Daily Archives: November 6, 2016

Restoring the third Classic Find – a Charatan’s Make 0120 Canadian

Blog by Steve Laug

My brother and I recently purchased some pipes from an estate sale from an old pipeman named Gene in Pocatello, Idaho. There were a lot of great pipes in the lot. I have written about the pipes on a previous blog: (https://rebornpipes.com/2016/10/07/a-good-day-hunting-orchestrated-between-british-columbia-and-idaho/). I wrote of how he had stopped at an antique shop and four found prestigious finds. These included a Four Dot Sasieni Pembroke with a patent number, Pat.No. 150221/20, a Dunhill Root Briar Canadian EC 4R, a Charatan’s Make Canadian Sandblast 0121 and a Jost’s Supreme Diamond Shank bent billiard. I wrote about the restoration of the Sasieni and the Dunhill earlier in two other blogs: (https://rebornpipes.com/2016/11/05/restoring-a-classic-find-a-sasieni-four-dot-london-made-pembroke/) (https://rebornpipes.com/2016/11/06/restoring-another-classic-find-a-dunhill-4r-root-briar-canadian-ec/). The third pipe that I have chosen to restore is the sandblast Charatan’s Make 0120 Canadian.

The Charatan pipe also had a replacement stem as there was no sign of a CP logo stamp on the top side. The stamping was on the smooth underside of the shank and it read Charatan’s Make and underneath it read London, England. At the end of the brand stamping was the number 0120 which is the shape number of a Canadian. I did some searching online and read the Charatan’s entry in Pipedia (https://pipedia.org/wiki/Dating_of_Charatans). I quote from there: “Pipes that belong to eras till the 1960 have the engraving ‘CHARATAN’S MAKE LONDON, ENGLAND’ in two lines, the shape code is composed by numbers only. The X and the DC appear only on pipes after 1960.”

My brother had found another good one. The stamping gave me information about the time frame it was made. I knew that it was made prior to 1960 by the style of the stamping. It came from what the article identified as the Reuben era of Charatans that went from 1910-1960. Like the Dunhill the only thing that would have been better was if it had come with the original stem. My brother took the photos that follow. They show the pipe before he cleaned it up and sent it to me. It had a nice sandblast that deep and craggy on the bowl and shank. From mid shank back to the stem it appeared that the pipe had been rusticated to match the blast pattern. He took some photos of the pipe to give a feel for the overall look of it when he received it. These photos show the pipe before he cleaned and reamed it.He took some close up photos of the bowl and sandblast on the bottom of the bowl. The bowl had a thick cake that had flowed over the top of the rim in hard tarry lava. It was thick but it appeared that the outer rim was undamaged and with any luck the inner one would be as well. The blast is interesting in that it also has a rustication pattern on the bowl bottom and also on the shank. It follows the pattern of the grain on the bowl.The next photo shows the clear and sharp stamping on smooth underside of the shank. It reads as noted above – Charatan’s Make over London England with the shape number 0120 on the stem end of the shank.The stem had a lot of tooth chatter and some shallow tooth dents. There was oxidation and also calcification.My brother did his normal thorough job of cleaning the pipe. He scrubbed it with a tooth brush and Murphy’s Oil Soap. He cleaned out all of the dust and debris in the grooves and crevices of the “blastication”. The stem does not fit tightly against the shank at this point. The next photos below show the pipe as it looked when I brought it to my work table. I took some close up photos of the rim to show how well it cleaned up. My brother was able to get the lava out of the grooves on the rim and also on the underside of the shank. The stamping was still very clear.He cleaned out a lot of the gunk in the shank but the stem still did fit tightly against the shank end. He did get the calcification and some of the oxidation off the stem. You can clearly see the tooth chatter and the tooth dents now that the stem was clean.I scraped out the inside of the mortise with a dental pick with a flattened blade end. I scraped the stepped down area of the mortise as it entered the airway in the shank. I took a lot of tar and gunk out the shank area.I scrubbed the mortise, the airway in the shank and the stem with cotton swabs, pipe cleaners and alcohol. Once it was clean the stem fit more closely against the end of the shank.I scrubbed down the bowl and shank with acetone on cotton pads to remove the finish that remained on the pipe. I restained the pipe with a dark brown aniline stain thinned 50/50 with isopropyl alcohol. I flamed the stain and repeated the process until the coverage was even.I put the stem in the shank and took the pipe to the buffer. I buffed it to polish the stain. When I was just about finished I could not believe what happened. It is that moment when you are buffing a pipe where you get a sick feeling. The wheel grabbed the pipe out of my hand, off my finger and threw it against the table top under the buffer. It was not far – a mere 2 inches but I heard the snap as the tenon broke. I was sick to my stomach. I was almost finished with the pipe and then this had to happen. I took a photo of the broken tenon once I had pulled it from the shank. It was almost a clean break at the end of the stem. Oh the frustration.

I used a Dremel to flatten the broken edge of the tenon against the face of the shank. It took a few moments to smooth out the broken part. I used the topping board with 220 grit sandpaper to face the end of the stem. I went through my box of threaded tenons and actually had one left in the box that was not a Jobey Link system tenon. It was the same diameter as the broken tenon.I chucked a drill bit in the cordless drill that was just a little larger than the air way in the stem. I turned the stem onto the drill bit the length of the threaded portion of the replacement tenon. I put two more drill bits in the drill and turned the stem onto the bits. Once it was the same diameter as the threaded portion I shortened the threaded end slightly so that it would fit tight against the stem. I roughed up the threads with the Dremel and a sanding drum. I left the threads in place so that I could turn it into the stem.I screwed it into the stem as far as it would go by hand and then used a pair of pliers to finish turning it tight against the stem face.I put the stem in place in the shank and the fit was tight against the shank. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed it down with Obsidian Oil after each set of three pads. After the final set I rubbed it down with a last coat of oil. I set the stem aside to dry. (In the photos below of the shank and stem I did not push the stem in against the shank so it shows a small gap at that point. You will notice in the final photos that I pushed it back in place.) With fear and trepidation I took the pipe back to the buffer. I did not want to repeat the broken tenon so I was very careful. I worked the pipe against the buffing wheel that had been charged with Blue Diamond polish. I buffed it until the stem shone. I lightly buffed the bowl with the polish as well – being careful to not let it build up in the grooves. I polished the stem with carnauba wax and put Conservator’s Wax on the sandblast finish of the bowl and shank. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. The fit of the stem against the shank was better than when I started. Thanks for walking through the restoration with me and also through the frustrating need to replace the tenon.

Cleaning and Restoring a Stanwell Antique 56 Canadian

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Blob by Steve Laug

One of the first pipes I chose to restore from the estate lot my brother and I purchased in Idaho from an older pipeman, Gene was this Stanwell Canadian. It was a nice looking contrast stained pipe that was sandblasted over most of the surface area – the shank and ¾ of the bowl. The underside of the shank and the front of the bowl were smooth and stained a medium brown. The rim top was also smooth and had a matching stain. The stem was a replacement and while it fit the mortise well it did not fit against the shank. It was well chewed by what Gene called a beaver. The tooth marks were deep and many. Fortunately the stem did not match the shank of the pipe so it would not be a loss. I would need to look for a stem in my can of stems and see if I could find one that matched the stem. Maybe I would even find one that bore the Stanwell logo and worked with the pipe. My brother Jeff took some photos of the pipe before he cleaned it up. The next photos show the pipe when he received it.Jeff took close up photos – the first shows the cake in the bowl and the overflow of tars and lava over the top of the rim. The outer and inner rims were in great shape. The bowl was still in round and the outer edge is smooth where the smooth portion is and rougher where the sandblast portion of the bowl was. The underside of the shank was stamped Antique in script over Made in Denmark. Next to that it was stamped Stanwell. Next to the shank/stem junction it bore the shape number 56 which is the shape number for a long Canadian. He also took some photos of the stem top and bottom. I have included them as they show the chewed surface of the stem on the top and the bottom side. It was a mess and the button was chewed down as well.When the pipe arrived in Vancouver I took a photo of the pipe with the stem that came with it. I went through my can of stems and found a stem that bore the silver Stanwell logo on the top side of the saddle. It fit the shank well and with a little cleanup it would work very well. It was oxidized and had some light tooth chatter on both sides. It was almost straight from the shank to the edge of the button.I removed the stem and took photos of the bowl without a stem to give you an idea of the condition of the bowl and shank of the pipe. You can see from the photos that my brother had cleaned up the exterior of the pipe with Murphy’s Oil Soap and a tooth brush and removed the grime that was in the grooves and crevices of the sandblast finish. There was also a small fill on the front of the bowl on the smooth portion of the bowl front. He was also able to remove much of the tars and lava on the rim top. I took a close up photo of the stem – both top and bottom sides in order to show the general condition. You can see the crown S on the top of the saddle portion of the stem.The tenon was the perfect size to fit the mortise on the Canadian. The width of the stem was the same as the shank. The height was slightly larger than the height of the shank. It would need to be sanded lightly to bring about a match. The photos show what the pipe looked like with the new stem. I took a close up photo of the bowl rim and the underside of the shank. It was in great shape. The stamping on the shank underside was clear and readable. I also took a close up photo of the stem top and underside with it in place in the shank. You can see from the photos that the stem fit nicely in the shank and looked like it belonged on the pipe.I sanded the stem with 220 grit sandpaper to remove the tooth chatter and the tarnishing to the crown S logo. I worked on the height of the stem so that it was more in line with the thickness of the shank.Once I had the stem fit better I polished it with micromesh sanding pads – wet sanding with 1500-2400 grit sanding pads and dry sanding with 3200-12000 grit sanding pads. I rubbed the stem down with Obsidian Oil after each set of three sanding pads. I gave it a final coat of oil after the last set of three pads and set it aside to dry. I rubbed the bowl down with a light coat of olive oil and hand buffed it with a shoe brush. I gave it several coats of Conservator’s Wax and buffed it with the shoe brush. I buffed the smooth portions on the bowl and rim with Blue Diamond and buffed the stem as well to polish it. I gave the stem and smooth portions of the bowl with carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. The shine and the contrast finish and stains make the pipe a unique looking pipe. The new stem looks right with the pipe. Together they combine to make a good looking pipe. Thanks for walking through the restoration with me.

Restoring another Classic Find – a Dunhill 4R Root Briar Canadian EC

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Blog by Steve Laug

My brother and I recently purchased some pipes from an estate sale from an old pipeman named Gene in Pocatello, Idaho. There were a lot of great pipes in the lot. I have written about the pipes on a previous blog: (https://rebornpipes.com/2016/10/07/a-good-day-hunting-orchestrated-between-british-columbia-and-idaho/). On his way home my brother stopped at an antique shop and found pipes that were by far the most prestigious of the finds. These included a Charatan’s Make Canadian Sandblast 0121, the Four Dot Sasieni Pembroke with a patent number, Pat.No. 150221/20, what we thought was a Dunhill Bruyere Canadian EC 4R (Once I got it I was pretty certain it is actually a Root Briar) and a Jost’s Supreme Diamond Shank bent billiard. I wrote about the restoration of the Sasieni earlier (https://rebornpipes.com/2016/11/05/restoring-a-classic-find-a-sasieni-four-dot-london-made-pembroke/). The second pipe that I have chosen to restore is the Dunhill Root Briar EC 4R Canadian.

When my brother was cleaning up the pipe he called me and let me know that he had found a Dunhill on his recent hunt. He was excited and surprised by the find. The pipe obviously had a replacement stem as there was no white dot. The stamping had been buffed so much that it was unreadable except with a bright light and a lens. He read me the stamping on the shank. Near the bowl on the left side of the top of the shank it was stamped EC and mid shank on the left it read Dunhill over Root Briar. On the top right side mid-shank it read Made in over England with a 6 next to the D. That would make it a 1966 pipe if I am not mistaken. Next to the bowl shank junction on the same side it read circle 4R. The EC stamping told me that I was dealing with a Canadian. The R following the circle 4 told me that the pipe was a Group 4 sized Root Briar. He had found a good one. The only thing that would have been better was if it had come with the original stem. My brother took the photos that follow. They show the pipe before he cleaned it up and sent it to me. It had some nice grain on the bowl and shank.He took some close up photos of the bowl and stem. The first one below shows the condition of the rim. It had some tars on the surface but otherwise appeared to be in great shape. The inner and outer edge both looked good. There was a light cake in the bowl as well. The second and third photos show the oxidized and calcified stem. There was some light tooth chatter on both sides near the button. The replacement stem appeared to be well made. The next two photos show the condition of the stamping on the top of the shank from both the left side and the right side. It was faint and over buffed but with a light and lens still readable.My brother carefully cleaned the externals of the pipe with Murphy’s Oil Soap and was careful in the process to not further damage the stamping. He reamed the bowl and scrubbed the rim to remove the tars and oils. He cleaned out the interior of the pipe with pipe cleaners, cotton swabs and alcohol leaving the mortise and the airways in the shank and the stem clean. The next photos show what the pipe looked like when it arrived in Vancouver. While the rim was free of debris there was still a lot of darkening and thin coat of tar on it. It would not take too much to clean off the surface. He had been able to remove much of the calcification on the stem and clear up some of the scratches on the stem. I sanded the stem with 220 grit sandpaper and removed the oxidation and the tooth chatter. There were some light tooth marks as well that I was able to sand out and leave the surface of the stem smooth.I gave the stem a light buff with Tripoli to polish it lightly and then drill it for a replacement dot on the top side. I used an ivory/white coloured knitting needle that I trim down to fit as a dot. I chose to make the dot larger than the normal white dot on these pipes to make it clear that it was a replacement. I marked the spot on the top of the stem with an awl and started the hole. I drilled it with a Dremel.I painted the shaped end of the knitting needle with clear super glue gel and then inserted it in the drilled hole in the top of the stem. I cut it close to the stem with a pair of nippers and then sanded it with the Dremel to get as close as I could to the surface of the stem and then finished sanding it with 220 grit sandpaper to blend it in with the stem surface. You can see from the second photo that it is slightly larger than the standard Dunhill dot. I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After the final set of three pads I gave it a final rub down with the oil and set it aside to dry. In the photos below the dot looks like it has a blue tint but in person it is a bright white. I sanded the bowl and the shank with the micromesh sanding pads, avoiding areas where the stamping resided so as not to further damage it. I worked on the rim with the pads to further remove the darkening and light oils that still remained. I gave the bowl a light rubdown with olive oil to bring some life back to the natural finish of the Root Briar.I carefully buffed the bowl and stem with Blue Diamond on the wheel and gave them both several coats of carnauba wax. I buffed the pipe with a clean buffing pad and hand buffed it with a microfibre cloth. The finished pipe is shown in the photos below. While the stem obviously cries out that it is a replacement and the white dot says the same the overall look of the pipe is beautiful. The warm glow of the root briar finish looks really good. This old classic should be good to deliver a great smoking experience for many years to come. Thanks for walking with me through the process.