Tag Archives: shaping a stem

New Life for a Malaga Custom Carved Egg

by Steve Laug

In the latest box of pipes I received from Jeff were two Malaga Pipes to work on. The first of those on the table was an interesting Malaga I would call a large decorative straight Egg (https://rebornpipes.com/2024/09/15/what-an-interesting-malaga-hand-made-egg-to-convert-to-an-egg/). The second one is a bent egg with rustication patterns around the bowl and shank. We purchased both on 06/23/24 off eBay from a seller in Farmington Hills, Michigan, USA. The grain on the smooth portions of this pipe is also quite nice. There was a rusticated leaf shape on the left side of the bowl curving from the top edge of the bowl down and over the underside of the bowl. There was also a rustication pattern on the right side of the shank end and on the underside. It is another pattern of rustication that I have never seen before on the Malaga pipes that I have worked on. It was obviously another favourite of the previous pipeman. It is stamped on the left side of the shank and read “MALAGA” [over] Custom Carved. The finish was dirty and worn. There were tars and oils ground into the surface of the briar. The bowl had a thick cake that flowed over the top of the rim top. The top, inner and outer edge has heavy damage on the right side of the bowl. There was lava flowing over the edges down the first 1/4 inch of the bowl. It was hard to clearly assess the damage to the inner edge. The condition of the rim edge and top would become clear in the cleaning process. The vulcanite taper stem was vulcanite. It was oxidized, calcified and there was chatter and tooth marks on the top and the underside of the stem ahead of the button. Jeff took photos of the pipes before he started his clean up work. Jeff took photos of the rim and bowl to show the cake and lava on the rim top and edges. The inner edge of the rim showed thick cake coming up to the top and flowing over the edge. The damage to the rim top is also very visible in the photo. The pipe was a dirty one but still a beauty. The vulcanite taper stem had tooth marks and chatter on the top and underside of the stem ahead of the button. The photos of the sides and heel of the bowl hint at the damage around the bowl sides from the rim top downward. The briar is quite nice all around the pipe. The oil curing/finish makes the grain really stand out on the bowl and shank. Jeff took a photo of the stamping on the left side of the shank. It read “MALAGA” [over]Custom Carved as noted above. The stamping was clear and readable. For those of you who are unfamiliar with the brand, I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. Here is the link – https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. If you are interested to learn more then I invite you to follow the link to get a feel for the brand and the pipemaker.

I am also am including a link to some printed material on the Malaga brand that came to me from the daughter of George Koch (we purchased George’s pipes from his daughter) to help identify the particular stamping on the pipe. The link takes you to the entire collection of materials that were sent to me (https://rebornpipes.com/2019/02/27/malaga-pipes-catalogue-of-pipes-and-tobaccos/).

Jeff had cleaned up the pipe using his usual procedure. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime from around the bowl sides. It looked better but the rim top and outer edge was darkened and burned. He cleaned out the inside of the shank and the airway with alcohol, cotton swabs and pipe cleaners. The stem looked much better and the light tooth marks on both sides were still visible and would need a little work. I took photos of the pipe once I received it. I took a photo of the rim top and the stem to show their condition. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top was another major mess. It was chipped and burned and was quite charred and soft. It was going to take some work and some topping to remove the damaged portion of the rim top. There was some darkening around the bowl edges and top. The right side of the rim is quite thin and the bowl is out of round. The stem looked better, though there were tooth marks and chatter on both sides ahead of the button.I took a photo of the stamping on the shank to show that the clean up had not damaged it at all. It looked good. I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like.I started my work on the pipe by addressing the mess of the burned/charred rim top and edges. The briar was actually almost charcoal like and soft. The softness was not as deep as the previous one but the thin right side needed to be topped to added thickness. I topped it with a Dremel and sanding drum and then cleaned it up on a topping board with 220 grit sandpaper. The rim top was finally solid at this point as was the inner edge of the bowl. I worked on the inner edge of the rim with a wooden sphere and a piece of 220 grit sandpaper. It took some work to smooth out the edge and bring it back to round. It is significantly shorter in height but the soft wood is gone and the rim top is solid. I worked over the rim edge and top with a 320 grit sanding pad to smooth out the bevel. I was liking the way it turned out.I smoothed out the bevel of the rim top with a folded piece of 220 grit sandpaper and a 320 gir sanding pad. I stained the rim top with a Cherry stain pen to match the colour of the rest of the bowl. It is looking quite good at this point. I wiped the bowl down with a damp cloth and sanded the smooth portions of the bowl with 320-3500 grit sanding pads. The finish began to have a rich shine. I was able to blend the repairs on the rim top into the surrounding briar and the bowl looked very good. I polished the bowl sides and the smooth rim top with micromesh sanding pads. I dry sanded it with 1500-12000 grit micromesh pads (I forgot to take photos of the sanding with the micromesh pads). I wiped it down after each pad. It really began to be beautiful. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I worked it into the twin rings in the bowl cap with a shoe brush to get deep in the grooves. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the bowl aside and turned my attention to the stem. I heated the stem with a lighter to soften the vulcanite. Once it was flexible I bent it to the proper angle. It looked much better.I “painted” the tooth marks with the flame of a lighter to lift them. I was able to lift them significantly. There were several deeper ones that I filled with clear CA glue. Once the glue hardened I flattened them with a small file. I sanded them with 220 grit sandpaper to blend them further into the surface of the stem. I sanded the stem with the 2 inch square 320-3500 grit sanding pads. I wiped down the stem after each sanding pad. I was able to remove the tooth marks and chatter on both sides with the pads. The stem looked very good.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I did a final hand polish of the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I put the stem back on the reshaped bowl of this “MALAGA” Custom Carved Bent Egg and took it to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is beautiful smooth finished “MALAGA” Custom Carved Bent Egg and the vulcanite taper stem combine to give the pipe a great look. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.87 ounces/53 grams. This is another pipe that I will be putting on the rebornpipes online store in the American Pipe Makers and Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty! As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Preben Holm Crown Hand Made in Denmark flat bottom Sitter

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by Steve Laug

This interesting Preben Holm Freehand Sitter with both smooth and plateau spot on the rim and shank end came to us from an estate we purchase from Santa Cruz, California USA on 05/28/2024. It is a unique looking pipe even for Preben Holm pipes. The pipe is a flat bottom pipe that is shaped from a rectangle. The stamping on the underside of the shank read Preben Holm [over] Crown [over] Hand Made [over] In [over] Denmark. The pipe has a flat bottom so it is a sitter. The top and bottom of the bowl has some great birdseye grain. The sides of the bowl have straight grain all around. The finish is dirty with dust and oils ground into the finish and dust and debris in the plateau spots on the rim top and shank end. The rim top has some darkening on the right and the back of the bowl. There is thick lava on the inner edge and all around the rim top. The bowl has a thick cake. The fancy, turned saddle stem had a twist around the saddle portion and is oxidized and has tooth marks on both sides ahead of the button. Jeff took some photos of the pipe before he started his work on it. He took photos of the rim top to show the cake in the bowl and the thick lava coat and debris in the finish on the rim top. There was darkening all around the bowl edge and on the bevelled inner edge. He took photos of the stem to show the oxidation and tooth marks on both sides of the stem ahead of the button. Jeff took photos of the sides and heel of the bowl to give a sense of the finish on the bowl sides. Even under the grime it is a beautiful piece of briar in a shape that I have not seen before. He captured the stamping as best as possible on the underside of the shank. It reads as noted above.I turned first to Pipephil to see what I could find about the Crown line of pipes and get some background (http://pipephil.eu/logos/en/logo-p5.html). I have included the photo capture below as it shows the look of the stamping and logo on the pipe I am working on.I turned then to Pipedia and read the listing on the brand to refresh my memory and flesh out the knowledge of the brand (https://pipedia.org/wiki/Holm,_Preben) and the article on Ben Wade (https://pipedia.org/wiki/Ben_Wade). I quote the portion of the Ben Wade article that summarizes the Danish period of the history of the brand:

Young Copenhagen master pipemaker Preben Holm had made a meteoric career heading a pipe manufacture employing 45 people at the age of 22! But around the turn of 1970/71 he was in major financial difficulties. His US distributor, Snug Harbour Ltd. in New York City, left him in the lurch. Holm had three unpaid invoices on his desk and another large shipment was ready for the USA, when Snug Harbour’s manager told him on the phone that there was no money at all on the account to pay him.

So the Dane went to New York for an almost desperate search for a new distribution partner. He made contacts with Lane Ltd. and met Herman G. Lane in February 1971. Lane Ltd. had no interest in Holm’s serial pipes produced at that time but so much the more in the hand-carved freehands because the hype for Danish freehands and fancies in the States was still on its way to the climax then. The meeting resulted in an agreement to start a cooperation. Lane insisted to improve the quality considerably and in return he assured to be able to sell essentially larger quantities.

Holm went back home to work on new samples with all-new designs and altered finishes for Lane. Both, Lane and Holm, agreed that it would be unwise to sell the pipes under Preben Holm’s name as long as Snug Harbour had a considerable stock of Preben Holm pipes and might sell them pipes at very low prices just to bring in some money.

So on Mr. Lane’s proposal it was determined to use the name Ben Wade belonging to Lane Ltd. Lane spent considerable amounts of money for advertising the new brand in the big magazines– the centerpiece being whole-page ads showing a very exclusive Seven Day’s Set.

The cooperation with Lane Ltd. proved to be an eminent business success for both partners. Within a very short time Ben Wade Handmade Denmark sold in much larger quantities and at higher prices than they had ever dreamed of. And the hype these freehands and fancy pipes caused went on unbroken long after Herman G. Lane deceased. Preben Holm – obviously much more brilliant in pipe making than in pipe business – was in major troubles again in 1986 and had to sack most of his staff. The Ben Wade production was significantly lowered but continued until his untimely death in June of 1989.

Up to now Preben Holm made Ben Wade pipes are cult and highly sought for on the estate markets.

With that information my initial thoughts were confirmed. This pipe was a Preben Holm made Freehand distributed in the US by Lane Ltd under his own name. The freehand rage occurred in the late 70s and the pipes were made until Preben’s death in 1989. My guess would be that this pipe was made sometime during that time period and potentially in the late 70s.

Jeff had cleaned up the pipe following his normal cleaning process. In short, he reamed it with a PipNet pipe reamer to strip out the cake in the bowl and then cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He worked over the lava and debris on the rim top and the spots of plateau on the top and shank end and was able to remove it. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the stem with Soft Scrub and cotton pads to remove the debris and oils on the stem. He soaked it in Briarville’s Pipe Stem Deoxidizer and then rinsed it with warm water and dried it off. I took photos of the pipe once I received it. It really looked good. I took close up photos of the stem and the rim top to show both how clean they were and what needed to be addresses with both. The rim top and bowl look good. The inner edge bevel looked clean and undamaged. The stem looked better and there were light tooth marks and chatter on both sides ahead of the button.I took a photo of the stamping on the underside of the shank. You can see from the photo that it is clear and readable. I removed the stem from the bowl and took a photo of the parts to give a sense of the beauty of the pipe. The bowl was in such good condition that I started by polishing the smooth briar with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped down the briar after each pad with a damp cloth to remove the dust and debris from the surface. The briar began to take on a shine. I worked some Before & After Restoration Balm into the surface of the briar with my finger tips and a horse hair shoe brush to get into the crevices of the plateau rim top and shank end. The product is incredible and the way it brings the grain to the fore is unique. It works to clean, protect and invigorate the wood. I set the bowl aside and turned my attention to the stem. I wiped the stem down with a cotton pad and some Soft Scrub cleanser to clean up the surface around the turned portion and the stamping area in preparation for trying to bring out some of the stamping on the stem top. I touched up the faint stamp on the top of the stem with Rub’n Buff Antique Gold. I rubbed the product into the stamping and buffed it off with a soft cloth. It is not perfect but is visible and distinguishable.I sanded the stem with 320-3500 grit sanding pads. Between the pads I wiped the stem down with Obsidian Oil. It is starting to look very good.I polished the stem with micromesh sanding pads – wet sanding it 1500-12000 pads. I wiped it down with Obsidian Oil after each pad to enliven and protect the vulcanite. I polished it with Before After Pipe Polish – both Fine and Extra Fine. I gave the stem another rub down with Obsidian Oil and set it aside to dry. I am really happy with the way that this Preben Holm Crown Hand Made Danish Freehand Sitter turned out. It really is a beautiful looking pipe with a very unique shape and smooth finished bowl and rim and the remnant of plateau on back edge of the rim and the shank end. The fancy original vulcanite saddle stem is really nice. The polished black of the stem works well with the briar. The briar really came alive with the buffing. The rich brown stains of the finish gave the pipe a sense of depth with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Preben Holm Crown Hand Made really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 7 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 2 ¾ inches long x 2 ¼ inches wide, Chamber diameter: 1 inch. The weight of the pipe is 89 grams/3.17 ounces. The pipe will be going on the rebornpipes store in the Danish Pipe Makers Section if you would like to add it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!

Restoring and Replacing a Tenon on a Hand Cut B Olive Stack

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by Steve Laug

The next pipe on the table was one that we purchased from our contact in Denmark who has provided us with some great pipes. We bought it on 02/16/2023. It caught my eye because of the brass “O” on the stem which I have come to associate with Julius Vesz Hand Made pipes. The stamping on the shank is a bit odd, but uses some of the words that I have come to associate with Vesz pipes. On the underside of the shank it reads hand cut (lower case script) with B on top of the “cut” portion of the stamp making it unclear. Below that the stamp reads Olive and I don’t think it refers to the wood but perhaps the finish on the pipe. I have never seen a Vesz stamped with that nomenclature. The wood is definitely briar and not Olive wood. I really like the fact that the pipe is the top of the line of Vesz Hand Cut pipes. The bowl had a thick cake with an overflow of lava on the top and the inner edge of the bowl. There were also some burn marks and darkening on the inner edge of the rim. These would need to be dealt with in the clean up and restoration. The finish was dirty with grime and grit ground into the briar. The Ebionite stem was oxidized and had some tooth marks on both sides ahead of the button. Jeff took some photos of the pipe before he started his clean up work. Jeff took some great photos of the rim top that show the thick cake in the bowl and the lava on the rim top. There was also some burn damage on the front inner edge of the bowl and some darkening around the edges. He also captured the condition of the stem showing the oxidation and the tooth damage on both sides. Jeff took a photo of the damage to the filter tenon. It had a major crack on the top half. I expected it to break free during the cleanup process.He captured the grain around the sides and heel of the bowl well in these photos. It was amazing grain and the stain was a rich walnut that made the grain really pop around the bowl and shank. Jeff took a photo of the stamping on the underside of the shank. It was clear and readable as noted above. You can see the “B” stamped on top of the Hand Cut stamp. The second photo shows the brass “O” on the left side of the taper stem and the oxidation around it on the side of the taper stem.Before I started working my part of the restoration I spent some time trying to place the hand cut line in the Vesz hierarchy. I turned to rebornpipes to have a look at some of the pieces I had written previously on the brand. The first was a catalogue I had picked up on Vesz pipes from a friend. It was an older catalogue from the time period that the brand was called Craft Pipes (https://rebornpipes.com/2016/09/13/an-older-julius-vesz-catalogue/). In going through the catalogue there was nothing that referred to the newer lines of the Vesz pipes that showed up in other places.

A piece I wrote on a Vesz Zulu gave a lot of historical backgroundon the brand so I reread that (https://rebornpipes.com/2014/10/04/a-review-a-julius-vesz-shape-76-zulu/). I quoted from Pipedia in the piece and have included that and the link below.

Pipedia gives good background information on Vesz. The picture and the material is taken from this link http://pipedia.org/wiki/Vesz_Pipes

“Born and raised in Hungary, Julius Vesz was first exposed to pipe making through his grandfather. Although his grandfather died when Julius was only 9 years old, he can still picture his grandfather making pipes. It made a lasting impression that matured years later.

After immigrating to Canada at age 23, Vesz worked as a mechanical draftsman, but ever since a child had wanted to do something on his own. Remembering his grandfather’s pipe making and repairing, he thought perhaps he should try his hand at that also. He sought out Charlie Dollack, who had a repair shop in downtown Toronto, but while Charlie encouraged the young Vesz, he did not offer any help or instruction.

Julius continued on his own, setting up a modest shop in his own home, and was soon fixing and making pipes for several department stores, as well as United Cigar, which later turned into his main source of work. He discovered he had a unique skill, which he practiced and nurtured on his own. Like his grandfather, Vesz is motivated by a desire to create pipes that approach perfection.”

Over the years I have followed Julius Vesz’ pipes and kept an eye out for one that caught my eye. Julius Vesz is a Canadian pipe maker who has been controversial in his claim to use dead root briar. Many have argued about his choice of terms regarding the briar that he uses. But regardless of your take on that issue he makes beautiful pipes that smoke exceptionally well. His unique raindrop shaped pipes may be how many people know him. He has a shop in the Royal York Hotel, 100 Front Street West in Toronto.

His Hand Cut pipes are crafted from his oldest and finest blocks of aged briar. They come in a variety of shapes and styles and no two are the same. The grading of the Hand Cut is ascending from 3 – 9, then switches to A – D. The pipe I am working on is a B grade so it is getting close to the top of the grading scale which I would expect from the grain on the briar. The Hand Cut pipes were often personalized with bone, silver and gold ornamentation.

His early pipes bore the Craft Briar stamp, and though his company still is registered as Craft Briar his pipes are now stamped Julius Vesz. He carved every pipe that bears his name and though they may bear similarities to others that he has carved each one is one of a kind. His site says that “Every pipe is meticulously crafted from his personal supply of aged briar that he has been accumulating since the 1960s. The extremely old briar gives each pipe the exceptional smoking characteristics found only in a world famous Julius Vesz pipe.”

Now I knew that the Hand Cut pipe I had was the top line of Vesz Pipes and that it was Graded a B which is close to the top of the line which tops out at Grade D. It is a beauty and it is now time to work on it!

Jeff had thoroughly cleaned up the pipe. He had reamed the pipe with a PipNet pipe reamer back to bare briar and removed the remnants of the cake with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs, pipe cleaners and shank brushes. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it off with warm water. The filter tenon, shown cracked above, fell apart in the clean up. You can see pieces of the broken tenon below. I took photos of the pipe before I started my part of the restoration work.

I took photos of the bowl and rim top to show the clean condition. The burn damage on the inner edge of the bowl is clear on the front of the bowl. The rim top has some scratches and marks as well. The bowl walls look very good. The thick vulcanite stem looks very clean and the tooth marks are evident next to the button on both sides.I took the stem off the bowl and took photos of the broken tenon and parts. It will definitely need to be replaced. The beauty of this is that I can replace it with a regular tenon instead of the filter tenon. To me that is good news.I decided to replace the tenon first. I knew that fitting it would require adjustments to the stem and shank so I wanted to do that before I put a lot of work into polishing the bowl. I used a Dremel to flatten out the broken tenon end. The photo below shows it in process to the flattening out. Once it is flat and the face of the stem is smooth then it will be time to put a new tenon in place. With flattened I used a Delrin tenon – the largest that I had to fit into the airway in the stem. I coated the threaded end of the tenon with clear CA glue and inserted it in the end of the stem.I set the stem aside to let the glue cure on the new tenon. Once it had hardened it was time to reduce the diameter of the new tenon to properly fit in shank. I used a file and a Dremel with a sanding drum to bring it to the right diameter.When I had the tenon shaped correctly, diameter and fit correct I put the stem in the shank and took the following photos. You can see that the fit is very good. It is snug and looks good against the shank end. The alignment to the shank end is quite good but I will need to sand the right side of the stem a little to make the transition smooth. I will need to do the same on the right, top and bottom sides – adjusting either the stem or the shank for smooth transition between the stem and shank. I have to say it is a really beautiful pipe! I sanded the transition smooth all the way around the shank and stem joint. I was careful on the underside to not damage the stamping. Once it was smooth I polished the sanded areas with 1200-3200 grit micromesh pads. I used a Walnut stain pen to blend in the adjusted areas to the rest of the briar. That transition looked and felt very good.I set the stem aside for now and turned to the bowl. I used a folded piece of 220 grit sandpaper to smooth out the damage on the front inner edge and to give it a slight bevel to bring it back to round and deal with the darkening in that area of the rim edge. It definitely looks better. I smoothed it out with micromesh sanding pads. There were some gouges in the rim top on the front and I did not want to top the bowl. I used a tooth pick and clear CA glue to fill in the gouges. Once it cured I smoothed them out with 220 grit sandpaper and smoothed it with some 1500 grit micromesh. I restained the top and the inner edge with a Walnut stain pen. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. I take photos of the three groups of pads for my own viewing primarily as I am looking for progress in polishing. Once again, by the end of the process it looked quite good. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips. It works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and buffed with a cotton cloth to raise the shine. The grain came alive. I set the bowl aside and turned my attention to the stem. The scratches, tooth chatter and marks easily were addressed by dry sanding the stem with 320-3500 grit sanding pads. I wiped it down after each pad with Obsidian Oil. It looked very good at this point in the process.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads to further remove the remaining scratches. I wiped the stem down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I rubbed it down with a final coat of Obsidian Oil and let it dry. This Julius Vesz Hand Cut Grade B Olive Stack is a great looking pipe with great grain around the sides of the bowl. The replaced broken filter tenon with a Delrin one worked very well and now it is a nonfilter pipe. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the wheel and followed by buffing the pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Vesz Hand Cut B Grade Olive fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 52 grams/1.80 ounces. This one will be with me for awhile so I can enjoy the beauty of this high grade Julius Vesz Hand Cut Stack. I think I will enjoy it for a while before I make up my mind once and for all… at least for now. Thanks for reading this blog and my reflections on the pipe while I worked on it. As always, I appreciate your comments and questions. Thanks for your support and time!

Restemming and Restoring a Frasorteret Freehand

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by Steve Laug

This interesting Freehand with both smooth and sandblast finishes came to us from an estate we purchase from Santa Cruz, California USA on 05/28/2024. It is a unique looking pipe that took some work to figure out the stamping. With some digging and comparing we knew that the stamping on the underside of the shank just ahead of the vulcanite shank extension read Frasorteret [over] Hand Made [over] In [over] Denmark. You might well ask why we had to figure it out. That is simple in the half of the name line was cut off by the shank extension. The pipe has a flat bottom so it is a bit of a sitter. The finish is dirty with dust and oils in the sand blast portions on the bowl sides. The smooth portions are also dirty with oils and dirty ground into the finish. The plateau rim top has some darkening toward the back of the bowl as well as thick lava filling it the grooves in the finish. The bowl has a moderate cake. The vulcanite shank extension is oxidized and also dirty. The stem is actually a poor replacement that is a saddle stem for a straight shank. The pipe would have originally had a fancy freehand style military style stick stem that sat in the extension. It will need to be replaced. Jeff took some photos of the pipe before he started his work on it. He took photos of the rim top to show the moderate cake in the bowl and the thick lava coat and debris in the plateau finish on the backside of the rim top. You can see that it basically fills in the grooves of the finish. He took photos of the stem to show the oxidation and calcification on it but at some level it does not matter as it will be replaced. Jeff took one photo of the right side of the bowl to give a sense of the finish on the bowl sides. There are no other photos at this point.He captured the stamping as best as possible on the underside of the shank next to the vulcanite shank extension. It reads as noted above.It seemed to me that Frasorteret pipes came from the creative carving of Preben Holm so I wanted to confirm that memory. When you get a certain age memory can fool you! I turned first to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-f4.html). It tied the line to Preben Holm but there was not too much more information at this point.I turned to Pipedia (https://pipedia.org/wiki/Frasorteret) to gather further information. There the information was scant but none the less made the connection to Preben Holm very clear. Here is the information.

The Frasorteret line of pipes were made by Preben Holm and were nearly identical to his normal line of pipes but for fills and pits and the like. The pipes were stamped Frasorteret Made in Denmark.

Now I had the background I needed. I was ready to start working on this pipe. As usual, Jeff had thoroughly cleaned up the pipe. I probably don’t say enough about how much I appreciate him doing the hard clean up work before I even get the pipes. He does an amazing job. He had reamed the pipe with a PipNet pipe reamer back to bare briar and removed the remnants of the cake with a Savinelli Fitsall Pipe Knife. He used a small blade to pick out the thick lava on the rim top. He scrubbed the bowl with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs, pipe cleaners and shank brushes. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it off with warm water. I took photos of the pipe and the stem that came with it before I started my part of the restoration work. Preben’s Holm’s magic is very visible in the shaping of the pipe. I took photos of the bowl and rim top to show the clean condition. The bowl walls look very good. The replacement stem looks very clean and will be a good addition to my can of stem options. I tried to capture the stamping on the shank underside. It is a bit blurry but it is still very readable and clear as noted above. I took a photo of the pipe with the replacement stem removed. It really makes it clear to me that it is a replacement.The pipe was ready for me to work on but I decided first to go through my stems. I went through both vulcanite and acrylic stems which may sound easy but I have several hundred stems to sort through. I was looking for something that flowed with the delicate shape of the bowl and shank and was simply weightless looking. I found what I was looking for and took a photo of it with the stem I found. I like the looks of the new choice. What to do next? I figured I might as well continue working on the stem since I had already started. I sanded out the tooth chatter on the stem end and worked on the oxidation with a folded piece of 220 grit sandpaper.I sanded the stem with 2×2 sanding pads – 320-3500 to start the polishing process and further remove the oxidation and marks. I wiped the stem down after each sanding pad with Obsidian Oil. It was beginning to look very good.I love watching the shine develop on the vulcanite as I polish it with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down after each pad with Obsidian Oil. I finished this part of the polishing by using Marks Hoover’s Before & After Pipe Stem Polish – both Fine and Extra Fine. I wiped it off with a soft cloth and gave the stem another coat of Obsidian Oil. I set the stem aside and turned my attention to the bowl. I used some Soft Scrub to work on the oxidation on the vulcanite shank extension. I did a lot of scrubbing on it and the oxidation came off the vulcanite and it looked much better. I polished the smooth portions of the briar and the vulcanite shank extension with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. I wiped the shank extension down with Obsidian Oil. I take photos of the three groups of pads for my own viewing primarily as I am looking for progress in polishing. Once again, by the end of the process it looked quite good. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips. I worked it into the plateau finish with a shoe brush. It works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and buffed with a cotton cloth to raise the shine. The grain came alive. This newly restemmed Frasorteret Hand Made in Denmark Freehand is a great looking pipe with some interesting shaping around the sides of the bowl and vulcanite shank extension. You can easily see the handiwork of Preben Holm in the shaping of the pipe. The beautiful grain around the smooth portions and sandblast on the other portions of the bowl is quite stunning and works well with both the shape and the polished vulcanite shank extension and the military stick mount stem. I put the new stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the wheel and followed by buffing the pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Preben Holm Hand Made Frasortert Freehand fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 42 grams/1.52 ounces. I will be putting it on the rebornpipes store in the Danish Pipemakers Section shortly. If you wish to add this interesting pipe to your rack it is a great addition. Send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. I appreciate your support and time!

Is this what you would call an English Walnut Shape on this House of Robertson Pipe?

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By Steve Laug

The next pipe on the work table is a unique House of Robertson pipe we picked up. It was purchased from a seller on eBay from Long Beach, California, USA on 07/13/2024. It is a Billiard or maybe an Egg with a rusticated finish that makes it look like the shell on an English Walnut. The name House of Robertson is roughly hand-etched with an engraving tool on the underside of the shank on a smooth panel. This pipe is shaped somewhere between and Egg and a Billiard but really does capture the shape of a Walnut. As you look at the following photos you will see why I am not sure what to call it. The pipe has a unique rustication on the sides of the bowl and shank. The bowl is thickly caked with some lava overflow on the rim top. The outer and inner edges of the rim look to be in good condition. There is some darkening and nicks on the inner edge but nothing horrible. The pipe was dirty but underneath all of the grime it appears to be in excellent condition. It had an oxidized silver band on the shank that is stamped Sterling but I am certain it is cosmetic as there are no cracks showing on the shank end. It is definitely an interesting pipe and should clean up very well. The fit of the stem to the shank was good. The vulcanite taper stem was oxidized and calcified. There are light tooth marks and chatter on both sides near the button. Jeff took photos of the pipe before he started the cleanup. Jeff took photos show the condition of the bowl and the stem. The photos of the bowl and rim show the cake in the bowl and the lava overflowing onto the rim top. The rustication on the top of the bowl and the inner and outer edge of the rim are pretty well covered in lava. It was hard to know what the inner edge and top really looked like until we cleaned it. The silver cosmetic band was heavily oxidized and almost black. The taper stem was oxidized, calcified and had tooth chatter and marks on both sides of the stem near the button. The photos of the sides and heel of the bowl show some stunning and unique rustication all around the pipe. The finish makes the bowl and shank have an almost walnut texture. The next photo shows the etched or engraved with a name on the underside of shank. It reads House of Robertson. The silver band has a faint Sterling Silver stamping on it.I am including the information that I found when I received my first of the House of Robertson Pipes. I found a link on Pipedia that gave me the only information I could find on the brand. I include that in total as it is interesting to read.

“House of Robertson” was in business for many years, but alas, closed their doors in 1999. They were located in Boise, Idaho. They are noted for making rather large and interesting pipes. Thayne Robertson was a Master Mason, AF & AM, and started the shop about 1947 and his son Jon started working there in 1970 when he finished college, along with Thayne’s daughter. Thayne and his son started making the big pipes at that time, and made them together until 1987 when Thayne passed away. Jon kept the store and his sister moved on to other things. The House of Robertson appears to have closed around 1999 (https://pipedia.org/wiki/Robertson).

Since then I have worked on a lot of House of Robertson pipes and have been able to track down more information. I am including a link to a Catalogue that I picked up on eBay. Click on the link and have a look at this interesting book of information on the brand and the pipe maker himself (https://rebornpipes.com/2022/12/11/a-house-of-robertson-catalogue-filled-with-great-examples-of-thayne-robertsons-work/).

I am also including a biography of Thayne Robertson that I found on Facebook from a fellow in Boise, Idaho. It is an interesting read into the mind of the pipe maker. Make sure to take time to read it (https://rebornpipes.com/2021/10/31/house-of-robertson-pipes-boise-pipe-carver-thayne-robertson/).

Now it was time to work on the pipe itself. When it gets to Vancouver it my turn to contribute to its restoration. Jeff did a great job cleaning the pipe on the inside and outside. He reamed the bowl with a PipNet pipe reamer and cleaned up the remnants with the Savinelli Fitsall Pipe Knife. He scrubbed out the mortise and the airway in the shank and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl with a tooth brush and Murphy’s Oil Soap to remove the dust in the rustication on the bowl and shank as well as the smooth portions. He rinsed it under running water. He dried it off with a soft cloth. Once the dust and debris were removed the finish was dull but appeared to be in excellent condition. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it under warm water to remove the deoxidizer gel solution. I took photos of the pipe to show its condition before I started my work on it. I took a photo of the bowl and rim top to show how well it had cleaned up. There is some rim darkening but you can see the rustication on the top of the bowl. The stem tooth marks and chatter are very light.I took a photo of the engraving on the underside of the shank. It is clear and reads as noted above. I also took the stem off the pipe and took a photo of the parts to give a sense of the proportions of the pipe. It is a beauty.I started my work on the pipe by dealing with the darkening on the inner edge of the rim and the darkening on the rim top with a folded piece of 220 grit sandpaper. It looked much better when finished. However, there was still some darkening in the rustication on the back of the rim top. I scrubbed it with Mark Hoover’s Before & After Briar Cleaner and was able to remove a lot more of the darkening. I put it on the area with my finger tips and worked it into the surface with a tooth brush. I worked over the area with a brass bristle wire brush and then rinsed it off with warm water. The end result is far better than when I started though there is still a bit of darkening. I used an Oak stain pen to touch up the rim top and the cleaned area and the finish look good. I worked Before & After Restoration Balm deep into the smooth finish to clean, enliven and protect the briar. I hand rubbed it with my fingers and a shoe brush to work it into the finish then set it aside to dry for 10-15 minutes. I wiped it off with a soft cloth. I buffed the bowl with a cotton cloth to polish it. It really began to have a deep shine in the briar. The rim top is looking much better. I took some photos of the bowl at this point to mark the progress in the restoration. The rustication on the bowl stands out with interesting lines moving across the sides of the bowl and the shank. I set the bowl aside and turned my attention to the stem. I “painted” the vulcanite surface with the flame of a lighter – constantly moving the flame over the tooth marks and was able to lift many of them. I filled in those that remained with black rubberized CA glue. Once it cured I flattened the repairs with needle files. I sanded the stem with 220 grit sandpaper to blend the repairs into the surface. I sanded the stem with the 2 inch square 320-3500 grit sanding pads. I wiped down the stem after each sanding pad with Obsidian Oil. I polished out the scratch marks left behind by the sandpaper. The stem looked very good.I polished the vulcanite stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil and set it aside to dry. I polished it further with Before & After Pipe Polish – using both the Fine and Extra Fine Polishes. I gave it a rubdown with Obsidian Oil one last time and set it aside. I put the House of Robertson Rusticated Walnut with a taper stem back together and worked the pipe over on the buffing wheel using Blue Diamond to lightly polish the stem. I buffed the bowl and stem to raise the gloss on the briar and the vulcanite. I gave the pipe multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished the House of Robertson Walnut is shown in the photos below. The medium brown stains on the rusticated walnut shaped bowl works well with the rich black of the vulcanite stem. The dimensions of the pipe are: Length: 6 inches, Height: 2 inches, Outside Diameter: 1 ½ inches, Diameter of the chamber: ¾ inches. The weight of the pipe is 42 grams/1.45 ounces. This is an interesting piece of briar with a rustication that looks like a walnut shell on the bowl and shank. I really like how the briar and the vulcanite work well together. This one will soon be on the rebornpipes store. If you are interested in adding a House of Robertson to your collection this may well be the one for you. Thanks for walking with me through the restoration process.

What an Interesting Malaga Hand Made Egg to convert to an Apple

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by Steve Laug

In the latest box of pipes I received from Jeff were two Malaga Pipes to work on. The first of those on the table this afternoon is an interesting Malaga I would call a large decorative Egg. We purchased it on 06/23/24 off eBay from a seller in Farmington Hills, Michigan, USA. The grain on the smooth portions of this pipe is quite nice. There are also some rusticated bands around the bowl and shank end that are quite unique. It is something that I have never seen before on the Malaga pipes that I have worked on. It was obviously someone’s favourite smoker. It is stamped on the underside of the shank and read “MALAGA” [over] Hand Made [over] an upper case “H”. The finish was dirty and worn. There were tars and oils ground into the surface of the briar. The bowl had a thick cake that flowed over the top of the rim top. The top, inner and outer edge has heavy damage on the back side of the bowl. There was lava flowing over the edges down the first 1/4 inch of the bowl. It was hard to clearly assess the damage to the inner edge. The condition of the rim edge and top would become clear in the cleaning process. The fancy turned saddle stem was vulcanite. It was oxidized, calcified and there was chatter and deep tooth marks on the top and the underside of the stem ahead of the button. Jeff took photos of the pipes before he started his clean up work. Jeff took photos of the rim and bowl to show the cake and lava on the rim top and edges. The inner edge of the rim showed thick cake coming up to the top and flowing over the edge. The damage to the rim top is also very visible in the photo. The pipe was a dirty one but still a beauty. The fancy vulcanite saddle stem had deep tooth marks and chatter on the top and underside of the stem ahead of the button. The photos of the sides and heel of the bowl hint at the damage around the bowl sides from teh rim top downward. The briar is quite nice all around the pipe. The oil curing/finish makes the grain really stand out on the bowl and shank. Jeff took photos of the stamping on the sides of the shank. On the left it read MALAGA as noted above. On the right it read Imported Briar. The stamping was clear and readable. For those of you who are unfamiliar with the brand, I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. Here is the link – https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. If you are interested to learn more then I invite you to follow the link to get a feel for the brand and the pipemaker.

Jeff had cleaned up the pipe using his usual procedure. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime from around the bowl sides. It looked much better. He cleaned out the inside of the shank and the airway with alcohol, cotton swabs and pipe cleaners. The stem looked much better and the light tooth marks on both sides were still visible and would need a little work. I took photos of the pipe once I received it. I took a photo of the rim top and the stem to show their condition. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top was a major mess. It was chipped and burned and was quite charred and soft. It was going to take some work and some topping to remove the damaged portion of the rim top. There was some darkening around the bowl edges and top. The grain on it was quite nice. The stem looked better, though there were tooth marks and chatter on both sides ahead of the button.I took a photo of the stamping on the shank to show that the clean up had not damaged it at all. It looked good. I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like.I started my work on the pipe by addressing the mess of the burned/charred rim top and edges. The briar was actually almost charcoal like and soft. The softness went quite deep. I topped it significantly with a Dremel and sanding drum and then cleaned it up on a topping board with 220 grit sandpaper. The rim top was finally solid at this point as was the inner edge of the bowl.I worked on the inner edge of the rim with a wooden sphere and a piece of 220 grit sandpaper. It took some work to smooth out the edge and bring it back to round. It is significantly shorter in height but the soft wood is gone and the rim top is solid. There were two small hairline cracks on the rim top that would need to be repaired but it was looking better. I worked over the rim edge and top with a 320 grit sanding pad to smooth out the bevel. I was liking the way it turned out. I used some clear CA glue to fill in the small hairline cracks on the rim top.I wiped the bowl down with a light coat of olive oil and sanded the smooth portions of the bowl with 320-3500 grit sanding pads. The finish began to have a rich shine. I was able to blend the repairs on the rim top into the surrounding briar and the bowl looked very good. I polished the bowl sides and the smooth rim top with micromesh sanding pads. I dry sanded it with 1500-12000 grit micromesh pads (I forgot to take photos of the sanding with the micromesh pads). I wiped it down after each pad. It really began to be beautiful. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I worked it into the twin rings in the bowl cap with a shoe brush to get deep in the grooves. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks with the flame of a lighter to lift them. I was able to lift them significantly. There were several deeper ones that I filled with clear CA glue. Once the glue hardened I flattened them with a small file. I sanded them with 220 grit sandpaper to blend them further into the surface of the stem. I scrubbed the remaining oxidation on the stem surface with Soft Scrub cleanser on a cotton pad and was able to remove what remained in the curves of the saddle portion of the stem. It looked better.I sanded the stem with the 2 inch square 320-3500 grit sanding pads. I wiped down the stem after each sanding pad. I was able to remove the tooth marks and chatter on both sides with the pads. The stem looked very good.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I did a final hand polish of the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I put the stem back on the reshaped bowl of this “MALAGA” Hand Made H Apple and took it to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is beautiful smooth finished “MALAGA” Hand Made H Apple and the vulcanite, fancy saddle stem combine to give the pipe a great look. The dimensions of the pipe are Length: 6 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 1 inch. The weight of the pipe is 2.29 ounces/66 grams. This is another pipe that I will be putting on the rebornpipes online store in the American Pipe Makers and Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Bringing New Life to an Older BBB Gourd Calabash

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by Steve Laug

I regularly am in correspondence with quite a few people through the reach of rebornpipes. This week alone I have received emails from Hungary, Slovakia, England, Australia to name a few. On top of those are the emails from the US and Canada. I received one from a Paul in Halifax, Nova Scotia, Canada about a pipe he recently picked up and he wrote to me after finding a similar one on rebornpipes. Here is his initial email:

I have purchased an old pipe. The case said BBB in it so I googled it. It is a Calabash like on your website, but the steel rim has an actual flap over the bowl that you can open or close with vent holes in it. It has three markings stamped on it, anchor-lion-n (not the “f”like yours). Can I send you a picture? – Paul

I wrote him back and asked him to send me the pictures. I was very curious to see the age of the pipe and perhaps help him that way. He sent me the following photos. The first two show the bowl as a whole. It was an interesting looking pipe. Paul also sent me photos of the rim cap and bowl cap so I could see how they function and could read the stamping on the silver of both. The stamping was as he noted in his first email.He also included photos of the case exterior and the inside. The inside of the case is stamped with a BBB Diamond logo in the lid of the case. I wrote Paul back about the pipe to help unpack the stamping on the top of the rim and cover. The stamps can be interpreted as follows:

The LB on the cover of the rim/windcap is for Louis Blumfield.

The other stamps are as follows:

Anchor is for Birmingham the city where the silver was made and fitted to the bowl.

Rampant lion is for the quality of the silver used in the rim cap and cover. It means that it is .925 sterling silver

The letter n is the date stamp. I included a copy of the Hallmark chart for British hallmarks. I can match your pipe’s stamp to 1912. I have marked it on the chart below in red.Paul responded with his thanks and a further email:

Hi Steve is it possible to give it a tune-up? professionally? And also, do you think I should just display it? Or is it ok to use? What would you do? – Paul

I wrote back and sent him my address and he mailed the pipe to me to work on. When I got it I opened the box and took some photos of the case and the pipe. The case is worn black leather with nicks and scuffs on it. The case is obviously hand fitted to the pipe. I took the pipe out of the case and took a look at what I had to work with. The gourd was dirty and had a burn mark on the underside at the bend. The shank end is Maple I believe and has some glue dried on from a silver shank band that was missing. The rim top had a silver rim cap and wind cap. It was loose on the top of the gourd. I removed it underneath the bowl lining appeared to be clay. It had some repaired cracks. It was sitting in a wood base that was inserted in the gourd. The base has pins snapped off in it that originally held the rim cap in place. The bowl itself had a large opening in the bottom but there was a lot of debris and clogging in the bowl. There was a rattle in the gourd itself. The stem was amber and was in very good condition. There were light tooth marks and chatter on the top and underside ahead of the button. The airway in the stem was very dirty and the shank was also very dirty. I took photos of the wind cap and rim cap to show the scratching and wear on the silver. It was worn and tired with a little bit of tarnish as well. I will need to polish both with some silver polish to remove the tarnish and the scratching. The amber stem looks good with some light chatter on the top and the underside ahead of the button.I removed the silver rim cap and windcap. I took a photo of the clay bowl insert. It is pitted and dirty but you can see what I have to work with. It is hard to see but the original pins that held the cap in place are all snapped off in the clay. I took a photo of the bowl with the cap and stem off. I carefully scraped out the clay bowl with a Savinelli Fitsall Pipe Knife to remove the cake build up in the bowl and also tobacco debris on the walls of the bowl. I sanded the walls smooth with a folded piece of 220 grit sandpaper.I cleaned the internals of the gourd shank and below the clay bowl with pipe cleaners and alcohol. I cleaned the amber stem at the same time with pipe cleaners and alcohol. Once it was clean the pipe smelled significantly better.The burn on the underside of the gourd had a burn mark and a gouge. I filled it in with clear CA glue. One it dried I sanded it smooth and polished it with 320-3500 grit sanding pads. Once finished it looked much better.I used four spots of all-purpose white glue on the inside of the silver rim cap. I pressed in place and set it upside to dry. I polished the scratches in the silver with micromesh sanding pads. I worked over the wind cap and all of the edges on the rim cap. I lightly polished them with the pads and wiped them down after each pad with a jeweller’s cloth. The cap and rim began to take on a very rich shine. The scratches were not all removed but they definitely looked much better when I finished with the last of the sanding pads. I rubbed the gourd and the maple shank extension down with Before & After Restoration Balm. I worked it into the surface with my finger tips. The product works to clean, enliven and preserve the wood and gourd surfaces. It gives a rich a glow. I let it sit on the surface for 10 minutes and then buffed it off with a soft cloth. The gourd began to take on a rich shine. Since I did not have a silver band that would fit the shank extension I decided to stain it. I gave it a coat of Maple stain and Cherry stain using stain pens. It brought out some nice grain patterns in the wood. I gave it another coat of Before & After Restoration Balm and buffed it off with a cloth. It really was looking great in contrast to the colour of the gourd.I set the bowl aside and turned my attention to the amber stem. I used 320-3500 grit sanding pads to dry sand the tooth chatter on both sides near the button. It took a bit of sanding but I was able to remove them all and start the polishing with the pads. I wiped the stem down after each sanding pad with an Obsidian Oil impregnated cloth. It really looked very good.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I did a final hand polish of the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. The amber took on a rich glow by the end of the polishing. I put the stem back on the BBB Clay Gourd Calabash and took it to the buffer. I carefully buffed the gourd, the extension and the amber stem with Blue Diamond to polish the gourd and the amber. Blue Diamond does a great job raising more of the shine and smoothing out imperfections. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is beautiful smooth finished 1912 BBB Gourd Calabash and the amber taper stem combine to give the pipe a great look. The finished pipe is shown in the photos below. The approximate dimensions of the pipe are Length: 7 inches, Height: 4 inches, Outside diameter of the bowl: 2 ¼ inches, Chamber diameter: ¾ of an inch. This beauty will be heading back to Paul in Halifax, Nova Scotia soon. I hope he will enjoy the pipe and enjoy smoking it. Thanks for walking through the restoration with me on this beauty!

Restoring and Restemming a BBB Own Make Thorneycroft Sand blast Canadian 506

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by Steve Laug

The next pipe I decided to work on is one from a Dan in South Carolina. He contacted me several weeks ago now about a pipe that he had come across in his things that was on that his mom had picked up for him. Now 16 or 17 years later he decided it is time to work on it. He wrote me the email below regarding this pipe and how he came upon. It piqued my interest because to be honest with you I love all things BBB.

Hello,
I recently stumbled on an old billiard pipe that my mom had bought me at an antique store while I packing up for a move. I was 16 or 17 at the time so I couldn’t use it and basically forgot about it until now, at 33, I’m starting to get into pipe tobacco more and more. The pipe has the “BBB” inside a diamond with “OWN MAKE” underneath that on the top of the shank, and “THORNEYCROFT Made In ENGLAND” with “506” just below it on the underside of the shank.

The problem is it has no stem, and the end of the shank where the stem would fit into, has many marks that I can’t tell whether they are chew marks or if they are just a part of the grain etc. To my very untrained eye the pipe seems to be in OK condition otherwise.

Being very new to this hobby and not knowing many resources yet or really what to do, and seeing your restorative work, I’d like to ask if you restore pipes for people or if you might be able to point me in the right direction on how I should go about making this pipe smokeable once again, or if it might not be worth it except for sentimentality sake. I’m able to provide pictures of the pipe if needed as well.

Thank you,
Dan

I wrote Dan back and asked him to send me some photos of the pipe so that I could see what I was dealing with in this pipe. He sent some amazing photos of various angles of the pipe and I was hooked. I asked him to send it up and I would restore and restem it for him. Here are the photos that he included for me. The first four photos are overall views of the pipe as a whole. The craggy sandblast, the typical rustication on the shank end that I have seen on most of these Thorneycroft pipes, and the delicate but classic look of a Canadian are all well captured. Dan sent photos of the bowl and rim top as well as photos of the sides of the bowl. I appreciate the detail in these photos. The bowl shot shows the tar and cake on the sides and heel of the bowl and the lava build up in the sandblast of the rim top. It should clean up fairly easy. He also notes with a red circle what appears to be a chip on the left side of the bowl on the outer edge of the rim. The more I examine it the more I think it is probably a part of the blast. But I will know more once I have it in hand. His close up photos of the shank show the rustication and the washed out stain on the shank end. I think it is the typical BBB rustication that I have seen on the shank end of the Canadians and long shank pipes in the Thorneycroft line. Dan did a great job capturing the stamping on the shank top and underside. It reads as he noted in his opening email.He took close up photos of the rustication as well. It is rugged and I have to say that I like it. Once it is restained it will look quite nice. The photo of the shank end shows that there are no crack in the shank. There is a nick on the lower right side that is probably a flaw in the briar.I did a search on Pipephil’s site (http://www.pipephil.eu/logos/en/logo-bbb.html) and looked for the specific Thorneycroft line. The second pipe in the list is stamped the same way as the one that I am working on and the stamping on the stem is the same. The Made in England stamp is identical to the second one. I looked on Pipedia and found several references to the BBB Own Make Thorneycroft pipe but nothing specific (https://pipedia.org/wiki/BBB). I also found an advertisement courtesy of Doug Valitchka from 1957 that had a great description of the Thorneycroft that I include below. It reads as follows:

Beautifully balanced, superbly lightweight and mellow smoking… these qualities have made the BBB Own Make Thorneycroft famous. First tough, age-old Algerian briar is carefully selected and cured then the bowls are carefully hand-turned. Now comes the special process of sand- erosion. The soft parts of the briar are literally blasted away leaving a hard bowl of unusual beauty, durability and sweetness. A mouthpiece of finest English Ebionite, inlaid with the famed metal emblem, and a specia dry smoking condenser tube complete the picture. Available in all 24 BBB shapes…I took some photos of the bowl as it was when I unpacked it. It was stamped as Dan noted above and was clear and readable. The rough shank end of the pipe was not damaged but had lost the stain that had originally coloured it. The little nick in the shank end does not damage the airway in the shank. The nicks that were noted on the edge of left side of the bowl appeared to me to be part of the blast and should be left as is. The bowl had a light cake on the walls and there was a light lava coat on the rim top where it had filled in some of the blast. The inner edge of the rim was in excellent condition with no damage. The outer edge had no damage either but there was some roughness to it due to the sand blast finish on the edge. It looked very good however. I took photos of the bowl to show the condition when I received it from Dan. I have included them below. I was hoping I had a BBB stem for the Canadian but I did not have one with the brass insert. I did have one that was a pretty decent fit. It would need to be adjusted in terms of the top, bottom and sides of the stem to fit the shank dimensions but it was the right length and shape for the pipe. It had a great shape on the slot that would give a good spread to the smoke.Now it was time to clean up the bowl. Since the cake was thin I used a Savinelli Fitsall Pipe Knife to scrape out the cake that was in the bowl. I took it back to bare briar and then sanded the walls with a piece of dowel wrapped with 220 grit sandpaper. The bowl walls were in very good condition with no checking or burn damage.I wiped off the bowl with a damp cloth and was amazed at how little dust came off the finish. Dan had obviously wiped it down before he sent it. I also wiped down the rim top and it was quite clean as well. I used a black and a walnut stain pen to stain the shank end rustication to match the rest of the briar. It looked very good. Once it was buffed and polished it would be a perfect match. I used a brass bristle wire brush to knock off the remaining debris in the sandblast on the rim top. It looks very good with some deep blast sections on the top right and left. Beautiful blast in all ways.I cleaned out the internals of the shank, mortise and the airway in both the shank and the new stem with alcohol, cotton swabs and pipe cleaners. The pipe smells fresh and ready to smoke again.Now that it was clean it was time to do a few minor surface repairs. The first of these was a small repair to a flaw on the shank end on the inner edge of the mortise on the lower left side. I used a tooth pick to put a drop of CA glue in the flaw and smooth it out on the surface. I did the same to the pit on the outer edge of the rim on the right side toward the back. Both were cosmetic rather than structural but it improved the look of the bowl in those spots. I smoothed out the repair on the shank end with a folded piece of sandpaper and touched the paper to the repair on the rim edge as well. I stained both with a Walnut stain pen and blended them into the surface. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a shoe brush to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The depths of the blast in the briar really comes alive with the balm. I worked on the fit of the stem to the shank with a folded piece of 220 grit sandpaper. I needed to reduce the diameter of the stem from top to bottom and from right to left. I worked on it for quite a bit of time sanding, sanding and more sanding until the fit to the shank was good and the transition between the shank and stem was smooth.I polished the stem once it fit with 320-3500 grit sanding pads. I wiped it down after each pad with a cloth impregnated with Obsidian Oil. By the end the stem took on a good shine and the fit was very good.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further the stem. The photos below show the polished stem. I am pretty happy with the restoration and restemming of this BBB Own Make Thorneycroft Sandblast Canadian. There is a sandblast finish to the bowl that is rugged and rich looking. The newly fit stem is clean and smooth and looks good on the shank. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished BBB Own Make Thorneycroft Canadian fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe was 30grams/1.02ounces. I will be sending it back to Dan shortly. I look forward to hearing what he thinks of it. Thanks for reading this blog and my reflections on the pipe while I worked on it. It is a privilege to be a part of the restoration and preservation of these old timers with a back story!

The worst of Five Peterson’s in for restoration that are in rough condition – a burned out bowl and damaged stem

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by Steve Laug

Yesterday afternoon I was visited by a pipe man here in Vancouver named Sergey who had five Peterson’s pipes that he wanted me to work on. They are shown in the photo below. In the left column from top to bottom: Peterson’s of Dublin Kinsale XL17, Peterson’s of Dublin Filter 68, Peterson’s of Dublin Kinsale XL16 Rusticated Pipe. In the right column from top to bottom Peterson’s of Dublin Kinsale XL16 and the bottom pipe is a Peterson’s of Dublin Kinsale XL14. All five pipes were all thickly caked and had thick lava on the rim top. The cake is so thick that I could not put my little finger in the bowl it was so heavily caked. My guess was that the bottom of the bowl was lower than the entrance of the airway into the bowl. The Rusticated Kinsale XL17 also had a burn out in the front bottom of the bowl that would take a lot more time than just a simple clean up. I would know more about the condition of each of the bowls once I had reamed and cleaned them. Sergey was travelling soon and he chose at least two of them that he wanted to take with him on his trip so those would be first. I have finished four of the five pipes and he picked them up and was pleased with them. The fifth of these was in the worst condition. I left it until last and now it was time to work on it – a Peterson’s of Dublin Kinsale XL16. I was not sure I would finish but he would love to take it on his travels.
I took photos of the Peterson’s of Dublin XL16 before I started working on it. This was Sergey’s favourite pipe and his concern was that it had a hole in the bottom toward the front. The finish is very dirty with oils and dirt ground into the briar. The rim top is thickly covered with tarry lava overflowing from the heavy cake in the bowl. The cake was thick and heavy all the way to the bottom of the bowl. In the heal of the bowl there was a hole about the size of pencil lead and the bowl was quite a bit deeper than the entrance of the airway from the shank. The vulcanite stem is also very dirty. There was oxidation, calcification and the P-lip had been cut off on the end. There was no button edge and he would like to have that added on the bottom of the stem surface. There oxidation, calcification and also some light tooth damage on both sides ahead of the remaining button. The P stamp on the left side of the stem is a gold P that is damaged. I took closeup photos of the rim top and bowl to give a sense of the dirty condition of the pipe and the thickness of the cake and lava on the bowl top. The rim top and edges look to be damaged under the lava coat but the cleanup will reveal the facts. I also took photos of the stem to show the top and underside ahead of the button.I took photos of the stamping on the shank sides. It was faint but readable through the grime and debris. It read as noted in the above paragraphs. I also took the stem off the shank and took a photo of the look and proportion of the pipe. I took a photo of the burnout in the heel of the bowl. It was about the size of pencil lead on the outside but the inside of the bowl was more extensively damaged. This one would take some extra work to bring it back to life.I started my work on the pipe by reaming the thick cake in the bowl. I could not even assess fully the burnout damage until it was reamed and cleaned. I used a PipNet pipe reamer with the first cutting head to take back the cake. I followed that with the second and the third cutting head. I was able to remove all of the cake. The cake in the bottom third of the bowl was incredibly hard and took a repeated reaming of that portion. I used a Savinelli Fitsall Pipe Knife to scrape the remainder of the cake out of the bowl and clean up the bottom of the bowl. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. With the bowl cleaned out I was able to determine that the bowl bottom was significantly below the entrance of the airway. It was quite thin and the hole on outside was only the beginning of the issues. I would need to repair the burn through and then build up the bottom of the bowl to the entrance of the airway. It would be further protection for the repaired bottom of the bowl and help it from further burning out. The issues with the rim top and inner edge would also need to be addressed. I decided to open up the burned-out area and see how extensive it was and how deep it was into the briar surrounding pin hole. I started with a sharp blade and cleaned up the opening and took out the brittle pieces of briar around the hole. I opened the hole further with a large drill bit and smoothed out the edges of the hole to the point it was solid briar.I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I rinsed it with warm running water and repeated the scrubbing and rinsing process until the pipe was clean and looked better. I cut a piece of briar and shaped it with my Dremel and sanding drum to fit the hole. I gave the inner edge a bevel to fit the edges of the hole. I rounded the inside of the plug with the Dremel to follow the flow of the bowl bottom. It would help build up the bottom significantly. I fit the plug in place on the bowl bottom and took some photos to give a sense of the look. Once it is glued in place and cured I will rusticate the patch to match the rest of the bowl.I mixed up a batch of two part JB Weld and coated the inner edge of the drilled out hole in the bowl bottom. I inserted the plug in the hole and used a tooth pick to fill in the gaps around the plug on the exterior of the bowl. I used a dental spatula to fill in the edges around the inside of the bowl and pressed it in place with a folded pipe cleaner. I built up the bowl bottom to the bottom of the airway entrance. I set it aside for the night to harden and cure. In the morning when I got up I shaped the plug with my Dremel and sanding drum to follow the flow of the bowl bottom. I clean up the edges of the plug and the surrounding briar with a folded piece of 220 grit sandpaper. It was looking pretty good at this point. I used a piece of dowel with 220 grit sandpaper wrapped around it to smooth out the bowl walls. I used some clear CA glue and some briar dust to fill in low spots around the front of the plug. I cleaned it up once it dried with a brass bristle wire brush to clean up the repair area. I sanded the edges of area with a folded piece of 220 grit sandpaper. It was a solid, smooth finish. All that remained was for me to rusticated it to match the surrounding briar.

I rusticated the repaired area with a Dremel and a series of burrs to match the rustication to the surrounding briar. I failed to take a photo of the bowl before I stained it. However, I used an Oak and a Mahogany stain pen to approximate the colour of the briar surrounding the repair. I took a photo of the various burrs I used with the Dremel to achieve the rustication patter that matches the rest of the bowl. I used a 3500 grit sanding pad to knock off the colour on the high points and give it a sense of depth. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I mixed a bowl coating of sour cream and charcoal powder and painted the walls and bottom of the bowl to protect it during the break in period. I applied it to the walls and heel of the bowl with a folded pipe cleaner. I set it aside to let it cure. It would take about 24 hours for it to cure. I set the bowl aside and turned my attention to the stem. The stem was in as much of a mess as the bowl. The P-lip had been cut off and the underside of the stem was flat at an angle toward the opening of the airway in the end. The top of the P was missing other a thin ridge to approximate a button. It was roughly done and did not leave much to work with. I looked through my Peterson stems for a replacement but the tenon was odd sized and it was made for a 5MM filter so I had nothing. That left me with a decision. I decided to shape the stem end and build a fishtail button on the end. I would have to build up the button edges on both sides and I would need to try to cut a slot instead of just an odd shaped hole. With that in mind I had my hands full on this stem.

I rebuilt the button end on the top and bottom with rubberized black CA glue. I layered it in place after each layer cured. It took time to build up the layers and reshape it with files and sandpaper, but I like the new look much better. Once the button was solidly in place and the shaping was finished on it I still needed to clean up the shape and smooth it out and give it more of a sense of flow. I sharpened the edge on the top and underside of the button. I used several needle files to smooth out the edge and top. I smoothed out the top surface of the button on each side and on the end with a piece of 220 grit sandpaper. I used a series of round and oval needle files to shape the slot in the stem end. I took it for an out of round airway exit to an oval. I also used a slot cutting tool to continue to reshape the slot. I used a folded piece of 220 grit sandpaper to smooth out the inside of the slot. Once finished the slot looked much better. I polished the stem and the button with 320-3500 grit sanding pads. I wiped it down with a cloth impregnated with Obsidian Oil after each sanding pad to protect and polish the stem surface.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Once again I wiped it down between each pad with Obsidian Oil. I further polished it with Before and After Stem Polish – both Fine and Extra Fine. It looked very good. This Rusticated Peterson’s of Dublin Kinsale XL16 Bent Billiard with a Taper Stem has a beautiful rusticated finish that has a new lease on life. I repaired the burnout in the heel of the bowl by fitting it with a briar plug and then rusticating it to match the rest of the bowl. The medium brown/black/mahogany finish gives depth to the rustication around the bowl and shank. It has a classic look of a Peterson’s pipe. The rebuilt and polished black vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Peterson’s of Dublin Kinsale XL16 Rusticated Bent Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inch, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.68 ounces/78 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. Sergey picked up the other four pipes on Monday. He pressed to pick this one up on Friday evening. I did not promise but I know it is his favourite pipe so it is ready for him.

Restemming an UNSMOKED NOS WDC Military Bit Billiard

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by Steve Laug

About a year ago I visited an older pipe repair man (when I say older I mean older than me). He gave me a lot of pipe parts – stems, bases, bowl, tenons and bands On Monday, August 25 after a visit with my brother Kenneth and I went to visit my contact again. This time he had more stuff that he wanted to get rid of from his parts. Once again, we received more stems and tenons. But he also put in a box of pipes that were in various states of repair or disrepair. There were quite a few that needed to be restemmed. One of those pipes was an interesting Billiard with a nickel ferrule stamped WDC in the triangle on the left side of the shank and the same on the left side of the nickel ferrule. It was in great shape for having been knocked around for a long time in a box of bowls and pipes. The finish was dirty but the bowl was unsmoked and very clean. There was a very shiny coat of varnish on the outside of the bowl and at least one fill on the back side of the bowl. The nickel was also clean and unoxidized. I would need to come up with a stem for it. I took a photo of the stamping on the left side of the shank. It is clear and reads as noted above. The stamp is also gold and very readable. I also tried to capture the stamping on the nickel ferrule. The shine tends to blur that stamp.I started my work on the pipe by wiping it down with acetone to remove the shiny varnish coat. It worked very well. The acetone loosened the glue on the ferrule and it came off when I was wiping it down. I cleaned up the glue on the shank end with the acetone cloth so that the briar was free of it. I used a dental spatula to spread some all purpose glue on the shank end. I pressed the nickel ferrule in place on the shank end and wiped off the excess glue with a damp cloth. I set it aside to allow the glue to cure. I sanded the briar with 320-3500 grit sanding pads. I dry sanded it and then wiped it down with a damp cloth after each sanding pad. The varnish finish was gone and the fills in the bowl sides were very visible. I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping down the bowl after each pad with a damp cloth. The briar took on a more natural shine than what was present when the bowl was varnished. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. I am very happy with the results. I set the bowl aside and went through my stems. I found an unused vulcanite stem that had an orific button and a gentle that fits the style of the age of the pipe. It is also unsmoked and still bears a price tag on the underside. There is some oxidation around the tag and on both sides. I removed the sticky label with acetone on a cotton pad. I sanded the stem surface with 220 grit sandpaper to remove the nicks in the surface and the oxidation. It began to look much better as the work went on.I sanded the stem with 320-3500 grit sanding pads and wiped the stem down after each pad to remove the sanding debris. It began to take on a deep shine.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I wiped it down with a final coat of Obsidian Oil and set it aside. The smooth WDC Billiard with a nickel ferrule and military vulcanite bit is a real beauty and the finish and shape are well done and have a classic English Billiard look even though this is an American Made pipe. The vulcanite military bit polished up on the buffing wheel with Blue Diamond and had a rich glue. I polished the nickel ferrule with a jeweller’s cloth. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished WDC Billiard fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.20 ounces/33 grams. I will soon be adding it to the rebornpipes store in the American Pipe Maker section. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!