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Restoration of a Made in Ireland Peterson’s Deluxe 69 Bent Billiard

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Blog by Steve Laug

In the last box of pipes Jeff sent me there was one final pipe that was left to restore. This one is a Peterson’s 69 Bent Billiard. It is stamped on the left side of the shank Peterson’s Deluxe and on the right side it bears the 69 shape number near the bowl shank junction and Made in Ireland. It was a dirty pipe when we received it. There was a thick coat of lava on the rim top and some damage on the inner edge of the rim. The rim top had some nicks and dents in it that were quite deep. There was a thick cake in the bowl that had remnants of tobacco stuck in it. The finish was dirty and there were spots of grime and oils. The stem was oxidized and there were tooth marks on the top and underside ahead of the button. There was tooth chatter on both sides of the stem. Jeff took some photos of the pipe before he started his cleanup work. He took photos of the bowl and rim top to show their general condition. You can see the tars on the inner edge of damaged rim top. The cake in the bowl is quite thick and there is tobacco debris on the walls of the bowl. The finish on the bowl is dull but still very stunning. Jeff took some photos of the sides and heel of the bowl to give an idea of the grain on this particular piece of briar. It is amazing and I cannot wait to see what it looks like once it is polished and waxed. He took photos of the stamping on both sides of the shank to capture it for me. The first photo shows the left side of the shank and the stamping as noted above. The second shows the right side of the shank with the Made in Ireland stamp and shape number 69.This pipe has a classic Peterson’s P-lip stem that has some oxidation on the surface of the vulcanite that is quite deep. There seems to be some tooth marks and chatter on the top and underside.He removed the stem from the shank and took photos of the bone chimney screwed into the end of the tenon.I turned to Pipephil’s site to get a quick overview of the Peterson’s Made in Ireland pipes. (http://www.pipephil.eu/logos/en/logo-peterson.html).  I have included a screen capture of the pertinent section from the site. The summary to the right of the photos is always succinct and quite pointed. In this case it says that the Made in Ireland stamp refers to a Pipe of the Pre-Republic era (Before 1949). Notice the Country of Manufacture stamp in two lines and block letters.I turned to Pipedia and reread the history of the Peterson’s brand and focused on the Pre Republic Era (1915-1949). I quote from that article below:

…Around 1916, Peterson began stamping their pipes “Made in Ireland” in what is referred to as a block format…

… Prior to 1920 it was rare for a country of origin to be stamped on the pipe, just Peterson’s Dublin on the band. After 1921/22, if it is stamped “MADE IN IRELAND” and the “Made in” is stacked over “Ireland” or “MADE IN EIRE” or several other forms, it was made between 1922 and 1938…

…Peterson initially graded their mass -produced System pipes, i.e., regular catalogue pipes (in descending order) “Deluxe,” “First Quality,” “0” grade, “2nd grade,” and “3rd grade.”

I moved forward to work on the pipe itself and see what I had to do with it. It had come back looking amazingly clean. Even the stem looked like new, with most of the tooth chatter gone. I was impressed. Jeff had done his normal thorough clean up – reaming, scrubbing, soaking and the result was evident in the pipe when I unpacked it. I took photos of the pipe before I started my work on it. Just look at the grain on this delicate pipe. Stunning! I took some photos of the rim top and stem. The rim top and bowl looked very good. The cake and lava overflow were gone and the inward beveled rim was very clean. Jeff had been able to get rid of the darkening and lava and tars. The rim top had nicks and marks and the inner edge of the bowl was damaged and out of round. The close up photos of the stem shows that it is a much cleaner and better looking stem. The light tooth chatter was gone and the stem looked really good.I took some photos of the stamping on the shank sides to show the condition after the cleanup. Often the stamping takes a hit with the cleaning and is lessened in it clarity. Jeff does a great job in leaving the stamping looking very good.I removed the stem from the shank and took a photo of the pipe at this point. Like other Peterson’s Deluxe pipes that I have worked on this stem had a bone chimney threaded into the tenon to extend into the lower part of the mortise and provides a funnel for drawing the smoke into the mouth of the smoker.I took photos of the bone extension and did some research into the design and purpose. I googled and found the following information:

I turned to the blog Peterson Pipe Notes (http://petersonpipenotes.org/tag/peterson-chimney/). There I came on an article on the chimney. I quote a part of that below and you can read more by going to the site.

I’ve seen a lot of old De Luxe Systems from Peterson, spanning most of the 20th century. I’ve seen a lot fewer Standard Systems. I understand from the book that the Standard Systems never had the bone (later aluminum) chimney. Were those System Standard stems just tapered all the way down? The current version has that little stepped tenon, and for the life of me, I can’t understand what that really achieves. If it’s just about increasing the length of the stem, wouldn’t a natural taper all the way down look better? I’m just wondering if you know when Standard Systems developed that tenon thing.

I then continued to read through the links that were shown. The next one was a discussion on the Pipesmagaizine about the bone tenon extension or chimney. It was a fascinating discussion and I am including pertinent portions here (https://pipesmagazine.com/forums/threads/need-help-bone-extension-on-a-pre-republic-peterson-straight-dublin-120f-delux.68650/).

…The extension was detailed in the patent application in 1894 (US519135A), although it doesn’t detail the material used or the fixture type. I read somewhere (unverified I’m afraid) that the chimney changed from bone to aluminum late 60s but, as with most things ‘Pete’, I don’t think this change happened overnight since I had a 1971 Deluxe with a bone chimney (it may have been scavenged from a different pipe, I guess). As others have said, trying to remove it if it is stuck will almost certainly break it. If you’re desperate, you can put a micro-screwdriver through two of the holes in the side and gently turn, but personally, I wouldn’t risk it…

…The third thing I want to call your attention to is the tenon extension. Traditionally (if not during the Dublin Era), tenons and mouthpieces have been of great importance to Peterson. This one, while molded and not a bone screw-in, features the extended “chimney” so crucial to correct tenon-mortise airflow for the P-Lip mouthpiece. The graduated bore of the P-Lip as well as this extension makes the pipe a “sub-System” (as we call it in the book), which means that it will perform considerably better than a traditional fishtail. This type of molded extension goes all the way back to the original molded-stem Patent mouthpieces, incidentally, and doesn’t seem to have disappeared (alas!) from the Peterson workshop until the 1950s. This may have been due in part to the fashion of implanting stingers, and not merely to brand amnesia, but whatever the reason, it is unfortunate…

…Here’s what the patent app says: (extension 10 is chimney, pocket 5 is sump) the stem and mouth-piece may be made round, oval or of any other desired shape. It will be seen that the tubular extension 10 extending into the pocket 5, not only serves to deflect the nicotine and other obstructions into the said pocket as well as to conduct the saliva into the latter, but that it will also serve effectually to prevent any obnoxious matter from the said pocket to return into the stem, even if the pipe be inverted; the annular space around said flange serving to receive the contents of the pocket in case the pipe should be tilted.

I found this a fascinating read. The chimney was an integral part of the airflow of a P-lip system.I started my restoration work on this pipe by addressing the out of round inner edge of the bowl and the damage to the rim top. I used a folded piece of 220 grit sandpaper to clean up the edge and give it a slight bevel and worked over the rough areas on the rim top with the same sandpaper. The finish rim top looked very good. All that remained was to polish it with micromesh.I started my polishing regimen on the bowl. I used nine worn micromesh sanding pads and dry sanded the bowl with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each pad. The bowl really shines by the final three pads. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I sanded out the tooth chatter and blended in the repairs with 220 grit sandpaper and started to polish it with a folded piece of 400 wet dry sandpaper. Once it was finished it was smooth.I used some Denicare Mouthpiece Polish that I have in my kit to start polishing out some of the scratches and remaining oxidation on the stem. I rubbed it in with a cotton pad and my finger tip and buffed it off with a cotton pad.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a cloth containing some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I gave it a coat of Briarville’s No Oxy Oil to preserve and protect the stem. I don’t know how many times I have said this but I love it when I come to the end of a restoration and all of the parts come together and the pipe looks better than when we started the cleanup process. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel. I carefully avoided the stamping on the shank sides during the process. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad on the buffer. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished pipe is a real stunning example of an Irish Made Pre-Republic Deluxe 69. Once again the grain and the way the shape follows the grain is amazing. Give the finish pipe a look in the photos below. I can only tell you that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. This Made In Ireland Pre-Republic shape 69 Peterson’s Deluxe is a great piece of pipe history that is in exceptional condition. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be staying in my collection for now while I think about what to do with it. Thanks for your time.

 

Restoring an Orlik H182 Hurricane Billiard

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Blog by Steve Laug

I have worked on a few Hurricane pipes in the past so I was familiar with the brand on the work table next. This one is stamped Orlik Hurricane over Made in England on the left side of the shank and the shape number H182 is stamped on the right side of the shank. The one I did most recently was a Hurricane Lovat (https://rebornpipes.com/2019/07/13/new-life-for-a-hurricane-standard-lovat/). This one was different in that it was a smooth finished pipe. I also was stamped Orlik. There was some great grain around the bowl but there were also some fills on the left of the bowl near the flip cap. The Hurricane pipes always remind me of these Salt and Pepper shaker pipes that were the bread and butter of most tourist spots in the US. In the recesses of my memory it seems like we had a set from Yellowstone National Park…but Jeff may correct my memory. Whatever the case this is what comes to my mind when I see the Hurricane pipes.Now to the pipe at hand. The rim top under the cap was very dirty with lava overflow and there was a thick cake in the bowl. The finish was dirty with sticky spots on the bowl sides and shank. The Bakelite cover on the bowl had some small chips along the edges. With the cap opened the sides of the bowl were also very dirty. The airholes in the top of the cap were also filled in with tars and oils. The stem was heavily oxidized and there were tooth marks on both sides near the button. It was a dirty pipe. Jeff took photos of the pipe before he started to clean it. He took some photos of the rim top with the cover tip back and with it in place to show the general condition of the pipe. You can see the cake in the bowl and the lava on the rim in the photos. He followed those with photos of the cap in place. You can see the fills on the left side of the bowl along the cap edge. The final photo of this set shows the heel of the bowl and the grain that is visible there. He also took some photos of the stamping on both sides of the shank. They are clear and readable. There was also an H on the stem top that is faint but hopefully salvageable. The next series of photos give a clearer picture of the condition of the stem. The first photo below shows the full length and profile of the heavily oxidized and stained vulcanite stem. The second photos shows the calcification on the stem ahead of the button. The next two photos show the surface of the top and underside of the stem. You can see the light tooth marks and chatter both on the button surface and on the blade itself.

I am including the link to the last Hurricane pipe I worked on. Give the blog a read if you are interested (https://rebornpipes.com/2019/07/13/new-life-for-a-hurricane-standard-lovat/). I am quoting from the background information to the brand that I included in that blog. I also darkened a portion of the quote that pertains to the Orlik pipe I am working on now.

I looked up the Hurricane Standard pipe on the Pipephil Site to see what I could find out about the maker (http://www.pipephil.eu/logos/en/logo-h4.html). I quote in full the information included in the sidebar of the listing.

Hurricane is not exactly a brand but rather a pipe type characterized by an integrated swivel cover. An H on the stem denotes a pipe produced by Orlik. These pipes were often made in collaboration with Nutt Products Ltd or were sometimes stamped for Roy Tallent Ltd.

I include a screen capture of the listing from Pipephil as well. Note the various brands that made a Hurricane pipe with the same style or similar style wind cap. Note also that the one I have is made by Roy Tallent Ltd. of Old Bond Street. It bears the same H stamp on the top of the saddle stem as the pipes in the photo below.From that link I did a bit of search for the Fortnum brand. I found a listing for the brand on Pipedia. It said: Fortnum & Mason, the famed London department store in operation since 1707, has among countless other products sold its own line of pipes. One of the most notable was Fortnum’s Windward, a “Hurricane” type pipe with a built in swiveling windcap. The pipe was made following the design of Frederick Hudes, who received a patent for the pipe in the U.S. numbered 2135179 in 1938 (https://pipedia.org/wiki/Fortnum_%26_Mason). I have included the Patent drawings below. Armed with that information I moved forward to work on the pipe itself and see what I had to do with it. It had come back looking amazingly clean. Even the stem looked like new other than a few deep tooth marks. The Bakelite rim cap looked very good. I was impressed. Jeff had done his normal thorough clean up – reaming, scrubbing, soaking and the result was evident in the pipe when I unpacked it. I took photos of the pipe before I started my work on it. I took some photos of the rim top with the cap in place and with it tipped back. The rim top and bowl looked very good. The cake and lava overflow were gone and the Bakelite was very clean. The close up photos of the stem show that it is a much cleaner and better looking stem. There are some small deep tooth marks on both sides just ahead of the button and one mark on the top side of the button itself. To begin my part of the restoration work I decided to smooth out the three fills on the left side of the bowl near the edge of the flip cap. They are shown in the first photo below as three blackened dots running vertically along the cap. There rough to the touch and bumpy feeling. I sanded them smooth with a folded piece of 220 grit sandpaper and blended them into the surface. They still stick out but at least they are smooth!I decided to polish the briar and the Bakelite flip cap with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the bowl and cape down after each pad with a damp cloth. The bowl begins to shine with the transition to each new pad. After the final polishing pad it looks great. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I also rubbed it into the Bakelite cap. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. The stem was very clean so I filled in the tooth marks and built up the button with clear super glue and set it aside to cure. Once it had cured I flattened out the repairs and sharpened the edge of the button with a needle file. I sanded out the tooth chatter and blended in the repairs with 220 grit sandpaper and started to polish it with a folded piece of 400 wet dry sandpaper. Once it was finished it was smooth.I used some Denicare Mouthpiece Polish that I have in my kit to start polishing out some of the scratches and remaining oxidation on the stem. I rubbed it in with a cotton pad and my finger tip and buffed it off with a cotton pad.The H stamp on the stem was quite faint but I thought that I might be able to get a bit of it to show. I put some Liquid Paper in the faint marks on the top of the stem and let them dry. I scraped off the excess and you can see the faint H in the second photo. While it is not perfect it is at least visible.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I gave it a coat of Briarville’s No Oxy Oil to preserve and protect the stem. This is a Hurricane Billiard with the Orlik stamp on the shank is a real beauty with a tapered black vulcanite stem. It has a great look and feel. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl, the Bakelite flip cap and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The rich combination of browns of the briar and dark brown of the Bakelite took on life with the buffing. The rich colour of the briar works well with the polished vulcanite stem. I like the grain and finished look of this Hurricane pipe. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. This English made Hurricane pipe is a unique piece of pipe history. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be going on the rebornpipes store in the English Pipe Making Companies section shortly if you would like to add it to your collection. Thanks for your time.

Cosmetic Repairs and Restoration of a Jobey Dansk 3 Freehand

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Blog by Steve Laug

My brother Jeff picked up this interesting looking freehand pipe on one of his adventures pipe hunting. It had really nice grain and plateau on the top of the rim and on the end of the shank. There were rusticated spots on the right side of the bowl and shank as well as the heel of the bowl. There was something familiar about the style of carving that reminded me of other Danish Freehand pipes I have worked on. I seemed to remember that Jobey Dansk pipes were carved by Karl Erik. The finish on this pipe was dirty with dust and lava on the plateau top. The bowl was lined with a thick cake. There was thick dust in the rustication around the bowl and shank as well as the plateau on the shank end. The smooth finish was also dirty and dull looking. There was a crack on the left side of the bowl that did not go through to the bowl. It was a cosmetic crack. In looking at the photos you can also see a small cosmetic crack on the back of the bowl on the right side. The stem is a turned fancy turned acrylic stem. The fit of the stem to the shank was snug. There were tooth marks on both sides of the stem at the button and on the smooth parts of the button on both sides. Otherwise it was a very clean stem. Jeff took of the pipe to show the overall condition of the bowl and stem. He took close up photos of the bowl and rim top from different angles to show the condition of the plateau finish. You can see the lava and build up on the rim top and the lava flowing over the inner edge of the bowl onto the plateau. It is hard to know if there is damage or if the lava protected it. The bowl has a thick cake that lining the walls and overflowing into lava. He took photos of the sides and heel of the bowl to show the lay of the grain and the rustication around the pipe. It is a nice piece of briar. The top of the bowl is craggy and rugged looking. Unique! The shank end is also a unique mix of plateau and smooth. You will also see the cosmetic cracks in the photos. I will highlight those and include closer looks at the two of them. I took some closer photos of the  the cracks in the bowl. The first shows the one on the left side of the bowl and the second is of the right rear side of the bowl. Neither were deep or went through to the inside of the rim or bowl.Jeff took a photo of the stamping on the underside of the shank to capture it. It was clear and read Jobey Dansk at the top followed by a large number 3.. Under that it read Handmade in Denmark.The next two photos show the surface of the top and underside of the acrylic stem. You can see the tooth marks and damage both on the button surface and on the blade itself. The third photo shows flow of the stem as a whole. I wanted to look at who had carved the Jobey Dansk line to confirm some suspicions I had about it. I had a feeling that the pipes were carved by a Danish carver known as Karl Erik. I looked up the Jobey listing on Pipedia (https://pipedia.org/wiki/Jobey) and found the following information. I quote a portion of the article that is pertinent as follows.

English – American – Danish – French… Information about the brand Jobey are only to be found in form of smithereens…

Probably established in England around 1920(?) the brand hiked into the USA later. In the course of time owner, distributor and manufacturer changed repeatedly. As far as known:
George Yale Pipes & Tobacco, New York (1942)
Norwalk Pipe Co., New York (1949)
Arlington Briar Pipes Corp., Brooklyn (when?)
Hollco International, New York (1969).
Weber Pipe Co., Jersey City, NJ (1970’s)
The Tinder Box, (1970’s – 80’s).

 Throughout decades Jobey pipes were mainly sold in the USA, Canada and England but remained almost unknown in continental Europe. The bulk of Jobeys was predominantly made according to classical patterns and mainly in the lower to middle price range. The predominant judgment of the pipe smokers reads: “A well-made pipe for the price.” So there is hardly anything very special or exciting about Jobey pipes although a flyer from ca. 1970 assures: “The briar root Jobey insists upon for its peer of pipes is left untouched to grow, harden and sweeten for 100 years. […]Jobey uses only the heart of this century old briar and only one out of 500 bowls turned measures up to the rigid Jobey specifications.” 99.80% of cull… that makes the layman marveling!

From that information, my suspicions were confirmed. The pipe that I was working on was carved by Karl Erik Ottendahl. There were some similarities to the Karl Erik pipes that I have worked on in the past. The dating of the pipe line in the 70s fits well with the pipe I have in hand. I took some photos of the pipe before I started my part of the restoration. I took some photos of the rim top and stem to show the condition of them both when it arrived. Overall it looked good. There is some darkening and damage to the inner edge of the bowl. The stem had some deep tooth marks ahead of the button and on the button surface on both sides.I took some photos of the cracks on the side and back of the bowl. I circled them in red so they are easily identifiable in the photos below. Keep in mind that neither of them are deep or go through into the bowl. They do not show up on the rim to either. This leads me to believe they are cosmetic.To begin my part of the restoration work I decided to clean out some more of the grooves in the plateau with a brass bristle wire brush. Once I had it cleaned out sanded the high spots with 220 grit sandpaper to differentiate the plateau from the valleys. With that finished I decided to address the cracks in the bowl. I put a microdrill bit in my Dremel and drilled small holes at the end of each of the cracks to stop them from spreading. The photos below show the pin holes. I have circled them so they are visible.I cleaned out the smalls cracks with a dental pick and probed to see how deep they both were. Fortunately they were both very shallow. The one on the back of the bowl was a hairline crack. I dribbled clear super glue (CA) in the crack and in the pinholes I had drilled then pressed briar dust into the holes and the cracks.Once the repairs had hardened (it takes about 5 minutes) I used a needle file to flatten out the repaired areas on the briar. I followed up on the filed areas with a folded piece of 220 grit sandpaper. I polished the bowl with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the briar down after each pad with a damp cloth. The bowl is starting to look very good. With the polishing finished I used a Black stain pen to fill in the crevices of the plateau top and give some contrast to the smooth high spots. I like this look as it give the pipe a sense of dimensionality. I also stained the repaired areas with a Cherry stain pen to blend them into the surrounding briar. The colour was a good match to the rest of the bowl and really did a good job of blending the repairs. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and into the plateau rim top and shank end with a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. The stem was very clean so I filled in the tooth marks and built up the button with clear super glue and set it aside to cure. Once it had cured I flattened out the repairs and sharpened the edge of the button with a needle file. I sanded out the tooth chatter and blended in the repairs with 220 grit sandpaper and started to polish it with a folded piece of 400 wet dry sandpaper. Once it was finished it was smooth.I used some Denicare Mouthpiece Polish that I have in my kit to start polishing out some of the scratches and remaining oxidation on the stem. I rubbed it in with a cotton pad and my finger tip and buffed it off with a cotton pad.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. This is a beautiful Jobey Dansk Hand Made by Karl Erik with a fancy, turned, black acrylic stem. It has a great look and feel. The repairs to the bowl came out really well. If you look you can see them but they blend in well with the grain around the bowl. The shape fits well in the hand with the curve of the bowl and shank junction a perfect fit for the thumb around the bowl when held. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the plateau on the rim top and shank end multiple coats of Conservator’s Wax. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The rich combination of browns and black in the smooth finishes and the plateau areas took on life with the buffing. The rich colour of the briar works well with the polished acrylic stem. I like the grain and finished look of this Jobey Dansk pipe. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 ½ inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¾  wide x 2 ¼ inches long, Chamber diameter: ¾ of an inch. This Danish Freehand is a real beauty. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be going on the rebornpipes store in the Danish Pipe Making Companies section shortly if you would like to add it to your collection. Thanks for your time.

A Striking Savinelli Fiammata 2 Briar Calabash for a Clam Man Pipe Man

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Blog by Dal Stanton

The Lot of 66 is a gift that simply put, keeps on giving.  It was the first time I stuck my neck out to buy a lot of pipes on eBay’s auction block.  I’m thankful that I did – it has produced many treasures that are now in the possession of new stewards from a good cause called the “Caring Place” in Georgetown, Texas.  The description of the Lot of 66 was “Huge Lot Of 66 Smoking Pipes Pre-Owned Pre-Smoked and Deeply Loved” followed by information that this was one person’s collection that had been donated to benefit the Caring Place helping the community in Georgetown.  This Lot of 66 benefiting the community there has also continued to benefit the work of the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited.  Here is the picture I saw and the Savinelli Fiammata Briar Calabash now on my table is circled.Most people commission pipes from my online ‘Help Me!’ baskets in the For “Pipe Dreamers” Only collection where pipes in need of adoption may be commissioned by pipe men and women benefiting the Daughters of Bulgaria.  Jon commissioned two pipes but as a visitor to Bulgaria he was able to peruse the actual boxes and buckets and chose a pipe.  Jon was part of a church team from South Florida exploring the work we do in Bulgaria.  Of course, if guests are in my home, they find out about The Pipe Steward and receive a tour of the work room and the Man Cave on my 10th floor balcony!  Jon brought along his daughter as well, but what was unique to me was that Jon is a farmer – of sorts.  His farm is under water as he grows and commercially sells clams as well as other various sea foods which I absolutely love!  His farm is called Southern Cross Sea Farms.  Next time I’m in South Florida I hope to visit Jon, share a bowl with him and hopefully a few clams!

Not only did Jon commission the Savinelli Fiammata 2, but he also drooled over my collection of Churchwardens and when I would not relent in allowing mine to find a new home in South Florida’s clam country, he commissioned a Churchwarden project along with the Fiammata.  To benefit the Daughters of Bulgaria, I also fashion CWs with re-purposed bowls that most likely, would have never again be put into service – castaways to be used a forgotten.  Again, so many analogies to the work we do here with the Daughters!  Here are pictures of the Briar Calabash that got Jon’s attention. The nomenclature that is stamped on the left flank of the shank is ‘FIAMMATA 2’.  On the right flank is stamped 611KS – the Savinelli shape number [over] ITALY, the COM.  There are no stampings on the stem that I can detect.I’m calling the Fiammata 2 a ‘Briar Calabash’.  The 611KS is a Savinelli shape number and it is depicted in the familiar shapes chart provided on the PipePedia discussion of Savinelli.  In the same article, Fiammata is listed as a second of the well-known Italian name, Savinelli. The interesting factoid related by Pipedia is that this second, ‘Fiammata’ was a special line of pipes that did not make the prized Savinelli line, “Giubileo D’Oro” (“Gold Jubilee”) – a Straight Grain line.  What this means is that a Fiammata marked pipe was of an initial assessed quality that destined it as a ‘Top Shelf’ Savinelli pipe offering, but because it didn’t meet that standard along the way, it was put in the ‘first runner up’ Fiammata line.  So, in no way would this line be considered a sub-quality line, but an upper shelf to be sure.  Fiammata means ‘Flame’ in Italian.  Pictures of the Gold Jubilee offerings in Pipedia’s Savinelli article bare this out. The Fiammata I’m looking at looks strikingly similar.

The Savinelli Pipedia article also included some catalog page examples (courtesy Doug Vliatchka) of this top shelf line, “Giubileo D’Oro” which describe the line of pipes that the Fiammata seems to have fallen short in achieving!.  I find the page clipping below interesting because of the information it provides, but also the similarity of the grains depicted like the Fiammata on my worktable – long straight grain, fire grain.So, the Savinelli Fiammata 2 on my worktable started with great aspirations, and the grain it has is very appealing.  The condition of the Briar Calabash is generally good, but with some issues.  The chamber has a light cake on the walls.  The rim has a dark ring around the inner rim edge which should clean up.  It also has what appears to be a large fill on the rear, left hand side.  The right side of the rim also has some dings. There is a major scratching event on the lower left heel – ugh!  It appears that it was in a bucket of nails or something – the scratching is deep and will need to be sanded out. The stem has minor oxidation but there is tooth chatter on the upper and lower bit in need of sanding out.To begin the restoration of the Savinelli Fiammata 2 Briar Calabash, I first use only a pipe cleaner dipped in isopropyl 95% to clean the airway of the stem.With the airway clean, the Fiammata stem joins several other stems in a soak of Mark Hoover’s product (www.ibepen.com) Before & After Deoxidizer.  This is the only part of the restoration process that I try to mass produce!  The Fiammata is on the far left, next in the queue, and it joins several other pipes that are also in the queue along with their stems in the soak as well.  The stems were just put in the Deoxidizer and are in the process of sinking into the interesting mixture.  I leave the stems in the soak for a few hours.After a few hours, I fish out the Fiammata’s stem and after using my fingers to squeegee the Deoxidizer off, I run some pipe cleaners wetted with isopropyl 95% through the airway to clear out the fluid.  I then use a cotton pad wetted with alcohol to wipe down the stem to remove raised oxidation from the stem.To enhance the rejuvenation of the vulcanite, paraffin oil is applied with a cotton pad and the stem is set aside to soak in the oil.Turning now to the stummel cleanup, I begin by reaming the chamber with the Pipnet Reaming Kit.  With the day a bit warmer during this time of self-quarantine because of the virus concerns, I’m trying to work out on the Man Cave as much as possible.  My ‘Man Cave’, where I’m allowed to smoke my pipes is located on the 10th floor of our apartment blok built during the days when Communism was still up and functioning in Bulgaria.   I take my tools to the Man Cave and go to work.  I’m enjoying a bowl of Black Stoker in a Made in London England Canadian.The cake is not bad, but the long, conical chamber of the Savinelli Fiammata 2 is a challenge.  The shape of the chamber tapers down so that is it narrower at the floor of the chamber. I use all 4 of the blade heads available to me in the Pipnet reaming kit, which speaks to the size of the chamber as it expands upwardly.  I am careful not to bore ridges into the side of the chamber with the different blade heads starting at different points.   I transition after the blades to the Savinelli Fitsall Tool to fine-tune the chamber wall scraping reaching down to the floor and to the more difficult areas of the conical chamber.  To rid the final vestiges of carbon, I then wrap 240 grade paper around a Sharpie Pen and sand the chamber. After wiping the chamber with a wetted cotton pad to clear the carbon dust, I inspect the wall and find a healthy chamber.  I move on! Transitioning to cleaning the external surface, I use cotton pads wetted with undiluted Murphy’s Oil Soap.  I patiently focus on the blackened ring on the internal edge of the rim.  My thumbnail proves to be helpful as well as a gentle scraping with my Buck pocketknife.  A brass wired brush also helps.  Transferring the pipe to the kitchen sink, I also employ shank brushes with anti-oil liquid dish soap to clean the internal mortise and airway.  After a thorough rinsing, the stummel returns to the worktable.  The cleaning did a fantastic job on the rim.  What I thought to be fills on the rim, held very firmly and have all but disappeared.  To make sure the internals are clean, a few pipe cleaners and cotton buds dipped in isopropyl 95% confirm this!  I move on!The disaster area on the front left side of the heel of the Fiammata Calabash stummel is now my focus. The sharp cuts in the briar are most likely from metal.  It’s sad…First using 240 grade sanding paper I sand the impacted area.  I do not go beyond the damaged area because heavy sanding changes the composition of the surface drastically.  It creates a lightened patch that needs again to be darkened in order to re-blend it with the surrounding briar complexion.  While the 240 paper is in play, I also lightly sand the rim’s internal edge to remove fully the darkening that remains after the cleaning.  There’s a lot of forgiveness in a rounded rim presentation!After the 240 grade paper, I sand with a dry 600 grade paper to the lightened area.  You can see how the sanding process gradually coaxes the briar grain to darken moving toward blending the sanded area.  Not pictured is that I do the same with the rim area that I had sanded with 240 paper.The blending continues by sanding the bowl with sanding sponges.  Before doing this, I cover each of the stampings of the Savinelli nomenclature with masking tape on both sides of the shank.  I try not to contribute to the demise of this pipe’s history and story!I start with a coarse sponge and follow with medium and light grade sponges.  The sanding sponges, unlike the 240 grade paper, are a gentler form of sanding that is less invasive.  Sanding sponges address the minor nicks and cuts that come through the normal life of a pipe in service.  They also help with the darkening and re-blending of the damaged sanded area (second picture).  I like the results and the fire grain of this Fiammata Briar Calabash is starting to get my attention – wow!  This is a quality piece of briar block! Loving the briar grain that is emerging through the sanding processes, I transition next to applying the full regimen of 9 micromesh pads from grades 1500 to 12000.  First, wet sanding is with pads 1500 to 2400 followed by dry sanding with pads 3200 to 4000 and 6000 to 12000.  I’m loving the show of the grain on this stummel gradually emerging!  The damaged area has been fully reintegrated into the briar environment. The next step is to apply Mark Hoover’s Restoration Balm (www.ibepen.com) which works well to bring out the rich deeper hues of the natural briar grains.  After placing a small amount of the Balm on my finger, I work it into the briar surface.  It begins with a cream-like consistency and then thickens to a waxiness that covers the entire surface.  After a thorough application of the Balm, I set the stummel aside to absorb the Balm for about 20 minutes (pictured below).  After the 20 minutes, I use a dedicated microfiber cloth to wipe the stummel removing the excess balm and to buff the stummel somewhat.  I also use this ‘balm saturated’ cloth to wipe other pipes in my collection for regular Balm maintenance – they enjoy this very much!  I follow with another microfiber cloth to buff further.  My, oh my….The Calabash’s bent stem is waiting for my attention.  It’s the next day and continuing to work on the Man Cave with another beautiful day, I take another close look at the stem.  The Before & After Deoxidizer has done a good job dealing with the oxidation.  The upper and lower bit has tooth chatter, but not severely.  The button is in pretty good shape.  To help to minimize the chatter and one evident scissor bite mark I see on the upper side, I first use the heating method.  Using a Bic lighter, I ‘paint’ the chatter with the flame.  The flame heats the vulcanite and it expands to reclaim its original disposition – or at least closer to it.  This then allows sanding out the remaining marks easier.  Before and after pictures comparing the effects of the heating approach are below – a definite improvement.  First, the upper bit comparison – note the minimization of the vertical scissor bite compression:Next, the lower bit comparison – the chatter disappears:Next, I use the flat needle file to refresh the button and 240 sanding paper to erase what remains of the tooth chatter.Even though the stem showed no signs of oxidation after use of the deoxidizer soak, I expand the sanding to the entire stem with the 240 paper.  I want to make sure no vestiges of oxidation show up in the latter stages of polishing which is when deeper oxidation usually shows up!Next, I wet sand using grade 600 paper and follow by applying 000 grade steel wool.The sanding preparatory work is completed and now the fine tune sanding with the full regimen of micromesh pads follows.  First, I wet sand with pads 1500 to 2400 and follow by dry sanding with pads from 3200 to 4000 and 6000 to 12000.  Between each set of 3 pads, Obsidian Oil is applied to rejuvenate and to protect against future oxidation.  I love the ‘pop’ of newly micromeshed stems! Now, the home stretch.  After rejoining stem and stummel and after mounting a cotton cloth buffing wheel to the Dremel setting it at 40% of full power, the fine abrasive compound, Blue Diamond, is applied to the entire pipe.  Following the compound, after wiping the pipe with a felt cloth to clear the compound dust, another cotton cloth buffing wheel is mounted and at the same speed carnauba wax is applied.  The restoration is completed after giving the pipe a rigorous hand buffing with a microfiber cloth to raise the shine.

If this pipe is a normative example of the “Giubileo D’Oro” (“Gold Jubilee”) reject line, keep the rejects coming!  What can I say?  This is one of those restorations that discovered gold in hiding. The grain presentation on this ample Briar Calabash bowl is reminiscent to me of Preben Holm’s moniker, ‘Follow the grain.’  The straight, fire grain reaches toward the rim and the rim’s rounded shape provides a view of delicate bird’s eye, a 3-D perspective of the tips of the fire grain’s release into the air.  The heel presentation is equally expressive of larger, more chaotic patterns – for me, characteristic of the origins of the fire.  The Briar Calabash shape also contributes to the ensemble with its sweeping curves and lines moving toward the gently bending stem.  Is it obvious that I’m impressed with this line of Savinelli, Fiammata?  Clam man Jon commissioned this pipe and has the first opportunity to adopt him from The Pipe Steward Store benefitting the Daughters of Bulgaria.  Thanks for joining me!

Repairing a Burned Rim Edge and Chewed Stem on an English Ben Wade 76 Canadian

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Blog by Steve Laug

The next pipe on my table is nice sandblast thick shank Canadian. It is stamped on the underside of the shank with the Ben Wade over Made in London England. It also has the shape number 76 just ahead of the Ben Wade stamping. It has a nice sandblast finish that is in good shape under the dirt and even the rim top looks good. The inner edge of the rim is darkened but the bowl is in good shape. There was burn damage on the left outer edge and darkening on the inner edge of the bowl. There is a thick cake in the bowl and light lava build up on the rim top and inner edge. The taper vulcanite stem was oxidized and had some deep tooth marks and chatter on both sides ahead of the button. Jeff took these photos before he cleaned the pipe.He took photos of the rim top from various angles to give a clear picture of the condition of the bowl and rim. It is dirty but there is a light lava coat on the top and the rim edges have some darkening and buildup. There is also a deep burn mark on the left out edge toward the rear of the bowl. Jeff also took a closer photo of the burned area on the outer edge of the rim. It is visible in the photo below.The sandblast finish around the sides and heel of the bowl is quite interesting and reveals some different underlying grain. The stamping on the underside of the shank is very readable as can be seen in the next photo.The next two photos show the deep tooth marks on the surface of the stem. They are actually quite high up the stem from the button. This pipeman had been a bit of a chomper. There is some wear on the edge of the button as well. The stem shows a great profile. I moved forward to work on the pipe itself and see what I had to do with it. It had come back amazingly clean. Jeff had done his normal thorough clean up – reaming, scrubbing, soaking and the result was evident in the pipe when I unpacked it. I took photos of the pipe before I started my work on it. I took some photos of the rim top to show the condition of the edges and the bowl. It looked very good. There is some darkening to the inner edge of the bowl. The second photo shows the damage from the burn on the left side of the rim top and side of the bowl. The stem had some deep tooth marks ahead of the button on both sides. The bowl was going to be straightforward to work on so I started with it. The burned spot on the left side of the bowl edge needed to be addressed. Since the bowl was clean I wiped off the damaged spot with alcohol on a cotton pad. I dried it of with a cloth. I then filled it in with layers of super glue and briar dust – repeating the process until the surface of the rim top and the side of the bowl were even. When the repair had cured I sanded it with a folded piece of 220 grit sandpaper to blend it into the surrounding briar. I used a brass bristle brush to roughen up the surface of the rim top and side of the bowl. I worked it over to achieve a similar pattern to the surround sandblast. I stained the repaired area with a Mahogany stain pen and blended it into the surrounding stained briar. I am pretty happy with the match. At this point in the process the bowl definitely looks better.I worked some Before & After Restoration Balm into the briar with my fingertips. I let the balm sit on the briar for 10 minutes the buffed it off with a soft cloth. The balm enlivens, enriches and protects the briar while giving it a deep glow. I set the bowl aside and turned my attention to the stem. The stem was very clean so I filled in the tooth marks with clear super glue and set it aside to cure. Once it had cured I flattened out the repairs and sharpened the edge of the button with a needle file. I sanded the stem with 220 grit sandpaper to blend in the repairs with the rest of the stem surface.  I started the polishing with 400 grit wet dry sandpaper.I polished the stem with Denicare Mouthpiece Polish. It is a gritty red paste (similar in grit to red Tripoli) that I rub on with my finger tips and work it into the surface of the stem and button and buff it off with a cotton pad. It gives me a bit of a head start on the polishing work.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a soft cloth to raise the shine. I wiped the stem down with Briarville’s No Oxy Oil to preserve and protect the stem surface. Ahhhh…once again I am at my favourite part of a restoration – finishing up a pipe! This Ben Wade English made Canadian 76 came out really well considering the issues with the burned area on the side of the bowl and rim when I started. I put the pipe back together and buffed it with Blue Diamond polish on the buffing wheel. I polished the bowl with multiple coats of Conservator’s Wax and the stem with multiple coats of carnauba wax. I buffed it with a clean buffing pad and with a hand buff with a microfibre cloth. The mix of colours and the buffing made the sandblast stand out when it was waxed. The mixed grain is quite stunning. Thick oval shank and taper stem stands out in great contrast to the briar. It is a nice looking pipe. Have a look at the photos below of the finished pipe. Its dimensions are Length: 6 ¼ inches, Height: 2 inches, Outside Diameter of the Bowl: 1 3/8 inches, Diameter of the Chamber: ¾ of an inch. The long shank Canadian feels great in the hand. This one will be going on the rebornpipes store later today. You can add it to your collection and carry on the trust. Let me know if you are interested in adding it. Thanks for your time.  

A Few Adjustments to a Lightly Smoked Savinelli Product Bent Pot

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Blog by Steve Laug

The next pipe on my table is another Savinelli Product pipe. It is stamped on the underside of the shank with the Savinelli “S” Shield and Italy. It is a dirty pipe but has some great grain that the carver built the shape around. It has a natural finish that is in good shape under the dirt and even the rim top looks good. The inner edge of the rim is darkened but the bowl is in good shape. There was no burn damage to the inner edge. There is a medium cake in the bowl but no lava coat on the rim top. The variegated silver/grey acrylic stem was not well fitted to the shank. It is the original stem but it is a pretty sloppy fit. There were light tooth marks and chatter on both sides ahead of the button. Jeff took these photos before he cleaned the pipe. Jeff took photos of the rim top from various angles to give a clear picture of the condition of the bowl and rim. It is dirty but there is no lava coat on the top and the rim edges look very good.The grain around the sides and heel of the bowl is quite interesting. It is a combination of cross grain, swirled and birdseye grain. There are some small fills on the sides and back of the bowl. Most of them seem to be solid.  The stamping on the shank is very readable as can be seen in the next photo.The acrylic stem shows tooth marks and chatter on both sides near the button. There is some wear on the edge of the button as well. The stem shows a great profile. It was time to get working on the pipe itself and see what I had to do with it. It had come back amazingly clean. Jeff had done his normal thorough clean up – reaming, scrubbing, soaking and the result was evident in the pipe when I unpacked it. I took photos of the pipe before I started my work on it. I took some photos of the rim top to show the condition of the edges and the bowl. It looked very good. The stem actually looked much better than I expected and the tooth chatter seemed to have disappeared. There were some light tooth marks just next to the button edge on both sides. I would also need to fit the stem to the shank by reduce the diameter of the stem to match the shank and adjust the fit.I took photos of the stem shank junction to show the difference in diameter. The stem is significantly wider than the shank. It fit tight to the shank but the rest of the fit was very poorly done.The bowl was going to be quite easy to work on so I started with it. The fills on the right side of the bowl were sound and tight fitting. There was a damaged fill that was pitted on the back of the bowl just above the shank bowl junction. I cleaned it out with a cotton swab and alcohol and filled it in with super glue and briar dust. When the repair had cured I sanded it smooth with a folded piece of 220 grit sandpaper. Once it was smooth I stained it with an oak stain pen to blend it into the surrounding briar.I polished the briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth to remove the dust.     I worked some Before & After Restoration Balm into the briar with my fingertips. I let the balm sit on the briar for 10 minutes the buffed it off with a soft cloth. The balm enlivens, enriches and protects the briar while giving it a deep glow. I set the bowl aside and turned my attention to the stem. I used the Dremel and a sanding drum to take off as much of the excess diameter of the stem as possible while it was on the shank. I then removed the stem and worked on it with a rasp and file to remove the rest of the excess material.I sanded the stem with 220 grit sandpaper to remove the file marks and Dremel marks on the reduced shank. I also sanded out the tooth marks and the remaining chatter on the button end of the stem. I started the polishing with 400 grit wet dry sandpaper.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a damp cloth. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a soft cloth to raise the shine. Once again I am at my favourite part of a restoration – finishing up a pipe! This Savinelli Made Bent Pot came out really well considering the issues with the fit of the stem when I started. I put the pipe back together and buffed it with Blue Diamond polish on the buffing wheel. I polished it with multiple coats of carnauba wax on both the bowl and stem. I buffed it with a clean buffing pad and with a hand buff with a microfibre cloth. The mix of colours and the buffing made the grain really pop once it was waxed. The mixed grain is quite stunning. The variegated silver acrylic half-saddle stem stands out in great contrast to the briar. It is a nice looking pipe. Have a look at the photos below of the finished pipe. Its dimensions are Length: 6 inches, Height: 2 inches, Outside Diameter of the Bowl: 1¼ inches, Diameter of the Chamber: ¾ of an inch. The bent pot feels great in the hand. This one will be going on the rebornpipes store later today. You can add it to your collection and carry on the trust. Let me know if you are interested in adding it. Thanks for your time.

Breathing Life into Barontini Diamante 302 Oom Paul

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Blog by Steve Laug

The next pipe on my table is a Barontini Oom Paul. It is a beautifully grained piece of briar. It is stamped on the left side of the shank Barontini over Diamante. On the right side it has the shape number 302. On the underside of the shank it is stamped Italy. It is a dirty pipe but has some great grain that the carver built the shape around. The finis is in good shape under the dirt and even the rim top looks good. The inner edge of the rim is darkened but appears to be undamaged. There is a medium cake in the bowl – thicker toward the bottom half of the bowl. The stem is oxidized and has light tooth marks and chatter on both sides ahead of the button. Jeff took these photos before he cleaned the pipe. Jeff took photos of the rim top from various angles to give a clear picture of the condition of the bowl and rim. It is dirty but there is no lava coat on the top and the rim edges look very good. The grain around the sides and heel of the bowl is quite stunning. It is a combination of cross grain and birdseye grain. The stamping on both sides of the shank is very readable as can be seen in the next two photos.The stem shows some calcification and oxidation on the surface as well as light tooth marks and chatter on both sides. There is some wear on the edge of the button as well. The stem shows a great profile and the bend is perfect for the Oom Paul shape. I have worked on a few Barontini pipes in the past and have always found that they are well made and quite stunning. I turned to a previous blog I wrote on a Barontini DeLuxe Brandy. I had done a bit of research on the brand and will include that information here as well (https://rebornpipes.com/2018/09/08/70642/).

I looked up some information on the brand on the Pipephil website to get a quick overview of the history (http://www.pipephil.eu/logos/en/logo-b2.html).  I did a screen capture of the listing for the brand. The fascinating thing that I learned in this quick overview was the connection to the entire Barontini family and to other companies like Aldo Velani. It is interesting to see the breadth of the brand in the following screen capture…Pipedia gives further history of the brand (https://pipedia.org/wiki/Barontini,_Ilio) under the listing for Ilio Barontini. I quote that article in full as it has the connection to the De Luxe pipe that I am working on.

Cesare Barontini, who was in charge of the Barontini Company since 1955, helped his cousin Ilio Barontini to establish a pipe production of his own.

Ilio started to produce machine-made series pipes of the lower to the middle price categories. Fatly 80% of the pipes went to foreign countries, the bulk being produced for various private label brands. Some of the own lines like “de Luxe”, “Etna” or “Vesuvio” gained a certain popularity. Citation: “Next to excellent craftsmanship Ilio Barontini pipes offer a wood quality, that is almost unrivalled in this price category!”.

The pipes being around still there were some unconfirmed utterances that Ilio Barontini brand has been absorbed by Cesare Barontini or even Savinelli. Who knows?

Fueled by that information it was time to get working on the pipe itself and see what I had to do with it. It had come back amazingly clean. Jeff had done his normal thorough clean up – reaming, scrubbing, soaking and the result was evident in the pipe when I unpacked it. I took photos of the pipe before I started my work on it. I took some photos of the rim top to show the condition of the edges and the bowl. It looked very good. The stem actually looked much better than I expected and the tooth chatter seemed to have disappeared. There were some light tooth marks just next to the button edge on both sides.I am including photos of the stamping to show how Jeff preserved it during the cleanup and it did not fade or show damage.I polished the briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth to remove the dust. I worked some Before & After Restoration Balm into the briar with my fingertips. I let the balm sit on the briar for 10 minutes the buffed it off with a soft cloth. The balm enlivens, enriches and protects the briar while giving it a deep glow. I set the bowl aside and turned my attention to the stem. I sanded the stem with 220 grit sandpaper to remove the tooth marks and the remnants of oxidation especially in the saddle area. I started the polishing with 400 grit wet dry sandpaper.I polished the stem with Denicare Mouthpiece Polish. It is a gritty red paste (similar in grit to red Tripoli) that I rub on with my finger tips and work it into the surface of the stem and button and buff it off with a cotton pad. It gives me a bit of a head start on the polishing work. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a soft cloth to raise the shine. I wiped the stem down with Briarville’s No Oxy Oil to preserve and protect the stem surface. Once again I am at my favourite part of a restoration – finishing up a pipe! This one came out really well. I put the pipe back together and buffed it with Blue Diamond polish on the buffing wheel. I polished it with multiple coats of carnauba wax on both the bowl and stem. I buffed it with a clean buffing pad and with a hand buff with a microfibre cloth. The grain really popped when I buffed it and waxed it. The cross grain and birdseye grain are quite stunning. The polished black vulcanite saddle stem stands out in great contrast to the briar. It is really a beautiful pipe. Have a look at the photos below of the finished pipe. Its dimensions are Length: 6 inches, Height: 2 ¼ inches, Outside Diameter of the Bowl: 1¼ inches, Diameter of the Chamber: ¾ of an inch. The pipe is comfortable handful and feels great in the hand. This one will be going on the rebornpipes store later today. You can add it to your collection and carry on the trust. Let me know if you are interested in adding it. Thanks for your time.

 

 

Sprucing Up a Meerschaum Teardrop Lattice Billiard

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Blog Dal Stanton

I just completed an Aldo Velani from what I’ve called the St. Louis Lot of 26 (See: Refreshing a Saucy Italian Aldo Velani Trio Bent Apple) and the next pipe in queue is also from this Lot.  The Meerschaum just above the giant Champion Churchwarden’s bowl is on the worktable now.  My son, Josiah found this lot in an antique shop in St. Louis where he was studying.  He sent me a text here in Bulgaria about his find with pictures.  We went in together to purchase the lot with the provision that my son’s part of the purchase would be for me to pick a pipe out of the lot as a Christmas present from him.  I chose the giant Champion Churchwarden!  Other pipe men and women have chosen other pipes from this lot of treasures which are posted in the online collection, For “Pipe Dreamers” Only! .This is where Jeremiah, from the state of California, saw the Meerschaum and commissioned him back when my wife and I were enjoying the Black Sea during our summer R&R.  I appreciate Jeremiah’s patience as his pipe worked up the queue!  Here are more pictures taking a closer look at the Meerschaum Teardrop Lattice Billiard. There are no markings on the pipe.  The size of the Billiard shape is Length 5 5/16 inches, Height 1 5/8 inches, Rim width 1 1/8 inches, Chamber width 3/4 inches, Chamber depth 1 3/8 inches. What is unique about this Meerschaum Teardrop Lattice design are the size of the tear drops, or the egg-shaped carvings – they are large.  The fine circular scallop carvings are in comparison, small and tight.  The Meer is set-up with a basic push/pull tenon which appears to have a crack in the mortise insert (pictured above).  The tenon insert is worn and discolored.  The pipe itself appears to be in great shape in need of cleaning.  The chamber has some carbon build up which is not needed or desired in a Meer chamber.  One of the great things about Meerschaums is that they do not need to rest between uses as with briars.  There is a bit of the coveted patina developing around the scalloped shank and climbing toward the back of the bowl.  This is good.  This brief description from Meerschaum.com that I’ve previously cited is helpful to understand the nature of Meerschaum:

Meerschaum is a very rare mineral, a kind of hard white clay. Light and porous structure of the pipe keeps the smoke cool and soft. The pipe itself is a natural filter which absorbs the nicotine. Because of this peculiarity, meerschaum pipes slowly change their colors to different tones of gold and dark brown. This adds an esthetic enjoyment to its great smoking pleasure. The longer a pipe is smoked the more valuable it becomes due to the color change. Today many old and rare meerschaums have found a permanent place in museums and private collections.

I begin the restoration of this Meerschaum by disassembling the component parts.  This helps with the cleaning.  I also plan to replace the push/pull tenon.  With the help of a pair of needle nose pliers, the push/pull components are easily removed.Taking the stummel in hand, the chamber has moderate carbon cake build up which will be removed.I don’t use the reaming kit with Meerschaum because it produces too much indiscriminate torque on the Meer chamber wall.  A more gentle and strategic approach is the use of the Savinelli Fitsall tool.  I’m able to scrape the chamber walls with the tool in a way that removes carbon buildup but is mindful of the Meerschaum.Following the wall scraping, the chamber wall is sanded with 240 grade paper wrapped around a Sharpie Pen.  This does a good job of removing the last vestiges of carbon build up.  A Meerschaum chamber does not need a cake protection like a briar chamber.An inspection of the chamber after cleaning looks good.  The Meer is still colored but it is clean and smooth to the touch.Cleaning the external surface of the Meerschaum starts with the rim which has lava caked on it, especially on the aft quadrant where most of the lighting occurred.  Using undiluted Murphy’s Oil Soap, I begin on the rim to soften and break up the lava without damaging the scalloped rim carvings.  I am patient to allow the solvents to break up the cake on the rim.  I also gently utilize a brass wired brush on the rim but most of the scrubbing is done with a bristled toothbrush.  I use the toothbrush to clean the rim as well as work into all the carvings of the bowl.  I take the bowl to the kitchen sink and continue cleaning with a cotton pad and toothbrush under warm water.  Not pictured is something I tried for the first time.  I have a Soft-Scrub product here in Bulgaria called CIT which has a gentle bleach and abrasion composition.  I put a small amount on a cotton pad and continue to work on the rim’s darkened condition.  After a thorough rinsing with warm water, the stummel returns to the worktable.I’m very pleased with the cleaning results. The stummel will lighten more because it’s still damp from the cleaning. The rim cleaned up very nicely.  One blackened area remains on the extreme edge of the aft rim quadrant.  Later, I may be able to clean this with very strategic sanding. The patina gathering at the bowl/shank crook remains through the cleaning. Moving now to cleaning the internals, I use cotton buds and pipe cleaners dipped in isopropyl 95%.  I also employ a small dental spoon to scrape the internal walls of old oils and tars.  The more excavated, the faster the cotton buds can clean.  In time the buds emerge in a lightened state and the job is completed.It took no time to dispatch the internal cleaning of the acrylic stem.Focusing now on the stem repairs, I like the brown tone acrylic.  It will clean up well.  The stem bit has significant biting damage to both upper and lower bit that will require patches from the start.  The button is damaged as well.  It appears this stem was the victim of mauling, not just biting.  There is also what appears to be a burn on the side of the stem – that’s the only thing I can think it would be. It is rough to the touch so sanding should help this blemish later.I use regular CA glue to fill the compressions on one side first.  An accelerator is also used to hold the glue in place and to quicken the curing process.After the CA glue cures, I use the flat needle file to remove the excess patch material and to shape and refresh the button lips – both upper and lower.  The first two pictures are the upper.Next the lower.Next, with the filing completed, I continue to sand with 240 grade paper on the upper and lower bit.From the bit, I also sand the entire stem and focus on the burn or blemish on the side of the stem.As I look at the mark on the side of the stem, I believe now it’s simply a blemish in the acrylic.  It is not just surface but seems to go deeper.  I can only sand it out as much as possible.After sanding with 240 paper, I transition to wet sanding the entire stem with 600 grade paper then the 000 grade steel wool fine tunes the acrylic stem – it’s looking great.Transitioning now to the full regimen of micromesh pads, I wet sand with pads 1500 to 2400 and follow with dry sanding with pads 3200 to 4000 and 6000 to 12000.  Between each set of 3 pads Obsidian Oil is applied.  I like the fire in this acrylic stem. I want to strategically sand the burn spot on the extreme back of the inner rim edge.  I use a very light 240 grade paper and follow with a dry 1500 micromesh pad.I think it looks good.  The darkness is not erased but it is reduced.  To enrich and encourage the coveted patina in the Meerschaum, the age-old approach is a beeswax treatment.  Using a hot air gun, the beeswax in the Mason jar is heated until it liquefies.  I also heat the Meer bowl with the gun and then apply the liquefied beeswax to the stummel – painting thoroughly all the nooks and crannies of the sculpting.  During the painting process, I have the hot air gun propped in such a way as to continue to blow hot air on the stummel as I’m painting it.  This helps to keep the wax thin and it is more easily absorbed into the porous Meerschaum.After the stummel is thoroughly coated in beeswax, I put it aside for the stummel to cool.After cooling, I buff the stummel with a microfiber cloth to remove excess wax and to raise the shine.  The Meerschaum literally drank in the beeswax!I decided earlier to replace the old push/pull tenon system with a new set.  The shank acrylic fitment and the stem tenon both screwed in with no problem. When I tried inserting the tenon into the shank receptor, the fit was very tight – too tight to fit without me being nervous about cracking something.  To remedy this, I hand turn a drill bit just a bit larger than the hole and it bores out a slightly more comfortable fit.  This works like a charm. With the stem and stummel reunited, after mounting a cotton cloth buffing wheel to the Dremel and set the speed at 40% full power and Blue Diamond compound is applied only to the acrylic stem.  Following the compound, after wiping the stem with a felt cloth to clean it of compound dust, the same procedure is followed with another cotton cloth buffing wheel and carnauba wax is applied to the acrylic stem.  After this, the entire Meerschaum Teardrop Lattice Billiard is hand buffed to raise the shine.

The design of this Meerschaum is a classic carvers’ template in this genre of pipe.  The patina on the Meerschaum has a good start with the honey honed hues which complement beautifully the fire waves of the acrylic stem.  Jeremiah wanted to add a Meerschaum to his growing collection, and he will have the first opportunity to add this Teardrop Lattice Billiard from The Pipe Steward Store benefiting the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited.  Thanks for joining me!

Freshening up a Savinelli Made Egg Sitter with a Saddle Stem

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Blog by Steve Laug

One thing that can be said for staying home and indoors is that I am able to work through the large backlog of pipes in my queue and maybe make a dent. The next pipe on the work table is an interesting egg shaped sitter with a long shank. The only stamping it bears is the Savinell “S” shield and Italy on the underside of the shank. Otherwise there is nothing else. It has a natural smooth finish on the bowl and shank. The grain is mixed but very interesting and flows up and around the bowl and shank. The round shank flows well into saddle stem. The rim top is smooth and crowned inward. There was a thick cake in the bowl and some lava on the inner edge. There was also some darkening. The pipe was dirty and tired looking. The saddle stem was vulcanite and had a slight bend in the blade. There were light tooth marks and chatter on both sides near the button. It was oxidized and spotty. Jeff took some photos of the pipe to show the general condition of the pipe before he started his clean up.Jeff took some close-up photos of the rim top and bowl from various angles to show the overall condition. It looked pretty good. There is light coat of lava around the inner edge of the bevel and some rim darkening. There were a few rough spots on the rim top on the front right. You can also see the cake in the bowl. It was a well-loved pipe and smoked a lot by the previous pipe man. Jeff took some photos of the sides and heel of the bowl to show the condition of the finish on the pipe. The photos show the beautifully grained bowl. Under the dust and grime it was a nice looking bowl. I think it will be another beautiful pipe once it is restored. He took a photo of the stamping on the underside of the shank. It was very readable and matches what was spelled out above. The next two photos show the top and underside of the stem. It is dirty, oxidized and has some tooth chatter and some tooth marks with some damage to the button edge on both sides. The third photo shows the flow of the stem and shank.This is a nice Savinelli pipe and it is fun to work on a shape I have not seen before. When I received it Jeff had once again done his usual thorough job cleaning the pipe. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. He cleaned the internals of the shank and stem with alcohol, pipe cleaners and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. The stem was scrubbed with Soft Scrub and soaked in Before & After Deoxidizer. It came out looking very good. The finish on the bowl and the rim top cleaned up beyond my expectations. I took pictures of the pipe to show how it looked when I unpacked it. I took a close up photo of the rim top to show how clean it was. Jeff had been able to clean out the dust and grime on the edges of the rim top and it looked very good. The stem looked good just some light tooth chatter and several tooth marks on the button.Even the stamping cleaned up well and is still very clear and readable.The pipe was in really good shape so it was a matter of cleaning up the edges and polishing the briar. I started the work by dealing with the darkening of the inner edge and part of the bevel. I used a folded piece of 220 grit sandpaper to clean up the edge and then polished it with 400 grit wet dry sandpaper.I polished the briar with micromesh sanding pads. I wet sanded it with 1500-12000 grit pads and wiped the bowl down with a damp cloth after each pad. I worked some Before & After Restoration Balm into the briar with my fingertips. I let the balm sit on the briar for 10 minutes the buffed it off with a soft cloth. The product is a great addition to the restoration work. It enlivens, enriches and protects the briar while giving it a deep glow. I appreciate Mark Hoover’s work in developing this product. I set the bowl aside and turned my attention to addressing the issues with the stem. I sanded the surface of the stem with 220 grit sandpaper to remove the remaining oxidation and tooth chatter. I started the polishing process with 400 grit wet dry sandpaper.I polished the stem with Denicare Mouthpiece Polish from a tin of it I have in the drawer here. It is a gritty red paste (similar in grit to red Tripoli) that I rub on with my finger tips and work it into the surface of the stem and button and buff it off with a cotton pad. It gives me a bit of a head start on the polishing work.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a soft cloth to raise the shine. I wiped the stem down with Briarville’s No Oxy Oil to preserve and protect the stem surface. I am on the homestretch with this Savinelli Egg shaped sitter! Once again I am excited to finish a pipe that I am working on. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I used a gentle touch to keep the polish from building up in the blast of the bowl. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad and hand buffed it to raise the shine. It is fun to see what the polished briar bowl looks like along with the polished vulcanite stem. This Savinelli made pipe is a beautiful pipe. It is quite comfortable in hand and should be so when smoking. It is quite light and well balanced. The flat base provides the option of sitting the pipe down on a desk top. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. It is another beautiful pipe and one that will be on the rebornpipes store soon. You can find it in the section of Pipes by Italian Pipe Makers. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Cleaning up another Sasieni Four Dot Natural Moorgate Pot

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Blog by Steve Laug

The next pipe on the work table is another Sasieni Four Dot Natural Pot. This Sasieni has a natural smooth finish on the bowl and shank. The grain flows up and around the bowl and shank. The round shank flows well into Four Dot taper stem. The pipe is stamped on the left side of the shank and reads Made in England in an oval at the shank/bowl junction. That is followed by Sasieni over Four Dot Natural over London Made. The right side of the shank is stamped “Moorgate”. The rim top is smooth and beveled inward. There was a thick cake in the bowl and some lava on the inner edge. There was also some darkening. The pipe was dirty and tired looking. The taper stem was vulcanite and had four dots on the left side of the taper. There were light tooth marks and chatter on both sides near the button. It was oxidized and spotty. Jeff took some photos of the pipe to show the general condition of the pipe before he started his clean up. Jeff took some close-up photos of the rim top and bowl from various angles to show the overall condition. It looked pretty good. There is light coat of lava around the inner edge of the bevel and some rim darkening. You can also see the cake in the bowl. It was a well loved pipe and smoked a lot by the previous pipe man. Jeff took some photos of the sides and heel of the bowl to show the condition of the finish on the pipe. The photos show the beautifully grained bowl. Under the dust and grime it was a nice looking bowl. I think it will be a beautiful pipe once it is restored. He took photos of the stamping on the sides of the shank. It was very readable and matches what was spelled out above.  He also took a photo of the four dots on the left side of the saddle stem.The next two photos show the top and underside of the stem. It is dirty, oxidized and has some tooth chatter and some tooth marks with some damage to the button edge on both sides. The third photo shows the flow of the stem and shank.I enjoy working on well-made Sasieni pipes and I find that their shapes and finishes are very well done. I was glad to be working on this one. When I received it Jeff had once again done an amazing job cleaning the pipe. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. He cleaned the internals of the shank and stem with alcohol, pipe cleaners and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. The stem was scrubbed with Soft Scrub and soaked in Before & After Deoxidizer. It came out looking very good. The finish on the bowl and the rim top cleaned up beyond my expectations. I took pictures of the pipe to show how it looked when I unpacked it. I took a close up photo of the rim top to show how clean it was. Jeff had been able to clean out the dust and grime in the rim top and it looked very good. The inner edge of the rim and the ridges and valleys of the plateau looked good. The stem looked good just some light tooth chatter and several tooth marks on the button.Even the stamping cleaned up well and is still very clear and readable.The pipe was in really good shape so it was a matter of cleaning up the edges and polishing the briar. I started the work by dealing with the darkening of the inner edge and part of the bevel. I used a folded piece of 220 grit sandpaper to clean up the edge and then polished it with 400 grit wet dry sandpaper.I polished the briar with micromesh sanding pads. I wet sanded it with 1500-12000 grit pads and wiped the bowl down with a damp cloth after each pad. I worked some Before & After Restoration Balm into the briar with my fingertips. I let the balm sit on the briar for 10 minutes the buffed it off with a soft cloth. The product is a great addition to the restoration work. It enlivens, enriches and protects the briar while giving it a deep glow. I appreciate Mark Hoover’s work in developing this product. I set the bowl aside and turned my attention to addressing the issues with the stem. I sanded the surface of the stem with 220 grit sandpaper to remove the remaining oxidation and tooth chatter. I started the polishing process with 400 grit wet dry sandpaper.I polished the stem with Denicare Mouthpiece Polish from a tin of it I have in the drawer here. It is a gritty red paste (similar in grit to red Tripoli) that I rub on with my finger tips and work it into the surface of the stem and button and buff it off with a cotton pad. It gives me a bit of a head start on the polishing work.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a soft cloth to raise the shine. I wiped the stem down with Briarville’s No Oxy Oil to preserve and protect the stem surface. I am on the homestretch with this Sasieni Four Dot Natural Moorgate Pot! As always I am excited to finish a pipe that I am working on. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I used a gentle touch to keep the polish from building up in the blast of the bowl. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad and hand buffed it to raise the shine. It is fun to see what the polished Natural briar bowl looks like along with the polished vulcanite stem. This Sasieni Moorgate is a beautiful pipe. It is quite comfortable in hand and should be so when smoking. It is quite light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ¼ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: 7/8 of an inch. It is another beautiful pipe and one that will be on the rebornpipes store soon. You can find it in the section of Pipes by English Pipe Makers. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.