Tag Archives: restaining

Restemming and Restoring a Tired Medico Husky Rhodesian


Blog by Steve Laug

About a week ago I received a call from a woman who had been referred to me by a pipe shop here in Vancouver. As is often the case here in Vancouver, the woman was calling on behalf of her husband. She wanted to know if I could replace a stem on her husband’s pipe. I told her to bring it by for me to have a look at. A little later the same day she showed up at the front door with a small plastic sandwich bag clutched in her hand and somewhat gingerly handed me the bag. The pipe inside was in rough shape. It had been smoked hard and had a thick gooey cake in the bowl, overflowing onto the rim and down the sides of the bowl. The rim top was damaged and slightly out of round. The stem was not even the correct stem and it was broken off. The diameter of the stem was less than the diameter of the shank. I looked at the pipe in the bag I could see the tars oozing out onto the sides of the bag. It smelled pretty sour. It was obviously either her husband’s favourite pipe or maybe his only pipe. She said he wanted a straight stem on the pipe. Could I do the work? We agreed on a price and she left the bag with me. I took the pipe out of the bag and took some before photos. I wanted to get rid of as much of the smell of the pipe as possible – believe me it was sour and it was dirty. I wiped the exterior of the bowl down with alcohol soaked cotton pads and remove the thick grime and sticky tars off the side of the bowl and as much from the damaged top as possible. Sadly I was in such a hurry to do that I forgot to take photos. Once the exterior was cleaned it was time to tackle the inside of the pipe. I scraped out the inside of the mortise with a dental spatula and remove a lot of hardened tars from the walls of the mortise. The airway into the bowl was clogged with thick tars so I used a paper clip to push through and open the airway. I cleaned out the mortise, shank and the airway into the bowl with cotton swabs, pipe cleaners and alcohol. I cleaned until the inside was clean and clear.I reamed the bowl with a PipNet pipe reamer and the second cutting head. I took the cake back to bare briar so I could check out the inside walls of the pipe. I finished cleaning up the remnants of the cake with a Savinelli Fitsall Pipe Knife. The inside walls look surprisingly good, but the top and inner edge of the rim had damage from repeated lighting of the pipe in the same spot.To minimize the damage to the top and edges of the bowl I lightly topped the bowl on the topping board with 220 grit sandpaper. I was able to remove much of the damage. I worked on the inner edge of the rim with a folded piece of sandpaper to smooth out the burn on the front right side. There was some darkening to the rim but it was solid and looked better.With the internals cleaned, the externals cleaned and rim damage minimized it was time to work on the new stem for the pipe. I went through my assorted stems and found one that would work. It had approximately the same taper that the shank had so it would continue the taper back to the button. I sanded the stem and the shank with a medium grit sanding block to make the transition very smooth. I carefully avoided the stamping on the side of the shank so that the Medico over Husky over Imported Briar was undamaged. The stem fits the shank very well and the transition from briar to vulcanite is smooth. The next series of photos show the pipe at this point in the process. The shank on the pipe was not quite round, so I had to do a bit of reshaping to get a round stem to fit it. The stem only fit one way and there was a divot where there had originally been a logo. I filled in the divot with black super glue and set it aside to cure.With the repair to the stem curing I turned my attention to the bowl. I used a Cherry Stain pen to touch up the sanded areas on the rim and the shank. The colour matched the existing colour on the rest of the bowl so I figured it would be a good match.I buffed the bowl with a soft cloth to raise a shine and blend the stains on the briar. I took the following photos to show the overall condition of the bowl at this point in the process. I rubbed the briar down with Before & After Restoration Balm to enliven, clean and protect the wood. I rubbed it in with my finger tips and worked it into the shallow blast on the bowl and the smooth areas as well. I buffed it with a shoe brush and then with a soft cloth to remove the excess balm. I sanded out the scratches in the vulcanite with 220 grit sandpaper and adjusted the fit to the shank of the pipe.I cleaned out the airway in the stem using alcohol and pipe cleaners. The stem was fortunately not very dirty so the cleanup was very simple. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with Obsidian Oil on a soft cloth. I buffed it with a soft cotton pad. This small, lightly sandblasted Medico Husky pipe looks a lot better now than it did when I started working on it.  The rim top looks much better than when I started. It was chewed up and heavily caked with lava. The newly fitted stem is high quality and shined up well. I buffed the bowl and the stem with Blue Diamond polish to raise the shine on the briar and the vulcanite. I gave the bowl and stem multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. The rich brown stain allows the grain to really stand out on this little pipe and it works well with the rich black of the vulcanite stem. This restemmed Medico is ready to go back to the pipeman who sent it to me. I will be calling his wife shortly so that she can pick it up for her. Thanks for walking through the restoration with me.

Restoring a Beautifully Carved OaK Leaf Briar Canadian


Blog by Steve Laug

My brother Jeff sent me photos of a pipe that a fellow he knows was selling. The fellow had picked it up on one of his pipe hunting expeditions. It was an intricately carved briar pipe with a horn stem. The bowl was encircled in oak leaves with acorns both fully developed and partially developed. The shank was made up of the stem of the leaves and it was held in a hand. The underside of the shank had fingers and thumb wrapped around the stem on the leaves. There was also bark of a branch. The striations of the bark ran the length of the shank to the oak leaves and stems. The top of the rim had some darkening and a thick overflow of lava on the rim top. The inside of the bowl had a thin coat of cake and some debris in the bottom of the bowl. The horn stem had tooth marks on the top and underside of the stem and some tooth chatter. On the underside there were some worm holes next to the shank/stem junction. One was fairly shallow next to the stem and the other going across the stem was quite a bit deeper. I took photos of the rim top and the stem surfaces both top and underside to show the condition of the pipe when it came to me. You can see the damage on the rim top though the bowl is still in round. There was no damage to the inner or outer edge of the rim. The buildup of lava would need to be scraped away. The stem photos show the tooth chatter on the top and underside near the button and the worm holes near the shank/stem junction.I cleaned the surface of the stem with alcohol on cotton swabs and pads to remove the grime in the holes. I dried them out and then filed them in holes with clear super glue. The small hole was quite simple to fill while the larger one across the stem was deeper and more complicated to repair. It took multiple layers of glue to fill it in until it was even with the surface of the stem. The second photo below shows the filled in holes. The glue dried and turned darker than the rest of the stem. However the surface of the stem was smooth to the touch. I sanded the repairs with 220 grit sandpaper after they had hardened to blend them into the surface of the stem. I wiped the stem down with a cotton pad to remove the sanding dust left behind on the stem surface.I lightly topped the bowl on a piece of 220 grit sandpaper on a topping board to remove the damage and the lava overflow.I rubbed Before & After Restoration Balm into the briar to enliven, clean and protect it. I used cotton swabs and folded pipe cleaners to work the Balm into all of the carved grooves. I buffed it with a soft cotton cloth. I buffed it with a shoe brush to further work the Balm into the grooves and polish it. I polished the rim top with 1500-12000 grit micromesh sanding pads to remove the scratching in the briar left behind by the sandpaper. Once it was polished I touch it up with a Cherry stain touch up pen to match the colour of the rest of the bowl. I buffed the rim top with a soft cotton cloth to bring a shine.I cleaned out the interior of the mortise, shank and airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. It was dirty but not overly so – the pipe appeared to have been lightly smoked.I polished the horn stem with micromesh sanding pads – wet sanding it with 1200-2400 grit pads and dry sanding it with 3200-12000 grit pads. Each pad brought a deeper shine to the surface of the horn. The tenon appears to be horn and it was pretty clean. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a clean cotton pad. While I was in Idaho I found a cast Elk head pipe rack made by Comoy’s of London. It is a unique one and it works very well to hold this large pipe. I screwed the stem back into the shank and buffed the bowl and shank with a cotton cloth to raise a shine. I put the pipe in the Elk pipe rack and took photos of the pipe. This large, ornately carved oak leaf briar bowl and shank is quite stunning. There a places on the underside of the shank where you could see air through the space between the base of the bowl and shank and the curve of the stems held in the hand. The rim top is smooth and clean and looks much better. The horn stem is of nice quality and after the repairs it shined up well. I hand buffed the bowl and the stem with a shoe brush to raise the shine on the briar and the polished horn stem. I gave the bowl and stem multiple coats of Conservator’s Wax. I buffed the entire pipe with a shoe brush and a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. The rich brown stain allows the grain to really stand out on this little pipe and it works well with the rich colour of the horn stem. The dimensions of the pipe are: Length: 9 inches, Height: 3 inches, Outside Diameter: 1 7/16 inches, Diameter of the chamber: 7/8 inches. This intricately carved knife will fit really nicely into my collection of antique pipes. I think that this will be a great pipe to smoke and should deliver a clean dry smoke. Thanks for walking through the restoration with me.

 

 

 

New Life for a Damaged Meerschaum-lined Dr. Grabow


Blog by Steve Laug

Not too long ago I sent a meerschaum lined pipe to Jim. He received it and sent me a note saying that he had sent two pipes to me to have a look at and refurbish. The first of them was a Bullnose shaped pot. I already restored and posted the write up of the restoration of the pipe on the blog (https://rebornpipes.com/2018/05/13/breathing-new-life-into-a-london-royal-bullmoose-pot/). The second was an interesting quarter bent Dublin that had a meerschaum lining. The pipe is stamped on the top of the shank Meerschaum-lined over Dr. Grabow and on the underside of the shank it is stamped Imported Briar. It had some nice grain on the sides of the bowl and shank. It had an oval shank. The rim top had some damage on it and the meerschaum lined bowl was heavily caked and the rim top had an overflow of lava. There were also pin holes and nicks in the rim top. The stem was lightly oxidized and there was tooth chatter on the top and the underside of the stem near the button. The top edge of the button and the bottom edge of the button also had tooth wear. The underside of the stem was stamped ITALY. The pipe that Jim sent to me was in rough shape. He said that when he received it he was turning it over in his hands and dropped it. When it hit the ground the bowl fractured on the underside along the length of the bowl and shank. There were multiple cracks. There was also a crack on the back left side of the bowl that extended from the edge of the rim to the bend in the shank. The cracks on the side of the bowl flowed through some of the large putty fills on the left rear of the bowl. There were also fills running the front of the bowl from top to bottom. The internals were dirty but it looked like the meerschaum lining was undamaged under the thick cake. I took close up photos of the rim top and the stem to show the general condition of the bowl and stem surfaces. The close up of the rim top shows the dents and caking on the lining of the bowl. There is a thick cake in the bowl and lava overflow on the top surface. The stem was in decent condition. There was some tooth chatter on the top and underside near the button. Fortunately there were no deep tooth marks in the vulcanite.I carefully reamed the meerschaum lined bowl with a Savinelli Fitsall Pipe Knife to scrape back all of the cake. I worked on the bowl lining and also the top edge of the bowl. I wrapped some 220 grit sandpaper around a Sharpie Pen and sanded the inside walls of the bowl and the rim edge.I dampened a cotton pad and scrubbed off the rim top and the meerschaum lining in the bowl. I was able to remove most of the build up and tars on the rim and bowl. I cleaned out the internals of the shank and the mortise with cotton swabs, pipe cleaners and alcohol until the interior was clean.I rubbed the bowl down with Before & After Restoration Balm to clean, rejuvenate and enliven the briar. I buffed it with a clean cotton towel to polish it. Under the grime the cracks in the bowl and shank bottom and on the side of the bowl became very visible. I took photos of the cracks on the bottom and side of the bowl. The crack on the bottom looks like a long crack but in reality it was a series of shorter cracks. The crack on the left side of the bowl flows from the rim top through two separate fills.I cleaned out the cracks with alcohol and cotton swabs to clean out the debris. I drilled small micro drill holes at the end of each crack to try to stop the spread of the crack. I filled in the cracks with clear super glue and pressed them together and let the glue dry. I sanded the repaired areas smooth to blend them into the surface of the briar around them. I used a walnut stain pen to colour the sanded areas around the repairs.I refilled some of the damaged fills on the shank/bowl junction and sanded them smooth. I touched those up with a stain pen. I stained the bowl with a light brown aniline stain to blend in the repairs and the rest of the stain on the pipe. I flamed it with a Bic lighter and repeated the process of staining and flaming it. I applied the stain to the top of the bowl with a cotton swab to avoid staining the meerschaum lining on the rim top. I wiped down the bowl with alcohol on a cotton pad to smooth out the stain on the bowl surface. It did a good job of blending into the repaired cracks on the left side of the bowl and the underside of the bowl and shank. I polished the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. The photos that follow show the progress. I used a Maple stain pen to touch up the repairs one more time. I scrubbed the bowl with Before and After Restoration Balm. I rubbed it into the surface of the briar to enliven, clean and protect the briar. Buffing the balm also evened out the stain on the rim top and the repairs. I buffed the bowl with a cotton cloth to polish the briar. I set the bowl aside and turned my attention to the stem. I sanded the stem with 220 grit sandpaper to remove the oxidation on the surface of the vulcanite. I sanded out the tooth chatter and also sanded the tooth marks on both sides.I polished the stem with micromesh sanding pads – wet sanding the stem with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. The photos show the increasing shine on the stem. I finished by polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and hand buffed it with a soft cloth. This Meerschaum-lined Dr. Grabow Dublin turned out really well with a mix of interesting grain underneath the grime and the damaged finish. The grain really is really nice and the repaired cracks look cosmetically much better. The rim top looks much better. It should have a long life ahead of it and provide a good smoke. The vulcanite stem is high quality and shined up well. I buffed the bowl and the stem with Blue Diamond polish to raise the shine on the briar and the vulcanite. I was careful to not buff the stamping and damage it. I gave the bowl and stem multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. The rich light brown stain allows the grain to really stand out on this little pipe and it works well with the rich black of the vulcanite stem. I will be sending it back to Jim in a few days. I will pack it up with his first pipe and get it in the mail to him. I know that he is looking forward to enjoying a bowl in it. Thanks for walking through the restoration with me.

Breathing new life into a London Royal Bullmoose Pot


Blog by Steve Laug

Not too long ago I sent a meerschaum lined pipe to Jim. He received it and sent me a note saying that he had sent two pipes to me to have a look at and refurbish. The first of them was a Bullmoose shaped pot. It was an interesting shaped pipe and was stamped on the left side of the shank with the words London Royal and on the right side Imported Briar. I looked on Pipephil’s website http://www.pipephil.eu/logos/en/logo-l5.html and found the following.It appears that the pipe was made by LH Stern (LHS) in Brooklyn, New York in the US. The pipe that Jim sent to me was in rough shape. The bowl had a thick cake and the rim had a lava overflow and had been hammered out on hard surfaces to the point that the bowl front at the top was beaten and damaged. The inner edge of the rim top was damaged and the bowl was out of round. The finish was in really rough condition as well. It was cloudy and looked like the pipe was water damaged. It had a 14K thin gold band on the shank end and a saddle stem that had some tooth chatter and tooth marks on both the top and underside near the button. There was a faint hat logo on the left side of the saddle. The vulcanite was lightly oxidized but otherwise the damage was quite minimal. Jim included a note in the package that said the slot was too narrow to take a pipe cleaner. The tenon was threaded and still aligned with the shank. With a pipe in this condition I am always looking for pluses. I took close up photos of the rim top and the stem to show the general condition of the bowl and stem surfaces. The close up of the rim top shows the dents and damage to the front of the rim top. The out of round bowl edge is also visible. There is a thick cake in the bowl and lava overflow on the top surface. The stem is in decent condition. There are some tooth marks on the top and underside near the button. The gold band also has some damage to the finish and the band is loose on the shank. It is not torn or split.I unscrewed the stem from the shank and the inside of the mortise and the threaded tenon was dirty and coated with thick tars and oils.I reamed the bowl with a PipNet pipe reamer. I used the third cutting head and took the cake back to bare walls. I cleaned it up with a Savinelli Fitsall Pipe Knife to remove all remaining remnants of cake.I wiped down the outside of the briar with acetone on cotton pads to remove the spotted, water damaged finish on the bowl and shank. I took photos to show how it looked at this point in the process. I topped the bowl lightly on a piece of 220 grit sandpaper on a topping board. I sanded the bowl with folded pieces of 220 grit sandpaper to remove the finish.I wiped the bowl down with alcohol on cotton pads. I filled in the damaged areas on the bowl and rim top with clear super glue.Once the glue dried I sanded the repaired areas back to smooth. I wanted to blend the repaired spots into the surface of the briar. The band was loose on the shank so I removed it and cleaned off the briar and the inside of the band so I could reglue it to the shank.I cleaned out the inside of the shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils that had built up on the threads of the metal insert and the mortise ahead of the insert.I polished the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I polished the gold band at the same time. The photos that follow show the progress. I used a Maple stain pen to touch up the sanded rim top. I scrubbed the bowl with Before and After Restoration Balm. I rubbed it into the surface of the briar to enliven, clean and protect the briar. It also evened out the stain on the rim top. I buffed the bowl with a cotton cloth to polish the briar. I used some Weldbond all-purpose white glue to reset the band on the shank. I pressed it place and aligned the 14K stamp on the band on the underside of the shank. I wiped off the excess glue with a water dampened cotton pad.I set the bowl aside and turned my attention to the stem. I sanded the stem with 220 grit sandpaper to remove the oxidation on the surface of the vulcanite. I sanded out the tooth chatter and also sanded around the tooth marks on both sides.I used needle files to open the slot in the button of the stem. I reshaped and opened it to make it easier to push a pipe cleaner through the slot. The first photo shows the slot before I had worked on it. The second one shows the opened slot.With the slot opened I was able to clean out the inside of the stem and tenon. I used pipe cleaners, cotton swabs and alcohol to clean out the oils. I scrubbed the threads on the tenon with steel wool and alcohol.I used some Rub’n Buff Antique Gold to touch up the top hat logo on the left side of the saddle stem.I polished the stem with micromesh sanding pads – wet sanding the stem with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. The photos show the increasing shine on the stem. I finished by polishing it with Before and After Pipe Stem Polish – both Fine and Extra Fine and hand buffed it with a soft cloth. This Imported Briar London Royal Bullmoose Pot turned out to be a real beauty with a mix of interesting grain underneath the grime and the damaged finish. The grain really is quite stunning. The rim top looks much better. The vulcanite stem is high quality and shined up well. I buffed the bowl and the stem with Blue Diamond polish to raise the shine on the briar and the vulcanite. I was careful to not buff the stamping and damage it. I gave the bowl and stem multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. The rich brown stain allows the grain to really stand out on this little pipe and it works well with the rich black of the vulcanite stem. I will be sending it back to Jim once I finish working on his second pipe. I will be sending it to him soon and I know that he is looking forward to enjoying his first bowl in it. Thanks for walking through the restoration with me.

Two of Boston’s L. J. Peretti Oom Pauls Recommissioned


Blog by Dal Stanton

With all pipe man honesty, what could I do?  What would you do if faced with this staring at you on the eBay auction block?J. Peretti Co., all, looking back at me! – the pipe name that I had unintentionally started collecting and liking a lot. The seller was from Everett, Massachusetts, near Boston’s L. J. Peretti Co. Tobacconist, second oldest Tobacconist in the US. Even though Peretti Tobacconist is more known for their 1000s of custom blends of tobacco which I have enjoyed (see below presents from last Christmas from my daughter-in-law!), they have also produced pipes over the years bearing the Peretti name.  It became obvious to me that this seller had Peretti estate pipes which had belonged to a pipe man who loved Peretti pipes, and I was attracted to the Lot for all the Peretti shapes that I do not yet have in my collection.  The massive amount of briar jumping out at me also caught my eye – oh my, Oom Pauls, and some sitters that were borderline Oom Pauls with strong ¾ bent stems and the quint essential long, tight, tall bowls.  Also, in the Lot I saw a large, graceful Bent Egg, a Calabash, a gentle Half Bent Billiard and a huge, colossus of a Billiard!  I was happy to bring this Peretti Lot of 10 back with me to Bulgaria destined for the worktable. My enjoyment of Peretti pipes started Christmas of 2016 with our family gathering in Denver.  My son, Josiah, secured a proud, square shank Billiard bearing the Peretti stamp and an amputated stem from the Armadillo Antique Mall.  I found it under the Christmas tree with Josiah’s encouragement, ‘Dad, I know you can do something with it!’  And I did.  I cannibalized another stem and spliced it on the existing stem – I wanted to save the Peretti ‘P’ stem stamp at all cost!  This stout square shanked Billiard is a good smoker and a regular friend in my rotation!Doing research for the Peretti Christmas gift stem splice restoration (See: LINK), introduced me to the Peretti name which I was surprised to discover is not an Italian pipe name, as I originally assumed!  The family originally came from the southern slopes of the Swiss Alps which would have much Italian influence, just to the south. I discovered the beginning of a significant story of Americana pipe history with the establishment of the L. J. Peretti Company of Boston in 1870 (Pipedia citing: Pipes, Artisans and Trademarks, by José Manuel Lopes), the second oldest tobacco shop in the US, second only to Iwan Ries & Co. of Chicago established in 1857 (See: Link).  Going to the Peretti shop in Boston is on my bucket list where blends are still hand mixed and I’ve read that you can take your pipe and try some blends out before purchasing.  Not bad.My second Peretti found me serendipitously in Oslo, Norway, as I, along with a few other colleagues met to take in the European Biathlon finals (that’s skiing and shooting!).  Jon gave me a very sharp looking square shanked Rhodesian, also bearing the name, Peretti.  He said he wasn’t using it anymore and I welcomed this Peretti into the fold.  I now had what I started calling, the Peretti Brothers.  Here is the restoration of the Peretti Rhodesian.In the Peretti Lot of 10, I’ve already restored the Large Bent Egg and added it to my collection of Perettis.  It is a stunning pipe and fits the palm amply and nicely!  When smoking this pipe, I’ve warded off random hawkers trying to barter him away from me!  I’ve remained strong.I have been looking forward to tackling the Oom Pauls for some time.  I will add one to my collection, and the others are up for adoption and will benefit a good and worthy effort, the Daughters of Bulgaria, helping women and girls (and their children) who have been trafficked and sexually exploited.  As I approach restoring the Oom Pauls, there is no doubt as to the popularity of this shape and that everyone wants to have at least one in their collection.  In Pipedia, Bill Burney’s description of the Oom Party is helpful:He also describes that the Oom Paul is always a full bent, with a large tobacco chamber and relatively heavy.  Yet, because of the way it hangs, it is a comfortable hands-free pipe.  To me, the attraction to the Oom Paul is the solid, massive merger between the bowl and shank – it creates a hefty presence in the palm and it hangs from the mouth great with the full bent style.

I will attempt something I’ve never done before as I approach the restoration of the Oom Pauls, I’m going to tackle 2 at once – first, the Oom Paul that I’ve chosen to add to my collection and the first Oom Paul that will go in the Pipe Steward Store where a new steward will be sought!  To keep things straight and abbreviated, my Oom Paul will be ‘MOP’ and the available Oom Paul will be ‘OP’!  I want to use MOP to test the overall approach to the hue of the Oom Paul stummels, which I want to keep as close to the original Peretti scheme as much as possible. The pictures below were numbered so that I wouldn’t mix them up while in the ‘Help Me!’ basket.  Here first, is MOP: And now, OP showing beautiful horizontal grain that I think is eye catching on the large Oom Paul stummel: The forensics of all the pipes of the Peretti Lot of 10, show similarities of condition and areas of need, which point to all 10 having had a common steward.  MOP and OP both have thick cake in the long Oom Paul chamber which has run over the rim with crusty lava flow.  Both pipes show deterioration on the right side of the rim where the lighting of the tobacco was faithfully administered.  Both show consistent, tooth chatter and dents on the upper and lower bit – attesting to the great hands-free ‘hanging’ capacity of an Oom Paul but without using a bit guard!  MOP’s stem is severely oxidized, and OP’s is lightly showing oxidation.  MOP enjoys the only stem marking of all the Oom Pauls – the Peretti ‘P’ is crisp but in need of refreshing. I notice that OP’s stem is not snug against the shank and as I rub my finger over the transition from shank to the saddle stem, there is a slight hang of the stem over the shank.  On the stummel heel of OP I see a cut in the briar from some trauma.  I detect a microscopic hairline crack running from the end of the cut toward the shank (on top in the second picture below), a few millimeters.  This needs to be addressed.  I take some pictures to show the stem seating and cut on OP.On my last restoration of an Meer lined Italian Croc Skin Zulu, which has arrived in Edinburgh, Scotland, to meet his new steward, I tested the Before & After Deoxidizer and both of the stems of MOP and OP were among the volunteers for testing.  From pictures above, MOP’s ‘P’ stamped stem shows significant oxidation, while OP is in good shape.  Before & After is also supposed to be stem stamp friendly – which proved to be true.  The stems of Mop and OP are below – of the larger stems in the first picture below, the first and third.  After cleaning each stem with pipe cleaners dipped in isopropyl 95%, I placed all the stems in the Before & After Deoxidizer keeping them in order!    I left them in the soak overnight, though the directions do not require that long. One at a time, I removed them from the Deoxidizer and wiped each with a cotton pad with mineral water (in Bulgaria, its light paraffin oil) buffing each with the cotton pad until all the solution was removed and the residue oxidation.  I am pleased with how the product works.I am especially pleased to see how the Peretti ‘P’ cleaned up and rejuvenated on MOP!  The Before & After Deoxidizer is advertised to be nice to stem stamping and it seems to be the case!  A before and after picture.I then applied Before & After Fine Polish and then Extra Fine Polish.  I put a small amount on my finger and worked it into the vulcanite.  As I work it in, the vulcanite absorbs it.  The results are good causing the vulcanite to look rejuvenated.I do the same for OP’s stem.  It’s looking very nice as well!I now turn to the stummels.  The first thing for both stummels is to clean the internals, starting with reaming the deep Oom Paul chambers.  Before I can determine the condition of the chamber walls the cake will be removed down to the briar.  Using the Pipnet Reaming Kit, I start with the smallest blade, then working to the larger. I start with MOP and take a closer picture of the rim and chamber.  It’s thick and crusty.  I use 3 of the 4 blades available to remove the carbon cake.  I then scrape more of the chamber wall with the Savinelli Fitsall tool and finish with wrapping a piece of 240 grit paper around a Sharpie pen and sand the chamber.  I wet a cotton pad with alcohol and wipe the chamber clean of carbon dust.  The chamber looks great – solid, no cracks or fissures.  Pictures of MOPS: I do the same with OPs.  I take a starting picture, ream with 3 of the 4 blades in the Pipnet Kit.  I fine tune with the Savinelli Fitsall tool, sand the chamber with 240 grit paper and wipe the chamber clean of carbon dust.  The chamber wall looks good as well.  What I do see is what I noted earlier.  The rim on the right side was burned by the lighting of the tobacco and the scorched briar has eroded on that side. Now, to clean the external briar stummel and rim.  Starting with MOP, I use undiluted Murphys Oil Soap with a cotton pad to scrub the surface and rim.  I also use a brass brush to work on the thick cake on the rim.  With my Winchester pen knife, I carefully scrape the old scorched lava crust on the rim.  The stummel of MOP cleaned up nicely and no fills are detected.  The challenge will be to clean up the internal rim, removing all the scorched briar in a way that doesn’t remove a lot of good briar.  Pictures of MOP showing the progress: Now, to clean the externals of OP with Murphys Oil Soap in the same way with the same tools.  The grime is stiff, and I also use a bristled tooth brush to reach into the full bent shank area which is the beauty of an Oom Paul, but a pain to clean.  Again, after employing a brass brush on the thick lava flow on the rim, I carefully scrape using my pin knife to remove the crust, utilizing a fingernail here and there.  I then rinse OP in cool tap water and take a closer look at the stummel.  The stummel of OP cleaned up well.  Like my Oom Paul, the internal rim on OP needs to be cleaned of charred briar down to healthy wood.  I take a picture showing the start and then the cleaned stummel of OP.It was going so well until it wasn’t!  I see what no one restoring a pipe wants to see!  With difficulty I see a crack in the shank nestled in the armpit of the bend, where it’s difficult to clean.  With a magnifying glass I can see it better.  It runs from the very joint of the bend where bowl and shank meet, up the shank about ¾ of the way, but does not run to the top of the shank.  This strikes me as strange.  Most shank cracks are caused by improperly mounting or dismounting the stem and mortise, putting pressure on the thin briar at the junction and the briar gives way and cracks.  These cracks usually start from the top of the shank and run down toward the bowl.  What I’m looking at with OP is that it originates at the elbow of the bend and moves upwardly toward the top of the shank, where the stem is mounted.  My first thought is that this is good news!  It means that the integrity of the shank is still in place at the most vulnerable point – where shank and stem meet.  Yet, however this crack originated, it can continue to creep up the shank if nothing is done to arrest it.  With the magnifying glass I carefully check around the shank and mortise opening to see if there is another crack lurking, but I see nothing.  Here are the pictures of the crack discovery on OP. As I have done in the past to get more input on a challenge, with his wealth of experience shared on Rebornpipes, I send these pictures off to Steve to see what he has to say!  OP has two projects so far catalogued for the stummel – the cut on the heel and now this crack on the lower shank.   I then turn to completing the cleaning of the internals of both stummels.  Using isopropyl 95%, I employ cotton buds, pipe cleaners to clean the mortise and airway.  I also use a bristled shank brush down the airway which does a good job breaking up the tars and oils.  With the design of the drilling for the full bent Oom Paul design, the initial mortise drill going down the shank forms a trap where gunk collects.  Then, the angled airway drilling runs off the initial mortise chamber down to airhole.  To dig gunk out of the trap, I also use a dental spatula to scrape the mortise walls and trap area.  All went well for both my Oom Paul and OP.  The pictures show the results.I want to address the rim issues before moving on.  Both stummels’ rims have scorching issues around the internal lip. With MOP (remember, My Oom Paul), it is engineered slightly different from OP and is a bit smaller.  I pull out the topping board to remove a bit of the rim top to clean up as much as I can.  MOP’s full bent shank barely fits on top of the board without touching.  OP’s shank extends beyond the plane of the rim, that will be a bit more challenging to top but not impossible.  I take a picture of MOP and then take it to the topping board with a sheet of 240 grit paper on it.  I had noticed before that the shank and the plane of the rim were not perpendicular – the rim plane has a left leaning tilt, but I’m not worrying about that – I think.  To correct it would need too much briar to be removed. The more that I look at the rim plane tilt, the more I realize that it will drive me crazy when I’m smoking this guy down the road and wondering why I didn’t correct it!  Since, it IS my Oom Paul, I decide to trade some briar for a bit of sanity.  I start sanding the high right side of the rim down to bring the plane and shank into closer perpendicular alignment.  I use a flat needle file as well as a miniature sanding block to do this. With the rim in closer alignment with the shank, I first cut an internal bevel with a coarse 120 grit paper rolled up tightly.  I pinch the roll over the internal rim with my thumb and remove the charred briar and start shaping the internal lip.  I follow this with 240, 320 and then 600 papers.  Because the rim’s width is not consistent around its circumference, I also introduce a gentle rounding bevel to the external edge of the rim.  This has the effect of making the rim look more balanced and softer, hiding some of the problems with dimension.  I am very pleased with the look of the repaired rim.  The pictures show the progress!  I suppose some briar for a bit of sanity was a good trade! With MOP’s rim work finished for now, I turn to OP’s rim.  The last steward was very consistent in his practices – especially lighting his tobacco.  Again, the left side of the rim has taken the brunt of the flame which was pulled down over the side of the rim.  Pipe ladies and gentlemen, light tobacco ABOVE the chamber – not over the side!! The charring here needs to be removed to uncover healthy briar, but it will leave, as before, an imbalance in the width of the rim.  As with MOP, I take a picture at the beginning to mark the progress and to show the charred area.  I then take the topping board with 240 grit paper and lightly top it on the side of the board – the full bent shank is extending beyond the plane of the rim.  After 240, I use 600 on the board.  Thankfully, OM’s rim is in closer perpendicular alignment than was MOP’s.  After looking at the picture immediately above, I decide to take more top off to regain a precious few millimeters of rim width to help balance the appearance.  I use a miniature sanding block to sand down the surface to build up the left rim width.  I find the sanding block useful when I need to ‘steer’ the rim in a certain direction.  I still have a flat surface, but with pressure can strategically leverage the sanding. I then take the stummel back to the board with 240 and then 600 to level the rim. I think this helped to regain some rim width, but the imbalance is still evident but less so. Now, cutting a bevel as I did before with MOP, on the internal and external rim edges helps round and blend the appearance.  I use 120 grit to do the major shaping then 240, 320, and 600.  It’s as good as I can manage without taking a lot more off the top to even out the rim width.  It does work, and I move on to the next challenge.I had written to Steve earlier to get input on how to approach the crack I discovered in OP’s shank.  His response came with a picture.  I already knew that I needed to drill a counter creep hole at the top of the crack where it was obviously creeping.  Steve said that a counter creep hole was needed at the bottom as well – in the bend itself.  It will be a bit of a challenge with the angle and drilling, but I think possible.  The holes at the end of the cracks arrests the expansion of the crack.  Steve’s picture follows:The other challenge that I’ll attack at the same time is on the cut and creeping crack on the heel of OP’s stummel.  This injury will also need drilling at each end to arrest any growth in the crack or cut.  As Steve did for me, I’ve circled the points where drilling is needed.  I needed a magnifying glass to see the cracks accurately.I use the Dremel for these drillings mounted with a 1mm drill bit.  The great thing working with the Dremel is its flexibility.  The bad thing about using the Dremel, is its flexibility!  In my workspace on the 10th floor of a former Communist block apartment building, I don’t have much room.  So, the Dremel does everything for me, almost!  One of these days I will find a universal mounting system that will allow me to strap the tool in so that I can make precision movements, like this drilling project, which is more difficult in the handheld mode.  In the drilling of the holes, one does not want to break through the briar to the inner chamber or mortise!  The hole depth only needs to be 2 or so mm.  I start with the cut on the heel, the easier of the two projects.  To guide my drilling, with the use of the magnifying glass, I use the sharp point of a needle file to press a guide hole into the briar.  I then follow with drilling the shank crack holes.  The pictures show the results which turn out well despite my handheld approach! Now to apply patch material.  Again, I start with the heel repair.  Using a toothpick to guide, I apply a drop of thin Hot Stuff CA glue directly into the cut.  I want the glue to sink deeply into the fracture to sure things up.  I sprinkle some briar dust on it.  After this, on an index card, I mix a little briar dust with Hot Stuff Special T CA glue – a bit thicker.  This forms a briar dust putty that I mix and apply to the 3 holes I drilled.  I build a mound with the briar dust putty, that after cured, provides thorough coverage over the entire repair area that will be sanded down and blended. After about 45 minutes, the heel patch has set up enough for me to work on the shank crack.  Just to be on the safe side, I mask the sides of the shank to protect from CA glue accidentally running down the sides.  I am especially protective of the L J Peretti Co. stamping. As before, I place a line of thin CA glue along the crack to seep in and fill the open areas in the fracture.  Then, I mix another batch of briar dust putty using thicker CA glue and apply this on the holes and over the full length of the crack.  A toothpick acts a trowel.  It’s time to go to bed so I’ll leave the patches to cure overnight. The pictures show the patch progress on OP’s restoration. The next morning the patches have cured thoroughly and I’m ready to start filing down the patch mounds beginning with a flat edged needle file.  I’ll work down the mound starting first with the heel patch.  The key is to ride the patch mound down as far as possible with the file then switch to sand paper which will be less intrusive to the healthy briar around the patch.  When I near the briar surface with the file, I reduce the pressure I’m exerting on the file.  When down close to the briar surface, I switch to 240 grade sanding paper, again, keeping the sanding on the patch material to remove the excess patch from the briar leaving only the fills.  The patch looks good.  I will blend later. The pictures show the progress with OP. After nearly a week in Athens, Greece, attending a conference and doing some pipe hunting, I return to Sofia and to my worktable where the shank patch and sanding are waiting for me.  It will be a bit more of a challenge.  Not only because of where the crack patch is located, but because sanding in the area will impact the end of the shank, potentially affecting the stem union.  I noted before that I wasn’t satisfied the seating of the stem.  There were small gaps showing between shank base and the stem.  I also could feel lips where the shank and the saddle stem were not flush.  My plan is to address these issues as I sand down the shank crack patch.  I start first with a flat and a rounded needle file to work down the patch. I progress to the crook of the bend and file with a round needle file. When I’m close to the surface with the needle files, I then switch to 240 grade sanding paper to remove more patch material down to the briar.  Then I follow using 600 grade paper to smooth out the coarser sanding scratches and to blend. While I’m sanding in the shank area, I work on the stem/shank alignment. I previously noticed that there was ‘daylight’ between the contact point between the shank and stem.  As much as possible, I want a seamless fit between the shank and the stem.  I notice also that the vulcanite on the end of the stem is not smooth which might be contributing to the stem’s fitting issues.  I decide to ‘top’ the stem at the tenon base using a piece of wood with a hole to accommodate the tenon.  I place a piece of 240 grade sanding paper over the topping board also with a tenon hole, insert the stem and rotate it.  This enables the smoothing of the vulcanite at the tenon base and hopefully, achieve a tighter, more true contact point between stem and shank. That does the job partially – the stem is snugger, but I still see a bit of daylight through the right side of where the shank and stem meet.  To address this, I need to remove the high spot on the left side of the junction to achieve a better seating of the stem in the shank.  I use a piece of 320 grade sanding paper folded and inserted between the shank and stem over the high spot and sand down the area.  I saw this method used by Charles Lemon on Dad’s Pipes to help improve the stem connection.  This does the job very well and after working the sanding paper around the high area, the stem contact looks better.Finally, I want to smooth out the lip that is caused by an overhang of the stem which I can detect by rubbing my finger over the shank and stem junction.  On the lower shank/stem the stem is a bit over the shank.  I use 240 grit paper to sand the lip down so that there is no lip between stem and shank.  After sanding down the area, the fit of the stem is much better all around.  I like it!With the major stummel repair projects completed, I rejoin stems with the stummels of MOP and OM and look.  As I work I’m admiring the briar on these larger Oom Paul bowls.  MOP is dominated by bird’s eye pattern with lateral grain on the bow of the stummel.  While OM has striking horizontal flame grain tying both shank and bowl and culminates at the bow of the stummel with bird’s eye.  Very nice.  What I love about Oom Pauls is the ample briar real estate on display!Before I switch my focus to the stems, while I think about the next steps for the bowl restorations, I decide to augment the internal cleaning of the stummels using a kosher salt and alcohol soak.  For both MOP and OP I fill the bowls with kosher salt.  I then pull and stretch cotton balls to form ‘wicks’ that I stuff down the mortise of each stummel.  The cotton wicks act to draw out the oils and tars left behind.  This method also helps to freshen the briar for a fresher taste for the new steward.  Placing each stummel in an egg crate for stability, with a large eye dropper I fill each bowl with isopropyl 95% and wait a few minutes and top it off again.  It takes a good bit!  I then set the bowls aside for several hours to allow the salt and alcohol to do their work.Turning to the stems, I start with My Oom Paul.  I take a close-up of the upper and lower bit area of MOP.  The former steward of these Oom Pauls was a clencher.  The good news is that he didn’t chew on the button too much – it’s in good shape.  With the dents and chatter, I start by using a flame to heat and expand the dents as much as possible.  I use a cheap Bic lighter.  This does raise and soften the dents.  The before and after of upper and then lower bit pictures follow. Using 240 grit sanding paper, I sand out the dents and chatter.  I also use a flat needle file to re-establish a crisp button. After sanding, I’m able to identify the remaining dents that need to be filled.  One dent on the upper bit with also a small indentation on the button needs attention.  On the lower, two areas need more attention on the bit and a bite on the button. Using cotton pads, I clean the upper and lower bit area with alcohol before applying drops of Starbond Black Medium KE – 150 CA glue to the problem areas on the lower bit.  I will wait an hour or so before turning the bit to apply Black CA glue on the upper bit. After the Black CA cures, I work the patches down on the lower and upper bit with a flat needle file then fine tune with 240 grit paper.Now, turning to OP’s stem, I take close-ups of the upper and lower bit area to show the starting point.  Again, as with MOP, the tooth dents are on both sides.  I paint the bit with fire from a Bic lighter to expand the vulcanite and raise the tooth dents.  As before, the heating did raise the dents so that sanding becomes more effective.  Before and after pictures of the heating for upper bit and then lower bit. As before, using 240 grit sanding paper I sand out as much as possible the dents on the bit and button. I also use a flat needle file to define the button lips more.  That worked out well.  All the dents sanded out except for one small area on the lower bit.  No patch is necessary on the top. After cleaning the area with alcohol, I apply a drop of Black Medium CA Glue to the spot.  I set OP’s stem aside for a few hours for the patch to cure.  When cured I sand the patch with 240 grit paper.  The pictures show the progress with the OP’s stem. Looking back at the stummels, the kosher salt/alcohol soak did the job.  The salt and wicks have discolored indicating that the tars and oils have been drawn out.  I remove the salt, wipe the bowls out with paper towel assuring that all the salt is removed. For the sake of abbreviation in this long blog, both stems proceed through the finishing process.  I use 600 grade paper to erase the 240 grade sanding and then buff up the stems using 0000 grade steel wool.  From here, I take the stems through the full process of 9 micromesh pads from 1500 to 12000, wet sanding 1500 to 2400 then dry sanding with 3200 to 4000 and then 6000 to 12000.  Between each set of three I applied Obsidian Oil to enrich the vulcanite.  The results are good.  The Peretti ‘P’ stamped on my Oom Paul looks great.Now to the stummels.  I begin with MOP.  I start with taking a few pictures to take in the great looking bird’s eye grain.  I love the wide expanse of the briar on the Oom Paul stummel – it goes on and on.  To remove the nicks and minor scratches on the briar surface I use sanding sponges progressing from coarser, medium, and then, light. I follow the sponge sanding by doing a full regimen of micromesh pad sanding.  Using 1500 to 2400, I wet sand, then with the remaining pads, 3200 to 12000 I dry sand.  This process brings out the grain very nicely and I’m liking what I see! As I now look to the OP stummel, I’ve been going back and forth as to what to do with this stage of the process.  OP has two crack/cut repairs to blend into the finished coloring of the bowl.  It also has many normal nicks and scratches which need to be addressed.  I want to keep both L J Peretti pipes as close to the color scheme as possible, but to provide some blending cover for the cut/crack patches, I will need to darken the color some for OP.  Even so, I know that most likely, patches will still be detectable but much subdued.  My thinking now is waffling between staining my Oom Paul with a new color of Fiebing’s leather dye I brought back from the US – Saddle Tan Pro Dye.  I tested it on a raw piece of wood and I like the results.  The other approach I want to test is simply using Before and After Briar Balm or as it’s called on the label, ‘Hard Rubber Balm’.  Steve recommended this approach to me in lieu of stain.  With waffling completed, I will use the Briar Balm on MOP first to see how it turns out.  Then, for OP, which needs more blending activity, I’ll use the Saddle Tan dye. With this decided, I take a few more close-ups of OP to mark the start.  I begin preparing the briar surface using sanding sponges – from coarser, to medium, and to fine to clean the surface of scratches and nicks.  Throughout, I am careful to guard the L. J. Peretti Co. nomenclature on the shank.  As with My Oom Paul, I use micromesh pads following the sponge sanding.  I wet sand using pads 1500 to 2400, then dry sand from 3200 to 12000.  I record the progress after each set of 3.  I love this phase of the process.  The micromesh pads do a great job bringing out the fine detail of the grain.  The OP has a distinctive lateral, horizontal flame grain that spans the bowl and full bent shank.  It culminates in the front with bird’s eye grain – the perpendicular view of the horizontal flow of grain.  Very nice.  The pictures capture a bit of what I’m seeing emerge with OP. Now testing time.  I will apply the Before and After Briar Balm to MOP – My Oom Paul, to see how the briar absorbs and reacts.  I’ve seen Steve apply the balm to several pipes he’s restored on Reborn Pipes with very nice results.  The process is easy.  Apply balm to the briar and work it in with your fingers.  I take a picture of each side of the stummel to show the starting point.  I put some balm on my fingers and I work it in.  The balm is loose and oily when it first begins but as it is worked in, it thickens as it is absorbed into the briar.  After applying the balm, I wait about 10 minutes and wipe/buff the stummel with a clean cotton cloth.  The difference is noticeable – the briar has a deeper, richer appearance.  I like it! I take two ‘after’ pictures to compare.  The first picture is the right side of the bowl and the second, left.  Before the balm is on the left and after application, is on the right.  The pictures speak for themselves. Now, turning to OM, I will apply Fiebing’s Saddle Tan Pro Dye. I first wipe the bowl down with alcohol to make sure it is free of dust and dirt.  I insert a cork into the shank to serve as a handle and heat up the stummel using an air gun to expand the briar making it more receptive to the dye.  Then, I thoroughly apply the aniline based Saddle Tan dye to the stummel with a pipe cleaner and then flame the wet dye which immediately burns off the alcohol setting the pigment into the briar.  I repeat the process and flaming and set the stummel aside to rest overnight allowing the dye to set.  The good thing about aniline dye is that I can use alcohol on a cotton pad to wipe the stummel later to lighten the hue if I choose.  Another day has come to an end.Early the next morning before heading out to another full day of work, I’m anxious to ‘unwrap’ OP’s bowl that rested through the night.  I take a picture of the ‘rested’ stummel.  Using the Dremel, set to the lowest speed, I mount a felt buffing wheel dedicated to applying Red Tripoli compound.  After purging the wheel to soften it and clean it, I methodically work the wheel around the stummel ‘unwrapping’ the fired dye revealing the briar surface.  I do not apply a lot of pressure on the felt wheel but allow the fine abrasive nature of the Tripoli compound, speed of the Dremel and the felt wheel to do the work.  Since the felt buffing wheel is not flexible, I mount a cotton cloth wheel with Tripoli to reach into the crook of the shank’s bend.  I take a picture of the ‘unwrapping’ with the Tripoli compound to give an idea of what I’m seeing.At this point, I yoke both Oom Paul stummels together in the process.  I reunite stems to both and after mounting a cotton cloth buffing wheel, I leave the Dremel’s speed the same slowest setting, and apply Blue Diamond compound to both stummels and stems. When I finish, I buff each with a felt cloth to remove the compound dust from the pipes in preparation for the wax.  I mount a dedicated cotton cloth buffing wheel on the Dremel, increase the speed to about 40% and apply carnauba wax to both MOP and OP, stem and stummel.  After applying several coats of carnauba to each pipe, to finish I give both a good buffing from a micromesh cloth to deepen the shine more.

These two Oom Pauls provided some challenges in their restorations, but I am pleased with the results!  After this I don’t believe I will do another ‘double restoration’ write-up – too much!  The grain on both Oom Pauls is striking.  My Oom Paul’s finish came out well using Before and After Briar Balm and the grain is dominated by a large orchard of bird’s eye pattern.  I look forward to his inaugural smoke as I add him to my growing L. J. Peretti Co. collection.

The Oom Paul heading to The Pipe Steward Store had some challenges with cracks and cuts, and loving abuse from his former steward whose practice of lighting over the edge of the rim presented some hurdles.  The Saddle Tan finish looks great – it has masked the cut repair on the heel but not fully hidden – he takes some signs of his past life war wounds into the future! But OH MY, the lateral flame grain flowing through the stummel from the full bent shank to the front of the bowl culminating with a sprinkling of bird’s eye is striking and a beautiful example of God’s handiwork!  He’s bigger than my Oom Paul with the length (in full bent position) is 6 inches, height of the bowl: 2 ½ inches, rim width: 1 ½ inches, chamber width: 15/16 inches, chamber depth: 2 1/8 inches.  He is ready for a new steward and the adoption of this Oom Paul will benefit the Daughters of Bulgaria, our work with women and girls (along with their children!) who have been trafficked and sexually exploited.  The pictures following start with MOP and OP together, two pictures of MOP happily heading to my rack, and then the remaining pictures of the Oom Paul heading to The Pipe Steward Store!  They turned out to be a handsome pair of dudes! Thanks for joining me!

Paresh’s Grandfather’s Pipe #2 – A Yello-Bole Carburetor 4522 Billiard


Blog by Steve Laug

I have repaired pipes for Paresh in India over the past four months and not long ago he sent me seven of his Grandfather’s pipes to restore. It is an interesting assortment of older pipes that come from the period of 1937-1950s. His Grandfather worked for the Indian Railroad many years and was a pipeman. Paresh is also a pipeman and recently found out that his Grandfather smoked a pipe as well. The second of the pipes is an older Yello-Bole Carburetor Billiard. It is stamped on the left side of the shank Carburetor over the KBB triangle logo followed by Yello-Bole over US Pat. 2082.106 over Cured with Real Honey. On the right side there is a four digit number 4522. This pipe was made between 1935 and 1936. Here is the rationale. The carburetor patent was granted in 1935, this pipe is stamped “US Pat.” Interestingly enough, it also has a patent number on the bottom of the shank that reads Reg.U.S.Pat.Off. over No. 343.331. The four digit number was used by KBB until 1936. The first two numbers indicate the finish, in this case 45 indicates a smooth finish. The second two numbers indicate the shape, in this case 22 indicates a straight billiard. The rim top is beat up and worn there is damage on the surface and also has nicks around the inner and outer edges of the bowl. The bowl still had a fairly thick cake on the walls. The carburetor tube that goes through the bottom of the bowl from outside to the inside was clogged and dirty. I took a close up photo of the rim top and both sides of the stem. You can see the damage to the top and inner edge of the rim top in the first photo below. The second and third photo shows the top and underside of the stem.The next photo shows the stamping on the left side of the shank as noted above. There is also a large crack on the top left side of the shank. The next two photos show the stamping and the crack very clearly. I always enjoy getting some background information on the pipeman whose pipes I am restoring when I am working estate pipes from the family members. If you have followed rebornpipes for a while you have read a few of these summaries from estates like Kathy’s Dad, Barry’s Dad and Farida’s Dad. Each of them did a great job summarizing their fathers’ estates. Since the next group of seven pipes that I will be working came to from India and belonged to the Grandfather of Paresh, I asked him to write a short tribute to his Grandfather. What follows is his writeup.

Respected Sir,

Now that the first batch of my Grandfather’s pipes has reached you, I would like to share my memories of him with you, the aim being to provide you with an insight to his personality, the era in which he lived, and a brief history associated with the pipes that I have inherited from him.

My Grandfather, Ananta (named after an exotic seasonal white flower having lovely fragrance), was born in a small coastal town of Konkan region of Maharashtra, India, in 1918. These were very turbulent times when India’s freedom struggle against British rule was gathering momentum and the atmosphere was charged with “Quit India Movement”. Having completed his graduation from Bombay, he joined Railways in 1937. This also marked the beginning of his journey into the world of pipe smoking!!!!!

Having seen his potential, in 1945, he was sponsored by the Government to visit England, for gaining further experience and expertise in his profession. This was a period when India’s Independence was round the corner and efforts were being made to train Indians for various administrative appointments in future Independent India. He returned back to India after a year, in 1946 and with him came some pipes that he had purchased in England. I believe a few of his Petes, Barlings, Charatans and GBDs are from this visit.

In 1947, when the British finally left India for good, my Grandfather was gifted pipes by his British peers, subordinates and Superior Officers as a parting gift. He stayed in touch with a few of them over all these years, even visiting them in 1959-60. Some of his later era Charatans and Barlings and Pete are from this trip. He quit smoking in early 1970s (before I was even born!!!!) and his pipes were packed up. There were a number of pipes which were used as TINDER for lighting fires (CAN”T BELIEVE IT…… I have not overcome my grief of this loss till date!!!!!) due to ignorance!!!!!!

My Grandfather was a very strict disciplinarian and temperamental (I did not know this as he was neither when dealing with me as I am the youngest of all his grandchildren!!!!!! He was always the most understanding and loving person in my life). I later learned that in his office, he was not to be disturbed when his pipe was lit, as he would be in his thinking/ contemplating mode while it was just the opposite as he lit his pipe in the evening while at home, when he would be at his relaxed best!!!!.

The interesting part is that neither of us knew that we each smoked a pipe until after his demise in Jan 2018!!!! In our culture, to this day, smoking or alcohol consumption is socially never talked about (mute acceptance!!!). It was during his last rites that absent mindedly I lighted my pipe and looking into the flickering flames of his funeral pyre, remembered and recollected all the wonderful memories and talks that we had shared. No one said a word to me about my lighting up a pipe!!!!!! Immediately thereafter, I rejoined my duty station. A few days later, my wife, Abha, received a box from my Uncle with a note that said “Grandfather would have loved Paresh to have these”. This box contained a collection of his fountain pens and 8-10 of his pipes (since then as my folks are winding up his belongings, I have received 2-3 packets and a large number of pipes, some in decent condition and some in unspeakable state). Abha immediately messaged me with pictures of these pipes and pens. I had been collecting and restoring (no major repairs, though) fountain pens since long and immediately recognized some of them as highly collectibles, however, pipes were a totally different ball game! I was inexperienced with no knowledge/ information regarding various brands/ pipe makers, shapes and materials. I knew nothing about the value of these pipes, nothing about pipe restorations, nothing about caring for them; I mean zero knowledge about collecting pipes. I smoked some real cheap Chinese pipes which were readily and unfortunately, the only ones, available in India and some inexpensive pipes from eBay India!!!!! Also regular pipe cleaning, pipe rotation, pipe cleaners and such things were unknown to me.

Thus, to know more about the REAL pipes, I embarked upon the journey of exploring finer nuances of pipe brands/ makers, their history and watching “How to videos” on packing a pipe, cleaning, repairing and caring for ones pipes. I found it extremely interesting and satisfying. It was while meandering through this confusing quagmire of pipe world that I came across rebornpipes.com website and eventually established contact with you, Mr Steve, who has since been my mentor, guide and GURU, making this journey a wonderful and satisfying experience.

Sir, there is one more thing that I need to thank you for and that is when you asked me to write a brief about my grandfather and his pipes, I realized how little I knew about him, in fact, knew nothing, as I was not even aware that he was a “pipeman” as no one in my family ever spoke about it being taboo subject and since he had quit a long time before I was even born!!!! This led me to ask the elders in my family, questions on the subject and came to know the above details. I cannot thank you enough for prodding me to get to know my grandfather and his pipes a lot better. Sir, these pipes of his, with your help and guidance, will remain with me forever in mint condition……

Thanks Paresh for this great descriptive take of your Grandfather. It really gives me a sense of the pipes that you have sent me and what they meant to him. It is obvious from the variety of pipes that you sent and the overall condition that he knew how to choose good quality pipes and obviously enjoyed smoking them throughout most of his life.

Paresh’s wife Abha cleaned the pipes before she sent them to me here in Canada and did an amazing job cleaning them up. She reamed the bowls, cleaned the rims and scrubbed the exterior of the pipes and the stems with Murphy’s Oil Soap and cleaned off the buildup on the stems. This particular pipe had a very hard cake in the bowl and with the tube sticking up from the bottom of the bowl she was very careful in here cleanup. There was till cake that needed to be removed. The finish on the bowl is in bad condition and was peeling and dirty. The light varnish coat was rough. The stamping on the sides and bottom of the bowl was very readable. The crack in the shank was fairly open and would need to be banded to repair it. The rim top had been beat up on hard surfaces and the outer edges were rough and rounded. The stem was lightly oxidized on both sides of the stem and had quite a bit of tooth chatter on both.

I removed the stem from the shank and started my work on the bowl itself. I wiped down the peeling finish on the bowl and shank with acetone on cotton pads. I rubbed it down until I had removed the varnish coat and the grime in the finish. I carefully cleaned up the reaming in the bowl with a PipNet pipe reamer first. I started with the smallest cutting head and worked up to the second cutting head. I took the cake back to bare briar on the top ¾ of the bowl with the PipNet. I finished up the bottom ¼ with a Savinelli Fitsall Pipe Knife and took the cake back to the bare briar on the bottom. I was careful around the tube extending into the bowl bottom so I would not damage it. I wanted to check out the condition of the interior of the bowl. It looked very good once it was cleaned off. There was no checking or cracking on the bowl walls. There was no sign of burn out inside.  I decided to take care of the cracked shank next before I cleaned up the inside. I found a nickel band that was the right diameter for the shank. I used the Dremel and sanding drum to cut back about 1/3 of the depth of the band so that when it was fully on the shank it would not cover up the stamping on either side of the shank. I cleaned out the crack with a cotton swab and alcohol. I put some all-purpose white glue in the crack and pressed the band onto the shank. I used the sandpaper on the topping board to face the band and the end of the shank. I wanted the shank end and band to be absolutely smooth so that the fit of the stem in the shank would not change. You can see from the first photo below that the band placement does not come close to the stamping but completely cover the crack.To remove the damage to the top of the rim and minimize the damage on the inside and outside edge of the rim I topped it on a topping board with 220 grit sandpaper. I cleaned out the carburetor tube on the bottom of the bowl with a paper clip and pushed through the tars and grime that had plugged the tubes. I cleaned out the airway in the shank and the mortise with cotton swabs, pipe cleaners and alcohol until the inside was clean.I polished the rim top and bevel with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped it down with a damp cloth to remove the sanding dust and the scratches. I stained the rim with a Maple stain pen to match the colour of the rest of the bowl and shank.I worked Before & After Restoration Balm deep into the briar to clean, enliven and protect it. I worked it into the finish with my fingertips. I worked it into the rim and shank end. I set it aside for a few minutes to let the balm work. I wiped it off and buffed it with a soft cloth to polish it. The briar really began to have a deep shine. I took some photos of the bowl at this point to mark the progress in the restoration. The grain on the bowl is really beginning to stand out and will only do so more as the pipe is waxed.  I set the bowl aside and worked on the stem. I sanded out the tooth chatter on both sides of the stem at the button with 220 grit sand paper.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit sanding pads and dry sanding with 3200-12000 grit pads. I wiped the stem down with Obsidian Oil after each sanding pad. I finished polishing the stem with Before & After Pipe Stem Polish both Fine and Extra Fine to remove the last of the scratches. I gave it a final coat of Obsidian Oil and set it aside to dry. With the stem polished I put it back on the pipe and lightly buffed the bowl and stem with Blue Diamond. I gave them both multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. I have five more of Paresh’s Grandfather’s pipes to finish and then I will pack them up and send across the sea to India where he can carry on the legacy. I know that he is looking forward to having them in hand and enjoying a bowl of his favourite tobacco in memory of his Grandfather. Thanks for walking through the restoration with me as I worked this pipe over.

Paresh’s Grandfather’s Pipe #1 – An Early GBD Bent Billiard


Blog by Steve Laug

I have repaired several pipes for Paresh in India over the past four months or so and not long ago he sent me a box of seven of his Grandfather’s pipes. There is an interesting assortment of older pipes that come from the time period of 1937-1950s. His Grandfather worked for the Indian Railroad for many years and was a pipeman. Paresh follows in his love of the pipe and just recently found out that his Grandfather smoked a pipe as well. The first of the pipes I am working on for him is a GBD. It is an older one that has a silver band on the shank that is stamped with a GBD oval over four individual boxes – each is worn and hard to read. It is possible that it reads MRCLtd like the one in the first photo below which would identify the pipe as a French made GBD by Marechal, Ruchon & Co. Ltd. It could also be silver hallmarks with a lion (925 silver) and anchor (Birmingham) and two unreadable marks (one of which could give a date). Underneath them AO is stamped. AO could mean Alfred Oppenheimer which would date the pipe as after the Oppenheimer bought the brand in 1902 from MR&C Ltd. This would make it an early English made GBD pipe. The shank is stamped with a GBD Oval. There are no other stampings on the shank sides or the band. There is also a GBD Oval stamped on the left side of the saddle portion of the stem.Paresh’s wife Abha cleaned the pipes before she sent them to me here in Canada and did an amazing job cleaning them up. She reamed the bowl, cleaned the rim and scrubbed the exterior of the pipe and the stem with Murphy’s Oil Soap and cleaned off the buildup on the stem. She also cleaned off the silver band. The finish on the bowl is in very good condition and the GBD oval logo on the bowl was very readable. The silver band was scratched and worn. The GBD oval on the silver was faint but readable. The four hallmarks were very worn but it is possible that the first two are a lion and anchor but not certain. The stem was lightly oxidized on the underside and there was a GBD oval on the left side of the saddle portion of the stem. Interestingly for a stem that purports to be bite proof there is a deep tooth mark on the left side of the top near the button over the left twin bore and on the underside near the button on the right side. Both are directly over the twin bore airways.

The stem is unique and one that I have not come across before. From researching on the internet a bit it appears that the twin bore stem could be an early edition of the Tuskan Series that was London Made. Underneath the movable end cap diffuser it has something like the Tuskana Insertion with the twin bore stem. In the pipe I am working on it has the insert between the twin airways but it also has a diffuser cap at the end of the button. It is an amber coloured piece that covers the end of the button. There is a slight gap between the edge of the button and the cap that functions to diffuse the smoke. The end piece can be turned vertically to reveal the twin bore stem underneath. Like I said it is quite unique and I have not been able to find any other examples of this system on the internet. If any of you have any insight or information on this particular feature on GBD pipes please let me know. Thanks.I found an advertisement on the Pipedia link above which explains the Tuskana Insert. I have included that below.I took photos of the pipe before I started to work on it. It is a beautiful pipe that has some age on it. It has some very great looking grain on the bowl and shank. The rim top is worn, damaged on the surface and also has nicks around the inner edge of the bowl. The bowl was slightly out of round and there was still a light cake on the walls.I took a close up photo of the rim top and both sides of the stem. You can see the damage to the top and inner edge of the rim top in the first photo below. The second and third photo shows the top and underside of the stem. I have circled the tooth marks on both sides of the stem with red.I always enjoy getting some background information on the pipeman whose pipes I am restoring when I am working estate pipes from the family members. If you have followed rebornpipes for a while you have read a few of these summaries from estates like Kathy’s Dad, Barry’s Dad and Farida’s Dad. Each of them did a great job summarizing their fathers’ estates. Since the next group of seven pipes that I will be working came to from India and belonged to the Grandfather of Paresh, I asked him to write a short tribute to his Grandfather. What follows is his writeup.

Respected Sir,

Now that the first batch of my Grandfather’s pipes has reached you, I would like to share my memories of him with you, the aim being to provide you with an insight to his personality, the era in which he lived, and a brief history associated with the pipes that I have inherited from him.

My Grandfather, Ananta (named after an exotic seasonal white flower having lovely fragrance), was born in a small coastal town of Konkan region of Maharashtra, India, in 1918. These were very turbulent times when India’s freedom struggle against British rule was gathering momentum and the atmosphere was charged with “Quit India Movement”. Having completed his graduation from Bombay, he joined Railways in 1937. This also marked the beginning of his journey into the world of pipe smoking!!!!!

Having seen his potential, in 1945, he was sponsored by the Government to visit England, for gaining further experience and expertise in his profession. This was a period when India’s Independence was round the corner and efforts were being made to train Indians for various administrative appointments in future Independent India. He returned back to India after a year, in 1946 and with him came some pipes that he had purchased in England. I believe a few of his Petes, Barlings, Charatans and GBDs are from this visit.

In 1947, when the British finally left India for good, my Grandfather was gifted pipes by his British peers, subordinates and Superior Officers as a parting gift. He stayed in touch with a few of them over all these years, even visiting them in 1959-60. Some of his later era Charatans and Barlings and Pete are from this trip. He quit smoking in early 1970s (before I was even born!!!!) and his pipes were packed up. There were a number of pipes which were used as TINDER for lighting fires (CAN”T BELIEVE IT…… I have not overcome my grief of this loss till date!!!!!) due to ignorance!!!!!!

My Grandfather was a very strict disciplinarian and temperamental (I did not know this as he was neither when dealing with me as I am the youngest of all his grandchildren!!!!!! He was always the most understanding and loving person in my life). I later learned that in his office, he was not to be disturbed when his pipe was lit, as he would be in his thinking/ contemplating mode while it was just the opposite as he lit his pipe in the evening while at home, when he would be at his relaxed best!!!!.

The interesting part is that neither of us knew that we each smoked a pipe until after his demise in Jan 2018!!!! In our culture, to this day, smoking or alcohol consumption is socially never talked about (mute acceptance!!!). It was during his last rites that absent mindedly I lighted my pipe and looking into the flickering flames of his funeral pyre, remembered and recollected all the wonderful memories and talks that we had shared. No one said a word to me about my lighting up a pipe!!!!!! Immediately thereafter, I rejoined my duty station. A few days later, my wife, Abha, received a box from my Uncle with a note that said “Grandfather would have loved Paresh to have these”. This box contained a collection of his fountain pens and 8-10 of his pipes (since then as my folks are winding up his belongings, I have received 2-3 packets and a large number of pipes, some in decent condition and some in unspeakable state). Abha immediately messaged me with pictures of these pipes and pens. I had been collecting and restoring (no major repairs, though) fountain pens since long and immediately recognized some of them as highly collectibles, however, pipes were a totally different ball game! I was inexperienced with no knowledge/ information regarding various brands/ pipe makers, shapes and materials. I knew nothing about the value of these pipes, nothing about pipe restorations, nothing about caring for them; I mean zero knowledge about collecting pipes. I smoked some real cheap Chinese pipes which were readily and unfortunately, the only ones, available in India and some inexpensive pipes from eBay India!!!!! Also regular pipe cleaning, pipe rotation, pipe cleaners and such things were unknown to me.

Thus, to know more about the REAL pipes, I embarked upon the journey of exploring finer nuances of pipe brands/ makers, their history and watching “How to videos” on packing a pipe, cleaning, repairing and caring for ones pipes. I found it extremely interesting and satisfying. It was while meandering through this confusing quagmire of pipe world that I came across rebornpipes.com website and eventually established contact with you, Mr Steve, who has since been my mentor, guide and GURU, making this journey a wonderful and satisfying experience.

Sir, there is one more thing that I need to thank you for and that is when you asked me to write a brief about my grandfather and his pipes, I realized how little I knew about him, in fact, knew nothing, as I was not even aware that he was a “pipeman” as no one in my family ever spoke about it being taboo subject and since he had quit a long time before I was even born!!!! This led me to ask the elders in my family, questions on the subject and came to know the above details. I cannot thank you enough for prodding me to get to know my grandfather and his pipes a lot better. Sir, these pipes of his, with your help and guidance, will remain with me forever in mint condition……

Thanks Paresh for this great descriptive take of your Grandfather. It really gives me a sense of the pipes that you have sent me and what they meant to him. It is obvious from the variety of pipes that you sent and the overall condition that he knew how to choose good quality pipes and obviously enjoyed smoking them throughout most of his life.

I removed the stem from the shank and started my work on the bowl itself. I cleaned up the reaming in the bowl with a Savinelli Fitsall Pipe Knife and took the slight remnant of cake back to the bare briar. I wanted to check out the condition of the interior of the bowl. The inside looked very good once it was cleaned off. There was no checking or cracking on the bowl walls. There was no sign of burn out inside.To remove the damage on the rim top and to minimize the damage to the inner edge of the rim I lightly topped the bowl on a topping board with 220 grit sandpaper. I carefully removed the damage without changing the shape of the bowl. I used a folded piece of 220 grit sandpaper to clean up the inside edge of the bowl. I was able to remove much of the damage to the edge with the sandpaper and smooth out the bevel.  I polished the rim top and bevel with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped it down with a damp cloth to remove the sanding dust and the scratches. I stained the rim with a Cherry stain pen to match the colour of the rest of the bowl and shank.I worked Before & After Restoration Balm deep into the briar to clean, enliven and protect it. I worked it into the finish with my fingertips. I worked it into the rim and shank end. I set it aside for a few minutes to let the balm work. I wiped it off and buffed it with a soft cloth to polish it. The briar really began to have a deep shine. I took some photos of the bowl at this point to mark the progress in the restoration. The grain on the bowl is really beginning to stand out and will only do so more as the pipe is waxed.  I polished the silver band with a jeweler’s cloth to remove the tarnish from the silver and give it a shine. It worked pretty well to bring it back to life. The second photo below shows the stamping on the left side.I set the bowl aside and worked on the stem. I cleaned the deep tooth marks on both sides of the stem with a cotton swab and alcohol and dried it off with a cotton pad. I filled in the tooth marks with clear super glue. I set it aside to cure and called it night.In the morning I sanded out the repairs with 220 grit sandpaper to blend them into the surface of the vulcanite. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit sanding pads and dry sanding with 3200-12000 grit pads. I wiped the stem down with Obsidian Oil after each sanding pad. I finished polishing the stem with Before & After Pipe Stem Polish both Fine and Extra Fine to remove the last of the scratches. I gave it a final coat of Obsidian Oil and set it aside to dry. With the stem polished I put it back on the pipe and lightly buffed the bowl and stem with Blue Diamond. I gave them both multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. I have six more of Paresh’s Grandfather’s pipes to finish and then I will pack them up and send across the sea to India where he can carry on the legacy. I know that he is looking forward to having them in hand and enjoying a bowl of his favourite tobacco in memory of his Grandfather. Thanks for walking through the restoration with me as I worked this pipe over.

 

Replacing a Broken Tenon on a Civic Select 14 Zulu


Blog by Steve Laug

I received a call from a local fellow who had picked up my phone number from a local pipe and cigar shop. He had just returned from a trip and the tenon on his little Civic Zulu had snapped off. As it was his only pipe he wondered if I would be willing to take on the job of repairing it. He had tried to glue it on with epoxy but it had not worked. The pipe was relatively new and half the bowl was not even darkened by smoking. There was raw briar on the bottom half of the bowl. The briar was dirty on the outside from being pocketed in his coat of backpack.  The stem was oxidized and had tooth chatter on both sides at the button. The oxidation is deep in the vulcanite. I told him I would take on the project. I took photos of the pipe before I started working on it.I found a Delrin tenon replacement in my box that would fit well once the diameter was reduced. We talked and he decided to get rid of the stinger to make it a better smoking pipe. The broken angle on the end of the stem would need to be sanded smooth and faced so that the new tenon would fit well. I took some photos of the pipe, stem, broken tenon and new tenon.In preparation for drilling out the stem for the new tenon I used a sharp knife to open and bevel the edges of the airway in the stem. I have found that doing this keeps the drill bit centred and straight in the airway.I used the Dremel and the sanding drum to reduce the diameter of the new tenon. I sanded it with 220 grit sandpaper to smooth out the tenon. I worked on it until the diameter was the same as the broken tenon and the fit in the mortise was snug.I started drilling the airway with a bit slightly larger than the diameter of the airway. I slowed the speed on the cordless drill to make sure it moved slowly and straight. I worked my way up to a bit that was the same diameter as the new tenon end, but not too large to compromise the strength of the stem.I removed some of the diameter on the threaded end of the tenon to get a proper fit in the stem. I cleaned up the inside of the newly drilled end of the stem with a needle file to smooth out the walls. When it was smooth I cleaned up the new tenon, applied glue to the end and pressed it into place in the stem.I sanded the tenon with 4000 grit wet/dry sandpaper to clean up the marks and scratches in the tenon. Once the glue had cured I put the stem on the shank of the pipe. As is usual with these repairs the alignment was not perfect but close. I sanded the shank/stem junction smooth to clean up the alignment. I took pictures of the newly fit stem. I cleaned out the mortise and the airway in the shank and stem with cotton swabs, pipe cleaners and alcohol. I worked on them until they were clean. Since the pipe was barely smoked it was a pretty simple clean up.I reamed out the debris in the bowl with a Savinelli Fitsall Pipe Knife. I wanted the bowl to be clean and smooth.I stained the area where I had sanded the shank with an oak stain pen to blend it into the rest of the shank. It is a bit streaky at this point in the process but that would blend together once I buffed and polished the pipe. I worked Before & After Restoration Balm deep into the briar to clean, enliven and protect it. I worked it into the finish with my fingertips. I worked it into the rim and shank end. I set it aside for a few minutes to let the balm work. I wiped it off and buffed it with a soft cloth to polish it. The briar really began to have a deep shine. I took some photos of the bowl at this point to mark the progress in the restoration. The grain on the bowl is really beginning to stand out and will only do so more as the pipe is waxed. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit sanding pads and dry sanding with 3200-12000 grit pads. I wiped the stem down with Obsidian Oil after each sanding pad. I finished polishing the stem with Before & After Pipe Stem Polish both Fine and Extra Fine to remove the last of the scratches. I gave it a final coat of Obsidian Oil and set it aside to dry. With the stem polished I put it back on the pipe and lightly buffed the bowl with Blue Diamond. I buffed the stem with a more aggressive buff of Blue Diamond. I gave the bowl and stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. I will call the pipeman soon so he can pick up his pipe and begin to enjoy it once more. He called several nights ago and said he had ordered some new tobacco and it had arrived. He was excited to try it out with his repaired pipe. Thanks for walking through the restoration with me as I worked this pipe over.

Restoring a Kaywoodie Hand Made Rusticated Rhodesian


Blog by Steve Laug

Last Fall I took a trip for work to Gainesville, Georgia in the US and during that time had a day free to do a bit of roaming. The friends I was staying with took us to a couple antique malls to have a bit of a pipe hunt. I found a few good pipes that I will be working on in the days ahead. This is the first of them – a Kaywoodie Hand Made Rhodesian. The stamping on the left side of the shank is faint but readable with a bright light and a lens. It reads Hand Made over Kaywoodie. On the right side of the shank it reads Imported Briar. The bowl had a light cake lining the walls and bottom while the rim top had a coating of lava that made the rim top look like it was rusticated or knocked about. The rim top is beveled slightly inward and was probably originally smooth. The carved worm trails pm the bowl sides and shank have angled slash marks across each of the grooves. The grooves on the bowl sides are more worn than those on the shank. There are twin rings around the bowl separating the cap from the bottom portion of the bowl. The finish was dirty and many of the grooves were filled in with dust and debris of the years. The stem had some nicks and scratches in the vulcanite and was lightly oxidized. There was also a spot on the top side near the shank where there must have been a logo insert that was lost many years ago and had been filled in with glue. There was light tooth chatter on both sides of the stem at the button but no deep tooth gouges. I took close up photos of the bowl, rim top and both sides of the stem to show the condition prior to cleaning. The buildup on the rim top is a combination of thick lava and damage to the surface of the briar. There appears to be some rustication on it but at this point I am not certain it is actually rusticated or just damaged.On the top side of the stem was a round spot that I think had originally held a Kaywoodie logo. It was missing and there was a slight divot in the stem. I filled it in with a clear super glue and set it aside to cure.I cleaned up the rim top with a Savinelli Fitsall Knife blade. I scraped the surface of the rim and also the inner edge of the bowl to smooth things out. Once the rim was cleaned off the damage to the surface of the rim was visible. It was rough to touch. I reamed the bowl with a PipNet pipe reamer starting with the second cutting head and finishing with the third head which was the close to the same size as the bowl itself. I reamed the cake back to smooth briar. I worked over the beveled rim top with a folded piece of 220 grit sandpaper to smooth out the rough surface and remove as much of the damage as possible.I worked Before & After Restoration Balm deep into the rusticated patterns of the briar to clean, enliven and protect it. I worked it into the rustications with my fingertips and with cotton swabs. I worked it into the rim and shank end. I set it aside for a few minutes to let the balm work. I wiped it off with a soft cloth and buffed it with a horsehair shoe brush to polish it. The briar really began to have a deep shine. I took some photos of the bowl at this point to mark the progress in the restoration. The grain on the bowl is really beginning to stand out and will only do so more as the pipe is waxed.  I wiped down the rim top and polished it with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the rim top down with a damp cloth after each sanding pad. I restained the rim top to match the contrasting stains on the rest of the bowl. I used a black Sharpie pen to colour in the grooves on the top of the rim to match the grooves around the bowl. When I had finished I like the final look of the pipe.I used a dental spatula to clean out the hard tars and oils on the walls of the mortise. It did not take too much work to remove the hard build up. I scrubbed out the shank after that using cotton swabs, pipe cleaners and isopropyl alcohol. I cleaned out the airway in the stem with pipe cleaners, cotton swabs and alcohol. The airway in the end of the tenon was slightly out of round because somewhere along the way the stinger had been removed and the airway damaged. I used a knife to bevel the edge of the airway in the tenon and then sanded it with a folded piece of sandpaper to smooth it out. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit sanding pads and dry sanding with 3200-12000 grit pads. I wiped the stem down with Obsidian Oil after each sanding pad. I finished polishing the stem with Before & After Pipe Stem Polish both Fine and Extra Fine to remove the last of the scratches. I gave it a final coat of Obsidian Oil and set it aside to dry. With the stem polished I put it back on the pipe and lightly buffed the bowl with Blue Diamond. I buffed the stem with a more aggressive buff of Blue Diamond. I gave the bowl multiple coats of Conservator’s Wax and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. I will be posting it on the rebornpipes store very soon. It should make a nice addition to your pipe rack if you have been looking for a reasonably priced older Kaywoodie Hand Made Rhodesian carved in an almost classic Custombilt style. It should be a great smoking pipe with a good hand feel. The dimensions are Length: 5 3/4 inches, Height: 1 1/2 inches, Outside diameter of the bowl: 1 3/4 inches, Chamber diameter: 7/8 inches. Thanks for walking through the restoration with me as I worked this pipe over.

 

Restemming and Restoring a Straight Custombilt Rhodesian


Blog by Steve Laug

Mike, reader of rebornpipes contacted me about fixing two of his pipes. Probably over a month ago he emailed me. He packed the pipes up and sent them to me. The second one was a Custombilt Rhodesian or probably some would call it a Bulldog I have already repaired and blogged about the pear wood pipe (https://rebornpipes.com/2018/04/06/putting-humpty-dumpty-back-together-again/). The second pipe needed a new stem and a thorough cleaning and restoration. The broken stem looked to be a replacement as the fit to the shank was not perfect and the diameter of the shank and the stem were slightly different. The tenon was also short and did not extend the full length of the mortise like I have come to expect on Custombilt pipes. The inside of the bowl had already been reamed and cleaned when I got it. The top of the rim had a slight lava build up and the inner and edges were out of round. The inside and the outside of the bowl were very dirty. There was a lot of dust and grime in the rustication of the bowl and shank as well as in the twin rings around the cap.  I would soon find out why it was not cleaned. I took a close up photo of the rim top to show the damage to the top surface and the inner edge of the bowl. You can see that the top is rough from knocking the pipe out against a hard surface and the inner edge looks to have been damaged by reaming with a knife. I also took photos of the stem to show the large chunk that was missing near the button. Notice also the fit of the stem to the shank. I went through my can of stems to see if I could find a stem that would fit the shank better. I also did a bit of hunting online and found that often the Custombilt Bulldog had a saddle stem rather than a taper stem. The next stem had a tenon that was the correct length. It was slightly shorter than the broken stem but it would work well on the shank of the pipe.I put the new stem on the shank and took pictures to evaluate the new look. I also sent copies of the photos to Mike to see what he thought. I received and email reply from him that he liked the new look of the pipe so I continued with the fit of the stem. The fit of the stem to the shank was far better than the previous one. Since the shank was not round I would need to work on the shank to round out the two sides to match the stem. The next two photos show that the stem fits well on the top and the bottom of the shank but that both sides are wider than the diameter of the stem (slightly better than the previous stem).I used a folded piece of 220 grit sandpaper to sand down the sides of the shank to match the stem. I worked on it to make it round rather than the slightly off centred broad oval that it was when I started. I sanded the fit against the shank with 400 grit wet/dry sandpaper to smooth out the transition between the stem and shank and remove the scratching in the briar. I cleaned out the interior of the mortise and shank with a dental pick to remove the buildup of tars and oils that were built up in front of where the replacement stem tenon had ended. I cleaned it out with alcohol, cotton swabs and pipe cleaners to remove all of the grime. Once the cleaners and cotton swabs came out clean I was finished with the cleanup. I did the same with the airway in the stem until it too was clean. I used a dental pick to clean around the inside of the slot in the button. I topped the bowl with 220 grit sandpaper on a topping board to remove the damage to the rim top and remove the damage to the inner edge of the rim. I removed very little to smooth out the rim. I also used a folded piece of 220 grit sandpaper to smooth out the inside edge of the rim and remove the damage. I gave the edge a slight bevel to smooth out the edge. I polished the rim top and the reshaped shank end with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped down the surfaces after each pad with a damp cloth. After the final 12000 grit pad I gave it a final wipe before I continued with the restoration work. I used a combination of three stain pens – Cherry, Maple and Walnut to stain the sanded areas of the bowl. I used them on the rim top and around the end of the shank. The three together matched the colour on the rest of the bowl. I worked Before & After Restoration Balm deep into the rusticated patterns of the briar to clean, enliven and protect it. I worked it into the rustications with my fingertips and with cotton swabs. I worked it into the rim and restained shank end. I set it aside for a few minutes to let the balm work. I wiped it off with a soft cloth and buffed it with a horsehair shoe brush to polish it. The briar really began to have a deep shine. I took some photos of the bowl at this point to mark the progress in the restoration. The grain on the bowl is really beginning to stand out and will only do so more as the pipe is waxed.  I sanded the stem surface with 220 grit sandpaper to remove the tooth marks and chatter on both sides of the stem near the button. I also sanded out the deep scratches in the surface of the stem. I followed up by sanding the stem again with 400 grit wet/dry sandpaper to remove the scratches left behind by the 220 grit sandpaper. I polished stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I polished it with Before & After Pipe Stem Polish, both Fine and Extra Fine. I gave it a final coat of Obsidian Oil and set it aside to dry. I waxed the bowl and shank with multiple coats of Conservator’s Wax. I buffed the stem with carnauba wax. I buffed bowl and stem with a clean buffing wheel to raise a shine. The photos below show the finished pipe. It is a great looking pipe. I love the old Custombilt shapes and the look and feel of them in hand. This one is a beauty that looks great with its new stem. Now that I have finished the second of Mike’s pipes I will soon be packing them up and sending them on their way back to New York where I am sure he is waiting to fire them up and enjoy them once again. Thanks for looking.