Tag Archives: removing oxidation

Reclaiming a Hard Smoked KB&B Borlum Unbreakable Stem Billiard

Blog by Steve Laug

The next restoration on my worktable was a Borlum Bent Billiard. It came to me in the lot of older pipes that my brother brought home from our virtual pipe hunt in Montana. It was in rough condition with the finish very worn and almost non-existent. The bowl had a thick cake that had overflowed the bowl onto the rim top. The previous owner had obviously loved this pipe and the condition was testimony to it being a great smoker. He also seemed to have a very utilitarian view of his pipes. This one appeared to have never been cleaned – a veritable stranger to the aid of a pipe cleaner. The outer edge of the bowl had been knocked about a lot and there was lots of damage to the edge – it was broken down and rounded all the way around. He had obviously knocked the pipe out on a fence, a rock or his boot heel when finishing a bowl. There were dings and nicks in the sides and bottom of the bowl. The stem was oxidized and had some tooth marks on the top and underside near the button. Jeff took the next photos of the pipe before he started to work on cleaning it.From an earlier Borlum pipe that I had refurbished back in 2014, I had learned a lot about the background of the manufacturer of the brand. I quote from that blog to summarize the historical background of the pipe (https://rebornpipes.com/tag/kbb-borlum-pipes/). The italicized portions of the text come from the blog with minor edits.

I already knew that Kaufmann Brothers and Bondy was the oldest pipe company in the USA, established in 1851. The Club Logo predated Kaywoodie with the “KB&B” lettering stamped within the Club, and a multitude of KB&B lines were in production long before “Kaywoodie” first appeared in 1919. Therefore, I knew that the pipe I had was a pre-1919, pre-Kaywoodie KB&B Made BORLUM.

This particular pipe is stamped on the left side of the shank with the words BORLUM in an arc over KB&B in a cloverleaf. The cloverleaf is faintly stamped but still readable with a bright light and lens. Underneath that it is stamped ITALIAN BRIAR in a reverse arc. On the right side of the shank it is stamped UNBREAKABLE BIT. As stated above it was made before Kaywoodie became the flagship name for pipes from Kaufman Brothers & Bondy (KB&B). It was made before the Kaywoodie invention of the “Stinger” was added, and even before shank logos, model stamps and other features invented by Kaywoodie came to be standards of the pipe making industry. It comes from a time when names like Ambassador, Heatherby, Melrose, Suez, Rivoli, Cadillac and Kamello dominated the pre-Kaywoodie scene. Borlum is one of those names.

I learned while researching for that blog and rediscovered while working on this one that the Borlum pipe featured some innovations that were new for the time but commonplace to us. These included (1) a solid rubber bit (vulcanite, ebonite), (2) an aluminum inner-tube construction in the stem that stabilized and strengthened the stem explaining the stamping of “Unbreakable Bit” on the right side of the shank, (3) a standard nickel-plated band (marked KB&B) to strengthen the shank connection for the stem. (This particular pipe does not have the nickel-plated band and does not appear to have had one).The stem features the older style more rounded bit tip/orific button, and you can see the aluminum inner-tube fitting just inside the tip.

I have included several pictures that I found on the internet that show the unique stem tube in the Borlum that gives rise to the claim that it has an Unbreakable Bit. The first photo shows the bent stem, third from the left with the same metal tube showing at the button. The second photo shows the other end of the tube in the tenon in the Borlum stem. That told me that the pipe I had was made after 1851 and before 1919. I am guessing that because of the other pipes in this lot dating in the late 1890s to about 1905 this one is probably from that same era. Not too bad for a 100+ year old pipe. During the hunt for information, I also found the next photo of a Borlum display and sales card. What is particularly interesting to me is the diagram at the top of the card showing the interior of the stem in place in the shank. It also includes the claim, “Guaranteed against Breakage”. I love the advertisements and sales brochures of these old pipes. The descriptive language that promises so much and the prices the pipes sold for are a nostalgic journey to the past. Note the $1 and up price tag on the sales card.

The pipe that I am working on presently is identical to the bottom pipe on the right side of the photo. I have circled it in red. It has the identical shape, curved shank and lack of a nickel-plated band as mine. It has the hard rubber stem with an orific button. It is more rounded than the modern flat stem but it is still a comfortable feeling stem in the mouth.

Jeff took some close up photos of the pipe bowl to give an idea of the condition of the pipe before we started to work on it. The first two photos show the sides of the bowl. You can see from those photos that the bowl is in rough shape. The outer rim has a lot of damage to it and the finish is worn and tired.The next two photos show the rim top and the clean bowl. Note how beat up the edge of the rim is in both photos. The third photo below shows the heel of the bowl and all of nicks and dents in the surface of the briar. The stamping on the left side of the shank and the right side of the shank is readable in the next two photos.The next photos show the condition of the stem. It is oxidized and there is a dark line across the top of the stem that looks like a crack. Under a bright light there is no crack visible, it is merely a mark on the vulcanite.Jeff rarely varies his established process for thoroughly cleaning the pipes he sends to me. He reamed the bowl with a PipNet reamer and touched it up with a Savinelli Fitsall Pipe Knife. He scrubbed out the mortise and the airway in the shank and the stem with pipe cleaners, cotton swabs and alcohol. He scrubbed the exterior of the pipe with Murphy’s Oil Soap to remove the grime and grit on the bowl. He worked over the rim and removed the lava overflow. He scrubbed it with a tooth brush and the oil soap until he removed the buildup and clean up the damaged edges of the rim. The grain on this pipe is quite stunning. He soaked the stem in an Oxiclean bath to bring out the oxidation and scrubbed the debris from the exterior of the stem. I took photos of the pipe to show the condition it was in when it arrived in Vancouver. I took a close up of the rim to show the damaged condition of the edges. It really is a mess and will be an interesting restoration. The idea is to get it back to a smooth condition without changing the profile of the pipe.A lot of the grime and grit on the stem disappeared in the OxiClean soak. The dark line on the top left of the stem disappeared and showed that there were no cracks in the “Unbreakable Bit”. There were some tooth marks on both sides of the stem near the button. The ones on the underside were definitely deeper. The last photo below shows the inner tube from the button end view.I decided to try something a little different this time around on the removal of the oxidation. Months ago I had purchased some Before & After Pipe Stem Deoxidizer from a guy on Facebook. His name is Mark Hoover and he is on the Gentlemen’s Pipe Smoking Society Group on Facebook. He has a pen making site where you can email and order the deoxidizer and the polishes (http://www.lbepen.com/). I have actually never used it according to the directions. I have sponged it on and scrubbed it off. In talking with Mark the concept was simple – put the stem in the Deoxidizer to soak. The Deoxidizer will do its work and leave the stem oxidation free. With a bit of skepticism I poured the mixture into a tray and set the stem in it to soak overnight.I worked on the bowl for a while that evening before calling it a day. I lightly topped the bowl to remove some of the damage on the top surface of the rim and leave a flat, smooth surface. I wiped down the bowl with alcohol on a cotton pad to remove the dust. I carefully filled in the outer rim edge with clear super glue to build up the chipped and damaged areas. I think that this is the first time that I have worked on a pipe with this much damage and chipping all the way around the outer rim. It did not take too long for the glue to dry and when it did I sanded the outer edge of the rim smooth blending the fills into the surface of the briar and ‘sharpening’ the edge itself. The photos that follow tell the story. When I finished smoothing out the fills I wiped the bowl down with alcohol on a cotton pad to remove the sanding dust and check to make sure I had sanded the rim edge enough. If any spots are still too large and not blended they will show up glaringly when the bowl is stained. I stained the bowl with a dark brown aniline stain mixed 50/50 with isopropyl alcohol. I flamed the stain on the bowl and repeated the process until the coverage was even. I set the bowl aside for the evening. In the morning I “unwrapped” the bowl (borrowing one of Dal Stanton’s terms) to see what the stain had done. I wiped it down with alcohol on cotton pads to make it more transparent. Once I finished it was still too dark to my liking and obscured the grain too much. I sanded the bowl with micromesh sanding pads to remove more of the stain. After sanding with 1500-2400 grit pads I wiped it down with a bit of alcohol on a cotton pad and I was pleased with what I was seeing. I polished it some more with 3200-12000 grit pads and finished by giving it a light buff with a microfiber cloth. Now the colour was what I was aiming for – a reddish brown that highlighted the grain and muted the repairs and some of the imperfections. I buffed the bowl on the buffing wheel using Blue Diamond polish and hand buffed it with a cloth. The following photos show what the finish looked like after the buffing. I still needed to wax it but I really liked what I saw. I took the stem out of the deoxidizer bath and wiped it down with cotton pads. The bath definitely had removed much of the oxidation and wiping it down afterward it was clear to see how much had come off the brown looking stem. I ran a pipe cleaner through the airway to remove the deoxidizer from the inside of the pipe. The stem clearly looked better than when I had started. The surface was dull and there was still some stubborn oxidation on the curve. The tooth marks in the surface are very visible in the photo of the underside of the stem.I painted the tooth marks with the flame of a lighter to lift them as much as possible and filled in the remaining tooth marks with clear superglue. I chose to use the clear super glue rather than black as I have found it blends better with the hard rubber stems on these older pipes. When the repair had dried I sanded the stem with 220 grit sandpaper to smooth out the area on the underside and used a needle file to sharpen the edge of the button on the top and underside.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with Obsidian Oil and after the final pad gave it a last coat and set it aside to dry. I buffed the stem with Blue Diamond and then gave the pipe mulitple coats of carnauba wax. I buffed it with a clean buffing pad to raise the shine and hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. I am not a 100% happy with the stem – the flash seems to reveal some more oxidation in it but to my eye it looks fine. I will do some more polishing and buffing to get it do the rich black that my eye sees but the camera does not at this point. Ah well, the refurbisher’s work is never finished. Thanks for looking.

Restoring a Long Stem Mini Churchwarden Imperial 15 Prince

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Blog by Steve Laug

The next pipe on the worktable is a mini churchwarden prince shaped pipe. It has a delicate look to it and is very lightweight. It is petite with a length of 6 ¾ inches, height of 1 1/8 inches, bowl diameter of 1 ½ inches and a chamber diameter of 7/8 inches. The pipe is stamped on the left side of the shank Imperial in script with a flourish underneath. Below the flourish it reads De Luxe. On the right side of the shank it is stamped Made in London over England with a shape number 15. The next photos of the pipe show what it looked like before my brother did his clean up work.The pipe was in rough shape. The finish was worn and crumbling. There were some small sandpits on the bottom left and right sides. The underside of the bowl had a spot of glue and the remnants of something that the pipe had been glued to. I wonder if it had not been in a display box of some sort before being liberated and sold. The bowl had a thick cake but the rim had an overflow of lava on the top and the inner edge was damaged to the point that the bowl was no longer in round. There was an inner tube extending into the bottom of the bowl. The original slant on the tube was ruined and the end of the tube was chewed and damaged. The stem was oxidized and there were deep tooth marks on the top and underside near the button. The underside tooth marks had a small hole that broke through into the airway in the stem. Jeff took some photos of the bowl and rim to show the condition of both. You can see the cake in the bowl and the lava overflow down the sides of the bowl from the surface of the rim. The fact that the bowl did not have a flat rip to but a rather rounded/thin rim top allowed the flow downward on the bowl.The next photo shows the bottom of the stummel and the thick glue/paper coat that is stuck to that part of the bowl. It appears to me that someone had the pipe stuck to some fibre board in a display case of pipe shapes. Possibly, it was a shadow box of “dad’s” or “grandpa’s” and this one was a centerpiece. Following that photo are three different pictures of the inner tube that sat in the bottom of the bowl. The end on these is usually slanted with the longer edge sitting on the bottom of the bowl and the shorter edge ending at the entrance of the airway into the bowl.The bowl has some amazing grain running up the sides of the bowl and I am sure that underneath the debris that is glued to the bottom there will be some nice bird’s eye grain. The finish was worn but the grain popping through the grime.The stamping was readable but it was faint. Care would need to be taken in the clean up so as not to damage it further.The stem had some issues – there were deep tooth marks on both sides from the button forward. On the topside there were nicks mid stem and near the shank/stem junction. The button also seemed worn and there was a possible crack on the underside mid button.I have read different bits of history on the Imperial pipes and trying to put them together is an interesting puzzle. From Pipes, Artisans and Trademarks, by Jose Manuel Lopés’ I found that t he Imperial Tobacco Co. (Imperial Tobacco Ltd.) was founded in 1901 through the merger of several British tobacco companies. In 1902 it went into partnership with the American Tobacco Company to found the British American Tobacco Company. This information was also cited on https://pipedia.org/wiki/Imperial_Tobacco_Co.

I looked further on Pipedia under The Civic Company https://pipedia.org/wiki/Civic. This lead came from a price list/catalogue that I had found in researching information on an earlier Imperial pipe I was working on. Here is the link https://rebornpipes.com/2014/05/11/civic-company-1921-trade-list/. The Pipedia article says Civic was formed in 1921out of the Imperial Tobacco Co. (Fancy Goods Department) Ltd which was located in Fulham Palace Road Hammersmith. The article went on to give a bit more information on the The Imperial Company itself. It repeat that it was formed in 1901 but that it was formed in response to an aggressive take over raid in Britain by American Tobacco and involved the pooling of tobacco retail outlets including closely related items such as briar pipes. Here is the additional information that was not included in Lopés’ – in 1902 Imperial purchased the Salmon & Gluckstein retail empire, which included a section that finished briar pipes, originally made in France, for sale in Britain. It was this unit that became the fancy goods department within Imperial and, ultimately in 1921, the Civic Company. In 1928 Civic was a key element in the merger with other producers and retailers that formed Cadogan Investments, which still trades today.

I did some further searching on Google to try to pin down more information on the brand. I found lots of repetitive information in bits and pieces but nothing that added to what I already knew. I did find confirmation of the above information in a discussion on the pipesmagazine online pipe forum. It contained no new information but it gave the same data I had quoted above. http://pipesmagazine.com/forums/topic/need-help-to-identify-this-pipe-1.

Jeff has established his own process of thoroughly cleaning pipes for me and he did not vary in his procedure here. He reamed the bowl with a PipNet reamer and tidied it up with a Savinelli Fitsall Pipe Knife. He scrubbed out the mortise and the airway in the shank and the stem with pipe cleaners, cotton swabs and alcohol and cleaned the exterior of the threaded bone tenon with a cotton swab and alcohol. He scrubbed the exterior of the pipe with Murphy’s Oil Soap to remove the grime and grit on the bowl. The top took some special work because of the heavy lava overflow. He scrubbed it with a tooth brush and the oil soap until he removed the majority of the build up. There was still some minor buildup that would need to be dealt with when I worked on the out of round bowl. I took photos of the pipe to show the condition it was in when it arrived in Vancouver. The grain really was quite stunning. I took a close up photo of the rim top and bowl, to show how well he was able to remove the buildup around those areas and down the bowl sides.He had soaked the stem in OxyClean so when it arrived it was clean and the oxidation sat on the surface of the stem. The tooth marks were very evident.The damage to the inner tube was visible and it was ragged and torn. I would need to rework it to smooth things out and restore the angle.I used a Dremel and sanding drum on low speed to sand and shape the angled end of the inner tube and remove the damaged areas. I put a slot on the tube end to match other inner tubes I have on hand and fit the bottom of the bowl once the stem was in place.The next series of photos show the process of repairing the out of round bowl. I used a folded piece of 180 and 220 grit sandpaper to smooth out the inner edges of the bowl and repair the top edge. Once I sanded it smooth I wiped it down with a cotton pad and alcohol to clean off the sanding debris and darkening on the surface. There was still polishing to do but the major portion of the repair was finished. I repaired the two small sandpits on the bottom sides of the bowl with super glue and sanded them smooth with 220 grit sandpaper once the repairs had cured.With all the repairs and reshaping on the rim and bowl finished it was time to stain the pipe. I decided to use a dark brown aniline stain that I mixed 50/50 with isopropyl alcohol to make it more transparent. It will still have the dark stain in the grains but once I wipe it down and sand it with micromesh it will be a rich brown tranparent overcoat with dark highlights. I applied the stain with a dauber and flamed it with a lighter to set it in the briar. I repeated the process until I was pleased with the coverage on the bowl and shank.Once the stain dried I wiped the pipe down with alcohol on cotton pads to remove the thick topcoat and make the stain more transparent. It significantly lightens the colour at this point but the grain won’t stand out until I polish it with micromesh pads. I polished the briar, being careful around the stamping on the shank, with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the bowl down after each girt with alcohol and cotton pads. With the bowl finished I directed my attention to the stem. I cleaned out the damaged areas with a dental pick and sandpaper and filled them in with black super glue. The photos below show the repairs on both sides of the stem. The third photo shows the repairs further up the topside of the stem.When the glue had cured I used a file to bring the thickness of the repairs down to the surface of the stem. I used to do all this with sandpaper but figured out that the file actually sped things up a bit. I sanded the stem surface and repairs with 180 grit sandpaper after the file to smooth out the surface and remove more of the oxidation. I would need to sand it with higher grits to remove the scratching but it was at least getting better. I used a needle file to reshape the edge of the button and the top and underside surfaces of the button. I sanded the repairs smooth with 220 grit sandpaper and then polished them with 1500-2400 grit micromesh sanding pads. I took a photo of the stem at that point in the process and the oxidation showed up clearly in the bright light of the flash. I poured the Before & After Stem Deoxidizer into a flat container and put the stem in to soak while I worked on other pipes. I removed it from the soak after about 2 hours and polished it with Before & After Pipe Polish. It looked much better than it did when I put it in the bath. I decided to continue polishing it with micromesh sanding pads. I wet sanded it with 1500-2400 grit pads and rubbed it down with Obsidian Oil. I dry sanded it with 3200-12000 grit pads and rubbed it down again with the oil after each pad. I gave it a final rub down with the oil and set it aside to dry. I polished the bowl and stem on the buffing wheel with Blue Diamond to take out the last minute scratches in the briar and vulcanite. I gave the bowl and stem multiple coats of carnauba wax and buffed it with a clean buffing pad to raise a shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. The pipe looks far better than it did when I started. The bowl looks round, the finish looks far better and the repairs on the stem though visible up close blend in well with the black of the vulcanite stem. The aluminum inner tube is shine and smooth with the reshaped angle of the tube looks like it must have when it left the factory. Thanks for walking with me through this refurbishing it was a fun one to work on. Cheers.

Burn through Repair – Salvage of a Worthy Stanwell Rouge 109 Sand Blasted Ball

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Blog by Dal Stanton

Stephen, a friend visiting Bulgaria from Rainbow City, Alabama, and I were walking through the Antique Market in the shadow of Nevski Cathedral in center city Sofia, when I my roving ‘pipe eyes’ spied an unbelievably nice looking, hefty, handful of a sand blasted Ball or Apple shaped pipe waiting on a table gratuitously mixed with WWII paraphernalia, old Communist memorabilia, skeleton keys and an assortment of cork screws, lighters and want-a-be Rolex watches. This pipe, though, was the real deal. With Stephen by my side, I did my best not to lock my eyes on the prize. Finally, after I gave serious non-interested examination of the seller’s other offerings, I picked up the pipe and gave it a cursory, equally, non-interested look over. As I looked down into the chamber, I saw my opportunity. There was daylight at the bottom of the chamber – a hole, my leverage for the negotiation. A quintessential burn through. With my index finger at the chamber floor, it was sharply wedged downwardly so that the wearing, digging and burning finally was more than the briar could handle. Turning the pipe over in my hand I read the nomenclature stamped on the underside of the shank – STANWELL (barely visible in the blasted briar) [over] ROUGE 109 [over] MADE IN DENMARK. The hefty sand blasted stummel received my initial attention, and then the vulcanite shank extension I had not seen too often. I laughed after the seller gave me his opening volley. At the end of the day, both Stephen and I were happy. The deal struck for the Stanwell Rouge was very satisfactory given that the hole in the bottom of the pipe just would not go away no matter what the seller said. As we headed to the Metro Subway, Stephen proposed that he become the next steward of the Stanwell after I tackled the burn through. So, some time later, Stephen emailed me from Alabama, saying he was still interested in the Stanwell. Now on my worktable here in Sofia, Bulgaria, the time has come to recommission him. Here are the pictures from my worktable. I recalled that Steve had posted a blog by Bas Stevens, who, according to Steve, was one of the foremost authorities on Stanwell pipes (See: LINK HERE). Bas Steven’s extensive list of Stanwell shape numbers and designers also included this Rouge’s shape 109, which is described as: 109. Flat, ball-shaped bowl, slightly bent, full mouthpiece.

I did searches on Rouge and I could not find a Stanwell listing for only ‘Rouge’ but ‘Royal Rouge’ was evident. This BollitoPipe.it listing has for sale, a ‘Royal Rouge’ 109 which is a smooth version described with information that matches the ‘Rouge’ in dimension with the difference of the briar shank compared to the vulcanite extension on my Rouge. Pipedia’s site links to Stanwell catalogues shows this 2008 9mm catalogue listing the 109 shape (2^nd down on left) with others. Rouge simply means ‘Red’ in French which is a good description of what the Rouge’s sand blasted stummel formerly revealed, as the ‘Royal Rouge’ exemplifies above. The Danish pipe company, Stanwell, according to Pipedia’s article closed its doors in 2009 ending an interesting chapter of pipe history as the only remaining pipe manufacturer in Scandinavia. The ‘Stanwell’ name moved to Italy where pipes were produced bearing the name since 2010. The ‘Made in Denmark’ on the Rouge indicates that it was produce pre-2010 before the closing. With a better appreciation for the Stanwell Rouge 109 before me, the first thing I do in his recommissioning is to put the stem in an OxiClean bath after putting petroleum jelly on the Stanwell Crown stamping to protect it. Before I tackle the repair of the burn-through the stummel’s heel, I like working on clean pipes because it helps with the assessment of needs. I start by carefully reaming the bowl to remove the light carbon build up. I say, “careful” because the floor of the fire chamber is dangerously thin. The last thing I want is the floor to drop through! For the gentle approach, I use the Savinelli Pipe Knife and work the sides of the chamber without reaching too deeply. Next, I take 240 grit paper wrapped around a Sharpie Pen and sand the chamber ridding it of more carbon and exposing fresh briar. Finally, I wipe the chamber out with a cotton pad wetted with alcohol. Using undiluted Murphy’s Oil soap, a cotton pad and a bristled tooth brush, I scrub the exterior of the sand blasted bowl working the brush well into the surface as well as the rim (pictured below) before starting the cleaning. The surface had a good bit of grime. The good news is the rim is in good shape – it still shows the blasted sculpting over it, though it is darkened. Now to the internals of the stummel – using pipe cleaners and cotton swabs and isopropyl 95%, I clean the internals. Oh my. This old boy I believe was like the old proverbial horse saying, ‘he’s been road hard and put up wet’! There was no end to the gunk in the mortise. I scraped it with straight edge files and small screw drivers, and with scads of cotton swabs – the effort was immense to clean the internals. After some time, things would start to look up, I would scrape a bit more and it was like I was starting over. Yet thankfully, eventually the tide turned. The picture shows the aftermath.The stem has been soaking in the OxiClean bath and I take it out to reveal the raised oxidation on the stem. The petroleum jelly is still intact covering the Stanwell stem Crown stamping, protecting it from the OxiClean process. I start by putting a disk between the stem and the shank to protect the stem from shouldering as I wet sand with 600 grade sanding paper to remove the raised oxidation. Then, I had one of those ‘Duh!’ moments – the shank extension on the stummel is also vulcanite with a white acrylic divider. Removing the disk, I treat the two together. First, with the shank extension, I lightly use 240 grit sanding paper around the extension because it did not have the benefit of the OxiClean bath. I do this to loosen the oxidation. Then, with the shank and stem united I wet sand using the 600 grade paper, careful to protect the stem Crown stamping. With this completed, I look to the bit area with minor tooth chatter. Using 240 grit paper I sand the chatter out, following with 600 grit again, then finish off this phase of the stem’s polishing using 0000 grade steel wool over the entire shank and stem. To try to remove any oxidation in the Stanwell Crown stem stamp, I use a MagicEraser sponge to apply a non-abrasive cleaner. The pictures show the progress with the stem. With the stem completed up to the micromesh phase, I put it aside to focus on the stummel repairs. I have been developing the plan since I first saw this incredibly desirable and redeemable Stanwell Rouge beckoning on the table in the Antique Market. There are two main steps in the burn through repair. The first is to patch the external presentation of the stummel using a putty created from CA glue and briar dust. This patch will fill the hole leaving an external mound for eventual sanding and shaping aiming at blending with the sand blasted finish. When the Briar Dust Putty is applied from the external side, there also will form an internal mounding as the putty presses through the hole. This is good and desired. This internal mound will form the primary internal encasing of the burn through area, which is extremely thin and therefore weakened. This internal covering of Briar Putty will form the hole fill as well as the initial reinforcement of the chamber floor. The second step is to augment this initial reinforcement internally by using JB Weld. I first saw the use of this from Charles Lemon on Dad’s Pipes. I will mix a batch of JB Weld and apply it on top of the patch area and rebuild and level the floor of the fire chamber, bringing the new floor almost up to the draft hole. That is the theoretical plan – of course, the best laid plans are often…. You know the story 😊!

I begin by taking another close picture of the external hole area as well as the floor of the chamber, with a pipe cleaner inserted to mark the gap the new floor will need to fill. This marks the starting point. The second picture below does not reveal the depth, but I estimate a good, 3 to 4 mm between the hole and the draft hole level. I clean the stummel external surface with a cotton pad wetted with alcohol. The pictures show the prep. Using an index card, I mix briar dust and Hot Stuff Special ‘T’ CA Instant Glue (thicker) with a toothpick to form a putty. I’m shooting for the thickness of molasses so that the putty will not run and spread but stay where I apply it. When the putty reaches the viscosity I desire, I apply the putty to the hole pressing it through until I achieve sufficient mounding on the inside. As I press the putty through with the toothpick, the putty spreads out a bit more than I desire. I use an accelerator on the inside and outside to cure the putty more rapidly. I take pictures to mark the completion of step one. It will be tricky filing and sanding on the sand blasted surface, but not impossible with patience. As I reflect further, a different approach that may have lessened the mounding on the external side would have been to apply the putty internally and pushed it through…. The approaches for smooth briar and blasted briar may not be the same! Next time. I’m back to the worktable after a day’s work and unfortunately, in the back of my mind the application of briar dust putty to the external surface as I did yesterday, has blossomed in my mind into a colossal blunder! In my mind, I picture the way I should have done it and it was perfect – in my mind! But, I have a salvage plan coming together, also in my mind and my hope is that my blunder might spare others from the same fate 😊.

Before I work on the salvage plan coming together in my mind, I will complete the floor build-up using JB Weld. One of the difficulties that I’ve thought about is a delivery system – how to get the JB Weld mixture to the chamber floor where it’s needed and not smeared on chamber walls trying to place it. I’ve come up with plan of using a plastic bottle nozzle as the delivery system – load the mixture in the nozzle and force it down with a dowel rod and cotton swab. It looks like it should work. I also insert a pipe cleaner into the airway to protect the draft hole from being clogged by the JB Weld. It also helps me know where the floor should be. The mixture sets up in about 4 minutes after the Hardener and Steel are combined. Thankfully, everything works as hoped. I take pictures through the process. Regarding the external surface patch mound, I realize that with a sandblasted surface it will be very difficult to remove the entire patch mound by filing and sanding as is the method with smooth briar. This will damage the blasted briar surface. After doing research on the internet, I discover that acetone dissolves CA glue. Acetone is the primary active ingredient in nail polish removers. What I’m hoping is a salvage plan; I begin by filing the patch mound down as far as possible without impacting the surface briar terrain. I then apply acetone to the remaining patch mound with a cotton swab to dissolve the surface overflow of the patch. I work the briar dust patch with the cotton swab and gradually the surface patch begins to loosen and dissolve. I’m encouraged. I continue patiently, allowing the acetone to set its own pace. The putty patch dissolves toward the center and leaves ridges which I scrape with my fingernail. At the end of the process, I am relieved – it works. Not only did it work, but the blending is incredible! I cannot see where the hole was without very close scrutiny. The blunder becomes a teachable moment and a bit more experience for future restorations! The pictures tell the story and I’m thankful a disaster was averted with this Stanwell. The next day, after several hours of curing for the JB Weld, I look at the new rebuilt floor of the chamber. I rub my finger over it and it, as expected, is flat. I want to introduce a slightly bowled chamber bottom. To do this I employ the round grinding stone attachment which I mount on the Dremel. I will remove just enough of the JB Weld floor to create this bowl. With the speed at 40%, I start in the center with a circular motion creating the initial rounding. I gradually expand it outwardly by moving it in circular motions. This works well. Afterwards, I use 240 grit paper to sand it more and wipe the bowl out with a cotton pad and alcohol to clean the chamber. Done. Later, near the end of the project, I will coat the chamber with a mixture of activated charcoal dust and sour cream that will form a hard base for forming a new cake for the bowl. Bowl repair officially complete. Yes! Before I address the Rouge’s stummel finish, I continue the sanding and finishing of the vulcanite shank extension so it doesn’t get in the way. I reattach the stem and beginning with micromesh pads 1500 to 2400, I wet sand the extension and stem and then apply Obsidian Oil to the vulcanite. At this point I realize that I have forgotten to clean the internals of the stem (again!). Before moving on, I clean the airway and the 9mm filter bay – which really needed some cleaning. With a ‘proof of cleaning’ picture taken, I follow by dry sanding the extension and stem with pads 3200 to 4000, then 6000 to 12000. After each set of three, I apply Obsidian Oil to the stem and extension to revitalize the vulcanite. While sanding, I notice that the stem is a bit loose in the mortise extension. I will look at this later. The stem and extension look good! Turning now to the Stanwell Rouge’s stummel, and it is evident that the historic color of this stout, blasted ball shape was in keeping with its namesake – red. My sense is a deeper burgundy tone would fit well. My plan is to use 2 parts Fiebing’s Oxblood Leather Dye with 1 part of Fiebing’s Black Leather Dye. I want it on the darker side. Let’s see what happens! Taking a close look at the stummel, I probe around with the sharp dental tool and see that there’s bits of dust and residues in the crevices of the blasted texture of the briar. I use a cotton pad and alcohol to clean the stummel, and I use a bristled brush as well to dislodge debris. I then tightly wrap masking tape around the vulcanite extension so that the dye does not possibly impact it – in a note from Steve, he said that some vulcanite will absorb the stains, others not…. Better to be on the safe side. I mix the dyes in a shot glass using a large dropper at 2 to 1, insert a cork in the shank as my handle – and then realize later that the shank extension works just fine as a handle. I take a picture of the set-up. I then warm the stummel with a hot air gun and then apply the 2 to 1 dye mixture to the stummel with a folded pipe cleaner. I work the dye into the crevices – I want good coverage. I then ‘fire’ the aniline dye and the alcohol immediately burns off and sets the dye pigment in the briar. After a few minutes, I repeat the process and set the stummel aside to rest. With the stummel now resting, I want to freshen the Stanwell Crown stamp on the stem. Using white acrylic paint, I dab a bit of paint over the Crown with a tooth pick. After the paint sets well, I scrape the excess off gently with the flat edge of a toothpick which goes over the stamp patterns leaving color in the stamp. It looks good. I had noted that the stem was a bit loose when seated in the mortise. As I slowly insert the stem into the mortise extension, it is properly snug until the very end – at home station. The tightness is generated by the white acrylic divider garnishing the end of the extension. This lets me know that the tenon has thinned only at the base – where it ties in to the stem. I use Special ‘T’ CA glue and a manicure brush and paint a line around the circumference of the tenon base. We’ll see if this tightens the stem a bit after the CA glue cures. After several hours, I’m anxious to unwrap the fire crusted stummel. With the surface being sand blasted, I use a softer cotton cloth buffing wheel on the Dremel instead of the felt wheel, that I use with smooth briar pipes. The softer cotton wheel better navigates the textured blasted surface. With the speed at 20%, I utilize Tripoli compound to remove the crusting and to begin the buffing process. After a short time, I decide to up the speed to 40% and this works better with the cotton wheel. I take a picture to show the unwrapping. After completing with the Tripoli, I wipe the bowl down with a cotton pad and alcohol to blend the dye better. Then, loading another cotton cloth wheel, I apply Blue Diamond compound to the stummel. I am liking the very, very subtle oxblood reds tucked away in the contours of the 3-D grain of the sand blasted surface. This was exactly the classic, smoking jacket effect I was aiming for. I press on and after changing to another cotton cloth wheel, I apply carnauba wax to the stummel, shank extension and stem. One last project. I use a mixture of sour cream (or plain yogurt may be used) and activated charcoal powder to apply to the fire chamber wall. When this mixture hardens, it provides a good foundation for a new carbon cake to grow – but the new steward needs to be gentle with this after the first few bowls, not scraping the chamber but simply using a folded over bristled pipe cleaner to rub the sides. This will remove the needed leftovers but protect the walls. Over time, a cake grows and life as usual! After mixing the sour cream and charcoal powder to a non-running thickness (like mayonnaise), and inserting a pipe cleaner through the draft hole, using a pipe nail tool, I scoop the mixture into the bowl and spread it over the surface. After spreading, I see that there is too much here and there as the mix thickened. I would scoop a little out and spread again. After it starts to dry, it is thicker. It takes about 15 to 20 minutes for it to set totally. I let it set for at least 24 hours before smoking the pipe. The pictures show the progress.After the sour cream/charcoal powder mixture dries, I check the fit of the stem and shank extension after applying CA glue to tighten the fit. The patch is too thick so I sand it down using 600 grade sanding paper until the stem slides into the mortise. I fine tune the cleaning of the tenon and apply some Obsidian Oil to it. I complete the restoration with a rigorous hand buffing using a microfiber cloth to bring out the striking shine of this Stanwell Rouge.

I thought I was facing disaster with the burn through repair when I mounded briar dust putty on the external surface with no way of removing it without damaging the sand blasted briar grain. Yet, I was bailed out by acetone. Now, as I look at this Stanwell Rouge, I can’t believe I could see daylight through it and that most people would pass it by as a loss. I’m glad to have restored it for his new steward. I’m pleased with the subtle red – burgundy tones in the finish. The hefty Ball shape is a distinctive presence in the palm and the sand blasted grain stands out well. This Stanwell Rouge 109, Made in Denmark, is ready to go. All my restorations benefit the work we do here in Bulgaria with the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited. Check out my blog, The Pipe Steward for more information about this, why I do what I do and other pipes I have for sale in the store! Thanks for joining me!

A Lady’s Choice – WDC Milano Swan Neck Billiard

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Blog by Dal Stanton

Is there a psychology in the choosing one makes when befriending a pipe? A young Bulgarian lady, who also is a budding pipe lady, chose a pipe out of my ‘Help Me!’ baskets and boxes. After looking at scores of hopeful candidates, there was only one – only one – that she held in her hands, looking at it and smiling. A beautiful, graceful, WDC Milano Swan Neck Billiard caught her attention, and it would seem, her affections. Is there a psychology unfolding in the process, the evaluation, and the weighing of one pipe against another? Or, is the process more like the lore of Harry Potter’s choice of one’s wand? The young wizard does not choose the wand – the wand chooses his wizard. Does the pipe do the choosing?

And is there any credence to the oft unspoken observation – do pipe stewards resemble their pipes like canine lovers sometimes uncannily resemble their 4-legged friends? These observations come to my mind because intriguingly, the young lady who was claimed by the WDC Milano Swan Neck, shares, in some very remarkable ways, pleasing characteristics of this graceful pipe.

And then there is the ‘question’ of the ‘Pipe Lady’ more so than the ‘Pipe Man’. A Pipe Lady lives closer to the social and cultural ‘edge’ when she takes her pipe in hand and enjoys a bowl of her favorite blend. This picture I found somewhere on the internet (sorry, can’t cite!), I suspect would never be ascribed to Pipe Men. Yet, a Pipe Lady looks at the three with a smile of agreement and a wink, while she is thinking, ‘You’ve got that one right!’This graceful, Milano Swan Neck stem comes from the William Demuth Company, established in 1862 – one of the oldest pipe manufacturing houses in the United States (Pipedia article). The WDC Milano patent goes back to the 1920s with an example of the familiar WDC rhombus from the same WDC article in Pipedia (courtesy of Doug Valitchka).The eBay seller from Akron, Ohio, described the long dimensions of the Lady’s Choice WDC Milano: Very graceful bent billiard! About 6″ long, bowl is 2″ tall, 1 3/8″ wide. ID 3/4″, depth 1 13/16″. From Pipedia’s WDC article, courtesy Doug Valitchka, a very nice example of what appears to be the same Swan Neck Billiard of the Milano line.From my worktable on the 10^th floor of our flat here in Sofia, Bulgaria, I take these pictures to fill in the gaps. On the left side of the shank is stamped the traditional WDC rhombus [over] MILANO. The right side is stamped the single shape number, ‘63’. The chamber appears to have been cleaned to some degree and the carbon cake is very light. The rim is sad. It appears someone took a divot out of the internal lip trying to clean it or something. The rim’s outer edge is beat up and I can see the vestiges of a bevel. There is lava crusting as well on the rim surface and some hardened light stuff – the rim needs cleaning. The stummel has few if any fills that I see – the grain of the tall bowl is impressive. The stem has the WDC inlaid white triangle on the top. Oxidation is present and the former steward was a clencher and chewer. Both top and bottom of the bit shows deep bite dents. The top button lip is dented.

The recommissioning of this Lady’s Choice WDC Milano Swan Neck Billiard, begins by putting the stem into the OxiClean bath to work on the oxidation. The second thing I do is toss the tubing that was hanging in the tenon. If it belonged to this pipe originally, something is missing as the airway diameter of the tenon is much larger than the tubing. On an interesting note, there is a patent number stamped on the tubular stinger. I looked it up in Google patent search but found nothing that had bearing on pipes (PAT. NO. 5861 / IX – I think).Next, after spreading paper towel to catch the carbon dust, I use the Savinelli Pipe Knife to remove the little carbon left. I follow with sanding the chamber walls with a 240 piece of sanding paper wrapped around a Sharpie Pen. I then turn to cleaning the internals of the stummel using cotton swabs and pipe cleaners wetted with isopropyl 95%. There’s a good bit of tar and oils in the mortise. After some time, I decide to switch to a Kosher Salt and alcohol soak to finish off the internal cleaning and to freshen the stummel.Next, using undiluted Murphy’s Oil Soap I work on the external surface of the stummel and the rim with cotton pads. I also use a brass bristled brush on the rim. After the scrub, I rinse the stummel in cool tap water. The condition of the rim becomes more evident. I think I will be able to remove the large divot at 4 o’clock in the second picture below by creating an internal bevel on the rim after I lightly top it. I start with by topping the stummel using 240 grit paper. I follow by creating an internal and external bevel around the rim. After a few rounds of working on the bevels, I realize that the internal rim divot is too much for the bevel to erase. I switch gears and mix some briar dust with thick CA glue and create a putty and fill the divot on the rim. I spray it with an accelerator to shorten the curing time. With a needle file, I file down the briar dust patch material until it’s almost flush with the briar. I then use 240 and 600 grit sanding paper to blend the patch and finish the bevel on the internal and external edges of the rim.I then sand the stummel using a medium grade sanding sponge followed by a light grade sanding sponge. I remove the minor nicks and scratches on the bowl surface.I then proceed to sand the bowl using micromesh pads 1500 to 2400, then 3200 to 4000, then finally, 6000 to 12000. The process brings out the beautiful horizontal grain flows from the front of the bowl downward to encompass the heel. Bird’s eye grain is sprinkled nicely on the stummel sides. With the day ending, I continue the cleaning and refreshing of the stummel internals using a Kosher Salt and alcohol soak. I create a wick to insert into the shank/mortise by twisting and stretching a cotton ball. I take a straight stiff wire to help stuff it deeply into the mortise. With the stummel secured in the egg carton I fill the bowl with Kosher Salt (which leaves no iodine after taste) and give it a shank to displace the salt. I then, using a large eye-dropper, put isopropyl 95% into the bowl until it surfaces over the salt. I put it aside for the night. The next morning, the salt and alcohol soak did the job well. The salt had turned dark and pulling the wick out – the same was true of it. I toss the expended salt and wick in the waste and wipe the bowl out removing leftover salt. Then returning to the use of cotton swabs and alcohol, in only a few plunges down the mortise, the internals are clean. Pictures show the cleaning process. The stem was soaking in an OxiClean bath to raise the oxidation from the vulcanite. I take stem out of the bath and the oxidation was raised showing the normal olive-green color. I then take 600 grit sanding paper and wet sand the stem to remove the oxidation and to work on the serious teeth clenching damage. After the 600 grit sanding, I give the stem a stiff buffing from 0000 grade steel wool. Interestingly, I noticed it earlier but thought that it would go away with the OxiClean and sanding. I see a small lighter (reddish?) dot on the underside of the stem (second picture below), almost below the WDC triangle mark but just off center. I’m not expecting a ‘manmade’ mark there so I assume it’s a discoloration in the vulcanite. I take a little 240 grit paper and go after it, but it remains for now. Pictures show oxidation and post-oxidation sanding. The button area is in bad shape. The former steward was a clencher par excellence. Neither upper nor lower bit areas were spared. The upper has deep bites and a ‘wedgy’ dent on the button lip. The lower button lip is spared, but there is a ‘go to’ clench handle which is distinct. I take pictures to mark the start. Focusing first on the topside, I use the heating method to see if I might hopefully tease out the concave dents. Then the bottom-side. Vulcanite, a form of rubber, amazingly will seek out its original disposition when heated as the rubber expands with the heat. I light a candle and pass the bit-end of the stem over the flame in back and forth style. I try not to cook the vulcanite, but simply heat it strategically. After some time, using heat on upper and then lower, I take pictures to compare. You can see the closing of the dents in the picture comparisons below. I think there is a beneficial change, but there are still dents to repair. Pictures 1 and 2 are before heating and after for the upper side. Pictures 3 and 4 of the lower side – before heating and after. I first use 240 grit paper on the upper bit. I sand out as much as possible all the smaller dents. Through the years of clenching, the button lip has lost its distinction so using a flat needle file, I reintroduce the lip edge and then follow by sanding with 240 to erase file tracks and shape more. I’m wondering if I can avoid having to rebuild the button lip. I gently sand the upper button lip as well. The tooth grip has turned into only a small dimple – good movement. I sand gently to remove the dimple because I don’t want to lose too much button real estate. The top looks great. The only patch needed is the remaining large dent. The topside filing, sanding and shaping progression is pictured below. Turning to the lower bit, again I use 240 grit sanding paper to sand out what can be removed and blended by sanding. The dent/clench configuration was minimized by sanding but I need to patch what remains of the surface damage.To prep the vulcanite for the patch work, I wipe down the upper and lower bit with a cotton pad wetted with alcohol. I mix activated charcoal powder with Hot Stuff Special ‘T’ CA Instant Glue (extra thick) to form a putty which is like molasses in viscosity to apply to the damaged areas. I use a tooth pick as my trowel and tamper and I apply more putty than needed – the patch mound allows me to file down gently to the surface of the stem to achieve a better blended patch. I apply putty to the upper bit, and a dab on the small, remaining dimple on the button lip. I spray it with accelerator to cure the putty. I then do the same for the needed area on the lower bit. The pictures show the patch progress. Using a flat needle file, I begin filing the patch mound on the upper bit until I’m very close to the vulcanite surface. With the patch expanding closely to the button lip, I also utilize the flat needle file to separate and define the button lip. When close to the surface, I switch to 240 grit paper to bring the patch flush with the vulcanite surface. After I’ve blended as far as 240 paper will take me, I switch to 600 grit paper and then finally, 0000 steel wool which fine tunes the blending and each in turn erases the former’s scratch marks. I take pictures along the way to document progress. At this point, not surprised, I see very small air pockets exposed on the patch area (see picture above). Taking Hot Stuff CA Glue, thinner than the ‘T’ I used for the patch, I dip a toothpick into the glue opening to give a coat of CA glue on the toothpick. With this wet glue, I paint the patch with a thin glaze of glue which fills the air pockets. I give the glaze of glue a quick spray of accelerator to cure it. I then take 600 grit paper followed by 0000 steel wool to blend and complete the upper bit patch work. The micromesh sanding later will further blend the patches.Now, to the lower bit patch. As before, I use the flat needle file initially, then 240, 600 and then 0000 grade steel wool working toward the vulcanite surface then blending. Again, a few miniscule air pockets are revealed in the patch, and I repeat the same procedure as on the upper patch. Having been so focused on the button repairs, I almost forget (again) to clean the stem internal airway. With pipe cleaners dipped in alcohol, I do that and it does not take long to clean.Putting the stem aside, I pick up the stummel. I will use Fiebing’s Light Brown Leather Dye to add some unifying hues on this very attractive WDC Milano’s grain. I like the lighter motif which is what the Milano’s picture included above courtesy of Doug Valitchka. I wipe the stummel with a cotton pad wetted with isopropyl 95% to make sure it’s clean. I then warm the stummel with the heat gun after inserting a whittled cork into the shank to serve as a handle. After the bowl is warmed, helping the briar more effectively to absorb the dye, I apply the dye liberally using a folded over pipe cleaner. After the stummel is covered, I fire the dye with a lit candle which ignites the alcohol in the dye and sets the pigment in the grain. After a few minutes, I repeat the procedure concluding with firing. I then put the stummel aside to rest. While the stummel rests, the stem is ready for the micromesh pad cycle. I wet sand with pads 1500 to 2400, then dry sand with pads 3200 to 4000 then 6000 to 12000. After each cycle, I apply Obsidian Oil to rejuvenate the vulcanite, and my how it likes it! The pop of a newly restored stem is wonderful to behold! The next day, I’m home from work, and it’s time to ‘unwrap’ the stained and fired bowl. I mount the felt buffing wheel on the Dremel, which provides more abrasion to the surface, helping to remove the crust. I used Tripoli compound with the Dremel set at 20% speed – slow because I don’t want to generate too much friction. Using the Dremel’s adjustment wrench, I purge the old compound off the felt wheel to clean and soften it. I work the felt buffing wheel applying the abrasive Tripoli compound over the stummel. I am not able to reach the bend curve between the shank and the bowl with the felt wheel. I change to a cotton cloth buffing wheel again, only dedicated to Tripoli compound. Each compound has its own dedicated Dremel buffing wheels. With the cotton cloth wheel, I’m able to reach into the harder to get places. I run the wheel over the entire surface. I take a picture showing the completion of the ‘unwrapping’. One of the helpful aspects of aniline, or alcohol-based dyes, is the ability to wipe it with alcohol to lighten the application as well as blend the dye. I want to lighten this WDC Milano so I wipe it down with cotton pad wetted with alcohol. I take a picture before and after. Immediately after wiping down the surface, the surface clouds with the alcohol. Then I remove the alcohol wipe clouding effect with Blue Diamond compound, with a cotton cloth wheel mounted on the Dremel at 40% speed. Following the Blue Diamond application, the true ‘after’ picture is taken. I also reunite the stem with the stummel for the Blue Diamond buffing. Well, the third picture below represents the lighter ‘after’ picture, but I don’t believe the picture does justice to what my eyes are seeing. The lightening and blending of the surface hue is showing off the grains quite nicely. I’m liking it! I think this, “Lady’s Choice” is going to like her choice too! I give the pipe a hand buffing with a felt cloth, not so much to buff up the shine at this point but to remove the compound dust from the surface. The compounds are abrasives and the dust is the residue left over. After this, I mount the Dremel with a dedicated cotton cloth buffing wheel, leaving the speed at 40%, I apply the carnauba wax evenly over the stummel and stem. I finish with a hefty hand buffing of the pipe with a microfiber cloth to raise the shine more.

This WDC Milano Swan Neck Billiard is a lady’s choice. I hope she likes it. It is an elegant pipe and showcases beautiful flowing grain. I’m pleased with the button repair that blended very well – without knowing it’s there, most people would not see it. The repaired rim also looks good – forming the beginning of the long elegant lines carried through to the swan neck stem. Nice. Each pipe I restore benefits the work we do with the Daughters of Bulgaria – helping women and girls who have been sexually exploited and trafficked. For more information about this and pipes I have available, check out the store at The Pipe Steward. Thanks for joining me!

This Old CPF French Briar Rhodesian was in rough shape

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Blog by Steve Laug

The next pipe I chose to work on from the lot of the lot of pipes my brother and I picked up on our virtual pipe hunt in Montana is another C.P.F. French Briar. This one is a Rhodesian shape with a chubby shank. It is an interesting shape and the carving around the band separating the cap from the body of the bowl. The band on the shank is loose and has turned so that the C.P.F. stamp on the band is on the other side. The finish is very dirty and the rim cap and top is heavily damaged. The horn stem is worn and there is tooth chatter on the top and underside of the stem near the button. There is a wrinkle in the horn on the underside mid stem. The stem looks like someone has either wrapped it or there is a gasket to keep it in place. The photos below show what it looked like before my brother did his clean up on it. If you would like to read about some of the others I have restored I have written about them in individual blogs. They include a CPF horn stem bulldog, a CPF French Briar bent billiard and a CPF Remington French Briar military mount billiard. (You can access them by clicking on the CPF Name above for a hyperlink to the blog). Just a reminder – CPF stands for Colossus Pipe Factory. The brand was made in the late 1880s and 1890s.Jeff took the above photo and the photos that follow to show the condition of the pipe before he cleaned it up. This sad little Rhodesian comes from the same era as the other pipes in this find – the late 1880s – early 1890s. If I thought the silver mount billiard was in bad shape this one was in worse condition than any of previous pipes I had worked on from this lot. It was worn and was in rough condition. The finish was worn off and appeared to be flaking in place. There were a lot of nicks, scratches around the outside of the bowl. The outside of the bowl was covered with grime, grit and was peeling. The rim of the bowl and top edge of the pipe were in abysmal condition. The rim had been knocked out on hard surfaces and burned. There were huge chunks missing all around the rim top. The front of the bowl was in worse condition than the back and sides. The height of the top cap was different all the way around. Once again there was a thick, crumbling cake buildup in the bowl and the lava from the bowl overflowed onto the damaged top of the rim. The band on the shank end was oxidized and the stamping on it was almost illegible. The horn stem had tooth marks on the top and underside near the button. There is a wrinkle in the horn on the underside mid stem.Jeff took close up photos of the rim top to show how bad it looked before he started the clean up. The thick cake and lava overflow on the rim filled in a lot of the damage. The full extent of the damage would be revealed once the cake was removed and the lava was cleaned. The third photo below shows the rim from one side and you can see the damage on that side. The next two photos show the condition of the bowl sides and the flaking finish. The damage on the rim edge also can be seen in the pictures.The stamping on the left side of the shank was readable – it had the C.P.F. logo in an oval with the words French Briar above and below the oval. The band on the shank end had the faux hallmark stamps that I was familiar with as well as the C.P.F. oval. The second photo shows something in between the shank and the stem. The first photo below shows the stem and the wrapping or gasket between the shank and stem. It is followed by photos that Jeff took when he removed the stem showing the wrapping – a thread of twine wrapped around the tenon to hold it in place in what appeared to be worn out threads in the mortise itself.The horn stem showed some tooth chatter, bite marks and what looked like wrinkles on the underside, but it was in better condition than the other previous horn stems I had worked on.Following his usual pattern, Jeff thoroughly cleaned the pipe. He reamed the bowl with a PipNet reamer and tidied up with a Savinelli Fitsall Pipe Knife. He scrubbed out the mortise and the airway in the shank and the stem with pipe cleaners, cotton swabs and alcohol. He scrubbed the exterior of the pipe with Murphy’s Oil Soap to remove the grime and grit on the bowl. He scrubbed the damaged rim top with a tooth brush and the oil soap. He scrubbed the band and stem at the same time to clean it. I took photos of the pipe to show the condition it was in when it arrived in Vancouver. You can see the damaged rim top and edges and the fill on the right side of the bowl. The condition of the briar is rough and the stem is oxidized. The band was loose so I removed it from the shank to clean it. I took a photo of the pipe parts.I took a close up photo of the rim top to show how great a job my brother did on it but also the extent of the damage that would need to be addressed in the repair.The stem was clean in decent shape. Very few tooth marks were on the top and bottom sides and those would be easy to deal with. The button was in excellent condition.I mixed a putty of super glue and briar dust to use for rebuilding the rim on the bowl and the top edge. The damage was quite significant so the repair would be extensive. I was hoping that it would work. Once it dried I topped the bowl on the topping board with 220 grit sandpaper and worked the inner edge with a folded piece of the same sandpaper. The repair came out quite well and gave me something to work with in the finished pipe. I polished the band with 1200-12000 grit micromesh sanding pads to remove the tarnish and corrosion from the surface. It worked really well and left behind a polished brass band. When I finished polishing the band I used an all purpose glue to glue it in place on the shank with the stampings aligned with those on the briar. I wiped down the bowl with alcohol on a cotton pad to remove the remaining sanding dust from the bowl and any grit that had accumulated in the carvings from my sanding. I polished the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the bowl down with a damp cotton pad to remove the dust after each set of pads. I stained the bowl with a dark brown aniline stain mixed with isopropyl alcohol in a 50/50 ratio. I flamed it and repeated the process until I was happy with the finish. I wiped the bowl down with cotton pads wetted with isopropyl to thin the stain and give it more transparency. When I finished that I buffed it with red Tripoli and sanded it down with 1500-12000 grit micromesh pads to polish it and give it the look that I was aiming for. The pictures tell the story. With the bowl done, except for the final buffing I turned my attention to the stem. The first thing I had to deal with was the worn threads in the mortise. I decided to fill in the threads on the tenon with super glue and make the stem a push stem. I could have removed the threaded tenon and inserted a new push tenon like those on meerschaum pipes but I wanted to keep the original look of the tenon and mortise so I figured that I could convert the stem to push status by simply building up the threads. I layered on clear super glue until I had the build up shown in the photos below. I still needed to sanded it smooth and reapply a final coat but you can see the process.I sanded out the tooth marks in the stem and worked on the “wrinkles” in the underside of the stem with 220 grit sandpaper until they were smooth. I worked on some of the marks at the tenon end of the stem at the same time as it seemed rough to touch.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each pad to give the horn some needed oil to help with the dry feel that it had after over a hundred years of smoking. You can follow the development of the shine in the photos that follow. I love the feel and look of polished horn. There is nothing quite like it for translucency and feel. I had forgotten to touch up the gold leaf in the stamping on the shank up to this point so I applied some Rub ‘n Buff European Gold to the stamping with a cotton swab and rubbed off the excess. The stamping on this pipe was in excellent condition so it came out really readable.I buffed the pipe and stem with Blue Diamond on the buffing wheel to polish out the scratches that remained and to give it a shine. I was careful to avoid damaging the gold stamping on the shank. I gave the pipe multiple coats of carnauba wax to protect the horn and the briar. I buffed it with a clean buffing pad to raise the shine on the horn and the stem. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown below. I am pretty happy how it came out considering what I started with. The rim and cap look the age of the pipe but the damage is gone and the pipe is ready for another 100 years. Thanks for going through the process with me on this challenging restoration.

Restoring another CPF French Briar – a Remington Silver Mount Billiard

7 Replies

Blog by Steve Laug

The next pipe I chose to work on from the lot of the lot of pipes my brother and I picked up on our virtual pipe hunt in Montana is a C.P.F. French Briar Silver Mount Billiard. It is a classic billiard shape, while the silver ferrule and cap on the stem end give it a feeling of elegance. The photos below show what it looked like before my brother did his clean up on it. It is another one from the lot of pipes my brother and I picked up on our virtual pipe hunt in Montana. I have written about several of the other CPF finds with the latest being a CPF horn stem bulldog and a CPF French Briar billiard. Just a reminder – CPF stands for Colossus Pipe Factory. The brand was made in the late 1880s and 1890s.Jeff took the above photos and those that follow to show the condition of the pipe before he cleaned it up. This little billiard comes from the same era as the other pipes in this find late 1880s – early 1890s. It was in worse condition in many ways than the previous pipes I had worked on from this lot. It was worn and was in rough condition. The finish was worn off and there were a lot of nicks, scratches around the outer rim of the bowl and top edge of the pipe. The outside of the bowl was covered with grime and grit. Once again there was a thick, crumbling cake buildup in the bowl and the lava from the bowl overflowed over the top of the rim. The damage to the outside of the rim made me think that the inner edge of the bowl was also damaged from the same kind of knife reaming. But I could not be certain until the cake was gone. The silver ferrule on the shank end was damaged and torn on end with what looked like small cracks in the silver. The tenon endcap was worn, scratched and some brass colour showed through the finish. The vulcanite stem had small tooth marks on the top and underside near the button and was oxidized.Jeff took the next two close up photos of the rim top and bowl. You can see the thick cake in the bowl and the chipped overflow on the rim top. The damage to the inside edge and the chips on the outer edge are visible under the cake. The next three photos show the grain under the dirty and damaged finish on the bowl sides. There are also scratches and nicks in the bowl and around the rim. The stamping on the sides of the shank was very readable. The left side read The Remington and the right side read French Briar. The silver ferrule is stamped with three faux hallmarks and the logo of C.P.F. in an oval. Some of the cracks and tears on the ferrule are also visible in the third photo. Jeff took photos of the condition and tears in the ferrule. It was in very rough shape and would take some work to repair and smooth out. But was it worth the effort. The bite marks, chatter and wear on the both the top and underside of the stem surface are visible in the next photos.Following his usual pattern, Jeff thoroughly cleaned the pipe. He reamed the bowl with a PipNet reamer and tidied up with a Savinelli Fitsall Pipe Knife. He scrubbed out the mortise and the airway in the shank and the stem with pipe cleaners, cotton swabs and alcohol. He scrubbed the exterior of the pipe with Murphy’s Oil Soap to remove the grime and grit on the bowl. He scrubbed the metal ferrule and stem end at the same time to clean it. I took photos of the pipe to show the condition it was in when it arrived in Vancouver. You can see the damaged rim top and edges and the fill on the right side of the bowl. The condition of the briar is rough and the stem is oxidized. Jeff had cleaned up the rim top and what was underneath was sad. The rim was chipped and damaged. The inner and outer edge of the bowl was badly damaged. The inner edge was out of round and the cuts in it seemed like they had been down when a previous owner had reamed the bowl with a knife. The outer edge was beat up with large chips and nicks going down the side of the bowl.The next photos of the stem and end cap show the brass shining through and the oxidation on the surface of both sides. The tooth marks and chatter are also visible. Fortunately they do not appear to be deep.I topped the bowl on the topping board using 220 grit sandpaper to remove the surface damage and clean up the edges from the top view. I did not have to top it too much to smooth out the rim. Topping the bowl also removed much of the damage to the edges as well.I used clear super glue and briar dust to repair the rough outer edge on the bowl top and the damaged fill on the back right side. I sanded the repairs smooth with 220 grit sandpaper to remove the excess repair and blend it into the surface of the briar.I sanded the repairs smooth and repaired the light bevel to the inner edge of the rim with a folded piece of 220 grit sandpaper to repair the damages to the inner edge.I polished the briar rim and the sides of the bowl with micromesh sanding pads – wet sanding with 1500-2400 grit and dry sanding with 3200-4000 grit pads. I wiped the bowl down after each pad with a damp cotton pad. The photos tell the story of the polishing process on the bowl. I heated the briar and stained it with dark brown aniline stain thinned by 50% with isopropyl alcohol. I flamed it to set it in the briar and repeated the process until the stain coverage was even all around the bowl.Once the stain had dried I wiped it down with isopropyl alcohol to thin the stain and make it more transparent. When I finished wiping it down I buffed it with red Tripoli to reduce the stain even more. The pictures that follow show the process of reducing the opacity of the stain. I touched up the gold leaf on the stamping using European Gold Rub’n Buff. I applied it with a cotton swab and rubbed off the excess with a cotton pad. The repaired stamping is shown in the next two photos.I decided to experiment with a repair to the tears in the ferrule using clear super glue. I had never tried this before but I had a hunch that the hardened glue would fill in the gaps and then I could sand it smooth. I applied the glue in layers until the edge was even with the end of the ferrule. I sanded the repairs after each application of glue until the surface of the repair matched the rest of the ferrule. While the glue is slightly visible it bound the tears together and I was able to sand it smooth and blend it into the silver. I polished the repair with micromesh sanding pads – wet sanding with1500-2400 grit pads and 3200-12000 grit pads. The following photos show the progress of the ferrule repair. With the bowl and ferrule restored and functional I turned my attention to the stem. I polished the metal end cap with Blue Diamond on the buffing wheel. I polished the vulcanite with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each pad and after the final pad I set it aside to dry. I buffed the pipe with Blue Diamond on the buffing wheel to polish the briar and the stem. I gave the bowl and stem multiple coats of carnauba wax and buffed it with a clean buffing pad to raise the shine on the pipe. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. It has come a long way from the sad and damaged pipe that I started with when I began the restoration. What do you think? Was it worth the effort? Seems to me that it was more than worth it. Thanks for walking with me through this process.

Another Piece Pipe History – a Lovely CPF French Briar Bent Billiard

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Blog by Steve Laug

The next pipe I brought to the work table was a little bent CPF French Briar billiard. The photos below shows what it looked like before my brother did his clean up on it. It is another one from the lot of pipes my brother and I picked up on our virtual pipe hunt in Montana. I have written about several of the other CPF finds with the latest being a nice little CPF horn stem bulldog. Just a reminder – CPF stands for Colossus Pipe Factory. The brand was made in the late 1880s and 1890s. This little bent billiard comes from the same era as the other pipes in this find. It was very worn and looked to be in rough condition. The finish was non-existent and there were a lot of nicks, scratches and grime on the surface all around the bowl. There was a thick, crumbling cake buildup in the bowl and it overflowed on to the top of the rim. It looked like the inner edge of the bowl was damaged from reaming with a knife but I could not be certain until the cake was gone. The gold band on the shank was so badly oxidized that it was impossible to see what was under the grime and sticky debris on it. The horn stem had tooth marks on the top and underside near the button and looked like it was delaminating along the edges and the bend on the underside. The horn was very dry. Jeff took some close up photos of the bowl and rim from the top. You can see the crumbling condition of the cake in the bowl and the thick overflow on the rim top. It was really hard to see the condition of the inner edge of the bowl.The grain underneath all of the grim on the sides of the bowl was really quite stunning, even through the debris, grime and buildup. The birdseye and cross grain stain out really well even through the dirty surface. The oxidation on the band was also heavy and very rough. It is hard to know what is underneath the corrosion.The stamping on the left side of the shank has the standard C.P.F. logo in an oval with French arched over the oval and Briar arched underneath. The stamping on the C.P.F. is fainter than the stamping on French Briar. The second photo shows the junction between the band and the horn stem. The horn looks rough and grainy.The next four photos show the stem from various angles. The first and second photos show what looks like delaminating on the left side near the button. The third and fourth photos show tooth marks on the top and underside of the stem at the button. The tooth marks on the top are deep. Jeff thoroughly cleaned the pipe. He reamed the bowl with a PipNet reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He scrubbed out the mortise and the airway in the shank and the stem. He scrubbed the exterior of the pipe with Murphy’s Oil Soap to remove the grime and grit on the bowl. He scrubbed the tenon with a tooth brush and removed the tars and oils. I took photos of the pipe to show the condition it was in when it arrived in Vancouver. I took a close up photo of the rim top to show the condition it was in after my brother had cleaned it up. It is amazing to me that he was able to remove the thick buildup on the rim top and the crumbling cake in the bowl and leave no debris behind. It was better than I had expected. The rough spots would be easy to sand out and smooth the ridges and bring it back to round. It appeared that the pipe had never been smoked to the bottom of the bowl as the bottom of the bowl is raw briar.The next two photos show the condition of both sides of the stem after the cleanup. Note the roughness on the underside of the stem and the tooth marks/chatter on both to top and the bottom near the button.You can see the oxidation on the band in the photos above. It is not clear what colour it is. The sticky grime was cleaned off but the oxidation would need to go. I sanded the band with 1500-2400 grit micromesh pads to remove all of the sticky substance and the oxidation on the surface. It came off really easily with some polishing. I glued the band in place on the shank with white glue and let it dry.I smoothed out the damage on the inner edge of the rim with 220 grit sandpaper and gave it a light bevel to minimize the damage. I stained the beveled edge on the bowl with a black Sharpie pen to blend it in with the inside walls of the bowl. I wet sanded the bowl and rim with 1500-2400 grit micromesh pads and dry sanded it with 3200-12000 grit pads. I wiped it down with a damp cotton pad to remove the sanding grit. I polished the band while I worked on the bowl with the same grits of micromesh pads. The following photos showed the polishing on the briar. I touched up the gold leaf on the CPF French Briar logo with European Gold Rub’n Buff. I applied it with a cotton swab and wiped down the excess gold. The light of the flash showed more of the gold buff that needed to come off.I stained the bowl with a 50/50 mix of dark brown aniline stain and isopropyl alcohol. I applied the stain and flamed it with a lighter. I repeated the process until I felt the coverage was even. Once it dried I took some photos of the stained bowl. It is too dark to my liking but the coverage was even. I wiped the bowl down with alcohol on cotton pads to make it more transparent and let the grain show through. I polished the briar with micromesh sanding pads to further remove the stain and make the grain show through. The process of unveiling the grain is shown in the photos that follow.With the bowl finished I worked on the stem. I used some small drops of super glue to fill in the tooth marks on the stem surface and the button. Once the repairs had dried I sanded them smooth to blend them into the surface of the stem. I polished the stem with micromesh sanding pads. I wet sanded it with 1500-2400 grit pads and dry sanded it with 3200-12000 grit pads. I wiped the stem down after each pad with Obsidian Oil on a cotton cloth. I gave it a final coat after the last pad and set it aside to dry. I buffed the stem and bowl with Blue Diamond polish on the buffing wheel to polish it. I gave the stem and bowl multiple coats of carnauba wax. I buffed the waxed bowl and stem with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos that follow. The old timer looks really good and should have long years of life in it. I look forward to enjoying this pocket sized pipe. Thanks for walking with me through the process of the restoration.

Refurbishing a Boswell 2003 Spiral Twist Bent Billiard

7 Replies

Blog by Steve Laug

Another interesting pipe that Jeff picked up was a Boswell Spiral Twist Bent Billiard made in 2003 by the Boswell father and son team. It was in excellent condition and came in its original packaging. It had some beautiful grain and was well laid out on the piece of briar. The stem was vulcanite and was lightly oxidized on the left side and top. It looked like it had been on display and the sun had oxidized the stem over time. The spiral of the cut in the briar worked itself across the bowl and around the shank. The gracious curves of the pipe are highlighted by the spiral pattern of the carving.My brother took some photos of the pipe to show the condition before he started his clean up work on it. The pipe had been smoked and had a light cake but it had been well cared for by the previous pipe man. There was also some tooth chatter on the stem on the underside near the button though the top side was clean of chatter. The rim top was very clean without any tar or lava overflow from the bowl. The stamping on the underside of the shank was clear and readable. It read Boswell in script over 2003 USA. The pipe was made in 2003.The close up of the shank stem junction shows a clean, tight fit. The close up photos of the stem shows its overall condition. (The oxidation on the top and left side of the stem does not show up well in the stem photos but it is present.) I did some reading to reacquaint myself with Boswell pipes. I read their website and also the entry on Pipedia (https://pipedia.org/wiki/J.M._Boswell). I find that reading the information on a pipe brand before I work on it gives me a sense of the passion and art of the craftsmen who made the pipe. That was true of this pipe as well. I quote from that entry now to give you a sense of the information that I found on the Boswells and their craftsmanship.

Photo courtesy of the Boswell’s Pipes Website

J.M. Boswell is considered to be one of the finest Master pipemakers in the world. His reputation is exemplary, and his craftsmanship is legendary. Working from sun up till the midnight hours, 7 days a week for most of the past 40 years, J.M. has produced thousands of handmade pipes for folks to enjoy. His dream, back in the 70s, was to make the best smoking pipes with the highest quality briar wood at an affordable price. J.M. Boswell has succeeded in doing so.

The Chambersburg store is located on the historic Lincoln Highway (rt 30), about 20 miles west of Gettysburg.

J.M. became a U.S. importer for Briar wood so that he could supply briar to other pipemakers. By doing this, he was able sell his own pipes at an affordable price. With the finest quality Briar available in the world, years of skill and his pipe master’s hands working to form the most beauty from a block of prime briar, a Boswell pipe is born…

J.M. and his son, Dan take great pride in making high quality handcrafted, American made smoking pipes. Admired for their craftsmanship, their handmade pipes are created for the rigors of everyday use and truly made to last.

Boswell’s is a family – owned business with a family environment. Every family member has a role within the business. J.M.’s wife Gail takes all of the photos – for the website, Instagram, and Pinterest; she also maintains the museum and store. Daughter Rachel manages estate pipes online, while Dan’s wife Julie takes the phone orders, and runs the shipping department.

J.M. and Dan, who work full time, side by side together, have created pipes that range from the smallest to the largest smoking pipes made in the world. Dan has known he wanted to follow in his fathers’ footsteps since he was a young boy, helping J.M. after school and during summer vacation. He has been working for the family business full time since he graduated high school, and plans on continuing the proud family tradition for many years to come.

Gail’s family background has involved pipes since long ago- her Father, Uncles, and Aunt made pipes in the late 1930s for the Weber Pipe factory in Jersey City, New Jersey. Her father’s family lived on Cator Avenue, the same as the factory, and they would walk to work each day. Their family history brings an incredible depth and passion for pipemaking!

“Over 70 years of pipe history in our family, and still continuing.”

The pipe arrived in Vancouver after my brother had done a thorough cleaning. He had reamed out the thin cake from the bowl with a Savinelli Fitsall Pipe Knife. He had cleaned out the internals – the mortise and the airways in the shank and the stem. I scrubbed off the grime on the surface of the briar and lightly buffed it with a cloth to dry it. It was ready for a very easy refurbishing. When I brought it to my work table I started by taking a photo of the box.The backside of the box reads:

Dear Pipe Smoker: J.M. Boswell crafts each of his pipes exclusively by hand! From the bare briar block to the final stain and polish, each step is a hands on procedure in old world tradition. Boswell pipes feature individual craftsmanship and style.

Additionally, J.M. Boswell has developed an exclusive bowl coating that greatly shortens the “break-in” time of a Boswell pipe and gives a sweet smoke from the very first bowl full. This coating is applied to each new pipe that Boswell makes.

One more compelling feature of Boswell pipes: “Their cost”! Boswell pipes can be had at a fraction of what most import pipes are. This is a feature pipe smokers find gratifying.

Our second feature is repairs by Boswell. J.M. Boswell has no peers in the quality and speed in which he gives “Turn-around” on pipe repairs, from stem replacement to banding, to reaming and cleaning.

I will be glad to answer any questions that you have regarding all the features of Boswell’s pipes, my repair work, plus the crafting process which can be witnessed first hand at our store and pipe making shop at 586 Lincoln Way East in Chambersburg, Pennsylvania.

Cordially J.M. Boswell, Owner.

Here is what the pipe looked like when I opened the box at my work table. The stain and the finish are really well done. The shape is quite compelling and the hand feel is very good. I took a close up photo of the rim and bowl to show the condition. The rim and inner and outer edges are very clean. There are remnants of the Boswell bowl coating mentioned on the box that can be seen in the photo.The next two photos show the oxidation on the topside and the tooth chatter on the underside of the stem.Since the bowl was in such great condition I started with the stem. I sanded out the tooth chatter on the underside of the stem and the oxidation on the top and left side with 220 grit sandpaper being careful not to damage the thin edge of the saddle that sat against the shank. I polished it with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed it down with Obsidian Oil after each pad and after the final pad I set it aside to dry. I ran a pipe cleaner and alcohol through the mortise and shank to see if there were any issues there. My brother’s cleaning job was excellent so there was only dust from my clean up in the shank and mortise.I decided to give the bowl a coat of Conservator’s Wax to see if there were any spots that needed a bit more attention. I applied the wax, let it dry and buffed the pipe with a microfiber cloth. The next photos tell the story. The pipe was in excellent condition. I put the stem back in place on the shank and buffed the pipe with Blue Diamond polish on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe is a beauty and one that is tempting to hold onto for my own collection. The dimensions are Length: 5 ½ inches, Height: 2 inches, Diameter: 1 ½ inches, Chamber diameter: ¾ inches. The finished pipe is shown in the photos below. I will soon be adding it to the rebornpipes store. If you would like to add it to your collection send me an email at slaug@uniserve.com or a private message on Facebook. Thanks for walking through the refurb with me.

Restoring a Unique Motorist Patent Bulldog

2 Replies

Blog by Steve Laug

My brother Jeff has an eye for unique pipes. He seems to find more of them than I ever picked up on my own. The next pipe on my work table is classic example of one of his finds. It is a beautiful Bulldog with nice grain around the bowl and when the top cap is in place it looks like it was not drilled. It is stamped Motorist on the left shank in script and Patent on the right shank. On the underside of the right shank it is stamped Italy. I can find no information on the make of the brand but it is possible that it was made in Italy for either Wally Frank or Mastercraft, both had a broad reach of makers that they imported. I am not sure it will ever become clear who made the pipe but it is an interesting piece of pipe history that is well worth restoring. There was a cake in the bowl and lava on top of the bowl once the cap was removed. The inside of the cap was also dirty. The threads on both the cap and the bowl were not damaged. The next set of photos came from the seller’s EBay listing.It has always puzzled me why sellers do not align the stem before they take photos. Often a crooked stem can be a problem but this one appears to have been misaligned. We will know more once it arrives.The finish on the pipe looks to be in pretty good shape underneath the grime and paint specks on the surface.On the top of the rim there were two drilled holes that went through from the rim (first photo below) to the bottom front edge of the bowl (second photo below). I believe they were drilled to draw air into the bowl and help the tobacco burn. The first photo shows the cake in the bowl and the buildup on the rim top. It is a dirty pipe.On the front underside of the bowl you can see the other end of the holes in the rim. They go straight down from the rim and out the front bottom edge. They run between the outer and inner bowl for the airflow into the bowl. I wonder if in some strange way they also cool the bowl.The threaded cap is much the same shape as the cap above the twin rings on a regular bulldog pipe. The cap has threads on the inside that match the threads on the bowl itself. The briar is a pretty piece. There is a small fill on the front edge that blends in very well. The inside of the cap has some tars and carbon on the top portion but there is no burning to the briar.The bowl is stamped Motorist on the left side as shown in the first photo below. The second photo shows the stamping Patent on the right side of the shank.The stem was oxidized and there were some deeper tooth marks and chatter on the underside near the button and chatter on the top side near the button. The edge of the button was worn on the top side.When the pipe arrived in Idaho my brother took some better photos of it to show the finish and the condition of the pipe. You can see the paint flecks on the briar and the general grime that is even in the stamping on the shank sides.His photo of the rim top and the cake in the bowl is clear and shows that the cake is quite thick. The lava overflow on the rim top is also thick and continues onto the shelf that the cap rests on when it is screwed in place.The first two photos below show the sides of the bowl and also show the drilled air holes in the bowl sides on the left and right. The third photo below shows the underside of the bowl and both air holes. The grain on the briar is really nice and follows the flow of the bowl. Jeff took close up photos of the rim top and the inside of the cap to show the carbon buildup on those two areas.The next three photos show the stamping on the pipe as noted above. Notice the debris that is ground into the grooves of the stamping.He took photos to show the condition of the stem. The chatter on the top side was not as bad as I had expected but the marks on the underside were very deep and had sharp edges.Jeff did his usual thorough clean up and when I received the pipe there was little for me to work on in terms of cleaning. He reamed the bowl with a PipNet reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He scrubbed out the mortise and the airway in the shank and stem with pipe cleaners, cotton swabs and alcohol. He scrubbed the surface of the bowl with Murphy’s Oil Soap and rinsed it with warm water. He soaked the stem in OxiClean to soften the oxidation and bring it to the surface. All that remained was for me to breathe some life into it through the restoration process. I took the following photos to show the condition of the pipe when it arrived in Vancouver. The oxidation on the stem was now on the surface, thanks to the OxiClean soak. The tooth marks were also very clear so now it would not take much to repair them and restore the stem to its original black lustre.The lovely grain on the bowl cap and the bowl are well laid out. There are some small sandpits on the cap that do not detract from the beauty. The twin air holes in the bottom front of the bowl are aligned well and are a distinctive feature of the pipe.When I removed the cap from the top of the bowl I could see how well my brother had cleaned up the inside of the bowl, the rim top and the inside of the cap.I wiped the stem down with Before & After Pipe Stem Deoxidizer to remove some of the oxidation and though it did not work well it did clean up the area around the tooth marks. I “painted” the bite marks with the flame of a Bic lighter to raise them as much as possible. Many of the surface bite marks lifted, but the deeper ones I filled in with Black Super Glue. I sprayed it with an accelerator to dry it and allow me to work on it more quickly. Once it had dried I was ready to clean up the stem and smooth out the repair. I ran a pipe cleaner dipped in isopropyl alcohol through the mortise and the airway in the shank and stem and worked on the slot with a dental pick. It did not take too much work to leave both the bowl and the stem clean.I scrubbed the stem surface with Brebbia Stem Polish and a cotton pad to remove more of the oxidation. While it removed a lot more of the oxidation there was still some in the curves of the saddle stem that needed more work. I worked those over with 220 grit sandpaper to get more of the oxidation off the stem.I polished the curved portion of the saddle on the stem with micromesh sanding pads to remove the oxidation further. I wet sanded it with 1500-2400 grit sanding pads. As I cleaned up the underside of the stem at the saddle there was a small piece of metal embedded in the rubber which pointed to a wartime manufacture date for the pipe (WW2). I have read that they used rubber from old tires to make stems in that era. I rubbed the stem down with Obsidian Oil and let it sit to dry.I polished it more with 3200-4000 grit pads and rubbed it down with Obsidian Oil. There was still some oxidation in the curves on the transition between the saddle and the blade of the stem.I buffed the saddle area with red Tripoli and Blue Diamond on the buffing wheel to remove the last of the oxidation and to polish it. I polished it further with 6000-12000 grit micromesh sanding pads. I finally had conquered the oxidation and the stem shone.I buffed the finished pipe with Blue Diamond once more to polish the pipe and gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad to raise the shine on the pipe. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos that follow. It is not only an interesting piece of pipe history it is also a beautifully made pipe. The contrast between the rich reddish, brown stain and the black of the vulcanite stem work really well together. Thanks for walking with me through the restoration process.

A Unique Bing Crosby Thermostatic Filtration System Pipe

10 Replies

Blog by Steve Laug

I am a fan of Bing Crosby and have watched most of his films over the years. A tradition in our family during the Advent Season and over New Year’s involves enjoying White Christmas, The Bells of Saint Mary’s and Holiday Inn. As a pipeman I enjoy watching how he incorporates his pipe into the ebb and flow of the movies. On top of that the crooner can sing! I have a number of his albums in my collection and follow him on Spotify. The variety of music he sings has always been fun to listen to.

Over the years I have seen quite a few long, pencil-shanked Bing pipes – made by diverse makers from Savinelli to various artisan made renditions. All of them have the characteristic look of the pipe in the photo to the right. My research for blogs on Mastercraft pipes led me to information that Bing had been involved in the business of the pipe company and certainly could be seen in many of their advertisements. I have included one of them I found on Pipedia from 1945 advertisement courtesy Doug Valitchka.When my brother sent me some pictures of the next pipe he had picked up on EBay I was hooked before I even had it in hand. The seller had described the pipe as follows: A Rare Bing Crosby Swiss Cheese Pipe Made in Italy. There it was – a Bing Crosby Pipe. However it was unlike any other Crosby pipe I had ever seen. He continued his description as follows: Stem rotates to open holes and to produce a cooler smoke. Stem is stamped Italy. Pipe is stamped Bing Crosby with some kind of Maker’s Mark Pat 2.838.052 Others Pend.

Here are the photos the seller included. The pipe appeared to be in excellent condition. The finish looked like it was flawless. The bowl was lightly caked and the perforated shank looked really interesting. There was a silver band on the end of the shank and the stem was clean except for light tooth marks and chatter on the top and the underside near the button. The seller included a close up photo of the perforated shank that he said rotated. It had 20 larger perforations that ran in four columns the length of the shank. There were also 20 smaller perforations between the larger columns. The band had a notch and the stem had a raised portion that rotated in the notch to align the various air holes and control the airflow into the shank of the pipe. The seller did not include any photos of the internal parts of the pipe. That would have to wait until I had it in hand to find out. The close up of the rim gave a clear picture of the thickness of the light cake in the bowl and the condition of the rim top. He also included a close up photo of the stamping on the underside of the bowl. It was clear and readable. The left side (toward the front of the bowl bottom) stamping is lighter but still readable. It reads: Bing Crosby in an arch over a symbol spacer. Arched underneath that spacer it reads: Pat. 2,838,052 over Others – Pend. Italy is stamped on the underside of the stem. I am not sure if it refers to the vulcanite coming from there or the manufacture of the pipe itself being done in Italy.As expected, information was somewhat scarce on the pipe. I did find that one of my favourite go to sites, SmokingMetals had information on the brand. I quote the information and have included the photos that I found on that site:

Several variants, but basically the inner stem consists of a filtering device integral with the bit. The outer sleeve comes in several designs. Twisting the perforated outer stem alters the smoke flow/air mixture. These examples here under the Bing Crosby name, but another derivative came under the name of Trailblazer, by “Pipes by Lee Inc.”. The Medico Ventilator appears to incorporate the same principle. I dug a little deeper in the web and found that there was a thread on the Pipesmokers Forum. Here is the link if you would like to follow the entire discussion on the thread. https://pipesmokersforum.com/community/threads/a-bing-crosby.45689/ I quote two of the respondents regarding the pipe.

It’s my understanding that the “swiss cheese stem” was designed to give the pipe a cooler smoke. When you twist the pipe shank it either closes the holes or opens them – thus providing a cooler or warmer smoke. I am more interested in knowing if Bing really had a hand in its design or if the whole thing was a gimmick

…SO – the filtration system is called “thermostatic” – and the wood inside the aluminum sleeve on mine definitely looks to be balsa wood. Now if I could just get one of those magnetic drying chamber thingies.

The information I was finding in my research on the pipe was fascinating. I was getting excited about being able to work on it when it arrived in Vancouver. I was beginning to wonder if the pipe was not sold by Mastercraft. There were several links in the thread referring to articles and information on Bing Crosby himself and one that took me to an advertisement that appears to come from a Mastercraft Pipe Catalogue or from a magazine that included this pipe along with a selection of Mastercraft pipes. http://www.ebay.ca/itm/1971-ADVERTISEMENT-Bing-Crosby-Smoking-Pipes-Rolls-Royce-Bank-Tie-Rack-/151568646383?rmvSB=true I have inserted a red box around the description of the pipe in the catalogue page and also included a magnified photo of the section that I highlighted. You can see it to the left. It reads: Bing Crosby pipes with thermostatic controls and balsa wood filtration combined with fine Briar for dependable new pleasure for every pipe smoker. In the photo item (J) and (K) show variations on the Crosby Pipe. The first is a presentation set with a pipe and 6 interchangeable filter stems and a magnetic drying chamber case where the stems and filters can be stored. Interestingly both sets bear the designation that the pipes are offered by Crosby Research. (That organization will be something I will look into at a later date.)

I used the patent number on the bottom of the bowl to hunt down the patent on the US Patent website. I have included the patent drawing and documentation that was submitted with the descriptions of the innovations of this pipe. The pipe was invented by Rosario Crisafulli of Jamaica Estates North, New York and was filed with the US Patent Office on July 12, 1956. The patent was granted almost two years later on June 10, 1958. I made an unexpected trip to Idaho last week to visit my parents and brothers and brought the pipe back to Vancouver with me last evening. I took some photos of it before I cleaned it up. I took some close up photos to confirm the condition of the pipe. The first shows the bowl, rim top and edges. They were in pretty good shape. There was some minor denting on the rim top. The second shows the stamping on the bottom of the bowl, confirming the information that was given above.The next two photos show the perforated shank from the left side and the top (the other two sides are identical). In the second photo of the top of the shank you can see the notch and slot for adjusting the airflow into the stem.The stem was in excellent condition except for a tooth mark on the top and the underside next to the button. They are hard to see in the photos but they are not too deep. The underside of the stem is also stamped Italy as noted earlier in the blog.The shank encloses an aluminum tube with matching perforations to the shank. It is an integral part of the stem. Inside of the tube is a hollow balsa wood filter much like the hard maple filter found in Brigham pipes. In this case the smoke is drawn through the shank and air from outside is mixed with the smoke to either keep it warm or cool it so a clean dry smoke is enjoyed by the pipe smoker. In the earlier noted advertisement the stem and filter unit were one unit and were sold with replacements. The next photos show the pipe taken apart. I used a Savinelli Fitsall Pipe Knife to scrape out the light cake in the bowl and clean up the inside edge of the rim.I cleaned out the inside of each part of the pipe with pipe cleaners, cotton swabs and alcohol. In the mortise in the short shank on the bowl there was quite a bit of tarry buildup that came out quite quickly. In the outer tube of the shank there was also some tars. I used a sharp dental pick to clean out each perforation in the shank tube. I cleaned out the airway in the stem and the filtration tube with pipe cleaners and alcohol. I cleaned the end of the filter with cotton swabs and alcohol. I used cotton swabs to clean each spot of balsa wood that was underneath the perforations in the aluminum tube. I sanded out the tooth marks on both sides of the stem with 220 grit sandpaper and polished it with micromesh sanding pads. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad and set the stem aside to dry after the final wipe down with oil. I buffed the pipe and stem with Blue Diamond on the buffing wheel and gave the pipe multiple coats of carnauba wax. I was careful in buffing the shank so as not to fill the perforations in the shank with polish or wax. I buffed the pipe with a clean buffing pad to raise the shine and then hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. It is truly an oddity but it is an interesting piece of pipe history. It is one more unique attempt to deliver the perfect cool and flavourful smoke. Thanks for walking with me through this refurb and through the associated information I was able to find. Cheers.