Tag Archives: replacing a stem

Restoring and Restemming a Made in Ireland Peterson’s Kapet 595 Bent Rhodesian


Blog by Steve Laug

The next pipe was a mess and one that obviously had been “ridden hard and put away wet”. The finish and condition was abysmal. It was definitely a stranger to any cleaning! This one is a smooth Bent Rhodesian that has a rich coloured finish around the bowl sides and shank under the grit and grime of years. This pipe was purchased off Facebook Marketplace on 05/22/21 from Fruitland, Idaho, USA. The finish is almost bland looking it is so dirty it was hard to know what to expect once it was cleaned. It was stamped on the  left side of the shank and read Peterson’s [over] Kapet. It was stamped to the right of the shank and reads MADE IN IRELAND with the shape number 595 next to the bowl. It was filthy when Jeff brought it to the table. There was a thick cake in the bowl and lava on the back of the rim top and the inner edge of the bowl. The outer edge looked good. The vulcanite stem did not fit well and was straight rather than bent. It was oxidized and dirty. There was also tooth marks and chatter on the top and underside on the rest of the stem. Jeff took photos of the pipe before his cleanup work. Jeff took photos of the rim top and stem to show the general condition of the pipe. The bowl is heavily caked and there was a heavy lava overflow on the rim top and the inner edge. The stem is oxidized, calcified and grimy. It was a mess and it was not the correct stem. I would need to replace it. Jeff took photos of the bowl sides and heel to show the grain that was around this bowl. The grain is quite beautiful around the sides of the bowl and shank. It is a nice looking pipe.   He took photos of the sides of the shank to show the stamping. The stamping is faint but still is readable in the photos below and is as noted above. I am including the link to the Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). There was a short note toward the bottom of the page about the series. It is definitely referring to the newer line that came out later. I quote:

I turned to Pipedia (https://pipedia.org/wiki/Peterson) to first pin down a date that the pipe was made. I knew that the Made in Ireland stamp would give me that. I quote:

As usual when trying to get accurate facts in regard to Peterson history, something will jump up and get in the way. They are missing many of their records. The following is the best that we can do for a guide to the myriad markings during the period 1922 – 1949. Prior to 1920 it was rare for a country of origin to be stamped on the pipe, just Peterson’s Dublin on the band. After 1921/22, if it is stamped “MADE IN IRELAND” and the “Made in” is stacked over “Ireland” or “MADE IN EIRE” or several other forms, it was made between 1922 and 1938. A considerable number of Peterson pipes were stamped “Irish Free State”. From about 1930 to 1949, most of the pipes (those which were stamped) were stamped “Made in Ireland”.” If the stamp reads “MADE IN IRELAND” in a circle, the pipe was made between 1939 and 1948. These are all “Pre-Republic” pipes. I can tell you that the mark “Irish Free State” was adopted in 1922; and replaced by “Eire” in 1937 and then by “Republic of Ireland” in 1949.

That gave me a date for the pipe – it was made between 1922 and 1938 as can be proved by the Made in Ireland stamp on the right side of the shank.

I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Peterson’s Kapet Line. On page 305 it had the following information.

Kapet (1925-87) Line first described in 1925 brochure and featured in occasional catalogs through 1987. Early specimens will be stamped IRISH over FREE STATE. Described in 1937 catalog as available in dark plum or natural finish. Featured an aluminum “inner tube” or stinger until 1945.  Mid-century specimens may be stamped Made In over Ireland. Specimens from 1970 on may have mounts with hallmarks.

Judging from the Made in Ireland stamp, the pipe I am working on is probably made between 1922-38. Those dates work also for the Kapet information above. The stem is missing the original P-lip stem and the P emblem on the stem side as well as the inner tube.

To help clarify the stamping on the shank my daughter did some digging and found a shape chart on Mark Irwin’s site that had the 595 shape and it did indeed have a saddle stem (https://petersonpipenotes.wordpress.com/?fbclid=IwAR2VQVQbIXKn90Y9DK56WQVIknkz7UVkfbivxdAjdNqslt9297JIUMvpyjc). The chart identified the 595 as a Medium Rhodesian with a fish tail stem so I was excited to see that the stem I had would be correct! I was utterly surprised when I took this pipe out of the box and compared it to the before photos. Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. Surprisingly the walls looked unscathed from the heavy cake. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. There was some scratching, dents and wear on the top and the inner edge of the rim. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior of the stem with Soft Scrub and then soaked it in Briarville’s Deoxidizer. He washed it off with warm water to remove the Deoxidizer. He sent the stem along so that I could use it to fit another stem. I took photos of the pipe when it arrived. The cleaned up rim top looked clean but there were dents and marks on the top and some damage and burn marks on the inner edge of the bowl. I took some close up photos of the rim top and edges to show how well it had cleaned up. I also took close up photos of the stem to show the condition on both sides.I took photos of the stamping on the sides of the shank. It is faint but reads as noted above. I removed the stem and went through my stems and found one that matched the shank well. I would need to reduce the sides of the diamond saddle and then I would work the stem to fit correctly. The stem had originally been a P-lip style but someone along the way had cut it off. I would need to clean up that work and reshape it to be a fish tail stem like the one in the chart above. There was a faint P on the left side of the saddle that would probably disappear with the shaping.I put the stem in the shank and took a photo of the bowl with the stem first to have a look at the pipe with this stem. It looked very good and I think with the adjustments it was going to look like the original.I took photos of the stem to show the shape of the bent and also the modification that had been done to remove the P-lip and convert it to what was an attempt at a fish tail. The work on it was a bit of a hack job so it was a mess. I would need to do some reshaping and opening of the button. I started my work on this pipe by fitting the new stem to the shank. I had to reduce the sides of the diamond saddle with my Dremel and sanding drum. As with all diamond shank pipes, the sides were not equal in measurement so I had to shave off some of the vulcanite on each side to get a proper fit to the shank. I also used it on the button end to flatten it out and give it some initial shape. There is more work to do but it is getting there. I used a flat file to get the fit close to a smooth fit. Care had to be taken not to damage the briar. I then worked on it with a folded piece of 220 sandpaper. I wanted the transition between the shank and stem to be smooth. I converted the single hole in the button end to a slot using a hole saw (a pottery trimming saw). I worked on it to shape it as an oval. Once that was done I shaped the button to remove some of the thickness and give it a comfortable shape. I sanded the stem with 220 grit sandpaper and started the polishing it with 400 grit wet dry sandpaper. I sanded the inside of the slot with 220 and 400 grit sandpaper to smooth out the airway in the button.I cleaned the inside of the stem with alcohol and pipe cleaners. The stem was very dirty so it took a bit of work to get the oils and tars out of it. Once it was cleaned it smelled very good.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. With the stem finished, I removed it and turned my attention to the bowl. I know some of you would have kept working on the stem but I needed a change of pace so I went to the bowl for awhile to address this darkening on the rim top and edges. I used a folded piece of 220 grit sandpaper to smooth out the inner edge and work on the darkening on the top.I used an oak stain pen to touch up the sanded areas on the rim top and edges as well as the shank end. The pen was a good match to the rest of the briar around the bowl and shank. It would blend in very well once it was buffed and waxed.I polished the briar and worked to blend in the sanded areas on the rim top and shank end with the surrounding briar with micromesh sanding pads. I dry sanded with 1500-12000 grit pads. I wiped the briar down after each pad with a damp cloth to remove the dust and assess progress. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I worked it into the twin rings around the cap with a shoe brush. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process.  I am excited to finish this beautifully grained, restemmed Peterson’s Kapet 595 Bent Rhodesian. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful mixed grain all around it. The Bent Rhodesian looks great with the new replacement black vulcanite stem. This smooth Classic Peterson’s Kapet Bent Rhodesian is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 40 grams/1.41 ounces. It turned out to be a beautiful pipe. I will be putting on the rebornpipes store in the Irish Pipe Makers Section. Thanks for your time and as Paresh says each time – Stay Safe.

I don’t know if I improved this old meer or just made it worse


Blog by Steve Laug

Sometimes when I take on a project it is a no win situation. Or at least it appears that way! This is one of those times. In the box of recent pipes that I am working on cleaning up to sell was an older no name meerschaum calabash shaped pipe. The meer was in passable shape – some nicks and scratches and some run over on the rim but it should have been an easy clean up. If you look at the first set of photos below you may well wonder about the comments that follow. It actually looks far worse than the pictures depict. The stem shank joint does not match even though it the photo it looks great. If I went just be the photo I would have been better off to leave well enough alone — still even having the pipe in hand I may have been smarter to just polish and sell it as is.

Here is my diagnosis and the assessment I did that led me to the conclusions that it was worth fussing with the pipe to see if I could at least improve upon it. Starting with the bowl I could see that it was slightly out of round but I am not sure it did not come that way. The whole pipe has a bit of a lopsided look to it – a slant towards the left. I pulled the stem and there were more issues that needed to be addressed. Someone had installed a push tenon and mortise replacement. The mortise insert had not been set all the way into the shank but it had been epoxied in place. The tenon was deeply set into the hollowed out end of the stem to accommodate the lip that had been left on the mortise insert. The end of the push tenon had been cut off at an angle and the end was constricted from the cutter. This seriously hampered the clear airflow through the stem.

At this point you will have to trust my assessment because the pictures do not clearly show a pipe that fits this description. But honestly – the stem was slightly smaller in diameter than the shank so with the fiddling that had been done to the stem it was a loose fit. It was wobbly in the shank. The stem was bent in such a way that it was cocked to the left and just irritated me. Looking back after the fact I can honestly say that at this point I should have made the decision to just lightly clean this one up and let somebody have it as a bargain. I certainly would have saved me a lot of grief as you will see if you follow this tale to the end.Mess1

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Mess5 Sadly I have to tell you that what I should have done and what I ended up doing are two singularly different tales. I decided that I could definitely improve the draw on the pipe, clean up the tenon and mortise area, and maybe give the pipe a bit more distinguished appearance. So…I took the Dremel and sanded down the shank to slightly smaller than the diameter of the stem so that I could add a nickel band and dress this pipe up. This is where the first issue became apparent. It became clear that the bowl was pressed rather than block meerschaum. When I removed the “shiny” surface coat the underneath meerschaum was a different, almost tan colour. The shiny coat was like an egg-shell over the tan undercoat. What had been a simple project just changed. I had planned to hand shape the shank to the bowl and remove the new hump that I had created and make the shank a bit more delicate looking and in keeping with the flow of the band and stem. But now, the top shiny coat removal left me with a bit of a dilemma. If I removed more of the shape to bring it into line I would also remove more of the shiny coat. What to do? Honestly at this point I put the pipe back in the box and almost decided to just bite the bullet, buy it myself and scavenge a few parts from it. It looked that bad to me. I left it and cleaned up the Stanwell Volcano Sitter that I posted about earlier on the blog.Mess6

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Mess9 After I finished working on the other pipe, I decided to pull the meerschaum out and have another look at it. It was bad. No it was actually worse than that – it was downright ugly. However, I don’t give up easily – though I wonder if in this case I should have. You will have to ask if my stubbornness was a good thing in this case as you read the rest of the process. All I know is that each step I took to improve the pipe ended up making more work for me. Each adjustment led to more adjustments. But at this point, for better or worse, I decided to work on the shape and see what I could do. Maybe I could bring out the shape in such a way that it incorporated the different tan coloured portion of the bowl and the rim. I sanded the shank with 220 grit sandpaper to shape it and round it out. I smoothed out the roughness left behind by the Dremel and worked on the fit of the stem. It was still crooked but at least I could get it to sit straight against the shank and just inside the band. I also lightly topped the bowl to remove the tars and some of the rim damage.Mess10

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Mess12 I sanded the pipe outside in the yard while Spencer played so as not to make a mess of white dust all over my work area. I finished the rough shaping and went over it with a medium and a fine grit sanding sponge and a fine grit sanding block before I brought it back inside. Once I had it back at the work table I sanded the shank with 1500 micromesh sanding pads to smooth out the surface and shape it even more. All the sanding was merely fine tuning. It turned out that the “shiny” coat was actually quite thin so you can see the flame like extensions up the shank toward the bowl. The nice thing was that the micromesh was giving the meer a bit of a shine. I worked on the scratches on the stem and fit in the band with the micromesh 1500 grit pad as well and the stem was beginning to shine.Mess13

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Mess16 So far what do you think of my major make work project? This is a refurb that did not have to go this way. Those of you who are refurbishing pipes learn from this tactical error and think twice before having the audacity of thinking you can make something better when really all it needs is a quick clean up. You will save yourself a lot of headaches if you learn from my poor example on this “deadly” meer.

Today after work I went back to the meer. I probably should never have touched it again. I am telling you this thing is a nightmare. I removed the stem so that I could heat it and rebend it. I set up things as normal and held the stem about 6 inches above the heat gun. I was worried about melting the plastic stem. I should not have worried about that because I never even had the opportunity to try to bend it. Within seconds I heard a small pop – the stem crack horizontally across the top about an inch from the button. I could not believe it. Now I would have to make a new stem for it. Ah well that should not be a problem. I took out some new push stems to see if they would work in the shank insert in the meer. They were too large. That meant that I would need to pull the shank insert and replace it with another one. The trouble was that it was epoxied into the shank and I could not turn it out of the threads.

That basically left me with one choice. I would need to drill out the existing mortise push insert so I could put a new one in place. I set up the drill with a bit that would work and hand turned the shank on to the bit. It did not take long to drill through the old insert but cleaning out the epoxy in the threads was another story. It was like rock. I decided to use the next size drill bit and just remove the threads. This pipe was now destined for a push tenon on a regular vulcanite stem. That would solve the draw and make the thing a lot better smoking pipe.Mess17

Mess18 Here is a picture of the newly drilled out shank. It is open and clean. I used a small needle file to clear out the debris from the drilling and a wet cotton swab to remove the dust from the walls and base of the mortise. Now I had to turn a tenon to fit the mortise. Again that should have been quite simple.Mess19 I found a stem in my can of parts that would do the trick and turned the tenon down to the measurements of the mortise. This finally was going great! I should have been warned that another ugly turn in events was about to happen. With the fit perfect I turned the stem into the shank and felt a pop on my fingers. I removed the stem and could see two small hairline cracks in the pressed meer. What made this humorous was that I had just read an email from Troy about how easily pressed meer crack under pressure. No worries the band had already been pressed into place and the crack was contained.Mess20

Mess21 Then I examined it around the other side of the band and on the left side saw some fine spider web like cracks – so tiny that formed an arch from the edge of the band at the top and curved down the side to the bottom. The issues with this old pipe never seemed to end. I cleaned out the crack and used some of the meer powder and superglue to fill in the crack. I sanded the crack with micromesh pads to smooth things out once again. I sanded the stem with 220 grit sandpaper to make the fit right. The next series of photos show the improved look – repairs and all.Mess22

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Mess25 I put the pipe away and called it a night. To say I was frustrated is probably an understatement. I can’t tell you how many times in this process I came close to throwing the pipe away and scavenging the parts for later use. In the morning I worked some more on the stem to make the stem/band junction smooth. I thought I would take the next two photos of the new stem along side of the original stem to show the changes. The first shows the deep inset of the push tenon in the original. The second photo shows the crack across the top of the stem. It appears as a white line.Mess26

Mess27 At this point I think the pipe looks great! The new stem fits well and the look is improved – from a distance. You can see the repaired crack next to the band on the left side if you look carefully at both pictures. I think that this one will end up staying with me or being a giveaway. It is a shame really as the shape looks far better.

I worked over the stem and the bowl with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil and then continued to sand it through the next three grit pads. I finished the last grit and gave it a final coat of the oil and set it aside to dry.Mess28

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Mess30 I buffed the stem and the bowl lightly with Blue Diamond polish and then gave the stem multiple coats of carnauba wax. I hand buffed it with a microfibre cloth. The photos below show all of the flaws of this old pipe. There is nothing hidden. The small web of cracks on the left side of the shank, the areas on the sides of the rim and on the shank where the shiny coat disappeared when I sanded it are all visible. It is a great looking shape. The stem and the flow of the pipe are greatly improved but it is sadly not one that will be for sale. My improvements ended up making the pipe different from the original. I think the verdict is still out in terms of if I made it better or worse. Maybe it is just a difference in terms of degree of worse! It certainly is a better smoking pipe now. The draw is easy and open so I gained that in the process. I think this one will end up being a shop pipe here. What do you think?Mess31

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UPDATE: I just came in from sitting int he backyard with my dog giving this pipe an inaugural smoke. I loaded up a bow of Kohlhase & Kopp Easter Edition and enjoyed it for over an hour sitting and watching Spencer play with sticks. It delivers a flavourful smoke with effortless draw. The stem is comfortable in the mouth and I actually enjoyed smoking the pipe. Who knows what it will deliver over the days ahead. Worst case scenario I will have pressed meer to smoke that I will not care about damaging…