Tag Archives: fitting a stem

Resurrecting A Dreary No Name Briar Calabash Shaped Pipe

Blog by Paresh Deshpande

While surfing eBay for estate pipes, I came across this one ‘no name’ pipe with a horn stem and beautiful flowing calabash shape. The beautiful curvy shape apart, the pipe had some really hideous (IMHO) rustication on the stummel surface, a semblance of widely spaced scales with thin vertical lines. The perfect shape and spacing of the scales over the stummel surface points to machined and not hand crafted rustications. Notwithstanding the rustications on the stummel, I fell in love with the pipe and had already chalked out a plan for its transformation even before I had won the auction. As I had expected, there was only a couple of other bids and the pipe soon made its way to me. A month and a half later, the pipe had reached me and now it is on my work table.

As mentioned by the seller, the stummel and the stem are devoid of any stampings and there is absolutely no clue for me to establish the provenance of this beautiful pipe. However, the threaded bone tenon, horn stem and round orifice are indicative of this pipe being from the period 1900s to 1950s. It would be interesting if further light could be shed on this pipe as regards its origin, vintage etc by the esteemed readers of rebornpipes.

Initial Visual Inspection
The first thing one can notice is the lovely shape of the pipe and the second is its ultra light weight. The chamber has been neatly reamed and the rim top surface is devoid of any lava overflow. There is severe charring to the inner edge in 12 o’clock direction. There are a couple of minor tooth indentations in the bite zone of the otherwise pristine stem. The stem is overturned to the right and not in alignment with the shank/ stummel. The stummel is dirty, dull and lifeless to look at. Overall, it is in decent condition as can be seen from the pictures below. Dimensions Of The Pipe
(a) Overall length of the pipe: – 5 3/4 inches.

(b) Bowl height: – 1.5 inches.

(d) Outer diameter of chamber: – 1.3 inches

Once The Pipe Is On My Work Table……
It appears that an attempt has been made to refurbish this pipe, but for reasons best known to the previous restorer, it was abandoned. Save for a little dust and soot, the chamber is nicely reamed back to the bare briar. The chamber walls, though not very thick, are without any heat fissures or pits and that’s a big relief. The rim top surface is peppered with numerous minor hairline scratches. The inner rim edge shows severe charring at 12 o’clock direction (encircled in yellow) and it extends over more than half way towards the outer edge. There is a smooth band of briar wood below and adjoining the outer rim edge. There are no ghost smells in the chamber. Addressing the charred inner rim edge is going to be tricky as the topping required would be extensive to the extent that the profile of the stummel and pipe as a whole, would be considerably altered. I would top the rim surface well within the limits of the smooth briar band below the outer rim edge and up to the point where I reach solid, albeit darkened briar. I would, thereafter polish it and attempt to blend the darkened areas by a applying a dark stain to the rest of the rim top surface. The stummel surface is without any damage. There is dust and dirt embedded in to the rusticated nooks and crannies giving the briar an old and lifeless look. The patterned scaled rustications also do not help in the overall appearance of the stummel. The mortise is threaded into which seat the threaded bone tenon of the stem and appears to be clean. I plan on complete rustication of the stummel and thereafter contrast staining with black and brown stains. The only issue I need to keep in mind is that the walls of the stummel are not very thick and thus I need to be cautious least I end up gouging too deep into the chamber wall. The tapered horn stem is clean with no major issues. The upper stem surface has a couple of minor bite marks at the base of the button and also over the button edge. The lower surface has some minor tooth indentations in the bite zone. The button edges on both the surfaces need to be sharpened. The round orifice and the tenon end are clean.The seating of the stem in to the mortise is overturned to the right by a huge margin and is very loose. This would need something more permanent than the clear nail polish coat application. The following pictures will give the readers a correct perspective of the issue.The Process
The process of transforming this pipe began with cleaning the chamber that had been reamed and cleaned before it reached me. With my fabricated knife, I completely removed the dust and little residual carbon from the walls of the chamber. I further cleaned the walls with a folded piece of 220 grit sand paper to completely remove the carbon from the walls and wiped the chamber with a cotton pad and alcohol. The charred surface at the inner rim edge was also gently scraped with the knife and sandpaper to remove the burnt briar till I reached solid briar underneath. Next, I cleaned the mortise and shank with regular and bristled pipe cleaners dipped in alcohol. At first I just could not get the pipe cleaner to pass through the mortise and out through the draught hole. I then inserted the pipe cleaner through the draught hole and with some efforts; it came out through the mortise dislodging some dried gunk from the air way as it came out. Other than the stuck dried gunk, the mortise was clean and just a couple of pipe cleaners were put to use. I was particularly deliberate in cleaning the threads in the mortise in preparation of further repairs to improve the seating of the threaded tenon, the process for which will be covered subsequently.After I was done with the internal cleaning of the stummel, I cleaned the external surface. I generously applied Murphy’s oil soap with a hard bristled tooth brush and scrubbed the stummel and rim top with the soap. I washed the stummel under running warm water with anti oil dish washing detergent and brass wired brush till the stummel surface was clean and dried it using paper towels and soft cotton cloth. The rim top surface was deliberately cleaned with a Scotch Brite pad to further remove the charred wood from the rim edge. I simultaneously cleaned the shank internals with the detergent and hard bristled shank brush. The stummel surface has cleaned up nicely with the scaly and thin lined rustication plainly visible. Truth be told, the stummel now appear more dull and unattractive to my eyes! Once the internals and the external surface of the stummel had been cleaned, I progress to rusticating the stummel. To rusticate, I firmly held the stummel in my left hand and using my right hand began gouging out the briar with my fabricated rusticating tool. The technique is to firmly press the pointed four prongs of the modified Philips screwdriver into the surface, rotate and gouge out the removed chunk of briar. I worked diligently till I was satisfied with the rustications and the appearance of the stummel. I was careful to avoid gouging too deep as the walls are not very thick and I feared that deep rustications will lead to further thinning of the walls and subsequent burn out. As I reviewed the rusticated stummel, the rustication is prominent while the thickness of the wall is not compromised at all. I am very pleased with the progress thus far. I cleaned the stummel surface with a brass wired wheel brush mounted on a handheld rotary tool. While cleaning the surface of all the debris, this rotating brass brush wheel also creates subtle patterns of its own and this adds an additional dimension to the appearance of the stummel. I sanded down the jagged high points in the rustication to a smooth and even surface using a worn out piece of 150 grit sand paper without compromising on the tactile feel to the hand.Next I decided to work on the damage to the rim top and inner rim edge. I topped the rim on a piece of 220 grit sand paper, checking frequently till I was satisfied that the darkened surface is addressed to an acceptable extent without compromising on the stummel profile and the rim top surface is nice, smooth and even. The darkened rim is still evident but the briar in this area is nice and solid and so I shall leave it be. All this while that I was working on the stummel, Abha quietly worked on the stem. She cleaned the stem internals with regular and bristled pipe cleaners dipped in alcohol. It didn’t take many pipe cleaners to get the stem air way clean.Next she sanded the stem surface with a 320 grit paper. This addressed the minor tooth indentations and bite marks on either surface in the bite zone. She progressively moved to polishing the stem through 400, 600, 800 and 1000 grit sand paper. She finished the stem refurbishing by wet sanding the stem with 1500 to 12000 grit micromesh pads. She rubbed a little Extra Virgin Olive oil into the stem surface to hydrate it and set it aside to be absorbed into the bone. Next I polished the rim top and the high spots in the rustication using micromesh pads, wet sanding with 1500 to 12000 grit pads. I wiped the bowl with a moist cloth after each pad to clean the surface. I am happy with the appearance of the stummel at this point in the restoration. The stummel is now ready for a fresh coat of stain.I wanted to highlight the difference between the rusticated and the smooth stummel surface. I decided to stain the rusticated surface with a black dye which would contrast beautifully with the browns of the rim top and the raised knobs of the rustications. I heated the rusticated portion of the stummel surface with my heat gun to open up the pores on the stummel so that the stain is well absorbed. I used Fiebing’s Black Leather dye and liberally applied it over the heated surface, flaming it with a lighter as I went ahead to different self designated zones on the surface. This helps in the setting of the stain in the grain of the briar. I ensured that every inch of the rusticated surface is coated with the dye. I immediately followed it by wiping the raised portions of the rustication with cotton pad and alcohol to lighten the knobs. Once polished, these will contrast with the black of the rest of the stummel surface. I set the stummel aside overnight for the dye to set into the briar surface. The following day, I again wiped the stummel with a cotton swab and alcohol to remove any excess stain and followed it up by sanding the raised rustication with a folded piece of 320 grit sand paper. This was followed up by careful dry sanding of the entire stummel, especially the raised rustications with 1500 to 12000 grit micromesh pads. This lightens and highlights the high spots in the rustications. Next, I rubbed a small quantity of “Before and After Restoration Balm” in to the briar with my finger tips, working it deep into the rustications and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance over the smooth surface with the beautiful rusticated patterns on full display. I further buffed it with a horse hair shoe brush. The only issue that remains unaddressed at this stage is the issue of loose and overturned seating of the stem into the mortise. I had the option of using the clear nail polish to tighten the seating but that would have been a temporary solution as the threaded bone tenon was way too loose fitting in to the mortise and no amount of smoking would have tightened the mortise to the required extent and hence was dropped. I decided on using CA superglue for the purpose. I applied a coat of superglue over the threads of both the mortise and tenon and let it set for a few seconds. Thereafter, I threaded the tenon in to the mortise till the stem was perfectly aligned and again held it in place for a few seconds for the superglue to take the shape of the threads. I repeated the process once over and achieved a perfectly aligned and snug seating of the stem in to mortise. It was at this juncture that a new issue came to the fore as I was taking pictures of the stem and shank junction under magnification. The green arrows tell the story!Closer inspection revealed that the cause of this gap was the uneven shank end and the tenon was not flush with the stem face (which by the way is also not perfectly shaped). The gap was more on the lower surface than the upper. To address these issues, I firstly topped the shank face on a piece of 220 grit sandpaper till it was even. I was extremely careful while topping so that there was minimum loss of briar as the tenon was already slightly long and I had no desire to increase this gap any further. Secondly, I bridged the gap between the shank face and stem by using a brass band. This also added a nice touch of bling to the entire pipe. I like the way the pipe has shaped up. To complete the restoration, I first mounted a cotton cloth buffing wheel that is dedicated for use with Blue Diamond, onto my hand held rotary tool. I set the speed at about half of the full power and polished the stem. The Blue Diamond compound helps to erase the minor scratches that are left behind even after micromesh polishing cycle and followed it by applying several coats of carnauba wax with a cotton cloth buffing wheel dedicated to Carnauba Wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to deepen the shine further. The finished pipe looks amazingly beautiful and has undergone quite a transformation. With its perfectly balanced weight, a nice full bent shape and light weight, this is a perfect pipe for clenching while working. This is one pipe that will I feel will not disappoint either aesthetically or functionally. In case this beauty calls out to you, please let me know and we shall work out a mutually beneficial deal. I wish to thank our esteemed readers for sparing their valuable time to read through and any input or advice is always welcome. And how can I not thank Abha, my wife for her patient efforts in imparting glass like finish to the stem and rim top surface!

Praying for the safety and well being of you and yours…stay home, stay safe and get your vaccines please.

It is about time to Breath Life into a new Frankenpipe

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Blog by Steve Laug

I have not created a Frankenpipe for a long time. I call them Frankenpipes with a tip of the hat to Mary Shelley’s grand creation Frankenstein. These remind me of her story what with the gathering of parts, “stitching” them together and breathing life into them. It is a thoroughly creative process I enjoy and I suppose there is always the possibility of crafting of a monster. Over the years I have crafted quite a few of these pipes and they tend to stay in my collection. You can search on the blog and see the variety of Frankenpipes that have come together. I find them incredibly enjoyable because they are very different from a restoration. Truly it is looking at a bunch of parts and imagining combining them into something that reflects the parts but as a whole it very different from any of them.

This afternoon I had an urge to make a Frankenpipe so after work I went through my parts. I found some parts that with some imagination could make an interesting looking pipe – at least in my mind’s eye. The parts for this Frankenpipe have all been around for a long time. The bowl is one I have had in a box here that had a snapped tenon in the shank. The stem had disappeared a long time ago and I did not have a stem for it that interested me. It is a large magnum sized “Malaga” bowl. It is far from a perfect piece of briar with a bald spot on the front left of the bowl. The rim top has burn marks and the bowl is out of round – thicker on the front side of the bowl than either side of the back of the bowl. The inner edge had a burned in “bevel” on the back right. The finish was worn and tired with black streaks over the bald spot on the left front of the bowl. It needed some serious TLC to bring life to it. Jeff had done his thorough clean up on the bowl so it was ready to work on. Here is what I saw with the bowl! As I stared at the bowl I thought that a band might look interesting on it. Don’t ask me why because as yet I had not chosen a stem for the bowl. I just thought a band would work. I went through my box of bands and nothing turned my crank or caught my eye. Then I remembered a bag of parts that I have from the mid to late 1800s. In that bag were several unique and original bands. There was one that caught my eye and I really thought it had promise. I took it out of the bag and found that it was in excellent condition and was probably never used. Here are some pictures of the decorative brass band.At that point I had an aha moment. I remembered an odd stem that I had in my collection of stems that just might be the thing that I was looking for on this Frankenpipe. It was unique and one that Jeff had picked up and save for me. I had never found a use for it but now I thought I might have. The two knuckle bamboo shank and acrylic stem is a single that has bend bonded together. The stem is thus a unit with the bamboo and the Delrin tenon on the other end is also integrated. It is drilled for a filter so I found a repair tenon that I could craft into an adapter to convert the tenon to a regular pipe sans filter. It would be removable if needed. Here is what it looked like with and without the tenon adapter. (The adapter would need to be shortened but you get the idea.)All of the parts have been here for quite a while. All of them give silent testimony to my crazy propensity to collect parts!! And all of them would finally come together to form a new Frankenpipe that was more than the sum of its parts. Read along as I walk through my process.

I began the work by addressing the issues with the bowl. I tried to pull the broken tenon with a screw. It was stuck so I put the bowl in the freezer for a little while. After about 10 minutes I tried again and was successful pulling the tenon out of the shank.With that finished I need to address the shank of the pipe to fit the conical ferrule/band that I had chosen. In the next photos you can see that I have chosen to shape the shank end to match the flow of the band. I did this with a Dremel and sanding drum and smooth it out with files and sandpaper. I was careful to leave the original Malaga stamp intact. I was not as concerned with the Imported Briar stamp on the right side of the shank. Progress is being made.I did a bit more shaping on the shank end. The decorative band now fit it quite well. I put the parts side by side and took some photos of the parts of the pipe. I took photos from various angles and sides. Can you begin to see what I am seeing with this pipe? I think it is going to work. Do you? Now back to work on the bowl! I decided to deal with the rim top damage by topping the bowl. It was in rough shape so I used 150 grit sandpaper on a topping board and remove the damaged parts of the rim top. It looked better. I worked over the inner edge of the rim with a folded piece of 150 sandpaper to give it all a bevel to match the burn damage at the back of the bowl. At this point I wanted to try the fit of the band on the shank. I heated it slightly with a lighter and pressed in place. I like what I am seeing. I removed the band once it cooled and went to work some more on the bowl. It needed to be polished and stained before I set the band in place but I wanted to have a look. Didn’t you? I wiped the bowl and shank down with acetone on a cotton pad to try to remove the dark patches and the remnants of the stain. All of this was in preparation for the future staining of the bowl. I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads to prepare it for staining. I wiped it down with a damp cloth to remove the debris after each pad. I stained the polished bowl with Fiebings Light Brown aniline stain. I applied the stain, flamed it and repeated the process until I was happy with the coverage. I set it aside to dry.Once the stain dried I wiped the bowl down with alcohol to make the stain more transparent. I buffed the pipe on the buffer with both Red Tripoli and Blue Diamond to further reduce the heaviness of the colour. I worked some Before & After Restoration Balm into the surface of the briar with my finger tips. The product works to clean, enliven and protect the briar. I let it sit on the briar for 10 minutes then buffed it off with a soft cloth. With the bowl finished and the stain cured it was time to press the band in place. I gave it a thin layer of white all purpose glue on the inside of the band and pressed it onto the shank end. It looks quite fetching to me. I set it aside to let the glue cure but I like it! I set the bowl aside and worked on the tenon adapter and the stem surface. I used the Dremel and sanding drum to shorten the adapter until the fit in the tenon allowed the shank to fit snug against the shank end.With the internals finished it was time to work on the tooth marks and chatter on the surface of the acrylic stem. I sanded them smooth with a folded piece of 220 grit sandpaper. I started polishing the stem surface with 400 grit wet dry sandpaper.I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I dry sanded the stem with the pads and wiped it down with a damp cloth after each pad. I finished the polishing with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a final buff with a cloth and Obsidian Oil. I put the parts of the Frankenpipe together and took the pipe to the buffer. I buffed it with Blue Diamond and really like the way the brass and bamboo polished up. They looked great after buffing. The bowl and stem also shone but I expected that really. The combination of the darker stain on the bowl, the antique brass band, the 2 knuckle bamboo with developing patina and the black acrylic stem came together even better than expected. I gave the pipe several coats of carnauba wax on the buffing wheel. I buffed it with a clean buffing pad to raise the shine and hand buffed it with a microfibre cloth to deepen the shine. The finished pipe really shone with rich hues. The dimensions of this Frankenpipe are Length: 5 ½ inches from the front of the bowl to tip of the stem, Height: 2 inches, Outer diameter of the bowl: 1 ¾ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 69 grams/ 2.47 ounces. It really surprised me as it looks to be a much bigger pipe than it is. I would say it is Dunhill Group 5 pipe at least in terms of bowl size. It really is a beautiful pipe in person and it will be staying with me along with the other Frankenpipes I have crafted. I am looking forward to enjoying a bowl shortly. It was a fun pipe to work on. I hope you enjoyed the process as you read about it. Thank you for taking time to read about it. As Paresh says – Stay safe/Stay healthy.

Restoring a Sandblast Medico Ventilator Bent Billiard

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Blog by Steve Laug

A while back I received a small box of pipes from a fellow pipeman who wanted to donate them to support the non-profit organization I work for – the SA Foundation (www.safoundation.com). The organization has been providing long term recovery, housing and job training for women who have escaped sexual exploitation and trafficking. For over thirty years the work has gone on and thousands of young women and their children have been empowered to start over with skills and options. The work is currently in 7 countries and 12 cities around the world. If you are interested give the website a look.

Now back to the pipes. There were eight total pipes in the lot that he sent me. The first one I restored was a large Irish Second 05 Calabash that is heading off to Michigan. The second pipe was a Peterson’s Kapet pipe in a shape 124 (https://rebornpipes.com/2021/08/16/restoring-a-republic-era-petersons-kapet-124/). The third pipe was a very Danish looking Made in London, England Sandblast Acorn. (https://rebornpipes.com/2021/08/17/restoring-a-very-danish-looking-made-in-london-england-acorn/). The fourth pipe was a Bromma Bent Billiard with a screw on bowl (https://rebornpipes.com/2021/08/18/restoring-what-looks-like-a-swedish-bromma-pipe/). The fifth pipe is a Canadian Made Paradis Pipe (https://rebornpipes.com/2021/08/19/restoring-canadian-made-paradis-rustic-246-bent-dublin/). The sixth pipe was an unsmoked small carved figural meerschaum that is for sale on the rebornpipes store (https://rebornpipes.com/rebornpipes-store/meerschaum-pipes-smooth-figurals/). All of the pipes were in clean condition and had been lightly reamed.

The next pipe, the seventh one is a bent Medico Ventilator with an aluminum slotted, ventilated shank. The pipe was clean on the inside but dusty on the sandblast finish. The sandblast was very well done and quite rugged. The rim top and edges looked very good. I think that this pipe was not smoked very much. The pipe was stamped on the flat heel of the bowl and read Medico [over] Ventilator [over] Imported Briar. The aluminum shank was dull looking but otherwise in great condition. The short bent saddle stem had a lot of tooth chatter and marks on both sides ahead of the button. There was a V logo stamped on the left side of the stem. The aluminum tenon was made to hold the classic Medico paper filter. I took some photos of the pipe before I started my clean up work on it. I took photos of the bowl and rim top as well as the stem to show the condition of the pipe. The rim top was dusty and worn looking but it was otherwise clean. The bowl was slightly misshapen like I have seen before on these Ventilator pipe. It is not quite round with the thicker edges on the front of the bowl and narrower on the sides and rear of the bowl. The stem had a lot of tooth chatter and some deep tooth marks on both the top and bottom. I took a photo of the stamping on the underside of the heel of the bowl. It was clear and readable as noted above. I removed the stem from the shank and took a photo of the pipe. The great sandblast and the unique design of the Ventilator is visible in the photo. I turned to Pipephil’s site for a quick summary (http://pipephil.eu/logos/en/logo-medico.html). I have included a screen capture of the information on the site.I also quote the information from the side bar of the entry on pipephil:

This model cannot be smoked without the use of the rolled paper filters.Others metal pipes logos & markings in these pages: Alco, Bryson, Duncan, Falcon, Kaywoodie (Filter Pipe , Filter plus, Filtronic), Ornsby

I turned to Pipedia for more info (https://pipedia.org/wiki/Medico). There was a brief writeup on the history of the brand and the paper filtration system but nothing specific on the Ventilator pipes.

Now it was time to work on the pipe. I started my work on the pipe by scrubbing the bowl and shank exterior with undiluted Murphy’s Oil Soap. I scrubbed the sandblast and the aluminum with a tooth brush and the soap and rinsed it off with running water. I dried it off with a cotton towel. I touched up the stain on the rim top with a Walnut Stain Pen. It matched the rest of the bowl colour perfectly.I cleaned the mortise/and aluminum shank along with the airway in both the shank and the stem with 99% isopropyl alcohol, pipe cleaners and cotton swabs until the interior of the pipe was very clean.I rubbed the bowl and the briar portion of shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for ten minutes then buffed the bowl with a cotton cloth to raise the shine. I polished the aluminum ventilated shank with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped it down with a clean paper towel after each sanding pad. The aluminum took on a rich shine with the polishing.I set the bowl aside and turned my attention to the stem. There was a plastic/hard clear rubber insert that fit in the aluminum ventilated shank to hold the stem tightly in place. When I removed the stem the insert came out as well and was stuck on the aluminum tenon of the stem. I carefully used a pair of vise grips to hold the rubber insert and slowly turned the stem until I was able to remove it. Once the aluminum shank was cleaned I would glue it in place in the shank so that it would stay in place there. I coated the outside of the hard rubber/acrylic ring with white all-purpose glue and pushed it into place in the aluminum ventilator shank. I removed the stem and set the bowl and shank aside for the glue to cure.I “painted” the tooth marks and chatter on the stem surface with the flame of a lighter to try and raise the dents. The stem is a typical Medico stem which seems to be a mix of vulcanite and plastic or nylon so the flame did very little. I filled the tooth chatter and marks in with clear CA glue and set it aside to cure. Once it cured I used a small file to flatten out the repairs and reshape the button edge. I used 220 grit sandpaper to smooth out the repairs on both sides of the stem. I started to polish it with 400 grit wet dry sandpaper. The stem is looking much better. I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I gave it a final rubdown with Obsidian Oil and set it aside to cure. I fitted the stem and shank with a Medico paper filter. It fit in the tenon and in the aluminum shank. All air flow from the bowl came through the filter and the cool air came in through the aluminum ventilator shank. The theory is it provided a cool smoke – mind you soggy but cool!I put the parts back together. This Medico Ventilator Imported Briar Bent Billiard is a great looking pipe with a great sandblast on the bowl. The rich, dark brown stained sandblast bowl and the ventilated polished aluminum shank look surprisingly nice. The combination works well with the polished saddle stem. I carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Medico Ventilator Bent Billiard is light and sits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 44 grams/1.52 ounces. I will be putting it on the rebornpipes store shortly in the American (US) Pipemakers Section. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Restoring a Peterson’s of Dublin 1994 Pipe of the Year in a 999 Shape

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Blog by Steve Laug

Yesterday a friend stopped by with a pipe he wanted me to have a look at and “spruce up” for him. He arrived in the heat of the day just before 5pm which is when it seems to be the hottest time here in Vancouver. He took the pipe out of his back pack and it was in the classic green Peterson of Dublin bag. He told me that he had picked it up at the Peterson’s shop in Dublin when he was there. It was hot out and he was with a friend so we did not go into details. The pipe appeared to be rusticated and looked to me like a Donegal Rocky in one of my favourite shapes – a Rhodesian 999. The bowl had a moderate cake and some lava on the rim top that needed attention. The rustication was dirty with dust of time ground in to the finish. The stem did not fit correctly in the shank. It should have been snug against the silver band but it was not. The silver “P” logo-ed stem was not too bad – no oxidation or build up. It had tooth chatter on both sides around the button. I took the pipe in and told him I would work on it and get back to him.

It was only later the next morning that I started working on it. I wanted to know what I was dealing with so I examined the faint stamping on the smooth panel on the underside of the shank. It read Peterson [arched over] OF DUBLIN [arched over] PIPE OF THE YEAR. There was no other stamping on the shank – no shape number and no year! I turned my attention to the silver band on the shank. It was a band and not a ferrule. It was stamped on the top and read Peterson [over] Dublin. On the underside it was stamped Peterson over three hallmarks – Hibernia seated (on the left) followed by 925 in an oval followed by an italic upper case “I”. That gave me the needed information. The Hibernia stamp identified it as made in Ireland, the 925 stamp was the quality of the silver and the italic I was the year. From the chart above that identified it as having been made in 1994 – at least the band was! I have drawn a red box around it in the above photo.

I took photos of the pipe before I started my work on it. These photos confirm the conditions noted above. The stem did not fit properly and my friend said it had been that way since he purchased it. The bowl was caked and the rim top had some lava overflow. The stem was clean other than the tooth chatter on both sides ahead of the P-lip button. It really was a nice looking pipe with a rugged rustication like the Donegal Rocky.I took a photo of the rim top and bowl to show the cake and the lava on the top. The first photo shows the gap where the stem does not fit the shank correctly. The stem photos show the tooth chatter on both sides.I took photos of the stamping on the underside of the shank and the band. They read as noted above. You can see the shape of the cartouche on each of the hallmarks.I started my work on the pipe by reaming the bowl with a Savinelli Fitsall Pipe Knife. I scraped the uneven cake back to bare briar so I could examine the walls on the bowl. It was in good condition. I used a brass bristle wire brush to scour off the lava on the rim top. It had filled in some of the rustication so the brush removed much of that. I scrubbed the rim top and the outside of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I rinsed the bowl under running water to rinse off the soap and the debris. The bowl is beginning to take on a great look and the contrasting stains show well. I cleaned out the airway in the shank and the stem with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I cleaned out the mortise carefully and was able to remove some stain and rubbish there that kept the stem from seating properly.I worked some Before & After Restoration Balm into the surface of the briar with my finger tips. I worked it into the crevices of the rustication with a horsehair shoe brush. The product continues to amaze me with it capacity to clean, enliven and protect the briar. I let it sit on the bowl for 10 minutes and then buffed it off with a soft cotton cloth. It is looking very good at this point.I polished the silver band with a jewelers cloth to remove the light tarnish and give it a deep shine. I set the bowl aside and turned my attention to the stem. I sanded out the tooth marks on the top and underside with a folded piece of 220 grit paper.I noticed that the tenon was a little larger in diameter at the stem end than the shank end. I would need to reduce it to the same diameter the entire length of the tenon for the fit to be right in the shank. I used a small file to work over the tenon. Once it was the right diameter I started the polishing of the tenon with 220 grit sandpaper.I polished the stem surface and the surface of the tenon with micromesh sanding pads – dry sanding it with 1500-12000 grit micromesh sanding pads. I wiped the stem down after each pad with some Obsidian Oil and finished the polishing it with Before & After Pipe Polish – both Fine and Extra Fine.I put the stem on the shank and lightly buffed the bowl and shank with Blue Diamond polish. I used a light touch so as not to get build up in the rustication. I used a heavier touch on the stem. The finished pipe with the properly fitted stem is a beauty. The Peterson Pipe of the Year from 1994 is a 999 shaped Rhodesian. The rusticated finish looks a lot like a Donegal Rocky. The fit of the stem to the shank is now flush and the feel in the hand is perfect. The pipe looks really good and has a rich shine. The dimensions of the pipe are – Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 60 grams/2.12 ounces. Give the finished pipe a look. I will be cleaning up my friend’s second pipe then giving him a call so he can pick them up. Thanks for walking with me through the blog. Cheers.

Restoring and Repairing a Cracked Shank & Broken Tenon on a Portland oval shank 60 Egg

Refurbishing Karthik’s Second Selection – A Stacked Lattice Design Meerschaum

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Blog by Paresh Deshpande

The second pipe that was selected by Karthik was this Meerschaum pipe that came to me in a lot of 40 pipes that Abha and I had purchased on Etsy in October 2019. The pipes in this lot that came to us were in a very sorry state of condition. All or rather 90% of the pipes had seen very heavy use and almost negligible care. Barring a few, none of the pipes attracted any attention at first glance. However, beneath all the grime and sorry condition that the pipes were in, as my friend Dal Stanton aka The Pipe Steward always says, each had great potential. There was something about this meerschaum pipe that called out to Karthik and it is now on my work table.

In November of 2020, I had restored the third pipe from this lot, a Meerschaum lined Orlik pipe that posed intimidating challenges during the restoration process. However, Dal and Steve helped me save this beautiful pipe. Given below is the link to the write up for those desirous to know; A Second Inning For A Meerschaum Lined Orlik Bent Brandy | rebornpipes

This then, is the fourth pipe from the lot of 40 and is indicated with a yellow arrow while the Meer lined Orlik is indicated in green.There is no stamping anywhere on either the shank or the stem to help with establishing the provenance of this pipe.

Before proceeding with the restoration of the pipes that were selected by Karthik, I had requested him to introduce himself to all the readers of Reborn pipes as a fellow piper and as one interested in pipe restoration. I am sanguine that we shall soon get to know and see his work. I have reproduced his mail here that I had received.

Hi Paresh sir,

Here’s my intro, hope it’s not too long:

Hello world! I’m Karthik, an engineer in India. I picked up pipe smoking last year as a way of staying off cigarettes, but have since fallen in love with the hobby itself. Living in India, I don’t have easy and immediate access to great pipes. So the idea of buying antiques and restoring them piqued my interest and I stumbled upon Reborn Pipes. As I read through post after post, I happened upon one of Paresh’s posts and both his name and his mention of Pune made me fall over myself in my rush to get in touch with him. I immediately emailed Steve, who graciously put me in touch with Paresh. Since then Paresh has been a great guide in my pipe smoking journey. Unfortunately I haven’t been able to start restoring any pipes myself, but I hope to get to that soon. In the meantime, Paresh generously showed me some of his collection and kept me in mind when he found something of interest. I hope to start down the path of restorations in the near future myself, with his guidance.

Regards,

Karthik

Definitely Karthik, together we shall learn and progress further.

With the introductions made, I move on to carry out initial inspection of the pipe.

Initial Visual Inspection
As with the other pipes from this lot, this one is also in a beat up condition. There is a thick layer of cake in the chamber with lava overflowing over the rim top surface. The rim top surface itself is badly damaged and is peppered with chips and dings/ dents. The stummel is covered in the grime of overflowing lava, dirt and dust. The perforations of the lattice design are filled with gunk from the lava overflow. A crack on the top surface at the shank end is easily discernible even to the naked eye. The stem airway appears black due to oils and tars but is devoid of any bite marks in the bite zone. Here are a few “Before” pictures of the pipe as it sits on the work table. Detailed Inspection
For me the detailed inspection is a deliberate act of great importance as it helps me understand the issues that needs to be addressed and formulate the sequence of steps in restoration.

The chamber is heavily caked with copious amounts of lava overflowing the rim top and over the stummel surface. The chamber even has remnants of unburned tobacco. The rim top is of a convex shape and is heavily damaged with numerous dents and chips, probably caused due to knocking against a hard surface, the most severe being in the 12 o’clock direction (encircled in red). This damage has resulted in the chamber being out of round and the rim top, uneven. The condition of the inner walls of the chamber can be ascertained only after the cake has been removed completely; however, no apparent cracks or damage to the stummel surface is seen from the outside. The stummel surface is covered in lava overflow which in turn has attracted a ton of dirt, dust and grime. The stummel surface feels sticky to the touch and appears blotchy due to the patches of grime and dirt. The perforations of the lattice design are filled with gunk from the lava overflow and are damaged / broken in a couple of places (encircled in green). The shank surface too is covered in dirt and grime and is cracked (indicated with red arrows) over the upper surface to boot! Preliminary check with a pipe cleaner revealed that the mortise is ENTIRELY clogged with accumulated oils, tars and remnants of old tobacco. The only silver lining to this stummel is the gorgeous coloration that it has acquired over the years due to heavy smoking but well hidden beneath all the filth over the surface. The following pictures will provide a better visual perspective when compared to words, as to the condition of the stummel. The sordid tale of heavy use and uncared for condition of the stummel and mortise continues with the tapered acrylic variegated stem. The stem airway seems never to have experienced a pipe cleaner passing through it during its entire period of existence to date! It is blocked (can say that with certainty as a pipe cleaner did not pass through even ¼ of an inch from either stem openings) and appears black through the stem surface. The horizontal slot opening and the tenon opening shows heavy accumulation of old dried tars and gunk. The only saving grace is that the bite zone is devoid of any deep tooth indentations and bite marks over the button. Save for some minor superficial scratches, the bite zone is pristine.Overall, this is easily one of the filthiest pipes to be passing over my work table to date, but having said that, this pipe also has great pedigree and stummel coloration to die for, under all that filth.

The Process
I decided to clean the stem first as I knew that it would take eons and tons of elbow grease to get the stem airway spotlessly clean. The first step towards achieving this goal was to get the screw- in tenon separated from the rest of the stem. I soaked the tenon end in isopropyl alcohol for a few minutes and once the dried oils and gunk had loosened, using nose pliers I unscrewed the threaded tenon from the stem. The now- gooey dirty, filthy mess that stared back from the tenon and stem made my stomach churn… I knew that we were in for some a haul on this stem. Here is what the stem and tenon looked like once they were separated.I launched a determined assault on the stem with a thin shank brush and anti-oil dish washing soap with the aim of cleaning the stem airway. Believe you me, the initial efforts in getting the shank brush out through the other end was beyond difficult. It took me the rest of the evening to get the shank brush moving through the airway with reduced resistance, a total of 6-7 hours. The next morning Abha, my wife, took over the cleaning of the stem from where I had left after she was done with her daily morning chores. Where, for a change, I had missed out on taking pictures for my last evening’s efforts, Abha did take a picture to show the gunk that was being cleaned from the stem airway. To further clean the threads at the tenon end of the stem, she placed a cotton ball soaked in lime juice for about 5 hours.While the tenon end of the stem was soaking in lime juice, I decided to clean up the stummel. I first removed the unburned tobacco and followed it by reaming the chamber with smallest head of the PipNet pipe reamer. I was extremely gentle and careful while using the reamer head since the centrifugal force generated by the rotation of the head inside the chamber may break the meerschaum, if the pressure applied is in excess or uneven. I followed it by scraping the walls of the chamber and the heel with my sharp fabricated knife to remove the residual cake. To smooth out the walls and completely rid the chamber of old cake, I sanded the chamber walls with a folded piece of 220 grit sand paper. It was heartening to note that the chamber walls were in pristine condition. I ran a sharp knife over the rim top surface with just about enough force to remove the lava overflow. It seems that I would have to top the rim surface to make it smooth and even, sacrificing the stummel profile to an extent. By the time I was through with the cleaning of the chamber, the stem had been soaking in the lime juice for about 6 hours since early afternoon and it was my turn to work on cleaning the stem. So I was back at the sink with a shank brush and anti oil dish washing soap as weapons of choice against the stubborn adversary in the form of a filthy stem. A few hours later, as if by magic, the foam turned white and I declared myself a winner! I ran a few pipe cleaners, both hard bristled and regular, to further clean and dry the airway and also clean the threaded end of the stem.I handed over the stem to Abha to clean the horizontal slot and for further sanding and polishing of the stem. Very painstakingly, with a dental tool she cleaned out the entire gunk from the slot end of the stem. It’s been two days that we had been battling the filthy stem and still the minor scratches in the bite zone and sanding/ polishing remains to be addressed!! Not to mention the threaded tenon!While Abha was cleaning the slot end of the stem, I next cleaned the tenon that was equally clogged up. The application of shank brush, anti- oil dish soap and tons of elbow grease spread over three hours cleaned out the tenon airway.Once I was through with the internal cleaning of the tenon, I cleaned the dried oils and tars from the exterior surface of the tenon with a Scotch Brite pad and anti- oil dish washing soap. I was very diligent while cleaning the exterior of the tenon and made sure that all the oils and gunk from the threads of the tenon were thoroughly cleaned. This will ensure smooth seating of the tenon threads into the stem and make its removal and subsequent cleaning a breeze. This piece of information and hint on cleaning is for you Karthik!With the tenon all cleaned up, it was time to clean the mortise and shank internals. Given the state that the stem internals and tenon were in, I had no doubts in my mind as to the condition that the shank internals would be like. And I was not disappointed to say the least. Using hard bristled and regular cleaners dipped in alcohol, I opened up the shank airway. Once the gunk had loosened a bit due to the alcohol, I scraped out the entire gunk with my fabricated curved tool. A few pipe cleaners dipped in alcohol passed through the shank again and I was satisfied with the cleaning job. The colored heap of pipe cleaners and the mound of gunk scraped out from the walls of the shank are proof enough of the filth that was in the shank.Now on to cleaning the exterior of the stummel surface! I wiped the exterior of the stummel with Murphy’s Oil soap on a cotton pad. For the most stubborn and deep seated gunk, I used a tooth brush with a dab of the oil soap. I used a soft wired brass wired brush to clean the rim top surface. I wiped the stummel surface with a soft moist cotton cloth to rid the stummel of the residual soap and cleaned out each and every perforation of the lattice design on the surface with my sharp and pointed dental tools. It was time consuming and laborious, but an essential part of cleaning the stummel surface. I was tempted a number of times to take the stummel to the sink and give it a thorough rinse under running water, but the fear of the meerschaum (not sure if it was solid block meerschaum or pressed meer) disintegrating in my hands prevented me from doing so. The stummel color is now amply evident and shows huge promise and potential. Micromesh pad polishing cycle and a dab of beeswax will further enhance the appearance of the stummel. While I was battling with cleaning the shank internals and exterior of the stummel, in her corner Abha was unobtrusively and quietly working on sanding and polishing the stem. She sanded the stem surface with 400, 600, 800 and 1000 grit sand papers to eliminate the scratches from the surface of the stem. Progressive use of finer grit sand papers helps in reducing the scratch marks left behind by the coarser grit sand papers. She finished the polishing cycle by going through the entire set of micromesh pads, wet sanding with 1500 through to 12000 grit pads. The polished stem looks amazing and should add a dash of sparkle to the entire pipe once the stummel is put through its paces of polishing and waxing. Continuing my battle with the stummel, I topped the rim over a piece of 220 grit sand paper by slowly rotating the rim over the sand paper to address the badly damaged and deformed rim top surface. Though the profile of the stummel was altered to an extent, it was a necessary evil that was inescapable to get the chamber in round and even. Even though the rim top is now clean and even, considerable darkening of the inner rim edge in 6 o’clock direction and to the outer edge in 11 o’clock direction (enclosed in yellow) is prominently visible and would need to be addressed. Also the rim top is thick towards the shank end as compared to the thickness of the rim at the front.To address both the above mentioned issues with the rim top, I created a nice bevel over both the inner and outer rim edges with a piece of 220 grit sand paper pinched between my fingers. I am pretty happy with the appearance of the entire stummel and the rim top in particular at this point.The only other issue that remained to be addressed before progressing to the polishing of the stummel was that of the deep crack at the shank end. I filled the crack with thick CA superglue and pressed the shank ends closer for a tight and seamless fit with my rubberized pliers. I held the shank end together (for a good 30 minutes!!) till the glue had hardened sufficiently and set it aside to cure overnight. The next afternoon, using a folded piece of 220 grit sand paper, I sanded away the excess glue to match the shank surface. The repairs are now solid and will be further strengthened by adding a brass ring over the shank end to prevent it from expanding and cracking open again at a later date.With stummel repairs all completed, I handed over the stummel to Abha for her to work her magic in polishing the stummel. She dry sanded the entire stummel with 1500 to 12000 grit micromesh pads preparing it for the beeswax polish.Before I moved ahead with treating the stummel to a beeswax polish, I attached a tight fitting brass ring over the shank end. This brass ring would provide additional structural rigidity to the shank end and prevent the opening of the seams of the crack on the shank end during its subsequent use.During the course of my journey through the wonderful world of pipe restorations, I have restored a few Meerschaums and each had turned out to be a beautiful pipe. However, none was ever treated to a polish using beeswax, not for any other reason but only because I did not and could not get any beeswax here in India. Recently, while surfing Amazon India, I came across slab of pure organic beeswax and promptly purchased it in sufficient quantity to last me for a very long time. To cut the ramblings short, before proceeding with the polishing of the stummel, I read through a number of blogs on Reborn pipes, The Pipe Steward and also the write ups posted by Charles Lemon of Dads Pipes to understand the nuances of the process of applying beeswax over meerschaum pipes. Once I had chalked out the process I would be following within the constraints faced, I proceeded with applying wax over the stummel of one of my personal meer pipes as a test piece.

Firstly, I assembled the equipment and materials that would be needed during the process viz heat gun, paper towels, q-tips and a Katori, a steel container graciously lent by Abha from the kitchen and of course, beeswax. I stuffed the chamber with paper towels and the mortise with a folded pipe cleaner to prevent inadvertent seepage of the melted beeswax into either. Next, I melted a sufficient quantity of beeswax in the katori using my heat gun and thereafter heated the stummel. Using the q- tip, I completely coated the stummel with the wax and continued the application till the surface was saturated and set the stummel aside. Having gained sufficient confidence, I applied the wax to Karthik’s meerschaum pipe and another of my expensive meerschaum pipes setting the three pipes aside for the stummel to absorb the wax. I reheated the stummel with the heat gun a few minutes later and let the excess wax either be absorbed or drip off from the stummel surface. The deep golden brown coloration that the meerschaum has taken is a visual treat, especially on the two older meerschaums. The lattice design pipe has taken on a beautiful color that is to die for, it’s really a beautiful pipe and Karthik has chosen well.I rubbed of the excess wax with a soft cotton cloth and brought a deep shine to the surface with a microfiber cloth. The deep dark chocolaty golden brown coloration to the stummel contrasts splendidly with the shining variegated colorful stem and makes for a better visual treat in person than what is seen in the pictures below. I hope Karthik likes it as much as I did and that he enjoys this pipe for years to come. P.S. – This was the last of the three pipes that Karthik had selected; a Pete System pipe which I had posted earlier, this stack Meerschaum pipe and the third was a chubby Comoy’s Monaco Rhodesian pipe that I had restored a couple of years earlier. These will soon be in the hands of this connoisseur of beautiful pipes and would love to see him smoke them filled with his favorite tobacco.

And yes, I take this opportunity to thank Karthik for seeing the beauty that lay hidden beneath all the dirt and selecting this pipe which otherwise would have been lying around at the bottom of the pile of pipes for restoration. Here is a picture of the three pipes that are on their way to Bangalore…Sincere gratitude to all the readers who have shared this part of my journey in to the world of pipe restoration…Cheers!!

This Opera pipe is a traveler – France to Utah, USA and now to Vancouver, Canada

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Blog by Steve Laug

The next pipe on my work top is an interesting piece that is well traveled. It was made in France and somehow ended up in Ogden, Utah, USA and now it is residing here in Vancouver, British Columbia, Canada. We picked up from a fellow who bought it at and estate sale in Utah back in early 2019. Jeff cleaned it up in 2020 and now I am working on it in 2021. It has been sitting for awhile in our backlog of pipes. The pipe is stamped on the left side of the shank in script and reads P. Viou underlined with a flourish. At an angle underneath that it is stamped in uppercase and reads SUPER. On the right side of the shank it is stamped Bruyere [over] Extra followed by the shape number 3030. It has some interesting grain around the bowl and shank that shines through the grime on the finish. The bowl had a moderate cake and some overflow of lava on the top inner edge. The original stem was lightly oxidized at the back end and had tooth marks on both side near the button. The shoulders of the shank or stem seem to be slightly rounded from the photos. Jeff captured the look of the pipe in the photos he took before his work. The moderate cake in the bowl and the lava on the rim edge and top is visible in the next photos. There also appears to be some darkening or perhaps burning on the inner edge. It will be clearer once the pipe is cleaned. The stem shows some oxidation and calcification on the button end with tooth marks and chatter visible on both sides. There was an oily corkscrew style stinger in the tenon when the stem was removed. The bowl had some nice cross grain and birdseye grain around the sides. The unique oval shape really followed the grain well. The next photos show the stamping around the sides of the shank. The first two photos show the left side of the shank. The third photo shows the stamping on the right side of the shank.You can see the rounding on the edges of the briar in both photos below. The fit of the stem to the shank is off. Earlier this morning Kenneth stopped by for a visit and I was working on this P. Viou pipe. Kenneth has a developed a love for French pipes and a growing knowledge of the brands so I asked him some questions and we chatted about that. Later this after I wrote him and asked him for information on the brand. Here is his response with a few links as well.

Paul Viou was the brand and fictional name of a French artisan who sold his pipes by correspondence and then he was a pipe supplier for military institutions. He also made sculpted pipes and sometime used horn stems. The brand is currently sold by Jacques Craen and made by Genod in Saint-Claude, after having also belonged to Paul Guilland and Vuillard. They are stamped P. Viou, and made primarily for export.

He included the following links for me to read a bit of history. I ran the French articles through Google translate and got a good idea of the brand. The first article ties Genod under Jacky Craen to a younger carver he trained named Sebastien Beaud.

https://www.fumeursdepipe.net/pipiersCcraen.htm?fbclid=IwAR2SpMLdFREZh_WyOLuwZsTUTSUx5Ohoyr6cl3JChpTYk-U1lUgZflFG4Aw

Jacques (Jacky) Craen was born in 1944, and learned the trade with his grandfather at the age of 15. Eleven years later, once his “classes” are over, he became the owner of the Genod house.

He produces around 8,000 pipes in the year, of which 500 are unique pieces. He works by smoking red Amphora and listening to classical music.

In the summer of 2001, he welcomed a young boy of 21 who enjoyed woodworking. His name was Sébastien Beaud. He returned the following summer, spent a few years with Ewa, until May 2005. At the beginning of 2006, he returned as a worker, finally succeeding Jacques Craen.

You can visit the workshop, and watch this young man work who “emphasizes the pleasure of smoking”. In 2011, Sébastien offered the brand “Sébastien Beo”, only in the USA, from heads that he reworked.

The second and third articles are the same and they tie Sebastien Beaud to Genod, Jacques Craen (Jacky) and to the Paul Viou mail order business. Once again I used Google translate to get a fair read on the article. I include it below.

http://lapipedesaintclaude.com/genod-et-viou-l-aventure-continue-p-27.htm?fbclid=IwAR09q_bVkuPvIG0Qc8DA1ClM2BNntfAPOMgZ8rv5vLe67k5K2sw4jAKqomA

https://www.amagalerie.com/artisan/paul-viou-maitre-pipier-a-saint-claude/?fbclid=IwAR1kErCvYY98vcJ6kh8c72SGf5pW5NcPZ6f8pjHlVLZYfeKChOlDRl0pBR4

Genod and Viou, the adventure continues –

Sébastien Beaud, a young Saint Claude pipe maker. After working in the Genod boutique during the summer of 2001, the idea of becoming a master pipe maker slowly matured in Sébastien Beaud’s mind. With the help of many Saint Claude Pipe Masters, Jacques Craen, and mainly Denis Blanc, as well as Roger Vincent, he was able to learn the passes necessary for the complete making of a pipe.

Thus prepared, he decided to take over the Genod business in 2006. Today, he continues to develop the tourist activity initiated by Jacques Craen, opening his workshop to the public to show him the making of the noble bouffarde, as well as the mail order sale inherited from Paul Viou.

The pipe makers of Saint Claude tirelessly seek to make better pipes. Sébastien Beaud is refining his techniques to the delight of fellow pipe smokers.

Thanks Kenneth for the links and the information. It looks like I am working on one of those mail order pipes that was made primarily for export. Now it was time to work on the pipe.

Jeff had cleaned up the pipe very well as usual. He has detailed his process other places so I will summarize it here. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl and rim top with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the stem with Soft Scrub to loosen the oxidation and remove the grime. Then he soaked it in Briarville’s Pipe Stem Deoxidizer and rinsed it off with warm water. I took photos of the pipe once I received it. I took a photo of the rim top to show the condition of the bowl. The cake has been cleaned out and the lava is gone. There is still some darkening and damage to the inner edge of the rim that I will need to deal with. The photos show that the stem looks really good. There is light chatter and some tooth marks on the underside but it is quite clean. The photos of the stem show the rounded shoulders on the briar at the stem/shank junction. I really dislike that look on a pipe. On the left side of the stem there is a faint P. Viou stamp. It is not deep enough to repaint but it is present.I removed the stem from the shank and took a photo of the parts of the pipe. You can see the corkscrew stinger in the tenon. It is quite a contraption. It is also removable.I started my work on the pipe by dealing with the damage on the inside edge of the rim. I used a folded piece of 220 grit sandpaper to smooth out the damage and to remove the darkening. It looked better once it was finished.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the briar down after each pad with a damp cloth to remove the debris. The bowl really began to shine. I worked some Before & After Restoration Balm into the finish my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The product brought the briar to life and gave some depth to the finish. Now it was time for me to deal with the rounded shoulders on the shank and clean up the stem/shank fit. The damage that had been done to the shank end made it impossible to change the diameter of the shank or the stem and maintain the integrity of the shank. I decided to band it with a thin brass band that I would reduce the depth on so as not to cover too much of the stamping on the shank. I would lose a little bit of the R on SUPER but to me the fit of the stem to the shank was worth the loss. I used a topping board with 220 grit sandpaper to reduce the depth of the band. I was able to remove over half of the depth. I placed the band on the end of the shank lightly and carefully heated it with a Bic lighter. Once it was hot the metal had a little play in it and I was able to press it onto the shank for a tight fit. You can see the depth of the band is greatly reduced and it did not cover any of the stamp on the right side of the shank and only the R on SUPER.I put the stem on the shank and took photos of the fit against the band. The fit was perfect and the gaps and rounded shoulders were a thing of the past. To me the band also added a touch of “Opera” bling to the pipe that made it look great.With the rounded shoulders of the shank taken care of it was time to deal with the tooth marks on the stem. I set the bowl aside and worked on the stem. I “painted” the stem surface with the flame of a Bic lighter to lift the tooth marks. I was able to lift all of them on the topside and all but one deeper one on the underside. I filled in the tooth mark on the underside with clear CA glue and let it harden. Once it had hardened I sanded it smooth with 220 grit sandpaper. I also smooth out the coarseness of the topside of the stem at the same time. I started polishing the stem with 400 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with Obsidian Oil as I find that it enlivens and preserves the vulcanite. In the polishing process it also give the micromesh pads some bite. I finished polishing it with Before & After Stem Polish – both fine and Extra Fine. I gave it a final coat of Obsidian Oil and let it dry.With the stem finished I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I noticed that some think I use White Diamond but I have not used it for quite awhile opting instead for a finer polish called Blue Diamond. It give the bowl and stem a rich polish. I gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad to raise the shine and hand buffed it with a microfiber cloth to deepen the shine. Do not skip these steps as they add depth to the shine. The finished P. Viou Super Bruyere Extra Opera 3030 pipe is a lovely pipe with great cross grain and birdseye. The thin brass band took care of the poorly fit stem and rounded shoulders and the rich polish make it quite elegant. The dimensions of the finished pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outer bowl diameter: 1 ½ inches long X 1 inch wide, Chamber diameter (oval) 7/8 of an inch long X 5/8 of an inch wide. The weight of the pipe is 1.09 ounces/31 grams. It is a lightweight and great looking pipe that should be a pleasure to smoke. I will be putting on the rebornpipes store in the French Pipe Makers section if you are interested in adding it to your collection. Thanks for walking with me through the restoration!

New Life for a Great Looking Butz-Choquin Cocarde 1283 Calabash

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Blog by Steve Laug

This July long weekend has been a bit of rest and relaxation for me as I have been able to take time in the basement at my work table and deal with pipes that have been piling up in the boxes around the table. I have posted two I have worked on already – both French Made – a Butz-Choquin Optima, a Chatham Volcano as well as a Savinelli Duca Carlo Pot. They were all interesting pipes because of the shape and style. This next one was more of a relaxed restoration because it was a classic shape and did not present too many challenges. Jeff purchased this pipe from an antique mall Ogden, Utah, USA. It had an interesting light brown finish on it that reminded me of a darkened natural briar. The bowl was classic Calabash shape. There was a thick cake in bowl and lava on the rim top and the inner bevel. The finish was filthy with grit and grime ground into the surface of the briar. The pipe is stamped on the left side of the shank Butz-Choquin at an angle [over] Cocarde and on the right side it was stamped St Claude in an arch over France [over] the shape number 1283. The stem was oxidized and had light tooth marks and chatter on both sides at the stem. The BC logo on the left side of the taper was faded and needed to be touched up. Jeff took photos of the pipe before he started his clean up work. I like to have an idea of how the pipe was smoked before we got it and what the bowl and rim top looked like. Jeff always takes some photos of the bowl and rim from various angles to show what it looked like. The stem looked very good under the oxidation.He took photos of the sides and heel of the bowl to give a sense of the grain on the pipe. The next two photos show the stamping on the left and right side of the shank. It is clear and readable as noted above. Jeff also captured the BC stamp on the left side of the taper stem. I did a quick scan of the rebornpipes blog and found a link to the Butz-Choquin Cocarde pipe that Dal Stanton had restored (https://rebornpipes.com/2021/01/08/a-christmas-vacation-pipe-from-nashville-a-butz-choquin-cocarde-geante-plus-st-claude-france-1397-tabac-st-michel-paris/). I always appreciate the research that Dal does when he works on pipes because it is what I like doing when I am restoring the pipes on my table. I quote from the portion of the blog that gives the background information on the brand. (Thanks Dal for the leg work on this one!)

The history of the Butz-Choquin name is concisely put on Pipephil.eu and its helpful to me for the refresher.

The origin of the brand reaches back to 1858 when Jean-Baptiste Choquin in collaboration with his son-in-law Gustave Butz created their first pipe in Metz (France). Since 1951 Butz-Choquin is a brand of the Berrod-Regad group (Saint-Claude, France).

Jean Paul Berrod managed the company from 1969 to 2002 when he retired and sold the corporate to Mr Fabien Gichon. Denis Blanc, already owner of EWA, took over the S.A. Berrod-Regad in 2006.

I could not find anything specific in Pipedia about the ‘Cocarde’ line, but a simple search on the internet will show many different shapes available in the Cocarde line from Butz-Choquin. I did find a shapes chart pictured in the Butz-Choquin Pipedia article that included the 1397 Geante Plus. Unfortunately, there is no reference to the date of the catalogue. A quick look at Google Translate gave a translation of the Geante Plus as ‘Giant More’ – which is no surprise. The photo below sets the Geante Plus apart with the 1397 shape number as unique to this designation. The Giant Billiard seems to be the unique bearer of this designation.

Dal had found a catalogue link for the pipe he was working on but the 1283 shape was not listed in the catalogues on the side.

On another blog he wrote Dal had some more information on the Cocarde line of Butz-Choquin pipes (https://rebornpipes.com/2017/02/21/hole-in-the-wall-gold-mine-butz-choquin-cocarde-major-rhodesian/).

When I take the BC Cocarde Major out of the basket, I am anxious to recommission this nice-looking Rhodesian, I decide. The first thing I do is pull up Google Translator and insert Cocarde Major in the French to English machine. I did not study French in school so help is appreciated. I want to know if special meaning is attached to this St. Claude BC. Cocarde translated into English as the word, ‘Cockade’ which was defined as, a rosette, roundel or knot of ribbons worn in a hat as a badge of office or party, or as part of a livery. With a little looking on the internet, I found these interesting French examples of Cocardes.With this meaning for ‘Cocarde’ it put doubt in my mind regarding my original thought that ‘Major’ referred to large or big. Attaching Major to the idea of the French symbol of national pride, it is most likely pointing to a level of rank, or when ‘Major’ is attached to another rank (e.g., sergeant-major) it denotes the ranking of one superior among those of the same rank. I emailed a colleague living and working in Toulouse, France, whose command of the language could help. His comments confirmed what I was thinking:

The word cockade refers to a national symbol for the French, like “cocarde tricolore’ refers to the French flag which is, of course, one of the most important symbols of the French people and national pride. It has many meanings, but for example official cars or planes have this symbol on it. You are right about the word Major, referring to a military grade. Used as an adjectif, “majeur” it means big. I would conclude that this is simply the name of the pipe. You can’t translate it literally. The pipe’s name implies in my opinion that it is a symbol of French pride, like the French insignia for a general in the military.

With the symbols of French pride stamped on this BC Rhodesian, I have a greater appreciation for the pipe when I take more pictures now on my worktable.

Armed with the information that I had gleaned from Dal’s blog, I turned my attention to the pipe itself. Jeff had done a great cleanup on the pipe. He reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the bowl exterior with a tooth brush and Murphy’s Oil Soap to remove the grime on the finish of the bowl and the lava from the rim top. He rinsed it under running water. One of the benefits of this scrub is that it also tends to lift some of the scratches and nicks in the surface of the briar. He dried it off with a soft cloth. He cleaned the internals and externals of the stem with alcohol, pipe cleaners and cotton swabs. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it off with warm water and cleaned out the airway in the stem with alcohol. When I received it the pipe looked very good. I took a photo of the rim top and stem to show the condition. The rim top and the inner edge of the bowl were in good condition. The stem was vulcanite and there were some light tooth marks and chatter on both sides ahead of the button. The stamping on the pipe is clear and readable as noted above. The BC logo on the stem is deep and needs to be repainted with white.I removed the stem from the shank and took a photo of the pipe to give a sense of the whole. I started my work on this pipe by filling in a small chip on the left front of the bowl. Once the repair cured I polished the briar with 1200-1500 micromesh sanding pads and wiping it down with damp cloth after each sanding pad. As I worked through the cycle of pads the shine developed with each change of pad. The pipe looks very good. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for 10 minutes, then buffed with a cotton cloth to raise the shine. The Balm did its magic and the grain stood out on the briar. I set the bowl aside and turned my attention to the stem. I touched up the BC stamp on the left side of the stem with white acrylic nail polish (thanks again for the reminder Al!). I worked it into the stamp with a tooth pick and then sanded off the excess once it had dried with a 1500 micromesh sanding pad.I polished it with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. The photos below show the polished stem. This Butz-Choquin Cocorde 1283 Calabash with a vulcanite stem is a great looking pipe now that it has been restored. The rich browns of the stain made the grain come alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished BC Cocorde 1283 Calabash really is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¼ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.31oz./37grams. This beauty will be going on the rebornpipes store in the French Pipe Makers section. Let me know if you are interested in adding it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!