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Reconditioning a Peterson’s Deluxe 4S Bent Billiard with the Previous Pipe Man’s Autograph

Blog by Steve Laug

In the last box of pipes Jeff sent me there was a Peterson’s De Luxe that came to us from our contact in Copenhagen, Denmark on 04/11/2023. This one is a Peterson’s De Luxe Bent Billiard. It is stamped on the left side of the shank Peterson’s [over] Deluxe and on the right side it bears the shape number 4S near the bowl shank junction and Made in the Republic of Ireland (three lines). It was a dirty pipe when we received it. The walls of the bowl and shank had tars and oils ground into finish and it was quite grimy. There was a thick coat of lava on the rim top and the inner edge of the rim. There was a thick cake in the bowl that had remnants of tobacco stuck in it. The ferrule on the end of the shank was Sterling Silver. It was stamped Peterson’s [over] Dublin. That is followed by Sterling [over] Silver. Next that there are three silver hallmarks. The first was Hibernia seated, arm on a harp for the country of manufacture. The second was a Crowned Harp designating sterling quality. The third mark was a date stamp and, in this case, a lower-case cursive “n” which dated the pipe as a 1979. Next to that it is engraved RH in script followed by the date 1979. The stem was oxidized and there were tooth marks and chatter on the top and underside ahead of the button. When the stem was removed the tenon had the metal (aluminum) chimney screwed into the end. Jeff took some photos of the pipe before he started his cleanup work. He took photos of the bowl and rim top to show their general condition. You can see the tars on the bevelled inner edge of thick lava coated rim top. The cake in the bowl is quite thick and there is tobacco debris on the walls of the bowl. The finish on the bowl is very dirty with grime and oils ground into the bowl, but still very stunning. This pipe has a classic Peterson’s P-lip stem that has some oxidation, calcification on the surface of the vulcanite. There is chatter and tooth marks on the top and underside. Jeff took a photo of the fit of the stem against the shank. It is a part of the De Luxe design that the stem sit slightly above the shank end Sterling Silver ferrule. The second photo below shows the aluminum chimney in the shank end that is a part of the system design by Charles Peterson. It is threaded and turned into the tenon.Jeff took some photos of the sides and heel of the bowl to give an idea of the grain on this particular piece of briar. It is amazing and I cannot wait to see what it looks like once it is polished and waxed. He took photos of the stamping on both sides of the shank to capture it for me. The first photo shows the left side of the shank and the stamping as noted above. The second shows the right side of the shank with the Made in the Republic of Ireland stamp and shape number 4S.Jeff took photos of the stamping on the silver ferrule. It is oxidized and worn looking but the stamping is very clear and readable. The engraved initials on the silver and the date 1979 are clear and readable. I did a bit of work on Google to gather background on the DeLuxe line of pipes. The first information I found was on the Peterson’s website (https://www.peterson.ie/pipes/system/deluxe-system-smooth/). I quote from the description of the line below. I have highlighted several key portions in bold black for emphasis.

While the Deluxe stamp first appeared on our System pipes in 1940, the design itself dates to our 1896 and 1906 catalogues and, with the exception of the Supreme, has always marked our highest tier of System pipe. Like the System Standard and System Spigot lines, the Deluxe System pipe incorporates Charles Peterson’s patented System design, including a deep reservoir to collect excess moisture from the smoke; a graduated-bore mouthpiece that funnels the smoke and allows moisture to collect within the reservoir; a sturdy sterling silver military mount, which allows the pipe to be broken down and cleaned without damage or warping; and our patented P-Lip bit, which draws the smoke upward, thus reducing tongue bite. The Deluxe differs from those aforementioned lines, comprised of bowls with only the finest grain patterns and featuring a sterling silver mount and a push-gap stem, which was never designed to be flush-fitting, the space between the mount and stem base gradually decreasing with prolonged use. The Deluxe also elevates the System pipe by fixing each stem with a traditional chimney, an aluminum fitment that extends the tenon past the chamber’s airway for optimal System performance. Created for Peterson enthusiasts interested in acquiring the finest System pipe on the market, the Deluxe System will serve as the crown of any collection. Seen here in the Smooth finish.

From that information I knew how the De Luxe fit in the hierarchy of Peterson’s pipes. It was always the highest tier of the System pipes. It also was made with the gap in the fit of the stem to the shank on purpose with the idea that the distance would decrease over time with prolonged use. The attachment of a chimney at the end of the tenon to maximize System performance.

From there I also turned to Pipedia. I quote from an article by Jim Lilley and have included much of it below. (https://pipedia.org/wiki/A_Closer_Look_at_The_Peterson_Deluxe_System_Pipe). Once again I have highlighted pertinent sections in bold below.

By Jim Lilley

The version of the system pipe for our closer inspection is one of Peterson’s more recognizable series, the handsome and very distinctive Deluxe system pipes, which include the Darwin and Mark Twain. These pipes are at the top of the ‘system’ series in terms of quality and finish.

Each Peterson Deluxe is made from carefully selected, age mellowed root briar. In matt finish with hallmarked sterling silver mounts and a unique space fitting mouthpiece to allow for years of wear. They are available in a wide range of shapes numbered, as follows 1s,2s,3s,4s,5s,8s,9s,11s,12.5s,20s,XL5s, 20FB and 11FB.

The pipes are well carved, construction, engineering and workmanship, is outstanding. The stems are well drilled and aligned. Silver work is excellent, finish very good, and the often maligned briar is of outstanding quality.

The design is a very typically Peterson classic shape. Apart from the Darwin, the balance can be stem heavy, the bit is thick and chunky, especially in the larger versions. I also enjoy the sense of presence they give to the pipe, particularly if smoking in company with friends or strangers. They have a sophistication about them.

The smoking qualities are excellent, dry and cool. The draw is good, and the flavour is particularly great in new pipes. The Mark Twain’s are outstanding in this department.

As for the aesthetics and ergonomics, I find some shapes much more attractive than others. Favourites for me are the 1s,2s,3s,the Mark Twain’s and the Darwin deluxe. As a clencher most are very good to hang, except the beautiful Darwin which is more of a ‘hand holder.’

The one weakness I find is the modern orange/golden colour, (the so called natural) it is, in my opinion, less attractive than that found in the older Walnut finish of the eighties.

As far as value and cost is concerned, for the excellent quality finish, these are competitively priced at around $135 to $250 depending on size and briar grade.

For what it is worth, I reckon the Deluxe s are probably the best value range of pipes that Peterson produce, both in terms of functionality and value. There is not a thing wrong with these pipes. Those who malign the brand because they’re made by the hundreds using machines, are very wrong, IMHO. I like them a lot and the bang for the buck is the best I’ve ever seen for new pipes of this quality.

The De-luxes are all excellent smokers. The Darwin, of course, is a truly outstanding pipe, its only “flaw” being that it’s not a clencher. One particular aspect of this pipe, that appeals to me most is its physical beauty and presence, they are a pipe like no other. For me, they also offer a bowl capacity that I like and a balance in the hand that I appreciate. They are well named Deluxe s for giving that special experience.

With that information at hand I turned to work on the pipe itself. Jeff had thoroughly cleaned up the pipe. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the stem with Soft Scrub to remove as much of the oxidation and calcification as possible. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it off with warm water. I took photos of the pipe once I started to work on it. I took some photos of the rim top and stem. The rim top and bowl looked very good. The cake and lava overflow were gone and the inward bevelled rim was very clean. There was also some darkening on the back bevelled rim edge. Jeff had been able to get rid of most of the darkening and lava and tars. The rim top looked very good with no marks or nicks on the surface or edges. The closeup photos of the stem shows that it is a much cleaner and better looking stem. The light tooth chatter was still present but faint and the stem looked really good.I took some photos of the stamping on the shank sides and the silver on the ferrule to show the condition after the cleanup. Often the stamping takes a hit with the cleaning and is lessened in its clarity. Jeff does a great job in leaving the stamping looking very good. I removed the stem from the shank and took a photo of the pipe at this point. Like other Peterson’s Deluxe pipes that I have worked on this stem had an aluminum chimney threaded into the tenon to extend into the lower part of the mortise and provides a funnel for drawing the smoke into the mouth of the smoker.I started my restoration work on this pipe by addressing the darkening around the inner edge of the bowl. I used a folded piece of 220 grit sandpaper to clean up the bevelled inner edge and the rim top with the same sandpaper. The finish rim top looked very good. All that remained was to polish it with micromesh.I started my polishing regimen on the bowl. I used nine micromesh sanding pads and dry sanded the bowl with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each pad. The bowl really shines by the final three pads. I polished the Sterling Silver ferrule with a jewellers polishing cloth to remove the tarnish and protect it from further tarnishing. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I filled in the deep tooth marks with black CA glue and set it aside to let the repairs cure. I smoothed them out and blended in the repairs with 220 grit sandpaper and started to polish it with a folded piece of 600 wet dry sandpaper. Once it was finished it was smooth. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a cloth containing some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I gave it a coat of Obsidian Oil to preserve and protect the stem.I don’t know how many times I have said this but I love it when I come to the end of a restoration and all of the parts come together and the pipe looks better than when we started the cleanup process. I put the stem back on the Peterson’s DeLuxe 4S System and buffed the pipe with Blue Diamond on the buffing wheel. I carefully avoided the stamping on the shank sides during the process. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad on the buffer. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished pipe is a real stunning example of an Republic Era Peterson’s Deluxe 4S Bent Billiard. Once again, the grain and the way the shape follows the grain is amazing. Give the finish pipe a look in the photos below. I can only tell you that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.36 ounces/67 grams. This Peterson’s Deluxe 4S is a great piece of pipe history that is in exceptional condition. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will be putting this one on the rebornpipes store in the Irish Pipemakers Section. Let me know if you are interested in adding it to your collection. Thanks for your time.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Republic Era Peterson’s Straight Grain 337 Bent Billiard

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Blog by Steve Laug

The next pipe I have chosen is a Peterson’s pipe that came to us from our connection in Copenhagen, Denmark on 04/11/2023. It is a nice, beautifully grained Bent Billiard. This pipe was obviously a favourite of the previous trustee. It had been well smoked and there was a thick cake in the bowl and lava overflowing onto the rim top. The rim top had darkening around the inner edge of the bowl and some nicks on the outer edge of the bowl. The well grained briar was dirty with grime and dirt ground into the finish and some small dents and scratches on the bowl sides and heel. There was straight grain all around the bowl and shank with birdseye on the rim top and heel of the bowl and top and underside of the shank. The stamping on the shank is clear and readable. The left side is stamped Peterson’s [over] Straight Grain. On the right side it was stamped Made in the Republic of Ireland (3 lines) and near the bowl it is stamped with the shape number 337. The “P” stamp on the left side of the saddle stem is readable and faded. The stem was oxidized, calcified and had light tooth marks and chatter on both sides ahead of the button. Jeff took photos of the pipe before he started his clean up work on it. Jeff captured the thick cake in the bowl and the lava overflow onto the rim top and inner edge in his photos. You can also see the damage to the outer edge of the rim in the photos. The heavily oxidized and calcified stem surface had a lot of light tooth chatter and marks on the stem ahead of the button. He took photos of the heel and sides of the bowl to show birds eye grain on the heel and shank and the straight grain on the sides. It was quite beautiful. He took photos of the stamping on the sides of the shank and stem. It is readable and clear as noted above.I am including the information from Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). I have included a bit of the pertinent history here.

1950 – 1989 The Republic Era – From 1950 to the present time, the stamp for this era is “Made in the Republic of Ireland” in a block format generally in three lines but two lines have been used with or without Republic being abbreviated.

During the 1950’s and 60’s the Kapp & Peterson Company was still in the ownership of the Kapp family. However 1964 saw the retiral of the company Managing Director Frederick Henry(Harry) Kapp.

There was also a section on the Straight Grains on the site:

Straight grains: Peterson’s catalogue states that these pipes have Briars which are carefully examined for imperfections and have selected Briars of exceptional grain, known as Straight Grains, they are carefully selected, hand crafted and the increasingly rare skill required to make them is unique. Craftsmen shape, turn, sand and polish 150 year old roots of the Erica arborea tree/shrub. Only a very limited quantity of Straight Grains are available in any twelve month period. To my mind the sight of a beautiful natural straight grain bowl is truly a sight to behold. Pure class, they can be spotted a mile off! When coupled to the traditional high class Peterson gold or silverwork, these pipes are in a different quality league. Considering that such quality pipes when available, can be bought for prices starting at around $400 and upwards, they are to my mind a real bargain.

I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Peterson’s Straight Grain. On page 314 it had the following information.

Straight Grain Scarce premium grade stamp on models with exceptional Straight Grain, P-lip or fishtail mouthpiece as a line, appears in 1997, 2000 and ’05 catalogs. Specimen documented with bone-tenon extension indicating availability of such pipes before 1963, indeed, the ’40 catalog notes that ‘Hundreds of grosses of pipes may be made before even one STRAIGHT GRAIN bowl comes to hand.

A further reference to the line is found on Page 240 of the above book. I quote:

Grain – But what if the first choice a pipeman makes has to do with grain, if, for example he is only interested in pipes stamped STRAIGHT GRAIN? This is the top category in Peterson’s grading system, where availability is wholly dependent upon chance, with fewer than 2 percent of all bowls being so graded and stamped. While Peterson was stamping pipes STRAIGHT GRAIN as far back as the 1940s, so few of them have been made that they didn’t appear in the catalogs until 1997. Finding a Straight Grain in a desired shape can thus take years. If, however, the smoker is willing to bump his expectations down a notch to A-quality bowls, he can still find some spectacular grain choices, but his other choices are now much wider, since all current De Luxe and Natural finish pipes are made from A grade bowls, which are always free of fills.

Judging from the description above I believe that I am working on a rare Republic Era (1950 – 1989) Straight Grain Bent Billiard with beautiful grain and a matte-finish and a P-lip stem. Now it was time to work on the pipe.

With that information at hand I turned to work on the pipe itself. Jeff had thoroughly cleaned up the pipe. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the stem with Soft Scrub to remove as much of the oxidation and calcification as possible. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it off with warm water. I took photos of the pipe once I started to work on it. I took close up photos of the bowl and the stem. You can see the reamed bowl and the darkening on the rim top and the edges. The stem surface was clean but there are light tooth marks and chatter on both sides on and ahead of the button. I took a photo of the stamping on the sides of the shank. It is clear and readable as noted above. There is also a “P” stamp on the right side of the saddle stem. I removed the stem from the shank and took a photo to give a sense of the proportions of the pipe. It is really quite nice looking. You can also see the white spot on the top of the stem that I think is a repair. I decided to address the damage to the rim top and inner edge of the bowl first. I cleaned up the inner edge and the rim top. The rim looks much better at this point. I polished the rim top and the rest of the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. The briar began to come alive. The bowl looked very good. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips. It works to clean, enliven and protect the briar. I let it sit for 15 minutes then buffed it off with a soft cloth and raised the shine. The bowl looks great at this point. I touched up the “P” stamp on the stem with white acrylic fingernail polish. I pushed it into the stamp with a tooth pick to get it deep in the stamp. I scraped off the excess acrylic and polished the stamped area with a 1500 grit micromesh sanding pad. The curve of the “P” is weak but the stamp looks much better.I sanded out the tooth marks on the stem with 220 grit sandpaper and started polishing it with 600 grit wet dry sandpaper.I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad.I finished the hand polishing of the stem with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of Obsidian oil and set it aside to dry.I am excited to finish this Republic Era Peterson’s Straight Grain 337 Bent Billiard. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful straight and birdseye grain all around it. Added to that the black vulcanite stem was beautiful. This Peterson’s Straight Grain 337 Bent Billiard is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 38 grams/1.34 ounces. It is a beautiful pipe and a rare one that I will be adding to the rebornpipes store in the Irish Pipemakers Section soon. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Restemming a Lightly Smoked Ropp De Luxe 804 Cherrywood

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Blog by Steve Laug

Two of my daughters and I enjoy visiting our local Flea Market. They look for a lot of different things and I keep an eye out for pipes. Not long ago we were there and the girls found their things and I found these two Cherrywood Pipes – one is marked Royal Cherry [over] Made in France (top pipe in the photo below) and the other is marked Ropp in an oval [over] Deluxe [over] France [over] 804. Both are in good condition and both are without their stems. Here is what the pipes looked like when I brought them home. After finishing the Royal Cherry Cherrywood I turned my attention to the Ropp bowl. The octagonal bowl had strips of bark on four of the panels and smooth cherry stripped of the bark on the other four panels. The rim top and the heel of the bowl were stripped of bark and were smooth cherry wood. The shank is a cherry wood branch that has been threaded and screwed into the back side of the bowl. The bark on the shank is undamaged and looks good. The bowl and shank have been given a coat of varnish or shellac as it is smooth and shiny. The bowl has been smoked and there is a light cake in the bowl with some darkening and light lava on the bevelled inner edge of the bowl. The heel of the bowl is also smooth. It is stamped Ropp in an oval [over] De Luxe [over] France [over] 804. There was no stem that came with the pipe so one would need to be fit to the shank. I took a photo of the rim top to show the darkening and lava on the bevel and the light cake in the bowl. The shape of the bowl is well done and looks very good.I took a photo of the stamping on the heel of the bowl. It is clear and readable as noted above.I found a stem in my collection that would fit the shank but it would need to be bent to follow the flow of the shank and bowl. It was used and had some tooth marks in both sides of the stem ahead of the button.I reamed the bowl to take the cake back to bare walls. I used a Savinelli Fitsall Pipe Knife and scraped it clean. I sanded the walls of the bowl smooth with 220 grit sandpaper wrapped around a piece of dowel. The walls of the bowl were smooth and undamaged.I cleaned out the shank airway and mortise with alcohol, cotton swabs and pipe cleaners. I did the same with the airway in the new stem. The pipe was clean when I was finished.I cleaned up the bevelled rim top with a folded piece of 220 grit sandpaper to remove the light lava and the darkening. It came off very well and looked much better.I polished the smooth portions of the cherry with micromesh sanding pads – 1500-12000 grit pads. I dry sanded the wood and then wiped it down with a damp cloth. The polishing work progressively brought a shine to the pipe. It looked really amazing – the combination of bark and smooth portions of the cherrywood. It is a beauty! I rubbed the bowl down with Before & After Restoration Balm. I worked it into the finish with my fingertips. The product works to clean, preserve and protect the wood. I let it sit and absorb for 10 minutes. I buffed it off with a soft cloth and then gave it a rigorous buff to raise the shine. It looks good at this point. I set the bowl aside and turned to address the stem. I heated the stem with the flame of a Bic lighter to soften the vulcanite and bend it to match the curves of the bowl and shank. Once it was soft I bent it and it looks much better. I took photos of the stem surface to show the deep tooth marks on the surface of the stem. I painted the surface of the tooth marks with a lighter flame. I was able to lift them considerably. I filled in what remained with black CA glue. I set it aside to allow them to cure. Once the repair had cured I flattened out the repair with small file to blend it into the stem surface. I sanded it smooth with a folded piece of 220 grit sandpaper. I started the polishing on the stem with a piece of 600 grit sandpaper. I wiped it down with Obsidian Oil and set it aside. I polished the stem with 1500-12000 grit micromesh sanding pads – I dry sanded the chatter on the stem surfaces on both sides and the diameter of the saddle portion of the stem. I wiped it down with Obsidian Oil on a cloth after the sanding pads. Once finished it looked very good. I finished the hand polishing of the stem with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of Obsidian oil and set it aside to dry. I am really happy with the way that this restemmed Ropp De Luxe 804 Cherrywood Pipe turned out. It is a nice looking pipe with a great shape and finished with bark on the bowl sides and shank and the rim top and heel of the bowl are smooth. The vulcanite saddle stem turned out very nice. The polished stem works well with the Cherrywood finish. The wood really came alive with the buffing. The bark finish gave the pipe a sense of depth with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the wood. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Ropp De Luxe 804 Bent Cherrywood really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 64 grams/ 2.26 ounces. I will be putting the pipe on the rebornpipes store in the French Pipemakers Section. If you would like to add it to your collection let me know. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!

Restemming an Unsmoked Royal Cherry 4 Made France Cherrywood

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Blog by Steve Laug

Two of my daughters and I enjoy visiting our local Flea Market. They look for a lot of different things and I keep an eye out for pipes. Not long ago we were there and the girls found their things and I found these two Cherrywood Pipes – one is marked Royal Cherry [over] Made in France (top pipe in the photo below) and the other is marked Ropp in an oval [over] Deluxe [over] France [over] 804. Both are in good condition and both are without their stems. Here is what the pipes looked like when I brought them home. I decided to work on the Royal Cherry pipe first. The bowl was covered with uninterrupted bark and seemed to have a varnish coat as there is a shiny coat on the bowl, rim top and the heel. The shank is a branch that has been threaded and screwed into the back side of the bowl. The top end of the shank is slightly tapered behind a branch nodule. The shank is not varnished or shiny. The rim top was smooth and there is a pointed nose on the front of the bowl. It has a split in it on the top that has been filled with putty. The bowl is unsmoked but there is some darkening on front inner edge of the bowl. The heel of the bowl is also smooth. It is stamped Royal Cherry [over] Made in France. There was some sticky substance on the heel from a price sticker. I took a photo of the rim top to show the clean and unsmoked bowl. You can also see the putty fill in the rim top on the pointed nose of the bowl. It is solid and smooth to the touch.I took a photo of the stamping on the heel of the bowl. It is clear and readable under the sticky substance left behind by a price tag.I found a stem that would fit the shank but it would need to be bent to follow the flow of the shank and bowl. I also put a band in the photo but ended up not using it.I touched up the shank end on the shank with a Cherry stain pen so that the smooth portion would match the stain on the smooth rim top and heel of the bowl.I heated the stem with the flame of a Bic lighter to soften the vulcanite and bend it to match the curves of the bowl and shank. Once it was soft I bent it and it looks much better.I sanded the diameter of the saddle portion to match the diameter of the shank. I used a folded piece of 220 grit sandpaper to reduce it to match the shank. I started the polishing with 600 grit wet dry sandpaper.I polished the stem with 1500-12000 grit micromesh sanding pads – I dry sanded the chatter on the stem surfaces on both sides and the diameter of the saddle portion of the stem. I wiped it down with Obsidian Oil on a cloth after the sanding pads. Once finished it looked very good. I finished the hand polishing of the stem with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of Obsidian oil and set it aside to dry. I am really happy with the way that this restemmed, unsmoked Royal Cherry Bent Cherrywood Pipe turned out. It is a nice looking pipe with a great shape and finished with bark on the bowl sides and shank and the rim top and heel of the bowl are smooth. The vulcanite saddle stem turned out very nice. The polished stem works well with the Cherrywood finish. The wood really came alive with the buffing. The bark finish gave the pipe a sense of depth with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the wood. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Royal Cherry Bent Cherrywood really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 51 grams/ 1.80 ounces. I will be putting the pipe on the rebornpipes store in the French Pipemakers Section. If you would like to add it to your collection let me know. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!

A Second Pipe from the Old Gentleman’s Estate – A Cracked Shank Whitehall 1B Rustic Apple

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Blog by Steve Laug

Whitehall pipes are frequently misunderstood to be a model rather than an actual pipe company, which has led collectors to mistakenly ascribe their manufacture to Civic and Ben Wade (Who Made That Pipe; Wilczak & Colwell, 1997). In fact, Whitehall refers to the pipe company (not a model), which itself produced models such as the Hialeah, Jumbos, London Hall, and Thermofilter. The history of the Whitehall Pipe Co., Inc. (Richmond Hill, NY), is a complicated one, involving several parent companies and subsidiaries including Whitehall Products, Inc. (Helmetta, NJ), The Bloch Bros. Tobacco Co. (Wheeling, WV), Helme Products, Inc., apparently all subsidiaries of Culbro Corp. (owner also of General Cigar). The “Imported Briar” stamp on many of the pipes, and the unmistakable Whitehall logo bearing resemblance to the American-made tobaccos of that brand strongly suggest that these are products made for the Whitehall Pipe Co., Inc., an American company. There is furthermore no evidence that Civic or Ben Wade outsourced any manufactory of pipes to Italy; nor did Ben Wade manufacture pipes with aluminum screw tenons, paper filter inserts and molded acrylic stems. For irrefutable proof that the American company Whitehall Pipe Co., Ltd., was, in fact, responsible for these brands, one need only consult the University of California, San Francisco “Truth Tobacco Archives” which clearly links these brands to the company (see image below) [on the Pipedia site]…

When the pipe arrived in Vancouver it was very clean. The briar and stem were spotless. The vulcanite stem looked much better and you can see the gouges in the top and underside behind the saddle. The crack in the shank was also very clean and ready to repair. Jeff had reamed the bowl with a Pipenet Pipe Reamer and cleaned up the bowl walls with a Savinelli Fitsall Pipe Knife. He scrubbed the airway in the stem and shank with pipe cleaners, cotton swabs and alcohol. He scrubbed the exterior of the bowl and shank with Murphy’s Oil Soap (undiluted) and a tooth brush. He rinsed the exterior with warm running water and dried. He polished the briar and stem with a small drop of olive oil. The pipe really looked very good. It was going to be a fun one to work on for my part. I took photos of the pipe when I brought it to the table for my work. This is what I saw. I took photos of the bowl and the rim top to show the condition. It is clean and the damage is quite extensive. The bowl is very clean and there were nicks, burn damage and cuts all around the inner edge and top. The bowl was out of round due to the damage. The crack on the top left of the shank is also visible in the photo below. The vulcanite stem is clean and the damage visible at the blade where it joins the saddle portion. The button and stem surface ahead of the button is clean and undamaged. I took a photo of the left shank side to capture the stamping on the briar. It is faint but it is still readable. I took a photo of the bowl and shank separated to show the condition of the pipe. It really is a great looking pipe.I started my work on the pipe by addressing the cracked shank. I smoothed out the end of the shank so that the band would fit smoothly and not be hampered by the rustication. I used the Dremel and a sanding drum to get it prepared for the band. I heated the band and pressed it onto the shank end. It fit well and bound the crack tightly together. With the shank repair complete I turned to address the issues with the rim top and edge. I started by smoothing out some of the damage with a folded piece of 220 grit sandpaper. I topped the bowl on a topping board with 220 grit sandpaper to flatten on the damage on the rim top. I used a wooden ball and a piece of sandpaper to give the rim edge an inward bevel and smooth out the top. It looked much better! I filled in the damaged back inner edge of the bowl with clear CA glue and briar dust. The edge was damaged but it did not go deeply into the bowl. I sanded out the inside of the edge with a piece of 220 sandpaper wrapped around a dowel. I smoothed out the rim top with a folded piece of 220 grit sandpaper and bevelled the rim a bit more with the sandpaper. I stained the rim top with a Maple Stain Pen to match the smooth portions of the bowl. It was looking good. I polished the briar with micromesh sanding pads – 1500-12000 grit pads. I dry sanded the briar and then progressively brought a shine to the pipe. It looked really amazing – the combination of rustic and smooth portions of the briar. It is a beauty! I rubbed the bowl down with Before & After Restoration Balm. I worked it into the finish with my fingertips and a shoe brush. The product works to clean, preserve and protect the briar. I let it sit and absorb for 10 minutes. I buffed it off with a soft cloth and then gave it a rigorous buff to raise the shine. It looks good at this point. I filled in the gouges in the stem surface on both sides by the saddle with black CA rubberized glue. Once it cured I sanded it smooth with 220 grit sandpaper and started polishing it with 600 grit wet dry sandpaper.I polished out the scratches left behind by the sandpaper on the stem surface with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with Obsidian Oil on a cloth after the sanding pads. I finished the hand polishing of the stem with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of Obsidian oil and set it aside to dry. I am really happy with the way that this Whitehall Rusticated Imported Briar 1B Apple turned out. It really is a beautiful looking pipe with a great shape and smooth finished on the upper half of the bowl and rusticated on the lower portion of the bowl and shank. The vulcanite saddle stem turned out very nice. The polished stem works well with the briar both the smooth and rusticated finish. The briar really came alive with the buffing. The rich brown stains of the finish gave the pipe a sense of depth with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Whitehall Rusticated Saddle Stem Apple really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 27 grams/ .95 ounces. I will be putting the pipe on the rebornpipes store in the American Pipemakers Section. If you would like to add it to your collection let me know. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!

Restoring a Unique “Malaga” Custom Carved Fluted Bent Egg

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Blog by Steve Laug

Jeff and I have been picking up Malaga pipes for a very long time. It does not seem that long ago that we picked them up for $4 – $5USD each. We purchased an estate of more than 30+ Malaga pipes. It was not long before the brand had our attention. The pipes are very well made and all are oil cured with a “secret” recipe and process.

The next pipe on the table is a “Malaga” pipe that is made in a shape that I would define as a Twisted Bent Egg. We picked it up from a seller on eBay in Bristol, Indiana, USA. It has some great cross and birdseye grain and a tapered vulcanite bent stem. The grain around the bowl and shank combined with the stem make it a stunning pipe. The carver did a great job of uniquely shaping the pipe to follow the grain on the briar. The twists and turns in the bowl are well done and almost seem to be carved for fingers to fit against the bowl either left or right handed. The bowl had a thick cake that overflowed with lava onto the rim and there were scratches and nicks on the top and edges under the grime. The sides of the bowl and shank are very dirty with grime and oils from prolonged use. The stamping on the left side of the shank read “MALAGA” in quotations. On the right side it is stamped in script and reads CUSTOM CARVED. The vulcanite stem had light tooth dents and chatter on the top and the underside of the stem. The button was worn on both sides. Jeff took these photos before he started the cleanup work on the pipe.Jeff took a closeup photo of the bowl and rim to capture the condition of the pipe before he started his cleanup work. The rim top had some lava overflow and darkening on the back of the bowl. There are nicks around the inner outer edges of the bowl and rim top. The stem is oxidized and dirty and there is tooth marks (dents) and chatter on the button edges and surfaces ahead of the button. The shank was too dirty for the stem to fit snugly and it looks like it is poorly fit. I will know more once I have it in hand. He also took photos of the sides and bottom of the bowl and shank to show the beautiful grain around the bowl. The photos show the general condition of the bowl and wear on the finish. It is very dirty but this is another beautiful pipe. Jeff took a photo to capture the stamping on the shank. The photos show the stamping “MALAGA” on the left side of the shank and CUSTOM CARVED on the right side. The stamping is very readable.I am including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link – (https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/). That blog also includes a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and the flat surface of the rim looked very good. The inner edge of the rim has some serious burn damage on the front inner edge. The outer edge looked very good. He soaked the stem in Before & After Deoxidizer and rinsed it with hot water. I took photos of the pipe to show its condition before I started my work on it. Note that I will need to bend the stem slightly to fit the bend of the shank. I took close up photos of the bowl and rim top as well as the stem. You can see the condition of the rim top and bowl in the first photo. Jeff was able to remove all of the tar and oils but you can now see the on the rim top and edges. The vulcanite stem had tooth chatter on both sides near and on the button surface.I took a photo of the stamping on the shank to show how good the condition is. It shows the “MALAGA” stamp on the left side and CUSTOM CARVED on the right side. The stamping is very legible. I took a photo of the pipe with the stem removed to give a clear picture of the character of the pipe. I started my work on the pipe by addressing the darkening on the inner edge of the bowl and the scratching and nicks on the rim top. It looked much better than when I started.I polished the rim top and the briar with micromesh sanding pads. I wet sanded the bowl with 1500-2400 grit sanding pads to prepare the rim top for staining. I wiped the bowl down after each pad with a damp cloth to remove the sanding dust. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. I am very happy with the results. I turned to the stem to address the issues on the surface of both sides at the button. I painted the surface of the stem with the flame of a lighter to lift the tooth marks from the surface. I was able to lift them to some degree but they would need to be repaired. I also heated the stem with the flame to soften the vulcanite and bend the stem to match the angles on the bowl. I filled in the tooth marks in the top and underside of the stem with black rubberized CA glue. I set it aside to cure. Once it cured I use a small file to flatten the repairs and blend them into the stem surface. I sanded the stem surface with 220 grit sandpaper to flatten the repairs and blend them into the surface. I started the polishing with 600 grit wet dry sandpaper. I also cleaned up the tenon for a better fit to the shank. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with Obsidian Oil. I finished the hand polishing of the stem with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of Obsidian oil and set it aside to dry.This Malaga Custom Carved Twisted Fluted/twisted Bent Egg with a vulcanite tapered stem turned out to be a real beauty. It has great grain around the bowl and the carver really maximized that with the shape of the pipe. Everything about the pipe – the shape of the bowl, the thin flat rim top and the cut of the briar work well to highlight the grain around the bowl sides. I polished stem and the bowl with Blue Diamond polish on the buffing wheel and the grain just popped and came alive. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain took on life with the buffing. The rich oil cured colour works well with the polished vulcanite stem. The finished Malaga Custom Carved Fluted Bent Egg has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. I will be adding the pipe to the rebornpipes store in the American Pipemakers Section shortly. If you are interested in adding this pipe to your rack send me an email or message on Facebook. Thanks for walking through the restoration with me as I worked over another estate pipe.

A Welcome Mysterious Change of Pace – An Older Pipe with a Metal Cap and Horn stem

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Blog by Steve Laug

I decided I needed a change of pace in my restoration/clean up work. I went through my pipes waiting in the queue and chose pone from a group of four pipes that were given to us by a woman in Columbus, Ohio, USA. It had belonged to her Grandfather who lived from 1882 to 1977. There were four pipes that she sent us from his estate – the metal bowled apple, a cased meerschaum with a broken shank and an amber stem, a Whitehall rusticated apple and a BBB Glokar Fraternity Pipe.I chose the metal cap one because it seemed to call out to me with a voice of mystery. It is a very unique pipe with a briar base and silver rim cap. There seems to be a metal bowl insert under the inside lip of the cap. The bowl has five holes in the bottom of the bowl. The pipe has a silver ferrule on the shank end. It covers some of the stamping on the shank but what remains is readable. The partial stamp on the left side of the shank read… MID [over] LOND….The rest is covered by the ferrule. The stamp on the right side read BK4. The pipe was dirty and well used. The finish on the bowl was spotty showing damage to the varnish coat. The bowl had tobacco debris in it but little cake. The silver cap and ferrule were very tarnished. The stem was dark horn and there were some nicks in the edge where it sat against the ferrule. There was no button on the stem but was tapered down to a orific opening in the end of the stem. Jeff took photos of the pipe before he started his cleanup work.Jeff took photos of the rim top and bowl to show the condition. You can see the tarnish on the silver and some scratching in the rim top. The bowl is almost copper coloured but it is not entirely clear at this point. The horn stem is quite clean and polished. There were scratches on the button end of the stem and some nicks on the shank end. Jeff took photos of the sides and heel of the bowl to show the composition of the pipe. You can see the damage to the varnish and the tarnish on the silver rim cap. He took photos of the stamping on the shank sides. You can see what is readable and what has been cut off by the placement of the ferrule on both sides. It is clear and reads as noted above.He took a photo of the chip out the end of the tenon end of the stem where it is inserted into the silver ferrule.When the pipe arrived in Vancouver it was very clean. The briar, the metal bowl insert and the rim cap/top and silver ferrule were spotless and shiny. The silver shone in both places. The horn stem looked very good. There was a small chipped area where it fit in the ferrule but otherwise it was clean and tooth marks and chatter were absent. He had cleaned out the bowl, base and the airway in the stem and shank with pipe cleaners, cotton swabs and alcohol. He scrubbed the exterior of the bowl and shank with Murphy’s Oil Soap (undiluted) and a tooth brush. He rinsed the exterior with warm running water and dried. He polished the silver, bowl and stem with a small drop of olive oil. The pipe really looked very good. It was going to be a fun one to work on for my part. I took photos of the pipe when I brought it to the table for my work. I took photos of the bowl and the polished metal insert and cap. It is clean and it is beautiful silver work. The bowl is very clean and there are small dents and nicks in the surface of the rim cap and bowl sides. The horn stem is in great condition. It is fascinating to me that there were no button edges but the stem just ran flush to the end. There were no tooth marks or chatter on the stem surface on either side. I tried to take photos of the shank sides to capture the stamping on the briar. It is faint but it is still readable. I took a photo of the bowl and shank separated to show the condition of the pipe. It really is a great looking pipe. I started my work on the pipe by wiping down the briar with alcohol and a cotton pad. I was able to remove the spotty remnants of the finish from the bowl. I was able to remove all of the remnants of the varnish and it really looked much better without it. The grain shown through really nicely. With the polished silver the briar looks really good! I polished the briar with micromesh sanding pads – 1500-12000 grit pads. I dry sanded the briar and then progressively brought a shine to the pipe. It looked really amazing – the combination of the silver and reddish briar. It is a beauty! I rubbed the bowl down with Before & After Restoration Balm. I worked it into the finish with my fingertips. The product works to clean, preserve and protect the briar. I let it sit and absorb for 10 minutes. I buffed it off with a soft cloth and then gave it a rigorous buff to raise the shine. It looks good at this point. I set the bowl aside and turned my attention to the stem. I decided to give the stem a thinner profile and give it a button. I used needle files to shape the stem surface and give it a thin button. I like the new look for the stem.I sanded the filed areas and the area at the top of the stem near the tenon. I sanded it smooth with 220 grit sandpaper. I started the polishing of the stem by sanding it with 600 grit wet dry sandpaper. It is starting to look much better.I polished out the chatter and marks on the stem surface with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with Obsidian Oil on a cloth after the sanding pads. I finished the hand polishing of the stem with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of Obsidian oil and set it aside to dry.I am really happy with the way that this Mystery Metal Insert Bowl with a Silver Cap and Ferrule and a Horn stem turned out. It really is a beautiful looking pipe with a great shape and smooth finished on the lower half of the bowl and silver rim cap. The original horn taper stem is really nice. The polished dark horn stem works well with the briar and the silver cap and ferrule. The briar really came alive with the buffing. The rich brown stains of the finish gave the pipe a sense of depth with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Silver Capped Mid…London BK4 Apple really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 31 grams/ 1.09 ounces. The pipe will be staying with me and joining my collection of older pipes. The horn stem, silver ferrule and rim cap look great with older dark briar. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!

Cleaning up a Republic Era Peterson’s 53 Straight Billiard

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Blog by Steve Laug

I purchased two Peterson’s pipes from a fellow in Eastern Canada. They are shown in the photo below. The top one is a Republic Era K&P Irish Made 53 Billiard. The second one is a 120 Dublin. You will note in the photo below that there is an extra stem included. It is an acrylic fishtail stem that was made for the 120. It is significantly longer (1 inch) than the original and the angles of the curve are more pronounced so the flow of the stem does not look at all the same. The acrylic stem is thicker and does not have the delicacy of the original.Today I decided to work on the second pipe, the Straight Billiard. It is stamped on the left side and reads K&P [over] Irish Made. On the right side of the shank it reads Made in the Republic of Ireland (three lines) followed by the shape number 53. The grain is quite nice on the pipe. There is a nickel ferrule on the shank that is stamped with three symbols – a shamrock. a wolf hound and a tower. These makers marks put the pipe as pre-circa 1963. The briar was dirty with grime ground into the finish. There was a thick cake in the bowl with darkening and lava overflow onto the inner edge and the rim top. The pipe had a strong smell of the tobacco that had been smoked in it. There is a hint of aromatic to it. The shank was dirty with tars. The stem was an original fishtail made by Peterson. There was some oxidation, calcification and light tooth marks on both sides of the stem. I took photos of the pipe when I brought it to the table to show its condition. I took photos of the rim top and bowl to show the condition of both. You can see the cake and tobacco debris in the bowl and the lava overflowing onto the back edge and rim top. The grain shows through and I think it will clean up very well. You can see the chatter on both sides of the stem ahead of the button and the oxidation and light calcification as well.I took photos of the stamping on the sides of the shank. The stamping is clear and readable. I also took a photo of the pipe with the stem removed to show the look of the pipe and show its balance. It is a beauty. I started my work on the pipe by addressing the cake and the lava on the rim top and edges of the bowl. I reamed it with a PipNet pipe reamer and took the cake back to bare briar. I cleaned up the remaining cake with a Savinelli Fitsall Pipe Knife. I sanded the bowl walls smooth with a piece of 220 grit sandpaper wrapped around a piece of dowel. The pipe walls were clean and undamaged with no checking or cracking. I sanded the rim edge and the top with a folded piece of 220 grit sandpaper to smooth out and remove the darkening and the damage to the top and edge. It looked much better than when I started. I would still need to polish out the darkening.I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I rinsed the soap and debris off the bowl with running water. I repeated the process until the rim top and the externals were very clean. It looked very good at this point. I cleaned out the internals of the shank, mortise and the airway in the stem with alcohol, pipe cleaners and cotton swabs. It took a bit of time but it came out clean. There was still a residual smell, a ghost that I would need to work on. Now it was time to deghost the pipe. I stuffed the bowl with cotton bolls and twisted another boll into the shank. I filled the bowl with 99% isopropyl alcohol using and ear syringe. I set it aside to let the mix do its work wicking the oils and tars out of the bowl. It would sit for while I worked on the stem. After four hours I took photos of the bowl and the cotton. It had taken out a lot of tars and oils. I polished the outside of the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad to remove the sanding debris. The stain was uneven around the heal of the bowl and on the rim top so I touched up the stain with a Maple Stain Pen. It blended in with the surrounding stain on the upper portion of the bowl. I would need to buff it to further blend it into the surface.I rubbed the bowl down with Before & After Restoration Balm. I worked it into the finish with my fingertips. The product works to clean, preserve and protect the briar. I let it sit and absorb for 10 minutes. I buffed it off with a soft cloth and then gave it a rigorous buff to raise the shine. It looks good at this point. I set the bowl aside and turned my attention to the stem. I sanded out the oxidation on the stem with 220 grit sandpaper to break it up. I started the polishing with 600 grit wet dry sandpaper. When finished I wiped it down with some Obsidian Oil. There was still some oxidation remaining on the stem so I would need to do more to remove it.I scrubbed the stem with Soft Scrub cleanser and cotton pads to remove the remaining oxidation. It worked very well and removed all of the oxidation that remained on the stem.I polished out the chatter and marks on the stem surface with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with Obsidian Oil on a cloth after the sanding pads. I finished the hand polishing of the stem with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of Obsidian oil and set it aside to dry. I am really happy with the way that this Republic Era K&P Irish Made 53 Billiard with a Nickel Ferrule turned out. It really is a beautiful looking pipe with a great shape and smooth finished bowl and rim top. The original vulcanite taper stem is really nice. The polished black of the stem works well with the briar and the nickel ferrule. The briar really came alive with the buffing. The rich brown stains of the finish gave the pipe a sense of depth with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Republic Era K&P Irish Made Billiard really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 37 grams/ 1.31 ounces. The pipe will be going on the rebornpipes store soon. It will be in the section on Irish Pipe Makers Section if you would like to add it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!

Cleaning up a Republic Era Peterson’s 120 & reworking a chopped off P-lip Stem

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Blog by Steve Laug

I purchased two Peterson’s pipes from a fellow in Eastern Canada. They are shown in the photo below. The top one is a Republic Era K&P Irish Made 53 Billiard. The second one is a 120 Dublin. You will note in the photo below that there is an extra stem included. It is an acrylic fishtail stem that was made for the 120. It is significantly longer (1 inch) than the original and the angles of the curve are more pronounced so the flow of the stem does not look at all the same. The acrylic stem is thicker and does not have the delicacy of the original.Today I decided to work on the shape 120 Dublin. It is stamped on the left side and reads Peterson’s [arched over] Dublin. On the right side of the shank it reads Made in the Republic of Ireland (three lines) [over] 120. The grain is quite nice on the pipe. There is a silver ferrule on the shank that is stamped Peterson’s [over] Dublin followed by Sterling [over] Silver followed by three hallmarks – 1. Hibernia seated with a harp designating the country of origin, 2. A crowned harp designating the quality of the silver used, 3. A date letter which in this case is the italic letter Q which dates the pipe to 2001. The briar was dirty with grime ground into the finish. There was a thick cake in the bowl with darkening and lava overflow onto the inner edge and the rim top. The pipe had a strong smell of the tobacco that had been smoked in it. There is a hint of aromatic to it. The shank was dirty with tars. The stem had originally been a P-lip but someone had cut off the end of the stem removing the P-lip and leaving behind a single hole high in the button. There was some light oxidation and light tooth marks on both sides of the stem. I took photos of the pipe when I brought it to the table to show its condition. I took photos of the rim top and bowl to show the condition of both. You can see the cake and tobacco debris in the bowl and the lava overflowing onto the back edge and rim top. The grain shows through and I think it will clean up very well. You can see the chatter on both sides of the stem ahead of the button and the oxidation and light calcification as well. The cut off P-lip looks good showing the button edges.I took photos of the stamping on the sides of the shank. The stamping is clear and readable. I also took a photo of the pipe with the stem removed to show the look of the pipe and show its balance. It is a beauty. I started my work on the pipe by addressing the shape of the button and slot. It was a single round hole and was high in the button. I would need to reshape it. I used a slot saw to open up the slot. It took some work but it came out looking better. You can see from the photo below that the airway hole is below the slot. It is a round divot at the bottom edge of the slot. The slot looks better but will still need to be shaped more. I filled in the round divot in the first photo with black CA glue. I pressed it into the round divot with a tooth pick and layered it until the flow of the slot was even. Once the repair cured I used 220 grit sandpaper to shape the button edges and give the slot an oval look.I set the stem aside and turned my attention to the bowl. I reamed it with a PipNet pipe reamer and took the cake back to bare briar. I cleaned up the remaining cake with a Savinelli Fitsall Pipe Knife. I sanded the bowl walls smooth with a piece of 220 grit sandpaper wrapped around a piece of dowel. The pipe walls were clean and undamaged with no checking or cracking. I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I rinsed the soap and debris off the bowl with running water. I repeated the process until the rim top and the externals were very clean. It looked very good at this point. I cleaned out the internals of the shank, mortise and the airway in the stem with alcohol, pipe cleaners and cotton swabs. It took a bit of time but it came out clean. There was still a residual smell, a ghost that I would need to work on. I polished the outside of the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad to remove the sanding debris. Now it was time to deghost the pipe. I stuffed the bowl with cotton bolls and twisted another boll into the shank. I filled the bowl with 99% isopropyl alcohol using and ear syringe. I set it aside to let the mix do its work wicking the oils and tars out of the bowl. It would sit for while I worked on the stem. After four hours I took photos of the bowl and the cotton. It had taken out a lot of tars and oils. I cleaned out the shank and let the bowl dry. I rubbed it down with Before & After Restoration Balm. I worked it into the finish with my fingertips. The product works to clean, preserve and protect the briar. I let it sit and absorb for 10 minutes. I buffed it off with a soft cloth and then gave it a rigorous buff to raise the shine. It looks good at this point. I set the bowl aside and turned my attention to the stem. I polished out the chatter and marks on the stem surface with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with Obsidian Oil on a cloth after the sanding pads. I finished the hand polishing of the stem with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of Obsidian oil and set it aside to dry. I am really happy with the way that this Republic Era Peterson’s 120 Dublin with a Sterling Silver Ferrule turned out. It really is a beautiful looking pipe with a great shape and smooth finished bowl. The modified stem is really nice. The polished black of the stem works well with the briar and the silver ferrule. The briar really came alive with the buffing. The rich brown stains of the finish gave the pipe a sense of depth with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Republic Era Peterson’s 120 really is a beauty and feels great in the hand and looks very good. The reworked P-lip to Fishtail vulcanite stem conversion cleaned up very well. It looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 47 grams/ 1.66 ounces The pipe will be going on the rebornpipes store soon. It will be in the section on Irish Pipe Makers Section if you would like to add it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!

Replacing a broken tenon and restoring a Stanwell de Luxe

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Blog by Steve Laug

Earlier in July I received an email from Peter, a fellow in California regarding a pipe repair he needed. He wrote as follows.

Hi, I’m just wondering if you can repair a Stanwell pipe for me? The stem broke off inside the pipe. Thanks for your time, Peter.

I wrote him back asking for photos so I could have a look at it. I figured he meant that the tenon snapped off inside the shank but I wanted to be certain. He replied

Thanks so much for your very fast response. Pictures are below. Best wishes, Peter We chatted back and forth a bit and Peter decided to send the pipe to me. I received it yesterday and here is what I saw once I unwrapped it. The photos tell the story but here is my review of it. The finish was dirty and worn. The bowl had a thick cake and there was lava buildup flowing along the inner edge and into the plateau on the rim top. The stem was snapped off leaving the tenon in the shank. Fortunately, there was no damage to the shank itself. It did not have any cracks in the sides. The shank end showed a lot of tar buildup. The tenon was still in the shank. The snap at the stem was fairly clean and would just need to be flattened. The stem itself showed a lot of oxidation, calcification and light tooth marks and chatter on both sides ahead of the button. The pipe was stamped on the left side and read Stanwell [over] de Luxe. I could not see any other stamping on the shank. There was a gold crown S on the left side of the saddle stem. This was going to be fun to bring back to life. I decided to begin working on the pipe by trying to pull the broken tenon with my usual methods. I put the bowl in the freezer for 30 minutes, then inserted a screw into the airway in the shank. I wiggled the screw and tried to break it free. It was no use. I used a qtip to dribble alcohol around the edges of the broken tenon in the shank. I repeated that several times and let it sit. I was still unable to remove the broken tenon in the shank. It was stuck and nothing seemed to loosen it. With the tenon being stuck in the shank I stepped up the process and drilled it out. I started with a drill bit slightly larger than the airway. I have had good success in drilling and in the process having the tenon come out on the drill bit. In this case I worked through four drill bits until I used one that was slightly small than the mortise. I then scraped out the remainder of the bits of vulcanite in the shank with a small pen knife until the walls were clear. I took a photo of the pipe at this point in the process – the tenon drilled out, a replacement tenon and the stem. Now it is ready for the next part of my work. I set the stem and tenon aside so that I could work on the bowl and shank. I reamed the bowl with a PipNet pipe reamer. I took the cake back to bare walls so I could check out the walls for damage or checking. It looked very good. I scraped out the remnants of the cake with a Savinelli Fitsall Pipe Knife and then sanded it with a piece of 220 grit sandpaper wrapped around a piece of dowel to smooth out the walls of the bowl. I worked on the buildup in the plateau surface of the rim top with a brass bristle wire brush. I was able to remove the heaviest part of the lava in the grooves of the plateau surface. It looked better but would need to be scrubbed. I scrubbed the exterior of the bowl with a tooth brush and undiluted Murphy’s Oil Soap. I scoured the surface of the briar and rinsed and repeated the process until the bowl was clean and the rim top looking very good. I cleaned up the darkening on the smooth bevelled portion of the inner rim edge next. I used a folded piece of 220 grit sandpaper to remove the damage and also smooth it out. I touched up the deep grooves in the plateau with a black Sharpie pen. The rim top and edge look very good.I polished the smooth rim top portions and the exterior of the pipe with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding dust and debris. By the last pad it was looking very good with a shine in the briar that highlights the grain. I cleaned out the shank and mortise with alcohol, cotton swabs and pipe cleaners. I wanted to remove the oils and tars so that I would have a clean surface for the new tenon that I was fitting in the shank. It cleaned up and certainly smelled better once cleaned.I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to get into the plateau top. The product works to clean, preserve and protect the briar. I let it sit and work into the briar for 10 minutes then wiped it off with a cotton cloth. I buffed the briar with a clean cloth. The bowl is starting to look beautiful and there is a shine developing. At this point the bowl was finished until I finished with the new tenon insertion. I set the bowl aside and took a photo of the new tenon and the tools for reducing the diameter to fit in the shank. I used the Dremel and a sanding drum to reduce the diameter. I cleaned up the work with a file and then 220 grit sandpaper to get it to a point where the tenon fit in the shank.I put the stem in a bath of Briarville’s Pipe Stem Deoxidizer and set it aside while I worked on the tenon fit. I left it in the bath for three hours and then removed it and rubbed off the bath with a paper towel. The surface of the stem looked significantly better at this point. The oxidation was greatly reduced, the calcification was gone and the stem showed improvement. The tooth marks would still need to be worked on but there was progress.I cleaned out the airway in the stem with pipe cleaners and alcohol the drilled the airway to match the diameter of the new tenon insertion. I started with a drill bit the same size as the airway and gradually increased the bit size until it matched the outside diameter of the tenon. I took a photo of the newly drilled end of the stem. I cleaned up the airway once again in preparation for gluing the new tenon in place. I wiped the tenon end down with black CA glue and then aligned the tenon and the mortise. I pressed the tenon in place in the stem and set it aside to cure. Once it cured I took a photo of the stem and new tenon with the bowl before putting them back together. Once the glue cured I fit the stem in the shank. As seems to be very usual when I do this kind of thing the fit against the shank was not perfect. I would need to shape the stem and shank to make the fit and flow perfect. I took photos of the pipe at this point. The fit is not far off but just enough to be noticeable in the photos on the top and underside and slightly on the right and left sides. I sanded the shank and the stem to match and make the transition smooth all the way around the junction. I used 220 grit sandpaper and sanded it in place on the shank. I had to remove briar and vulcanite on the sides of the shank according to the transition. When finished it looked much better. I polished the sanded areas with micromesh sanding pads to make them smooth. I used an Oak stain pen to touch up the sanded areas and blend them into the rest of the bowl and shank. It blends in very well.I rubbed it down once again with Before & After Restoration Balm. I worked it into the surface of the briar and let it sit for 10 minutes then buffed it off with a soft cloth. I polished the bowl with a cotton cloth and set it aside. I set the bowl aside and turned my attention to finishing the work on the stem. I “painted” the stem surface with the flame of a lighter to lift the tooth marks. I was able to lift them significantly. I filled in what remained with black CA glue. Once the repair cured I used files to smooth out the surface of the repair. I sanded it with 220 grit sandpaper to blend them into the surface of the stem. I started the polishing of the stem with 600 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I finished polishing the stem with Before & After Pipe Stem Polish – Fine and Extra Fine. I rubbed it into the surface of the stem and buffed it off with a cloth and buffed it to a shine. I am really happy with the way that this Stanwell Danish Made de Luxe Freehand turned out. It really is a beautiful looking pipe with a great shape and smooth finished bowl and plateau on the rim top. The original vulcanite saddle stem is cleaned up nicely. The polished black of the stem works well with the briar and the plateau portions. The briar really came alive with the buffing. The rich brown stains of the finish gave the pipe a sense of depth with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Stanwell de Luxe really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 56 grams/1.98 oz. The pipe will be going back to Peter very soon. I look forward to hearing what he thinks about it. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!