Tag Archives: shaping a stem

Restoring a Savinelli Porto Cervo 677KS Rusticated Bent Brandy

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Blog by Steve Laug

Not long ago a good friend of mine here in Vancouver wrote me an email about a repair on one of his pipes. Pre- COVID we used to have lunch together at least every other month and go for pipe walks after the meal. Since COVID hit we have met a couple of times for me to fix his pipes and enjoy a bowl on my front porch. So I am always glad to hear from him because it means at least on one end of the repair we will have a visit and a few bowls. Here is the email he sent me.

Hi Steve – I’ve a Savinelli that has the top centre of the button worn away — could you find time to fix it for me, please?

I wrote him back and told him I would gladly repair the pipe for him. He dropped it by a few days later and it joined the queue of four others that I had to work on. Today though is the day to work on his pipe. The pipe is a Savinelli Porto Cervo in a Rusticated Brandy 677KS shape with a triangular shank and stem. It has coral like rustication on it and it is a nice looking pipe. When I work on repairing his pipe’s I generally do a thorough ream and clean job on them. This had a thick soft cake in the bowl as he generally smokes aromatics. The rim top had a very thick coat of lava. The pipe was a filter pipe but he rarely uses a filter. The internals were also dirty and sticky with the tars and oils. The stem was oxidized, calcified and had tooth marks on the button and on the surface of the stem on both sides. The button was worn down in the top middle. I took some photos of the pipe before I started my clean up.  I took a photo of the rim top to show the thick, soft cake and the thick lava coat on the rim top. It was sticky. The exterior was also sticky and a bit dull in spots. I like to work on clean pipes so I decided that would be the first order of business on this one before I address the issues with the stem button. I took photos of the top and underside of the stem to show the oxidation, calcification and tooth damage on both sides of the stem surface and button.I took a photo of the heel of the bowl and the underside of the shank to show the stamping. It reads Porto Cervo [over] Savinelli on the heel of the bowl. That is followed by the Savinelli shield S logo then 677 KS [over] Italy. It is clear and readable.I removed the stem from the shank and took a photo to give a sense of the look of the pipe. It is a nice looking pipe and the two brass rings separated by a piece of briar on the stem is a nice touch.If you would like to read about the history of Savinelli, Pipedia has a great article and some amazing photos of different pipes, lines and catalogue pages. Here is the link – check it out (https://pipedia.org/wiki/Savinelli).  I also have included a Savinelli Shape Chart from the site for reference to the 677 KS Shape. I have circled it in red (https://pipedia.org/images/4/41/Sav_Shape_Chart_2017.jpg).Now it was time to start the clean up work on the pipe. I mentioned above that I like to work on clean pipes so I began by reaming the sticky, soft cake back with a PipNet pipe reamer and the second cutting head. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. It began to look and smell better! With the bowl reamed I turned to clean out the tars and oils in the shank and in the airway in the bowl and the stem. I scraped the airway clean with a pen knife as the first few cotton swabs told me that there was a ridge of tar mid shank. I scrubbed the shank and airway in the stem with isopropyl alcohol (99%) and cotton swabs and pipe cleaners and the pipe smelled clean with just a hint of my friend’s pipe tobacco of choice. Now it was time to work on the externals. I carefully scraped off the thick lava coat with a small pen knife. With that finished I scrubbed the briar and the surface of the stem with undiluted Murphy’s Oil Soap and a tooth brush. I was able to remove the dust and debris from the rustication and more of the tars on the rim top. I used a folded piece of 220 grit sandpaper to further clean up the rim top. I gave it a quick polish with 1500 grit micromesh.I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I gave the surface a quick sand with 220 grit sandpaper to knock of the oxidation and the calcification. It was quite dirty so I needed to clean it before rebuilding the button. I “painted” the surface of the stem with the flame of a Bic lighter and was able to lift the tooth marks on the top side. I was able to lift the majority of those on the underside as well. I then scrubbed the stem with Soft Scrub to remove the rest of the oxidation from the stem. It worked quite well. I built up the deep tooth marks on the button with a Black Rubberized Super Glue. I layered it and sprayed it with an accelerator before adding another layer and repeating the process until the surface was where I wanted it. I set it aside to cure overnight.In the morning the repair had hardened. I used a file to flatten the repairs and to recut the edge of the button on both sides. I also flattened the top and underside of the button and reshaped it with the files. I sanded the repaired areas smooth with 220 grit sandpaper and reshaped them further. I started the polishing with 400 grit wet dry sandpaper.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I am excited to finish this Savinelli Porto Cervo 677KS Rusticated Bent Brandy. It turned out to be a nice looking Bent Brandy. It has a rusticated finish around the bowl with a smooth rim top. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It is fun to see what the polished bowl and the black vulcanite stem the twin rings of brass with briar sandwiched between them. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 57 grams/2.01 ounces. It is a beautiful pipe and one I am sure my friend will pick up and reacquaint himself with soon. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Repairing and Restoring a 2 Star BBB 504 Canadian

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Blog by Steve Laug

I received an email on the blog from Tim in Eastern Canada about a pipe he had that he was working on. He wanted some advice regarding how to proceed with the restoration. He had dropped it on his floor and a chip of briar had come out and disappeared. He was uncertain how to proceed next. Here is his first email:

I have an estate BBB 504 Canadian nearly identical to the one currently in your store. It unfortunately has a chipped shank directly where the stem meets it. I was attempting to restore it to a smokeable condition when it slipped out of my hands onto the linoleum. I was so disappointed. I don’t know what to do with it now. Next to a Brigham two dot 214, it’s the best estate pipe I’ve found. Any advice or help would be appreciated.
Thanks,
Tim

I wrote him back and asked him for some photos of the damage so that I could assess how to address the issues on it. Here is my email to Tim.

Hi Tim                                                                                                                                                        Send me a photo please and let me have a look at it.                                                                  Steve

He sent some to me to show me that damages and give me a sense of what had happened. He mentioned that his photos were not the best and did not show the grain very well. Here are the photos that Tim sent to me. Have a look at the damages. After looking it over and reflecting on all the issues, I gave him some options on how to address the issues. The shank was chipped on the top and the underside. The underside was far work with a large chunk of briar missing and a cracking extending up the shank about ½ inch. I suggested that he rebuild the chipped areas with briar dust and super glue. He then could add a band to strengthen the repair and protect it from further cracking. I wrote him back with those options and he responded with the following email.

Hi Steve,

Thanks for the tips. I haven’t got the chipped piece of briar, unfortunately. I was never able to locate it. Also much of this work is beyond my woodworking skill. Maybe some enterprising restorer on a forum wants a challenge and I can trade hum for some leaf. Who knows?   Thanks,

Tim

I responded to Tim and told him to send it my way and I would do the repair for him. This week I received it and today I was able to start working on it. It is indeed a BBB Canadian that is stamped on the top of the shank and reads BBB in a diamond logo [over] **. On the underside of the shank it is stamped Made In England [over] 504. Tim had started his reaming on the pipe but had not progressed to the exterior of the bowl or rim. There was still a lava coat on the rim top and the bowl was slightly out of round. The pipe smelled clean but I would need to clean it further before and after I did the repairs. The chip on the underside of the shank was quite large and included a crack that ran ½ up the shank. The chip on the top side was smaller and more of a dent. The stem was slightly oxidized and there were light tooth marks and chatter on both sides near the button. I took a photo of the rim top to show the lava coat on the top and the slightly out of round bowl. The cake had been taken back by Tim. It looked good internally. I took photos of the stem and shank surface that show the chips and damage to the shank end. You can also see tooth chatter and marks on the stem surface ahead of the button.I took photos of the stamping on the top and underside of the shank. It was faint but readable as noted above.I lightly flattened the face of the shank with 220 grit sandpaper on a topping board. I did not remove much briar just a little bit to flatten it out.With that done I cleaned out the shank area with cotton swabs and isopropyl alcohol to remove the oils so that the repair would stick. I layered in clear super glue and briar dust with a dental spatula to build up the large chunk of briar that was missing on the underside of the shank. I used a small pen knife with a sharp blade to scrape out the inside of the shank. I would need to used a round file to open up the airway to receive the tenon once again but the repair was solid. I smoothed out the repair on the underside of the shank with 220 grit sandpaper to bring it to the same level as the rest of the shank. I also cleaned up the shank end with the sandpaper at the same time. It was solid and it certainly looked better.I flattened the bottom and top of the shank with files to prepare it for banding.I checked the Sterling Silver band for the fit and once I was happy with the fit I heated it with a lighter flame and pressed it onto the shank. With the band fitted in place I used small needle files to smooth out the inside of the shank. I worked with the files to bring it back into round.I took photos of the bowl an shank with the band fitted in place. It looked very good at this point. The shank looked good both internally and externally. With the band and shank repair finished I turned my attention to the rim top lava build up. I scraped it off with a sharp blade to remove the heavy build up. I topped the bowl with 220 grit sandpaper on a topping board and then worked over the inside of the rim edge with a folded piece of 220 grit sandpaper. I also worked on the outer edge of the bowl to smooth out the damage. I polished the briar bowl and shank with micromesh sanding pads. I dry sanded it with 1500-12000 grit pads and wiped it down with a damp cloth after each pad. I paused the polishing and stained the rim top with an Oak Stain Pen to match the rest of the briar. It blended in really well.I went back to polishing the briar with the last three grits of micromesh – 4000, 6000 and 12000 grit pads. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I stopped and cleaned out the dust and debris from my repair that was in the shank. I used alcohol and pipe cleaners to clean out the debris and a folded pipe cleaner to swab out the bowl.I polished out the light tooth marks on the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I am excited to finish this repair on a BBB 2 Star 504 Canadian. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I also hand buffed it with a microfibre cloth to deepen the shine. It is fun to see what the polished bowl looks like with the grain popping all around it. Added to that the polished  black vulcanite saddle stem was beautiful. This shapely Classic English Made BBB 2 Start Canadian is nice looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 1/8 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 29 grams/1.02 ounces. It is a beautiful pipe and one that I soon send back to Tim in Eastern Canada. I am hoping he enjoys the new look of his pipe. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Five for the Price of One

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Blog by Kenneth Lieblich

Next on the chopping block is a quintet of pipes. Word has been getting around! My barber’s boss approached me recently about restoring his late grandfather’s pipes. Of course, I was only too happy to oblige. The fellow told me that his grandfather did not have fancy pipes, but he just wanted them to look good. Interestingly, he also asked that I not clean the pipes too much – he wanted some of the olfactory memories to remain. When I got my hands on the pipes, I realized what I was up against. These five pipes were really a mess. Quite frankly, if I had these pipes for myself, I would have tossed some on the firewood pile. But my customer wanted these pipes restored as a nice remembrance of his grandfather – and I completely understand and respect that. Since I restored these pipes all together, I thought I would write up their story altogether too – with a tip of my hat to my customer’s late grandfather.

Well, what have we got here? (1) A cherrywood pipe from Missouri Meerschaum, missing its stem; (2) another cherrywood pipe from Missouri Meerschaum; (3) a briar bent pot, marked Château Bruyère 32; (4) a briar egg, marked Savoy 710, missing its stem; and (5) a Brigham Voyageur 126 bent Rhodesian. Missouri Meerschaum is, of course, most famous for being the largest corncob manufacturer in the world – although they do make hardwood pipes too. Herb Wilczak and Tom Colwell’s book, Who Made That Pipe? states that Château Bruyère (as its name suggests) is made in France by an unknown manufacturer. Pipedia tells us that Savoy is a brand of Oppenheimer Pipe/Comoy’s, which was also sold by M. Linkman & Co. Finally, Brigham is the famous Canadian pipe manufacturer. The markings suggest that this Brigham was made after the move of production to Italy.

Problems with these pipes? Wow – where to begin? Both cherrywoods needed new stems. After all, one was cracked beyond repair and the other was missing altogether. They had lava and burns all over, and plenty of cake in the bowl. Besides that, the stummels were just a bit grimy. The Château Bruyère was in really bad condition: tons of lava, cake, and serious burning; cracks galore on the rim; but at least the stem had only minor tooth marks and dents. The Savoy would, of course, also need a new stem, but its stummel was also a disaster: some fills; tons of lava and cake; and (worst of all) an enormous burn gouge on the rim. The Brigham was not too bad (compared with the others), but it still had the usual cake and lava. It also looked like the rim had been used to hammer nails! The stems were first on my list. Fortunately, Steve had a couple of new Missouri Meerschaum stems for me to use on the cherrywood pipes. That was the easiest part of this whole restoration! I also had to sculpt a new stem for the Savoy. Stupidly, I forgot to take photos of this procedure, but, suffice it to say, it was tricky getting the tenon to fit correctly and getting the edges of the new stem to match with the existing stummel. On the two pre-existing stems, I took a BIC lighter and ‘painted’ them with flame in order to lift the tooth marks. This was reasonably successful in raising the dents. Then, I cleaned out the insides of the stems with pipe cleaners and isopropyl alcohol. They were terribly dirty and I went through a large number of pipe cleaners in order to clean them up. Once this process was done, the stems went for an overnight soak in the Before & After Hard Rubber Deoxidizer. The following day, I cleaned all of the de-oxidizing sludge off with alcohol, pipe cleaners, et cetera. The oxidation had migrated to the surface and would be fairly straightforward to remove. I scrubbed vigorously with SoftScrub on cotton pads to remove the leftover oxidation. On the Brigham, the tenon had come loose from the stem and needed to be repaired. I used my cyanoacrylate adhesive to sort that problem out and let it set. I also built up the small dents on the Brigham and Château Bruyère stems with cyanoacrylate adhesive and let them fully cure. I then sanded the repairs down with 220-, 400-, and 600-grit sandpapers to meld the repair seamlessly into the stems. This ensured that they keep their shape and look like they should. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stems. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. I should make quick mention of the stem I made for the Savoy. I had a blank and an old, spare stem to potentially use. I ended up using the blank because it fit better. Making a new stem is tricky and messy business, and Steve is far better (and more experienced) than I am at it. Basically, I used some 220-grit sandpaper to remove the excess material from the tenon (to ensure it fit into the stummel’s mortise) and from the tenon-end of the stem (to ensure that this end matches the shape and thickness of the shank). Once the basic shape is achieved, I use progressively finer sandpaper (and then the MicroMesh pads) to make the stem look just as it should. In this end, I was pleased with the results and I wish I had photos to show you of the process!All five stummels were a terrible mess: loaded with cake, filth, and an overall yucky feel. They had obviously been thoroughly smoked and enjoyed. Quite frankly, the grandfather must have smoked them until there was no more draw! Anyway, I first decided to ream out all of the bowls. I used both the PipNet Reamer and the KleenReem to remove most of the built-up cake – but not all. I didn’t take the cake down to bare briar, as my customer wanted some essence of his grandfather left in the bowls. The one exception to this was the Brigham, and I did ream it completely and brought it down to bare briar. My customer wanted only this pipe to be completely cleaned out. On all five, however, I did clean out the insides of the shanks with Q-tips, pipe cleaners, and isopropyl alcohol. There was a lot of nastiness inside the shanks and it took a lot of cotton to get them clean! I then moved on to cleaning the outside of the stummels with Murphy’s Oil Soap on some cotton pads and also used a tooth brush to get into the crevasses of the Brigham and the Château Bruyère. I actually soaked the rims in Murphy’s for a while, just to loosen up the lava. I followed that up by cleaning the insides of the Brigham with some dish soap and tube brushes. A de-ghosting session seemed in order for the Brigham. The de-ghosting consisted of thrusting cotton balls in the bowl and the shank, and saturating them with 99% isopropyl alcohol. I let the stummel sit for 24 hours. This caused the oils, tars and smells to leech out into the cotton. Finally, a relatively clean and fresh-smelling bowl emerged. There was a great deal of damage to the rims of all the stummels – and that also needed to be addressed. In order to remove the lingering bits of lava, fix any nicks, and tidy up the look, I “topped” the pipes – that is to say, I gently and evenly sanded down the rims on a piece of 220-grit sandpaper. This effectively removed the lava and the damage, without altering the look of the pipes. However, some needed more attention than others. The two cherrywood pipes were straightforward enough, but a fair amount of work was needed on the other three. The Château Bruyère, as you will have seen, had fairly horrific damage to the wood of the bowl. There were so many cracks and burns that I was not sure if anything meaningful could be done. I did top the bowl, but stopped before I took too much off. There was no getting around the fact that this pipe was not going to be like new. I was comforted by the fact that this pipe was simply being cleaned up and was not going to be smoked again. I sealed off the cracks with cyanoacrylate adhesive, let them cure, and then sanded them smooth. It made a huge difference.But the Château Bruyère still needed a bit more help: re-staining. In order to create some external beauty to this pipe, I opted for aniline dye. I applied my own mixture of some of Fiebing’s Medium Brown Leather Dye and some Fiebing’s Black Leather Dye. I then applied flame in order to set the colour. Worked like a charm! The pipe looked so much better after this.The Savoy had a large valley running along the rim of the bowl (not to mention some considerable burning). A combination of techniques was used to sort this out. I topped the stummel to start, but then I took a solid wooden sphere, wrapped sandpaper around it, and sanded it thoroughly. This was to achieve on the inner part of the rim the same thing that I achieved by “topping” on sandpaper. I then built up the remaining wound with a mixture of briar dust and cyanoacrylate adhesive. I was quite pleased with the results. Finally, I added a brass ferrule to the end of the shank and glued it in place. It gave the pipe a snazzy look. The Brigham was also tricky, but for a different reason. The Brigham had what I like to call a “broken nose”. The front edge was smashed in and would need to be built up. More than that, the repair would need to be rusticated so as to match the original rustication of the pipe. I am always worried about this sort of work because I dread the possibility of not getting the match right. In this case, I topped the Brigham first, but only slightly – just enough to make it neat and tidy. Then I built up the edge with a mixture of briar dust and cyanoacrylate adhesive. Then, I topped it a second time in order to even out the repair with the rim. Finally, I got out my Dremel and used that to rusticate the pipe’s “nose”. The results were quite good. Now, with the damage repaired on all five pipes, it was time to sand down the stummels. Just like the stems, I used all nine Micromesh pads (1,500 through 12,000 grit) to sand everything smooth on the three briar pipes (I did not sand the cherrywoods). A light application of Before & After Restoration Balm brought out the best in the stummels’ grain

Then it was off for a trip to the buffer. A dose of White Diamond and a few coats of carnauba wax were just what these pipes needed to shine (literally and figuratively). The polishing was the cherry on top of a long road of recovery for these five pipes. The pipes began in the hands of a man who clearly loved smoking them. His grandson, honouring his grandfather’s memory, wanted them to look good again – but not so new that the essence of his grandfather was lost. It was my job to make sure that his grandfather was still in those pipes. I know that my customer will enjoy looking at those pipes (and remembering) for many years to come. I hope you enjoyed reading the story of these pipes as much I as I did restoring them. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Large Ben Wade Danish Hand Model 100 Freehand

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Blog by Steve Laug

The next pipe on the table came to us late in 2019 from a fellow in Los Angeles, California, USA. We have purchased quite a few pipe from him over the years and several Ben Wade Pipe. This is another one of those. Even though the finish was dull and lifeless it showed promise under the grit and grime of the years. On the underside of the shank it was clearly stamped Ben Wade in script [over] Danish[over] Hand Model[over] 100 [over] Made In Denmark. The finish is filthy with grime and oils ground into the smooth briar of the bowl and shank sides. The bowl had a thick cake that overflowed in heavy lava onto the plateau rim top filling in the grooves and valleys of the finish. The plateau shank end was also dirty with dust and debris in the grooves and valleys of the shank. The vulcanite stem was oxidized, calcified, dirty and had some tooth marks and chatter on both sides ahead of the button. Jeff took some photos of the pipe to show its overall condition before he started his cleanup work. He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and the lava on the plateau finish of the rim top. There is dust and debris stuck to the walls of the bowl clearly visible in the photos. He also took photos of the top and underside of the stem to show the chatter and tooth marks. Jeff took photos of the sides and heel of the bowl to give a picture of what the briar around the pipe looked like. There is some stunning grain under the grime.  He took photos of the stamping on the shank. It reads as noted above and is clear and readable. There is the faint remnant of the crown stamp on the top of the stem.   I remembered a bit of history on the brand that thought that the Preben Holm pipes were marketed under the Ben Wade label in the US and imported through Lane Ltd. I turned to Pipedia and read the listing on the brand to refresh my memory and flesh out the knowledge of the brand (https://pipedia.org/wiki/Ben_Wade). I have included a photo from that site that was taken from a Tinderbox advertisement.I quote the portion of the article that summarizes the Danish period of the history of the brand:

Young Copenhagen master pipemaker Preben Holm had made a meteoric career heading a pipe manufacture employing 45 people at the age of 22! But around the turn of 1970/71 he was in major financial difficulties. His US distributor, Snug Harbour Ltd. in New York City, left him in the lurch. Holm had three unpaid invoices on his desk and another large shipment was ready for the USA, when Snug Harbour’s manager told him on the phone that there was no money at all on the account to pay him.

So the Dane went to New York for an almost desperate search for a new distribution partner. He made contacts with Lane Ltd. and met Herman G. Lane in February 1971. Lane Ltd. had no interest in Holm’s serial pipes produced at that time but so much the more in the hand-carved freehands because the hype for Danish freehands and fancies in the States was still on its way to the climax then. The meeting resulted in an agreement to start a cooperation. Lane insisted to improve the quality considerably and in return he assured to be able to sell essentially larger quantities.

Holm went back home to work on new samples with all-new designs and altered finishes for Lane. Both, Lane and Holm, agreed that it would be unwise to sell the pipes under Preben Holm’s name as long as Snug Harbour had a considerable stock of Preben Holm pipes and might sell them pipes at very low prices just to bring in some money.

So on Mr. Lane’s proposal it was determined to use the name Ben Wade belonging to Lane Ltd. Lane spent considerable amounts of money for advertising the new brand in the big magazines– the centerpiece being whole-page ads showing a very exclusive Seven Day’s Set.

The cooperation with Lane Ltd. proved to be an eminent business success for both partners. Within a very short time Ben Wade Handmade Denmark sold in much larger quantities and at higher prices than they had ever dreamed of. And the hype these freehands and fancy pipes caused went on unbroken long after Herman G. Lane deceased. Preben Holm – obviously much more brilliant in pipe making than in pipe business – was in major troubles again in 1986 and had to sack most of his staff. The Ben Wade production was significantly lowered but continued until his untimely death in June of 1989.

Up to now Preben Holm made Ben Wade pipes are cult and highly sought for on the estate markets.

With that information my initial thoughts were confirmed. This pipe was a Preben Holm made Freehand distributed in the US by Lane Ltd under the name Ben Wade. The freehand rage occurred in the late 70s and the pipes were made until Preben’s death in 1989. My guess would be that this pipe was made sometime during that time period and potentially in the late 70s.

Jeff had cleaned up the pipe until it almost did not look like the same pipe. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He scrubbed the exterior of the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He was able to get all of the lava and grime off the rim top and shank end. He rinsed it under running warm water to remove the soap and debris. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the stem with Soft Scrub and cotton pads to remove the debris and oils on the stem. He soaked it in Before & After Pipe Stem Deoxidizer. He rinsed it with warm water and dried it off. I took photos of the pipe once I received it.   The rim top had some darkening on the back of the bowl. The beveled inner edge of the rim looked good with some darkening. The rim thinned toward the back of the bowl but was still quite thick. The stem surface looked very good with a few small tooth marks and chatter on both sides near the button. I took a photo of the stamping on the underside of the shank. It is clearer than it appears in the photo and is readable as noted above.I removed the stem and took a photo of the pipe to give a sense of the whole. The stem is turned fancy vulcanite. I started my work on the pipe by polishing the bowl sides and shank with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth. I paused in the polishing to clean up the darkening on the inner bevel of the plateau rim top with a folded piece of 220 grit sandpaper. I was able to minimize the darkening and I like the looks of the rim top.     I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and into the plateau rim top with a horsehair shoe brush. The product works to clean, enliven and protect the briar. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine.   While I polished the shank I saw a small hairline crack on the right side of the shank at the plateau end. I have circled it in red in the photo below. I decided to pause in the work on the stem and address this issue first. I filled in the crack with a drizzle of CA glue. I let hardened then sanded the area with 220 grit sandpaper to smooth it out and then polished it with micromesh sanding pads. I stained it with an oak stain pen and then gave it a rub of Before & After Restoration Balm. I buffed it with a cotton cloth. I set the bowl aside and turned to work on the stem. I painted the surface of the rim with the flame of  Bic lighter to raise the tooth marks. I was able to raise them quite significantly but there were deeper ones that needed further work. I filled in what remained with clear CA glue and set the stem aside to cure.    Once the glue cure I flattened out the repairs with a small flat file. I sanded them with 220 grit sandpaper to blend them into the stem surface. I started the polishing of the stem with 400 grit wet dry sandpaper. (I failed to take a photo of the sanding process but you can see the result in the polishing photos.)  I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I gave it a final rubdown with Obsidian Oil to further protect it and let it dry.      This Ben Wade Danish Hand Model 100 Freehand with a fancy, turned vulcanite stem is a great looking pipe now that it has been restored. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Ben Wade 100 Freehand fits nicely in the hand though it is quite large and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 1 inch. The weight of the pipe is 2.29 ounces/65 grams. I will be adding this pipe to the rebornpipes store shortly in the Danish Pipe Makers section. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come! rac

Repairing An Interesting Surprise on a Beautiful Heritage Antique 73S Canadian

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Blog by Steve Laug

I have always had an interest in the Kaywoodie Made Heritage Pipe line. I really like the way they are made – both in terms of workmanship and style. They really made some amazing looking pipes and I always try to pick them up when I can. Jeff has also found this to be true so he is on the lookout for this brand in all of his pipe hunts and auction haunts. When this pipe became available to us late in 2019 from a fellow in Los Angeles, California, USA we bought it. It is stamped 73S on the heel of the bowl and Heritage [over] Antique on a smooth panel on the underside of the shank. The pictures of the sandblast showed it was well done. The finish was dirty and there was a thick cake in the bowl. It appeared that the bowl had been lightly reamed before it came to us. There was a lava overflow in the sandblast finish on the rim top that would need to go. There was the Heritage double diamond logo on the left side of the stem. The stem was oxidized and had deep tooth marks on both sides ahead of the button. All totaled it was still a beautiful pipe. We were hooked. Jeff took these photos before he started his clean up work. Jeff took photos of the bowl and rim top to show the condition that I noted in the description above. Even though it is very dirty you can see that the rim top and edges all look very good. The stem photos clearly show the oxidation and tooth marks on both sides. It would need some work. Jeff took photos of the sides of the bowl and heel to show the sandblast finish on the bowl. He also took photos of a strange looking area on the lower right side of the bowl. It appeared that there was a large flaw that had been filled in that area. It was obviously a dark putty and there were some small cracks in the middle area of the fill material. I drew a box around it in the second photo. I have worked on quite a few Heritage pipes and have never seen this before.Jeff took a close up photo of that area to show more clearly what we are speaking of. You can see the tiny cracks in the fill area toward the top of the repair. The patch material is dark and very hard so it should be repairable.The next photos show the stamping that I described in the opening paragraph. It is clear and readable.In other blogs on the brand I have given a bit of history on the Heritage Brand. I have included that here as well for ease of reference. Andrew Selkirk did a great job in researching a link to his work on the blog. Here is the link: https://rebornpipes.com/2014/12/23/refurbishing-a-heritage-heirloom/. I am including a brief summary of what he found in the next two short paragraphs to set the stage for the pipe on my work table.

Heritage pipes were Kaywoodie’s answer to Dunhill. According to one of their brochures, Heritage pipes were made from “briar burls seasoned and cured for up to 8 months,” with only “one briar bowl in over 300 selected to bear the Heritage name.” “Heritage stems are custom fitted with the finest hand finished Para Rubber stems. Mouthpieces are wafer thin and concave.”

The Heritage line began in the early 1960’s, with the trademark issued in 1964. The line was started at the request of Stephen Ogdon, (who worked for Kaywoodie in 1962). Mr. Ogdon had previous experience working for Dunhill, either running the New York store or working for Dunhill North America. Mr. Ogden was made President of Heritage Pipes, Inc., Kaywoodie Tobacco Co.,Inc. and Kaywoodie Products Inc. as well as a Vice President of S.M. Frank & Co. Heritage Pipes were produced from 1964 until 1970 (Source kaywoodie.myfreeforum.org).

Andrew also included a copy of the Heritage brochure that I am also including below (Courtesy kaywoodiemyfreeforum). In going through the models displayed on the page there is not one for the 73S. The closest is the shape 72 Canadian. The brochure has a great write up on the Heritage Antique Line. It reads Rustic Grain Stands out in Rugged Relief. It describes the line as follows:

This pipe is so bold looking, yet so light and smooth smoking. A special sandblasting process exposes a greater surface area on the bowl, giving a cooler, more satisfying smoke. Centuries-old Heritage Antique is strikingly masculine in appearance.

Jeff had cleaned up the pipe with his usual precise work. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. The fill on the lower right side of the bowl did not loosen, crack more or fall out. It was solid. The rim top cleaned up very well. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. I took photos of the pipe once I received it. Now it was time to work on the pipe itself. The bowl and the rim top looked very good. The inner and outer edges of the rim also looked very good. There was no damage to the edges. The stem surface showed deep tooth marks and chatter on both sides near the button. I took photos of the stamping on the underside shank. The stamping was clear and readable as noted above. I took the stem off the shank and took a photo of the parts of the pipe to show the overall look of the pipe. To me it is a vary British looking sandblast Canadian.I decided to deal with the large filled area on the lower right side of the bowl. It was hard and solid but had some small cracks toward the top of the fill. The first two photos show the filled area before and after cleaning. I roughed it up a little bit with a brush then filled in the cracks and sunken portions of the fill with clear CA glue and briar dust. Once the repair hardened I used a brass bristle wire brush to knock off the loose briar dust and give a bit of texture to the fill. I used the Dremel and a pointed burr to carve grain patterns to match the surrounding areas of the briar. I liked the way it was looking. I mixed a black and a mahogany stain pen into the rusticated surface to match the surrounding colour of the bowl. I was happy with how the repair had blended into the rest of the surrounding briar. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. I am very happy with the results. I set the bowl aside and turned my attention to the stem. I “painted” the stem with the flame of a Bic lighter to lift the tooth marks. I was able to lift them out significantly. I filled in the remaining dents in the stem surface with clear CA glue and set it aside to cure. I flattened out the repairs with a small file to start the process of blending them into the surface of the vulcanite. I then sanded them smooth with 220 grit sandpaper to further blend them in and started polishing the stem with 400 grit wet dry sandpaper. I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I wiped it down with a final coat of Obsidian Oil and set it aside.     The repair on the lower right side of the sandblast Heritage Antique 73S Canadian came out very well and really is unnoticeable. The pipe is a real beauty and the finish and shape are well done and have a classic English look even though this is an American Made pipe. The thin taper vulcanite stem polished up on the buffing wheel with Blue Diamond and had a rich glue. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Heritage Antique Canadian fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.27 ounces/36 grams. I will soon be adding it to the rebornpipes store in the American Pipe Maker section. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Breathing New Life into a Patented KBB Yello-Bole 2198L President

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 Blog by Steve Laug

This pipe was purchased from an antique mall on 04/28/19 in Ogden, Utah, USA. Jeff picked it up because it was such a unique shape. It seems to somehow combine parts of the Skater shape and the Bullmoose’s protruding chin. The grain was nice and it had some fills on the sides of the bowl but not too obvious or obnoxious. The pipe is stamped President on the left side of the shank and KBB in a cloverleaf followed by Yello-Bole [over] Patent – 90232 on the right side of the shank. On the underside at the heel it is stamped with the shape number 2198L and mid shank reads Algerian Bruyere. The bowl had a moderate cake but you could see the yellow Honey Coating that Yello-Bole draw their name from. The finish was dirty and had a lot of nicks and scratches on the rim top and around the bowl sides. The base of the bowl and shank had been flattened to make the pipe a sitter. It had a vulcanite push stem and no stinger apparatus in the tenon or shank and there was no evidence that their ever had been one. The stem was lightly oxidized. There are a burn mark on the top side near the yellow O logo. There were tooth marks and chatter on both sides ahead of the button. Jeff took some photos of the pipe before he started his clean up work. The photos of the rim top show the nicks and scratch on the top and the darkening on the inner edge of the bowl. You can also see the yellow bowl coating on the back side near the top of the bowl above and surrounded by the cake. The photos of the stem show the oxidation and tooth marks and chatter on both sides. They do not show the damage on the top of the stem near the O stamp. The next three photos show the grain around the sides of the bowl and heel as well as the placement of the fills on the sides of the bowl. It is a pretty neat looking pipe. The next series of photos show the stamping on the shank sides and the O logo stamp on the stem top. You can also see the burn mark on the stem top in the photo of the logo. The stamping is clear and readable as noted above. Before I started my work on the pipe I decided to do a bit of work on the Patent Number and the shape number on the heel of the bowl. I remembered that Troy Wilburn, one of our blog writers and good friend of rebornpipes sent me a shape number list for old Kaywoodie and Yello-Bole pipes that is on the blog. I found it very useful and typed it into a chart format. Troy said that he got the data for this from the Kaywoodie Forums. If you have not visited the forums here is the link: http://kaywoodie.myfreeforum.org/ . I decided to post the chart on the blog for easy access. Thank you to the KW forum for the information. Here is the link to the full shape chart information that I have on the site (https://rebornpipes.com/2016/05/07/kaywoodie-yello-bole-shape-numbers/).

I also have included the pertinent sections of the chart on this particular 2193 shape. I remembered that the last two numbers and letter on heel of the bowl were the shape of the pipe. In this case the 93L referred to a shape that KBB called a Large President. I have drawn a box around that stamp number. The 93 is thus the President shape and the L identifies it as a large version of the pipe. Note also that the pipe was only made between 1936-1937 so it is an old timer.Troy also included the following information on the first two digits of the shape number. I quote in full regarding that below.

2-digit prefixes for 4-digit pipes – you might find an odd ball or a rare one that is not on the list.
From the time of the first Kaywoodie until 1938 for Kaywoodie and for Yello-Bole, Kaufmann Brothers & Bondy used a 4-digit number system (plus a letter sometimes) to identify the line and shape number. The 4-digits were not used after 1938. The first two, which we’ll call the prefix, referred to the finish and the second two, the suffix numbers referred to the shape number.

I have identified the section on the chart where this pipe stands. Note that the 21 prefix is missing but the description of the 20 and 22 is identical to the information on this pipe. From that I know that the pipe I am working on should have a push tenon, vulcanite stem. The good news is that I have the original stem.Now it was time to see if I could find anything out about the Patent number. I am assuming it is a US Patent as the pipe is an American brand. The number on the right side of the bowl reads as follows:  Patent – 90232. I turned to the US Patent search site to see what I could find out there. Here is the link to the site: https://patft.uspto.gov/netahtml/PTO/patimg.htm . Unfortunately that patent number takes me to a series of drawings of a new plowshare. At this point the Patent information is a dead end.

It may seem that I praise Jeff’s work in cleaning up the pipes I work on a lot! I know I do but he is an indispensable part of the restoration work for me. He has developed a system of cleaning that is quite remarkable and leaves the pipes very clean. It saves me a lot of time so I have no issues saying that! Jeff did a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Before & After Deoxidizer. He washed it off with warm water to remove the Deoxidizer. The pipe looked far better when it arrived.  I took some close up photos of the rim top and also of the stem surface. I wanted to show how well it had cleaned up. The rim top photo looks good but there are some nicks and scratches on the top and the beveled inner rim edge. I also took close up photos of the stem to show the light tooth marks and chatter on the surface near the button and the burn mark on the top near the O logo. I took photos of the stamping on the sides of the shank. You can see that it is stamped as noted above. It is clear and readable.I took the pipe apart and took a photo of the pipe. It is a good looking pipe and has some great grain on the side of the bowl.I decided to address the rim top damage first. I used a folded piece of 220 grit sandpaper to the beveled inner edge to minimize the damage to the rim. I think that it is definitely better once I finished. I would polish the flat top of the rim with micromesh and try to minimize the scratching there. The angle of the stem makes topping the bowl seem impractical.I polished the briar rim top and edges along with the rest of the briar with micromesh sanding pads –dry sanding with 1500-12000 grit pads and using a damp cloth after each pad. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I filled in the burn mark on the top and the tooth marks on the top and underside of the stem with clear super glue. I let the repairs cure. Once they had cured I sanded the repairs on the underside and the chatter on the topside with 220 grit sandpaper. I started the polishing with 400 grit wet dry sandpaper. I wiped it down with some Obsidian Oil.   I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Afterwards I rubbed it down with another coat of Obsidian Oil and let it dry. I am excited to finish restoration of this older KBB Yello-Bole President 2193L pipe. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and hand buffed it with a microfibre cloth to deepen the shine. It is fun to see what the polished bowl looks like with the polished black vulcanite stem. This unique looking KBB Yello-Bole President actually feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 32 grams/ 1.16 oz. It is a beautiful pipe and one that will be on the American Pipe Makers section of the rebornpipes store soon. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

It has a shiny black finish so it must be an Ebony Finish – A Peterson’s System 301

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Blog by Steve Laug

The next pipe I chose to work on came to us from a pipe hunt back in 2017. Jeff found it in at an antique mall in Sandy, Utah, USA. It is a Peterson’s System 301 pipe with a black painted bowl. The ferrule is nickel and the combination looked amazing when it was new. It is a finish that Peterson called Ebony. The pipe is stamped on the left side of the shank and reads Peterson’s [over] System. On the nickel band it reads K&P [over] Peterson. On the right side of the shank it is stamped Made in the Republic of Ireland (three lines) [over] the shape number 301. It was filthy when Jeff brought it to the table. There was a thick cake in the bowl and an overflow of lava on the rim top and the inner edge of the bowl. It was hard to know what the condition of the rim top and bowl were under that thick lava coat. The nickel ferrule is heavily tarnished. The saddle stem does not have any stamping and was oxidized and had tooth marks and chatter on the top and underside on and near the button. It also had a Softee bit that was rotting and a lot of debris was built up around the edges. Jeff took photos of the pipe before his cleanup work. (When I saw the photos I realized that somewhere between when these were taken in 2017 and today in 2021 the pipe acquired a different stem. You will see that in the restoration.) Jeff took photos of the rim top and stem to show the general condition of the pipe. The bowl is heavily caked and the rim top and edges have a thick lava overflow. The stem is lightly oxidized and a rotting Softee Bit on the end. There is a lot of debris collected against the edges of the rotten rubber. He took photos of the sides of the shank to show the stamping. The stamping is readable in the photos below and is as noted above. He also captured the stamping on the nickel ferrule. I am including the link to the Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson).

I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Peterson’s System Line. On page 314 it had the following information.

System (1891-) The Peterson System pipe is the backbone of the company’s body of work, offered continuously since 1891. Defined by its reservoir, graduated bore, and unique Peterson Lip mouthpiece, the design originated with an 1890 patent and was further refined by modifications patented in 1894 and ’98. Offered in numerous shapes and sizes, in bent and straight stemmed styles, marketed in smooth, sandblasted, rusticated or ebony finish, and rendered in briar, clay and meerschaum with mouthpieces of vulcanite, amber, horn, Bakelite, and acrylic. From 1891-1915, Systems were labeled PETERSON’S over PATENT, then from 1906-11 occasionally, PETERSON’S over PATENT over DUBLIN, followed thereafter by PETERSON’S over DUBLIN.

This pipe is stamped PETERSON’S over SYSTEM and there was a subcategory shown on the same page with that information.

Peterson’s over System. Pipes stamped Peterson’s System have been documented since 1920. A ’20 brochure is the earliest printed reference to the Peterson’s System. The pipe came in three quality grades (no mark, 2 or 3) until 1959. Thereafter as De Luxe (no mark), Premier (the old 2) and Standard (the old 3).

Judging from the description above, the pipe I am working on has an ebony finish and could have been made before 1959 as it has no grade mark as noted in red above. It reads MADE IN THE REPUBLIC OF IRELAND in three lines which narrows the date to between approximately 1938 and the present. Now it was time to work on the pipe.

UPDATE: I just heard from a fellow on Facebook Tobacco Pipe Restorers Group. He wrote the following:  The shape 301 was not introduced until 1975. Considering the republic stamp, this one would likely date between 1975 and 2000. Also, if that is the stem the pipe originally came with, I would say this pipe is likely 1975 to mid 80s.

Jeff had done a great job cleaning up this 1979 Peterson’s De Luxe pipe. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Before & After’s Pipe Stem Deoxidizer. He washed it off with warm water to remove the deoxidizer. Somehow between the time Jeff worked on it in 2017 and today the stem in the photos above has disappeared and been replaced with a P-lip stem that appears to be the correct one for this pipe. I took photos of  the pipe when I brought it to the work table.   I took some close up photos of the rim top and also of the stem surface. I wanted to show how well it had cleaned up (even though it is dull at this point). The rim top and inner edges around the bowl looked good. I also took close up photos of the newly inherited stem to show the tooth marks on the surface near the button. I took a photo of the stamping on the underside of the shank. It reads as noted above.  I also took a photo of the ferrule on the end of the shank.  I removed the stem and took a photo of the pipe to have a look at the parts and overall look.I polished the rim top with 3200-12000 grit micromesh sanding pads to smooth out the inner edges and to try and minimize the scratching in the rim top. It is not flawless but it looks better. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I polished the nickel ferrule with a jeweler’s cloth to remove the oxidation and to protect it. The bowl and ferrule looked good. I set them aside and turned my attention to the stem. I “painted” the tooth marks on the vulcanite with the flame of a lighter and was able to lift all of them on the topside. There was one against the edge of the button on the both sides that did not lift all the way. I filled them in with a drop of clear CA glue and set it aside to cure.    I used a folded piece of 220 grit sandpaper to smooth out the repairs and then started polishing the stem with 400 grit wet dry sandpaper.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine.     I am excited to finish this Republic Era Peterson’s System Ebony 301 Bent Pot. I put the pipe back together and carefully buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to develop the shine. I hand buffed the pipe with a microfiber cloth to raise the shine. It is fun to see what the polished bowl looks like the Ebony finish. Added to that the polished black vulcanite stem was beautiful. This Ebony System 301 Pot is great looking and the pipe feels great in my hand. Even though there are a few scratches in the briar none go through the finish so I left them as a part of the pipe’s journey. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 64 grams/2.26 oz. It is a beautiful pipe and one that will soon be on the rebornpipes store in the Irish Pipe Makers Section of the store. If you want to add it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Restoring a Republic Era Peterson’s De Luxe XL9S Bent Billiard

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Blog by Steve Laug

The next pipe I have chosen is a Peterson’s De Luxe XL9S sandblast bent Billiard. It came to us from an antique store in Pocatello, Idaho, USA back in 10/20/17. The finish is deeply sandblasted and dirty but there is some great grain around the bowl sides and shank. The finish is otherwise in great shape. It was stamped on the underside of the shank and read Peterson’s [over] De Luxe [over] the shape number XL9S. That is followed by a three line stamp MADE IN THE [over] REPUBLIC [over] OF IRELAND. It was filthy when Jeff brought it to the table. There was a thick cake in the bowl and a thick overflow of lava on the rim top and the inner edge of the bowl. It was hard to know what the condition of the rim top and bowl were under that thick lava coat. The Sterling Silver band is heavily tarnished. It is stamped as well and reads Peterson’s [over] Dublin on the top left. Further down the left side of the band it is stamped Sterling Silver. On the underside and starting up the right side it has three hallmarks – Hibernia, a Harp and the lower case letter “n”. The stem had a “P” stamped on the left side of the saddle and was oxidized and had tooth marks and chatter on the top and underside on and near the button. Jeff took photos of the pipe before his cleanup work. Jeff took photos of the rim top and stem to show the general condition of the pipe. The bowl is heavily caked and the rim top and edges have a thick lava overflow. The stem is lightly oxidized and has tooth marks on the top and underside near the button. Jeff took photos of the bowl sides and heel to show the grain that was around this bowl. It is a nice looking pipe. The blast is quite deep and attractive. He took photos of the underside of the shank to show the stamping. The stamping is readable in the photos below and is as noted above. He also captured the stamping on the silver band.    I am including the link to the Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson).

I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Peterson’s Deluxe Line. On page 297 it had the following information.

De Luxe (1915-) Introduced in newspaper advertising in 1916, production of this high-grade smooth finish model may have been stalled by the Great War and domestic disturbance. It will not appear in Peterson catalogs until ’37. Specimens documented from 1915 to the thirties are extremely rare and confined to extra-large house pipes and occasionally medium sized pipe with unconventional shapes. Specimens from 1930-1950 appear in a wide selection of Classic Range shapes, often as Canadians. Catalogs from 1937-50 list it as the ‘the finest possible quality obtainable.’ After ’50 the Supreme would supplant the De Luxe as the top of the line model, and to this day the De Luxe is a high quality pipe but not the highest. Early models often have no COM. Models from the twenties until the sixties will be stamped IRISH over FREE STATE, EIRE, LONDON MADE over ENGLAND, MADE IN over IRELAND (forming a circle) or MADE IN THE over REPUBLIC over OF IRELAND. The last three COM stamps, used from ‘38 through ’68 when no hallmarks were stamped on Peterson mountings, can never be precisely dated. If a De Luxe was made in ’69 or later it will be hallmarked with a date designator and always have a Republic COM. See also Special De Luxe.

 Judging from the description above, the pipe I am working on is stamped with the stamp noted in red above. It reads MADE IN THE REPUBLIC OF IRELAND in three lines which narrows the date to between approximately 1938 and the present. It also has a silver Hallmark that make it a pipe made after 1969. Now it was time to narrow down the date further.

I turned to a blog I wrote on rebornpipes that had a Peterson’s catalogue and a hallmarking chart (https://rebornpipes.com/tag/peterson-hallmark-chart/). I have included it below. On the chart I looked for a lower case “n” in a hexagonal cartouche. I also included a enlargement of the chart and drawn a box around the “n” in red. It dates the  pipe to 1979. Jeff had done a great job cleaning up this 1979 Peterson’s De Luxe pipe. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Before & After’s Pipe Stem Deoxidizer. He washed it off with warm water to remove the Deoxidizer. I took photos of the pipe when I brought it to the work table. I took some close up photos of the rim top and also of the stem surface. I wanted to show how well it had cleaned up. The rim top and inner edges around the bowl looked very good. I also took close up photos of the stem to show the tooth marks on the surface near the button. I took a photo of the stamping on the underside of the shank. It reads as noted above.  I also took a photo of the band and the stamp on the left side of the saddle stem.   I removed the stem and took a photo of the pipe to have a look at the parts and overall look.I decided to address the tarnish on the silver band of the pipe first. I scrubbed it with some tarnish remover and finished with a jeweler’s cloth. The silver looked very good.  I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process.    I scrubbed the surface of the stem with Soft Scrub Cleanser to remove the oxidation on the surface of the vulcanite. I “painted” the tooth marks on the vulcanite with the flame of a lighter and was able to lift all of them on the topside. There was one against the edge of the button on the underside that did not lift all the way. I filled it in with a drop of clear CA glue and set it aside to cure.     I used a folded piece of  220 grit sandpaper to smooth out the repair and then started polishing it with 400 grit wet dry sandpaper.I painted the “P” stamp on the left side of the saddle stem with white acrylic fingernail polish. I worked it into the stamp with a tooth pick. I scratched off the excess acrylic with the tooth pick and a fingernail. It looked better though the curve of the right side of the “P” was faint. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine.     I am excited to finish this Republic Era Peterson’s Deluxe XL9S Bent Billiard. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with deep sandblast all around it. Added to that the polished black vulcanite stem was beautiful. This sandblast De Luxe XL9S is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 61grams/2.15oz. It is a beautiful pipe and one that will soon be on the rebornpipes store in the Irish Pipe Makers Section of the store. If you want to add it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Reuniting a Yello-Bole stem with its original Pipe and Restoring the Pipe

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Blog by Steve Laug

The next pipe on the table is a Carburetor KBB Yello-Bole Zulu. Jeff picked it up on an online auction from New Braunfels, Texas, USA in April of 2016. It has been sitting here since then. You may wonder why once you see the photos below as it is a nice looking pipe. It is stamped on the left side of the shank with KBB in a cloverleaf followed by Carburetor [over]Yello-Bole [over] US. Pat. 2,082,106 [over] Cured with Real Honey. The stamping starts in the middle of the top of the shank and rolls down the side. On the right side it is stamped with the shape number 4501. On the underside it is stamped Reg. U.S. Pat. Off. [over] 343,331. I will have to look up both of the patents and see what I am working with. The finish on the pipe was peeling and flaking off in spots. There was a metal contraption that forms the carburetor on these pipe in the bottom of the bowl and on the heel. The bowl still had the yellow bowl coating. It appeared to have been smoked just a few time so the coating was pretty in tact. There was a light lava coat on the rim top, heavier at the back of the bowl. The inner bevel and outer edge looked very good. The stem was lightly oxidized and had tooth marks on both sides. There was a large chunk out of the underside of the stem at the button. Jeff took these photos of the pipe before he did his work.He took photos of the rim top and the stem surfaces to give a clear idea of what needed to be done with this pipe. The description above is clearly shown in the photos. He took photos of the heel of the bowl to give a clear idea of the carburetor system but also of the beautiful grain on this pipe. It really is a nice piece of briar. Jeff was able to capture the stamping on the shank very well. They are clear and readable. The only photo missing is that of the shape number on the right side of the shank. You can also see the Yellow O on the stem top.Now comes the moment of truth! Somehow (neither Jeff nor I have any memory of this) the tenon had snapped off in the shank and the stem and bowl were separated. Generally when this happens on Jeff’s end he bags the bowl and stem in a sandwich bag to keep them together. But in this case that was not done. It could have broken in transit between Idaho and Canada or I could easily have snapped it when I tried to remove the stem. I too would have bagged the parts together but somehow the two were separated. The bowl went into my box of bowls for restemming and the broken stem went into the can of stems. Seemingly never to meet again.

I took the bowl out of the box about a month ago to restem. It had a broken tenon in the shank. So I popped it in the freezer for a little while then pulled the tenon out with a screw. I was surprised to see that it had the stinger apparatus that was in these Yello-Bole pipes still in the broken tenon and it was undamaged. Jeff had done a thorough cleanup on this one so it was in great shape. I took some photos of the bowl before I started looking for a stem for the pipe. I went through my can of stems and found oval shaped stem with a snapped tenon. It was even a Yello-Bole stem so that was a bonus. Or so I thought. I still did not put it together that this was the original stem. I took the broken tenon and stinger and lined it up with the stem. It was a perfect match! Now I knew that it was the original stem and I would be able to unite the parts again. Remember at this point I had not seen Jeff’s before photos that are above showing what the pipe looked like when he bought it. All of this was a bit of a fluke! Once I saw those photos all doubt was removed but I still had no idea how they got separated. I decided to look up the patents on the US Patent site and see what I could find about about them and the date they were filed (https://patft.uspto.gov/netahtml/PTO/srchnum.htm). I searched first for the US. Pat. 2,082,106 that was stamped on the top and left side of the shank. I assumed it referred to the Patent for the Carburetor but I was not certain. I found a drawing and description of the carburetor system of a patent filed by R. Hirsch on April 21, 1936 and granted on June 1, 1937. I have included those pages below. Now I had an idea of a starting date for the age of this old pipe. On the underside of the shank it was stamped with a different Patent No. It read as follows: Reg. U.S. Pat. Off. 343,331 and I had no idea what this patent referred to so I ran it through the same site’s search and found a Paten filed by A. Muller-Jacobs of New York for a coloured varnish finish. The pipe I was working on had a peeling varnish finish so that also fit well with the pipe. The patent itself was granted on June 8, 1886. I have included that document below for your purview.From there I wanted to see if I could set the date with more accuracy. I looked up a blog I had written on a Yello-Bole with a Double Carburetor to see what I had found when I had researched for that pipe (https://rebornpipes.com/2019/08/09/restoring-a-kbb-yello-bole-double-carburetor-bulldog/). I quote that blog in part below.

I Googled the brand and line to see what I could find out. Here is what I found.

The first link to me to the Kaywoodie Group and a thread on dating this particular pipe. There was a helpful exchange between lifeon2 and Bosun about a pipe that is stamped in a similar manner to the one that I have. Here is a link to the full conversation: https://www.tapatalk.com/groups/kaywoodie/dating-yello-bole-pipes-t86.html

lifeon2 writes: OK so there isn’t a lot of dating information for Yello-Bole pipes but here is what I have learned so far.

  1. If it has the KBB stamped in the clover leaf it was made 1955 or earlier as they stopped the stamping after being acquired by S.M. Frank.
  2. From 1933-1936 they were stamped Honey Cured Briar.
  3. Post 1936 pipes were stamped “Cured with Real Honey”
  4. Pipes stems stamped with the propeller logo they were made in the 30s or 40s no propellers were used after the 40s.
  5. Yello Bole also used a 4 digit code stamped on the pipe in the 30s.
  6. If the pipe had the Yello Bole circle stamped on the shank it was made in the 30s this stopped after 1939.
  7. If the pipe was stamped BRUYERE rather than briar it was made in the 30s.

(Information gathered from Pipedia – https://pipedia.org/wiki/Yello-Bole)

Bosun replies: the one I have is stamped on the left side of shank:

  1. Double Carburetor
  2. yello-bole
  3. u.s.pat.off
  4. with KBB to the left of the above

underside of shank has Cured with Real Honey

right side of shank has 4907

on top of stem is the white circle

lifeon2 replies: According to the list  I have it looks like you have a late 30s model, sweet

I also turned to a blog by Andrew Selkirk on rebornpipes that also added a degree of certainty to the date of manufacture of this pipe (https://rebornpipes.com/2015/05/03/1934-35-yello-bole-carburetor/).

I can say with a fair degree of certainty that this pipe is from 1934 or 35. The carburetor patent was granted in 1935, this pipe is stamped “Pat Applied For.” Interestingly enough, it also has a patent number on the bottom of the shank. Additionally, the four digit number was used by Kaywoodie until 1936. The first two numbers indicate the finish and the second two numbers indicate the shape.

With that information in hand I knew what I was dealing with in terms of age of this pipe. I knew from the information from Pipedia that the KBB in a clover leaf stamp meant that the pipe was made before 1955. The Cured with Real Honey stamp placed the pipe as 1936 or after. The four digit shape code was used until 1936. The shape code on this one was 4982 thus it is another argument for 1936. The patent was given to KBB in 1935 so the stamped “Reg. US Pat. Off also places the pipe after 1935.

The information that I have gathered helps me to know with a high degree of certainty that this Carburetor pipe was made in 1936. The four digit shape number and the patent information that I have included helped identify that with certainty. I also learned that the first two numbers indicate the finish and the second two numbers indicate the shape.

Now it was time to work on the pipe. I removed the peeling varnish with some fingernail polish remover (acetone). It came of nicely and left behind a nice looking piece of briar. With that finished I set the bowl aside and turned to deal with the hardest part of this work. I needed to replace the broken tenon in the stem and I needed to repair the chip out of the underside at the button. Both would require time for the repair to cure. I decided to do the tenon replacement first. I unscrewed the stinger from the broken tenon and chose a new tenon for the replacement. I used a threaded tenon. I used a Dremel and sanding drum to remove the shoulder on the new tenon and reduce the diameter to match the broken tenon. I screwed the tenon in the new tenon and the fit was perfect. Now it was time to drill out the stem.I smoothed out the broken edge with a Dremel and sanding drum. I drilled out the airway using increasingly larger drill bits to open up the airway the depth of the threaded portion of the tenon.I reduced the diameter of the threaded portion of the tenon with the Dremel and sanding drum until the fit in the drilled out stem was snug. I coated the tenon with black super glue and put the parts together to check on the fit and look of the new tenon. I set it aside to cure while I took a break and enjoy a coffee.After coffee it was cured and I put the stem on the shank to have a look at the fit! The fit was really good and the parts looked like they belonged together. Now it was time to work on the next part of the stem repair. I took the stem off the bowl and unscrewed the tenon. I scrubbed the oxidation on the stem with Soft Scrub to get a clean surface to do the repair.I greased a folded pipe cleaner with Vaseline Petroleum Jelly so that it the repair would not stick to it. I inserted it in the slot and spread it out under the chipped area.I mixed a batch of Black super glue and activated charcoal powder to make a paste. I filled in the deep tooth mark on the top side of the stem and the button edge. I turned the stem over and layered in the fill on the chipped area. I sprayed the repairs with an accelerator to harden the super glue and give it a hard shell so that I could remove the pipe cleaner. I purposely overfill this kind of repair so that I have room to work on the shaping of the button and the stem surface. Once it was hardened to touch I pulled the folded pipe cleaner free and set the stem aside for the repair to cure. Tomorrow I will work on shaping the repaired area into a proper button.I set the stem aside to cure further and turned my attention to polishing the bowl – I dry sanded it with 1500-12000 grit micromesh sanding pads. I wiped the bowl down after each pad with a damp cloth to check the progress and remove the sanding debris. It was looking very good. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for about 10-15 minutes and buffed with a cotton cloth to raise the shine. The grain came alive. I set the bowl aside and turned my attention to reshaping the stem. I used files to do the initial shaping and remove the excess repair material. I sanded out the file marks and shaped the button with 220 grit sandpaper to blend them into the surface of the vulcanite. I started polishing it with 400 grit wet dry sandpaper. I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This nicely grained Yello-Bole 4501 Zulu turned out to be a great looking pipe now that it has been restored. (The yellow in the bowl is a bowl coating not a Meerschaum lining).The grain around the bowl and shank is quite beautiful and works well with both the shape and the polished and repaired vulcanite taper stem. With the tenon replaced and the stem rebuilt on the button end it looked very good. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Yello-Bole Zulu is another pipe that fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 25g/.88oz.  I will be putting it on the rebornpipes store shortly. You can find it in the American (US) Pipe Makers Section. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Repairing A Burnout On A Loewe “Chubby”

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Blog by Paresh Deshpande

The next pipe that I selected to work on was purchased on eBay way back in 2016 ! When the pipe reached us, I was aghast to see a charred and completely blackened foot of the stummel. There was no mention of the pipe being damaged anywhere in the description of the pipe uploaded by the Seller. To cut the ramble short, I communicated with the Seller about the condition of the pipe and was promptly issued with a complete refund, including the cost of shipping with a note that I could keep the pipe and a hope of continued patronage of his store on eBay. That’s the story of how this beauty came to me and now after all these years of restoring pipes, it finds its way to my work table. Unfortunately, way back then I never took any pictures of the purchased pipes and neither did I chronicle my collection and thus the reason for lack of pictures!

This beautiful smallish pipe has a unique shape that could be described as an oval shank squashed Tomato, if that’s any shape, and hence would loosely term this pipe as a Freehand. It is stamped over the top surface of the broad oval shank as “L & Co” in an oval over “GREAT BRITAIN”. The bottom surface of the shank is stamped “LOEWE” over “LONDON.W” over “CHUBBY”. The top surface of the high quality vulcanite saddle stem is stamped “L & Co” in an oval. This stamping over the stem is considerably worn out and though I would love to but unlikely to be highlighted. The stummel stampings, however, are deep and crisp.I have quite a few Loewe pipes in my collection and have researched this brand when I had worked on a couple from my inherited pipes. I knew that this brand from Haymarket, London was founded by Frenchman Emil Loewe in late 1850s and has the distinction of being first to manufacture Briar pipes. The company was taken over by Civic and later on as with most of the British marquee, was finally taken over by the Cadogan Group. Pipedia has a wealth of information which I went through again to refresh my memory. Here is the pipedia.org link to the article on Loewe pipes…Loewe & Co. – Pipedia

Further down the article, is a link (Dating Loewe Pipes – Pipedia) to date Loewe pipes by Michael Lankton which was of interest as it is very informative and is a highly recommended read for collectors of Loewe pipes.

For our intents the pipe I have is from the Civic Era (1964-1967), where the nomenclature was unchanged but the pipes certainly were, and 1967-1978 where the past goes out the window and decidedly un-Loewe-like 3 digit shapes numbers appear.

Loewe is my favorite pipe maker. How to rank them in terms of the many great London made pipes of their era? For me in the simplest of subjective terms, Loewe pipes from before the Civic Era are like Comoy’s, but even better. After Civic took over in 1964 I suppose the quality of Loewe was very comparable to a lower end GBD, which means they were still ok pipes but not up to previous standards. But those earlier pipes…to me they’re just as good as it gets.

One thing I’ve noticed is most of the old Loewes you see look rode hard and put up wet, which tells me that their owners loved them and smoked them, which is the highest praise any brand can gain.

From my research on it I can safely that the Loewe pipe on my table is from the Early Civic Era 1964 to 1967.

Initial Visual Inspection
I have a faint remembrance of the pipe being in a decent state with minimal cake and a nice shining black stem. The major issue was the charred and blackened foot of the stummel. I remember having knocked at the charred surface to gauge the extent of burnout and was left with the gaping hole at the foot. There is a thin layer of cake in the chamber and the pipe does not appear to have seen heavy usage. The delicately beveled rim is in pristine condition and so is the stem. In my appreciation of the pipe’s condition, I think this burnout occurred very early in to the existence of the pipe probably caused by smoking the pipe too hot. Given below are a few pictures of the pipe as it sits on my work table.Detailed Inspection
As I had mentioned earlier, I had not taken any pictures either of the burnout at the foot of the stummel or my fiddling to remove the charred briar from the damaged area. The chamber has a thin layer of cake and of course the huge gaping hole at the heel is sans any cake. The surface from where the charred wood was removed by me is highly uneven. The outer rim slopes inwards to form the thin rim top surface and has a delicate bevel to the inner rim edge and is in pristine condition. The minor darkening to the inner rim edge at 6 o’clock is superficial and it should clean up easily. Another issue that I have observed is that the draught hole is above the heel of the chamber. I need to figure out a way to build up the heel of the chamber to the level of the draught hole. The only area that would need some serious work is at the heel of the stummel. The area adjoining the burn out still has remnants of the charred wood that would need to be addressed. The rest of the stummel exterior is in pristine condition and would benefit from some TLC to bring it back to its former stunning newness. The mortise is nice and clean and has just a few speckles of carbon and dust. This should clean up easily.The oval broad stem is also nice, clean and surprisingly shiny. There are no bite marks or chatter or indentations in the bite zone. It is unfortunate that the stem logo is wiped out to a great extent. The one issue that needs to be addressed here is the loose seating of the tenon into the shank. The Process
The first step in restoring this particular pipe was the cleaning of the chamber. I used my fabricated knife to scrap off the thin carbon layer. That the cake was crumbly and completely dry made this cleaning a lot easier and faster. With a folded piece of 180 grit sandpaper, I took the cake down to the bare briar and also smoothed the chamber walls. A final wipe with a cotton swab moistened with isopropyl alcohol removed the carbon dust from the chamber and revealed a chamber sans any damage. The charred briar from around the burned out area on the foot of the stummel was further removed using my fabricated knife. Now that all the charred briar wood was removed, it was necessary to smooth out the edges of the burnt out area to ensure an even round hole for a snug fitting briar plug. I mounted a sanding drum onto my hand held rotary tool and evened out the edges. I continued the process of sanding till I could clearly make out solid briar peeking out from the edges. Next I marked out the inner diameter of the carved out burnout area over a block of briar using a marker pen. I cut a suitably sized block of briar to be shaped into a plug using a small hacksaw blade.Using a sanding drum mounted on a rotary tool, I rough shaped the plug that would fit into the foot of the stummel. I deliberately left the top of the plug duly flanged (indicated with blue arrows). The general idea was to push the plug from inside the chamber to the outside so that the plug flanges will seat over the remaining intact heel of the chamber forming a new heel and also raising the heel to just below the draught hole. Now that the plug and area to be plugged is all prepped up, I decided to complete the internal and external cleaning of the stummel before plugging the burned out area. I ran a pipe cleaner dipped in isopropyl alcohol through the mortise and along the shank walls. I scraped out the dried out oils from the shank walls using a sharp dental tool.I followed the internal cleaning of the shank with external cleaning of the stummel using Murphy’s Oil soap and a hard bristled tooth brush and dried it with paper napkins and cotton cloth. I simultaneously cleaned the shank internals with the detergent and a hard bristled shank brush.Abha simultaneously cleaned the internals of the stem with anti-oil dish soap and brushes. She also cleaned the external surface with the soap and Scotch Brite pad.To fix the briar plug in to the heel of the chamber, I decided to apply a layer of JB Weld to the bottom of the entire heel. J B Weld is a two-part epoxy Cold Weld that consists of two parts; hardener and steel which are mixed in equal parts in a ratio of 1:1 with hardening time of 5-6 minutes and complete curing time of 6-8 hours. I poured the contents of the two tubes and mixed it well. With a flat bamboo frond, I applied this mix over the heel of the chamber from inside. I worked fast to ensure a complete and even spread of the epoxy mix over the bottom and then pressed the plug in place. I set the stummel aside for the epoxy to cure overnight.By the following morning, the epoxy had completely hardened. I turned the bowl over and filled the minor gaps between the briar plug and the adjoining stummel surface with medium CA superglue and set it aside while I went for my work. By the time I would return from my office in the evening, the glue would have hardened completely for further work.While the stummel repairs were under progress, Abha polished the stem with 1500 to 12000 grit micromesh pads. She wiped it lightly with a moist cloth and polished the stem surface with “Before and After Extra fine” stem polish developed by Mark Hoover. This polish helps in removing the minor scratches left behind due to sanding while imparting a nice shine to the stem. She finished the stem polishing and rubbed a small quantity of EVO into the stem surface and set it aside for the oil to be absorbed.By evening when I continued my work on this pipe, the J B Weld as well as the superglue had cured completely. Using a small hacksaw, I cut the protruding plug as close to the foot of the stummel as possible. I further match the plug with the rest of the stummel foot with a flat head needle file. I perfectly matched the plug with the rest of the surrounding surface by sanding with a folded piece of 220 grit sandpaper. The plug is now flush with the foot of the stummel while the flanges of the plug provide additional support to the plug from within the chamber. The floor of the heel is also raised and is just below the draught hole.I had reached that stage in restoration where an important decision was required to be taken which would affect the aesthetics of the pipe. To blend in the repair, I wanted to rusticate only the foot of the stummel and discussed this step with Abha. She was of the opinion that a perfect geometrical pattern does not go with the flow of the shape and recommended a free flowing rustication pattern. I sought her help in designing the free flowing pattern and marked it over the foot of the stummel with a marker. The design she marked makes for an interesting look.To rusticate, I firmly held the stummel in my left hand and with my right hand and began gouging out the briar. The technique is to firmly press the pointed four prongs of the modified Philips screwdriver into the surface, rotate and gouge out the removed chunk of briar. I worked diligently till I was satisfied with the rustications and the appearance of the stummel. I cleaned the debris off the rusticated surface with a brass wired brush. The high points in the rustications were lightly sanded down using a piece of 220 grit sandpaper.Next I polished the stummel using micromesh pads, wet sanding with 1500 to 12000 grit pads. I also polished the high spots in the rustication with the micromesh pads. I wiped the bowl with a moist cloth after each pad to clean the surface. The rusticated part of the stummel is now ready for a fresh coat of stain. I decided to stain the rusticated surface with a black dye which would contrast beautifully with the browns of the rest of the smooth surface. I heated the rusticated portion with my heat gun to open up the pores on the stummel so that the stain is well absorbed. I used Fiebing’s aniline black leather dye and liberally applied it over the heated surface, flaming it with the flame of a lighter. This helps in the setting of the stain in the grain of the briar. I ensured that every inch of the rusticated surface was coated with the dye while the smooth surfaces are not stained. I set the stummel aside for a day to set the dye into the briar surface. 24 hours later, the stain had set completely. To highlight the contrast of the high points in the rustication, I lightly sanded the high points with a worn out piece of 180 grit sandpaper followed by polishing by the method of dry sanding with 1500 to 12000 grit micromesh pads.Next, I rubbed a small quantity of “Before and After Restoration Balm” into the briar with my fingertips, worked it deep into the sandblasts as well as the smooth surface and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance over the smooth surface with the beautiful rusticated patterns on full display on the foot of the stummel. I further buffed it with a horse hair shoe brush. The next issue that I addressed was that of the loose seating of the stem into the mortise. With the flame of a lighter, I heated the tenon with the flame of a lighter till it was pliable and inserted a drill bit that was a bit larger in diameter than the tenon opening. This helps in expanding the pliable vulcanite for a snug fit. I held the tenon under cold tap water for the tenon to cool down and set the increased diameter. The seating was perfectly snug with just the right amount of resistance.The last functional aspect which I addressed at this stage was the protection of the repairs to the heel of the chamber. I mixed activated charcoal and yogurt to a consistency which allows for an easy and even spread and evenly applied it on the inner walls and heel of the chamber. This coating helps in preventing the epoxy at the heel of the chamber from coming into direct contact with the burning tobacco, a sort of insulation and assists in quicker formation of a cake. I set it aside to dry out naturally for a week. To complete the restoration, I first mounted a cotton cloth buffing wheel that is dedicated for use with Blue Diamond, onto my hand held rotary tool.  I set the speed at about half of the full power and polished the entire pipe after the stem and stummel were united. The Blue Diamond compound helps to erase the minor scratches that are left behind even after micromesh polishing cycle. I followed the Blue Diamond polish by applying several coats of Carnauba Wax with a cotton cloth buffing wheel dedicated to Carnauba Wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to deepen the shine further. The finished pipe looks amazingly beautiful and has been transformed from being a write off to being one in my rotation! The Pipe Gods are being very kind to me now-a-days and pray that they continue to be so. Following are the pictures of the restored pipe.