Tag Archives: removing tooth marks

Maintaining Vulcanite Stems – Ric Farrah Of Briarville Pipe Repair & Restoration

Reworking a WDC Wellington – Removing a Finish and Restemming the Bowl

The second bowl I decided to work on from the box of bowls I was gifted was an old Wellington bowl that was actually in decent shape. The bowl is 2 inches tall and 1 3/8 inches in diameter. The bowl has an internal diameter of 7/8 inches. It is quite a large bowl. The nickel ferrule was in good shape but slightly oxidized with a few small nicks and dents. There was an uneven cake in the bowl and the sump area was filled with tars and oils. The finish was varnished but peeling as can be seen in the photo below. The rim had a tar build up and the varnish was peeling under it. The inner edge and outer edge of the rim was in excellent shape. The stamping on the bowl was on the left side of the shank and included the WDC inverted triangle and letters and next to that Wellington in script over the words IMPORTED BRIAR. There was no other stamping on the bowl. The stem did not come with the bowl. I had an old Yello Bole stem from the same era as the Wellington and with the same structure at the tenon and the P-lip. It was scratched and oxidized and had some tooth marks on the top and bottom sides just ahead of the button. The stem has a bright yellow “O” on the top. The bend in the stem had straightened so it would need to be re-bent to work well with the bowl.

I have several WDC pipes and have done quite a bit of research on the brand that I have written about on the blog. I have even repaired and given away quite a few Wellington’s over the years. This one appeared to be a great piece of briar so I wanted to repair it. I also wanted a quick refresher about this line of WDC pipes and how it fit within the hierarchy of WDC lines. The following is a brief excerpt from the pipedia.org article on WDC pipes.

“William Demuth, a native of Germany, entered the United States at the age of 16 as a penniless immigrant. After a series of odd jobs he found work as a clerk in the import business of a tobacco tradesman in New York City. In 1862 William established his own company. The William Demuth Company specialized in pipes, smoker’s requisites, cigar-store figures, canes and other carved objects.
The Demuth Company is probably well known for the famous trademark, WDC in an inverted equilateral triangle. William commissioned the figurative meerschaum Presidential series, 29 precision-carved likenesses of John Adams, the second president of the United States (1797-1801) to Herbert Hoover, the 30th president (1929-1933), and “Columbus Landing in America,” a 32-inch-long centennial meerschaum masterpiece that took two years to complete and was exhibited at the World’s Columbian Exposition in Chicago in 1893.

The Presidential series was the result of Demuth’s friendship with President James A. Garfield, a connoisseur of meerschaum pipes. Demuth presented two pipes to Garfield at his inauguration in 1881, one in his likeness, the other in the likeness of the President’s wife. Later, Demuth arranged for another figurative matching the others to be added to the collection as each new president acceded to the White House, terminating with President Hoover.

In 1897 Ferdinand Feuerbach joined the Demuth Company and by 1903 had become the production manager. Feuerbach is credited with developing Demuth’s popular Royal Demuth and Hesson Guard Milano pipelines. He left in 1919, when Sam Frank Sr. needed an experienced pipe man to run his pipe factory, located at 168 Southern Blvd., in the Bronx. Feuerbach and Frank had been close friends since Frank started his own business in 1900 and was closely associated with the sales staff of WDC, selling their line of pipes.

In early 1937, the City of New York notified S.M. Frank & Co. of their intent to take by eminent domain, part of the land on which the companies pipe factory was located. This was being done to widen two of the adjacent streets. As a result of this, Frank entered into negotiations to purchase the Wm. Demuth Co.’s pipe factory in the Richmond Hill section of Queens. It was agreed upon that Demuth would become a subsidiary of S.M. Frank and all pipe production of the two companies would be moved to DeMuth factory. New Corporate offices were located at 133 Fifth Avenue, NYC.

Demuth pipes continued to be made at the Richmond Hill plant till December 31, 1972. Then the Wm. Demuth Company met its official end as a subsidiary company by liquidation. Demuth’s mainstay pipe, the Wellington continued to be offered in the S.M. Frank catalog until 1976. In the mid-80’s, the Wellington even made a brief return as a direct to the consumer offer.”

The two leaflets below give some of the details on the Wellington pipe. The first one is a sales leaflet that speaks of the assets of the pipe and what it has to offer the pipe smoker. The second one is a cutaway picture of the Wellington pipe that clearly shows the details of the drilling both of the airway and the sump or well in the heel and shank of the pipe.

With the above diagram and information I was better equipped to work on the internals of the pipe and give it a thorough cleaning. I really like digging out the information and some of the diagrams of the pipes that I work on so that I can get a feel for the design and an appreciation for the work.

I fit the stem on the bowl and the overall look and feel was the same as the Wellington. The shoulder or ridge that formed the saddle was not as sharply defined as in the original stem but the look was close. The P-lip was the same and the tenon insert end was a match to the diagram above. Once the stem was re-bent the look would be even closer to the original.

I cleaned the top of the rim with a cotton pad and alcohol to remove the tars and oils. I then reamed the bowl with a PipNet Reamer – a tool that I use on virtually every pipe I work on. The interchangeable heads allow me to use various heads to careful trim back the cake. In this case I took it back to bare wood to clean it up and remove the uneven buildup.

I scrubbed down the finish with acetone on cotton pads. The varnish came off with scrubbing. Underneath the peeling varnish the stain was in good shape. The briar was very clean with no fills. The grain was quite nice with a mix of cross grain and birdseye.

I scrubbed out the sump and the internals of the pipe with cotton swabs, pipe cleaners and isopropyl alcohol. Once the cleaners came out unstained I stuffed cotton balls in the shank and the bowl and then used an ear syringe to fill both with isopropyl alcohol (99%).

I put the bowl upright in an ice cube tray that I use for a stand when sweetening the pipes I clean. It works very well in wicking out tars and oils. I let it sit overnight. The first photo below shows the bowl after filling. The second photo below shows the bowl after 12 hours of soaking. Once I remove the cotton and re-clean the bowl and shank the smell of the pipe is fresh and clean.

Over the weekend I picked up a few new tools to make the clean up simpler. One set of tools was the sanding sticks shown in the photo below. The various grits are clearly on the sticks. These work exceptionally well in the crease next to the button and on the shelf on the underside of the P-lip stem. I sanded the stem with 220 grit sandpaper and with medium and fine grit sanding sponges.

After the initial sanding was finished I used a heat gun to heat the stem and bent it over a rolling pin covered with a thick cardboard tube to give the stem a clean bend and avoid kinking the airway. I have been using this for quite a few years now and have not experienced trouble with damaging the airways in the bending process.

I sanded the stem once again with a fine grit sanding sponge. I generally do this before moving on to the micromesh sanding pads.

I wiped down the bowl with a damp cloth to remove any dust and to get an idea of whether I would give it a coat of stain. Once it was clean it looked good to me. No stain would be necessary on this old timer. The colouring once it was buffed would be perfect.

The rim needed a bit more sanding with the micromesh to clean up the top and then a folded piece of sandpaper on the inner edge to smooth things out.

I worked on the stem with the micromesh sanding pads. I wet sanded with 1500-2400 grit pads. Afterwards I noticed the oxidation that still remain at the saddle so I sanded it again with the medium and fine grit sanding sponges and repeated the micromesh wet sanding.

I sanded it with the 3200-4000 grit pads and still saw some oxidation in that area. I repeated the process above with the sanding sponges and the six grits of micromesh to clean it more deeply. I then buffed it with Tripoli and then finished the final three grits of micromesh from 6000-12,000 grit. I buffed it with White Diamond.

I polished the nickel ferrule with silver polish and a polishing cloth and then buffed the bowl and stem a final time with Whtie Diamond. I gave the entire pipe multiple coats of carnauba wax, buffing in between coats with a soft flannel buff. The finished pipe is shown below. I am quite pleased with the new look. The old Yello Bole stem works well with the pipe.

Restemming and Restoring a John Bessai Special Diamond Shank Bent Brandy

13 Replies

Blog by Steve Laug

I was gifted a box of pipe bowls that needed varying degrees of work and a few odds and ends of pipe parts that now reside in my cans of parts. The bowls have refilled my refurbishing box. The first of these that I chose to work on is a beautifully grained, flawless piece of briar made into a diamond shank brandy. It is stamped on the left underside of the shank – John Bessai over Special. There is no other stamping on the pipe at all. The rim of the bowl is rounded. The pipe bowl is in excellent condition with no problems with the finish. The bowl needed reaming as it had an uneven cake on one side and on the upper portion. The shank is dirty with tars and oils but otherwise in good shape. The drilling and finish on this pipe is perfect. It is a beauty. From a previous Bessai pipe that I had found nearly three years ago I knew a little bit of history. I had hunted to gather information at that time.

HISTORY & BACKGROUND
I started out with what I had found previously and written about on the blog. I quote the following paragraph from Pipedia http://pipedia.org/index.php?title=Bessai

1. “John Bessai was a long time pipemaker, repairman and tobacco shop owner who operated his pipe shop at the “Old Arcade” in Cleveland, Ohio. The shop was opened in approximately 1898. It was a small 2-room shop where he hand-crafted his own pipes in the back room and could work when customers were not there. Like so many other shop made brand, John Bessai’s limited production was quickly acquired by regular customers and thus his craftsmanship remained little known outside of Ohio and the Midwest. While his name is known by pipe collectors in the Midwest, his work is seldom seen elsewhere! He died before 1969. Nevertheless, John Bessai left behind a small number of classic shaped pipes; all were made on-site. They are praised worthy of collecting and reflecting skills well beyond most American pipe makers. John Bessai’s logo “JB” appeared as one letter as the “back” of the “J” and the “back” of the “B” share a single line. The logo was stamped on the stem and on the left side of the shank. His son Herb Bessai took over the business and also continued making pipes. He closed the shop in about 1978.”

I suspected that there would be more information three years later. I did some further research and came across the information found in the paragraph below on one of the pipe forums.

2. “John Bessai was located in the Colonial Arcade at least into the late 1980s. After his death, his son Herb ran the shop. It was taken over after Herb’s retirement by a male and then name was changed to “Old Erie Pipes”. This was then located in the Erieview Plaza and when that mall closed, taken over by Cousin’s Cigars which has a store on Euclid Avenue near CSU, and a store on Chagrin Boulevard in Woodmere Village.”

That small quotation gave me a bit more information of the state of the store after John’s death and Herb’s retirement. But I still wanted more information. I wanted to know about the history of the brand and if there was any information on the various grades in the brand and the stamping on the pipes. I wanted to know a bit of a timeline for the brands. Finally my digging paid off. ON one of the pipe forums I came across a link that led me to a gold mine of information gathered by a man after my own heart, Andrew Hross. He has a blog call Classic Pipe Shop on Blogspot. I have included the link below for those who want more information. Andrew has done an amazing job of gathering information on the Bessai Brand so rather than rewrite the history I am quoting portions of Andrew’s work on The John Bessai Pipe Clinic.

http://classicpipeshop.blogspot.ca/2014/04/the-john-bessai-pipe-clinic-information.html

3. The John Bessai Pipe Clinic, 35 Colonial Arcade, Cleveland, OH 44115 – by Andrew Hross
a. Owner(s):
**John Bessai 1920s until his passing in 1969
**Herb Bessai ~1962-1983
**Daniel Gottschall 1984-~1993
**Purchased by Dad’s Smoke Shop / Cousin’s Smoke Shop and rolled into the Old Erie Smoke Shop about 1993.

Cousin’s Cigars purchased the remaining stock of Bessai pipes near after Herb Bessai passed away in 2002.

b. Years of Operation:
1920s (unkown specific date at this time) – 1983. After 1983 the business was sold to Daniel Gottschall who later sold it to Cousin’s Cigar (Euclid Ave) around 1993. The name was changed to “Old Erie Tobacco Company”. They were forced to move to the Galleria when all the tenants of the Old Arcade were cleared out to make room for renovations. Their new address was The Galleria at Erieview, 1301 East 9th Street in Cleveland.

After this move the location wasn’t as busy as they had hoped and Cousin’s moved all the Old Erie Tobacco assets to their Euclid Avenue Store. The store has since moved to a St. Clair location after Cleveland State forced them out due to anti-smoking regulations on campus. Their St. Clair location offers many of John Bessai Pipe Clinic’s old tobacco blends.

Their new store opened in the Merriman Valley area in Akron, Ohio where the store manager John Coleman oversees the day to day operations. John was instrumental in helping me piece together a lot of loose ends during Bessai Pipe Clinic’s transition years.

My father visited their shop several times in the early 60s as he attended Fenn College (now Cleveland State University) as an undergrad before moving on to Ohio State University for his Masters. He’s way smarter than I am so I just go with the flow…

He mentioned meeting John at that time who quickly gave my father some pointers on smoking a pipe and how to take samples from the shop’s expansive sample jar collection. His pipes were on display in the shop although I don’t believe he had a lot of pipes on display at any given time due to production in-shop.

John’s son Herb took over the shop in the early 60s after he graduated from Cleveland State University / Fenn College (unclear) as he is listed as having played Basketball for CSU. Herb was also a helpful, informative and friendly individual. Articles exist from the Herald in 1962 where they interviewed Herb (with photograph) about the state of smoking in the new age of the early 60s. I visited the shop in the late 70s / early 80s with my father during a trip to Cleveland and couldn’t tell you much about the shop other than the guy working was very friendly. Back then it wasn’t unusual to be a kid and walk into a smoke shop with your father. Clearly I didn’t purchase anything but my father probably picked up some tobacco but I remember him looking at pipes displayed on a back wall. The shop was small but impressive.

If anyone has any pictures of the shop or old catalogs, I would love any additional information as it’s tough to come by 30+ years later!

c. Pipes offered by John Bessai Pipe Clinic:
Most of the pipes that were offered by the John Bessai Pipe Clinic were fairly standard in shape… I would say most of the pipes Bessai offered were smooth pipes. My assessment would be 90% smooth and 10% rusticated / sandblasted…

…The story is that John crafted pipes in the back room or off site and finished them in house while the store wasn’t busy. Very little information is available on the accuracy of this statement. Some of his pipes from the late 1960s through the 1970s (John passed away in 1969) I feel were left over stock from previous turnings and sometimes showed fills or sand pits. Some of these pipes even carry Herb’s markings (see below). These pipes still smoke very well but are not as eye-appealing as other earlier pipes from the store’s career.

d. Stampings and rough dating of John Bessai Pipe Clinic Pipes:
Which pipes did John make and which ones did Herb make/finish? All Bessai pipes carry his standard large JB stamp either on the stem or shank or both. Typically the JB on the stem is within a circle.

All pipes created by John Bessai’s hands reportedly contain the miniscule ‘jb’ stamp on the shank or body of the pipe. I have older pipes in my possession that do not contain this stamp (condenser, old stamps, etc) that were clearly shop made pipes. I feel he started using the tiny ‘jb’ stamp in the 50s to early 60s.

An interesting note about John Bessai’s stems – they always clean very nicely and aren’t prone to as much oxidation (that brownish / green color) as most dunhill and Charatan pipes tend to oxidize. His cuts to his stems were very impressive and often transitioned from diamond-shaped shanks almost architecturally. Very comfortable to smoke.

John Bessai Special Pipes:
… I have a couple Bessai Special pipes. These stand out either by large size, graining or possibly shape. Most Specials are unique pipes and are rare to find in comparison to his regular issue pipes.

John Bessai Special X pipes:
I only have one of these and it’s a beauty. This one is a larger bowl (around a group 4 dunhill) with deep colored grain and a hefty substantial shank. Special X pipes are probably the rarest of John Bessai pipes and should be sought out if possible. I’ve smoke mine roughly 4 or 5 times and it performs with the best of my pipes…

Herb Bessai Pipes:
Unfortunately none of these pipes that I’ve seen have astounded me with grain or general appearance. Having said this, these pipes smoke nicely and are a great value if you can find them. I have one that my father found at an Antique Show in the South. There’s another author shape on reborn pipe’s blog that someone refinished because of the amount of fills in the pipe. He also states it’s a wonderful smoker (Editor’s note: This is my pipe and the write up I did on the blog). These pipes are likely from the late 60s through the early 70s. I believe many pipes after this period were created en masse at a factory in the US. It is unclear what stamp was used on these later pipes…

e. Dating / Circa era Bessai Pipes:
If the pipe carries a stamp stating Cleveland, O U.S.A. it’s considered an older production pipe (pre1960s). I’ve not seen any newer pipes with that stamp.

Bullseye stamping usually indicates an earlier pipe as that stamp seems to have been abandoned pre1960 as well.

Most of the earlier Bessai pipes have an unusual ‘stinger’ or condenser at the end of the tenon which is unique to Bessai pipes. They are either a hard plastic or created out of wood. They are typically easy to remove and could have been easily lost if misplaced. These pipes I would consider pre-1960 and possibly 1940s-early 1950s production based on their stamps and patina of the pipes.

1970s 1980s and beyond: My feeling on these pipes after John’s passing is that they purchased finished pipes from a large manufacturer and stamped them with the John Bessai or Bessai stamp (on shank and/or stem). Most of these shapes are standard among many stores from that period and offer less than spectacular grain (and sometimes fills). Stamps on these pipes are probably fairly plain and don’t have the tiny ‘jb’ stamp on the shank indicating it was produced by John Bessai.

RESTORATION
I went through my can of stems and found an older diamond-shaped saddle stem that fit quite well in the shank of the Bessai. The tenon was a little big so I sanded it with the Dremel and sanding drum until it fit snugly in the shank. The stem was an estate stem so it was dirty and had tooth chatter and some small indentations from teeth on the top and bottom of the stem near the button. It was slightly larger than the shank so that it would need to be sanded until it fit the line and shape of the shank.

I sanded the stem and shank with 150 and 220 grit sandpaper to bring all sides and angles to match the shank angles and sides. I sanded the stem to remove the tooth marks and the tooth chatter in the process.

I sanded the stem and shank with a medium and fine grit sanding sponge to remove the scratch marks left behind by the sandpapers.

I reamed the bowl with a PipNet reamer to remove the uneven build up of cake in the bowl.

I wiped down the surface of the briar with acetone on cotton pads to remove the finish on the bowl and make restaining it simpler.

I cleaned out the bowl and the shank with isopropyl alcohol (99%) on cotton swabs and pipe cleaners until the bowl and shank were clean. I cleaned out the stem with pipe cleaners and alcohol as well. I also beveled the airway on the end of the tenon to make the flow more open.

I set up a heat gun and heated the stem to bend it to fit the shape of the pipe. I inserted a pipe cleaner in the stem and then bent it over a rolling pin and set the bend with cool tap water.

I wiped down the bowl and stem with isopropyl alcohol. The grain on this pipe is quite stunning so once it is restained and the stem finished it will be a beautiful pipe.

I stained the bowl with a medium brown aniline stain and flamed it, I gave it more stain and flamed it again. I then sanded the stem with medium and fine grit sanding sponges and then with my usual array of micromesh sanding pads. I wet sanded the stem with 1500-2400 grit pads and dry sanded with 3200-12,000 grit pads. Between each set of three pads I rubbed the stem down with Obsidian Oil.

When I finished sanding with the final grits of micromesh I gave it another coat of Obsidian Oil and then buffed the stem and bowl with White Diamond. I gave the bowl and the stem multiple coats of carnauba wax and used a soft flannel buffing pad between coats to polish it. The finished pipe is shown below. The new coat of stain and the shine on the stem give the pipe a new and clean look. It is ready for its inaugural smoke. The background history sets the stage for a deeper appreciation of the pipe once I fire it up. It should smoke very well.

Using Charcoal Powder and Black Super Glue to Repair a Bite Through on a Nylon Stem

11 Replies

Blog by Steve Laug

With all of the blog posts recently on repairing stems I decided to do a little work on one I had here. I wanted to use a black superglue and carbon mixture to see what I could do with this seriously damaged stem. It was a Medico pipe stem bearing the stamping F. The F stamping is a Medico brand mark but this stem was a different diameter than the shank of the pipe that it had come attached to so I replaced the stem on that pipe. I was left with this one and almost threw it away because the hole was large and on both sides of the stem. That combined with the fact that the stem was nylon would make it less desirable to repair for me. There were also deep tooth marks all around the holes. But I figured it was a perfect stem to do experiments on so went ahead with the repairs. I sanded the stem with 220 grit sandpaper to highlight the tooth marks and the holes. The button itself had dents in it as well and the crease had been flattened.

I cleaned out the debris from the hole with a dental pick (rather than the Dremel and bur that Joyal uses) and sanded around the edges of the hole with 220 grit sandpaper. I removed all of the loose or damaged material from the hole so that the edges were solid. I sanded them to roughen the edges slightly to provide a surface for the glue to bond to. I used a cotton pad and alcohol to clean out the dust from sanding and picking. I cut a piece of cardboard the same shape as the slot in the stem and greased it with Vaseline. I slipped it into the slot. I made sure that the Vaseline did not ooze out into the hole on either side.

I used Stew Mac Black super glue to build up the edges of the holes. I find that I get a much stronger patch/repair if I slowly build up the patch with multiple layers of the glue. I mixed in some carbon powder taken from a charcoal digestive capsule. I put the glue on the edges of the hole; mixed in the carbon and then more glue more carbon to build the first layer. The next series of four photos show the gradual build up of the glue and carbon. The glue was allowed to cure over night between each layer of the repair. I sanded lightly between the layers to roughen the surface of the patch and smooth out some of the pitting. I find that doing so provides a surface for the new layer to bond to.

Once the patch had thoroughly cured and hardened I sanded it. I test the hardness by pressing a fingernail into the patch. If it is not hard I let it sit longer. Once it is hard I sanded it with 220 grit sandpaper to smooth out the patch. I used a small needle file to redefine the edge of the crease. Nylon turns white when sanded and so did the patch fortunately. The patch was slightly darker than the stem at this point but would blend in with further sanding.

I sanded the stem with a medium and fine grit sanding sponge to remove the scratches. I further redefined the crease to sharpen it. The repairs are visible in the photos as slightly darker than the stem colour at this point.

In the process of the sanding I noticed that the dents in the button itself were not filled enough so I cleaned them out and filled them with black super glue. I also used black super glue to refill some spots on the surface of the blade that seemed to be pitted after the sanding. I sanded these after they were dry using 220 grit sandpaper followed by medium and fine grit sanding sponges. Once the surfaces were flat and smooth to my liking it was time to turn to sanding with the micromesh sanding pads. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12000 grit pads. I went back to the sanding sponges several times when I found that some of the scratches were not adequately removed. I then repeated the wet and dry sanding with the micromesh pads until the surface was shiny and smooth and the patches blended into the stem.

I rubbed the stem down with Obsidian Oil and when it was dry hand buffed the s tem and then resanded with the 3200-12,000 grit micromesh sanding pads.

I polished the finished stem lightly with White Diamond. You have to have a very light touch when buffing nylon as the heat the buffing creates melts the nylon and creates a mess. In this case I just lightly touched it and then gave it a light coating of carnauba wax and then hand buffed it. I gave the stem several coats of Paragon Wax and hand buffed it. The finished stem is shown in the photos below.

Reparing a Cumberland Stem on a Kaywoodie Regent Bulldog 98B

12 Replies

Blog by Greg Wolford

I’ve been hoping to add a Kaywoodie Regent to my collection for some time now. A month or so ago we were out-of-town on vacation when I happened upon one in an antique store. There were actually several pipes in this vendor’s case, most of which I wasn’t interested in. Other than the Regent, there were also two other Kaywoodies I was interested in: a Relief Grain and an extra long Canadian. They all looked to have pretty good bones in the dark little store so I made them mine.

When I got them back to where we were staying I eagerly opened them up to see what I had. I found that they were a lot dirtier and caked up than I thought. I also now got a really good look at the damage to the Regent’s stem; this was going to take some trail and error I knew.

When I got home I took some better photos, showing the damage to the stem. There were deep teeth marks on the top and bottom of the stem and the edge of the side where the clover logo is was almost gone completely. This was going to take a lot of time and some research to get it even close to decent again I now realized.

My first step was to try some experiments on a Medico VFQ. Although I ended up with a good looking and smoking pipe, the experiments were somewhat in vain: the stems on the VFQ turned out to be nylon. So I now turned to some fellow restorers on the PSU Forum for hints. tips and ideas – and they really came through with many ideas and several new articles posted by Joyal. Some of the best advice for this project come from JoeMan: the idea of using activated charcoal powder with Gorilla brand super glue.

This project took days to complete do to all the patching a rebuilding of the stem. So, I didn’t do a great job documenting it all with photos and because of the extended time frame of the project I may miss a step or two in this article; I apologize in advance for these things.

The fist thing I did (after thoroughly cleaning the stem with pipe cleaners and alcohol) was try to raise the dents as much as I could with heat from a candle; there was little success here.

Now I began the filling and shaping process. This took many forms and layers: I used clear super glue, both “regular” and gel, mixing in some of the StewMac black glue at times, and also Gorilla brand super glue both with and without charcoal powder mixed into it. one of the challenges was to add strength and black-color in some places while not covering up too much of the red in the Cumberland stem. Another challenge was to build up that chewed up side so the end of the stem would have the proper shape again.

The StewMac glue was too thin and took so long to dry that it wasn’t much help to me on this project. The Gorilla glue, both “plain” and with the charcoal powder mixed in, was a big help; it is thicker and dries quite fast, especially when the powder is mixed in.

Another thing that added time was the way I went about this repair. There were multiple layers needed, as well as different thicknesses, so I would apply a patch, let it cure, and then shape it as I needed, and then start the whole process over again. I did this many times to get an acceptable result. This photo is after almost all of the layering and shaping was done:

I used needle files and a vulcrylic file for most of the shaping. I also used 220 grit sandpaper. After I had the final shape I was happy with I wet sanded with 320/400/600 and then micro mesh through 12000 grit; after 600 and every few grits thereafter I also polished the stem with Meguiar’s Scratch X2.0,which helps me see if I’ve missed anything along the way. The next four images are before micro mesh and after:

As you can see, this stem came out pretty nicely and is more than useable now. Then lines came out well, to my eye, and the rebuilding and patching blended rather nicely.

I didn’t do a lot to the stummel; the nomenclature is readable but very weak. There are some small “pocket” marks but I think they give the pipe an air of character so I basically left the stummel as I found it, sans, the thick cake, mess of tars and oils in the shank, and the buildup on the rim. The rim did require a very light topping and a round or two with the medium touch up marker to give it a head start on matching the patina on this rest of the wood. I only very lightly buffed the pipe with white diamond and carnauba wax and ending with a soft clean buff and hand polish with a micro fabric cloth.

I just noticed there is a bit of wax residue that I missed in the photos. Oh well, that’s easy enough to take care of after while ….

I’m very happy with how this project came out. It will soon find its way, I think, onto my rack where I can hopefully enjoy it for many years – unless my wife learns of its collectors appeal and potential value, then I might be in trouble!

Yellow Acrylic Stem Patch – Part 2 – Joyal Taylor (aka holymolar)

7 Replies

Blog by Joyal Taylor

Earlier I posted a You Tube video that Joyal posted about patching this yellow acrylic stem https://rebornpipes.com/2014/07/08/stem-patch-using-amber-super-glue-joyal-taylor-aka-holymolar/ It is part of an ongoing work in progress where Joyal is experimenting with different mixture to patch a bite through in an acrylic yellow stem. This is Part 2 of the ongoing experiment. Thanks Joyal for taking us with you in this experiment.

Since the amber superglue didn’t work well on this stem, I’m trying other things.

I tried mixing yellow and orange Fiebing’s Leather Dye with clear superglue, but the dye caused the glue to set instantly, even before I could mix it.

Next, I tried StewMac 2 part clear epoxy with Fiebing’s yellow and orange dyes, which mixed well.

Before photo of only one side of the stem, but I worked on both sides:

I used a round bit in my dremel to remove the previous amber superglue patch and discoloration. Also, I roughen-up the area in front of the bit to try to re-color that area.

I tried several combinations of yellow and orange dye until I got close to the color of the stem

Close up photo looks like it may work

After shaping the bit with needle files and sanding/micromesh the epoxy.

This didn’t work out so well, either. Not only the color isn’t good but, also, the epoxy feels soft and rough to my teeth and lips.

We learn from our mistakes, so I’m going to continue experimenting with this.

Next, I’m going to remove the epoxy and try patching a third time by mixing dye powders with clear superglue.

I would appreciate it if anyone has other ideas to try for this stem repair.

Stem Patch Using Amber Super Glue, Part 1 – Joyal Taylor (aka holymolar)

5 Replies

In a conversation with Joyal about patching a stem that had a yellow/orange tint I suggested that he try the amber super glue from Stew Mac. He replied that he had tried it and done a video on it on You Tube. He said it was too clear and not opaque enough for a good match. He sent me the link to his You Tube video on using the Stewart MacDonald Amber coloured super glue.

Since You Tube is not something I have ever done, I was intrigued with it. I thought it would be great to post the link here for you to have a look at.

The amber super glue Joyal is using is available online at:
http://www.stewmac.com/Materials_and_Supplies/Glues_and_Adhesives/Glues/StewMac_Super_Glues/StewMac_Tinted_Super_Glue.html

Part 2 is a continuation of this work and is found under the title “Yellow Acrylic Stem Patch – Part 2 – Joyal Taylor (aka holymolar)” can be read at this link https://rebornpipes.com/2014/07/08/yellow-acrylic-stem-patch-part-2-joyal-taylor-aka-holymolar/

Black Superglue Experiments – Joyal Taylor (aka holymolar)

6 Replies

Blog by Joyal Taylor

I have been waiting for this article since the product was mentioned on Pipe Smokers Unlimited Forums. Mark Domingues (who contributes on the blog) and Joyal both ordered the powder to try out. Both said they would experiment with it and report back. Joyal spoke with Mark and they agreed that he would post the results of his experiments. I have used Black Super Glue for a long time now in patching tooth marks and bite throughs on stems. I have dealt with the shrinkage and the long curing times and lived with them. Joyal has done all of us a service in doing this experiment and writing up the process and results of his work. Thanks Joyal for taking the time to work through this and document your process. It is well worth a read.

Experiment #1 – Black Superglue with Accelerator:

I used a round Dremel bur to cut a divot in a vulcanite stem, to simulate tooth marks.

I sprayed the area with accelerator and allowed it to dry for 5 minutes before adding superglue

I let the superglue cure for 30 minutes. As expected, the glue shrunk.

I sprayed more accelerator on the area and added another coat of superglue.

Then I sanded the patch with wet sandpaper (220 – 600 grit).

Later, I used micromesh pads (1500 – 12000 grit) and polished with white diamond and carnauba wax. It polished and shined so well that I couldn’t get a decent photo because of the camera flash.

Experiment #2 – Black Superglue with Plastex, as well as Behlen’s Furniture Powder:

I used a round dremel bur to cut three divots in a vulcanite stem, to simulate tooth marks.

Black Plastex and Behlen’s Black Furniture Powder.

Will use from left to right
Patch 1 – Black Superglue only
Patch 2 – Black Superglue w/ Black Plastex
Patch 3 – Black Superglue w/ Black Behlen Furniture Powder

Patch 1 – cured for 8 hrs, it shrunk. Added 2 additional layers and let the final layer cure for 24 hrs.
Patch 2 – cured for 8 hrs, no shrinkage but the surface was pitted
Patch 3 – cured very quickly, 5 minutes, but the surface was pitted

Sanded the patches with wet sandpaper (220 – 600 grit). Fortunately, I had overfilled Patches 2 & 3 and the sanding smoothed out the surfaces. Extra layers were not necessary.

Later, I used micromesh pads (1500 – 12000 grit) and polished with white diamond and carnauba wax. The patches polished and shined so well that I couldn’t get a decent photo because of the camera flash.

Discussion:
Adding Plastex to Superglue reduced the curing time (it didn’t shrink and one layer filled it up). Also, the Plastex adds strength to the patch and could be good for large patches and holes.

Adding Behlen Furniture Powder could be used if you’re impatient (it has something in it that causes the Superglue to cure very quickly). Too much powder will cause the glue to cure so quickly that there isn’t enough time to place it into the divot.

I haven’t tried it yet, but using the Accelerator first, then Black Superglue with Plastex could be a good way to go.

Plastex can be ordered from: http://www.plastex.net/
Behlens Furniture Powder can be ordered from: http://www.shellac.net/furniture-powder.html or http://www.highlandwoodworking.com/b…owders1oz.aspx

Medico VFQ – Save This Old Pipe Project

15 Replies

Blog by Greg Wolford

I saw this old Medico V.F.Q. go through two or three eBay auctions with no bids. I have recently been admiring pipes with Cumberland stems and thought this one would make an excellent “project” pipe to see how well I could repair a Cumberland stem. (A side not here: This is not a Cumberland stem I have found out; it is nylon/plastic.) So I wrote to the seller and offered $5/shipped for the pipe, noting that I didn’t care how she shipped it, just safely and cheaply would suffice. She posted a seven-day auction with an opening bid of $5 with free shipping; I was the only bidder.

When the pipe arrived it looked as bad, maybe worse, than I had expected. The stem was really chewed up and the finish was shot. There were also several fills that I hadn’t been able to see in the (above) auction photos. I decided to work on the stem first so I broke out some tools.

The first thing I did was to try to raise the dents with the heat of a tea candle. Not being actual rubber (which I didn’t realize yet), this had little effect. Next I began with needle files to take off some of the roughness. This made some improvement and gave me a better surface to work with for patching with super glue, which I applied at this point. You can also see the shape of the pipe as a whole here when I got it.

I worked in stages over a few days on the stem: allowing the patch to cure, adding more as it shrank, touch it up a little as I went with files or sandpaper. Once it had finally cured into a patch that filled and covered all the dents on both sides I began to shape and smooth it with files and 220 grit sandpaper. The button was ragged and kept getting that way when I worked on it; it was at this point I think that I realized I was working with nylon not rubber. When this revelation struck I decided to begin working it toward the best finish I could get with micro mesh and not spend a lot more time on this stem.

From beginning to final end.

I had been doing a running post on Pipe Smokers Unlimited forum with this project. Steve, our humble leader and blog owner, contacted me with the welcome news that he had a very nice VFQ stem that he would send to me for this pipe. I excitedly accepted his gracious offer and sent him my address. When the stem shows up, if it fits, I will add photos of the end product; thank you again, Steve.

It was now time to get the bowl going, starting with a good leaning, inside and out. The pipe needed reaming and the shank was clogged with gunk, too. So I reamed it back to bare wood, pretty much, and cleaned the shank with many pipe cleaners, cotton swabs and a set of shank brushes until the final cleaners can out white; I also cleaned the stem at this point.

The finish was terrible so I took some cotton balls and acetone to the stummel, scrubbing off the years of grime and broken layer of what I assume is/was lacquer. With the old finish gone there were a few things now obvious: there were a couple of large fills to address and the bowl needed to be sanded to remove some scratches, and it needed topped.

I started with the topping process, using 220 grit sandpaper. I realized that the rim char was too deep to get all of it out without getting into the large fill near the top of the bowl’s front so I rounded the edges of the bowl to remove the edge char and see how deep that was; it wasn’t bad. I decided to leave the top for now and work on the fills; after the fills were done I came back and sanded the top smooth.

I wanted to use this pipe to experiment on, not just the stem but also the fills. In the past when I have used super glue and briar dust to patch a fill it is usually much darker than the rest of the pipe; sometimes I can blend it in well and other times not so much, so I wanted to try something different here, with an eye toward a future project. A few months ago I bought some black and amber super glues from Stewart McDonald; they offer black, amber, clear, and white. The black I plan to use on stems but the amber I thought might work well on patching fills and this was the project to try it on.

I removed one fill to start, just in case the experiment didn’t go well; the dry time on this stuff is very long so I suggest you try the accelerator if you order from them (I forgot it).

I used my dental pick, a beading awl, and a file to pick out the old putty. After the putty was out I dripped a bit of the amber glue into the hole, leaving extra to feather when I sanded it. I also used the end of the awl to make sure the glue went all the way into the hole. Then I waited until it cured a few hours, tapped it down with a tamper, in case there was any air pockets, and let it finish curing. When it was set through, several hours, I began to sand with 220 grit paper. And I was really pleased with the initial results: an almost perfect match to my eyes!I then decided to take out all the fills and patch them the same way, with amber glue and nothing else.The waiting game began again. Some hours later I noticed that the large fill at the top needed more glue so I dripped in another layer and waited more. This morning I finally got to start sanding the new fills down, and the entire bowl as I went. The results on these fills were a bit varied from the first one I soon saw. Even when sanded smooth a couple of the fills weren’t as nice and I have a few ideas why: I didn’t use the awl to make sure the glue went in all the way, I didn’t go back and tamp it part way through the curing process, and I may not have gotten all the pink-filler out. The next time I do this I will be sure to remember these items!

Next I prepared the bowl for staining. I finished sanding with 220, then 320, and finally 400 grit paper and wiped the bowl down with alcohol to remove any dust left behind. Then I began staining the bowl with a medium brown stain marker. I applied one coat as evenly as I could and let it dry about 10 minutes. Then, the secret I think to using these, I applied a second coat in small segments, wiping it with a paper towel to even out the color as I went. The rim got 3 coats of stain. Next I gave the stummel a light buff with Tripoli, and the entire pipe a buff with white diamond and a few coats of carnauba wax, then a buff on a clean wheel before a final hand buffing with a microfiber cloth. I’m very happy with the end results of this multi day project. I think the fills look and blend much better, especially the first one. And I believe with a little more tweaking and experimenting this is a very good option for patching fills. From a $5 eBay catch to, well, it’s probably still not worth much – but I’m glad in the end that I took the time to Save This Old Pipe.

EDIT

The new stem that Steve sent me arrived in the mail. I have written about and post the story, along with new photos, here.

Black Superglue Patches (ring around the collar) – by Joyal Taylor aka holymolar

9 Replies

Blog by Joyal Taylor

This is the third article by Joyal (known online as holymolar). Again it is with pleasure that I put this on the blog. Joyal had emailed me that he was working on this piece for the blog. I was looking forward to reading his thoughts on this. Others have mentioned the problem to me when they used the black super glue. Joyal has done some good experimenting and I am pretty certain he has gotten to the root of the problem. Thanks Joyal for taking time to write-up your experience and tips on this patching process. This is a what rebornpipes is all about – taking ideas and experimenting and improving them. Without further introduction have a read on what Joyal has learned.

The first few times that I patched stem holes and deep tooth marks with black superglue, I ended up with white margins like these: (very evident when a flashlight is shined on the patch at an angle).

At first, I thought that I must have contaminated it by sanding before the glue had totally set. But now, I’m convinced it was because I didn’t remove all of the oxidation beforehand. I’ve learned a few tricks with black superglue patching.

Here’s the before photos of a Dr Grabow stem that I recently patched. It’s not a high quality vulcanite but a relatively soft rubber.

Tip #1 – Absolutely ALL oxidation and oils must be removed before patching. There are many ways to remove oxidation but, for this, I prefer the most aggressive method that I know – A bleach bath for an hour or more. Then a 1 hour alcohol bath to remove the bleach smell and taste. The bleach causes surface pitting but, in my mind, that means it has removed the deepest oxidation. (Sometimes I’ll follow with a Oxyclean bath as well). After the bleach and alcohol, lots and lots of sanding is necessary to smooth down the pitting. I use 220-800 grit with water.

Tip #2 – Clean out the hole with a small round burr in a Dremel. Remove all oxidation and discolorations from inside the hole. “Feather” the edge which makes for better blending of the glue/stem junction and it also removes any microscopic particles of oxidation that may be hiding in the ragged edges.

Tip #3 – Now use 1000 grit sandpaper on the edges to smooth it out some more. Remove any dust or oils with an alcohol wipe.

I sand down the overfill (220-2500 grit) until it’s even with the surface. (If necessary, I’ll freshen up the bit with needle files). Then micro mesh (4000 -12000), carnauba, and buff.

Here’s the after photos on that Dr Grabow stem before final polishing/waxing – .so it can be seen better without the glare of the camera flash on fully polished stems. No more “ring around the collar”.