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Breathing Life into The Tinder Box Unique Saddle Stem English Billiard

Blog by Steve Laug

The next pipe on the work table came to us from the large estate purchase of pipes that Jeff and I bought in 2019. It has been around for over a year waiting to be worked on. Jeff did the original photographs of the pipe in March 2019. It is a beautifully grained large saddle stem billiard that is really quite nice. The shape of the bowl and pipe reminds me of Charatan’s Make billiards that I have worked on in the past. The pipe has cross grain and birdseye grain around the sides of the bowl and shank. The stamping is the readable. It is stamped on the left side of the shank and reads The Tinder Box arched over Unique [over] Made in England. The smooth finish had a lot of grime ground into the bowl and some darkening around the sides of the bowl. The bowl was heavily caked and had some darkening and damage to the inner edge of the bowl and the top of the rim. Overall it appeared that the rim top and inner edge of the bowl looked to be in good shape other than a burned area on the back right edge of the rim. The vulcanite saddle stem was lightly oxidized and had light tooth chatter on the top and underside. The pipe had promise but it was very dirty. Jeff took photos of the pipe before he started his cleanup work. He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and the light overflow of lava on the rim top. He also took photos of the top and underside of the stem to show the oxidation and light chatter and tooth marks on the surface. Jeff took photos of the sides and heel of the bowl to give a picture of what the briar around the pipe looked like. There is some interesting grain under the grime. He took a photo of the stamping on the left side of the shank. It read as noted above. To learn about the brand I turned to Pipephil’s website ( http://www.pipephil.eu/logos/en/logo-t6.html). I did a screen capture of the information on the site and it appears that The Tinder Box had pipes made in Italy and England. The one I am working on is a Unique and it is not listed. To me it looks like a Charatan made pipe. This is going to take some more work.I turned to Pipedia (https://pipedia.org/wiki/The_Tinder_Box) for more information. I quote in full the brief article below:

The Tinder Box was the chain of tobacco stores started by Edward Kolpin, Sr., who carved Ed’s Hand Made pipes. The store, eventually sold to a Canadian conglomerate, eventually reached 200 retail outlets by 2007, and in the 40 years it operated on a large scale a great number of pipes were made for The Tinder Box by well respected makers. A few include the Tinder Box Unique, made by Charatan, Christmas Pipes by Ascorti, and the Tinder Box Noble and Exotica, made by Shalom Pipe Factory, Mauro Armellini did make the Verona and Napoli lines.

The article confirms a large number of different pipemakers who made pipes for the Tinder Box. The interesting thing is that Charatan did make the Unique for them. My eye was right – I was dealing with a Charatan Make Unique. Now it was time to work on the pipe.

Since Jeff follows the same pattern of work in his cleanup we do not include photos but rather just a simple summary. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and you could see the damages to the top and edges of the rim. I think this pipe may well been before we worked with Mark Hoover’s Before & After Deoxidizer so he cleaned the internals and externals. The stem was clean but lightly oxidized. I took photos of what the pipe looked like when I brought to my worktable. The rim top cleaned up really well. The lava coat was removed and there was some darkening and burn damage left behind on the back side of the rim top. Other than that the edges were in good condition. The stem surface looked very good with some light tooth chatter and marks on both sides ahead of the button. I took photos of the stamping on the left side of the shank. The stamping was clear and readable.I removed the stem and took a photo of the pipe to give a sense of the well shaped saddle stem billiard. To remove the damage on the rim top and the inner edge of the rim I began by topping the bowl on a topping board with 220 grit sandpaper. I used a folded piece of sandpaper to give the inner edge of the bowl a slight bevel to remove the damaged area. I polished the bowl and the rim top, sides and shank with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth. I carefully avoided the stamping on the top and underside of the shank so as not to damage the already faint stamping. I paused after the 2400 grit sanding pad and used an Oak Stain Pen to touch up the rim top to match the rest of the bowl. I finished sanding with the rest of the pads -3200-12000 grit pads. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. I set the bowl aside and turned my attention to the stem. It was in very good condition so I did not have to do any repairs or preliminary sanding. I began by working with micromesh sanding pads – 1500-12000 grit pads. I wiped the stem down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This well made, classic Chartan Made The Tinder Box Unique Saddle Stem Billiard is a great looking pipe now that it has been restored. The rich brown finish that was used came alive with the polishing and waxing. The small sandpit/fills are virtually invisible. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Unique Billiard is a beauty with combination of great grain and rich stain. It fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Refurbishing an Intricately Carved Old Meerschaum Eagle Claw Holding an Egg

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Blog by Paresh

The next pipe on my work table is an old intricately carved meerschaum Eagle claw holding an egg in its talons. The stummel has an intricately carved shape of an eagle claw complete with perfectly carved scales and claw knuckles. The shank extension is a beautiful colored amber hexagonal block with copper end adornments. The delicate thin horn stem has a threaded bone tenon with orifice slot. There is no stamping whatsoever anywhere on this pipe. The lack of stamping makes it impossible to establish the origins of this pipe. However, the intricate carvings and eye for details on this pipe makes me believe this pipe to be Vienna made. Here is the pipe as it sits on my work table. Initial Visual Inspection
The pipe comes apart in three sections. The first is the meerschaum stummel carved to resemble an eagle’s claw that holds an egg; the second is a block of beautifully colored amber with six chiseled sides. The shank end and the stem end of this hexagonal amber block are adorned with decorated copper end adornments. The airway through the amber shank extension appears to be made of bone which extends out and seats into the mortise. Lastly is the delicate thin bent horn stem with matching threaded tenon end face and the orifice slot end face and appears akin to the triangular head of a grasshopper.There is a light build up of cake in the chamber that has dried and is crumbly due to prolonged storage. The condition of the inner walls of the chamber can be ascertained only after the cake has been removed completely. No apparent cracks or damage to the stummel surface is seen from the outside. The rim top has darkened due to overflow of lava and burn marks. There are a large number of dings and chips to the rim top which are visible through the lava overflow. The right side of the outer edge of the rim is severely damaged (enclosed in red), the result of striking the edge against a hard surface to remove dottle, presenting lop sided appearance to the rim on to the right. The inner edge of the rim on the left side appears thin in 8 o’clock direction (enclosed in blue) and combined with the damaged left outer edge gives the appearance of out of round chamber. The inner rim edge is dented and chipped in few places. Topping the rim surface and creating bevels should address these issues satisfactorily. The stummel is exquisitely carved with intricate details of the scales and knuckles replicated real like!! The four talons are all intact and perfectly shaped. The stummel had developed a nice patina from years of usage. Every nook and cranny of the carvings is filled with dirt and dust from years of uncared for storage giving a very dull and dirty appearance to the stummel. The short shank is a flared round and flumed and there are a few scratches on the surface. The mortise is lined with cork and is intact all around. The mortise has strong odors akin to some sort of soap smell (?), a smell that I have not come across as yet. Cleaning of the stummel to dislodge all the grime and dust from the carving will have to be a deliberate effort. Preserving the old cork lining at the shank end while cleaning the shank and mortise will be a challenge as the cork is susceptible to easy crumbling. The hexagonal large block of Amber shank extension has developed a crack towards the tenon end (indicated with yellow arrow). This crack is deep but thankfully has not progressed all the way down to the airway. The amber is also chipped (indicated with green arrow) in one place just above the crack. The decorative copper end pieces are decoratively cast and serve the dual purpose of protecting the amber end face while adding a very classic bling to the appearance of the pipe. The copper adornments and the block amber piece are joined by a hollow bone that extends out as tenon. The amber is loose with gap in between the copper adornments and would need to be fixed. The threaded stem end copper adornment is full of old oils and tar accumulations. The tenon end of the copper adornment appears to have had some sort of packing/ separator between the metal and meerschaum shank end that has now worn out and disintegrated. The horn stem is very delicate and thin that is full bent. The profile of the stem lends the entire pipe a tapered profile that is both delicate and attractive. The peculiarity of this stem is that the tenon end and the slot are identical in shape and size. The bite zone on either surface of the stem has been chewed up and with the horn fibers exposed. The thin delicate buttons on upper and lower stem surface have deep tooth indentations. The tenon end of the stem is heavily scratched. The threaded bone tenon is covered in oils and tars. One of the challenges in this project would be to match the tenon end and orifice slot end profile.The Process
I started this project by reaming the chamber with my smaller fabricated knife and scraped out all the carbon from chamber. I used a 220 grit sand paper, pinched between my thumb and forefinger, to sand the inner walls of the chamber of the pipe. Once I had reached the bare walls, I wiped the chamber with a cotton pad dipped in isopropyl alcohol. This removed all the residual carbon dust and also rid the chamber of all ghost smells. The walls of the chamber are nice and solid with no signs of cracks. Using a sharp knife, I gently scraped out the overflow of lava from the rim top. The dents and chips on the rim surface are now clearly visible and so is the extent of damage to the outer edge of the rim. The inner rim edge too shows a few chipped spots along the edge. I followed up the reaming of the chamber with cleaning of the mortise and air way of the pipe using hard bristled and regular pipe cleaners, q-tips dipped in alcohol. The mortise and the draught hole were given a final clean with shank brushes dipped in alcohol. The shank internals and the draught hole are now nice and clean with an open and full draw. This was easier said than done. The pipe cleaners would not pass through the draught hole for the love of money!! A great deal of poking and prodding with a straightened paper clip got me there.Next I cleaned the internals of the stem and shank extension with pipe cleaners and alcohol. I followed up the internal cleaning of the stummel, shank extension and the stem with external cleaning. I cleaned the external surface of all the three parts with Murphy’s Oil soap and hard bristled tooth brush/ shank brush. The stummel surface cleaned up nicely. The scratches and dents and dings over the stummel and shank extension surface are now clearly visible. The crack in the block amber in the shank extension is wider and deeper than I had anticipated since the dirt and grime which was embedded in the crack has now been cleaned. The external cleaning was followed by carefully removing old and now moistened wax and gunk that remained embedded in the many nooks and crannies of the intricate carvings over the stummel surface using sharp dental tools. The stummel is now truly cleaned and prepared for the next step in restoration. I scraped off the old remnants of the packing from the tenon end of the shank extension. This would provide a fresh and clean surface for a new packing between the shank extension and the shank end to protect and provide an airtight seal between the shank end cork lining and the copper adornment at the shank extension end. I intend to use a leather gasket (if I can find one!) to seal the joint between the shank extension and the shank end. It was at this stage that while cleaning the tenon of the shank extension that realization dawned on me that the tenon is not bone as I had appreciated but WOOD!! The wood tenon even has part of the old bark covering the tenon (encircled in green). I decided to let the piece of bark remain on the tenon to preserve the originality of the pipe. Next, I decided to address the crack, chipped surface in the amber and also the gaps between the amber block and copper adornments. I filled the crack, chipped portion and the gaps with clear superglue and set the amber shank extension aside for the glue to cure. With the amber shank extension set aside to cure, I addressed the bit marks on the horn stem. I start by sanding the bite zone with a piece of 180 grit sand paper. I filled the bite marks on both lower and upper surfaces of the horn stem with clear superglue. Once the glue had set, I layered superglue over the button in the bite zone as well as over the tenon end and set the stem aside for the glue to completely cure. Once the glue at the either ends of the stem has cured, I shall sand the fill to match the button in the bite zone and at the tenon end. Now that the amber shank extension and horn stem had been set aside for the superglue fill to cure, I turned my attention to address the stummel issues. To address the darkened and out-of-round rim as well as the dings to the rim edges,, I first top the rim surface on a folded piece of 180 grit sand paper. Once the darkened areas were addressed, with a folded piece of worn out 180 grit sandpaper pinched between my forefinger and thumb, I create a slight bevel over the inner and outer rim edges till all the dings were removed and the out of round issue was reduced to a large extent. I set the stummel aside and checked the stem fills. The glue had hardened completely. With a flat head needle file, I sand the fills on upper and lower surface and reconstruct the button edges at either ends of the horn stem. With a folded piece of 320 grit sandpaper, I sand the entire stem surface, including the button edges, to blend and smooth out the repaired surfaces. I rubbed a generous amount of EVO in to the stem to rehydrate it and set the stem aside for the oil to be absorbed. All the while that I was working on the stummel and the stem, the repairs to the amber shank extension were curing nicely. Once the glue had completely hardened, with a flat needle file, I sand off the excess fill to achieve a rough match with the surrounding amber surface. I further blend in the repairs by sanding the entire amber block with a folded piece of 320 grit sandpaper. Now moving on to the most tedious and time consuming process of polishing the three parts of the pipe with micromesh pads. I wet sand the entire stem and the block amber shank extension with 1500 to 12000 grit micromesh pads. I wiped these parts with a moist cloth to note the progress being made. Once I was done polishing with all the pads, I rubbed a small quantity of EVO in to the stem to rehydrate it. I am happy with the progress being made thus far. I polished the top of the bowl and rim edges with micromesh pads to remove the dark surface that still remained on the surface. I wet sand the entire stummel with 1500-12000 grit pads. I diligently worked around the intricately carved scales and knuckles of the claw to polish these carvings. I wiped the bowl down with a damp cloth to remove the dust that was left behind by the sanding. I wanted to minimize the scratching but not necessarily remove them. These lacerations and dings must have had a history and I wanted to preserve it. I rubbed a small quantity of “Before and After Restoration Balm” in to the meerschaum stummel. I rubbed this balm deep in to the nooks and crannies of the carvings with my fingers and let it rest for a few minutes. Though I use the balm on briars, I have seen Steve use it on meerschaums as well and it really helps to bring out the patina that has developed on the meerschaum!! I am very pleased with the way the meer bowl appears at this stage. Next, I polish the copper adornments at either ends of the block amber shank extension with a multi-purpose polishing liquid. I wiped it clean with a soft cotton cloth and gave a final polish with a jeweler’s cloth. Wow!! These copper adornments are now looking fantabulous and add a very chic and classy look to the appearance of the pipe.The only aspect, and functional aspect at that, to remain unaddressed was the gasket at the tenon end of the shank extension. I had thought of using a soft leather gasket as it is easy to shape and would provide an air tight seal. However, I could not lay my hands on one and neither could fabricate one. I discussed this with Abha, my wife, about the non availability of leather gasket. Always the problem solver, she promptly suggested using cork!! This solution was both practical and most likely original to the pipe. I selected a piece of cork that comes from wine bottle/ whiskey cap. With a sharp paper cutter, I carefully cut a couple of very thin round rings. I cut a hole of the size of tenon in the middle and stuck it to the end of the tenon end face of the copper adornment with superglue. I tried the seating of the tenon in to the mortise. It was snug and a perfect fit. To complete the restoration of this pipe, I mount a cotton cloth buffing wheel on to my hand held rotary tool and applied White Diamond compound to each of the three pipe parts. I wiped/ buffed the pipe with a soft cotton cloth to clear it of any leftover compound dust. I then mounted another cotton cloth wheel on to the polishing machine and applied several coats of carnauba wax over the stummel, amber shank extension and the stem. I finished the restoration by giving the pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. Admiring the pipe, it made me wonder, did he really have a spirit which kept him ticking after having suffered the kind of abuse which was evident from all the lacerations, dents and dings and chips. But he has survived his past nonetheless and will continue on his warpath with me…Cheers!! P.S. I wish to thank all the esteemed readers for being a part of my journey as I walked through this project.

Praying for you and your loved ones in these troubled pandemic spread. Stay Home and Stay Safe!!

Breathing Life into an Orlik De Luxe L190 Apple with a Taper Stem

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Blog by Steve Laug

The next pipe on the work table came to me from another of our estate purchases. It has been around for a while waiting to be worked on. Jeff did the original photographs of the pipe in March of 2017. It is a beautifully grained Orlik De Luxe Apple that is really quite nice. The stamping is the clear and readable. It is stamped on the left side of the shank and reads the Orlik De Luxe [over] Made in England. The shape number is stamp on the right side of the shank near the bowl and reads L190. The smooth finish had a lot of grime ground into the bowl and some darkening around the sides of the bowl. There was a burn mark on the front rim top and bowl front. The bowl was heavily caked and had an overflow of lava on the top of the rim. It was hard to know what the rim top and inner edge of the bowl looked like under the grime. The vulcanite taper stem and was calcified, oxidized and had light tooth chatter and marks on the top and underside but the surface of the button was surprisingly free of damage. The stem also had the brass O logo on the top of the stem. The pipe had promise but it was very dirty. Jeff took photos of the pipe before he started his cleanup work. He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and the overflow of lava on the rim top. You can see the damage on both the outer and the inner edge of the bowl. He also took photos of the top and underside of the stem to show the oxidation, calcification, light chatter and tooth marks. Jeff took photos of the sides and heel of the bowl to give a picture of what the briar around the pipe looked like. There is some interesting grain under the grime. Jeff took a photo of the stamping on the sides of the shank and the top of the stem. It reads as noted above.I turned to the listing on Pipephil on Orlik pipes hoping to find a similar pipe to the one I am working on (http://www.pipephil.eu/logos/en/logo-o2.html). Unfortunately there was not a pipe like the De Luxe I am working on. It is also not listed in the section I included below.I turned next to a previous blog I had written on Orlik pipes. It contained a lot of information that I had worked through in identifying the Double Bore pipe that I was restoring at that point. There was a lot of crossover information (https://rebornpipes.com/2020/05/31/restoring-an-orlik-double-bore-long-shank-saddle-stem-billiard/). I quote that blog below.

I turned to Pipedia to gather a more detailed history of the brand and see if I could find any information on this particular pipe (https://pipedia.org/wiki/Orlik). Once again there was nothing on the particular line. The history of the brand is concise and pointed. I quote that below.

In 1899, a pipe manufacturer was founded in London, Bond Street, by Louis Orlik. L. Orlik Ltd. started to produce high quality pipes for a relatively low price but high service and soon became quite popular. By 1907 they used the name L & A Orlik, which apparently added Louis’s brother, Alfred to the company name. In the first quarter of 1900 they also established in Birmingham. This can be verified by silver hallmarks. In 1980 the company was acquired by Cadogan. Like many of London’s other pipe manufacturers they moved to a new built factory in Southend-on-Sea. As all current brands in the Cadogan group, Orlik was being produced in those factories.

Orlik used the slogan “Smoked by all shrewd judges” “(who are also loved by his hard judge)” with a portrait of a judge wearing a wig. The picture is still used in Denmark for manufacturing of Orlik cigarettes.

The article also had a catalogue of the various pages. I am including a copy of the page that shows the shape 190. In this case the shape matches but it does not have the “L” preceding the 190 shape number. There was also some helpful information on the dating of the brand. The pipe I am working on is Pre-Cadogan era as is proven by the stamping on the shank as below.

In the Pre-Cadogan era of the Orlik, the name is ORLIK in a straight line, capital block letters. Also the MADE IN ENGLAND is in a straight line, capital block letters. However, there are a konwn model (ORLIK NATURAL T 1155) stamped with MADE IN ENGLAND in a straight line, capital serif letters. Date is unknown. The mouthpieces have the Orlik logo, a circular O as a brass inlay. After joining Cadogan the same origin stamp as other Cadogan brands like Comoy´s etc. was used, MADE IN LONDON in circular an below ENGLAND in straight.

I also am including a list of the various lines of Orlik pipes sold. I have included a screen capture of the list below. I have drawn a blue box around the De Luxe Pipes. The L is the designation for the De Luxe Series of pipes.It is definitely another interesting piece of pipe history. This Pre-Cadogan Orlik was made before 1980 when Cadogan bought the brand. Armed with the brand information and some parameters for the age of the pipe I turned to work on it.

Since Jeff follows the same pattern of work in his cleanup we do not include photos but rather just a simple summary. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and you could see the damages to the top and edges of the rim. I think this pipe may well been before we worked with Mark Hoover’s Before & After Deoxidizer so he cleaned the internals and externals. The stem was clean but lightly oxidized. I took photos of what the pipe looked like when I brought to my worktable. The rim top cleaned up really well with the lava coat removed. The rim top, inner and out edges of the rim showed some damage. There were burn marks on the front and back of the bowl and rim top. The stem surface looked very good with heavy oxidation remaining and some light tooth chatter and marks on both sides ahead of the button. I took photos of the stamping on the sides if the shank. It reads as noted above. I removed the stem and took a photo of the pipe to give a sense of the whole. It is a well shaped apple with great grain. Now it was time to do my work on the pipe. To remove the damage to the rim top and the edges of the bowl I topped it on a topping board with 220 grit sandpaper. I also worked over the inner edge of the bowl with a folded piece of 220 grit sandpaper to smooth out the damages there. I polished the bowl and the rim top, sides and shank with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth. I carefully avoided the stamping on the top and underside of the shank so as not to damage the already faint stamping. The heel of the bowl was washed out and did not match the rest of the stain around the pipe. I touched up the washed out areas on the bowl with a Maple stain pen. The match was perfect.I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. It helped to blend the stain into the rest of the bowl. While I was working on the bowl the stem was soaking in a new product I received from Briarville Pipe Repair – Pipe Stem Oxidation Remover. It is a liquid of about the same consistency as apple juice. The stem sat in the mixture for 2 ½ -3 hours. I removed the stem from the bath, scrubbed lightly with a tooth brush and dried if off with a paper towel. I was surprised that it was quite clean. Just some light oxidation on the top of the stem remained. The bath was dark with the removed oxidation of the seven stems. I cleaned out the inside of the stem with alcohol and pipe cleaners. I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This well made, classic Orlik De Luxe L90 Apple with a vulcanite taper stem is a great looking pipe now that it has been restored. The rich finish that Orlik used came alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Orlik Apple is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Life for a “Malaga” 1 Imported Briar Billiard with a Twin Bore Stem

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Blog by Steve Laug

The next pipe on the work table came to me from another of our estate purchases. It has been around for a while waiting to be worked on. Jeff did the original photographs of the pipe in February of 2017. It is a beautifully grained “Malaga” Billiard that really quite nice. The stamping is the clear and readable. It is stamped on the left side of the shank and reads the “Malaga”. The stamping on the right side of the shank reads Imported Briar. On the underside of the bowl it is stamped with the number 1. The Malaga Oil finish had a lot of grime ground into the bowl and some darkening around the sides of the bowl. The bowl was heavily caked and had an overflow of lava on the top of the rim. It was hard to know what the rim top and inner edge of the bowl looked like under the grime. The Twin Bore taper stem and was calcified, oxidized and had light tooth chatter and marks on the top and underside but the surface of the button was surprisingly free of damage. The pipe had promise but it was very dirty. Jeff took photos of the pipe before he started his cleanup work. He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and the overflow of lava on the rim top. You can see the damage on both the outer and the inner edge of the bowl. He also took photos of the top and underside of the stem to show the oxidation, calcification, light chatter and tooth marks. Jeff took photos of the sides and heel of the bowl to give a picture of what the briar around the pipe looked like. There is some interesting grain under the grime. He took photos of the stamping on the sides of the shank and the heel of the bowl. They read as noted above. I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link – https://rebornpipes.com/tag/malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

Since Jeff follows the same pattern of work in his cleanup we do not include photos but rather just a simple summary. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and you could see the damages to the top and edges of the rim. I think this pipe may well been before we worked with Mark Hoover’s Before & After Deoxidizer so he cleaned the internals and externals. The stem was clean but lightly oxidized. I took photos of what the pipe looked like when I brought to my worktable. The rim top cleaned up really well with the lava coat removed. The rim top, inner and out edges of the rim showed some damage. The stem surface looked very good with heavy oxidation remaining and some light tooth chatter and marks on both sides ahead of the button. I took photos of the stamping on the sides if the shank. It reads as noted above. I removed the stem and took a photo of the pipe to give a sense of the whole. It is a well shaped billiard. Now it was time to do my work on the pipe. To remove the damage to the rim top and the edges of the bowl I topped it on a topping board with 220 grit sandpaper. I also worked over the inner edge of the bowl with a folded piece of 220 grit sandpaper to smooth out the damages there. I polished the bowl and the rim top, sides and shank with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth. I carefully avoided the stamping on the top and underside of the shank so as not to damage the already faint stamping. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. While I was working on the bowl the stem was soaking in a new product I received from Briarville Pipe Repair – Pipe Stem Oxidation Remover. It is a liquid of about the same consistency as apple juice. The stem sat in the mixture for 2 ½ -3 hours. I removed the stem from the bath, scrubbed lightly with a tooth brush and dried if off with a paper towel. I was surprised that it was quite clean. Just some light oxidation on the top of the saddle remaining. The bath was dark with the removed oxidation of the seven stems. I cleaned out the inside of the stem with alcohol and pipe cleaners. I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This well made, classic “Malaga” Imported Briar “1” Billiard with a vulcanite taper Twin Bore stem is a great looking pipe now that it has been restored. The rich oil finish that Malaga used came alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished “Malaga” Billiard is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¼ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

A Piece of Pipe Smoking History – a Comoy’s Virgin Briar 28 Billiard Stamped Sutliff San Francisco

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Blog by Steve Laug

The next pipe on the work table came to me from one of our estate purchases. It is a beautifully grained Comoy’s Billiard that really is a pipe of Pipe Smoking History. The stamping is the significant marker that points this out for me. It is stamped on the left side of the shank and reads COMOY’S arched [over] Virgin Briar. On the right side it has the shape number 28 next to the bowl/shank junction and that is followed by Sutliff [over] San Francisco. On the underside next to the stem/shank junction it is stamped with the football shaped Comoy’s COM stamp that reads Made in England. The finish had a lot of grime ground into the smooth finish on the bowl and some darkening around the sides of the bowl. The bowl was heavily caked and had an overflow of thick lava on the top of the rim. It was hard to know what the rim top and inner edge of the bowl looked like under the grime. The stem was calcified, oxidized and had tooth chatter and large deep tooth marks on the top and underside but the surface of the button was surprisingly free of damage. There was a three part inlaid C on the left of the taper stem. The pipe had promise but it was very dirty. Jeff took photos of the pipe before he started his cleanup work. He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and the overflow of lava on the rim top. It is hard to know if there is damage to the inner edge of the bowl because of the lava coat. He also took photos of the top and underside of the stem to show the oxidation, calcification, chatter and deep tooth marks. Jeff took photos of the sides and heel of the bowl to give a picture of what the briar around the pipe looked like. There is some stunning grain under the grime. You can also see some of the damage around the outer rim edge. He took photos of the stamping on both sides and underside of the shank. They read as noted above. He also included a photo of the stamping on the left side of the taper stem. I looked on Pipephil’s site for information on the Comoy’s Virgin Briar and found the following information I have included a screen capture below (http://www.pipephil.eu/logos/en/logo-comoy.html). It is interesting that the Virgin Briar originally came out in 1933 and by 1965 was no longer listed in the Comoy’s catalogues. The example on Pipephil was crafted fro the 1933 Chicago World’s Fair in 1933. I also went to the the Comoy’s article on Pipedia and found nothing in the great historical article that was pertinent. I did find a shape chart that listed the 25 as a medium billiard. I have included a screen capture of the page that included that shape number. I have outlined it in red in the photo included below(https://pipedia.org/images/d/d7/Shape_Chart_1975_1.jpg). I turned to the article on Pipedia about dating Comoy’s pipes but the style of the stamping (https://pipedia.org/index.php?title=Comoy%27s_Dating_Guide#1917_to_the_end_of_the_1930.27s_.28at_least_1938.29). I have include the section in the screen capture below that date this pipe to the 1930s.

1917 to the end of the 1930’s (at least 1938)

The slightly fancy “COMOY’S” can be found stamped in a curve, in upper case script with serifs, apostrophe before the “S,” and the “C” larger than the other letters. The arched “COMOY’S” with serifs and apostrophe may have been continued for a short time after the WW I. Pipes can also be found with the name stamped across the top of the stem as apposed to along the side.

During the 1940s

Not many pipes were made. It seems that the “COMOY’S” was stamped as described above, with the grade of the pipe (quality) stamped in block letters below. Just after WW II, in 1945 or slightly later, the “COMOY’S” stamp was changed from the fancier curve to a straight line, sans serif, block lettered “COMOYS”, with no apostrophe, see No 3 below in “From the 1950s”.

That article gave me some helpful information. I knew that the pipe line originally came out in 1933 at the time of the Chicago World’s Fair. From the information I also knew that the stamping on the pipe I am working on also came from the 1930s – 1945 when the arched Comoy’s stamp was changed. The 28 shape number was tied to a Medium Billiard with a taper stem. I still needed to check for information on the Sutliff San Francisco stamp on the right side of the shank.

I found an article online about the Sutliff Tobacco Company in San Francisco that gave a bit of the history of the company (https://tobaccobusiness.com/sutliff-tobacco-company-editorial/). I have included a pertinent section of the article below.

When H.W. Sutliff established Sutliff Tobacco Company in San Francisco in 1849, California had yet to become a state. Sutliff established his company as a tobacco retailer, and, like so many tobacco retailers of his day, he created his own pipe tobacco blends for his clientele. As the city grew, so did Sutliff Tobacco Company, and, by the time of San Francisco’s great earthquake of 1906, the company had a well-established reputation for providing good-quality pipe tobaccos and other tobacciana. Remaining within the Sutliff family, Sutliff Tobacco Company’s pipe tobaccos also grew in popularity within the region, and by the 1930s, the company enjoyed national sales for its Mixture 79, a non-aromatic cube-cut burley-based blend, which it introduced in 1933.

It is interesting to note that by the 1930s the company had international sales for its Mixture 79 tobacco which was introduced in 1933. This links in nicely with the time period of the pipe. I wonder if the 1933 World’s Fair in Chicago pushed them to have Comoy’s make a pipe for them with their name on it to go along with the tobaccos they shipped around the US.

Since Jeff follows the same pattern of work in his cleanup we do not include photos but rather just a simple summary. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and you could see the damages to the top and edges of the rim. I think this pipe may well been before we worked with Mark Hoover’s Before & After Deoxidizer so he cleaned the internals and externals. The stem was clean but lightly oxidized. I took photos of what the pipe looked like when I brought to my worktable. The rim top cleaned up really well with the lava coat removed. The inner edge of the rim showed some damage and burning on the front and back edges. There was also some damage on the rim top at the front. The stem surface looked very good with some light oxidation remaining and some deep tooth marks on both sides ahead of the button. I took photos of the stamping on the shank sides and underside. It reads as noted above. I removed the stem and took a photo of the pipe to give a sense of the whole. It is a well shaped billiard. Once the stem was off I noted that the airway in the tenon was quite large. Given the information that some of the Virgin Briar had a Comoy’s Grand Slam metallic stinger I checked for threading and sure enough the tenon was threaded. I tried several Grand Slam stingers that I have here and all were too long and too big to fit in the shank. But at least I knew that it had one in the past.Now it was time to do my work on the pipe. I started by dealing with the rim top and edge damage. I topped the bowl on a topping board with 220 grit sandpaper to remove the rim top damage. I reworked the rim edges smoothing out the damaged areas. The rim top looks much better. I polished the bowl and the rim top, sides and shank with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth. I carefully avoided the stamping on the top and underside of the shank so as not to damage the already faint stamping. Between the 2400 and the 3200 grit pad I stained the top of the rim with a Maple Stain Pent to match the colour of the bowl. I polished it with the rest of the pads and the blend was good. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. I set the bowl aside and turned my attention to the stem. I “painted” the stem surface to raise the tooth marks and the small ones lifted some. You can see what they looked like in the photos below. I filled in the dents and built up the edge of the button on both sides with black Loctite 380 CA. I set the stem aside to let the repairs cure. Once the repairs cured I recut the button edge and flattened out the repaired areas with a needle file to begin to blend them into the surface. I sanded the stem with 220 grit sandpaper to further blend them in and followed that by starting the polishing with 400 grit wet dry sandpaper. I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This gorgeous Comoy’s Virgin Briar 28 Billiard with the Sutliff San Francisco stamp and a vulcanite taper stem is a great looking pipe now that it has been restored. The rich browns and blacks of the contrasting stains came alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Comoy’s Medium Billiard is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Another GBD on the table – a GBD International London Made Square Shank Apple 9487

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Blog by Steve Laug

The next pipe on the work table came to me from one of our estate purchases. We picked up two GBD pipes from this seller that needed restoration. This second one is a nicely grained Square Shank Apple shaped pipe with a vulcanite saddle stem. It has been here since the Spring of 2017. This pipe is more straightforward than the first one – the Lumberman 256 – that I wrote about in the previous blog (https://rebornpipes.com/2020/08/05/this-is-one-i-have-not-seen-before-a-gbd-london-made-lumberman-256-with-an-unusual-stamp-on-the-shank/). It is stamped on the left side of the shank and reads GBD in an oval [over] International [over] London Made. On the right side it is stamped London England [over] shape number 9487. On the underside next to the stem/shank junction it is stamped with upper case letter I. I would guess that the “I” is for International which is the line. The finish had a lot of grime ground into the smooth finish on the bowl and some darkening around the sides of the bowl. The bowl was heavily caked and had an overflow of thick lava on the top of the rim. It was hard to know what the rim top and inner edge of the bowl looked like under the grime. The stem was calcified, oxidized and had tooth chatter and large deep tooth marks on the top and underside but the surface of the button was surprisingly free of damage. There was a faint GBD oval stamp on the left of the saddle stem. The pipe had promise but it was very dirty. Jeff took photos of the pipe before he started his cleanup work. He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and the overflow of lava on the rim top. It is hard to know if there is damage to the inner edge of the bowl because of the lava coat. He also took photos of the top and underside of the stem to show the oxidation, calcification, chatter and deep tooth marks. Jeff took photos of the sides and heel of the bowl to give a picture of what the briar around the pipe looked like. There is some stunning grain under the grime. You can also see some of the fills in the bowl sides. He took photos of the stamping on both sides of the shank. They are numerous and are faint but read as noted above. He also included a photo of the stamping on the top of the saddle stem.I looked on Pipephil’s site for information on the particular International Line and found the following screen capture listed (http://www.pipephil.eu/logos/en/logo-gbd.html). It is interesting in that the second pipe pictured below stamped the same was as the one I am working on. The difference is that it has a stamped GBD logo on the stem rather than the brass rondelle.I also went to the the GBD article on Pipedia and found nothing in the great historical article that was pertinent. I did follow a link to the GBD Model Information article to see if there was some help there (https://pipedia.org/wiki/GBD_Model_Information). The article listed the following information on the line.

International — France, unknown if also made in England: medium brown smooth, carved top rim, rim stained black. -TH: Matte take off finish “with just a hint of surface waxing” – catalog (1976)

That article gave me some helpful information. I knew that the pipe line often had a carved rim top stained black. The one I was working on was smooth and stained the same at the rest of the pipe. I also knew that the 9487 shape number tied back to a Square Shank Apple. Now to work on the pipe.

Since Jeff follows the same pattern of work in his cleanup we do not include photos but rather just a simple summary. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and you could see the damages to the top and edges of the rim. I think this pipe may well been before we worked with Mark Hoover’s Before & After Deoxidizer so he cleaned the internals and externals. The stem was clean but oxidized. I took photos of what the pipe looked like when I brought to my worktable. (Unfortunately I was in a hurry and heated the dents in the stem to lift them and filled them in with black Loctite 380 CA. It had cured before I remembered to take photos of the pipe.) The rim top cleaned up really well with the lava coat removed. The inner edge of the rim showed some damage and burning on the front and back edges. There was also some damage on the rim top at the front. The stem surface looked very good with some light oxidation remaining but I had heated and filled in the stem surface with black Locktite. I took photos of the stamping on the shank sides and underside. It reads as noted above. I removed the stem and took a photo of the pipe to give a sense of the whole. It is a well shaped square shank apple pipe.Now it was time to do my work on the pipe. I started by dealing with the rim top and edge damage. I reworked the rim edge smoothing out the bevel and the damaged areas. The rim top looks very good. I polished the bowl and the rim top, sides and shank with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth. I carefully avoided the stamping on the top and underside of the shank so as not to damage the already faint stamping. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. I set the bowl aside and turned my attention to the stem. I “painted” the stem surface to raise the tooth marks and the small ones lifted some. You can see what they looked like in the photos below. I filled in the dents and built up the edge of the button on both sides with black Loctite 380 CA. I set the stem aside to let the repairs cure. Once the repairs cured I recut the button edge and flattened out the repaired areas with a needle file to begin to blend them into the surface. I sanded the stem with 220 grit sandpaper to further blend them in and followed that by starting the polishing with 400 grit wet dry sandpaper. I touched up the remnants of the GBD oval logo on the stem top with Rub’n Buff Antique Gold. I rubbed the product on the top of the stem and pressed it in the stamping with a tooth pick. I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This interestingly stamped GBD International London Made 9487 Square Shank Apple with a vulcanite saddle stem is a great looking pipe now that it has been restored. The rich browns and blacks of the contrasting stains came alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished GBD Apple is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Refurbishing an 1894 (?) Hallmarked “S & G” Square Shank Bent Billiard With a Horn Stem

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Blog by Paresh

While surfing eBay for estate pipe lot, I came across a job lot that contained four estate pipes. The seller had not included any description for the item other than a simple statement that read “The lot is being sold as is. Pictures are part of description” or words to that effect. The worst part was that there were only two pictures that were posted by the seller!! Here are the pictures that were posted by the seller… I could make out one Orlik with dental stem, a Hardcastle “Drawel” Bulldog, one Comoy’s Lovat, and the last one was unidentifiable but appeared to be fitted with a horn stem. The pipes appeared to be in a decent condition and included some nice brand names. Soon the pipes reached Abha at my home town. When she opened the parcel, the stench that emanated from the box was just unbearable. The origin of the stench was the horn stem on the pipe that was in the lot. It is this pipe that Abha had worked on first (indicated with a red arrow) and thus finds itself on my work table now.The pipe is a classic Bent Billiard with a square shank and a saddle horn stem with a threaded tenon. It is a fairly large sized pipe with a nice hand feel and a surprisingly light weight that makes it comfortable for clenching. It has a hallmarked silver band at the shank end. The silver ferrule at the shank end is stamped as “S & G” in what appears to be a rectangle (?) that has been buffed out along with the other letters following “G” (faint outlining can be made out though!) over three sterling silver hallmarks. From right to left the first cartouche is with a LION PASSANT certifying silver quality followed by a cartouche with date code letter “U” and the last cartouche contains the “Anchor” of the Birmingham Assay Office. The shank and horn stem are devoid of any stampings.I had not come across this brand earlier and the only clue was in the stampings seen in the hallmarked silver band. I visited www.silvercollection.it and upon searching through the index, I came across a stamp that was the closest of all those that were described. The maker’s mark was described as S&G Ltd into an oval Salmon (Barnett) & Gluckstein of 41, Clerkenwell Road, London.

Here is the link to the relevant page followed by a screenshot of the same page with the nearly matching maker’s mark as seen on the pipe and indicated by the blue arrow.

http://www.silvercollection.it/englishsilvermarksXS.html The next step was to date this pipe with the help of the hallmarks as seen on the silver band at the shank end. The Anchor was easy to identify as Birmingham Assay office. The letter “U” closely matched up with the letter that identified it as being assayed by the Birmingham office in 1894!! Given below is the link that will take the readers to the relevant section of dating.

http://www.silvercollection.it/englishsilverhallmarksBIR.html

While researching my previous project, a 1907 “AGE” pipe, “Who Made That Pipe” by Wilczak and Colwell had indicated towards Salmon & Gluckstein brand as English makers of this pipe. Further, I remembered that Salmon & Gluckstein brand was brought over by Imperial Tobacco Co. in 1902 and was thereafter continued under the brand name “Bewlay”. I visited pipedia.org to know more about Salmon & Gluckstein. Though there is not much information that is available on the brand; here is the link for those readers interested.

https://pipedia.org/wiki/Salmon_%26_Gluckstein

To summarize, the pipe that is on my work table is by Salmon & Gluckstein, as inferred from the Anchor stamp of Birmingham Assay office and probably dates to 1894. The reason for the doubt is because the date letter is not a perfect match, but the closest that I could identify.

I would be really happy if any of our esteemed readers could either support or refute my appreciated dating of this pipe with necessary evidence.

Initial Visual Inspection
This pipe has the classic Bent Billiard shape with a diamond shank and a fairly large sized bowl. The stummel boasts of some beautiful and cross grains all over the bowl and shank. The stummel surface is covered in dirt and grime of the overflowed lava and grime. There is not a single fill in the briar which speaks of high quality selection of the briar. There is a thick layer of cake in the chamber. The horn stem, with a few bite marks, has a terrible stench emanating from it. The set of pictures below shows the condition of the pipe when it had reached us. Detailed Inspection Of The Pipe And Observations
The chamber has an even layer of thick cake. The smooth rim top surface shows a number of dents/ dings and is covered in lava overflow, dirt and grime from previous usage. Both the inner and the outer rim have suffered a few blows on a hard surface resulting in a few minor chipped edge surfaces and with the inner edge being out of round. The condition of the inner walls of the chamber can be commented upon after the cake has been taken down to the bare briar. The chamber exudes a very strong odor of old tobacco. The draught hole is dead center at the bottom of the chamber and that makes me believe that it should great smoke and the thick cake in the chamber lends credence to this observation. The stummel appears solid to the touch all around and hence I do not foresee any serious damage to the walls in the form of burnout/ deep heat fissures/ lines or pits. To address the damage to the inner and outer rim edges, I shall create a slight bevel to both the rim edges. Topping the rim surface should address the dents and dings over the rim top surface. The reaming and subsequent cleaning of the chamber and mortise should reduce the ghost smells from the chamber.The smooth stummel surface is covered in lava overflow which in turn has attracted a lot of dust and dirt. The briar has taken on a layer of aged patina, through which one can make out the tightly packed cross grains that adorns most of the stummel surface and Bird’s eye grain at the foot and bottom of the shank. There are a few dents and chipped areas over the stummel surface (encircled in yellow), probably due to likely falls and or rough, uncared for handling of the pipe. However, there is not a single fill in the entire stummel, signifying very high quality of briar used in carving this pipe. The briar is looking lifeless and bone dry and has taken on dull dark hues. Thorough cleaning of the stummel surface and rinsing it under warm water should highlight the grain patterns. This cleaning will also further reveal any other damage to the surface. In all probability, I shall let these minor dents and dings to the stummel surface remain and avoid the process of filling these up with briar dust and superglue mix while the large one on the right side of the stummel will need a fill. Maybe, micromesh polishing will address a few of these scratches to some extent. The mortise shows heavy accumulation of oils, tars and gunk and due to which the air flow is not full and smooth. The horn stem is in decent condition with no chipped surfaces and sans any worm holes which is common on such old horn stems. The stem surface is covered in dirt/ dust and looks dull and lifeless. The bite zone has deep tooth indentations on either surface. The button edges on both surfaces have minor bite marks. The threaded bone tenon is smeared in oils and tars and grime and so is the orifice slot. The entire stem had a horrendous stench and Abha, my wife, had half a mind to just throw the entire pipe away in some far away trash can. However, she did not and took upon herself the challenge to clean it up. Once the stem surface is cleaned and polished, the dark and light hues of the striations in the horn should stand out giving a new dimension to the appearance of the stem. The sterling silver ferrule is heavily oxidized and developed a patina commensurate with the vintage. The stamping on the ferrule for most parts is crisp and clear. The stamping in the cartouche that houses the Maker’s mark is buffed out with only the faint outline of the letters still visible. I would need to be very diligent while polishing the silver ferrule, least I end up buffing away rest of the stampings on the ferrule. Once the ferrule has been cleaned up, the shining piece of silver will add an elegant touch to the pipe.The Process
Abha started the restoration of this pipe by first cleaning the external surface of the horn stem with warm water and dish washing soap. Next she cleaned the internals of the stem with bristled pipe cleaners and 99.9% pure isopropyl alcohol. She further cleaned out the stem internals with a shank brush and dish washing liquid soap. She had to repeat the above process a number of times, including drying it out in open air. The stem is now clean with the stench being a distant memory and what a relief that was!! She was careful to rehydrate the stem with EVO every time she cleaned the stem and left it out to dry in open air. While the stem was being cleaned by Abha, I worked on the stummel by first reaming the chamber with size 2 and 3 Castleford reamer heads. With my fabricated knife, I further scraped the chamber walls to remove the remaining carbon deposits and also scraped out the lava overflow from the rim top surface. Once the cake was reamed back to the bare briar, I used a 150 grit sand paper followed by 220 grit sand paper to remove all the traces of remaining cake and also to smooth out the inner walls of the chamber surface. Finally, to remove the residual carbon dust, I wiped the chamber with a cotton pad wetted with 99.9% pure isopropyl alcohol. Few very minor webbing of heat lines can be seen along the heel and walls of the chamber. I am not sure if these are heat lines or remnants of old cake over the wall surface. The outer and inner rim edge is chipped in a few places along the rim top and will be addressed by topping the rim top. The rim top surface itself is peppered with dents/ dings and scratches which too will be addressed during the sanding. The inner rim edge is charred and would need to be addressed. The ghost smells are still strong and may further reduce after the shank/ mortise are thoroughly cleaned. While I was working on the stummel, the sterling silver band at the shank end came off easily since the glue that had held it in place had dried out completely. Closer examination of the shank end revealed a pristine shank end with no signs of cracks or chipped surface.This was followed by cleaning the mortise with q-tips, pipe cleaners and shank brush dipped in isopropyl alcohol. I scraped the walls of the mortise with my fabricated knife to remove the dried oils and tars. The mortise was a bear to clean and the heap of pipe cleaners and q-tips that were used is an indication of the gunk and tars that were removed. The old smells of the tobacco are still strong and would need more invasive methods to get rid of these odors. With the bowl internals clean, I move to clean the exterior of the stummel. I used a hard bristled tooth brush and Briar Cleaner, a product that has been developed by Mark Hoover, to scrub the stummel and rim top. I set the stummel aside for 10 minutes for the product to draw out all the grime from the briar surface. After 10 minutes, I washed the stummel under running warm water with anti oil dish washing detergent till the stummel surface was clean and dried it using paper towels and soft cotton cloth. I simultaneously cleaned the shank internals with the detergent and hard bristled shank brush and set the stummel aside to dry out naturally. The stummel surface has cleaned up nicely with the beautiful grain patterns on full display. This cleaning has also exposed the many dings and scratches over the surface that were hitherto fore were hidden under the dirt and grime. These will have to be addressed, either by steaming or sanding. I shall subject the chamber to cotton and alcohol treatment to eliminate the ghost smells completely. I continued the cleaning of the chamber and shank internals with a salt and alcohol bath. I use cotton balls which is an at par substitute as I have realized over the years. I draw out a wick from the cotton and along with a folded regular pipe cleaner; insert it in to the mortise and through the draught hole in to the chamber. Thereafter, I packed the chamber with cotton balls to about quarter of an inch below the inner rim edge and soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By next morning, the cotton and alcohol had drawn out all the remaining oils and tars from the chamber and mortise, fulfilling its intended task. I removed the cotton balls and ran pipe cleaners through the mortise to clean out all the loosened tars and gunk and further cleaned it with alcohol and q-tips. The chamber now smells clean and fresh. I set the stummel aside to dry out naturally.To begin repairs to the stem, I cleaned the areas in the bite zone with cotton swab and alcohol. Next, I filled the tooth indentations in the lower surface with clear CA superglue and set it aside to cure. After the glue had partially hardened on the lower surface, likewise, I filled the upper surface tooth marks and set the stem aside for the superglue to harden completely. Once the fill has hardened, I shall file and sand the fills to reconstruct the bite zone and the buttons on either surfaces and subsequently match it with the surface of the stem.The stummel had dried out and I decided to have a closer look at all the dents and dings and scratches on the stummel surface. I marked them out with a red felt pen. This step would help me in getting a clearer picture of the extent of damaged areas and identifying the major surface damage which would need to be addressed. I would need to sand the stummel surface to address all the minor scratches and dings while the larger ones will be filled with a mix of superglue and briar dust. Next I closely examined the inner rim edge. It is charred on the left side in the 7 o’clock direction (encircled in red). Though not very deep, it is significant enough to render the rim out of round. I shall firstly minimize the charred surface by topping the rim surface and thereafter crate a slight bevel to the inner rim edge. To address the outer rim dents and ensure the symmetry of rim top, I shall create a similar bevel to the outer rim edge. With the above observations completed, I turned my attention to address the damage to the stummel. I decided to address the rim top surface dents/ dings and the out of round inner edge first. I topped the rim top surface on a piece of 220 grit sand paper, checking frequently for the progress being made as I hate to lose briar estate any more than absolutely necessary. The inner and outer edges are still uneven, though much better than before topping. With a folded piece of a 220 grit sand paper pinched between my thumb and forefinger, I create a slight bevel on the inner and outer edges of the rim top surface. This helps to mask and address the minor dents and dings that had remained on the rim edges after topping. I am careful so as not to alter the profile of the stummel by excessive topping or creation of the bevels. I am pretty pleased with the appearance of the rim top and edges at this stage. The following pictures show the progress being made and improvements to the inner and outer rim edges. I sand the entire stummel with a piece of 220 grit sand paper to address the dents and dings to the stummel surface. Though 95% of the scratches and dings have been eliminated, there still remains few dings that will be required to be filled with a mix of CA superglue and briar dust. Using the layering method, I filled these dings and the chipped stummel surface with a mix of briar dust and CA superglue till the mound of the mix was slightly above the rest of the stummel surface. This helps in a better blending of the fill with the rest of the stummel surface while sanding and reduces the scratches caused by the use of a needle file as you have a correct perspective of the sanding that is required. I set the stummel aside for the fills to cure. Once the fills had cured, with a flat head needle file, I sand the fills till I had achieved a rough match with the surrounding stummel surface. I again sand the entire stummel with a piece of 220 grit sand paper to address the dents and dings to the stummel surface and also to further match the fill with the rest of the stummel surface. A few minor dents and dings still remained and I accept these dings as part of this pipe’s journey to date. I cleaned the sterling silver ferrule at the shank end with “Pitambari”, a powder that is available all across India that is used to clean and shine brass and silverware. Even Abha uses it to polish her silver and gold jewelry and cutlery. This compound is a very fine powder and is least abrasive with fantastic results. The results were appreciated by Steve during his visit to India. The band is now a nice shining piece of sterling silver and will provide a nice contrast between the shining horn stem and the dark brown stummel. Prior to proceeding with micromesh polishing cycle, I reattached the sterling silver band to the shank end using superglue. I followed it by wet sanding the entire stummel with 1500 to 12000 grit micromesh pads, wiping frequently with a moist cloth to check the progress. I really like the looks of the stummel at this point in restoration. The grains and the clean lines of this piece of briar is really appreciable. Next, I rubbed a small quantity of “Before and After Restoration Balm” deep in to the briar with my finger tips and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the beautiful grain patterns displayed in their complete splendor. I further buffed it with a horse hair brush. The contrast of the dark browns of the Bird’s eye and cross grains with the natural patina of the rest of the stummel adds an interesting dimension to the appearance of the stummel which may be insufficiently described in words and far better seen in person. With the stummel rejuvenation almost complete, save for the final wax polish, I worked the stem. The fill had cured and with a flat head needle file, I worked on the filling till I had achieved a rough match with the surrounding surface and had sufficiently sharpened the button edges. To bring a deep shine to the horn stem, I went through the complete set of micromesh pads, wet sanding with 1500 to 12000 grit pads. I wiped the stem with moist cloth after each pad and rubbed it down with Extra Virgin Olive oil to rejuvenate the horn. I am pretty happy with the way the stem repairs have shaped up and also the buttons have a nice delicate shape to them. The finished stem is shown below. I have now reached the homestretch in this restoration project. To complete the restoration, I mount a cotton cloth buffing wheel on to my hand held rotary tool and polished the stummel and stem with Blue Diamond compound. This compound helps to remove the minor scratch marks that remain from the sanding. I mounted another cotton buffing wheel that I have earmarked for carnauba wax and applied several coats of the wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe looks amazingly beautiful and is ready to join my collection. I only wish it could share with me its life story of the past years while I enjoy smoking my favorite Virginia blend in it or maybe an English blend or maybe just keep admiring it!! Big thank you to all the readers who have joined me on this path by reading this write up as I restored and completed this project.

This is one I have not seen before – a GBD London Made Lumberman 256 with an unusual stamp on the shank

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Blog by Steve Laug

The next pipe on the work table came to me from one of our estate purchases. We picked up two GBD pipes from this seller that needed restoration. This first one is a nicely grained Lumberman shaped pipe with a vulcanite saddle stem. It has been here since the Spring of 2017. The pipe is a bit of a mystery in terms of the additional stamping but not the maker. It is stamped on the top side and reads GBD in an oval with London Made arched around the underside of the oval. On the underside it is stamped with stampings that I have not seen before on a GBD pipe. It reads Ed’s [over] Golden Era [over] London England [over] shape number 256. Next to the stem/shank junction it is stamped with the number 90. The combination of numbers and names is new to me. I am wondering if the pipe was not made by GBD for a pipe shop “Ed’s” and given the name Golden Era. I wonder if the second number 90 is the number of pipes made for the shop. I may never know! The finish had a lot of grime ground into the smooth finish on the bowl and some darkening around the sides of the bowl. The bowl was heavily caked and had an overflow of thick lava on the top of the rim. It was hard to know what the rim top and inner edge of the bowl looked like under the grime. The stem was calcified, oxidized and had tooth chatter and marks on the top and underside and on the surface of the button. There was a faint GBD stamp on the topside of the saddle stem. The pipe had promise but it was very dirty. Jeff took photos of the pipe before he started his cleanup work. He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and the overflow of lava on the rim top. It appears that there is also some damage to the front inner edge of the bowl in the next two photos. He also took photos of the top and underside of the stem to show the oxidation, calcification, chatter and tooth marks. Jeff took photos of the sides and heel of the bowl to give a picture of what the briar around the pipe looked like. There is some stunning grain under the grime. He took photos of the stamping on both sides of the shank. They are numerous and are faint but read as noted above. He also included a photo of the stamping on the top of the saddle stem. I looked on Pipephil’s site for information on the particular Golden Era Line and found nothing listed. I also went to the the GBD article on Pipedia and found nothing in the great historical article that was pertinent. I did follow a link to the GBD Model Information article to see if there was some help there (https://pipedia.org/wiki/GBD_Model_Information). It dawned on me then to look not at the Golden Era name but at the stamp on the top of the shank – London Made. With that flash or “insight” I found something helpful. I include it below.

London Made — Factory unknown: Some might not be marked with GBD logo and some with additional “house” stampings. Introduced in 1978(?) plain wax finished branded pipes” available in at least six stains. -catalog (1981).

That article gave me some helpful information. I knew that the pipe line was often marked with additional “house” stamping. So my initial think in the introduction were correct. The pipe was made for Ed’s and the shop gave it the Golden Era name. I also knew that the 256 shape number tied back to a Canadian. Since Lumberman pipe were in essence Canadians with a saddle stem I was in the right ballpark. Still no idea what the 80 stamp referred to. Since the pipe was introduced in 1978 could it be the year stamp? Ah well, I am not sure I will know. Now to work on the pipe.

Since Jeff follows the same pattern of work in his cleanup we do not include photos but rather just a simple summary. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and you could see the damages to the top and edges of the rim. I think this pipe may well been before we worked with Mark Hoover’s Before & After Deoxidizer so he cleaned the internals and externals. The stem was clean but oxidized. I took photos of what the pipe looked like when I brought to my worktable. The rim top cleaned up really well with the lava coat removed. The inner edge of the rim showed some damage and burning on the front and back edges. There was also some damage on the rim top at the front.. The stem surface looked very good with some light oxidation remaining and a few tooth marks and chatter on both sides near the button and on the button surface itself. I removed the stem and took a photo of the pipe to give a sense of the whole. It is a well shaped tall apple shaped pipe.Now it was time to do my work on the pipe. I started by dealing with the rim top and edge damage. I topped the bowl on a topping board with 220 grit sandpaper to remove the damage on the rim top and minimize the inner edge damage. I reworked the rim edge giving it a bit of a bevel to smooth out the damaged areas. I polished the bowl and the rim top, sides and shank with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth. I carefully avoided the stamping on the top and underside of the shank so as not to damage the already faint stamping. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. I set the bowl aside and turned my attention to the stem. I wiped off the stem surface with alcohol on a cotton pad and filled in the dents and built up the edge of the button on both sides with black Loctite 380 CA. I set the stem aside to let the repairs cure. Once the repairs cured I recut the button edge and flattened out the repaired areas with a needle file to begin to blend them into the surface. I sanded the stem with 220 grit sandpaper to further blend them in and followed that by starting the polishing with 400 grit wet dry sandpaper. I touched up the remnants of the GBD oval logo on the stem top with Rub’n Buff Antique Gold. I rubbed the product on the top of the stem and pressed it in the stamping with a tooth pick. I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This interestingly stamped GBD London Made 256 Lumberman with a vulcanite saddle stem is a great looking pipe now that it has been restored. The golden colours of the contrasting stains came alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished GBD Lumberman is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Life for a large well-made Apple stamped Made in Denmark 59

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Blog by Steve Laug

The next pipe on the work table came to me from one of our estate purchases. Between us we pick up quite a few pipes for restoration. I work them into the restoration queue so that I can keep them moving. This next one is a nicely grained tall apple shaped pipe with a vulcanite saddle stem. It has been here since the winter of 2017. The pipe is a bit of a mystery in terms of the maker as it only stamped on the left side and reads MADE IN DENMARK. On the underside it is stamped with the shape number 59. The finish had a lot of grime ground into the smooth finish on the bowl and some darkening around the sides of the bowl. There appeared to be a burn mark on the front left of the bowl. The bowl was caked a light overflowing lava coat on the top of the rim. There were some scratches in the rim top but the edges appeared to be in good condition. The stem was dirty, oxidized and had light tooth chatter and marks on the top and underside near the button. There were not any markings or a logo on the stem. The pipe had promise but it was very dirty. Jeff took photos of the pipe before he started his cleanup work.He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and the overflow of lava on the rim top. He also took photos of the top and underside of the stem to show the oxidation, calcification, chatter and tooth marks. Otherwise the stem is quite clean. Jeff took photos of the sides and heel of the bowl to give a picture of what the briar around the pipe looked like. There is some stunning grain under the grime. He took photos of the stamping on the sides of the shank and band. They read as noted above and are clear and readable. I looked on Pipedia and on Pipephil’s site for information on the brand and found nothing listed. I also checked out Who Made that Pipe found nothing that was stamped just Made In Denmark. I tried matching the shape numbers to Danish pipemakers and again came up empty handed. Perhaps one of you might know the maker of this pipe. Otherwise the maker shall remain a mystery to me. It is now time to get working on the pipe.

Since Jeff follows the same pattern of work in his cleanup we do not include photos but rather just a simple summary. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the light lava build up on the rim top and you could see the damages to the top and edges of the rim. You can also see the burn mark on the left front of the bowl. I think this pipe may well been before we worked with Mark Hoover’s Before & After Deoxidizer so he cleaned the internals and externals. The stem was clean but oxidized. I took photos of what the pipe looked like when I brought to my worktable. The rim top cleaned up really well with the light lava coat removed. The inner edge of the rim showed some damage and burning. The stem surface looked very good with some light oxidation remaining and a few light tooth marks and chatter on both sides near the button. I took photos of the stamping on the left and underside of the shank – they show that the stamping is clear and readable as noted above. The burn mark on the left front and another possible one on the right side of the bowl were problematic with the light finish. The bowl was sound so they were not burn outs. Rather it looked like someone had set the bowl in an ashtray against a hot ash.I removed the stem and took a photo of the pipe to give a sense of the whole. It is a well shaped tall apple shaped pipe.Now it was time to do my work on the pipe. I sanded the bowl exterior with 220 grit sandpaper and reworked the rim edge. I gave the rim a bit of a bevel to smooth out the damaged areas. I started the polishing on the bowl with 340 grit sandpaper to polishing out some of the scratches. The rest would be removed later between micromesh pads and buffing on the wheel.I stained the bowl with a dark brown aniline stain. I applied it and flamed it to set it into the grain. I repeated the process until I was happy with the coverage on the bowl rim and sides. I set the bowl aside to let the stain dry.After several hours of sitting I removed it from the stand and took some photos of the bowl and rim. I was looking forward to removing the top coat and seeing what was underneath. Once the stain cured I buffed it with Red Tripoli to polish off the thick crust on the stain. Afterwards I polished the bowl and the rim top, sides and shank with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. I set the bowl aside and turned my attention to the stem. I sanded out the remaining oxidation and the light tooth chatter with 220 grit sandpaper and started polishing the stem with 400 grit wet dry sandpaper. I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Made in Denmark 59 Apple with a vulcanite saddle stem is a great looking pipe now that it has been restored. The coat of dark brown stain gives life to the pipe and the burn mark is lessened from the sanding and stain. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Danish Apple fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Life for a well used American Made John Bessai Custom Made Special Bent Poker/Sitter

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Blog by Steve Laug

A fellow Vancouver Pipeman named Alex continues to keep me busy with working on the pipes he is picking up. He has picked up some interesting American and English made pipes. The next of those pipes is Bent Poker that is a Sitter. It is quite a stunning pipe. From what I can see it is a flawless piece of briar. The grain is mixed around the bowl and shank. The pipe is stamped on the left side of the shank and the flat heel of the bowl. On the left side it reads CUSTOM MADE [over] FIRST QUALITY. On the heel it reads JOHN BESSAI [over] SPECIAL. There was a thick cake in the bowl and some lava overflowing onto the rim top. The thick lava and cake make it hard to ascertain the condition of the inner edge of the rim. The finish was very dirty with grime and oils ground into the surface of the bowl and shank. The vulcanite saddle stem is stamped with a JB (John Bessai) logo on the left side of the saddle. The stem was calcified, oxidized, dirty and had tooth marks and chatter on both sides near the button. Here are some photos of the pipe when I first received it. I took a close-up photo of the rim to show the condition of the rim top, bowl and the inner edge of the bowl. You can see the thick cake in the bowl and the lava overflowing on the top of the rim. The stem had tooth damage and chatter on the button edges and the stem ahead of the button. The stamping on the side of the shank and heel of the bowl is shown in the photos below. It reads as noted above. You can also see the JB logo on the left side of the saddle stem. I removed the stem from the shank and took a photo of the flow of the pipe. The pipe was really going to look great once it was cleaned and polished.I have worked on quite a few Bessai pipes over the years and back in 2014 I restemmed a bowl. I wrote a blog on the pipe and did quite an extensive amount of research on the brand (https://rebornpipes.com/2014/07/14/restemming-and-restoring-a-john-bessai-special-diamond-shank-bent-brandy/). I am including that information here for ease of reference.

HISTORY & BACKGROUND

I started out with what I had found previously and written about on the blog. I quote the following paragraph from Pipedia http://pipedia.org/index.php?title=Bessai

John Bessai was a long time pipemaker, repairman and tobacco shop owner who operated his pipe shop at the “Old Arcade” in Cleveland, Ohio. The shop was opened in approximately 1898. It was a small 2-room shop where he hand-crafted his own pipes in the back room and could work when customers were not there. Like so many other shop made brand, John Bessai’s limited production was quickly acquired by regular customers and thus his craftsmanship remained little known outside of Ohio and the Midwest. While his name is known by pipe collectors in the Midwest, his work is seldom seen elsewhere! He died before 1969. Nevertheless, John Bessai left behind a small number of classic shaped pipes; all were made on-site. They are praised worthy of collecting and reflecting skills well beyond most American pipe makers. John Bessai’s logo “JB” appeared as one letter as the “back” of the “J” and the “back” of the “B” share a single line. The logo was stamped on the stem and on the left side of the shank. His son Herb Bessai took over the business and also continued making pipes. He closed the shop in about 1978.

I suspected that there would be more information three years later. I did some further research and came across the information found in the paragraph below on one of the pipe forums.

John Bessai was located in the Colonial Arcade at least into the late 1980s. After his death, his son Herb ran the shop. It was taken over after Herb’s retirement by a male and then name was changed to “Old Erie Pipes”. This was then located in the Erieview Plaza and when that mall closed, taken over by Cousin’s Cigars which has a store on Euclid Avenue near CSU, and a store on Chagrin Boulevard in Woodmere Village.

That small quotation gave me a bit more information of the state of the store after John’s death and Herb’s retirement. But I still wanted more information. I wanted to know about the history of the brand and if there was any information on the various grades in the brand and the stamping on the pipes. I wanted to know a bit of a timeline for the brands. Finally my digging paid off. ON one of the pipe forums I came across a link that led me to a gold mine of information gathered by a man after my own heart, Andrew Hross. He has a blog called Classic Pipe Shop on Blogspot. I have included the link below for those who want more information. Andrew has done an amazing job of gathering information on the Bessai Brand so rather than rewrite the history I am quoting portions of Andrew’s work on The John Bessai Pipe Clinic. (http://classicpipeshop.blogspot.ca/2014/04/the-john-bessai-pipe-clinic-information.html)

The John Bessai Pipe Clinic, 35 Colonial Arcade, Cleveland, OH 44115 – by Andrew Hross

Owner(s): **John Bessai 1920s until his passing in 1969, **Herb Bessai ~1962-1983, **Daniel Gottschall 1984-~1993, **Purchased by Dad’s Smoke Shop / Cousin’s Smoke Shop and rolled into the Old Erie Smoke Shop about 1993. Cousin’s Cigars purchased the remaining stock of Bessai pipes near after Herb Bessai passed away in 2002.

Years of Operation: 1920s (unkown specific date at this time) – 1983. After 1983 the business was sold to Daniel Gottschall who later sold it to Cousin’s Cigar (Euclid Ave) around 1993. The name was changed to “Old Erie Tobacco Company”. They were forced to move to the Galleria when all the tenants of the Old Arcade were cleared out to make room for renovations. Their new address was The Galleria at Erieview, 1301 East 9th Street in Cleveland.

After this move the location wasn’t as busy as they had hoped and Cousin’s moved all the Old Erie Tobacco assets to their Euclid Avenue Store. The store has since moved to a St. Clair location after Cleveland State forced them out due to anti-smoking regulations on campus. Their St. Clair location offers many of John Bessai Pipe Clinic’s old tobacco blends.

Their new store opened in the Merriman Valley area in Akron, Ohio where the store manager John Coleman oversees the day to day operations. John was instrumental in helping me piece together a lot of loose ends during Bessai Pipe Clinic’s transition years.

My father visited their shop several times in the early 60s as he attended Fenn College (now Cleveland State University) as an undergrad before moving on to Ohio State University for his Masters. He’s way smarter than I am so I just go with the flow…

He mentioned meeting John at that time who quickly gave my father some pointers on smoking a pipe and how to take samples from the shop’s expansive sample jar collection. His pipes were on display in the shop although I don’t believe he had a lot of pipes on display at any given time due to production in-shop.

John’s son Herb took over the shop in the early 60s after he graduated from Cleveland State University / Fenn College (unclear) as he is listed as having played Basketball for CSU. Herb was also a helpful, informative and friendly individual. Articles exist from the Herald in 1962 where they interviewed Herb (with photograph) about the state of smoking in the new age of the early 60s. I visited the shop in the late 70s / early 80s with my father during a trip to Cleveland and couldn’t tell you much about the shop other than the guy working was very friendly. Back then it wasn’t unusual to be a kid and walk into a smoke shop with your father. Clearly I didn’t purchase anything but my father probably picked up some tobacco but I remember him looking at pipes displayed on a back wall. The shop was small but impressive.

If anyone has any pictures of the shop or old catalogs, I would love any additional information as it’s tough to come by 30+ years later!

Pipes offered by John Bessai Pipe Clinic: Most of the pipes that were offered by the John Bessai Pipe Clinic were fairly standard in shape… I would say most of the pipes Bessai offered were smooth pipes. My assessment would be 90% smooth and 10% rusticated / sandblasted…

…The story is that John crafted pipes in the back room or off site and finished them in house while the store wasn’t busy. Very little information is available on the accuracy of this statement. Some of his pipes from the late 1960s through the 1970s (John passed away in 1969) I feel were left over stock from previous turnings and sometimes showed fills or sand pits. Some of these pipes even carry Herb’s markings (see below). These pipes still smoke very well but are not as eye-appealing as other earlier pipes from the store’s career.

Stampings and rough dating of John Bessai Pipe Clinic Pipes: Which pipes did John make and which ones did Herb make/finish? All Bessai pipes carry his standard large JB stamp either on the stem or shank or both. Typically the JB on the stem is within a circle.

All pipes created by John Bessai’s hands reportedly contain the miniscule ‘jb’ stamp on the shank or body of the pipe. I have older pipes in my possession that do not contain this stamp (condenser, old stamps, etc) that were clearly shop made pipes. I feel he started using the tiny ‘jb’ stamp in the 50s to early 60s.

An interesting note about John Bessai’s stems – they always clean very nicely and aren’t prone to as much oxidation (that brownish / green color) as most dunhill and Charatan pipes tend to oxidize. His cuts to his stems were very impressive and often transitioned from diamond-shaped shanks almost architecturally. Very comfortable to smoke.

John Bessai Special Pipes:

… I have a couple Bessai Special pipes. These stand out either by large size, graining or possibly shape. Most Specials are unique pipes and are rare to find in comparison to his regular issue pipes.

John Bessai Special X pipes:

I only have one of these and it’s a beauty. This one is a larger bowl (around a group 4 dunhill) with deep colored grain and a hefty substantial shank. Special X pipes are probably the rarest of John Bessai pipes and should be sought out if possible. I’ve smoke mine roughly 4 or 5 times and it performs with the best of my pipes…

Herb Bessai Pipes:

Unfortunately none of these pipes that I’ve seen have astounded me with grain or general appearance. Having said this, these pipes smoke nicely and are a great value if you can find them. I have one that my father found at an Antique Show in the South. There’s another author shape on reborn pipe’s blog that someone refinished because of the amount of fills in the pipe. He also states it’s a wonderful smoker (Editor’s note: This is my pipe and the write up I did on the blog). These pipes are likely from the late 60s through the early 70s. I believe many pipes after this period were created en masse at a factory in the US. It is unclear what stamp was used on these later pipes…

Dating / Circa era Bessai Pipes: If the pipe carries a stamp stating Cleveland, O U.S.A. it’s considered an older production pipe (pre1960s). I’ve not seen any newer pipes with that stamp.

Bullseye stamping usually indicates an earlier pipe as that stamp seems to have been abandoned pre1960 as well.

Most of the earlier Bessai pipes have an unusual ‘stinger’ or condenser at the end of the tenon which is unique to Bessai pipes. They are either a hard plastic or created out of wood. They are typically easy to remove and could have been easily lost if misplaced. These pipes I would consider pre-1960 and possibly 1940s-early 1950s production based on their stamps and patina of the pipes.

1970s 1980s and beyond: My feeling on these pipes after John’s passing is that they purchased finished pipes from a large manufacturer and stamped them with the John Bessai or Bessai stamp (on shank and/or stem). Most of these shapes are standard among many stores from that period and offer less than spectacular grain (and sometimes fills). Stamps on these pipes are probably fairly plain and don’t have the tiny ‘jb’ stamp on the shank indicating it was produced by John Bessai.

I know that is a lot of information and if you want to you can skip ahead to read about the restoration. I started my restoration with cleaning the internals and the externals of the pipe. I cleaned out the inside of the pipe with pipe cleaners, cotton swabs and alcohol. It was a filthy pipe on the inside.

The pipe in hand was a John Bessai Special. As noted above these stand out either by large size, graining or possibly shape. Most Specials are unique pipes and are rare to find in comparison to his regular issue pipes. It is certainly the first SPECIAL I have worked on.

Now it was time to work on the pipe itself. I reamed the thick cake back to the walls with a PipNet pipe reamer using the first two cutting heads. I followed up – cleaning the remnants of cake on the walls with a Savinelli Fitsall Pipe Knife. The final step for me to assess the condition of the walls of the bowl is to sand it with 220 grit sandpaper on a piece of dowel. I sanded the walls smooth. I was happy with the condition of the inside walls of the chamber. I scrubbed the exterior of the bowl with a tooth brush and undiluted Murphy’s Oil Soap to get the grime and debris out of the briar. I rinsed it with running water and dried it off with a towel. With that the outside was clean… progress! I cleaned out the mortise, shank in the briar and airway in the stem with pipe cleaners, cotton swabs and 99% isopropyl alcohol. The pipe was dirty with lots of tars and oils. I worked on the damage to the inner edge of the bowl with 220 grit sandpaper to remove as much of the damage as possible and bring the bowl back to round. I took a photo of the rim top after the cleanup to show the progress in cleaning up the edges. I polished the briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping the bowl down with a damp cloth after each pad. The grain is really beginning to stand out and the rim top is blending in quite well. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. I am very happy with the results. I set the bowl aside and turned my attention to the stem. I painted the tooth marks in the stem with the flame of a lighter to lift them to the surface. It worked quite well but there were a few small tooth marks left in the surface.I repaired the tooth marks in the vulcanite and rebuilt the edge of the button with Black Loctite 380 Adhesive. Once the repairs had cured I used a needle file to recut the edges of the button and flatten out the repairs. I sanded the stem surface and button with 220 grit sandpaper to smooth out the repairs and blend them into the surface. I also worked to remove the remaining oxidation on the stem surface. I started the polishing with 400 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads and wiping it down after each pad with Obsidian Oil. I polished the stem with Before & After Stem Polish – both Fine and Extra Fine. I wiped it down a final time with Obsidian Oil when I finished. This John Bessai Special Bent Poker with a vulcanite saddle stem turned out to be a real beauty. John Bessai really maximized the grain with the shape of the pipe. Everything about the pipe – the finish, the rim top and the cut of the briar work well to highlight the grain around the bowl. I polished stem and the bowl with Blue Diamond polish on the buffing wheel and the finish just popped and came alive. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The pipe took on life with the buffing. The rich brown finish works well with the polished vulcanite stem. The finished pipe has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 5 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The John Bessai Special will back in the box of pipes that I am working on for Alex. I am looking forward to what he will think of this one. Thanks for walking through the restoration with me as I worked over another estate pipe.