Tag Archives: buffing

A Beautiful Preben Holm Surprise


by Kenneth Lieblich

It was my birthday a couple of weeks ago and, much to my surprise, my parents gave me pipes for my birthday! I say “surprise” because my lovely folks were somewhat bemused when I got into the pipe-restoration hobby. However, this would seem to indicate that they have endorsed this great hobby of mine. This pipe is, by far, the nicest of the three I received. It is a Preben Holm 400 Free Hand. The grain is truly wonderful. Fortunately for me, the pipe was in decent condition when I got it. Not too much work required. Let’s have a look at the markings. On the underside of the shank, there are the words Preben Holm [over] Free-Hand [over] 400 [over] Hand Made [over] in [over] Denmark. My mother is of Danish extraction, so perhaps that played a role in this pipe’s selection. Over on the top of the stem, we see a crown above the letters PH (obviously standing for the man himself). In the past, I have often wondered about many Danish freehand shapes – especially Preben Holm’s. Sometimes (not always) they seem to be intricate merely for intricacy’s sake – or made to look like a piece of abstract art. However, Preben Holm is a true master of the craft and I don’t feel that sense of unnecessary complexity with this specific pipe. It is genuinely well made and beautiful. Let’s learn a bit more about Preben Holm and his pipes. Pipedia’s article about him says:

Preben Holm (1947-1989) has set some marks in pipe history. Just before his 16th birthday in 1963 he sold pipes to the legendary Pipe-Dan shop and at the age of only 22 he headed 45 employees. He was among the first Danish artisans who made “Danish pipe design” famous in the USA in the 1960’s. More than that he was one of the very first carvers who exceeded this moderate Danish Design which based on the classical shapes. “Chasing the grain” they turned out wild and dramatic fancy pipes. Combining smooth with blasted surfaces, showing big areas of the original bark at the top of the bowl and at the end of the stem, these pipes were quite shocking to many elder and more conservative pipe smokers. When he started to sell his pipes to Lane Ltd. under the Ben Wade label, he caused a hype fairly beyond comparison. Especially in the U.S., as most of his pipes were sold there.The Pipedia article also goes on to provide the very interesting tale of his business written by the man himself. I recommend reading it, although it deftly sidesteps discussing his own inner demons. In the same article, Poul Winslow says about Preben Holm:

Preben was a genius. Maybe a bit wild, always flying from idea to idea and impatient for results. But could he turn a pipe! Some of the most extreme free-hands came out of our workshop in the ’70s, and whatever his critics say, they sold like crazy, mostly in America. And when it came to finishing, he was the best in the business.There are a number of forums and websites that talk about his grading system. Unsurprisingly, much of this information is muddled, contradictory, or applicable to the Ben Wade pipes he made. From what I can understand – and I am happily corrected by those who know more – the era of pipes from which my pipe came used a grading system (ascending) of 100 to 500. Regardless of the accuracy of that information, my pipe is a 400.

Holm had a line of pipes called “Crown”, which, fittingly, had a crown on the stem – just like mine. However, all the examples of Crown pipes I’ve seen state that word on the pipe and that word isn’t on my pipe. The other point of mild frustration is that I seemingly have no way of dating this pipe, other than the unhelpfully and nebulously statement that it was made “in the ‘70s”. In 2020, Steve wrote an article about a PH Crown that he restored. It is not the same as mine and doesn’t have the same markings, but there is some indication that this pipe might have been distributed in the US by Lane Ltd under Preben Holm’s own name.  Moving on…

I began work on the stem. Nothing especially remarkable here, but I needed to pay attention to the crown logo and PH because they were not as distinct as one would wish. I wiped down the outside of the stem with oil soap on some cotton pads. I also took a BIC lighter and ‘painted’ the stem with its flame in order to lift the little bit of tooth chatter. This helped a bit. Then, I cleaned out the insides of the stem with pipe cleaners and isopropyl alcohol. Once this process was done, I used some cleanser and cotton pads to wipe down the stem. I covered the logo with a dab of petroleum jelly before throwing it in the Pipe Stem Oxidation Remover overnight. The following day, I cleaned all of the de-oxidizing mess and used a toothbrush to remove the leftover oxidation. This worked well.I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing.On to the stummel, and whoever previously had this pipe had done a decent job of cleaning the inside of the bowl. It didn’t need reaming, but I did use my pipe knife and some sandpaper to remove any cake. I took the bowl down to bare briar, as I wanted to ensure there were no hidden flaws in the walls of the bowl. Fortunately, there were none.Another important step in this process was removing the dirty remnants on the rim (as you’ve seen in the photos). I took a piece of machine steel and gently scraped away at this debris until it was gone. I love this technique because it is incredibly effective (more so than soaking) and does no damage whatsoever to the briar. The results speak for themselves.I then proceeded to clean out the insides of the shank with cotton swabs, pipe cleaners, and isopropyl alcohol. There was some filth inside this stummel, but it wasn’t too bad. I then moved on to cleaning the outside of the stummel with oil soap and some cotton pads. That removed any latent dirt. I followed that up by cleaning the insides with some soap and tube brushes. I noticed some very minor dents in the wood (see the photos) and I felt confident that those could be raised. I took an iron and a damp cotton cloth and steamed them. The hot, moist steam can often cause those sorts of injuries to swell back into shape. In this case, it worked a treat! I sanded down the stummel with my some of my micromesh pads to make it smooth and lovely. You will have noticed that there were two small nicks on the end of the shank. I deliberately decided to not fill these in. Instead, I simply sanded them thoroughly as I just described. This was a good decision as the nicks were minimized and are part of the pipe’s history. Of course, I added some restoration balm to the wood and let it sit for 20 minutes or so. I then buffed it with a microfibre cloth and – boy – did it look good! This balm does beautiful things to the wood and really generates a beautiful shine. I then took the pipe to my bench polisher and buffed it with White Diamond and a few coats of carnauba wax. All finished! This is a wonderfully crafted pipe and it really looks lovely. As it is a gift from my parents, this is one pipe that I am keeping for myself and adding to my collection. I am sure that I will be enjoying this one for many years to come. The approximate dimensions of the pipe are as follows: length 6½ in. (165 mm); height 2¼ in. (57 mm); bowl diameter 1¾ in. (46 mm); chamber diameter ⅞ in. (22 mm). The weight of the pipe is 1⅞ oz. (55 g). I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Bringing New Life to an Older BBB Gourd Calabash


by Steve Laug

I regularly am in correspondence with quite a few people through the reach of rebornpipes. This week alone I have received emails from Hungary, Slovakia, England, Australia to name a few. On top of those are the emails from the US and Canada. I received one from a Paul in Halifax, Nova Scotia, Canada about a pipe he recently picked up and he wrote to me after finding a similar one on rebornpipes. Here is his initial email:

I have purchased an old pipe. The case said BBB in it so I googled it. It is a Calabash like on your website, but the steel rim has an actual flap over the bowl that you can open or close with vent holes in it. It has three markings stamped on it, anchor-lion-n (not the “f”like yours). Can I send you a picture? – Paul

I wrote him back and asked him to send me the pictures. I was very curious to see the age of the pipe and perhaps help him that way. He sent me the following photos. The first two show the bowl as a whole. It was an interesting looking pipe. Paul also sent me photos of the rim cap and bowl cap so I could see how they function and could read the stamping on the silver of both. The stamping was as he noted in his first email.He also included photos of the case exterior and the inside. The inside of the case is stamped with a BBB Diamond logo in the lid of the case. I wrote Paul back about the pipe to help unpack the stamping on the top of the rim and cover. The stamps can be interpreted as follows:

The LB on the cover of the rim/windcap is for Louis Blumfield.

The other stamps are as follows:

Anchor is for Birmingham the city where the silver was made and fitted to the bowl.

Rampant lion is for the quality of the silver used in the rim cap and cover. It means that it is .925 sterling silver

The letter n is the date stamp. I included a copy of the Hallmark chart for British hallmarks. I can match your pipe’s stamp to 1912. I have marked it on the chart below in red.Paul responded with his thanks and a further email:

Hi Steve is it possible to give it a tune-up? professionally? And also, do you think I should just display it? Or is it ok to use? What would you do? – Paul

I wrote back and sent him my address and he mailed the pipe to me to work on. When I got it I opened the box and took some photos of the case and the pipe. The case is worn black leather with nicks and scuffs on it. The case is obviously hand fitted to the pipe. I took the pipe out of the case and took a look at what I had to work with. The gourd was dirty and had a burn mark on the underside at the bend. The shank end is Maple I believe and has some glue dried on from a silver shank band that was missing. The rim top had a silver rim cap and wind cap. It was loose on the top of the gourd. I removed it underneath the bowl lining appeared to be clay. It had some repaired cracks. It was sitting in a wood base that was inserted in the gourd. The base has pins snapped off in it that originally held the rim cap in place. The bowl itself had a large opening in the bottom but there was a lot of debris and clogging in the bowl. There was a rattle in the gourd itself. The stem was amber and was in very good condition. There were light tooth marks and chatter on the top and underside ahead of the button. The airway in the stem was very dirty and the shank was also very dirty. I took photos of the wind cap and rim cap to show the scratching and wear on the silver. It was worn and tired with a little bit of tarnish as well. I will need to polish both with some silver polish to remove the tarnish and the scratching. The amber stem looks good with some light chatter on the top and the underside ahead of the button.I removed the silver rim cap and windcap. I took a photo of the clay bowl insert. It is pitted and dirty but you can see what I have to work with. It is hard to see but the original pins that held the cap in place are all snapped off in the clay. I took a photo of the bowl with the cap and stem off. I carefully scraped out the clay bowl with a Savinelli Fitsall Pipe Knife to remove the cake build up in the bowl and also tobacco debris on the walls of the bowl. I sanded the walls smooth with a folded piece of 220 grit sandpaper.I cleaned the internals of the gourd shank and below the clay bowl with pipe cleaners and alcohol. I cleaned the amber stem at the same time with pipe cleaners and alcohol. Once it was clean the pipe smelled significantly better.The burn on the underside of the gourd had a burn mark and a gouge. I filled it in with clear CA glue. One it dried I sanded it smooth and polished it with 320-3500 grit sanding pads. Once finished it looked much better.I used four spots of all-purpose white glue on the inside of the silver rim cap. I pressed in place and set it upside to dry. I polished the scratches in the silver with micromesh sanding pads. I worked over the wind cap and all of the edges on the rim cap. I lightly polished them with the pads and wiped them down after each pad with a jeweller’s cloth. The cap and rim began to take on a very rich shine. The scratches were not all removed but they definitely looked much better when I finished with the last of the sanding pads. I rubbed the gourd and the maple shank extension down with Before & After Restoration Balm. I worked it into the surface with my finger tips. The product works to clean, enliven and preserve the wood and gourd surfaces. It gives a rich a glow. I let it sit on the surface for 10 minutes and then buffed it off with a soft cloth. The gourd began to take on a rich shine. Since I did not have a silver band that would fit the shank extension I decided to stain it. I gave it a coat of Maple stain and Cherry stain using stain pens. It brought out some nice grain patterns in the wood. I gave it another coat of Before & After Restoration Balm and buffed it off with a cloth. It really was looking great in contrast to the colour of the gourd.I set the bowl aside and turned my attention to the amber stem. I used 320-3500 grit sanding pads to dry sand the tooth chatter on both sides near the button. It took a bit of sanding but I was able to remove them all and start the polishing with the pads. I wiped the stem down after each sanding pad with an Obsidian Oil impregnated cloth. It really looked very good.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I did a final hand polish of the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. The amber took on a rich glow by the end of the polishing. I put the stem back on the BBB Clay Gourd Calabash and took it to the buffer. I carefully buffed the gourd, the extension and the amber stem with Blue Diamond to polish the gourd and the amber. Blue Diamond does a great job raising more of the shine and smoothing out imperfections. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is beautiful smooth finished 1912 BBB Gourd Calabash and the amber taper stem combine to give the pipe a great look. The finished pipe is shown in the photos below. The approximate dimensions of the pipe are Length: 7 inches, Height: 4 inches, Outside diameter of the bowl: 2 ¼ inches, Chamber diameter: ¾ of an inch. This beauty will be heading back to Paul in Halifax, Nova Scotia soon. I hope he will enjoy the pipe and enjoy smoking it. Thanks for walking through the restoration with me on this beauty!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Turning a Plateau Freehand on its side with JHW


by Steve Laug

When Jeff and I were contacted about an estate in Santa Cruz, California, USA for sale I was excited to see what was in the lot. There were some great Freehand pipes by known carvers. There were also several with no other stamping on the shank than JHW. I have to say that I have seen very few JHW pipes in my years of working on pipes and my heart skipped a beat when I saw not just one but 7 JHW pipes. All were Freehands and all were very unique – maybe even odd you might say! We purchased the estate on 05/28/2024. I am finally getting around to working on the first of the pipes. Now you might ask who is JHW? Why so excited about three initials? Well I have to tell you right up front that JHW is Jack H. Weinberger. Who is that? That does not help either? Jack H. Weinberger was a pipe maker in West Caldwell, New Jersey. Still not helping? He hired young lads from the local high school to help him out as he carved 10-12 hours a day. Two of these are none other than Curt Rollar and Mark Tinsky went on to become the American Pipe Company. There was a long list of pipe carving luminaries who came through Jack’s shop and JHW pipes but these two you probably have heard of. So JHW or Jack H. Weinberger was an important part of the American Pipemaking scene and gave many carvers a start and they have continued to this day. Now maybe you understand my excitement – being able to work on a few of Jack’s pipes and bring them back to their former glory.

This first pipe I chose to work on was an unusual one. It is a great piece of plateau briar with straight grain all the way around the bowl and shank. It is a beautiful piece of briar! But Jack chose to use this block very differently than most would have used a straight grain, plateau block.  He turned the pipe on its side. The bowl is on what most would have said was the right side. The plateau is on the left side of the pipe and a flat panel is on the right side. The photos show what I mean about the geography of the pipe. Very unusual but something just calls out to you. When the pipe came to us it was dirty. There was a thick cake in the bowl and lava on the rim top. The plateau was dirty with dust and debris and the finish dirty as well. The stem was a variegated brown acrylic saddle that had tooth marks and chatter on both sides just ahead of the button. There appeared to be some darkening on the left side of the inner edge of the rim and on the top itself. It was dirty but that did not hide the beauty of the briar. Jeff took photos of the pipe as a whole before he started his cleanup work. I include them below.Jeff took some close up shots of the rim top to show the bowl and cake. You can see the lava on the rim top and the nicks and scratches in the finish it is dirty and it is neglected. The stem photos also show the condition it was in when we received it. Lots of promise with the pipe but some work too! Jeff took some photos of the sides – top, bottom, left and right to give a sense of the lay of the pipe on the block of briar. It is certainly unusual and unique. Here is a photo of the stamping on the left side of the shank. The J is a stylized pipe followed by uppercase HW. It is clear and readable.Take some time to read the great writeup on Pipedia and JHW pipes and influence they had on the American pipe making scene. It is a well written and enjoyable read. Here is the link: (https://pipedia.org/wiki/JHW_Pipes).

Armed with that information I turned to work on the pipe itself. Jeff had cleaned up the pipe with his usual thoroughness. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners and shank brushes. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it off with warm water. I took photos of the pipe before I started my part of the restoration work.  The rim top cleaned up really well. The rim top and inner edge of the bowl look good. There was some darkening on the inner edge and a dark spot on the left side toward the back of the bowl. There were light scratches in the finish around the bowl. The stem surface had small tooth marks and chatter on both sides near the button. The stamping on shank sides is clear and readable. It is stamped as noted above. I removed the stem and took a photo of the pipe to give a sense of the whole.I cleaned up the inner edge of the bowl with a folded piece of 220 grit sandpaper to smooth out the damage and to clean up the darkening on the back of the rim top. Once finished it looks much better even with the damage and the darkening on the edge.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. By the end of the process it looked quite good. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips. I worked it into the plateau finish with a shoe brush. It works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and buffed with a cotton cloth to raise the shine. The grain came alive. I set the bowl aside and turned my attention to the stem. I sanded out the tooth marks and chatter with 220 grit sandpaper until it was smooth.I polished the stem with 320-3500 grit sanding pads. I wiped the stem down after each sanding pad with an Obsidian Oil impregnated cloth. It removes the dust and also gives the sanding pads some bite. By the final pad it was looking quite good.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I rubbed it down with a final coat of Obsidian Oil and let it dry. This rare and unique Jack H. Weinberger Sideways Volcano is a great looking pipe. The beautiful grain around the bowl is quite stunning and works well with both the shape and the polished vulcanite taper stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the wheel and followed by buffing the pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Jack H. Weinberger (JHW) fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 2 inches, Outside diameter of the bowl: 2 ½ inches x 2 inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 113 grams/3.95 ounces. I will be putting it on the rebornpipes store in the American Pipemakers Section shortly. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. I appreciate your support and time!

Cleaning up a Chuck Whitmore Whidbey Islander Twisted Shank Dublin


by Steve Laug

About a year ago I visited an older pipe repair man (when I say older I mean older than me). He gave me a lot of pipe parts – stems, bases, bowl, tenons and bands On Monday, August 25 after a visit with my brother Kenneth and I went to visit my contact again. This time he had more stuff that he wanted to get rid of from his parts. Once again, we received more stems and tenons. But he also put in a box of pipes that were in various states of repair or disrepair. One of those pipes was an interesting smooth Dublin with a twisted shank going into a diamond shaped saddle stem. The stamping, or rather etching on the left side of the shank is clear and readable. It reads Whidbey Islander. On the right side of the shank it read Made for Dick Dye. The bowl is an squat Dublin with a worm trail carving on the left side from the top and another on the right underside. The shank twists from the bowl junction back to the stem. It continues onto the saddle portion of the stem. It has some stunning grain around the bowl and shank even in its unpolished condition. The bowl had been reamed recently and the top and edges of the rim had some scratches. The inner edge was slightly out of round. The freehand vulcanite stem is square at the shank end then has a twist that continues from shank. It was oxidized and had some calcification ahead of the button on both sides. The stem had a repair in it mid stem – like it had been broken and repaired. There were tooth marks on the surface that had also been repaired with what looked like a white epoxy like substance. I took some photos of the pipe before I started my work. I took close up photos of the bowl and the stem. You can see the light cake in the bowl and the darkening on the rim top and the edges. There were also some scratches on the top. The stem surface was oxidized and had some calcification on the end ahead of the button. There were  tooth marks and chatter on both sides on and ahead of the button. There were also two large repairs ahead of the button. They not black rather white. The stem also had been repaired at a crack in the middle across the stem.The next photos show the stamping that I described in the opening paragraph. It is clear and readable. I took a photo of the pipe with stem removed to give a sense of the proportions of the pipe. On the right side of the shank it read Made for Dick Dye. I wanted to have some idea who Dick Dye was. I googled the name and specified the Seattle area. I came up with an interesting and possible connection to a Richard Dye who passed away in 2019. The connection is pretty likely as he lived in the Seattle/Everett area of Washington state. Give the obit a read as it gives a bit of character of the man and his life (https://www.legacy.com/us/obituaries/heraldnet/name/richard-dye-obituary?id=14190787).

Before working on the pipe, I wanted to see what I could learn about the brand. I have a memory of visiting the shop many years ago but it is foggy so I did a bit of reading. There is a listing on Pipedia for Whidbey Islander Pipes (https://pipedia.org/wiki/Whidbey_Islander_Pipes). I quote the information from that site below. It is brief but quite interesting to read. I quote it in full.

Whidbey Islander Pipes are high-praised, but very rarely seen freehand pipes. Hand-cut Briars by Master Pipe Maker Travers LaRue were made and sold in his shop “Virginia Tobacco and Pipe Shoppe” in Langley on Whidbey Island, Washington between 1972-1983. LaRue died in 1983. He used 125 year old Sardinian briar and 150 year old Grecian Plateau briar with or without burl top. Trav custom designed ”free-hands” or classic shapes. A sterling dot on the shank along with his signature marked his one of a kind designs and possibly one of the best smoking pipes around. Trav taught his son-in-law Charles Whitmore the trade and soon he became a pipe maker too. The shop produced a hand-cut from 75 year old Italian briar known as the “Whidbey Islander”. These were mostly made by Chuck Whitmore that could be ordered with your own name inscribed. The shop was also known for hand blended pipe tobacco that was 100% pure premium quality American and imported tobaccos. The most famous being “Brown Crock”. The 1936 Hollywood Pipe Shop recipe that Bing Crosby smoked exclusively and loved by many. The family still owns the recipe. Travers pipes are few and precious. You’re lucky if you own one.

Judging from the description above I believe that I am working on a pipe made on Whidbey Island, Washington made by Chuck Whitmore between 1972-1983. It is a very interesting hand cut “twist” on a classic shaped pipe with great grain and a fancy vulcanite stem. Now it was time to work on the pipe.

I decided to address the damage to the inner edge of the bowl first. I used a folded piece of 220 grit sandpaper to give the inner edge of the bowl a slight bevel on the inner edge to remove burned areas and blend them into the surrounding briar. It began to really look better.I wiped off the varnish on the bowl with acetone on a cotton pad. I was careful around the signatures and stamping on the shank side. They were almost hand etched on the twisted shank sides. I was able to remove a lot of varnish and when done it looked much better. I needed to adjust the fit of the twisted shank to the twist in the stem.  Nothing aligned in terms of either the sharp angles or the flattened portions. I used a folded piece of 220 grit sandpaper to correct the angles and flow of the twists on both the briar and the vulcanite. It was a lot of sanding but the improvement the look of the pipe was worth it. I smoothed out the sanding on the shank and started polishing the bowl with 320-3500 grit sanding pads. I wiped the briar down after each pad with a damp cloth to remove the sanding debris. The finish began to look very good. I touched up the sanded portions of the shank end with an Oak stain pen and blended it into the surrounding briar. It looked very good and the match was perfect. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth. The briar took on a rich shine. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. Now it was time to deal with the issues of the stem – the resanded and shaped fit to the shank, the crack mid blade and the white fills in the top and underside ahead of the button. They were many and varied but the shape of the stem made a new stem more work than I was willing to do at the moment. I filled in the repaired areas on the top and underside ahead of the button with black CA glue. Thankfully the repairs were a little indented. I sanded the stem surface and the repairs with 220 grit sandpaper. I also worked on the mid stem repairs to blend them in a bit more. I sanded the stem further to begin the polishing using 320-3500 grit sanding pads. I wiped the stem down after each pad with an Obsidian Oil impregnated cloth that really helped the sanding and helped protect it from oxidation.I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I polished it with Before & After Pipe Polish – both Fine and Extra Fine and gave it a final coat Obsidian Oil and set it aside to dry. Overall the stem looked better. There were still some ghosts of oxidation on the twists. The repairs on the white repaired areas showed. I am excited to finish this Chuck Whitmore made Whidbey Islander Twisted Dublin. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful grain all around it. The two carved trails carry on the flow of the angles of the twists in the shank and stem. Added to that the black vulcanite stem was beautiful. This smooth Whidbey Islander is great looking and the pipe feels great in my hand. It is light and well balanced. I am sure that Dick enjoyed it when he first picked it up at the shop. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 5/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 38 grams/1.34 ounces. It is a beautiful pipe and one I will hold onto for the memory of the shop. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Restoring and Restemming a BBB Own Make Thorneycroft Sand blast Canadian 506


by Steve Laug

The next pipe I decided to work on is one from a Dan in South Carolina. He contacted me several weeks ago now about a pipe that he had come across in his things that was on that his mom had picked up for him. Now 16 or 17 years later he decided it is time to work on it. He wrote me the email below regarding this pipe and how he came upon. It piqued my interest because to be honest with you I love all things BBB.

Hello,
I recently stumbled on an old billiard pipe that my mom had bought me at an antique store while I packing up for a move. I was 16 or 17 at the time so I couldn’t use it and basically forgot about it until now, at 33, I’m starting to get into pipe tobacco more and more. The pipe has the “BBB” inside a diamond with “OWN MAKE” underneath that on the top of the shank, and “THORNEYCROFT Made In ENGLAND” with “506” just below it on the underside of the shank.

The problem is it has no stem, and the end of the shank where the stem would fit into, has many marks that I can’t tell whether they are chew marks or if they are just a part of the grain etc. To my very untrained eye the pipe seems to be in OK condition otherwise.

Being very new to this hobby and not knowing many resources yet or really what to do, and seeing your restorative work, I’d like to ask if you restore pipes for people or if you might be able to point me in the right direction on how I should go about making this pipe smokeable once again, or if it might not be worth it except for sentimentality sake. I’m able to provide pictures of the pipe if needed as well.

Thank you,
Dan

I wrote Dan back and asked him to send me some photos of the pipe so that I could see what I was dealing with in this pipe. He sent some amazing photos of various angles of the pipe and I was hooked. I asked him to send it up and I would restore and restem it for him. Here are the photos that he included for me. The first four photos are overall views of the pipe as a whole. The craggy sandblast, the typical rustication on the shank end that I have seen on most of these Thorneycroft pipes, and the delicate but classic look of a Canadian are all well captured. Dan sent photos of the bowl and rim top as well as photos of the sides of the bowl. I appreciate the detail in these photos. The bowl shot shows the tar and cake on the sides and heel of the bowl and the lava build up in the sandblast of the rim top. It should clean up fairly easy. He also notes with a red circle what appears to be a chip on the left side of the bowl on the outer edge of the rim. The more I examine it the more I think it is probably a part of the blast. But I will know more once I have it in hand. His close up photos of the shank show the rustication and the washed out stain on the shank end. I think it is the typical BBB rustication that I have seen on the shank end of the Canadians and long shank pipes in the Thorneycroft line. Dan did a great job capturing the stamping on the shank top and underside. It reads as he noted in his opening email.He took close up photos of the rustication as well. It is rugged and I have to say that I like it. Once it is restained it will look quite nice. The photo of the shank end shows that there are no crack in the shank. There is a nick on the lower right side that is probably a flaw in the briar.I did a search on Pipephil’s site (http://www.pipephil.eu/logos/en/logo-bbb.html) and looked for the specific Thorneycroft line. The second pipe in the list is stamped the same way as the one that I am working on and the stamping on the stem is the same. The Made in England stamp is identical to the second one. I looked on Pipedia and found several references to the BBB Own Make Thorneycroft pipe but nothing specific (https://pipedia.org/wiki/BBB). I also found an advertisement courtesy of Doug Valitchka from 1957 that had a great description of the Thorneycroft that I include below. It reads as follows:

Beautifully balanced, superbly lightweight and mellow smoking… these qualities have made the BBB Own Make Thorneycroft famous. First tough, age-old Algerian briar is carefully selected and cured then the bowls are carefully hand-turned. Now comes the special process of sand- erosion. The soft parts of the briar are literally blasted away leaving a hard bowl of unusual beauty, durability and sweetness. A mouthpiece of finest English Ebionite, inlaid with the famed metal emblem, and a specia dry smoking condenser tube complete the picture. Available in all 24 BBB shapes…I took some photos of the bowl as it was when I unpacked it. It was stamped as Dan noted above and was clear and readable. The rough shank end of the pipe was not damaged but had lost the stain that had originally coloured it. The little nick in the shank end does not damage the airway in the shank. The nicks that were noted on the edge of left side of the bowl appeared to me to be part of the blast and should be left as is. The bowl had a light cake on the walls and there was a light lava coat on the rim top where it had filled in some of the blast. The inner edge of the rim was in excellent condition with no damage. The outer edge had no damage either but there was some roughness to it due to the sand blast finish on the edge. It looked very good however. I took photos of the bowl to show the condition when I received it from Dan. I have included them below. I was hoping I had a BBB stem for the Canadian but I did not have one with the brass insert. I did have one that was a pretty decent fit. It would need to be adjusted in terms of the top, bottom and sides of the stem to fit the shank dimensions but it was the right length and shape for the pipe. It had a great shape on the slot that would give a good spread to the smoke.Now it was time to clean up the bowl. Since the cake was thin I used a Savinelli Fitsall Pipe Knife to scrape out the cake that was in the bowl. I took it back to bare briar and then sanded the walls with a piece of dowel wrapped with 220 grit sandpaper. The bowl walls were in very good condition with no checking or burn damage.I wiped off the bowl with a damp cloth and was amazed at how little dust came off the finish. Dan had obviously wiped it down before he sent it. I also wiped down the rim top and it was quite clean as well. I used a black and a walnut stain pen to stain the shank end rustication to match the rest of the briar. It looked very good. Once it was buffed and polished it would be a perfect match. I used a brass bristle wire brush to knock off the remaining debris in the sandblast on the rim top. It looks very good with some deep blast sections on the top right and left. Beautiful blast in all ways.I cleaned out the internals of the shank, mortise and the airway in both the shank and the new stem with alcohol, cotton swabs and pipe cleaners. The pipe smells fresh and ready to smoke again.Now that it was clean it was time to do a few minor surface repairs. The first of these was a small repair to a flaw on the shank end on the inner edge of the mortise on the lower left side. I used a tooth pick to put a drop of CA glue in the flaw and smooth it out on the surface. I did the same to the pit on the outer edge of the rim on the right side toward the back. Both were cosmetic rather than structural but it improved the look of the bowl in those spots. I smoothed out the repair on the shank end with a folded piece of sandpaper and touched the paper to the repair on the rim edge as well. I stained both with a Walnut stain pen and blended them into the surface. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a shoe brush to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The depths of the blast in the briar really comes alive with the balm. I worked on the fit of the stem to the shank with a folded piece of 220 grit sandpaper. I needed to reduce the diameter of the stem from top to bottom and from right to left. I worked on it for quite a bit of time sanding, sanding and more sanding until the fit to the shank was good and the transition between the shank and stem was smooth.I polished the stem once it fit with 320-3500 grit sanding pads. I wiped it down after each pad with a cloth impregnated with Obsidian Oil. By the end the stem took on a good shine and the fit was very good.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further the stem. The photos below show the polished stem. I am pretty happy with the restoration and restemming of this BBB Own Make Thorneycroft Sandblast Canadian. There is a sandblast finish to the bowl that is rugged and rich looking. The newly fit stem is clean and smooth and looks good on the shank. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished BBB Own Make Thorneycroft Canadian fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe was 30grams/1.02ounces. I will be sending it back to Dan shortly. I look forward to hearing what he thinks of it. Thanks for reading this blog and my reflections on the pipe while I worked on it. It is a privilege to be a part of the restoration and preservation of these old timers with a back story!

The worst of Five Peterson’s in for restoration that are in rough condition – a burned out bowl and damaged stem


by Steve Laug

Yesterday afternoon I was visited by a pipe man here in Vancouver named Sergey who had five Peterson’s pipes that he wanted me to work on. They are shown in the photo below. In the left column from top to bottom: Peterson’s of Dublin Kinsale XL17, Peterson’s of Dublin Filter 68, Peterson’s of Dublin Kinsale XL16 Rusticated Pipe. In the right column from top to bottom Peterson’s of Dublin Kinsale XL16 and the bottom pipe is a Peterson’s of Dublin Kinsale XL14. All five pipes were all thickly caked and had thick lava on the rim top. The cake is so thick that I could not put my little finger in the bowl it was so heavily caked. My guess was that the bottom of the bowl was lower than the entrance of the airway into the bowl. The Rusticated Kinsale XL17 also had a burn out in the front bottom of the bowl that would take a lot more time than just a simple clean up. I would know more about the condition of each of the bowls once I had reamed and cleaned them. Sergey was travelling soon and he chose at least two of them that he wanted to take with him on his trip so those would be first. I have finished four of the five pipes and he picked them up and was pleased with them. The fifth of these was in the worst condition. I left it until last and now it was time to work on it – a Peterson’s of Dublin Kinsale XL16. I was not sure I would finish but he would love to take it on his travels.
I took photos of the Peterson’s of Dublin XL16 before I started working on it. This was Sergey’s favourite pipe and his concern was that it had a hole in the bottom toward the front. The finish is very dirty with oils and dirt ground into the briar. The rim top is thickly covered with tarry lava overflowing from the heavy cake in the bowl. The cake was thick and heavy all the way to the bottom of the bowl. In the heal of the bowl there was a hole about the size of pencil lead and the bowl was quite a bit deeper than the entrance of the airway from the shank. The vulcanite stem is also very dirty. There was oxidation, calcification and the P-lip had been cut off on the end. There was no button edge and he would like to have that added on the bottom of the stem surface. There oxidation, calcification and also some light tooth damage on both sides ahead of the remaining button. The P stamp on the left side of the stem is a gold P that is damaged. I took closeup photos of the rim top and bowl to give a sense of the dirty condition of the pipe and the thickness of the cake and lava on the bowl top. The rim top and edges look to be damaged under the lava coat but the cleanup will reveal the facts. I also took photos of the stem to show the top and underside ahead of the button.I took photos of the stamping on the shank sides. It was faint but readable through the grime and debris. It read as noted in the above paragraphs. I also took the stem off the shank and took a photo of the look and proportion of the pipe. I took a photo of the burnout in the heel of the bowl. It was about the size of pencil lead on the outside but the inside of the bowl was more extensively damaged. This one would take some extra work to bring it back to life.I started my work on the pipe by reaming the thick cake in the bowl. I could not even assess fully the burnout damage until it was reamed and cleaned. I used a PipNet pipe reamer with the first cutting head to take back the cake. I followed that with the second and the third cutting head. I was able to remove all of the cake. The cake in the bottom third of the bowl was incredibly hard and took a repeated reaming of that portion. I used a Savinelli Fitsall Pipe Knife to scrape the remainder of the cake out of the bowl and clean up the bottom of the bowl. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. With the bowl cleaned out I was able to determine that the bowl bottom was significantly below the entrance of the airway. It was quite thin and the hole on outside was only the beginning of the issues. I would need to repair the burn through and then build up the bottom of the bowl to the entrance of the airway. It would be further protection for the repaired bottom of the bowl and help it from further burning out. The issues with the rim top and inner edge would also need to be addressed. I decided to open up the burned-out area and see how extensive it was and how deep it was into the briar surrounding pin hole. I started with a sharp blade and cleaned up the opening and took out the brittle pieces of briar around the hole. I opened the hole further with a large drill bit and smoothed out the edges of the hole to the point it was solid briar.I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I rinsed it with warm running water and repeated the scrubbing and rinsing process until the pipe was clean and looked better. I cut a piece of briar and shaped it with my Dremel and sanding drum to fit the hole. I gave the inner edge a bevel to fit the edges of the hole. I rounded the inside of the plug with the Dremel to follow the flow of the bowl bottom. It would help build up the bottom significantly. I fit the plug in place on the bowl bottom and took some photos to give a sense of the look. Once it is glued in place and cured I will rusticate the patch to match the rest of the bowl.I mixed up a batch of two part JB Weld and coated the inner edge of the drilled out hole in the bowl bottom. I inserted the plug in the hole and used a tooth pick to fill in the gaps around the plug on the exterior of the bowl. I used a dental spatula to fill in the edges around the inside of the bowl and pressed it in place with a folded pipe cleaner. I built up the bowl bottom to the bottom of the airway entrance. I set it aside for the night to harden and cure. In the morning when I got up I shaped the plug with my Dremel and sanding drum to follow the flow of the bowl bottom. I clean up the edges of the  plug and the surrounding briar with a folded piece of 220 grit sandpaper. It was looking pretty good at this point. I used a piece of dowel with 220 grit sandpaper wrapped around it to smooth out the bowl walls. I used some clear CA glue and some briar dust to fill in low spots around the front of the plug. I cleaned it up once it dried with a brass bristle wire brush to clean up the repair area. I sanded the edges of area with a folded piece of 220 grit sandpaper. It was a solid, smooth finish. All that remained was for me to rusticated it to match the surrounding briar.

I rusticated the repaired area with a Dremel and a series of burrs to match the rustication to the surrounding briar. I failed to take a photo of the bowl before I stained it. However, I used an Oak and a Mahogany stain pen to approximate the colour of the briar surrounding the repair. I took a photo of the various burrs I used with the Dremel to achieve the rustication patter that matches the rest of the bowl. I used a 3500 grit sanding pad to knock off the colour on the high points and give it a sense of depth. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I mixed a bowl coating of sour cream and charcoal powder and painted the walls and bottom of the bowl to protect it during the break in period. I applied it to the walls and heel of the bowl with a folded pipe cleaner. I set it aside to let it cure. It would take about 24 hours for it to cure. I set the bowl aside and turned my attention to the stem. The stem was in as much of a mess as the bowl. The P-lip had been cut off and the underside of the stem was flat at an angle toward the opening of the airway in the end. The top of the P was missing other a thin ridge to approximate a button. It was roughly done and did not leave much to work with. I looked through my Peterson stems for a replacement but the tenon was odd sized and it was made for a 5MM filter so I had nothing. That left me with a decision. I decided to shape the stem end and build a fishtail button on the end. I would have to build up the button edges on both sides and I would need to try to cut a slot instead of just an odd shaped hole. With that in mind I had my hands full on this stem.

I rebuilt the button end on the top and bottom with rubberized black CA glue. I layered it in place after each layer cured. It took time to build up the layers and reshape it with files and sandpaper, but I like the new look much better. Once the button was solidly in place and the shaping was finished on it I still needed to clean up the shape and smooth it out and give it more of a sense of flow. I sharpened the edge on the top and underside of the button. I used several needle files to smooth out the edge and top. I smoothed out the top surface of the button on each side and on the end with a piece of 220 grit sandpaper. I used a series of round and oval needle files to shape the slot in the stem end. I took it for an out of round airway exit to an oval. I also used a slot cutting tool to continue to reshape the slot. I used a folded piece of 220 grit sandpaper to smooth out the inside of the slot. Once finished the slot looked much better. I polished the stem and the button with 320-3500 grit sanding pads. I wiped it down with a cloth impregnated with Obsidian Oil after each sanding pad to protect and polish the stem surface.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Once again I wiped it down between each pad with Obsidian Oil. I further polished it with Before and After Stem Polish – both Fine and Extra Fine. It looked very good. This Rusticated Peterson’s of Dublin Kinsale XL16 Bent Billiard with a Taper Stem has a beautiful rusticated finish that has a new lease on life. I repaired the burnout in the heel of the bowl by fitting it with a briar plug and then rusticating it to match the rest of the bowl. The medium brown/black/mahogany finish gives depth to the rustication around the bowl and shank. It has a classic look of a Peterson’s pipe. The rebuilt and polished black vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Peterson’s of Dublin Kinsale XL16 Rusticated Bent Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inch, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.68 ounces/78 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. Sergey picked up the other four pipes on Monday. He pressed to pick this one up on Friday evening. I did not promise but I know it is his favourite pipe so it is ready for him.

A Charming NOS Cherrywood from France


by Kenneth Lieblich

I have a BIG pipe that came my way recently and I am happy to offer it to you for sale. No major restoration story on this one – just a remarkable pipe! I gave it a quick and thorough once-over (and a quick polishing) and now it’s time to turn it over to you. This old timer has never been smoked and has some real old-world charm. It’s sort of churchwarden sized. Take a closer look at the photos below.

This one doesn’t have any markings on it, but that doesn’t preclude it from being made by the venerable French pipe company, Ropp. Many of the cherrywoods from the old days came without markings. Just as a reminder, here is a very brief history of the Ropp company from Pipedia:

Eugène-Léon Ropp (1830–1907) acquired a patent for the cherrywood pipe in 1869. In 1870, he established a workshop to manufacture such pipes in Bussang, in the Vosges mountains. Around 1893, his business moved into the former mill of Sicard (part of the community of Baume-les-Dames in Upper Burgundy. The pipes were a big success in export as well. Shortly before 1914, Ropp designated A. Frankau & Co. (BBB) to be the exclusive distributor in the UK and its colonies. Probably in 1917, a workshop in Saint-Claude in the rue du Plan du Moulin was acquired to start the fabrication of briar pipes. In 1923, another small building in Saint-Claude, serving as a workshop for polishing, was added. Cherrywood pipes were the mainstay of Ropp until the company finally closed down in September 1991. The company was taken over by Cuty-Fort Entreprises in 1994.

Even though the pipe is new, old stock, I cleaned up the dust from decades ago, polished up the stem to make it shine, and completely repaired a small craze line on the bottom of the bowl with some cyanoacrylate adhesive. Later, I applied some Restoration Balm and buffed it with a microfiber cloth. To preserve the bark, I didn’t use the bench buffer on the sides of the bowl and shank, though I did apply Clapham’s Beeswax Finish. However, I did buff the top and bottom with White Diamond and carnauba wax on the bench buffer.

It’s a lovely, elegant pipe. If you are interested in acquiring it for your collection, please have a look in the “French” pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the cherrywood are as follows: length 10½ in. (270 mm); height 2½ in. (65 mm); bowl diameter 2 in. (51 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is 2⅞ oz. (84 g). If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restemming and Restoring an Astley’s Sandblast Cherrywood


by Steve Laug

Not too long ago I received and email from Nick, a fellow up the coast of British Columbia. He was not too far away and had gotten my information from City Cigar, a pipe and cigar shop that I do a lot of repairs for. He wrote the following email about two pipes he want me to restem for him.

Dear Steve,

I have a couple of pipes in need of new stems. City cigar suggested you might be able to help.

One is a diplomat, the other a cherrywood. Are you able to make new ones if I get the bowls to you?

I asked him to send me some photos of the pipe so I could see what he had and what I would be working with. I have a pretty good idea of the stems that I have and could tell him quite quickly once I saw the pipe if it was something I could work on.

He wrote back and sent me another brief email and included two photos of his pipes. This email made me think twice about the pipe because of what he wrote.

In trying to pull the tenon in the silver collared pipe, the diplomat I broke off a brass screw. It will need drilling I think. Best NickThe pipes arrived this week and I was surprised to find that they were both Astley’s pipes. I chose to work on the Cherrywood first. It had a lovely sandblast finish what was dirty and was stamped on a smooth panel on the underside of the shank. It read Astley’s [over] 109 Jermyn St. [over] London. The stamping was clear and readable. The bowl of the pipe had a moderate cake with some dust and debris in the sandblast of the rim top. The inner and outer edges of the bowl looked good. The pipe was missing the stem but Nick had sent along the snapped tenon in the bag with the pipes. I took photos of the stem to get a sense of what it looked like before I started my clean up. I took a photo of the rim top to capture the condition of the bowl and rim top. I like to capture that condition before I started my work on the pipe. You can see the dust in the sandblast on the rim top and the cake in the bowl. It is a nice looking pipe.I took a photo of the stamping on the underside of the shank and it is much clearer than the photo shows. It reads as noted above. Interestingly there was no shape number on the shank so it was a bit of a mystery pipe.Before I started my work on the pipe I did a bit of reading. I knew that I had work on an Astley’s Cherrywood previously and done a blog on it. A quick search on the blog took me to it. Here is a link (https://rebornpipes.com/2014/09/27/breathing-new-life-into-an-astleys-48-cherrywood/). I quote a portion of the blog below on the pipe. I found that it was a pipe that had a similar shape and had a shape number. I am also including some photos of the pipe when I had finished the restoration. The finish was not a sandblast but a rustication pattern that was very tight. The shape was the same as the one I was working on. This pipe was stamped on the heel of the bowl rather than the shank but it was the same. What was good about it was that it showed me the kind of stem that was originally on the pipe. That would guide me in fitting a new stem.This bowl had been stamped on the smooth bottom and read Astleys over 109 Jermyn St. Under that was stamped London over 48. I looked up the shape in an old Astleys catalogue (page pictured below) and found the 48 was a Round Cherrywood Briar. The description stated that it was a copy of an old English Cherrywood with a flat base. The bend on the stem can also be seen in the photo below from the catalogue.I started my work on the pipe by reaming it with a PipNet reamer using the second cutting head to take the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls of the bowl with 220 grit sandpaper wrapped around a piece of dowel to smooth out the walls. There was no checking or burn marks on the bowl walls it looked very good. I used a brass bristle wire brush to clean out the debris in the sandblast finish on the rim top. It looked much better at this point.I cleaned out the inside of the pipe – airway into the shank, the mortise and shank walls with pipe cleaners, alcohol and cotton swabs. I worked on it until it was very clean.I scrubbed the exterior of the pipe with undiluted Murphy’s Oil Soap and a tooth brush. I rinsed it off with warm running water and dried it off with a soft towel. The bowl looked good. The rim top had some fading that I would need to restain. I restained the faded rim top with a Mahogany stain pen to match the rest of the bowl and shank. The match to the rest of the bowl is quite perfect and it really makes the grain pop in the sandblast.I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a shoe brush to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. I am very happy with the results. With the bowl completed it was time to pick out a stem to fit the shank of the pipe. I wanted it to be the same diameter as the shank and fit snug in the shank. I went through my stems and found one that looked a lot like the Astley’s stem on the Cherrywood in the photos above. It is a saddle stem with a thin blade. It is used but it should clean up very well.
I cleaned out the airway in the stem with pipe cleaners and alcohol. The internals cleaned up very well. I also cleaned up the externals at the same time.I created a slight step down on the end of the tenon to secure a snug fit in the shank. I started the process with files and finished the shape with a Dremel and a sanding drum. Once it was finished it looked very good. It was similar in shape to the tenon on the Heritage pipe. It was going to work very well.I filled in the tooth marks along the edge of the button with some rubberized black super glue. By this time the repairs on the stem had cured so I flattened them out with a folded piece of 220 grit sandpaper. I worked over the button edge. It was beginning to shape up well.I sanded the stem with 320-3500 grit sanding pads and wiped the stem down after each pad to remove the sanding debris. It began to take on a deep shine.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I wiped it down with a final coat of Obsidian Oil and set it aside. The sandblast Astley’s 109 Jermyn St. London Cherrywood is a real beauty and the finish and shape are well done and have a classic English look. The newly fit vulcanite saddle stem polished up on the buffing wheel with Blue Diamond and had a rich glow. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Astley’s Cherry with a saddle stem fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.48 ounces/42 grams. I have one more pipe of Nick’s to restem and then I will be sending them back to him. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Restemming an UNSMOKED NOS WDC Military Bit Billiard


by Steve Laug

About a year ago I visited an older pipe repair man (when I say older I mean older than me). He gave me a lot of pipe parts – stems, bases, bowl, tenons and bands On Monday, August 25 after a visit with my brother Kenneth and I went to visit my contact again. This time he had more stuff that he wanted to get rid of from his parts. Once again, we received more stems and tenons. But he also put in a box of pipes that were in various states of repair or disrepair. There were quite a few that needed to be restemmed. One of those pipes was an interesting Billiard with a nickel ferrule stamped WDC in the triangle on the left side of the shank and the same on the left side of the nickel ferrule. It was in great shape for having been knocked around for a long time in a box of bowls and pipes. The finish was dirty but the bowl was unsmoked and very clean. There was a very shiny coat of varnish on the outside of the bowl and at least one fill on the back side of the bowl. The nickel was also clean and unoxidized. I would need to come up with a stem for it. I took a photo of the stamping on the left side of the shank. It is clear and reads as noted above. The stamp is also gold and very readable. I also tried to capture the stamping on the nickel ferrule. The shine tends to blur that stamp.I started my work on the pipe by wiping it down with acetone to remove the shiny varnish coat. It worked very well. The acetone loosened the glue on the ferrule and it came off when I was wiping it down. I cleaned up the glue on the shank end with the acetone cloth so that the briar was free of it. I used a dental spatula to spread some all purpose glue on the shank end. I pressed the nickel ferrule in place on the shank end and wiped off the excess glue with a damp cloth. I set it aside to allow the glue to cure. I sanded the briar with 320-3500 grit sanding pads. I dry sanded it and then wiped it down with a damp cloth after each sanding pad. The varnish finish was gone and the fills in the bowl sides were very visible. I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping down the bowl after each pad with a damp cloth. The briar took on a more natural shine than what was present when the bowl was varnished. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. I am very happy with the results. I set the bowl aside and went through my stems. I found an unused vulcanite stem that had an orific button and a gentle that fits the style of the age of the pipe. It is also unsmoked and still bears a price tag on the underside. There is some oxidation around the tag and on both sides. I removed the sticky label with acetone on a cotton pad. I sanded the stem surface with 220 grit sandpaper to remove the nicks in the surface and the oxidation. It began to look much better as the work went on.I sanded the stem with 320-3500 grit sanding pads and wiped the stem down after each pad to remove the sanding debris. It began to take on a deep shine.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I wiped it down with a final coat of Obsidian Oil and set it aside. The smooth WDC Billiard with a nickel ferrule and military vulcanite bit is a real beauty and the finish and shape are well done and have a classic English Billiard look even though this is an American Made pipe. The vulcanite military bit polished up on the buffing wheel with Blue Diamond and had a rich glue. I polished the nickel ferrule with a jeweller’s cloth. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished WDC Billiard fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.20 ounces/33 grams. I will soon be adding it to the rebornpipes store in the American Pipe Maker section. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Restoring A Beautiful Heritage Embassy 44 Octagonal Pot


By Steve Laug

About a year ago I visited an older pipe repair man (when I say older I mean older than me). He gave me a lot of pipe parts – stems, bases, bowl, tenons and bands On Monday, August 25 after a visit with my brother Kenneth and I went to visit my contact again. This time he had more stuff that he wanted to get rid of from his parts. Once again, we received more stems and tenons. But he also put in a box of pipes that were in various states of repair or disrepair. One of those pipes was an interesting Octagonal Pot, a Kaywoodie Heritage Pipe. I have always had an interest in the Kaywoodie Made Heritage Pipe line. I really like the way they are made – both in terms of workmanship and style. They really made some amazing looking pipes and I always try to pick them up when I can. The pipe had been reamed and cleaned and was in good condition. The finish was also quite clean. The bowl was a sandblast Pot with twin bands of smooth briar around the sides of the bowl. The stamping on the underside of the shank is clear and has the shape number 44 on the heal of the bowl. That is followed by Heritage [over] Embassy. The stem was lightly oxidized and scratched from sitting in storage. It was also stuck solidly in the shank and would not turn no matter how hard I tried to turn it. I think that once I cleaned and polished the parts and put it back together it would be a great looking pipe. I took photos of the bowl and rim top to show the condition that I noted in the description above. It is quite clean and you can see that the rim top and edges all look very good. The stem photos clearly show the oxidation and light tooth marks on both sides. It will need some work.The next photos show the stamping that I described in the opening paragraph. It is clear and readable. I also included a photo of the double diamond logo on the left side of the taper stem. I took a photo of the pipe with stem removed to give a sense of the proportions of the pipe. In other blogs on the brand I have given a bit of history on the Heritage Brand. I have included that here as well for ease of reference. Andrew Selkirk did a great job in researching and I am including a link to his work on the blog (https://rebornpipes.com/2014/12/23/refurbishing-a-heritage-heirloom/). I am including a brief summary of what he found in the next two short paragraphs to set the stage for the pipe on my work table.

Heritage pipes were Kaywoodie’s answer to Dunhill. According to one of their brochures, Heritage pipes were made from “briar burls seasoned and cured for up to 8 months,” with only “one briar bowl in over 300 selected to bear the Heritage name.” “Heritage stems are custom fitted with the finest hand finished Para Rubber stems. Mouthpieces are wafer thin and concave.”

The Heritage line began in the early 1960’s, with the trademark issued in 1964. The line was started at the request of Stephen Ogden, (who worked for Kaywoodie in 1962). Mr. Ogdon had previous experience working for Dunhill, either running the New York store or working for Dunhill North America. Mr. Ogden was made President of Heritage Pipes, Inc., Kaywoodie Tobacco Co.,Inc. and Kaywoodie Products Inc. as well as a Vice President of S.M. Frank & Co. Heritage Pipes were produced from 1964 until 1970 (Source kaywoodie.myfreeforum.org).

Andrew also included a copy of the Heritage brochure that I am also including below (Courtesy kaywoodiemyfreeforum). In going through the models displayed on the page there is not one for the 44.

As I read through the brochure I found a copy of the Embassy line on the third page. I drew a red box around it to easily identify it below. It reads:

Heritage… a name to remember in the world of smoking… made by the world’s largest manufacturer of fine pipes. Here are pipes, perfect in beauty and balance and so cool and mellow to smoke. Available in smooth Diplomat finish or rough, rugged Antique or Embassy finishes…

The box also encloses a photo of an Embassy finished Bulldog. It has the sandblast finish with twin smooth bands around the bowl and a smooth band around the end of the shank. The overall finish is the same as the one I am working on.The brochure has a great write up on the Heritage Antique Line. It reads Rustic Grain Stands out in Rugged Relief. It describes the line as follows:

This pipe is so bold looking, yet so light and smooth smoking. A special sandblasting process exposes a greater surface area on the bowl, giving a cooler, more satisfying smoke. Centuries-old Heritage Antique is strikingly masculine in appearance.

Added to this description is the specific finish that characterizes an Embassy line pipe as described above. Now it was time to restore the pipe itself.

The pipe seemed to be covered with a thick coat of varnish that filled in the sandblast portion and was peeling slightly on the smooth bands and smooth shank end. I wiped it down with a cotton pad soaked with acetone. I was able to remove the shiny coat in full. It looked much better now that the finish was flat. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect it. I worked it into the four lines on either side of the two smooth bands the line around the shank end ahead of the smooth band. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. I am very happy with the results. I set the bowl aside and turned my attention to the stem. I sanded the light tooth marks, chatter and oxidation on the stem with 220 grit sandpaper to blend them in. I followed that up with Soft Scrub worked into the stem surface with cotton pads and removed a lot of oxidation. The stem looked much better after this process. I sanded the stem with 320-3500 grit sanding pads and wiped the stem down after each pad to remove the sanding debris. It began to take on a deep shine.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I wiped it down with a final coat of Obsidian Oil and set it aside. The sandblast Heritage Embassy 44 Octagonal Pot is a real beauty and the finish and shape are well done and have a classic English look even though this is an American Made pipe. The thin taper vulcanite stem polished up on the buffing wheel with Blue Diamond and had a rich glow. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Heritage Embassy 44 Octagonal Pot fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.16 ounces/33 grams. I will soon be adding it to the rebornpipes store in the American Pipe Maker Section. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!