Tag Archives: restemming

Jeff saw this Malaga Second Bowl sans stem, liked it and went for it

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Blog by Steve Laug

The next pipe on the table is an interesting Malaga Freehand/Skater bowl. Jeff saw it on eBay and purchased it on 12/01/2023 from a seller in Swartz Creek, Michigan, USA. It was dirty pipe with a lot of wear and tear and obviously it had been someone’s favourite smoker. The pipe is stamped on the underside of the shank and reads Malaga [over] Second. The dirty smooth finish was not able to hide the beauty of the grain around the bowl and shank. There were tars and oils ground into the surface of the briar. The bowl had a very thick cake that flowed over the top of the smooth rim in a heavy lava coat. The cake in the bowl was thick right up to the top of the rim. It was hard to fully assess the condition of the inner edge. The outer edge of the bowl showed some nicks and dents. There was also a tar/lava build up on the shank end as well. The pipe was a mess. The stem was missing so it would need to be fitted with a new stem. Jeff took photos of the pipes before he started his clean up work. Jeff took photos of the rim and bowl to show the heavy cake and heavy lava coat covering the rim top. The inner edge of the rim was so thickly caked that it was not possible to know with certainty the condition. It really was a dirty pipe but still a beauty. The photos of the sides and heel of the bowls show some beautiful grain around the bowl and shank sides. Malaga pipes are oil cured and you can see that it adds depth to finish on the pipe and makes the grain really stand out on the bowl and shank. This bowl shows real promise. Jeff captured the inset on the shank end and the grime and tars built up on the surface of the briar.Jeff captured the stamping on the underside of the shank with the next photo. It was clear and readable and read as noted above. The grain below the stamp is also quite nice. I am including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link (https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/). That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

Jeff had cleaned up the pipe using his usual procedure. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway with alcohol, cotton swabs and pipe cleaners. The shank had an inset to take in the tenon and the end of the stem so I would need to fit a stem to sit in the shank. I took photos of the pipe once I received it. I took a photo of the stamping on the underside of the shank. It is quite clear and easy to read.I went through my can of stems and found this acrylic taper stem. The diameter of the stem portion was a little too large in diameter to fit in the inset of the shank. I would need to sand the stem diameter to get a good fit to the inset.  I started my cleanup of the bowl and rim top by using a folded piece of 220 grit sandpaper to smooth out the inner rim edge and remove the darkening on the rim top around the edge. It worked very well and the cleaned-up rim and top looked much better.With all my sanding and trying various stems I was concerned about the dust and debris in the shank. I wanted to clean it up and also the inside of the airway in the stem. I used isopropyl alcohol, pipe cleaners and cotton swabs.I polished the bowl and the rim top with micromesh sanding pads. I dry sanded it with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth. The pipe began to take on a rich shine and grain was beginning to stand out. I worked on the diameter of the stem with 220 grit sandpaper so that it would fit in the inset on the shank end. It would take a regular tenon in the mortise and the portion of the stem above the tenon would fit in the inset. I sanded the diameter of the stem to match the diameter of the inset. Once it fit snug in the shank it was ready to be polished. Once I had adjusted the diameter of the stem I fit it in the inset shank end and took photos of the look of the pipe with the new stem in place. I like the grey brown acrylic stem and its flow with the shape of the pipe. I still need to polish the stem but it is looking good. I put the stem aside to finish later and returned to the bowl. To finish it at this point I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl.I set the finished bowl aside and we back to the stem. I started the polishing of the stem with 2 inch sanding pads – dry sanding with 320-3500 grit pads and wiping it down after each pad.I set the bowl aside and worked on the stem at this point in the process. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I put the new stem back on the Malaga Second Freehand and took it to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the acrylic. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful Malaga Second Freehand – the acrylic taper stem and smooth finish combine to give the pipe a great look. I honestly have no idea why it is labeled a second as there are no fills or flaws in the briar. The dimensions of the pipe are Length: 6 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches wide x 2 inches long, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.48 ounces/43 grams. This is another pipe that I will be putting on the rebornpipes online store in the American Pipe Makers and Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Can this Danmore 3090 Be Brought Back to Life?

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Blog by Steve Laug

Sometimes I look at a pipe we purchased and wonder what we were thinking when we went for it. That was the case with this Danmore 3090 freehand. We purchased it from an online auction in Los Fresnos, Texas, USA on 01/10/2018. You can see from the fact that it has been sitting here in a bag since 2018. When Jeff received it, the pipe was in pieces and he put it together for these photos. The bowl was intact with no cracks or serious nicks. The horn shank extension had come unglued and looked like it might have some delaminating happening on the long portion that held the stem. The pipe was stamped on the underside of the shank with the shape number 3090 followed by Danmore [over] Handmade Denmark. The stem had a rubber tube fit on the end that had originally been in the shank extension but was now stuck on the stem. The stem itself had been chewed or broken off and was probably missing at least ½ inch of its length. It still had the Danmore Logo on the top of the taper but that was all it had going for it. The bowl was thickly cake and there was a thick lava coat on the rim top obscuring the edges of the bowl. It had obviously been someone’s favourite pipe and had been smoked to death. The finish was filthy with grime and hand oils ground into the smooth panels and the sandblast making it all almost smooth to touch. It was impossible to know if the rim top was smooth or sandblast as there was so much tar on it. The inside of the shank that held the extension was filled with tars and oils and the inside of the horn shank extension was the same. Jeff got some good photos of the pipe before he did his clean up work and I have to hand it to him it looked pretty interesting. The question in my mind really was whether it was redeemable. The bones were nice but what was underneath once it was cleaned remained a haunting question. He took photos of the rim top and bowl and you can see what I mean by the thickness of the cake in the bowl and the lava on the rim top. It is so thick that it is flaking off in chunks only to reveal another layer! You can also see the broken off/chewed off condition of the stem in the photos he included. He included photos of the sides of the bowl and the contrasting patches on the bowl sides along with an interesting sandblast. The only thing that can be said is that the stamping on the underside of the shank is clear and readable as noted above and the Danmore D logo is very readable on the chewed off stem. You can also see the separation of the horn shank extension for the shank end in these photos. Lots of work to be done in the resurrection.The horn shank extension was originally lined with a Delrin or rubber liner to stabilize the horn from the inside. It would have been glued in place in the horn and not moved when the stem was removed. In the photo above and those that follow you can see that the liner piece has crept up the stem to where there is very little that is actually in the horn itself. I am hoping that once it is here I can work it off the stem and reinsert it in the horn again. We shall see.Jeff let the pipe fall back into its parts and took photos of it. You can see the bowl and its filthiness, the stem with the creeping rubber insert from the horn and the tired looking horn extension. In the second photo you can see the filth in the inside of the horn and into the shank itself… lots of work in cleaning it and not making things worse.I knew that the pipe was a Danish Made pipe but it has been awhile since I worked on a Danmore pipe. I turned first to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-d2.html). There was a very short clip there with one photo of a pipe very different from the one I am working on. It simply states that the factory is closed and that the pipes are made by third parties. Not too much helpful information there that is for sure.I then turned to Pipedia (https://pipedia.org/wiki/Danmore) and was much more successful. The article is short and succinct but very helpful. I have included it below for ease of reference.

Danmore was founded by Hans Sørensen in the early 1970s, and produced pipes from that time until the early 1980s, at one point having up to 30 employees. The pipes were sold in the first Dan Pipe catalog. In the early 1980’s, however, production ceased in Denmark due to labor costs, and the company’s production was outsourced to Italy and Spain, and they began to also make pipecleaners and smokers articles.

Sørensen focused on the pipecleaner side of the concern, and eventually bought a share in the factory in the Far East making them. Today the company, owned by Hans’ sons Jesper and Lars Sørensen, no longer makes pipes, and instead makes only pipe cleaners under the name Danmore Hobby Aps, selling only to hobby and craftshops in Denmark and Scandinavia.

Hans Sørensen passed away in 2012. The Sørensen family continues to own the trademarks for the use of the Danmore name in relation to pipes, matches, and tobacco.

Now I knew that the pipe was made by Hans Sorensen and was made between the early 1970s and early 1980s when production ceased in Denmark due to labor costs. From that point on the pipes were outsourced to Italy and Spain. So, I guess the pipe was made during the 10 year or so window when the pipes were handmade in Denmark. All of that info makes me a bit more interested in resurrecting this pipe.

When it arrived here it was in a plastic sandwich bag and I promptly put it aside in a drawer of pipes to work on. Periodically I would take the bag out and dump out the parts and look it over. Everytime other than today I have just put it back in the drawer, shaking my head. I think it could be fixed but did I want to was the serious question that haunted me each time I looked at it. From 2018-2024 my answer was categorically, NOT INTERESTED! So, what changed today? Got me! Last evening, I took it out of the baggie and looked it over, put the pieces together and took some photos. Something about it caught my eye this time around and I wanted to see if I could bring it back to life. I sent Jeff a note and he sent me the photos above.

Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the horn shank extension and the stem with alcohol and pipe cleaners. He scrubbed the exterior of the stem with Soft Scrub and then soaked it in Before & After Pipe Stem Deoxidizer. He washed it off with warm water to remove the Deoxidizer. The pipe looked far better when it arrived. I took a photo of the bowl and rim top to show how good it looked. The sandblast rim top was clean and the inner edges aw also in good condition. The stain had faded some but it would not be too much to bring it back. The shank extension was very loose with nothing holding it in place in the shank. The stem was another story. The end had been either gnawed off or broken off and still smoked that way. It cleaned up well for sure – looked much better. It would need to be replaced.Though the photo below is a bit blurry the stamping is very clear on the underside of the shank. I removed the stem from the shank end and took a photo of the pipe and extension with the stem below to get a sense of what was there now.Now it was time to put the pieces back together again. For me this is the challenge that I enjoy. Will I be able to reconstruct the pipe back to functionality without changing the plan that crafted it originally? I love that challenge. In this case I decided to start with regluing and rebuilding the shank extension. I am very thankful that it was not delaminating. The horn was dry but still very stable which took away a very time-consuming part of the work. I worked on removing the old glue from the shank end and the tenon of the extension. I used a dental spatula and small blade to scrape the surfaces and then scrubbed them with 99% isopropyl alcohol and cotton swabs and pipe cleaners. I also worked on the airway in the mortise of the briar so that the extension would have a very clean surface to bond with.Once the mortise was dried out I used some all-purpose white glue and painted the inside of the mortise and the tenon on the extension with it. I pressed the parts together and held them with pressure until the glue cured. Once it had hardened sufficiently to take the pressure off and wiped off the excess glue that had squeezed out with a damp cotton pad. I took photos of the pipe at this point. I cleaned up the Delrin/rubber ring that fit in the shank end and gave it a thin coat of all-purpose glue. I pressed it into the shank extension end and set it aside to cure. Once the glue hardened I polished the joint of the horn extension and the briar with 320-3500 grit sanding pads. I wiped the horn down after each sanding pad with a cloth impregnated with Obsidian Oil. The horn began to take on a shine. I polished the smooth panels on the bowl sides and the horn shank extension with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the horn down after each sanding pads with Obsidian Oil. It began to take on a shine as I worked through the pads. I used a Walnut Stain Pen to touch up the spotty finish around the bowl and shank and on the faded rim top. It looked significantly better once the stain cured. The colour looked much better. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I went through my collection of stems to find one that would work on the pipe. The one I found is identical to the broken one. It has the same shape as the broken one with the fishtail button. It was about ½ inch longer that accommodated the broken portion of the stem. It would need to be cleaned up and polished but it was a good match.I cleaned out the internals of the stem with alcohol and pipe cleaners. It smelled and looked much better.I started working on polishing the stem with my 320-2500 grit sanding pads. I was able to remove the scratches and light tooth marks and chatter on both sides ahead of the button. It looked much better at this point in the process.  I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. This beautiful sandblast Danmore 3090 Freehand with a horn shank extension and a military mount stem turned out very nice. It came together amazingly well – far better than when I began. The mix of brown stains highlights the grain around the bowl sides and bottom. The rim top and edges look very good. The finish on the pipe is in excellent condition. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Danmore 3090 Freehand is very nice and feels great in the hand. Give the finished pipe a look in the photos below. It is a nice pipe whose dimensions are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 1 inch. The weight of the pipe is 48 grams/1.69 ounces. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be going on the rebornpipes store, in the Danish Pipe Makers Section shortly. If you are interested in adding it to your collection let me know by message or by email to slaug@uniserve.com. Thanks for your time.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Republic Era Peterson’s System Standard 307 Bent Billiard

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Blog by Steve Laug

The next pipe on the work table is Smooth Peterson’s System pipe that we purchased somewhere along the way. Neither Jeff or I remember where we picked it up. It is an interesting system pipe with some light road rash on the right side of the bowl and a chip out of the outer edge of the bowl on the right side. It was stamped Peterson’s [arched over] System [arched over] Standard on the left side of the shank. It is a bit faint but it is readable. On the right side it is stamped Made in the Republic of Ireland (in three lines) [over] the shape number 307. The nickel ferrule on the shank end was oxidized and is stamped on the left side K&P [over] Petersons. Jeff had cleaned and reamed the bowl somewhere along the way and the finish is very clean. The top and edges of the rim were clean but showed some damage. The inner edge was out of round and the outer edge had a chip on the right side. The stem was the wrong stem for the pipe. It was not a Peterson’s style P-Lip but rather a Wellington style with the airway exiting on the end of the stem. Jeff had cleaned it up as well and it did not look too bad. I would need to restem it with a proper stem. I took photos before I started working on it today. I took a photo of the bowl and rim top to show the condition of the bowl and the top of the rim and the edges of the bowl. The rim top had darkening and damage and the inner edge was out of round. The outer edge on the right side showed a chip. I took photos of the stem it came with as well. You can see the tooth chatter and marks on the stem surface and wear on the edges of the button. You can also see the exit of the airway on the stem end rather than the to of the P-lip.I took photos of the stamping on the side of the shank. The stamping was faint but readable as you can see from the photos. It read as noted above. The nickel ferrule on the shank end is stamped on the top and left side K&P [over] Petersons. I took the stem off the shank and took a photo of the parts. You can see how the stem is definitely not a Peterson’s P-Lip. I have included the information on the shape number on this pipe that I picked up on researching the previous pipes. It is a large looking 307 System Standard. I have included a page from a Petersons Catalogue that I have on rebornpipes (https://rebornpipes.com/tag/peterson-hallmark-chart/). I have put a red box around the 307 shown in the catalogue page shown below. That should give a clear picture of the size and shape of the pipe. I am also including the information from Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). I have included a bit of the pertinent history here.

1950 – 1989 The Republic Era  – From 1950 to the present time, the stamp for this era is “Made in the Republic of Ireland” in a block format generally in three lines but two lines have been used with or without Republic being abbreviated.

During the 1950’s and 60’s the Kapp & Peterson company was still in the ownership of the Kapp family. However 1964 saw the retiral of the company Managing Director Frederick Henry(Harry) Kapp.

Pipedia also included a section of information on the System pipes including a diagram of the systems look (https://pipedia.org/wiki/Peterson#Republic_Era_Pipes). I quote a section of the article in part and include a link to another article on Pipedia on the System pipe.

The Peterson System pipes are the standard bearers of the Peterson pipe family, famous for the excellent smoking pleasure they provide. Often imitated but never equaled, the Peterson System smokes dry, cool and sweet, thanks to the scientific effectiveness of the original design. The heart of the System is the unique graduated bore in the mouthpiece. This makes the suction applied by the smoker 15 times weaker by the time it reaches the tobacco chamber. The result is that all the moisture flows into the reservoir and, thus cannot reach the smoker’s mouth. The Peterson Lip further enhances the effectiveness of the graduated bore by directing the flow of smoke upwards and away from the tongue. This achieves a uniquely even distribution of smoke and virtually eliminates any chance of tonguebite or bitterness. Furthermore, the shape is contoured so that the tongue rests comfortably in the depression under the opening. Each “PLip” mouthpiece is made from Vulcanite. For the Peterson System pipes to work properly, the stem/tenon has to have an extension, the tip of which will pass by the draft hole from the bowl and into the sump. Upon the smoker drawing in smoke, this extension then directs the smoke down and around the sump to dispense a lot of the moisture before the smoke enters the extension and stem. On the System Standards and other less expensive systems, this extension with be made of Vulcanite turned integrally with the stem. On the more expensive System pipes this extension will be made of metal which screws into the Vulcanite stem. This extension on the earlier pipes will be of brass and the newer pipes will be of aluminium. Most smokers not knowing this function of the metal extension, assumes that it is a condenser/stinger and will remove it as they do with the metal condensers of Kaywoodie, etc. Should you have a System pipe with this metal extension, do not remove it for it will make the System function properly and give you a dryer smoke (https://pipedia.org/wiki/A_closer_look_at_the_famous_Peterson_Standard_System_Pipe).

With that information in hand I knew what I was dealing with in terms of the stamping and the age of this pipe. I knew from the information that the pipe was made during the Republic Era between 1950 and 1989. My guess is that the pipes is a 1960s era System pipe. Now it was time to work on the pipe.

I removed the incorrect stem and replaced it with a correct P-Lip stem for a 307 that I had here in my box of stems. It has a little larger flare than I remembered but it still fit better and looked very good. I took photos of the pipe with the new stem. I worked over the rim top and the inner and outer edge of the bowl with a folded piece of 220 grit sandpaper. I was able to smooth out the damage on the inner edge and remove the nicks on the top surface. The outer edge looked better though I left one nick on the right outer edge as a part of the story of the pipe.I polished the briar with micromesh sanding pads – dry sanding it with 1500-12000 git sanding pads. I wanted remove as many of the light scratches in the briar as I could. I wiped it down with a damp cloth after each sanding pad. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. With briar polished with the Restoration Balm I moved onto the metal. I polished the nickel ferrule with a jewellers cloth to raise the shine and to protect the ferrule from further oxidation. I took photos of the new stem before I put it in the shank. It is a new stem so it is quite shiny. It will look great on the pipe.I am excited to be on the homestretch. I look forward to the final look when the Republic Era Peterson System Standard 307 is put back together, polished and waxed. I put the bowl and the new stem back together. I polished the bowl and stem with Blue Diamond to polish the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. Grain stands out nicely as do the marks of the pipe journey. The shiny black vulcanite stem is a beautiful contrast to the browns of the bowl and thick shank and nickel ferrule. This Peterson’s System Standard 307 Bent Billiard was another fun pipe to work on. It really is a quite stunning piece of briar whose shape follows the flow of the briar. The pipe is tactile in the hand and should feel great as it is warmed up when smoking. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.47 ounces/71 grams. I will be putting it on the rebornpipes store in the Irish Pipemakers Section if you would like to add it to your rack and carry on the previous pipeman’s legacy. This is an interesting estate to bring back to life.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring well repaired Soren Hand Carved Made in Denmark Freehand

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Blog by Steve Laug

The next pipe I chose to work on came is another one from the lot of 11 pipes I purchased from a lady in Regina, Saskatchewan. She had found them in a house she bought and wanted to know if I wanted them. We struck a deal, I paid for the pipes and shipping and the box arrived while I was traveling in Europe. In the box were 4 Stanwells, 1 Danmore Bowl, 1 Soren Freehand, 1 Calabash with a Briar Bowl, 1 Nording Freehand, 1 Italian Made Bertenetti, 1 Rhodesian with a banded cracked shank, and 1 Brigham. I have restored the Nording, the snapped Stanwell, the Brigham, the Gourd Calabash with the briar bowl, restemmed and restored the Danmore bowl and a Stanwell Ivarsson design 11 Pot. There are blogs on each restoration available. The next pipe on the table is one of the dirtiest pipes in a box full of very dirty pipes. It is stamped on the underside of the shank and reads Soren [over] Hand Carved [over] Made in Denmark. There is no visible model name or shape number stamped on the pipe. The shank had been snapped through the last line of the stamp but it was faint. There was a thick cake in the bowl, debris in the bottom and on the bowl walls and some remnants of tobacco. The airway was plugged and there was no draught on the pipe. There was a heavy lava overflow on the plateau rim top. It was hard to know the condition of the inner edges of the bowl for sure because of the cake. The outer edge actually looked quite good under the grime. The finish was dirty and dusty and there was glue from the shank repair along the repaired shank. The vulcanite shank extension was filthy and oxidized. The stem looked to be in decent condition underneath the calcification and oxidation. The tooth marks and chatter looked minimal. I took photos of the pipe before I started my cleanup work on it. I took a close-up photo of the bowl and the plateau rim top to show the cake in the bowl. The rim top shows some lava on the smooth area around the inner edge of the bowl. The outer edges of the bowl looked good. I took photos of the vulcanite shank extension and the top and underside of the stem surface and button to show its general condition. It looked very good under the spotty oxidation.I took some photos of the repaired crack around the shank. You can see it clearly in the photos below. In spots the glue is higher than the repair and in spots it is lower. I will need to rework the repair surface but the repair itself is very well done. The stamping on the underside of the shank is faint but readable as noted above. You can barely make out the third line of the stamp on underside of the shank but it is present. I took the stem off the shank and took a photo to give a sense of the proportion of the pipe.I needed to refresh my memory on the history and background of the Soren pipes so I went to a previous blog and reread what I had written. https://rebornpipes.com/2016/09/12/repairing-and-rejuvenating-a-soren-danish-freehand/. I quote from that blog post: I looked up the brand on pipephil (http://www.pipephil.eu/logos/en/logo-s10.html) and found that the brand was carved by Søren Refbjerg Rasmussen. Pipes that he made for the European market were mostly stamped “Refbjerg” while those made for the US market were stamped “Soren”. Thus I knew that one I was working on was imported into the US market.

It looked like I was once again working on a pipe made by Soren Refbjerg Rasmussen for the US market as it was stamped Soren. I continued to do reading on another of my go to websites, Pipedia. Here is the link for the article there. https://pipedia.org/wiki/Refbjerg. I quote some of the more pertinent information.

Søren Refbjerg Rasmussen founded a company in 1969, which employed an average of 8 – 12 craftsmen in the 1970’s. The semi-freehands they produced were traded under his prename Søren. Rasmussen himself finished only the very best pipes. So his way of pipemaking closely resembled the ways of Preben Holm, Karl Erik Ottendahl or Erik Nørding. Altogether more than 1,000,000 pipes were sold.

There was also a note from Soren himself regarding the Danbark line of pipes that he made. I think that it is interesting to note that even on these he used the finest Corsican and Grecian briars. I assume that is also true of his other lines as well. I quote the note in full.

“A note from the carver:

I am very proud to introduce my new (!) series of hand-carved Danbark Pipes by Søren. These pipes are crafted from the finest Corsican and Grecian briars. I take a great deal of pride in crafting the Danbark Pipes to be highly functional and so they will provide the smoker with many years of dedicated service. The Danbark Pipes by Søren are available in several different styles and finishes with my personal touch and inspirations. At this time I favor making classic shaped pipes with a slight touch of my own hands and feelings. I do not produce many pipes today but the pipes that I do make available are individually crafted from the finest Corsican and Grecian Briars available to me. I still make free-hand pipes but not as many as I once made. For the past 35 years I have always tried to make good smoking pipes in my workshop located near Copenhagen, Denmark. I have always tried to craft my pipes in such a way as they will be long lasting and best friends with the owners. I take great pride in the shape of my pipes, the drilling of the pipes, and the overall dimensions of the pipes. I enjoy spending my spare time on the very long, rugged coasts of Denmark. I derive much relaxation from being on the coast while angling for Sea Trout with my own hand-tied flies. I find this environment is a great inspiration to me for making pipes. Many times I think to myself, “Inspired by nature, made by me”.  — Happy puffing, Søren”

From that I knew that the pipe in my hands came from the 1970s. It bears the Soren signature stamp which also says that it was made for sale in the American pipe market. Armed with that information I turned my attention to restoring the pipe.

I decided to start my work on the pipe by working on the shank repair issues. I filled in the repair area with clear CA glue and pressed some briar dust into the glue. It took a few layers to smooth it out but the touch up on the repair was effective. I sanded the repaired area on the shank smooth with 220 grit sandpaper to blend it into the surrounding briar. I also sanded the burn mark on the side of the bowl. I wiped the bowl down with a damp cloth to remove the sanding dust. I reamed the bowl with a PipNet pipe reamer using the third cutting head to take the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls with a piece of 180 grit sandpaper wrapped around a dowel to smooth them out. I used a brass bristle wire brush to knock off the debris in the plateau on the rim top. It took some work but it cleaned up well. I used a folded piece of sandpaper to clean up the inner edge of the rim and to sand the darkening off the smooth area around rim top. I sanded the vulcanite shank extension at the same time to break the oxidation on the surface. I scrubbed the exterior of the briar with a tooth brush and undiluted Murphy’s Oil Soap. I rinsed it off with warm water to remove the grime and soap. It looked much better and the dust and debris was gone. I dried it with a cotton towel. I touched up the sanded areas on the shank and the bowl spots using a Maple Stain Pen to start the process of blending them into the rest of the bowl. The colour is very close and once I restain the bowl it will work very well. I stained the bowl and shank with a light brown stain wash. I applied it to the surface of the briar with a wool dauber. I flamed it with a lighter flame to set it in the grain. I repeated the process until I was satisfied with the coverage. I polished the vulcanite shank extension and the briar with micromesh sanding pads – dry sanding it with 1500-12000 git sanding pads. I wanted to make the new stain coat a bit more transparent. I wiped it down with a cloth and some Obsidian Oil. I scrubbed out the internals of the pipe with 99% isopropyl alcohol, pipe cleaners and cotton swabs. I cleaned out the airway in the stem as well. I worked on these areas repeatedly until the shank and the airway in all the parts was clean.I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. With that done, the bowl was finished other than the final buffing. I set it aside and turned my attention to the stem. I wiped it down with some Soft Scrub to remove the oxidation.I touched up the “S” stamp on the top of the stem with white acrylic nail polish. Once had dried I sanded out the excess with a worn 1500 micromesh sanding pad.I polished the oxidation and tooth chatter on the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I finished polishing the stem with Before & After Pipe Stem polish (both Fine and Extra Fine) then wiped the stem down with another coat of Obsidian Oil. I polished finished Soren Hand Carved Danish Freehand with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The plateau on the rim top and shank end and the smooth Dark and Medium brown contrast finish work very well with the black vulcanite stem. The finished pipe is shown in the photos below. I have worked on several Soren pipes by Soren Refbjerg Rasmussen and several Refbjerg pipes over the years and I have always been impressed by his craftsmanship and ability to work a pipe to follow the grain of the briar. He does great work and is quite innovative in terms of shapes, flow and finishes on his pipes. The Length: 5 ½ inches, Height: 2 ½ inches, Outside diameter of the bowl: 2 inches, Chamber diameter: 7/8 inches. The weight of the pipe is 73 grams/ 2.57 ounces. I will be putting it on the rebornpipes store in the Danish Pipemakers Section if you would like to add it to your rack and carry on the previous pipeman’s legacy. This is an interesting estate to bring back to life.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.  

Restemming and Restoring a Comoy’s Vanguard 296 Canadian

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Blog by Steve Laug

A few weeks ago, I received an email from a customer, Ted about some pipe work for him. He had three pipes that he said needed different things and offered to send some photos. He also sent a second email with a description of what each pipe needed. I have included that email and the photos he sent below.

Peterson 309 needs stem restoration and bowl cleaned out. Rhodesian needs full restoration – my English teacher from high school gave it to me a little over two years ago. The Comoy’s Canadian needs a new bit I broke it… The box of pipes arrived on Tuesday here in Vancouver. I decided to work on the Comoy’s restem and cleanup first. The pipe is stamped on the top of the shank and reads Comoy’s [over] Vanguard. On the underside of the shank it is stamped with a shape number 296 mid-shank. That is followed by the COM stamp MADE IN LONDON in a circle with IN in the centre. Underneath the circle it is stamped ENGLAND in a straight line. There was a light/moderate cake in the bowl with lava on the rim top. The shank had the broken tenon inside that would need to be pulled. The finish was in decent condition. There was dirt and debris ground into the finish and there was spotty varnish/shellac finish on the surface of the briar. I always check a shank for cracks when the pipe has been dropped and a tenon snapped. There were several spidering cracks along the top of the shank on the pipe. I took photos of the pipe before I started work on it. I took a close-up photo of the bowl and rim top to show the cake in the bowl. The rim top shows some lava on the smooth finish. The inner and outer edges of the bowl looked good. I took photos of the stamping on the pipe. It is stamped on the top of the shank and on the underside. It was clear and readable as noted above.I took a close-up photo of the top of the shank to show the crack. You can see it mid shank. From top end of the crack it spread to the left and the right from the end. It looked as if it had been dropped and the crack spread.I put the bowl in the freezer for ten minutes to try to loosen the broken tenon. The change in temperature and the different expansion rates for briar and stem material would loosen it. I took it out and used a screw to turn into the airway in the tenon. I wiggled it free of the shank with very little problem.I decided to deal with the cracks in the shank first. I repaired each one with a small spot of glue on a tooth pick then heated the band and pressed it in place on the shank. I took photos of the newly banded shank to show what it looked like. I reamed the bowl with a PipNet pipe reamer using the third cutting head to take the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls with a piece of 180 grit sandpaper wrapped around a dowel to smooth them out. I cleaned up the rim top with a worn piece of 1500 grit micromesh and a piece of 6000 grit wet dry sandpaper. It looked much better once it was finished. I scrubbed the exterior of the briar with a tooth brush and undiluted Murphy’s Oil Soap. I rinsed it off with warm water to remove the grime and soap. It looked much better and the dust and debris was gone. I dried it with a cotton towel. I wiped the bowl down with acetone to remove the spotty varnish coat on the wood. It looked much better. I scrubbed out the internals of the pipe with 99% isopropyl alcohol, pipe cleaners and cotton swabs. I cleaned out the airway in the stem as well. I worked on these areas repeatedly until the shank and the airway in all the parts was clean.I polished the smooth briar with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each pad. The bowl began to take on a rich shine. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. With that done, the bowl was finished other than the final buffing. I set it aside and turned my attention to the stem. I wiped it down with some Soft Scrub to remove the oxidation and calcification. I sanded out the light tooth marks and chatter along with the remaining oxidation with 220 grit sandpaper and started polishing the stem with 600 grit wet dry sandpaper.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil.I finished polishing the stem with Before & After Pipe Stem polish (both Fine and Extra Fine) then wiped the stem down with another coat of Obsidian Oil. I am excited to finish restemming and restoration of this Comoy’s Vanguard 296 Canadian. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and hand buffed it with microfiber cloth to deepen the shine. It is fun to see what the polished bowl with the nickel band looks like with the new, polished black, vulcanite stem was beautiful. This Comoy’s Vanguard 296 Canadian is nice looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6  inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.09 ounces/31 grams. It is a beautiful pipe and after I finish Ted’s other two pipes I will be sending it back to him to enjoy. Thanks for walking through the cleanup with me as I worked over this pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Re-stemming and Restoring a Danmore De Luxe Made in Denmark Scoop

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Blog by Steve Laug

The next pipe I chose to work on came from a lot of 11 pipes I purchased from a lady in Regina, Saskatchewan. She had found them in a house she bought and wanted to know if I wanted them. We struck a deal, I paid for the pipes and shipping and the box arrived while I was traveling in Europe. In the box were 4 Stanwells, 1 Soren Freehand, 1 Calabash with a Briar Bowl, 1 Nording Freehand, 1 Italian Made Bertenetti, 1 Rhodesian with a banded cracked shank, 1 Danmore bowl, and 1 Brigham. I have restored the Nording, the snapped Stanwell, the Brigham and the Gourd Calabash with the briar bowl. There are blogs on each restoration available.The next pipe on the table is the scoop shaped bowl without a stem at the top of the photo above. It is stamped on the underside of the shank and reads Danmore [over] Made in Denmark. On the right side of the shank it is stamped De Luxe. There is no visible shape number stamped on the pipe. There was a thick cake in the bowl, cobwebs in the bottom and on the bowl walls and some remnants of tobacco. The airway was plugged and there was no draught on the pipe. There was a lava overflow on the rim top. The inner edges of the bowl were damaged and the outer edge had been knocked about and damaged on the front side. The finish was dirty and dusty and there was lava on the sides and heel of the bowl. The pipe did not come with a stem so I would have to go through my collection of stems here to find one that fit well. I took photos of the pipe before I started my cleanup work on it. I took a photo of the bowl and rim top to show the cake in the bowl and the lava build up and the damage on the edges of the bowl. The cake was thick and hard and I am hoping that at some level it protected the edges from damage. You can see the nicks in the inner edge and the damage on the rim top. I also took a photo of the shank end. You can see the tars and build up around the opening.I turned to Pipedia to read about the Danmore brand (https://pipedia.org/wiki/Danmore). There was a brief article there that I quote below.

Danmore was founded by Hans Sørensen in the early 1970s, and produced pipes from that time until the early 1980s, at one point having up to 30 employees. The pipes were sold in the first Dan Pipe catalog. In the early 1980’s, however, production ceased in Denmark due to labor costs, and the company’s production was outsourced to Italy and Spain, and they began to also make pipecleaners and smokers articles.

Sørensen focused on the pipecleaner side of the concern, and eventually bought a share in the factory in the Far East making them. Today the company, owned by Hans’ sons Jesper and Lars Sørensen, no longer makes pipes, and instead makes only pipe cleaners under the name Danmore Hobby Aps, selling only to hobby and craftshops in Denmark and Scandinavia.

Hans Sørensen passed away in 2012. The Sørensen family continues to own the trademarks for the use of the Danmore name in relation to pipes, matches, and tobacco.

There was also a shape chart on the site that I have included. The shape was a 3041 which I have drawn a red box around.With that I turned to work on the pipe. I went through my can of stems and found one that would work well with the bowl. It is a uniquely carved saddle stem with a twist of a freehand. I sanded the tenon now slightly to allow it to fit the shank. I put it in the shank and took photos of the pipe. I like the looks of the one I chose over the original! I set the stem aside and turned to the bowl clean up. I reamed the bowl with a PipNet pipe reamer using the second and the third cutting head to take the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls with a piece of 220 grit sandpaper wrapped around a dowel to smooth them out. I scrubbed the exterior of the briar with a tooth brush and undiluted Murphy’s Oil Soap. It looked much better and the dust and debris was gone. I dried it with a cotton towel. I scrubbed out the internals of the pipe with 99% isopropyl alcohol, pipe cleaners and cotton swabs. I cleaned out the airway in the stem as well. I worked on these areas repeatedly until the shank and the airway in all the parts was clean.I worked over the damage on the inner edge of the bowl and the rim top. I also smoothed out the damage on the outer edge with a folded piece of 220 grit sandpaper. It looked much better after I sanded the damaged areas smooth.I polished the briar with 1500-12000 grit micromesh sanding pads. I wiped it down with a damp cloth after each pad. The briar took on a deep shine that highlighted the grain. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. With that done, the bowl was finished other than the final buffing. I set it aside and turned my attention to the stem. I “painted” the surface of the stem with the flame of a lighter to lift the tooth marks. I sanded out what remained with 220 grit sandpaper and started polishing the stem with 600 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I finished polishing the stem with Before & After Pipe Stem polish (both Fine and Extra Fine) then wiped the stem down with another coat of Obsidian Oil.I am excited to finish this restemmed Danmore De Luxe 3041 Made in Denmark Scoop. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and hand buffed it with microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the rusticated gourd and the polished black, fancy turned vulcanite stem was beautiful. This Danmore De Luxe 3041 Scoop is nice looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.66 ounces/48 grams. It is a beautiful pipe and one that I will be putting in the Danish Pipemaker Section on the rebornpipes store. Thanks for walking through the cleanup with me as I worked over this pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Refreshing a Peterson’s System Standard Smooth Made in the Republic of Ireland 312

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Blog by Steve Laug

The next pipe on the work table is Rusticated Peterson’s System pipe that we purchased from and estate in Plano, Texas, USA on 03/30/2022. It was stamped Peterson’s System Standard on left side of the shank and reads Peterson’s [over] System [over] Standard. On the right side it reads Made in the Republic of Ireland (in three lines) [over] the shape number 312. It has nice grain around the bowl and shank that has oils, debris and grime ground into the finish. There was a thick cake in the bowl with remnants of tobacco stuck on the walls. There was a lava overflow on the rim top that was heavier toward the back side. The top and edges of the rim were well hidden under the tars and lava. There was a very beautiful pipe underneath all of the buildup of years of use. The nickel ferrule on the shank end was oxidized and is stamped on the top and left side K&P [over] three hallmarks – a harp, a wolf hound and a tower. That is followed by Petersons. It small dents in the nickel ferrule on the right side. The vulcanite stem is a Peterson’s style P-Lip with a “P” logo on the left side of the saddle stem. It was oxidized and calcified toward the end with some tooth chatter. There were also some tooth marks on both sides of the stem ahead of the button. Jeff took photos of the pipe before he started his cleanup work on it. Jeff took photos of the bowl and rim top to show the thick, hard cake in the bowl with remnants of tobacco stuck on the walls of the bowl. There was a lava build up on the top of the rim and the edges of the bowl. The rim top looked pretty good but it was hard to know for sure if there was damage under the thick lava. Only clean up would tell the full story. Jeff took photos of the top and underside of the stem showing the tooth chatter, scratching and oxidation on the stem surface and wear on the edges of the button. Jeff took photos of the sides and heel of the bowl to show the condition of the finish. You can see the grime in finish around the sides of the bowl and shank. Even under the dirt and debris of the years it looked very good. Jeff took photos of the stamping on the sides of shank. The stamping was readable as you can see from the photos. It read as noted above. The nickel ferrule on the shank end is stamped on the top and left side K&P Peterson’s over three Peterson marks. I have included the information on the shape number on this pipe that I picked up on researching the previous pipes. This is the second of two Peterson’s System Standard pipes in Bob’s collection marked with the 312 shape number. I have included a page from a Petersons Catalogue that I have on rebornpipes (https://rebornpipes.com/tag/peterson-hallmark-chart/). I have put a red box around the 312 shown in the catalogue page shown below. That should give a clear picture of the size and shape of the pipe. I am also including the information from Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). I have included a bit of the pertinent history here.

1950 – 1989 The Republic Era  – From 1950 to the present time, the stamp for this era is “Made in the Republic of Ireland” in a block format generally in three lines but two lines have been used with or without Republic being abbreviated.

During the 1950’s and 60’s the Kapp & Peterson company was still in the ownership of the Kapp family. However 1964 saw the retiral of the company Managing Director Frederick Henry(Harry) Kapp.

Pipedia also included a section of information on the System pipes including a diagram of the systems look (https://pipedia.org/wiki/Peterson#Republic_Era_Pipes). I quote a section of the article in part and include a link to another article on Pipedia on the System pipe.

The Peterson System pipes are the standard bearers of the Peterson pipe family, famous for the excellent smoking pleasure they provide. Often imitated but never equaled, the Peterson System smokes dry, cool and sweet, thanks to the scientific effectiveness of the original design. The heart of the System is the unique graduated bore in the mouthpiece. This makes the suction applied by the smoker 15 times weaker by the time it reaches the tobacco chamber. The result is that all the moisture flows into the reservoir and, thus cannot reach the smoker’s mouth. The Peterson Lip further enhances the effectiveness of the graduated bore by directing the flow of smoke upwards and away from the tongue. This achieves a uniquely even distribution of smoke and virtually eliminates any chance of tonguebite or bitterness. Furthermore, the shape is contoured so that the tongue rests comfortably in the depression under the opening. Each “PLip” mouthpiece is made from Vulcanite. For the Peterson System pipes to work properly, the stem/tenon has to have an extension, the tip of which will pass by the draft hole from the bowl and into the sump. Upon the smoker drawing in smoke, this extension then directs the smoke down and around the sump to dispense a lot of the moisture before the smoke enters the extension and stem. On the System Standards and other less expensive systems, this extension with be made of Vulcanite turned integrally with the stem. On the more expensive System pipes this extension will be made of metal which screws into the Vulcanite stem. This extension on the earlier pipes will be of brass and the newer pipes will be of aluminium. Most smokers not knowing this function of the metal extension, assumes that it is a condenser/stinger and will remove it as they do with the metal condensers of Kaywoodie, etc. Should you have a System pipe with this metal extension, do not remove it for it will make the System function properly and give you a dryer smoke (https://pipedia.org/wiki/A_closer_look_at_the_famous_Peterson_Standard_System_Pipe).

With that information in hand I knew what I was dealing with in terms of the stamping and the age of this pipe. I knew from the information that the pipe was made during the Republic Era between 1950 and 1989. My guess is that the pipes is a 1960s era System pipe. Now it was time to work on the pipe.

Jeff cleaned this filthy pipe with his usual clean up process. This one was a real mess and I did not know what to expect when I unwrapped it from his box. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with great looking grain around the bowl and shank. Jeff soaked the stem in Briarville’s Pipe Stem Deoxidizer to remove the oxidation on the vulcanite. When the pipe arrived here in Vancouver for the second stop of its restoration tour I was amazed it looked so good. The stem showed some damage on the button edge and surface. The bonus was that the tenon had a brass chimney in the end that was correct for this pipe. I took some close-up photos of the rim top and also of the stem surface. I wanted to show what an amazing job Jeff did in the cleanup of the rim top. The rim top and inner edge had darkening and damage. There was damage to the inner edge on the back of the bowl. I also took close up photos of the stem to show the condition of the vulcanite. It was quite clean and the tooth marks and damage to the button edge and stem surface is visible in the photos below.One of the things I appreciate about Jeff’s cleanup is that he works to protect and preserve the nomenclature on the shank of the pipes that he works on. He was able to preserve and maintain its condition in the process. I took some photos to show the clarity of the stamping. I have noticed that many restorers are not careful to protect the stamping in their cleaning process and often by the end of the restoration the nomenclature is almost destroyed. I would like to encourage all of us to be careful in our work to preserve this as it is a critical piece of pipe restoration! I took the stem off the shank and took a photo of the pipe. I decided to start my work on the pipe by cleaning up the rim top and inner edge of the bowl. I started by working over the edge and the rim top with a folded piece of 220 grit sandpaper. I minimized the damage on the inner edge and rim top. It looked significantly better. I polished the briar with micromesh sanding pads – dry sanding it with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad to remove the dust. The briar was really shining by the final pad. I rubbed the bowl and rim down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. I really like watching the Balm do its magic and bring the briar alive. I polished the nickel ferrule with a jewellers cloth to remove the remaining tarnish and to protect the surface from further tarnishing. The shine was quite nice. I set the bowl aside and turned my attention to the stem. There were several issues that I needed to deal with to secure a good fit. The brass chimney was stuck in the tenon and I could not remove it. I heated the chimney with a lighter and was finally able to unscrew it from the stem end. I cleaned out the threaded area on the stem and the threads on the chimney and greased it with Vaseline. I screwed it back in the stem.The fit of the stem in the shank was canted to the left and the brass chimney hit against the wall of the mortise. As I examined it I saw that the drilling in the shank was more worn on the right side than the left. I smoothed out the walls of the left side of the shank with small half circle needle files. I also sanded the right side of the stem to adjust the seat in the shank. Once I had completed the process the fit was perfect in the shank.I fit the stem in the shank and the adjustments straightened out the cant of the stem. I took photos of it to show the new fit in the shank.I rebuilt the top edge of the button with black CA glue. I filled in the tooth marks on the top and underside of the stem. Once the repair hardened/cured I used a small file to reshape the edge of the button and flatten the repairs. I reshaped the top of the button with the file at the same time. I sanded the repairs with 220 grit sandpaper to blend them into the surface of the vulcanite. I started polishing the stem with 600 grit wet dry sandpaper to further smooth it out. I touched up the “P” logo on the left side of the saddle stem with white acrylic fingernail polish. I let it dry then I polished off the excess with a worn 1500 grit micromesh sanding pad. Once the excess was removed the stamp looked much better. There were some weak spots on the leg and tail of the “P” stamp.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. Once again at this point in the restoration process I am excited to be on the homestretch. I look forward to the final look when the Republic Era Peterson’s System Standard 312 is put back together, polished and waxed. I put the bowl and stem back together. I lightly polished the bowl and the stem with Blue Diamond. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain really pops with the wax and polish. The shiny black vulcanite stem is a beautiful contrast to the browns of the bowl and thick shank and nickel ferrule. This Republic Era Peterson’s System Standard 312 Bent Billiard was another fun pipe to work on. It really is a quite stunning piece of briar whose shape follows the flow of the briar. The pipe feels great in the hand will be better when warmed up while smoking. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.01 ounces/57 grams. I will be putting it on the rebornpipes store in the Irish Pipemakers Section if you would like to add it to your rack and carry on the previous pipeman’s legacy. This is an interesting estate to bring back to life.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Repurposing a Brigham Voyageur 109 into a Frankenpipe

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Blog by Steve Laug

The next pipe I have chosen to work on is a bit of a Frankenpipe – one I have cobbed together from a variety of pipes. A Frankenpipe is simply a pipe composed of parts from a variety of sources. In this case it included a Brigham bowl, a Copper Plumbing fitting as a ferrule and a vulcanite freehand stem. Put together these parts create a totally unique pipe that is more than a total of its parts.

I originally received it in a lot of pipes that I worked on for a fellow here in Vancouver. It was a bowl sans stem that was in a bit of rough shape. I described it as follows when I first received it (https://rebornpipes.com/2018/08/03/converting-a-brigham-voyageur-109-into-a-churchwarden/). The pipe is an apple shaped bowl that is stamped on the left side of the shank and reads Brigham [over] Voyageur [over] 109 Italy in a smooth panel on the rusticated bowl and shank. The shank end had nicks and chips but was in fair condition. There was no stem with the bowl. The stem would have had the lighter weight nylon system tenon since the pipe is one of the Italian made Brighams. It was another one of the fellow’s pipe finds on a recent pipe hunt in Vancouver. The rusticated finish had almost a scale like rustication pattern with flecks of paint in the finish. The rim top was damaged and was darkened toward the back of the bowl. The finish was very dirty and there was a thick cake in the bowl. When I first received the bowl from the fellow we talked about replacing the missing stem with an original Brigham stem. I talked with Charles Lemon and he sent me a stem blank and an aluminum system shank for the Brigham. When it arrived, I talked with the Vancouver fellow about that and together we concluded that a churchwarden stem might look good on it. I ordered some from JH Lowe and found that they only have one diameter size stem. I ordered it and when it arrived it was significantly smaller in diameter than the shank. I had an interesting copper ferrule that I thought might work to provide a different look to the pipe and provide a way of using the smaller diameter churchwarden stem. I slipped the ferrule on the shank and put the stem partially in place in the mortise and took the following photos to send to the fellow to see what he thought. He liked it so I moved forward with the restoration of the bowl and the fitting of the stem. I am including the cleanup description of the work on the bowl as it adds to the story of the next stage of the creation of the new Frankenpipe.I slipped the ferrule off the shank and took a photo of the stamping on the left side of the shank. It is very clear and readable. I sanded the shank to smooth it out for fitting the ferrule. I cleaned out the inside of the shank with a dental spatula to remove the heavy tar buildup on the shank walls. The shank was ready for the new ferrule.I used a heat gun to heat the copper ferrule and pressed it onto the shank end. I repeated the process until it was set on the shank as far as I wanted it to be. To remove the paint flecks on the rusticated finish on the bowl I scrubbed it with a brass bristle wire brush and used a dental pick to remove the flecks. I wiped down the bowl with alcohol on a cotton pad to remove the dust and debris from the finish. I reamed the bowl with a PipNet Piper Reamer using the first two cutting heads to remove the majority of the cake. I cleaned up the remnants on the walls of the bowl with a Savinelli Fitsall Pipe Knife. I used a dowel wrapped with sandpaper to sand down the walls on the bowl. I cleaned out the airway in both the bowl and stem with alcohol (99% isopropyl), pipe cleaners and cotton swabs until they were clean on the inside.When I restored the pipe originally I polished the rim top with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I also polished the smooth portions of the rustication with the micromesh pads at the same time. I rubbed down the briar with Before & After Restoration Balm. I worked it into the finish with my fingertips and finished working it in with a shoe brush. The balm worked to clean, preserve and enliven the surface of the finish on the small bowl. The briar was coming alive so I took some photos of the pipe at this point. I gave the bowl multiple coats of Conservator’s Wax and buffed the bowl with a shoe brush.

I finished the stem as well and put it in the shank of the pipe. I took photos of it to show the look of the Church Warden that we had designed.The fellow smoked the pipe and enjoyed for a while but decided the Church Warden was not for him. We tried different stems and looks but, in the end, it came back to me. It has been here in a small box on the shelf behind my desktop. I had several stems in the box along with the last stem I had fashioned for it a few years ago. Today I decided it was time to work on it again and finish crafting a new Frankenpipe. I took some photos of the pipe before I started my part of the work. I took some close up photos of the rim top and also of the stem surface. The rim top was and inner edge showed darkening and damage. The bowl was nicked and out of round. I also took close up photos of the stem to show the condition of the stem surface. There were marks and chatter on the stem ahead of the button on both sides.I took a photo of the stamping on the shank side. It read as noted above. When I had placed the copper ferrule earlier I was careful to not cover the stamping on the shank… surprising as I usually don’t worry about that when I am crafting a new pipe from a damaged bowl.I took photos of the elongated tenon on the stem that I crafted for the pipe. I wanted to not use a Brigham system filter so I worked to make a long tenon that left a small gap between the entrance of the airway into the bowl and shank end. It functioned quite well.Now it was time to rework the bowl and rim. I started by cleaning up the inner edge of the bowl with a folded piece of 220 grit sandpaper. I gently topped the bowl with 220 grit sandpaper on a topping board to remove some of the rim damage.I used a wooden ball and a piece of 220 grit sandpaper wrapped around it to give the inner edge of the bowl a bevel to help minimize the burn damage on the briar.I touched the stain on the rim top with a Walnut stain pen to blend it into the surface of the briar. I let it dry before I polished it with micromesh sanding pads.I polished the rim top with micromesh sanding pads. I dry sadded it with 1500-12000 grit pads and wiped it down between the pads with a damp cloth. With that finished the bowl was very clean and the sandblast looked great. I rubbed the bowl and rim down with Before & After Restoration Balm. I worked it into the sandblast surface of the briar with my fingertips and a horse hair shoe brush to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. I really like watching the Balm do its magic and bring the briar alive. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks on both sides of the stem with the flame of a Bic lighter and as expected I was not able to lift them at all. I filled in the tooth marks with clear CA glue and let the cure. I flattened out the repairs with a small file to start blending them in. I sanded the areas smooth with 220 grit sandpaper and started polishing with 600 grit wet dry sandpaper, though I forgot to take photos of this part of the process. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil to give the sanding pads some bite. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to keep the stem from oxidizing as quickly. I set it aside to dry. Once again at this point in making Frankenpipes I am excited to be on the homestretch. I look forward to the final look when newly fashioned Brigham Voyageur 109 Apple is put back together, polished and waxed. I put the bowl and stem back together. I lightly polished the bowl and the replacement stem with Blue Diamond. I gave the bowl and the newly fit stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The depths of the rustication come alive with the wax and polish. The shiny black vulcanite stem is a beautiful contrast to the browns of the bowl. This Frankenpipe Brigham Voyageur Frankenpipe with a copper ferrule and modified Freehand stem was fun to create. It really is a quite stunning looking creation. The pipe feels great in the hand will be better when warmed up while smoking. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.73 ounces/49 grams. I will be putting it on the rebornpipes store in the Canadian Pipemakers Section if you would like to add it to your rack and carry on the previous pipeman’s legacy. This is an interesting estate to bring back to life.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

New Life Sandblast Republic Era Peterson’s System Standard 312

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Blog by Steve Laug

The next pipe on the work table is a sandblast Peterson’s System pipe that we purchased from our connection in Copenhagen, Denmark on 01/26/2023. It was stamped Peterson’s [over] System [over] Standard on the underside of the shank followed by Made in the Republic of Ireland (in three lines) [over] the shape number 312. It has a sandblast finish around the bowl and shank that is covered with a shiny coat of varnish it appears over a lot of oils, debris and grime. There was a moderate cake in the bowl and a light lava overflow in the sandblast on the rim top. The top and edges of the rim looked good under the tars and lava. There was a very beautiful pipe underneath all of the buildup of years of use. The nickel ferrule on the shank end was oxidized and is stamped on the top and left side K&P Peterson’s [over] the three common hallmarks on System pipes – a shamrock, a wolf hound, and a tower. The stem was a Peterson’s style P-Lip. It was well polished and shiny with light tooth marks and chatter. Jeff took photos of the pipe before he started his cleanup work on it. Jeff took photos of the bowl and rim top to show the moderate cake in the bowl and the light lava build up on the sandblast rim top and the edges of the bowl. The rim top and edges looked pretty good and a proper clean up would tell the full story. Jeff took photos of the top and underside of the stem showing the tooth chatter, scratching, calcification and oxidation on the stem surface and wear on the edges of the button. The stem looks far better in the photos than it does in person. The button edge was very worn and was in tough condition. The edges were damaged enough for me to want to replace this stem. More would be visible once Jeff cleaned it up. Check the later photos. Jeff took photos of the sides and heel of the bowl to show the condition of the finish. You can see the grime around the sides of the bowl and shank under the spotty looking shiny coat on the finish. It seems to fill in the grooves in the blast. Jeff took photos of the stamping on the underside of the bowl and shank. The stamping was faint but readable as you can see from the photos. It read as noted above. The Nickel Ferrule is actually clearly stamped and readable. The hallmarks are light but readable. I am including the information from Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). I have included a bit of the pertinent history here.

1950 – 1989 The Republic Era – From 1950 to the present time, the stamp for this era is “Made in the Republic of Ireland” in a block format generally in three lines but two lines have been used with or without Republic being abbreviated.

During the 1950’s and 60’s the Kapp & Peterson company was still in the ownership of the Kapp family. However 1964 saw the retiral of the company Managing Director Frederick Henry(Harry) Kapp.

Pipedia also included a section of information on the System pipes including a diagram of the systems look (https://pipedia.org/wiki/Peterson#Republic_Era_Pipes). I quote a section of the article in part and include a link to another article on Pipedia on the System pipe.

The Peterson System pipes are the standard bearers of the Peterson pipe family, famous for the excellent smoking pleasure they provide. Often imitated but never equaled, the Peterson System smokes dry, cool and sweet, thanks to the scientific effectiveness of the original design. The heart of the System is the unique graduated bore in the mouthpiece. This makes the suction applied by the smoker 15 times weaker by the time it reaches the tobacco chamber. The result is that all the moisture flows into the reservoir and, thus cannot reach the smoker’s mouth. The Peterson Lip further enhances the effectiveness of the graduated bore by directing the flow of smoke upwards and away from the tongue. This achieves a uniquely even distribution of smoke and virtually eliminates any chance of tonguebite or bitterness. Furthermore, the shape is contoured so that the tongue rests comfortably in the depression under the opening. Each “PLip” mouthpiece is made from Vulcanite. For the Peterson System pipes to work properly, the stem/tenon has to have an extension, the tip of which will pass by the draft hole from the bowl and into the sump. Upon the smoker drawing in smoke, this extension then directs the smoke down and around the sump to dispense a lot of the moisture before the smoke enters the extension and stem. On the System Standards and other less expensive systems, this extension with be made of Vulcanite turned integrally with the stem. On the more expensive System pipes this extension will be made of metal which screws into the Vulcanite stem. This extension on the earlier pipes will be of brass and the newer pipes will be of aluminum. Most smokers not knowing this function of the metal extension, assumes that it is a condenser/stinger and will remove it as they do with the metal condensers of Kaywoodie, etc. Should you have a System pipe with this metal extension, do not remove it for it will make the System function properly and give you a dryer smoke (https://pipedia.org/wiki/A_closer_look_at_the_famous_Peterson_Standard_System_Pipe).

I have included the information on the shape number on this pipe that I picked up on researching the previous pipes. This is the second of two Peterson’s System pipes marked with the 312 shape number that I have worked on in the past few days. I have included a page from a Petersons Catalogue that I have on rebornpipes (https://rebornpipes.com/tag/peterson-hallmark-chart/). I have put a red oval around the 312 shown in the catalogue page shown below. That should give a clear picture of the size and shape of the pipe.I knew that I was dealing with a Republic Era pipe made between 1950-1989. It was a Sandblast Peterson’s System Standard 312 Billiard with an interesting blast finish. The bowl was stained with a combination of brown stains. Now it was time to work on the pipe.

Jeff had cleaned it thoroughly. He had reamed it with a PipNet reamer and cleaned that up with a Savinelli Fitsall Pipe Knife. He had scrubbed the exterior of the briar with undiluted Murphy’s Oil Soap. He removed the shiny coat on the briar with acetone on cotton pads. He cleaned out the interior of the shank, sump and airway in the shank and stem with alcohol, pipe cleaners and cotton swabs. He scrubbed the stem with Soft Scrub to remove the oxidation and calcification on the surface. He soaked it in Before & After Deoxidizer to remove the oxidation. He removed it from the Deoxidizer and rinsed it off with warm water. I took some photos of the pipe before I started my part of the work. I took some close up photos of the rim top and also of the stem surface. I wanted to show what an amazing job Jeff did in the cleanup of the rim top. The rim top was and inner edge were in good condition. I also took close up photos of the stem to show the condition of the vulcanite. It was still oxidized and the tooth marks on the button and on the stem ahead of the button were very visible in the photos. The button edge of the stem was worn down to almost nothing on both sides.One of the things I appreciate about Jeff’s cleanup is that he works to protect and preserve the nomenclature on the shank of the pipes that he works on. The stamping on this one was very faint to start with so I was worried that it would disappear altogether with the cleanup. He was not only able to preserve and maintain its condition in the process. I took some photos to show the clarity of the stamping. I have noticed that many restorers are not careful to protect the stamping in their cleaning process and often by the end of the restoration the nomenclature is almost destroyed. I would like to encourage all of us to be careful in our work to preserve this as it is a critical piece of pipe restoration! I took the stem off the shank and took a photo of the pipe to capture the look of the pipe as a whole. The pipe bowl was very clean and the sandblast looked great. I rubbed the bowl and rim down with Before & After Restoration Balm. I worked it into the sandblast surface of the briar with my fingertips and a horse hair shoe brush to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. I really like watching the Balm do its magic and bring the briar alive. With briar polished with the Restoration Balm I moved onto the metal. I polished the Nickel Ferrule with a jewellers cloth to raise the shine and to protect it from further oxidation. I set the bowl aside and turned my attention to the stem. I went through my stems and found a perfect unused replacement that I had picked in a batch I stems I received from a local pipe shop. It was the exact shape, and length as the original but the diameter of the tenon end would need to be reduced by sanding.    I worked on the diameter of the tenon with a folded piece of 220 grit sandpaper. I would not need to remove much but just enough to make the fit snug in the shank. Once finished the fit in the shank was perfect.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. Once again at this point in the restoration process I am excited to be on the homestretch. I look forward to the final look when the Republic Era Sandblast Peterson’s System Standard 312 is put back together, polished and waxed. I put the bowl and stem back together. I lightly polished the bowl and the replacement stem with Blue Diamond. I gave the bowl and the newly fit stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The depths of the sandblast really pop with the wax and polish. The shiny new black vulcanite stem is a beautiful contrast to the browns of the bowl and thick shank and Nickel ferrule. This Republic Era Peterson’s Sandblast System Standard 312 Bent Billiard was another fun pipe to work on. It really is a quite stunning piece of briar whose shape follows the flow of the briar. The pipe feels great in the hand will be better when warmed up while smoking. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.76 ounces/49 grams. I will be putting it on the rebornpipes store in the Irish Pipemakers Section if you would like to add it to your rack and carry on the previous pipeman’s legacy. This is an interesting estate to bring back to life.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Peterson’s System Standard XL307 Made in the Republic of Ireland Rusticated Bent

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Blog by Steve Laug

The next pipe on the work table is Rusticated Peterson’s System pipe that we purchased from and estate in Plano, Texas, USA on 03/30/2022. It was stamped Peterson’s System Standard on the underside side of the shank in a smooth panel. It was stamped Peterson’s [over] System [over] Standard. That is followed by the shape number XL307 [over] Made in the Republic of Ireland (in three lines). It has a rugged, tactile rustication around the bowl and shank that is fill with a lot of oils, debris and grime. There was a thick cake in the bowl with remnants of tobacco stuck on the walls. There was a lava overflow on the rim top that was heavier toward the back side. The top and edges of the rim were well hidden under the tars and lava. There was a very beautiful pipe underneath all of the buildup of years of use. The nickel ferrule on the shank end was oxidized and is stamped on the top and left side K&P [over] three faux hallmarks. That is followed by Petersons. It is not dented or damaged. The stem was the wrong stem for the pipe. It was not a Peterson’s style P-Lip but rather a Wellington style with the airway exiting on the end of the stem. It was oxidized and calcified toward the end with some tooth chatter. There were also some tooth marks on both sides of the stem ahead of the button. I would need to restem it with a proper stem once I received it in Vancouver. Jeff took photos of the pipe before he started his cleanup work on it. Jeff took photos of the bowl and rim top to show the thick, hard cake in the bowl with remnants of tobacco stuck on the walls of the bowl. There was a lava build up on the top of the rim and the edges of the bowl. The rim top looked pretty good but it was hard to know for sure if there was damage under the thick lava. Only clean up would tell the full story. Jeff took photos of the top and underside of the stem showing the tooth chatter, scratching and oxidation on the stem surface and wear on the edges of the button. You can also see the exit of the airway on the stem end rather than the to of the P-lip. Jeff took photos of the sides and heel of the bowl to show the condition of the finish. You can see the grime in the rustication around the sides of the bowl and shank. Even under the dirt and debris of the years it looked very good. Jeff took photos of the stamping on the underside of the bowl and shank. The stamping was faint but readable as you can see from the photos. It read as noted above. The nickel ferrule on the shank end is stamped on the top and left side K&P Peterson’s over three Peterson marks used on nickel ferrules. I have included the information on the shape number on this pipe that I picked up on researching the previous pipes. This is the second of two Peterson’s System Standard pipes in Bob’s collection marked with the 307 shape number. I have included a page from a Petersons Catalogue that I have on rebornpipes (https://rebornpipes.com/tag/peterson-hallmark-chart/). I have put a red box around the 307 shown in the catalogue page shown below. That should give a clear picture of the size and shape of the pipe. I am also including the information from Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). I have included a bit of the pertinent history here.

1950 – 1989 The Republic Era  – From 1950 to the present time, the stamp for this era is “Made in the Republic of Ireland” in a block format generally in three lines but two lines have been used with or without Republic being abbreviated.

During the 1950’s and 60’s the Kapp & Peterson company was still in the ownership of the Kapp family. However 1964 saw the retiral of the company Managing Director Frederick Henry(Harry) Kapp.

Pipedia also included a section of information on the System pipes including a diagram of the systems look (https://pipedia.org/wiki/Peterson#Republic_Era_Pipes). I quote a section of the article in part and include a link to another article on Pipedia on the System pipe.

The Peterson System pipes are the standard bearers of the Peterson pipe family, famous for the excellent smoking pleasure they provide. Often imitated but never equaled, the Peterson System smokes dry, cool and sweet, thanks to the scientific effectiveness of the original design. The heart of the System is the unique graduated bore in the mouthpiece. This makes the suction applied by the smoker 15 times weaker by the time it reaches the tobacco chamber. The result is that all the moisture flows into the reservoir and, thus cannot reach the smoker’s mouth. The Peterson Lip further enhances the effectiveness of the graduated bore by directing the flow of smoke upwards and away from the tongue. This achieves a uniquely even distribution of smoke and virtually eliminates any chance of tonguebite or bitterness. Furthermore, the shape is contoured so that the tongue rests comfortably in the depression under the opening. Each “PLip” mouthpiece is made from Vulcanite. For the Peterson System pipes to work properly, the stem/tenon has to have an extension, the tip of which will pass by the draft hole from the bowl and into the sump. Upon the smoker drawing in smoke, this extension then directs the smoke down and around the sump to dispense a lot of the moisture before the smoke enters the extension and stem. On the System Standards and other less expensive systems, this extension with be made of Vulcanite turned integrally with the stem. On the more expensive System pipes this extension will be made of metal which screws into the Vulcanite stem. This extension on the earlier pipes will be of brass and the newer pipes will be of aluminium. Most smokers not knowing this function of the metal extension, assumes that it is a condenser/stinger and will remove it as they do with the metal condensers of Kaywoodie, etc. Should you have a System pipe with this metal extension, do not remove it for it will make the System function properly and give you a dryer smoke (https://pipedia.org/wiki/A_closer_look_at_the_famous_Peterson_Standard_System_Pipe).

With that information in hand I knew what I was dealing with in terms of the stamping and the age of this pipe. I knew from the information that the pipe was made during the Republic Era between 1950 and 1989. My guess is that the pipes is a 1960s era System pipe. Now it was time to work on the pipe.

Jeff cleaned this filthy pipe with his usual clean up process. This one was a real mess and I did not know what to expect when I unwrapped it from his box. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with great looking grain around the bowl and shank. Jeff soaked the stem in Briarville’s Pipe Stem Deoxidizer to remove the oxidation on the vulcanite. When the pipe arrived here in Vancouver for the second stop of its restoration tour I was amazed it looked so good. I removed the incorrect stem and replaced it with a correct P-Lip stem for a 307 that I had here in my box of stems. The bonus was that the tenon had a brass chimney in the end that was correct for this pipe.I put the stem in the pipe and took photos of it with the correct stem. I liked the look of the pipe at this point in the process. I took some close up photos of the rim top and also of the stem surface. I wanted to show what an amazing job Jeff did in the cleanup of the rim top. The rim top was and inner edge were in excellent condition. I also took close up photos of the replacement stem I put in the shank to show the condition of the vulcanite. It was quite clean other than some slight oxidation at the edges of the button. There were no tooth marks or chatter on the stem surface.One of the things I appreciate about Jeff’s cleanup is that he works to protect and preserve the nomenclature on the shank of the pipes that he works on. The stamping on this one was very faint to start with so I was worried that it would disappear altogether with the cleanup. He was not only able to preserve and maintain its condition in the process. I took some photos to show the clarity of the stamping. I have noticed that many restorers are not careful to protect the stamping in their cleaning process and often by the end of the restoration the nomenclature is almost destroyed. I would like to encourage all of us to be careful in our work to preserve this as it is a critical piece of pipe restoration! I took the stem off the shank and took a photo of the pipe. I decided to start my work on the pipe by cleaning up some of the polishing compound left in the rustication ahead shank rustication ahead of the ferrule. I worked the end over with a brass bristle wire brush to remove the crud in the finish. The photos show the progress.  I rubbed the bowl and rim down with Before & After Restoration Balm. I worked it into the rusticated surface of the briar with my fingertips and a horse hair shoe brush to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. I really like watching the Balm do its magic and bring the briar alive. With briar polished with the Restoration Balm I moved onto the metal. I polished the nickel ferrule with a jewellers cloth to raise the shine and to protect the ferrule from further oxidation. I sanded the stem with 220 grit sandpaper to remove the oxidation that remained in the vulcanite and also the light tooth marks on the top and underside near the button. I started polishing it with 400 grit wet dry sandpaper.I touched up the “P” logo on the left side of the saddle stem with white acrylic fingernail polish. I let it dry then I polished off the excess with a worn 1500 grit micromesh sanding pad. Once the excess was removed the stamp looked much better even though there was some faintness on the curve of the P.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry.  Once again at this point in the restoration process I am excited to be on the homestretch. I look forward to the final look when the Rusticated Peterson System XL307 is put back together, polished and waxed. I put the bowl and stem back together. I lightly polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The depths of the rustication really pop with the wax and polish. The shiny black vulcanite stem is a beautiful contrast to the browns of the bowl and thick shank and nickel ferrule. This Peterson’s System Standard XL307 Bent Billiard was another fun pipe to work on. It really is a quite stunning piece of briar whose shape follows the flow of the briar. The pipe is tactile in the hand and should feel great as it is warmed up when smoking. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.26 ounces/64 grams. I will be putting it on the rebornpipes store in the Irish Pipemakers Section if you would like to add it to your rack and carry on the previous pipeman’s legacy. This is an interesting estate to bring back to life.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.