cleaners and cotton swabs. I cleaned out the airway in the stem as well. I worked on these areas repeatedly until the shank and the airway in all the parts was clean.I polished the smooth briar with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each pad. The bowl began to take on a rich shine. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. With that done, the bowl was finished other than the final buffing. I set it aside and turned my attention to the stem. I wiped it down with some Soft Scrub to remove the oxidation and calcification. I sanded out the light tooth marks and chatter along with the remaining oxidation with 220 grit sandpaper and started polishing the stem with 600 grit wet dry sandpaper.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil.I finished polishing the stem with Before & After Pipe Stem polish (both Fine and Extra Fine) then wiped the stem down with another coat of Obsidian Oil. I am excited to finish restemming and restoration of this Comoy’s Vanguard 296 Canadian. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and hand buffed it with microfiber cloth to deepen the shine. It is fun to see what the polished bowl with the nickel band looks like with the new, polished black, vulcanite stem was beautiful. This Comoy’s Vanguard 296 Canadian is nice looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6  inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.09 ounces/31 grams. It is a beautiful pipe and after I finish Ted’s other two pipes I will be sending it back to him to enjoy. Thanks for walking through the cleanup with me as I worked over this pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Re-stemming and Restoring a Danmore De Luxe Made in Denmark Scoop

Leave a reply

Blog by Steve Laug

The next pipe I chose to work on came from a lot of 11 pipes I purchased from a lady in Regina, Saskatchewan. She had found them in a house she bought and wanted to know if I wanted them. We struck a deal, I paid for the pipes and shipping and the box arrived while I was traveling in Europe. In the box were 4 Stanwells, 1 Soren Freehand, 1 Calabash with a Briar Bowl, 1 Nording Freehand, 1 Italian Made Bertenetti, 1 Rhodesian with a banded cracked shank, 1 Danmore bowl, and 1 Brigham. I have restored the Nording, the snapped Stanwell, the Brigham and the Gourd Calabash with the briar bowl. There are blogs on each restoration available.The next pipe on the table is the scoop shaped bowl without a stem at the top of the photo above. It is stamped on the underside of the shank and reads Danmore [over] Made in Denmark. On the right side of the shank it is stamped De Luxe. There is no visible shape number stamped on the pipe. There was a thick cake in the bowl, cobwebs in the bottom and on the bowl walls and some remnants of tobacco. The airway was plugged and there was no draught on the pipe. There was a lava overflow on the rim top. The inner edges of the bowl were damaged and the outer edge had been knocked about and damaged on the front side. The finish was dirty and dusty and there was lava on the sides and heel of the bowl. The pipe did not come with a stem so I would have to go through my collection of stems here to find one that fit well. I took photos of the pipe before I started my cleanup work on it. I took a photo of the bowl and rim top to show the cake in the bowl and the lava build up and the damage on the edges of the bowl. The cake was thick and hard and I am hoping that at some level it protected the edges from damage. You can see the nicks in the inner edge and the damage on the rim top. I also took a photo of the shank end. You can see the tars and build up around the opening.I turned to Pipedia to read about the Danmore brand (https://pipedia.org/wiki/Danmore). There was a brief article there that I quote below.

Danmore was founded by Hans Sørensen in the early 1970s, and produced pipes from that time until the early 1980s, at one point having up to 30 employees. The pipes were sold in the first Dan Pipe catalog. In the early 1980’s, however, production ceased in Denmark due to labor costs, and the company’s production was outsourced to Italy and Spain, and they began to also make pipecleaners and smokers articles.

Sørensen focused on the pipecleaner side of the concern, and eventually bought a share in the factory in the Far East making them. Today the company, owned by Hans’ sons Jesper and Lars Sørensen, no longer makes pipes, and instead makes only pipe cleaners under the name Danmore Hobby Aps, selling only to hobby and craftshops in Denmark and Scandinavia.

Hans Sørensen passed away in 2012. The Sørensen family continues to own the trademarks for the use of the Danmore name in relation to pipes, matches, and tobacco.

There was also a shape chart on the site that I have included. The shape was a 3041 which I have drawn a red box around.With that I turned to work on the pipe. I went through my can of stems and found one that would work well with the bowl. It is a uniquely carved saddle stem with a twist of a freehand. I sanded the tenon now slightly to allow it to fit the shank. I put it in the shank and took photos of the pipe. I like the looks of the one I chose over the original! I set the stem aside and turned to the bowl clean up. I reamed the bowl with a PipNet pipe reamer using the second and the third cutting head to take the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls with a piece of 220 grit sandpaper wrapped around a dowel to smooth them out. I scrubbed the exterior of the briar with a tooth brush and undiluted Murphy’s Oil Soap. It looked much better and the dust and debris was gone. I dried it with a cotton towel. I scrubbed out the internals of the pipe with 99% isopropyl alcohol, pipe cleaners and cotton swabs. I cleaned out the airway in the stem as well. I worked on these areas repeatedly until the shank and the airway in all the parts was clean.I worked over the damage on the inner edge of the bowl and the rim top. I also smoothed out the damage on the outer edge with a folded piece of 220 grit sandpaper. It looked much better after I sanded the damaged areas smooth.I polished the briar with 1500-12000 grit micromesh sanding pads. I wiped it down with a damp cloth after each pad. The briar took on a deep shine that highlighted the grain. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. With that done, the bowl was finished other than the final buffing. I set it aside and turned my attention to the stem. I “painted” the surface of the stem with the flame of a lighter to lift the tooth marks. I sanded out what remained with 220 grit sandpaper and started polishing the stem with 600 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I finished polishing the stem with Before & After Pipe Stem polish (both Fine and Extra Fine) then wiped the stem down with another coat of Obsidian Oil.I am excited to finish this restemmed Danmore De Luxe 3041 Made in Denmark Scoop. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and hand buffed it with microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the rusticated gourd and the polished black, fancy turned vulcanite stem was beautiful. This Danmore De Luxe 3041 Scoop is nice looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.66 ounces/48 grams. It is a beautiful pipe and one that I will be putting in the Danish Pipemaker Section on the rebornpipes store. Thanks for walking through the cleanup with me as I worked over this pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Refreshing a Peterson’s System Standard Smooth Made in the Republic of Ireland 312

Leave a reply

Blog by Steve Laug

The next pipe on the work table is Rusticated Peterson’s System pipe that we purchased from and estate in Plano, Texas, USA on 03/30/2022. It was stamped Peterson’s System Standard on left side of the shank and reads Peterson’s [over] System [over] Standard. On the right side it reads Made in the Republic of Ireland (in three lines) [over] the shape number 312. It has nice grain around the bowl and shank that has oils, debris and grime ground into the finish. There was a thick cake in the bowl with remnants of tobacco stuck on the walls. There was a lava overflow on the rim top that was heavier toward the back side. The top and edges of the rim were well hidden under the tars and lava. There was a very beautiful pipe underneath all of the buildup of years of use. The nickel ferrule on the shank end was oxidized and is stamped on the top and left side K&P [over] three hallmarks – a harp, a wolf hound and a tower. That is followed by Petersons. It small dents in the nickel ferrule on the right side. The vulcanite stem is a Peterson’s style P-Lip with a “P” logo on the left side of the saddle stem. It was oxidized and calcified toward the end with some tooth chatter. There were also some tooth marks on both sides of the stem ahead of the button. Jeff took photos of the pipe before he started his cleanup work on it. Jeff took photos of the bowl and rim top to show the thick, hard cake in the bowl with remnants of tobacco stuck on the walls of the bowl. There was a lava build up on the top of the rim and the edges of the bowl. The rim top looked pretty good but it was hard to know for sure if there was damage under the thick lava. Only clean up would tell the full story. Jeff took photos of the top and underside of the stem showing the tooth chatter, scratching and oxidation on the stem surface and wear on the edges of the button. Jeff took photos of the sides and heel of the bowl to show the condition of the finish. You can see the grime in finish around the sides of the bowl and shank. Even under the dirt and debris of the years it looked very good. Jeff took photos of the stamping on the sides of shank. The stamping was readable as you can see from the photos. It read as noted above. The nickel ferrule on the shank end is stamped on the top and left side K&P Peterson’s over three Peterson marks. I have included the information on the shape number on this pipe that I picked up on researching the previous pipes. This is the second of two Peterson’s System Standard pipes in Bob’s collection marked with the 312 shape number. I have included a page from a Petersons Catalogue that I have on rebornpipes (https://rebornpipes.com/tag/peterson-hallmark-chart/). I have put a red box around the 312 shown in the catalogue page shown below. That should give a clear picture of the size and shape of the pipe. I am also including the information from Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). I have included a bit of the pertinent history here.

1950 – 1989 The Republic Era  – From 1950 to the present time, the stamp for this era is “Made in the Republic of Ireland” in a block format generally in three lines but two lines have been used with or without Republic being abbreviated.

During the 1950’s and 60’s the Kapp & Peterson company was still in the ownership of the Kapp family. However 1964 saw the retiral of the company Managing Director Frederick Henry(Harry) Kapp.

Pipedia also included a section of information on the System pipes including a diagram of the systems look (https://pipedia.org/wiki/Peterson#Republic_Era_Pipes). I quote a section of the article in part and include a link to another article on Pipedia on the System pipe.

The Peterson System pipes are the standard bearers of the Peterson pipe family, famous for the excellent smoking pleasure they provide. Often imitated but never equaled, the Peterson System smokes dry, cool and sweet, thanks to the scientific effectiveness of the original design. The heart of the System is the unique graduated bore in the mouthpiece. This makes the suction applied by the smoker 15 times weaker by the time it reaches the tobacco chamber. The result is that all the moisture flows into the reservoir and, thus cannot reach the smoker’s mouth. The Peterson Lip further enhances the effectiveness of the graduated bore by directing the flow of smoke upwards and away from the tongue. This achieves a uniquely even distribution of smoke and virtually eliminates any chance of tonguebite or bitterness. Furthermore, the shape is contoured so that the tongue rests comfortably in the depression under the opening. Each “PLip” mouthpiece is made from Vulcanite. For the Peterson System pipes to work properly, the stem/tenon has to have an extension, the tip of which will pass by the draft hole from the bowl and into the sump. Upon the smoker drawing in smoke, this extension then directs the smoke down and around the sump to dispense a lot of the moisture before the smoke enters the extension and stem. On the System Standards and other less expensive systems, this extension with be made of Vulcanite turned integrally with the stem. On the more expensive System pipes this extension will be made of metal which screws into the Vulcanite stem. This extension on the earlier pipes will be of brass and the newer pipes will be of aluminium. Most smokers not knowing this function of the metal extension, assumes that it is a condenser/stinger and will remove it as they do with the metal condensers of Kaywoodie, etc. Should you have a System pipe with this metal extension, do not remove it for it will make the System function properly and give you a dryer smoke (https://pipedia.org/wiki/A_closer_look_at_the_famous_Peterson_Standard_System_Pipe).

With that information in hand I knew what I was dealing with in terms of the stamping and the age of this pipe. I knew from the information that the pipe was made during the Republic Era between 1950 and 1989. My guess is that the pipes is a 1960s era System pipe. Now it was time to work on the pipe.

Jeff cleaned this filthy pipe with his usual clean up process. This one was a real mess and I did not know what to expect when I unwrapped it from his box. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with great looking grain around the bowl and shank. Jeff soaked the stem in Briarville’s Pipe Stem Deoxidizer to remove the oxidation on the vulcanite. When the pipe arrived here in Vancouver for the second stop of its restoration tour I was amazed it looked so good. The stem showed some damage on the button edge and surface. The bonus was that the tenon had a brass chimney in the end that was correct for this pipe. I took some close-up photos of the rim top and also of the stem surface. I wanted to show what an amazing job Jeff did in the cleanup of the rim top. The rim top and inner edge had darkening and damage. There was damage to the inner edge on the back of the bowl. I also took close up photos of the stem to show the condition of the vulcanite. It was quite clean and the tooth marks and damage to the button edge and stem surface is visible in the photos below.One of the things I appreciate about Jeff’s cleanup is that he works to protect and preserve the nomenclature on the shank of the pipes that he works on. He was able to preserve and maintain its condition in the process. I took some photos to show the clarity of the stamping. I have noticed that many restorers are not careful to protect the stamping in their cleaning process and often by the end of the restoration the nomenclature is almost destroyed. I would like to encourage all of us to be careful in our work to preserve this as it is a critical piece of pipe restoration! I took the stem off the shank and took a photo of the pipe. I decided to start my work on the pipe by cleaning up the rim top and inner edge of the bowl. I started by working over the edge and the rim top with a folded piece of 220 grit sandpaper. I minimized the damage on the inner edge and rim top. It looked significantly better. I polished the briar with micromesh sanding pads – dry sanding it with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad to remove the dust. The briar was really shining by the final pad. I rubbed the bowl and rim down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. I really like watching the Balm do its magic and bring the briar alive. I polished the nickel ferrule with a jewellers cloth to remove the remaining tarnish and to protect the surface from further tarnishing. The shine was quite nice. I set the bowl aside and turned my attention to the stem. There were several issues that I needed to deal with to secure a good fit. The brass chimney was stuck in the tenon and I could not remove it. I heated the chimney with a lighter and was finally able to unscrew it from the stem end. I cleaned out the threaded area on the stem and the threads on the chimney and greased it with Vaseline. I screwed it back in the stem.The fit of the stem in the shank was canted to the left and the brass chimney hit against the wall of the mortise. As I examined it I saw that the drilling in the shank was more worn on the right side than the left. I smoothed out the walls of the left side of the shank with small half circle needle files. I also sanded the right side of the stem to adjust the seat in the shank. Once I had completed the process the fit was perfect in the shank.I fit the stem in the shank and the adjustments straightened out the cant of the stem. I took photos of it to show the new fit in the shank.I rebuilt the top edge of the button with black CA glue. I filled in the tooth marks on the top and underside of the stem. Once the repair hardened/cured I used a small file to reshape the edge of the button and flatten the repairs. I reshaped the top of the button with the file at the same time. I sanded the repairs with 220 grit sandpaper to blend them into the surface of the vulcanite. I started polishing the stem with 600 grit wet dry sandpaper to further smooth it out. I touched up the “P” logo on the left side of the saddle stem with white acrylic fingernail polish. I let it dry then I polished off the excess with a worn 1500 grit micromesh sanding pad. Once the excess was removed the stamp looked much better. There were some weak spots on the leg and tail of the “P” stamp.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. Once again at this point in the restoration process I am excited to be on the homestretch. I look forward to the final look when the Republic Era Peterson’s System Standard 312 is put back together, polished and waxed. I put the bowl and stem back together. I lightly polished the bowl and the stem with Blue Diamond. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain really pops with the wax and polish. The shiny black vulcanite stem is a beautiful contrast to the browns of the bowl and thick shank and nickel ferrule. This Republic Era Peterson’s System Standard 312 Bent Billiard was another fun pipe to work on. It really is a quite stunning piece of briar whose shape follows the flow of the briar. The pipe feels great in the hand will be better when warmed up while smoking. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.01 ounces/57 grams. I will be putting it on the rebornpipes store in the Irish Pipemakers Section if you would like to add it to your rack and carry on the previous pipeman’s legacy. This is an interesting estate to bring back to life.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Thanks Bill for the chance to craft one of my own

1 Reply

Blog by Steve Laug

Earlier in the summer I received a package from a friend in Saskatchewan that included some nice pipes for me to enjoy that he had restored along with this partially finish Billiard. It had been shaped and drilled and had some large flaws on the left side of the bowl. The one mid-bowl was quite large and another toward the top of the bowl and onto the rim top. Both were deep and ragged looking and both would need work. I filled them both in with briar dust and clear CA glue and set it aside to cure. I was not too worried about it as in the shaping process much of the briar around the sides and rim would be removed. I took closer photos of the repairs to the flaws in the sides of the bowl. I layered in briar dust and clear CA glue to build up the flawed areas. I wanted to be able to start the process with a smooth surface on the bowl and shank. Once the repairs cured I flattened them out with files and then sanded them smooth with 220 grit sandpaper. I used a Dremel and a sanding drum to further blend them into the surface of the bowl. I removed the long taper billiard stem and “discovered” that it was a filter stem made for a 9mm filter. I decided to get rid of that stem and with the length of the thick shank that I would fit a new stem. I chose a stem that was about an inch shorter than the taper original. It was a thick looking saddle stem that I thought would look great and create a nice looking Lovat.I set up the PIMO tenon turning tool on my hand drill. I adjusted the settings to give me a very clean turn on the tenon. In the first photo you can see the misshaped tenon. I measured the tenon and then turned it once. I cleaned off the excess and turned it a second time to smooth out the roughness of the edges. I tried it in the shank and though the diameter of the stem was larger it looked very good. I used a flat rasp to remove excess material from the stem diameter. I continued to sand and file off the excess until it was close to the same diameter as the shank. I took photos of the fit of the stem to the shank on the pipe. I used a Dremel and sanding drum to bring it down further. I worked on the stem/shank fit with 220 grit sandpaper. It was looking very good at this point. It was getting very close to the shank fit. I fit the stem on the shank and took photos of the new look of the stem/shank fit. It still needed work but it looked very good at this point. I worked on the stem some more with 220 grit sandpaper to smooth out the transition between the stem and the shank. Once it was smooth I decided to see what the shank would look like with a band. I had a gold band that was perfect size for the shank. I put the band on the shank and took photos of the bowl with the shank. What do you think? To me it is exactly the touch I needed for this pipe to step up a bit. I like the look on the shank. I fit the stem to the shank to have a look at the flow of the pipe with the gold band and the saddle stem. Now I was even more convinced that the band was a great idea. It gives the pipe a classic Lovat look with a touch of bling. In preparation for staining the bowl I polished it with micromesh sanding pads 1500-400 grit pads to smooth out the repaired areas and the scratches on the surface of the bowl and rim top. It looked much better at this point in the process. I wiped the bowl down with a damp cloth to remove the sanding dust and then put a cork in the bowl and prepared the bowl for staining. I have had success in using a Cordovan stain when I am dealing with large repairs like this bowl had on the rear and left side of the bowl. It works to blend them in better than just a brown stain.I applied the stain with a dauber and then flamed it with a lighter it to set it in the grain. I repeated the process until I was happy with the coverage. You can see the darkness and coverage of the stain in the photos below.I like the stain to be more transparent to allow the grain to shine through but I want it opaque enough around the repairs to blend them into the surrounding briar. I sanded the bowl and shank with a medium and fine sanding sponge and I am really pleased with the coverage and the transparency of the colour. I rubbed the bowl and rim down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. I really like watching the Balm do its magic and bring the briar alive. I sanded out the file marks and the scratches with 220 grit sandpaper and started the polishing with 600 grit wet dry sandpaper. It looked significantly better and was ready to polish it. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I love it when I am carving or shaping a pipe to come to this point in the process. If always feels I am on the homestretch. I look forward to the final look when the Lovat I have carved is put back together, polished and waxed. I put the bowl and stem back together. I lightly polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The depths of the rustication really pop with the wax and polish. The shiny black vulcanite stem is a beautiful contrast to the browns of the bowl and gold band on the thick shank. This Thick Shanked Lovat was a fun pipe to carve and to finish. It really is a quite stunning piece of briar whose shape follows the flow of the briar. The repaired fills blend well into the stain of the finish. The pipe feels great in the hand will be better when warmed up while smoking. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ½  inches, Height: 2 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.15 ounces/61 grams. I am looking forward to loading a bowl and enjoying this pipe. Thanks again Bill for the gift and the joy I had in working on it.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.