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Restoring a second unique Astley’s Root Briar Specialty Sitter Freehand

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by Steve Laug

The next pipe on the table is a rugged almost primitive looking sitter with unique rustication and carving around the bowl. We purchased the pipe on 11/10/20 from a seller in Noberly, Maryland, USA. It is stamped on the flat underside of the bowl and shank and read Astleys [over] 109 Jermyn St [over] London. The rim top was smooth as was the bottom of the bowl and shank. The shank itself was also smooth and there was a smooth nose on the front of the bowl. It is a pretty pipe. The bowl had a moderate cake and there was some darkening on the inner edge but no real damage. The rusticated grooves that ran vertically on the bowl were mixed with carved lines and swirls. It was very unique and almost primitive looking. The briar was dirty from use and the bowl looked dull. The stem is a vulcanite saddle stem. It was oxidized, calcified and had tooth marks on the top and underside ahead of the button. Jeff took photos of the pipe before he started his work on it. He took photos of the rim top and the stem to show the condition. You can see the thick cake in the bowl and lava, darkening and grime on the rim edge. The photos of the stem show the tooth marks and chatter on the top and underside ahead of the button. Jeff took photos of the finish around the bowl sides to show carving and rustication around the bowl and the smooth shank. It is very unique looking. You can see the dust and debris in the finish. Jeff took some photos of the stamping on the heel of the bowl to give a sense of the condition. It is faint but still readable with a light. It reads as noted above. I had previously worked on a similar Astley’s Root Briar. I took some time to examine it carefully then spent time online seeing what I could find out about the pipe. I turned to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-a8.html) and found a picture of a similar pipe. It is labelled the “Rock Briar” line. To be honest that did not help me much. I think it was not quite right in its labelling so I saved the screen capture below and kept digging.I turned next to Pipedia (https://pipedia.org/wiki/Astley’s) and found a great historic article about the shop and the brand. There was nothing specifically listed about what Pipephil call the Rock Briar line.

Astley’s was both a brand and name of a famous London tobacconist. The first shop was founded in 1862 and was located at 109 Jermyn Street, just down the road from the Charatan’s shop. They sold meerschaum pipes and later classic pipe shaped briar pipes. The owner of this shop was Mr. Paul Bentley whose family owned and ran the shop since the 1930’s. The shop closed some time ago, and the name of the brand was bought by Mordechai (Moty) Ezrati, who also owns the James Upshall pipe brand.

Astley’s served as an extremely exclusive and renowned shopping outlet for outstanding pipes for the British royalty and London gentry alike. Visitors to London sought out this shop as a ‘must visit’ during their stay. Although they never made their own pipes, the Astley branded pipe was made on contract by Charatan (until the 1980’s), James Upshall, Dunhill, L&JS, and Bill Taylor of Ashton pipes. Some sources (The Piperack for instance) say that Comoy’s and GBD had also made pipes for Astley’s. The shop always commanded extremely high prices for their much sought-after specimens.

After Charatan had changed hands and was sold to Herman Lane Limited in the United States, Astley’s continued with their high-grade pipe sales by presenting some of the best examples of British pipe manufacturing to pipe connoisseurs around the world.

Stamping: Astley’s, 109 Jermyn St, London (before, Wm Astley & Company, 109 Jermyn St S.W. London). Symbol: Styled white ‘A’.

One helpful link sent me to an Astley’s Catalogue I have on rebornpipes. I also have a hard copy here but somehow forgot about it (https://rebornpipes.com/2012/08/10/astleys-pipe-catalogue/). I flipped through the catalogue a page at a time hoping to find a listing of some sort for the “Rock Briar” line that Pipephil noted. Instead I found an almost identical pipe called an Astley’s Root Briar. It was described as follows:

These pipes are made of actual Roots of Briar and are not only unique in shape but can be relied upon to give a cool smoke. Each pipe is flattened underneath to rest upright on almost any surface. Only Astley’s can supply these.

I have included a copy of the page below showing the pipe and the Root Briar Line.Now I knew what I was working on. It is the second of these I have seen. I don’t know if they are rare but it is only the second one for me. I knew it was Root Briar Sitter that was uniquely carved and very individual in both its shape and look. Now it was time to work on it.

Jeff had done an amazing cleanup of the pipe. He reamed the cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked, rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. I took photos of the bowl and the rim top as well as both sides of the stem to show the condition of the pipe before I started my work. The rim top was very clean and the inner edge and top look much better. The stem showed light tooth marks on the top and underside near the button. I took the stem off the bowl and took a photo of the parts. It is an interesting pipe.I sanded the smooth portions of the bowl with 320-3500 grit sanding pads carefully avoiding the stamping on the heel. I dry sanded with each pad and wiped it down with a damp cloth afterwards. I polished the briar bowl and shank with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each pad to remove the debris. The bowl took on a rich glow. I rubbed the briar down with Before & After Restoration Balm. I worked it into the plateau rim top surface with my fingertips and a shoe brush. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks with the flame of a Bic lighter. I was able to lift the majority of them. One remained on both sides ahead of the button. Once the repairs cured I used a small file to smooth them out and recut the button. I sanded repair further with 220 grit sandpaper and blended them into the stem surface. I smoothed out the repaired surface and the rest of the stem with 320-3500 grit sanding pads. I wiped the stem down after each pad with Obsidian Oil.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This unusual Astley’s Root Briar Specialty Sitter with a saddle vulcanite stem is a great looking pipe now that it has been restored. The briar is clean and the carving and rustication on the sides and the grain on the rim top and heel really came alive. The rich stains gave the finish a sense of depth on the rustication with the polishing and waxing. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Astley’s Root Briar Sitter really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches x 2 inches, Chamber diameter: 1 inch. The weight of the pipe is 67 grams/ 2.36 ounces. This beautiful Freehand pipe will soon be on the rebornpipes store in the British Pipemakers Section. It should make a great smoker for the next trustee. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on.

Restoring and Cleaning a Clogged Savinelli Tortuga 128 Billiard

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by Steve Laug

On the weekend I received a phone call from Brian, a fellow the local pipe shop referred to me. He had two Savinelli Balsa filter pipes that were clogged and had no airflow. He asked if I would clean and open them up for him. I received them in the post yesterday and opened the box that he sent them in. The second pipe was a Billiard shape. It came with a bowl cap made of the same acrylic as the stem and a Savinelli bag. It was stamped Savinelli [arched over] Tortuga on the left side of the shank and had a Savinelli S shield on the right side followed by the shape number 128 [over] Italy. The finish was dirty and sticky to touch. There was a thick cake that completely covered the airway at the bottom of the bowl. The rim top was covered by a coat of lava that was sticky. The taper stem was tortoise shell acrylic. It had tooth marks and chatter on both the top and underside ahead of the button. The white Delrin tenon was in good condition and was made to hold a Balsa filter. There was a clean specially trimmed filter in the tenon. The shank and airways in both the mortise and stem were very dirty. I blew through the stem and it was clear and open. I tried to blow through the shank and it was closed off with no airflow at all.  I took photos of the pipe before I started my work. I took photos of the rim top and the stem to show the condition. You can see the cake in the bowl and light overflow of lava on the rim top. The photos of the stem show the tooth marks and chatter on the top and the underside of the stem. I took photos of the stamping on the sides of the shank to capture it. The left side read Savinelli arched over Tortuga and the right side read as noted above. I removed the stem and took a photo of the parts to give a sense of the look of the pipe. I turned to a previous blog I had written on a restoration of a Tortuga Billiard to see what I had found out about the Tortuga line of pipes (https://rebornpipes.com/2016/09/28/i-love-the-tortoise-shell-lucite-stem-on-the-savinelli-tortuga-pipes/). Interestingly, they had a similar pipe pictured on the site with the following description.

The Savinelli Tortuga line is an interesting looking line of pipes. It comes with a tortoise shell Lucite stem that has an amber look to it. The mottled browns, golds and yellows of the stem shimmer in the light when they are polished. The pipes are aptly named for the look of an animal they convey. Tortuga is the Spanish or Catalan word for Tortoise and it shows in the design of these striking pipes. Each briar of this series sported not only a tortoiseshell-patterned stem, but also a domed, shell-like cap with a foam-rubber stopper. The purpose of the stopper was to preserve an unfinished smoke which one wishes to pick up again to finish later. I found a picture on the web that showed the pipe with a lid on the bowl.I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first cutting head and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process. I cleaned out the shank, the airway and the mortise as well as the airway in the stem with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. Once I cleaned the bowl with the soap it looked much better. To take the pipe to the next level, I polished the bowl and rim top with micromesh sanding pads – dry sanding it with 1200-15000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain started to rise to the surface and the repairs blended even more as I polished it. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. With the the shank clear and the airway open it was time to work on the stem. It was clear, just dirty and I needed to address the tooth marks in the stem. The coloured acrylic made this challenging but not undoable. I filled in the tooth marks on both sides with clear CA glue and I set it aside to cure. Once the repairs cured I used some small files to recut the button edge, reshape the surface and flatten the repairs on the stem surface on both sides. I used 220 grit sandpaper to smooth out the edges, the button top and the surface of the stem. It was looking good. I sanded the surface of the acrylic taper stem with the 2 x 2-inch sanding pads – 320-3500 grit pads to clean up the sanding marks on the stem surface. By the final 3500 grit pad the stem started to really shine.I trimmed the edge off of one of the Balsa filters with a knife and fit it in the shank. It fit well and with the edge trimmed off it did no constrict airflow.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I gave the stem a final polish with Before & After Pipe Stem Polish both Fine and Extra Fine. I rubbed the stem with them and then gave them a final coat of Obsidian Oil. I set it aside to dry. I am excited to finish this Savinelli Tortuga 128 Billiard with an acrylic taper tortoise shell stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain on the smooth bowl and shank. The polished grain on the pipe looks great with the repaired acrylic stem. I put the acrylic matching stopper in the top of the bowl to show the final beauty. This Savinelli Tortuga 128 Billiard is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 42 grams/1.45 ounces. This second Savinelli that Brian sent is another beautiful pipe. I have sent it and the other pipe back to him. I look forward to hearing what he thinks of both of these resurrected beauties. Both should be great smoking pipes.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Retemming and Restoring a Citation Imported Briar ¼ Bent Apple – Jack’s 12th Pipe

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by Steve Laug

A while back I was asked by a customer and friend, Jack to take on some projects for him. I have worked on a few pipes for him over the years so we seem to have a standing agreement that I will clean up his pipes. This time he sent a batch containing 11 pipes – six Bertrams, an Arlington, a GBD, an old WDC Triangle Bakelite and one marked Texaco. All of them were in various conditions and would need different types of work. I took a photo of the pipes before I started working on them. He sent them to me and evidently, I cannot count. There was a 12th bowl sans stem in the box that was a Citation Imported Briar.After finishing the first seven pipes I was kind of excited that the light at end of the tunnel was showing. I went through the box to see what I had left to work on. There was a large Bertram Billiard and two Bertram Bent Billiards (needed restemming) and sitting at the bottom was a lonely bowl without a stem. It had a threaded mortise so it would have originally had a stinger. I decided to take a break from the Bertrams and work on this one next. It was a slightly bent apple or perhaps an author bowl that needed to be restemmed. This is more complicated that fitting a tenon as you will see in the unfolding tale below. This pipe is literally number 12 from Jack’s 11 pipes (that is correct, I cannot count evidently). It is a lightly used, dull bowl that is stamped on the left side and read CITATION [over] Imported Briar. The finish was dusty but otherwise quite clean. The bowl was clean of cake and lava build up and only dust had gathered in the bottom of the bowl. There was no stem so I would I would need to fit one with a stinger style tenon. Like the rest of the pipes that Jack sent, this one had promise that should come alive with a cleanup and new stem. I took photos of the bowl before I started his cleanup work. I took a photo of the stamping on the left side of the shank. It reads as noted above. It is clear and readable.I did some digging on the make of the Citation pipe and found two possible leads – one made by Savinelli in Italy and one made by Alpha in Israel. Both had the country of origin stamped on them and both used a script for the name of the brand. This one is block letters so I am left with a bit of a mystery. If anyone can give more clarity to this please leave a comment below. Thanks.

I started my work on the bowl by cleaning out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. Since I was restemming the pipe I would do the clean out on the new stem when I got it.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil  Soap. I scrubbed the dusty inside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. I paused from the bowl cleanup to see what I could find regarding a stem and a stinger that I could use. I found a stem that had the same diameter as the shank. It was a push stem so I cut off the tenon with a hacksaw blade. I have collected many stingers over the years and put them in a jar. I scavenged them from ruined stems and other places and have kept them all. I went through the jar and found the stinger I needed for this mortise. I threaded it into the shank and checked the fit. It was perfect.Now I had the proper stem and the proper stinger tenon. Now I had to put those pieces together in such a way that the stem lined up properly with the shank. I drilled out the airway in the stem with my cordless drill. I checked the fit of the threaded end of the stinger in the airway and it fit well. I cleaned the inside of the airway with alcohol and pipe cleaners so that it would be clean(no photos taken). I threaded it into the shank and marked the top. I unscrewed it and coated it with a layer of all purpose glue. I turned it into the stem end and set it aside to dry. The glue did not cure hard enough and when I turned it into the shank it popped loose. I reglued it with black CA rubberized glue and set aside once again. Once the tenon hardened in the stem I screwed it onto the shank and lined it all up to make sure it was straight! It was perfect! I “painted” the stem surface with the flame of a lighter to soften the vulcanite so I could bend it. Once it was flexible I set the bowl rim top down and pressed down on the stem where I wanted the bend to be and let it cool in that position.Since it was in decent condition after cleaning it I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each pad with a damp cloth to remove the sanding debris. It looked very good once I finished. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the bowl aside and turned my attention back to the vulcanite stem. I sanded it with 220 grit sandpaper to remove the oxidation and smooth out the tooth chatter on the surface. It looked better.I sanded the surface of the vulcanite with the 2 x 2-inch sanding pads – 320-3500 grit pads to clean up the sanding marks and remaining casting marks on the stem surface. By the final 3500 grit pad the stem started to really shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I am excited to finish this Citation Bent Apple/Author with a newly fit taper stem and metal stinger tenon. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain all around it. The polished grain on the pipe looks great with the new black vulcanite stem. This Citation Bent Apple/Author is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 43 grams/1.52 ounces. It is another beautiful pipe that I will send to Jack after I finish working on the other 4 pipes. I look forward to hear what he thinks of this next beauty. It should be a great smoking pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring the fifth of 11 pipes sent for restoration – a Bertram 95 Classic Prince

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by Steve Laug

A while back I was asked by a customer and friend, Jack to take on some projects for him. I have worked on a few pipes for him over the years so we seem to have a standing agreement that I will clean up his pipes. This time he sent a batch containing 11 pipes – six Bertrams, an Arlington, a GBD, an old WDC Triangle Bakelite and one marked Texaco. All of them were in various conditions and would need different types of work. I took a photo of the pipes before I started working on them.I chose to work on the Bertram 95 Classic Prince next. This next one is from Jack’s 11 pipes – a beautifully grained Prince Grade 95 Bertram with a tapered vulcanite stem. The pipe is stamped on the underside side near the stem with the Grade 95 number. On the left side it is stamped Bertrams [over] Washington D.C. centered on the shank. The finish had a lot of grime ground into the smooth finish on the bowl and some darkening around the sides of the bowl. The bowl was caked with an overflowing lava coat on the top of the rim, heavier toward the back of the bowl. The edges looked okay other than some potential damage on the back inner edge. The stem was calcified, oxidized, dirty and had tooth chatter and marks on the top and underside near the button. There were not markings or a logo on the taper stem. Like the rest of the Bertrams that Jack sent, this one had promise but it was very dirty. I took photos of the pipe before I started his cleanup work. I took photos of the rim top and the stem to show the condition. You can see the thick cake in the bowl and overflow of lava on the rim top. The photos of the stem show the tooth marks and damage in the vulcanite on the top and underside ahead of the button. I took photos of the stamping on the left and underside of the shank to capture it. It was clear and readable as noted above. I removed the stem and took a photo of the parts to give a sense of the  look of the pipe. As I have worked on a lot Bertrams in the past, I have written on the brand and have included the following information. If you have read it in past blogs, you can skip over it. If you have not, I have included the link to Bertram history and information. I would recommend that if you don’t know much about them take some time to read the background. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram). Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. Bertram graded their pipes by 10s and sometimes with a 5 added (15, 25, 55 etc.), the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I have worked on one 120 Grade billiard. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I learned that all of these Bertrams were made before the closure of the shop in the 1970s. This Bertram Prince has stunning straight and flame grain around the bowl. This pipe has a 95 Grade stamp on it which I am sure explains the quality of the briar. But like many of these Bertrams the Grading system is a mystery to me.

I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first cutting head and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process. I cleaned out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. I cleaned the bone tenon and the inside of the airway in the stem with alcohol, cotton swabs and pipe cleaners in the same way as I did the shank. It also was very dirty.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed  the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. The darkening on the rim top is very clear. The darkening on the rim top and inner edge of the bowl would need to be dealt with. I cleaned up the inner edge and the rim with a folded piece of 220 grit sandpaper and was able to remove the darkening.I finished sanding the bowl it with 320-3500 grit sanding pads to finish the rim top and the bowl and shank. The briar began to take on a rich shine and the darkening on the top was gone. The photos tell the story. I polished the bowl and rim top with micromesh sanding pads – dry sanding it with 1200-15000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain started to rise to the surface as I polished it. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I turned my attention to the stem. I scrubbed the surface with Soft Scrub Cleanser to remove the oxidation. It worked quite well. I “painted” the surface of the vulcanite where the tooth marks were with the flame of a lighter. I filled in the deep tooth marks that remained with a rubberized Black CA glue. After it cured I flattened the repairs with a small flat file. I sanded the repairs further to flatten out the tooth chatter with a folded piece of 220 grit sandpaper. Progress was happening! I sanded the surface of the vulcanite with the 2 x 2-inch sanding pads – 320-3500 grit pads to remove the remaining oxidation. I dry sanded the surface until I have removed all of the oxidation and the stem started to really shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I am excited to finish this Bertram Washington DC 95 Classic Prince. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain on the smooth portions and the rustication depths all around it. The polished grain on the pipe looks great with the black vulcanite stem. This Bertram Prince is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 42 grams/1.48 ounces. It is another beautiful pipe that I will send to Jack after I finish working on the other 8 pipes. I look forward to hear what he thinks of this next beauty. It should be a great smoking pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Reclaiming a tired old Stanwell Bench Made 33 Bulldog with an oxidized Vulcanite shank extension

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by Steve Laug

The next pipe is one I also worked on while I was at Jeff’s place in Idaho. I brought it home to finish it. We picked the pipe up from a seller in Macon, Georgia, USA on 03/08/2025. I would call the pipe a Bulldog shaped pipe with a vulcanite shank extension and a military style, vulcanite saddle stem. It is stamped on the left underside of the diamond shank and reads 33 (shape number) followed by Stanwell [over] Regd No. 969-48 [over] Bench Made. There is no other stamping on the shank. The bowl had a heavy cake and a thick coat of lava on the rim top. The finish was dirty and dusty with grime ground into the finish and in the twin rings around the cap. There were a few nicks in the finish from the journey the pipe had travelled since it was made. The vulcanite shank extension was oxidized and dirty. The military style vulcanite saddle stem sat well against the shank. It was dirty with oil and tar in the airway from the tenon to the button. There were deep tooth marks and chatter on both sides ahead of the button. There was a Crown S Stanwell logo on the topside of the stem. I took some photos of the pipe before I started my work on it. I took a photo of the bowl and rim top to show the cake in the bowl. The rim top had a thick coat of lava overflowing on top with some possible damage around the top and inner edge. I took photos of the top and underside of the stem showing the tooth marks and chatter on the vulcanite saddle stem surface as well as the heavy oxidation.The stamping is faint in spots but is readable in the photo below. It reads as noted above. I removed the stem from the shank and took a photo of the parts to show the parts of the pipe. The finish on the pipe is very worn and tired looking.I turned to do a bit of research on the Stanwell Bench Made line first to Pipephil’s site but unfortunately though there as some great information there, the Bench Made line is not shown on the site (http://www.pipephil.eu/logos/en/logo-stanwell.html).

I know that Pipedia has some great history (https://pipedia.org/wiki/Stanwell) on the brand so I turned there hoping to see the Bench Made. There was nothing on the line itself and no mention of the Bench Made pipes.

I turned to the article on designers and shape numbers to see if I could find data on the 33 Shape (https://pipedia.org/wiki/Stanwell_Shape_Numbers_and_Designers). I found that the shape had two versions with this shape number: a) Bent bulldog with a tapered stem and b) Quarter-bent tall bulldog with a diamond shank and push flared stem. The one I have in hand is closest to the b shape.

I knew that with the Regd. No. on the shank, the pipe was made in the period between 1948 and 1960. But I wanted to know more. I can find many examples of the Bench Made line online but no one   explains the meaning of the term. I can only surmise from going through the photos that the Bench Made was a higher end line of Stanwell made factory pipes. Perhaps the finishing is what distinguishes it from the rest of the brand offering. Do any of you readers have any information on this quandary? Post a response and let us in on the information.

Now it was time to work on the pipe. I started my work on the pipe by reaming it with a PipNet pipe reamer and cleaning up the reaming with a Savinelli Fitsall Pipe Knife. I scraped the lava built up on the rim top with a small blade. It looked much better after the clean up. I cleaned out the inside of the shank and the airway in the stem with alcohol, pipe cleaners and cotton swabs. I removed the tars and oils with the cleaners and the alcohol. It was a dirty pipe!I scrubbed oxidation on the vulcanite shank extension with Soft Scrub All Purpose Cleanser. I have found that it does a remarkable job in softening and often removing the oxidation. Lot of elbow grease but it is effective. The photos show this step in the process. I scrubbed the surface of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap to remove the debris and dust in the depths of the rustication. I cleaned out the shank again with a shank brush and the soap. I rinsed it with warm water. I dried off the briar with a soft cloth. It looked very good at this point in the process. After doing this I wondered if I should not have done this before the Soft Scrub. But oh well – hindsight is 20/20. I sanded the bowl, rim and shank extension with 320-3500 grit 2 x 2 inch sanding pads to minimise the scratches and marks in the surface of the briar and to further work on the oxidation on the vulcanite extension. I polished the bowl and the vulcanite shank end with 1500-12000 grit micromesh sanding pads to give it a deep shine. I wiped down the bowl and shank with an Obsidian Oil impregnated cloth after each pad. The briar and rubber began to shine! I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to get in the twin rings around the cap. The product works to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I scrubbed the surface with Soft Scrub Cleanser and cotton pads. I was able to remove much of the oxidation. The rest would come off using other tricks.I “painted” the stem surface with the flame of lighter to lift the tooth marks on the top and underside ahead of the button. It worked fairly well but some of the larger ones though they had come up a bit were still an issue.I filled in the deep tooth marks in the vulcanite with a rubberized black CA glue. Once the repairs cured I used a small file to flatten the against the surface and clean up the sharp edge of the button. I sanded the repaired areas with a folded piece of 220 grit sandpaper to further flatten and blend them into the surface. I sanded the stem further with 2×2 inch sanding pads to smooth out the stem surface. I wiped it down with a damp cloth after each sanding pad. I took photos of the stem after the sanding.I touched up the stamping on the top of the stem with white acrylic fingernail polish. Once it dried I scraped off the excess and cleaned up the area around the stamp with a 1500 grit sanding pad. It looked very clean. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I am excited to be finishing work this lovely Stanwell Bench Made 33 Bulldog pipe. This is the part of the restoration part I look forward to when it all comes back together, polished and waxed. I put the bowl and stem back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The medium brown stained bowl looks really good with the polished black vulcanite. This Stanwell Regd. No Bench Made 33 Bulldog was another fun pipe to work on. It really has that classic Danish look that catches the eye. The brown stain really makes the pipe look attractive. It is another comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ½   inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.55 ounces/46 grams. If you are interested in carrying on the previous pipeman’s legacy with this pipe send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. As always questions and comments are appreciated.

Reborn Soren Hand Carved Made in Denmark Freehand Sitter

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by Steve Laug

This particular Freehand pipe was purchased from seller in Holden Barr, Missouri, USA on 04/20/2021. It really is a Freehand pipe that combines a plateau rim top and shank end with a flat bottom making it a sitter. The bowl is smooth with fluted sides and a few carved feathers on the bowl sides. It is stamped on the underside of the shank and reads Soren [over] Hand-Carved [over] Made in Denmark. The finish is dirty but does not hide the beautiful grain around the bowl and shank. There is a vulcanite shank extension. The pipe had a moderate cake in the bowl some light lava on the rim top and inner edge of the bowl. There is some dust in some of the plateau. There was grime ground into the finish and dust and debris in the carved feathers and the plateau valleys. The fancy vulcanite saddle stem was oxidized and had light tooth marks and chatter on both sides near the button. Jeff took photos of the pipe before he started his work on it. Jeff took photos of the rim top and the stem to show the condition of the pipe when we received it. You can see the moderate cake in the bowl and the dust and lava in the plateau rim top and inner edge of the bowl. The turned vulcanite stem was oxidized, dirty and had light chatter and tooth marks on both sides near the button. He took photos of the sides and the heel to give an idea of the shape and the condition of the briar around the bowl. It really is a uniquely shaped pipe with the fluted sides on the bowl. The next photos Jeff took shows the stamping on the underside of the shank. It is clear but faint in spots and read as noted above.I went to a previous Soren restoration blog and reread what I had written to reconnect the dots for me https://rebornpipes.com/2016/09/12/repairing-and-rejuvenating-a-soren-danish-freehand/. I quote from that blog post:

I looked up the brand on Pipephil (http://www.pipephil.eu/logos/en/logo-s10.html) and found that the brand was carved by Søren Refbjerg Rasmussen. Pipes that he made for the European market were mostly stamped “Refbjerg” while those made for the US market were stamped “Soren”. Thus, I knew that one I was working on was imported into the US market.

I was once again working on a pipe made by Soren Refbjerg Rasmussen for the US market as it was stamped Soren. I continued to do reading on another of my go to websites, Pipedia. Here is the link for the article there. https://pipedia.org/wiki/Refbjerg. I quote some of the more pertinent information.

Søren Refbjerg Rasmussen founded a company in 1969, which employed an average of 8 – 12 craftsmen in the 1970’s. The semi-freehands they produced were traded under his prename Søren. Rasmussen himself finished only the very best pipes. So, his way of pipemaking closely resembled the ways of Preben Holm, Karl Erik Ottendahl or Erik Nørding. Altogether more than 1,000,000 pipes were sold.

From that I knew that the pipe in my hands came from the 1970s. It bears the Soren signature stamp which also says that it was made for sale in the American pipe market. Armed with that information I turned my attention to restoring the pipe.

Jeff had cleaned up the pipe following his normal cleaning process. In short, he cleaned up the reaming with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He worked over the lava and debris on the plateau rim top and shank end and was able to remove it. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs, shank brushes and pipe cleaners. He scrubbed the stem with Soft Scrub and cotton pads to remove the debris and oils on the stem. He soaked it in Briarville’s Pipe Stem Deoxidizer. He rinsed it with warm water and dried it off. The pipe looked very good and I was excited to start working on it. I took pictures of the pipe to show how it looked when I brought it to the worktable. I took some photos of the rim top and stem to show the condition of them both when the pipe arrived. It looked very good. The stem had some light chatter and tooth marks ahead of the button on both sides. I took a photo of the stamping on the heel of the bowl. It is readable and in great condition. I removed the stem from the shank and took a photo of the pipe to show the look of the pipe.I sanded the darkening on the smooth portions of the rim top and the bevelled inner edge of the bowl with a folded piece of 220 grit sandpaper to remove it. The process worked very well and the rim top looked much better.I touched up the valleys in the plateau with a black Sharpie pen to match the other valleys in the finish. It looked very good with the touch up. I polished the smooth portions of the bowl and the high points in the rustication and plateau with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the briar down after each pad with a damp cloth. The bowl is starting to look very good. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and into the plateau rim top and shank end with a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I sanded it with 320-3500 grit sanding pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad. Once I was finished it looked much better.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. This is a beautiful Soren Hand Carved Freehand with a fancy saddle stem. It has a great look and feel. The shape of the bowl, the mix of plateau, smooth and rusticated finishes and the cut of the briar work well to highlight the grain around the bowl sides. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The Soren Hand Carved Freehand polished up pretty nicely. The grain took on life with the buffing. The rich stains work well with the polished vulcanite stem. The finished pipe has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 ½ inches, Height: 2 ¼ inches, Outside diameter of the bowl: 2 ½ inches x 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.15 ounces/61 grams. It is a beautiful pipe. I will be putting it on the rebornpipes store shortly in the Danish Pipemakers Section if you are interested in adding it to your collection. Thanks for walking with me through the restoration.

Breathing new life in to a Beautiful “Malaga” Imported Briar Canadian

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by Steve Laug

The “Malaga” Canadian is next pipe on the table. The carver did a great job of shaping the pipe to follow the grain on the briar. The bowl, oval shank and straight tapered stem look very good. The bowl had a thick cake that overflowed with thick lava onto the rim so that it was impossible to see if there was damage on the inner edges. The sides of the bowl and shank are very dirty with grime and oils from prolonged use. The grain around the bowl and shank is very nice straight grain. The stamping on the top of the shank read “MALAGA”. On the underside it is stamped IMPORTED BRIAR. The stem had tooth dents and chatter on the top and the underside of the stem. There was some thick calcification and also some oxidation deep in the vulcanite of the stem surface. Jeff took these photos before he started the cleanup work on the pipe. Jeff took close up photos of the bowl and rim to capture the condition of the pipe before he started his cleanup work. The rim top had thick lava overflow and darkening. The outer edge looked to be in decent condition. He also took a photo of the side and bottom of the bowl and shank to show the beautiful grain around the bowl. The photos show the general condition of the bowl and dirt and wear on the rich oil finish. It is very dirty but this is another beautiful pipe. Jeff took a photo to capture the stamping on the top and underside of the shank. The photos show the stamping “MALAGA” on the top and IMPORTED BRIAR on the underside. The stamping is very readable on the topside and fainter on the underside.I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link – https://rebornpipes.com/tag/malaga-pipes/.That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs, shank brushes and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and the flat surface of the rim top and the inner edge had some burn damage on the front and back side. The outer edge was rough and nicked. I took photos of the pipe to show its condition before I started my work on it. The stem also looked better. I took close up photos of the bowl and rim top as well as the stem. You can see the condition of the rim top and bowl in the first photo. Jeff was able to remove all of the tar and oils but you can now see the damage on the top and the edges of the bowl. The top of the rim is rough and the outer edges are chipped and rough. There is some darkening on the inner edge but the bowl is still round. The stem had tooth marks and chatter on both sides near and on the button surface on both sides.I took a photo of the stamping on the shank to show the condition. The “MALAGA” stamp is clear and readable but the IMPORTED BRIAR stamp is faint but still readable.I decided to address the rim top first. To remove the damage on the rim top and edges of the bowl I topped it on a topping board with 220 grit sandpaper. That removed a lot of the damage on the rim top and outer edge. I used a wooden sphere and 220 grit sandpaper to work on the inner bevel of the rim and remove the darkening and clean up the damage. I sanded the bowl and rim with 320-3500 grit sanding pads to begin the process of removing the scratches and blending the restored rim top into the rest of the bowl. I wiped the bowl down after each pad with a damp cloth to remove the dust and debris. The photos tell the story. I polished the rim top and the briar with micromesh sanding pads. I wet sanded the bowl with 1500-12000 grit sanding pads. I wiped the bowl down after each pad with a damp cloth to remove the sanding dust. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. I am very happy with the results. I turned to the stem to address the issues on the surface of both sides at the button. I “painted” the surface of the stem with the flame of a lighter to lift the indentations. Since vulcanite has “memory” it often will return to its original condition when heated. It worked pretty well leaving behind light chatter and some tooth mark that will need to be repaired. Once the repairs cured I flattened them with a small file. I cleaned up the repairs and blended them into the surface of the vulcanite with 220 grit sandpaper. I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad. I think I finally beat the oxidation.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad Obsidian Oil. I finished by polishing it with Before & After Pipe Stem Polish both fine and extra Fine and then wiped it down with a final coat of Obsidian Oil. This is a beautiful Malaga Canadian with a vulcanite tapered stem. It has a great look and feel. The shape of the bowl, the beveled rim top and the cut of the briar work well to highlight the grain around the bowl sides. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain took on life with the buffing. The rich oil cured colour works well with the polished vulcanite stem. The finished pipe has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.62 ounces/46 grams. It is a beautiful pipe. I will be putting it on the rebornpipes store shortly in the American Pipemakers Section if you are interested in adding it to your collection. Thanks for walking with me through the restoration.

New Life for a Republic Era 1994 Peterson’s “Dublin” Lovat with Sterling Silver band

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by Steve Laug

The next pipe I have chosen is smooth finished Peterson’s “Dublin” Lovat pipe that had a very dirty/grimy finish but had some good looking grain around the bowl sides and shank. It had a tarnished Sterling Silver band on the shank. It came to us from our contact in Copenhagen, Denmark on 14/11/2024. This Lovat was stamped on the left side of the shank and read Peterson’s [over] “Dublin”. It was stamped on the right side and read Made in the Republic of Ireland (three lines). The Sterling Silver Band is stamped on the top with three shields K & P over Sterling Silver. On the right side of the band it has three hallmarks – Hibernia seated arm on a harp (signifies country of manufacture), a crowned harp designating Sterling quality and finally a Date Letter mark – in this case it is an italic “I” (1994). On the left side it is stamped 1997. The pipe was in filthy condition when we brought it to the table. The finish was dirty with grime ground into the briar sides and rim. The bowl had a cake and there was some lava on the rim top and edges. The inner edge of the bowl appeared to be okay and a burn mark on the outer edge on the front. The stem was dirty and moderately oxidized. There were light tooth marks and chatter on the top and underside on and near the button. There was a white “P” stamp logo on the left side of the saddle stem. Jeff took photos of the pipe before his cleanup work. They tell the story and give a glimpse of the promise that we see in this pipe. Jeff took photos of the rim top and stem to show the general condition of the pipe. The bowl and was heavily caked and the rim top had a spotty lava overflow. The inner edge of the bowl looks good and you can see a burn mark on the front outer edge of the bowl. The photos of the stem show the light tooth marks and chatter on both sides near the button. Jeff took some photos of the bowl sides and heel to show the amazing grain that was around this bowl underneath the grime and grease coat on the surface. It is a nice looking pipe.  He took photos of the sides of the shank to show the stamping. The stamping is readable in the photos below and is as noted above. He also captured some of the stamping on the Sterling Silver band on the shank. I am including the link to the Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson).

I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Peterson’s London Made England line. On page 298 it had the following information.

“Dublin” (1992-2003) An orange-brown smooth line with a brass-nickel-brass sandwich band, vulcanite fishtail mouthpiece, consisting mostly of D shapes released for the Danish market. Stamped PETERSON’S in script over “DUBLIN”. A tenth anniversary pipe for the line was produced with a sterling band stamped 2001. Market demand fell shortly thereafter and several pipes stamped “DUBLIN” were released in ’03 for the Fourth of July commemoratives for the US market.

I knew a date range for the pipe I was working on from the stamping on the silver– 1994-1997. My guess is that it was made in 94 and purchased in 97 by the pipe man or woman who held it in trust. Since the one I was working on did not have a D shape it is not provable that it was made for the Danish market. However, other than the shape number, the colour, the silver band and the fishtail stem is the same on the pipe. Now it was time to work on the pipe.

Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs, shank brushes and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with undiluted Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and the darkened spots with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Briarville Pipe Stem Deoxidizer. He washed it off with warm water to remove the Deoxidizer. The pipe had some dark spots on the briar but it looked far better when it arrived. I took some close up photos of the rim top and also of the stem surface. I wanted to show how well it had cleaned up. The rim top had some looked good but there was darkening on the rim top and inner edge and some burn spots on the front and back outer edge of the bowl. It should clean up really well. I also took close up photos of the stem to show the light tooth marks on the surface near the button.I took photos of the stamping on the sides of the shank. You can see that it is stamped as noted above. It is clear and readable. The P logo stamp on the stem side is clear but will need to be touched up. I took photos of the stamping on the silver band to try and capture what was on the band. It is readable. I removed the stem and took a photo of the pipe to have a look at the parts and overall look. I moved on to address the damage on the rim top and the front inner edge of the bowl. I used a folded piece of 220 grit sandpaper to smooth out the damage and bring the bowl back to round. It looked much better at this point in the process. I wiped down the dark spots on the edges of the rim and the heel of the bowl with some oxalic acid on a cotton pad. While it greatly lightened the spots it did not remove them.I sanded the bowl and rim with 320-3500 sanding pads to minimize the dark spots further on the rim edges and the heel of the bowl. I wiped the bowl down with a damp cloth between pads to remove the sanding dust. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips. It works to clean, enliven and protect the briar. I let it sit for 15 minutes then buffed it off with a soft cloth and raised the shine. The bowl looks great at this point. I sanded the stem with 320-3500 grit sanding pads to continue to blend the repairs into the surface of the vulcanite. I wiped the stem down after each pad with an Obsidian Oil cloth to remove the sanding dust and preserve the vulcanite.I touched up the P stamp on the top of the stem with white acrylic fingernail polish. Once it dried I scraped off the excess and sanded the surface with 1500 grit micromesh pad.I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I polished it with Before & After Pipe Polish – both Fine and Extra Fine and gave it a final coat and set it aside to dry. I polished silver band with a jeweller’s cloth to remove the tarnish and protect the finish from further tarnishing. It took on a rich shine. I am excited to finish this Peterson’s “Dublin” silver banded Lovat. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful mixed grain all around it. Added to that the polished black vulcanite stem combined with the bowl and sandwich brass/nickel/brass band on the shank and made a stunning pipe. This smooth Classic Peterson’s “Dublin” banded Lovat is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 32 grams/1.13 ounces. It is a beautiful pipe that I will soon be putting on the rebornpipes store in the Irish Pipe Makers Section. If you are interested in adding it to your collection send me an email or a message. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Father’s Legacy of 10 Brigham Pipes Gathered throughout his life #6

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by Steve Laug

Last month I was contacted by Donna to see if I knew anyone interested in purchasing her father’s pipes. She wrote as follows: “I am wondering if you would be interested in my father’s collection of Brighams.” She further spelled out what he had in the collection. He had 1 – 2 dot pipe, 3 – 3 dot pipes, 2 – 4 dot pipes and 4 – 5 dot pipes. There was a total of 10 pipes. I asked for a photo of the pipes and she sent the photo below. I was very interested.We emailed back and forth and the short story is that I paid for the collection and she shipped the pipes to me. On Tuesday after Easter the box arrived and I was happy to be able to see them up close. They were obviously well-loved pipes and in varying degrees of needing work. I wrote her and told I received them and that I was pleased with the lot. I was looking forward to working on them. She asked me to send her photos along the way as I finished the pipes. I will be sending her the links to the blog so she can see the work and the process of bringing them back to a semblance of their original beauty. Thanks Donna for the opportunity to work on your Dad’s pipes.

The sixth of the pipes I have chosen to work on from the lot was the one sitting three down on the right column in the photo above. I would call the pipe a Bent Billiard shaped pipe with a vulcanite taper stem. It is stamped on the underside of the shank and reads Brigham in script. To the left of that it is stamp with the shape number 523. The stamping will help me date the pipe. From the cake in the bowl and the other pipes I could tell her Dad love aromatic tobaccos. This pipe was heavily caked with an overflow of lava on the rim top and on the inner and outer edges of the bowl. There was burn damage on the rim top and inner edge and down the right side of the bowl. The shank end even that had a coating of tar build up. The finish was smooth with a rusticated panel on the left side of the bowl. The finish was washed out and very worn. It was probably the most worn of the lot of 10. The stem did not sit all the way in the shank so I assumed it was very dirty in the shank. I removed the stem and the Hard Rock Maple Distillator that was sitting in the tenon. The shank was black, tarry and oily. The stem was dirty, calcified and oxidized with thick oil and tar in the airway from the tenon to the button. There were light tooth marks and chatter on both sides ahead of the button. The left side of the taper stem bore five brass pins though I had to clean that area to even find them. That would also help with identifying the pipe. I took some photos of the pipe before I started my work on it. I took a photo of the bowl and rim top to show the cake in the bowl. The rim top had a thick coat of lava overflowing down the crowned top with heavy burn damage around the top, inner and outer edge. I took photos of the top and underside of the stem showing the light tooth chatter on the vulcanite stem surface. It is heavily oxidized and calcified and is quite dirty on the surface of the vulcanite.The stamping is very, very faint and hard to read in the photo below. With a bright light and lens, it reads as noted above. I removed the stem from the shank and took a photo of the parts to show the parts of the pipe. The finish on the pipe is very worn and tired looking. The brass dots on the stem are hidden under the grime and oxidation. For the needed background I am including the information from Pipedia on Brigham pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Brigham_Pipes). Charles Lemon (Dadspipes) has written book on the history of the brand. This article is a good summary. I have included it below.

Roy Brigham, after serving an apprenticeship under an Austrian pipesmith, started his own pipe repair shop in Toronto, in 1906. By 1918 the business had grown to include five other craftsmen and had developed a reputation across Canada for the high quality of workmanship. After repairing many different brands of pipes over the years, Roy noted certain recurring complaints by pipe smokers, the most common referred to as “tongue bite”. Tongue bite is a burning sensation on the smoker’s tongue, previously thought to be due to the heat of the smoke (i.e. a “hot smoking pipe”).

He soon began manufacturing his own pipes, which were lightweight, yet featured a more rugged construction, strengthening the weak points observed in other pipes. The problem of tongue bite intrigued him, and he decided to make overcoming it a future goal.

About 1938, Roy’s son Herb joined him to assist in the business. The business barely survived the great depression because pipes were considered to be a luxury, not a necessity, and selling pipes was difficult indeed. In approximately 1937 [1], after some experimentation, Roy and Herb discovered that tongue bite was in fact a form of mild chemical burn to the tongue, caused by tars and acids in the smoke. They found that by filtering the smoke, it was possible to retain the flavour of the tobacco and yet remove these impurities and thereby stop the tongue bite.

Just as Thomas Edison had searched far and wide for the perfect material from which to make the first electric light bulb filaments, Roy & Herb began experimenting with many materials, both common and exotic, in the quest for the perfect pipe filter. Results varied wildly. Most of the materials didn’t work at all and some actually imparted their own flavour into the smoke. They eventually found just two materials that were satisfactory in pipes: bamboo and rock maple. As bamboo was obviously not as readily available, rock maple then became the logical choice.

They were able to manufacture a replaceable hollow wooden tube made from rock maple dowelling, which when inserted into a specially made pipe, caused absolutely no restriction to the draw of the pipe, yet extracted many of the impurities which had caused tongue bite. The result was indeed a truly better smoking pipe…

I then turned to a second article by Charles Lemon called, “A Closer Look at the Dots, Dates, and Markings of Brigham Pipes” to be able to pin down the time frame that the pipe was made in and to help interpret the stampings and shape number on the pipe. Here is the link to his article (https://pipedia.org/wiki/Brigham_Pipes_%E2%80%93_A_Closer_Look_at_Dots,_Dates_and_Markings).

I have dubbed the decades between 1980 and 2000 the Late Canadian Era, a period that saw several changes at Brigham that are of note to the collector. First, the traditional 8-grade pinning system (the famous Brigham “Dots” which denoted the quality of the pipe) was changed to a 7-grade system to simplify pinning (more on this below), and the Norsemen and Valhalla series were merged to form the President Series, which represented the very finest pipes coming out of the Toronto factory. Early pipes from this era (left, below) are stamped with a shape number and “Brigham” over “Canada”;later pipes (late 1980s+, on right below) are stamped simply with a shape number and the Brigham logo.

I read further in the article to the section entitled Revised Dot System 1980. I quote from that below.

Brigham changed the Dot system in 1980, adding a 7 Dot at the top of the line, dropping the names of each series and eliminating the confusing vertical and horizontal 3 Dot configurations. The Norsemen and Valhalla series were combined to form the President series of freehand pipes, which adopted a 3 Dot pattern with a larger dot on the right as shown below. The 7- grade pinning system stayed in place from 1980 to 2001.

With the information from article and the chart above I knew what I was dealing with in terms of the stamping and the age of this pipe. I learned that this Late Canadian Era was made between 1980-2000. The pipe is a Brigham (5-Dot) 523, a Bent Billiard to my mind. The Brigham Canada stamping pins it down to the period between 1990-2001 when the aluminum tenon was replaced.

I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first and second cutting heads and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process. I cleaned out the shank, the airway and the deep mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that Donna’s Dad had really enjoyed and used this pipe. I cleaned the inside of the aluminum tenon and the airway in the stem with alcohol, cotton swabs and pipe cleaners in the same way as I did the shank. It also was very dirty.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed  the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. The damage on the bowl front and rim top is very clear. The burn damage on the right side of the bowl, the rim top and inner bevelled edge were going to take a lot of shaping work. There was also a place on the right side about 2/3 up from the bottom that appeared to be a flaw in the briar. I topped the bowl on a 220 grit sheet of sandpaper on a topping board. I also used my Dremel and sanding drum at a slow speed to work over the burn damage on the right side of the bowl. I was able to remove most of it.Once I had sanded the rim top smooth and the right side of the bowl with the Dremel I sanded it with 220 grit sandpaper. I filled in the flaw with clear CA glue and pressed briar dust into the flaw. I continued my sanding and shape of the rim top and side with the sandpaper until I had removed the majority of the damage. It looks much better in the photo below. I also sanded the repair at the same time.I forgot to take photos of the bowl after I had sanded it with the 220 grit sandpaper. I finished that and moved on to it with 320-3500 grit sanding pads to finish minimizing the burn damage and reshape the rim top and the top half of the bowl. The briar began to take on a rich shine and the burn damage was by and large gone. The photos tell the story.I polished the briar with micromesh sanding pads – dry sanding it with 1200-15000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain really started to rise to the surface as I polished it. The depths of the rustication looked very good as well. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I used a horsehair shoe brush to work it into the rusticated portions. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I scrubbed the oxidation on the stem with Soft Scrub cleanser and was able to remove a large amount of it. I sanded the area around the button edge and the remaining oxidation with a folded piece of 220 grit sandpaper. Progress was happening! I sanded the surface of the vulcanite with the 2 inch sanding pads – 320-3500 grit pads to remove the remaining oxidation. I dry sanded the surface until I have removed all of the oxidation and the stem started to really shine.I refit the aluminum tenon with the new Brigham Rock Maple Distillator. It is a unique and cool smoking experience. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. The final steps in my process involve using the buffer. I buffed the bowl and stem with Blue Diamond to polish out the light scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The smooth, nicely grained bowl sides and the rusticated blaze on the left bowl side looks great with the vulcanite stem. The Brigham 523 Bent Billiard with a vulcanite taper stem feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below.  The dimensions are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.45 ounces/41 grams. It is a beautiful pipe that I will soon be adding to the rebornpipes store in the Canadian Pipemakers Section. If you would like to add it to your collection let me know. It should be a great smoking pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Duca Carlo Italy Bent Rhodesian

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by Steve Laug

The next pipe on the table is an interesting Bulldog or Rhodesian without the rings and with a triangle shaped taper stem. Jeff purchased this pipe from an antique mall Ogden, Utah, USA on 03/25/2021. There was a moderate cake in bowl and the rim top looked amazingly good. The rim top and the inner edge were not damaged and showed no nicks or lava buildup. The finish was dull and had grime ground into the surface of the briar. Though hard to see there are a few fills in the bowl, but the stain and finish may be hiding them at this point in the process. The pipe is stamped on the underside of the shank and reads DUCA CARLO and at the shank/stem union it is stamped ITALY. I remembered that the pipe was a Savinelli made pipe but I could not remember much more than that about connection. I would need to check the blog to see what I had found when I worked on other Duca Carlo pipes. The stem was made for a 6mm Savinelli Balsa filter. It was lightly oxidized and had light tooth marks and chatter on both sides at the stem – both on the stem surface and on the button itself. Jeff took photos of the pipe before he started his clean up work. I like to have an idea of how the pipe was smoked before we got it and what the bowl and rim top looked like. Jeff always takes some photos of the bowl and rim from various angles to show what it looked like. The stem looked very good under the oxidation. The was a gold crown logo on the topside of the stem. He took photos of the sides and heel of the bowl to give a sense of the grain on the pipe. You can also see the fills on the right side of the bowl. The next two photos show the stamping on the underside of the shank. It is faint in spots but otherwise clear and readable as noted above. The gold crown on the stem top is in good shape.I did a quick scan of the rebornpipes blog and found a link to the Duca Carlo pipe that Dal Stanton had restored (https://thepipesteward.com/2021/05/04/liberating-the-grain-of-a-candy-apple-finish-a-savinelli-duca-carlo-poker-of-italy/). I always appreciate the research that Dal does when he works on pipes because it is what I like doing when I am restoring the pipes on my table. I quote from the portion of the blog that gives the background information on the brand. (Thanks Dal for the leg work on this one!)

Whenever I work on a pipe, I’m always interested to know something of the pipe.  My first stop at Pipedia reveals that the Duca Carlo is a second of Savinelli, the well-known Italian pipe manufacturer. Savinelli’s history as an Italian pipe maker goes back to 1876 – a rich history and tradition which can be read in Pipedia’s Savinelli article.  The Duca Carlo is listed in the main Savinelli article within an extensive listing of “Savinelli made sub-brands, seconds & order productions”.  The Duca (Duke) Carlo is listed with the Duca di Milano and Duca di Paolo giving the impression that Savinelli produced these as special lines commemorating these historical figures.  With a quick internet search brings me to a Wikipedia article.  Duca Carlo reveals an interesting story of a child that died of smallpox at age 3 (See: Carlo, Duke of Calabria):

Carlo of Naples and Sicily (Italian: Carlo Tito Francesco Giuseppe; 4 January 1775 – 17 December 1778) was Duke of Calabria as heir to Naples and Sicily. Born at the Caserta Palace near Naples, he was known as the Duke of Calabria at birth as the heir apparent to his father’s throne. His mother was a daughter of Empress Maria Theresa and thus sister of Marie Antoinette.

A member of the House of Bourbon, he was a prince of Naples and Sicily by birth. He was the hereditary prince of Naples. His birth allowed his mother to have a place in the Council of State, pursuant to his parents’ marriage contract.

Carlo died of smallpox[1] aged 3. Six of his younger siblings would die of smallpox also: Princess Maria Anna (in 1780), Prince Giuseppe (in 1783), Prince Gennaro (in 1789), Prince Carlo Gennaro (also in 1789), Princess Maria Clotilde (in 1792) and Princess Maria Enricheta (also in 1792).  He was buried at the Church of Santa Chiara in Naples.

The only other reference to the Duca series in the Savinelli Pipedia article comes from a photo that does not mention a name, but the stem stamping is clearly from the Duca series of pipes listed.  No dating on the picture can be seen. The Savinelli Duca line is confirmed by my next stop. Pipephil (http://pipephil.eu/logos/en/logo-d9.html) gives two examples of Savinelli Ducas – a Duca Carlo and Duca Eraldo.  Consistent between each example is the crown stem stamping. Armed with the information that I had gleaned from Dal’s blog, I turned my attention to the pipe itself. Jeff had done a great cleanup on the pipe. He reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs, shank brushes and pipe cleaners. He scrubbed the bowl exterior with a tooth brush and undiluted Murphy’s Oil Soap to remove the grime on the finish of the bowl and the rim top. He rinsed it under running water. One of the benefits of this scrub is that it also tends to lift some of the scratches and nicks in the surface of the briar. He dried it off with a soft cloth. He cleaned the internals and externals of the stem with alcohol, pipe cleaners and cotton swabs. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it off with warm water and cleaned out the airway in the stem with alcohol. When I received it the pipe looked very good. I took a photo of the rim top and stem to show the condition. The rim top and the inner edge of the bowl were in good condition. The stem was vulcanite and there were some tooth marks and chatter on both sides ahead of the button and on the button surface. The gold crown had lost some of its lustre in the clean up and would need to be touched up.The stamping on the pipe is faint in spots but still is clear and readable as noted above. I removed the stem from the shank and took a photo of the pipe to give a sense of the whole.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips. It works to clean, enliven and protect the briar. I let it sit for 15 minutes then buffed it off with a soft cloth and raised the shine. The bowl looks great at this point. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks and chatter on the stem and was able to raise most of it. I filled in what remained with black, rubberized CA glue. Once it hardened I flattened the repairs with a flat file. I cleaned up the repairs and blended them into the surface of the stem with 220 grit sandpaper. I sanded the stem with 320-3500 grit sandpaper to further blend in the repairs on the surface. I wiped the stem down with an Obsidian Oil cloth after each sanding pad. It began to look very good.I touched up the Crown logo stamp on the topside of the triangle taper stem with Rub’n Buff Antique Gold. I worked it into the stamp with a toothpick. I buffed off the excess with a paper towel and polished the stem with some Obsidian Oil.I polished it with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. The photos below show the polished stem. I fit the stem with a Savinelli 6mm Balsa System filter. The fit was perfect and the draw seems remarkably open.This Savinelli Made Duca Carlo Italian Bent Rhodesian with a vulcanite saddle stem is a great looking pipe now that it has been restored. The rich browns and blacks of the contrasting stains came alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Duca Carlo Rhodesian is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.87 ounces/53 grams. This beauty will be going on the rebornpipes store in the Italian Pipe Makers section. Let me know if you are interested in adding it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!