Tag Archives: removing tooth marks

Refurbishing a Pipe for a New Pipe Smoker – A Straight Grain Apple


This past weekend I was in Lethbridge, Alberta as the speaker at a retreat for a friend of mine. As usual I took along my pipe and some tobacco and planned to sit on his front porch and enjoy a few bowls during the course of the weekend. We were sitting one night in his living room enjoying good conversation and a pint when he commented that he had been thinking of smoking a pipe. He wanted to know if I would teach him the ropes. Of course I agreed and the next afternoon we visited a couple of antique shops in search of a pipe for him. My experience in helping a newbie start is to find a seasoned pipe that is in good shape and use it to introduce the art of pipe smoking. The seasoned or estate pipe is already broken in and if it has been cared for is not too difficult to clean up and restore. We found just the pipe at the third shop we visited. It is a nice apple shaped pipe that was in fairly decent shape. He paid the $9 price on the pipe and we took it home.

I asked him for some isopropyl alcohol, some cotton swabs, cotton makeup pads, and a sharp knife. I had some pipe cleaners with me so that we could field dress the pipe and clean it enough that he could smoke a bowl with me. The pipe had a slight burn on the front right of the bowl toward the bottom from having laid it in an ashtray and having it come in contact with a cigarette. The rim was caked and dirty with buildup but undamaged. The bowl was caked and had some burnt tobacco in it. The stem was lightly oxidized and there was light tooth chatter near the button. There was a stinger apparatus in the tenon of the stem. The stamping on the pipe was on the left side and read Straight Grain over Imported Briar. There was no other stamping on the pipe.

I carefully reamed the bowl with the pocket knife to remove a large portion of the cake. I scrubbed the top of the rim with the cotton pads and saliva until I removed the buildup on the rim. I cleaned out the inside of the shank with the pipe cleaners and the cotton swabs and isopropyl alcohol. I removed the stinger, threw it away and scrubbed the exterior and the interior of the stem to make it ready for him to smoke. Once finished we loaded a bowl of tobacco – a light English blend and headed to his front porch to have a bowl. It took some work to get the hang of lighting and keeping the bowl lit but it worked well after several tries. We enjoyed the visit and the smoke and then headed back inside.

When I headed back to Vancouver I took the pipe with me to give it a more thorough cleaning and polish. The photos below show the pipe when I put it on the work table to give it a thorough work over.
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The next photo shows the cigarette burn mark on the bowl. It was not too deep and did not char the wood but it was deep enough that it could not be sanded out without damaging the shape of the bowl.
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I sanded the burn mark and the rim to clean up the burn on the front inner edge. I used 220 grit sandpaper to start with and followed that with a medium grit sanding sponge.
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I wiped the bowl down with acetone on cotton pads to remove the finish from the bowl and to prepare it for new staining.
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The slot in the stem was tight and hard to get a pipe cleaner to pass through easily so I decided to open the slot open with needle files. I shaped it and opened it and then sanded it with a folded piece of 220 grit sandpaper.
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I reamed the bowl and cleaned out the shank with isopropyl alcohol and then used pipe cleaners. I used the drill bit in the KleenReem pipe reamer to open up the airway into the bowl from the shank. The tars had clogged the airway so the drill bit opened it and cleaned up the buildup on the sides of the airway.
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I decided to do a cotton boll and alcohol soak on the bowl. I stuffed the bowl with cotton and used an ear syringe to fill it with Everclear. I set the bowl in an old ice cube tray to let it soak while I was at work. The alcohol leaches out the tars in the bowl into the cotton and leaves the pipe fresh inside.
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It sat in the tray for about 10 hours soaking. The cotton boll was soaked and brown coloured from the tars that leached out of the bowl.
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I took the cotton out of the bowl and then lit the alcohol remaining in the bowl with a lighter. It quickly burned the alcohol out and left the bowl dry. I used a folded piece of sandpaper to work on the inner edge of the rim to remove the burned spot on the front inner edge. I also used a PipNet reamer to remove the remaining cake that I had missed earlier. I wiped the bowl down a final time with acetone on cotton pads to remove the grit and grime that came out with the cleaning of the bowl.
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I stained the bowl with an oxblood stain as an undercoat. I applied it and then flamed it. I hand buffed the bowl once the stain was dry.
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For the second coat of stain I used a dark brown aniline stain thinned 2:1 with isopropyl alcohol. I hand buffed the bowl with a soft cloth and then took the pipe to the buffer and buffed it with White Diamond.
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Once the staining of the pipe was finished I worked on the stem with my usual array of micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. I rubbed the stem down with Obsidian Oil and let it dry.
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I took the pipe to the buffer and buffed it with White Diamond and then gave it multiple coats of carnauba wax. I finished by buffing it with a clean flannel buffing pad. The pictures below show the finished pipe. It is ready to send back to my buddy in Lethbridge. I think I will put a few samples of tobacco in the package with the “new pipe”. I think he will enjoy the improved version of his pipe.
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Restoring a Larry Roush Bent Billiard


My friend Dave has a real knack for acquiring some very interesting pipes and occasionally they make their way to my workbench for cleaning. Dave posted this one on the Brothers of Briar forum and I was immediately drawn to it. In the sellers pictures, it looked in great shape, but when Dave had it in had there was some ghosting and it needed a general clean up – that was my good fortune!

At a casual glance, this Grade 7 Carved pipe didn’t impress me, but as I started to work on the various areas, the craftsmanship was really apparent. The pipe had a pretty heavy cake, the stem was bit faded and curiously it has a small dent on the side and a scratch on the other side. The stem had a small tooth indention on the top and bottom of the stem. These were very shallow and I knew they would be challenging to remove completely.

I managed to lose my “Before” photos, but the seller supplied these to Dave.

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The good news for Dave was that someone really loved this pipe!

I reamed the heavy cake from the pipe and then used the retort, as Dave had mentioned it had heavy ghosting. To be completely sure the ghosting was removed, I also soaked the bowl with alcohol and sea salt. I was pretty confident that I had removed the ghosting, but only a smoke would determine my ultimate success. The more I handled the “carved” bowl, the more it grew on me.

The pipe had a beautiful silver ring that was stamped “Roush” and “Sterling”. I love slim stem rings and think this is a lovely aspect to the pipe. The shank/stem junction was polished and even chamfered a bit. The pipe had what appeared to be a Delrin tenon which was nicely finished as well.

The small side dent and scratch on the vulcanite stem took some 800 grit wet paper to remove. The stem was then polished with 2000 grit paper and then 8000 and 12000 grit micromesh paper. I was able to diminish the two teeth dents, but not completely remove them. I tried to cover them with the black Stew-Mac Superglue, but they were to shallow for it to adhere well.

I polished the bowl top with some White Diamond and then several coats of Carnuba wax. I waxed the bowl by hand with some Halycon wax and an old tooth brush. I used some metal polish the brighten the sterling silver ring.

I sent the finished pipe back to Dave and he reports that I was successful in removing the ghosts. Larry Roush pipes command premium prices and after examining one quite closely, I came away very impressed with his work.

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Topping and Refinishing an Evident Super Billiard


This is yet another of the pipes from the lot of Vancouver Pipe Club pipes that I have been working on. This is not a brand that I have ever heard of and I cannot find any information on the web regarding it. If anyone reading this has any information on the brand please leave a comment and give us a few clues. The pipe is stamped on the left side of the shank Evident in script over Super in block print. On the right side of the shank it is stamped Old Briar. On the underside of the shank next to the stem it is stamped 760. The finish was covered with the standard varnish and the bowl coated with the black rubberized bowl coating. The rim was in very rough shape – the inner bevel was in good shape with minor nicks to it but the outer edge of the bowl had been hammered all around the top. There was also spillage from the bowl coating on the side of the bowl on the back and right side. The stem was clean other than some very minimal tooth chatter near the button. It seems to have a light stamp on the left side – the letters J.T.
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I took some close up photos of the rim and edges of the bowl before and during the time I was topping it to give a clear picture of the damage that had been done to this pipe. The first photo below is a close up of the rim. It was an absolute mess and the edges of the bowl was hammered and broken.
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I set up my topping board and sandpaper and began the process of topping the bowl. I took some photos after I first started to show clearly the edge damage.
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I topped the bowl until the majority of the rim damage was gone. I then used a folded piece of sandpaper to re-bevel the inner edge of the rim. I used a sanding block to smooth out the rough edges that remained after topping the bowl. I decided that if I were to top the bowl to totally remove all of the damage it would change the profile too dramatically so I took the majority of the damage down and then lightly rounded the outer edge of the bowl with the sanding block.
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I wiped the bowl down with acetone on cotton pads to remove the varnish, bowl coating spillage and old stain. I reamed the pipe with the PipNet reamer to remove the black bowl coating and cleaned up the inside of the bowl with some Everclear.
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As mentioned before I have been using a MinWax Medium Walnut stain as it is quick and easy to use on these pipes that I am working through for the club. It does a great job, the colour matches the old original stain quite well and it is a simple application – rub on and off. Each successive coat adds depth and richness to the final colour.
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I sanded the tooth chatter on the stem to remove it and sanded it with micromesh sanding pads to polish the stem. I took the pipe to the buffer and buffed the bowl and stem with red Tripoli and then White Diamond. Once I had finished I rubbed the stem down with Obsidian Oil and rubbed it into the vulcanite. I buffed the stem and bowl one last time with White Diamond and then gave it multiple coats of carnauba wax. I finished with a soft flannel buff on the wheel. The finished pipe is shown in the photos below. It is ready to join the other finished pipes in the box of pipes for the Pipe Club. I look forward to seeing what they do with the lot.
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Cleaning up a Partner Deluxe Fine Briar Lumberman 129


Blog by Steve Laug

The next little pipe that I reworked for Vancouver Pipe Club donation of pipes is a nice lumberman. It is stamped on the left side of the shank Partner over De Luxe and on the right side it is stamped Fine Briar over 129. Further research has led me to information that this pipe was made by Savinelli. The shape number matches the number for a pipe shaped like this one. The finish was spotty with light and dark areas around the bowl and shank. The top of the rim had damage on the flat surface and burn marks all the way around the outer and inner edge of the bowl. The outer edge was rough to the touch. The grain was a nice combination of birdseye and cross grain. There were two repaired fills on the top of the shank. The stem had one tooth mark on the underside of the stem and there was tooth chatter on the top side of the stem.
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The first photo below is a close up of the rim to show the damage to the surface of the rim and the inner and outer edges. The second photo below shows the burn marks around the outer edge of the bowl.
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I topped the bowl using the method I have written about previously to remove the damage to the rim surface and edges. I used a folded piece of sandpaper to bevel the inner edge of the bowl and smooth out the damage and minimize it in the bowl.
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I wiped the bowl down with acetone on cotton pads until I had removed the varnish coat and the stain as much as possible. It always makes matching the freshly topped rim with the rest of the pipe if the briar is as neutral as possible.
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The tooth mark on the bottom of the stem and the tooth chatter on the top of the stem needed to be sanded. The first photo below shows the damage on the bottom of the stem next to the button. I sanded both surfaces with 220 grit sandpaper and then with a medium grit sanding sponge until the tooth chatter was gone and the tooth mark was minimized.
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I continued to sand the stem with my usual array of micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads.
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I rubbed the stem down with Obsidian Oil and then buffed the stem with White Diamond. I took the pipe back to the work table and restained the bowl and shank with MinWax Medium Walnut stain to bring life back to the briar. I stained the light areas on the rim and at the shank stem junction multiple times until they matched the rest of the pipe.
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I buffed the pipe and stem with White Diamond a final time to remove any remaining scratch marks and then gave the pipe multiple coats of carnauba wax to protect and give it a shine. The finished pipe is shown below. It joins the others I have refurbished for the Vancouver Pipe Club box of donated pipes.
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Reworking a Poorly Done Topping Job on a Bulldog of Unknown Make


This poor old bulldog came in the pipes that were donated to the Vancouver Pipe Club and I decided to work on it and see if I could repair some of the damage that had been done when someone tried to top it in the past. The rim looked as if whoever topped it tried to do it by hand and not on a flat board. Because of that the surface of the rim was wavy with high and low spots and the outer edge was lower than the inner edge in several places. The top was also at a slight angle as the sanding had not been done on a flat surface.

The first two photos below show the damage to the rim from the side profile. Note the wavy surface of the rim. The third photo shows some damage on the underside of the stem next to the button and the fourth photo shows the rim from the top view. In that photo the bowl appears to be seriously out of round and the front edge seems thinner than the rest of the bowl. This is a bit of an illusion due to the poorly executed sanding on the rim. The way the bowl had been sanded left the front of the bowl lower than the back of the bowl thus creating the appearance of a thin wall. The stamping on it had been buffed out on the left side of the shank and on the right side I could still see very faintly London England over 403S. I am uncertain of the maker. I checked the Comoy’s shape number chart, the GBD and the Orlik shape number charts and there is no such number. Perhaps other may have some idea of the maker.
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I took a two close up photos of the top of the rim to show the damage more clearly. There was also significant burn damage to the front inner edge of the rim. Fortunately this damage was only surface and a retopping would take care of most of it.
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I also took a close up photo of the end of the stem next to the button to show the tooth marks on the underside next to the button.
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I set up my topping board and sandpaper to work on the rim and repair the damage. It took care to keep the high point of the bowl flat against the surface of the paper and sand until the rim flattened out. This took more time than usual as I had to continually check to see if the rounded spots, low dips and angle sanding of the rim surface were being removed. I also wanted to remove the burn damage as much as possible. The next five photos show the process and the results of the sanding. The profile views show the repair of the outer edge to a flat straight surface with a sharp edge. The top view shows the more even distribution of the thickness of the wall and the removed burned area on the front of the bowl.
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I wiped the bowl down with acetone on cotton pads to remove the varnish and the remaining finish on the bowl so that it would be easier to match the colour of the bowl and the newly topped rim.
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I sanded the rim with a fine grit sandpaper and wet sanded with a 1500 grit micromesh sanding pad to remove scratches and prepare the rim for staining. I stained the bowl and rim with MinWax Medium Walnut Stain and rubbed it on to the pipe and rubbed it off until I had achieved the colour and coverage that I wanted.
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I sanded the damaged areas on the topside and the underside of the stem near the button to remove the tooth marks. I started with 220 grit sandpaper and then a medium grit sanding sponge to repair the tooth damage.
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The mark on the underside was deep and once I had sanded and cleaned it I put a drop of super glue on it to build up the divot. Once it was dry I sanded it again with 220 grit sandpaper and the sanding sponge to blend it into the surface of the stem.
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I used my usual array of micromesh sanding pads to polish the stem repair – wet sanding with 1500-2400 grit sanding pads and then dry sanding with 3200-12,000 grit pads. I buffed the stem with red Tripoli and White Diamond and then rubbed it down with Obsidian Oil. When it was dry I rubbed the stem down and reinserted it in the pipe.
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I buffed the pipe and stem with White Diamond and then gave it multiple coats of carnauba wax. I finished the buffing with a clean flannel buff to give it a shine. The finished pipe is pictured below. It is ready to go back to the Pipe Club and will make someone a nice pipe.
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Comoy’s St. James Shape 62 Restored


This oddly shaped Comoy’s came to me in a lot that was donated years ago to the Vancouver Pipe Club. It has been sitting for a long time needing a bit of care to bring it back to life before going to the Club to be sold or given away. It is stamped on the top of the shank, St. James in an arc over London Made in a straight line. On the underside of the shank it is stamped Made in England by Comoy’s followed by 62. The finish was rough on this one; the top of the rim had been beaten against something hard and had damaged the outer edge to the point that it was no longer sharp. The inner edge of the rim was not too bad but the bowl had been coated with a black rubbery bowl coating that was grim. There was one rather large fill on the right side of the bowl near the shank/bowl junction. The stem had some oxidation next to the button and some small tooth chatter there as well. The stem also had one silver bar inset in the vulcanite on the left side. It is not a logo that I have come to associate with Comoy’s but rather with Savinelli. I am not certain the stem is original. Perhaps someone here can shed some light on the stem logo and this particular line of Made in England by Comoy’s Pipes.
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I decided to top the bowl and try to repair the outer rim damage. It was truly a mess. In the next photos you will see the set up for topping and also several photos of the bowl rim as I began to sand it out. The sanding dust stuck to the bowl coating.
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When I finally got the topping done to the point where the rim was more smooth and crisp I also sanded the outer edge to minimize some of the deeper chips and rough areas that I left because I did not want to top too much of the bowl. I then cleaned out the bowl and the shank and wiped the bowl down with acetone on cotton pads to remove the varnish coat that had been put on the bowl. I reamed out the bowl coating with a PipNet reamer as I wanted to remove the sticky black substance and wanted to see what the walls of the bowl looked like underneath the ooze.
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I sanded the bowl and rim with a medium grit sanding sponge and then with a 1500 grit micromesh sanding pad to remove the scratching that was present under the finish and that left behind by the sanding sponge. I wiped it down a final time with acetone on a cotton pad to clean and prepare it for restaining.
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I used a black permanent marker to bring grain lines into the fill area and minimize the way it stood out. In the second photo you can see the effect of the marker and stain on the fill near the bowl/shank junction. Previously it had stood out and now it was muted. I restained the bowl with MinWax Medium Walnut stain. I rubbed it on with a cotton pad and wiped it off with a cloth and repeated the process until the stain had given the bowl a good coverage. I sanded the oxidation and tooth marks near the button on the top and the bottom of the stem with the medium grit sanding sponge.
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I took the next photo to show the improvement to the damaged rim and the clean edges that were now present. The stain did a great job in bringing out the grain on the rim. It follows the pattern of the grain on the shank.
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I buffed the stem with red Tripoli and then sanded it with my usual array of micromesh sanding pads – wet sanding with 1200-2400 grit pads and dry sanding with 3200-12,000 grit pads. I buffed the stem with White Diamond and rubbed in a coating of Obsidian Oil to protect against further oxidation.
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I buffed the pipe with White Diamond and then gave it multiple coats of carnauba wax. I finished by buffing it with a soft flannel buff. The finished pipe is shown below. Soon it will go the Pipe Club for their benefit.
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Reworked Comoy’s The Guildhall London Pipe Stack – Shape 345


Blog by Steve Laug

The pipe is stamped The in script over Guildhall over London Pipe on the left side of the shank and number 345 near the bowl on the right side of the shank and Made in London in a circle over England. This is the third of the pipes from the box my daughters found for me. The first two were the Orlik’s that I wrote about earlier. This one was in better condition than the other two. The top was beat up with outer and inner rim damage and also the same varnish coat over the uncleaned rim and the bowl and shank. The stem was original and has the three silver bars on the left side as expected in the Guildhall series. There were tooth dents that had been buffed out and left the stem with waves around the remaining marks. The grain was quite nice on this one – lots of cross grain and birdseye but it was obscured by the finish coat. The interior was filthy as were the others. In the side photos below the finish looks pretty good but the grain could stand out more clearly.
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I took the next photo to show the damage on the rim. The inner edge was rough and the outer edge was also rough. There was tar build up under the varnish coat that had not been cleaned off before varnishing. The bowl was also coated with a black bowl coating.
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I sanded the top and bottom side of the stem with 20 grit sandpaper to smooth out the ripples in the vulcanite and remove the remainder of the tooth marks. Once I had them removed I worked on the bowl.
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I topped the bowl on the sandpaper and flat board as is my usual method. I took off enough briar to make the top smooth and the outer edge sharp as well. I sanded the inner edge with a folded piece of sandpaper to smooth out the damage there as well. The next two photos show the topping process and the sanding of the inner edge.
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The interior of the shank and stem were filthy and needed a lot of work with Everclear, pipe cleaners and cotton swabs. The photo below shows the first lot that was used but by the time I was finished cleaning the shank I had used about twice that number.
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I wiped down the surface of the bowl with acetone on cotton pads to remove the varnish coat and the finish. I wanted to remove as much of it as possible so that when I restained the rim it would be easier to match.
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I sanded the stem with a medium grit sanding sponge and then with my usual array of micromesh sanding pads. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12,000 grit pads. I buffed the stem in between the wet sanding and the dry sanding with red Tripoli because I wanted to see what I had to work with and if I had removed the rippling on the vulcanite. I had so I went on to the dry sanding. When I had finished I buffed the stem with White Diamond and then rubbed it down with Obsidian Oil and put it aside to dry.
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I stained the bowl with MinWax Medium Walnut stain. I applied it with a cotton pad and rubbed it off with a cotton cloth. I repeated the process until I had the coverage that I wanted and the rim and bowl matched.
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I reinserted the stem in the shank and took the pipe to the buffing wheel for a buff with White Diamond. I gave both the bowl and the stem multiple coats of carnauba wax and polished it with a soft flannel buff. The reworked Comoy’s Guildhall Stack is shown in the photos below ready and clean for its inaugural smoke.
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Reworking an Orlik De Luxe L23 Billiard


Blog by Steve Laug

This is the second pipe from box of English pipes that my daughters found when cleaning out our storage room under the front porch (interior room). It is stamped Orlik De Luxe over Made in England on the left side of the shank and L23 on the right side of the shank. It looked as if it had been refurbished by the same gent who did the Orlik Canadian I reworked. This one also had a varnish coat on the bowl that made it shiny. Underneath the varnish the finish was spotty. The outer and inner edge of the rim was damaged and there were deep grooves on the surface of the rim. The tarry buildup had not been totally removed before the finish coat of varnish was put in place. The inside of the bowl had been painted with a bowl coating that was black. The stem appears to be a replacement but it was better craftsmanship than the previous one. The stem itself was clean but had scratches. The interior of the pipe and stem were filthy.

I have little experience with Orlik pipes so the numbering system was a mystery to me. I did a bit of research and found out that the shape numbers remain consistent throughout the various lines of Orlik pipes. The only difference is found in the letter that precedes the number. In the case of the two pipes that I have now worked on each had the letter “L” before the shape number. The letter signifies the line of pipes within the Orlik family that is in hand. The L stands for the Orlik De Luxe line. I have included the chart below that gives the various lines of Orlik pipes. I have also included the shape chart for Large Billiards that shows the L23. The one I have is similar to the one in the picture though I am certain that mine has a replacement stem as it has a different taper to the stem.
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The first three photos below show what the pipe looked like when I brought it to the work table. The issues that I noted above are clearly visible from these photos. The stamping on the pipe is faint but readable on the left side. The number stamp on the right side is in better condition.
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In the photo above the tars that were left on the rim before the varnish are visible by my thumb and also my forefinger. The bowl would need to be topped. I have included the next two close-up photos of the rim to show the condition it was in when I started the rework of this pipe and to explain why I was going to top the bowl. The inner edge of the rim had significant damage and showed signs of being hit against something to empty the bowl. The outer edge had similar damage and was badly pitted on the back and the front of the bowl.
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I set up the sandpaper on the flat board that I use for topping and topped the bowl until the rim and the edges were once again sharp and clean. I did not have to remove very much of the briar but what I removed took off the damaged outer edges of the rim and reduced the appearance of damage to the inner edge. I sanded around the inner edge with a folded piece of sandpaper to smooth out the inside. The newly topped bowl is visible in the second photo below.
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I used a lot of pipe cleaners and cotton swabs to remove the black tars and oils that had not been cleaned out for quite a while. This is only the second pipe that I have cleaned up that came from this chap and I have to say I am not impressed at this point. These were sold in a shop as estates that had been refurbished and were ready to smoke. I wiped down the bowl with acetone on cotton pads to remove the varnish coat before I restained the bowl. I used a black permanent marker to carry the grain lines through the two fills on the left side of the bowl. The briar was actually quite nice under the varnish coat.
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I wiped the bowl down a final time with acetone and then gave it a coat of MinWax Medium Walnut stain. I rubbed it into the bowl and then wiped it off with a soft cotton towel. It really brought the grain to life on this old pipe.
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The stem had scratches from the sandpaper that had been used on it previously and a slight bit of tooth chatter near the button that had been buffed over. I sanded it with a medium grit sanding sponge and then with the usual array of micromesh sanding pads – wet sanding with the 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. I took the pipe and stem to the buffer and buffed the entirety with White Diamond, being careful around the faint stamping on the left side of the shank. I rubbed the stem down with Obsidian Oil and hand buffed it when it was dry.
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I buffed the finished pipe with White Diamond and then gave it multiple coats of carnauba wax. I finished buffing with a clean flannel buff to give the pipe a shine. The photos below show the reworked pipe, cleaned and ready for its inaugural bowl.
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A GBD “Dublinish” Poker Brought Back to Life


Blog by Steve Laug

The fourth pipe I have refurbished from the lot I just picked up is an oval shanked “Dublinish” Poker that has a GBD on the brass stem roundel. It is stamped on top of the shank with GBD in an oval over New Standard in script. On the underside of the shank it is stamped London England over 9558. I looked up the shape number on the GBD shape site and was unable to find a listing for a pipe of this shape. I looked other places on the web and did not find this shape either listed or pictured. It is certainly not a shape that I have seen for the years that I have been working on pipes and collecting GBD pipes.
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The picture below shows the state of the bowl when I brought it to the work table. It had a thick and crumbly carbon cake and carbon and tar build up on the concave surface of the rim. The front of the outer edge had burn marks from repeated lighting. The GBD roundel on the stem was badly oxidized and looked to be corroded. The stem was badly oxidized and on the bottom had a large hole where the previous owner had bitten through the stem.
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The picture below shows the size of the bite through and gives a pretty clear picture why I chose not to patch the stem but rather to cut the bite through off and rework the stem and button.
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I cut off the end of the stem with a Dremel and sanding drum attachment. I cut it back to the place behind the bite mark that was solid and undamaged. The next four photos show the pipe with the damaged portion of the stem removed and a straight cut made across the end of the stem.
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I took it back to the work table and reamed the bowl with a PipNet reamer. I used three of the cutting heads from the smallest up to remove the cake and clear out the debris in the bowl. I wanted to remove the cake to assess the soundness of the rim and the bowl of the pipe. I scrubbed the rim down with saliva and cotton pads. It took a lot of elbow grease to finally get the rim clean of the buildup and tars. In the photo below the burn mark on the front of the bowl is visible.
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I used files, a wood rasp and needle files to cut the line on the button across the top and the bottom of the stem. I trimmed the thickness of the stem tapering toward the shank with the needle files. I wanted to thin down the stem and taper is more smoothly into the new button making for an even transition from the saddle to the edge of the button.
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I used the needle files to open the end of the button and shape it into and oval and a funnel into the airway. I wanted a good open airway that would easily take a pipe cleaner.
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After working with the files I sanded the stem with 220 grit sandpaper to remove the oxidation and to continue to shape the stem into a smooth taper from the saddle to the button.
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I sanded the end of the button to angle it back toward the slot and to smooth it out and shape it. I also used the needle files to clean up the straight edge of the button.
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Once I had the taper and the angles correct I sanded the stem with a medium grit sanding sponge to remove the scratches from the sandpaper.
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When the stem was finished in terms of shaping I moved on to work on the bowl. I wanted to stain the rim and the edges of the bowl where the burn marks were. I used a red mahogany Minwax stain and rubbed it into the rim and gave the entire pipe a stain coat. Once I had wiped that off with a clean towel I gave it a second coat of medium walnut stain to blend it in even more with the rest of the bowl. I buffed it with White Diamond to polish it and give it a shine.
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I sanded the stem with my regular regimen of micromesh sanding pads – wet sanding with the 1500-2400 grit pads and dry sanding with the 3200-12,000 grit pads. I rubbed in a coat of Obsidian Oil and when it had dried took the stem to the buffer and buffed it with White Diamond to give it a shine.
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I buffed the entire pipe with White Diamond and then multiple coats of carnauba wax. I finished by buffing the bowl and stem with a clean buff with soft flannel to bring out a high shine. The finished pipe is shown below in the pictures. The shortened stem came out looking very good and the reduced length does not detract from the look of the pipe as a whole.
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Restoring a Comoy’s Tradition Shape 225 Bent Dublin


Blog by Steve Laug

The second Comoy’s I picked up on the recent hunt was a beautifully shaped 225 Tradition. It is a shape that I love for its graceful flow and bend. The stamping on it was weak but visible under a lens. The left side of the shank was stamped Comoy’s over Tradition and the right side was stamped 225. I looked up the shape on Chris Keene’s Pipe Pages and found this page on a 1960’s catalogue http://pipepages.com/64com19s.htm . It is the 225 shape at the bottom of the page.
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When I picked it up the pipe the stain on the briar was slightly faded. The stamping was weak. On the side where Comoy’s Tradition was stamped it is very faint, though still visible with light. On the side of the shank where the shape number was stamped the 2 and the 5 are clear and the middle 2 is very light. The bowl was caked and the rim was caked with tars and carbon build up. The inner bevel was clean and undamaged though dirty with tars and the outer edge was also very clean. The exterior of the pipe had no dents of dings. The stem was a replacement and was missing the usual step down tenon that I have come to expect and the existing tenon was shorter than normal. The stem itself was oxidized and had a large bite through on the underside. Of the six pipes (GBD and Comoy’s) that I picked up all but the little bulldog have the same issue.
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The photo below shows a closer look at the bite through on the underside of the stem. It’s size, the length of the stem and the fact that it was an obvious replacement stem made my decision of whether to try to repair the hole or to cut the stem back quite easy to make.
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I used a Dremel and sanding drum to cut the stem back to solid vulcanite and remove the damaged spot and the button. This would necessitate recutting and shaping a new button on the stem as well as reshaping the slot in the button.
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After cutting it off I took it back to the worktable to prepare it for the new button. I wiped the stem down to remove the dust from cutting and to clean the surface so that I could get a good clean line on the button.
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I used files, a wood rasp and various needle files to cut an edge for the new button on both the top and the bottom sides of the stem. I also used the files to cut back the stem on the slope before the new button on both sides of the stem. The stem needed to be thinned down from the button forward to the shank for more comfort in the mouth and to keep the graceful lines of the shape intact. I used the needle files to carve back the stem thickness and smooth out the lines so that the button did not look choked and pinched at the line. Once I had a clean slope on the stem previous to the button I sanded it with 220 grit sandpaper to further highlight the angles of the button.
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I sanded the end of the new button to give it a slope toward the slot and to remove the sharp edge look of the new cut. I opened up the button to give it a funnelled shape to the airway and also made it oval. The side profile photos give a clear look at the stem and the angle of the stem previous to the new button.
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I reamed the bowl with a PipNet reamer to get rid of the cake and to clear away the debris from the inner edge of the bowl. I cleaned the rim with saliva on a cotton pad and scrubbed until I had removed the tars and buildup from both the top and the inner bevel of the rim.
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I sanded the stem to further define the button and shape it using 220 grit sandpaper and a medium grit sanding sponge. When I was happy with the overall shape of the stem, I sanded its entirety to remove the oxidation. I finished sanding it with my usual regimen of micromesh sanding pads. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12,000 grit pads.
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When I had finished sanding with the final grits of pads I put the stem in the shank and buffed it with red Tripoli to remove some of the scratches that still remained on the underside of the stem near the button and then buffed the whole stem with White Diamond. I lightly buffed the pipe as well before taking it back to the worktable to give it a top coat of red mahogany Minwax stain. I rubbed the stain on the bowl to bring back some of the reddish colour that I have found in my other Tradition pipes and used them to match the colour on this pipe.
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I rubbed the stem down with Obsidian Oil to preserve the vulcanite. And when the stain was dry I gave it a light buff with White Diamond. I finished by giving the entire pipe multiple coats of carnauba wax to preserve and give it a shine. The finished pipe is picture below. It is cleaned and ready to continue a life of service.
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