Tag Archives: Stem repairs

Freshening Up A Pair Of WDC Meerschaum Bowl, Bakelite Base And Redmanol Stem Pipes In A Presentation Case

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Blog by Paresh Deshpande

It’s been a while since I have sent Steve any write ups for posting on rebornpipes and it’s not because I have not been working on any. As a matter of fact, I had completed re-stemming and refurbishing of 4 un-smoked vintage bowls. These were c.1897 BBB OWN MAKE Billiard with long pencil shank that came with its original shop stickers on it, the second was a c.1901 A.D.P (Adolph Posener), the third was a c.1904 Imperial ITC bent billiard and the fourth was c.1911 A.O KEYSTONE (Adolphe Oppenheimer & Co). Unfortunately, I lost the photographs that I had taken of all the pipes during their refurbishing process and as such there was nothing for me to base my write ups on (yeah…I know even Steve has been suggesting that I do the write up simultaneously as I work!!).

Moving ahead, the next project that I selected to lift up my spirits was a pair of WDC Meerschaum bowled Bulldog pipes that came in its beautiful Presentation case. Both pipes appeared to be in a very good condition and should clean up well. Here are a few pictures of the pair and its case as it sat on my work table. This pair of pipes has three different materials used in its manufacture and that is what makes it unique and interesting. The chamber/bowl are made from Meerschaum which threads in to a Bakelite shank that has a brass (?) band at its end and bears its trademark inverted triangle stamped with as “WDC”. The stems are made of Redmanol, a beautiful translucent material that was widely used in the early part of the 20th century. I have worked on a few WDCs earlier and am pretty familiar with the brand’s history. I revisited rebornpipes where I had posted my previous WDC projects. Here is the link to the write up which will give readers a fairly detailed idea about the brand and a rough estimate as to the vintage of the pair of pipes on my work table.

https://rebornpipes.com/2019/04/05/sprucing-up-another-wdc-a-cased-bakelite-briar-dublin/

I visited rebornpipes.com and came across an interesting article on materials used in pipe making (https://rebornpipes.com/2014/08/09/hard-rubber-and-other-early-plastic-used-in-pipes-ronald-j-de-haan/)

It is here that I found the following information on “BAKELITE”:

These qualities made Bakelite the most successful synthetic material in the first half of the 20th century. From 1928 it was also produced as molded resin. Both the pressed and the molded forms were suitable for the pipe making industry. Pipes were made from Bakelite and molded phenol-resin. Complete pipes of Bakelite are very rare because of its lack of heat resistance. Phenol-resin however was frequently used for pipe mouthpieces and cigarette holders because it imitated amber.

Further search on rebornpipes got me to a write up that Steve had done on a Redmanol WDC pipe. Given below is the link to the referenced article.

https://rebornpipes.com/2020/05/26/life-for-a-wdc-redmanol-dublin-with-a-removable-redmanol-bowl/

I quote from the article…..

“I turned to Wikipedia for an article on Bakelite and Redmanol to remind myself of the connection between the companies (https://en.wikipedia.org/wiki/Bakelite).

As the sales figures also show, the Bakelite Company produced “transparent” cast resin (which did not include filler) “artificial amber”, were machined and carved to create items such as pipe stems, cigarette holders and jewelry.[11][12] However, the demand for molded plastics led the Bakelite company to concentrate on molding, rather than concentrating on cast solid resins.[11]:172–174…

…The Bakelite Corporation was formed in 1922 after patent litigation favorable to Baekeland, from a merger of three companies: Baekeland’s General Bakelite Company; the Condensite Company, founded by J.W. Aylesworth; and the Redmanol Chemical Products Company, founded by Lawrence V. Redman.[13] Under director of advertising and public relations Allan Brown, who came to Bakelite from Condensite, Bakelite was aggressively marketed as “the material of a thousand uses”.[7]:58–59[14] A filing for a trademark featuring the letter B above the mathematical symbol for infinity was made August 25, 1925, and claimed the mark was in use as of December 1, 1924. A wide variety of uses were listed in their trademark applications.[15]

I also read a brief article on Redmanol on Wikipedia and the link was clear as the companies joined in 1922 (https://en.wikipedia.org/wiki/Redmanol_Chemical_Products_Company).

Redmanol Chemical Products Company was an early plastics manufacturer formed in 1913. Lawrence V. Redman was its president. In 1922, the Redmanol Company, the Condensite Company of America, and General Bakelite were consolidated into the Bakelite Corporation.[1]” ….unquote.

From the above gleaned information, it is safe to conclude that the pipe now on my worktable is of 1920s and early 1930s vintage.

Though I had simultaneously worked on this pair, I have divided the write up in two parts where I have dealt with each pipe separately. In PART I, I shall deal with the straight Bulldog of the pair and in PART II, I shall describe the process on the bent Bulldog.

PART I:- STRAIGHT BULLDOG

Initial Visual Inspection
The straight bulldog pipe is in great condition given its 90 odd year age. It appears to have been well smoked given the decent layer of cake in the chamber. The rim top is clean without any lava overflow. The meerschaum bowl has a few superficial scratches from being used. The Bakelite diamond base and shank is dull in appearance, but intact. The translucent Redmanol stem is slightly oxidized and appears dull and lackluster. There is a deep tooth indentation over the upper surface and a chipped surface near the round orifice. The pictures below give a fair idea of the condition of the pipe in its present state. Detailed Inspection
The pipe consists of three parts, a Meerschaum bowl, Bakelite base and shank and the Redmanol straight stem with a round orifice. These three parts come together as an instrument of smoking by means of threads at the bowl and stem ends.The meerschaum bowl is in very good condition with just a few scratches over the sides. The chamber has a thick layer of dried and crumbling cake. The rim top is in pristine condition and does not have any overflow of carbon deposits. The thread on the cup is slightly worn only at a small section and the attaches securely with the Bakelite shank. The bottom of the meerschaum cup has three draught holes and shows a couple of dents/ dings. The draw on the pipe was not very smooth and open. Close observation of the depth of the meerschaum cup made me realize that it touched the heel of the Bakelite base and constricted the air flow. I shall deal with this issue subsequently. The Bakelite base is clean with no traces of old oils and tars in the trough that houses the meerschaum cup. The brass rim cap at the top of the Bakelite base is firmly fixed and is nicely clean and shining. The mortise shows some traces of gunk but should clean up nicely. There are a couple of minute chipped spots over the right side of the diamond shank edge (encircled in yellow). The brass band at the shank end shows some signs of brassing and should polish up to nice shine. The brass rim cap and the shank band coupled with the translucent Redmanol stem add a nice bling to the appearance of the pipes. The diamond Redmanol stem has a rounded orifice which also points to its vintage. It has a rich translucent red color and the light really plays through. I cannot wait to see the stem clean up. Minor tooth chatter is seen on the upper and lower surface. The pointed corner edge of the lip on the left is broken (encircled in green) and will either have to be reconstructed or filed away to a straight profile. The stem airway has darkened due to accumulation of saliva, oils and tars and would need to be thoroughly cleaned. The screw-in tenon is of the same Redmanol material and is covered with dried oils and tars.   The Process
I started this project by reaming the chamber with my smaller fabricated knife and scraped out all the carbon from chamber. I used a 220 grit sand paper, pinched between my thumb and forefinger, to sand the inner walls of the chamber of the pipe. Once I had reached the bare walls, I wiped the chamber with a cotton pad dipped in isopropyl alcohol. This removed all the residual carbon dust and also rid the chamber of all ghost smells. The walls of the chamber are nice and solid with no signs of cracks.I cleaned the external surface of the Meerschaum cup with Murphy’s Oil soap and cotton swabs. I also cleaned the threads at the foot of the cup with tooth brush and oil soap. I wiped the bowl surface with a moist cloth to remove the soap and grime that remained on the surface. The stummel surface cleaned up nicely. The scratches and dents and dings over the stummel surface are now clearly visible.Once I was done with cleaning the external surface of the meerschaum cup, I handed over the cup to Abha, my wife, to work her magic in polishing the cup. She polished the rim top surface and rim edges with micromesh pads. She then went on to dry sand the entire stummel with 1500-12000 grit pads and wiped the bowl down with a damp cloth to remove the dust that was left behind by the sanding. I had requested her to minimize the scratches but not necessarily remove them. These lacerations and dings must have had a history and I wanted to preserve it. She did a fantastic job of polishing the meerschaum cup to a nice deep shine.While Abha was busy with polishing the meerschaum bowl, I addressed the stem repairs. I first cleaned the stem surface and the stem airway using anti-oil dish cleaning soap and thin shank brush and rinsed it under warm running water to remove the entire gunk from the airway. I also cleaned up the threaded tenon with a tooth brush and soap. To finish the cleaning, I ran a few bristled and regular pipe cleaners dipped in alcohol to remove the residual gunk from the airway and dry it out.To address the minor tooth chatter on both upper and lower surfaces, I sand the bite zone with a folded piece of 320 grit sandpaper. However, there was one tooth indentation in the bite zone and the chipped corner of the lip still remained an eyesore. I spot filled these with clear CA superglue and set the stem aside for the glue to cure. I cleaned the mortise by scraping out the dried gunk using my fabricated tool. Next, I cleaned the Bakelite shank with anti oil dish soap and tooth brush. I cleaned the shank internals and mortise with shank brush and anti oil soap and rinsed it under warm water. The shank is now clean both from the inside and the outside. Once the stem fills had cured, I sand the fills with a flat head needle file to roughly match the fill with the rest of the stem surface. I further fine tune the match by sanding the bite zone with 320 grit sandpaper followed by 600 grit sandpaper.  Following the sanding with a piece of 600 grit sandpaper, I began the process of polishing by wet sanding the entire stem with 800, 1000, 1500 and 2000 grit sandpapers. I completed the polishing of the stem by dry sanding the stem with 3200 to 12000 grit micromesh pads. The translucent red of the Redmanol stem just shines through.   With the Meerschaum bowl and the Redmanol stem polished, I turned my attention to the Bakelite shank. I polished the shank by wet sanding with 1500 to 2400 followed by dry sanding with 3200 to 12000 grit micromesh pads. Next I gave a beeswax polish to the meerschaum bowl. I assembled the equipment and materials that would be needed during the process viz heat gun, paper towels, q-tips and a Katori, a steel container graciously lent by Abha from the kitchen and of course, beeswax. I stuffed the chamber with cork to prevent inadvertent seepage of the melted beeswax into either. Next, I melted a sufficient quantity of beeswax in the katori using my heat gun and thereafter heated the stummel. Using the a folded pipe cleaner, I completely coated the stummel with the wax and continued the application till the surface was saturated and set the stummel aside to absorb the wax. I reheated the stummel with the heat gun about 20 minutes later and let the excess wax either be absorbed or drip off from the stummel surface. I rubbed off the excess wax with a soft cotton cloth and brought a deep shine to the surface with a microfiber cloth. To finish, I re-attach the Redmanol stem with the Bakelite shank. I mount a cotton cloth buffing wheel on to my hand held rotary tool and setting the speed at 50% RPM, applied Blue Diamond compound over the shank and the stem surface. I wiped/ buffed the parts with a soft cotton cloth to clear it of any leftover compound dust. I then mounted another cotton cloth wheel on to the polishing machine and applied several coats of carnauba wax over the shank and the stem of the pipe. I finished the restoration by giving the pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. Have a look at the completed pipe below. P.S. – Readers must have noticed that the meerschaum bowl has been changed from three holed one to one hole. Well, if you recollect I had made a mention of draw on this pipe being constricted. It turns out that the meerschaum bowl on this pipe was a long neck one and the one on the bent bulldog had a shorter neck. The Bakelite base of the straight pipe is shallow as compared to the bent bulldog and accommodated the short neck meerschaum bowl better than the long neck bowl. Once the switch was made, the draw on both the pipes was open, full and smooth as silk.

Now, why the bowls were switched in the first place? The answer to this intriguing question will be given in the next part…

Thank you all for being with me as I walk the path of learning nuances of pipe restoration.

Sidle Up to the Bari

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by Kenneth Lieblich

Next on the chopping block is a charming Danish pipe, likely by Bari. I say “likely” because it does not specifically name Bari on the pipe, but Steve assured me that he has seen other Bari pipes like it. He feels comfortable calling it a Bari and that is more than good enough for me. His imprimatur is worth its weight in gold!   There was only one marking on the pipe – the underside of the stummel read Made in [over] Denmark. There was no shape number or any other identifying marks.This freehand pipe is quite beautiful and many of its curves are reminiscent of ski slopes from my youth. It is a pretty pipe and feels light and comfortable in the hand.

From Pipedia, here is a very brief history of the Bari company:

Bari Piber was founded by Viggo Nielsen in Kolding around the turn of 1950-51. Viggo’s sons Kai Nielsen and Jørgen Nielsen both grew into their father’s business from a very young age and worked there till 1975. Bari had very successfully adapted the new Danish Design that had been started mainly by Stanwell for its own models. When Viggo Nielsen sold Bari in 1978 to Joh. Wilh. von Eicken GmbH in Hamburg, Bari counted 33 employees. From 1978 to 1993 Åge Bogelund and Helmer Thomsen headed Bari’s pipe production. Thomsen bought the company in 1993 re-naming it to Bari Piber Helmer Thomsen. The workshop moved to more convenient buildings in Vejen. Bari’s basic conception fundamentally stayed the same for decades: series pipes pre-worked by machines and carefully finished by hand. Thus no spectacular highgrades but solid, reliable every day’s companions.On to the pipe: it was in decent shape, but there were a few issues. The stem had a bit of oxidation and a LOT of calcification, though fortunately, very few bite marks. The stummel also had a few issues. The outside of the bowl had some dings and a couple of fills that needed to be addressed. The wood also had some stains and paint splatter. There was lava and debris on the rim, and a small burn mark. Most significantly, there was a chunk missing from around the mortise end of the shank. Some serious repair work was needed there! The stem was first on my list. I wiped down the outside of the stem with Murphy’s Oil Soap on some cotton pads. There was so much calcification on the stem that I decided to take a blade and gently scrape it all off. You can see in the photos how much came off! I also took a BIC lighter and ‘painted’ the stem with its flame in order to lift the few bite marks and dents. This was moderately successful in raising the damage. Then, I cleaned out the insides with pipe cleaners and isopropyl alcohol. It was pretty dirty and required quite a few pipe cleaners. Once this process was done, the stem went for an overnight soak in the Pipe Stem Oxidation Remover. The following day, I cleaned all of the de-oxidizing mess off with alcohol, pipe cleaners, et cetera. The oxidation had migrated to the surface and would be fairly straightforward to remove. I scrubbed with SoftScrub on some cotton pads to remove the leftover oxidation on the stem. I built up the dents on the stem with cyanoacrylate adhesive and let them fully cure. Then I sanded the adhesive down with 220-, 400-, and 600-grit sandpapers to meld seamlessly into the stem. Finally, I used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing.On to the stummel, and the usual cleaning procedures were in order for this pipe. I first decided to ream out the bowl. I used both the PipNet Reamer and the KleenReem to remove the built-up cake and followed that with 220-grit sandpaper to eliminate as much as I could. I took the bowl down to bare briar, as I wanted to ensure there were no hidden flaws in the walls of the bowl. Fortunately, there were none. I used a small butter knife to gently chip away at the lava on the rim and used more Murphy’s with a scrub brush to remove any remainder. This actually worked quite well. I then moved on to cleaning the outside of the stummel with Murphy’s Oil Soap and some cotton pads. That removed any latent dirt that blighted the wood. I then proceeded to clean out the insides of the shank with Q-tips, pipe cleaners, and isopropyl alcohol. There was some filth inside this stummel and it took quite a bit of cotton to get it clean. I followed that up by cleaning the insides with some dish soap and tube brushes.A de-ghosting session also seemed in order, so I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the oils, tars and smells to leach out into the cotton. Now it was time for the serious work: to fix the large gouge in the mortise, at the end of the shank. There were several problems to be addressed: to ensure that the repair was structurally sound, so it could withstand the wear and tear of the tenon going in and out; to ensure that the repair looked reasonably consonant with the surrounding wood, and to ensure that the inside of the mortise was smooth and conformed perfectly to the shape of the tenon. The repair was made with a mixture of briar dust and cyanoacrylate adhesive. This ensures a strong repair and one that looks similar to the surrounding wood. As it turned out, I had to build up the repair more than once to achieve the results I wanted. It was fairly straightforward to sand down the flat end of the shank, but it was very difficult to ensure that the inside of the mortise matched perfectly with the tenon. Honestly, it took a bit of trial and error to get it right. I sanded the repair down with a file and 200- and 400-grit sandpaper until it was level with the surrounding briar. Having completed that, I was able to address the small nicks on the rim and the bowl. I dug out my iron and a damp cloth to try to raise the nicks. The hot and moist steam can often cause the wood to swell slightly and return to shape. There was some movement – not a lot, but it was better than doing nothing. The repair was not perfect, but the remaining scratches would be improved by sanding. Now I could address the burn on the rim. I took some oxalic acid, used several Q-tips, and rubbed. The burn improved quite a bit. The burn was very superficial and did not affect the integrity of the wood at all.After removing the burn and checking in on the mortise repair to ensure its integrity, I used all nine Micromesh pads (1,500 through 12,000 grit) on the stummel to finish it off. After that, a light application of Before & After Restoration Balm brought out the best in the stummel’s grain. This is a very elegant Danish pipe. At this point, I checked in with Steve to see what he thought of the restoration so far. He made the excellent suggestion of applying a layer of Fiebing’s Black Leather Dye to the rim and the mortise-end of the shank. After applying the dye, flaming it, and letting it set, I wiped those areas down with isopropyl alcohol to remove most of the dye. The goal here was to accentuate the grain on those particular areas of the pipe with only residual amounts of black dye. In order to further the external beauty of this pipe, I applied some of Fiebing’s Medium Brown Leather Dye over the entire stummel. As usual, I applied flame from a BIC lighter in order to set the colour. I then added a second coat – just to make sure. It looked so much better with a richer colour. I then used some isopropyl alcohol to wipe down the pipe and remove some excess dye. At this point, I chose to re-sand the stummel with all of the micromesh pads. I followed up with some more Before & After Restoration Balm. What a wonderful result! Then it was off for a trip to the buffer. A dose of White Diamond and a few coats of carnauba wax were just what this pipe needed. The lovely shine made the wood look absolutely beautiful. In fact, it turned out so well that this pipe has already sold! I know that the new owner will enjoy smoking it for many years to come. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a MALAGA Rusticated Bent Apple

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Blog by Steve Laug

The next pipe on the table is another interesting Malaga pipe that Jeff. This pipe was purchased off EBay on 10/29/2017 from Manteca, California, USA. It is an interesting looking rusticated bent Apple. The finish looks a lot like a Brigham. It has the classic Malaga oil cured finish and some great looking grain on the smooth rim, shank top and right side. There was a smooth band around the shank end and the rim. The pipe is stamped on right side of the shank and reads MALAGA. The shape is well done and the fit of the stem against the shank is very well done. The carver did a great job of carving the pipe to capture the grain around the smooth portions bowl and shank. The bowl had a heavy cake with an overflow of thick lava on the rim top. The sides of the bowl and shank are very dirty with grime and oils ground into the rusticated finish from prolonged use. The vulcanite stem was heavily oxidized and calcified. It had tooth dents and chatter on the top and the underside of the stem near the button and on the button surface itself. Jeff took photos of the pipe before he started the cleanup work. With some work it will be a real beauty. Jeff took a close up photo of the bowl and rim to capture the condition of the pipe before he started the cleanup work. The bowl has a thick cake and the uneven overflow of lava on the rim top is quite thick all the way around but slightly heavier toward the back. The inside edge of the rim could be damaged but it quite hidden under the lava coat. The stem is deeply oxidized, calcified and dirty and there is tooth chatter and marks on both sides of the stem ahead of the button. He took a photo of the stamping on the right side of the shank. It read as noted above. Jeff took photos of the sides and heel of the bowl to give a picture of what the briar looked like. There is some nice grain around the sides. You can also see the damage to the rim edges and the heel of the bowl in the photos below.   I am including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link – https://rebornpipes.com/tag/malaga-pipes/.That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

Jeff had cleaned up the pipe using his usual procedure. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. When the pipe arrived and I unpacked it the stem was broken off at the end. There was about a ¼ inch of the stem and the entire button was in the bottom of the bag that the pipe was packed in. I took photos of the pipe once I received it. The rim top cleaned up really well. The rim top and outer edge of the bowl show some darkening over most of the surface. There is damage to the inner edge of the bowl and bowl is out of round. The stem surface looked very good with tooth marks and chatter on the top side and the underside near the button. The stamping on the right side of the shank is clear and readable. It reads as noted above. I removed the stem and took a photo of the pipe to give a sense of the whole.  I started my work on the pipe by dealing with a hard thick area of cake on the lower front of the bowl. The rest of the bowl was very clean but that area had a hard wedge of carbon that was impervious to reaming and scraping. It was thick and was a battle to remove. It is hard to capture a picture of it but you can see part of it in the photo below.  I stuffed the bowl with cotton bolls and plugged the shank. I filled the bowl with isopropyl alcohol and let it soak the carbon pack in the bowl. It sat for several hours and once I removed the cotton bolls the cake had softened some. I scraped and chipped the carbon wedge with the Savinelli Fitsall Pipe Knife and was able to remove all of it. It was rough then but much cleaner. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel and smoothed out the roughness. I worked over the rim top and the inner edge of the rim with a folded piece of 220 grit sandpaper. I gave the inner edge a slight bevel and smoothed out the damage on the rim top.  I polished the rim top and smooth briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth. I also ran the pads over the high spots on the rustication as well to give some contrast.   I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for 10-15 minutes and then buffed with a cotton cloth to raise the shine. The grain came alive and the finish looked rich.     I set aside the bowl and turned my attention to the stem. I “painted” the surface of the stem with the flame of a Bic lighter to lift them as much as possible. I filled in the remaining tooth dents and marks with Black Super Glue and set it aside for the repairs to cure.   Once they cured I flattened them with a file. I cleaned up the repaired areas with 220 sandpaper to blend the repairs into the surface of the stem. I started polishing it with 400 grit wet dry sandpaper.     I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.       This Malaga Rusticated Bent Apple with a vulcanite taper stem turned out to be a real beauty. The carver did a great job on the rugged rustication and the shape of the pipe. I polished stem and the bowl with Blue Diamond polish on the buffing wheel and the finish just popped and came alive. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The pipe took on life with the buffing. The rich oil cured colour works well with the polished black vulcanite stem. The finished Malaga Bent Apple has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe was 38 grams/1.34 ounces. I will be putting it on the rebornpipes store shortly. It will be in the American Pipe Makers Section. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!   

Restoring and Restemming a Bari Pearl 7075 with a Bamboo Shank

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Blog by Steve Laug

Jeff and I went through all the bowls that we had in boxes at his place recently. We wanted to consolidate them into one place and clean them all up. We sorted them as we went through them all. Many ended up being junk while a large number went into a box to be sent to me for restemming. One of those which caught my attention was an interesting bowl with a well coloured bamboo shank. It had a vulcanite spacer between the briar and the one knuckle piece of bamboo and another one at the shank end. It was a nice Brandy shape pipe with some great grain around the sides and shank. The bowl had been smoked and the top had some darkening and slight damage on the flat top and inner edge. The bamboo had a nice patina to it that showed that it had been someone’s favourite and had been well smoked. The shank end was smooth so a tight fit would be easy to do. It was stamped on the underside of the shank and read BARI [over] Pearl [over] Made In [over] Denmark [over] 7075 which is the shape number. Jeff had reamed and cleaned it before he sent it to me so it was in good shape when it arrived today. When I unpacked the box of bowls this one caught my eye. I wanted to restem it so I pulled it out to work on next. I took a photo of the rim top and edges to show the condition. You can see that it is damaged on the top and both edges. There is some darkening on the top and edges and there are some rough spots around the bowl top and edges. I took a photo of the stamping on the underside of the shank. It reads as noted above. It is clear and readable though faint in spots.I turned to Pipephil to see if I could find information on the Pearl model but there was nothing there on the model (http://pipephil.eu/logos/en/logo-b1.html). I quote from the sidebar below and also have included a screen capture of the information.

Brand founded by Viggo Nielsen in 1950 and sold to Van Eicken Tobaccos in 1978. At this time Age Bogelund managed Bari’s production. The company has been bought in 1993 by Helmer Thomsen. Bari’s second: Don, Proctus.  I then turned to Pipedia for some history of the brand and also to see if there as information on the Pearl model (https://pipedia.org/wiki/Bari). I have included the history below. There was also a photo that was done by Smoking Pipes.com and had a copy right so I did not include it. It did help me determine the kind of stem to use on the pipe.

Bari Piber was founded by Viggo Nielsen in Kolding around the turn of 1950/51. Viggo’s sons Kai Nielsen and Jørgen Nielsen both grew into their father’s business from a very young age and worked there till 1975.

Bari had very successfully adapted the new Danish Design that had been started mainly by Stanwell for it’s own models. When Viggo Nielsen sold Bari in 1978 to Joh. Wilh. von Eicken GmbH in Hamburg Bari counted 33 employees.

From 1978 to 1993 Åge Bogelund and Helmer Thomsen headed Bari’s pipe production. Thomson bought the company in 1993 re-naming it to Bari Piber Helmer Thomsen. The workshop moved to more convenient buildings in Vejen. Bogelund, who created very respectable freehands of his own during the time at Bari got lost somehow after 1993.

Bari’s basic conception fundamentally stayed the same for decades: series pipes pre-worked by machines and carefully finished by hand. Thus no spectacular highgrades but solid, reliable every day’s companions.

The most famous series are the smooth “Classic Diamond” and the blasted “Wiking”.

I did a quick Google search for the Bari Pearl pipe and found that Smokingpipes.com had quite a few different shapes of the model. It was interesting that all of them had a single knuckle like the one that I was working on and that the bamboo had been shaped and tapered on the front toward the bowl and toward the shank end. All of them had a vulcanite space on both ends of the bamboo. They were pretty pipes.

With that it was time to work on the pipe. I went through my cans of stems and found three possibilities. Two of them were short saddle stems and one was a longer taper stem. I tried all three of them and my daughters and I decided to use the tapered longer one. It is similar in shape to several of the ones I saw in the photos of the Pearl on Google.

I then turned to Pipedia for some history of the brand and also to see if there as information on the Pearl model (https://pipedia.org/wiki/Bari). I have included the history below. There was also a photo that was done by Smoking Pipes.com and had a copy right so I did not include it. It did help me determine the kind of stem to use on the pipe.

Bari Piber was founded by Viggo Nielsen in Kolding around the turn of 1950/51. Viggo’s sons Kai Nielsen and Jørgen Nielsen both grew into their father’s business from a very young age and worked there till 1975.

Bari had very successfully adapted the new Danish Design that had been started mainly by Stanwell for it’s own models. When Viggo Nielsen sold Bari in 1978 to Joh. Wilh. von Eicken GmbH in Hamburg Bari counted 33 employees.

From 1978 to 1993 Åge Bogelund and Helmer Thomsen headed Bari’s pipe production. Thomson bought the company in 1993 re-naming it to Bari Piber Helmer Thomsen. The workshop moved to more convenient buildings in Vejen. Bogelund, who created very respectable freehands of his own during the time at Bari got lost somehow after 1993.

Bari’s basic conception fundamentally stayed the same for decades: series pipes pre-worked by machines and carefully finished by hand. Thus no spectacular highgrades but solid, reliable every day’s companions.

The most famous series are the smooth “Classic Diamond” and the blasted “Wiking”.

I did a quick Google search for the Bari Pearl pipe and found that Smokingpipes.com had quite a few different shapes of the model. It was interesting that all of them had a single knuckle like the one that I was working on and that the bamboo had been shaped and tapered on the front toward the bowl and toward the shank end. All of them had a vulcanite space on both ends of the bamboo. They were pretty pipes.

With that it was time to work on the pipe. I went through my cans of stems and found three possibilities. Two of them were short saddle stems and one was a longer taper stem. I tried all three of them and my daughters and I decided to use the tapered longer one. It is similar in shape to several of the ones I saw in the photos of the Pearl on Google. I lightly sanded the shank end of the stem and the tenon and fit it in the shank of the pipe. I took photos of it to give a sense of the look. The fit against the shank is very good. I reshaped the shank end to make the transition between the shank space and the stem smooth with my Dremel and a sanding drum. I need to fine tune the fit but the look is very good.I filled in some pits on the shank end and on the top of the stem surface ahead of the button using black super glue. I also filled in some damaged spots on the shank end of the stem with the glue. I flattened the repaired areas with a flat file to smooth them out and blend them into the surface. I started sanding the surface smooth with 220 grit sandpaper. I heated some water in a coffee mug and dipped the stem into the boiling water to soften it. Once it was pliable I gave it a slight bend to adjust the look of the shank and stem.I had some more sanding to do at the stem shank transition and the repaired area on the topside of the stem near the button but the fit and shape of the pipe and stem was starting to look very nice. I took photos of the pipe at this point in the process. I set the stem aside for awhile and turned my attention to the bowl. I worked over the rim top and edges of the bowl with 220 grit sandpaper. I smoothed out the nicks on the top and edges and reshaped the inner edge. The rim top and edges looked much better at this point.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. After each pad I wiped the bowl down with a damp cloth to remove the sanding debris. It really took on a shine by the last three sanding pads. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar where it works to clean, restore and preserve the briar. I let it do its magic for 15 minutes then buffed it off with a cotton cloth. The pipe looks incredibly good at this point in the process. With that the bowl had come a long way from when I started working on it. I set it aside and turned my attention to the stem. I sanded the stem surface with a folded piece of 220 grit sandpaper to finish removing the scratch a marks. I started the polishing with 400 grit wet dry sandpaper.I continued to polish the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine and wiped it down with Obsidian Oil one more time. I am excited to finish the restemming and restoration of this Bari Pearl 7075 Bamboo Shank Brandy. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful mixed grain all around it. The polished grain on the pipe looks great with the black vulcanite stem. This smooth Bari Pearl Bamboo Shank Brandy is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 7 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 46 grams/ 1.62 ounces. It turned out to be a beautiful pipe. I will be putting it on the rebornpipes store in the Danish Pipemakers Section soon. If you would like to add it to your collection let me know by email or message. Thanks for your time reading this blog and as Paresh says each time – Stay Safe.

Breathing Life into a GBD Autumn Gold 1260 Billiard

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Blog by Steve Laug

The next pipe on the work table came to us from EBay on 11/25/2017 from Omaha, Nebraska, USA. The pipe is a classic newer GBD Billiard shaped pipe with an intricate three layer band on the shank. It has a rope like carving in briar sandwiched between two brass bands. The pipe is stamped on the left side of the shank and reads GBD in an oval [over] Autumn [over] Gold. On the underside of the shank it is stamped with the shape number 1260. On the underside of the stem it is stamped Italy. There was a lot of grime ground into the finish on the briar. The bowl was heavily caked with a thick overflow of lava on smooth rim top and inner edge of the rim. The inside and outer edges looked to be in good condition. The saddle stem was amber acrylic and was dirty and the  stamped GBD logo was worn. It had tooth chatter and deep tooth marks on the top and underside near and on the button. It had promise but it was very dirty. Jeff took some photos of the pipe before he started his cleanup work. He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and tobacco debris as well as the thick lava on the smooth rim top. He also took photos of the top and underside of the stem to show the heavy chatter and deep tooth marks. Jeff took photos of the sides and the heel of the bowl to give a sense of what the briar looked like. The finish quite light and under the obscuring dirtiness of the bowl you can see some nice grain peeking through.   The stamping on the left and underside of the shank is clear and readable as noted above.   I turned to Pipephil and there was nothing listed for the Autumn Gold model of GBD pipes. I was a little disappointed but have gotten used to that for some the newer GBDs. I have hit the wall in the search for information many times on these.

I turned then to Pipedia to see if I could find anything. On the main page there was a great summary of the history of the brand lots of information on the more known models. There was a short reference under the section labelled Current GBD Production that referred to the Autumn Gold Model (https://pipedia.org/wiki/GBD#Current_Production). I quote below:

Current GBD website. GBD is now made by Cadogan, who also make Comoy of London, Dr. Plumb’s Perfect Pipes, BBB, and Orlik Pipes. [3]. Since the merger in 1981 with Comoys, GBD pipes are not considered to be of the quality they were under the original companies. Metal rondelles were discontinued after the merger with Comoy. The brass rondell made a reappearance on new production GBD’s. The new lines are Autumn Gold, Bermuda, Facet, Pub and CW (Churchwarden).

At the bottom of the listing on Pipedia there was a link to a section on the various models so I clicked on the link (https://pipedia.org/wiki/GBD_Model_Information) and finally found something. At the bottom of the listing of models of GBD pipes there was a list of GBD seconds. I have included the first three models listed there below. The third model down in the list is the Autumn Gold. That was the extent of information that I could find.

List of GBD “Seconds”

The lines listed below are either 2nds or lines made for other makers/pipeshops. Please send me any corrections or additional information you might have on these.

  • Americana — Factory unknown: –
  • Arizona — Factory unknown: –
  • Autumn Gold — Factory unknown: –  …

Armed with that information that I was working on a Cadogan era GBD pipe (made after 1981) I turned to work on the pipe itself.  Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the stem with Soft Scrub and a tooth brush and rinsed it off with warm water. I took photos of the pipe before I started my part of the restoration work.   The rim top cleaned up quite well but there was a lot of darkening on the rim top and there was damage on the front inner edge of the bowl. There was some checking on the inner walls of the bowl that I would investigate further in the clean up process. The outer edge of the bowl looks good. The amber acrylic stem had some deep tooth marks on the button surface and on the stem ahead of the button as well. There was a lot of chatter on both sides near the button. The stamping on sides of the shank is clear and readable as noted above. I captured the stamping on the left side but forgot to take a photo of the shape number on the underside.   I removed the stem and took a photo of the pipe to give a sense of the whole. It is another proportionally pleasing pipe.I started my work on the pipe by addressing the the darkening on the rim top and inner edge with a folded piece of 220 grit sandpaper. Once I had finished it looked better.    I polished the smooth rim and shank top with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each pad to remove the debris.   I noticed that I had not addressed the checking on the bowl walls at this point and it shows up in the above photos quite clearly. I set aside the polishing for a bit and worked over the bowl walls. I used a PipNet Reamer to cut back the remaining cake in the bowl. I took it back to bare briar. I followed that with scraping out the remnants with a Savinelli Fitsall Pipe Knife. I sanded the inside of the bowl with a dowel wrapped in 220 grit sandpaper and was able to smooth out the damage. Though there were still some check spots the overall condition of the bowl was certainly much better than it looked prior to this. With the checking addressed and the little that remains cleaned up, I turned back to polishing the bowl with the last three micromesh sanding pads. The bowl had taken on a deep shine. The bowl and rim looked very good so I rubbed it down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for about 10-15 minutes and buffed with a cotton cloth to raise the shine.    I set the bowl aside and turned to work on the stem. I filled them in with clear super glue and set the stem aside to let the repairs cure. Once they had cured I used a small file to flatten them and start blending them into the surface of the stem.  I sanded the repaired areas with 220 grit sandpaper to blend them into the surface of the vulcanite. I started polishing it with 400 grit wet dry sandpaper.     I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.   I touched up the faint GBD Oval stamp on the left side of the saddle stem with Rub’n Buff Antique Gold. I worked it into the remaining stamp with a tooth pick and buffed it off with a soft pad. It is better but still faint.This Cadogan Era GBD Autumn Gold 1260 Amber Acrylic Stem Billiard is a great looking pipe now that it has been restored. The golden stain on the briar highlights the grain around the bowl and shank. It works well with both the shape and the polished amber acrylic saddle stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished GBD Autumn Gold Billiard is another pipe that fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 50 grams/1.76 ounces.  I will be putting it on the rebornpipes store in the British Pipemakers Section shortly. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Breathing Life into a Craftsman Custom-Made Imported Briar Bullmoose

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Blog by Steve Laug

The next pipe on the work table came to us on 04/08/2017 from an antique shop in Stevensville, Montana, USA. The pipe is a classic Custom-Bilt look to it – a rusticated Bullmoose shaped pipe with some deep carving around the bowl. The pipe is stamped on the left side of the shank and reads Craftsman [over] Custom-Made. On the right side it is stamped Imported Briar. There was a lot of grime ground into the smooth and rusticated portions of the finish on the briar. The bowl was heavily caked with a heavy overflow of lava on smooth rim top and inner edge of the rim. The inside edges looked to be in good condition. The outer edge had some marks as well on the right front of the bowl. The stem was dirty and oxidized. There was a cotton fuzz on the saddle portion that was stuck to the vulcanite. It had tooth chatter and marks on the top and underside near the button. There was a remnant of a star shaped logo on the left side of the saddle stem. It had promise but it was very dirty. Jeff took some photos of the pipe before he started his cleanup work. He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and tobacco debris as well as the thick lava on the smooth rim top. He also took photos of the top and underside of the stem to show the light oxidation and the chatter and tooth marks. Jeff took a photo of the sides and the heel of the bowl to give a sense of what the briar looked like. The rustication pattern around the bowl is similar to that done by Custom-Bilt. The stamping on the left and right side of the shank is clear and readable and read as noted above.   I turned to Pipephil and Pipedia for information and there was nothing listed for this brand on either site. I found a few of them listed on Smoking Pipes site but there was not any information on the maker of the pipe. So this one is a bit of a mystery.

Armed with that information I turned to work on the pipe itself.  Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the stem with Soft Scrub and a tooth brush and rinsed it off with warm water. I took photos of the pipe before I started my part of the restoration work.   The rim top cleaned up really well. The inner edge had some darkening and wear that would need to be addressed. The outer edge of the bowl looks good. The stem surface looked good with a few small tooth marks and chatter on both sides near the button. The stamping on sides of the shank is clear and readable as noted above.    I removed the stem and took a photo of the pipe to give a sense of the whole. It is another proportionally pleasing pipe. I started my work on the pipe by addressing the the darkening on the rim top and inner edge and smoothing out the roughness on the outer edge on the right front with a folded piece of 220 grit sandpaper. Once I had finished it looked better.    I polished the smooth rim and shank top with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each pad to remove the debris.    The bowl and rim looked very good so I rubbed it down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for about 10-15 minutes and buffed with a cotton cloth to raise the shine.  I set the bowl aside and turned to work on the stem. I “painted” the stem surface with the flame of a Bic lighter. I was able to raise most of the marks but a few remained on both sides. I filled them in with black super glue and set the stem aside to let the repairs cure. Once they had cured I used a small file to flatten them and start blending them into the surface of the stem. I sanded the repaired areas with 220 grit sandpaper to blend them into the surface of the vulcanite. I started polishing it with 400 grit wet dry sandpaper.  I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.    This Craftsman Custom-Made Bullmoose is a great looking pipe now that it has been restored. The style of rustication that is used around the bowl highlights the grain that pokes through on the smooth rim and shank. It works well with both the shape and the polished vulcanite saddle stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Craftsman Custom-Made Bullmoose is another pipe that fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 47g/1.66oz.  I will be putting it on the rebornpipes store in the American Pipemakers Section shortly. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

New Life for a Nicely Grained Imperial White Flame Giant Oom Paul

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Blog by Steve Laug

The next pipe on the work table is another pipe that has been here for almost 5 years. Sad that there are some that have sat this long or longer before I got to them. But on the other hand I get to look through my boxes and pick out what turns my crank at the moment. This one was a nice looking Oom Paul with nice grain patterns. We picked it up back in May, 2017 on EBay  from Lewisburg, Ohio, USA. It is stamped on the left side of the shank and reads Imperial in script [over] White Flame [over] Giant. On the stem it is also stamped Imperial on the left side and on the underside it is stamped FRANCE. It looks like an older pipe by the shape of the stem and button and the hard rubber stem itself. The smooth finish had some very nice grain but there were also a lot of fills some on the left near the top but more particularly on the right side of the bowl and shank. They were narrow and small so they were not too annoying. The pipe was dirty but is quite nice natural tones of the briar and the black hard rubber taper stem. The bowl was moderately caked with a lava overflow on the rim top, heavier toward the back. The inner edge looked quite good. The stem is lightly oxidized and had some tooth chatter and tooth marks on the top and underside ahead of the button. The pipe showed a lot of promise but it was a mess. Jeff took pictures of the pipe before he did his clean up work.He took photos of the rim top and bowl as well as the stem surfaces to show the condition of the well smoked pipe. You can see the cake in the bowl and the lava on the inner edge and rim top. There is also some roughening on the front outer edge. The stem was oxidized, calcified and had heavy tooth chatter and marks on both sides ahead of the button. Jeff took some photos of the heel of the bowl and the side to give a sense of the grain and the location of the fills around this pipe.He captured the stamping on the left side of the shank and stem. It is readable as noted above.I turned to Pipephil to get a quick overview of the background information on the Imperial brand (http://pipephil.eu/logos/en/logo-i.html). There was no background information on the site this time but the photos below are helpful in terms of the stamping on the shank and the stem.I turned to Pipedia for more information (https://pipedia.org/wiki/Imperial_Tobacco_Co.). I quote the article below.

From Pipes, Artisans and Trademarks, by Jose Manuel Lopés’

The Imperial Tobacco Co. (Imperial Tobacco Ltd.) was founded in 1901 through the merger of several British tobacco companies. In 1902 it went into partnership with the American Tobacco Company to found the British American Tobacco Company.

See also: Civic. Brands involved: Comoy’s, Bewlay, Nording, Ogden’s, Salmon & Gluckstein, and Steel’s

There was a great older advertizement on the link as well that highlighted the age of the brand. I have included that below.Now it was time to look at it up close and personal. Jeff had done an amazing job in removing all of the cake and the lava on the rim top. He had reamed the bowl with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He took the cake back to bare briar so we could check the walls for damage. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime on the bowl and rim and was able to remove the lava and dirt. He cleaned out the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol until they came out clean. He cleaned the stem with Soft Scrub to remove the grime on the exterior. He cleaned out the airway with alcohol, cotton swabs and pipe cleaners. I took some photos of the pipe before I started my work on it today. I took a close up photo of the cleaned up rim top. The rim top and the inner edge look good. The damage on the outer edge of the bowl shows up on the front of the bowl. The bowl is clean and the walls are undamaged. The stem looks good with lots of tooth chatter and marks along the top and underside ahead of the button. The stem is hard rubber which makes the work more difficult on the tooth marks.I took a photo of the stamping on the shank side. It is clear and readable as noted above.I took the stem off the pipe and took a photo. The Oom Paul is an attractive looking pipe with nice lines. The taper stem shows damage on the sides of the stem.I took photos of the fills on the sides of the bowl. You can see from the photos that they are predominantly on the rights side of the bowl but there are some on the heel of the bowl and on the front and right side as well. I decided to start my work on the pipe by addressing all of the loose and damaged fills around the bowl and heel. I filled in the hole with some clear super glue and pressed some briar dust onto the glue repair. I repeated the process until the fills were solid. This took some time as there were many to work on as I turned the bowl. I went over the bowl a second time and topped up the fills with clear super glue as necessary. I sanded the repaired areas with a folded piece of 220 grit sandpaper to smooth them out and make them flush with the bowl surface. I then sanded the entire pipe with a medium and a fine grit sanding sponge to further smooth them out and blend them into the briar. It was beginning to look quite good. I polished the smooth rim top and areas on the bowl and shank with micromesh sanding pads – dry sanding with 1500-12000 grit pads. After each pad I wiped the bowl down with a damp cloth to remove the sanding debris. It really took on a shine and the fills were less noticeable by the last three sanding pads. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips where it works to clean, restore and preserve the briar. I let it do its magic for 15 minutes then buffed it off with a cotton cloth. The pipe looks incredibly good at this point in the process. I set aside the bowl and turned my attention to the stem. I wiped down the stem with some alcohol to remove the dust from the pits and tooth marks. I filled them in with black super glue and set it aside to cure.Once the repairs cured I smoothed them out with a small file. I flattened them against the surface of the hard rubber. I sanded the repairs and the tooth chatter with 220 grit sandpaper and started polishing it with 400 grit wet dry sandpaper. Each step took it closer to the finished look. I touched up the stamping on the left side of the stem with white acrylic fingernail polish and worked it into the stamp with a tooth pick. Once the acrylic had cured I scraped off the excess acrylic with the tooth pick.I continued to polish the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it further with Before & After Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil and set it aside to cure. I am excited to finish this Imperial White Flame Giant Oom Paul. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful straight grain all around it. The polished grain on the pipe looks great with the black hard rubber stem. This Imperial Oom Paul is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 4 ½ inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 65 grams/2.29 ounces. It turned out to be a beautiful pipe. I will soon be putting it on the rebornpipes store in the British Pipemakers Section. If you are interested in adding it to your collection let me know. Remember we are the next in a long line of pipe men and women who will carry on the trust of our pipes until we pass them on to the next trustee. Thanks for your time reading this blog.

Good to know I can fix my foul ups! Replacing a Broken Tenon on a Ronson Centenary Bulldog

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Blog by Steve Laug

I went back and revisited the blog/review I wrote on this pipe back in 2013. I am including the link (https://rebornpipes.com/2013/02/15/review-of-a-ronson-centenary-bulldog/) and the first paragraph of the review below.

I picked this pipe up for a really cheap price on EBay. It came in a beautiful handmade wooden box lined with dark blue velvet on the inside of the box and the lid. The lid also has the golden Ronson logo. Ronson is famous for the lighters that they make but after receiving and smoking this beauty I would also say they make a fine pipe. The pipe came with a leather pipe sock and a certificate of authentication for the Centenary version of the pipe. The workmanship on this pipe is very nice. I have smoked it quite a bit since that time and it is a great smoke. Since I had the day off today I decided to also write a review on this one. The length of the pipe is 5.8 inches and the bowl height is 2 inches. The chamber diameter is .8 inches and depth is 1.8 inches. It is a large pipe but weighs 78 grams. It is a good fit in the hand. The overall shape is something like a bent bulldog. There is a sterling silver band on the shank with sheaves of laurels. The stamping is on the sides and the bottom of the triangular shank. It is stamped on the left side Ronson using the Ronson logo type and on the right side 47. On the underside of the shank it is stamped RONSON over CENTENARY over 1896-1996 and surrounded by Laurels. That dates the pipe to 1996. It came to me unsmoked.

I am including several photos of the pipe from the review blog. The first is the pipe in its case with the certificate. The second shows what I saw when I took it out of the case. It really is a nice looking pipe. From the title of the blog you can surmise that the pipe and I had a mishap that left the acrylic tenon snapped off in the shank. You can probably imagine the sick feeling I had when I figured out that it had happened. It was resting safely in its box and bag so I figured all was fine. I went to move it when we had our basement flood two weeks ago and the box slipped out of my hands and hit the floor. I figured that the box and bag would have protected the pipe so I did not even check it. I retrieved it and carried it upstairs to my temporary work table in our dining room. I was oblivious to any issues at this point. I let it sit for about a week and then thought I might list it on the store as I just do not smoke it enough. I opened the box and the bag to inspect it. I remembered that I had cleaned it before putting it away and it was pristine. When I opened the bag the pipe came out in two parts in my hand. The tenon had snapped off in the shank with almost a clean break. I was sick to my stomach when I saw what I had done.I took out the handy drywall screw that I keep at my work table for just this kind of extraction work. I carefully turned the screw into the airway of the broken tenon in the shank and said a quick prayer and wiggled the tenon out of the shank! Whew! I was thankful that it was not stuck in the shank. Now the work could begin. I went through my can of Delrin tenons and found one that was a proper fit. I would need to adapt it to fit the stem but the fit in the shank was perfect. I took some photos with the tenon in the shank to show the fit. I used my Dremel and sanding drum to remove the ridge in the middle of the tenon and set it in the shank. I also flattened the broken tenon face on the stem. I was able to smooth it out so the first step in fitting the new tenon was complete. The shank portion was complete. Now I would need to drill out the airway in the stem to receive the new tenon and then reduce the diameter of the tenon to fit the newly drilled airway.I set up my cordless drill to open the airway. I started with a bit slightly larger than the existing airway and drilled it ½ inch into the stem. I did not want  to go too far and come out on the top of the stem. I worked through several bits, moving through them until I got to the largest that would safely work in this stem – 11/64 of an inch. Drilling a stem this way requires carefully moving forward so as not to angle the drill bit. I use the existing airway as the path and rigorously hold to that with each new bit.Once the path was open to the diameter I could safely drill in the stem I turned my attention to reducing the diameter of the portion of the new tenon that would fit in the airway. I used the Dremel and sanding drum to carefully take down the diameter. I took a photo of the shaped tenon with a new unshaped tenon so you can get a feel for what I had to do for the fit. I know it would be much cleaner if I had a lathe but I don’t so I use what I have. I cleaned up the shape with a small file and repeatedly checked it in the airway. I wanted to have a snug fit but I also needed to account for the addition of the glue. Once all was aligned I checked the fit of the stem against the shank end. I wanted to make sure that all was lined up. I marked the top of the tenon once I had the fit correct. I removed it from the stem and slid a pipe cleaner in the stem and tenon to make sure the glue did not seep into the airway. I painted the surface with black super glue and pushed it into the stem. I was careful to line my mark up on the top of the new tenon so the fit would be correct.I wiped excess glue off the stem end and checked the fit of the stem to the shank. I like the way it lined up. I took some photos of the fit and then removed the stem and set it aside to allow the glue to cure. I made a few minor adjustments to the tenon so the fit was better and then polished the saddle portion of the stem with micromesh sanding pads. I dry sanded it with 1500-12000 grit pads and wiped it down after each pad with an Obsidian Oil impregnated cloth. I gave it a deeper polish with Before & After stem polish – both Fine and Extra Fine. I gave it a final wipe down with Obsidian Oil and set it aside to dry. I was finished with the repair and put the pipe back together. It actually looked very good and the repair was a perfect fit against the shank. I was pleased with the fit. I buffed the stem with a microfiber cloth to give it a rich shine. I buffed the bowl the same way and took photos of the finished pipe that I have included below. The tenon repair went very well and the pipe is back to being fully functional. Thanks for walking through the tenon replacement with me.

New Life for a Viking Classic Danish Handmade Apple

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Blog by Steve Laug

The next pipe on the work table is another pipe that has been here for over 5 years. Sad that there are some that have sat this long or longer before I got to them. But on the other hand I get to look through my boxes and pick out what turns my crank at the moment. This one was a nice looking bent apple with interesting mixed grain. We picked it up back in March, 2017 off EBay from a seller in Saylorsville, Pennsylvania, USA. It is stamped on the underside of the shank and reads Viking Classic [over] Handmade [over] In Denmark. The shank extension/shank band is a combination of polished aluminum on top of a black acrylic. It is quite nice with the reds and browns of the briar and the black vulcanite stem. The poor pipe was another one that had obviously been someone’s favourite and must have been a grand smoker. The finish appears to have some nice mixed  grain around the bowl and shank that even stands out with the grime on the finish. The bowl is heavily caked with a thick lava overflow on the rim top. The inner edge was also thickly caked with lava. The stem is quite oxidized, calcified and had a lot of tooth chatter on the top and underside and on the button itself. The pipe showed a lot of promise but it was a mess. Jeff took pictures of the pipe before he did his clean up work. He took photos of the rim top and bowl as well as the stem surfaces to show the condition of the well smoked pipe. You can see the thick cake in the bowl and the heavy lava on the beveled inner edge and flat rim top. The stem was oxidized, calcified and had tooth chatter on both sides ahead of the button as well as tooth marks on the surface of the button itself.Jeff took some photos of the heel of the bowl and the side to give a sense of the beauty of the grain around this pipe. He captured the stamping on the underside of the shank. It is readable as noted above. He also took a photo of the stamped Viking helmet on the left side of the taper stem. There are also some fills around the bowl and shank. Most of them are blended in very well. I turned to Pipephil to get a quick overview of the background information on the Viking brand (http://pipephil.eu/logos/en/logo-v2.html). I had vague memories of the pipe being connected to Bjarne but was not certain. I have included a screen capture of the pertinent information below.I turned then to the information on Pipephil for Bjarne pipes (http://pipephil.eu/logos/en/logo-b5.html#bjarne). The link gave information that stated the brand was a Bjarne second. I quote from that link below.

Bjarne Nielsen (1941 – † 2008) distributed his own “Bjarne” brand and pipes carved by Danish Pipemakers (Mogens Johansen, Tonni Nielsen or Ph. Vigen).

High grade pipes were stamped “Bjarne Nielsen” without any logo on the mouthpiece and graded A, B, C and D.

Bjarne second brand: Viking

Now it was time to look at it up close and personal. Jeff had done an amazing job in removing all of the cake and the lava on the rim top. He had reamed the bowl with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He took the cake back to bare briar so we could check the walls for damage. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime on the bowl and rim and was able to remove the lava and dirt. The inner edge of the bowl had a lot of damage and there were some damage on the rim top. He cleaned out the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol until they came out clean. He cleaned the stem with Soft Scrub to remove the grime on the exterior then soaked it in Before & After Pipe Stem Deoxidizer. He cleaned out the airway with alcohol, cotton swabs and pipe cleaners. I took some photos of the pipe before I started my work on it today.    I took a close up photo of the cleaned up rim top. The rim top and the beveled inner edge look very good. The bowl is clean and the walls are undamaged. The stem looks good with tooth marks and chatter along the top and underside ahead of the button.I took the stem off the pipe and took a photo. The Apple is a nicely designed pipe with nice lines.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I worked over the inner and outer edge of the rim as well. After each pad I wiped the bowl down with a damp cloth to remove the sanding debris. It really took on a shine by the last three sanding pads. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips where it works to clean, restore and preserve the briar. I let it do its magic for 15 minutes then buffed it off with a cotton cloth. The pipe looks incredibly good at this point in the process. I set aside the bowl and turned my attention to the stem. I “painted” the surface of the stem with the flame of a Bic lighter to raise the tooth marks. I was able to raise many of them. Those that remained I filled in with black super glue and set it aside to cure. Once the repair had cured I used a small file to reshape the button and flatten out the button. It would take more work with the sandpaper to fully reshape it. I shaped it further with 220 grit sandpaper and started the polishing with 400 grit wet dry sandpaper. It was beginning to take shape. I continued to polish the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it further with Before & After Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil and set it aside to cure. I am excited to finish this Viking Classic Handmade Danish Apple. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful straight grain all around it and the birdseye on the rim top. The polished grain on the pipe looks great with the black vulcanite stem. This smooth Viking Classic Apple is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 55 grams/1.94 ounces. It turned out to be a beautiful pipe. I will soon be putting it on the rebornpipes store in the Danish Pipemakers section. If you are interested in adding it to your collection let me know. Remember we are the next in a long line of pipe men and women who will carry on the trust of our pipes until we pass them on to the next trustee. Thanks for your time reading this blog.

New Life for a Beautifully Grained WDC Seville Bullmoose

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Blog by Steve Laug

The next pipe on the work table has been here for over five years. Sad that there are some that have sat this long or longer before I got to them. But on the other hand I get to look through my boxes and pick out what turns my crank at the moment. This one was well grained Bullmoose – or Pot with a prominent chin jutting out the front. We picked it up back in October, 2017 from a seller on EBay from Stroudsburg, Pennsylvania, USA. It is stamped on the left side of the shank and reads WDC in a triangle followed by Seville [over] Genuine Briar. There was no shape number on the shank on either side. The poor pipe was another one that had obviously been someone’s favourite and must have been a grand smoker. The finish appears to have some nice straight grain around the bowl and shank that even stands out with the grime on the finish. The bowl is heavily caked with a thick lava overflow on the rim top – heavier on the back side. The stem is quite oxidized and had deep tooth marks on the top and underside near the button. The pipe showed a lot of promise but it was a mess. Jeff took pictures of the pipe before he did his clean up work. He took photos of the rim top and bowl as well as the stem surfaces to show the condition of the well smoked pipe. You can see the thick cake in the bowl and the heavy lava on the inner edge and rim – particularly at the back of the bowl. The stem was oxidized and had tooth marks and chatter on both sides ahead of the button.Jeff took several pictures of the stinger apparatus in the tenon. It was heavily coated with tars and was stuck in the tenon.Jeff took some photos o f the heel of the bowl and the side to give a sense of the beauty of the grain around this pipe. He captured the stamping on the left side of the shank. It is faint in spots but is readable as noted above. There was originally a WDC triangle on the left side of the thick taper stem. Most of it was worn away and I don’t think it will survive the clean up.I turned to Pipedia for a quick review of the WDC Brand and was not disappointed in what I found (https://pipedia.org/wiki/William_Demuth_Company). I quote a pertinent part of the article below. There was no mention of the Seville line.

In 1897 Ferdinand Feuerbach joined the Demuth company and by 1903 had become the production manager. Feuerbach is credited with developing Demuth’s popular Royal Demuth and Hesson Guard Milano pipelines. He left in 1919, when Sam Frank Sr. needed an experienced pipe man to run his pipe factory, located at 168 Southern Blvd., in the Bronx. Feuerbach and Frank had been close friends since Frank started his own business in 1900 and was closely associated with the sales staff of WDC, selling their line of pipes.

In early 1937, the City of New York notified S.M. Frank & Co. of their intent to take by eminent domain, part of the land on which the companies pipe factory was located. This was being done to widen two of the adjacent streets. As a result of this, Frank entered into negotiations to purchase the Wm. Demuth Co.’s pipe factory in the Richmond Hill section of Queens. It was agreed upon that Demuth would become a subsidiary of S.M. Frank and all pipe production of the two companies would be moved to DeMuth factory. New Corporate offices were located at 133 Fifth Avenue, NYC.

Demuth pipes continued to be made at the Richmond Hill plant till December 31. 1972. Then the Wm. Demuth Company met its official end as a subsidiary company by liquidation. Demuth’s mainstay pipe, the Wellington continued to be offered in the S.M. Frank catalog until 1976. In the mid-80’s, the Wellington even made a brief return as a direct to the consumer offer.

Now it was time to look at it up close and personal. Jeff had done an amazing job in removing all of the cake and the lava on the rim top. He had reamed the bowl with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He took the cake back to bare briar so we could check the walls for damage. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime on the bowl and rim and was able to remove the lava and dirt. The varnish coat was peeling around the top half of the bowl. He cleaned out the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol until they came out clean. He cleaned the stem with Soft Scrub to remove the grime on the exterior. The pipe was cleaned before we started using Before & After Stem Deoxidizer so it was very oxidized. He cleaned out the airway with alcohol, cotton swabs and pipe cleaners. I took some photos of the pipe before I started my work on it today. I took a close up photo of the cleaned up rim top. The rim top is smooth and looks quite good. There are some damage spots along the outer edge of the rim as well as toward the back of the inner edge. The bowl is spotless. The stem is more heavily oxidized than when we started. That may be from sitting here for five plus years. Anyway it is what it is and you can see the tooth marks on both sides ahead of the button.I took a photo of the stamping on the side of the shank and the stem. You can see the shank stamp is readable. The stem stamp is all gone other than one thin line at the top of the original triangle logo.I took the stem off the pipe and took a photo. You can see that the stinger is still in place and Jeff was able to clean the externals. It was still stuck and knew I had to remove it to thoroughly clean out the shank.I decided to start my work on the pipe by removing the remainder of the peeling varnish coat. I sanded it with a medium grit sanding sponge and wiped it down with acetone on a paper towel. I repeated the process until I was free of the obnoxious peeling varnish coat. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I worked over the inner and outer edge of the rim as well. After each pad I wiped the bowl down with a damp cloth to remove the sanding debris. It really took on a shine by the last three sanding pads. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips where it works to clean, restore and preserve the briar. I let it do its magic for 15 minutes then buffed it off with a cotton cloth. The pipe looks incredibly good at this point in the process. I set the bowl aside and turned my attention to the stem. I heated the stinger with my lighter and was able to remove the stinger. It was badly oxidized and damaged so I will be throwing it away. I scrubbed the oxidation with Soft Scrub All Purpose Cleanser. I was able to remove most of the remaining oxidation. It is finally starting to look better. I can now see the tooth marks and chatter clearly. I cleaned out the inside of the stem with alcohol, cotton swabs and pipe cleaners. I was not surprised to see how dirty the stem was behind the stinger. It really inhibited the cleaning of the pipe. But it is clean now!I “painted” the newly cleaned surface of the stem with the flame of a Bic lighter to lift the tooth marks on both sides. I was able to lift them totally on the one side and significantly on the other. I filled in what remained with black superglue. Once the repair cured I flattened the repair with a small file to start the process of smoothing it out and blending it into the surrounding vulcanite. I sanded the file marks and repairs with 220 grit sandpaper and started polishing the stem with 400 grit wet dry sandpaper. It is starting to look very good.I continued to polish the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it further with Before & After Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil and set it aside to cure. I am excited to finish this Large bowled, beautifully grained WDC Seville Bullmoose. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful straight grain all around it and the birdseye on the rim top. The polished grain on the pipe looks great with the black vulcanite stem. This smooth WDC Seville Bullmoose is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 2 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 81 grams/2.86 ounces. It turned out to be a beautiful pipe. I will soon be putting it on the rebornpipes store in the American Pipemakers Section. If you are interested in adding it to your collection let me know. Remember we are the next in a long line of pipe men and women who will carry on the trust of our pipes until we pass them on to the next trustee. Thanks for your time reading this blog.