Tag Archives: sanding a stem

Restoring a Viggo Nielsen Hand Finished Freehand


Blog by Steve Laug

My brother Jeff picked up some amazing freehand pipes lately and when I was in Idaho for my mother’s funeral I went through them and packed them to come back to Canada with me. There was a Soren Hand Carved, a Granhill Signature 1 100, a Ben Wade Golden Walnut Hand Made, a Veeja 900 C6 and a Viggo Nielsen Hand Finished Freehand. All of them were hand crafted and had interesting shapes and finishes. Some had full plateau rim tops, some partial plateau rim tops and one had a smooth rim top. I put them in my restoration box and tonight was going through them again. I had worked on a Viggo Nielsen freehand before and done a blog on it so I thought I would start with that one. Here is the link to that blog: https://rebornpipes.com/2016/07/09/a-clean-and-restore-of-a-viggo-nielsen-handmade-freehand/. I took photos of it this evening when I started to work on it. My brother had done all of the cleanup work – reaming, scrubbing the exterior and cleaning the mortise and the airway in the bowl and shank. That left me with the finishing work on the pipe. I took some photos of it before I started. Jeff had been able to clean up the plateau on both the shank end and the rim top. It was clean and did not have a shine. There was no dust, grime or lava in the plateau finish. The bowl was reamed and very clean. The stem was lightly oxidized with minor tooth chatter on the top and underside near the button and on the surface of the button itself. I took close up photos of the rim top and the shank end to show the condition of the plateau. I also took photos of the stem to give a clear picture of what I had when I started. I rotated the shank of the pipe and took photos of the stamping. The first photo shows the Viggo arched over Nielsen forming a football shaped stamp. The second photo shows the stamping directly below that and reads Hand Finished. Under that in the third photo is stamped Made in Denmark.

I reread my previous blog on Viggo Nielsen pipe that I had restored earlier this year. I went back and reread the entry in Pipedia on the brand to refresh my memory. I include key portions of the passage from my previous blog as a quick reminder. I include a photo of Viggo Nielsen to give it the pipemaker a face as I find that helpful.

I turned to Pipedia to learn about Viggo Nielsen. I had memory about him being somehow connected to Kai Nielsen but I was not sure of the relationship of the two. In Pipedia I learned that Viggo, now deceased, was born in 1927. I believe that during World War II he worked for Stanwell making pipes out of birch due to a shortage of briar. In 1948 he opened the Bari pipe factory and in 1951 began to make briar pipes. He carved both classic and freehand pipes.

In 1978 Bari was sold to a company in Germany and he and his two sons, Jorgen and Kai started making Faaborg pipes. Now I knew the connection between the two names that I remembered. https://pipedia.org/wiki/Nielsen,_Viggo

I rubbed the bowl down with Before & After Restoration Balm to deep clean the briar and the plateau areas on the shank end and the rim top. The product works to clean, enliven and protect the briar. I hand rubbed it with my fingers, working it into the rim top and shank end plateau. I wiped it off with a soft cloth. I buffed the bowl with a horsehair shoe brush to polish it. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I set the bowl aside and turned my attention to the stem. I sanded the tooth chatter and the tooth marks in the button top out with 220 grit sandpaper. I sanded the oxidation areas as well with the sandpaper to remove all of the remnants of light oxidation. I wiped the stem down with Obsidian Oil and dried it off. I cleaned out the inside of the stem with pipe cleaners and alcohol.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I used the Before & After Pipe Polish to remove the small minute scratches left in the vulcanite. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. I the polished stem and bowl with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This is the second Viggo Nielsen pipe that I have restored and I am amazed at the craftsmanship and the shapes that he achieves. The shape, finish and flow of the pipe and stem are uniquely his and he does a great job following the flow of the briar. The dimensions are Length: 7 inches, Height: 2 1/2 inches, Outside diameter of the bowl: 2 inches, Chamber diameter: 7/8 inches. This one will be added to the rebornpipes store soon. If you are interested in adding it to your collection send me an email to slaug@uniserve.com or send me a message on Facebook. Thanks for walking through the restoration with me as I worked over this great freehand. More of the other freehands I mention above will follow in a variety of shapes and sizes in upcoming blogs.

 

 

 

Another Athens find: Renewing a Stout Peterson System Standard 313 Republic of Ireland


Blog by Dal Stanton

Athens, Greece, has been fertile ground for me in landing some nice pipes in the Athenian ‘wild’.  An area very close to the well-known Acropolis summit and near-by Mars Hill, where the Apostle Paul gave his defense of the Christian faith, is the Monastiraki market area. I have found several keepers in this area. I was drawn to one antique shop that spilled out onto the sidewalk of a typically narrow, crowded street.  As I looked over the plethora of paraphernalia in the shop, my eye caught sight of two lonely pipes among statuettes, ash trays, jars and lamps.  Immediately I knew one was a definite possibility – a Pete.  I looked quickly to determine if it was Pre-Republic or Republic of Ireland.  It was a Republic, but seemed to carry some weight of years.  What also caught my attention was that it was on the smaller side as far as I’ve seen of Petersons.  The shape number on the right side of the shank was 313.  The other pipe keeping company with the Pete was a Bewlay London Made ‘Reject’.  Interesting.  I’m always interested in pipes with the mark, ‘Reject’. The shop owner was all business and I wasn’t as happy with the bundled deal as I had wished, but I wanted the Pete and he’s now with me here in Sofia, Bulgaria. This Peterson System Standard 313 has been in my ‘Help Me!’ basket for some time until my brother-in-law, Greg, commissioned it to be restored along with a Comoy’s Pebble Grain Modern Poker.  He and his wife, Sarah, my wife’s sister, were visiting us here in Bulgaria, and Greg trolled through my buckets of pipes until he found these two – he commissioned both when he couldn’t decide!  The Pete and the Comoy’s both benefit the Daughters of Bulgaria, helping women and girls that have been trafficked and sexually exploited.  Thanks, Greg!

With this being the first Peterson System Pipe on my worktable, I’m looking forward to learning what I can.  The first thing I did was to identify the shape number of this Peterson.  Not long-ago Steve posted on rebornpipes a very interesting Peterson of Dublin Pipe Catalogue which he thought was dated about 2010.  I enjoyed looking through it then and tucked it away in my mind for when I would bring a Peterson to the worktable.  I found the shape 313 in the Standard Quality Smooth section of the catalogue which I included below.  It’s on the far right of the first row.  The description of the Standard Quality was helpful.What I also found interesting and helpful was the description of the Peterson System Pipe.  When this design hit the market in the late 1800s it was innovative then and continues to be popular today. Two design innovations were the focus: a trap (or sump) that collected the moisture in the mortise and the well-known ‘P-Lip’ stem, which stands for ‘Peterson’.  This design was supposed to be superior by directing the smoke to the upper part of the mouth rather than burning the tongue.  It is also engineered to compress the air as it moves toward the button.  I’ve included the description and a cutout showing the design from the same catalogue.I love working on vintage pipes – I only wish they could talk and tell their stories while I restore them!  With this Peterson now on my work table, I take some pictures to chronicle his condition and to get a closer look. The nomenclature is clear.  On the left side of the shank is stamped in arched fashion, ‘PETERSON’S’ over ‘SYSTEM’ over ‘STANDARD’ in straight letters.  Above this stamp, on the nickel ferule is ‘K&P PETERSON’S’.  The right side of the shank bears the ‘MADE IN THE REPUBLIC OF IRELAND’ placing it in the Republic Era – from 1949 until the present (from the Pipedia article:  A Peterson Dating Guide; A Rule of Thumb, by Mike Leverette).I’ve also been curious about the ‘faux’ hallmarks stamped under the K&P on the ferrule.  From the same helpful Pipedia article I read this:

Before we close this section on silver hallmarks, we must address the marks that many people refer to as hallmarks. Peterson uses three marks on some of their pipes that are not silver hallmarks but are rather another Peterson logo (See Enclosure 4).

These marks are:

  • A Shamrock for the many shamrocks found in Ireland
  • A Prone Fox representing the famous fox hunts in Ireland’s history, and
  • A Stone Tower for the many hundreds of stone towers spotted throughout Ireland

Again, these are not genuine silver hallmarks. I’m indulging in a bit of history to better appreciate the K&P Peterson’s on my worktable.  Another question, “K&P”?  Again, Mike Leverette’s Dating Guide article helps with a concise history along with pictures from Pipedia’s main Peterson article:

The history of Ireland is an old and honorable one; steeped in warfare, family, racial and religious traditions. No other country can compete in comparison. However, the first couple of millennia of Irish history have no relevance to this dating guide. Should you wish to read more on the history of the Irish, I recommend “The Story of the Irish Race” by Seamus MacManus who gives a very vivid, and near as we can tell, an accurate portrayal of their history.

History pertinent to our purposes began in the year 1865; the year Charles Peterson opened a small tobacco shop in Dublin. Later in 1875, Charles Peterson approached the Kapp brothers, Friedrich and Heinrich, with a new pipe design and with this, a very long-lived partnership was formed, Kapp & Peterson. This new pipe design is the now famous Peterson Patented System Smoking Pipe. By 1890, Kapp & Peterson was the most respected pipe and tobacco manufacturer in Ireland and rapidly gaining followers in England and America. In 1898 another of Peterson’s remarkable inventions became available, the Peterson-Lip (P-Lip) mouthpiece, also known as the Steck mouthpiece. So, for the purpose of this dating guide, we will study Irish history, relevant to our pipe dating needs, from 1870s until now.

Before we start with this Peterson dating guide, an observation; the Kapp Brothers originally came from Nuremberg, Germany. They were making pipes at least as early as the 1850s (their Dublin shop opened in 1855) and in many of the shapes we now associate with Peterson since the Kapp Brothers simply took their existing shapes and incorporated Charles Peterson’ s patented design into them. From their inception, Kapp & Peterson’s goal was to make a good smoking pipe that the ordinary, common working man could afford, and we believe they have, very admirably, lived up to this.

With a great admiration for the pioneering businessmen and pipe men, Kapp and Peterson, I now turn to the Peterson System Standard 313 on my table – really a quintessential working man’s pipe. It gives that kind of persona. The chamber is still loaded with the former steward’s tobacco!  Whenever I see this I wonder if this was the last bowl enjoyed on this side of life.  I’ll never know, and the Pete still isn’t talking!  The chamber has moderate cake build-up and the rim has some lava flow and some scorching.  The stummel generally is in good shape with typical marks of wear, but nothing too serious, and it is darkened with grime.  There is one fill I detect on the front, right of the stummel which I record with a picture.  The nickel ferrule has some dark areas on it which will hopefully clean up and shine up.  The System P-Lip stem has a good collection of tooth chatter, but I don’t detect any clench dents.  I begin the restoration of this Peterson by first adding the stem to a soak of Before and After Deoxidizer along with a Peretti and Comoy’s stem that are in the queue along with their respective stummels.  Before I place the stem in the Deoxidizer, I clean the internals of the System Stem P-Lip for the first time, and I now understand some of what I’ve read about the difficulty in cleaning these stems!  They are engineered to narrow down toward the button and the P-Lip draft hole is smaller than usual.  I read from the Pipedia Peterson article above that Falcon pipe cleaners are thinner and can be used well with these stems.  Good to know!  With pipe cleaners dipped in isopropyl 95% I clean the stem and this keeps the Deoxidizer from becoming soiled as quickly. I let the stem soak for several hours.  After removing the stem, I let it drain of the Deoxidizer and then wipe off the raised oxidation using cotton pads wetted with light paraffin oil.  The oxidation wipes off as a nasty brown goo.  The System stem looks good after it is wiped down well.Putting the stem to the side, with the stummel now in hand, I clean the old baccy out of the chamber.  The tobacco still has a sweet aroma to it – I’m not a tobacco blend expert or else I might hazard a guess!  Using the Pipnet Reaming Kit, I start with the smallest blade and ream the chamber removing the carbon cake down to the fresh briar.  Since the bowl diameter is smaller, I only use the first blade.  I then utilize my Savinelli Fitsall Tool, which I find to be very handy. It can remove some carbon at the floor of the chamber missed by the Pipnet blade and it scrapes the walls more closely giving me greater control.  Wrapping a piece of 240 grit sanding paper around the Sharpie Pen, I sand the chamber walls removing even more carbon residue and getting down to the briar for a fresh start. Finally, I use a cotton pad wetted with isopropyl 95% and clean the chamber of the carbon dust.  Looking at the chamber, I see no problems – it looks great. Turning to the externals, I use undiluted Murphy’s Oil Soap with cotton pads to scrub the grime off the bowl and rim.  I also use a brass brush on the rim which is dark from some scorching.  After this, I rinse the stummel with tap water.  While I was doing this, I allowed the water to run over the nickel ferrule and rubbed it with cloth to see if this would help clean it up.  There is still what looks like corrosion on the nickel-plated surface.  I’ll do some Google research later to see what the next step might be to clean the nickel safely.  I also am not able to remove the darkened briar on the rim.  I’ll need to give it a gentle topping to remove it.  While I think about these challenges, I clean the internals of the stummel.  Using pipe cleaners, cotton-buds and shank brushes dipped in isopropyl 95%, I go to work.  Well…, some time later, I’m still not 100% satisfied with the cleaning of the Peterson ‘sump’ and draft hole.  The old tar and oil gunk is thick and only after employing many weapons in the arsenal is it starting to shape up.  The sump has collected the moisturized gunk as designed.  Along with pipe cleaners, cotton buds and different sized shank brushes, I also use both a dental spatula and probe to stir up and scrape the mortise and sump walls.  I take a picture to show this frontal attack – it isn’t pretty.  Now, to continue the cleaning I’ll use the kosher salt and alcohol approach.  Using kosher salt, which does not leave a taste as iodized salt does, I fill the chamber with salt, cup the top of the bowl with my palm and give it a shake to displace the salt.  I then set it in an egg crate to keep it stable.  Using a cotton ball, I create a wick to stuff down the mortise to act as a wick drawing more of the oils and tars out of the briar.  I make the wick by stretching and twisting the cotton ball and then guiding the end down into the draft hole as far as I can get it – I use a piece of thin metal coat hanger wire to push the cotton through the draft hole.  I also push the cotton down into the sump.   Once that is done, using a large eye dropper, I fill the bowl with alcohol until it surfaces over the salt.  After a few minutes – after it’s been absorbed, I top it off again.  I set the stummel aside to soak through the night. The next morning, the salt-alcohol soak did the job!  The salt is soiled, and the cotton wick is full of tars and oils.  After dumping the expended salt in the waste basket, I wipe the bowl out with a paper towel and blow through the mortise to loosen and left-over salt.  I run a pipe cleaner and alcohol through the draft hole and a cotton bud as well in the sump and the mortise walls to make sure all is clean and I’m happy to report that it is!  From this cleaning, I think a wise practice for any Pete steward would be to clean your pipe often!  Don’t allow too much gunk to collect in the sump.Turning to the Peterson-Lip stem, I use 240 grit paper to sand focusing on the tooth chatter on P-Lip button and the upper and lower bit.  I also refresh the lines of the button contours using a flat needle file.  To erase the scratches made by the file and 240 paper, I use 470 paper.   I then employ 600 grade paper sanding the entire stem and follow this with 0000 steel wool which begins the buffing up of the vulcanite. Before moving on to using micromesh pads on the stem, I use Before and After Fine and Extra Fine Polish on the stem to enrich the vulcanite.  For each polish successively, I place a bit on my finger and work it into the vulcanite.  I then wait a few minutes and wipe each successive polish off with a cotton cloth which also buffs up the vulcanite gloss.I put the stem aside and look again at the Peterson stummel.  I have two initial challenges to solve.  The rim’s dark ring from it being scorched.  Secondly, the small fill on the right-front quadrant of the stummel.  I use a dental probe and dig at it a bit to see how solid the fill is.  Some of the fill material flaked off and left a small indentation as a result. This needs to be filled again and masked. I will patch it before moving ahead with the stummel surface.  But first, I work on the rim.  I use a chopping board with 240 grade paper on it.  To top the inverted stummel, I use uniform, easy circular motions and I don’t need to take much off – just enough to remove the scorched wood.  Switching the paper on the chopping board to 600 grade paper, I top the stummel a bit more to smooth out the 240 scratches.  I take pictures to show the progress.   I notice that there is still a bit of dark wood on the outer rim lip. I’ll take care of that when I’m sanding the stummel rounding off the edge slightly.  I’ll stain the rim’s bare briar a bit later to match the stummel’s surface. Now, to address the fill. I again use a dental probe to scrape the old fill and to remove what is not solid.  To darken the old, remaining fill, I use a cherry stain stick to darken and color the fill so that it will blend with the briar grain better – I hope!  I then apply a small drop of clear super glue to the hole.  I use a toothpick to guide the super glue to the patch – while I was doing this, the power went out and I had to finish using the sunlight coming into the open window!  I put the stummel aside and wait for the CA glue to cure and the lights and internet to come back on! I decide to work on the stem using the micromesh pads. Starting with pads 1500 to 2400 grade, I wet sand the System stem. Then, using 3200 to 4000 and 6000 to 12000 I dry sand the stem.  Following each set of 3 pads, I apply Obsidian Oil to revitalize the vulcanite.  I never grow tired of watching the pop in the vulcanite when it turns to that glassy gloss!  The Peterson-Lip System stem is looking good.  I put it aside to dry and absorb the Obsidian Oil. I turn back to the stummel.  The CA glue has cured on the patch and I begin the process of removing the patch mound by using a flat needle file.  The most important part of this process is to keep the file on the hardened glue and not slide off and to impact needlessly the neighboring briar.  I want to keep the area needing repair and refinishing as small as possible!  I file the glue mound down until it’s almost at the level of the briar surface.  Then, using a tightly rolled piece of 240 grit paper, I sand the mound further, so it is flush with the briar.  Finally, I use 600 grade paper to smooth the patch out preparing it for dye stick to blend the patch.  I think its going to blend very well with the briar. Now, to the rim.  I use 240 grit paper rolled tightly and I run it around the outer rim edge to give it a slight rounding to remove the remnants of damage on the rim.  I gently pinch the rolled paper over the rim edge with my thumb, so I create the slight bevel.  I also do the same, very lightly, to the inside rim edge.  I follow by doing the same with a rolled piece of 600 grade paper.  Finally, I take the stummel back to the topping board once more on 600 grade paper simply to redefine a crisp line around the rim after the beveling.  I think it looks great and ready for the next step. I’m hoping that I can match the dye stick color correctly!  I read on rebornpipes, Steve was restoring a Peterson System Standard and needed to use a dye stick on the rim.  He used cherry and said that it matched the Peterson schema well.  I’ll do the same and see how it goes!  I apply dye to the both the fill patch and the rim.  I wait a while for the dye to thoroughly dry before proceeding.I then sand the stummel with micromesh pads.  I wet sand using pads 1500 to 2400, and then dry sand with pads 3200 to 4000 and 6000 to 12000. To protect the Peterson’s nomenclature, I stay clear of the until the later pads – and even then, a very light touch. As you can see in the pictures above and the focused one immediately below, the nickel ferule of this Pete needs help dealing with the corrosion – it is an eyesore.  Care must be given because metals can be a bit tricky.  One approach that works for silver might turn another metal black!  After doing some quick ‘How to clean/polish nickel plating’ searching on Google, the approaches I found were helpful.  The general theme is to start conservatively and then to work more aggressively – that is, simply washing the nickel with warm water (every source warned about the need to use warm water with nickel – not hot nor cold) and a mild liquid dish detergent.  I do this to begin, and it does brighten the ferule but does not help with the corrosion.  The next step is to make a paste using baking powder (a mild abrasive and acidic) with water.  This I do next with better results.  At first, I have too much water, but eventually I find the ratio to create a thicker paste.  I then apply the paste with my thumb and work it in around the entire ferule but concentrating on the corrosive spots – the main one being over the ‘Peterson’s’ stamp. Afterwards, I gently rinse the ferule with warm water.  I like the progress, but I return to the paste and this time use a cotton pad dipped a bit into the paste and use it in a circular motion over the spot and then rinse.  I buff the ferule with a cloth and I like the results! The corrosion on the nickel is greatly reduced and the ferule looks shinier – but not pristine, still holding some scuffs from life.  I think this is good because he is an older Pete after all! The Pete is looking great.  Before moving to the final stages using abrasive compounds on the stem and stummel, I apply Before and After Restoration Balm to the stummel which has a way of enriching and deepening the briar. In keeping with the product’s name, I take some before pictures to compare with the after pictures – that always interests me.  I put some on my finger and work the Balm into the briar.  The Balm starts more liquidy and gradually firms up into a thicker, wax-like consistency.  After applying, I prop the stummel on an egg crate and let it sit for some minutes to absorb the Balm.  Then, after about 20 minutes, I wipe the Balm off, buffing up the shine with a cloth.  Then I take the ‘after’ pictures which are below for comparison.  I like the results. Because of the military style stem, I leave the stummel and stem separated as I apply compounds and wax.  I begin by mounting a cotton cloth buffing wheel to the Dremel dedicated to the application of Blue Diamond compound.  With the Dremel set to the slowest speed, I apply the compound to the stummel in a slow, patient, methodical manner.  I use the sheen created on the briar by the overhead lamp to see the compound as I move it and direct it over the surface.  For the System stem, I switch cotton cloth buffing wheels and apply White Diamond, which is a finer abrasive than Blue Diamond.  For both compounds, I don’t apply much pressure to the wheel but allow the speed and the abrasive compounds to do the work.  After the compounds, I wipe stummel and stem with a felt cloth to remove compound dust before applying the wax. Then, again changing to another cotton cloth buffing wheel, and increasing the Dremel to about 40% power, I apply a few coats of carnauba wax to both stummel and stem and complete the process with a rigorous hand buffing with a micromesh cloth to raise the shine.

Oh my! The image that comes to my mind as I look at this Republic of Ireland Peterson, is that of a leprechaun, smoking his newly shined up pipe, doing a jig as he dances down the street!  This is the first Peterson on The Pipe Steward worktable and I’m pleased with the results and appreciate more the history of this well-known, proud Irish pipe name.  The grain of this Peterson System is surprisingly expressive and eye catching for a ‘Standard’ grade – a workingman’s pipe.  The nickel ferule came out great providing a classy transition for the military styled P-Lip System stem.  I’m pleased with the results! Greg commissioned this Peterson System Standard 313 and he will have first dibs on it in The Pipe Steward Store.  This pipe will benefit the work of the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited.  The pictures start with a before and after! Thanks for joining me! 

Refreshing a Lattice Work Meerschaum Bent Billiard


Blog by Steve Laug

I really am enjoying working on the last batch of pipes that my brother sent me. He does such a great job reaming and cleaning them that I have a fun job of bringing life back to a clean pipe. The next one up on my work table came in its own black vinyl (leather-covered??) case. From the outside the case looked like it contained a large apple shaped or round shaped pipe. The brass latch on the front edge and the hinges on the back were in great shape. There was a circle on the top outside of the case that looked like it had originally had a sticker logo on the outside of the case. It had long since disappeared and left its imprint on the surface of the case. The black case looked promising and made me wonder what was going to be inside. Jeff said he had picked this one up at an auction and it was in great shape.I opened the case and inside it was lined with golden yellow coloured velour. Nestled in the base of the case was a nice looking lattice meerschaum pipe that I think some would call and egg but to me was a bent billiard. The stem was a red acrylic with a Teflon/nylon push tenon and a nylon mortise insert. There was some light tooth chatter on the top and underside of the stem near the button on both sides and a small chip mid button edge on the outside.I took the pipe out of the case and took pictures of it before I did my polishing and clean up on it. It really looks good. Other than the chatter on the stem and the chip in the top of the button the rim top had some darkening and light build up. Jeff had reamed the bowl and scrubbed the exterior of the pipe with a soft soap. He had also cleaned out the mortise and airway in the shank and the stem. It was very clean. I took some close up photos of the rim top and the stem. You can see from the rim top that there was some darkening along the back edge of the bowl. There is some colouration happening on the top and underside of the shank and on the bottom and sides of the bowl. The rim is also taking on colour. It should not take too much work to clean off the darkening. The stem had some chatter than is visible around the button on both sides as well as a small chip that is visible in the photo of the top side of the stem.The thickness of the button lent itself to topping it slightly. I used the topping board and put the surface of the button face against the sanding board. I worked it against the sanding board and remove the chip that was on the face of the button. I filled in the remaining portion of the chip with clear super glue and set it aside to cure.I sanded nicks and the tooth chatter on both sides of the stem. I reshaped the button and blended the repair into the rest of the button surface with 220 grit sandpaper. With the sanding and reshaping there was sanding dust in the airway on the stem so I cleaned it with alcohol and pipe cleaners. I also cleaned off the white nylon push tenon. I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit sanding pads and dry sanding it with 3200-12000 grit pads. I rubbed it down with Obsidian Oil after each sanding pad. I finished polishing it with Before & After Pipe Polish using both the fine and extra fine versions. I gave it a final coat of Obsidian Oil and set it aside to dry. I polished the rim top with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I polished the sides of the bowl and shank at the same time with the pads. I the polished stem with Blue Diamond to polish out the remaining small scratches. I buffed the bowl with a soft microfiber cloth. I gave the bowl multiple coats of Clapham’s Soft Beeswax and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the entire pipe with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. The dimensions are Length: 6 ½ inches, Height: 2 1/4 inches, Outside diameter of the bowl: 1 3/4 inches, Chamber diameter: 3/4 inches. I will be adding it to the rebornpipes store shortly. If you are interested in adding it to your collection send me a message or an email to slaug@uniserve.com. Thanks for walking through the restoration with me as I worked over beautiful lattice meerschaum.

Restoring a Beautiful Brass S Stanwell Rhodesian


Blog by Steve Laug

I have been refreshing some pipes for a friend of mine who used to own a pipe shop and putting them on the rebornpipes store. I have worked on some higher end silver capped Peterson’s and a Peterson’s 2012 Pipe of the Year. All of them were beautiful pipes and all had some measure of attraction for me, but I was able to let them go and put them up for sale on the store. When I opened the next box to look over the pipe inside and see what I needed to do with it before posting it on the store, I was surprised. The labeling on the box could not have been clearer. It said it was a Stanwell Pipe on the lid and on the end it said it was a Stanwell Rhodesian 170. I have seen photos of the Stanwell Rhodesian but had never seen one up close and personal. I was excited to open this box and see what it contained. I took photos of the box before I opened it and also of the process of taking the pipe out and assessing its condition and the work I would need to do with it.It was a beautiful pipe even though it was dirty. As I looked at in the box I did a quick overview of its condition. The stem was oxidized and there was some calcification on the first half-inch of the stem at the button. There was light tooth chatter. The brass band was oxidized on the shank but looked solid. The sandblast portion of the bowl was dirty but the finish looked good underneath the grime. The twin rings around the bowl were dirty and filled in a bit with debris. The rim cap was smooth and dull looking. The top of the rim had a light coat of lava and some darkening. The bowl had a light cake and the pipe smelled like Lane’s 1Q – a sweet vanilla overtone pervaded the entire pipe and box.Just looking at it in the box I could see that this pipe was going to be a hard one to let go of, I can tell you that even before I start working on it. I took it out of the box and put it on the work table and took photos of it before I started to clean it up. You can see all of the points I made above regarding it s condition as you look at the following photos. I took close up photos of the rim top to show the lava and darkening and well as the thickness of the cake in the bowl. The second photo shows the stamping on the lower left side of the shank. It reads Stanwell over Rhodesian over Made in Denmark. The last two photos show the stem condition and the oxidation and tooth chatter on both sides near the button. I reamed the bowl with a PipNet reamer using the second cutting head first then progressing to the third head as it was the same size as the bowl. I wanted to trim the cake back to bare briar and clean the bowl completely. I followed up with using a Savinelli Fitsall Pipe Knife to clean up the remnants of cake. I rolled a piece of 220 grit sandpaper around my index finger and sanded the inside of the bowl smooth. With the bowl clean inside it was time to address the lava overflow on the rim top. You can see from the first photo that the inner edge of the bowl is in good condition as is the surface of the rim top. There are no dents or nicks in the briar. I lightly sanded the rim with a worn piece of 220 grit sandpaper and wiped it clean with a damp cotton pad. I was able to clean off the rim top and remove the lava and darkening. I polished the rim top with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the rim top off after each sanding pad to remove the sanding dust. I touched up the polished rim top with a Cherry stain pen to match the colour of the rest of the smooth cap on the bowl. I let it dry and repeated the process until I was happy with the coverage. It still needed to be buffed but it matched well.I scrubbed the exterior of the bowl with Before & After Restoration Balm to clean, enliven and protect the finish of the briar. I worked it into the surface with my finger tips and buffed it with a horsehair shoe brush to work it into all the nooks and crannies of the sandblast. I buffed if off with a soft cloth and hand buffed it with the shoe brush. The photos below show the finish at this point in the process. With the outside cleaned it was time to work on the internals. I scrubbed the mortise and the airway in the shank and stem with alcohol, pipe cleaners and cotton swabs. I worked over the inside of the mortise and the airway into the bowl until the pipe cleaners and cotton swabs came out clean. I did the same with the slot and the airway in the stem. I wiped down the outside of the stem to remove the calcification with a cotton pad and alcohol.I sanded out the tooth chatter and remnants of calcification with 220 grit sandpaper and also worked on the oxidation on the surface of the stem. It was light so it did not take too much work to remove the majority of it with the sandpaper.I polished the vulcanite stem with micromesh sanding pads – wet sanding with 1500-2400 to remove the scratching left behind by the sandpaper and also more of the oxidation on the stem. I dry sanded it with 3200-12000 grit pads to polish the vulcanite and give it a real shine. When I finished I polished it with Before & After Pipe Polish – both fine and extra fine polishes. I wiped it down with a final coat of Obsidian Oil and set it aside to dry. I the polished stem and bowl with Blue Diamond to polish out the remaining small scratches. I gave the bowl multiple coats of Conservator’s Wax and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. I am sure that this one is staying with me. I look forward to carrying on the trust from the previous pipeman. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 2 1/4 inches, Chamber diameter: 3/4 inches. Thanks for walking through the restoration with me as I worked over this beautiful Stanwell Rhodesian.

 

Restoring a Unique Comoy’s Pebble Grain 603 Modern Bent Poker


Blog by Dal Stanton

When I saw this pipe on the eBay auction block, I wanted it!  I was drawn initially by two factors – first, it was a Comoy’s Pebble Grain.  Secondly, I had never seen a Comoy’s with this shape – a very nice Bent Poker and classy to boot!  Or was it a Poker?  The seller’s tagline said: Details about Comoy’s Pre-Cadogan Pebble Grain Lightweight OOM Paul 609 Made In England.  Uh, Oom Paul?  Here is what I saw: Despite the confusing information which I decided I would sort out later, I was able to dodge last second bidders and land this beautiful, blasted Comoy’s Pebble Grain Bent Poker.  This Comoy’s has been in my ‘Help Me! Basket’ here in Bulgaria for some time waiting to unravel the confusion.  Now, fast forward to a recent visit to Bulgaria of my wife’s sister and her husband, Sarah and Greg.  It was great having family visit!  As is often the case, when people visit, they know about my sideline activity of restoring pipes for the Daughters of Bulgaria and often, people visiting our home are interested in the process of restoring, etc.  And VERY OFTEN, people desire to help the Daughters, too, and go through the MANY pipes I have in the ‘Help Me!’ basket and pick out a special pipe for them that will also benefit the Daughters.  Well, Greg caught the bug and wanted to choose ‘a’ pipe for himself which became two pipes because he couldn’t decide between the two!  He chose this Comoy’s as well as a K&P Peterson’s Republic of Ireland – both now in the queue for restoration to benefit the Daughters.  Thanks, Greg!

The one thing the eBay seller had right about this Comoy’s is that it is Pre-Cadogan, which means that it is pre-1981 the year of the merger.  The origins of Comoy from Saint-Claude, France, started in the 1820s by Francois Comoy.  His son, Henri, started the London extension of the Comoy name in 1879 with not much more than the tools of his trade – making pipes.  He is cited by Pipedia as being the author of the appellation, “London Made”.  In 1929 the company merged with the macro-concern, Oppenheimer Pipes.  With this, albeit brief history, Pipedia’s describes the present summation:

Comoy’s remained a family owned company until it was finally taken over by Cadogan Investments during the early 1980’s. Cadogan have continued to manufacture Comoy pipes to the present day and, under Michael Adler, the Comoy brand is their flagship and efforts are being made to once more re-instate the well-known quality of the brand.

Time to sort out the confusion.  I did a simple Google search for a Comoy’s pipe shapes chart which brought me PipePages.com where I found the actual shape 603 (not 609 on the eBay block), described as a ‘Modern – Bent Poker’.  The page provided information associating the Comoy’s pipe chart with the corresponding 1975 Comoy’s of London Catalog which I looked at.  The 603 is on the right, second down in the chart below.  I remember 1975!  I was in college, driving my red ‘68 VW Bug, Gerald Ford was President of the US, and it was the year Jaws hit the cinema (I think!). The catalog described the Pebble Grain line’s qualities and also provided a price list that I found interesting to see how the various Pebble Grain line shapes ranked in monetary value in 1975 – not a cheap pipe! It was tied for second in value with Comoy’s Golden Grain, behind number 1 – Comoy’s Diplomat line (See below). With the confusion dispensed, I take the 1975 Comoy’s Pebble Grain, Modern – Bent Poker, to the worktable and take additional pictures to get a closer look at this classy Comoy’s Pebble Grain Modern Poker. The heel of the Poker contains the nomenclature: ‘COMOY’S’ over ‘PEBBLE GRAIN’ over ‘MADE IN LONDON’ over ‘ENGLAND’ over ‘603’, the shape number.  According to Pipedia’s article, A History Of Comoy’s and A Guide Toward Dating the Pipes, the ‘Made in London England’ was used after WW2.  According to the same article, the ‘Inlaid C’ which this Poker has, was stopped with the Cadogan era in 1981.  So, this Comoy’s is placed after WW2 to the 1970s – the 1975 Comoy’s catalog siting seems to be confirmed.  I found this information about the inlaid C interesting:

“C” was first inlaid in the side of the mouthpiece around 1919. This was a complex inlay needing three drillings. First, a round white inlay was inserted, then the centre of the white was drilled out, and a smaller round black inlay was inserted. Finally, another drilling was made to remove the open part of the “C,” and an even smaller black inlay was inserted. This inlaid “C,” known as the “three-piece C,” was continued until the Cadogan era in the 1980s. However, the “C” in the 1920s and early 30s is much thinner and more delicate than the one post-war. Cadogan first changed the “C” to a single drilling with an inlay that had the “C” in the centre, and more recently it became a laser imprint. I have a cased pair of early 1920’ “Par Excellence” where the “C” is on top of the mouthpiece.

The picture above shows the ‘three-piece C’ detected by the drilling if you look closely.  Very cool!

The condition of the Comoy’s Pebble Grain ¾ Bent Modern Poker is pretty good.  The blasted finish is exceptional, which seems to be a hallmark of the Comoy’s name.  The surface is dirty and needs to be cleaned.  The rim has significant lava flow over it and the chamber is sporting some moderate cake buildup.  The stem has a good bit of tooth chatter but no dents that I detect.  The oxidation is deep.  I want to keep my eye that – not to progress too far finishing the stem and discover oxidation!  That is not fun.  I begin the restoration of the Comoy’s Pebble Grain by first cleaning the internals with pipe cleaners and isopropyl 95%.  I then add the stem to a Before and After Deoxidizer bath along with other stems.  After some hours, I fish out the Comoy’s stem and after allowing it to drain a bit, I wipe off the raised oxidation using cotton pads and light paraffin oil, Bulgaria’s version of mineral spirits.  The oxidation wipes off and then I buff the stem clean with the cotton pad. I run a pipe cleaner through the stem to rid the airway of Deoxidizer fluid. I follow the Deoxidizer bath by applying Before and After Fine Polish and then Extra Fine Polish to further remove oxidation and revitalize the vulcanite stem.  I put a little of the polish on my finger and work it into the vulcanite until it has absorbed well. I do the same with the Extra Fine Polish.  I wipe off each application with a cotton pad.  I take a close look and I can still see the deep greenish haze of oxidation – ugh!  Instead of immediately turning to sanding, I decide to utilize the method I’ve used in the past – an OxiClean bath.  I cover the Comoy’s ‘C’ with petroleum jelly to protect it and I put the stem in the bath with a pipe cleaner inserted in it for easier retrieval.  I leave the stem in the OxiClean bath over nite. With the stem soaking, I turn to the Comoy’s Poker stummel.  I begin by reaming the chamber to remove the moderate carbon cake buildup.  Uncovering fresh briar enables me to examine the chamber walls for cracks or crevices. Using the Pipnet Reaming Kit, I start with the smallest blade after putting paper towel down to ease on cleanup.  I use 3 of the 4 blades available to me in the Pipnet Kit – I’m surprised how large the bowl is for a smaller sized pipe.  I then scrape more carbon out of the chamber using the Savinelli Fitsall tool which is great for getting hard to reach places.  Using a Sharpie Pen, around it I wrap 240 grit paper and sand the fire chamber to expose the fresh briar.  I finish with cleaning the chamber of carbon dust with a cotton pad wetted with isopropyl 95%.  The chamber has no cracks or crevices upon inspection. Next I attack the lava flow on the rim and cleaning the stummel surface.  I use undiluted Murphy’s Oil soap with cotton pads to do the cleaning.  The rim requires the use of a brass brush which doesn’t harm the briar.  I then rinse the stummel using cool tab water careful to keep water out of the internals.  The Murphy’s cleaned the surface well – it was grimy and the old finish was lightened at different places – especially around the rim.  I take a few pictures below to show what I’m seeing. I like working on a clean pipe so I decide to do the dirty work now.  Using pipe cleaners and cotton buds dipped in isopropyl 95%, I work on cleaning the mortise and draft hole.  I find the internals pretty dirty but finally the pipe cleaners and buds are coming out fairly clean.  I like to make sure the internals are clean so I will also use the more subtle approach – kosher salt and alcohol soak.  I use kosher salt because, unlike iodized salt which leaves a taste in the wood, kosher does not.  I fill the chamber with salt and cover the top and give it a shake to move the salt around.  Then I use a cotton ball to create a wick by stretching and twisting it.  I stuff it down the mortise and place the stummel in an egg carton for stability.  Using a large eyedropper, I then fill the chamber with isopropyl 95% until it surfaces over the salt.  After a few minutes, I will top the alcohol again.  The night is late, I leave the stummel to soak over nite and I call it a day. The next morning before heading out for my workday, I need to tend to the kosher salt and alcohol soak.  The salt was discolored and the wick was wonderfully colored – it did the job that was asked of it!  I dump out the used salt in the waste basket and wipe the bowl with paper towel and a bristled brush to remove the leftover salt.  I also blow through the mortise to purge any left over salt in the mortise.  I finish by running a few pipe cleaners dipped in isopropyl 95% through the airway and I’m satisfied.  The bowl is clean!I also fish the Comoy’s stem out of the OxiClean bath.  The bath has raised more oxidation from the vulcanite.  I adjust the aperture on the iPhone camera to show better what I’m able to see with the naked eye.I attack the oxidation by wet sanding with 600 grade paper.  When it’s time to head to work, I’m still not satisfied that the oxidation was conquered and will continue tonight!I continue working on the oxidation when I return in the evening.  I continue sanding using 600 grade paper but change to dry sanding.  I also utilize a disc I fashioned to wedge up to the shank end of the stem to avoid the sanding creating a ‘shoulder’ on the stem – a rounding of the edge. I think I’m making progress.  I follow the 600 paper by buffing the stem with 0000 grade steel wool.  Through out I take a very light approach to sanding on the Comoy’s 3 piece ‘C’, though since it is an inlay, it’s not fragile – at least that is my hope!  At this point, I’m feeling better about the oxidation being subdued for the most part!Now, taking a close look at the bit area to determine tooth chatter needing to be taken care of, I see that the work dealing with the oxidation has almost cleared all the chatter.  There is still a little that will easily sand out.  I take pictures of the minor issues and then use 470 grade paper on the upper and lower bit areas removing the chatter.  I then return to 600 grade paper then 0000 steel wool to erase the tracks of the coarser papers.  The pictures show the progress. Next, using micromesh pads, I wet sand the stem using pads 1500 to 2400.  Following this I dry sand using pads 3200 to 4000 then 6000 to 12000.  Following each set of 3 pads, I apply Obsidian Oil which the vulcanite drinks up.  I think that stems require more time than any other part of the restoration process – they take lots of patience and this Comoy’s stem looks good – he’s really popping! Turning to the Pebble Grain Poker stummel, I’m looking forward to seeing how he will shape up!  The Comoy’s Pebble Grain blasted finish is second to none in my opinion – the three-dimensional perspective of the grain revealed in the blasting process gives a different kind of enjoyment.  I love to see the grain emerge in smooth briars, but a quality blasted surface, as this Comoy’s is, gives a unique grain look and touch all in one package.  Earlier when I cleaned the stummel with Murphy’s Soap, I felt like it lightened the finish at places.  With this classic pipe I want to keep it as close to the original as I can – only refreshing it where its tired.  I reached out to Steve with all his rebornpipes experience to get his input which was helpful as expected!  The working plan is to touch up areas that are worn more and exposed briar is showing.  This is especially true of the outer rim lip – through wear, the finish is thin.  I take a few pictures to mark the start. With a Cherry dye stick, which seems to be a good, subtle match, I touch up the rim as well as a few spots around the base of the shank and on the shank end.  I then apply Before and After Restoration Balm, Steve’s suggestion, by placing Balm on my fingers and working it into the crevices of the Comoy’s Poker blasted finish.  The Balm starts off more liquidy then firms up into a wax-like substance that continues to be supple.  It takes a few applications to my finger to cover the surface well.  I set it aside for a while to allow the Balm to do its thing!  I take a picture with the Balm on the stummel.  After about ten minutes, I wipe the Balm off with a cotton cloth towel until it start shining up.  I’m very pleased with the results – the Balm brought the blasted briar to a rich brown hue with the light reddish flecks that give the briar surface depth and character.I reunite the stem to the Modern Poker stummel and mount a cotton cloth buffing wheel dedicated to White Diamond compound to the Dremel.  With the speed set at the lowest for the Dremel, I apply the compound to the stem to bring out the gloss.  I don’t press hard on the wheel but allow the speed, the wheel and the compound to do the work.  After completing the application of compound to the stem, I mount a cotton cloth wheel on the Dremel to apply Carnauba wax to both the blasted stummel and stem.  What I have grown to enjoy is the up close and personal approach that I have developed with the Dremel.  I am able to apply the carnauba wax by changing the orientation of the wheel to correspond to the terrain of the blasted surface.  This allows me to apply the wax strategically and to avoid too much or too little.  After completing a couple of applications of the wax, I give the Comoy’s Poker a rigorous hand buffing with a mircromesh towel dispense any leftover wax and to raise the shine.

Oh my!  What a classic presentation of this Made in London England, Comoy’s Modern ¾ Bent Poker.  The blasted surface is beautiful – I love the 3 dimensional perspective of the grain.  The process of blasting is different from rustification.  When I started restoring pipes it took me a while to figure this out.  The blasting technique, which Comoy’s has certainly perfected over the years, gently removes the soft wood and leaves the contours of the harder wood of the grain peeks.  This leaves an intricate mosaic of grain pattern to enjoy by sight and by touch as one enjoys his (or her) favorite blend.  This vintage Comoy’s Pebble Grain 603 Bent Modern Poker is a keeper and I’m reluctantly giving him up!  A unique addition to anyone’s pipe collection.  Since Greg commissioned the Poker, he has first dibs on it when I put it into The Pipe Steward Store.  This Comoy’s Pebble Grain benefits the work of the Daughters of Bulgaria – helping women and girls who have been trafficked and sexually exploited.  Thanks for joining me!

Restoring my grandfather’s Custom-Bilt pipe


Blog by Paresh Deshpande

Now that the WDC Bulldog with Bakelite stem and gold band has been sent to Mr. Steve along with one Linkman’s with Pat Number and one Barling Ye Olde Wood, I suddenly feel relieved off the pressure of messing up with the restoration of these sentimentally valuable old pipes of my grandfather. It always pays to have someone experienced to fall back on in case something goes awry, the way it did with the WDC mentioned above. I am sure that those of who have previously read about the restoration of the Pete System # 31 will be curious to know what exactly went wrong with the WDC that I have mentioned it twice!!! Well, I definitely intend to share this story with you, but all in good time!!!!!

The next pipe from the collection which I decided to work on was a huge Custom-Bilt briar pipe. The large size of the bowl, thick shank and large saddle stem, lends this pipe a weight which I particularly enjoy holding in my hand.The pipe has deep and large vertical rustications along the entire length of the shank and height of the bowl. Within these large vertical rustications are very thin, closely stacked horizontal lines which give this pipe its unique appearance and are its trademark!!! I absolutely loved this pipe. These large rustications end half a centimeter below the outer rim of the bowl giving it the semblance of a rim cap. The rim top is covered with the same thin, closely stacked lines as seen between the vertical rustications.The pipe is stamped on the left side of the shank as “Custom-Bilt” on a plane surface. There is also a five-pointed star on the right side of the shank where the shank and stem meet (this star was revealed later after cleaning the pipe!!!).I searched the internet for information in order to date this pipe. Pipedia has  a lot of information about this pipe and just typing in Custom-Bilt in the search bar of the site will reveal the required information. There is an interesting review given by Richard Esserman  on a book written by   William E. Unger, Jr., PhD, which deals with the study of Custom-Bilt pipes. The author authoritatively states, after a lot of research and study that the stamp as seen on this particular pipe dates it from between 1938 – 1946!Initial inspection of the pipe revealed the following:

There is a thick layer of cake in the bowl. Though the cake appears thin, the sheer size of the bowl makes it appear so.The rim is covered in the overflow of lava, dirt and grime. The outer edge of the rim appears to be in good condition with no damage. The condition of the inner edge will be determined only after removing the cake.

The large vertical rustications are filled with dust, oils, dirt and grime to such an extent that the horizontal lines lying within are barely visible. Same goes for the rim top.  The stem is firmly stuck to the shank and will not budge. However, there is only one light bite mark below and above the stem near the lip. This is a big surprise since all the other pipes are heavily chomped up!THE PROCESS

Before I could start the work of cleaning the pipe, I kept it in the freezer overnight so as to separate the stem from the shank. Come morning, I removed the pipe from the freezer and tried to remove the stem, but it still did not budge! I let it rest outside for an hour and after applying considerable force, the stem came free, revealing an aluminum tenon fixed permanently into the shank.My first impression was that of having broken and ruined the stem. Further examination of this protrusion confirmed two airways, a larger one above a smaller one, both with the same draught hole at the other end.There is also a gap between the end of this aluminum protrusion and the airway hole inside the stem. This gap is covered in oils, tars and gunk. My guess is that the smoke drawn is swirled and the turbulence results in a cool and dry smoke. Any confirmed inputs will be highly appreciated.Using a Kleen Reem pipe tool, Abha, my wife removed all the thick cake from the bowl. She further cleaned the bowl down to the bare briar using a knife that I have especially fabricated for cleaning pipes. It may not be as classy as a Savinelli Fitsall knife, but performs efficiently to our satisfaction.A sanding down of the insides of the bowl by a 220 grit sand paper made the inner surface of the bowl nice and smooth. Abha had sanded down the inside of the bowl down to its briar. On close scrutiny of the insides of the bowl, I saw what appeared to be cracks in the bowl and that had me in sweats!!! Immediately forwarded pictures of the same to my mentor and Guru, Mr. Steve who laid my fears to rest by assuring these were not cracks and that further sanding should take care of these things. These lines which appeared like cracks disappeared after sanding down with a 220 grit sand paper.Thereafter, using Murphy’s oil soap ( undiluted ) and a hard bristled toothbrush on the exterior of the bowl, shank and rim, the pipe was thoroughly cleaned and rinsed under running tap water. I immediately wiped it down with a soft cloth. The long vertical rustications and the horizontal lines within were now clean and the briar looked clean and solid. I then left the briar to dry out. This product, I find to be very easy to use and the results are really amazing. The briar takes on a new look and a new shine. While the briar was drying out, I turned my attention to the stem. Since there is only one small, light bite mark on both the sides of the stem near the lip, I felt that it can be addressed by holding it over a Bic lighter and during sanding down using a 220 grit paper followed by micromesh sanding pads. Since there is no stamping on the stem, the work progressed relatively faster. After a 220 grit sanding, I wet sanded it with 1500 – 3200 micromesh sanding pads and dry sanded with 3400 – 12000 grit sand paper. In between each micromesh pad, I wiped it down with extra virgin olive oil, which I find is a perfect substitute for Obsidian oil which is not available in India and olive oil also tastes great! The stem is now nice and shiny. However, the light bite marks on both upper and lower sides can still be seen even after the using the Bic lighter and the sanding down process. This should have been addressed right at the beginning by either filling it with black super glue (which I do not have) or by using activated charcoal as suggested by my Guru, Mr. Steve. Well, this was a lesson learnt during this project.

Once the briar had dried out completely, I rubbed in Before and After Restoration Balm deep into the rustications as well as the rim top. The bowl was then wiped vigorously with a soft cloth and buffed with a horse hair shoe brush. The result is very pleasing and satisfying to the eyes! I am happy with this progress. This balm is a fantastic product for infusing a new life into the briar and giving it a new lease of life.While on a FaceTime call with Mr. Steve, I had conveyed that I do not have a buffing wheel and other waxes. He advised me to use boot wax which is readily available with us, it being an inescapable requirement in my profession and believe you me, it works wonders. I can rely on his vast experience to come up with such simple, uncomplicated and practical solutions, specifically tailor-made for you. Thank you, Sir.

The finished pipe is as shown below. I enjoyed working on this large Custim-Bilt pipe belonging to my grandfather. There are still a number of pipes which I have to work on and the next one is an old Stanwell, de-Luxe # 482 with Regd number 969-48 and a KRISWILL “CHIEF” #20. I have to work really hard and fast so as to complete as many pipes as possible before my leave ends!!!!

Restoring My Grandfather’s Peterson’s System “31” Made in Eire Billiard


Blog by Paresh Deshpande

Over the past few months I have restored quite a few of Paresh’s Grandfather’s pipes. They have been both fun and challenging with the variety of issues each one presented. Throughout the process Paresh and I have corresponded and talked about procedures and methodology of the restorations and I encouraged him to give it a try. His family had passed on a large collection of his Grandfather’s pipes to him so it seemed to be a natural thing in my mind that he does the cleanup work on as many of them as he could. It just seemed fitting that the grandson does the restoration and then enjoy the pipes. He took me up on it and asked that I walk him through the process. We have talked a few times via FaceTime, linking India and Canada, to assess and plan the restoration. I asked Paresh to write some blogs on the work he is doing. Here is the first of those blogs. Welcome to rebornpipes Paresh. It is great to have you here. We look forward to seeing more of your work. — SteveWork had come to a halt on the WDC with the gold band “Bulldog” due to an extended curing time on the repairs to the stem as well as non-availability of Steve till 28 May ’18 to further guide me  on the complicated (…by my standards!!) stem restoration. I decided to tackle a relatively straight forward restoration, as it appeared to my untrained eye, of a Pete system “31”, Made in Eire.

VISUAL EXAMINATION

The “31” is a beautiful little pipe with a lovely rusticated pattern. At the shank end, it has a nickel ferrule bearing three shields with the inscriptions ‘K ‘&’ ‘P’ respectively over “PETERSON” over “DUBLIN”.The smooth surface on the underside of the shank is stamped with the words “MADE IN EIRE” within a circle; the word “IN” being in the centre. Right of the COM stamp is “PETERSON’S” over “SYSTEM” OVER “31”.The “P” in Peterson’s is the ‘old style’ lettering that used a forked tail. This pipe can easily be dated to the 1938 – 41 period when Peterson’s stamped their pipes with COM stamp “MADE IN EIRE”. Secondly to quote from thepetersonpipeproject.blogspot.in, an authority on the dating of Peterson’s pipes states, “From the beginning of the Patent Era until somewhere in the early 1930’s Peterson used the ‘old style’ lettering that used a forked tail “P” in Peterson.

The bowl was filled with cake and overflowing lava on the rim top, though not very heavily, which was a surprise, since all my grandfather’s pipes restored by Steve and I till date were heavily caked.The rustications were filled with dirt and grime coming from being uncared for and unused in storage since the late 1960’s giving it a very dull and dusty look. The ferrule was oxidized and discoloured and came off of the shank easily, giving rise to fears of hidden surprises underneath on the shank end. However, no such surprises were in store for me this time! The stem was very heavily oxidized, giving it a dirty greenish colour. The stem has a permanently fixed long, protruding rubber tube/nozzle extending well past the draught hole. The edges of the P-lip are perfect, however, there are a few light bite marks on the stem. The only issue I foresee having to deal with is the foul smell! I hope that when the cake is removed, the smell too will disappear.

THE PROCESS OF RESTORATION

As is the un-written understanding between Abha, my wife, and myself, Abha started work on the bowl (……she hates dealing with the stems!!!!) by reaming it with a Kleen Reem tool and a vintage British Buttner pipe reamer. Within no time the cake was reamed out of the bowl and Abha proceeded to sand it down using a 220 grit to bare briar wood. In spite of removing the cake, the foul smell still persisted.While sanding down the chamber with a 220 grit sand paper, the exposed briar revealed the letter ‘P’ stamped on the bottom of the bowl near the draught hole!!I searched the internet for information since I had never read of a Peterson’s to sport such a stamp. Unable to find any related information, I sent pictures of the same to Steve of rebornpipes fame. He too had not seen such stamping before. I request, if any one has any information or knowledge to share, please do so.

Thereafter, I started work on the internals of the pipe. The draught hole was blocked to the extent that a bristled pipe cleaner could not pass through. I tried to blow through the lip of the stem, but air would not pass through. The reservoir was filled with tar, grime and gunk and so was the stem. It is amply evident from this pipe and all other pipes belonging to my grandfather that he did not like to clean his pipes and hence the large collection of Barlings, Charatan’s, WDC’s, GBD’s, Kriswills and other Danish brands.I completely cleaned the reservoir and mortise using alcohol, pipe cleaners, shank brush and qtips. Using a dental spatula, I scraped out all the accumulated tar, oils and gunk out of the reservoir till bare briar was visible under torchlight and all pipe cleaners/cue tips came out clean.To get rid of the foul smell, the bowl was treated with kosher salt and alcohol overnight. After cleaning it thoroughly, the pipe now smelt fresh.Thereafter, I cleaned the bowl with Murphy’s oil soap and a hard bristled toothbrush, thoroughly cleaned the bowl deep into its rustication and rinsed it under running tap water. I dried the pipe bowl completely using a soft cotton cloth and left it to dry completely overnight.Next morning, I rubbed a Before and After Restoration Balm with my fingers and worked it deep into the rustication. After a few minutes I cleaned and polished it using a soft cotton cloth. The briar really began to look good. I further buffed it using a horse hair shoe brush till the bowl began to shine a bit. Finally, I rubbed a tiny amount of HALYCON II WAX on the bowl and waited a few seconds. Thereafter, using a microfiber cloth and plenty of muscle power over a prolonged period of time, I was finally satisfied with the way the bowl looked at this stage (pics).With the bowl finally finished, I turned my attention to the stem. A stated earlier, the stem was clogged to such an extent that air did not pass through it. I cleaned it out using alcohol, bristled and regular pipe cleaners. I used a Bic lighter to raise the light bite marks. Using a 220 grit sand paper, I completely removed the oxidation from the vulcanite surface. Thereafter, I went through the micromesh sand papers, wet sanding it with 1500 to 3200 and dry sanding with 3600 to 12000 grit paper. I rubbed extra virgin olive oil in between each.The stem now has a nice shiny and smooth black surface which looked classy and beautiful with the rusticated bowl. The finished pipe is shown below. This will definitely find a place of pride in my collection and remind me of the memories of my GRAND OLDMAN. I  am most grateful to Steve Sir for guiding me through this project and always suggesting alternate and practical methods since I have huge handicap of materials and equipment, being either unavailable or being un-economical as I am just pursuing this as a hobby and restoring the memories of my grandfather whilst smoking these inherited pipes!

I shall be grateful and obliged to be made aware of my mistakes and scope for improvement in both, the write up as well as the procedures and methods adopted during the refurbishing of the pipe.DIMENSIONS OF THE PIPE
Length:                         5  ¾ inches
Bowl height:                1  ½ inches
Bowl depth:                 7/8 inch
Bowl inner diameter: 7/8 inch

Recommissioning Another L. J. Peretti of Boston: An Oom Paul Sitter


Blog by Dal Stanton

After restoring my first two Oom Pauls (see: LINK) from the L. J. Peretti Co., Tobacconist of Boston, this is the next Oom Paul that came to Bulgaria in the Peretti Lot of 10 I acquired off the eBay auction block.  I posted the picture of the 10 (below) on my favorite Facebook pipe groups (The Gentlemen’s Pipe Smoking Society, Old Codgers Smoking Pipe, Pipe Smokers of America, and Tobacco Pipe Restorers) letting interested pipe men and women know that except for one, the Oom Pauls would be available for personal collections.  All the Perettis restored and placed with new stewards benefit the Daughters of Bulgaria, an effort to help women and girls (and their children!) who have been trafficked and sexually exploited.  This L. J. Peretti Oom Paul Sitter from the Lot of 10 has been commissioned by a pipe man in neighboring Romania, just to the north of Bulgaria.  After restored, he will have first dibs on this Peretti now on my worktable!Along with the large stummel, what makes this Peretti stand out is the fact that it is a Sitter – a very nice feature when one is at the table enjoying friends and board games or a hand of cards!  I wish that the L. J. Peretti Co., had put out a shape chart in the past – if they had, I haven’t been able to find it!  This pipe, with another Sitter in the Lot of 10, might be just a bit shy of full bent status which is the technical norm for Oom Pauls according to Bill Burney’s description of the Oom Paul in Pipedia, but it is clear that Peretti used the same tall, long, full stummel with the Sitters, but widened the bend a bit, perhaps to allow the better balance as the Sitter is seated.  My call is that it is very close and either way, will serve his new steward well!  Here are pictures I took of the Peretti Oom Paul Sitter on my worktable here in Bulgaria. The left side of the shank is stamped with L. J. Peretti with no other markings on the stummel or stem.  Along with his brothers and cousins in the Peretti Lot of 10, this Oom Paul Sitter shares the thick carbon cake in the chamber and the rim abuse of incessant lighting over the side of the rim.  The extent of the erosion to the briar around the rim due to this scorching I’ll know after the reaming and cleaning of the stummel/rim.   The bowl shows normal nicks, scratches and grime that has darkened and obscured the briar.  I detect no fills on the surface, but the Sitter’s heel has a large, lightened blotch/fill to be addressed along the way. The stem has moderate oxidation, but the bit is chewed up like all his Peretti brothers and cousins.  The former steward liked to chew on his Perettis!  The upper/lower bit and button lip have sustained compression dents.

I start the restoration process by addressing the oxidation of the stem.  Previously, along with several other stems of pipes in the queue, the Sitter’s stem went into a soak using ‘Before and After Deoxidizer’ to remove the oxidation from the vulcanite stem.  I first had cleaned the internals of the stem with isopropyl 95% and pipe cleaners.  The stem stayed in the soak for several hours and after removing it from the Deoxidizer, I wiped it down with cotton pads and mineral spirits (in Bulgaria, light paraffin oil).  The oxidation wipes off as a nasty brown on the cotton pads.  I continue to wipe with cotton pads and paraffin oil until it cleans and is buffing up.  The Before and After Deoxidizer does a good job. To continue the Before and After process, I now apply first the Fine Polish by putting some on my finger tips and working it into the vulcanite.  The polish starts off thick and gritty, but liquifies as I work it around and absorbs into the vulcanite.  After a while, I buff off the polish with a cotton pad and then, in the same manner, apply the Extra Fine Polish.  I take a picture of the stem after I worked this polish in but before buffing it off.  You can make out the texture of the polish on the surface.  I then buff it off with a cotton pad.  The stem looks clear of oxidation and has a deep black hue.I look now to the stummel.  I begin by reaming the heavily caked Oom Paul chamber.  I also work on the rim surface with very thick, crusted lava flow.  There is no way to determine the condition of the chamber wall or the rim until the cake is removed.  This is a consistent characteristic of all the L. J. Peretti Lot of 10.  I use the Pipnet Reaming kit to begin the job starting with the smallest blade over a paper towel to minimize clean up!  I use 3 of the 4 blades available.  I then use the Savinelli Fitsall Tool to continue to remove carbon from the chamber walls by scraping the chamber wall and reaching the difficult areas.  When I detect the walls are scraped smoothly – no more crunching of carbon, I sand the chamber using 240 grit paper wrapped around a Sharpie Pen.  Finally, after sanding I wipe the chamber with cotton pads wetted with isopropyl 95% to remove the carbon dust.  Looking into the chamber, I see no cracks or crevices. It looks good! I take pictures along the way.  Now, to attack the thick gunk on the rim, I use undiluted Murphy’s Oil also to clean the entire stummel which is darkened by the grime.  I use a cotton pad and Murphy’s and the grime is coming off.  I’m pleasantly surprised to see what I thought was a fill on the heel of the stummel disappear!  It too was simply gunk on the briar surface.  The rim put up some resistance!  I first use the cotton pad but quickly utilized a brass brush to scrub the lava over the rim.  I also used my pen knife to scrape gently the rim surface.  To complete the cleanup, I rinse the stummel and rim with cool tap water.  The stummel surface looks good – it cleaned up well and I can see some impressive grain patterns lurking underneath.  As with the other Peretti Oom Pauls I’ve restored, the plane of the rim is dropping a bit to the left of perpendicular with the shank, but I’ll leave it as is.  I also note that the left side of the rim has eroded somewhat because of the practice of lighting the tobacco over the edge.  The result is that there is an inconsistent rim width around the circumference.  I’ll seek to correct this, or at least help it along by creating an internal rim bevel. Since I like working on clean pipes, I turn to the internal cleaning of the stummel using a shank brush, pipe cleaners and cotton buds dipped in isopropyl 95%.  I also utilize a dental spatula to scrape the sides of the mortise to remove old tars and oils.  After the frontal assault on the gunk, I decide to employ the stealthier approach – a kosher salt and alcohol soak.  This approach helps to freshen the internals as well as remove more latent tars and oils.  I fill the stummel with kosher salt, cup the chamber with my palm and give the stummel a shake to displace the salt.  I then create a wick with a cotton ball by pulling and twisting it.  I stuff the wick down the mortise and through the draft way.  Then I place the stummel in an egg carton to stabilize it and fill the bowl with isopropyl 95% until it surfaces over the salt.  I wait a few minutes and top it off again.  The day is late, and I set the stummel aside to let it soak through the night.The next morning, I discover that the salt had not discolored much but the wick had been successful drawing out the oils.  I clean out the stummel getting rid of the expended salt and wiping the chamber with a paper towel. I run a long shank brush through the mortise and draft hole to clear the remnants of salt.  Now, a clean stummel!Now, to the rim.  I take a closer look and take a couple close ups to mark the starting point.  The damage is not as extensive as I’ve seen on some of his Peretti brothers.  Cleaning the scorched briar on the rim and creating an internal bevel in order to remove the damaged wood is the goal – fresh, healthier briar to form the rim.  Starting, I gently top the stummel with 240 sanding paper on a chopping board only removing what is necessary. Rotating the inverted stummel on the board I discover that I don’t need to take off much.  I then switch to 600 grade paper and smooth the rim – lightly topping it more.  The pictures show the progress. The topping went well.  Now, to cut the internal bevel, I roll a piece of 120 grade paper tightly around a hard wood disk to provide a flat, firm backing to help with a crisper b.  I then work the paper around the internal rim circumference edge to cut the initial bevel.  In the same way, I sand with 240 grade paper and finish it off with 320 and 600 grade papers.  I think the rim looks great. I’m enjoying how this Peretti in cooperating.  The stummel surface has normal nicks and minor dents which this Peretti has received over the years.  To remove these, using sanding sponges on the surface is my usual approach.  I start by employing a rougher grade sponge, middle grade and then finish going over the surface with a light grade sanding sponge.  I am careful to protect the L. J. Peretti nomenclature on the shank as I sand. After the sanding sponges I transition to using micromesh pads to sand out the briar surface more using finer sanding surfaces. I begin by wet sanding with pads 1500 to 2400 then dry sanding from 32000 to 4000 and then 6000 to 12000.  I enjoy watching the grain start to show through the micromesh pad cycles. The L. J. Peretti is looking good as I look at it now.  The pictures show the progress. Turning now to the stem, I take another look at the bit showing tooth chatter and dents. I first use a flame from a Bic lighter to paint the area expanding the vulcanite.  As the vulcanite expands as the natural result of heating it, I’m hopeful that the dents and chatter might rise and make for less sanding.  I believe the process helped but did not fully remove the dents.  I took before and after pictures first with the upper bit comparison, then the lower bit. To address the dents, after wiping the area with alcohol to clean the surface, I apply drops of Black Medium KE-150 CA glue to the dents.  I start on the upper bit.  I put CA glue on the 2 main dents and run more glue along the button to fill in the chatter there.  I then wait for an hour or so for the CA glue to set, so that I can flip the stem and apply glue on the lower bit. After the Black CA glue has cured, I start the process of filing and sanding the patch down to the vulcanite surface and sanding out the chatter.  Starting with the flat needle file and 240 sanding paper I do the initial sanding and refreshing the buttons of both the upper and lower bit with the file.  I follow by sanding with finer grades, 470 then 600.  I finish this phase by buffing the entire stem with 0000 grade steel wool.  The pictures show the progress finishing out the bit repairs. With this initial stem repair and sanding completed, I now use micromesh pads to continue sanding the stem with even finer sanding grades.  I begin wet sanding with pads 1500 to 2400, then dry sanding with pads 3200 to 4000 followed by pads 6000 to 12000.  After each set of 3 pads I apply Obsidian oil to revitalize the vulcanite.  I love to see the vulcanite’s glassy pop!  The pictures show the progression. Now, I take another look at the Peretti Oom Paul Sitter seated on my worktable!  I like that characteristic of this large stummel.  I study the attractive grain patterns that have started to emerge through the sanding process.  To enhance the grain further, I mount a felt buffing wheel on the Dremel and I apply the coarser Tripoli compound with the lowest speed setting. Before I start the sanding process, I purge the wheel with the Dremel’s metal tightening wrench.  I apply the compounds by rotating the wheel over the surface of the briar.  I don’t apply too much lateral pressure on the buffing wheel, but I allow the speed, wheel and compound to do the work. After asking nicely, my wife takes a picture of me applying the Tripoli compound with the Dremel.  After the Tripoli compound, I apply the less coarse compound Blue Diamond.  I apply it in the same manner as Tripoli but with a cotton cloth buffing wheel instead of a felt wheel.  When completed, I wipe the stummel with a cotton cloth to remove residue compound dust. The next step is to apply Before and After Restoration Balm to the Peretti’s briar surface.  With the other restorations I’ve done with the Peretti Lot of 10, I have been very pleased with the results of applying the Restoration Balm.  I very much like the natural briar look and the original Peretti motif has the lighter, natural patina.  The Balm seems to take the natural briar grain and deepen and enrich it.  I take a before and after picture of the stummel to show the difference.  I’m afraid the lighting of the pictures does not show the subtle deepening that I perceive with the naked eye.  To apply the Balm, I squeeze a little Balm on my fingers and work it into the briar surface.  As I do this, the Balm progressively thickens to almost a wax-like consistency.  I take a picture of the Balm on the stummel as I allow it to sit for a few minutes to give an idea of its consistency.  I then use a cotton cloth rag to wiping it off at first, and then buffing it as the surface is exposed.  I then use a micromesh cloth to give the stummel a hand buffing.  The pictures show to process comparing each side in succession. I remember that I forgot to apply Blue Diamond compound to the stem. So, I attach the stem to the stummel and apply Blue Diamond compound to the stem and then wipe the entire pipe with a felt cloth to remove excess compound dust.  Now, applying the carnauba wax, I mount a cotton cloth wheel to the Dremel, increase the speed to about 40% full power and apply the carnauba to the stem and stummel.  After applying a few coats, I use a micromesh cloth to give the pipe a rigorous hand buffing to raise the shine even more.

This Peretti Oom Paul Sitter cleaned up very well – I’m pleased with the results.  After restoring several Peretti pipes and I’ve concluded that not only have I found them to be good smokers, but the briar used for the production of these pipes seems to be of a higher quality and very pleasing to the eye on the whole.  The grain on this Peretti has not disappointed.  The large stummel showcases well the lateral grain on the lower regions and then bird’s eye grain dominates the opposite side of the bowl.  Codruț, a pipe man in neighboring Romania, saw this Peretti when I posted several Peretti Oom Pauls that were to be restored and made available.  He commissioned this Peretti and he will have first dibs on it when it goes into The Pipe Steward Pipe Store.  This Peretti Oom Paul Sitter benefits the Daughters of Bulgaria, our work here in Bulgaria helping women and girls (and their children) who have been trafficked and sexually exploited to find a new life.  Thanks Codruț(!), and thank you for joining me in this restoration!

Refreshing a NOS, Large, Long Shank Meerschaum Sultan


Blog by Steve Laug

My brother Jeff was contacted by a fellow in Scotland who had a couple of meerschaum pipes that he wished to sell. This was one of them – a large, long shank, full bent, carved Sultan head with roses carved at intervals along the shank. It was in unsmoked, new old stock condition. The bowl is pristine and other than a few scratches so was the exterior. The shank and bowl have some colouration to it that I think must be due to the original waxing the bowl received when it left Turkey. The stem was an amber acrylic that had dulled over time but did not have any tooth marks or scratches. It had an orific opening in the button. On the right side of the stem near the shank/stem junction it is stamped Made in Turkey. The tenon is a threaded metal with a stinger apparatus integrated into the unit. There is also another metal stinger apparatus attaching the shank extension to the shank coming out of the bowl. I have never seen this type of connection in a meerschaum but I am sure others of you might have. The airflow seems unrestricted when either sucked on or blown through. It is a well carved pipe that needs polishing and simple cleaning. I took some close up photos of the carving and the bowl. The airway enters the bowl at the bottom in the middle. The rim top shows a scratch near my thumb. It is unsmoked as can be seen by the first photo. The second photo shows the carved Sultan head from the front. It is well executed and carved.I took the pipe apart and took photos of the various parts from different angles to show the carving on the shank and the bowl. The rose pattern on the shank extension and the details of the beard are well carved. The metal stinger connector on the stem and the shank extension are visible as well. The diameter of the stem does not match the diameter of the shank so that the pipe cannot be used in a shorter configuration. Scrolling through the photos below gives you a good idea of the condition of the pipe and the details of the carving. I took some photos of the acrylic stem to show its condition before I started to polish and restore the pipe. It is amber, almost butterscotch coloured acrylic with some interesting patterns in the swirls. The threaded metal tenon is a single unit so to remove the stinger would entail clipping the ball off the end of the threaded tenon. I am not willing to do that and will leave it intact.I ran some pipe cleaners through the stem to remove the debris of time in the airway and button. What came out was some dust from the original drilling that was the same colour as the stem material. Otherwise the stem was very clean and unsmoked.The tenon was slightly overclocked so I gave it a coat of clear fingernail polish to build up the threads so that when it was in place in the shank it aligned properly.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. Some wet sand with all the pads but I have found that generally just wet sanding with the initial three grits is sufficient to remove the deeper scratches. The rest of the pads further polish the stem material. I polished the shank extension with micromesh as well. I sanded the smooth portions with 1500-12000 grit pads to raise a shine. I lightly went over the smooth surfaces of the roses to polish them. You can see the shine develop through the photos below. With the rest of the pipe polished it was time to turn my attention to the bowl. I wet sanded all of the smooth portions of the rim, the Sultan’s turban around the top portion of the bowl and the shank and collar of the pipe. I carefully worked on the cheeks and forehead of the carved face with the micromesh to shine it as well. I gently polished the smooth surfaces of the rosette on the turban and the beard of the figure with micromesh pads. The photos below show the developing shine on the bowl. This large, carved figural meerschaum is a real beauty with well carved features of a sultan head on the bowl flowing into the shoulders on the shank. There is a shank extension with roses carved around the round tube and diagonally up the sides. There are rustic portions in between the first two rings of roses. The shank then transitions to a smooth portion for about an inch, another ring of roses and then a smooth shank up to the end where there is a metal insert in the tenon to separate the stem from the shank. The stem is a screw in type with a metal stinger. The material is an amber acrylic that is in great condition. The unsmoked bowl and smooth rim top is in perfect condition. The acrylic stem is high quality and shined up well. I carefully buffed the bowl by hand using a shoe brush and waxed it with Conservator’s Wax. I buffed it again with the shoe brush to raise the shine on the meerschaum and acrylic. I hand buffed the entire pipe with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. The new old stock meerschaum is slightly coloured from the wax and sitting but it is unsmoked and ready to break in. The dimensions of the pipe are: Length: 11 1/2 inches, Height: 3 inches, Outside Diameter: 1 3/4 inches, Diameter of the chamber: 3/4 inches, Chamber Depth: 1 ¾ inches. This large meerschaum will fit really nicely into the collection of any meerschaum collector. I am still deciding whether to smoke it or sell it on the rebornpipes store. If you are interested in acquiring it let me know by email to slaug@uniserve.com or send me a Facebook message. Thanks for walking through the restoration with me.

New Life for an Italian Made Harvey Futura Bent Sitter


Blog by Steve Laug

The next pipe on the work table is another pipe that came to me from the estate of a Vancouver pipe smoker whose widow left them with a local Pipe Shop after he died. I was asked to clean them up and sell them for the shop as it has since closed. The photos below show the pipe as it was when I brought it to my work table. It is a nicely shaped bent sitter – with birdseye and cross grain all around the bowl and shank. The unusual patterns of the grain on the briar is unique and a bit captivating. The bowl was heavily caked with a lava coat on the top of the rim. It was hard to tell how the inner and outer edge of the rim actually looked until the bowl was reamed. The bowl was dirty but the finish was still shiny as if it had a top coat of varnish or shellac over the stain coat. The stem had some tooth chatter and marks on the top and underside near the button. The pipe had promise it was very dirty. Since it was an Italian Made Pipe I did a bit of research to see if I could find it on the web. I checked on the PipePhil website and it was not listed there. I also check on Pipedia and found a listing under Italian made pipes that read Harvey pipes but gave absolutely no information on the brand. I have a theory that the brand was made by Rossi because I knew that the factory made many pipes for various sellers around the world. I have no proof of it of course but it is a good possibility. I have no idea of the connection between Rossi and Harvey pipes but I sense that there is one.

I took photos of the stamping on the shank to show the stamping around the sides and bottom of the shank. The top photo shows the left side of the shank which is stamped HARVEY over Selected Grain over FUTURA. The second photo shows the Made In Italy stamp on the right side of the shank. The third photo shows a number stamped on the underside of the shank. It reads 29-827. When I went back to the States after Christmas to visit my parents and brothers I took a box of these pipes to Jeff to clean up for me. He reamed this Harvey Italian Made Bent Sitter with a PipNet pipe reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to clean off the grime on the finish and the heavy overflow of lava on the rim top. He cleaned up the internals of the shank, mortise and stem with pipe cleaners, cotton swabs and alcohol to remove all of the oils and tars in the pipe. When it came back to Vancouver it was a quite different pipe. I took photos of it before I started the restoration. I took photos of the rim top and the stem to show their condition. Jeff was able to clean out the bowl completely and the rim top. He removed the tars and lava to reveal some peeling of the varnish coat on the rim and some very obvious fills that can be seen in the first photo. The stem was oxidized and pitted. There were scratches, tooth chatter and marks on both sides near the button. I worked on five of the pipes from that estate at the same time. I put all of the stems in a bath of Before & After Pipe Stem Deoxidizer to soak. I submerged them all of the stems in the bath and let them soak overnight to break down the oxidation.While the stem soaked I worked on the rim top with 220 grit sandpaper to remove the darkening and light remnant of lava. I wiped it down with a damp cloth and dried it off.I polished the rim with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads.  I used a cherry stain touch up pen to blend the sanded and polished rim top with the colour of the rest of the bowl. Once the stain dried I wax it with carnauba wax and buffed it with a buffing wheel to polish and make it shine.I rubbed the bowl down with Before & After Restoration Balm to deep clean the briar. The product works to clean, enliven and protect the briar. I hand rubbed it with my fingers and worked it into the finish. I wiped it off with a soft cloth. I buffed the bowl with a micromesh cloth to polish it. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I set the bowl aside and worked on the stem. I took it out of the deoxidizer and rinsed it under warm water to rinse off the mixture. I blew air through the stem and ran water through it as well to rinse out the mixture there as well. The stem still had some oxidation spots but it was all on the surface as seen in the first two photos below. I painted the surface of the stem with the flame of a Bic lighter to lift the tooth marks. One of the benefits of the lighter is that it burned off the sulfur on the surface of the stem. I sanded out the tooth chatter with 220 grit sandpaper until the tooth chatter was gone. I filled in the tooth marks with black super glue and set the stem aside to let the repairs cure.  When the repairs had dried, I sanded the repaired spots with 220 grit sandpaper to smooth them out and blend them into the surface of the stem.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I used the Before & After Pipe Polish to remove the small minute scratches left in the vulcanite. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. I put the stem back on the pipe and carefully worked the stem over with Blue Diamond to polish out the remaining small scratches. I gave the bowl several coats of Conservator’s Wax and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This interesting Italian made Harvey Futura pipe came back to life nicely with the restoration. This one will be going on the rebornpipes store shortly. It will be a great yard pipe or working pipe. The dimensions of the pipe are Length: 5 1/2 inches, Height: 1 3/4 inches, Outside diameter of the bowl: 1 1/4 inches, Chamber diameter: 3/4 inch. Thanks for walking through the restoration with me.