Tag Archives: removing oxidation

A Clean and Restore of a Viggo Nielsen Handmade Freehand


Blog by Steve Laug

My brother Jeff is developing quite an eye for beautiful pipes. He came across this freehand on eBay and sent me the photos. He bid on it and soon received it in the mail. It is a stunning piece that Viggo made in such a way that the shape absolutely maximizes the grain. It is stamped with Viggo’s normal stamp Viggo Nielsen in a circle over Handmade in Denmark on the left side of the shank.V1Its finish is a combination of smooth and what looks like sandblast but I am not sure it is not just a well done rustication made to look that way. The colours of the stains are a rich medium brown on the smooth portions that accentuate the grain. The colour on the rustication shows both a medium and dark brown stain that is repeated on the plateau on the rim of the pipe and small bit of plateau that peeks out on the top edge of the shank. The stem is a custom cut square piece of vulcanite that is carved with a square ring and a round one just before the tapered tenon.V2 V3 V4The finish was dirty with thick wax and grime from years of use. The bowl had a light cake. The rim edges were in perfect condition and the plateau top look new under the grime. The rustication/blast on the front of the bowl also looked to be in great shape. There were no dings or nicks in the finish. The stem was oxidized and had tooth marks on the top and bottom sides near the button.

V5I turned to Pipedia to learn about Viggo Nielsen. I had memory about him being somehow connected to Kai Nielsen but I was not sure of the relationship of the two. In Pipedia I learned that Viggo, now deceased, was born in 1927. I believe that during World War II he worked for Stanwell making pipes out of birch due to a shortage of briar. In 1948 he opened the Bari pipe factory and in 1951 began to make briar pipes. He carved both classic and freehand pipes.

In 1978 Bari was sold to a company in Germany and he and his two sons, Jorgen and Kai started making Faaborg pipes. Now I knew the connection between the two names that I remembered. https://pipedia.org/wiki/Nielsen,_Viggo

I scrubbed the surface of the bowl with Murphy’s Oil Soap on cotton pads to remove the old wax and accumulated grime. Once the pipe was cleaned I rinsed it under running water and dried it off. The grain just stood out and showed how well Viggo laid out the shape to the grain.V6 V7 I cleaned out the internals of the mortise and airways in the shank and the stem with pipe cleaners, cotton swabs and alcohol until the pipe was clean.V8I reamed the light cake back to bare briar with a Savinelli Pipe Knife – a tool that I am using more and more often since I purchased it. It works exceptionally well to pare back light cake and clean up remnants in a bowl after I have used my other reamers.V9The oxidation on the stem was stubborn so I soaked it in an Oxyclean solution for a day and a half to soften the oxidation. After I removed it from the solution I scrubbed it dry with a coarse towel to remove as much of the softened oxidation as possible. I sanded the stem with 220 grit sandpaper to remove the tooth marks on both the top and bottom sides at the button. There were tooth deep tooth marks on the top edge of the button that needed attention. I cleaned off the stem surface and then used clear super glue to repair the two deep tooth marks. I sanded them back to the surface with 220 grit sandpaper and later with the micromesh sanding pads.V10I wet sanded the stem with 1500-2400 grit micromesh sanding pads. I rubbed the stem down with Obsidian Oil. In the photo below you can still see the battle I am having with the oxidation on the turned stem. It was a bear to get it off.V11I repeated sanding with 220 grit sandpaper and repeated the wet sanding with the 1500-2400 grit pads. I was beginning to conquer the issue. I dry sanded the stem with 3200-4000 grit pads and gave it another coat of oil. I finished sanding with 6000-12000 grit pads to bring out the shine and gave it a final coat of Obsidian Oil. I set the stem aside to dry.V12 V13I buffed the pipe with Blue Diamond and worked on the tight areas on the stem – the grooves in the stem. I buffed the bowl with Blue Diamond – lightly on the rusticated/blast and plateau portions and more heavily on the smooth portions. I gave the bowl and stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad. I hand buffed it with a microfibre cloth to finish polishing the finish. I have found that this last step adds some depth to the shine. I am pleased with the finished look of the pipe. Thanks for looking.V14 V15 V16 V17 V18 V19 V20

An Everyman London Pipe Un-dinged


Guest Blog by Robert M. Boughton

Member, International Society of Codgers
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://about.me/boughtonrobert
Photos © the Author except as noted

“The average man, who does not know what to do with his life, wants another one which will last forever.” — Anatole France (1844-1924), French novelist

INTRODUCTION
According to several sources, including Gregory Please, the circular “Made in London England” stamp on Comoy’s lines, of which this Everyman London Pipe full bent billiard is a second, was discontinued in the early 1950s.  Therefore it seems probable that the Everyman I put in my sub-group of unrestored pipes to be fast-tracked is from the same period.  This was my second Everyman London Pipe restoration, as well as one Guildhall, which leads me to suspect and there is a collective unity of pipe enjoyers out there, however nebulous, who seek out these inexpensive but fine seconds.  I make this supposition considering the speed at which all three of the Comoy’s seconds on which I’ve worked sold: within days of completion, one of each line on my old website and the other in a local transaction.  Comoy’s began, with the manufacture of clay pipes, in St. Claude, France in 1825; the company’s first briar pipe was made in 1848, and Comoy’s of London was established in 1879.  Then there are Chapuis-Comoy, founded in 1925, and the Chacom connection, starting in 1934.  But don’t let me confuse things.

By admitting this was not a difficult job, I should note that I nevertheless decided upon an Everclear strip of the old stain to uncover the many pocks and scratches that were all over the outer surface rather than sanding the entirety of the stummel.  Otherwise – although there were a couple of adjustments that needed to be made after I took the first set of “final” photos, the task was relaxing and diversionary in between some more involved projects I’m still finishing up.  The bit was in good shape and needed minimal sanding, the rim was as clean as I’ve ever seen one, and the chamber had little char.  Still, it was one dinged up pipe.C1 C2 C3 C4
RESTORATION
I soaked the wood in the alcohol and the bit in an OxyClean bath.  The bit came out first, but that’s not the order I’m recounting the process here.  After I removed the stummel and wiped it most of the way dry with small soft white cotton cloth pieces, I gave it a gentle sanding with 320-grit paper.  All of the dings went away, and I thought I got all of the scratches as well.  But I will return to that thought later.

C6C7 The bit came out of the bath much cleaner and ready for wet micro mesh pads from 1500-12000. I did the same with the wood, only using dry pads.C8 I sanded the chamber with 220- and 320-grit papers and retorted the pipe. Already at the re-staining point, I chose Lincoln Marine Cordovan leather treatment, which I flamed.C9 To remove the outer layer of dark, charred stain, I used 1800, 2400 and 3200 micro mesh followed by a soft touch of superfine “0000” steel wool.C10 Now, for the first “final” shot I took showing two problems: the bit where it attaches to the shank needed more sanding and micro mesh work, and through the camera’s unblinking eye there were two glaring scratches remaining on the right side of the pipe.C11 And so I broke out a little piece of 320-grit sandpaper and went at the isolated scratches on the wood, micro meshing that area again with the full range of grits. I finished it by wiping with a cotton ball. To my surprise, I didn’t even need to rebuff the wood with the white Tripoli, White Diamond and carnauba I used in the first place.C12 I used 320-grit paper again on the rounded shank end of the saddle bit and the full line of micro mesh pads on that small section. I re-buffed the re-worked part of the bit.C13C14C15C16
CONCLUSION
The nomenclature was crisper than it seemed before the project, unlike a certain GBD Prestige brandy I was forced to keep – and often enjoy  — lest I forget.  Steve demonstrated the correct way to approach a Prestige of a different shape in one of his recent blogs, referenced below.

SOURCES
http://www.glpease.com/Pipes/Comoy.html
https://pipedia.org/wiki/A_History_Of_Comoy%27s_and_A_Guide_Toward_Dating_the_Pipes
http://www.glpease.com/Pipes/Comoy.html
https://rebornpipes.com/2016/07/06/a-stellar-find-a-gbd-prestige-1451-oval-shank-billiard/

A Beautifully Grained Jobey Designer Cauldron Lay Under Thick Varnish


Blog by Steve Laug

When I was visiting in Idaho my brother Jeff pulled out this Jobey box and handed it to me to look at. I had no idea what to expect once I opened the box. I have cleaned up a lot of Jobey pipes over the years and have really liked the rusticated Jobey Stromboli pipes with their colourful stems and deep rough surfaces. I have seen others that were pretty but nothing spectacular. I turned the box over in my hands to see if there were any hints on the outside what was hidden under the lid but there was nothing – just the classic red box with the Jobey Pipe logo on the lid.Jo1I opened the box to have a look and was surprised. What was inside was actually a really nice looking pipe at first glance. It was stamped on the left side of the shank Jobey over DESIGNER and on the right side of the shank D80 over HANDMADE. The stem was Lucite with a variety of brown tones that ran at an angle across the stem. The finish looked funny to me in that for a handmade pipe it was rough textured. I expected it to be silky smooth but it was rough to the touch and there were brush marks all over the surface. It looked to me like someone had brushed on a thick coat of varnish to give the pipe a perma-shine. The box also had the red pipe sleeve and a Jobey Polishing Cloth in the lid.Jo2Inside the polishing cloth package there was also a cloth for treating the stem. Both were Jobey specialty products. The Jobey sock is slightly worn.Jo3I took the leaflet out of the top of the box to have a look and it was a fun read. It reads: “The Jobey Pipe Guarantee, Limited Warranty. Should any Jobey pipe burn out within 90 days of normal usage, a new bowl will be furnished by us without charge. Shanks and mouthpieces are not guaranteed, but may be repaired for a moderate charge. This warranty gives you specific legal rights and you may also have other rights which may vary from state to state. Return the burned out bowl with a request for bowl replacement to: – Hollco International Repair Department, 37 Warren St., New York, NY 10007.”

The other side reads: “This Pipe has the “Jobey Link” U.S. Pat.No. 3537462. The unique “Jobey Link” is the first big breakthrough in high quality pipe mounting. There is no metal. Easy to repair – just ask your dealer for an economical replacement “Jobey Link” it keeps your pipe permanently mounted without loosening up. The “Jobey Link” is precision threaded into the briar, but is still adjustable within the stem so that it always lines up straight. If the “Jobey Link” becomes difficult to unscrew use a coin in the convenient unscrewing slot (X). The “Jobey Link” comes in 4 sizes, small, medium short, medium long and large.”Jo4I took some photos of the pipe to show how the varnish coat had muddied the finish and hid the grain as well as hopefully captured some of the brush strokes. Under the varnish on the rim on the back inner edge of the bowl there was also some tar that had been painted over.Jo5 Jo6I took some close-up photos of the rim and the stamping on the shank. In those photos you can clearly see the tar on the rim, the clear stamping on the shank and the brush strokes of the varnish on the pipe.Jo7 Jo8I was hopeful that the shiny coat on the bowl was not urethane but merely varnish. The muddiness of the finish and the way it felt in the hand made me hopeful. I scrubbed the bowl with acetone on cotton pads and was amazed at how easily it came off. I was really happy that I was not dealing with a plastic coat. I scrubbed it repeatedly until the grain clearly showed.Jo9 Jo10The bowl was still rough under the varnish so I wet sanded it with 1500-2400 grit micromesh sanding pads.Jo11 Jo12 Jo13I scrubbed the internals of the mortise and airway in the shank to clean out any build up in the threads and airway. I used cotton swabs and alcohol and found that it was really quite clean. I remove the Jobey Link from the end of the stem and cleaned out the airway in the link and the stem with cotton swabs, pipe cleaners and alcohol.Jo14I threaded the Jobey Link into the end of the shank and set it then pushed the stem in place on the other end of the link.Jo15I reamed the bowl back to bare briar with the Savinelli Pipe Knife.Jo16I wet sanded the Lucite stem with 1500-2400 grit micromesh sanding pads and wiped it down with a cotton pad. I sanded 3200-4000 and wiped it down again. I finished sanding it with 6000-12000 grit pads to finish polishing it.Jo17 Jo18 Jo19I gave the bowl a light coat of olive oil and then buffed it and the stem with Blue Diamond. I gave the bowl and stem multiple coats of carnauba wax and buffed it with a clean buffing pad. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. Personally I have never seen a Jobey quite like this one. The carver who did the work captured the lay of the grain extremely well with it flowing up the shank. The new oil and wax finish really went well with the brown striated Lucite stem. Thanks for looking.Jo20 Jo21 Jo22 Jo23 Jo24 Jo25 Jo26 Jo27

A Stellar Find – A GBD Prestige 1451 Oval Shank Billiard


Blog by Steve Laug

I was looking through the box of pipes I brought home from my brother’s when I visited recently and came across a beautiful example of a GBD Prestige pipe. It is stamped GBD in the oval and Prestige below that on the top of the shank. It sports an oxidized silver band stamped Sterling in an arch across the top. It has some stunning grain and is an oval shank. On the bottom side of the shank it is stamped 1451 which according to the GBD shape charts is an oval shank Canadian. This one however does not look like a Canadian to me. It is a nice looking billiard. The stem is clear Perspex and was in decent shape. It has the brass GBD roundel on top of the stem.gbd1 GBD2I took some close-up photos of the pipe. The first shows the stamping on top of the shank. It is very legible and sharp. The second shows the build up on the rim and the cake in the bowl. The inner and outer edges of the rim are sharp and show no damage.gbd3The Perspex stem is actually surprisingly clean. Often the airway and slot on these older stems is stained a deep brown from the tobacco smoke and it is a bear to get out. This one however had minimal staining and most of that is in the slot on the end of the button and on the tenon itself. There was also some light tooth chatter on the top and bottom of the stem at the button.GBD4I was hoping that the build up on the rim could be scrubbed off so that is where I started. I used cotton pads and saliva and was able to remove most of the tars and lava. I used 1500-2400 grit micromesh sanding pads to clean it up further. Other than some slight darkening of the beveled rim it came out clean.GBD5I polished the silver band with some silver polish and a jeweler’s polishing cloth and was able to remove all of the tarnish without scratching or damaging the band.GBD6I reamed the bowl with a PipNet reamer. It was slightly bigger than the second cutting head so I used the Savinelli Pipe Knife to remove the remainder of the cake. I finished by sanding the inside of the bowl with 220 grit sandpaper.GBD7I scrubbed out the airway and mortise in the shank with alcohol, cotton swabs and pipe cleaners until all of the tars and oils were gone. Fortunately this pipe was well cared for and it did not take too many cleaners before they came out clean.GBD8The stem was another story. Never use alcohol on Perspex stems as it causes them to craze and crack. I scrubbed out the airway and slot with pipe cleaners dipped in Soft Scrub cleanser until the airway was once again clear. The slot took a little more work. When the pipe was made the slot work was rough and sloppy so the dark stains filled in grooves and scratches internally that no amount of scrubbing would remove. I used a round, oval and a flat oval needle file to clean up the roughness of the slot and remove the stains from those spots. I rinsed the inside of the stem with cool water to remove the scrubbing compound. The stem came out reasonably well in my opinion. There were a few brown stains that I was not able to remove but they are minimal. They will show up in the final photos of the pipe.GBD9I wet sanded the tooth chatter on the top and bottom sides of the stem at the button using 1500-2400 micromesh sanding pads. I sanded with those until the tooth chatter was gone. I was fortunate that none of the tooth marks were very deep. I dry sanded with 3200-12000 grit pads and finished by wiping the stem down with a damp cotton pad to remove the dust.GBD10 GBD11 GBD12I buffed the bowl and stem with Blue Diamond on the wheel and was amazed at how the grain popped and the stem began to shine. I gave the bowl and stem multiple coats of carnauba wax and buffed them with a clean buffing pad. I finished by hand buffing the pipe with a microfibre cloth. The finished pipe is shown in the photos below. While there are some small brown stains in the button area it is clean. I think you will agree that it is a stunning example of a GBD Prestige. The grain and the stem work really well together and the factory installed silver band sets off the pipe with a touch of class. Thanks for looking.GBD13 GBD14 GBD15 GBD16 GBD17 GBD18 GBD19 GBD20

 

Is it really a plastic smoking pipe? What is a Hilson Fantasia?


Blog by Steve Laug

The next pipe on the table is a Hilson Fantasia. It is a butterscotch coloured bowl and shank with swirls of black that are scattered throughout the pipe. When I saw the pictures in the eBay seller’s listing I was not sure it was worth the effort. Over the years I have seen some beautiful swirled patterns in bright yellows, puce and lime greens, reds and oranges that were quite stunning. This one fell short of those previously seen pipes in terms of colour (at least in the photos). The following photos are from the seller’s ad.Fan1The resin external bowl was in excellent shape with no cuts, marks or dents in the surface. The meerschaum insert was barely smoked. The rim had some darkening and overflow on the back edge but it was not too bad. The rest of the rim looked rough but would easily polish up and look good. The bottom half of the bowl was not darkened by tobacco burning and looked almost pristine. The fact that Hilson used block meerschaum and not pressed meerschaum for their bowls makes the quality of the lining far better and I have rarely seen a Hilson meerschaum lining cracked or broken. The stem was quite heavily oxidized and the tenon would not fit in the shank due to some residue in the mortise. The stamping “Hilson Fantasia” on the stem was a decal and it was almost worn off. With the heavy oxidation I would have to sacrifice that faint stamping to get the stem back to black. There was some light tooth chatter on the top and underside of the stem near the button. The slot in the button was very small and tight. That made it hard to push a pipe cleaner through the stem from the button end.Fan2 Fan3When I received the pipe from my brother I was pleasantly surprised at the colours. It was significantly brighter than the photos. The swirls of black against the amber colour looked much more appealing than I would have guessed. The bowl was stamped on the underside of the shank with the word BELGIUM and on the right side of the shank with the shape number 205.Fan4Fan5 From my research on the web I found that the Hilson Fantasia, made in Belgium originally came out as a meerschaum lined pipe with an outer bowl made of a new material that they called pipenite. In 1962 it came out in what they called ivory white and in a colour they called tortoise. In 1963 they seemed to have added the option of a black pipenite bowl. From what I can find out about the material they call pipenite, it was a specially designed polyester resin. It was light weight and fairly indestructible. The block meerschaum insert was something that Hilson turned into a specialty. (I have restored some beautiful briar pipe with the Double Ecume or meerschaum liners as well.) These colourful resin pipes look like a product of the 60’s and in my research on Chris’ Pipe pages, http://pipepages.com/hilson.htm I found them in catalogues from that era. The swirled materials of the bowl gave the pipe a 60’s psychedelic look. I have included a catalogue page from a 1962 Wally Frank Catalogue that was on the pipepages site. The write up on the Hilson Fantasia is entertaining to read in terms of the sales pitch that is delivered.Fan7 I have written about some of the history of the brand on a previous blog on Hilson Double Ecume pipes. If you are interested in reading about the history of the brand click on the following link: https://wordpress.com/post/rebornpipes.com/40547. In addition the following link on the Estervals Pipe House website gives a good summary of the history of the brand for those of you who want to read more: http://www.tecon-gmbh.de/info_pages.php?pages_id=70.

I took some close up photos of the rim to show the white bowl bottom and the tars and darkening on the top of the rim. The inner edge of the bowl is rough to touch as is the surface of the rim. I also took a photo of the front and the back of the bowl to show the swirls in amber base colour. There is something stunning about this pipe.Fan8 Fan9 Fan10The next two photos show the tooth chatter and the oxidation on the stem – top and bottom as well as the faded and worn decal that reads Hilson Fantasia.Fan11I scrubbed the surface of the rim with saliva on a cotton pad and then used the 1500-2400 grit micromesh sanding pads to smooth out the surface and the inner edge of the rim.Fan12I carefully scraped the meerschaum lining of the bowl with a Savinelli Pipe Knife to remove the slight cake build up on the inside of the bowl.Fan13I scrubbed out the mortise and airway to the bowl with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. I used pipe cleaners and alcohol to clean out the airway in the stem as well.Fan14I sanded the stem to remove the oxidation on the surface. It took quite a bit of sanding to get through the oxidation on the surface. Once I had it removed I scrubbed it with soft scrub cleanser to clean off the remnant. I wet sanded the stem with 1500-2400 grit micromesh sanding pads and gave it a coat of Obsidian Oil. I dry sanded it with 3200-4000 grit pads, gave it another coat of oil and then finished sanding it with 6000-12000 grit pads. I gave it a final coat of Obsidian Oil and set it aside to dry.Fan15 Fan16 Fan17I buffed the meerschaum rim lightly with Blue Diamond on the wheel and the stem as well. I gave the stem and the rim several coats of carnauba wax and buffed it with a clean buffing pad to give it a shine. I hand buffed it with a microfibre cloth to deepen the shine on the stem and the rim. The finished pipe is shown in the photos below. I am quite taken by the overall look of the pipe once it has been cleaned up. There is more to it than meets the eye. The light weight the swirls in the amber like resin and the patina on the rim give it a touch of class. This one will also probably be on the store for sale in the days ahead. If you are interested send me a message or leave a comment.Fan18 Fan19 Fan20 Fan21 Fan22 Fan23 Fan24 Fan25 Fan26

The Scintillating Antique KB&B Redmanol Pipe


Guest Blog by Robert M. Boughton

Member, International Society of Codgers
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://about.me/boughtonrobert
Photos © the Author except as noted

When life was like a summer day,
And I was under twenty,
Three loves were scattered in my way –
And three at once are plenty.
Three hearts, if offered him with grace,
One thinks not of refusing.
The task in this special case
Was only that of choosing.
I knew not which to make my pet –
My pipe, cigar or cigarette!

— Henry S. Leigh (1837-1883), British writer, playwright and lesser poet, “My Three Loves,” 1875

INTRODUCTION

As a writer, I make it a habit to look words up in the dictionary before committing to print, even when I am confident they are the best to convey my true messages.  In the process, I have often been surprised to learn how many words come nowhere close to their common usage.  I have stopped using fantastic (related to a fantasy or other such literary, delusional or wishful thinking, when I want to suggest excellent; I’ve dropped mesmerizing (named for the Australian physician/showman F.A. Mesmer, which deals with the alleged ability to place someone in a trance so deep the subject cannot feel pain, as opposed to something considered fascinating, and of course I have my pet peeve: unique, or existing as one, sole, solitary, alone.  Therefore, there can be no higher degree than unique, such as more, very or, God help us, totally unique, dude.  Thomas Jefferson’s unique literary and diplomatic exception to the same rule applied to another word, in penning the “Declaration of Independence” and referring to a more perfect Union, was a brilliant misuse of the language directed to good old King George V, whom the masterful wordsmith, diplomat and statesman knew would not miss the Colonial revolutionary’s attempt to play nice.

Somewhat of a language purist, therefore, I was disappointed upon checking the past participial adjective scintillating in the OED.  I hoped to find a meaning with common uses I have heard indicating something more alluring in a sensuous sense.  I suffer from chronic migraines and was struck by the sole usage referenced, to scintillating scotoma, the technical name for auras we who live with the often blinding, nauseating, debilitating torture of these attacks call the event that precedes the onset of the pure anguish that can last 12 hours, 24 or for days before running out of air, if you will, burning out (or more descriptive of their quality, terminating with a thermonuclear-like reaction) – and then returning, as they come in cycles of three or so for me.  Thanks to my dear Dad, however, who taught me the value of a good double meaning in any title, I moved to the verb scintillate and found more general references to sparks, flecks, twinkles and flashes of light, without the negative but illustrative connection of scintillating scotoma.

The story behind Bakelite and two of its competitors, and the Machiavellian way the three in time merged into a single Bakelite incarnation, is one for the annals of business law.  The basic original resin used to make Bakelite, a phenol formaldehyde based synthesis, was patented as such in 1900 by Leo H. Baekeland, a Belgian-American chemist.  Baekeland’s synthetic plastic, the first formulated in the world, was named in honor of its inventor and began production in 1907.   See below for the 1900 patent.

The first of many Bakelite satellite companies worldwide, the Bakelite Gessellschaft gmbH, was founded in Berlin in 1910 by Baekeland and two German companies.  Late the same year, the General Bakelite Co. was established in the U.S. by Baekeland.

Two independent chemical research and production companies in the same time period, Redmanol Chemical Co. founded by Lawrence V. Redman after whom the harder, more durable and amber-colored synthetic was called, and the Condensite Co. established by A.J. Aylesworth, developed and sold their products which included substantial differences from Bakelite although they employed the same heat process.  The hard, durable synthetic plastic redmanol was called thus after its developer and is made from the action of formin on carbolic acid.  On the other hand, condensite is formed from the action of chlorine on naphthalene.  In other words, all three have fundamental differences that make them viable as separate synthetic plastic products.

Perhaps seeing the only way to maintain ultimate proprietary control over his original Bakelite idea and not miss out on the opportunity to use newer, better variations on his theme, in 1922 Baekeland sued a distributor of Redmanol, which had a controlling interest in Condensite, for patent infringement.  Baekeland must have known the other companies could not fight the complaint in court and maintain production.  His civil action ending in success, he “arranged” for the two smaller chemical concerns to be consolidated with the formation of the Bakelite Corp.  From then on, Redmanol and Condensite products, including pipes, were stamped Bakelite – but all anyone needed to do was look at the quality of the product to know the difference.  Bakelite Corp. was consumed by Union Carbide and Carbon Corp. in 1939.

Redmanol so approximated the appearance of amber – which, remember, was prized in meerschaum and other pipes before and after the turn of the 20th century – for which Redmanol Chemical Products in its own name took out ads like one in the June 1919 issue of “The Scientific American.”  High-minded and overblown, as was the custom of the day, the ads were headed, “In Search of the Man Made Amber.”r1 r2 r3This amazing combination of all that one could hope to find in a pipe – artistry, elegance, refinement, style, class and functionality, to name a few attributes – alas does not belong to me, and I will neither hesitate nor pretend not to be jealous of the fact.  Instead, my fellow piper and friend, Darryl Loomis, is the very lucky new owner.  He loves it so much that he was willing to tolerate a somewhat bad taste he detected rather than trust it to someone to restore.  I am honored to clean it up for him.  Shocked to find I have no photo of Darryl, I suspect he will not be unhappy.

Darryl asked me to clean it up.  Well, the fact is, I got one look at it and could almost not keep my voice under control when I said I would love to do it for him if he had no plans for the project.  I admit I was jazzed to be able to take it home with me from Friday night’s local pipe get-together at the tobacconist.  But there’s one important thing I should now note about any pipe “cleaning” job I undertake, unless the owner makes it clear that’s all he wants done, period.  I don’t half-ass anything.  Even when my business site was up (and it will be again this week), I included basic refurbishing with cleaning jobs and the full works with refurbs/restores (any necessary replacement parts not included in the base price).  So that’s what’s happening here.

While we talked about the pipe, Darryl mentioned something peculiar.  He said he noticed a somewhat bad taste but seemed willing to tolerate it as he did not expect to rotate this pipe very often.  I unscrewed the bowl from the shank and saw right away where some of the unpleasant effect may have originated, but mentioning it to him, he was emphatic that he had heard the metal plate inside the shank (just as with any standard system metal, interchangeable bowl pipe such as a Kirsten) was coated with an unknown substance to keep it from overheating.

Being somewhat more curious than usual, after I was home with the pipe, I ran a cleaner through it, loaded a half-bowl of MacBaren 7 Seas Red cherry and lit up.  Very soon the nastiness Daryl had understated rose in full force, ending with such awful dottle I spat it into a handy cup.  My tentative conclusion, until I can query Daryl more, is that he trusted the person who sold it to him and didn’t considered it might never have been cleaned.

Now, for the before photos of this gorgeous, unique Kaufman Brothers & Bondy work of art – a pipe with a screw-in bowl that predates Kirstens by more than two decades.r4 r5 r6 r7 r8 r9 r10 r11 r12 r13RESTORATION

I removed the bowl and began there.  Having come across a couple of Reborn Pipes blogs, one by Troy Wilburn a year ago about a KB&B Blue Line Poker c. 1909-1914 and the other by Steve Laug concerning Redmanol bits from almost four years back, I was prepared for how to deal with the briar bowl as well as cleaning the deep red quality synthetic plastic, the cubic zirconia of the phenol formaldehyde resin world.

Steve had used nail polish remover (acetone) as a less invasive way of stripping the stain, and it worked quite well of course.  Not having any of the stuff on me, however, and being short on cash and time to do this job for gratis, I compromised.  Instead of a long, thorough soak in Everclear, I dunked the bowl in a tiny Tupperware container for a minute, removed it and scrubbed it dry inside and out with a soft cotton rifle cleaning cloth.  I did have to repeat that process, but still, the combined soak time was minimal.r14 r15 r16 r17Again I regretted not being able to follow Steve’s lead using a Pipnet reamer because I saw the good reasoning behind it…BUT, my handle broke some time ago, rendering it useless.  You get what you pay for.  Next time, I’ll invest a little more for a lot better.  But just a couple of turns of the Senior followed by 500-grit and 320 paper made the chamber baby smooth and clear of char.  I also used the 320-grit on the rim to remove some scrapes, and both papers on the bottom side which was rougher from after wear from repeated turning into the grooves of the shank.r18 r19 r20I ran a few cleaners dipped in freshener through the bit’s air hole, the first of which came out filthy, but the end result was clean.r21Next, I used wet micro mesh from 1500-12000 on the entire surface of the Redmanol shank and bowl cup.  The minimal blemishes there made that fast work.  Cleaning out the draught hole was trickier with more cleaners dipped in freshener, but the accreted gunk and juice all came out.  I tested it again later to be sure, but it was clean.  I really don’t like not being able to retort any pipe.r22 r23Near the end, I stained the pipe bowl with Fiebing’s Brown, flamed it and after it cooled gave it a gentle 3200 micro mesh buff.  I was very pleased with the color I got from the wood.r24The bell tolled the time to do that which I had put off and Steve graciously reminded me needed doing.  He suggested a little Super Glue around the sharp edges of the Redmanol ledge where the bowl was to fit would fill in the cracks.  That followed by micro mesh or light sandpaper would do the rest.  Here is the best before shot I could get with my failing flash system, but the cuts on the right side of the synthetic plastic show up well enough.  There was a matching pair on the left side, suggesting the pipe’s enjoyer was screwy in his habits or the bowl never quite fit right.r25Here’s a shot I admit is horrible with the Super Glue applied, and one after it dried.  I opted for super fine “0000” steel wool to even off the ledge.r26 r27I really can’t say what those apparent white flecks are other than that I took it in a hurry outside.

Not touching the bit with any kind of wax, I buffed the briar bowl with white Tripoli, White Diamond and carnauba.

r28 r29 r30 r31 r32 r33 r34 r35CONCLUSION

For this special pipe, instead of my usual last photo being the left side full shot, after a detail picture of the band’s KB&B stamp, I chose the close-up of the wonderful red translucence of the bit held up to the light by a friend.  The old I would have tried to take it myself despite having to hold down the flash pop-up at the same time, and the probable end would have been, well, unthinkable.  But I love those flashes, sparkles and twinkles that make the lovely amber-like bit, which is often called Bakelite because of its more famous owner, so scintillating.

HOLD THE PRESSES!  At the exact moment I was about to hit SEND and dispatch the blog to Steve, I made a connection between Redmanol and a meerschaum-lined art-deco style bulldog Chuck sold me some time back with a bottom he described as what I thought was “red menaul,” or something to that effect.  Now I understand what it was.r36

Redmanol art deco style socket bulldog

Redmanol Art Deco style socket bulldog

Here I’ve had this great, smooth and cool smoking pipe in my collection for several years and never knew what to call it.  All mysteries come to an end in time.

 SOURCES

http://www.pipephil.eu/logos/en/logo-r3.html

“Phenolic Resins Technology Handbook,” p. 6, at https://books.google.com/books?id=oYZGAQAAQBAJ&pg=PA6&lpg=PA6&dq=redmanol+chemical+products+founder&source=bl&ots=juthNFh-rW&sig=b9qO8plogjv6fj_u2TBjkdpIfCM&hl=en&sa=X&ved=0ahUKEwj-gNj4h9nNAhUM9YMKHXKjBwMQ6AEINDAE#v=onepage&q=redmanol%20chemical%20products%20founder&f=false

https://rebornpipes.com/2015/06/06/spiffing-up-a-kbb-blue-line-bakelite-poker-1908-1914/comment-page-1/#comment-18773

https://rebornpipes.com/tag/redmanol-stems/

https://www.acs.org/content/acs/en/education/whatischemistry/landmarks/bakelite.html

https://en.wikipedia.org/wiki/Bakelite

“Compton’s Pictured Encyclopedia, Vol. 2,” pp. 813-816, at https://books.google.com/books?id=11FHAQAAMAAJ&pg=PA816&dq=in+search+of+the+man+made+amber+redmanol&hl=en&sa=X&ved=0ahUKEwis5OvgmNvNAhVk0oMKHYveA6sQ6AEIIzAB#v=onepage&q=in%20search%20of%20the%20man%20made%20amber%20redmanol&f=false

“Factory and Industrial Management,” Vol. 64, p. 167, at https://books.google.com/books?id=nTs8AQAAMAAJ&pg=PA144&lpg=PA144&dq=redmanol+bakelite+infringement+judgment&source=bl&ots=TCel6fmccJ&sig=ehZijKCRrQSs-RnL6xiDbVA5aKM&hl=en&sa=X&ved=0ahUKEwi39veundvNAhUT32MKHbeiCJwQ6AEIHDAA#v=onepage&q=redmanol%20bakelite%20infringement%20judgment&f=false

 

 

 

 

 

 

A Zenith Double Walled Ceramic Pipe – Old Mokum


Blog by Steve Laug

Once again my brother found a unique pipe for me to work on. It only has one marking on the left side of the shank – Old Mokum. From research it was made by Zenith Pipe Company in the Netherlands, one of the oldest pipe companies in the world. It is a double walled ceramic pipe with a cooling chamber under the bowl. I have had several Zeniths and their copiers over the years and they smoke cool. This one was in pretty decent shape. The exterior was dirty by a little scrubbing would take care of that. The inside of the bowl was lightly smoked with some portions still undarkened from smoking. The rim had a little tar on the top at the back of the bowl. There was a hard rubber cork that was around the stem. It had a slight split in it but was still usable. The stem was in good shape – lightly oxidized and no tooth chatter or marks.Cer1 Cer2I took the stem out of the bowl and worked the rubber stopper off the stem. In the other Zenith pipes I have this stopper resides in the shank so I am thinking that this one somehow was stuck on the stem. It did not take too much effort to work it off the stem.Cer3I scrubbed the exterior of the bowl with saliva and a cotton pad and was able to not only remove the grim but also the tar on the rim top.Cer4I worked on the chamber under the bowl with alcohol, cotton swabs and pipe cleaners and was able to clean out all of the debris from that part of the pipe. I also scrubbed the mortise clean with alcohol and cotton swabs.Cer5The stem internals were surprisingly clean and it only took two pipe cleaners to remove what remained in the airway.Cer6I sanded the oxidized stem with 220 grit sandpaper to remove the oxidation. It was light on the blade of the stem and heavier above where the stem had been inserted in the rubber stopper.Cer7I wet sanded the stem with 1500-2400 grit micromesh sanding pads and rubbed the stem down with Obsidian Oil. I dry sanded with 3200-4000 grit pads, gave it another coat of oil and finished sanding with 6000-12000 grit pads. I gave it a final coat of Obsidian Oil. I set the stem aside to dry.Cer8 Cer9 Cer10I cleaned the stopper and gave it a light coat of Vaseline where it would insert into the mortise and pressed in place. It was a snug fit and seated well. I inserted the stem in place and removed and inserted it several times to make sure the stopper stayed in the shank. I buffed the bowl lightly with Blue Diamond and with a little more force on the stem. I gave the stem multiple coats of carnauba wax to slow down the oxidation. I buffed it with a clean buffing pad to raise the shine and hand buffed it with a microfibre cloth. The finished pipe is shown in the photos below. It is a great example of the double walled ceramic pipes put out by Zenith. This one will be available on the store soon if anyone is interested in adding it to their rack. As always thanks for reading and looking at the blog.Cer11 Cer12 Cer13 Cer14 Cer15 Cer16 Cer17 Cer18 Cer19

Restemming and Restoring a Hardwicke’s Freehand


Blog by Steve Laug

One of the pipe bowls that came to me in the box of pipes from my brother was a tall nicely grained freehand that was stamped on the shank Hardwicke’s and Italy on the underside of the shank next to the shank stem junction. H1I had never heard of the brand before and it was not listed on Pipedia or on the Pipephil website. The more I looked in my usual sources such as Who Made that Pipe the more stymied I was about the brand. It was an interesting shaped bowl. The bowl had some dark marks on the shank, the bowl bottom and on the right side at the point and up the side midway. There was a thick coat of urethane over the entire bowl and the faux plateau. The rustication on the rim matched that of the end of the shank and had been done with tools. There was a thick coat of tars and oils under the urethane on the rim. The bowl itself had a thick cake in it that filled it from top to bottom. The first quarter inch down from the top of the rim had a darker stain that ran down the walls. (I almost forgot to take photos of the bowl before I had sanded all of the urethane off the surface. I stopped and caught these. On the lower part of the bowl on the right side there was a spot of real plateau.H2 H3I went through my box of stems and had a stem that would work really well with this pipe. It would need to have the tenon end reduced so that it would sit in the mortise.H4I decided to Google Hardwicke’s Cigar and Pen to see if the pipe could have been a shop pipe. It was made in Italy but the Hardwicke’s stamping pointed elsewhere. I found that there was a group of shops in Indianapolis, Indiana. The main shop was located at 743 Broad Ripple Ave, Indianapolis.H5One reviewer of the shop had this to say about the shop: “This small cigar shop is located just south of the circle, so in the heart of downtown. They carry a pretty impressive stock of cigars and the pricing is relatively reasonable considering their location. The staff is incredibly knowledgeable and willing to help you find something in your price range. They do have a lot of cigars at the $5 price point so don’t be put off by the fact there are also a lot of $15+ cigars.”

“They also have their own brand, which is rolled with several different tobaccos and in several sizes, these should not be overlooked, especially if you don’t want to spend a lot on your smoke.”

“They also offer pens, pipes, pipe tobacco and the usual array of cutters and lighters you’d expect from a cigar shop. I’ve only purchased cigars here so cannot comment the rest of their offerings, although their selection of pipes does seem good to me.”

Further digging found an article in the Indy Star newspaper about the Downtown shop closing. The article also says that the Broad Ripple Store remains open. I have included the link to the article as well the article in full. http://www.indystar.com/story/money/2016/01/20/smoke-free-downtown-landmark-hardwickes-exits/78800744/

Hardwicke’s Pipe & Tobacco, a long-time Indianapolis fixture, seems to have shuttered its Downtown store.

The inventory was being removed last week, and a store clerk said closure was imminent. The store now stands empty, void entirely of the fine cigars, cigarettes and pipes the retailer sold for five decades.

Hardwicke’s Broad Ripple store, which predates the Downtown shop, remains open. Staffers answering the phone there declined to comment on the fate of the Downtown location, which had occupied a storefront at 18 N. Meridian St., just off Monument Circle, since 1977.

The demise of Hardwicke’s Downtown comes amid a flurry of change for Indianapolis’ old-time businesses.

Last month Kincaid’s, the high-end meat market at 56th and Illinois streets that had been in the same family since its founding nearly a century ago, was sold. Virginia Jarvis Coiffures, a beauty shop for many of Indianapolis’ leading women since 1965, closed its doors Saturday. G. Thrapp Jewelers, in the Butler-Tarkington neighborhood, closed Sunday after 33 years.

Contact IndyStar reporter Will Higgins at (317) 444-6043. Follow him on Twitter @WillRHiggins.
So now I knew that the pipe I had was indeed a shop pipe made for Hardwicke’s Tobacco Shop of Indianapolis. Now it was time to work on it and restore and restem it. I sanded the bowl with 220 grit sandpaper to remove the urethane finish that covered the grime and the burn marks. I sanded the burn marks and tried to reduce the damage to the briar. The more I worked on them the more I am convinced that they were not burn marks but rather dark stains that happened when the bowl was laid in something that left a stain mark. I remember when my mom made pickles when I was a lad and the jars of vinegar left dark rings in the oak table top. These looked identical to the ones I remember as a boy. I sanded and was able to remove several of them. I wiped the bowl down with acetone to clean off the stain and the dust.H6The rim was thickly caked. I worked on it with a brass bristle wire brush and a dental pick to remove the build up on the rim. You can see from the second photo the rustication pattern in the faux plateau on the rim. It is identical to the one that is cut on the end of the shank.H7I reamed the bowl with a PipNet reamer and took the cake back to bare wood. I cleaned up the edges and the bottom of the bowl with the Savinelli Pipe Knife.H9I sanded the bowl with a medium and fine grit sanding sponge and then with 1500-2400 grit micromesh sanding pads to remove the scratching in the surface left behind by the 220 grit sandpaper. I remove the darkening around the top of the rim so the surface of the briar was the same over the entire bowl.H10 H11The bottom of the bowl shows a scratch in the surface that looks like it is a hairline crack. Looking at it with a magnifier I am pretty sure it is a scratch and not a crack.H12To deal with the darkened spots on the shank and the bowl bottom as well as the scratch I decided to use a contrast stain. I stained the bowl with a black aniline stain and flamed it. I repeated the process until the coverage was even.H13I wiped down the black stain with alcohol on cotton pads to remove the stain in the body of the briar and leave it in the grain.H14I washed it down with an alcohol damp pad and gave it a top coat of brown stain. I flamed it and applied it until the coverage was even. Then I set it aside to dry.H15I used the Dremel and sanding drum to reduce the diameter of the tenon. I cleaned it up with a piece of 220 grit sandpaper. I put the stem in the shank and took some photos of the look of the pipe at this point in the process.H16 H17 H18I sanded the stem with 220 grit sandpaper to remove the tooth chatter on the top and bottom sides of the stem at the button.H19I cleaned out the airway with a pipe cleaner and alcohol. It was not dirty at all which surprised me.H20I wiped down the bowl with alcohol on cotton pads and then buffed the bowl with Blue Diamond on the buffing wheel.H21 H22I wet sanded the stem with 1500-2400 grit micromesh sanding pads and rubbed it down with Obsidian Oil. I dry sanded with 3200-4000 grit pads, gave it another coat of oil and finished sanding it with 6000-12000 grit pads. I gave it a final coat of Obsidian Oil and set it aside to dry.H23 H24 H25I buffed the bowl and stem with Blue Diamond on the buffing wheel. It removed a little more of the brown stain and made it a bit more translucent. I gave the stem and bowl several coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. The new stem looks like it belongs with the pipe and the curve of the bowl and the new stain look great in my opinion. The grain on the pipe is very nice. The black and brown stain combination hides the dark mars on the shank and the bowl. They are still present but blend in nicely. Thanks for looking.H26 H27 H28 H29 H30 H31 H32

What a mess – a Georgetown Made in London, England Canadian


Blog by Steve Laug

The grain on this old Georgetown Canadian really spoke to me when I took it out of the box of pipes from my brother. The mix of diagonal cross grains on the sides of the bowl and the birdseye on the front and back of the bowl and the top and bottom of the bowl and shank are really quite stunning. The bowl itself was incredibly dirty and the finish had rubbed and baked in grime all over. The rim was thickly caked with an overflow of lava the came from a bowl that was so caked that there was hardly room for any more tobacco. The stem was oxidized and there was a thick white build up of what I call calcification that comes from saliva and use. The slot in the end of the button was almost closed off with merely a small space mid slot. It was truly a mess that caused me to wonder what I would find once I cleaned and reamed the bowl.Geo1 Geo2I took some close up photos of the rim and bowl as well as the stem to show the extent of work that would have to be done to clean it up.Geo3 Geo4I also took a photo of the stamping on the shank to try to capture how it looked. It read MADE IN LONDON on the top line and under that ENGLAND. Stamped high and touching the bottom of the letters of the England stamp is the GEORGETOWN stamp.Geo5I reamed the bowl with the PipNet reamer starting with the smallest cutting head and working up the third head. The cake was harder toward the bottom of the bowl so I worked on smoothing it out with the Savinelli Pipe Knife and finished with the third cutting head of the reamer. You can see the rim damage on the inner edge of the rim at the back of the bowl in the photo below.Geo6I topped the bowl on the topping board until the damaged areas were minimized on the rim surface and the thick hard lava build up was gone. You can see the out of round areas on the inner edge of the rim in the second photo below.Geo7I scrubbed the surface of the bowl with acetone and cotton pads to remove the grime and the waxes on the finish. If you look closely at the pipe you will see a multitude of fills that are well placed in the grain of the pipe and barely visible.Geo8 Geo9I worked on smoothing out the damage to the inner rim by beveling it with the Dremel and sanding drum and then sanding it with a folded piece of 180 and 220 grit sandpaper. I smoothed out the scratches with 1500-2400 grit micromesh sanding pads.Geo10I started cleaning out the shank and the airway with pipe cleaners, cotton swabs and alcohol but found that I would need to use too many of them to be effective. I put the stem in place on the shank and set up the retort to boil alcohol through the pipe. I used five test tubes of alcohol before finally I was able to get one that was clear after boiling it through.Geo11 Geo12 Geo13I cleaned out the airway in the shank and the stem as well as the mortise with a few pipe cleaners and cotton swabs to remove the remnants of alcohol and debris left behind by the retort. I used the light brown stain pen to touch the area on the rear side of the bowl where I had done some light sanding and repair as well as the area around the shank stem junction that was lighter.Geo14I wet sanded the stem with 1500-2400 micromesh sanding pads and gave the stem a coat of Obsidian Oil. I dry sanded it with 3200-4000 grit pads, gave it another coat of oil and finished sanding with 6000-12000 grit pads. I gave it a final coat of Obsidian Oil and set it aside to dry.Geo15 Geo16 Geo17I buffed the pipe with Blue Diamond on the buffing wheel and then gave the bowl and stem multiple coats of carnauba wax. I buffed it with a clean buffing pad to raise the shine and then hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. I am still trying to figure out who made the pipe. I know that the Made in London, England stamp was used by Barling and in the pre-Cadogan era by GBD. If anyone can give me more definitive information regarding the maker of these pipes for the Georgetown Tobacconist please contact me in the comment section. Thanks ahead for your help and thanks for journeying with me on this refurb. Geo18 Geo19 Geo20 Geo21 Geo22 Geo23 Geo24 Geo25

Sofia Hole in the Wall #3: A Butz-Choquin Rocamar with a Cumberland stem


Blog by Dal Stanton

This is my third restoration from what I called the ‘Bag of 4’ that Steve and I saw at the ‘Hole in the Wall’ antique store during his visit to Sofia, Bulgaria.  Thanks again for indulging my ‘newbie’ offerings. My favorite of the bunch was a Savinelli Tortuga (https://rebornpipes.com/2016/06/18/sofia-hole-in-the-wall-find-savinelli-tortuga/).  The second, which I didn’t write up, was a beautiful Danske Club Vario, which I discovered on Pipedia is a Stanwell second.  Behind the Tortuga, the Vario was a close second. It is now next to my Tortuga in regular rotation – a great addition to my growing collection. Take a look at a few pictures of the finished Danish Danske Club Vario. I’m drawn to the blended smooth and sandblasted briar finishes on this pipe:Dal1 Dal2The markings I found on pipe #3 on the left side is Butz-Choquin over Rocamar with a ‘Filter 9’ diagonal imprint.  On the right side, St. Claude, France 1333, which I assume is the BC shape or series number.  The Cumberland stem has the BC imprinted marking.  From Pipedia I discovered a bit of the early history of the name from Pipedia:

“Jean-Baptiste Choquin of Metz started out as a tobacconist. This enterprise was prosperous; he had several employees. Among those, there was a certain Gustave Butz who was its first workman and who became his son-in-law by marrying Choquin’s daughter Marie in 1858.  In 1858 Jean-Baptiste Choquin created, in collaboration with Gustave Butz, the Choquin pipe. This bent pipe with a flat-bottomed bowl was finished with an albatross-bone mouthpiece, fixed with silver rings.  In 1858, still in Metz, Gustave Butz built an establishment for the manufacture of the Choquin pipe which took the name of -. In 1951, the Berrod-Regad company bought the trademark, continuing manufacture until 2002. Departing from Metz, the workshop was relocated to Saint-Claude, then also called ‘the world capital of the briar pipe,’ under the Berrod-Regad group.”

I could find nothing specific about the series name Rocamar so I decided to send an email to Butz-Choquin using their info contact from their current website which is under construction (http://www.butzchoquin.com/).  We’ll see where that goes.

The BC Rocamar has an attractive fiery grain and the bent billiard chimney is tall and elegant to me – perhaps tending toward an egg shaped bowl.  What I’m drawn to also is the bent Cumberland stem – my first to work on.  Not quite knowing what kind of stem it was I did a bit of research and discovered pipesmokersforum.com a thread discussing this stem:

“Cumberland proper is a vulcanite rod made up from red and black rods, melted and swirled together for the brown/red marble effect. It is very soft, and oxydizes fairly quickly if the protective wax coating is scraped off. There is a harder version in ebonite, which has a higher sulfur content if I understand these things correctly, but the color combos are not quite as subdued as the vulcanite version. It’s a bit more “brick” colored.”  Another comment I read was that if one found a Cumberland stem it was most likely hand cut – to me that is cool.  Helpful information.  Here are pictures of the BC Rocamar when it arrived home from the Hole in the Wall:Dal3 Dal4 Dal5 Dal6 Dal7The briar is in great shape and will need basic clean-up.  The rim shows a burn scar about 2 o’clock and lava build up.  As the comments about Cumberland stems and oxidation stated, this one had its share.  The bit has significant teeth chatter and some significant divots that will need repair.  Yet, I see the potential of the color swirl of the Cumberland being a very nice augmentation to the fiery briar stummel.  The filter casing had dislodged from the stem and that will need to be reattached.  I decide to drop the stem in an Oxyclean bath to start working on the oxidation while I turn my attention to the bowl – whoops, that is after I retrieved the stem from underneath the bed – I forgot it was on my lap when I stood to head for the Oxyclean!  I took a close-up of the rim and bowl before I go to work.  I moved from the bedroom work table to the 10th floor balcony mobile work station with Pipnet reaming kit in hand.  I want to minimize pipe soot being released into the bedroom atmosphere resulting in a happier wife.  I use only the two smallest blades from the reaming kit to take the cake down to the wood.  I finish the fire chamber by rubbing it with 120 then 240 grit sanding paper to smooth and clean the chamber walls even more.  Turning to the rim, I clean it with isopropyl 95% and a brass brush which will not scratch the surface of the bowl. I want to see the rim wood clearly before I top the bowl to repair the burn scar and reveal the briar.  With the sunshine helping I can see the rim (and holding tightly not to lose it over the edge!).  I note that the rim circumference is small as the sloping shape of the bowl culminates. Dal8 Dal9 Dal10 Dal11I move to top the bowl but with a view to take off as little as possible to preserve the dimensions of the slender egg-peeked chimney of the bowl.  With the stem soaking in the Oxyclean bath I’m not able to reattach it to the stummel to help make sure I’m maintaining a true perpendicular top and not leaning into the softer burned area.  Before rotating the bowl to top it, I let it free stand and gently rotated the pitch of the bowl so that I could ‘feel’ the low spot where the rim was burned.  By doing this I was able to acclimate to the ‘healthy’ flat part of the rim during the sanding rotation.  It worked well!  I took a picture after only a few rotations on the topping board.  It revealed that I wasn’t fudging into the low spot as it was not yet impacted by the sanding but the other ¾ of the rim was.  I’m careful to keep eyeballing the progress.  I use 240 grit paper on a chop board as my topping table. Moving in a circular, even motion I remove only what is needed.  Satisfied with the topping, I made a small bevel on the inside of the rim using 120 and 240 grit paper.  I did this to take out a bit of inner rim damage and a small bevel is always nice and gives a classy touch. I followed this by using micromesh (1500-12000) on the rim to remove all scratches.  The pictures tell the story.Dal12 Dal13 Dal14 Dal15I decided to wait on staining the rim using a stain-stick and move to the cleaning of the internal and external of the bowl.  The reason I did this was I was able to differentiate the actual unstained color of the briar by looking at the newly repaired rim and compare it to the bowl color.  The rim briar leaned brown whereas the bowl, to the reds.  With cleaning with Murphy’s Soap of the external bowl, I expect there to be a slight change in the color of the bowl briar.  At that point I would go to work again on the color of the rim aiming for the best match.  I decided at this point to move to cleaning the internals of the stummel with Q-tips and pipe cleaners dipped in isopropyl 95%.  I found the internals to be amazingly free of muck and it was not long before Q-tips and pipe cleaners were coming out clean.  Turning to the external cleaning, I used Murphy’s Soap undiluted with cotton pads to remove the wax and grime on the bowl.  The bowl itself is in great shape – no significant scratches or fills.Dal16 Dal17At this point, I came to a road block which necessitated a quick email to ‘Master Obi-wan Steve’ for his input.  After the Murphy’s Soap cleaning I was expecting/hoping the high gloss finish on the bowl to have been dulled – getting to a more natural grain look not competing so much with the bared rim – at least this is what was in my mind.  My hesitations were not wanting to be too aggressive with the bowl finish and mess up the patina that is under the gloss….  With the time difference between Sofia and Vancouver, I put the stummel aside and turn to the much anticipated work on the Cumberland stem – what to me is the unique part of this BC stummel/stem ensemble.  After I extract the stem from the Oxyclean bath, I take some pictures to chronicle the progress.  After an initial buff with 000 steel wool to remove the surfaced oxidation, I take a closer look at the significant teeth divots on the bit and decide to apply super glue to the top and bottom to be able to redefine the button and cover the chatter damage. I want the superglue patches in place before beginning the sanding of the stem.Dal18 Dal19 Dal20 Dal21With the superglue curing, Steve’s reply came about my bowl conundrum and it is now decision time. He suspects that I’m dealing with a urethane finish much like he just dealt with in a Jobey restore (https://rebornpipes.com/2016/06/29/i-thought-this-one-would-be-easy-boy-was-i-wrong/) that was a bear to remove. The options before me are to either come up with a high gloss finish for the rim seeking to match up with the bowl or to aggressively remove the plastic, gloss finish and rescue the beautiful briar beneath.  The close-up picture below revealing the bare briar in rim repair sealed my decision – I put the bowl in an overnight alcohol bath hopefully to soften the glossy finish to be revisited tomorrow.  The time had come to watch some European football – Portugal and Poland – on my widescreen HDTV in my favorite recliner.Dal22The next day, with Poland and Portugal playing to a 1-1 tie the night before, I was anxious to see if the alcohol bath made a dent on the glossy finish.  Upon inspection (picture 1) it was still pretty shiny so I took a light grit sanding sponge to loosen the finish.  I was careful to lightly work around the nomenclature.  This did the trick.  The alcohol bath undoubtedly softened things up.  After the sponge sanding, I followed with rubbing the bowl with acetone with cotton pads to draw the stain out of the grain.  I finished with wiping down the stummel with isopropyl 95% to make sure all was cleaned and no grit left behind.Dal23 Dal24 Dal25I feel like I’m on a roll and I’m anxious to see the grain of this piece of briar unveiled.  I use micromesh pads from 1500 to 2400, 3200 to 4000, and 6000 to 12000.  The pictures below show the progress.  I have to be honest, this is perhaps my favorite part of the restoration process – each set of micromesh pads brings out more of the grain revealing the profoundly unique ‘fingerprint’ of each piece of briar we handle.  I euphemistically think of micromesh pads as ‘magicmesh’ pads – they bring the wood to life.  In my opinion, the grain that I’m now enjoying is much more satisfying than looking through the plastic shiny sheen of the original Butz-Choquin design.Dal26 Dal27 Dal28I decide to put the bowl aside and focus now on completing the Cumberland stem clean up and restoration.  I want to have an idea of the colors of the finished stem before I decide on the best finish for the stummel.  I like working on a clean stem so I first clean the airway using pipe cleaners and Q-tips dipped in isopropyl 95%.  During the cleaning, I saw something that I had missed before.  The button airway opening has a divot – I’ll need to add that to the list.  The superglue applications on the bit and button have had plenty of time to dry.  I use 240 grit sanding paper and needle files to work on the bit and button repair.  The bit repair looks good so I move to micromesh and the homestretch.  I wet sand using 1500-2400 and then apply Obsidian oil to the stem.  At this point, I inspect the repair work on the bit to make sure there are no scratches that I’ve missed before proceeding.  I’ve learned that often scratches are covered by the rough vulcanite.  With the Obsidian oil on the stem I dry-sand using micromesh pads 3200-4000 and apply more Obsidian oil.  I do the same with the last set of three – 6000-12000 and give a good coat of oil and put it aside to dry.  The pictures show the progress rejuvenating the Cumberland stem.  I like what I’m seeing.Dal29 Dal30 Dal31 Dal32 Dal33 Dal34 Dal35I had one undone job – re-attach the filter casing to the stem.  My assumption is that it was initially glued and after inspecting the inside of the stem, I detected residue that I assume was the glue previously used.  I clean the old gunk off the housing and the inside of the stem with alcohol and cotton pad and reattach the housing with superglue.  To get the job done I used my Winchester pocket knife and a dental pick to dig out the old glue.  With the filter housing reattached, the stem is complete.  I really like the rich color of the Cumberland stem.Dal36 Dal37After allowing the filter housing glue to dry I want to see the lay of the land, I rejoin the Cumberland stem to the stummel (picture #1 below).  I decide to stain the bowl with a new stain I found at the German owned ‘Mr. Prakteker’ –  like Home Depot in the US.  Finding alcohol-based stains in Bulgaria has been a challenge so I’ve been mixing my own batches up to this point. The brand is Italian and the cost was a bit more – I’m hoping that translates into better quality. When I opened the tin, a whiff of the stain revealed alcohol.  With the help of Google Translate, the flavor of the stain is Dark Nut.  The Bulgarian stick-on information tag said Dark Walnut.  My thinking is to aim for a darker stummel to blend with the darker hues of the stem.  If this succeeds, then I’m hoping the reds of the Cumberland stem ‘pop’ more instead of competing with the stummel.  We’ll see!   I can use alcohol-dipped cotton pads to lighten the stain after application if I choose.   After setting the stummel up on the cork/candle stand I apply the stain undiluted with a cotton swab to see how it goes.  I liberally allow stain to move over the inverted stummel – making sure of coverage over the inverted rim.  After a good covering I use a lighter to fire the stain which is a quick-combustion of the alcohol leaving the stain to set well into the grain.  The Italian stain ‘fired’ as hoped!  I repeated the procedure and then used the alcohol dipped pads to clean off the burn layer of the stain revealing how the grain received the stain – it’s never the same!  I take a picture to do a quick compare of stummel and stem.  After comparing I’m thinking that I like the dark hue but it needs some reds so I decide to add a layer of Cheren stain – red which I will mix with alcohol as it is a water based stain.  In my mind I’m thinking of the ‘Ox Blood’ depth that Steve uses – which is not found in Bulgaria!  I think the addition of the red stain does the trick (last picture) though it’s difficult to see the difference comparing the last two pictures.Dal38 Dal39 Dal40 Dal41 Dal42Next, I apply several layers of carnauba wax to the stummel and stem with Dremel and cotton wheels.  I’m careful to keep the Dremel wheel moving in rotation over the wood and use the lowest speed so not to overheat the wood. The buffing brings out the grain and the luster of the Cumberland stem.  I continue the buffing with a clean cotton wheel over the entire stummel and stem surface.  I finished with a thorough vigorous buffing with microfiber cloth to bring out the grain depth while watching Germany and Italy’s World Cup match.  The recommissioning of this Butz-Choquin Rocamar was more of a project than I was expecting.  I prefer the finish now before me to the shiny finish I started with.  I like the new color scheme for the bowl and Cumberland stem – I believe it works well.  The reds in the Cumberland stem match the grain amazingly well and the grain swirl in the rim has the appearance of continuing in the stem – a neat effect.  I’m very pleased with the color blends.  Another project done with new things learned to draw upon for the next candidate brought back to life!  Thanks for joining me!Dal43 Dal44 Dal45 Dal46 Dal47 Dal48 Dal49 Dal50