Tag Archives: polishing stems

This Old Italian Canadian showed Promise


Blog by Steve Laug

Jeff picked this heavily rusticated pipe up on one of his recent forays into the antique shops and malls of Montana. It is sea rock like rustication on the bowl and shank with a wire rustication on top of that. The finish was very dirty with a lot of dirt and grime in the deeper grooves of the rustication. There was a random stem stuck in the shank when he picked it up – I think it was just to make it more sellable. The stem is a round saddle stem while the shank is oval. The finish was dirty and there were some nicks in it around the shank end. The bowl had a heavy cake in it with some lava overflow filling in the rustication pattern on the rim top. There appeared to be some burn damage on the back left side of the rim top. The pipe had a smooth portion on the underside of the shank for stamping but the only stamping was at the shank/stem junction where it read ITALY. Jeff took photos of the pipe before he started his clean up. The rim top can be seen in the next photo. You can see the thick cake and the lava overflow on the top of the rim. It is hard to know if there is damage to the inner edge of the rim but the outer edge was clean and undamaged. It appeared that there was some burn damage on the back left side of the inner rim edge but we would not know until Jeff cleaned the pipe.Jeff took pictures of both sides of the bowl to show the rocky, craggy appearance of the finish on the bowl. It is unusual and interesting at the same time.The next photos show the shank and Italy stamping on the shank end. The stem is obviously the wrong one. You can see the variation of the round saddle portion of the stem and the oval shank. I am not too worried about the stem as it is going in the bin anyway as I will need to fit a new stem on the shank. Jeff worked his magic in cleaning up this pipe as it was a real mess on the rim and deep grit and grime in the grooves of the finish. He reamed it with a PipNet reamer and smoothed the walls of the bowl with a Savinelli Fitsall pipe knife. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim and shank with a tooth brush and Murphy’s Oil Soap to the oils and tars on the bowl, rim and shank. He rinsed it under running water. He dried it off with a soft cloth. Once the grime was removed the finish actually looked quite good condition. I took photos of the pipe to show its condition before I started my work on it. I did not bother with the old stem as it would be replaced. I went through my can of stems and found one that had the same diameter all the way around as the shank. The fit against the shank end was almost perfect. I would need to make the edges taper a bit more at the shank. The stem was new and still had castings on the sides and the end of the button. The tenon was a perfect fit in the mortise. I put the stem in the shank and took photos of the restemmed pipe. The pipe looks good with the new stem. There is promise in the appearance at this point. I repaired the chip on the left side of the shank end with clear super glue. I needed to rebuild that edge to remove the damaged area and allow the stem to fit snug against the shank. I used a sharp knife to bevel the edges of the mortise to accommodate the hip at the tenon/stem junction.I used a brass bristle wire brush on the rustication to clean off any remnants of the finish and then wiped the bowl down with acetone on cotton pads to remove the dust. I stained the bowl with a dark brown aniline stain and flamed it to set it in the briar. I repeated the process several times until I was happy with the coverage on the bowl. I set the bowl aside to dry overnight before proceeding with polishing the briar.In the morning I buffed the bowl with a shoe brush to raise a shine on the briar. I took the following photos to show what the pipe looked like at this point in the process. The bowl is looking good with a lot of colour variation due to the roughness of the rustication. I laid aside the finished bowl and turned my attention to the stem. I sanded out the casting marks and scratches on the stem with 220 grit sandpaper. I opened up the slot in the button with needle files to make it easier to push a pipe cleaner through. After I had removed the casting marks and the scratches on the stem surface it was time to work on it with micromesh sanding pads. I wet sanded it with 1500-2400 grit pads and wiped it down after each pad with Obsidian Oil to give the next pad more bite when I sanded. I dry sanded it with 3200-12000 grit pads and again wiped it down with the oil after each pad. After the final pad I wiped it down with a final coat of oil and set it aside to dry. Each photo shows it progressively getting a shine. I set aside the stem and picked up the bowl once again. I used the Mark Hoover’s Before & After Restoration Balm on the briar. I rubbed it into the grooves on the bowl sides with my fingers. I wanted it to go deep in the grooves to further test the effectiveness of the product. This would be a good test as it one of the roughest rustications that I have worked on with the product. As I have mentioned in previous blogs Mark had said that the product can be used on briar or stems – whether vulcanite, acrylic or horn. He said it was designed to pull the dirt off of the briar as well as polish it. I figured this deep rustication would certainly put those claims to a test. He said that he had added some anti-oxidants to keep the briar from getting damaged from both UV rays and water. Once I had all the grooves and surfaces of the bowl covered I wiped it down with a clean cotton pad and then buffed it with a shoe brush. It seemed to work very well and I took the following photos to show the results. I put the stem back on the bowl and buffed it with Blue Diamond on the buffing wheel to polish the stem and lightly polish the briar. I gave the stem multiple coats of carnauba wax buffed it with a clean buffing pad to raise a shine. I gave the bowl multiple coats of Conservator’s Wax and rubbed it into the rusticated finish. I buffed it with a shoe brush and then with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The variegated finish on the bowl and stem combine to present a beautiful pipe. The pipe really does look good with the new stem. The dimensions of this pipe are Length: 5 1/2 inches, Height: 2 1/8 inches, Bowl diameter: 1 1/2 inches, Chamber diameter: 7/8 inches. The finished pipe is shown in the photos below. I will soon be adding it to the rebornpipes store if you are interested in adding to your collection. It is a beauty and will serve someone very well. Email me at slaug@uniserve.com or send me a message on Facebook. Thanks for looking.

 

A Long Awaited Addition for my rack – A Grant Batson Blowfish


Blog by Steve Laug

Every so often when I am scrolling through the Gentlemen’s Pipe Smoking Society (GPSS) group on Facebook a pipe for sale catches my attention. I have already purchased at two pipes since I joined that group. Well the count is now three pipes as it happened again. I was scrolling through the GPSS page looking at the pipes, minding my business and enjoying a quiet moment over lunch at my office. Then it happened. There was a pipe for sale that immediately got my attention. I did not even have to read it because I recognized the carver at a glance. The seller described the pipe as a Grant Batson Blowfish Nosewarmer. He said that it was a great smaller pipe with a full-sized bowl, a unique finish and amazing grain. He said that the pipe had been well taken care of. The dimensions were: Length: 4 1/4 inches, Height: 2 inches, bore: ¾ inches, depth: 1 1/2 inches, Weight: 48 grams. I have included the photos that he used on GPSS that caught my attention. The backstory on this pipe is that I have longingly scrolled through Grant Batson’s website (http://gbatsonpipes.com/) and followed his work for a long time. I have been hoping that I would be able to acquire one of his pipes. There is something distinctive about his work and I seem always know when I see one of his pipes. The shapes the finishes, the stem work and other things get my attention and all say Batson. I have watched as they have gone up in price and I had pretty well concluded that I would just enjoy his work from a far. I would probably never own one. I sent a private message to the seller, asking if it was still available. I asked about the price if it was still on sale. I fully expected him to write back and say that it already sold. That would have been par for the course. Instead he wrote back and said it was mine if I wanted it and that the price was thus and so. I swooped and said I wanted it. We talked about shipping and decided to have him ship it to my brother in the US. It would be simpler than shipping it to Canada. I asked for his Paypal information so that I could pay for it while it was still unsold. He sent the address and I paid the bill. All of this transaction took a total of less than 15 minutes. I saved the photos so that I could enjoy looking at the pipe until I actually got to have it in hand.The combination of sandblast on the sides and top of the bowl and shank and the smooth cross grain ridge running from the hand cut stem to the front edge of the bowl on the underside of the shank worked well for me. The mix of colours on the pipe was interesting and I was looking forward to seeing it in person. The rich medium brown tones and the darkening on the sides toward the top of the bowl and carrying over to the rim top worked.The flared shank and wide hand cut stem were really nice and the stem looked like it would be comfortable in the mouth. The next four photos show the ridge that flows up the pipe on the underside. It is off centre in keeping with the Blowfish shape. The grain is quite stunning and Grant did a great job shaping the pipe to maximize the grain. Though the next photo is out of focus it is readable. I asked the seller to send me a picture of the stamping on the shank. It has the Batson logo and the 2015 date over the signature.My brother and his wife were traveling in Europe when the pipe arrived in Idaho so I had to wait until they returned before I could find out if the pipe was as nice as the pictures the seller posted. When he got home, unpacked and bit rested I gave him a call and asked about the pipe. I don’t know about you but I am not a patient “waiter”. I like to open and see what I got so waiting a few days was hard to do. Jeff opened the package and took some photos of the pipe for me. It is kind of virtual excitement to be part of the process of opening a package over Facetime. He opened the package and I watched. Jeff went over it and said that it was very nice. The photos show that it was as nice as the seller said and in excellent condition. Jeff did a quick cleanup on the pipe for me so when it arrives it will be ready to fire up with a bowl of my favourite tobacco. He cleaned the inside with his usual regimen of pipe cleaners, cotton swabs and alcohol. He wiped down the outside of the bowl and shank with a cloth and some Murphy’s Oil Soap, rinsed and dried it off. I can’t wait to see the pipe when it arrives in Vancouver. It may arrive in time for an early birthday present for me! We shall see.

Addendum: I forgot to add the Leather pipe bag to the blog. It is a nicely tanned pipe bag/sock. Here is the photo.

Fashioning a Churchwarden Stem for a Mario Grande Freehand


Blog by Steve Laug

A while back I was contacted by a fellow named Chris who was referred to me by the local pipe and cigar shop. He needed a repair on a Joh’s Churchwarden with a broken shank. I repaired the shank, banded it and cleaned it up. You can read about that repair on a previous blog at this link:  (https://rebornpipes.com/2017/08/26/repairing-a-broken-shank-and-crooked-alignment-on-a-johs-churchwarden/). He also had a big Mario Grande Freehand that he wanted me to make a churchwarden stem for. He really likes the long stems and wondered if I could make him one that he could use interchangeably on his Mario Grande pipes. He wanted a really long stem but the only stems made are 8 inches long. I contacted him and he said to go ahead order one for this pipe. Several weeks went by and the stems finally arrived. I took some photos of the pipe.The pipe was a big piece of briar and it was in good shape. The existing stem was oxidized on the top side and the ball at the tenon insert. I decided that I would both clean up the existing stem and make a new stem for it.I took a photo of the top of the bowl that shows the beautiful plateau top and the size and shape of the chamber. For a block of briar this large the chamber was only 3/4 inches in diameter. It is a small chamber for a pipe this large.I took photos of the stem to show that the oxidation was heavier on the top side of the stem than the underside.I took the stem out of the mailing bag and wiped it down. It had the casting marks on both sides of the stem and on the tenon and button end. Those would need to be cleaned up. I used a Dremel and sanding drum to remove the casting marks on both sides and the button and tenon end. I drilled the airway open enough to hold the pin on the PIMO tenon turning tool. I put the tool in my cordless drill and pushed the stem onto it. I adjusted the cutting head to cut the tenon to the same diameter as the tenon on the existing stem. I held the stem and used the drill to cut away the excess material so that it would fit snugly in the mortise.I put the stem in the shank and took photos of the new look of this handmade Mario Grande. The pipe looks really good and will be a great sitting pipe. There is no way that the weight of this piece of briar will ever work as a clencher. I put a pipe cleaner in the airway in the stem and put it on a cookie tray. I turned the setting on the oven to 350 degrees F and put the cookie sheet and stem in the oven. I let it heat for 10 minutes until the stem was absolutely straight and pliable. I put the stem in the shank and bent it to an angle that matched the flow of the bowl and shank. I held it until the stem cooled and the bend was set.In my continued experiment with the new product from Mark Hoover – the creator of the Before & After Pipe Stem Deoxidizer and Polishes. He calls it Before & After Restoration Balm and it can be used on briar or stems – whether vulcanite, acrylic or horn. He said it was designed to pull the dirt off of the briar as well as polish it. He added some anti-oxidants to keep the briar from getting damaged from both UV rays and water. This is the second smooth briar pipe that I chose to use it on. I figured it would be a good test to see how it worked on a smooth briar bowl and a lightly oxidized vulcanite stem. I applied it and worked it into the crevices of the plateau on the shank and the rim top with a shoes brush. It worked well, so I took the following photos to show the results. The bowl and the stem have a rich shine. I would need to polish the stem a bit more to remove all of the oxidation but it was far better than when I started. I will continue using it and see how it works on a variety of pipes before I give a review.I buffed the stem with red Tripoli and Blue Diamond polish to remove as much of the oxidation as I could with the wheel. I polished the stem with micromesh sanding pads to remove the oxidation that remained – wet sanding it with 1500-2400 grit pads and wiping it down after each pad with Obsidian Oil. I dry sanded it with 3200-12000 grit pads and again wiped it down with the oil after each pad. After the final pad I gave it another coat of the oil and set it aside to dry. I put the stem in the shank and took photos of the new Churchwarden look of the Mario Grande. I sent the photos to Chris to see what he thought of the new stem. I turned my attention to the Churchwarden stem. I sanded away the marks from the castings and shaped the tenon end of the stem into a cone to fit into the conical drilling at the end of the shank. I buffed the stem with red Tripoli and Blue Diamond polish to remove as much of the scratching in the vulcanite as I could with the wheel. I polished the stem with micromesh sanding pads to further remove the scratches – wet sanding it with 1500-2400 grit pads and wiping it down after each pad with Obsidian Oil. I dry sanded it with 3200-12000 grit pads and again wiped it down with the oil after each pad. After the final pad I gave it another coat of the oil and set it aside to dry. I put the churchwarden stem back on the bowl and buffed the pipe and stem with Blue Diamond on the buffing wheel to polish the briar and vulcanite. I switched stems and buffed the short stem with Blue Diamond as well to polish it. I gave the bowl and both stems multiple coats of carnauba wax and I gave the plateau areas on the rim and shank end with several coats of Conservator’s Wax. I buffed it with a clean buffing pad to raise a shine. I hand buffed it with a microfiber cloth to deepen the shine. The rich medium brown stain and the rough plateau on both the rim top and shank end the polished black vulcanite of both stems worked well together to give a rich look to the pipe. The finished pipe is shown in the photos below. I took photos of it with the churchwarden stem and with the original short stem to give an idea of how it looked all polished and shining. Thanks for looking.

Another Frankenpipe – Salvaging a Lido Root Briar Dublin Bowl


Blog by Steve Laug

My brother Jeff picked up a nice looking Brebbia pipe on one of his trips to Montana. It was a Brebbia Lido Root Briar Dublin. It had an almost Castello Sea Rock finish on the bowl and shank. It was stamped on a smooth spot on the underside of the bowl and shank. It read Lido over Root Briar over 9004. Next to that it read Brebbia over Italy. Jeff showed me the pictures and it was a nice looking pipe as far as I could see. The shank looked a little short and the angle of the stem was funny but it was nice. The oval shape of the bowl was different and made the pipe interesting. When Jeff examined it at his hotel he discovered that the stem had been glued into the shank. The close he looked the more convinced he became that the shank had been broken and that this was a quick fix either to keep the pipe smokable or to make it sellable. Either way it was no longer a good find in his mind.

We talked when he was doing the cleanup and he was going to throw it away. He did not take pictures of the pipe as it was when he got it for this reason. The bowl had a thick cake and the rim had a copious overflow of lava that filled in the finish. I asked him to clean it up anyway and send it to me. He was dubious but he did it. He reamed and cleaned the bowl and shank to a point where it was spotless. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush and was able to get the rim clean of the lava. It was clean when it arrived in Vancouver. I unpacked the box and looked at it briefly and tossed it back in the box. I had no inspiration as to what to do with it at that point so I figured I would just let it sit for a while.

Yesterday I woke early to an idea for the Brebbia bowl. I don’t know if that happens to you but it does to me. Probably means I am thinking too much about pipes but it is what it is. I knew what I wanted to do with the bowl so I dug it out of the box and turned it over in my hands. I did not take photos of it at that point though I should have. I used a Dremel and sanding drum to square up the broken shank end. It was at an angle so it needed to be made flat. I sanded it on the topping board to smooth out the end of the shank and face it. I cleaned out the inside of the shank end with alcohol and cotton swabs to remove the dust and debris and ready for the next part of the process.

I went through my box of parts and found a one inch long piece of bamboo with one knuckle that I had cut off in a repair on another pipe. It was a thick hard piece of bamboo that would work well. The end with the knuckle was the same basic diameter as the shank end so that would work well. I also keep broken chunks of Delrin and vulcanite tenons to use for this kind of thing so I salvaged a one inch long piece of Delrin that was perfect. I roughed up the surface a bit and took down the outer diameter with the Dremel and sanding drum so that it would insert into the shank end. The photo below shows the accumulation of parts ready to be joined together.In the past I have used epoxy to glue the parts together. This time I chose to use clear super glue. I applied the glue to the end of the tenon that went into the shank and pressed it into place. I made sure that things lined up well and let the glue cure. It does not take long – which is why I chose to use it this time. You have to work quickly to assure all is aligned before it sets. Once it was set I painted the end of the shank and the bamboo with super glue and applied it to the tenon as well and pressed the bamboo over the extended piece of tenon. I lined everything up so the fit was correct. I wanted the groove in the bamboo on the top side of the shank so once it was done I held it until it set. The following photos show the bowl and shank repair at this point in the process. I liked the look of the pipe at this point. I cleaned up the reaming a bit as I saw some remaining cake on the back side of the bowl during the process. I used the Savinelli Fitsall pipe knife to cut it back and smooth out the surface of the bowl interior.I used a brass bristle brush to clean up the top of the rim a bit more. There still seemed to be remnants of lava in the nooks and crannies of the rustication that needed attention. Nothing does the job on this kind of surface like a brass bristle tire brush.I am continuing to experiment with a new product from Mark Hoover – the creator of the Before & After Pipe Stem Deoxidizer and Polishes. He calls it Before & After Restoration Balm and it can be used on briar or stems – whether vulcanite, acrylic or horn. He said it was designed to pull the dirt off of the briar as well as polish it. He added some anti-oxidants to keep the briar from getting damaged from both UV rays and water. I chose to use it on this third pipe – because of the roughness of the rusticated finish on this bowl. I figured it would be a good test to see if it reached deep into the rustication and pulled out the dirt. I applied it and worked it into the crevices with a shoes brush. It seemed to work very well and I took the following photos to show the results. I will continue using it for a while and see how it works in a variety of settings before I give an opinion of the product. I decided to see what stem I would use for this pipe. I needed something close to the diameter of the end of the bamboo. I went through my can of stems and found one that was perfect. It was the same diameter and would match well. It was oxidized but there were no tooth marks in the vulcanite so it would be a simple clean up. It did not have a tenon so I would need to replace the tenon in the stem. The photo below shows the parts. The thing I neglected to photograph was the end of the stem. The drilling was perfect for being able to turn the new threaded tenon in place. I coated the threads with a coat of super glue and turned the tenon in place on the stem. I quickly aligned the tenon and made sure it was straight before the glue set. You have to work quick with the super glue to achieve this before it sets. I sprayed the tenon with accelerator to harden the glue. It leaves behind a white residue that is shown in the photo. It easily comes off with a damp cloth.I set the stem aside for a while and turned back to the end of the bamboo where it would meet the stem. I used the Dremel and sanding drum to flatten it out. I pressed it against the sandpaper on the topping board to face it and make it square. Once I had that done I looked through my box of parts and found a hard rubber button that I had drilled to use as a spacer on a previous pipe. It would work perfect in this situation. I glued it in place on then end of the shank with super glue. I filled in around the joint against the bamboo with the tip of the superglue to seal it and allow no air or moisture to seep through the joint. Once the glue had hardened I would need to trim it back to the diameter of the stem. It would serve as a smooth surface for the end of the stem to sit against and make the fitting of the stem much easier. The final photo in this series shows an end view of the space on the bamboo. You can see how it looks from that perspective in the photo. I neglected to take photos of the process of trimming back the spacer. Once the glue set (several hours) I used the Dremel and sanding drum to take back the excess material of the space close to the diameter of the stem. I sanded the spacer with the stem in place using a worn piece of 180 grit sandpaper to smooth it out and also to remove the oxidation on the stem. I did take a photo of the pipe to send to my brother.There will still need to be a lot of sanding to match these two parts a bit more but you can see the general idea in the photos below. I like the way the pipe looks so far. Given the parts I had available this Frankenpipe is coming together quite well. Once everything lined up well it was time to polish the spacer and the stem. I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and wiping it down after each pad with Obsidian Oil. I dry sanded it with 3200-12000 grit pads and again wiped it down with the oil after each pad. After the final pad I gave it another coat of the oil and set it aside to dry. I polished the spacer at the same time  using micromesh sanding pads – wet sanding it with 1500-2400 grit pads and wiping it down after each pad with Obsidian Oil. I dry sanded it with 3200-12000 grit pads and again wiped it down with the oil after each pad. After the final pad I gave it another coat of the oil and set it aside to dry. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel to polish the briar. I used a soft touch on the sandblasted areas as I did not want to flatten them or fill in the grooves with polishing compound. I gave the stem multiple coats of carnauba wax and I gave the sandblasted bowl several coats of Conservator’s Wax. I buffed it with a clean buffing pad to raise a shine. I hand buffed it with a microfiber cloth to deepen the shine. The rough sandblast finish with its dark brown and oxblood contrast stain and the newly added bamboo shank work well with the tapered stem I fit to the shank to make a beautiful pipe. The pipe looks fresh and new. The dimensions of this pipe are Length: 6 inches, Height: 2 1/8 inches, Bowl diameter: 1 3/8 inches wide and 1 3/4 inches long, Chamber diameter: 7/8 inches. The finished pipe is shown in the photos below. I like it! It came out pretty well in my opinion – not too bad for a Frankenpipe. Thanks for looking.

I needed an easy clean up and this Savinelli Y2K Bulldog was just the ticket


Blog by Steve Laug

After finishing up the little MLC Redmanol French Briar bent billiard and dealing with many issues in the restoration I needed something different and something a bit less labour intensive. My brother had included a beautiful Savninelli straight Bulldog in the box he just sent me. It was a 6mm filter pipe made especially for the Savinelli triangular shaped balsa filter. It has a mix of finishes on the bowl and shank. It is predominantly smooth with a section that is sandblasted on the back part of the bowl wrapping part way around the right side and on the top side of the shank. The blast is nicely done and is rich looking. The grain on the rest of the bowl and shank is mixed straight, flame and birdseye. The stem has a thin band of acrylic between an insert of briar and the acrylic stem. The stem and shank are diamond shaped on the top and round on the underside. The stem provides a striking contrast with the rest of the pipe and matches the dark stain in the sandblast portion of the bowl. My brother took the following photos of the pipe before he started cleaning it.The pipe was in pretty good shape when it arrived at my brother’s place in Idaho. It had been smoked and had a thin cake in the bowl and some light lava on the inner edge of the bowl and the rim top. There were some light scratches in the briar but the finish was quite clean. The stem was in good shape though there was some light tooth chatter on both sides of the stem near the button.I wanted to know more about this particular line of Savinelli pipes so I did a quick search and found the following link that had a great deal of information on it that I found helpful. The linkis: http://www.smokeshopmag.com/0600/pipe.htm. I quote in full from the site because I could not have summarized the information any better. The pipe is one of the Y2K Limited Edition Pipes from Savinelli.

Each year, Italian pipe manufacturer Savinelli produces a limited production Collection Pipe – its so-called “pipe of the year.” Only 500 units are manufactured.

The 2000 Collection Pipe, the 16th in the series which extends back to 1985, has a flat bottom allowing the pipe to sit upright, referred to as a ‘sitter.’ Each comes with a pack of balsa inserts, an informational leaflet, and a presentation package. Suggested retail is $220.

This year, Savinelli is also offering a special limited edition Millennium Series, known as the Year 2000 Pipe. “We have developed a product possessing charismatic lines and an alluring design not previously seen in a pipe,” the company says of the unique six-sided, faceted bowl.

The pipe is available in five finishes.

All smooth, light natural finish.

All smooth, two-tone finish.

All smooth, deep walnut finish.

Part smooth, part sandblast.

All hand carved bowl and shank with a smooth top.

Like all Savinelli pipes, materials are selected from top quality plateaux briar and seasoned naturally for many years. Only ecological finishes and waxes are used, allowing the pipe surfaces to breathe.

Each of the five Year 2000 pipes is available together in the Year 2000 VIP Set, which also includes an additional Smooth Red finish R version with a Savinelli VIP Case.

They were available through Savinelli Pipes, Inc., PO Box 526, Morrisville, NC 27560, Tel.: (919) 481-05111, Fax: (919) 481-1948.

I really liked the look of the pipe. The fact that it was one of 500 pipes made that year made it interesting. It was not numbered so there was no way of knowing what number of the 500 this pipe was but that was ok. The finish on it is quite stunning and Jeff included some photos of the pipe from various angles. The last photo in the next set of four shows the stamping on the underside of the shank. It reads Savinelli in its classic banner over 2000 with Italy stamp to the right of it. The stem shows the combination of acrylic and briar that was done before the stem was cut and shaped. It is kind of an arched cut away stem – diamond shaped tapering back to the button on the top and rounded on the underside. There is some light tooth chatter as noted above on both sides of the stem at the button. The gold Savinelli crest is stamped in the top of the stem as it tapers back to the button. The crest is in excellent condition.This one was also a bit easier for Jeff in terms of the cleanup. He was no less thorough, nor did he very his process. He reamed the cake back to the walls of the bowl with a Pipnet reamer and cleaned it up with a Savinelli Fitsall pipe knife (somehow fitting on this pipe). He scrubbed the exterior carefully with Murphy’s Oil Soap and rinsed it off. He cleaned the exterior of the stem the same way and rinsed it. He cleaned out the internals with alcohol, pipe cleaners and cotton swabs until they were spotless. The pipe was really clean and would take polishing but little else to bring it back to top form. I took some photos of the pipe when I got it to record what it looked like before I did my refurbishing work. The top is very clean, though there is some darkening on the inner beveled edge of the rim that would need to be removed.The stem looked very good. He seemed to have been able to remove the tooth chatter on both sides. It would only need to be polished with micromesh and buffed to bring back the deep acrylic shine.I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each pad to give traction to the next pad and help me polish it. After the final pad I wiped it down with a damp cloth. The next series of photos show the development of the shine on the rubber stem. I lightly buffed the bowl with Blue Diamond to polish it a bit and see where I needed to do some work before the final buff. I hand polished the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I worked on the beveled inner edge of the bowl to clean it up some more. I wiped the bowl down with a damp cloth after each pad. I hand buffed it with a microfibre cloth after the 12000 grit pad. The pictures below show the progress of the polishing on the briar. I am experimenting with a new product from Mark Hoover – the creator of the Before & After Pipe Stem Deoxider and polishes. It is a Restoration Balm that can be used on briar or stems – whether vulcanite, acrylic or horn. He said it was made to pull the dirt off of the briar as well as polish it. He added some anti-oxidants to keep the briar from getting damaged from both UV rays and water. This is the first pipe I have used it on the briar. Earlier I used it on a horn stem and was really impressed by the life it gave back to the horn. I will keep using it for a while and see how it works in a variety of settings. I put the stem back on the bowl and buffed it with Blue Diamond on the buffing wheel to polish the briar. I used a soft touch on the sandblasted areas as I did not want to flatten them or fill in the grooves with polishing compound. I gave the stem and the smooth portions of the bowl multiple coats of carnauba wax and I gave the sandblasted areas several coats of Conservator’s Wax. I buffed it with a clean buffing pad to raise a shine. I hand buffed it with a microfiber cloth to deepen the shine. The handmade briar and acrylic stem and the combination of the dark stain in the sand blast and medium brown stain on the smooth portions of the bowl work well together to present a beautiful pipe. The pipe looks fresh and new. The dimensions of this pipe are Length: 6 inches, Height: 2 inches, Bowl diameter: 1 ¾ inches, Chamber diameter: ¾ inches. The finished pipe is shown in the photos below. I will soon be adding it to the rebornpipes store if you are interested in adding to your collection. It is a beauty and will serve someone very well. Email me at slaug@uniserve.com or send me a message on Facebook.Thanks for looking.

Renewing an old GBD Lattice Work Meerschaum Calabash


Blog by Steve Laug

When Jeff messaged me that he had picked up a GBD lattice meerschaum pipe, I was a bit surprised. I had read the there were GBD meets out there but I had never seen one let alone worked on one. I was excited to see what he had found. He sent photos of the pipe and case before he cleaned it up. The case was covered in brown canvas that had been waterproofed. It was in excellent condition and showed little wear or tear. The brass hardware looked new.When he opened the case, it was lined with a taupe plush fabric. The GBD logo was inside the base just above the inset for the pipe. It read, “Hand carved in Turkey from Genuine Turkish Block Meerschaum” in a circle around the GBD oval logo. The inside of the case was in excellent condition. Sitting in the form fitted case was a lattice meer. It looked to be in good condition and was already picking up a patina on the shank and lower half of the bowl.  The rim top was also lattice work and it had a bit of lava in the crevices and grooves of the lattice. There was a thick cake in the bowl that overflowed on the back inner edge of the bowl. The next four photos give various views of the rim top so that you can appreciate the work that needed to be down on the rim top of the pipe. Jeff took a photo of the side of the bowl and the underside of the bowl and shank to show the colouration – the patina that was already beginning to develop on the pipe. The trick would be to clean up the dirt and grime without damaging the patina.The stem had the GBD rondel in the top of the saddle portion and it was in great condition. There were tooth marks and chatter on both the top and underside of the stem and wear on the button surface. The slot in the button was also very tight and it was almost impossible to pass a pipe clean through the airway without a lot of effort. The nylon tenon was in excellent condition and screwed directly into threads in the mortise of the meerschaum. There was no shank line or receptacle end to receive the tenon. The airway in the tenon was clogged with bits of tobacco and tars so even going through the tenon end was difficult to do with a pipe cleaner. Jeff had to use a paper clip to open the airway in the stem before he could get a cleaner through from tenon to slot.Jeff did his usual thorough clean up on this meerschaum. He carefully reamed it with a PipNet reamer and cleaned up the remnants with a Savinelli Fitsall pipe knife. He scrubbed out the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He had to open the airway in the stem with a paper clip before he could get pipe cleaners through. He scrubbed the rim top with a tooth brush and Murphy’s Oil Soap and carefully rinsed it under running water. He dried it off with a soft cloth. The meerschaum in this pipe was very light weight. The swirls and lattice work are quite unique. I have not seen that kind of carving in the past. There were tooth marks and tooth chatter on both sides of the stem. The threaded tenon was in great condition as were the threads in the mortise. The stem was Lucite and was a combination of swirled reds/browns and tans. Whoever carved this in Turkey for GBD did a great job in making a beautiful pipe. I took photos of the pipe when I brought it to my worktable. I like to have a record of what the pipe looked like before I started for comparison once I have finished working on it. I took a photo of the rim top to show what it looked like after Jeff had scrubbed it. The lava on the front right of the rim was gone. The back side lava was gone and what was left was some darkening along the inner bevel of the rim and in the edges of the swirls in the lattice work. He did a great job on it.The stem damage is more obvious after he had cleaned it up. None of the tooth chatter or marks were too deep so they would be fairly straightforward to sand out.To vary my work pattern I decided to start on the bowl on this pipe. I picked at the remaining debris in the swirls of the lattice with a dental pick and was able to remove more of the debris. I used a folded piece of 220 grit sandpaper to work on the darkening around the beveled inner edge of the rim. I was able to remove almost all of it without changing the shape of the bowl or rim top.I spot cleaned the rim with a damp cotton pad to remove the debris that my work had left behind. With the rim top cleaned up it was time to polish the meerschaum bowl. I started polishing with 1500-2400 grit micromesh sanding pads. After each pad I wiped the bowl down with a damp cotton pad. I continued polishing using 3200-12000 grit pads and wiping it down after each sanding pad. I took photos of the bowl after each set of three pads to show the progress of the shine. I set the bowl aside and turned my attention to the stem. I sanded the tooth chatter and marks out of the Lucite with 220 grit sandpaper. It did not take too much sanding to remove the damage to the stem surface and the surface of the button on both sides.I reworked the button and slot using needle files to open up the airway enough to be able to easily push a pipe cleaner through the airway.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down with a wet cotton pad after sanding with each pad. I buffed the stem with Blue Diamond on the buffing wheel and carefully buffed the bowl at the same time. I used a light touch on the bowl and a heavier touch on the stem. I avoided the GBD rondel so as not to damage it. The pipe feels great in the hand. The carving is very well done and the pipe is exceptionally pointing to a quality block or meerschaum. The developing patina is a bonus for whoever adds this one to their collection. The dimensions are Length: 5 ½ inches, Height: 2 inches, Bowl diameter: 1 ½ inches, Chamber diameter: ¾ inches. I will be adding it to the rebornpipes store shortly. If you want to add it to your collection email me at slaug@uniserve.com or send me a message on Facebook. Thanks for looking.

New Life for a Kaywoodie Super Grain Zulu


Blog by Steve Laug

I wrote in the blog just previous to this one – the restoration of the Selected Straight Grain bent billiard – how I had been contacted by Jim in the South Eastern US regarding some pipes that he had found (https://rebornpipes.com/2017/09/22/cleaning-up-a-beautiful-comoys-made-selected-straight-grain-bent-billiard/). He called to tell me about a group of six pipes that he purchased on one of his own pipe hunts. He wanted to know if I could help him identifying what he had found. There were two older Kaywoodies (a bent meerschaum lined billiard and a Super Grain Zulu), a Selected Straight Grain bent billiard, a GBD Sauvage Bulldog, a Henley Club Apple (made by Sasieni), and the last one a Medico Crest Prince.

In our conversation he told me he was going to box up the lot and mail them to me to have a look. When they arrived he said we could talk and make an arrangement regarding the pipes that he wanted to have restored from the lot. He wanted my opinion on the others as well. The box arrived last week and I opened it to have a good look at what Jim had sent to me. As I mentioned in the previous blog, I went through them making notes on what I saw regarding the condition of each pipe. I sent Jim my notes on the pipes and he replied noting the two pipes that he wanted me to work on for him in the lot – the first one was a large Bent Selected Straight Grain Billiard and the second was the Kaywoodie Super Grain Zulu. We fired several emails back and forth talking about the pipes and the decision was made. I would restore the two pipes for him.

When I finished the Selected Straight Grain, I turned my attention to the Kaywoodie Super Grain Zulu. It is a nice piece of briar with straight grain on the front and back of the bowl and birdseye grain on the sides of each bowl. The pipe is stamped on the top of the oval shank with the brand name Kaywoodie over Super Grain over Imported Briar. On the right side of the shank the shape number 01 is stamped. The shape is Zulu with an oval shank and stem with a 1/8th bend to the stem. Like the Selected Straight Grain the Kaywoodie was a nice pipe that showed some nice grain underneath the grime.

The pipe was a typical Kaywoodie sized pipe. There was a flaw in the briar on the left back side of the bowl just above the shank/bowl junction. There was another flaw on the front right toward the bottom of the bowl. Other than these two spot on the bowl, there were no other sandpits or fills in the briar. The bowl had a thick cake in it and there was a thick overflow of lava on the top of the rim. It was not possible to know if there was damage to the inner edge and the top of the rim. The finish was worn and tired but should clean up easily. The stem was lightly oxidized and there was tooth chatter on both sides at the button, but no deep tooth marks. The stem was slightly underturned and when I removed it there was a paper gasket that was glued to the end of the stem to correct the issue. The classic Kaywoodie metal stinger apparatus had been cut off and the airway in the remaining metal tenon was damaged.

I took a series of photos of the pipe to record the condition it was in when it arrived.I took a close up photo of the bowl and rim top to show the condition of the cake in the bowl and the overflow of lava on top of the bowl. The rim and bowl were in rough condition. The photos of the stem show the condition of the vulcanite. The oxidized surface of the rubber was pitted and worn. The light tooth chatter on both sides can be seen in the photos. I unscrewed the stem from the shank and took the following photo. It shows the paper washer that had been glued to the end of the stem to help the alignment of the stem. The clipped stinger is also shown in the photo. I scraped off the glued on gasket with a sharp pen knife and cleaned off the surface with alcohol and cotton swabs. I used a needle file to open up the end of the tenon and remove the damaged edges that had been caused when the stinger was clipped off. I cleaned out the airway with pipe cleaners and alcohol. I heated the tenon with a Bic lighter to soften the glue and put the stem back on the end of the shank and turned it until the stem and the shank were aligned. The photo below shows the newly aligned stem and shank. I reamed the bowl with a PipNet pipe reamer starting with the smallest cutting head and working up to the second cutting head. I took the cake back to bare briar. I cleaned it up with a Savinelli Fitsall Pipe Knife. I scraped the top of the rim with the pen knife to take as much of the lava off as possible. I sanded it with 220 grit sandpaper and a 1500 grit micromesh sanding pad. I used clear super glue to repair the damage on the back and the front of the bowl. I filled in the areas with the glue and set the bowl aside to dry. When the repairs had cured I sanded the areas with 220 grit sandpaper to blend them into the surface of the briar. I polished the areas with micromesh sanding pads – wet sanding with 1500-2400 grit pads. I wiped the bowl down with a damp cloth to remove the sanding dust.I wiped the bowl down with alcohol on a cotton pad to remove the dust in preparation for staining the briar. I stained it with a dark brown aniline stain and flamed it with a lighter. I repeated the process until the coverage was even around the bowl.I wiped the bowl down with alcohol and cotton pads to remove the stain and make the coverage more transparent. I wanted the grain to pop so that finish stood out.The saturation of the stain was perfect for what I wanted to do with the finish next. I polished the briar with micromesh sanding pads. I wet sanded it with 1500-2400 grit pads to polish the briar and bring the grain to the surface. I dry sanded it with 3200-12000 grit pads. After polishing it with the 12000 grit pads I really liked the look of the polished briar. The grain really shows clearly.I sanded the stem with 220 grit sandpaper to remove the tooth chatter and the scratches in the vulcanite. I smoothed out the surface of the stem with the sandpaper and then polished it with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped it down after each pad with some Obsidian Oil. After the final 12000 grit pad I gave it a final coat of Obsidian Oil and set it aside to dry.I buffed the pipe on the wheel using Blue Diamond Polish and worked over the stem and bowl to remove any remaining scratches. I was careful around the stamping so as not to buff it out and soften it. I gave the pipe multiple coats of carnauba wax and buffed it with a clean buffing pad to raise a shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. It really is a beauty. The black of the polished vulcanite and the polished briar work well together to present a beautiful pipe. Now Jim’s second pipe is finished. In the week ahead the pair will go in the mail. I can’t wait to hear what he thinks of this second one when he has it in hand and fires it up for the first time. Thanks for looking.

A Sad Old Danish Sovereign 330 Bent Dublin Made New


Blog by Steve Laug

This old Stanwell looking Dublin was in the box of pipes that came from my friend Steve in Dawson Creek. It is one of the batch he sent for me to chip away at in my spare time. Today was the day for that chipping away to happen. I pulled out five of the remaining seven pipes and worked on all of them today. The pipe is stamped on the underside of the shank with the shape number 330 over Danish Sovereign over Made in Denmark. The stamping on the pipe is faint.  The bowl is heavily caked and there is a thick overflow of tars and cake onto the rim top almost obscuring the beveled inner edge of the rim. The finish on the bowl is worn and dirty. There is paint on the surface of the briar on the left side. The stem has a lot of tooth marks and chatter. There is also oxidation on the stem. I took photos of the pipe before I started the restoration. The next photo is a close up of the rim top. The cake was thick but the worst part was the heavy overflow onto the rim. It was impossible at this point to know the condition of the rim and edge of the bowl because of the mess covering it all.The stem was worn and had tooth dents and chatter on both sides near the button. The button itself was worn down and the edges almost indistinct from the rest of the stem surface.I put the stem in the Before & After Pipe Stem Deoxidizer bath to soak with the other stems from Steve’s pipes. While they soaked I worked on the five bowls that went with them.I reamed the bowl with a PipNet Reamer starting with the smallest cutting head and working my way up to the second head which was the same size as the bowl. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I took the cake back to bare briar. I scraped the rim with a sharp pen knife to clean up the lava buildup on the rim top. I scraped it until the rim was debris free.I scrubbed the exterior of the bowl and shank with Murphy’s Oil Soap and scrubbed the rim top and the bevel with a tooth brush. I rinsed the bowl under running water and continued to scrub it until it was clean and the bevel was clearly defined. After removing all of the lava on the rim there was quite a bit of rim damage on top. To remove the damage on the outer rim edge I decided to lightly top the bowl on a topping board with 220 grit sandpaper. I took a photo of the process and of the top once I had finished it.There were three sandpits or fills in the top of the bowl. I sanded the bevel on the inner edge of the rim to remove some of the burn damage. I repaired the fills with clear super glue. When the repairs dried I sanded them smooth with 220 grit sandpaper to blend them into the surface of the rim top. I sanded the outer edge and the beveled inner edge of the bowl some more to clean them up. I wiped the bowl down with alcohol to remove remnants of the finish and the grime on the bowl. I stained the rim top and inner bevel with a light brown stain pen to blend it into the rest of the bowl. I gave the repair areas a little heavier coat of the stain to try to blend them in better.I polished the bowl with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the bowl down with a damp cotton pad to remove the sanding grit. I scrubbed out the airway in the shank and mortise with pipe cleaners, cotton swabs and alcohol. It was pretty dirty. I probably should have cleaned it earlier but totally got caught up in working on the top of the rim.I decided to give the bowl several coats of Danish Oil with Cherry stain to give it a contrast coat. The cherry stain highlighted the grain on the bowl and gave the pipe a rich look.I buffed the bowl with a clean buffing pad to raise the shine and gave it a light coat of carnauba wax. The photos show the new look of the bowl. The grain pops and the bowl is ready once I get the stem finished. With the bowl finished I set it aside and turned my attention to the stem. I took it out of the Before & After Pipe Stem Deoxidizer bath and dry it off. I ran a pipe cleaner through the airway to remove the Deoxidizer that was on the inside of the stem. I used alcohol to clean out the airway in the stem.I wiped down the stem a cotton pad and alcohol to remove any film or debris on the surface of the stem that would get in the way of the repairs. I filled in the tooth marks and deeper dents with clear super glue. When the glue dried I sanded it with 220 grit sandpaper and used a needle file to clean up the sharp edge of the button. I cleaned up the file marks and blended the repairs into the surface of the stem with 220 grit sandpaper. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads (I opened a new package for this pipe) and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each pad. After the 12000 grit pad I gave it another coat of oil and set it aside to dry. The last photo below has a brown tint that I cannot get rid of but in natural light the stem is shiny black. I put the stem on the bowl and buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. It is the fourth of this batch of five pipes that I have restored for Steve. It is very obviously a Stanwell made pipe – everything from the shape to the look of the stem and shank says Stanwell. I think Steve will really like this latest addition to his rack. Steve, if you are reading this I hope you enjoy this beauty. It will be on its way to you very soon. Thanks for looking.

Restoring a Pioneer Block Meerschaum Acorn


Blog by Steve Laug

My friend Steve in Dawson Creek, B.C. sent me a batch of pipes to work on, sort of chip away at when I had some time. Today I had a bit of free time as it is finally raining in Vancouver after 80+ days of no rain. It is cool and comfortable, just the kind of weather that I enjoy. It is also a perfect day for working on Steve’s pipes. The first one I chose to tackle was a Pioneer Rusticated Meerschaum with an acrylic shank extension and stem. There are two smooth panels – one on each side of the bowl. It has a faux plateau on the rim and I think was designed as a bit of freehand. Probably from the 60s or 70s in terms of style but I may be wrong about that. The rustication is very dirty and the rim has heavy overflow of tars and cake that came out the thickly caked bowl. There is a stamped cursive P on the left side of the shank extension and Block Meerschaum stamped on the right side of the shank extension. Both are faded. The stem is also very dirty, oxidized and has tooth chatter. I took some photos of the pipe before I started to work on it to record what it looked like before I started. I wanted to refresh my memory about Pioneer Block Meerschaum pipes so I did a quick Google search and found a catalogue for Pioneer on Chris’ Pipe Pages. Have a look. I have included the back and front cover of the catalogue. The inside can be read on the link below. http://pipepages.com/1pioneer2.html I took a close up photo of the bowl and rim top to show the condition of the rim and the bowl. The cake and the lava were very thick. The finish was dirty. I took photos of the shank extension to try to capture the stamping in the acrylic. The next two photos show the oxidation and tooth chatter on both sides of the stem. It was almost green and there were some oxidation mid stem that looked like oxidized copper. It was almost blue green in colour.I am working on five of Steve’s pipes right now so I put the stems in the Before & After Pipe Stem Deoxidizer and left them to soak while I worked on the bowl.I reamed the bowl with a PipNet pipe reamer starting with the smallest cutting head and working my way up to the third cutting head. I followed that by cleaning back the remaining cake with a Savinelli Fitsall Pipe Knife. I cut the cake back to the meerschaum walls of the bowl. I used a brass bristle wire brush to dry brush the surface of the rim. It cleans off the buildup of lava and gives me a clean surface to scrub with the rest of the bowl. I scrubbed the exterior of the bowl with a tooth brush and Murphy’s Oil Soap. I scrubbed until all of the grime was loose and rinsed it under running water. I continue to scrub it in the running water until I was happy with the way it looked. I dried off the bowl and took some pictures of what it looked like at this point in the process. I cleaned out the mortise and the airway in the shank with pipe cleaners, cotton swabs and alcohol. It took a bit of work as the airway in the shank was really narrow from all of the built up tars and oils. I was able to remove all of the debris.I polished the acrylic shank extension with Obsidian Oil and dried it off. Once it had dried completely I used the Rub’n Buff European Gold to touch up the stamping on the extension.I rubbed several coats of Clapham’s Beeswax into the rusticated finish. I buffed it with a shoe brush between each coat. After the last coat of the wax I buffed it with a clean buffing pad. I hand buffed it with a microfiber cloth. I took the stem out of the Before & After Pipe Stem Deoxidizer bath and wiped it off with a clean towel. The first two photos below show the stem after the 24 hour soak. The majority of the oxidation is gone off the stem. There was some deep oxidation mid stem on both sides where the green area was on the original stem photos. I sanded the stem with 220 grit sandpaper to remove the tooth marks and chatter on both sides of the stem and the oxidation mid stem. I rubbed down the stem with Obsidian Oil to remove the dust. I cleaned out the inside of the stem with alcohol and pipe cleaners to remove any debris and the remaining Before & After Pipe Stem Deoxidizer that had gone inside during the bath.I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. After the final 12000 grit pad I gave it a last coat of oil and set it aside to dry. I buffed the stem with Red Tripoli and worked over the parts of the stem that still showed some of the oxidation. I buffed until the stem was clean working over the middle and the tenon end. I buffed again with Blue Diamond polish on the wheel to polish up the vulcanite. I gave the stem multiple coats of carnauba wax and buffed it with a clean buffing wheel. I buffed the bowl with the clean buffing wheel as well to give the bowl a shine. I hand buffed the stem and bowl with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. It is a nice older Pioneer. It is light weight and comfortable in the hand and the mouth. I think my friend Steve in Dawson Creek is going to love this one. Steve,if you are reading this I hope you enjoy this beauty. It will be on its way to you very soon. Thanks for looking.

Restoring an older Frank Bakelite Zulu


Blog by Steve Laug

The next pipe that I brought to my work table came from the virtual pipe hunt that my brother and I did in Montana. I have written a few blogs about that hunt as it contained a lot of late 1890s and early 1900 era pipes. These included C.P.F., W.D.C. and some no name pipes from the same era. If you are interested in reading any of them, a quick search on the blog for “Virtual Pipe Hunt” will give you the links to a blog about the hunt and to other pipes that were included. This particular pipe was a Zulu shaped pipe with some interesting grain (birdseye, swirled and cross grain) on the bowl and a red Bakelite/Redmanol stem. The finish was very worn and there was some hard glue like residue stuck on the left side of the bowl that looked like the pipe had been glued to a display board of some kind. The top of the shank was stamped Frank in script over BAKELITE. There was a silver band on the shank stamped with the same Frank script over E.P. Silver (Electro Plated Silver).I was interested in differentiating the history of the S. M. Frank & Co. from Wally Frank. I knew that they were different companies and that eventually S.M. Frank became the owners of such brands as Kaywoodie, Yello-Bole, Reiss Premier, W.D.C. (William Demuth Company), Medico and Heritage brands. They also made the Frank brand of pipes of which the one I have in hand is one. This US based company has been around almost a century and a half and has been called the “oldest pipe house in America.” Wally Frank on the other hand was a company that existed alongside of S.M. Frank but was a totally different kind of company. They imported pipes from England, France, and Italy and even purchased American made pipes and stamped them with their brand name.I turned to Pipedia to get some background history on S.M. Frank & Co. I wanted to get a quick read on the brand. The link is https://pipedia.org/wiki/S.M._Frank. There was a section of the article called the Early History of S. M. Frank & Co. I quote from that now.

In the year 1900 Sam Frank Sr. started his own business, selling pipes and other tobacco items. His original office was located at 20 W. 17th Street, NYC. He was also closely associated with the sales staff of Wm. DeMuth & Co., selling their line of pipes. It was at this time that Mr. Frank first met Ferdinand Feuerbach and formed what would be a lifelong friendship. Mr. Feuerbach started working for the DeMuth Company in 1897 and by 1903 had become the production manager. In 1919, when Mr. Frank needed an experienced pipe man to run his pipe factory, located at 168 Southern Blvd., in the Bronx, he persuaded his old friend Ferdinand to join him. Mr. Feuerbach is credited with developing DeMuth’s popular Royal DeMuth and Hesson Guard Milano pipelines. In 1922, when S. M. Frank purchased the Manhattan Briar Pipe Co. the company incorporated…

In early 1937, the City of New York notified S. M. Frank of their intent to take by eminent domain, part of the land on which the company’s pipe factory was located. This was being done to widen two of the adjacent streets. As a result of this, S. M. Frank entered into negotiations to purchase the Wm. DeMuth & Co.’s pipe factory in the Richmond Hill section of Queens. It was agreed upon that DeMuth would become a subsidiary of S. M. Frank and all pipe production of the two companies would be moved to DeMuth factory. New Corporate offices were located at 133 Fifth Avenue, NYC.

In October 1943, Sam Frank Sr.’s passing marked a change of leadership of the company. Herbert Schloss, long-time friend and fellow salesman was named President, Ferdinand Feuerbach was Vice President and Treasurer, Charles Dietsch (Sam Frank’s nephew) was Vice President of Sales. William Feuerbach Sr., who joined the company in 1937, was named Assistant Treasurer. Sam Frank Jr. joined the company in 1948, after serving in the U.S. Marine Corps during the war. He worked in factory operations until 1950 when he was transferred to sales, covering various territories.

That gave me the history of the brand up until they started buying up other American Brands that later became company bywords. It gave me some sense of date for the pipe – it was made between 1900 when the company opened and 1922 when they took over the Manhattan Briar Pipe Company. The shape is very similar to pipes that came out from the Manhattan Briar Pipe Company during their pipemaking.

Jeff took some photos of the bowl and rim top to show the condition of the pipe. There was a very thick cake in the bowl which was heavier at the back of the bowl (that was interesting to me as it is very obvious in the photo below). The lava overflow on the rim top was also quite thick and flaky. The next three photos show the grain on the bowl sides and bottom. There is some stunning grain on this old pipe. The second photo shows the hard glue residue on the left side of the bowl that seems to have come from the time when the pipe may have graced a display box. The stamping on the top of the shank is readable. The script Frank is fainter than the BAKELITE stamp but both are readable. The stamping on the silver is also clearly stamped on the top side of the band. When I received the pipe the band was loose and it was upside down on the shank. When the stem was unscrewed off the shank the metal tenon was visible. The band fell off and it is clear that the shank was sanded more on the left side than the right which made the fit on the shank quite crooked. More of the band extended past the right side of the briar than the left side. The red Bakelite stem had a deep scar on the top side mid stem. There were a lot of deep tooth marks and indentations on the top of the stem and the button showed tooth marks.The next two photos of the stem show the deep tooth marks on the top of the stem, the wear on the button and the hole in the underside of the stem in front of the button. Both sharp surfaces of the button were worn down from tooth marks.Jeff did his usual thorough cleanup of the pipe. He reamed the bowl with a PipNet reamer, scraped the rim top with a Savinelli Fitsall Pipe Knife to clear off the lava build up. He cleaned out the internals – mortise, airway in the shank and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the briar with Murphy’s Oil Soap and a tooth brush to remove all of the grime and hardened glue on the finish of the left side of the bowl. He rinsed the briar under running water and dried it with a soft cloth. He soaked the stem in OxyClean to clean off the Bakelite and cleaned out the airway in the stem with pipe cleaners, cotton swabs and alcohol. When the pipe arrived in Vancouver it certainly looked different than it did when we picked it up off the table in Montana. I took photos of the pipe before I started working on it to show the difference after Jeff’s amazing cleanup. Jeff got the thick cake out of the bowl and scraped off the lava on the rim top. The inner edge of the bowl had some damage and was no longer perfectly round. The bowl was clean and looked very good. The rim top was lava free and was in decent condition.I took close up photos of the stem to show its general condition and the tooth chatter, marks and scratches on the top of the stem and the hole in the underside of the stem that was a bite-through. I also took photos of the metal tenon and the orific hole in the button end of the stem. I took a close up photo of the shank and band to show the stamping and the oxidation on the band. The band is slightly turned to the right and will need to be aligned.I took a picture of the pipe taken apart to show all of its parts. You can see the discolouration of the left side of the shank. If you look closely you can see that the left side and the underside have been filed down slightly which made the band fit poorly. The right side was unfiled and would need to be filed so that I could move the band toward the left. I built up the left side and the bottom of the shank with clear super glue. Once that dried I used a needle file to cut down the right side and top of the shank. I checked the fit of the band on the shank repeatedly through the process and when it fit correctly I glued it in place with an all-purpose glue. I set the bowl aside so that the glue could harden. While the glue set on the shank I set it aside and worked on the stem. I decided to repair the tooth marks on the top and bite-through on the underside of the stem. I put a pipe cleaner greased with Vaseline in the orific airway in the button and slide it under the bite-through. I mixed some Black and Amber super glue together and filled in the hole on the stem. I filled in the tooth marks on the top of the stem with clear super glue. I sprayed the stem surfaces with accelerator to speed up the hardening of the repair. I pulled the pipe cleaner out of the stem so that it would not stick in the airway.Once the repair hardened I used a needle file to reshape the sharp edge of the button and flatten out the surface of the stem on both sides. I sanded the cut on the top of the stem with 220 grit sandpaper until it was smooth. I sanded the rest of the stem and the repaired areas with the sandpaper until the repairs were blended into the surface of the stem sides. The mixture of super glue colours worked well with the reds of the Bakelite stem. I polished the repaired stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I have found that it works well on the old Bakelite stems. With the stem finished and the glue set on the band I turned to work on the bowl. I used a folded piece of 220 grit sandpaper to rework the inner edge of the bowl. I sanded out the damaged edge of the bowl and reshaped it to make it round once again. I did not bevel it, but kept it smooth to match the original bowl. I used the Savinelli Fitsall Pipe Knife to clean up the reaming of the bowl and remove the remnants of cake that were left. I used a 1500 grit micromesh sanding pad to smooth out the sanded edge of the bowl. The last photo of the bowl shows the repaired inner edge of the bowl. I polished the bowl and rim with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the bowl down with a soft cloth after each sanding pad. I buffed the bowl with Blue Diamond on the buffing wheel and gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. I took photos of the bowl once I buffed it. I put the stem back on the bowl and buffed it with a carnauba wax buffing pad. I gave the stem and bowl several coats of wax. I was very careful to not push the stem to hard against the buffing wheel so that the Bakelite would not melt and cause more problems. I buffed it with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfibre cloth to polish it deeper. The finished pipe is shown in the photos below. It turned out to be a pretty pipe. The Bakelite red stem and the grain and finish on the bowl went really well together. Thanks for following along with me on this refurbishing journey.