Tag Archives: shaping a stem

Breathing Life into a Beautiful Dunhill London HW R7 Patent Era Pot

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Blog by Steve Laug

The next pipe is one that we picked up from an estate sale on 16 August, 2017 in Portland, Oregon, USA. It has some stunning grain around the bowl and shank and has the appearance of being a beautiful Bruyere or Root Briar but it is not stamped with either of those. The stamping on the left side reads HW with a square stop next to the bowl/shank junction followed by DUNHILL [over] London. On the right side it is stamped R7 next to the bowl/shank union and to the left of that it reads Made In England [over] Pat. No.417574 followed by a superscript 0 . Several things about the stamping were new to me but were also very distinctive. For instance the HW was not a shape designation that I had seen. The Patent number followed by the superscript 0 rather than that 0 by the D in England was different. Those are a few new things for me on this pipe. This was going to a fun pipe to research.

The pipe itself was quite dirty. The finish was tired with grime ground into the surface. The bowl was heavily caked with a thick overflow of lava on the rim top. While the inner edge looked good there were nicks around the outer edge of the bowl. The stem was oxidized and dirty. There were deep tooth marks against the edge of the button on both sides and there was chatter around those marks as well. The surface of the button also had tooth damage on the top side. It was a dirty, intriguing and beautiful pipe! Jeff took photos of it before he started his clean up on it. Jeff took photos of the bowl and rim top. You can see how thick the cake is in the bowl and on the top. You can also see the dust that had collected in the cake in the bowl. It was a dirty pipe. His photos of the stem also show the oxidation, calcification and tooth damage to the stem and button on both sides. He took some photos of the side and heel of the bowl to show the grain. It is a very nice looking piece of briar and once the grime it gone it should really look amazing.Jeff took some photos of the stamping on the shank side to capture it. Some portions of the stamp are weak and not as clear but overall it is very readable. Now it was time to try to unravel the stamping on the shank sides of the pipe. I was really interested to understand what the various components of the stamping meant. I turned to a book I always use with Dunhills, John C. Loring’s – The Dunhill Briar Pipe The Patent Years And After. I have found that it is really a definitive work when working dating and understanding Dunhill stamping. I will walk you through my work on the stamping in the paragraphs that follow. The conclusion is at the end!

I decided to start with the left side of the shank – HW followed by Dunhill [over] London. I quote from the above book, page 89-90.

‘OD’ ‘HW’ and ‘ODA’ stampings on the brand side of the shank next to the bowl (where an “A” or “R” would normally be found) usually indicated a special or a premium pipe…

“HW” was another pre-war stamping and meant ‘Hand Worked’. This stamp was used, sometimes in conjunction with superscript square stops, to identify hand carved versions of standard, machine carved, shapes. An “HW” stamping was not necessarily indicative of higher pricing.

Now I knew that the HW with the small square meant that the pipe was a pre-war Hand Worked pipe that was identical to a machine carved Pot. That was a start but now I wanted to understand the Dunhill [over] London stamp that followed it. I was getting excited about the age of this pipe. Again from Loring, page 13-14

From November 1918 through 1951, the brand side of the Bruyere was stamped DUNHILL over LONDON. In addition one to three letter (most generally an A but occasionally DR, OD, or HW) were stamped to the left of the primary brand stamping, near the bowl.

I have included a chart from Loring (inside the back cover). I have drawn a red box around the pertinent portion – 1932-1951 to show the stamping on both sides of the shank.Now I knew that I was dealing with a Dunhill London pipe (possibly a Bruyere) made between 1932-1951 because of the stamping on the left side of the shank. Now it was time to turn to the stamping on the right side of the shank and unravel that. The dates were beginning to solidify and my excitement was growing.

On the right side of the shank it is stamped R7 next to the bowl/shank union and to the left of that it reads Made In England [over] Pat. No.417574 followed by a superscript 0 . I decided to tackle the R7 stamp near the bowl first to see if I could determine what it meant.

From Loring, page 61, I quote the following.

“R”. An “R” signifies the Root finish pipe. From 1931-1954 it was stamped on the brand side of the shank near where the shank meets the bowl. “R” is also the letter code for the classic Dunhill pot shape.

Page 63-64 From inception through 1975 Dunhill generally gave its pipes shape numbers of two or three digits. Beginning with 31 (shape number 1-30 were sold but not made by Dunhill from 1907-1910)… The shape numbers or letters were stamped on the reverse side of the shank near the bowl. Prior to the war special shape modifications, such as churchwarden stem or a flat shank (that would allow the pipe to be rested on a flat surface with the bowl opening facing up) were signified by preceding the shape number with a “C” or “T” respectively. In addition to the shape number, some post-war shapes were stamped with another number following a slash, e.g. ‘shape number’/1, which I speculate probably referenced the bit type…

Page 65… In the case of a letter denoted shape the slash was sometimes omitted, e.g. “R 21”

From this I knew that the R7 stamp signified a Pot shaped designation and the 7 was a reference to the style of the taper stem.

I turned to deal with the pattern number stamped on the right side of the shank – Pat. No.417574. In Loring’s book on page 58 he gives a great summary of the Smooth Finish Patent Nomenclature Usage. I have included that chart below. Once again I have drawn a red box around the portion that applies to this pipe. You will note that there are two listings with the Patent Number I have – one with the /34 and one without it.The /34 dates the pipe to 1942-1954 while the Patent Number without the slash number dates it to 1935-1941. This gives a narrowing of the date to 1935-1954. The patent also refers to an inner tube in the shank with a spring flange (Loring, Page 57). Wow, the date is getting more and more focused for me.

The only remaining piece of the mystery is the stamp 0 (0 as a superscript) which follows the patent number. I am used to finding the date stamp after the letter D in England. But this is the first that I have seen in this location. So once again Loring provided the information I needed on the back cover of his book. I quote from there:

The date code is almost always found immediately after either the “D” of MADE IN ENGLAND, the “E ”of FABRICATION ANGLAISE or the Patent Reference (Red letter and underline emphasis is mine).

That gave me the information I needed regarding the superscript/underlined 0 (0) after the Patent Number. It was definitively the date stamp. Now it was just a matter of identifying the date from that information. Once again the back cover of Loring’s book gave me the answer. I am including a photo of the chart with the area of interest blocked in red.The superscript/underline 0 points to a date that is determined by the above chart in the third If statement in the red boxed photo above. It says –“If there is a patent reference not ending with “/34”, DUNHILL is not possessive and there is no inner tube – 1940”. All of the “nots” fit the pipe in hand. The mystery is solved and a date is set! It is ten years older than I first thought when I saw it.

Thus, thanks to all of John Loring’s hard work, I know that the pipe I am working on is a 1940 Dunhill Hand Worked Bruyere that is a Pot shape with a 7 style stem.

Now it was time to work on this old timer. Jeff carefully cleaned the pipe. He reamed it with a PipNet pipe reamer and then cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals of the shank and stem with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks better and the briar has a deep richness in the colour that highlights the grain. He scrubbed the stem with Soft Scrub to remove the grime and oils and then soaked it in Before & After Stem Deoxidizer. He rinsed it with warm water and ran pipe cleaners through once more. When the pipe arrived here in Vancouver it was a great looking pipe with beautiful grain. I took close up photos of the rim top and the stem to show the condition of the pipe after Jeff’s work. The rim top looked quite good and the edges were in decent condition. There was some darkening on the top of the rim and the edges. The photos of the stem showed the tooth damage very clearly on both the stem surface and the button edges.I took some photos of the stamping on the shank sides and they read as noted above. They are faint in spots but still readable.I removed the stem from the shank and took a photo of the pipe taken apart. It really is a beautiful pipe.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the briar down after each sanding pad to remove the dust. The grain really began to shine and stand out. Now it was time for Before & After Restoration Balm to work its magic on the briar. I have come to really love this product. I work it into the briar with my fingertips to clean, restore and enliven the briar. It always leaves the grain really popping on the pipe and this was no exception. I let the balm sit for 15 minutes then buffed the pipe with a soft cotton cloth. It is a stunning pipe. I set the bowl aside and turned my attention to the stem (Shape 7). I “painted” the stem with the flame of a Bic lighter to try and lift the dents at and on the button a bit. It worked to some degree but there were still significant dents left. I filled in what remained and rebuilt the button edges with black Super Glue and set the stem aside as the repairs cured. Once the repairs cured I reshaped the button and flattened out the stem repairs with a small file. I sanded them smooth and continue to reshape the button with 220 grit sandpaper. While I was at it I also sanded the rest of the stem to remove some of the oxidation that remained. I started polishing out the scratches with 400 grit wet dry sandpaper. I decided to work over the oxidation a bit more with SoftScrub cleanser. I scrubbed the stem with cotton pads and was able to remove all of the oxidation. The stem really was beginning to look good at this point.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with a cloth impregnated with Obsidian Oil. I polished it with Before & After Stem Polish – both Fine and Extra Fine then gave it a final coat of Obsidian Oil and set it aside to dry. This incredibly beautiful HW (Hand Worked) DUNHILL LONDON R7 Pot Made In England Pat. No.4175740 is a special oldtimer. The HW stamped says it was hand worked and it was made before WWII by Dunhill. The R7 is the designation for a Pot shape with a 7 shape stem. I put the stem on the shank and buffed the pipe with Blue Diamond on the wheel (being careful of the stamping so as not to damage that). I gave the bowl and stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The dimensions of this pipe are – Length: 5 ¼ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.13 ounces/33 grams. It is really a gorgeous old timer and one that will reside in my own collection of older Dunhill pipes. I look forward to enjoying it soon.

Rebirthing a Lovely Peterson’s Of Dublin Aran 999 Rhodesian

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Blog by Steve Laug

The next pipe I have chosen is a smooth Peterson’s Rhodesian. I am not sure where it came from or when we might have picked it up. This Rhodesian came with a nice nickel band on the shank end that was factory fitted to the stamping on the shank. The grime was ground into the finish on the bowl sides. The contrast of the brown stains gave the grain a sense of depth. It was stamped on the left side of the shank and read Peterson’s [over] of Dublin [over] Aran. The right side had the shape number 999 stamped mid shank. The nickel band was stamped Peterson [over] a stylized P [over] Of Dublin. There was a moderate cake in the bowl and an overflow of lava on the rim top. The stem was oxidized, calcified and had light tooth marks, chatter on the top and underside on and near the button. I took photos of the pipe before I started my cleanup work. They tell the story and give a glimpse of the promise that we see in this pipe. I took photos of the rim top and stem to show the general condition of the pipe. The bowl is moderately caked and the rim top and back edges have a thick lava overflow. The photos of the stem show that it was oxidized, calcified and has light tooth marks on the top and underside near the button.   I took a photo of the stamping on the left side of the shank and the band. It is clear and readable and reads as noted above. I did not take a photo of the 999 stamp on the right side. The photo of the band shows how it was stamped on the nickel – centered and clean. There was some oxidation and sticky substance on the underside of the band next to the shank. I took the stem off the shank and took a photo of the look of the pipe to show the relation of the size of the parts. It is a nice looking pipe. I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Aran line. On page 294 it had the following information.

Aran (1965-) First issue of line described as “handhewn” (rusticated) with black semi-matte finish, in P-lip and fishtail mouthpiece. Second issue 1975, red sandblast, XL shapes. Third issue circa ’97, gold hot-foil P stamped on the mouthpiece, brown semi-matte smooth finish, no band. Fourth issue after 2010, with nickel band, no P stamped on the mouthpiece. Mounted and unmounted versions are available concurrently.

I knew that I was dealing with an Aran from the Fourth Issue of the Aran line that came out after 2010 because of the nickel band and unstamped stem. As such it was a newer pipe. Now it was time to work on the pipe. (Applicable information noted in red above.)

I started my work on the pipe by reaming it with a PipNet reamer and cut back the cake back to the bare briar. I cleaned up the walls with a Savinelli Fitsall Pipe Knife. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. I scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. I worked on the rim top lava and darkening with the soap and tooth brush. I used a shank brush to clean out the inside. I rinsed the pipe with warm water and dried it off. I scraped out the inside of the shank with a dental spatula to remove the thick build up of tars and oils. Once I had removed that I scrubbed the inside of  the shank with alcohol, cotton swabs and pipe cleaners. I cleaned the airway in the stem at the same time. I cleaned up the darkening on the rim top and the inner edge with a folded piece of 220 grit sandpaper until it was clean and undamaged.  I polished the briar bowl and shank with micromesh sanding pads. I dry sanded it with 1500-12000 grit pads and wiped it down with a damp cloth after each pad.    I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process.   I polished the nickel band with a jeweler’s cloth to remove the tarnish and oxidation as well as add some protection to the band.    I set the bowl aside and turned my attention to the stem. I scrubbed it with Soft Scrub all purpose cleaner to remove the oxidation and calcification on the stem surface. I was beginning to look better.    I “painted” the surface of the stem with the flame of a Bic lighter to lift the tooth marks on the surface. I was able to lift them all to the point that sanding would remove the rest of them.     The button was worn on the top side and on the end so I built it up with black super glue. I filled in the tooth marks on the top and on the end and set it aside to cure.     I reshaped the button surface and end and sanded out some tooth marks on the underside of the stem with 220 grit sandpaper. I started the polishing the stem with 400 grit wet dry sandpaper. I wiped it down with some Obsidian Oil.  I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine.   I am excited to finish this Peterson’s Of Dublin Aran 999 Rhodesian. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl amd stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine and hand buffed it with a microfibre cloth to deepen the shine. It is fun to see what the polished bowl looks like with the polished nickel band and the black vulcanite stem. This Classic looking Peterson’s Aran Rhodesian is one of my favourite shapes and it feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ¾ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 51grams/1.80oz. It is a beautiful pipe and one that will be on the Irish Pipe Makers section of the rebornpipes store soon. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

A Decorated Veteran

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Blog by Kenneth Lieblich

Next on the chopping block is this superb Ropp Six. It comes from a group of pipes I purchased from France. I love this pipe. I have a particular interest in French pipes and pipeworks, and I grabbed this one to restore for my collection. This is an old, old pipe with a few wounds (i.e. a veteran pipe with decorations) and needs just a little help to come back to life. This pipe was made by the venerable French pipe company, Ropp. Ropp has been around for a long time and their early pipes are really quite wonderful (the less said about their modern pipes, the better). The markings on the left-hand side of the shank read Ropp [over] Six. The right-hand side of the shank reads 886, presumably the shape number. Also, on the stem, there is the Ropp logo: Ropp, encircled in an oval.This pipe shape is a Rhodesian – a variation of the classic Bulldog. A Rhodesian will have a cylindrical shaped shank, not a diamond shank like the Bulldog. This is a really pretty pipe and feels very comfortable in the hand.

From Pipedia, here is a very brief history of the Ropp company:

Eugène-Léon Ropp (1830–1907) acquired a patent for the cherrywood pipe in 1869. In 1870, he established a workshop to manufacture such pipes in Bussang, in the Vosges mountains. Around 1893, his business moved into the former mill of Sicard (part of the community of Baume-les-Dames in Upper Burgundy. The pipes were a big success in export as well. Shortly before 1914, Ropp designated A. Frankau & Co. (BBB) to be the exclusive distributor in the UK and its colonies. Probably in 1917, a workshop in Saint-Claude in the rue du Plan du Moulin was acquired to start the fabrication of briar pipes. In 1923, another small building in Saint-Claude, serving as a workshop for polishing, was added. Cherrywood pipes were the mainstay of Ropp until the company finally closed down in September 1991. The company was taken over by Cuty-Fort Entreprises in 1994. On to the pipe: it was in decent shape, but it had a few issues. The stem had a bit of oxidation and calcification, but – mostly notably – it had substantial bite marks, top and bottom. The stummel also had a few issues. The outside of the bowl had some scratches and a couple of fills that needed to be addressed. These are the “decorations” I referred to in the title of this article. There was lava and debris on the rim, and a few burn marks too. The inside was pretty dirty too – it would need a thorough cleaning. The stem was first on my list. This stem has a stinger in it – and it was being quite stubborn about coming out of the tenon! I opted to warm the stem and stinger with my heat gun and this provided just enough softening of the internal goo to allow me to pull it out. The stinger then went for a soak in some lemon-infused isopropyl alcohol. I let it set for several hours and then cleaned it off and it looked much improved. I then finished it with some metal polish and moved on. I wiped down the outside of the stem with Murphy’s Oil Soap on some cotton pads. I also took a BIC lighter and ‘painted’ the stem with its flame in order to lift the bite marks and dents. This was not successful at all in raising the damage. More work would need to be done. Then, I cleaned out the insides with pipe cleaners and isopropyl alcohol. Even the bore was clogged with debris! It took an awful lot of work to get this clean! Once this process was done, the stem went for an overnight soak in the Pipe Stem Oxidation Remover. The following day, I cleaned all of the de-oxidizing mess off with alcohol, pipe cleaners, et cetera. The oxidation had migrated to the surface and would be fairly straightforward to remove. I scrubbed with SoftScrub on some cotton pads to remove the leftover oxidation. After this, I used some nail polish to restore the Ropp logo on the stem. I painted the area carefully and let it fully set before proceeding. I built up the dents on the stem with cyanoacrylate adhesive and let them fully cure. On this occasion, I actually built up several layers of the glue over a few days. I must admit, it was an annoying and frustrating process because, at this stage, it never looked quite right. I then sanded the adhesive down – first with a small file – then with 220-, 400-, and 600-grit sandpapers to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. On to the stummel, and the usual cleaning procedures were in order for this pipe. This stummel was a bit of a mess inside, so I first decided to ream out the bowl. I used both the PipNet Reamer and the KleenReem to remove the built-up cake and followed that with 220-grit sandpaper to eliminate as much as I could. I took the bowl down to bare briar, as I wanted to ensure there were no hidden flaws in the walls of the bowl. There were some very thin craze lines inside the bowl, but they were small enough that I elected to leave them as they were. I then proceeded to clean out the insides of the shank with Q-tips, pipe cleaners, and isopropyl alcohol. There was considerable filth inside this stummel and it took a lot of cotton to get it clean. I followed that up by cleaning the insides with some dish soap and tube brushes.

I used a small butter knife to gently chip away at the lava on the rim. I then used more Murphy’s with a scrub brush to remove any remainder. This actually worked quite well. I then moved on to cleaning the outside of the stummel with Murphy’s Oil Soap and some cotton pads. That removed any latent dirt that blighted the wood.

In order to remove the remaining burns and nicks on the rim, I “topped” the pipe – that is to say, I gently and evenly sanded down the rim on a piece of 220-grit sandpaper. This effectively removed the damage, without altering the look of the pipe.Having completed that, I was able to address the small nicks on the stummel. I dug out my iron and a damp cloth to try and raise the nicks. The hot and moist steam can often cause the wood to swell slightly and return to shape. There was some movement – not a lot, but it was better than doing nothing. The repair was not perfect, but the remaining scratches would be improved by sanding.I lined the fills with cyanoacrylate adhesive and briar dust. After letting them cure, I sanded the fill repairs down with 200-, 400-, and 600-grit sandpaper. I then used all nine Micromesh pads (1,500 through 12,000 grit) on the stummel to finish it off. After that, a light application of Before & After Restoration Balm brought out the best in the stummel’s grain. There is some beautiful wood after all. It is a very handsome, decorated veteran. In order to accentuate the external beauty of this pipe, I opted for aniline dye. I applied some of Fiebing’s Medium Brown Leather Dye. As usual, I applied flame from a BIC lighter in order to set the colour. I then added a second coat – just to make sure. What a difference that made! It looked so much better with a fresh coat of stain. I applied some more Before & After Restoration Balm and then it was off for a trip to the buffer. A dose of White Diamond and a few coats of carnauba wax were just what this pipe needed. The lovely shine made the wood very attractive. This is a very handsome pipe and will provide many years of smoking pleasure. This is a wonderfully crafted pipe and has a very elegant feel to it. It took some work, but I am proud of it and the final product suits me to a T. It retains some wounds from battle, but, as Steve would say, they are part of this pipe’s story. This is one pipe that I am keeping for myself and adding to my collection. I am sure that I will be enjoying this one for many years to come. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Republic Era Peterson’s System Standard Bent 307 Billiard

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Blog by Steve Laug

The next pipe I have chosen is another smooth finished Peterson’s System – this time a System Standard shape 307. It was the fourth of four pipes that came to me from a friend for work. This one also had very loose stem that did not seem to hold on in the shank that he wanted me to have a look at as well as cleaning and freshening it up. The stem had also straightened out a bit over time and needed to be rebent. The finish was smooth with some nice grain around the sides and shank. There was one noticeable fill on the left side near the rim top. The pipe was stamped on the left side of the shank and read Peterson’s [arched over] System [over] Standard. On the right side it was stamped Made in the Republic of Ireland in three lines over the shape number 307. It was in good condition when I brought it to the table. There was a heavy cake in the bowl and some light lava and darkening on the rim top. The nickel ferrule was in good shape but had some scratches that would need to be polished. It is stamped as well and reads K & P [over] Peterson on the left. The vulcanite stem was unstamped and in good condition. There was some oxidation, calcification and light chatter near the button that would polish out. It also was in need of being bent again. I took photos of the pipe before I started my work.   I took photos of the rim top and stem to show the general condition of the pipe. The bowl is heavily caked and the rim top and edges have a thick lava overflow. The stem looks good but it has tooth marks on the top and underside near the button. I took photos of the stamping on the left shank side. It reads as noted above. I also tried to capture the stamping on the ferrule and it is clear and readable.    I removed the stem and took a photo of the pipe to have a look at the parts and overall look.I am including the link to the Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson).

I turned to work on the pipe itself. I started my clean up by reaming the bowl with a PipNet reamer and cut back the cake back to the bare briar. I cleaned up the walls with a Savinelli Fitsall Pipe Knife. I finished the cleaning of the bowl with a piece of dowel wrapped in 220 grit sandpaper. I smoothed out the bowl walls and checked for cracks and flaws. All looked very good.   I scrubbed the interior of the bowl, shank and stem with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. It was full of tars and oils that with a bit of work came clean. I cleaned up the rim top and the beveled inner edge with a piece of 220 grit sandpaper. I removed the burn damage and darkening on both and it looked better.  I stained the pink putty fill with a Brown and Black Sharpie Pen. It blended in much better than the pink had before.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down with a damp cloth after each pad. I used it to clean off the rim top at the same time. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process.    I polished the nickel ferrule with a jewelers cloth give it a shine and to remove the oxidation.    I set the bowl aside and turned my attention to the stem. I decided to bend it to the correct angle so I heated it with a heat gun to soften it and then bent it so that it sit correctly in the shank. It looked much better.   I sanded out the tooth marks on the button and ahead of the button with 220 grit sandpaper and adjusted the fit of the tenon end to the taper of the shank. I started the polishing with 400 grit wet dry sandpaper.  I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil and let it dry before buffing.   I am excited to finish this Peterson’s System Standard 302 Bent Apple. I put the pipe back together and buffed it lightly with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to deepen the shine. I hand buffed the pipe with a microfiber cloth to further raise the shine. It is fun to see what the polished bowl looks like with deep sandblast all around it. Added to that the polished black acrylic stem was beautiful. This System Standard 302 Bent Apple is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 63 grams/2.26 oz. It is a beautiful pipe and the fourth of the four I am working on for my friend. Now that they are all finished they will be sent back to him. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Replacing a tenon and restoring a House of Robertson Rusticated Dublin

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Blog by Steve Laug

The next pipe on the table is a House of Robertson Rusticated Dublin with a tapered, vulcanite Bite Through stem. The rustication on the briar is very tactile and deep. There are grooves around the bowl and shank and those have been deeply rusticated. The pipe is stamped on the left side of the diamond shank and reads House of [over] Robertson. It really is a beautiful pipe and the rustic finish works very well with the diamond twin bore saddle stem. The fellow who sent it to me is a previous customer and in his box were two pipes with a snapped tenon – the Radice (which I have repaired already) and this House of Robertson. This one was quite dirty with a thick cake in the bowl and overflowing onto the rim top. There was some burn damage on the inner edge of the rim around the bowl and the pipe was dull and dusty. The tenon had snapped off cleanly at the shank end with no damage to the briar. The stem had tooth marks on both the top and underside ahead of the button and was also dirty. I took some photos of the pipe before I started my work on it. I took a close up photo of the rim top to show the condition of the bowl and inner edge. You can see the damage on the inner edge of the rim. It will become more evident once the bowl has been reamed and cleaned. The photos of the stem show the tooth marks and chatter on both sides near the button.I took photos of the stamping on the left side of the diamond shank to capture how the classic House of Robertson signature looked.House of Robertson pipes were made by Thayne Robertson in Boise, Idaho. He did some beautiful work and all had the etched stamp on them. I have worked on many of these pipes over the years and done the research on the brand previously. Here is a link to one of the pipes where I have included background information (https://rebornpipes.wordpress.com/wp-admin/post.php?post=60954&action=edit&classic-editor).

“House of Robertson” was in business for many years, but alas, closed their doors in 1999. They were located in Boise, Idaho. They are noted for making rather large and interesting pipes. Thayne Robertson was a Master Mason, AF & AM, and started the shop about 1947 and his son Jon started working there in 1970 when he finished college, along with Thayne’s daughter. Thayne and his son started making the big pipes at that time, and made them together until 1987 when Thayne passed away. Jon kept the store and his sister moved on to other things. The House of Robertson appears to have closed around 1999. https://pipedia.org/wiki/Robertson

I began my work on this pipe by pulling the broken tenon from the shank. I generally use a dry wall screw and twist it into the airway of the broken tenon and wiggle it free. This one was stuck. I put it in the freezer while I had lunch and afterward it came out quite easily. I went through my replacement tenons and found one that would work on this stem. I sanded the broken end of the tenon remaining on the stem with a sanding drum on my Dremel. I also sanded the diameter of the new tenon at the same time to get a good fit in the shank. I took photos of the tenon in the shank at this point to show the fit. I drilled out the airway on the stem with successively larger drill bits to accommodate the tenon. The last bit was ¼ inch which is perfect for the tenon. I slipped the stem over the tenon and took photos of the pipe at this point. It looks very good. With that done I turned my attention to the bowl. I reamed it with a PipNet reamer and took the cake back to briar. I cleaned up the remnants with a Savinelli Fitsall pipe knife. I sanded the bowl walls with a piece of dowel wrapped with 220 grit sandpaper. I cleaned up the rim top with a brass bristle wire brush to remove the lava in the sandblast and a bit of the burn damage on the inner edge of the bowl.I cleaned out the internals on the stem and shank with pipe cleaners, cotton swabs and alcohol until they were clean.I rubbed down the bowl with Before & After Restoration Balm to clean, enliven and protect the briar. I worked it into the blast with a horsehair shoe brush. I let it sit and do its magic for 10 minutes and then buffed it off with a soft cloth.I set the bowl aside and turned my attention to the vulcanite stem. I glued the new tenon in the shank with black super glue. While it cured, I “painted” the surface of the vulcanite stem with the flame of a lighter to lift the tooth chatter and marks. Many of them lifted significantly with the heat. Those that remained I filled in with black super glue and set the stem aside to cure. Once it had cured I flattened out the repairs with a small flat file. I sanded them with 220 grit sandpaper to further flatten them out and blend them into the surrounding area. I started polishing the stem with 400 grit wet dry sandpaper. I polished the vulcanite bite through stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with Obsidian Oil. I finished the polishing with Before & After Stem Polishes – both Fine and Extra Fine. I wiped the stem down with a cloth impregnated with Obsidian Oil to protect and give the deep shine to the stem. I was happy to be finished with this beautiful House of Robertson Rusticated Diamond Shank Dublin. The vulcanite stem fit well and looked good with the rich finish of the rusticated bowl and shank. I lightly buffed the pipe with Blue Diamond on the buffing wheel and gave the bowl and shank multiple coats of Conservator’s Wax. I buffed it with a clean buffing wheel to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The House of Robertson’s Dublin is a great looking pipe that has an amazing looking rustication. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outer Diameter of the bowl: 1 ½ inches, Diameter of the chamber: ¾ of and inch. The weight of the pipe is 42 grams/1.48 ounces. I will be packing it up to send back to my friend in Idaho along with the first pipe – the Radice Silk Cut Billiard. Thanks for reading the blog.

The English Calabash That Wanted to Be a Charatan

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Blog by Robert M. Boughton

https://www.facebook.com/roadrunnerpipes

Not even once in a blue moon does a pipe with an uncommon feature – but having no nomenclature other than the county where it was made – find its way into my hands.  The two most recent examples show MADE IN over LONDON ENGLAND on the right shank and did not meet their makers’ exacting standards.  The previous was a Ben Wade celebrating the poker shape with capacious panache, but other than replacing the stem with a smaller, lighter, inappropriate one, there was no way to counter the off-center of gravity and force the poker sitter to sit.  This time it’s a Charatan that looks more akin to a beanpot to me but was called a calabash by the maker.  Had not Steve seen my “beanpot” for what it is, I might have concluded that both pipes began their lives as Ben Wades.  Although Charatan pipes do not include MADE IN, I concluded that the two words were added when the pipe was rejected, maybe to differentiate the rejected from the approved.  Here are two models of Charatan’s Make calabashes from Worthpoint.Based on the seller’s detailed description of the smooth finish calabash, at the first link below, I believe Charatan made these pipes while Dunhill owned the brand (1978-1988). The grain of my pipe is not very good and required a few fills, but I don’t see why it could not have been modified to a sandblasted or relief finish as shown above. Here is mine as I received it. Sanding with 220- and 320-grit paper cleaned it up pretty well. Using 400-, 600- and 1000-grit paper, I was able to give it a first glow. After retorting the pipe, I turned my attention to the stem, which, other than being dirty, looked much better than most. I’ve started giving stems a bath in generic viscous stain remover. So far, I haven’t tried it on a specimen with oxidation, and I doubt it will do more than remove the grime that often goes with estate pipe stems. But I will report back on that.An hour later, I took the stem out of the goop, rinsed it and ran a pipe cleaner through.  Micro meshing it made two small teeth marks stand out.What I should have done was flick my Bic on the annoying little marks, but that didn’t come to me until after I reached the point of no return with another method that’s great on real divots.  Anyway, mixing Super Glue and vulcanite shavings from an old stem that’s perfect for the task was good practice.This method for removing bite marks makes a mess. Cleaning it up took a couple of days of sanding and buffing before the final shots after one more progression of 60-1000-grit sandpaper and all nine micro mesh pads – but the practice and results were worth it.Time to stain.At this point, I would have had only the final wheel buff left.  In fact, that’s what I did.  But the pic I took of the nomenclature revealed a hairline crack just below LONDON, ENGLAND.To mitigate the potential for the crack to spread, I used a touch of Super Glue and let it sit overnight. At least the foul spot was not all the way through the shank. A 120/180 sanding pad followed by a full micro meshing took off the excess dried glue.  I re-stained the effected area with Moccasin Brown and buffed the char off with 8000-12000 micro mesh. I decided to make the rim lighter with 8000-12000 micro mesh, also.Quick wheel buffing of the stem and stummel with Red Tripoli and carnauba on the buffer wheel completed the Charatan’s Make Calabash reject. The best part of this restoration is how close I came with my sweet reject to the stain of a third Charatan’s Make Perfection Calabash I found online.And I didn’t even know it until I copied and pasted the pic from Pipehub.com.  I look forward to finding a loving home for my poor disadvantaged friend here.

SOURCES
https://www.worthpoint.com/worthopedia/charatans-make-london-england-special-495600609
https://www.worthpoint.com/worthopedia/lane-era-charatans-make-relief-grain-412563595
http://www.pipephil.eu/logos/en/logo-charatan.html
http://www.pipephil.eu/logos/en/logo-benwade.html

New Life for a Nat Sherman 14K Gold Banded Canadian

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Blog by Steve Laug

The next pipe on the work table is another one that came to me from either a trade I made (pipes for labour) or a find on one of my pipe hunts. I honestly don’t remember where it came from. It has been around for a while waiting to be worked on. It is an older long shank Canadian with a gold coloured band on the shank. It is quite dirty but has some great grain on the bowl and the shank. The stamping on this Canadian is faint but and readable. It is stamped on the topside mid-shank and reads Nat Sherman. There is no shape number on the shank that I can see. The gold band is stamped 1/20, 14K, Diamond T, G.F. The pipe had a lot of grime ground into the smooth finish on the bowl. The bowl had been heavily caked but had been reamed somewhere in its journey. The rim top and inner edges had darkening, burn damage and some nicks in the surface all the way around though heavier on the back side. The vulcanite stem was dirty and had light tooth chatter and marks on the top and underside ahead of the button. There were no identifying logos or markings on the taper stem. The pipe had promise but it was very dirty. I took photos of the pipe before I started my cleanup work.   I took photos of the rim top and bowl to give a clear picture of the bowl and the damage on the rim top and edges. The 14K Gold Band is tarnished and scratched. I also took photos of the top and underside of the stem to show the light chatter and tooth marks. I took photos of the stamping on the top side of the shank. It reads as noted above and is faint but readable. The gold band is stamped on the top as noted above.I removed the stem from the shank and took a photo of the pipe. I also took a photo of the shank end to show that there was no crack under the band. It appears that it was solely for adornment. I wanted to see if I could narrow down a time frame for this Nat Sherman pipe so I turned first to Pipephil’s site to get a good overview and see if there were photos of a similar looking stamping on a pipe there. There was no information on the brand on the site.

From there I turned to Pipedia to read more information about the time periods and the stamping on this particular pipe (https://pipedia.org/wiki/American_Pipe_Brands_%26_Makers_N_-_Q). There was only a note on the search page. It read as follows: Brand made for well known New York City Tobacconist of the same name.

I turned to Wikipedia to see what I could learn about the brand as it was one of the few articles on the history (https://en.wikipedia.org/wiki/Nat_Sherman).

Nat Sherman is the brand name for a line of handmade cigars and “luxury cigarettes”. The company, which began as a retail tobacconist, continued to operate a flagship retail shop, known as the “Nat Sherman Townhouse”, located on 42nd Street, off Fifth Avenue, in New York City from 1930 to 2020, when it closed its doors. Corporate offices are now located at the foot of the George Washington Bridge in Fort Lee, New Jersey…

…During the 1960s, the Sherman shop expanded its wares to include pipes. Over 1,000 pipes were offered for sale in a 40-foot (12 m) long case hung along the wall of the store.[1] The company also began to sell pipe tobacco under the “Nat Sherman” brand name.[1] At the time of its expansion, the company’s pipe department was perhaps the largest in New York City and the United States. Quoted from an interview with Joel Sherman noted below.            (Sherman, Joel. “An Interview with Joel Sherman of Nat Sherman”, PipesMagazine.com, November 25, 2009. Retrieved February 12, 2011)

Now it was time to work on the pipe. I cleaned up the reaming of the bowl with a Savinelli Fitsall Pipe Knife. It did not take too much work to clean it up internally. I then turned my attention to the rim top and edges. I lightly topped the bowl on a topping board and 220 grit sandpaper to remove the damage on the top of the rim. I also worked over the inside edge of the bowl with a folded piece of sandpaper to give it a gentle bevel.  I polished the 14K Gold shank band with a jeweler’s cloth to remove the tarnish and oxidation. It also works to slow down the tarnish process. I took some photos of the band after the polishing. I cleaned out the mortise and airway in the shank with pipe cleaners, cotton swabs and alcohol. It took quite a few of them to clean out the chamber. I cleaned the stem with pipe cleaners, cotton swabs and alcohol as well. Once finished the pipe smelled far better.      I scrubbed the exterior of the bowl and rim top with a tooth brush and undiluted Murphy’s Oil Soap to remove the debris from the finish. I rinsed the bowl with warm water to remove the grime and soap and dried it off with a soft towel.    I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping it down with a damp cloth after each pad.   I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. I really like what I was seeing! I set the bowl aside and turned my attention to the stem. I noted that there was a metal tube in the tenon that added strength. I started working on it by dealing with the tooth marks on the stem and button. I “painted” the stem with the flame of a lighter and lifted the bite marks on the surface of the stem (forgot to take photos). I filled in the deep marks on both sides of the stem with black super glue and set it aside to cure.   I used a small flat file to flatten out the repairs and to recut the edge of the button. I sanded the repairs further with 220 grit sandpaper and started the polishing with 400 grit wet dry sandpaper.  There was some residual oxidation at the shank end of the stem and some deep spots just ahead of the button. I scrubbed it with SoftScrub All Purpose cleanser to scrub off the oxidation on the stem. I was able to remove the remnant of oxidation.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with an Obsidian Oil impregnated cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I gave it a final coat of Obsidian Oil.   This beautiful Nat Sherman 14K Gold Banded Canadian with a vulcanite taper stem is a great looking pipe now that it has been restored. The rich brown stain on the bowl allows the grain to really show. It came alive with the polishing and waxing. The 14K Gold band is a great transition between the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Nat Sherman Canadian is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 43 grams/1.52 oz. This one will go in the US Pipe makers section of the rebornpipes store. If you are interested in adding it to your collection let me know. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

The Poker Barrel

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by Kenneth Lieblich

Next on the chopping block is this charming Chacom Champion. It comes from the estate of a man from Winnipeg, whose relatives live here in Vancouver. I purchased several of the late gentleman’s pipes, along with this one. I have a particular interest in French pipes and pipeworks, so this was the first pipe I grabbed from the lot for restoration. It is an attractive pipe and needed just a little help to come back to life.This pipe was made by the French giant, Chacom. They are known for making very nice pipes, many of which were designed by such names as Pierre Morel, Claude Robin, and Erwin van Handenhoven. The markings on the left-hand side of the shank read Chacom [over] Champion. On the underside of the shank, the marking reads 157, which is the shape number. Also, on the stem, there is the Chacom logo: CC, encircled in a silver-coloured oval.This is a poker-shaped pipe (a flat bottom) – and a really pretty one too. I always felt that it looked a bit like an old oak barrel, hence the title of this article: The Poker Barrel. It feels very comfortable in the hand. It was obvious from the start that this was a great pipe that just needed some attention and TLC.

Chacom is a company that dates back, in its earliest form, to 1825. The name is a portmanteau of Chapuis Comoy. For a large part of the twentieth century, Chapuis Comoy was the largest pipe company in the world. For more on their history, please have a look at their website: https://www.pipechacom.com/en/history.htm. In fact, the shape number I mentioned above, 157, is a Comoy shape number and is designated as a straight-stemmed, flat-bottomed, billiard. But I am still going to call it a Poker Barrel anyway.

On to the pipe: it was in decent shape, but it had a few issues. The stem was mostly fine. There was a bit of oxidation, some tooth chatter and scratches, and that was about it. Meanwhile, the stummel had a few more issues. The outside of the bowl had some scratches and a couple of fills that needed to be redone. There was plenty of lava and debris on the rim and I suspected there would also be some burn marks. The inside was pretty dirty too – just how dirty it was became an event in itself.The stem was first on my list. I wiped down the outside of the stem with Murphy’s Oil Soap on some cotton pads. I also took a BIC lighter and ‘painted’ the stem with its flame in order to lift the bite marks and dents. This was not particularly successful in raising the damage. During this process, I noticed that the inside of the tenon on the stem was threaded. There was clearly a stinger here once upon a time. Thankfully, it is long gone.Then, I cleaned out the insides with pipe cleaners and isopropyl alcohol. Look at that! Lots of work to get this clean! Once this process was done, the stem went for an overnight soak in the Pipe Stem Oxidation Remover. The following day, I cleaned all of the de-oxidizing mess off with alcohol, pipe cleaners, et cetera. The oxidation had migrated to the surface and would be fairly straightforward to remove. I scrubbed with SoftScrub on some cotton pads to remove the leftover oxidation. I built up the dents on the stem with cyanoacrylate adhesive and let them fully cure. I then sanded the adhesive down with 220-, 400-, and 600-grit sandpapers to meld seamlessly into the stem. I did the same to the remaining tooth marks. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. On to the stummel, and the usual cleaning procedures were in order for this pipe. This stummel was a bit of a mess inside, so I first decided to ream out the bowl. I used both the PipNet Reamer and the KleenReem to remove the built-up cake and followed that with 220-grit sandpaper to eliminate as much as I could. I took the bowl down to bare briar, as I wanted to ensure there were no hidden flaws in the walls of the bowl. Fortunately, there were none. I then proceeded to clean out the insides of the shank with Q-tips, pipe cleaners, and isopropyl alcohol. There was considerable filth inside this stummel and it took a lot of cotton to get it “clean”. I put the word clean in quotation marks for reasons that will be evident shortly. I used a small butter knife to gently chip away at the lava on the rim. I then used more Murphy’s with a scrub brush to remove any remainder. This actually worked quite well. I then moved on to cleaning the outside of the stummel with Murphy’s Oil Soap and some cotton pads. That removed any latent dirt that blighted the wood. A de-ghosting session also seemed in order, so I thrust cotton balls in the bowl and the shank, and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the oils, tars and smells to leech out into the cotton.In order to remove the remaining burns and nicks on the rim, I “topped” the pipe – that is to say, I gently and evenly sanded down the rim on a piece of 220-grit sandpaper. This effectively removed the damage, without altering the look of the pipe. Then, to further clean the inside of the pipe, I put the stem and stummel back together and used my pipe retort system. This system uses boiling isopropyl alcohol and a vacuum (a void, not the household appliance) to clean the interior of a pipe. As you can see by the brownish colour of the alcohol, the retort worked well. I managed to extract lots of otherwise inaccessible filth from inside the pipe. At this point, I had a hunch that I should run another Q-tip or two through the shank. What I discovered was shocking: it took a truck load of Q-tips and pipe cleaners to actually clean this frustrating pipe! Look at the pile I used! I then finished cleaning up the insides of the stummel with some dish soap and tube brushes. Extraordinary, but I did it and it is now clean.Having completed that, I was able to address the scratches and fills. I took out my steam iron and a damp cloth to try and raise the nicks. The hot and moist steam created can often cause the wood to swell slightly and return to shape. Fortunately, there was considerable movement – I was really pleased with the results. The repair was not perfect, but the remaining scratches would be improved by sanding.After that, a light application of Before & After Restoration Balm brought out the best in the stummel’s grain. There is some beautiful wood after all. It is a very handsome pipe. The same was true with the fills. I lined the two fills with cyanoacrylate adhesive and briar dust. After letting them cure, I sanded the fill repairs down with 200-, 400-, and 600-grit sandpaper. I then used all nine Micromesh pads (1,500 through 12,000 grit) on the stummel to finish it off. On to another problem: the colour. During the course of my vigorous cleaning, this pipe had lost some vibrancy of colour. So, in order to accentuate the external beauty of this pipe, I opted for aniline dye. I applied some of Fiebing’s Medium Brown Leather Dye. As usual, I applied flame from a BIC lighter in order to set the colour. What a difference that made! It looked so much better with a fresh coat of stain.   I applied some more Before & After Restoration Balm and then it was off for a trip to the buffer. A dose of White Diamond and a few coats of carnauba wax were just what this pipe needed. The lovely shine made the wood very attractive. This is a very handsome pipe and will provide many years of smoking pleasure.This Chacom Champion is back to its old glory and ready to be enjoyed again by the next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘French’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5 in. (130 mm); height 1⅝ in. (40 mm); bowl diameter 1¼ in. (30 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is 1 oz. (29 g). I hope you enjoyed reading the story of this pipe’s restoration as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

A Beautiful Petite “FCC” Double Footed Cutty Restored To Its Former Glory

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Blog by Paresh Deshpande

The next pipe that I chose to work on was a petite slender two legged classic Cutty shaped pipe that is stamped as “FCC”, each letter in a square and all the squares are co-joined to form a rectangle. Apart from the FCC stamp, there is no other stamp on the briar. The shank end has a nickel ferrule (most probably) with a squat diamond bearing letters “A–B” over three cartouches with its engravings completely worn out. Now the reasoning for assuming the ferrule to be nickel plated is firstly that I could not find any silversmith with letter “A B” in a diamond on my usual go to sites as well as searching the net. Secondly, during the course of restoring the pipe, the ferrule came loose revealing a prominent crack to the shank end and this ferrule was a repair band that was put by the previous repairman. Here are the pictures of the stampings. It would be interesting to know the views and opinions on my musings. There was no information about this pipe that was available on the internet. The lack of COM stamp also contributed to the mystery of this pipe. Even “Who Made That Pipe” by Herb Wilczak and Tom Colwell finds no mention of this brand and as stated above the ferrule has faux stampings. The only pointer that this is an old timer comes from the oval stem slot which was seen on early pipes.

In the interest of pipe collector community, I request the readers to share any information that they may have about this brand.

Initial Visual Inspection
The double legged Cutty shaped pipe has beautiful mixed grains around the stummel which is covered in dust. The stummel has a couple of deep scratches and one fill towards the foot. The rim top is covered in lava overflow with some serious damage to the inner rim edge and as a result appears out of round. There is a thick layer of cake in the chamber. The slender vulcanite stem is heavily oxidized with a chunk of vulcanite missing from end of the step tenon. There are issues that need to be addressed, but it still is a beautiful pipe and once it is restored, the elegance and beauty of this pipe shall be worth appreciating. Here are a few pictures of the pipe before I begin working on it. Dimensions Of The Pipe
(a) Overall length of the pipe:          6 inches.

(b) Bowl height:                                  1.4 inches.

(c) Inner diameter of chamber:       0.6 inches.

(d) Outer diameter of chamber:        1.1 inches.

Detailed Inspection…
The chamber has a thick layer of even cake and has a strong sweet smell to it. The rim top surface has darkened due to lava overflow which is not very thick. The inner edge is uneven, but closer inspection makes me believe it to be more so because of uneven cake at the rim edge. The inner edge appears to be charred in 11 o’clock and 6 o’clock direction (encircled in pastel blue). The outer edge has a very shallow ding which is encircled in yellow. The stummel has some interesting grain patterns hidden under the dust that has accumulated over the surface. There is a fill towards the foot of the stummel on the left side and is encircled in green. This fill seems like a crack but it is not. The stummel surface has a few scratches but the two on the right side of the stummel are prominently visible (encircled in yellow). The two legs of the bowl are perfectly flat and angled making the pipe a sitter. The long slender shank has a dark patch (encircled in red) at the bowl shank junction and is likely another fill or a crack. I shall be sure about this only once the surface is thoroughly cleaned. The shank has heavy accumulation of oils, tars and gunk. The sweet smell is pretty strong here too. The long and slender vulcanite stem slightly tapers towards the tenon end giving a very classy look to the pipe. The step tenon has a chunk of vulcanite missing from the end and would need to be rebuilt. The stem has deep seated oxidation that imparts to it a greenish brown hue. The bite zone has minor tooth chatter and the buttons are sans any damage. The oval shape of the slot end and the slot itself is old fashioned and is a pointer to this being an older pipe from the 20s- 30s. Both the tenon end and slot end shows heavy accumulation of gunk and has an awful stink to it. This stem is going to be a bear to clean.The Process…
Since there were other stems that were ready to be put into the stem deoxidizer solution, I decided to clean the internals of this stem first so that it could be put in the solution with other stems. I cleaned the stem airway with a thin shank brush and anti oil soap. The amount of gunk that was cleaned can be judged from the pictures below. It took considerable time and elbow grease to get the stem airway clean. I further cleaned the internals with regular and bristled pipe cleaners dipped in alcohol. Once I was done with the internal cleaning of the stem airway, I sanded the stem surface with a folded piece of 220 grit sandpaper to loosen and remove superficial oxidation from the stem surface. I wiped the stem clean with Murphy’s Oil Soap on a cotton swab. It has been our experience that such sanding yields the best end results after the deoxidizer solution has completed its assigned task.The stem was immersed in the Before and After Deoxidizer solution, a product that has been developed by Mark Hoover. This solution raises the oxidation to the stem surface and helps in easy removal and imparting a nice shine to the stem after polishing. The pipe is indicated with a yellow arrow indicator. The stem was allowed to soak into this solution overnight.The next morning, Abha took the stem out from the solution. She cleaned the stem under running warm water and scrubbed the raised oxidation from the stem surface using a Scotch Brite pad and cleaned the airway with a thin shank brush. She further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little EVO to rehydrate the stem. She ran a couple of pipe cleaners through the stem airway to clean the airway of the deoxidizer solution and water.Staying with stem repairs, I warmed up the bite zone with the flame of a lighter to raise the minor tooth indentations to the surface. The heat helps the vulcanite to expand and regain its original shape. This method may not always completely raise the depressions to the surface, but most of the times, to a great extent. In this case the tooth indentations were raised completely to the surface. I followed up the heating of the stem surface with sanding the bite zone with a piece of 220 grit sandpaper to even out the surface.Next, I decided to address the broken end of the step tenon. I first inserted a pipe cleaner that had been smeared with petroleum jelly (Vaseline) through the tenon end into the stem air way. This helps prevent the CA superglue and charcoal mix from sticking to the pipe cleaner and prevents the mix from running down into the air way and clogging it. I generously applied a mix of CA superglue and activated charcoal over the tenon end to be rebuilt. I applied a thick layer of the mix as this provides sufficient patch material to work with during subsequent filing and shaping to match the repairs with the stem surface. Once I had applied the mix, I set it aside to cure overnight.By next afternoon, the tenon rebuild had cured perfectly and was fit to work on. I used a folded piece of 220 grit sand paper to sand the patch and achieve an even match with the rest of the tenon surface. I shaped the opening of the rebuilt tenon for smooth and even airway surface using a round needle file and topped the tenon face on a piece of 220 girt sand paper to achieve a perfect seating of the step tenon into the mortise.I further sanded the entire stem with 320 followed by 400, 600, 800 and 1000 grit sand paper. This helps to reduce the scratch marks left behind by the more abrasive 220 grit paper and also to remove complete oxidation from the stem surface. I rubbed a small quantity of EVO to rehydrate the stem and set it aside.With the stem set aside, I had a second look at the stummel and decided to start with reaming the chamber. Using size 1 head of the PipNet reamer, I took the cake down to the bare briar. I used my fabricated knife to remove the carbon layer from areas which could not be accessed by the reamer head. Next, with a folded piece of 220 grit sandpaper pinched between fingers, I sanded the wall surface to a smooth finish and ensured there are no traces of residual carbon anywhere in the chamber. I cleaned the chamber with a cotton swab wetted with alcohol. There are a couple of heat fissures that can be seen over the surface of the wall but they seem to be superficial. It could be just a thin layer of residual cake that has hardened rock solid or could be a heat fissure proper and in that case, I would need to fix it. But first, I would need to soften the cake. I cleaned the mortise using q-tips, pipe cleaners and alcohol. I scrubbed out the dried oils and tars from the walls of the shank using a bent dental tool. It was only once the shank internals were cleaned that I could see the thin crack to the shank. However, the repair band was firmly glued to over the shank end. I shall continue further cleaning of the shank internals when I clean the external surface of the stummel.I decided to give the stummel a salt and alcohol treatment. This would address three issues, firstly the strong sweet ghosting smell secondly, loosen the rock hard carbon layer from the chamber wall and lastly the alcohol may loosen the glue that kept the repair band firmly attached to the shank. I wrapped a little cotton around a pipe cleaner and inserted it through the mortise into the chamber. I packed the space around this pipe cleaner in the shank with cotton balls. Next, I firmly packed the cotton balls in to the chamber about half an inch below the rim and soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By next morning, the cotton and alcohol had drawn out all the remaining oils and tars from the chamber and mortise, fulfilling its intended task. I removed the cotton balls and ran pipe cleaners through the mortise to clean out all the loosened tars and gunk and further cleaned it with alcohol and q-tips. The chamber now smells clean and fresh. I set the stummel aside to dry out naturally. All the three issues that I wanted to address with this process have been achieved as will be brought out subsequently.With the bowl internals clean, I moved to clean the exterior of the stummel. I used a hard bristled tooth brush and Murphy’s Oil soap to scrub the stummel and rim top. For this stummel cleaning, l used Murphy’s Oil soap as I wanted to preserve the old patina that had developed on the stummel and was not sure how the Briar cleaner product would affect it. After the scrub with oil soap, I washed the stummel under running warm water with anti oil dish washing detergent till the stummel surface was clean and dried it using paper towels and a soft cotton cloth. I simultaneously cleaned the shank internals with the detergent and hard bristled shank brush and set the stummel aside to dry out naturally. This cleaning had now exposed all the fills (encircled in pastel blue), charred rim surface at 11 and 3 o’clock directions (encircled in yellow) and scratches over the stummel surface. As spelled out earlier, during the alcohol bath, alcohol had seeped through the crack in the shank and loosened the glue that held the band over the shank and during the external cleaning the band came out easily revealing the crack that it had covered. It’s a large crack that would need to be addressed.I cleaned the mortise and shank internals with anti oil soap and shank brushes. I also removed all the debris and old glue from within the crack using a thin sharp fabricated tool. I further cleaned the crack using cotton swab and alcohol.With the prep for the crack repair completed, it was time to move on with the task. Under a magnifying glass, I marked the end point of the crack with a marker pen. This is the guide point where I shall drill a counter hole to prevent further spread of the crack in any direction. Using a 1mm drill bit mounted on my hand held rotary tool, I drilled a counter hole at the end of the crack. I also inspected the fills that I had observed after external cleaning of the stummel. The only fill that would need to be refreshed was the one on the left side of the stummel near the foot. With my fabricated sharp knife, I removed the old putty fill and cleaned the pit with alcohol.I filled the pit and the shank crack, counter hole included, with a mix of briar dust and superglue. I sprayed an Accelerator over the fills to hasten the process of curing.Remember the issue of heat fissures I had brought out earlier? Well, after the alcohol bath, I checked the chamber again and it was confirmed that these are not just a result of hardened carbon cake but indeed the briar had charred along these heat lines. Using a sharp and thin knife, I checked all the heat lines and removed the charred briar from the two of these heat fissures (indicated with green line). I needed to address this as it could lead to a burnout at a later date when it is smoked.Once the shank crack and the refreshed fill had completely cured, using a flat head needle file, I sanded the repaired areas to achieve a rough match of the fills with the surrounding surface. I used a round needle file to even out the fill which had seeped inside the shank. I further evened out the fills with a folded piece of 320 grit sand paper. I checked the seating of the repair band over the shank and fine tuned the adjustment and glued it in place once it was perfect. Next I addressed the charring to the rim surface that I had ascertained after the cleaning of the stummel. I topped the rim surface over a piece of 220 grit sandpaper, frequently checking for the progress being made. It was peculiar to note that the charring at 11 and 3 o’clock directions was over both the inner and outer rim edges. I masked these charred marks by creating a bevel over both the edges with a piece of 220 grit sandpaper pinched between fingers. The results were definitely satisfactory. I sanded the entire stummel with a folded piece of 220 grit sandpaper. This addressed many of the scratches and dings from the surface. Those that remained are being accepted as part of the pipe’s journey thus far. I have addressed all the repair issues of the pipe and now handed it over to Abha, my wife, to work her magic in polishing the stummel and stem. To bring a deep shine to the vulcanite stem, Abha went through the complete set of micromesh pads, wet sanding with 1500 to 12000 grit pads. She wiped the stem with moist cloth after each pad and rubbed it down with Extra Virgin Olive oil to rejuvenate the vulcanite. The finished stem is shown below.She wet sanded the entire stummel with 1500 to 12000 grit micromesh pads, wiping frequently with a moist cloth to check the progress. Next, she rubbed a small quantity of “Before and After Restoration Balm” deep in to the briar with her finger tips and let it rest for a few minutes. The briar now has a nice vibrant appearance with the beautiful grain patterns displayed in their complete splendor. She further buffed it with a horse hair brush. After Abha handed over the shining stummel, I ran my fingers along the chamber walls and realized with a cringe that I had not addressed the issue of heat fissures. I decided to fill only the heat fissures from where I had removed the charred briar with layer of J B Weld. J B Weld is a two-part epoxy Cold Weld in two tubes; hardener and steel which are mixed in two equal parts (ratio of 1:1) with hardening time of 5-6 minutes and complete curing time of 6-8 hours. I poured the contents of the two tubes and mixed it well. I applied this mix, as evenly as possible, over the heat lines in the chamber wall surface. I worked fast to ensure an even coat before the weld could harden. I set the stummel aside for the application to harden and cure overnight. By the next afternoon, the J B Weld had cured and hardened considerably. With a folded piece of 150 grit sandpaper, I sanded the filled JB Weld from the heat lines till all that remained was a smooth surface with the weld deeply embedded into the heat lines and protecting the briar from further damage. There was only one more issue that needed to be addressed and one that could not be ignored, being a functional issue. After I had lined the walls of the chamber with a thin coat of J. B. Weld, it was necessary to prevent the walls from coming in to direct contact with the burning tobacco. I addressed this issue by mixing activated charcoal and plain yogurt to a thicker consistency, just enough that it would spread easily and thereafter applied it evenly all along the chamber walls after inserting a folded pipe cleaner through the draught hole to keep it open. Once dry and set, this will not only protect the walls but also aid in faster build up of cake.Now onto the home stretch… To complete the restoration, I re-attached the stem with the stummel. I mounted a cotton cloth buffing wheel to my hand held rotary tool, set the speed at about half of the full power and applied Blue Diamond compound to the entire pipe to remove all the minor scratches that remained. I wiped/ buffed the pipe with a soft cotton cloth to clear it of any leftover compound dust. With a cotton buffing wheel earmarked for carnauba wax, I applied several coats of carnauba wax. I worked the complete pipe till the time all the wax was absorbed by the briar. The pipe now boasted of a beautiful and lustrous shine. I vigorously rubbed the pipe with a microfiber cloth to deepen the shine and also clean away any residual wax that had been left behind. I vigorously buffed the nickel ferrule with a jeweler’s cloth and brought it to a nice shine. I was very happy with the way this beauty had turned out. The following pictures speak of the transformation that the pipe has undergone.

Breathing New Life into a 1906 Peterson’s Patent System Shape 14

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Blog by Steve Laug

The next pipe is the second of four Peterson’s that came to me for work from a friend of mine. It is another older, nice looking Peterson’s System Pipe that was quite a mess. The finish was worn and dirty. The rim top was lightly damaged, darkened and had a lava build up. The inner edges of the rim were worn but looked okay. The silver ferrule was tarnished but the stamping was readable. The stamping on the shank sides was readable with a lens. It is stamped across the shank horizontally on the left side and reads Peterson’s [over] Patent [over] Dublin. There is no stamping on the right side of the shank. The silver ferrule is stamped K&P [over] three hallmarks -1. Hibernia seated on a throne (represents Ireland) 2. Crowned harp (signifying the quality of the silver) 3. The letter “L” (giving the year of manufacture). All are in square shaped cartouches. Under these it is stamped Peterson’s [arched over] Dublin. I will need to confirm the date stamps and the stamping to confirm the dating of the pipe. There appears to be a split in the silver ferrule under the tarnish on the right top side. The stem is also stamped and reads Peterson’s arched over Patent. I have included the pictures of the pipe that my friend sent to me early on in our conversation. My friend also sent along a page out of the 1906 Peterson catalog that one of his friends has a copy of. I have included the photo below. His pipe is the second one down in the photo below. It is a shape 14. He also included a  photo of the stamping on the shank and the silver ferrule. It reads as noted above. The ferrule has turned downward over time. It took nearly a month for the pipes to arrive in Canada for me to work on. I took photos of them to have an idea of what I was dealing with. You can see from the photos what I saw. The finish is really worn and dirty almost obscuring the amazing grain that is on the bowl sides. Rim top showed darkening as noted above and there were cuts or marks on the top of the rim. The inner edge and outer edge of the bowl was in surprising good shape. There was a build up of lava on the rim top and a thick cake in the bowl. The airway in mortise is very constricted and clogged and will need to be opened once again. The silver ferrule had a split on the top right side but it did not go from top to bottom It was very tarnished but readable. The original style patent stem is present and in remarkable good condition. There were light tooth marks and a lite calcification at ahead of the button on both sides. I took some photos of the rim top and bowl to capture the condition of the pipe. You can see the cake in the bowl. There is a light lava coat and some darkening. There was damage all around the outer edge of the bowl that was heavy on the right front edge. You can see the marks of a crack in the ferrule on the right side in the first photo. The older style P-lip system stem is in good condition with some calcification on the top and underside of the stem near the button. There were light tooth marks and chatter on both sides.I took photos of the stamping on the shank sides and the silver ferrule to try and capture them as best as I could. They were weak but they are readable with a lens. They read as noted above.I removed the stem from the bowl and took a photo of it to show its appearance. The tenon end of the stem has some calcification (or possibly some dried silver polish) where it sat against the silver.Before I started the restoration process on the pipe I wanted to confirm the date that my friend had sent to me for this pipe. I turned to Peterson’s Hallmark Chart that I have on rebornpipes to pin down the date (https://rebornpipes.com/tag/peterson-hallmark-chart/). I have include a copy of that chart below. I drew a red box around the date stamp that matches the one on the pipe. It is a 1906 Peterson Patent System Pipe Shape 14.I expanded the chart above and captured the section that included the section from 1906-1933 below. It confirms that the date is indeed 1906.Now I knew that I was working on a Peterson’s Patent System pipe made in 1906 and the Dublin stamp tells me it was made in Dublin.

I turned to Peterson’s Dublin in the book, The Peterson Pipe by Mark Irwin & Gary Malmberg. I quote from that section below:

 Dublin (1906-2003) Although DUBLIN appears under PETERSON’S on many pipes over the decades, it has served mostly as part of the brand name. The word first appeared on pipes hallmarked 1906-11, stamped PETERSON’S over PATENT OVER DUBLIN. The simpler PETERSON’S over DUBLIN first appeared on pipes hallmarked 1912 after the expiration of the patent. Illustrations of pipes in the ’37 catalogue show a random dispersion of the stamp PETERSON’S over OF DUBLIN together with the ordinary PETERSON’S over DUBLIN on every model offered. Specimen of the former will bear either an Irish COM or LONDON MADE over ENGLAND COM and almost certainly date from 1945-62. It was first mentioned in print as part of a model name in the ’68 price list, as K&P DUBLIN, in ’92 for a Danish market line…

Armed with this information I started working on the pipe. I reamed the bowl with a PipNet pipe reamer to remove the cake from the bowl. I cleaned up the remaining cake with a Savinelli Fistall Pipe Knife. I sanded the bowl with 220 grit sandpaper wrapped around a piece of dowel to smooth out the inside of the bowl. The walls looked very good with no checking or heat damage. I cleaned out the shank with pipe cleaners, cotton swabs and 99% alcohol to remove the oils from the walls. It was filthy and when I was finished it smelled clean and fresh. I cleaned out the inside of the stem with alcohol and pipe cleaners.I scrubbed the bowl with Murphy’s Oil Soap to clean off the thick oils and grime ground into the surface of the briar. When the warm water hit the ferrule it slipped off into my hands. (Great news as it had turned and needed to be reset correctly). I scrubbed it on undiluted and rinsed it off with warm water to remove the soap and the grime. The bowl looked much better and the grain really began to stand out clearly. I also used some small shank brushes to try to open the airway into the bowl. With a little bit of work the draught is perfect. I ran some more pipe cleaners and cotton swabs through the shank and airway to remove the tars that had loosened by scrubbing. Once finished I aligned the stamping on the ferrule and carefully slid it in place on the shank. I also ran a light bead of CA glue along the split in the ferrule to stop it from going further. My friend would need to take it to a jeweler to have it soldered with silver for a proper restore.I worked over the top and the inner edge of the bowl with 220 grit sandpaper to smooth out the burned edge and the rim top. I also worked a bit on the outer edge damage on the front o the bowl at the same time. It definitely came out looking much better. The trick on these old pipes is not to go overboard on the repairs but to leave a bit of the story behind as it changes the shape and feel of the pipe. I polished the briar (carefully avoiding the areas where the pipe is stamped on the shank sides) with micromesh sanding pads. I dry sanded it with 1500-12000 grit sanding pads. I wiped it down after each pad with a damp cloth to remove the sanding debris. I worked some Before & After Restoration Balm into the surface of the smooth briar with my finger tips. The product is amazing and works to clean, enliven and protect the briar. I let it sit on the briar for 10 or more minutes and then buff it off with a soft cloth. It really makes the grain sing. I polished the silver ferrule with a jewelers cloth to remove the remaining tarnish/oxidation and protect it against further tarnishing. There are a few dings in the silver but I chose to leave them as part of the story of the pipe. I carefully buffed the briar and avoided the silver. I did not want to further damage it or cause it to loosen so I chose to wax it by hand with Conservator’s Wax and buffed it with a soft cloth. I set the bowl aside and turned my attention to the stem. I examined it closely and saw the Peterson’s Patent stamp on the stem. The frustrating thing is that it was intermixed with the deep scratches on the shank end of the stem. I carefully sanded the scratched areas, avoiding the stamping on the stem. I used a small piece of 220 grit sandpaper and polished it with 400 grit wet dry sandpaper.I polished the vulcanite with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped down the stem with Obsidian Oil after each sanding pad. I have an oil impregnated piece of cloth that I use after each pad. I polished it further with Before & After Stem Polish both Fine and Extra Fine polishes. I gave it a further coat of Obsidian Oil and set it aside to dry. I put the pipe back together – the bowl with its new stem. This smooth finished 1906 Peterson’s Patent  System Pipe Shape 14 is a real beauty with great grain around the bowl. The thin P-lip style vulcanite stem works very well with silver ferrule and the medium brown briar. This Irish made System pipe is a very collectible part of Peterson’s history. The grain on the bowl is quite beautiful and came alive with the buffing. I used Blue Diamond on the buffing wheel on both the bowl and stem. I gave both multiple coats of carnauba wax on the wheel then buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The Peterson’s Patent System feels great in the hand. It is lightweight and the contrast in the browns of the briar, the sterling silver ferrule and the polished vulcanite stem is quite amazing. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outer diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.19 ounces/62 grams. It really is a beauty. I have two more  pipes left to work on from my friends collection and then I will send them all back to him. Thanks for walking through the restemming and the restoration with me. Cheers.